A CUSTAGE I N I T I A T I V E Aug - Sep 2019 l Issue 5.6 l ` 150
ANNIVERSARY EDITION
‘Leaky Pipeline in Way of a Women CEO’ Opines Indra Nooyi formerly CEO, PepsiCo
s Busines Harvard Pages Review
lendar: der’s Ca The Lea roach to O’s App One CE lendar g His Ca Pg 70 Managin
LEADERSHIP SPEAKS
Dr. Stefan Engleder CEO Engel Holding Gesellschaft M.B.H.
Helmut Huber COO Brückner Maschinenbau
Filippo Zuppichin CEO Piovan Group
Petra Cullmann Global Portfolio Director Plastics & Rubber Messe Düsseldorf
Samir Gandhi MD & CEO Gandhi Automations Pvt. Ltd.
Manfred Hackl CEO EREMA Group GmbH
Phillip McDivitt CEO Ascend Performance Materials
Kamal Tandon Executive Director (Mktg. PC & Retail) GAIL (India) Ltd.
Markus Gschwandtner CEO Brückner Servtec
Gerhard Hehenberger CEO ECON GmbH
Special Supplement on Toshiba Machine with this Issue
CONTENTS
Aug - Sep 2019 l Issue 5.6
It’s Business
62
Speciality Today is Commodity Tomorrow
Markus Gschwandtner, CEO, Brückner Servtec
This time every 3 years, the weather bears a ‘K’ish feel for the plastics industry. The industry looks to this global platform
for industry leaders to rub shoulders and address industry concerns and maximise the opportunities. We decided to speak to some of the global champions of this industry and
understand their thoughts on myriad of topics relating to business. Some of their thoughts and ideas may be useful
to the readers and help navigate through this challenging phase for better business growth. Mission achieved for POLYMERS Communiqué. Getting all these stalwarts in
one frame was the best way, we thought, to celebrate our
66
70
HBR PAGES
38
80
‘Leaky Pipeline in Way of a Women CEO,’ Opines Indra Nooyi
Presented by POLYMERS Communiqué in syndication with The New York Times
IN SYNC
Flexibility: Hallmark of Today’s Petchem Plants
Kamal Tandon, Executive Director (Mktg. PC & Retail) GAIL (India) Ltd., Noida
NYT CORNER OFFICE
Helmut Huber, COO, Brückner Maschinenbau
5th Anniversary!
UNDERSTANDING TOMORROW
The Leader’s Calendar: One CEO’s Approach to Managing His Calendar
Presented by POLYMERS Communiqué in syndication with Harvard Business Review
ROUND THE BEND
Future of Pelletising to be Unveiled at K
Gerhard Hehenberger, CEO, ECON GmbH, Austria
Phillip (Phil) McDivitt, CEO, Ascend Performance Materials,
90
Digitalisation will be Fundamental for Recycling of Tomorrow
A FINE MIX
Dr. Stefan Engleder, CEO
Filippo Zuppichin, CEO, Piovan Group, Italy
58
THE SHOW
Petra Cullmann, Global Portfolio Director
100
AUTO-MATE
46
50
MINDSET
Continue to Innovate Even During Slowdown
USA
94
Business on Mind, Family at Heart... Engel Holding Gesellschaft M.B.H., Austria
India: Important for ‘K’ and the Globe
Plastics and Rubber, Messe Düsseldorf, Germany
JOINT STEP
Manfred Hackl, CEO, EREMA Group GmbH, Austria
NEW ROAD
Bio-resins to Present a Big Opportunity
Automation, Need-of-the-hour for an Efficient Supply Chain
Samir Gandhi, MD & CEO, Gandhi Automations Pvt. Ltd.,
Mumbai
NEXT GENERATION INJECTION MOLDING CONTROL office.in@br-automation.com | +91-20-41478999
A++++ A+++ A++ A+
ENERGY
POLYMERS Communiqué l August - September 2019
POLYMERS Communiqué l August - September 2019
104
RESEARCH REPORT
Printed and Published by
POLYMERS Communiqué Survey Services
Designed by
112
FROM THE ARCHIVES
Current Management Practices in the Polymers Industry (CMPP 2019)
Prof. M. M. Sharma,
Emeritus Professor of Eminence, Institute of Chemical Technology, Mumbai
118
Truly a ‘cover’ that covers.
is learning from others’ experience.
And if they are opinion leaders, it can’t get better. That’s what we have done with our 5th Anniversary edition! A compilation with no parallel.
Going Full Circle: Borealis Foam Solutions Perform Within a Circular Economy
Jeroen Frederix, Global Business Development Manager
PO Foam, Borealis AG, Belgium
124
Sulfur as a Monomer for Making Polymers
127 130
Vadodara D. S. Bhumra +91-81289 90887 devinder@polymerscommunique.com
BUSINESS enabler
Afro-Asian Convergence at PLASTIVISION INDIA (PVI) 2020
138
TECHNOLOGY SHOWCASE
In series...
84
Shailesh Sheth, Corporate Strategy Advisor
140
Rakesh Shah, RS Coaching and Consulting, New Delhi
Capacity or Capability? A Critical Choice; A CEO’s Dilemma Management & Manufacturing Technology, Mumbai
HR Strategies: How can an Organisation Build Ultimate Competitive Advantage
Prof. (Dr.) N. C. Saha formerly Director at Indian Institute of Packaging N. K. Balgi formerly President & Director at Ferromatik Milacron India Pvt. Ltd. Pushp Raj Singhvi formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd. Rajesh Nath Managing Director German Engineering Federation (VDMA) India Office Rakesh Shah formerly Managing Director at Windmöller and Hölscher India Pvt. Ltd. S. K. Ray formerly Sr. Executive Vice President (Polymers) at Reliance Industries Ltd.
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Arvind Mehta Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
Building a Powerful Marketing Team
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Recycling: The Holy Grail
S. K. Ray, Hon. Secretary & Member of Executive Committee, Indian Centre for Plastics in the Environment (ICPE), Mumbai
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Views and opinions expressed in this magazine are not necessarily those of POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances and so POLYMERS Communiqué does not take any responsibility for any loss or damage incurred or suffered by any of its subscribers / readers / advertisers of this magazine. The publisher makes every effort to ensure that the magazine’s contents are correct but do not take any responsibility for the absolute accuracy of the information. Subject to Mumbai Jurisdiction. Some of the images used in this issue are from Shutterstock. The maps, if used, in this document are only a pictorial representation, not to scale and do not indicate any geographical boundaries. No part of this publication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publisher in writing. POLYMERS Communiqué reserves the right to use the information published herein in any manner whatsoever. The ownership of trademarks is acknowledged.
Mind Speak
Rakesh Shah
formerly Managing Director Pvt. Ltd. at Windmöller and Hölscher India
the CEOs Among countless challenges facingtradit ional,
Rajesh Nath
Managing Director German Engineering Federation (VDMA) India Office
Prof. (Dr.) N. C. Saha
formerly Director at Indian Institute of Packaging
The
challenges being faced by CEOs industry of the plastics packaging on one n etitio comp et mark stiff are nts of hand, and compliance requireme terms of environmental regulations in lity (EPR) extended producers’ responsibi xt, CEOs on the other. In today’s conte attention would need to focus their affordable innovative, develop to holistic technologies to make the consumer postge mana to oach appr proper packaging waste by way of ling to collection, segregation and recyc concept. implement the ‘cradle-to-cradle’
N. K. Balgi
formerly President & Director at Ferromatik Milacron India Pvt. Ltd.
Arvind Mehta
Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
The plastics industry is today facing two
major challenges. One, general slowd own in the manufacturing sector and second, there is no clarity on the envir onment compliances. Demonetisation, GST introduction, GST refund and its compliance are few concerns. Bank lending is also an issue beca use of the environmental concerns. Custo mers are trying to use supplier’s money. Export incentives are reducing. Bank support is less. Maintaining higher prod uctivity is a challenge in these times; reducing employee cost is not an easy. Thes e are the challenges for CEOs of toda y. The silver lining is the 130 crore popu lation of India and export opportunities because of China - US trade war and weak ening of the Yuan.
Pushp Raj Singhvi
For CEOs, especially from small and mediumsized companies, it is hardly possible to check the daily flood of informatio n on new trends for its relevance to their own business, whether it is an opportunity or a threat. This applies not only to new techn ologies, but also to changes in society, economy, ecology or politics. In the digital era, many roles that exist today won’t exist in the futur e. And the new roles, which no one had forecasted a few years ago, will emerge. With out a crystal ball, CEOs must invest in continuou s learning for their employees.
Arvind Mehta
the are responsible to lead sustained organisation on the path of profits to growth, while operations make Performing keep investors’ interest alive. mes a to meet these objectives beco sociochallenge in the ever-changing Evolving environment. economic a need advancements technological ficial bene be could they as h watc constant disruptive when harnessed, or, could be if ignored. a strategy While an organisation works with portfolio of to serve certain markets with a imperative products and services, it becomes to respond to keep the organisation ‘agile’ in ‘agile’ to the situation. Organisations rema and remain when people are motivated engaged by acquiring required skills. n has to The leader of an ‘agile’ organisatio ‘learner’ and remain a good ‘listener’, a good well-connected with people.
CEOs
Rajesh Nath
Rakesh Shah
N. K. Balgi
of today, most are completely . A CEO’s only dressed in a new attire ing. That foremost challenge is in team build maximum means hiring the right people for disruption. performance. Next is managing information Today, it is technology, especially Third, is to technology led disruptions. organisation ating innov y nuall conti a e creat is the That s. selve them ating and innov increasingly only recipe for survival in an ys been so. competitive world. It has alwa challenge. Staying competitive is another not unto the Last, but not the least, glory is onment that death. Survival in a tough envir outdated on can render the skills of a CEO workplace asing incre gh throu basis a daily in the and, s nnial mille by ed spurr changes, upcoming near future, expectedly from the wave of centennials who promise the next and mange change, and to continue to lead . In the changes is another big challenge maintaining process, avoiding a burnout and a cognisable work-life balance can also be . enge chall us serio and
S. K. Ray
formerly Sr. Executive Vice Presid ent (Polymers) at Reliance Industries Ltd.
CEOs across the world are faced with a major dilemma of reconciling multiple stakeholders’ interests. The capitalist’s paradigm of focusing only on share holders’ value is increasing being chall enged. A group of global CEOs have decla red multiple business goals involving all stakeholders like customers, community, employees, suppliers etc. To this, is added the dimension of environment. This has made the role of CEOs extremely complex. Many of them are arguing that focusing on maximising shareholders’ value on a sustainable basis would address the interest of other stakeholders as well.
S. K. Ray
Prof. (Dr.) N. C. Saha
Feedback Received the POLYME RS Communiqu é June - July, 20 issue. Excellent! 19 Every issue is be tter than the pre one. Congratulatio vious ns & best wishes! Rituraj Gupta
ine. ué magaz ommuniq LYMERS C PO and e th ia d In ith sociated w ich covers ssing, ed to be as dustry wh in as ce le s ro p ic p e st s ar la ic st We to the p all the pla of edicated to bring umbrella azine is d ji’s efforts der one n la u aw The mag rs h lie C p p ish ologies su n an l ch M ia te er r. at M . from raw m the world h updates uring and ine whic l. All the manufact e magaz successfu th y machine ch b u m arket. m ry ared ve sh e th is e f ar ia o nces print med and flow d confere reader to e trend itions an elps the stand th h er d s to exhib n u w ie rv to te in er ad h re g u e n thro helps th interactio er. azine. leaders’ m the lead niqué mag o fr Industry n ar le d S Commu an ER e M g d LY le PO gain know ation with our associ linde forward to t! k o es b lo Swaraj Ga t. Ltd. e e W l th Pv e team al ) ia ag d st u (In C ik h stechn We wis Extrusion Theysohn
Plastivision India
2020
POLYMERS
Communiqué is the favourite polymer s industry magazine of our office as it captures variou of the ound backgr ic conom socio-e trends, as well as region in a very interesting fashion. articles on We particularly are a big fan of the machinery, innovation and technical know-how on wish great We al. materi raw as well as sing proces d to read all success to the publisher and look forwar . uniqué Comm ERS POLYM of s edition future
Satendra Singh
Borouge (India) Pvt. Ltd.
I receive the m agazine on a regular ba It is very sis. informative for our in excellent pr dustry, inting and binding qu ality also. Shrikant W
JRD Printpac
ani
k Pvt. Ltd.
nt platform is an excelle Communiqué ing plastics ng ha t-c fas the overview of an ve ant articles illi ha br to nds and ring latest tre urney helps jo industry. Cove eir th g in ders and shar ine not of industry lea y. The magaz in the industr ds in m mics, sh na fre inspire the current dy keep up with es for tiv ec rsp pe only helps to of fresh s in seeding team. but also help Kudos to the y. str du in ng Gupta the ever-evolvi
POLYMERS Com muniqué is a very inform magazine on ative plastics, plas tic products processing , plastics and custom ers. The m focuses on agazine different ty pes of m moulding m oulds, achines and the custom products. Th er ende magazin e also focu current trend ses on s and techno logies in the The magaz market. ine provid es the in on domestic formation / internatio nal trade fa conferences irs and to bring th e mutual cu closer. Finally stomers , it touches all the sector plastics indu s of the stry and he lps customer either by ad business, vertisement or by upda the knowledg ting with e. Ramesh Kulk
POLYMERS
Bharat Fritz
Akshay
BHI Petrochem
POLYMERS Comm uniqué is a good and informative m agazine; well printed on go quality paper. od
arni
Werner
it was thought st time, I fir e sed th r rp tly su ri ine fo the magaz as pleasan When I saw ational magazine and wdian publication which rn as an In azine very some inte that it w the mag iscovered ard. I find d an st when I d al ation of intern lan ed. was truly well-edit Deepak Ja Ltd. d an e iv s ic st informat la P & Linc Pens
Rupesh Shah
AAREM Engine
ering
4
POLYMERS Communiqué l August - September 2019
The World’s No. 1 Trade Fair for Plastics and Rubber
H o m e o f I n n o v a t i o n . K
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News Digest Arburg hands over 50th Allrounder to Glänzer who manufactures plastic products from 0.5 to 1,500 grams for varied industries
ARLANXEO, a company in performance elastomers, spotlights new mobility solutions at K 2019
Autotech-Sirmax Launches a Wide Range of Engineering Thermoplastics Compounds and a Product Design Centre in Pune
A
utotech-Sirmax announced
the
India
launch
recently of
its
complete range of speciality Engineering
Thermoplastics Compounds (ETPs) in the Indian market using technology from
Sirmax S.p.A., Italy. The launch coincided
26
as glass fillers, minerals, glass beads,
mineral fibres and combi-hybrids. All the ETP compounds are also available with custom colours, UV/heat-stability, fire-retardant,
HSLR/HSL
hydrolysis-
resistance, impact-modified, high-flow, special
aesthetics,
conductivity etc.
thermal/electrical
compounding plant at Valsad, Gujarat
the automotive (Passenger car, 2- &
fully-automated
and Palwal (near Delhi), now with an
annual compounding capacity of over
40 KTPA. The company (a joint venture
for their ETP compounds. This launch also augments its full range of polypropylene compounds
which
Autotech-Sirmax
continues to supply to major OEMs and
Tier-1s in India since 1980s along with its proprietary range of LFT - Long-Fibre Thermoplastics compounds.
A-B
with fillers and reinforcements such
As a one-stop-shop for all thermoplastics
state-of-the-art,
use the ISO and DAFNE brands of Sirmax
Brüggemann will present its latest developments in performance-enhancing, cost-effective additives for both, virgin polyamides and polyamide recyclates at K 2019
etc.). All these compounds are available
with the opening of a newly expanded,
between Tipco Group and Sirmax) will Baumüller has integrated an individually and safely parameterisable delay time into its new safety modules for increased machine availability
blends (PC/ABS, PC/PBT, PA/ABS, PPE/PS
With
significant
manufacturing
and
investments
technology
in
compounds, the company supplies to 3-wheelers, EVs, commercial vehicles,
Indian Railways, hybrids vehicles etc.), electricals lighting,
(Switches,
contactors,
switch-gears,
circuit-breakers
etc.), appliances (Washing machines, refrigerators,
air-conditioners,
power-tools,
furniture,
smartphones,
tablets
dish-
washers, water-purifiers, heaters etc.), building
&
construction, electronics (Laptops, PCs, etc.),
products and sporting goods.
medical
Autotech-Sirmax Product Design Centre in Pune
in
With renewed focus on light-weighting,
Indian market a wide portfolio of ETP
and Bharat VI compliance, Autotech-
India, the company now offers the
compounds based on polyamides (PA6, PA66 and PA blends), styrenics (ABS, SAN etc.), polycarbonate (PC), thermoplastic
polyesters (PBT, PET) and speciality
electric vehicles, ELV / emission norms
Sirmax has set-up a Product Design Centre in Pune. This centre works
closely with OEMs and TIER-1s to deliver significant design inputs on several
POLYMERS Communiqué l August - September 2019
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ongoing projects, including support
and
concept design, process simulation,
industry in India and the subcontinent
for
Digest Burgsmüller GmbH, a subsidiary of the KraussMaffei Group, builds new production site in Einbeck; a modern manufacturing plant with optimised production to Industry 4.0 standards for its future-oriented business
environment-friendly
solutions,
MoldFlow® Support and CAE / FEA
tools for structural, vibration and impact simulations. The centre is currently
running over 30 projects for various components
and
assembly
which use its ETP compounds.
systems
Several years ago, the company also established a Materials Development
Centre at Valsad which is equipped
with high-speed laboratory twin-screw extruder and is supported by full Quality Assurance Laboratory for material testing which
BUSS’s new COMPEO 88 and COMPEO 110 kneaders for plastics and elastomers are to be introduced at K 2019, adding two higher throughput models to the COMPEO range of compounding systems
thermal,
covers
physical,
electrical,
mechanical,
rheological
colour testing.
and
Aerodry Group Foray into Heating and Cooling Business
A
erodry Group has recently signed a co-operation agreement with
Nova Frigo Engineering S.r.l, an Italian
Clariant HYDROCEROL® CFA masterbatches cut plastics content in packaging by 10%; the finer and more durable foam-cell structures make it possible to cut resin use and reduce part weight
B-C 28
equipment
for
over
markets. With this co-operation, Aerodry
shall be strengthening its position in heating and cooling business vertical.
The Aerodry Group is already working successfully since a decade, for advance technologies, with their co-operation partner from Europe, Ferlin Plastics Automation BV, The Netherlands in area
of gravimetric batch blending and with Bolder Automation GmbH, Germany for extrusion process control applications.
B&R, Building Smart Machines and Factories to Drive Business Outcomes
T
o
facilitate
the
shift
towards
industrial automation and digitisation,
B&R India held an Innovation Day event
on 12th July, 2019 in Ahmedabad, one
of India’s premier manufacturing hubs. This conference was dedicated to the topic of smart manufacturing.
company based in Brescia near Milan
The event commenced with some
in industrial refrigeration. The new
CEO,
having over 43+ years of experience company
shall
be
manufacturing
heating and cooling solutions in their
new plant which is coming up in Noida in the National capital region. Aerodry
Group
is
a
leading
manufacturing company offering wide
range of process automation solutions Coperion K-Tron is proud to announce a completely new K3 line of vibratory feeders for dry bulk solids which will be exhibited at K 2019
auxiliary
21 years for the plastics processing
inspiring words from Hans Wimmer, B&R.
He
highlighted
various
B&R accomplishments in 2018 and explained how B&R innovations help customers around the world enhance productivity,
improve
quality,
avoid
unplanned downtime and get ready for
Industry 4.0. He was followed by Jhankar Dutta, Managing Director, B&R India who illustrated the many benefits of digitalisation for manufacturers. In a talk
titled ‘Innovation for High Performance’, Shirish V. Divgi, Managing Director,
Milacron India, Plastics Machinery Asia explained how corporate innovation
leaders can build a high-performing
POLYMERS Communiqué l August - September 2019
innovation team. Session topics covered the
Digest
for
digitisation,
various
and user experiences. A
Davis-Standard introduces DS-Blend feedscrew design that improves the performance of a single screw extruder for demanding applications by providing distributive and dissipative melt mixing
need
automation trends, smart technologies well-received
featured
experts
panel
discussion
from
numerous
industries speaking on the topic of ‘Building Smart Machines and Factories: Concept
to
Implementation’.
The
panelists shared with the audience
the current status of Indian machine manufacturing, short-term and longterm challenges, along with the benefits and importance of digitalisation.
DSM will show at K 2019 how it is using its sciencebased competences to develop innovations to both, address the needs of its customers and tackle the world’s major challenges
Vinay Bansod, CTO, Windsor Machines
Ltd. spoke on the topic, ‘Value Creation for Customers through Digitisation and IoT’, noting the growing importance
D-E
production line, from the pressing
plant to bodywork shell construction to assembly lines.
Some of the attributes of the Gandhi
Mishra, Director, Kalpvrux Converting
door includes its integrated operations,
delivering value to customers. Anup
Solutions brought to attention various along with a few success stories from his
company’s journey with B&R solutions. B&R’s
industry
experts
presented
innovations such as integrated machine vision,
human-track
collaboration,
hypervisor, digital twin and industrial
IoT with ABB ability, which helps in creating successful digital enterprises.
Innovation Day at Ahmedabad proved to be an event full of insight for India’s manufacturing SMEs and MSMEs.
M
achine
protection
doors
are
production - they are required to meet stringent safety requirements. But while
they primarily protect personnel from accidental injury during the production
process, they can also guarantee a faultfree and reliable production process. industry
is
space saving features and efficient opening and closing. They are high speed doors that protect men and material
from
accessing
in-motion
automatic machines area. This door
is especially developed for robotic or
automatic machine areas and can be installed besides safety barricades or walls. The prime machine protection
door improves automation by isolating the
area,
meeting
high
industry
standards and reducing accidents. A durable and robust structure is designed to last in an industrial environment.
P
elican Rotoflex offers convertors
found in many areas of industrial
automotive
Automations’ prime machine protection
Pelican ACROSTAR Dual Turret Slitter Set for a Global Launch at K 2019
Gandhi Automations’ Machine Protection Doors Protecting People and Enhancing Productivity
The
30
them differ at every step of the
of flexibility, quality and efficiency for
With close to 150 participants, the Ettlinger, a member of the Maag Group, will unveil at K 2019 the brand-new ERF 1000 high performance melt filter for very high throughputs in recycling applications for plastic materials
and safety. Safety requirements and the production demands put upon
aspects of ‘Creative Converting Solutions’ DuPont T&I will present at K 2019 innovationdriven solutions for ground-breaking product applications in the areas of advanced mobility, enabled connections and smarter healthcare
between low-cost production, efficiency
torn
another reason to cheer with its
cutting-edge New
machine
Generation
Slitter
ACROSTAR with
-
Dual
Turret winder. With a maximum speed of 700 MPM, the turret facility offers unprecedented continuous production. Improved
productivity
Modern
turret
and
minimal
downtime are its key differentiators. technology
with
the rewind reel changeover within
POLYMERS Communiqué l August - September 2019
owning such as feature packed slitter.
Coming from the house of Pelican Rotoflex is a big assurance.
Digest
The ACROSTAR launch at K 2019 will be a defining moment as the world
Henkel and Sonderhoff are presenting their filter manufacturing products on a joint stand at FILTECH 2019, so that users can benefit from highly effective customised solutions for the entire filter production system from a single source
will
30 secs adds significantly to the machine output, while minimising the traditional bottleneck in the slitting area.
Meusburger will feature the new and one-of-a-kind configurator for hot runner moulds at K 2019
H-M
of
this
Uflex Unveils its New Global Initiative ‘Project Plastic Fix’ Designed to Keep Plastics in the Economy, Out of the Environment
differential winding shaft technology combination for a precise winding.
the company part of a solution to keep
load cell for feedback, coupled with the
The
equipment
is
versatile
and
optimised to mount with all three-
mongst
an
exclusive
gathering
held at New York’s Core:Club, Uflex
launched its big plans designed to make plastics in the economy and out of the environment.
slitting options on board; cut in air, cut
Aptly named ‘Project Plastic Fix’, Uflex’
is equipped with best-in-class servo
aims to clean up plastics waste and
(six servo axis) from Siemens. Energy
economic value, thereby creating a
part of this product development, by
becomes wealth’.
in groove and rotary cutter. Machine
pioneering
motors and motion control systems
convert it into products that have an
consciousness has been a fundamental
circular economy. In essence, ‘waste
integrating latest generation electronics,
Uflex will eradicate plastics waste in four
motion controller and servo motor with Kraiburg TPE presents custom-engineered thermoplastic elastomers with halogen-free flameretardant technology that makes it possible to produce hard/soft components with direct adhesion to PA
cognisance
A
The closed loop tension control using
provides the user with just the right INEOS Styrolution, introduces the new Zylar 631, a new member of its Zylar® family of MBS (methyl methacrylate butadiene styrene) materials which has an excellent combination of product properties making it the material of choice for a range of household and healthcare applications
take
Made-in-India marvel!
common DC bus ensures low energy consumption.
Measures
to
comply
to global safety norms are integral to the ACROSTAR.
sustainability
initiative
distinct ways through a mix of various methodologies it already practices, such as, recycling plastics waste into granules further used to make over 10,000 household
and
industrial
products
Clearly understanding the requirement
like road dividers, outdoor furniture,
operation, the equipment is integrated
reprocessing plastics waste into fuel
with the reel unloading system.
that emits zero greenhouse emission;
to increase productivity with ease in
dustbins and many more useful articles;
with the reel push-off system coupled
through a process called ‘pyrolysis’
The
reliability
furthered
of
by
the
minimal
product
is
dependence
on third parties. An in-house modern engineering critical
workshop
parts;
build
automation
the
and
collecting
and
converting
plastics
bottle waste into green upto 100% PCR
grade packaging film Asclepius™; and converting plastics waste into 100% biodegradable biomass.
programming are other crucial areas
that are well serviced using internal capabilities. The end result being a slitter par excellence.
With production runs having witnessed huge success, the converting industry will be delighted at the prospect of
32
POLYMERS Communiqué l August - September 2019
Uflex induced ‘Project Plastic Fix’ is
ensure that it gets recycled and reused
have the technology to make plastic
without affecting the ecology.” He
the only project in the world that shall
Digest
recyclable as well as biodegradable.
“We are trying to achieve a world Mitsubishi Chemical will bring its motto ‘KAITEKI Value for Tomorrow’ to life for customers and guests at K 2019
Moretto provides K 2019 visitors with an overview of unique solutions and systems, consisting of energy-saving technologies and 4.0 control and management devices, essential tools for an efficient and sustainable production
where you don’t see plastics where
it isn’t supposed to be. As a plastics manufacturer, we are trying to get to
fixable, achievable and there will come a time when we will look back and not believe that this problem ever existed.”
International, the global manufacturing
menace,
is a problem that can be solved - it’s a
consumer
behind us, but we have to engineer
Plastic Fix’, the only requirement from
it’s a challenge, there are avenues, but
while the rest can still be addressed with
take a combination of technology,
making a small little effort of segregating
problem. Corporate choices and citizen
a lot simpler for companies like ours to
FlexFilms
behaviour that adds to plastics waste
arm of Uflex. “We believe that plastics
concludes, “A change in the way the
global catastrophic risk that we can put
make a lot of difference. With ‘Project
ourselves out of the problem. Although
the consumer will be of waste sorting,
technology alone isn’t enough. It will
Uflex’ four different approaches. Just by
plastics
our waste before disposing it, makes it
Vice
Chairman
and
&
people
CEO,
to
solve
this
Anantshree
thinks
and
Chaturvedi
behaves
will
behaviour are part of the solution.”
make sure all the plastics waste falls into
Also making ‘Project Plastic Fix’ unique
consumers need to be made today!”
will be done by individuals directly engaged by Uflex, thus eliminating
the ‘middleman’ that typically would see the largest benefit from these
transactions. Importantly, ‘Project Plastic
Fix’ contributes to poverty alleviation
as the person responsible for collecting maximum return. To this, Anantshree
M-P
message that the problem of plastics is
Emphasising on the issue of human
and depositing the waste, receives the Polyone introduces Excelite™ IM chemical foaming additives for a wide range of injection moulded polymers, including olefins, PVC, polystyrene, PC/ABS and high-heat materials
continues, “The project advocates the
that goal,” says Anantshree Chaturvedi,
and different is that waste collection OCS, at K 2019, will celebrate the trade fair premiere of the new X-ray pellet scanner XP7, which impresses with its X-ray technology and new design
in the economy, in a variety of ways,
Chaturvedi
commented,
“Waste
collection is more about economic value. When we think of waste management
as an unimportant thing, it becomes a burden on all those who have to deal with it.”
The initiative is being piloted in India, Poland and Mexico, to begin with. Uflex
will be looking at additional locations along the U.S. East Coast and in the
the right place. But these changes by
Commitments Demonstrated Live at the Mega Open House of the Rajoo-Kohli LAMEX Series of Extrusion Coating and Lamination Line
F
or Rajoo-Kohli, it’s results derived at
the maiden open house conducted
at the Rajoo Engineers Ltd. premises. The two-day open house conducted on 5th and 6th September, 2019 met with
resounding response and grand success. Convertors from all over the country
converged at Rajkot to see for the first time, live, history being made when the 1st truly Made-in-India Extrusion
Coating and Lamination machine (ECL) was unveiled.
United Kingdom later.
“I believe that while plastics cannot be removed from everyday living, it
can be used responsibly. We can have
a solution to use the plastics that the world has already manufactured and
34
POLYMERS Communiqué l August - September 2019
Seeing the machine cruise at a line
treatment
audience. With the extruder and dies
for LDPE, LLDPE, ionomer, PP, EVA,
speed of 207 mpm, really amazed the
Digest Sidel expands footprint in India with the inauguration of new office in Gurugram
coming from Rajoo and the coating
along with web-handling systems from Kohli, the convertors were assured of getting best of both the worlds. The convertors witnessed extensive
benefits - be it technology, be it price or be it support.
S-W
EMA, EVOH and others; single and tandem automatic die stations, with
or without co-extrusion; co-extrusion using universal feed-block technology and extruder size selection to meet process requirements for output and coating thickness.
saw immense value in the equipment.
milestone by producing a laminate of 10-micron PET film extrusion laminated with 15 and 18 gsm of PE, thus
doing away with the blown film and adhesive-based
lamination
process.
lines
showcased
caught
the
customer delight and fancy as prospects
Optimise Production with Nordson EDI EPC Die
T
o
maximise
profitability,
it’s
important to minimise the cost of
For a customer, finally, the Rajoo-Kohli
materials, scrapped product and lost
‘integrated solution’ to meet its needs
designed for just that.
ECL
machine
clearly
presented
an
the
web-handling
system
of
Kohli
and the Rajoo experience of already supplying two ECL machines with line
speed of 250 and 300 mpm to the same customer (Gopal Printpack) in
output time. The Nordson EPC™ die is Save
material
whenever
product
width changes are required: By using
the Nordson EPC die’s internal deckle system, the polymer width can be quickly shortened to prevent excess material from being processed.
the past have resulted in a product par
Reduce scrapped material due to heavy
at the open house enthused each one
profiled to minimise flow to the edges
Chandrakant Doshi, Executive Director,
more useable product.
excellence; the response of convertors
edge bead: The EPC deckle may be
of us,” shared a very joyous, Khushboo
of the melt, resulting in less waste and
Rajoo Engineers Limited.
The demonstrated machine had screws
with diameter of 50 & 60 mm, screw length of 32 D, a die width of 1,450 mm
with the width range of 600 – 1,300 mm. The plasticising capacity of the extruder was 140 kg/hour for 60 mm and 90 kg/hour for 50 mm with the coating
range being 10 - 40 gsm. The gsm
variation for a 10-micron PET / 22-micron metallised CPP structure was below 5% for a deposit of 9 gsm of PE melt.
The anchor coating dry gsm was controlled within 0.05.
The showcased line capabilities included
extrusion coating and laminating of film, paper and aluminium foils; surface
36
and
The machine achieved a never-before
“Excellence in extrusion from Rajoo,
WITTMANN will introduce the new temperature controller model TEMPRO plus D100 at K 2019 to address the demand for pressurised temperature controllers for a maximum temperature of 100° C
treating
The
with a ‘one stop’ solution provider.
VDMA Mechanical Engineering Summit (8th) was held on 6th September, 2019 at Hotel Sheraton, Bangalore and was attended by around 250 people
corona
Running different materials on the
machines clearly indicated its versatility. Solvay’s leading polyamide 6.6 brand Technyl® celebrates 66 years of innovation in light-weighting, thermal management, fire protection and ecoresponsible solutions at K 2019
by
chemical priming; process capabilities
Increase efficiency during shutdowns: An
EPC
deckle
assembly
can
be
removed from the die in one piece
to reduce cleaning or maintenance time.
Productivity
may
be
further
improved with a deckle maintenance cart that safely transports the deckle
assembly away from the die, ensuring critical components are not damaged and
production
running quickly.
is
back
up
and
POLYMERS Communiqué l August - September 2019
For that Next Step in Marketing Corporate Communication Consultancy Content Development Building and Profiling Mailing Lists Newsletter Specialists Press Releases with Media Dissemination Building Customer Interaction Reports Sales Lead Generation and Qualification Web Updation Services
Custage... communication specialists for plastics HO: 406, Vikas Centre, Dr. C. G. Road, Chembur, Mumbai 400 074 +91-22-2520 4436 l info@custage.com l www.custage.com Branches: Hyderabad l New Delhi l Vadodara
NYT CORNER OFFICE
“If the CEO doesn’t feel the change, as opposed to just talking
about the change, people will see right through it. So, the first thing I had to do was make sure that whenever I talked to
employees about it, I shared experiences, observations and data,” highlights Indra Nooyi in conversation.
‘Leaky Pipeline in Way of a Women CEO’ Opines Indra Nooyi
W
hen Indra Nooyi stepped down as Chief Executive of PepsiCo last year, she was replaced by a man - and the ranks of female CEOs further dwindled. Today, fewer than 5 per cent of companies in the Standard and Poor’s 500 are led by women.
Indra Nooyi’s absence will be particularly notable. During her 12 years running Pepsi, she increased
the company’s top-line revenues, while expanding its offerings to include healthier food. At the same time, she fended off activist investors calling for higher short-term profits.
Indra Nooyi formerly CEO PepsiCo
in conversation with
David Gelles Columnist and Business Reporter, NYT Corner Office
38
Presented by
POLYMERS Communiqué in syndication with The New York Times © 2019 The New York Times
POLYMERS Communiqué l August - September 2019
Indra Nooyi formerly CEO PepsiCo
POLYMERS Communiqué l August - September 2019
39
Her
tenure
was
not
without
controversy,
though. Health advocates pushed the company
to reduce the amount of salt, sugar and fat in its products. Pepsi was accused of deceptive
marketing practices. And Indra Nooyi was among the business leaders who stepped down from
This interview, which was condensed and edited for clarity, was conducted in New York.
Q. You joined the Board of Amazon just after its about-face on building a new headquarters in New York. What happened?
the Presidential Advisory Councils after President
New York was making an investment in Amazon
Va., in 2017.
very hard to explain the many years of benefits.
Though the White House reportedly considered
you’re giving. It was a big loss for New York.
Trump’s response to the violence in Charlottesville,
Indra Nooyi to be World Bank President, she did
in the short-term to get many years of benefits. It’s
People just worry about what short-term investment
not wind up with the job. Instead, she will be
Q. Philosophically, where do you stand on this?
Board of Amazon.
It’s a competitive environment. Every state is
teaching at West Point, and recently joined the
Know More About Indra Nooyi I grew up in Madras, which is
now Chennai. We never lacked
for anything, but we didn’t have
much. It was a good, conservative Brahmin family, deeply steeped in
learning and education. That was the only focus. The expectation was you
would get, at a minimum, a master’s
degree. If you got a Ph.D., you’re better off. We were the ultimate nerds. The only
difference was, in my case, I decided to be a nerd in some ways and branch out in other ways. I played cricket. I climbed trees. I played the guitar. I
did all those wild and wacky things.
40
POLYMERS Communiqué l August - September 2019
competing for those jobs. So, it becomes a race
was the only focus. The expectation was you would
incentives to get the companies. I’m not sure the
a Ph.D., you’re better off. We were the ultimate
between the states, each one putting up the right companies themselves are demanding it. I think they just said, “We want another headquarters,” and there’s a feeding frenzy from all the states.
companies
don’t
get
the
incentives,
the
shareholders are going to say, “Why didn’t you get the incentives?” I’ve heard that before. “Did you get the incentives from the state? Did you get the maximum tax reductions from the state?” The shareholder community expects it from you.
Q. What was your childhood like? I grew up in Madras, which is now Chennai. We
to be a nerd in some ways and branch out in other ways. I played cricket. I climbed trees. I played
Q. What was it like for you when you arrived in the U.S. to attend the Yale School of Management? I got dropped off in New Haven and had nobody
to help me. They didn’t have support systems for international students. They gave you a map
and said, “Go register for classes here. Go do this there.” I was a vegetarian, so I didn’t know what
to eat. I needed curds for every meal, but I didn’t know where to get them. Then somebody said,
never lacked for anything, but we didn’t have
To know more, please subscribe to
deeply steeped in learning and education. That
subscriptions@polymerscommunique.com
much. It was a good, conservative Brahmin family,
42
nerds. The only difference was, in my case, I decided
the guitar. I did all those wild and wacky things.
Q. Should companies really participate in this race to the bottom and pit states against one another? If
get, at a minimum, a master’s degree. If you got
Polymers Communiqué at
POLYMERS Communiqué l August - September 2019
MINDSET
Phillip (Phil) McDivitt CEO Ascend Performance Materials USA
46
Continue to Innovate
Even During Slowdown POLYMERS Communiqué l August - September 2019
Q. The journey of conversion of a product from speciality to commodity is short these days. What is the role of material science here? Our role is to develop products that provide lasting, differentiated value for our customers. Material science is critical to innovating new products and applications, as we marry
the mechanical requirements that our customers need with the product performance characteristics that we can develop. Successfully bridging the gap between mechanical performance outcomes and product formulation is the true definition of material
science. When we partner with our customers to accomplish this, we find that the
conversion from speciality to commodity is slower for both, our customer’s applications and our products.
Q. Share with the readers of POLYMERS Communiqué your manufacturing infrastructure to produce polyamide 66. Ascend is the world’s largest fully integrated producer of PA66 resin. PA66
is
made
by
combining
hexamethylenediamine
and
adipic
acid, both of which we synthesise at our manufacturing facility in
Pensacola, Florida. We also produce the intermediate chemicals required to make HMD, including adiponitrile at our plant in Decatur, Alabama and acrylonitrile at our site in Chocolate Bayou, Texas. We compound our resins at facilities both in the United States and in Europe. All of these facilities are
world scale and operate with industry leading process technology, which we are constantly improving.
Q. A global statement that you wish to make at K 2019.
“Material science is critical to innovating new products and applications, as we
marry the mechanical requirements that our customers need with the product
performance characteristics that we can develop,” explains Phillip McDivitt, in
dialogue with POLYMERS Communiqué.
POLYMERS Communiqué l August - September 2019
Ascend continues to invest in the growth of people, products and technology. We are introducing a
number of new speciality nylon products including high-heat
and
long-chain
polyamides,
have
developed ‘new to the world’ technology for
antimicrobial PA66 and are initiating our first production of nanofibre nonwoven PA66 To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
47
A FINE MIX
Dr. Stefan Engleder CEO Engel Holding Gesellschaft M.B.H. Austria
50
POLYMERS Communiqué l August - September 2019
Business on Mind
Family at Heart... This title is the key mantra that the ENGEL Group has been following. Today, the Group stands as a flag bearer of
modern-motivated work culture that is not just global in
presence, but also global in thought and processes. Being
a family-run business, the group relies on long-standing
relationships and aims to live up to its own standards
of expertise and experience. In a freewheeling chat with
POLYMERS Communiqué, Dr. Stefan Engleder shares how the
group sees itself as driving, innovative force that has continually
set new standards in a dynamic and diverse industry. Read on to
know more.
Q. Currently at € 1.6 billion, as a CEO, do you set financial targets for your organisation? And in terms of numbers and growth, how do you see the next 3 years? Yes, we have aligned a plan for financial targets; however, the turnover is a result of the work we do. So, as
a company, we set our goals which is to satisfy the customers with our product portfolio. Setting a goal for
the next 3 years, is a tricky ask, especially considering how variable the global markets are. As a group, we are
prepared to soar and achieve; however, we cannot be sure what special scenarios we might have to face or keep in
our consideration to plan the next 3 years.
We are currently prepared to produce machines worth € 1.8 billion and that’s the reason why we underwent capacity
expansion process at all our plants. Speaking of the expansion status, all our plants, except for the one in Korea, have
undergone capacity expansion; however, we also have to have a plan B in case we have to use 20 to 30 per cent less of our
resources, we should be still profitable and sustainable as a business.
POLYMERS Communiqué l August - September 2019
51
Q. How global is the ENGEL business today? And on a scale of 1 to 10, how would you rate ENGEL as a product and service provider?
when we have achieved our expansion goal, we realise that injection moulding is on a decline. So, there are trends that need to be followed, not
On a scale of 1 to 10, I will give our brand a confident
always for our benefit.
but are also extremely customer focused and prefer
Q. What is your opinion on Industry 4.0 as a standard and where it is leading to?
going to China was not a cost-based decision, but
Industry 4.0 is no longer a buzz-word and so far,
9 as not only are we catering to clients worldwide, to be as close to the customer as possible. Even customer proximity driven.
ENGEL is represented at strategic locations in Europe, North America and Asia with 9 production
plants. As regards service, we have 1,400 technicians worldwide, spread across 150 countries - it’s our
presence that makes us truly successful. We work for a global market and work on a global scale.
Q. How do you see the future of family held businesses in the next 5 to 10 years? Where would they need to move to? I personally believe that family held businesses
the impact on the industry has been very little.
IoT hasn’t reached the right number of customers as yet; therefore, the overall transition has not
happened for a vast majority of customers. However, ENGEL has been looking at its different
solutions, and what can be potentially appropriate for customers to leverage for their benefit. Therefore, I think 4.0 will take a while before it is
fully acceptable. This is clearly not in sync with its
projection as a goal for 2025. It might just take longer than that.
have big advantages. The biggest advantage being
Q. Are we over investing as an industry in 4.0?
resource dependent on private equity like in the
The industry did set aside billions for 4.0;
also more agile in terms of adaptations and have
and error phase or rethinking phase. Injection
processes lean. Speaking of ENGEL, we have regular
tooling machines and logistics industry are a
that’s when we take all important discussions that
industry is a little conservative in their approach
that we can invest independently without being
case of other businesses. Family businesses are
however, for injection moulding, it’s still the trial
the liberty of decision making which makes our
moulding is also a conservative business, while
ownership meetings once every six weeks and
bit more advanced. Therefore, I believe that the
eventually benefit our business.
and won’t be spending billions not knowing
However, there are disadvantages for family-
where to go.
owned companies too with regards to risk taking
This is also one of our business philosophies that
family held company, in case of failure, it is not
digital vision, we ensure that every investment we
companies. So, if I fail, I fail. Having said that, I still
approach is extremely important, otherwise you
capacities and as a key management player of a
we practise at ENGEL that while we maintain our
easy to step down as in case of public listed
make, has to have a return-on-investment. This
am of the opinion that in family business, upsides
are chasing a vision you are not sure of.
are way higher.
Q. Having been in the industry for a long time now, have you ever come across market demands that may have surprised you? The markets are full of surprises. Five - six years ago when we hit € 1 billion, and had achieved a big milestone, we began thinking what new we
could do to step-up our game. And then 3 years
ago, when we hit € 1.6 billion, we realised that injection moulding was the future and decided
to begin the capacity expansion projects across
52
plants. However, the market surprised us and now
Q. What kind of contribution can Amorphous Metal Moulding (AMM) machines bring that ENGEL is looking at in the next few years? AMM is a very niche market, so it may not be a
very high scaling business. It can see a potential jump if the smart phone industry really jumps on
it, so we never know, what the future here holds. To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
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THE SHOW
India
Important for ‘K’ and the Globe “We are very happy to welcome 108 Indian exhibitors to K 2019
in Düsseldorf. On the visitor side, we welcomed over 14,000 trade visitors to the last K show and we expect to welcome a similar
number of Indian visitors this year,” expresses Petra Cullmann, in dialogue with POLYMERS Communiqué.
Q. K 2019 is just there, as an organiser did you witness any differences in building up this edition? If yes, please share with us your experiences.
Q. Circular Economy continues to hog attention. From that aspect, do you have any special emphasis at the show?
K in Düsseldorf is a leading trade fair for the
development’ are hot topics of this year’s show,
from companies from all over the world is high,
position not only through its popularity with the
innovations. Trade fairs, in general, are always
challenges of our era and especially of its sector.
Yes, ‘circular economy’ and ‘plastics for sustainable
entire plastics and rubber industry. The demand
since K in Düsseldorf underscores its special
they want to explicitly use K to present their
global industry, but also by addressing the current
a mirror of the industry and always reflect the situation and current topics of the industry. In the
plastics and rubber sector, much has changed in the last three years in the direction of plastics and
the environment. We can see that at K 2019, almost
all exhibitors will be dealing intensively with this topic and will include it in their presentations.
58
At K 2019, the subject of recycling, circular
economy and sustainable development will not
only be intensely discussed at exhibitors’ stands, To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
Petra Cullmann Global Portfolio Director Plastics and Rubber Messe Düsseldorf Germany
My message to all Indian exhibitors and visitors is, “The decision to participate in K is absolutely right! The chance to see such a high density of innovations, information and to benefit from
new business contacts and networking opportunities in direct worldwide comparison is unique and you have it only once every 3 years in Düsseldorf.”
POLYMERS Communiqué l August - September 2019
59
UNDERSTANDING TOMORROW
Helmut Huber COO Brückner Maschinenbau
Speciality Today
is Commodity Tomorrow Digital transformation, circular economy, e-mobility and more; Helmut Huber (HH) and Markus Gschwandtner (MG) in dialogue with POLYMERS Communiqué,
sharing their thoughts as regards these very relevant concepts in an environment which is today dynamic and demanding.
6262
POLYMERS Communiqué l August - September 2019
Markus Gschwandtner CEO Brückner Servtec
Q. What do customer relationships mean to you? Share an example of this approach.
vide this show?
HH: We had a clear goal in mind right from the very
all have to take care how to handle it in the sense of
start - to understand the needs our customers are
facing throughout the value chain and to support
MG: Plastic is an extremely beneficial material, but we reuse - reduce - recycle sustainably.
them in the optimisation of their day-to-day business
Q. A management approach that you strongly believe in.
and also to overcome challenging situations in a real
HH: People make the difference!
for the entire lifecycle of their film stretching line -
partnership. If a film producer decides to team up with Brückner repeatedly, we have done a good job.
Q. Brückner is exhibiting at K. What global statement do you wish to make
POLYMERS Communiqué l August - September 2019
To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
63
IN SYNC
Flexibility
Hallmark of Today’s Petchem Plants “Advancements in petchem technology provides the flexibility of
producing various niche grades within the same reactor and hence you can have the freedom to produce grades as per the market
demand or requirement,” puts across Kamal Tandon, in dialogue with POLYMERS Communiqué.
Q. How do you see the impact of the budget on your petrochemicals business? There is no change in the custom duty rate for polymers, which was expected by the industry in the budget. Hence, there are chances of higher
imports, creating surplus situation in the domestic
market. This shall result in pressure on margins and
speciality chemicals.
Q. What new strategies / new products GAIL has launched / plans to launch to enhance its petrochemicals business? GAIL has become the first company in India to
price to be kept very competitive.
produce metallocene film grade. The product trial
Q. Does the industry see GAIL diversifying in other sectors (beyond oil & gas and petrochemicals)?
market is very encouraging. Further production of
GAIL has already diversified into various verticals of energy value chain and made headway in
solar and wind power generation with an overall
capacity to generate 128 MW in FY 2018-19. Further, GAIL is exploring its diversification plans into ‘core’ and ‘non-core’ business verticals that
66
extend from new PP plants at Usar and Pata to
has been conducted and the feedback from the metallocene on continuous basis is also planned.
In addition to metallocene, hexene-based blow moulding grade and pipe grade has also been produced. The market feedback is currently being To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
Kamal Tandon Executive Director (Mktg. PC & Retail) GAIL (India) Ltd. Noida
POLYMERS Communiqué l August - September 2019
67
HBR Pages
Think about time very
strategically, because it is
part of your strategy. You can’t let it be a reactive
process that bubbles up
from the bottom. You have to manage it from the
top down, and you can’t
delegate it. And even in an
age when email is prevalent, you must be disciplined
about communicating faceto-face in a way that lets
people see you as genuine and approachable. Spirit
Aerosystems’ Tom Gentile
shares what he learned from tracking his hourly activity for 13 weeks.
The Leader’s Calendar
One CEO’s Approach to Managing His Calendar Tom Gentile CEO Spirit AeroSystems Interviewed by
Daniel McGinn Senior Editor, Harvard Business Review and
Sarah Higgins Research Associate, Harvard Business School
70
Researched by Professor Michael Porter and
Dean Nitin Nohria Harvard Business School Presented by
POLYMERS Communiqué in syndication with Harvard Business Review © 2018 Harvard Business School Publishing Corp.
T
om Gentile spent 20 years as a Senior Executive at General
Electric before becoming CEO
of Spirit AeroSystems, a US$ 7 billion aviation
supplier.
Seven
months
into the job, in 2017, Tom Gentile and his assistant spent 13 weeks tracking his time as part of Harvard
Business School’s CEO Time Study, and discussed his results with the people
POLYMERS Communiqué l August - September 2019
Free material testing LIVE at K 2019! You would like to learn more about our inspection system, if it is suitable for your plastic granulate and what advantages it may offer? Simply test it. Visit us at the K 2019 at booth 10 H21. We inspect and analyze up to three granulate samples with the PURITY CONCEPT V for free. The results are either discussed directly at our exhibition booth or confidentially sent to you. For more information, visit www.sikora.net/live-material-test
Visit us from October 16-23 at K 2019, DĂźsseldorf, Germany, booth 10 H21.
Idea in Brief What He Learned
Email Time
For 13 weeks, Tom
During the 13 weeks,
One reason he spent
assistant record the
137 hours (or 55%
email is that 65%
Gentile had his
Tom Gentile spent
Alone Time
so much time on of his alone time
way he spent each
of his unscheduled
variables, including
email. He recognises
30 minutes or less,
behaviour and is
28% for the average
time communicating
allow longer blocks
day across 60-plus
whom he was with, where he was and
time) tending to
this isn’t the best
what he was focusing
trying to spend more
he spent his time
face-to-face.
on. Analysing how
allowed Tom Gentile
is in blocks of just compared with
CEO. He’s trying to of uninterrupted,
unplugged time for
deeper thinking and
to recognise and
reflection.
correct patterns.
Partner Meetings
Just 5% of his
He spent more than
constituencies was
with customers, and
time with internal spent only with
direct reports, and
16% of his meetings were one-on-ones,
compared with CEO
averages of 21% and 42%. After learning
twice as much time
seven times as much time with suppliers, as the average CEO
did. That’s excellent
behaviour, which he intends to continue.
that, he stopped
cancelling monthly
one-on-ones with his top team.
leading the research, Michael Porter and Nitin
of my bosses, Dave Nissen at GE Capital Global
Review’s
his time, but he set clear priorities, and he was
Nohria. Tom Gentile spoke with Harvard Business Daniel
McGinn
and
HBS
Research
Associate, Sarah Higgins about what he learned -
and what behaviours he’s trying to change. Here are edited excerpts from their conversation.
Q. Earlier in your career, how did you learn to manage time?
Consumer Finance. He had so many demands on
ruthless about eliminating tasks that weren’t
important. He went home at a reasonable hour every night and took all his vacation days. He was incredibly effective. That’s the model to which I’ve always aspired.
Back in the 1990s, when I was a consultant at McKinsey, I remember trying to use the
Q. Did those methods work for you when you became a CEO?
FranklinPlanner calendar system. It was manual and cumbersome - it was too thick to fit in my
They weren’t enough at first, because the job was
briefcase. Later, I used a PalmPilot and then a
so much bigger. When I was leading business
divisions at GE, I faced a lot of demands, but it’s
BlackBerry, and now I use Outlook. The tools of
time management have become much more
effective during my career. But I really learned
time management from my mentors, especially at General Electric. I watched leaders who were
good at it, and I emulated them. I remember one
72
One-On-One and Direct Report Meetings
a different order of magnitude when you’re a
public company’s CEO. All of a sudden, you have To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
18 w x 26 h cm
Nu-Vu Conair Pvt. Ltd. Plot No. 147, 148 & 154, Devraj Industrial Park, Piplaj - Pirana Road, Piplaj, Ahmedabad - 382405 Phone: +91 79 2970 8147, +91 97129 28201, +91 90990 76206 Email: marketingindia@conairgroup.com | Website: www.conairgroup.com/india
www.facebook.com/nuvuconair
Weekend Delights Friday night to Monday morning, a time to unwind, rejuvenate and be geared to face another grueling week. Each one of us use this ‘my time’ is different ways. And why not, weekend is a time for expressing ourselves. We all have known the personalities featured here as astute business stalwarts; as life is more than just business, we at POLYMERS Communiqué, have started this section called ‘WEEKEND DELIGHTS’. Live life... Pooja Dorik Patkar PR - Manager
J P Extrusiontech Ltd.
For me, cooking is like meditation. It releases the stress out of me and makes me happy and positive as a person. I never planned to be a food blogger or a food photographer, apart from a businesswoman. All I used to do is try out different recipes and cook for my family. ‘Success’ to me is not the amount of money we earn, but the amount of happiness we can give and share it with people. I mostly love Indian cuisine and try out different things in Indian food.
Anand S. Kabra
Managing Director
Kabra Extrusiontechnik Ltd.
On weekends, I love to swim and spend time with my children helping them with their studies, exploring new ideas, reading and trying out new restaurants and catching up on shows via Netflix.
78
POLYMERS Communiqué l August - September 2019
Apurva Kane
Sr. Vice President
Mamata Machinery Pvt. Ltd.
Juggling my time on weekends between playing a round of golf and cooking up a storm in the kitchen, I enjoy unwinding at my weekend home near Ahmedabad. An avid reader, I spend my weekend indulging in cooking a variety of cuisines and gathers friends and family to enjoy a meal. I’m designated as the ‘Weekend Chef’ by my friends and family.
Vipul Babu
Sales Director, India Subcontinent
Packaging and Specialty Plastics Business Dow Chemical International Pvt. Ltd.
Golf is a stress buster for me and I always look forward to the weekend game. This is catch-up time with friends and also time to treat myself with clean air and green surroundings. Golf also helps to keep the fitness level at optimum as it requires good body flexibility and in a five-hour game, one can burn out lot of calories. The game of Golf is also a good exercise for your brain as it requires very good coordination among your body parts to deliver a perfect shot!
Prof. (Dr.) N. C. Saha
formerly Director at
Indian Institute of Packaging
I love teaching and interacting with the audience as a passion. Teaching sessions during weekends is more exciting as I find that participants are always more attentive, interactive and loveable.
POLYMERS Communiqué l August - September 2019
79
ROUND THE BEND
Q. How do you wish to substantiate your position as a technology leader in pelletising solutions? It’s our inner drive never to be satisfied with the existing one. In the past, we already
developed and launched the well-known ECON-technologies plate
unit,
system,
thermal
automatic
hybrid
isolated
hydraulic
pelletiser
and
die
Future of Pelletising to be Unveiled at K
locking
smallest
underwater pelletiser of the world for
laboratories. Being one-step ahead gives us
personal
satisfaction
and
economic
freedom for visionary projects. We are presenting several novelties in the product range of ECON. One novelty is a completely
new technology in the world of pelletising which
is
going
to
be
presented
on
K show to a broad audience. The future of pelletising starts now at the K show. The
second novelty is the EUP 8000 model,
“As regards leadership, it’s clear that it is never a
good idea to rest on one’s laurels. Therefore, we constantly try to improve our performance and
constantly innovate,” shares Gerhard Hehenberger, in dialogue with POLYMERS Communiqué.
which has a production capacity of up to
15,000 kg per hour. Additionally, ECON is
offering machines only with standardised premium and ready-to-run configurations (diverter valve, automatic start-up, servo
80
POLYMERS Communiqué l August - September 2019
Gerhard Hehenberger CEO ECON GmbH Austria
POLYMERS Communiqué l August - September 2019
81
drive instead of spring loaded or manually adjusted pelletiser,
touch screen only, teleservice). All these small and big steps help us to maintain and expand our position.
Q. At K 2019, what mark do you wish to make in the global markets? We are going to present a brand-new technology. This
is again an approval that ECON is the technology and innovation leader in underwater pelletising systems. As
constant development is our focus, we want to show that ECON is not just a supplier, also a reliable development partner for future challenges our customers will meet.
Q. A management practice that you strongly believe in. Maybe but
I
it
is
not
strongly
an
official
believe,
management
that
you
practice;
keep
the
organisation efficient and creative, if you treat your working
colleagues
like
family
members.
Treat
them every day with respect, give a helping hand if needed and give the necessary freedom to support
their personality development. If we would always follow the rules from the past, we would not be able to create a successful future.
Q. According to you, the most innovative pelletising solution ever supplied by ECON is... Going to be shown at K 2019! I am quite sure, that everybody who has ever been in touch with pelletising systems, will
be talking about this development step. I know that the last months have not been easy for the whole team, but
together we achieved something special. Therefore, I would like to thank everybody who attended this outstanding project - especially to Stefan Schedlik (CTO) and Dominik Neumann (Head of R&D) who left no stone unturned to come out with that vision.
Q. How successful has equipment leasing proved for you as a marketing strategy? Having a pool of leasing equipment is an investment into trust and future projects, in one hand. But main part of our strategy is, to have a fully equipped customer test centre in
all registered business addresses. Here, we can offer really amazing live trials for our partners. It is a big advantage for every customer and makes logistics easier and faster, when trials can be done in the headquarter in Austria as well as in all our subsidiaries in the USA, in India and in China. On To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
THE NEW FIX
Capacity or Capability?
A Critical Choice; A CEO’s Dilemma
Let us come back to the
Chinese proverb quoted at the start, ‘Invest in people; build, not capacities but
capabilities. CEO has to be the prime mover in the
process and next five years will be most critical period for all corporates. Only
‘capable’ ones will survive.
“Next five years will see more changes than
previous fifty,” said Kamal Bali, MD, Volvo India.
Prophetic words these. Consider them in the
context of the often-repeated terminology ‘VUCA’, meaning Volatility, Uncertainty, Complexity and
Ambiguity. Never before a global situation is more succinctly described. We are right in the midst
of a VUCA world and India can no longer escape as a lone wolf ‘fastest growing major economy’. Your customers, suppliers, bankers, governments, external trade partners - all are changing, and
changing fast. Friend or foe, identification acquires
special meaning in this confusing and confounding environment. More of the same will not do.
Successful past will not guarantee future success. Following will not work, leading may. Look
at
changes
areas are
where
taking
transformative
place.
Demand
Shailesh Sheth Corporate Strategy Advisor Management & Manufacturing Technology, Mumbai
84
POLYMERS Communiqué l August - September 2019
patterns
are
changing
-
down
to
getting
a shave done at a saloon before reaching office!
Product
life
cycles
are
shortening
It is the CEO’s responsibility to design the
-
remember Parle G syndrome! Business models are
organisation and develop work to ensure that
are disrupting - IoT, AI, machine learning...and
its people quickly make the transition from
turning upside down - Uber / Ola la! Technologies more. One can go on and on listing them. Most
‘Tell me what to do and I will do’ - being a
champions even if we master all of these. Very
doer to a ‘thinking manager’ who can think
astounding conclusion is, we will not become
soon the change itself will be disrupted with more
ahead and be in control rather than be
managers, this game.
oppressed and burdened with confusion.
change. Stupendous! Not for the faint-hearted
Acquiring knowledge is the easier part.
A CEO, Oddly Positioned
Applying
So obviously, the question arises, what should we do? What should a CEO be doing? Strangely, the
knowledge
is
the
capability.
Focus on it.
first proposition rests in the question “What a CEO should NOT be doing? CEOs’ concentration and focus should not be on building capacities. We tend
to
believe
in
the
dictum
that
scale
If you want ten years of prosperity, grow trees,
economics provide long-term competitiveness.
If
not about building physical capacities.
Achieving Long-term Success
This is baggage from the past. Modern world is
Look at the downside risks of over CapEx’ing. Rapid changes in pattern of demand can render
your best technology imbedded manufacturing processes
inefficient
by
new
standards
of
performance demanded. You are swearing by your
you
want
grow people.”
hundred
years
of
prosperity,
So, how does one ‘grow people’? Enhance their capabilities?
Follow
many
of
the
pointed herein below in three parts:
directions
CEO’s ‘To Do’ List NN
simply because you have it and have not yet got
Drive and manage change.
NN
Encourage shared, integrated and collaborative
palace. Essentially, what a CEO needs is a flexible
NN
own CapEx; not because it is the best way, but over the payback cycle! So, a prisoner in your own
organisation. Supple, agile and able to respond quickly to all forms of changes. But this flexibility cannot be wished in. It will be a hard slog to build.
approach to problem solving. on ideas. NN
Creating
Analysing Applying
Chinese proverb...
Identify gaps and prioritise critical capabilities your people ‘must’ have and help them gain or
Increasing Difficulty
Higher Order Thinking Skills
Evaluating
would
Jettison trend analysis of past data and use scenario building as a predictive planning tool.
NN
acquire it. NN
Extensively use cross-functional teams, the
Understanding
best way to build capabilities (Remember the
Remembering
of an army?)
SEALS that priced away Bin Laden from midst
Guiding Principal for Future of Work
Figure 1: Applying knowledge.
it
Ensure sharp edge implementation, before competition has time to respond.
NN
Here,
Crowd-source ideas. No one has monopoly
be
appropriate
to
quote
“If you want one year of prosperity, grow grain,
POLYMERS Communiqué l August - September 2019
a
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85
JOINT STEP
Manfred Hackl CEO EREMA Group GmbH Austria
90
POLYMERS Communiqué l August - September 2019
Digitalisation will be Fundamental for Recycling of Tomorrow
“Recycling must become a fixed link in the plastics chain. The
players in the plastics industry can only achieve this together,”
believes Manfred Hackl, in dialogue with POLYMERS Communiqué.
Q. What do you witness as the growth in demand for recyclates? There is a growing demand for recyclates not only in Europe, but also in Asia and the US, the investment in modern recycling technology is increasing. The challenge for the industry as a
whole is, to assure that the recyclates will be available in constant quality over a longer period of time at a specified price.
Q. Share with the readers of POLYMERS Communiqué, your vision of recycling methodology of tomorrow. The plastics industry has to face two major challenges: Circular Economy and Digitalisation. Digitalisation is fundamental for further development. It enables more efficient networking
not only within companies and industry, but also with customers and suppliers. It offers To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
91
NEW ROAD
Bio-resins to Present a
Big Opportunity
Filippo Zuppichin CEO Piovan Group Italy
“As regards automation, even single products need to be seen as bricks of a
larger network which allow future interconnection,” emphasises Filippo Zuppichin, in dialogue with POLYMERS Communiqué.
Q. Being an auxiliary equipment supplier, you need to work across brands; what challenges do you face to call yourself Industry 4.0 ready? The spread of 4.0 culture favours a company like Piovan that since end of 90s has invested in such
technologies with the acquisition of his own software house.
The work done in over 20 years in an ability to create product interconnections, supervision and
system digitalisation such Winfactory 4.0 allows us to be present in all premium market segments serving
customer
such
Tetrapack and many more.
BMW,
Coke,
Toyota,
Q. How big a differentiator can services get for your business today? Service is maybe the important differentiation factor of Piovan.
94
We do believe that to be a credible leader, you need to have a proper local service force in each country. Piovan has invested heavily over the
years to create its own technical force across South America, North America, Europe and Asia.
Q. Your company and your products have been recognised and awarded many times on different forums. What do awards and recognition mean to you? All awards are important to us, because they indicate that we are giving value to our customers, innovating and, ultimately, it motivates our team.
Q. A management approach that you strongly believe in. To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
A CUSTAGE I N I T I A T I V E
In Get your company featured in POLYMERS Communiqué
Regular, Special and Premium
listing options to choose from 16 categories to position your products to your customers Print and digital presence
in its exclusive
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B u s in es sToon s
More than just ordinary, BusinessToons take content to another level in POLYMERS Communiqué. Reading this, some may laugh, some may smile, some may read it and just put the magazine on the
side. In either case, it has achieved its intent to help you unwind and reset your mind...make it fresh, as green as it can get; essential isn’t it...as possibilities with polymers are endless...circular nevertheless!
98
POLYMERS Communiqué l August - September 2019
POLYMERS Communiqué l August - September 2019
99
AUTO-MATE
“Looking at the current situation at hand, the future of material handling logistics sector looks
very promising as it is not just
helping companies to perform better, but also saves money
by increasing their production
capacity,” conveys Samir Gandhi, in dialogue with
POLYMERS Communiqué.
Samir Gandhi MD & CEO Gandhi Automations Pvt. Ltd. Mumbai
100
POLYMERS Communiqué l August - September 2019
Automation, Need-of-the-hour
for an Efficient Supply Chain Q. How do you see the next few years for the automated industrial door market? Soaring investments are flowing through packaging, food processing, pharmaceutical, hospitality, retail, commercial, FMCG, textile, dairy, poultry,
agriculture and automotive sectors. Construction activities in India are opening up opportunities for high speed automated entrance doors. Growing awareness about energy efficiency and environmental impact on using
automatic doors have resulted in wide acceptance in residential sectors as well as educational institutions. Technology upgradation in the automatic doors market ensures better cost savings in the long run, despite the higher initial cost as compared to conventional doors.
Also, the demand for material handling automation and equipment has increased exponentially over the past few years because of the increasing production capacity, reducing man hours and meeting deadlines. Now with
more and more companies streamlining their processes, the use of material
handling equipment for any industry is a must. The demand for such
automation is the need-of-the-hour to deliver faster, hassle-free loading / unloading of material resulting in reducing supply chain operating costs. In
future,
I
feel
technology
advancements
combined
with
material
handling equipment will change how logistics and supply chain management companies function. Looking at the current situation at hand, the future
of material handling sector looks very promising as it is not just helping companies to perform better, but also saves money by increasing their production capacity.
Q. The importance of the polymers industry to your business. To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
101
RESEARCH REPORT
Current Management Practices in the Polymers Industry (CMPP 2019): A POLYMERS Communiqué Survey Results Declared
C
ould be very well christened as the ‘grey matter survey’. What else do you call a survey when an astounding 173 experts, from across the globe, perhaps most would be senior management, looking at the theme of the survey, share their viewpoints of the prevalent management practices. It’s said that ‘there is no replacement
for experience’, we tried vide this survey to harness experience and present it simply to the industry; an objective
achieved by POLYMERS Communiqué. The family-held businesses, lifeline of the Indian polymers industry, would surely be ‘extra’ delighted at this learning, which can be read within the comfort of their offices / homes, flipping through the pages of the ever-elegant POLYMERS Communiqué.
Industry surveys from POLYMERS Communiqué are crafting a new niche for itself and providing the readers a very valued insight into this fiercely competitive market. The responses would serve as a general guide; you would, however, need to evaluate, validate and map responses for your business in specific. Have a read...
Survey Basics
Sample Size: 173
l
Format: Electronic
l
Response Tabulation: Singular
l
2.31% Not at all
Requisite
Extensive
26.59%
49.13%
Minimal
21.97% Management and the shop-floor connect... Being hands-on is the way we work. So when every 2 out of 3 people say that the
connect is requisite or extensive, we have enough reason to believe. Manufacturing is truly recognised as the karm bhoomi.
‘Make-in-India’; Jai Hind! Surely market forces will make the other 25% put their act together and set this vital link in place.
104
POLYMERS Communiqué l August - September 2019
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2.89% Not at all At times
Majorly
Sometimes
50.28%
19.08%
Empowered decision makers... This is a change that began years ago and
over half the respondents affirm that they
27.75%
are happy with the authority given along with the responsibilities assigned. This reads well with the delegation question
and shows us that we are walking the right trajectory today.
Moderate
Micro-management runs deep?
49.72%
It’s time to either do or let them do. Unfortunately, this practice of micro-management is prevalent say close
to 85% of the respondents. It is maybe worth a try to
A practise of yesteryears
16.18%
let the systems and processes take over. It’s time for management to move from functional involvement to strategic involvement.
To enhance output
The delegated person can perhaps do a better job
34.10% Very prevalent The task is not so important
6.36%
32.95%
60.69% 106
Why delegate? More people...more work. That is the reason to hire! It’s wrong in today’s context. You should hire such a person and assign him/her
the job as he/she can do it better than you! Boss is the best is a dated phrase. It’s a matter of delight that 30% delegate because they believe To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
FROM THE ARCHIVES
‘The pharmaceutical companies
underwent a cultural change then,
which the polymer industry should emulate today. The journey from
invention to commercialisation is
very challenging, one that is riddled with failures; it is something every corporate must be prepared for’, highlights Prof. M. M. Sharma during an interaction with POLYMERS Communiqué.
Prof. M. M. Sharma
Emeritus Professor of Eminence
Institute of Chemical Technology, Mumbai
Some articles don’t have a shelf-life. Over the next issues, we will pick a select few for your ready-read in our just-launched ‘Archives’ section.
112
POLYMERS Communiqué l August - September 2019
Invent, Innovate, Inspire
Morning Walk for Every Corporate in the Petchem Business Q. What approaches do you see for capacity augmentation in India?
India still does not have even one
acid plant. Polyacrylate is essential for
Onsite propylene generation is one
MTO (Methanol to Olefins) coming
today,
propane
dehydrogenation
large methanol plant. I do not see
major trend that we see today. Using
to India. Personally, I see propylene
large
are
within the next 3 – 5 years. It is, thus,
gas; with a single plant of capacity
Propylene production can further be
dehydrogenation,
number
of
such
a
plants
very
coming up in the US, thanks to shale 1 MMTPA. A few similar plants have also come up in China; still more are in the pipeline.
In fact, this idea was mooted in India
many years ago, a cause which is today being championed. By following the process of dehydrogenation, it is easy of
to
over
Indian
achieve
85%,
context.
compared
to
selectivity
specifically In
India
China),
in
levels the
(when
propylene
can now come by increasing the
severity of CAT-Cracker (by operating a CAT-Cracker as a petrochemical unit).
A unit based on this approach is now coming up in India. This approach generates significantly higher yield. China
has
moved
significantly
ahead in the conversion of coal to methanol and methanol to ethylene /
propylene. Today, in China, a lot of propylene is produced via coal to methanol.
The
prospects
of
such
an approach in India remain bleak.
POLYMERS Communiqué l August - September 2019
coming
to
India
time to take a decision now.
augmented by using a new technology, which is actually a reverse of what
was originally practiced. Butylene and ethylene giving propylene. It is an apt time that India should commercialise
this proven technology. Globally, there are plants running using this technology.
The world is today also looking at ways to
augment
butadiene
production
by dehydrogenation of butenes to butadiene. There are two technologies for
and
this;
catalytic
dehydrogenation
oxy-dehydrogenation.
technologies
commercialised.
have
also
These
been
Another, huge potential for ethane
in India is the LNG terminals. LNG terminals could provide sufficient feed
to put up dedicated plants for PVC or ethylene oxide glycol or polyethylene
(high and low density). This valuable source is hardly being utilised.
Another need of today is a large acrylic
diapers and sanitary towels; expensive the
costs
can
significantly
reduce depending on the availability of material. Sheer lack of acrylic acid
in India is coming in way of this price reduction. This entire product is nothing,
but plastic (super absorbent material). To add, all surface coatings require acrylic emulsions. Today, we have about
60,000 tonnes of butyl acrylate being imported. There is proven technology
in the world for converting isobutylene (available
through
methacrylic acid.
CAT-Cracker)
to
There is also a significant need of polycarbonate units in India. Used
from ballot boxes to street lights, polycarbonate is the need-of-the-hour. Production
opportunity
of
phenol
which
is
the
another
industry
should look for. It boasts of a variety of applications.
Q. The journey from inventions to commercialisation in context of polymer materials. What are your thoughts on managing innovations? The
journey
from
invention
to
commercialisation is very challenging, one that is riddled with failures; it is
113
Indian Polymer industry size is reasonably good, but is no comparison to China, which according to me is higher by a factor of 4.
It is also commonly seen that when
otherwise.
This
approach indicates that the company has recognised the need to innovate
has
that
generates money. It is important for
this Chief Innovation Officer to develop a culture to own failures. No corporate can
innovate
by
not
experiencing
failure. Biggest companies in the world
have gone through the path of failure. It is impossible that all inventions have
succeeded. The culture of ownership
of failures should be supplemented by human capital that has a desire to excel. Both are necessary ingredients to success.
One of the key drivers for invention
(for that matter any sector) is the commitment of the top management
towards this objective. A fine example
114
with R&D.
not
ongoing be
activity.
confused
industry is of significant size to innovate. comparison to China, which according to me is higher by a factor of 4.
new polymer material come up, while
Entities (NCEs). For an NCE, it takes a
happening every day. Improvements
from invention to commercialisation.
enhanced material properties.
working hard to build New Chemical
improvements in existing material are
minimum of 10 years to cover the journey
result in newer applications because of
Thus, patience is another key attribute.
Even after all these efforts, there would be a number of NCEs that have fallen
apart before commercialisation; until you hit on a blockbuster molecule or
Recent developments in engineering polymers are probably the most exciting changes that the industry has witnessed in recent times.
atleast a process that is unique and non-
The most exciting innovation for all
empower the marketer with a successful
from a pure discovery point of view
infringing on patents or processes that
times to come (in polymer industry),
commercial formula.
was the invention of Nylon 6, 6. Dupont
sustained efforts, the companies may
something
an
For many many years I have seen no
that
is
be
should
or
their turn over in R&D and have been
There have been situations in the
innovation
always
companies invest as much as 8% of
appointed a person whose target is just that. It should be clearly understood
is
optimisation
from the pharmaceutical sector. Certain
The polymer industry can take a leaf
a position above the R&D President. This
mature
Q. Which you do consider as the most exciting innovations in polymer material in the recent past?
meet competition tomorrow.
Innovation Officer. Mind you, this, I feel is
and
be
use this period to brace itself to
a person who is designated as the Chief
to
ever
services
Our size is reasonably good, but is no
actually
should invest wisely in research and
what is done), it is imperative to appoint
This
is
technical
also take a back seat; the reality is, infact, a time when companies
original (and not just repeat or modify
going
technology
Today, I believe that the Indian polymer
should
If a corporate wants to do something
and
a corporate is in its zone of comfort with no business pressures, inventions
lack of culture of owning up failures.
beginning
technical
a dream.
I see inventions difficult in India due to
the
Had it not been his commitment, this
dream would have always remained
prepared for.
in
No
of Mr. Ratan Tata to build the Nano car.
something every corporate must be
right
being the passion and commitment
pharmaceutical
industry
that
with
not have succeeded to come out with a new molecule, but would have
atleast have a candidate molecule for
hired Wallace Hume Carothers to do something
original.
What
followed
thereafter was organised and systematic research
initiative.
The
discovery
of Nylon 6, 6 resulted in dreams becoming reality.
the industry giants to work on. The
Certain discoveries have been accidental;
cultural change then, which the polymer
was accidental. Polypropylene was not.
pharmaceutical companies underwent a industry should emulate today.
It is important to realise that innovations are done by crazy individuals, supported by people who deliver, people who are
market savvy and people who are able administrators. A combination of these attributes is important to the success
of an innovation / invention. A knack to
convert liabilities into assets is crucial in today’s time.
for example, LDPE and HDPE discovery Cellulose nitrate was accidental as well.
To me, without a shadow of doubt,
the discovery of Nylon 6, 6 remains a landmark for the polymer industry. It
is
important
for
companies
to
understand that they can innovate To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
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Going Full Circle
Borealis Foam Solutions Perform Within a Circular Economy Borealis demonstrates its circular economy commitments by designing sustainable polyolefin foam innovations that can inspire our partners. A recent Life Cycle Analysis (LCA) study featuring clamshells made
with Daploy™ HMS PP illustrates just one way in which we can help customers perform for a more circular future.
B
orealis
has
been
demonstrating
its
leadership within a circular economy for several years. Our solutions are contributing
directly to the three ‘R’s of ‘Reduce, Reuse
and Recycle’, where we are expanding the limits of what is possible within the field of foam
Zero Waste Cup™ made with Bockatech EcoCore® © Borealis
technology.
Recent work that showcases the LCA
performance of our Daploy™ HMS PP (high
melt strength polypropylene) material in
comparison with EPS (expanded polystyrene) clamshells
and
available
packaging
alternatives illustrates how Borealis technology
is helping to meet the demand for materials
that perform within a circular economy. Additionally,
our
EverMinds™
platform
brings stakeholders together to constantly
Jeroen Frederix Global Business Development Manager PO Foam, Borealis AG Belgium
118
POLYMERS Communiqué l August - September 2019
innovate and ensure that circular
solutions
of mind.
are
branched
To bring maximum value to
PO foam solutions.
our customers and value chain
Driving technology
partners,
and application
polypropylene
for sheet extrusion and blow
development together
outstanding melt strength and
essential for Borealis.
moulding. This technology delivers
with our partners is
melt extensibility. Borealis’
Daploy™
WB140HMS
has
been
the
market reference and most suitable product
available to ensure stable processing, excellent bubble stability and consistent quality for a large
variety of extrusion machines and applications, for years. Reaching densities as low as 30 g/l, while
maintaining excellent foam quality and good mechanics, has been key to opening up many new PO foam applications in the automotive, building & construction, energy and packaging fields.
The combination of a rigid, strong foam with thermal
and
acoustic
insulation
and
barrier
properties demonstrates design for recycling at
its best. This is often achieved through significant reduction
in
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business is more than 15 years of
from
cost reduction.
within a circular economy
At the core of Borealis’ foam
Switching
non-foamed to a foamed
solutions that can perform
PP Foam Leadership Fuels Sustainability Innovation
chain
place.
Growing demand for material
top
having
one
great
product is just not enough. Since
many years, Borealis aims to be a
full solutions provider in foams. First
of all, we offer a wide selection of
products from our foaming portfolio,
such
as
autoclave
and
tubular
LDPE, PP homo- and co-polymers, polyolefin elastomers and EVA.
Furthermore, building upon 15 years of market experience and long-standing partnerships with
all the major machinery producers in extrusion, moulding and thermoforming, a full transition service is provided for customers entering the PO
foam space. From first concept and recipe, through to efficiency gains in converting and all the way through to value propositions for the brand owners
/
OEMs
and
consumer
acceptance
studies, the key is to create maximum value, while minimising transition time and costs.
With PP collecting and recycling facilities widely available,
Borealis
mono-material,
lightweight
foam solutions are truly sustainable and help our customers to immediately lower their carbon
40 30
footprint. A good example here is the Daploy™ HMS PP foam airduct, which replaces HDPE non-
Melt strength Linear PP’s
High performance foaming window
MFR = 0.3
Force (cN)
20
Daploy WB140HMS 10
50
Extensibility
100
150
200
Draw-down velocity (mm/s)
Figure: Extensional rheology curves for linear PP’s and Daploy™ HMS © Borealis
120
succeeds in delivering extra mileage and sound dampening to a new generation of hybrids and electric vehicles.
Strong LCA Performers Key to thriving in a circular economy is to focus
MFR = 2.0 MFR = 3.0
0 0
foamed or XLPE foamed airducts. This solution
on minimising all waste generated along the entire circle. Borealis’ expertise in recycling and
continuous validation of our solutions through life cycle assessments with external sustainability experts, brings additional value to current and future customers.
POLYMERS Communiqué l August - September 2019
Results for EoL Scenario Recycling Compared to Incineration Climate change - GWP 100a 0.14000
0.07588 0.11439
0.12000
0.09606 0.09684
0.10000
GWP in kg CO2-Eq
0.08000 0.06000
0.06552 0.05755 0.05858 0.06634 0.05070 0.05940 0.05825 0.05140
0.03346 0.05903
0.02788 0.02613 0.04919 0.04407
0.04000 0.02000
0.00000
EPP (1.8)
EPP (1.5)
EPS
Ecopax TFPP
Climate change - GWP 100a - Incineration
Bagasse
Carton 250 + 15PE
Carton 290 + 15PE
Carton 250 + 3 Varnish
Carton 290 + 3 Varnish
Climate change - GWP 100a - Recycling
Comparison of global warming potential results of clamshells for incineration and recycling scenario. © the LCAcentre
Our LCA success can be illustrated by a recent peer reviewed study conducted by the LCAcentre
(‘Life Cycle Assessment of Food Service Clamshells’, August, 2019) that assessed the performance of our
Daploy™ HMS PP in hot and cold food service clamshells, when compared to similar packaging from other popular materials.
The study concluded that amongst the available alternatives for EPS clamshells, the PP foam
mono-material solution outperformed all other
work to develop application concepts as a starting point for the rollout of new technologies.
At Borealis, we believe that plastic is a valuable resource that needs to be used wisely and should be recovered. It shouldn’t be considered to be a waste product. The Borealis PO foam team in this
respect, is also demonstrating their full solution approach in the area of reuse.
Through an exclusive partnership with Greentech
available solutions.
start-up
A Wealth of Opportunities
moulding arena. By combining the benefits of
Growing demand for material solutions that can
perform within a circular economy is creating
opportunities for innovative PO foam solutions. Driving technology and application development together with our partners is essential for Borealis.
One example here is the development of vertical foam extrusion technology, which provides superb
quality thin foam sheets at ultra-low density levels.
Together with our partners, Borealis offers more than the technology concept alone. We also provide the pilot line and training facilities, and
Bockatech,
the
EcoCore®
technology
offers very low density foaming into the injection weight saving and insulation with the unique mechanical strength that is achievable by way of this technology, the ideal reuse product can be
created with extreme durability at a minimal cost.
Also, in this space, Borealis is working along the entire value chain to ensure that our zero-waste product comes with the right support system in
place. This eliminates the hurdles that come about when reusable products are scaled up from niche to mainstream concepts.
Work with us. No stories, just solutions.
Daploy™ and EverMinds™ are trademarks of Borealis AG.
122
POLYMERS Communiqué l August - September 2019
SIVARAM SPEAKS
C
arbon has been the element of choice
for preparing diverse range of synthetic
Sulfur as a Monomer for Making Polymers
polymers we consume today. In recent
times, an intriguing question is being asked, whether, sulfur can become a feedstock for making polymers and if so, how?
Why Sulfur? Like carbon, sulfur is an element with abundant availability, both from geological sources and as a
by-product of petroleum refining. With increasing focus on lower sulfur in petroleum products,
arising on account of environmental issues, large quantities of elemental sulfur are being extracted
from refinery products, crude and gas. It is
believed that over 70 million tonnes of sulfur lies
accumulated (Refer Figure 1), its current demand far outstripping supply.
This ‘excess sulfur problem’ will only get worse
as demand for low sulfur cleaner fuels increases across the world. Valorisation of by-products and wastes of modern industry is, therefore, of
There is excess availability of sulfur which will
Dr. S. Sivaram Former Director, CSIR-NCL Honorary Professor and INSA Senior Scientist Indian Institute of Science Education and Research (IISER), Pune
124
only get worse as demand for low sulfur cleaner fuels increases across the world. Thus, there is
substantial interest in finding useful applications for sulfur as a monomer for making polymers.
POLYMERS Communiqué l August - September 2019
Figure 1: A typical scene in a modern petroleum refinery showing accumulated mounds of sulfur. Image Credit: Gord McKenna, this image has been reproduced under a Creative Commons license: https :// www.flick r.com/photo s/gord9 9/51704 87123 /
paramount importance in our quest for a more
sustainable planet. Thus, there is substantial interest in finding useful applications for sulfur as a monomer for making polymers.
Sulfur occurs naturally in an elemental form as S8, a cyclic structure containing eight sulfur atoms
Figure 2: Structure of elemental sulfur, S8.
necklace. The liner chain is a reactive diradical,
where the two terminal sulfur atoms have a free radical character. Upon cooling, the linear chain
folds back into a cyclic ring. In 2013, it was shown that linear chains of sulfur can be stabilised by using organic crosslinkers resulting in interesting materials with useful properties. This method, called To know more, please subscribe to
(Refer Figure 2).
Polymers Communiqué at
Upon heating, the ring opens up to form a linear
subscriptions@polymerscommunique.com
chain of sulfur atoms strung in the form of a
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125
Grounded in the Present but Aligned With a Vision for
Your Future.
Ventura
e - ProďŹ t
Futura
HyLock
NEW LANDSCAPE
To meet the burgeoning
demand for geosynthetics, Indian entrepreneurs
and existing companies (a)
(b)
who manufacture these
products need to expand
their capacity to grab these lucrative opportunities that are on offer and to meet (c) (a): PP staple fibre production line. (b): Needle punching non-woven geotextile production line (c): PP biaxial geogrid production line
expected shortages.
Business Opportunities
for PP Non-Woven Geotextiles and Extruded Geogrids
G
eosynthetics can be defined as planar polymeric materials used in contact with soil, rock, earth or any other
Vetcha Ravikanth Assistant Vice President (Business Development) Reliance Industries Ltd. Navi Mumbai
POLYMERS Communiqué l August - September 2019
geotechnical engineering related material, as an integral
part of a man-made project or a system to perform single or multiple functions.
To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
127
BUSINESS ENABLER
Afro-Asian Convergence at PLASTIVISION INDIA (PVI) 2020 PVI 2020 provides its exhibitors
just the right platform; it’s tried, it’s tested and it’s trusted!
T
eam PVI 2020 understands that the industry expects from them nothing less
than the best! The industry expectation is based on the capability of the
execution skills of the team at the helm of operations of PVI 2020. PVI exhibitions
are industry events run and led by industry stalwarts, who with their honorary contributions, deliver a platform in line with industry needs.
And why not, PVI 2017 set a record of sorts - Over 2,00,000 visitors; over 75,000 online visitors; 70 registration counters; over 1,250 exhibitors, including 450 from abroad;
1,10,000 square metres gross area occupied, participation by 25 countries; and going by data gathered from major participants, an estimated business turnover of over Rs. 2,000 crore. An event that surpassed all expectations, be it visiting / exhibiting
130
POLYMERS Communiqué l August - September 2019
experience, quality visitors, business transacted
Varied industrial sectors are today witnessing
exhibitors, in the last edition, stopped booking
combat this slowdown. Organised by AIPMA (The
and more. It was music to the ears when some
orders as they ran out of capacity! PVI exhibitions are truly, ‘Business Ka Booster’. To make it one of
the top 5 exhibitions in the world is a matter of great pride for India!
So what ‘more’ does a typical exhibitor of PVI 2020 get? He gets what exhibitors experienced during PVI 2017 and ‘more’!
Industry 4.0 and Circular Economy; The Big Buys at PVI 2020
some slowdown. Being aggressive is one way to All
India
Plastics
Manufacturers
Association),
PVI 2020, an event that is obsessed with setting new benchmarks, provides you just the right platform. It’s tried, it’s tested and it’s trusted!
Your showcase at PVI 2020 will provide you the necessary stimulus and expose your products to the market segments you reach and beyond.
INDUSTRY
4.0
PVI 2020 is set to be the most advanced edition that the Industry has ever witnessed. Industry 4.0 and Circular Economy are no longer just buzz words. They are movements that carry with them the might to change the
business dynamics of the industry; plastics industry is no different. Be there at PVI 2020 and continue to stay relevant! Also known as ‘Smart Factory’, Industry 4.0 encourages absolute computerisation of the process of manufacturing. Be it latest manufacturing technologies and processes, cyber security, cloud computing, AI and AR, industrial internet of things, robotics and others. Learn more about smart manufacturing, digital technology and
machine operations at the ‘Centre for Industry 4.0’ especially created at PVI 2020. The Centre will showcase leading global technologies vide demonstrations conducted by companies who are leaders in their respective businesses. The global technology, global thinking and local adaptions, all will be a live showcase!
For our industry to stay relevant, circular economy, EPR and more are the prevailing longevity strategies. Strategies
that need to be showcased, explained and thus an event of this stature needs to earmark space for this cause.
Exhibitors committed to this cause will be offered preferential rates! So, close to a staggering 1,000 sq. mts. of space is reserved for this recycling showcase - which has intent as well as content, yes, right there at PLASTIVISION 2020. Solutions providers will highlight solutions that are functional and make a lot of business
sense at the same time. This whole initiative is spearheaded by Venkatesh Kini, Founder of Ubuntoo.com. Venkatesh Kini, with his vast experience, will add tremendous value in understanding and simplifying the everevolving concepts of circular economy, EPR and more. To take discussions to another orbit, concurrent to PVI 2020
will be held a Global Recycling Conclave wherein experts from across geographies will share meaningful insights to new vistas of operations in the very challenging scenarios that face the industry today.
132
POLYMERS Communiqué l August - September 2019
The plastics industry is going through a
“In times of slowdown, as the industry is witnessing
as well as GDP slow down.
important role to lift the business sentiments,”
challenging phase as regards the environment Need-of-the-hour is aggressive marketing and to get the best possible growth.
today, participation in exhibitions play a very emphasises Kailash B. Murarka, Chairman, National Executive Committee, PLASTIVISION INDIA 2020.
PVI 2020, Mumbai is the best growt
As regards the plastics industry, exports from India
international exhibitors and it is expected
and ASEAN countries today beckon most Indian
platform with 1,500 national as well as
to huge number of business visitors from across the world. This will act as a big booster and trigger growth undoubtedly for the
plastics industry which consists of 90% MSMEs; helping race towards 5 trillion economy by 2024 which is the GOI dream. Arvind M. Mehta Chairman Governing Council, AIPMA
comes with a strong sentiment. Africa, SAARC
companies in the plastics industry for business. PVI 2020 well understands this need.
So here is the ‘more’ at PVI 2020. As ‘Made in India’
for the world is what excites; Team PVI 2020 has identified such key markets (Africa, SAARC and
ASEAN countries), aligned with key associations
and proposed special arrangements with them to ensure that these global buyers visit PVI 2020 and
offer you, as exhibitors, this mega exposure very much in India, very much in PVI 2020. These “In times of slowdown, as the industry is witnessing today, participation in exhibitions play a very important role to lift the business sentiments.” Kailash B. Murarka Chairman National Executive Committee PLASTIVISION INDIA 2020
global buyers will certainly take advantage of the ‘Made in India’ products that are comparable globally, and come at an affordable price.
“Circular economy is the path that the industry
has to judiciously work towards and evolve a
solution that is acceptable to all stakeholders of the supply chain,” shares Meela Jayadev, President, AIPMA.
PVI is all about knowledge sharing and growth amongst stakeholders. January, 2020 will see
this mega event unfold in Mumbai between “Circular economy is the path that the industry has to judiciously work towards and evolve a
solution that is acceptable to all stakeholders of the supply chain.” Meela Jayadev President AIPMA
16th and 20th, the magical city and financial
capital of India.
“Manufacturing is going to witness a sea-change with the increasing advances of Industry 4.0,” highlights a confident Raju Desai, Chairman, National Advisory Board, PLASTIVISION INDIA 2020.
This edition is poised to have the biggest exhibitor representation from China, Taiwan, Iran, Vietnam
and Europe. As a pre-cursor, the Indo-China networking meet on the sidelines of CHINAPLAS 2019 “Manufacturing is going to witness a sea-change with the increasing advances of Industry 4.0.” Raju Desai Chairman National Advisory Board PLASTIVISION INDIA 2020
witnessed
another
house-full
situation
with over 200 Chinese and over 200 Indian
representation. Global flavour...in our own backyard with over 30% exhibitors expected to be from overseas (from over 25 countries); yes, right there at PLASTIVISION INDIA 2020.
So, exhibit at PVI 2020, showcase your latest products and technologies; business will be the oxygen (omnipresent) at PVI 2020.
134
POLYMERS Communiqué l August - September 2019
Showing our colours – closing material cycles At ENGEL, we embrace responsibility, helping our customers achieve sustainable injection moulding production. At the heart of this are our inject 4.0 solutions for the smart factory, which also open up new opportunities for the Circular Economy. For instance, the iQ weight control software balances out process fluctuations when processing recycled material. Consistent high part quality increases the range of possible uses for the recycled material. Technologically, we are also promoting increased use of recycled material. With the new ENGEL skinmelt process, we are enabling a high proportion of recycled material even in complex component geometries. The bottom line: green is more than the colour of our machines. Come and see what it all looks like at K 2019 (Hall 15, Stand C58).
engel-k-online.com
1
98
1
Jayesh Sampat Director, Elite Conferences Pvt. Ltd.
The knowldege was evident on his face even then; the knowldege platforms that Jayesh builds throught his events bring a smile on everyones face (including his)!
Change being the only constant, we thought it
would be wonderful to capture this and freeze
‘time’. We associate with the ‘current look’ of
our industry colleagues and would it not be
exciting to know of their persona, decades
ago. That’s what we did, had them dig deep into their archives and share this just for your ‘read’... or should we say ‘see’!
1
A visual delight!
96
8
Vinod Bharti Jain CEO, Glaves Corporation
51 years ago, Vinod, a qualified Mechanical Engineer and a glider pilot, took to the skies with a desire to ‘Make in India’; he successfully sells his pelletising solutions to over 25 countries today. Kya baat hai! 136
POLYMERS Communiqué l August - September 2019
1
98
4
Ashok Jajodia
1
Managing Director, Uma Cosmoplastics Pvt. Ltd.
1 9 9
In 1984, Ashok has just completed his high school, some years away for making his mark in business and service to the industry which he is very well known for. In East India then, now and guess forever.
Meela Jayadev Managing Director, Sudhakar Irrigation Systems Pvt. Ltd. (Part of Sudhakar Group)
1
A man born with a ‘piped dream’ knows the finest of details of the piping industry since 1970s. With hands-on experince in marketing to being the Managing Director of Sudhakar Irrigation Systems Pvt. Ltd., he has seen it all from very close quarters.
99
1
Vinay Bansod Business Head - IMM, Windsor Machines Ltd.
Vinay, as a lad, in 1991 in his formative year in the Govt. College of Engineering, Amravati built his skills then on injecting enthusiasam and knowledge to today building injection moulding machines. POLYMERS Communiqué l August - September 2019
137
TECHNOLOGY SHOWCASE
Brückner Maschinenbau
at K 2019
A showcase of innovations meeting the demands of a circular economy.
A
t K 2019 (Hall 3, Booth C90), Brückner Maschinenbau
will present their latest innovations for the demands of a circular economy. The focus is on mono-material
film with superior mechanical and optical properties. These are ideal for the use in new, single-origin packaging and guarantee good sortibility in waste separation and optimal recycling.
At K, Brückner will introduce two completely new line
concepts for the production of BOPE films (biaxially oriented polyethylene). The new lines also have the flexibility to
produce BOPP films: As the demand for innovative BOPE
films is only now starting to develop, film producers will be able to react swiftly and flexibly to market trends.
Additionally, Brückner has developed a new inline coater for
all BOPP and BOPE lines, installed in the line before the
transversal stretching. It makes the production of extremely thin functional layers within the nano-range possible.
Alongside stretching lines for the production of packaging
films, machines for speciality films are becoming more important in Brückner’s portfolio. They will be presenting various innovations for the K 2019: NN
New high-temperature concept for BOPP capacitor film.
NN
Lines for the production of stone paper based on BOPP or BOPE with a calcium carbonate proportion of over 60%.
NN
Biaxially oriented polyester film lines (BOPET) for optical applications.
NN
BOPI lines (biaxially oriented polyimide), perfect for flexible optical applications.
NN
Battery separator film lines: Newly developed and patented relax chain for improved film properties.
138
POLYMERS Communiqué l August - September 2019
MENTORSHIP
Building a
Powerful Marketing Team Entrepreneurs must ensure the enterprise has a strong marketing team in place if a
business must survive and grow. It needs great deal of attention in order to have an effective team in place.
L
et me start with asking what is
absolute favourite) statement that says
vision about what your objectives are
enterprise. To my mind, it is selling.
purpose is to create a customer, the
companies will have different types
the most important function of an
In my career, I have tested this and can share the idea with you. It could be a
product, service, idea, story, just about anything that can be sold for a price, must be sold. The price is the value that
the buyer perceives in the offered item
it
all,
“Because
its
(management’s)
business enterprise has two - and only these two - basic functions: marketing and
innovation.
Marketing
and
innovation produce results; all the rest are ‘costs’.” - Peter Drucker
and will be prepared to pay for it.
Here’s What You Need to Do
It is important to understand that the
Suffice it to say that nothing is more
enterprise is selling or sales. Marketing
simple; you can sell and build businesses
most important single activity of any is a wider concept and determines how sales can be won and, therefore, is much wider in scope than the transactional approach of selling.
I am reminded of Peter Drucker’s (arguably,
the
best
management
philosopher of our times and my
important than marketing. It is quite with a lot of stuff that you don’t make
or produce, but you cannot produce something that you can’t sell.
The foregoing is enough reason for entrepreneurs to ensure the enterprise
has a strong marketing team in place
products to address the needs of that clientele which must come from the
product portfolio and the technology levels
upon here, in order to reach that goal.
Define Your Goals It is very important to first clear your
the
company
has.
Many
companies are in the mobility business. There are simple bicycles and a range
of manually powered to sophisticated, high power bikes. Even within a given segment, companies will position their products
differently,
partly
because
they can best illustrate their USP in that position and partly because of the positions taken by the competition. We need to define; NN
What your product is supposed to deliver (It can be, for example for a vehicle, transport, comfort, safety,
needs great deal of attention in order need to take certain steps, as touched
140
of clientele to address and will have
if a business must survive and grow. It to have an effective team in place. You
Rakesh Shah RS Coaching and Consulting New Delhi
in terms of your marketing. Different
adventure, luxury, status etc.)? NN
Who are the customers you need to To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
PEOPLE DRIVEN
HR Strategies
How can an Organisation Build Ultimate Competitive Advantage This article tries to explain what it means to achieve excellence in leading and managing an
organisation, keeping in mind
various forces which impact the
organisation and its competition.
P
erhaps the most important question that faces any
organisation is, how do you build an organisation that performs flawlessly and evolves rapidly? One
that delivers sterling results today and changes fast enough
to be relevant tomorrow? We live in a world that offers no refuge for mediocrity, a world in which competitors quickly
and mercilessly exploit any operational weakness. We also live in an era of wrenching change, with the speed
of technological advancements, it is rarely possible to create sustainable competitive
advantage from just a new product or service. However, it
is less easy to
Dr. Naveen Malhotra Group Head HR & CC Sintex Industries Ltd., Kalol
144
POLYMERS Communiqué l August - September 2019
QUANTUM JUMP IN PERFORMANCE. INTRODUCING Q-SERIES
High Speed Frictionless Movement Enhanced Clamp Specification Superior Mold Safety 110 to 550 Tons
milacronindia.com
‘clone a community’ - and ultimately, it’s the people
employees. Above all, it’s about adopting a
sustainable
executing and innovating to improve long-term
behind
the
‘survival
of
product
or
competitive
organisations.
the
One
fittest’ of
service
that
applies
equally
advantage. the
key
create
Darwin’s
sources
to of
competitive advantage is an organisation’s ability to adapt to its rapidly evolving environment.
When executives are asked the key factors for motivation to stay / join an organisation, the
highest ranked factors are ‘freedom & autonomy’ and ‘exciting challenges’. Employees do not want to feel to just be a ‘cog’, but to be empowered to make a meaningful contribution; people are
looking for a sense of belongingness, a sense of meaning.
needs to access what are the capabilities
it requires to successfully
deliver its future
vision and where they currently
stand on these.
This is often best
achieved through benchmarking as people tend to
overestimate their true capabilities.
Competitive advantage means positioning your
company ahead of other companies in order to achieve superiority in quality, low cost, value
or innovation. Regardless of what it means to a company, it may be the single factor to attaining success and business sustainability. There are many strategies that contribute to achieving a competitive
advantage,
but
maximising
your
human capital is a major contributor to achieving a competitive edge in the marketplace. Numerous studies
indicate
the
importance
of
aligning
goals
and
enhancing
studies
business
indicate
that
true
performance.
I had a privilege to see few organisations and I
Such
competitive
is short-term and will not help in building a
the people practices of organisations. Companies
companies are ‘healthy’. Organisational health
their business objectives, especially growth, have
common vision, execute that vision effectively
well-defined HR practices that align with the
thinking. When an organisation is in sub-health,
employed longer and contribute positively to the
to high employee turnover, communication breaks
clear people plan are at the risk of losing or never
which leads to decline in quality, resulting in
competitive advantage is critical to company’s
the health of an organisation is critical to its
may pursue many paths to this end, one that is
Focusing just on short-term performance kills the
human resource management. Currently, many
culture of single-minded focus on performance
their human resources, but few are conceptualising
activities. (Lehman Brother’s collapse after 158-
advantage. As a result, many companies forego
investment decisions due to its over focus just on
through human resource practice initiatives.
feel focusing just on delivering the numbers
advantage can be achieved through people and
sustainable
performing
that leverage their human capital to achieve
is the organisation’s ability to align around a
more positive results. These companies have
and renew itself through innovation and creative
company’s business goal. Their employees stay
teamwork and morale begins to decline leading
overall financial performance. Companies without a
down, a culture of risk avoidance, blame sets in
obtaining a competitive advantage. Retaining
reduction of sales and profit. Thus, looking after
growth
performance, in both the short- and long-term.
frequently not recognised is capitalising on superior
health of the organisation; it leads to pervasive
companies recognise the growing importance of
delivery, which means shortcuts and immoral
them in strategic terms - in ways to gain a competitive
year history was also driven by making risky
the opportunity to seize competitive advantage
performance, ignoring an honest assessment of its
Some Strategies to Imbibe
future.
Not
all
high
organisation’s exposure to risk).
Leaders should put their efforts into creating the
organisational DNA for long-term success and
invest in people who deliver the numbers. However,
an
organisation
is
more
likely
to
adapt faster than the competition and build a
competitive advantage if the organisation shares
the company’s vision and mission in a way that inspires employees to act in its best interests,
connecting, engaging and communicating with
146
performance and build competitive advantage.
human resource strategies to achieving business
Building Competitive Advantage
An organisation
more innovative and effective style of leading,
I
and
showcase
prosperity.
few
of
Although
the
HR
companies
strategies
and
initiatives to systematically develop and achieve competitive advantage. NN
Direction:
A
clear
sense
of
where
the
organisation is heading to and how it will get To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l August - September 2019
Business Listing Navigator Pane Category
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152
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154
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Extruders & Extrusion Lines
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154
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Parts and Components
154
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Integrated Automation
154
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Raw Materials
154
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Machinery for Foam, Reactive or Reinforced Resins
154
n Ancillary Equipment
NN
and Recycling
n Blow Moulding Machines
Bry-Air (Asia) Pvt. Ltd.
Rakesh Chandra Jha, National Sales Manager
419-420 Udyog Vihar Phase 1, Gurgaon-122016, Haryana.
Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
T: +91-124-4184444 E: rcjha@pahwa.com W: www.bryair.com
n Colour Pigments & Masterbatches Nu-Vu Conair Pvt. Ltd.
Pradeep Chudasama, Asst. Manager - Marketing
Plot No. 147, 148 & 154, Devraj Industrial Park, Piplaj-Pirana Road, Piplaj, Ahmedabad-382405, Gujarat.
Prasad Group of Companies
Sanjiv Parikh, General Manager (Sales & Marketing)
Plot No. 14 & 16, G.I.D.C. Estate, Phase-I, Vatva, Ahmedabad-382445, Gujarat. T: +91-79-25830112 M: +91-9377752617 E: plastics@prasadgroup.com W: www.prasadgroup.com
152
Rajesh Kumar, VP-Sales
C-65/1 Okhla Industrial Area, Phase II, New Delhi-110020. T: +91-11-41612244 M: +91-9810000461 E: info@alokindustries.com W: www.alokmasterbatches.com
T: +91-79-29708147 M: +91-9712928201 E: marketingindia@conairgroup.com W: www.conairgroup.com/india
ALOK Masterbatches Pvt. Ltd.
Blend Colours Pvt. Ltd. Sharad Rathi, Director
Plot No.35, IDA Kattedan, Hyderabad-500077, Telangana, India. T: +91-40-24361499 / 24360887 M: +91-9885118511 E: info@blendcolours.com W: www.blendcolours.com
POLYMERS Communiqué l August - September 2019
Deep Plast Industries Ramesh Patel, Partner
Block No.553, Rakanpur (Santej), Kalol, Gandhinagar, Ahmedabad-382721, Gujarat.
T: +91-2764-286032 / 286450 M: +91-9825035472 E: rameshpatel@deepplast.com W: www.deepplast.com
n Extruders & Extrusion Lines
Ghanshyam Shilamkar, Vice President Sales Indian Subcontinent
T: +91-22-61674991 E: ghanshyam.shilamkar@brueckner.com W: www.brueckner.com
Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator
Econ Machinery Pvt. Ltd.
181, Por Industrial Park, Adjoining Por G.I.D.C., Behind Hotel Sahyog, NH 8A, Por, Vadodara-391243, Gujarat.
T: +91-7046263000 M: +91-9624091901 E: v.chavda@econ-in.com W: www.econ-in.com
Rollepaal Engineering India Pvt. Ltd. Pankil Patel, Asst. General Manager-Sales
Ashwamegh Industrial Estate, Block No. 394, Plot No. 2, Near Nutan Nagrik Bank Post: Changodar, Taluka: Sanand, Ahmedabad-382213, Gujarat. T: +91-9898598712 / 13 / 14 M: +91-9824208456 E: p.patel@rollepaal.com W: www.rollepaal.com
POLYMERS Communiqué l August - September 2019
Sumeet Verma, Sr. GM – Sales & Marketing
Golcha Trade Centre, 4th Floor, MI Road, Jaipur-302001, Rajasthan
n Injection Moulding Machines
1 Extrusion Drive, Pawcatuck-06379, CT
Vinu Chavda, Managing Director
Golcha Minerals India Pvt. Ltd.
T: +91-141-4056666 M: +91-9116196171 E: sumeet.verma@golchagroup.com W: www.golchaminerals.com
T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
Plot No. 5402-5403, Phase-IV, G.I.D.C., Vatva, Ahmedabad-382445, Gujarat.
n Fillers and Reinforcements
Brueckner Machinery and Service India Venus Building-3rd Floor, Plot no 8/A, Kalwa MIDC Block, TTC Ind. Area, Opp. Digha Lake, Thane Belapur Road, Navi Mumbai-400708, Maharashtra.
Jitesh R. Patel, Sr. General Manager
T: +91-79-25841111 / 25841591 M: +91-9825048939 E: jitesh.patel@windsormachines.com W: www.windsormachines.com
Windsor Machines Ltd.
Yizumi Precision Machinery India Pvt. Ltd. Pramil Das, Sales Manager
No.7, Mahagujarat Ind. Est., Moraiya Patiya, Village Moraiya, Ahmedabad-382210, Gujarat. M: +91-7575009363 E: sales.india1@yizumi.com W: www.yizumi.com
Kumar Engineering Works Pradip Nayyar
48B, Muktaram Babu Street, Kolkata-700007, West Bengal. T: +91-33-22691195 M: +91-9330862742 / 9830083467 E: kumar_engg1956@yahoo.co.in
Windsor Machines Ltd.
Manoj Singh, DGM - Sales & Marketing
Plot No. 6 & 7, G.I.D.C., Chhatral, Tal. Kalol, Dist. Gandhinagar-382729, Gujarat. T: +91-2764-307100 / 233646 M: +91-9910273951 E: manoj.singh@windsormachines.com W: www.windsormachines.com
153
n Integrated Automation
Mifa Systems Pvt. Ltd.
n Measuring & Test Equipment
Abhay Upadhye, Director
n Machinery for Foam, Reactive or Reinforced Resins
403, Jay Antariksha, Makwana Road, Marol, Andheri (East), Mumbai-400059, Maharashtra.
n Moulds and Dies
Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator
Subhash Naik, Sales Manager-PCS-ISC
T: +91-8468060922 M: +91-9819791014 E: snaik@datacolor.com W: www.datacolor.com
703, Akik, S. G. Highway, Opp. Rajpath Club, Bodakdev, Ahmedabad-380015, Gujarat. T: +91-79-26870825 M: +91-9327220008 E: au@mifasystems.com W: www.mifasystems.com
Datacolor Solutions Pvt. Ltd.
1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
Hitech Moulds
Sanjiv Kadu, Business Partner
Bldg No. 3, Unit No. 3, Sampada Sagar Manthan Ind. Estate, Sativali Road, Bhoidapada, Vasai (East), Thane-401208, Maharashtra. M: +91-8691088515 E: sales@hitechmoulds.com W: www.hitechmoulds.com
n Parts and Components
n Machines & Equipment for Preprocessing and Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
Technical Training & Research Centre (TTRC) - (A Division of Lohia Corp Limited) Rajeev Kumar Dwivedi, Director, Lohia-TTRC
TTRC Complex, Amiliha, Chaubepur, Kanpur-209217, Uttar Pradesh. T: +91-512-3045100 M: +91-9935802229 E: ttc@lohiagroup.com W: www.lohiattrc.com
1 Extrusion Drive, Pawcatuck-06379, CT
n Raw Materials
n Institute
Debbie Crowley, Global Marketing Administrator T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
Recycling
Davis-Standard, LLC
Apar Industries Limited
Kamal Sharma, Sr. DGM, Polymer Division
Flat No. 303, Welworth Regency , S. No. 24/3, Near Shivajinagar St Stand, Shivaji Nagar, Pune-411005, Maharashtra. T: +91-20-25514572 / 73 M: +91-9823311662 E: agency.polymers@apar.com W: www.apar.com
Be a part of the exclusive Golden Pages for as low as Rs. 2500
Call Bhavesh at +91-96640 61103;
bhavesh@custage.com to book your slot. 154
POLYMERS Communiqué l August - September 2019
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GREEN ALL AROUND
Recycling
The Holy Grail While prevailing narrative is to regulate or eliminate use of few plastic products that are perceived to be problematic, this may prove counterproductive. To
derive maximum benefits, it is imperative to create a robust solid waste management infrastructure,
coupled with an extensive awareness programme to
O
push segregation of waste as upstream as possible.
n the 73rd Independence Day,
rampart
from of
the
Lal
Kila, Prime Minister gave a clarion call to eliminate
‘single-use plastics’ and urged
for
In India, use of plastics waste for
increased
co-processing in cement kilns is
recycling. While the first part might appear bit
already widely used. India is a pioneer
hazy in the absence of a
in use of plastics waste for making
clear definition of what
bituminous roads, improving quality and
constitutes as single-use plastics,
except
for
extending durability. Prime Minister,
his
mention of plastic carry
bags, the second part was unambiguous. a
prognosis
growing waste.
Recycling for
in his speech, articulated these options as well.
-
managing
Knowing the Facts We are using over 14 million tonnes of virgin plastics material in India. With
18% share of global population, we
account for 4% of plastics usage. India’s S. K. Ray Hon. Secretary & Member of Executive Committee Indian Centre for Plastics in the Environment (ICPE) Mumbai
156
plastics material footprint is relatively smaller as compared to most of the advanced countries. It is even lower
than many Asian countries - nearly one fourth that of China. Close
to
40%
of
plastics
goes
for
packaging
food,
beverages,
pharmaceutical and hygiene products,
cosmetics and toiletries. Plastic products
are also widely used in agriculture,
households, infrastructure, automobiles, electrical,
electronics,
appliances,
aviation and numerous other sectors. It has become ubiquitous in our daily life.
Plastics packaging is not only costeffective, but also functionally more efficient. It offers multiple benefits -
POLYMERS Communiqué l August - September 2019
reduced product losses, extended shelf-life, higher
plastics can be recycled.
substantial environmental benefits as well with lower
waste
convenience and lower costs. These have brought material, water and energy footprints compared to alternatives.
However, the rapid growth in usage of plastics in
packaging
and
convenience
products,
has also posed huge challenges of after-use
management of waste. Indiscriminate disposal of
plastic products has posed serious threats to the environment. These wastes not only continue to leak into land, ocean and other water bodies, but also accumulates, severely impacting flora and
fauna. This has, over the past two years, caused serious backlashes from policy makers, regulators and consumers. India is no exception!
Most traditional materials have high recycling
rate. Globally, nearly 80% of steel is recycled. The recycling rate for paper is close to 50%.
The reason for lower recycling rate for paper
is its rapid degradation by absorbing moisture from the environment. Glass is also widely reused and recycled.
In contrast, plastic recycling rates vary from 10% -
15% in most of the developed countries. Being non-biodegradable,
plastic
products
can
be
reused and recycled multiple times with marginal loss of properties. As per the Central Pollution
Control Board, India recycles 60% of its plastics waste. In case of PET bottles, the recycling rate is
close to 85%. Most of the PET bottles are recycled
to fibre or textile products. The hurdle to achieving higher recycling rate of PET bottles is careless disposal of bottles, thereby, making collection economically
prohibitive,
physically impossible.
if
not,
sometimes
Ways for Better Handling of Waste There is a wide held misconception that some plastic products can’t be recycled. Technically, all
MLPs and other comingled waste.
POLYMERS Communiqué l August - September 2019
Bulk
of
the
plastics
is
thermo-
Some plastics waste, highly
mechanically recycled. Waste
can
chemically or
the
energy
/
also
contaminated or otherwise difficult
be
to recycle, can be converted to its
recycled,
building blocks through
embedded
material
feedstock recycling.
recovered. There is a
set global protocol on management waste
for
of
plastics
recycling
or
for
recovery of embedded energy. It
is the inaccessibility or the prohibitive
cost of collection that leaves a large part of leaked plastics waste in the nature. Policy initiatives like Extended Producers’ Responsibility (EPR) provide
the viability gap for collection and recycling of plastics waste.
Thermo-mechanical recycling is the most desirable
option and is widely practiced. The process needs well segregated waste to make the process technically
feasible
and
economically
viable.
Highly comingled or contaminated waste poses challenges in feed preparation, often making the whole endeavour unviable. Well-segregated waste
can be efficiently recycled with minimal loss of product quality.
Most of the industrial and institutional wastes are either recycled inhouse or by a network of recyclers.
There
are
over
10,000
recyclers
spread across the country. Many of them are in the
unorganised
processes
and
sector
often
employing
unsafe
inefficient
practices.
These
units, at times, overlook basic health and safety protocols, making them vulnerable to regulatory To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
Multiple waste collection bins at a Singapore housing society.
157
Events T-PLAS 2019
Plast Eurasia Istanbul
Plast Alger
Indoplas
18th - 21st September, 2019
4th - 7th December, 2019
9th - 11th March, 2020
2nd - 5th September, 2020
BITEC - Bangkok International Trade & Exhibition Centre, Bangkok, Thailand
Tüyap Fair Convention and Congress Center, Istanbul
International Conference Center of Algiers Abdelatif Rahal CIC, Algeria, Africa
Jakarta International Expo (JI Expo), Kemayoran, Jakarta, Indonesia
Pack Print Plas Philippines 2019
11th PLASTIVISION INDIA 2020
CHINAPLAS 2020
27th Fakuma
10th – 12th October, 2019
16th - 20th January, 2020
21st – 24th April, 2020
13th - 17th October, 2020
SMX Convention Center Manila, Mall of Asia Complex, Pasay City, Philippines
Bombay Exhibition Centre, Mumbai, India
National Exhibition and Convention Center, Hongqiao, Shanghai, China
K 2019
Interplastica
12th Die & Mould India International Exhibition
16th - 23rd October, 2019
28th - 31st January, 2020
22nd - 25th April, 2020
Düsseldorf, Germany
Moscow, Russia
PLASTINDIA 4th - 9th February, 2021
IPF Bangladesh
27th - 29th November, 2019
12th - 15th February, 2020
19th - 22nd June, 2020
160
9th – 12th January, 2021
Dubai World Trade Centre, UAE
7th Plastasia 2020
Int’l Convention City Bashundhara (ICCB), Dhaka, Bangladesh
ArabPlast
Bombay Exhibition Centre, Mumbai, India
Plastics & Rubber Vietnam International Center for Exhibition (ICE), Hanoi, Vietnam
Messe Friedrichshafen, Germany
BIEC, Bengaluru, India
Pragati Maidan, New Delhi, India
POLYMERS Communiqué l August - September 2019