A CUSTAGE I N I T I A T I V E Oct - Nov 2020 l Issue 7.1 l ` 150
Drumil J. Gandhi
Managing Director Mutual Engineering Pvt. Ltd.
Ajay Shah
Chairman NEC PLASTINDIA 2022
Nilesh Kapadia
Founder Director Emox Manufacturing Pvt. Ltd.
Gary Hughes
Bantwal Ramesh Baliga
Executive Vice President, Brampton Engineering (a Davis-Standard Company)
Chief Executive Officer Watertec India (P) Ltd.
Rafi Asayag
Sales Manager - India & Gulf Countries Ginegar Plastic Products Ltd.
Dr. Sanjay Arora
Founder and Managing Director Suburban Diagnostics India Pvt. Ltd.
Sunil Bhagwat
Vice President (Flexo & Tube Laminate Business), Huhtamaki (India) Ltd.
Kishor Kumar C. Warde
Rajiv Nath
Managing Director Omega Plasto Limited
Managing Director Hindustan Syringes and Medical Devices Ltd.
Nimesh Sanghvi
Director Welpack Industries Pvt. Ltd.
Suresh Patel
Managing Director Sidwin Fabric Pvt. Ltd.
Unleash 2.0 Business Forges Ahead
The momentum is evident, the moods are positive, challenges on the way need to be addressed and the corporate surely would. As the industry gears itself, POLYMERS CommuniquĂŠ fires its second salvo with Unleash 2.0...brace yourselves!
CONTENTS Oct - Nov 2020 Issue 7.1 l
Under the Cover
The momentum is evident, the moods are positive, challenges on the way
need to be addressed and the corporate surely would. As the industry gears itself, PC fires its second salvo with Unleash 2.0...brace yourselves!
Unleash 2.0: Business Forges Ahead It’s all about momentum and it’s all about how to be positive (not just the blood group B+!!).
With the adrenaline running high and the business bosses willing to dig deep...a ‘v-shaped’ bounce back is certain in some sectors. The ‘big boys’ say it all in a
candid conversation with us. With their astute skills, they showcase clear paths that companies could consider following to more than just reviving businesses...it’s
about unleashing themselves in a new avatar. It’s time, they say, to look for opportunities in the prevailing adversities.
The message is clear...be there to seize the opportunities in your respective markets,
STEP AHEAD
28
Innovating Products to Suit Current Markets
Bantwal Ramesh Baliga, Chief Executive Officer, Watertec India (P) Ltd., Coimbatore
promote your businesses as never before...your confidence can be contagious!
VALUE ADD
32
In-Mould Labelling Can Bring Fillip to Sales
Nilesh Kapadia, Founder Director, Emox Manufacturing Pvt. Ltd., Chennai
28
38
32
ULTIMATE DESTINATION
38
Brace Yourself for PLASTINDIA 2022
Ajay Shah, Chairman NEC, Plastindia 2022
NEXT GENERATION INJECTION MOLDING CONTROL office.in@br-automation.com | +91-20-41478999
A++++ A+++ A++ A+
ENERGY
POLYMERS Communiqué l October - November 2020
We Stretch to Meet
Your Marcom Needs Corporate CommuniCation ServiCeS Content Development ServiCeS eDitorial Co-orDination meDia DiSSemination ServiCeS online market SurveyS CuStomer interaCtion reportS Creative StuDio Custage Marketing Solutions LLP 406, vikas Centre, Dr. C. G. road, Chembur, mumbai 400 074, india. T: +91-22-2520 4436; M: +91-88790 50327; E: info@custage.com
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Custom Publishing
Business Forums
56
42
60
50
74
72
MOULDS & MORE
HAND HELD
WEAVING SUCCESS
42
India Has the Potential to Be the Global Hub for Tooling
Drumil J. Gandhi, Managing Director, Mutual Engineering Pvt. Ltd., Palghar
Dr. Sanjay Arora, Founder and Managing
46
68
Non-Woven Business On a Roll
Director, Suburban Diagnostics India Pvt. Ltd., Mumbai
HEALTH-N-YOU
56
Fighting the Invisible Enemy
Industry Witnesses Heavy Investments for Plastics in Healthcare
CROP CARE
60
Sophisticated Materials to be the Future of Plasticulture
Rafi Asayag, Sales Manager - India &
Gulf Countries, Ginegar Plastic Products Ltd., Israel & India
MARKET MOVES
62
Barrier Films: A Big Opportunity
Rajiv Nath, Managing Director, Hindustan
Suresh Patel, Managing Director, Sidwin Fabric Pvt. Ltd., Himatnagar
NEW LEAF
72
Businesses have Adopted the New Normal
Nimesh Sanghvi, Director, Welpack Industries
Syringes and Medical Devices Ltd., Faridabad
Pvt. Ltd., Mumbai
PACKAGING DELIGHT
50
Value Engineering and Sustainability: The Success Mantras in Packaging
Sunil Bhagwat, Vice President (Flexo & Tube
Laminate Business), Huhtamaki (India) Ltd., Mumbai
ADD-IN Gary Hughes, Executive Vice President,
Brampton Engineering (a Davis-Standard Company), Canada
unveiling soon
74
Modified Roles of Modifiers
Kishor Kumar C. Warde, Managing Director, Omega Plasto Limited, Vadodara
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Printed and Published by Manish Chawla
ADVERTORIAL
78
manish@custage.com
Chief Editor
Calco Takes 3 Big Steps for Business Sustainability
Jyoti
jyoti@custage.com
Asst. Editor Siddhant
siddhant@custage.com
Editorial Advisory Board
ON-THE-MOVE
80
Industry Benefits with the POLYMERS Communiqué App
SIVaRAM SPEAKS
82
Issues and Challenges in Accomplishing a Circular Economy for Plastics
Dr. S. Sivaram, Former Director, CSIR-NCL,
Honorary Professor and INSA Senior Scientist, Indian Institute of Science Education and Research (IISER), Pune
Arvind Mehta Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
99
The Case for Hydrogen Economy in Energy Production and Environment Protection, and Valorisation of Waste Plastics
Professor (Dr.) Ganapati D. Yadav, Emeritus Professor of Eminence & Former Vice Chancellor and R. T. Mody Distinguished Professor, Institute of Chemical Technology, Mumbai
102
Pumping the Compliance Muscle
Ruby Thapar, A Reputation and Sustainability Consultant and an Executive Coach, Mumbai
104
Training and Development: Performer to Performance
Rakesh Shah, RS Coaching and Consulting,
RESEARCH REPORT
92
Product Design and Business (PDB 2020): A POLYMERS Communiqué Survey
POLYMERS Communiqué Survey Services
In series...
86
Growing Importance of Business Relationships for Building a Profitable Future
Shailesh Sheth, Corporate Strategy Advisor,
Management & Manufacturing Technology, Mumbai
And The Rest
New Delhi
108
Need and Requirements of Technical Services in Organisations
Prashant Trivedi, Vice President, Sangir Plastics Pvt. Ltd., Vapi
115
Plastics: Food for Thought!!
S. K. Ray, Hon. Secretary & Member of Executive Committee, Indian Centre for Plastics in the Environment (ICPE), Mumbai
118
HR: The New Face of PR and Corporate Communications
Dr. Naveen Malhotra, Senior HR Professional, Ahmedabad
Prof. (Dr.) N. C. Saha formerly Director at Indian Institute of Packaging N. K. Balgi formerly President & Director at Ferromatik Milacron India Pvt. Ltd. Pushp Raj Singhvi formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd. Rajesh Nath Managing Director, German Engineering Federation (VDMA) India Office Rakesh Shah formerly Managing Director at Windmöller and Hölscher India Pvt. Ltd. S. K. Ray formerly Sr. Executive Vice President (Polymers) at Reliance Industries Ltd.
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Views and opinions expressed in this magazine are not necessarily those of POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances and so POLYMERS Communiqué does not take any responsibility for any loss or damage incurred or suffered by any of its subscribers / readers / advertisers of this magazine. The publisher makes every effort to ensure that the magazine’s contents are correct but do not take any responsibility for the absolute accuracy of the information. Subject to Mumbai Jurisdiction. Some of the images used in this issue are from Shutterstock. The maps, if used, in this document are only a pictorial representation, not to scale and do not indicate any geographical boundaries. No part of this publication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publisher in writing. POLYMERS Communiqué reserves the right to use the information published herein in any manner whatsoever. The ownership of trademarks is acknowledged.
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Mind Speak Prof. (Dr.) N. C. Saha Pushp Raj Singhvi
Arvind Mehta
ging Director
formerly Vice Chairman and Mana at Borouge (India) Pvt. Ltd.
business momentum is crucial rtain times. as we are passing through unce rnment, we Gove the by fillip y timel With g Q2. Now could see the MSMEs revival durin by keeping is the time for sustainable growth consistent efforts. ical and Plastics in the automotive, med g extremely packaging sectors are performin ed new well and e-companies have open tivity on the vistas of growth. With all nega a place it back seat, plastics has now got demonstrate rightly deserved. It’s time to ipating with its responsible role in partic ating public educ in cies agen ntal Governme ics. plast used of sal in proper dispo in prices of However, abnormal increase requirement the hit has rial mate plastics raw this passes of working capital; we wish very positive soon. Other factors show a basis. momentum in near- and mid-term
Sustaining
formerly Managing Director at Windmöller and Hölscher India Pvt.
Sustaining business momentum is a complex task in difficult times and is not entirely up to the management or the enterprise as market changes have the greatest impa ct. What we can do in difficult times, and in general as well, is to respond to market chan ges very quickly. It is important that the peop le remain motivated and put in their best. Trans parency, empathy, appreciation and rewa rd are the fundamental needs to achieve this. Another important aspect is to control credi t and bring receivables to the lowest possi ble level and cut costs in all possible areas, while plugging every leakage and wasteful expenditure. Adapt rapidly and keep the organ isation lean.
Arvind Mehta
We are in one of the most challenging times for the Indian plastics proce ssing industry. With lockdowns, migrant workers have left. It was only by June end that manufacturing started. Q1 was lost. Financial issues were significan t. Due to plastics packaging, there was demand. Industry witnessed some recovery; polymer prices were a little stead y and labour was returning at a higher cost. Then came a devastating price rise (50 to 80% over the last 5 months) of polymers; thus, huge press ure on finances. Companies have not been able to pass this hike to customers . Exports will be severely hit. Business mom entum will be slow for MSMEs till these issues are stabilised.
formerly President & Director at Ferromatik Milacron India Pvt. Ltd.
Ltd.
Rajesh Nath
is to recent economic revival, more har Bharat’ anirb ‘Atm of ct Impa en. happ ne has is still awaited. Managing hygie to life. back ics plast e’ le-us ‘sing brought high. Growth Demand for packaging in on a related has in pharmaceutical sector and is going benefited plastics. This demand lers and to stay. Demand for two whee d the the small- to mid-sized cars has helpe tion is out auto industry. Rise in consump etionary discr than r rathe n, ulsio of comp ating oper ess busin nt prese So, spending. initiatives of levels will stay. Government th of the infrastructure developments, grow ‘Atmanirbhar agriculture sector and thrust on ues. Bharat’ will bring new growth aven
With
Rakesh Shah
N. K. Balgi
S. K. Ray
businesses pandemic has impacted all experiencing including packaging industry. After own, now, it is financial shock during the lockd financial wheels really challenging to keep the y moving towards turning while the country is slowl in the growth a new normal condition. To susta has to consider one m, entu mom ess busin any of al efficiencies, aspects like talent, operation te decision opria appr ts, clien right the prospecting and, of course, good leadership. ess momentum In current times, sustaining busin entire team the of nt veme invol requires the with the right to make a strong ecosystem dence among intellectual capital and build confi the team members.
The
Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
N. K. Balgi
Rakesh Shah
Pushp Raj Singhvi
formerly Director at Indian Institute of Packaging
Rajesh Nath
Managing Director German Engineering Federation (VDMA) India Office
It is for the first time in modern history that demand, supply and workforce have all been impacted at the same time and that too not in one region, but across the world . As Winston Churchill said, “Never let a crisis go waste”, companies need to look to improve internal business processes to reduce the cost, flexibility in product line and increase productiv ity to sustain business momentum in this perio d of crisis. The mantra is to provide ‘higher value at a lower cost’.
S. K. Ray
ent formerly Sr. Executive Vice Presid Ltd. (Polymers) at Reliance Industries
Prof. (Dr.) N. C. Saha
Businesses
globally have possibly p crossed the initial painful hum the of disruption caused by a pandemic. It would be quite prewhile, in general, to get back to pandemic growth trajectory. There ent are, however, leaders in differ ery. segments showing rapid recov The features that put them apart athy from the rest are agility, emp and and attitude. Agility to learn fast ture make swift changes in the struc thy and business processes. Empa with for employees and customers is an attitude to acquire new skills this gh throu ate navig to ed need challenging time.
ISO 9001 Certified
Feedback wledge le. It is ilab ava is y ustr ind er of the polym ideas. and s plan suitable for my future very and ers tom cus ular We are reg . ine inspired by your magaz
In this magazine, complete kno
POLYMERS Communiqué is a great initiative which creates reading interest amongst polym er enthusiasts and readers to update on latest news and developments. I expect the magaz ine to continue with its current format along with recent news on polymer world.
Sandeep Kumar
Expan Plastic Packaging
Tarun Kumar Mallik Exide Industries Ltd.
POLYMERS Communiqué brings out latest information in the plastics industry covering raw materials, additives, proc esses and products, machinery as well as the jour neys and vision of leaders. Superb quality and presentation make this mag azine a must read.
I found it
I came across your magazine. k, I didn’t
first loo really amazing; and at lication. You are believe it’s an Indian pub this industry. for job d goo y doing a ver
Dr. Ninad S. Save
Expanded Polymer Systems
POLYMERS Commun iqué provides candid insights into the plastics world. I specially look forward to of industry leade views rs on the state of the market an developments in d new various fields. Ujwal Soni
Masterplast India
Pvt. Ltd.
Abhishek Tiwari
Pvt. Ltd.
Raj Engineering Works
ite of the nicely in sp coming out is ué fore. It is iq be un POLYMERS Commaintaining the same standard as sure that the d m perts. I am pandemic an pics from ex ratulate all of emporary to nt co g sting. I cong in re ish te publ d in an r ila sim lt times. ll also be during difficu next issues wi rried out even ca rk le wo nt celle Prof. D. D. Ka you for the ex ultant Industry Cons
Happen to see the las t version of the physical copy of Unleash 1.0. Pri PC nting quality an d colour is sup pleasantly differe erb. Layout is nt as well. Rituraj R. Gupta Tripack
POLYMERS Communiqu é is a one-stop information on source of the latest offeri ngs by the pla industry. Every stics edition gives an insight on both, industry as well the people that propels its growt h. Rajeev Chitalia
Electrofocus Electr
icals
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Truly enjoyed reading the last issue; excellent finish, presenta tion, scripting and editing. Congratulations! Ravi Fotedar
Flamingo Additives & Colo
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POLYMERS Communiqué l October - November 2020
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News Digest Anacapri launches the slip on ‘Ana De Açúcar’, which uses Braskem’s EVA
Filter for Arburg Mask Rounds Off Coronavirus Project
A
(gripper), Wacker und Borealis (material),
Karl Küfner (filter design), Herrmann Ultraschall (welding technology) and
rburg has been very active in the
fight
against
coronavirus
since the beginning of the pandemic. An
outstanding
multifunctional
example
face
mask,
is
the
which
was developed in collaboration with
partners and made ready for production
in only 41 days. May saw the start of BASF has now developed Ultradur® RX, a modified polybutylene terephthalate t(PBT) specifically for radar sensor applications in vehicles
production from
LSR
of
face
(liquid
masks
silicone
made
rubber)
and PP (polypropylene), initially as versions for everyday use. To protect both the wearer of the mask and
those in the surrounding area from the virus, this was followed by the next step - the design and manufacture
Cabot launches new PLASBLAK® XP6801D black masterbatch formulation
of a supplementary disposable filter that can be easily attached to the mask opening. The
companies
involved
in
the
project were Sigma Engineering (LSR Carbios produces first clear plastic bottles from enzymatically recycled textile waste
component
and
mould
simulation),
Polar-Form (LSR mould), Foboha and Wilhelm Weber (thermoplastic moulds), Ewikon
(cold
runner),
Elmet
(LSR
dosing unit), Männer und Günter (hot
runner technology), Barth Mechanik
Packmat (packaging technology). The
filter
was
collaboration a
company
developed
with
Karl
specialising
production
of
injection
moulding
been
using
for decades.
filters,
Arburg
Küfner in
which
machines
in –
the
has
in
production
Satyendra Group, India Takes Off in the BOPP Business, Well Supported by Brückner
P
ackaging
completed
portfolio by
now
film
usefully
production
Satyendra Packaging Group, situated
at India’s business hub Gujarat, is one of
the
country’s
leading
suppliers
of industrial sacks and FIBC bulk bags made of polypropylene material. The
company has a capacity of one million bags per day and is exporting to
Europe, Africa, Gulf Countries, USA, Canada
and
South
America.
The
comprehensive product range is in demand from farmers, the cement industry,
milk
producers
and
the
Celanese launches POM ECO-B as mass-balance bio-based option for existing products
A-C 20
The complete Arburg face mask consists of the LSR mask, the holder and the filter (from right to left): all components were injection moulded on Allrounders at Arburg in Lossburg.
Satyendra Shah, Chairman and Mg. Director Satyendra (left) and Ghanshyam Shilamkar, Senior Vice President Sales, Brückner India.
POLYMERS Communiqué l October - November 2020
Nano Infrared Barrel Heaters
Energy Efficient Motors
A Sustainable Choice for: High Thermal Efficiency Good Energy-Saving Results Low Surface Temperature
Viva Petrochemical LLP A1A MMDA Indl Complex, MM Nagar, Kanchipuram 603209, Tamil Nadu, India. Ph: +91 90030 48815 | Email: info@vivallp.in
Designed by: AGO – 98303 27673
vivallp.in
complete
fast-moving
When
Satyendra
goods area.
Digest
recently
the
made
consumer management
the
pioneering
decision to complete their portfolio Econcore joins Audi and others to develop composite battery casings
by BO film production, Brückner came into the game. The market leader’s highly
developed
and
moulding machines from the ENGEL
the
area and achieve high energy efficiency.
the reputation as absolutely reliable
duo series have a very clean mould
first contact.
The duo speed relies on ENGEL’s
partner Essel Propack Limited to acquire Creative Stylo Packs Pvt. Ltd.
technology
were
responsible
for
Totally remarkable; due to the Corona pandemic, and
all
technical
contractual
discussions
negotiations
for
the high speed 10.4m BOPP film production Genomatica to scale bio-nylon 50-fold with Aquafil to meet surging brand demand
demonstration
virtual.
of
A
great
mutual
trust
and a wonderful start of the first joint project.
T
new
moulding
duo
speed
machine
sees
range.
injection ENGEL
Available
with clamping forces from 5,000 to
11,000 kN, the new large-scale machine type Invista adds 40,000 tonnes/ year polymer capacity in China to serve local demand
of
is
aimed
buckets
at
and
transport containers.
manufacturers
storage
and
The development focus was on short cycle times. With dry cycle times
between 2.35 and 3.4 seconds, the duo speed is the fastest dual-platen injection Klöckner Pentaplast commits to PET capacity expansion for the heat shrink label market in North America
E-K
moulding machine on the market. ENGEL’s
technology
compact further
dual-platen
contributes
to
excellent cost effectiveness. Across all clamping force sizes, the duo speed is shorter than comparable injection moulding machines used in this field of application, which saves expensive
shop floor space. In addition, the platen geometry has been optimised for the special requirements of the packaging industry.
Thanks to exposed tie-bars, injection
22
servo-
operating
point
optimisation and is equipped with an electric motor-driven screw drive. Optimised for
accumulators
particularly
fast
are
used
injection.
They
support demand-driven charging of the accumulators to further improve
screw
with short cycle times in the high force
ecodrive
with
The duo speed already features a barrier
combine productivity and efficiency clamping
hydraulics
energy efficiency.
ENGEL - Fast and Compact with High Clamping Forces he
H&M first to adopt Eastman Naia™ Renew cellulosic fibre in conscious exclusive collection
were
energy-saving
and
sliding
ring
non-return
valve optimised for PP and HDPE as standard equipment.
This extension of ENGEL’s portfolio,
puts ENGEL in a position to optimally leverage
all
efficiency
and
quality
potentials, from thin-walled packaging
and caps and closures to thick-walled large
containers,
with
a
perfectly
matched solution in each case. In
addition to the duo speed, the e-cap and
e-speed
machine
developed
series for
injection were
moulding
specifically
applications
packaging industry.
in
the
KRAIBURG TPE Supplies to a Reusable Cotton Swab Manufacturer a Thermoplastic Elastomer
T
he
days
of
disposable
plastic
products are numbered – alternatives
are needed. The success of LastObject’s
reusable cotton swabs shows that
the market is ready for change. The company’s basic and beauty cotton swabs are both made of high-quality materials. To meet all requirements,
the tip is made of THERMOLAST® M, a
POLYMERS Communiqué l October - November 2020
collaborating
closely
with
Teknisk
Agentur, a trusted local distribution partner. The choice of material for
Digest
the flexible, soft tip was a compound from the THERMOLAST® M series. This
compound was also superior to its
Materialise creates path towards eliminating waste in 3D printing with its material innovation
competitors in relation to processing options, adhesion and look.
The compound provides adhesion to polypropylene and polyethylene, high abrasion
and extrusion. The rigid stick is made of polypropylene. The case is made of is often used for applications in the health sector.
Every day, 1.5 billion cotton swabs
are produced worldwide, each to be used only once. And that’s where LastObject’s
mission
begins
-
the
Danish company aims to promote the
‘zero waste’ movement. As the first
step, this successful kick-starter project is supplying reusable, hygienic and reliable alternatives to single-use items
we use on a daily basis. With great
success, they already sold more than SABIC expands postconsumer recycled engineering thermoplastics for consumer electronics and E&E applications
5,00,000 LastSwabs to happy customers all
over
the
world.
LastObject
is
thus responding successfully to EU
M-S
from
ocean
the
waste
Danish
plastic
company
Zeaplast who collects plastic from the ocean and rivers in southeast Asia
and recycles it. The entire product is
molded by AMP, a well-known Danish injection moulder.
THERMOLAST® M is available worldwide, US DMF listed and translucent.
Nordson Processing Solutions Achieve Peak Results in Medical Tubing Applications with Xaloy Screw & Barrel Technology
X
aloy® Screw & Barrel Technology for
medical tubing applications features
a screw and barrel package specifically
use plastic products and will be coming The
basic
requirements
for
their
reusable cotton swab, LastSwab, are durability and quick and easy cleaning.
Close attention was given to these qualities
during
the
development
process. According to the manufacturer, each individual product is designed for
g e ar e d to
the
processing
requirements of TPE compounds,
including
high-performance,
resins, such as PEBAX.
specialty
up to 1,000 uses. Another requirement
The Xaloy Stratablend® II mixer screw
not cause any irritation when in repeated
designed for highly effective, intensive
saying that it meets this standard.
low shear and little or no temperature
was for the product to be skin safe and
offers a unique, proprietary geometry
contact with the skin. It goes without
chaotic and distributive mixing, with
In
24
recycled
(OWP)
Directive 2019/904, which bans singleinto effect from mid-2021.
Sangaria tackles green tea and sparkling water boom with Sidel’s flexible, aseptic PET packaging solution
and
is processed using injection molding
compound from KRAIBURG TPE that
NPP Polyplastic invests Euro 3.3 million in expansion of production
weldability
freedom from animal ingredients. It
Michelin and Pyrowave join forces to industrialise an innovative plastics waste recycling technology
Mitsui Chemicals completes construction of a new plant to produce Lucant™ hydrocarbon-based synthetic fluid by using Lubrizol technology
resistance,
Denmark,
KRAIBURG
TPE
is
rise. and
When
product
quality
defects
counts
of
any
most kind
POLYMERS Communiqué l October - November 2020
are
intolerable,
Nordson’s
screw
products
with
design is ideal for producing pristine
Digest Sinochem International presents new compounding plant in China with a yearly capacity of 24,000 tonnes/year
medical the
tubing
physical
properties
and
the
high performance required by the medical industry. Barrels
with
proprietary
backing
materials and inlays not only extend the working life of components but
will also stand up to most polymers and
production
environments,
helping minimise downtime due to component wear.
Sustainable packaging from Direct Pack, Inc. 100% recycled and 100% recyclable again
S
Petrochem
has
pads,
surgical
these
innovative
Advance Compounds from Fine Products
F
ine Products Pvt. Ltd. (Fine), as the
name
range
of
masterbatches for hygiene films.
A v e r s i v e masterbatch
rodents
and
for
against
termites
certified by CAZRI and ICT, compliant to RoHS and EN-71 part 3. It has
various applications like cables, sewage pipes,
DWC
storage bags. VCI
based
pipes,
masterbatch metallics
tarpaulins
protects
and
ferrous
against
moisture
additive
vaporises
that are stored in plastic films, bags Trelleborg partners with Krones to solve issue of aroma carryover in beverage filling
S-T
or
sheets.
The
and forms a protective film over the metallic
commodities
preventing
rusting and corrosion. It is compliant
with TL8135-002 and ASTM D B117.
It is extensively used in packaging of various articles - automobile parts and components, wires and cables, medical equipment and armaments.
We have a variety of masterbatches that can be incorporated into hygiene films - white, colour and additive masterbatches. These hygiene films
26
suggests,
believes
in transparency at all levels of its
carried out in a very controlled
made
solution
of
or sales, and ensures that they are
is a non-toxic
Toray creates non-porous separator for lithium-ion batteries, that could dramatically increase capacity by enhancing safety of lithium metal anode batteries
products
highest quality.
manner. A young
aspiring company, just
26 years as of now, certified
Volatile Corrosion Inhibitor (VCI) and
plastics
other
to delight our customers by delivering
new masterbatches namely - Aversive,
Teijin Aramid proves ability to produce highperformance fibres from green raw materials
and
At Supreme Petrochem, we continue
various innovations in developing
complete
drapes
medical applications.
operations; be it purchase, production
Supreme Petrochem Ltd New Developments upreme
are widely used in diapers, sanitary
by DNV to the prestigious
ISO 9001:2015, sees many more years of dedicated hard work to prosper and grow. We
have
redefined
ourselves
constantly in developing some of the most advanced forms of compounds for the cable industry and this effort shall
always
constant
customers’
be
ongoing.
endeavour
to
requirements
It’s
meet
and
our the
leave
no stone unturned throughout the journey. of
Manufacturing
quality
products
is
and
our
supply
main
motto and we will always adhere to this.
Fine has worked very meticulously in
the
development
of
green
compounds, got its products duly tested for RoHS as well as REACH compliance
from
a
reputed
third-party testing lab for complete self-assurance. encouraged
All
us
this
to
has
work
further
towards
broadening our span like adding zero halogen flame retardant compounds
and similar other special advanced composites to our array, which we are
sure shall be done in the upcoming future shortly.
POLYMERS Communiqué l October - November 2020
Fine Products Pvt. Ltd. Where Trust Grows With Quality
EFFICIENT SUPPLY CHAIN FOR PROMPT DELIVERIES
PRODUCTION CAPACITY 14,000 MTPA (18,000 MTPA bY 2021)
HIGH STANDARDS OF QUALITY & TRACEAbILITY
IN-HOUSE WELL EQUIPPED TESTING LAbORATORY
a LeaP
Forward Fine Products for
Cables General Purpose Insulation and Sheathing (Power / Flexible / Flat cables) Low Temperature PVC Compounds (-550) Heat Resistant Insulation / Sheathing (850 - 1250) Insulation for Building Wires Control Cables: RDSO REACH & RoHS Compliant Compounds FR & FRLS Compounds NBR PVC Compounds
with its roHs and reacH compliant
Green Flexible Pvc compounds
UV & Oil Resistant & UL Grade PVC Data Cable Compounds Anti Rodent & Anti Termite Compounds Moulding Grade
aUTOMObIle COMPOUNDs (JIs-DIN sTaNDarD) sHOe GraDe COMPOUNDs PVC MasTerbaTCHes
FINE PRODUCTS PVT. LTD. H-938-939-940, RIICO Industrial Area, Chopanki (Bhiwadi) Dist. Alwar, Rajasthan, India – 301 019 M: +91 9810541068 T: +91 7231860009 E: fpplindia@gmail.com; info@fineproducts.net.in; W: www.fineproducts.net.in
STEP AHEAD
Innovating Products
to Suit Current Markets “As regards business, a good retail
setup will never let you down even
during the gravest market situations. The channel partners who are
associated with you in retail business are key in terms of success in the
growth of the product,” suggests
Bantwal Ramesh Baliga, in dialogue with POLYMERS Communiqué.
Q. With over 20 years of experience in the industry, please share with us your biggest business learning in your journey this far. My biggest learning has been that
quality and right people in an
organisation are key to success. You provide a quality product,
it has its own success; may
Bantwal Ramesh Baliga Chief Executive Officer Watertec India (P) Ltd. Coimbatore
28
be delayed, but in the
long-term, it would be a huge difference to the brand.
POLYMERS Communiqué l October - November 2020
We are in need of CPVC resins to be
I have also learnt that innovation is critical to
work
and offering the best at an affordable price, will
any business
success. Innovating every year with the latest, always be beneficial.
Another take-away is that a good retail setup
manufactured in India that
efficiently
would help us to increase
and never lost for
our production and reduce the dependence on
want
international supplies and
of supplies.
cost factor.
will never let you down even during the gravest
Second
are
opportunities looking into
market situations. The channel partners who associated
with
you
in
retail
business
are key in terms of success in the growth of the product.
Q. The biggest upcoming opportunity that you see in the post COVID-19 period for your business growth / diversification. We are seeing a huge opportunity in replacement
markets as people are not spending on new residential / commercial spaces, but are focusing
more on replacements in the existing homes. So, we are innovating many products to suit the
markets. Products like showers, health faucets, seat
covers,
cisterns,
shut
off
etc.
which
occupy major part of the bathrooms. We are
market leaders in this range and definitely we will be able to work on diversification.
On pipes and fittings front, we are shortly investing in western and eastern markets with
plants for producing in these regions. This would enable us to reduce the transportation costs, thereby being competitive. More importantly, for our pipes, we are now one of the NSF approved
manufacturer in India; this has been certified by IAPMO.
Markets are developing due to investments from government in the North East. We find this as a big opportunity for affordable housing and our products are apt for this segment.
Q. Do you see yourself realigning or changing strategies to deal with the challenges currently faced? Please share an example. The biggest challenge faced in production today is the aspect of following the norms laid down as
regards safety and social distancing of manpower in the plants. We started our production with
33% capacity, increased it to 60%, 80% and now we are running at full 120% capacity as the pre COVID times. This was done by increasing our
units in terms of construction, machineries and
mostly automating the units. We were able to
POLYMERS Communiqué l October - November 2020
challenge
was to create business
markets which were partially
opening as per different lockdowns.
We have a huge manpower available in the field for sales. The channel partners were not able
to open their stores and we needed to create
a venue for sales. We expanded our network during this time and this helped us to grow.
Our focus was more on products like our soap dispensers, anti-bacteria seats and touchless taps,
which had a good market requirement and we could generate sales due to these products. We
focused
more
on
training
our
teams,
interaction with our dealers over phones, virtual conferencing and meets.
Q. With the mission of shifting from the metal-based fittings to the virgin grade polymer-based fittings...what do you consider your biggest enablers and biggest hurdles in the acceptance? How is the progress so far? We had made a move of shifting from metal-based
fittings to virgin grade polymer-based fittings in the year 1997 when we started Watertec. The main
idea was to give the end users / customers a lead-
free, dust-free and leak-free products. We have been successful gaining 80% market share over the
period of last 23 years. The acceptance was high in the tier 2/3 cities, but the metros and major cities were always for brass fittings and chrome
finish products. So, we focused on manufacturing products in polymer for the rural and tier 2/3 cities in the country. It became a household name in the country due to the important factor of leak-
proof and quality of the raw material we were
using. Metal fittings, which are available for the
unorganised sector, was from a poor-quality brass and this segment was existing in metros. We To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
29
VALUE ADD XXXXXXX
In-Mould Labelling
Can Bring Fillip to Sales
Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. The customer awareness towards quality and
Q. Having handled a diverse entire portfolio of moulding and manufacturing, please share your biggest learning of this industry / business.
help the organised brands / players to grow the
demanding
branded products is higher post COVID; this will
Moulding
market share. Besides that, online presence and
and implementation of new technologies and
visibility is a must.
We recently converted a 6-sided hair cream jar from shrink sleeve to IML; it has helped our customer grow his sales due to the enhanced appearance of the IML pack.
customers,
we
agile to suit the market
demand and dynamics. e.g.,
COVID
during
period,
the
the
FMCG demand shot up
and we had to increase
our capacity to meet the
requirements; it was challenging
to get people to work every day consistently.
Next, we are aggressively focusing on
start-up
brands,
besides
offering
a
lower MOQ; we also help them design and develop packaging.
32
customer
a
very
engagement
methods to bring down costs are the 2 key things
exist anymore.
have become increasingly
For
business;
is
The entry barrier for new players does not
Yes, definitely we have to. For existing
manufacturing
that we have learnt.
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era? all
and
Q. The biggest challenge of being in the business of contract manufacturing is... Growth capital.
Q. Your views on the advantages of IML over the conventional post mould labelling? Outstanding Print Quality Offset printing technique ensures high-resolution images, with up to 8 colours, for your labels.
Durable In mould labels (IMLs) are humidity resistant and To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
“The process of labelling in the mould saves costs in long runs
by minimising waste, labour and time. After injecting the plastic in the mould, the product is
100% finished, thereby cutting out the posterior process of
labelling the product, saving
time and manpower,” articulates Nilesh Kapadia, in dialogue with POLYMERS Communiqué.
Nilesh Kapadia Founder Director Emox Manufacturing Pvt. Ltd. Chennai
POLYMERS Communiqué l October - November 2020
33
ULTIMATE DESTINATION
Brace Yourself for
Q. What according to you is the impact of exhibitions on business. In today’s pandemic scenario, how do you think it would translate into enabling business?
that the impact of virtual exhibitions is as great as a physical exhibition. With lack of exhibitions due to the pandemic, there has been a negative impact on the growth and development of the
The exhibition industry, per se, has taken a huge
plastics industry. The impact is significant on the
get back to normal would take at least a couple of
exhibitions as their source of development and
semblance of stability in terms
In the immediate future, we would see a lot of
hit during this pandemic, and for the industry to
months after there is some of the number of cases or a vaccine being available. It is like
The recycling industry has been dominated by the informal sector and is quite efficient. Going forward, ‘wealth from waste’ is going to be a sector for growth giving benefits to the consumers as well as the recyclers.
the plastics industry taking a one-year sabbatical, the
ability to showcase all their innovations, new developments
have
taken a back seat in
this pandemic period.
However, some of them
have
been
showcased
through virtual exhibitions;
personally, I do not believe
38
SME segment who are largely dependent on such business.
intent and focus in exhibitions; people would expect a lot more value, both in terms of giving
and seeking value from exhibitions. This, I am sure, would put a lot of pressure on the exhibitors and the organisers. To sum, the enhanced value expectations
from
focused
shows
for
both,
exhibitors and visitors, is clearly going to be the new normal.
Q. Time to leverage global business opportunities. In the expected business surge, what are the challenges that the Indian manufacturer faces / could face?
POLYMERS Communiqué l October - November 2020
“The enhanced value
expectations from focused shows for both, exhibitors
and visitors, is clearly going to be the new normal,” believes Ajay Shah, in dialogue with POLYMERS Communiqué.
The healthcare sector shall register good growth and continue to do so in the future.
Ajay Shah Chairman NEC PLASTINDIA 2022
POLYMERS Communiqué l October - November 2020
39
What is your message to the industry in this regard?
PLASTINDIA 2022 at Pragati Maidan, New Delhi shaping up as a mega platform?
There are opportunities not only due to these
The reprieve being that we now have an additional
launching the ‘Atmanirbhar’ movement and the
the latest state-of-the-art facilities at Pragati Maidan
times of the pandemic, but also the government ‘Vocal for Local’ which are definite pointers in the right direction which would give an impetus to the business’s growth. There is a need for the entire plastics fraternity to come together and
frame policies. Success of such policies is amply evident from the growth seen in exports over time.
Exporters may experience a short-term challenge in terms of freight costs as they may tend to get
volatile due to global trade re-balancing. Growth of
There are
opportunities
not only due to these times of
the pandemic, but also the
government
launching the ‘Atmanirbhar’
movement and the ‘Vocal for
Local’ which are
definite pointers in the right
direction which would give an
impetus to the
business’s growth.
international interest in sourcing goods from India which were hitherto being sourced from other countries throws open a tremendous opportunity. Thus, the opportunity for exports of plastic products, machinery and ancillaries is going to be there for the Indian industry to capture.
would be fully functional by then. The facilities planned and executed are to be truly world-class
and this would add significant fillip for the event.
PLASTINDIA 2022 would also be a showcase event
for ITPO for their display of their world-class facilities it provides for the exhibitors, visitors and delegates. The industry will look forward to this show with
a lot of eagerness and enthusiasm, the normal three-year wait is further extended by a year and
they would take it positively as a build-up towards
showcasing more developments and innovations. This is a great opportunity for the industry. As
organisers, we are certain that at Plastindia 2022, there would be better facilities and value for the exhibitors and visitors.
Q. Which do you think are the sectors that would boom currently and beyond the pandemic?
Q. Your message to the exhibitors at PLASTINDIA 2022.
Plastics has played a very important role in the
historic
ongoing pandemic; hence, it is obvious that the
healthcare sector shall register good growth and continue to do so in the future. A sector that is
very vast and is equally important, especially with
an increased focus on hygiene, is the packaging sector which shall register good growth. Another sector, in my opinion, that would do well is the automotive sector. Post the pandemic, people will be hesitant to use the public transport system and
prefer travelling by their own mode of transport. The small- and mid-size vehicle segment shall gain growth. The recycling industry has been dominated by the informal sector and is quite efficient; however, formally it needs to be more organised and has great potential to become one of the fastest growing sectors. Soon this is going to be a mandate and a need-of-the-hour. This will also provide an opportunity to add value,
to provide ‘wealth from
waste’ to the consumers as well as the recyclers.
Q. In all this, how do see
40
year for preparation, which would also ensure that all
It’s time to brace yourself for an event that is in
nature.
The
event
will
provide
huge learning and opportunity for everybody.
PLASTINDIA 2022 will provide exhibitors and visitors to innovate, sustain and grow their
businesses. Besides this, there would be knowledge
to be shared on fields of artificial intelligence, machine
learning,
testing
techniques
and
improved efficiency and quality in the entire value chain of the plastics industry. I can assure you that there will be lots what people can take back home for improving the business for exhibitors
and visitors. Brace yourself for a memorable experience.
Q. Your take on ‘Vocal for Local’ and being ‘Atmanirbhar’?
Another sector, in my opinion, that would do well is the automotive sector. Post the pandemic, people will be hesitant to use the public transport system and prefer travelling by their own mode of transport. The small- and mid-size vehicle segment shall gain growth.
Touching
upon
this
aspect earlier, I further add that there is a
definite involvement of the state and the
centre to encourage To know more, please subscribe to
Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
MOULDS & MORE
Drumil J. Gandhi Managing Director Mutual Engineering Pvt. Ltd. Palghar
India Has the Potential to Be
the Global Hub for Tooling
42
POLYMERS Communiqué l October - November 2020
Q. With over 40 years in the industry and being a wholly family-owned business, please share your learnings with the gen-next. If we take the analogy of a human being to a family-owned company, the soul is the vision, and philosophy of the company as represented by the family and the body is the structure and organisation of the company formed by the team and processes.
For the journey to the desired goal to be successful, both aspects are essential. In my
experience, family-owned companies have historically not paid much attention to the second aspect and, therefore, many with great companies, with great ideas and vigour could not develop beyond the 2nd or 3rd generation.
Q. The newer / bigger approach that you see in the post COVID-19 period in your industry.
“Digital printed
mould elements with conformal
cooling through 3D metal printing has given us flexibility
in tool design and has enabled to
optimise product
cycle times, leading to cost savings and productivity gains for OEMs and tier one suppliers,”
shares Drumil J.
Gandhi, in dialogue with POLYMERS Communiqué.
New business conducting habits involving less of physical travel and more transactions on the digital platform will lead to more and more localisation. This trend reversal had already started much before the pandemic and COVID-19 only accelerated this trend as a further catalyst.
Q. Having mastered and established yourself as a pioneer in the automotive sector, what are the other sectors that you now focus on? Automotive industry itself is a highly evolved technological and process-driven industry. Therefore, having been part of it for over 35 years, we feel we are ready to progress and diversify into other sectors such as aerospace and other modern sunrise industries.
Q. With an expertise right from concept to production, as per you, which is the most versatile material and why? With over 1,000 different plastic raw materials available in the market, it continues to represent the most versatile material for all kinds of consumer and industrial products. The clear advantages of this material are its great strength to weight ratio, easy processibility, availability in alloy or composite forms and potential for full recyclability.
Q. How do you see yourself adding value to the home appliance business with your products and services? Consumer products and home appliances today are becoming more
aesthetically driven, while also becoming more and more lighter in weight. Hence, the potential for plastics and, therefore, injection tooling industry.
Q. Is cost considered as the most critical component while choosing a mould vendor? According to you, the finer aspects that need to be considered while choosing the right mould... The purchase managers should start looking at the overall value that a mould designed and fabricated rightly and optimally brings, instead of the so-called market price. Injection mould
making is a unique industry in the sense that for the same application, a tool can be designed and manufactured differently impacting various product aspects such as consistency in part aesthetics, processing cycle times, mould maintenance and quality of service life over the life
cycle of the end product. Therefore, a purchaser must be able to see all these aspects of a long-term serving product, like a mould, before choosing a vendor.
Q. With a number of businesses bouncing back, what is your current capacity to cater to industry demand that comes with challenging delivery timelines? To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
43
health-N-you
“The demand for
high-strength and
multi-functional plastics
from the healthcare sector is increasing across the
country because of the lightweight of devices,
ease of sterilisation and
the capability of delivering value-added performance. Healthcare tourism is
also a factor impacting the country’s medical
plastics market growth,”
firmly opines Rajiv Nath, in dialogue with POLYMERS Communiqué.
Rajiv Nath Managing Director Hindustan Syringes and Medical Devices Ltd. Faridabad
46
POLYMERS Communiqué l October - November 2020
Industry Witnesses Heavy Investments for
Plastics in Healthcare Q. What do you see as the growth of the plastics medical devices market in India over the next 3 years?
dreadfully
challenging
in
India
with
a
huge
population and highly import dependent medical
devices sector. The Government of India, through
The India medical plastics market size is expected
its flagship ‘Make in India’ initiative, relied heavily
6.7%. The medical disposables segment is projected
demand of essential healthcare equipment for the
2024. Demand for high-quality disposable medical
to become self-reliant or ‘Atmanirbhar Bharat’.
to reach USD 931.7 million by 2025 at a CAGR of
on the Indian manufacturers to meet the rising
to register the highest CAGR between 2019 and
country, pushing the Indian medical devices sector
devices and components is expected to increase
The outbreak of COVID-19 and the resulting pressure on
in the coming years.
the healthcare system has prompted countries all over
Q. According to you, what are the ways in which plastics has revolutionised the healthcare industry of today? Plastics has revolutionised the healthcare industry of India. Today, plastics are an irreplaceable part of the
healthcare sector. With the ongoing battle against
COVID-19, strained healthcare systems are looking at cost-effective and secure medical disposables and devices like surgical & N95 masks, PPE coverall, VTM
the world to strengthen their healthcare infrastructure. Governments had to accelerate procurement or
manufacturing of critical medical applications like
PPE kits, goggles, face shields, N95 masks, sanitisers,
syringes, IV lines, blood / plasma bags, intubation chambers, ventilators etc., which need versatile plastics.
The need for social distancing and sanitising in general
population has fuelled the demand for plastics, the material most preferred in sanitising applications today.
tubes & diagnostic test kits and, of course, IV lines,
Safety, cost-effectiveness and disposability are the key
practices while using plastics, and one way is to
Due to COVID-19, disinfectants and sanitisation have
syringes and needles. It is crucial to pursue sustainable
reasons for the healthcare industry to choose plastics.
encourage safe recycling and circular economy.
become major concerns for the healthcare industry as
The demand for high-strength and multi-functional plastics from the healthcare sector is increasing across
the country because of the lightweight of devices, ease of sterilisation and the capability of delivering value-
added performance. Healthcare tourism is also a factor impacting the country’s medical plastics market growth. Government regulations are playing a vital role in the
healthcare industry, which is impacting the medical
plastics market in India. An increase in the government’s
concerns regarding high-quality, safe and effective
devices offering is expected to increase the industry growth during the forecast period.
Q. What is the big opportunity for plastics in healthcare that did not exist before COVID-19? The
COVID-19
pandemic
situation
POLYMERS Communiqué l October - November 2020
was
initially
well as for the public, at large. Plastic disposables to reduce the risk of catching and spreading infection has
become all the more important. Masks, gloves, safety
goggles, ventilators with related plastic accessories of
oxygen masks & tubes etc. and test kits are all critical
tools and follow sophisticated manufacturing processes to offer the highest level of protection to combat the pandemic. Across the industry, manufacturers of
plastic materials and medical disposables have been investing heavily into researching a wide variety of
high performance solutions, offering different property combinations needed to meet diverse requirements. To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
47
PACKAGING DELIGHT
“On a macro level, the informed consumer today is even more demanding of safety and hygiene, and secondly more aware of the role sustainable packaging can play in safe delivery. We believe, this is an opportunity for us and the packaging industry to demonstrate and shift consumer perception on packaging as an
enabler, rather than a botheration and
burden,” suggests Sunil
Sunil Bhagwat Vice President (Flexo & Tube Laminate Business) Huhtamaki (India) Ltd. Mumbai
Bhagwat, in dialogue with POLYMERS Communiqué.
Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. The pandemic has brought to the fore more
than ever, Huhtamaki’s mission to protect food,
people
and
the
planet.
We
are
committed to ensuring hygiene and safe
deliverance of both food and beverage to the consumer’s doorstep through our
packaging solutions; prevent food waste through our ‘packaging vehicle’ and to continue to innovate on our sustainable packaging offerings.
The informed consumer today is even more demanding
of
safety
and
hygiene,
and
secondly more aware of the role sustainable packaging can play in safe delivery. We believe, this is an opportunity for us and the
packaging industry to demonstrate and shift consumer perception on packaging as an
Value Engineering and Sustainability The Success Mantras in Packaging
enabler, rather than a botheration and burden.
50
POLYMERS Communiqué l October - November 2020
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era?
Today,
we
offer
packaging
solutions
on
a
‘Blue Loop’ platform, which are recyclable and
sustainable. Going forward, we will continue
Sustainability has always been at the core of our
collaborating with stakeholders, and innovations
resolve. We will continue to provide sustainable
Q. Being a pioneer in the packaging industry gives you a lead in terms of technology and innovation, how do you see the Indian market with respect to these aspects?
strategy and the pandemic has strengthened this packaging with agility and meet the needs of the
customers. Our core fundamentals of business stay intact.
Q. With over 8 decades of presence in India, Huhtamaki has witnessed the paradigm shift in the field of packaging. As a professional in his field, please share your experience and a reflection on the journey so far.
to lead the path to circular economy in packaging.
As a leading packaging player in the market, we
have invested in the latest technologies, introduced many new innovative products in the market and led the change of the packaging designs and constitution for good. We see a demand
Packaging, as we may recall, has evolved in the
and merit in introducing new products, through
and safe casing for both, food and other non-
bring a convenient, safe, hygienic and sustainable
journey started with manufacturing of aluminium
last 50 - 60 years and today provides a convenient
small- and big-ticket innovations. Our vision is to
food products like personal and hygiene care. The
wrapping portfolio to the Indian market.
milk caps and coated paper wrappers for personal
Q. Your take on the future of Value Engineering.
care products.
Plastics as the novel raw material came into existence in the 80’s. Polymer films then came into use to make packaging attractive, with the possibility of printing on it and enhancing the shelf-life of the packaged products.
shampoos and noodles into all plastics packaging. We were also the first in this part of the world to invest into a film metallising facility, thus
replacing aluminium foil usage, a solid step towards sustainability. As we further treaded, the intrinsic purpose and economic value for the product directed the reduction in thicknesses of
the pack, while maintaining all other expectations of the packaging. Attractiveness of the pack was in
demand and we invested into prepress design and cylinder manufacturing, which helped deliver on
the graphic designs with several nuances of shades and fineness of dot reproduction. As
the
consumers’
demand
for
packaging
increased, there was also a demand on packaging solutions to be leaner in all aspects, by eliminating additional material and processes. There was also demand for newer application of plastics in
the chocolate and confectionery industry, with conversion into the likes of polymer laminates or
even mono film structures, having gluing / sealing
characteristics enclosed with cold seal technologies.
POLYMERS Communiqué l October - November 2020
on the refinement
of polymers,
nano composite
material and polymerised
Value engineering towards achieving ‘more with
coatings, which
strive right from inception of the product, process
weight for
less’ has always been the mantra at Huhtamaki. We
design and overall execution to optimise costs and
pass on maximum value to our consumer. Value
engineering, along with sustainability will continue
We were the first to convert packaging of
As we progress
to be the key driver in serving our customers.
Q. A lot of research and contribution is underway globally; for incorporating PCR (Post Consumer Recyclate) in production lines, how much is being done in India and what is the way forward? There is hardly any use of PCR recyclate in
packaging and totally excludes food packaging, given that the Plastic Waste Legislations in India,
could reduce volume, and
still hold all the
characteristics,
with sustainability at the centre
stage, required
for an application, would be the
material thread for the future.
which forbid use of any recycled plastic into manufacturing of food packaging.
We believe that recycling is a must. We must
continue to look for newer and safer technologies along with certain polymer additives to get the
circularity of PCR for food packaging. Along with technology, and
collection
infrastructure
achieving recycling.
of
setup
waste,
would
segregation
be
key
to
To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
51
1
6 9 9
Drumil J. Gandhi Managing Director, Mutual Engineering Pvt. Ltd.
Drumil started his career as a Project Engineer when Mutual Engineering (MEPL) was just an in-house tool shop of Mutual Industries Ltd. He led MEPL into an independently owned and managed company in 2018. His pictures are a reflection of his shear confidence then and now.
Change being the only constant, we thought it
would be wonderful to capture this and freeze
‘time’. We associate with the ‘current look’ of
our industry colleagues and would it not be
exciting to know of their persona, decades
ago. That’s what we did, had them dig deep into their archives and share this just for your ‘read’... or should we say ‘see’!
1
A visual delight!
98
7
Arvind Narang COO Wifag - Polytype India Marketing India Pvt. Ltd.
Arvind cleared his engineering in 1987; an engineer’s delight then to an industry’s delight today.
54
POLYMERS Communiqué l October - November 2020
1
99
2
Vineet Jain Managing Director, Spinks World Group of Companies
1
At 22, Vineet decided that he wished to lead a company and follow his passion. Connoisseur of art, he loves painting at his leisure time. The similarity of the pose only adds on to the visual delight.
1 8 9
Chetan Jayendra Shah Director, Jayvee Organics & Polymers Pvt. Ltd.
1
Completing his course in Plastics Engineering from Babubhai Mafatlal Institute way back in 1981, Chetan has contributed immensely to our industry.
7 8 9
Anil Choudhary CMD, Commercial Syn Bags Ltd.
The first-generation entrepreneur bestowed with inspiring leadership and sterling qualities, Founder of Commercial Syn Bags Ltd. POLYMERS Communiqué l October - November 2020
55
HAND HELD
Dr. Sanjay Arora Founder and Managing Director Suburban Diagnostics India Pvt. Ltd. Mumbai
Fighting the
Invisible Enemy 56
POLYMERS Communiqué l October - November 2020
“We are facing an unprecedented crisis, unforeseen and unimaginable for today’s times. The world is in the grip of this invisible (to the
naked eye), yet deadly enemy, creating havoc across the globe. This
has brought humanity to a common ground, paving the way, I hope, for better avenues of collaboration and appreciation,” elucidates Dr. Sanjay Arora, in dialogue with POLYMERS Communiqué.
Q. What do you consider as the biggest milestone for Suburban Diagnostics since its inception in 1994? This is a tough question to answer as there have been so many milestones worth mentioning. For me, being able to add value to each customer and
patient is how we measure our success. Adding value to one customer at a time has resulted in us growing from a single small laboratory to one of India’s leading diagnostic chains. This in itself is a matter of pride for all of us. Recently, being the first laboratory in India to be approved by ICMR on
22nd March, 2020 for COVID testing was a huge
milestone for us, having tested over 5,00,000 patients till date and counting.
Q. What are your thoughts on the current status of the pandemic? and unimaginable for today’s times. The world is in the grip of this invisible (to the naked eye), yet
deadly enemy, creating havoc across the globe.
This has brought humanity to a common ground, paving the way, I hope, for better avenues of and
appreciation.
Despite
our
experience with the virus being brief, yet our learning
and
agility
in
thinking
has
grown
exponentially. This will result in the collective populous
overcoming
months to come.
this
challenge
in
the
Q. RT PCR has become a household name... if you have to dispel some myths about COVID-19, what would they be? Testing is an integral part of managing the
COVID pandemic. The focus and importance on the diagnostic laboratories across the globe are well appreciated, with the RT PCR test being the
backbone. Testing, tracking and treating continue
POLYMERS Communiqué l October - November 2020
important to get tested within the first few days
of getting a symptom or by 5 days of coming in contact with a known positive case. It is important to remember that a single negative RT PCR test
does not rule out COVID infection and a repeat test may be necessary. Antibody testing is not as accurate as the PCR test and should be used only
when an immediate result is needed. Antibody
testing is very effective in knowing a past exposure
to COVID, and will bear more significance in days to come once the vaccine is released.
Q. Europe is witnessing a huge second wave, while China is not...being a medical professional, how do you read this? While we are certain of the transparency
We are facing an unprecedented crisis, unforeseen
collaboration
to be the mainstay of managing COVID. It is
in Europe, one cannot say the same about
China. Additionally, a communist rule can
enforce strict guidelines that maybe tough to
implement
in
democracies.
There
is
always a trade-off between an extended
lockdown and loss of livelihood and damage to the economy v/s the health risks of
COVID. This is an unenviable position for
all heads of states that is very demanding and challenging.
Q. Industries are now functioning amidst caution and care...anything beyond masks, social distancing and sanitising?
Hire for attitude and train for
skill and not
the other way
round - finally
it’s people that will make your
organisation a
success. Let trust
be the foundation of your team, the rest will follow.
It has now been well documented that wearing a
mask and social distancing are the mainstays for To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
57
CROP CARE
Sophisticated Materials to be the Future of Plasticulture
“Have a lot of innovation that will give more benefits to the sheet to make
them stronger, thinner, more effective for the crops and easier to recycle,”
highlights Rafi Asayag, in dialogue with POLYMERS Communiqué.
Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. I think that all markets will work as close markets; imports will
be a bit difficult. It will be easy for local producers; demand for food will rise and farmers have to be more effective.
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era? Rafi Asayag Sales Manager India & Gulf Countries Ginegar Plastic Products Ltd. Israel & India
60
Production management in a multinational company with
several production sites in the world during this period is very
challenging. Success comes only with following personal business relationships and having confidence in the production process.
POLYMERS Communiqué l October - November 2020
Q. An astounding experience of over 25 years in the industry, please share with us key learnings and your journey so far.
Ginegar raw
One of the keys to success is to learn from and genuinely interrogate the production process
We
mistakes and learn from successes; to honestly and share with employees the solution.
customers in this huge country.
looking for innovation
leading manufacturers. are
looking
and improvements in
for
the properties of the sheets
and
for the greenhouses so that the farmer gets the best
value for his money and, of
for the greenhouses so
deployment everywhere that can reach any of the
We are
world’s
properties of the sheets
be good, stable and innovative partners with
course, the highest amount
that the farmer gets
the best value for his
of fruit or vegetable
money and, of course,
per hectare.
the highest amount of fruit or vegetable per hectare.
We are in partnership with AgriPlast which is our marketing company in India. All our products are
sold through them - for products manufactured in
the local factory in India and products imported
Q. In your growth story, share some of the challenges you faced, and how did you overcome them. The biggest challenge in my opinion is working To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
Subscribe* to Knowledge ...not just information, but next-gen content 1
Year
POLYMERS Communiqué l October - November 2020
best
produced
improvements in the
In India, as in the rest of the world, there must
Book your copy today!
the
innovation
Q. What prompted the action of investing in a manufacturing unit in India after two decades of selling films from overseas?
Q. A technology and raw material requirement of yours...
the
under advanced standards from
to India from Israel.
uses
materials
2
Years
3
Years
61
MARKET MOVES
Gary Hughes Executive Vice President Brampton Engineering (a Davis-Standard Company) Canada
62
POLYMERS Communiqué l October - November 2020
Barrier Films
A Big Opportunity “As regards the positioning
of plastics, the global impact of COVID-19 has highlighted the valuable role of flexible
packaging and film products
in terms of safety and hygiene. This has also provided a
balanced evaluation of plastics relative to sustainability versus banning products altogether,” opines Gary Hughes, in
dialogue with POLYMERS Communiqué.
Q. Which all do you consider as differentiated technologies that you offer as regards flexible packaging? The depth of our flexible packaging portfolio and our ability to support
customers anywhere in the world is the most significant differentiator. Our extrusion and converting technology spans flexible packaging, sustainable applications, complex film structures up to 11 layers, extrusion lamination, cast and blown film markets. Extruders, feed screws, die tooling, air rings, winders, cooling technology and fully integrated controls automation are all a part of that. As an added advantage, we can tailor components to fit our customer’s unique challenges and opportunities.
Flexible packaging
is a rapidly growing
market in India. Even
Q. How important is India as a market for Davis-Standard?
more specifically, India is
Flexible packaging is a rapidly growing market in
India, and it’s also one of the largest business areas
for Davis-Standard. Even more specifically, India is
one of the most
desirable barrier film
manufacturing markets
one of the most desirable barrier film manufacturing
in the world.
markets in the world. Barrier film is a big strength for
us in terms of new innovation and equipment options, and
therefore, we’re a good fit to support customers here. We also have a global support network, which is essential in ensuring customers have access to spare parts, upgrades, technical assistance and 24/7 service.
Q. What new is planned for your blown film lines in specific? We are very excited about the
success of our Vector® air ring To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
63
B u s in es sToon s
More than just ordinary, BusinessToons take content to another level in POLYMERS Communiqué. Reading this, some may laugh, some may smile, some may read it and just put the magazine on the
side. In either case, it has achieved its intent to help you unwind and reset your mind...make it fresh, as green as it can get; essential isn’t it...as possibilities with polymers are endless...circular nevertheless!
66
POLYMERS Communiqué l October - November 2020
POLYMERS Communiqué l October - November 2020
67
WEAVING SUCCESS
“Pre COVID and post COVID, there is a rapid change in market demands and customers’ choice. Obviously,
non-woven emerges as an essential product to save lives. The use of
non-woven in medical disposable
products has increased widely. The industry is set to achieve greater heights in coming years,” opines Suresh Patel, in dialogue with POLYMERS Communiqué.
Suresh Patel Managing Director Sidwin Fabric Pvt. Ltd. Himatnagar
68
POLYMERS Communiqué l October - November 2020
Non-Woven Business On a Roll
Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. As an alternative to China, India emerges as a leader within Asian countries as well the US and
Q. Hailing from a traditional businessoriented family and engaged in the ceramic tiles and laminates business, what prompted you to diversify in the PP nonwoven fabric business?
Canada markets. This increase in demand will
For the last 20 years, our group was engaged
Many producers have started expansion of
group continue to focus on the upcoming new
trigger industry growth in the coming years. capacities to grab this opportunity.
in ceramic as well as laminate business. Our business opportunities. Due to global demand and forecasted future trends, ten years ago we
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era?
latched on to the opportunity presented by
the nonwoven business, which was emerging as a new market in packaging as well medical disposable segments.
Yes, we will have to have our
Q. Please share your key learnings and experience as regards this industry.
ready to take on the challenges
Understanding market demand while going all
COVID era. We will also have to
learnings. Customer is God, we believe it and
organisation more aligned and
that
make
emerge our
during
the
organisation
post
leaner
and focus on improving operating
efficiency while supplying to customers
solutions that satisfy their needs.
POLYMERS Communiqué l October - November 2020
out for customer service have been our biggest To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
69
NEW LEAF XXXXXXX
Businesses have Adopted
the New Normal Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. At the outset, this crisis has given plastics a major persona makeover; there
is now a widely held view that plastic products are safer and cleaner than
the reusable solutions being touted lately and are at the forefront of the fight to contain the spread of contagion. Gone are the days when plastics were considered to be a slang only in terms of environmental leakage and ban. Plastics are valued in healthcare because of their versatility, sterile nature, cost effectiveness, ease of use and utility in new applications and solutions. Plastics will continue to offer exceptional solutions in the future.
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era? The COVID-19 pandemic has forced us to completely transform our way of working. One month in, businesses have radically adapted to working from
home,
models,
and
adjusted
operating
introduced
new
products and services to combat the financial impact of the pandemic.
We
sense
that
things will never be the same, and thoughtful speculation about the future helps us To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
72
Nimesh Sanghvi Director Welpack Industries Pvt. Ltd. Mumbai
POLYMERS Communiqué l October - November 2020
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ADD-IN
Modified Roles of
Modifiers
Kishor Kumar C. Warde Managing Director Omega Plasto Limited Vadodara
74
POLYMERS Communiqué l October - November 2020
Q. The newer / bigger opportunity that you see in the post COVID-19 period in your industry. Modifiers will play a big role for polymer modifications and post COVID, we see big potential as regards ‘Make in India’
in the health sector. New inventions
“Using modifiers, recycling of plastics is
in the plastics industry would make the products more healthy, more
possible multiple times, they will thus
durable and more user-friendly. We
act as game-changers for the plastics
will be working for development of
special modifiers for PPE (personal
industry. This will be a big contribution
protective equipment), which has
to circular economy,” believes Kishor
big and bright potential. Also, the
Kumar C. Warde, in dialogue with
plastics industry is expected to grow
in double digits post COVID-19, which
POLYMERS Communiqué.
will give good potential to all the
plastic manufacturers in India to meet
the market demand. A lot of government
and private projects are delayed worldwide
due to COVID-19, which will be restarted
post COVID-19. So, we need to keep ourselves
equipped and be ready to fulfil the demands of
the customers post COVID-19. Post COVID-19, we
expect to have 25% to 40% more demand from our
customers worldwide.
Q. Do you see yourself realigning or changing strategies to deal with the challenges faced post the COVID-19 era? Yes, big change is necessary post COVID-19 era. Improvement in the
hygienic working environment and increased usage of e-marketing
We will be
working for
development of
special modifiers
for PPE (personal
protective
equipment),
which has big and bright potential.
will be evident post the COVID-19 era. PPE has played a great role
in fighting the virus. PPE has to be manufactured with better quality; so also, life-saving equipment, masks etc. Future technologies which
were expected to be implemented in the next 3 to 5 years, will be
now implemented post COVID-19. Post COVID-19, future technologies have will be part of our life like video conferencing, virtual exhibitions, e-marketing etc.
Q. The changing role of modifiers in today’s plastics processing...your thoughts please. Salute to modifiers, which have made the plastics a more viable material for use by the entire plastics industry. They have
revolutionised many industries like woven sacks production, flexible packaging, mouldings, etc. Modifiers are needed by plastic
processors to make better products, smoothen the manufacturing process, reduce wastages, recycle their factory wastage, give
value-addition to the final product and help in reducing the cost
of the final product. So, in the coming years, a lot of investment To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
75
ADVERTORIAL
Calco Takes 3 Big Steps for Business Sustainability
The real challenge lay in the interpretation of sustainability
numbers and to derive the right
formulae, gauge the targets and actual
achievements. More so, in context of
real value growth
normally captured in balance sheets.
E
very responsible organisation, now-a-
that we consume almost 5,000 litres of
growth. Unfortunately, if you ask this
extrapolates to 18 lac litres per year.
days, is faced with issues of sustainable
question to CFOs or financial decision makers of an organisation, they would more likely want a real value of this growth in their
balance sheet. The question is, how do we interpret these sustainable numbers and
have the right formula to gauge our targets and actuals?
At Calco Poly Technik Pvt. Ltd. (Calco),
we initiated this discussion in FY19 and identified 3 important environment factors that we can address immediately and
every
day,
which
roughly
To reduce this water consumption, we implemented double strategy of water recycling
and
rainwater
harvesting.
All
waste water generation process like kitchen and
washrooms
were
connected
with
one pipeline and reused after processing through
sewer
treatment
plant
(STP).
This water is used again for flushing and gardening. On an average, this process
will help conserve almost 2,000 litres of water every day.
planned implementation on these three
Likewise, on a 40,000 sq. ft. covered area, we
unit in Dist. Sonepat, Haryana, spread
method. In our Haryana factory, we receive
factors with our second manufacturing over 1,00,000 sq. ft. having production capability of over 20,000 MT specifically for engineering plastics.
Water To address this issue, we identified unit
value of ‘litres water saved’ v/s ‘litres water consumed’. With this metrics, we analysed
78
water
have implemented the rainwater harvesting annual rainfall of 600 mm; or in other words,
in 1 mt. x 1 mt. area, we receive 600 litres of rainfall. This roughly extrapolates to
7,000 litres of rainfall every day on an average
in
the
implemented
area.
If
collected properly, we estimate that we
can far exceed our water consumption in a day, on an average!
POLYMERS Communiqué l October - November 2020
Electricity This is the most pressing need of any plastics processor. We have addressed this issue in two ways - LED lights and solar power plant. To reduce water consumption, we implemented double strategy of water recycling and rainwater harvesting. On an average, this process will help conserve almost 2,000 litres of water every day.
We have installed over 400 LEDs of 19 W instead of the conventional tubes of 38 W, with same luminous / lux. On an average, with 8 hours of use in a day, this has helped us conserve 26,000 kWh in a year. Not just this, it has also helped us conserve almost 14 tonnes of CO2 in a year, roughly equivalent to CO2 absorbed by 666 trees!
Along with this, we plan to install around 10% of our installed
electricity load (roughly 200 kVp) through the solar power plant. In India, the average GHG emissions for 1 MWh or 1,000 units of
electricity generation is about 0.88 tonnes. While GHG emissions for 1 MWh or 1,000 units of electricity generation with solar is about 0.08 tonnes. Therefore, with solar, 0.8 tonnes of CO2 will be saved for
every 1,000 units of electricity generated. This is equivalent to CO2 absorbed by 38 trees in a year.
Electricity is the most pressing need of any plastics processor. We have addressed this issue in two ways LED lights and solar power plant. This has helped us conserve almost 14 tonnes of CO2 in a year, roughly equivalent to CO2 absorbed by 666 trees!
With our installation, we plan to save roughly 240 tonnes of CO2 in a year, roughly equivalent to CO2 absorbed by 12,000 trees!
Product Innovation
Not just capital investments, even by product development, we
can help conserve the environment. Calco has introduced CiLON’s
range of industrial compounds which consumes partial post consumer industrial waste without compromising on product
specifications. This has helped us convert over 10,000 MT of waste
till date into valuable high-quality compounds for the automotive and industrial goods industry.
Our ultra-modern laboratory, spread over 10,000 sq. ft. with all the polymer testing equipment, will help develop new innovative, light-weighting solutions for the automotive and lighting industry. Through the solar power plant, we plan to save roughly 240 tonnes of CO2 in a year, roughly equivalent to CO2 absorbed by 12,000 trees!
One of the recent developments in the sustainable space has been replacement of paint in the outdoor automotive applications, using
nano technology with polyamide carrier resin. This helps automotive companies reduce the overall cost, weight (upto 15%) and negates the
hazardous process during manufacturing of applying paint on plastic to meet aesthetics of the metal body parts in exterior applications.
Summing Up If we have to answer our financial experts on cost savings, we can
easily say we can save upto 10% on our overall energy costs and
water conservation that will help us cover costs of almost 5% of our unskilled workforce. Doing so, we are saving CO2 equivalent to
planting 12,666 trees per year! Similarly, we all can be proud of this
Calco’s CiLON range of industrial compounds has helped us convert over 10,000 MT of waste till date into valuable high-quality compounds for the automotive and industrial goods industry.
POLYMERS Communiqué l October - November 2020
fact that we are contributing a little to our planet.
While these are just initial ideas that are in the implementation phase, there can be many other ideas relating to transportation, air and
recycling which can be worked upon to make our manufacturing facilities more meaningful and safer for our future generations.
79
ON-THE-MOVE
Industry Benefits with the
POLYMERS Communiqué App Industry News App by POLYMERS Communiqué...a pioneering initiative! Carry the power of updated industry news with you as you move with your handhelds! This POLYMERS Communiqué mobile app is the leading news bureau in the
polymers and plastics space. Available for FREE on Android and iOS, with a small download size, one can get a plethora of knowledge! With its launch just early
in this lockdown, we have received stupendous response and feedback and we
are extremely delighted to share some with you. We are overwhelmed with your responses. In all humility...a big thank you!
POLYMERS Communiqué MyPC app
captures the trending industry news
extremely well. It’s a highly informative
and user-friendly app with great features. Ashish Srivastava Country Manager - Downstream (Sales & Technical) Milliken Chemical & Textile (India) Co. Pvt. Ltd., Pune
POLYMERS Communiqué MyPC app is information on
my fingertips and a boon to the plastics information
hungry people like many of us. I am surprised how one can accommodate anything and everything at one go. It
is a complete ‘plastics information’ which can be viewed instantly. It is like a complete ‘Thali’ of plastics cuisine
added with a flavour of entertainment humour and global knowledge.
The four sections - Trending, Archives, Gallery and Magazine give fast selection of interest. The best part is we can go back to any of our interesting topic any time, years back also in this app which was not possible earlier. Girish R. Handigol Chief Operating Officer AVAA Polymers India Pvt. Ltd. (Polymet Group), Bengaluru
80
POLYMERS Communiqué MyPC app
is one of the best business platforms for people to connect with one another. It is a high impact platform
for businesses in our plastics industry and I see nothing better than this for people who are serious about their business to promote their products and company. Ramesh Kumar Managing Director R S Polymer India Alwar
POLYMERS POLYMERS Communiqué Communiqué ll October August -- September November 2020
To share your feedback about the MyPC mobile app, please write to
feedback@custage.com with your
smart picture proudly showing your downloaded app as the
‘5 stars’ below!
Scan the code The
mobile
application
launched
by
POLYMERS Communiqué is another feather
in their cap. What I liked most is that everyone can refer to the magazines as old as 2014 at one place which is very helpful.
The Trending and Archive feature is
I really appreciate that this publication has
happening in the polymer world as well as
of industry news /reports, even in these
excellent as we can go through day to day refer some old news missed out.
remained steadfast in keeping us abreast difficult pandemic times.
They have also added Gallery which
The much-needed POLYMERS Communiqué
as well as Weekend Delight which keeps
commendable initiative. Thanks, and please
includes Retro, BusinessToons (Fun Read) the mood light.
Overall navigation experience is also great. Shrish Umakant Puranik Joint VP DCM Shriram Ltd., Kota
POLYMERS Communiqué l October August - -September November 2020 2020
Visit the store
News app is another unparalleled and keep it up!!!
Shailendra Kumar Key Account Manager (Engineered Polymers) - South Asia & Middle East Lubrizol Advanced Materials India (P) Ltd. Mumbai
+91-9136600573 info@custage.com
81
SIVARAM SPEAKS
Issues and Challenges in Accomplishing
a Circular Economy for Plastics
T
here are mainly two issues that define the problem of sustainability of plastics. One,
plastics are derived from fossil hydrocarbons
which are finite, non-renewable resources. The second, is the post-consumer waste and their impact
on
our
environment.
The
global
plastics production and consumption is around
350 million tonnes per annum which is projected to increase to 1.2 billion tonnes per annum by 2050.
40% by weight of plastics are used in packaging
applications, comprising of 22.5% polyethylene, 9% polypropylene and 4% PET. The majority of packaging applications are short life-time, single-use
applications
and
contributor to waste generation. Polymers,
have
strong
is
chemical
the
major
bonds,
are
non-polar and often have high degrees of crystallinity. These attributes which give them
their desirable properties also becomes a scourge once discarded, since they can last indefinitely in a landfill or under composting conditions. The
consequences
of
burgeoning
plastics
Polymers, have
strong chemical bonds,
are non-polar and often have high degrees of crystallinity.
These attributes which give them their desirable properties also becomes a scourge once discarded.
waste pose a serious threat to the industry. In recent years, countries and cities have imposed
restrictions on the use of single-use packaging Dr. S. Sivaram Former Director, CSIR-NCL Honorary Professor and INSA Senior Scientist Indian Institute of Science Education and Research (IISER), Pune
82
POLYMERS Communiqué l October - November 2020
Superior Plastics Color Management Solutions that take you further, faster Greater color accuracy means improved quality, faster turnaround times and reduced costs. When close tolerance is required, trust Datacolor 800 to specify, formulate and control your colors. Our spectrophotometer is backward compatible and built for global teams.
Mismanaged Plastics Waste (M tonnes)
recycled plastics in packaging. In addition, there
are issues of segregation of plastics either at
source or from municipal wastes and cleaning
2010 2025
35 30 25 20 15 10 5 0
which add to the cost of recycling. In low-income countries like India, recycling is a non-regulated industry, mostly in tiny unorganised sector of the economy. The practices followed by this segment
HIC
UMI LMI Economic Status*
of the industry in terms of labour practices,
LI
safety, hygiene and occupational health leave much to be desired.
* Based on World Bank definitions from Gross National Income
An alternative approach is to convert co-mingled
Data taken from Science 347 (2015) 768 - Estimates from 50 km coastal zone population
plastics waste to thermal energy (combustion)
Figure 1: Global mismanaged plastics waste.
materials
made
of
plastics.
With
and use it to generate electricity or produce increasing
consumption of plastics packaging in urban
centres and in places with high population density, shortage of land available to create landfills,
inherent
dangers
associated
with
unregulated landfills (fire, toxic leachates into ground water) and the inability of the civic
infrastructure to handle waste, this problem
is likely to get exacerbated in the coming years.
Problems
associated
with
leakage
of
plastics into land and water is an issue that is receiving serious (and adverse) attention in the scientific literature,
trade press as well
as the media [1]. Such leakages represent both, an economic and environmental loss.
Industry has been fiercely advocating the 3 ‘R’s formula, Reduce, Reuse, and Recycle. The first two ‘R’s are desirable to reduce unnecessary or
unsustainable consumption. The industry has often projected ease of mechanical recycling as one
of the unique virtues of plastics. Thermoplastics do have the capability of being melted and
reprocessed; however, recycling does not solve the problem; it only postpones the problem. Every recycle degrades the property of the virgin
polymer and after a few recycles, the polymer
has to be still discarded. Repetitive recycling the
polymer
properties
and
is,
therefore, termed as ‘downcycling’. Furthermore, the economic case of large-scale recycling has
never been unequivocally demonstrated for many
polymers. It is estimated that, on an average, less than 10% of the post-consumer waste is being recycled worldwide [2]. However, fearing major consumer backlash, global FMCG companies have
announced their commitment to reduce virgin plastics consumption and increase the use of
POLYMERS Communiqué l October - November 2020
and producer gas using a pyrolysis process in an oxygen starved atmosphere. Although technical
feasibility has been demonstrated, there are no large-scale plants (greater than 25,000 tpa capacity)
of this type anywhere in the world. Combustion based technologies result in emissions of carbon
dioxide, sulfur dioxide and nitrogen oxides. These processes are expensive and produce energy
at much higher costs than competitive energy
sources such a wind and solar power. Therefore, there is little incentive to produce energy from waste plastics [3]. Many
leading
petrochemical
companies
are
now studying ‘chemical recycling’ as another
method to handle post-consumer plastics waste.
Industry Approaches
downgrades
chemical energy in the form of hydrocarbons
Chemical recycling involves converting polyolefins to a feedstock having properties similar to
The global plastics production and
consumption is
pyrolysis gasoline and feeding this to a cracker to
around 350 million
looks like an appealing solution since this reduces
which is projected
produce more ethylene and propylene. This
our dependence on fossil fuels for manufacturing plastics and converts post-consumer polyolefin
tonnes per annum to increase to
is
1.2 billion tonnes
twenty major companies have invested close to
by 2050.
wastes
back
to
monomers.
This
process
key to the concept of circular economy. Over
per annum
US $ 5 billion to develop such technologies and validate the idea. The goal is to make
2 million tonnes of polyolefins from monomers recovered from chemical recycling of waste
polyolefins. However, its economic viability is yet unproven. The processes are expected to be energy
intensive and will pose substantial challenges in terms of logistics, collecting high quality wastes
from communities and transporting them to a To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
83
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HAND-IN-HAND
Growing Importance of Business Relationships for Building a Profitable Future We must recognise that days of ‘lone wolf’ strategies are passé. Time has come to forge partnerships, alliances, collaborative
clusters, cooperative federations and, for that matter, any form of
‘coming together’ that could lead to joint working and meeting of ideas and minds to expand and grow your joint markets.
T
he most recent events surrounding COVID-19 have become a master class of learning to deal with disruption. Even the old VUCA
theory (Volatility, Uncertainty, Complexity, Ambiguity) has come
alive providing a nightmarish and real-time example of it. Businesses of
all types, sizes and shapes have experienced disruption of magnitude
Shailesh Sheth Corporate Strategy Advisor Management & Manufacturing Technology, Mumbai
86
POLYMERS Communiqué l October - November 2020
never seen before. From the edifice, new business
complex,
facilitating WFH and no-touch working are creating
elements, that it
models
have
emerged.
New
technologies
fresh paradigms in personal relationships. A
PwC report (Saada and Gomes-Casseres) highlights, “Few companies can afford to follow their previous
deal blueprints if they want to respond to the
disruptions and risks in today’s markets. More
importantly, the traditional lines between industries are blurring, with consumers increasingly expecting
goods and services to be inter-connected, and businesses seeking to make their supply chains more efficient and effective.”
So, how does one deal with such disruptions? There
is
plentiful
literature
available
on
conventional approaches to managing enterprises in times of change. Just to recap, we can briefly list them here:
all
four
Building fruitful and lasting relationships starts with abandoning the conventional ‘me’ - based thoughts that are so prevalent in the business world and so easy to slip into in our personal lives.
in
VUCA
would be nearly
impossible for any organisation,
Michelle Tillis Lederman, 11 Laws of Likability
small
or big, to be able to
manage it on its own. We
need to also recognise that
partnership cannot be among strange
bedfellows.
Thus,
open-
minded business networking will help you zero in on who can help you do what in which context.
In
short,
the
result
of
excellent
networking. The first requirement is ‘attitude’ for cooperation and collaboration.
Seven Mantras of Business Networking NN
Be
helpful,
share
information
and
use
NN
Retain current customers
NN
Create loyalty
NN
Communicate with all stakeholders
Be visible, out of sight is out of mind.
NN
NN
Meet people, not necessarily from your own
best practices.
fraternity and get different perspectives.
NN
Benefit from ‘Outside In’ perspective
NN
Build / Strengthen the brand
NN
Adjust and articulate ‘Purpose’ of your business
NN
Fill skill gaps
NN
Embrace technology
NN
Pursue digitalisation
wine in new bottle’ suffice in context of the sheer overpowering scale of this disruption? May be
not. The same PwC survey provides an example of Amazon-Berkshire-JP Morgan deal to showcase
how companies, responding to technological geopolitical
Follow up on conversations, idea exchangers; otherwise, you are merely kite flying.
Would these approaches or ideas that are ‘old
disruption,
is changing. NN
NN
Be international; globalisation is not dead, but it
uncertainty,
regulatory
overhaul and demographic shifts, are pushing such partnerships beyond their traditional limits.
NN
Stay relevant, know tomorrow’s news today.
NN
Build reputation for reliability.
here
in
India,
where
iconic,
the highest level caused by the fine print of the
apparent or cognizant.
Let us look at some key drivers of building
Coopetition
understanding of the relationship than what is
If you carefully study the elements of the VUCA world, it will become clear that issues will be so
POLYMERS Communiqué l October - November 2020
able to manage it
well-managed
CEOs that it can lead to growth, technology
Cooperative and Collaborative Networking
would be nearly
companies have had earth-shaking conflicts at
So how does this new approach help worried
business relationships in the new normal.
in all four VUCA
elements, that it
on its own.
that enable you to do that. There are examples,
imperative that cooperation partners have deeper
people?
be so complex,
Companies will have to institutionalise structures
an effective mechanism to resolve differences.
rather than purely transactional relationships.
their
that issues will
Cooperative and collaborative working requires
predicted nor be guarded against. Therefore, it is
of
VUCA world, it
will become clear
small or big, to be
renewed importance of business partnerships
upskilling
elements of the
any organisation,
Conflict Resolution
company’s ethos. Such conflicts can neither be
and
study the
impossible for
This and many similar examples outline the
upgradation
If you carefully
When
competitors
cooperate,
coopetition
emerges. Modern days encourage that competitors To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
87
Weekend Delights Friday night to Monday morning, a time to unwind, rejuvenate and be geared to face another grueling week. Each one of us use this ‘my time’ is different ways. And why not, weekend is a time for expressing ourselves. We all have known the personalities featured here as astute business stalwarts; as life is more than just business, we at POLYMERS Communiqué, have started this section called ‘WEEKEND DELIGHTS’. Live life...
Sudheer Narasipur Sales Manager
Imerys Minerals India Pvt. Ltd.
After a hectic week, it’s a pleasure to unwind and relax during weekends. What better it can be than doing what you like the most. For me, since I started working as a salesman, my pet activity is biking. Unlike in the past, bike riding is what I did for a living; now, it’s more of a passion. So, weekend drives or short drives during weekdays (morning 5 am to 10 am sort) keeps me filled with adrenaline and keeps me going. Apart from this, the other weekend indulgences include drawing, watching MotoGP and Formula 1. A long trip to Himalaya is something in the pipeline. Hoping to tick this off too.
Kamalesh Gupta
Managing Director
Colorplas Polyadditives LLP
Sustainable change always begins at home. An unfaltering and long-term commitment leads to impact that lasts for generations. A thousand small steps, taken collectively and with persistence, leads to a big change. We may not be physically together this year, but let’s ensure that does not become a deterrent in our journey towards accelerating social change. This year, I celebrated Global CSR Day by taking a pledge towards the cause of plantation for a greener tomorrow. I am committed towards planting at least a single sapling every weekend.
90
POLYMERS Communiqué l October - November 2020
Vinay Agarwal
Managing Director
Creative Group of Industries
In my free time and on the weekends, I am very passionate about my workout at the gym. With the COVID hitting us, I have put a simple gym bench and weights at my house and with my favourite music on the system, I love to do my workouts.
Janardhan N. Bhat Director
Shini Plastic Technologies Pvt. Ltd.
Spending my leisure time in the garden is a hobby that I enjoy since my childhood. I spend a couple of hours every weekend with my plants in my garden. Gardening as a hobby is a great stress buster. Fresh air and the fragrance of the flowers refreshes my mind, keeps me relaxed and rejuvenated. It helps me prepare for the coming week’s hectic activities. I feel happy and filled with positive energy when surrounded by beautiful flowers and plants.
Varun Kedia Director
Allied Group of Companies
My weekends usually are family-oriented. Due to lot of travelling, I am unable to spend much time with my family during the week. So, weekends after spending half a day in office and reflecting on the work done in the week and upcoming schedules, I go home and spend time with family. We go for a drive and we usually have our weekly movie night with kids and some popcorn. Post that, I try catching up on one of the books that is trending or has caught my interest. Sunday evenings I try to plan for the week ahead so that there is a direction to the week.
POLYMERS Communiqué l October - November 2020
91
RESEARCH REPORT
Product Design and Business (PDB 2020): A POLYMERS Communiqué Survey Results Declared
‘Designed to Deliver’, this is a phrase that caught our fancy and motivated us to conduct this survey. The audience was niche, but the topic important. In the prevailing circumstances, an integral part of the perceived ‘new normal’.
Busting some myths...design is not optional, design is not an expense, design is not about just making things look better,
design is not all about complexity! So, what is design and why is it so important, and more so, now? This critical process parameter of business needed some more opinions. Thus, this survey. An objective achieved by POLYMERS Communiqué!
POLYMERS Communiqué in its customary elegance, went about to serve this industry amidst prevailing challenges. This is so because the readers of POLYMERS Communiqué are a genre of its own, and we believe they deserve quality and
timely information; at a time, they need it the most. A point worth highlighting here is that this survey was conducted in
May 2020, right at the peak of lockdown due to the COVID-19 pandemic. The optimism of the answers will go only northwards as the time progresses and COVID-19 regresses!
Survey Basics
Industry surveys from POLYMERS Communiqué are crafting a new
Sample Size: 83
l
Format: Electronic
l
Response Tabulation: Singular
l
niche for itself and providing the readers a very valued insight into this fiercely competitive market. The responses would serve as a general guide; you would, however, need to evaluate, validate and map responses for your business in specific. Have a safe read...
Introduce the importance of design at the grassroots education level
(Percentages total beyond 100 due to multiple choice answers)
Global networking
87.95% To leverage India’s proven Information Technology Enabled Services (ITES) service for building its design services
74.70%
77.11%
Not possible for India to achieve this in the near future
54.22%
6.02%
Government support / subsidy for design
For Global Recognition in Design for India... The respondents are evidently looking at a long-term approach. Understanding the importance of design at the grassroots
education level, this parameter that has been rated as a distinct number 1 will ensure very sustained approach for decades to come with a strong foundation. Smartly, leveraging our already acclaimed Information Technology Enabled Services (ITeS)
services, secured the 2nd position with support from the government as 3rd. India’s inability to become the ‘Design Capital’ of the
world in the near future received a very dull response. So, all augurs well to make this impression globally.
92
POLYMERS Communiqué l October - November 2020
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6.02% Utility
Cost
24.10%
Competitive Advantage Sustainability
Why design a new product? What is the most critical parameter?
34.94%
34.94%
Kudos! The companies are getting their act together. They clearly understand that
design can add a dimension to even a regular
product and thus provide a distinctive
competitive edge. It also understands that if a design is not sustainable today, it will be extinct tomorrow. These 2 parameters put together score a healthy 70%. Importance
of cost in product design comes last and
scores a measly 6% clearly indicating the mood of the industry and their maturity of handling business.
‘Designed in India’...what’s the ratings like?
Between 4 and 7
A lot of ground needs to be covered here as close to 75% of the respondents believe that a rating between 4 and 7 is where India stands today! That’s some way to cover if India wants to position itself as the design capital of the world. However, nothing wrong if we know what we need
to correct. We all just might see a campaign on the lines of
73.49%
3 and below
8.43%
‘Made in India’ that could probably be called ‘Designed in India’. Wow...reads nice, doesn’t it?
18.08% Higher efficiency
Lower cost
Protection of intellectual property
16.87%
25.30%
8 and above
What dimension does 3D printing add to product design? 3D printing helps products to get to the market faster. This is what is
perceived as the biggest benefit of 3D printing. This is what close to 60% of the respondents believe. When there is need for speed in all that we
do today...3D printing has got its act just right! To add, over 25% of the respondents believe that now 3D printing will help them lower the cost of To know more, please subscribe to Polymers Communiqué at
57.83% 94
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
POLYTHINKING
The Case for Hydrogen Economy
in Energy Production and Environment Protection, and Valorisation of Waste Plastics
Hydrogen economy, on the whole, is a sunrise industry which would contribute
to reducing carbon-based energy consumption and
emissions, as well as lead to
stimulating economic growth and creating new jobs.
Prof. (Dr.) G. D. Yadav
Emeritus Professor of Eminence, and J. C. Bose National Fellow (GoI) Former Vice Chancellor & R.T. Mody Distinguished Professor, and Tata Chemicals Darbari Seth Distinguished Professor of Leadership & Innovation Institute of Chemical Technology, Mumbai
POLYMERS Communiqué l October - November 2020
I
have been giving quite a few webinars and seminars for quite some
time now and have been an advocate of the hydrogen economy in the non-carbon sources of energy. Energy and the environment are
closely connected. Particularly oil-importing countries have been at the mercy of the OPEC and other oil producing countries. The current crude oil-based economy for the manufacture of fuels, chemicals and materials
will not have a sustainable future. The over-consumption of oil products
99
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has done a great harm to the environment. There
any biomass, waste or virgin, and carbon dioxide
zero economy in view of the Paris Agreement of
chemicals. Hydrogen will also lead, on its own as
replacement for
in conjunction with other renewable non-carbon
and the same
is a worldwide push for a carbon-neutral or net2015. How to mitigate the global temperature rise
to less than 2.0oC and preferably below 1.5oC will
be a horrendous task for the world. By 2054, there will be no crude oil extraction as BP Energy annual report predicts and how the refineries are going
to function is a moot point. Biomass is considered a viable option, so-called biorefinery, for fuels
and chemicals and materials. 2G biofuels such as ethanol are viewed to give farmers additional income for agricultural waste and to alleviate
air pollution. The term ‘Net Zero by 2050’ was frequently used in the just concluded US elections.
Whether the fuel comes from crude oil, coal, natural gas or any other form of biomass, its fate at the
emanating from different sources, into fuels and
energy source, to the carbon negative scenario
sources such as solar, wind, tidal, geothermal, nuclear or the like. Hydrogenation of biomass leads
to many valuable products. This new paradigm for
infrastructure of LPG could
be utilised. That
and shale gas, but it could also scale down output
carbon-negative
the greatest monetisation potential for biomass and improve the atom and energy economies of oil refineries. So, tomorrow’s refineries will be literally
the carbon dioxide refineries - converting it into
will lead to
economy
bringing down
hydrocarbons, methanol, dimethyl ether (DME),
the temperature
vehicles, fuel cells, ammonia, fertilizers etc. using
below 1.5oC.
formic acid, alcohols, syn gas, electricity, hydrogen hydrogen as a reactant which should be obtained To know more, please subscribe to
critical role. Hydrogen is best suited for converting
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
diesel and LPG,
production of fuels and chemicals not only offers
end is emission as carbon dioxide. In controlling carbon dioxide emissions, hydrogen will play a
DME is the best
of the globe
Polymers Communiqué at
101
MUST DO
Pumping
the Compliance Muscle
The simple act of repositioning the
compliance function as
a resource rather than a sentry, will change not
only the specs of the role, but also encourage more dialogue, co-ownership
and collaboration in the
organisation and amongst employees.
O
ne
of
the
the
unspoken
corporate
compliance. most
bedrocks
of
encourage more dialogue, co-ownership
function
of
and amongst employees. The then-
governance
Traditionally,
commonly
and
understood
is
the
role
of compliance, is to ensure that all regulatory and legal frameworks are in
order. The key goals of a compliance function are outlined as:
Preventing misconduct.
NN
Detecting misconduct.
NN
Aligning corporate policies with
Most companies understand the impact
of a missed compliance and hire the best in class to lead and manage the
Compliance
matters can be complicated and wideranging, which usually require subject matter experts to deal with them. The problem arises when there is no communication between the subject matter
experts
or
with
the
other
functions and when they are called
upon only when a crisis dawns. All of us mean well and want to do the Ruby Thapar A Reputation and Sustainability Consultant and an Executive Coach Mumbai
102
Officer, James McNerney during his
tenure, had launched a campaign to shift the giant aerospace’s attitude
about compliance from “This will keep us out of trouble” to “Hey, this will make competitive edge.”
laws, rules and regulations.
function.
Boeing Chairman and Chief Executive
us different and better and give us a
NN
compliance
and collaboration in the organisation
right thing.
The simple act of repositioning the
compliance function as a resource
rather than a sentry, will change not only the specs of the role, but also
It is not easy to sustain a culture
of compliance, but not impossible either. When a company’s compliance
function is process-driven and regularly reviewed, it is most effective. The function can then measure its success
beyond being in compliance to all
rules and regulations, to what did not happen: fines, legal sanctions, lawsuits,
negative press, reputational damage, lost business and market share.
Why Comply? The
VUCA
compliance,
world
beyond
is
its
nudging
traditional
domain of rules and regulations, to
an expanded scope of reputation and To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
EMPOWERMENT
Training and Development
Performer to Performance Through training and development, employees improve
their performance on the job and their sense of security and purpose grows and creates stronger bonds with the organisation and it can actually help to achieve better retention.
I
read
“Sound
a
very
becomes
powerful music
trained musician uses it.”
quote,
when
a
That says almost everything there is to say, about the value of training.
Keep learning until you live. - Swami Vivekananda
Training and development are two activities which have attracted the attention of management scientists
assume new roles with changed or expanded
responsibilities.
Training,
thus, continues over a long period and supports
employees’
development
and helps them to do the job more efficiently and without mistakes.
Significance of Development
activities but frequently spoken of
people use or employers provide to
last several decades. These are different
This is an ongoing process which
together as they address the same
their employees to help them improve
and
reducing
wastage
of
valuable
manpower, and may also help retain it. These help in improving effectiveness
of individuals and groups to achieve higher performance.
104
processes are reengineered or people
and psychologists in a big way for the
objective of maximising performance
Rakesh Shah RS Coaching and Consulting New Delhi
either new technologies are introduced,
their performance by acquiring new knowledge, skills,
skill
behavioural
upgradation,
adjustments
new etc.
Development helps employees and entrepreneurs achieve greater success and progress in their work.
Importance of Training
Is Training Worthwhile?
Businesses need to train people who
Many employers feel that training is
learn about how to do their job and how
that hiring people who have been
come on board at entry levels to let them the company systems work. However, training is required at most levels when
a wasteful expenditure and believe trained elsewhere saves them money.
Some fear that they will lose trained
POLYMERS Communiqué l October - November 2020
employees to others, mainly their competitors,
certification as a precondition and that specific
Huge
where the rate of obsolescence is at an all-
and look at training with disdain or suspicion. number
of
enterprises
have
no
HR
department, mainly because of their size and lack
of resources, or lack of perceived need. Even in
the absence of a structure that would permit a separate HR function, the need for training and
development is as much or greater as in the larger organisations. Consider this; even when we hire personal staff for domestic help, we need
to train them according to our specific needs. The importance for businesses is definitely much greater as they are economic entities.
Through training and development, employees
training needs to be provided. We live in a world time high and new inventions keep hitting the market with mind boggling frequency. It is, thus,
necessary for the personnel from shop floor to the top management to the stay abreast with the
of obsolescence
individuals and consequently of their companies.
high and new
things and events impacting the performance of
is at an all-time
New inventions and discoveries on a continuous
inventions keep
basis create further complexity, and the only way
for survival and success is to stay at the top of these developments in a highly kinetic environment.
It is, therefore, imperative for managements
stronger bonds with the organisation and it can
designed carefully.
actually help to achieve better retention. Their
that strategies for training and development are
overall performance of the company. They may
Planning and Implementing Training and Development Programmes
Training is, therefore, always a good investment
relationship
improved
performance
brings
about
better
when managed properly and professionally.
transferred / taught / developed. Learning is the
“The only thing worse than training your employees
and having them leave is not training them and having them stay.” - Henry Ford Most
large
organisations
take
training
and
development very seriously and build training and development programmes scientifically and take support of specialists also for developing the most
effective programmes. The programmes for new employees, for example, may extend over several
weeks, months or even one year. In defence and
some other services, the training programmes are
highly specialised and cost intensive, but essential. Safety, high reliability and security related jobs also
require well developed and precise programmes. Considerable amount of financial and philosophical commitment are often required, but the dividends reaped from the programme uphold their validity.
Rapid technological developments and changes
development
have
some kind of examination / accreditation /
POLYMERS Communiqué l October - November 2020
floor to the top
with the latest
needs
certain
attributes,
required
and
to
willingness
to
learn. When an employee shows unwillingness to learn because of his self-assessment which may not hold good, the employee must be
the stay abreast technologies, competition,
trends and other
motivated, failing which the person may be
things and events
While most training is highly structured because
performance of
transferred, development may pose additional
consequently of
allowed to be relieved from the job.
of the exact process skill needed to be acquired / challenges related to personality and other factors, including learning style of the individual. This
impacting the
individuals and
their companies.
needs to be understood and factored into the mentoring and coaching interventions. Expert advice and support will often be necessary. HR function is usually the facilitator for managing the programmes while there are also views of some experts that this should be a separate function and a learning officer may be made responsible for it.
work, some steps are necessary
for this purpose. Many jobs may actually need
direct
key and the learner or the person concerned
skills
McDonalds, General Motors, Xerox etc. attach established their own schools and universities
thus, necessary
management to
the
While
so much importance to training that they have
frequency. It is,
be
with
necessitate re-training of the user / operator
workforce. Many leading corporations such as
a
market with
mind boggling
from shop
Training
the following statement:
and
hitting the
for the personnel
actually take pride in what they learn and do.
The need for training is beautifully summed up in
where the rate
latest technologies, competition, trends and other
improve their performance on the job and their
sense of security and purpose grows and creates
We live in a world
designing
the
programmes requires extensive To know more, please subscribe to Polymers Communiqué at
Let us always remember the old Chinese proverb, “Give a man fish, you have given him food for a day. Teach a man to fish, you have given him food for life.”
subscriptions@polymerscommunique.com
105
R
Advanced Additive Solutions that you can be confident of...
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Welset Plast Extrusions Pvt Ltd Arvind Mehta Group Company
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T F E W
: : : :
+91-22-2821 5734, 2838 7054 +91-22-2838 1088 info@welset.com www.welset.com
THE NEW EYE
Technical services is an
eye to the organisation. It is responsible for looking at the trend of business, growth sector areas,
newer applications and
opportunities; and, thus, the movers and shakers of the organisation.
Need and Requirements of
Technical Services in Organisations
W
ith organisations moving ahead with business-related research projects as well as providing support to marketing and sales for taking care of
customers, technical service personnel or department is a necessary
Prashant Trivedi Vice President Sangir Plastics Pvt. Ltd. Vapi
108
activity for the growth of organisations and business.
Such a person or department becomes an integral part of the organisation when you are serving OEMs, industrial / technical products or custom products. This person or department also works as a troubleshooter in manufacturing as well as
POLYMERS Communiqué l October - November 2020
A strong technical service department will
An All-inclusive Profile
always be beneficial internally and also be well-respected by external agencies; be it
Technical services is directly linked with the
venders, suppliers or customers. Further, it gives weightage and respect to the organisation and generates confidence in the mind of customers for getting a proper response as well as products to their desired specifications.
management thought-process, and works along with R&D, Production and QA, while on the
other side with marketing / sales for pitching the business. New Product Development (NPD) also comes under this responsibility.
Technical services is an eye to the organisation. It is responsible for looking at the trend of business, growth sector areas, newer applications and
proactively involving himself / herself for clearing the technical confusion between the end-user and organisation’s marketing / sales team.
an organisation who is an expert on the technology and product functionability.
My responsibility in one of the organisations as Technical Services personnel had provided me assistance
to
resolve
thus,
the
movers
Technical services is a multi-functional activity that A broad outline of activities is as highlighted here.
Operations NN
Product improvisation.
NN
Process improvement.
many opportunities to showcase the importance technical
and,
involves a lot of moving around and self-studies.
This is a very important position or department in
of
opportunities;
and shakers of the organisation.
To know more, please subscribe to
issues
Polymers Communiqué at
internally and externally and had benefitted the
subscriptions@polymerscommunique.com
organisation in many ways.
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POLYMERS Communiqué l October - November 2020
Business Listing Navigator Pane Category
Page
Category
Page
NN
Ancillary Equipment
112
NN
Machinery for Foam, Reactive or Reinforced Resins
113
NN
Blow Moulding Machines
112
NN
Machines & Equipment for Preprocessing
113
NN
Colour Pigments & Masterbatches
112
NN
Extruders & Extrusion Lines
113
NN
Moulds and Dies
114
NN
Fillers and Reinforcements
113
NN
Parts and Components
114
NN
Injection Moulding Machines
113
NN
Raw Materials
114
n Ancillary Equipment
and Recycling
n Blow Moulding Machines
Bry-Air (Asia) Pvt. Ltd.
Rakesh Chandra Jha, National Sales Manager
419-420 Udyog Vihar Phase 1, Gurgaon-122016, Haryana.
Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
T: +91-124-4184444 E: rcjha@pahwa.com W: www.bryair.com
n Colour Pigments & Masterbatches Nu-Vu Conair Pvt. Ltd.
Pradeep Chudasama, Asst. Manager - Marketing
Plot No. 147, 148 & 154, Devraj Industrial Park, Piplaj-Pirana Road, Piplaj, Ahmedabad-382405, Gujarat.
Prasad Group of Companies
Sanjiv Parikh, General Manager (Sales & Marketing)
Plot No. 14 & 16, G.I.D.C. Estate, Phase-I, Vatva, Ahmedabad-382445, Gujarat. T: +91-79-25830112 M: +91-9377752617 E: plastics@prasadgroup.com W: www.prasadgroup.com
112
Rajesh Kumar, VP-Sales
C-65/1 Okhla Industrial Area, Phase II, New Delhi-110020. T: +91-11-41612244 M: +91-9810000461 E: info@alokindustries.com W: www.alokmasterbatches.com
T: +91-79-29708147 M: +91-9712928201 E: marketingindia@conairgroup.com W: www.conairgroup.com/india
ALOK Masterbatches Pvt. Ltd.
Blend Colours Pvt. Ltd. Sharad Rathi, Director
Plot No.35, IDA Kattedan, Hyderabad-500077, Telangana.
T: +91-40-24361499 / 24360887 M: +91-9885118511 E: info@blendcolours.com W: www.blendcolours.com
POLYMERS Communiqué l October - November 2020
n Fillers and Reinforcements Golcha Minerals India Pvt. Ltd.
Sumeet Verma, Sr. GM – Sales & Marketing
Golcha Trade Centre, 4th Floor, MI Road, Jaipur-302001, Rajasthan
Deep Plast Industries Ramesh Patel, Partner
T: +91-141-4056666 M: +91-9116196171 E: sumeet.verma@golchagroup.com W: www.golchaminerals.com
Block No.553, Rakanpur (Santej), Kalol, Gandhinagar, Ahmedabad-382721, Gujarat. T: +91-2764-286032 / 286450 M: +91-9825035472 E: rameshpatel@deepplast.com W: www.deepplast.com
n Extruders & Extrusion Lines
Davis-Standard, LLC
n Injection Moulding Machines
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
Windsor Machines Ltd.
Manoj Singh, DGM - Sales & Marketing
Plot No. 6 & 7, G.I.D.C., Chhatral, Tal. Kalol, Dist. Gandhinagar-382729, Gujarat. T: +91-2764-307100 / 233646 M: +91-9910273951 E: manoj.singh@windsormachines.com W: www.windsormachines.com
Econ Machinery Pvt. Ltd.
Vinu Chavda, Managing Director
181, Por Industrial Park, Adjoining Por G.I.D.C., Behind Hotel Sahyog, NH 8A, Por, Vadodara-391243, Gujarat. T: +91-7046263000 M: +91-9624091901 E: v.chavda@econ-in.com W: www.econ-in.com
n Machinery for Foam, Reactive or Reinforced
Resins
Guru Nanak Engg. & Plastic Works Rohit Wadhan, Owner
908/1/5, Kiran Motor Lane, Makarpura G.I.D.C., Vadodara-390010, Gujarat M: +91-9687582708 E: gurunanakengg13@gmail.com W: www.gurunanakengg.in
Windsor Machines Ltd.
T: +91-79-25841111 / 25841591 M: +91-9825048939 E: jitesh.patel@windsormachines.com W: www.windsormachines.com
POLYMERS Communiqué l October - November 2020
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
n Machines & Equipment for Preprocessing and Recycling
Jitesh R. Patel, Sr. General Manager
Plot No. 5402-5403, Phase-IV, G.I.D.C., Vatva, Ahmedabad-382445, Gujarat.
Davis-Standard, LLC
Davis-Standard, LLC
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
113
n Moulds and Dies
n Raw Materials
Hitech Moulds
Alwin Joshi , Managing Partner
Bldg No. 3, Unit No. 3, Sampada Sagar Manthan Ind. Estate, Sativali Road, Bhoidapada, Vasai (East), Thane-401208, Maharashtra. M: +91-9619932480 E: sales@hitechmoulds.com W: www.hitechmoulds.com
Girish R. Handigol, Chief Operating Officer
AWFIS Space Solutions Pvt. Ltd., 7th Floor, East Wing, Raheja Towers, M. G. Road, Behind Petrol Pump, Bengaluru-560001, Karnataka.
Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com
M: +91-98410 20314 E: girish.h@polymetsa.com W: www.polymetsa.com.sg
Subscribe* to Knowledge ...not just information, but next-gen content 1
Year
114
Flat No. 303, Welworth Regency , S. No. 24/3, Near Shivajinagar St Stand, Shivaji Nagar, Pune-411005, Maharashtra.
AVAA Polymers India Pvt. Ltd. (Polymet Group)
Davis-Standard, LLC
Book your copy today!
Kamal Sharma, Sr. DGM, Polymer Division
T: +91-20-25514572 / 73 M: +91-9823311662 E: agency.polymers@apar.com W: www.apar.com
n Parts and Components
Apar Industries Limited
2
Years
3
Years
POLYMERS Communiqué l October - November 2020
GREY MATTER
Contribution of plastics often gets overlooked by negative narratives
surrounding this material. It needs deeper introspection to declutter the discourse and focus on issues that need global attention - food for everyone on this
planet and food for thought for plastics.
I
n the middle of the pandemic of the century, we celebrated ‘World Food Day’ on 16th October,
2020. The event shone spotlight on challenges
confronting humanity on the global food system.
While an estimated 2 billion people are obese, close to 690 million people go hungry every day. The reasons for this are many. At the core of this dichotomy also
lies colossal losses and wastage of food - losses in the supply chain and wastage at consumers’ end.
The system needs fixing. This covers the entire chain
of production, distribution and consumption. While
Plastics
to meet the basic nutritional needs of everyone on the planet, we are growing enough food; nearly 1/3rd
Food for Thought !!
S. K. Ray Hon. Secretary & Member of Executive Committee Indian Centre for Plastics in the Environment (ICPE) Mumbai
POLYMERS Communiqué l October - November 2020
115
Plastic greenhouse using mulching and drip irrigation.
Use of drip and mulching in production of vegetables.
is lost or wasted. The irony is that a substantially
to keep the catch fresh for longer periods.
end in the developed world where the distribution
wooden crates. Leno bags are widely used
higher part of wastage takes place at consumers’
losses are relatively lower due to better handling, packaging
and
distribution
infrastructure.
In
contrast, food losses are higher at the distribution phase and is relatively lower at consumers’ end in poor countries and in poorer households.
While wastages occurring at consumption points
The global
incidence of
hunger is largely the result of
systemic policy failures. This is compounded by losses in
handling, storage and distribution. It is, therefore,
necessary to focus on technologies
that can enhance production
efficiencies.
can be tackled with behavioural changes, many
technical interventions are possible to reduce losses during transportation, warehousing and distribution. Here, the roles of advanced post-
harvest handling systems, storage, processing and
organised retailing become critical. At all these stages, plastic products play a significant role in reducing losses.
that shelf-life of fresh cucumber can be extended
from 3 days to 14 days when they are shrink wrapped in polyethylene film and fresh grapes packed in perforated polypropylene film from
7 days to 70 days. This would be true for many other fruits and vegetables. Modified Atmosphere
Packaging (MAP) for meat and dairy products or Controlled Atmosphere Packaging (CAP) for
fruits and vegetables rely on plastics to offer that
unique combination of performance parameters extending shelf-life between weeks to several months. In many of these cases, the advanced packaging systems is complimented by cold
chain infrastructure to help extend shelf-life to unprecedented levels. losses
during
handling
and
transportation of fruits and vegetables, plastic
crates have replaced wooden crates. For fisheries, insulated PS foam boxes are standard devices
116
packing
of
potatoes,
garlic
and
onion
numerous
other
replacing jute bags during handling, transportation and
storage.
There
are
applications of plastics offering extended shelf-
life and reducing losses of fresh fruits, vegetables, fish, of
meat
handling
and is
dairy
an
products.
added
Convenience
benefit.
Similarly,
plastic woven sacks and bulk bags are widely used for transportation and storage of cereals and pulses.
At the stage of retailing of both, fresh and
processed food, plastic packaging reduces loss.
For safe and hygienic delivery of food, a wide depending
Research by McEwen Associates in 2014 showed
reduce
for
variety of packaging solutions are deployed
Extending Shelf-Life of Food
To
Plastic crates are relatively safer to use unlike
on
the
types
of
products
and
consumer needs. While most of the cereals and
pulses are packed in simple single polymeric
structures, more complex multilayer structures
are used for products susceptible primarily to moisture or oxygen ingression. This has brought
in a paradoxical situation where novel multilayer structures
are
able
mediums,
commonly
to
extend
shelf-life
of
MLPs,
are
processed food by months; these packaging termed
as
posing unprecedented challenges in after-life management of waste. While there are multiple
technically viable solutions to recycle these back to energy products or recover the embedded
material; collection, segregation and aggregation of such waste pose huge challenges. Lack of adequate
infrastructure,
consumer
awareness
on source segregation and management of To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
POLYMERS Communiqué l October - November 2020
INTEGRATED COMMUNICATION
HR
The New Face of PR & Corporate Communications
Today, people want to be addressed directly and it is easier for companies to do so if their HR and PR are integrated
and collaborate for internal communications (for employees - internal marketing) and external communications (for market and customers - external marketing) focus.
I
n recent years, HR has undergone dynamic shifts in its roles, functions and overall impact in shaping organisations. HR needs
Dr. Naveen Malhotra Senior HR Professional Ahmedabad
118
to be a function that takes the lead in understanding what
makes people engaged, what cultures drive the most productive workplaces and what equations enable a true merging of human capability with organisational goals.
POLYMERS Communiqué l October - November 2020
is
uptake of training. Thus, HR team is
prepared to face a different, more
customs, and the way people are
departments aren’t just cubicles full of
people want to be addressed directly
The
fact
is
that
globalisation
changing the market, its culture and establishing business relationships. In order to follow a path different to that
of the dinosaurs, companies, agencies and internal departments need to adapt,
evolve and overcome the obstacles littering the way to a goal common to all of us - success.
Organisations are to become more open
and
customers,
connected
clients
and
with
their
potential
employees i.e. talents. One of the examples is Google, which supposedly cannot make a fine product without
participation and help of outsiders,
who are also invited to share success. This is obviously creating a reputation
and company brand which, as a result, attracts talent.
the new face of PR. Human Resource
paper processing and policy writing,
they are the future of your company’s business success. Ask any corporate human resource professional, and they will tell you that they wear many hats from recruiting, to referee, operations expert,
legal
counsel,
trainer
and
now branding, public relations and marketing experts. Yes, public relations and marketing experts! It’s easy to
see why public relations are on the agendas of HR teams. Through building
the employer brand, it can play a fundamental role in attracting talent
to an organisation and can motivate employees to not just join, but stay with the company and perform. Beyond this, I’ve seen PR and CC deliver critical
HR objectives - such as ‘steadying
the ship’ when a business is going
HR is the New PR Hold on to your hats, the skills of public relations experts could work wonders for employer brand, retention and even
through commercially turbulent times or changing the culture within an
organisation so its people are better
competitive
environment.
Today,
and it is easier for companies to do
so if their HR and PR are integrated and
collaborate
communications
(for
communications
(for
internal
marketing)
for
internal
and
external
employees market
-
and
customers - external marketing) focus.
Internal Marketing HR executives and their teams are
the face of the business for the department’s
customers,
i.e.
the
employees. They spearhead and execute benefit campaigns, are leaders of the corporate top
culture
executives
and
to
meet
develop
with
new
employee initiatives like flexible work
schedules, reimbursements, employee development
initiatives etc.
programmes,
diversity
To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
Your feedback matters... Do let us know what you feel about this issue of POLYMERS Communiqué Send us your thoughts at feedback@polymerscommunique.com Thank you, in advance.
POLYMERS Communiqué l October - November 2020
119
With this section, we just wish to highlight to you how paintings can add so much warmth to your home and office. Seeing them framed on a wall only helps...just another initiative to assist readers of POLYMERS Communiqué; painting snapshots...brushed up!
120
POLYMERS Communiqué l October - November 2020
It’s time to pause, it’s time to re-energise, it’s time for PUZZZmania! Some are easy, some are tough, some are answered and some are not, and some are just fun, so please don’t shun, till all are done so that you have won; thanks a ton!
POLYMERS Communiqué l October - November 2020
121
Events IPLEX’20
Indoplas
27th Fakuma
Interplastica
5th - 7th March, 2021
2nd - 5th June, 2021
12th - 16th October, 2021
25th - 28th January, 2022
Adlux Exhibition Centre Kochi, India
Messe Friedrichshafen, Germany
Expocentre, Krasnaya Presnya, Moscow, Russia
CHINAPLAS 2021
7th Plastasia 2021
VietnamPlas
PLASTINDIA
13th – 16th April, 2021
2nd - 5th July, 2021
BIEC, Bangalore International Exhibition Centre, Bangalore, India
13th - 16th October, 2021
Saigon Exhibition & Convention Center Ho Chi Minh City, Vietnam
17th - 21st February, 2022
Pragati Maidan, New Delhi, India
12th Die & Mould India International Exhibition
Plastec West
ArabPlast
Plastfocus 2022
28th April - 1st May, 2021
10th - 12th August, 2021
15th – 18th November, 2021
5th - 9th March, 2022
Shenzhen World Exhibition & Convention Center, PR China
Jakarta International Expo (JI Expo), Kemayoran, Jakarta, Indonesia
Bombay Exhibition Centre, Mumbai, India
Anaheim Convention Center, Anaheim, CA
NPE 2021
T-PLAS 2021
17th - 21st May, 2021
22nd - 25th September, 2021
Orlando, Florida, USA
122
BITEC - Bangkok International Trade & Exhibition Centre, Bangkok, Thailand
DWTC, Dubai World Trade Centre, UAE
India Expo Centre, Greater Noida, Delhi NCR, India
Plast Eurasia Istanbul 2021
Propak Africa 2022
1st - 4th December, 2021
8th - 11th March, 2022
Tüyap Fair Convention and Congress Center, Istanbul
Johannesburg Expo Centre, South Africa
POLYMERS Communiqué l October - November 2020
For the 3rd consecutive year
2020