A CUSTAGE I N I T I A T I V E Apr - May 2015 l Issue 1.4 l ` 150
The Road Ahead for Material Sciences
Padma Vibhushan
CSIR Bhatnagar Fellow
Prof. M. M. Sharma
Dr. S. Sivaram
EXPERTS OPINE Polymer Additives the Indian Context
High Performance Polymers on a New High
Flex Packaging Technology the Future
F&K 20SIX flexo press
CL 850
multi-technology laminator
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POLYMERS Communiqué l April - May 2015
3
CONTENTS
Apr-May 2015 l Issue 1.4
22
38 22
48
35
F E ATURE
Invent, Innovate, Inspire: Morning Walk for Every Corporate in the Petchem Business
56 33
The pharmaceutical companies underwent a cultural change then, which the polymer industry should emulate today. The journey from invention to commercialisation is very challenging, one that is riddled with failures; it is something every corporate must be prepared for, highlights Padma Vibhushan Prof. M. M. Sharma during an interaction with POLYMERS Communiqué.
52
Padma Vibhushan Prof. M. M. Sharma
27
Material Science of Polymers: What Lies Ahead?
31
4
27
Emeritus Professor of Eminence, Institute of Chemical Technology, Mumbai
56
I n tera c t io n
Plastics in Automotives: The Changing Scenario
Prabir Das, Business Director - South Asia
Performance Materials, BASF India Ltd., Gurgaon
Changing Lifestyles, Changing Packaging, Changing Solutions Vipul Babu, Sales Director - India
Dow Packaging & Specialty Plastics, Mumbai
Moulding Away to Glory
Dr. S. Sivaram talks about the future of the science of polymers materials which is now entering a second wave increasing the importance of ‘convergence research’.
Girish Handigol, Jt. General Manager (Marketing) Toshiba Machine Chennai Pvt. Ltd., Chennai
Dr. S. Sivaram, CSIR Bhatnagar Fellow Polymers
35
High Performance Polymers, on a New High
and Advanced Materials Laboratory CSIR - National Chemical Laboratory, Pune
Speci al Feature
The Wonderful World of Polymer Additives, the Indian Context
54
En g in eerin g D e light
Tushar Parida, General Manager Polymer Business and Application Developments Gharda Chemicals Ltd., Mumbai
Surinder S. Ahluwalia, Industry Advisor Consultant – Polymers and Additives, Mumbai
POLYMERS Communiqué l April - May 2015
Printed and Published by Manish Chawla manish@polymerscommunique.com
Designed by Custage Marketing Solutions Pvt Ltd 401, Vikas Classic Building No 4 4th Floor, Near Basant Cinema Chembur, Mumbai 400 074, INDIA
38
61
Editorial Advisory Board
P rojec t
OPaL: Set to Go Live!
Arvind Mehta Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
Indian Oil: Expanding Horizons in Petrochemicals
Prof. (Dr.) N. C. Saha Director, Indian Institute of Packaging
40
Growing Demands on Pelletisation
Gala Industries, USA
43
Future of Flex Packaging Technology, a Viewpoint
Eric Pavone, Business Director BOBST Business Unit Web-fed BOBST Mex SA, Switzerland
Experience and Expertise to Support Excellence
Vikas Vij, Managing Director
PolyOne Polymers India Pvt. Ltd., Pune
54
Kandui: A Fast Paced Growth
62
Polymer Developments, the Journey Captured
Mumbai Sanjana Chugh +91-99872 62726 sanjana@polymerscommunique.com
Rajesh Nath Managing Director VDMA German Engineering Federation India Liaison Office
Hyderabad Vani Sulakhe +91-93924 28927 vani@polymerscommunique.com New Delhi Vijay Babbar +91-98100 15111 vijay@polymerscommunique.com Vadodara Devindra Bhumra +91-81289 90887 devindra@polymerscommunique.com
Notes
Prof. D. D. Kale, Industry Consultant
Ex-Professor, Mumbai University’s Department of Chemical Technology, Mumbai
60
Advertising Sales - National
Pushp Raj Singhvi formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd.
David Bryan, President / CEO
Corporate Insi ght
48
N. K. Balgi formerly President & Director at Ferromatik Milacron India Pvt. Ltd.
P roc essors Corner
E VE NT
Rakesh Shah Managing Director Windmöller and Hölscher India Pvt. Ltd. S. K. Ray Sr. Executive Vice President (Polymers) Reliance Industries Ltd.
Printed at
Silverpoint Press Pvt. Ltd. A-403, TTC Industrial Area Near Anthony Motors Mahape, Navi Mumbai - 400709 District - Thane
Advertising Sales - International Dubai Pritam Bangera +971-5548-32330 pritam@polymerscommunique.com
Content Alliance Partners
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IPLEX 2015: The Southern Delight
Subscriptions
News
10
Produc ts
15
Events
66
Bhavesh Brahamaniya +91-22-25204436 bhavesh@polymerscommunique.com Printed and Published by Manish Chawla, printed at Silverpoint Press Pvt. Ltd., A-403, TTC Industrial Area, Near Anthony Motors, Mahape, Navi Mumbai - 400709, District - Thane and published from 401, Vikas Classic Building No 4, 4th Floor, Near Basant Cinema, Chembur, Mumbai 400 074, INDIA. Editor: Manish Chawla. Domestic Subscription: Single Issue Price: Rs. 150; Annual Subscription: Rs. 900 (including shipping) Overseas Subscription: Annual Subscription: USD 60 (including shipping)
Views and opinions expressed in this magazine are not necessarily those of POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances and so POLYMERS Communiqué does not take any responsibility for any loss or damage incurred or suffered by any of its subscribers / readers / advertisers of this magazine. The publisher makes every effort to ensure that the magazine’s contents are correct but do not take any responsibility for the absolute accuracy of the information. Subject to Mumbai Jurisdiction.
POLYMERS Communiqué l April - May 2015
No part of this publication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publisher in writing. POLYMERS Communiqué reserves the right to use the information published herein in any manner whatsoever. The ownership of trademarks is acknowledged.
5
Mind Speak pment
Rakesh Shah
Managing Director
Windmöller and Hölscher India Pvt. Ltd.
Pushp Raj Singhvi
formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd.
Prof. (Dr.) N. C. Saha Director
y to all develo
e ke ckbone Materials are thien ces form the ba
Indian Institute of Packaging
and material sc w materials d progress. Ne of all industry an rds greater wa to to develop will continue and lower ht ig reduced we sustainability, plications ap r flexibility in waste, greate ocessing and pr re g, sin es as well as proc vestments in osal. Most in eventual disp ials both, in er at m w ne of development er sectors, lym po nno and the polymer e targets os th e pursu will need to d profit. an y ilit ab r sustain relentlessly fo
h its / Polymers - wit of innovation lity abi cap nt ere inh journey as a commenced its to glass, wood, ial ter ma ute substit r - has acquired the lea and paper, tin ispensability, ind of the status rigid and in n tio be it applica , to its use in flexible packaging tions to space automotive applica s to appliances, ter pu com to ft cra . A very casual just to name a few that polymer eal rev l wil ion observat the status ed ng cha e hav scientists modity com m fro ry ust of this ind e to du s stic pla g to engineerin material science. innovations in the
Plastics
f erties o al prop y rheologic ials pla er at m raw the polymeric determine al role to finished f o the cruci s propertie raw olymeric functional hence, p nal d io an ct n s fu d o go od with go igh h e ls ia th er re su mat n only en er ca th s ei , tie ls er ia prop mater packaging . quality of rm fo flexible in rigid or
The
Rajesh Nath
Managing Director
VDMA German Engineering Federation India Liaison Office
N. K. Balgi
In recent years, materials scien become mor ce has e widely know n and covers a broad rang e of applicatio ns sectors like in various automotive, construction, defense, aerospace, ele ctrical electronics. and Whether transportatio is taking pl n ace on lan d, sea or plastics are a air, long-establish ed part of a vehicle’s mat erial inventor y. Innovation of conductiv e polymers and high conductivity superconduct ors are used no loss conduc as tors for lighter and cheaper wires and nano -materials like carbon nanotubes are str onger and lig hter structura materials used l in aerospace.
formerly President & Director at Ferromatik Milacron India Pvt. Ltd.
hta
Innovations in material sciences are driven by the objective to find alternates to ensure balanced consumption of resources so as to make them last for long e.g. shale gas to replace crude in energy generation. Possibilities with polymeric materials in substituting the natural materials - wood, cotton, glass, ceramics and metals has brought about wide variety of variants with specific properties. Innovations are also be driven by giving consideration to health and environmental sustainability. Thus, material sciences are on constant renewal.
Me irector aging D and Man an . Ltd. vt Chairm P s n rusio Plast Ext t e ls e W
Arvind
was a great Mars Mission ovation in inn of e is success becaus ere nearly 50% wh ce en sci ial mater ms, has opened for nt ere diff in polymer for the opportunities big vistas of more than we ia Ind of try us plastics ind can imagine.
India’s
Feedback I found POLYMERS Communiqué aesthetically very pleasing and fresh in its outlook with emphasis on high performance segments of the plastics industry. Introduction of such high quality coverage bodes well for the mega developments in the plastics engineering and manufacturing scenario in tomorrow’s India. Jitendra Devlia
It is well presented magazine and one would love to go through it.
J. R. Shah
Plastindia Foundation
The magazine com es with a rich look and feel, and nourishing co ntent. Kailash Murar
Plastivision In
Engel Machinery India Pvt. Ltd.
ew your n s on niqué. tulation u ra m g n m o First, c , POLYMERS Co looks like ine copy, it magaz ou e hard I wish y g at th e, and in z Lookin a g a m s s -cla cess. a world r its suc best fo luwalia all the r er S. Ah Surind Industry Adviso s ditive d A d n a olymers ant – P Consult
Jayesh
ces
I have se en the last iss magaz ue; I s ine ha ee this s all becom the po e a wo tential rld-clas to s maga zine. A . Chakr
8
s India
PennWell
Vikas K.
s Ltd.
Windsor Machine
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Ecoblis
Roy Markum
Sampa
Elite Co
. V. P. S
the subject the contents of ation with orm inf of e vast coverag issue due to its plastics the s in latest happening t the respect to the ou ab ts igh ins ry, thorough field processing indust the in leaders s by the market ssing future of plastic ce pro s stic pla nufacturers, t of polymer ma as the end-produc facturers as well nu ma ry ine ch nce in ma elle exc ir the of o by virtue in manufacturers, wh path of progress ld, enlighten the fie ve cti pe res the ! me co to e during the tim the plastics world cs of the cover least, the aestheti Last but not the y along with the the printing qualit page as well as ding of this issue rea per makes the selection of the pa se! sen e tru its in erience a delighting exp e to come! tim g lon the ppppp for Please keep it up ns to you and to iest congratulatio Manish, my heart CUSTAGE! the entire team of Deo
I am delighted to read
Very impressive.
Congratu lations world-c on p lass m roducin agazin g a is very e. The though conten covers tfully t drafted import ant is and the ind sues c ustry. oncern ing
ka
dia 2017
avarth
Pvt. Ltd
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It’s the communication channel of the plastics industry, partnering innovation with business. Dr. R. Rangaprasad
SIES School of Packaging
ed e, inde agazin ia in nted m e d s e re m p t It is a well ark effort in prin future of hm r the a benc ishes fo value to . Best w s c dding a ti s f la o p rt o ff e luable this va shi ustry. d in P. C. Jo ed e th imit L rp o Lohia C
POLYMERS Communiqué l April - May 2015
What if you could redesign
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9
16.04.15 09:02
News Brückner Maschinenbau at Chinaplas 2015
Digest APS Elastomers develops thermoplastic elastomer for flat cables
A
t Chinaplas 2015 in Guangzhou
(Booth 5.1B63) German manufacturer
Brückner
Maschinenbau
will
focus
mainly on two areas of modern plastic film
production
-
reduced
energy
consumption and raw material usage as well the manufacture of special functional plastic films.
Reduced Energy Consumption and Raw BASF to increase prices for Polyamide 6 base polymers and Caprolactam in Europe
Material Usage
In all lines, Brückner Maschinenbau
line. Brückner’s film stretching lines
offer working widths up to 10.4m with production speeds above 500 m/
min resulting in output and efficiency
unrivalled within the industry. Visitors at the Brückner booth will see the latest
solutions for improved operating stability and high line uptime.
continues to optimise the possibilities for
Value Added Technical Films for Various
CO2 emissions.
The demand for innovative oriented
energy savings and thus to also reduce
Industries
specialty films in technical applications is Carbon dioxide is a convincing alternative source of carbon for polyurethane production, affirms Bayer MaterialScience
rising. For the production of added value The highlight of Chinaplas 2015 will be
the ‘Intelligent Line Management’ (ILM)
including an energy monitor for measuring and analysing the energy consumption
of the film production process based on
the international standard ISO 50001. ILM Canadian Plastics Industry Association creates living walls... with help from plastics
will support the operator to optimise the
energy consumption of each product to
achieve the highest film quality on the lowest energy input.
Additionally, Brückner presents more
A-C
solutions for sustainable film production
of bio-based resin, either as a new
investment or as a modification of existing lines for bio-plastics processing,
down gauging of films to reduce raw
material usage or the development
of ultra-high barrier films to reduce subsequent process steps.
A decisive factor for energy and raw
material efficiency of film production
is the efficiency of the production
10
specialty films in such areas, Brückner
will present the latest technological
developments that will help Chinese film producers to diversify and enlarge their portfolio and enter into high quality
technical film areas - battery, electronic, solar, optical.
New FICCI Organises a Conference on Potential of Plastics Industry in Northern India with Focus on Plasticulture
I
ndian Plastics industry is making significant
contribution
to
the
economic development and growth
of various key sectors in the country. However its usage in the country is very low compared to international
levels. It is important that for increasing the usage of plastics in the country, a focus should be given to their
applications in micro-irrigation and post-harvest packaging.
POLYMERS Communiqué l April - May 2015
Speciality Colour Masterbatches l
Endless Shade Possibilities
Next Generation Metallics
l
White Masterbatches ‘High Loading
l l
Path Breaking Colouring & Compounding Solutions
High Quality Packaging Film
High Performance Blacks l
High Strength Blacks
High Dispersability
l
Additive Masterbatches Exhaustive Range to Modify and Enhance Polymer Properties
GOI Recognised Export House
Welset Plast Extrusions Pvt Ltd Arvind Mehta Group Company
POLYMERS CommuniquĂŠ l April - May 2015
8, New Metalage Industrial Premises, Subhash Marg, Off Caves Road, Jogeshwari (E), Mumbai 400 060. INDIA
T F E W
info@custage.com
l
: +91-22-2821 5734, 2838 7054 : +91-22-2838 1088 : info@welset.com : www.welset.com 11
To bring focus to the role of plasticulture
l
and related issues, FICCI jointly with
Digest Croda China launches IncroMold™ K for automotive antiscratch applications at Chinaplas 2015
Recycling Industry.
Dept of Chemicals & Petrochemicals,
l
of various industry associations &
l
Govt. of India and with the support Media Partners, is organising the 4 th
Plastics Waste Management and To Highlight Application Technologies Enhancing Productivity.
To Provide a Platform of Interaction between Policy makers / Industry /
Conference on ‘Potential of Plastics
Industry in Northern India with focus
End-users.
on Plasticulture (Micro Irrigation and
Who Should Participate
June, 2015 at Chandigarh.
l
Post-harvest Management)’ on 26 th
Farmers / Processing Industry / Plastic Manufacturing Industry.
l
Datacolor® launches CHECK III portable spectrophotometer, continues tradition of best-in-class colourimetric performance
EVONIK introduces TEGO® Dispers 673, the new superior dispersing agent for solventborne plastic coatings
l
C-I
infrastructure
Academic-State
Agriculture
Universities / Financial Institutions / Marketing Professionals / Head R&D
Event Objectives Opportunities of Plastic Processing Industry in Northern India.
l
Focus areas in Micro Irrigation and Post-harvest Packaging.
l
Welset Wins Plasticon Award 2015
W
elset is the proud winner of
Plasticon Award 2015 – Silver, for
Efficiency in water usage by Plasticulture
use of plastics in healthcare / personal
Clariant in India Announces Acquisition of Lanxess Black Pigment Preparations Portfolio
(India) Ltd says, ‘Over the last couple of
and New Developments.
C
lariant, a world leader in specialty chemicals, announced that it has
acquired the black pigment preparations portfolio of Lanxess, located at Nagda,
This product line of Lanxess manufactures black pigment preparations used for processing of viscose fibre, which goes
care. This prestigious award was given for
years we have made significant strides
in building a value proposition for our
stakeholders by sharpening our business focus and increasing our footprint in
India. This was achieved through organic resource optimisation and capitalising on inorganic value opportunities’. Sambit
Roy,
business has been the mainstay of our
India operations and product offerings to
knitwear,
suit evolving customer
With this acquisition, Clariant in India gains additional pigment preparation capacity to cater to a larger, wider customer base. on
the
–
we continuously adapt
towels, bed linen etc.
Commenting
Director
in India says, ‘The pigment preparations
mainly viscose-based apparels,
Regional
Marketing and Sales (Pigments), Clariant
in the manufacture of
acquisition,
Dr. Deepak Parikh, Vice Chairman and Managing Director, Clariant Chemicals
12
and
Chief Executive Officers / Consultants /
Madhya Pradesh. INVISTA expands production of TERRIN™ aliphatic polyols into Europe
agriculture
development.
l
Dow VORAGUARD™ polyurethane innovation brings high-resilience foam production to the next level
Policy Makers-reps of state Industry,
needs. This acquisition is a strategic decision
to
expand
distribution
networks. We will upgrade technical
services and provide state-of-theart technology in order to generate
high quality products to support our customers’ business growth’.
POLYMERS Communiqué l April - May 2015
the development of PVC compounds for
Welset is a well known and highly
is a leader in catering to this demanding
available a wide range of colouring and
medical disposables – blood bags. Welset
market. These grades are supplied for applications such as blood administration
systems, CAPD kits for dialysis, IV sets, nose masks and catheters. In addition to the above, Welset was also nominated for ‘Innovative Raw Material Award’.
trusted name in plastics industry making
compounding solutions to the industry.
Welset has entrenched its name as a high quality manufacturer and supplier
of a wide range of Colour, White, Black Masterbatches; Filler Masterbatches and Speciality Additive Masterbatches for the plastics industry.
Vinyl India 2015
T
Plastindia Foundation has instituted the
‘Plasticon Awards’ to felicitate excellence
and innovation in the field of plastics. The award function was held during
the Plastindia International Exhibition & Conference. Plasticon Awards are the most
prestigious awards for the plastic industry,
he 5 th Vinyl India conference was
organised by ElitePlus Business
Services and CPMA on 10 th-11th April,
2015 at Hotel Grand Hyatt, Mumbai. Like all previous Vinyl conferences,
ElitePlus
ELITE PLUS BUSINESS SERVICES PVT.LTD
practicing professionals and students. The
this was a great success and attracted
excellence and innovation in plastics.
India
Plasticon Awards have been a symbol of
POLYMERS Communiqué l April - May 2015
even higher participation. The Vinyl 2015
attracted
approx.
Digest Lehmann & Voss & Co. introduces new generation of PTFEmodified compounds
Lubrizol introduces Two New Chemical and Heat Resistance TPU
L
700
13
Digest Perstorp launches Capa™ Lactide 8000 Series polyols for high-performance sustainable polyurethanes
PlastiComp and Xenia partner to develop applications for carbon fibre reinforced thermoplastic composites
Reliance Commissions 650 KTA PET Resin Plant
R
eliance
Industries
The plant is equipped with state-of-the-
art technology for consistent quality
Limited
(RIL) announced the successful
commissioning of PET resin (Polyethylene
plant consists of two
demand from India and
manufacturing capacity
of the fastest growing
has been built with
with demand growing by
at Dahej, Gujarat. The
in meeting the increasing
lines with a combined
the region. India is one
of 650 KTA. The plant
markets for PET packaging
Invista
15 - 20% annually.
Technology
for continuous polymerisation and Buhler
AG
Technology
state polymerisation.
for
solid
This is one of the largest bottle-grade PET resin capacity at a single location position as a leading PET resin
producer with a global capacity of 1.15 MMTPA. Current global effective
Mono Ethylene Glycol (MEG), the two feedstock for the new PET plant are available within the Dahej complex. This
offers significant logistics advantages in the form of lower freight costs along with consistent product quality due to in-house raw material linkages.
In line with the ‘Make in India’
capacity would find applications in
Shri Narendra Modi, this world-class
30 MMTPA. PET resin from the new
initiative of Hon’ble Prime Minister
packaging for water, carbonated soft
PET
drinks, pharmaceuticals and other food and beverages. from
15
countries
and
335 companies. The conference had 43 eminent speakers representing
entire chain of Vinyl Industry, economy and Government sectors.
facility
will
enable
further
investments in downstream PET bottle manufacturing capacities.
In a glittering awards function in the
evening, The Life Time Achievement Award Shri
was
conferred
Jayantibhai
recognition
of
his
S.
upon
Chheda
contribution
to
in
to
Indian Plastic fraternity and especially to the Vinyl Industry.
Padma Vibhushan Prof. Man Mohan Sharma was felicitated as the special
guest. In his response, he observed that carbide process followed in China
is not eco-friendly as the catalyst is mercury-based. The delegates participated in a quiz on PVC which was very exciting and widely
participated. In a thought provoking,
Ethylene-based
PVC
process is more economical. He also
observed that PVC is a good product for Indian conditions.
inspirational and lively Dinner Speech on
A
world, Mr. Rahul Kapoor emphasised on
across the two days helped address
Work life happiness in today’s business stress relaxation.
14
Purified Terephthalic Acid (PTA) and
PET resin capacity is estimated at
TSRC’s new product high flow / low styrene SEBS to be launched
P-T
greatly help the downstream bottle and packaging industry
delegates RTP Company provides improved low friction plastic technology for single-use drug delivery devices
New capacity addition by Reliance will
Terephthalate) capacity
globally. This consolidates Reliance’s Reifenhäuser further expands manufacturing knowhow and innovative capacity by acquiring the German spinneret manufacturer, Enka Tecnica
and reliable production capability.
number
of
panel
discussions
and question and answer sessions various concerns.
POLYMERS Communiqué l April - May 2015
Products Innovative ANDRITZ Solutions for the Production of Biaxially Oriented Plastic Films
A
NDRITZ Biax, a member of
the
international
technology Group ANDRITZ, presents its wide range of
solutions for the production
of biaxially oriented films at
CHINAPLAS
2015.
The
complete product range for
made from BOPP or BOPET. For high quality products at
high capacity, ANDRITZ offers biaXline SEDYN eXcelle. This
line configuration is capable
of producing biaxially oriented films at 525 m/min.
(designed for high capacity
excellent optical and shrink
packaging film).
plastic films.
production of BOPP flexible
properties for high quality
sequential stretching lines with
Recently, ANDRITZ extended
Biax supplies a full range of
generation of sequential lines,
The new biaXline MESIM
For further details please
to the plastic film industry
solution for biaxially oriented
ANDRITZ, Austria
SEDYN technology, ANDRITZ lines for the production of commodity
and
specialty
films, such as capacitor film
its portfolio to include latest
providing proven solutions -
biaXline
SEDYN
aXcess
Acmeplas System Technologies, offers Super-high Speed IML Systems
A
cmeplas has specialised in researching and manufacturing
IML automation systems for about five years and now the
automation into standardised production. There are four
series automation system of a, c, m, e which are researched and developed for different products and requirements of customers.
l
A-type is flexible in design, which can shorten the opening
M-type can be used in a wide range and is suitable for taking
E-type is light and can be installed on the top of a machine,
stroke and reduce the tonnage of machine. out of stack mould.
which not only reduces the areas efficiently, but is also an economical choice.
l
C-type automation system is simplified and has only one axis so that it can achieve superhigh speed operation.
For further details please
efficient
contact:
film stretching to achieve
Web: www.andritz.com
B
OBST is a leading supplier of machinery and services to
packaging manufacturers in the folding carton, corrugated
board and flexible material industries.
BOBST web-fed equipment for flexible materials encompasses solutions in CI flexo printing, gravure printing, laminating, extrusion
coating and laminating, coating, and vacuum metallising; from
standalone machines to fully integrated, tailor-made lines, each converting companies need.
BOBST provides solutions and technical expertise to its customers
operating in the flexible material industries in the sectors of
flexible packaging for food and non-food applications, labels,
label stock, release liners, sacks and bags, PSA tapes, security printing,
decorative
printing,
industrial
applications,
tobacco applications, siliconising, aluminium coating and printed electronics.
Headquartered in Lausanne, Switzerland, BOBST has production facilities in three continents, and a sales and
services network with facilities in over 50 countries.
contact:
For further details
Technologies Ltd., China
BOBST Mex SA, Switzerland
Acmeplas System
Web: www.acmeplas.com
POLYMERS CommuniquĂŠ l April - May 2015
an
offering exacting quality and high performance that printing and
Four series of automated systems have their own features:
l
is
End-to-End Solutions from BOBST
IML automation system has gradually turned non-standard
l
concept
please contact:
Web: www.bobst.com
15
Container Sets the Right Image
SIBUR Launches Production of New PP Grades
T
A
his year, SIBUR has added new advanced
polypropylene
(PP)
16 litre SuperLift container from RPC Containers Oakham, featuring a striking
new design and the use of recycled material,
grades to its product mix. The grades
are included into the production plans of
is helping Colas Ltd. convey its premium image
available to customers.
to sustainability.
the company’s facilities and are already
and underline the company’s commitment
SIBUR’s
Colas provides sustainable solutions for the
Tomsk-based
facility,
Tomskneftekhim, has developed and
launched PP H263 FF, a grade used in the production of non-woven geo textiles as a component for personal hygiene products, including diapers. In this unique solution, PP is 100 per cent
the needs of processing companies that
use PP with higher melt flow rates. On top of that, the new grade contributes
to a better tactile quality and softness of hygiene product textiles.
free of substances such as phthalates, in
Going forward, SIBUR plans to launch
of hygiene and other sensitive products.
solution for cast polypropylene (CPP)
line with best practices in the segments Another product added to the mix of
the PP H081 CF grade, a specialised films.
For further details please contact:
non-woven geo textile segment to meet
Web: www.sibur.com
SIBUR, Moscow
NDC Technologies Showcases Complete System Solution at Chinaplas 2015 DC Technologies, a leading global
N
and control of thickness, weight and
and control solutions, exhibits its complete system solution for on-line
properties that NDC’s sensors can
measure include the thickness of
provider of precision measurement
and off-line gauging of plastic products at this year’s Chinaplas trade fair.
Film/Sheet Extrusion and Calendaring Solutions
NDC Technologies will present its
range of solutions for the sheet and film industries for online measurement
co-extrusion layers. Other specialty
clear, voided, cavitated, porous and
translucent films. In addition, NDC’s unique
infrared
technologies
can
measure oil content in PE battery films
including wet cast film, after the biax stretch and in the final film itself.
Plastic Pipe and Tube Extrusion Solutions NDC
will
display
its
complete
plastic pipe and tube extrusion line
measurement and control system with
Beta LaserMike gauges in place from
reinstatement product is used for the sealing of new vertical joints in freshly laid asphalt or macadam.
Bitukold is arguably one of the market leaders and Colas required a packaging solution that
would emphasise this distinction and create the right image and positioning in the market. of all Colas offerings, and it was therefore
important that the packaging supported this position.
RPC Oakham’s SuperLift container is injection moulded
in
polypropylene,
including
25 per cent recycled material. The inclusion of the recycled content produces a grey finish
which in itself creates on-shelf distinction and this is further enhanced by the use of metallic
inks that ensure an attractive, eye-catching
look. The plastic handle makes the entire pack mono material.
The re-sealable SuperLift container is also lightweight,
easy to handle, waterproof
and does not dent easily, all
essential
practical
advantages for a product used outdoors.
‘Bitukold is a quality product and it was important
that this was reflected in its packaging’, explains Arthur Millington of Colas Ltd.
the extruder through the puller station.
‘The combination of a high-impact design
the new AccuScan 6012, industry’s first
practical benefits of the SuperLift range,
The integrated system solution includes
four-axis diameter and ovality gauge for products up to 12 mm.
and recycled material, along with the proven ideally
demonstrate
and leadership’.
our
professionalism
For further details please contact:
For further details please contact:
Web: www.ndc.com
Web: www.rpc-group.com
NDC Technologies, USA
16
UK’s transport infrastructure. Its Bitukold
At the same time, sustainability is a major part
SIBUR’s facilities in Tomsk and Tobolsk is
PP H350 FF. The grade is designed for the
design, building and maintenance of the
RPC, UK
POLYMERS Communiqué l April - May 2015
Email: sales@toshiba-machine.co.in POLYMERS Communiqué l April - May 2015
43 April 2015 Plastics News 17
COPEC for the new Astrospec 2.0 Safety Glasses
T
he
new
Astrospec
while
2.0
safety glasses which combine innovative functionality with
risk
ear pieces are made of COPEC®,
custom set-ups that maximise efficiency and resources. No
slashes
They remain firmly in place, on
cycle
eliminates
any face, while retaining a silky-
times
the
need
and for
additional work procedures.
smooth feeling against the skin,
The material resists dirt and
for unbeatable wearer comfort.
withstands
The ear pieces also feature triple
the
everyday
external stresses to which it
adjustment and the glasses fold
is exposed – including UV
flat after use.
radiation as well as skin oils and lubricating greases. It is
Eyes are protected using a flattened curve wraparound
lens made of polycarbonate and
packaging to automotive and beyond’.
DE-STA-CO booth featured a series of end effectors built with Accelerate® Collection and
MicroTooling lightweight components. Accelerate Collection parts are made with high strength aircraft aluminium, which means they are up to
50 per cent lighter than traditional steel parts. This allows users to increase production line speed without stressing other automation equipment.
free of all latex, PVC and heavy
the plastic injection moulding market. MicroTooling products
recyclable. KRAIBURG TPE has
robotic automation equipment. MicroTooling and Accelerate
division, to get the colour of
end effectors for nearly any size need.
wearer of the glasses. TPE is
weight-saving benefits, but its parts are specifically sized for
metals. Moreover, COPEC is also
are compact, modular and flexible, enabling users to build
its own in-house colouristic
Collection components can be combined to create lightweight
the material exactly as the
In addition to MicroTooling and Accelerate Collection end effectors, the DE-STA-CO booth at NPE 2015 included vacuum
For further details please contact:
a ventilation system keeps the
KG, Germany
climate comfortable for eyes
matter what industry the customer operates in, from plastic
DE-STA-CO’s MicroTooling line features the same
The lens coating prevents
fogging and scratching. Finally,
combination of products for our customers, so they can build
also totally harmless to the
customer wants.
with built-in side protection.
built for speed and precision. Rob Pitera, DE-STA-CO Global
moulding with polycarbonate which simplifies manufacturing,
developed by KRAIBURG TPE.
E-STA-CO offers a diverse line of automation equipment
Product Director, end effectors says ‘Our goal is to find the right
(PC). A production approach
elastomer
D
COPEC is processed as part of dual-component injection
high safety standards. Its flexible thermoplastic
any
entering into the eye area.
tech materials into a set of
a
preventing
of liquids or foreign bodies
involved processing high-
DE-STA-CO Showcases Automation Tools and Custom Solutions at NPE 2015
cup and tool changer demos and more.
KRAIBURG TPE GmbH & Co.
For further details please contact:
Web: www.kraiburg-tpe.com
Web: www.destaco.com
New Light Mountaineering Shoe from Salomon has High Performance Chassis Made Out of EcoPaXX from DSM
R
life
provide good grip on narrow ledges-
company, announces that its high
longitudinal direction to accommodate
oyal
DSM,
sciences
the
and
performance
global
material
bio-based
sciences
EcoPaXX®
polyamide has been chosen for the ‘Edging Chassis’ of an innovative new mountaineering
shoe
specialist Salomon.
from
sports
but also allows enough flexibility in a the natural flexing of the foot. This requires a material with the right combination
DE-STA-CO, USA
EcoPaXX has enabled Salomon to produce
a chassis with an intricate design that is light, has the necessary mix of flexibility
and rigidity, retains its properties at very low temperatures typical of mountain environments and has reduced moisture uptake, despite being a polyamide.
of appropriate mechanical properties
The material is very suitable for injection
processed easily.
from cradle to gate.
and toughness, and which can also be
moulding and is certified as carbon neutral
Light mountaineering shoes fit with one
DSM EcoPaXX has these excellent flow
They provide users with very comfortable
mechanical properties and also processes
of the latest trends in outdoor sports. lightweight equipment that lets them be quick, agile and safe.
The Edging Chassis provides stability for the foot in the transverse direction-to
18
characteristics, together with outstanding very well.
For further details please contact: DSM, Netherlands
Web: www.dsm.com
POLYMERS Communiqué l April - May 2015
Kandui Industries Pvt. Ltd.
a sustained Performer WITH EXPANSIVE CAPABILITIES Exports to over 28 countries Capacity of 30000 MTPA High performance to price ratio ISO 9001:2008 certified Customised solutions to address specific needs
FilKan: Filler Masterbatches KoloKan: Color Masterbatches
AddKan: Additive Masterbatches
KoloKan: Black Masterbatches
KoloKan: White Masterbatches
Kandui Industries Pvt. Ltd., Plot No. 112, Minerva Ind. Estate, P. K. Road, Near Hercules Hoist, Mulund (West), Mumbai - 400080. (India) Tel: +91-22-61510500, Fax: +91-22-61510505, Email: masterbatchinfo@kandui.in URL: www.additivemasterbatches.com POLYMERS CommuniquĂŠ l April - May 2015
19
SABIC’s Thermoplastic Roof Fairing Concept to Deliver Substantial Fuel Savings
S
ABIC
has
thermoplastic
concept
that
unveiled roof
can
a
fairing
potentially
reduce annual fuel consumption
of a heavy-duty truck by at least 3 per cent. SABIC’s design concept
is aerodynamically optimised to
accelerate
airflow
both
over
the surface and through the fairing itself. Conventional roof fairings,
in
contrast,
achieve
aerodynamic efficiencies simply by
maximising airflow over smooth, closed surfaces.
This novel roof fairing concept
will also be of interest to truck
operators around the world as
several other countries and regions have either set new fuel efficiency and emission standards for heavyduty trucks or are poised to do so. deflect air by accelerating airflow
SABIC used Computational Fluid
sides of the roof fairing. The result is
technology
through and across the top and a drop in drag, up to 5.9 per cent, significantly
improving
the
aerodynamic performance and fuel efficiency of a heavy-duty truck.
The concept incorporates air ducts
to reduce front end pressure and
Dynamics quantify
(CFD) to
the
performance
fairing concept.
simulation
evaluate
of
and
aerodynamic its
roof
For further details please contact:
SABIC Innovative Plastics, Europe Web: www.sabic-ip.com
Brilliance Tube for Tomorrow’s Effervescent Tablets
E
ffervescent tablets are still the most effective and most reliable dosage form in the highly competitive market for food supplements.
Customers particularly appreciate the easy handling of effervescent
UK Closed-loop Fuel Cell Component Recycling is a Step Closer
A
dvanced techniques for recovering a high-value
polymer from fuel cell membrane electrode
assemblies (MEAs) has brought closed-loop recycling of these components a step closer.
Axion Consulting developed the process in the
collaborative RECOVER R&D project with fuel cell
components supplier Johnson Matthey Fuel Cells (JMFC) and nonwoven materials manufacturer Technical Fibre
Products (TFP). The project was co-funded by the UK’s innovation agency, Innovate UK. The financially viable process is
low hazard and extracts PFSA (Perfluorosulfonic
Acid),
a
fluorinated membrane polymer,
from the MEAs of Proton Exchange Membrane (PEM) fuel
cells without incineration or the
creation of hydrogen fluoride gas, a corrosive and toxic
substance. This membrane acts
as a proton conductor, allowing
the passage of electrical current to provide power. The current
incineration route does not
recover the membrane as it is
burned and lost. Platinum recovery from the MEAs is
also easier with no loss of yield as the process generates a metal-rich material for further refining.
tubes. Equipped with a convenience closure like the FOG from Sanner,
Axion Consulting Director, Roger Morton explains, ‘The
against light and moisture with a long shelf-life. In contrast to other
co-polymer ensures the successful recovery of both
the tubes remain tightly closed at all times, while the tablets are protected packaging solutions, the tubes do not tear or bend and the tablets cannot
crumble. Yet, to date the packages are mainly used for their functionality and can rarely impress with an appealing design.
Sanner launched the Brilliance® Tube last year. The tubes, which are produced using in-mould labelling (IML) technology, can be combined with desiccant closures from Sanner to form a complete packaging solution. Apart from the optimal tablet protection, the development
focused on the visual appearance. Compared with conventionally
printed packages, the IML tubes offer a high-
platinum and PFSA without any nasty by-products. This is now being processed commercially for Johnson Matthey Fuel Cells’.
The process, he says, offers three major benefits - economic recovery of valuable and critical materials; preservation of resources for reuse in new fuel cell products and elimination of the technical challenges and cost of tackling harmful emissions.
quality photorealistic printing with endless
Roger adds, ‘Significant quantities of fuel cells will
effects are available; the shock-proof and scratch-
the technological capability to recover their valuable
design varieties. Up to eight colours and metallic
reach the end of their lives in 10 to 15 years’ time so
resistant material is extremely durable.
resources will be crucial’.
For further details please contact:
Sanner GmbH, Germany
Web: www.sanner-group.com
20
unique aspect of our recycling route for this challenging
For further details please contact:
Axion Polymers Ltd., Manchester England
Web: www.axionpolymers.com
POLYMERS Communiqué l April - May 2015
Aerospace: The Economic Beauty of Achieving More With Less
U
nique processing technology allows
parts. Secondary treatments for corrosion
manufacturing. A combination of Egmond
protection, such as anodising, can be
Plastic’s Fusible-Core Technology and a
eliminated. Lead times can be reduced
VICTREX® PEEK polymer solution result in
by 50 per cent. These factors collectively
more than 30 per cent cost and up to
result in part cost savings of over
50 per cent weight reductions.
30 per cent versus metal equivalents.
In the manufacturing of complex fuel cost savings of more than 30 per cent
and weight savings of up to 50 per cent
can be achieved as opposed to existing metal designs. The efficient production,
including part consolidation, is the result of Egmond Plastic BV, a leading injection
moulding specialist, combining their own
Fusible-Core Technology with a highperformance polymer solution provided by Victrex. Carbon-fibre grades of VICTREX
PEEK polymer eliminate the use of a
separate bearing, for example, since this is now integrated into the overall design of the housing.
Fuel housings for aerospace applications have very complex inner geometries which
are not mouldable using conventional
process for the fusible core allows for an
80 per cent time saving versus machined
for part consolidation and efficient
housings for the global aircraft industry,
Utilising a near net-shape manufacturing
Previously, the end-user had generally injection-moulding technology. Egmond
specified aluminium for the production of
mouldings of complex hollow housings,
fibre reinforced polymer demonstrates
Managing Director, Egmond Plastic BV,
to aluminium. It does this whilst meeting
combination with carbon-fibre reinforced
this
benefits. These include cost reduction,
performance, resistance to aggressive
in addition, weight reduction leading to
aerospace application, resistance to jet fuel
emissions. Along with part consolidation,
in size all the way up to 30 cm x 30 cm x
combination enables the design of very
for production runs of up to 2,000 parts.
of standard injection-moulding and
Victrex Manufacturing Limited, UK
Plastic’s Fusible-Core Technology enables
fuel containing parts, but a PEEK carbon-
manifolds and pipes. Richard Brandwijk,
superior fatigue performance, compared
explains, ‘Our Fusible-Core Technology, in
all the engineering requirements for
VICTREX PEEK polymer, delivers numerous
effective flame, smoke and toxicity (FST)
enhanced manufacturing speed, and,
chemicals, including notably, for this
improved fuel efficiency and reduced CO2
and Skydrol hydraulic fluid. Parts can range
this exceptional technology and material
40 cm and typically the process is used
application,
including
stiffness,
For further details please contact:
complex parts, beyond the capabilities
Web: www.victrex.com
metal processes’.
Milliken’s Advanced Hyperform HPN Hyper-Nucleating Agent Helps Reinvent the Pharmaceutical Bottle
M
Company
thinner-gauge bottles that are
oxygen. In effect, a permeant
manufacturing
2015, a breakthrough in over-
broader options when these
a maze of crystals that are
offering the option to down
illiken
&
announced
at
NPE
the-counter pharmaceutical and
nutraceutical
bottles.
The development of a highdensity polyethylene (HDPE)
15 per cent lighter or even benefits are combined. This
innovative application, using Hyperform HPN-20E hypernucleating agent, is expected
hyper-nucleated
to drive greater sustainability
HPN-20E agent enables a
and nutraceutical bottles and
in
consumers alike.
resin
molecule must move through linear and encircle the side walls of the bottle – a process
that slows down permeation
significantly. In contrast, HDPE that does not incorporate the
with Milliken’s Hyperform®
and quality in pharmaceutical
30 per cent improvement
appeal to manufacturers and
barrier performance versus
Milliken’s Hyperform HPN-20E
the transport of oxygen and
injection
barrier properties of HDPE
Milliken’s
crystal orientation to create a
enhances
moisture
and
oxygen
conventional HDPE. Using blow
moulding
produces
standard-
(IBM), this enhanced HDPE resin
gauge bottles that deliver longer product shelf-life or
POLYMERS Communiqué l April - May 2015
hyper-nucleator
raises
the
resins to a new level by altering
tortuous path that inhibits the passage of moisture and
Hyperform HPN-20E hypernucleating forms
agent
large,
typically
spherulitic
crystals that do little to inhibit moisture across the bottle. Hyperform
HPN
productivity
through faster cycle times and gauge bottle designs.
The combination of improved barrier
performance
to
sustain product quality and the potential for thinner wall
designs that use less plastic – and thus reduce processing
emissions – provides even greater value to customers
in the pharmaceutical and nutraceutical industries.
agent
For further details please
benefits of injection blow
Milliken Chemical, USA
hyper-nucleating
moulding
the
by
economic raising
contact:
Web: www.millikenchemical.com
21
FEATURE
Invent, Innovate, Inspire
Morning Walk for Every Corporate in the Petchem Business ‘The pharmaceutical companies underwent a cultural change then, which the polymer industry should emulate today. The journey from invention to commercialisation is very challenging, one that is riddled with failures; it is something every corporate must be prepared for’, highlights Padma Vibhushan Prof. M. M. Sharma during an interaction with POLYMERS Communiqué.
22
POLYMERS Communiqué l April - May 2015
Q. What approaches do you see for capacity augmentation in India? Onsite propylene generation is one major trend that we see today. Using propane dehydrogenation, a very large number of such plants are coming up in the US, thanks to shale gas; with a single plant of capacity 1 MMTPA. A few similar plants have also come up in China; still more are in the pipeline.
In fact, this idea was mooted in India many years ago, a cause which is
today being championed. By following the process of dehydrogenation, it is easy to achieve selectivity levels of over 85%, specifically in the
Indian context. In India (when compared to China), propylene can now come by increasing the severity of CAT-Cracker (by operating a CAT-Cracker as a petrochemical unit). A unit based on this approach is now coming up in India. This approach generates significantly higher yield.
China has moved significantly ahead in the conversion of coal to methanol and methanol to ethylene / propylene. Today, in China, a lot
of propylene is produced via coal to methanol. The prospects of such
an approach in India remain bleak. India still does not have even one large methanol plant. I do not see MTO (Methanol to Olefins) coming
to India. Personally, I see propylene dehydrogenation coming to India within the next 3 – 5 years. It is, thus, time to take a decision now.
Propylene production can further be augmented by using a new
technology, which is actually a reverse of what was originally practiced. Butylene and ethylene giving propylene. It is an apt time that India should commercialise this proven technology. Globally, there are plants running using this technology.
The world is today also looking at ways to augment butadiene production
by dehydrogenation of butenes to butadiene. There are two technologies for this; catalytic dehydrogenation and oxy-dehydrogenation. These technologies have also been commercialised.
Another, huge potential for ethane in India is the LNG terminals. LNG terminals could provide sufficient feed to put up dedicated plants for
PVC or ethylene oxide glycol or polyethylene (high and low density). This valuable source is hardly being utilised.
Another need of today is a large acrylic acid plant. Polyacrylate is
essential for diapers and sanitary towels; expensive today, the costs can significantly reduce depending on the availability of material. Sheer
lack of acrylic acid in India is coming in way of this price reduction. This entire product is nothing, but plastic (super absorbent material).
Padma Vibhushan Prof. M. M. Sharma Emeritus Professor of Eminence Institute of Chemical Technology, Mumbai
POLYMERS CommuniquĂŠ l April - May 2015
23
To add, all surface coatings require acrylic emulsions. Today, we have about 60,000 tonnes of butyl acrylate being imported. There is proven technology in the
world for converting isobutylene (available through CAT-Cracker) to methacrylic acid.
There is also a significant need of polycarbonate units in India. Used from ballot boxes to street lights, polycarbonate is the need-of-the-hour.
Production of phenol is another opportunity which
the industry should look for. It boasts of a variety of applications.
Q. The journey from inventions to commercialisation in context of polymer materials. What are your thoughts on managing innovations?
reasonably good, but is no comparison
China
, which to according to me is
higher by a factor of 4.
as the Chief Innovation Officer. Mind you, this, I feel to
is a position above the R&D President. This approach
that is riddled with failures; it is something every
need to innovate right in the beginning and has
The
journey
commercialisation
is
from
very
invention
challenging,
one
corporate must be prepared for.
I see inventions difficult in India due to lack of culture of
owning up failures. If a corporate wants to do something original (and not just repeat or modify what is done), it
is imperative to appoint a person who is designated
24
Our size is
indicates that the company has recognised the appointed a person whose target is just that. It should To know more, please subscribe to Polymers CommuniquĂŠ at
subscriptions@polymerscommunique.com
POLYMERS CommuniquĂŠ l April - May 2015
FEATURE
Dr. S. Sivaram talks about the future of the science of polymers materials which is now entering a second wave increasing the importance of ‘convergence research’.
Dr. S. Sivaram CSIR Bhatnagar Fellow Polymers and Advanced Materials Laboratory CSIR - National Chemical Laboratory, Pune
Material Science of Polymers
What Lies Ahead? POLYMERS Communiqué l April - May 2015
27
The Progression
industrial R&D laboratories in the area
Polymers were the product of post war renaissance in the chemical industry
driven by the promise of inexpensive
petroleum derived feed-stocks. The fifties and sixties saw the introduction of many polymers that changed the face of human
civilisation. From early curiosities polymers became an indispensable part of our daily life, and so ubiquitous, that we no longer realise how addicted we are to polymer
materials! Today, the world produces in
excess of 250 million tonnes of polymers, providing livelihood to billions of people
and has a business value exceeding USD 1.5 trillion per annum.
of polymer science.
Since the early nineties, the world has
seen far less revolutionary discoveries
in polymer science. The entry barriers for a new polymer in the market has increased,
driven
by
the
relentless
forces of globalisation, easier diffusion
of technologies, issues of sustainability,
the business. This has resulted in major downsizing of the research efforts as
polymers is less than 100 years old and
The
20 years for the science and engineering
consumption, namely, China, India and
products began to emerge. World War
in these regions have been content to
1940, the world witnessed in rapid
that is underserved, rather than push the
considers the fact that the science of emerged only in 1920. It took another
progressively
to mature before the first commercial
the Far East. Manufacturing companies
II provided the impetus and beginning
exploit the economies of scale in a market
succession, the introduction of several
frontiers of science and technology.
transformed
clothing, transportation, human health and
hygiene,
technology,
energy,
information
communication,
leisure and entertainment.
sports,
The rapid rise of a new industry in the early fifties spurred, both, academic and
industrial
research.
Polymer
science began to emerge as a new interdisciplinary subject, taught in universities around the world, melding
seamlessly the disciplines of chemistry, physics and engineering. A new breed of scientists and engineers emerged to work in academic research and in large
orphaned now. Is there an emerging
science, industry or an unmet application need which needs greater attention
now? What lies ahead for the science of polymer materials?
regarding polymer materials. I believe
development in polymers have exited
more developed parts of the world.
which
of this branch of science feel a little
that pioneered discovery driven product
rapid commoditisation. Most companies
This progress is truly spectacular if one
polymers
it is only natural that many practitioners
Issue of Sustainability
well as opportunities for employment
all walks of human life, be it shelter,
of the polymer industry. Consequently,
pressure from regulatory agencies and
to those trained in this discipline in the
new
intimately intertwined with the growth
manufacturing
geography
shifted
to
regions
has
of
So it is pertinent to ask, what is the future
of this science in an environment where industry is probably not challenged anymore
by
a
compelling
This is one of the most discussed issues that the issue is a little overstated.
We consume less than 10 per cent of
the global output of oil and gas for the manufacture of polymers. This apart,
converting
hydrocarbon
to
useful materials with substantial value addition makes eminent sense. It is the
combustion of the hydrocarbons to
generate electricity and in the engines of the automobiles which is unsustainable.
Consequently, the feverish activity to shift the resource base of the polymers
from hydrocarbons to carbohydrates
(biomass) is not entirely founded on To know more, please subscribe to Polymers CommuniquĂŠ at
subscriptions@polymerscommunique.com
need for discovery and innovation to protect or grow its bottom lines? It should be recognised more
other of
the
than
that
any
branch
science, growth
of the science of
polymer
materials
was
Today, the world produces in excess of
250 million tonnes of polymers, providing livelihood to billions of people and has a
business value exceeding USD 1.5 trillion per annum.
28
POLYMERS CommuniquĂŠ l April - May 2015
Gala’s innovative pellet production processes and robust equipment maximizes production, opening doors to greater possibilities. Not only does Gala’s reputation for service distinguish the brand, but Gala pelletizers are designed to minimize down time. Gala products require less cleaning, produce fewer fines, and reduce instances of cross-polymer contamination. Call today to learn how Gala’s products increase production efficiency.
gala-industries.com
POLYMERS Communiqué l April - May 2015
540.884.2589
29
SPECIAL FEATURE
The Wonderful World of Polymer Additives
the Indian Context
The list of additives is endless. The future too is limitless, as long as plastics continue to grow, which undoubtedly they will, as they must with increase in Nation’s GDP, highlights Surinder S. Ahluwalia.
Surinder S. Ahluwalia Industry Advisor Consultant – Polymers and Additives Mumbai
Adding Capabilities Today, there are thousands of additives used in
polymers to enhance their properties. In a manner
of speaking, polymer additives provide the means to
incorporate special characteristics to polymers. Newer additives continue to provide improvements; not only
in their performance, but also in enhancing productivity,
cost efficiency and recyclability. They are also being developed to improve sustainability of the concerned
polymers. A case in point is the replacement of lead and cadmium based additives such as heat stabilisers in PVC formulations, and pigmentation systems in many
Some of the exciting new developments have been in the pigments being offered today. This
class of pigments reflects infra-red radiation when
used in exterior service conditions. These are mixed metal oxides, which when used, will reduce the surface temperature by as much as 15° C.
At the same time, being inorganic in nature, they will also exhibit improved colour permanence when exposed to exterior environments. These
are especially useful in U-PVC window systems, where
accumulated
damage the windows.
heat
can
distort
and
polymers. These are all developments being practiced,
A still more recent development has been in the
systems. A brand new field of polymers conversion is
pigment, titanium dioxide. As we have known,
and have been accepted and established in polymer the area of 3-D printing. In time I am sure, there will be
surface characteristics of the workhorse white
a whole family of additives for polymers used in 3-D
To know more, please subscribe
production rates through this new process.
subscriptions@polymerscommunique.com
printing which will be specifically used in increasing
POLYMERS Communiqué l April - May 2015
to Polymers Communiqué at
31
INTERACTION
Plastics in Automotives The Changing Scenario In conversation with Prabir Das, POLYMERS Communiqué explores the future of plastics in the automotive industry as well as the company’s plans .
Prabir Das Business Director - South Asia Performance Materials BASF India Ltd., Gurgaon
Q. What role can plastics play in helping to adhere to the increasingly stringent global standards as regards auto emissions?
Q. According to you, what could be the next revolution in the replacement of metal by plastics?
A key trend that has boosted the use of
technology enables good designs to materialise
especially in the automotive industry which
innovation creates customer value, shapes
reduced CO 2 emission. Plastics can lead to a
customer demand.
steel and 30 per cent versus aluminum. Cars
vehicles, which come with a multitude of
Plastics open up new design possibilities. Plastics
plastics or composites is weight saving,
and drives product innovation. Design and
is driven by stringent requirements for
customer experience and ultimately, influences
weight reduction of about 50 per cent versus
This is particularly critical for next generation
already contain 15 per cent plastic, a shift
other requirements including safety, cost
from steel that reduces fuel consumption by 5 - 10 per cent. There are many more
opportunities for making a car even lighter (with high performing plastics). We see a lot of
opportunities for a significant further weight reduction, reducing fuel consumption by another 10 per cent or so in the next decade.
POLYMERS Communiqué l April - May 2015
considerations, functionality, weight reduction, resource savings, comfort and ergonomics.
With plastics, multiple parts can be moulded To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
33
ENGINEERING DELIGHT
High Performance Polymers
on a New High
Tushar Parida shares his views about high performance polymers and their growing applications. HPP - The Premium Segment The demand for engineering plastics is in a fast
upto 180° C continuously. Excellent dimensional stability with see-through properties is their forte.
growth lane and within the segment of engineering
Polyketones (PEEK, PEK, PEKK) are a unique range
(HPP) which is considered as a premium segment
mechanical strength, having excellent chemical
plastics is a zone called High Performance Polymers and most sought-after today, in all application zones
from industrial to automotives...to medical and appliance sectors.
High performance polymers and their compounds
have high heat deflection temperature, higher
continuous use temperature, high impact strength, chemical resistance and excellent thermal stability.
Some of the HPPs which are growing in their applications are PEK, PEEK, PEKK, PBI, PES, PEI etc.
PEEK: Polyether Ether Ketone (Tg 143° C and
PEK: Polyether Ketone (Tg 152° C, Tm 370° C)
PEKK: Polyether Ketone Ketone (Tg 170° C and
PES: Polyethersulfone (Tg 225° C)
PEI: Polyetherimide (Tg 217° C)
PBI: Polybenzimidiazole (Tg 470° C)
l
l l
l l l
Tm 340° C)
Tm 390° C)
Polyethersulfone (PES) and Polyetherimide (PEI)
are amber, transparent heat resistance amorphous thermoplastics which can withstand temperatures
of polymers which combine heat resistance with
and wear resistance. They are thermoplastics which can be processed on conventional plastic processing machines.
Polybenzimidiazole (PBI) is the highest heat resistant engineering plastics in the HPP group. They are
thermosetting in nature and can be sintered using very high pressures and temperatures upto 500° C. The maximum continuous use temperatures of PBI are upto 400° C. They provide outstanding friction
and wear properties and compressive strength upto
400 MPa which is unheard of in any other engineering thermoplastics. PBI is available in fine powder form and can be blended with other melt processable
engineering thermoplastics like PEK, PEEK, PEKK, PPS and LCP to improve the friction and wear behaviour of the blend composites.
This article discusses of some applications of selected HPP like PES, PEI, PEEK, PEK and PEKK.
PES and PEI PES / PEI are amorphous, transparent thermoplastic resins that combine excellent thermal properties,
exceptional dimensional stability, inherent flame Tushar Parida General Manager Polymer Business and Application Developments Gharda Chemicals Ltd., Mumbai
POLYMERS Communiqué l April - May 2015
retardance and good chemical resistance. Key attributes include:
Amorphous thermoplastic
Glass transition temperature upto 225° C
l
l
35
Food Processing Equipments
Coffee Machine Makers
Business Appliances
Very low outgassing making it safe for
Maximum continuous use temperature upto 180° C
Excellent hydrolytic stability
Excellent dimensional stability
Amber transparent
l
l l l l
semiconductor applications
PEEK, PEK and PEKK These polymers are from the family of polyketones,
which are the most demanding engineering thermoplastics today. They offer excellent melt
processability along with very high heat resistance,
making them ideal for replacing metals in many
desired applications. Some key attributes of
Know their Applications
polyketones include:
Applications of PES include semiconductor wafer carrier trays, food trays, baby feeding bottles, electrical switchgear applications etc.
Applications of PEI include medical and food
High heat resistance upto 300° C
Retention of mechanical properties at elevated
l
l
temperatures
trays, medical sterlisable parts, high temperature
To know more, please subscribe
applications etc.
subscriptions@polymerscommunique.com
connectors and terminal blocks, electrical switchgear
to Polymers Communiqué at
A Member of Brückner Group
High Quality Film Production Lines: Efficiency, Productivity, Flexibility Visit us at
CHINAPLAS 2015 BOOTH 5.1B63 STRETCHING THE LIMITS
Guangzhou May 20-23
www.brueckner.com
36
POLYMERS Communiqué l April - May 2015
PROJECT
OPaL: Set to Go Live! Having both state-of-the-art technology and locational advantage under its arsenal, OPaL has all the key ingredients to become a successful player in the petrochemical industry.
O
NGC Petro additions Limited
scheme;
and
capacity to produce 1100 kTPA Ethylene,
venture
(PCPIR) which is an indigenised version
units consisting of Pyrolysis Gasoline
(OPaL),
a
multi-billion company
joint was
incorporated in 2006, promoted by the Oil and Natural Gas Corporation Limited
(ONGC), co-promoted by Gas Authority of India Limited (GAIL) and Gujarat State Petroleum
Corporation
(GSPC).
venture was founded as a
The
Petrochemical
minded PSUs at 15.5%, 0.5% and 8% respectively.
Remaining 50% stake is
envisaged to be placed to
either to strategic investors or through Initial Public Offering
mega petrochemical project, the
(IPO) or in combination.
significantly
petrochemical
sector. The project is being
Regions
is pegged at 26%, GAIL, GSPC and like-
Dahej complex, a grassroot
boost
Investment
The envisaged stake of ONGC in OPaL
for the construction of the
to
Chemicals
of International Chemical Clusters.
Special Purpose Vehicle (SPV)
destined
Petroleum,
OPaL’s
implemented under the government
petrochemical
integrated
complex
mothers a Dual Feed Cracker with the
400 kTPA Propylene and associated Hydrogenation
Unit,
a
Butadiene
Extraction Unit and a Benzene Extraction
Unit. Downstream polymer plants of OPaL
include 2X360 KTPA of LLDPE/HDPE Swing unit, 1X340 KTPA of Dedicated HDPE and 1x340 KTPA of PP. Chemical plants include
Benzene 150kTPA, Butadiene 115kTPA,
Pyrolysis Gasoline 165kTPA and Carbon Black Feed Stock (CBFS) 70kTPA. To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
Quadrant EPP Surlon India Limited is a Joint venture of Quadrant EPP Switzerland Global leader in Engineering Plastics & Surlon India Ltd. Delhi. QEPPSIL - IS A ONE STOP SOLUTION for all the engineering plastic needs offering semi-finished and finished parts in various grades of our wide range Product Portfolio. Our Product range:-
General Engineering Plastic Advance Engineering Plastic Linings Plastic
Meditech
ERTALON NYLATRON METALON ERTACETAL ERTALYTE TIVAR POLY CARBONATE
CHIRULENE 1020/1050 XLPE XLPE with Vitamin-E
KETRON FLUOROSINT 500/207 DURATRON PAI PEI PI PVDF SYMALIT
TIVAR 88 TIVAR 88ESD SYMALIT PVDF ETFE PFA / FEP MFA ECTFE
Composites
GMT GMTEX
Our products have various compliance can be checked on our website www.quadrantplastics.com
For any specific needs please contact at:Mr Sameer Bhogate Quadrant EPP Surlon India Ltd. 54/11, Site - IV, Industrial Area, Sahibabad, Ghaziabad - 201010 (U.P.) Office: +91 0120 4755555 &501 Fax: +91 0120 4755525 e-mail: reception@quadrantsurlon.com Website: www.quadrantsurlon.com
38
POLYMERS Communiqué l April - May 2015
POLYMERS Communiqué l April - May 2015
39
PROCESSORS CORNER
Q. The changing role of pellet processing systems in today’s context. Please comment. The once simple task of cutting a pellet from plastic
has changed over the years. No longer can a pelletising equipment supplier satisfy the complete demands
and expectations of customers who are processing complex modern formulations. Investing heavily in
technical facilities, engineers and chemists, as well
as having these resources in the neighbourhood of customers, is mandatory. Without expanding
their knowledge and awareness of pre- and post-
pelletisation processing, and being in a position to integrate other systems as necessary, the average ‘machine manufacturer’ will bring little, if any, value to the customer’s table. Without a commanding
knowledge of product rheology, the sales transaction may directly and indirectly incur commercial liabilities for the supplier.
David Bryan talks about the changing role of pellet processing systems, challenges and other issues related to pelletising, in dialogue with POLYMERS Communiqué.
Growing Demands on
Pelletisation David Bryan President / CEO Gala Industries, USA
40
POLYMERS Communiqué l April - May 2015
Q. What are the more desirable attributes of processors (in our case, machine manufacturers) of today? One of the most significant attributes is the ability of being prepared to discuss pre- and post-pelletisation engineering reviews; being able to present to the customer an in-depth understanding of the melt delivery conditions that are required for successful pelletisation. Also, providing insight on post-pelletisation handling of pelletised products; as many high value processes often require a number
of
technologies
centered
around conditioning elements - such as crystallisation, coatings, tempering, and of course, drying. Both discussions inevitably lead to application review points that properly focus not only on the entire process, but also helps define and hopefully broaden the operational window of the system, and help the customer clearly define the total financial investment of
the entire process - not just the
Pawan Kumar
OPINES
Territory Sales
and Project Manager for Au stralia, India, Middle East, Ne w Zealand Gala Industries
Q. How has th e Indian marke t been for Gal this far? a In
dustries
Gala has been very fortunate in that we ha supplying eq ve been workin uipment in th g and e Indian marke have experienc t since the mid ed a significan -1 980s. We t increase in gr years. This grow owth over the th has been w past seven ith expansions of as well as a sig existing custom nificant increa ers se in ne projects have w market shar been very dive e growth. The rse in applicat which really ha ions and capa s provided Ga cities la with a broa installations an d spectrum of d an opportu equipment ni ty for us to show asset, that be case our strong ing product kn est owledge and technical expe rtise. Q. Do we
see Gala inve
sting
further in the Yes, Gala is co Indian marke ntinuously in t? ve st ing in India w participation ith our consta in trade show nt s an d co nferences, no extensive trave t to mention l throughout the country to and applicatio provide techni n training spec cal support ific to each cu We have also stomer’s requ established Ga ire ments. la As ia (Thailand) to response tim provide even e as required by the growin faster g market.
pelletisation portion.
Q. What do you see as the biggest challenge to equipment suppliers as you? The biggest challenge will be the ability to economically equip our companies with the resources that accomplish the point that I have just spoken about, and then to be able to communicate
to our customers that we are bringing more value to the table than would typically be delivered by a company as only an ‘equipment supplier’. We must take the role of process provider and sell those services along with the equipment
in order to recoup the capital investment. Many processors in the 1980s had internal engineering staff that would integrate equipment
supply into their process, and in doing so,
handled all the questions centering on polymer management. Over the years, as such staffing
was reduced or eliminated, this engineering
Q. Pellet quality and consistency are continued concerns of the market. How do you address these issues? Proper
application
of
underwater
pelletising
technology takes advantage of higher polymer
velocities through more streamlined and symmetrical extrusion devices that will minimise degradation.
Conventional strand and hot face configurations typically process polymers through adapter and
die configurations, at lower flow velocities, with
inherent dead areas which cause polymer burning. If you minimise or eliminate degradation, polymer melt consistency and quality is a byproduct. Another
broader point is the pre-application engineering discussions and resultant technical facility trials
that enhance the melt delivery conditions that are provided to the pelletising system. The underwater
pelletising system is much like a computer - you glean from it what you put into it.
burden, in many cases, shifted to the equipment supplier, and thus the increased reliance on
Q. What are the key differences of underwater pelletising versus traditional pelletising?
manufacturing shops to be process engineering
companies. These shifts in expectation can be
There are distinct differences between traditional,
seen daily in commercial terms and conditions
or strand pelletising, and underwater pelletising. Once started, an underwater pelletising system
of purchase.
POLYMERS Communiqué l April - May 2015
can operate safely unattended and shut itself
41
down automatically in the event of a problem.
A water bath based strand pelletising system is not likely to run unattended, as dropped strands
can become quite messy. The melt viscosity
and pellet size ranges that are possible with an underwater pelletising system is without question
the broadest available, but with this flexibility
comes a price. Strand technology is a very appropriate, economical and necessary technology
in many applications where melt viscosity allows,
where labour is always at hand and where the
customer does not anticipate changes in polymers being processed.
Q. What are the specific requirements of masterbatch manufacturers as regards pelletising? Masterbatch customers require stringent pellet size specifications. Size ranges typically from
0.5 mm to 3.2 mm through the same system. Dust-free production and easy cleaning features
are also required to be facilitated with equipment occupying as small a floor space as possible.
Further, off-line testing requirements featuring the pelletising segment of the technology, as well
upstream processing devices, assembled in such a way that any of the three units can be coupled
with any of the three tempered water systems and dryers. This challenging control process was running
a proprietary polymer formulation where cleaning and cross process operation was required. Our largest application was a completely engineered
system of pelletisation which required two complete
pelletisation processes, including pellet crystallisation, installed at a refinery.
as the upstream compounding process, needs to
Q. Specifically, how do innovations in material sciences impact your equipment?
sale of a pelletising system.
Parallel to our standard equipment offerings and
be available at any time before, during or after the
Q. For the readers of POLYMERS Communiqué, would you like to share the most unique installation that you have executed this far? Gala’s most recent unique installation is a combination of three complete pelletising systems including
refinements, our format in process research and
development is driven by material science, which results in new equipment and processes. We are investing heavily in 13 technical processing test lines
and support staff to be able to provide an answer to our customers when they ask us, ‘Can you make a pellet out of THIS?’
It’s our country, let’s keep it clean!
42
POLYMERS Communiqué l April - May 2015
CORPORATE INSIGHT
Eric Pavone Business Director BOBST Business Unit Web-fed BOBST Mex SA, Switzerland
Future of Flex Packaging Technology, a Viewpoint
Eric Pavone shares his insights about the flexible packaging industry and why automation
and technology are deciding factors in the future of this field through its solutions offered, in dialogue with POLYMERS CommuniquĂŠ.
Q. What are key impacts of adoption of automation in flexible packaging? Automation is instrumental in helping converters satisfy market demands
whilst maintaining their operations at a profitable level. Printing runs are getting increasingly shorter due to packaging customising for special
offers, communication messages etc. Fully automatic trolley change and integrated washing in gravure, off-line or onboard automatic registration
POLYMERS CommuniquĂŠ l April - May 2015
43
and printing pressure regulation systems in flexo
uptime will be utilised. To improve the operational
costs. Also, in the emerging markets automation
advancement has been the smart GPSTM system.
are very effective solutions to curtail production in flexo (e.g. automatic impression setting) and gravure technologies (e.g. doctor blade settings / pre-register
settings)
reduces
dependence
on operator skills. Automation should always be designed in a way that increasingly,
operator dependence is reduced. Also with the gradual increase of wages in the emerging
markets, the effect of automation will become more significant.
Due to the
increase of
on-demand
printing and high customisation of
packaging, digital is a technology
that will increase
its reach alongside conventional
printing methods. BOBST has been
investing in digital for the past 10 years.
Q. What changes in the flexible materials industry in India excites BOBST? A trend of interest for BOBST in India, as well as
globally, is the increase in the use of high barrier films. Thin substrates which nevertheless have very high barrier properties against agents such as
oxygen, water vapour, light and the like that can
deteriorate a packaged item. High barrier films require printing and converting machines that are able to handle them. BOBST printing solutions,
most particularly CI flexo printing presses are
ideally placed to handle these productions delivering high quality output with flexo HD. Our
new generation ES Rotogravure presses with the
latest drying technologies and most compact web lengths combined with several other features like the patented HDI drastically reduces operation
cost and ‘on-print’ wastage of film. This becomes
It is an off press impression and registration set-up
system that reduces set-up waste of substrate,
machine time, ink, solvent and labour costs next to zero and as a consequence, dramatically increases productivity. BOBST LEO (Low Energy
Operation) system that has been specifically
developed for the F&K 20SIX CI flexo press platform, considerably reduces energy. We have also developed a new integrated colour matching
system which is easy to operate and brings economic value to flexo printing operations.
In gravure printing, BOBST presses provide a unique competitive advantage due to the
acknowledged superior register performance. This is due to integration of the BOBST electronic
shaft with BOBST Registron® register control via the HDI (High Dynamic Interface) system which achieves a much faster correction than
conventional systems during the press speed variations. To further improve performance at make-ready and changeover, most BOBST presses
can be equipped with the Total Automatic Pre-register Setting (TAPS) which works by a
single operator touch to move all cylinders into register position. The procedure is completed in just a few minutes, whether it is a new or repeat job.
an important tool for the converters in a market
In gravure, we have also been working on
of the total cost and competition is intense.
integrate all the leading-edge features of
where raw material constitutes around 75 per cent
Q. What new technological advancements do you see being incorporated in flexible printing machines? As I said before, basically all systems that enable to
reduce ‘on-print’ wastage and improve machine
44
efficiency in flexo printing, the most remarkable
developing market-dedicated solutions which BOBST technology combined with the specific
requirements of local printing operations. In this framework, we have recently launched the
new BOBST RS 5002 gravure press. Configured for shaftless cylinders (reduces drastically
cylinder preparation time and cost), this
POLYMERS Communiqué l April - May 2015
press delivers operational excellence and top quality output in flexible packaging. Moreover,
as I mentioned earlier, the RS 5002 press has
the most compact footprint (minimum web
length vis-à-vis printing speed) and also offers features which enable converters in the Indian
subcontinent to print at the lowest operational cost / square metre.
Q. What new technologies need to be introduced / implemented with the ever increasing demand on e-retail? Due to the increase of on-demand printing and
high customisation of packaging, digital is a technology that will increase its reach alongside
conventional printing methods. BOBST has been investing in digital for the past 10 years or so and
Fully automatic trolley change
and integrated
are about to unveil the very first industrial BOBST
machine for corrugated board. We have based
this solution on a Kodak development and we are working on the same platform for folding carton
washing in
and flexible packaging.
line or onboard
Q. Can you please share with the readers of POLYMERS Communiqué, the global trends in coating and lamination?
registration and
In addition to packaging diversity, there is also
gravure, offautomatic
printing pressure regulation
systems in flexo
are very effective
solutions to curtail production costs.
a growing awareness on the part of consumers about reducing waste for environmental
protection reasons. Our latest developments in barrier coating for food packaging go in this direction. BOBST’s AlOx is a process
which results in clear film with good water
and oxygen barrier. AlOx also enables lower production costs as the process requires only
a fraction of the thickness of the equivalent atmospheric coatings. The process can be used
for goods where product visibility is required
such as baked goods and microwaveable food. We also focus on high barrier films and their machinability. The core competences for the
AlOx process are at BOBST Manchester in the UK where our specialists work together with
BOBST specialists in printing technologies to develop clear films with high barrier properties that can be printed in flexo and gravure.
In coating equipment, we are focused on three main market sectors: industrial goods, consumers
goods and flexible packaging for food applications.
In the last 12 months, we have recorded a strong increase in sales of equipment for the last two
46
sectors, namely flexible packaging for food and consumers goods.
In lamination, the trend is to invest in combimachines for multi-process solvent-based / solventless applications.
Q. What are the challenges that would need to be addressed by the plastics processing industry of today? As I said before, the reduction of waste in
all its forms: of material during all stages of
packaging production and beyond - be it by
increasing the shelf-life of perishable goods or by decreasing the environmental impact of the packaging to be disposed of. As a machine
manufacturer, we endeavour to improve the technical aspects of our engineering
that have a bearing on saving and cutting waste, namely machines that work at their
peak whilst consuming less energy and less
consumables. Also, the need-of-the-hour is to
develop technologies which can cater to the ever increasing requirements of down gauging of all leading global brand owners along with increase in mileage / yield.
Q. What do you consider as your major landmarks in India for BOBST? Achieving
market
leadership
of
BOBST
ES gravure printing equipment as well as vacuum metallising equipment is a major
highlight for us. In gravure, most particularly, we hold approximately 70 per cent of the
market share of all imported electronic
shaft gravure presses installed in the Indian sub-continent. When looking at the aggregate
sales of ES equipment in India, i.e. foreign and Indian ES press manufacturers, BOBST market share is approximately 50 per cent.
Q. What are the future plans of BOBST in India? To position ourselves in the entry-medium level with the new range of products that we have
recently launched, such as the RS 5002 gravure printing press and many more we have in the pipeline that will be launched in the short term, again in the entry-medium level segment. We
also want to continue as the technological and
innovation leader in the subcontinent with the highest level of trust and respect.
POLYMERS Communiqué l April - May 2015
POLYMERS Communiqué l April - May 2015
47
CORPORATE INSIGHT
Experience and Expertise to Support Excellence As India’s plastics industry grows, the new opportunities that arise also create new challenges. Vikas Vij highlights how manufacturers can count on its National capabilities and global expertise to help them overcome these challenges.
India Today
The plastics industry in India continues to grow at a rapid pace. According
to the apex organisation for the country’s industry trade groups, Plastindia
Foundation, the country’s total consumption of plastics is expected to double to 20 million tonnes by 2020. Most of that growth will be driven by consumer demand for new products.
Clearly the quantity of plastics required to meet the demand in India is increasing, but so also is the quality of products manufactured.
Multi-layer films, multi-component mouldings, lightweighting, more efficient Vikas Vij Managing Director PolyOne Polymers India Pvt. Ltd. Pune
48
manufacturing technologies are on top of the mind among the leaders of India’s plastics industry, as across the globe.
Striving to improve product quality brings with it challenges, of course. Manufacturers can solve some of these on their own through employee
POLYMERS Communiqué l April - May 2015
training, investment in new equipment, among other
The company, with its global headquarters in the
collaborate with experts from other companies.
feedback from customers and high growth projections
steps. However, for some challenges they may want to
The PolyOne Approach plastics manufacturers to bring their toughest
India: The Roadmap
of additive and colourant concentrates - liquid
at MIDC Ranjangaon Industrial Park, near Pune. The
challenges to them. As one of the leading suppliers
PolyOne last year officially opened its new facility
and solid - as well as thermoplastic elastomers,
new facility includes laboratories and manufacturing
engineering thermoplastics and more, the company
offers support to Indian manufacturers as well as
provides access to PolyOne’s global pool of experts in thermoplastics compounding.
Prevent Fogging to Make Packaging More Attractive to Consumers Processors and converters of flexible thermoplastic film often do an excellent job of meeting the requirements for
protection and attractive design, but are still challenged to prevent fogging from spoiling food and turning away
consumers. Fogging is most frequently seen on packaging films around fruit and vegetables in fridges and chiller cabinets. Fogging reduces a consumer’s ability to see the contents and, depending on the product, could lead to spoilage.
There are two ways to obtain anti-fog properties in polyolefin films:
l
for the Indian market encouraged the company to invest even further in India.
The plastics experts here encourage the country’s
l
U.S., opened a facility at Mumbai in 2009. The positive
Use of a coating sprayed onto the surface of the film
Incorporation of a special additive into the film
after extrusion
during extrusion
dedicated to solid and liquid colour and additive solutions, and has ample capacity to accommodate
future growth and expansion. With greater capacity and enhanced manufacturing flexibility, the new
system reduces the differences in surface energies by
increasing that of the film and decreasing that of the water (which means that the additive has to be present on the surface of the film and be at least slightly water-soluble). The contact angle of the water droplets is then much lower, and they spread out into a thin continuous film.
Good Looks and a Simpler Process The addition of just a small amount of additive during the compound - or film production process can make
the difference between a product ending up in the shopping cart, or staying on the shelf - possibly until it has to be thrown away for other reasons.
In 2010, PolyOne introduced the first anti-fog additive for polypropylene films that enabled sealant film conversion without need for corona treatment. It simplified production of anti-fog films for the
flexible food packaging industry and improved Whether it is a coating or an additive,
the
anti
fogging
production efficiencies for both, cast and blown film producers.
PolyOne
still
offers
these,
and
development
has continued to make them even more efficient and
easier to add to processing lines. Recently, the company developed a new range of anti-fog additives that
do not interact with two-component polyurethane
adhesives, maintain their properties after lamination of the films, and maintain the sealability of the laminate.
Collaborating with an experienced supplier such as
PolyOne
can
help
compounders
and
film
manufacturers play their part in limiting food waste and New developments in anti-fog solutions help manufacturers create even better food packaging film.
POLYMERS Communiqué l April - May 2015
pleasing consumers.
49
facility offers customers in India an even broader array
ColorMatrix collection of liquid colour concentrates
crossroads of three of India’s largest highways, is well
and frost effects, iridescent colour movements
of solutions and reduced delivery times. Pune, at the positioned to support India’s plastics industry.
The company opines that the plastics industry in
apex organisation for the country’s industry trade
groups, Plastindia
and increasing the range of solutions available to
elastomers (TPEs) that enable manufacturers to
customers, the company has positioned itself to offer even more support to its customers. PolyOne
sees significant opportunities for its advanced thermoplastic formulations in India, for example in
the packaging, automotive, wire and cable as well as
Foundation, the consumption
expanded capacity, but also allowed offering
of plastics is
expected to double to
20 million tonnes by 2020. Most
of that growth will be driven by consumer
demand for new products.
shelf impact.
GLS™ Thermoplastic Elastomers, another PolyOne
healthcare industries.
country’s total
and surfaces that enhance brand recognition and
India is developing in size and thus in the demand for advanced solutions from PolyOne. By adding capacity
According to the
lets brand owners infuse PET containers with shimmer
This new facility has not only resulted in an
customers speciality solutions, such as liquid colour and additive formulations that were previously not
business, develops and markets thermoplastic enhance applications through ease of opening
and reclosing, along with better grip and sensory experiences for consumers.
Technical Showcase at Plastindia 2015 During the Plastindia trade show earlier this year at
Ahmedabad, PolyOne invited attendees to participate in
daily technical presentations on the following subjects:
Replacing metal with speciality polymers
Using moulded-in colour to replace painting of
Creating world-class packaging with advanced
l
manufactured Nationally in the quality required for
l
PolyOne Solutions
l
high-end applications.
PolyOne’s portfolio covers the needs of almost every industry that requires plastics. The company is a technology leader in colour and additive concentrates for packaging, automotive and healthcare applications,
as well as for wire and cable, E/E, appliances and other uses.
The ColorMatrix™ business owned by PolyOne
develops high-performance light and gas barrier additives for packaging and protecting food, beverages and personal care products to extend their shelf-life with consistent container clarity. A new
plastic parts
colourants and effect additives
‘We were very pleased at the response to these
presentations’, says Vikas Vij. ‘It was clear from the
attendees’ engagement and from their questions that we selected appropriate topics. Packaging remains the largest end-use industry for plastics in India, and we have a very strong presence in this
space. However, we decided to offer presentations on other topics as well, related to technical moulding, to make clear that we also can provide excellent support to manufacturers engaged in those types of applications’.
Education is the most powerful weapon which you can use to change the world. Educate Every Child...
50
POLYMERS Communiqué l April - May 2015
Supported by
Ministry of Commerce & Industry Government of India
Presents
World Packaging Congress Packaging Strategies for Global Competitiveness 9th – 10th October, 2015 Hotel Renaissance Convention Centre, Mumbai, India
Indian Institute of Packaging Plot no. E-2, MIDC Area, Andheri (E), Mumbai- 400 093. Tel: 022-28219803, 28219469, 28216751, Ext: 201, Fax: 022-28375302, 28254631 Email: wpc2015@iip-in.com; www.worldpackagingcongress.com POLYMERS Communiqué l April - May 2015
51
INTERACTION
Q. What is the general packaging growth trends you see based on the shifting lifestyles in Asia?
continue to drive a stronger demand for packaging
The middle class in Asia is expected to surge to
Dow is positioned for growth in the Asia Pacific region
1.75 billion by 2020 and will account for over 40 per cent of global middle class consumption by 2030. This rising affluence, changing lifestyles and growing consumption will drive demand for packaging
which provides increased convenience, integrity and
functionality – especially in food, beverages as well as home and personal care space.
This demand underscores the need for brand owners, retailers as well as transportation and
solutions that provide increased convenience and functionality.
with a new capacity from Sadara later this year to
meet growing customer demand in fast growing geographies like India and China.
Q. How would you compare the Indian packaging market with those in the developed countries? What is your organisation doing to fill in the gaps? The Indian packaging industry has been leading in
logistics providers to utilise the latest packaging technologies in order to stay ahead of the competitive market. Asia Pacific is expected to
generate 71 per cent of the flexible packaging
To know more, please subscribe to Polymers Communiqué at
subscriptions@polymerscommunique.com
unit growth between 2012 and 2017. India’s
plastics market is expected to expand at a CAGR of 14.8 per cent to USD 12.5 billion in FY 2015.
The flexible packaging market in India has burgeoned
in recent years to become Asia’s third largest - valued at USD 7.2 billion in 2013, and the rising affluence and changing lifestyles of India’s middle class will
Changing Lifestyles, Changing Packaging, Changing Solutions Vipul Babu Sales Director - India Dow Packaging & Specialty Plastics Mumbai
Vipul Babu talks about the company’s plans to synergise with the changing trends as
evident from the changing lifestyles and how
its revolutionary technological innovations are
supporting customers adapt to these demands, in dialogue with POLYMERS Communiqué.
52
POLYMERS Communiqué l April - May 2015
CORPORATE INSIGHT
Kandui
A Fast Paced Growth State-of-the-art technology, meaningful automation and an adept workforce are cornerstones of the Kandui growth story, since its establishment in 2006.
F
or Kandui, user experience has empowered
Kandui growth story, since its establishment in 2006.
in manufacture of woven sacks earlier, Kandui
KIPL is today a dominant player in India for
is today recognised as a sustained performer in the
masterbatches. FY 2014-2015 has seen the company
manufacturing expertise. With significant skill
Industries Pvt. Ltd. (KIPL) has backward integrated and field of masterbatches with a high performance-to price ratio.
The company is in the business of manufacturing filler, black, white, colour and additive masterbatches for
varied processes such as raffia, blown film, moulding, non-woven, thermoforming, pipes, POY/FDY/PSF and many more.
Growth Story State-of-the-art technology, meaningful automation and an adept workforce are cornerstones of the
54
With one of the fastest business growth in its category,
polyester
POY/FDY/PSF
black
and
white
turnover cross the USD 25 Million mark, with a
forecast to touch USD 40 Million within the next
3 years. Having commenced exports in 2008, the company products are today being used in 28
countries across 4 continents. In order to further boost exports, this year KIPL has setup its export office in East Africa. The company is a Government recognised Export House.
Manufacturing Excellence To meet the needs of today and tomorrow, the
POLYMERS CommuniquĂŠ l April - May 2015
manufacturing facility (9001:2008 certified
and styrenics); special effect; white, black
Mumbai), has a constructed area of over 1,25,000
universal masterbatches.
by TUV Sud), based in Daman (150 kms from
square feet with a production capacity of 30,000 MT per annum, which is further going to be augmented to meet growing domestic and export demand.
Investment in technology coupled with stringent
quality processes and well-trained human
capital allow the company to meet the most challenging market demands. The tried and tested manufacturing processes, stringent quality
norms ensure a product that you, a customer, is confident of.
Continuous initiatives in R&D provide the cutting edge (technology and price) to
and colour (for engineering polymers) and The AddKan range of additive masterbatches include slip, high slip shiner, UV stabiliser,
antistatic, nucleating, high gloss, antioxidant,
PPR-PP LTHA, anti oxidant, antimicrobial, polymer processing aid, optical brightener, anti block-
cum-slip, desiccant, flame retardant, purging compound, biodegradable, speciality compounds and more.
FilKan range includes opaque and transparent
fillers for raffia, films, mouldings, thermoformings and non-woven.
Value Proposition
solutions offered by KIPL. Infact, the company
Competitive markets have driven the company
for nylon spinning (POY/FDY), breathable film
a provider of consistent quality products at
application. The company is soon to launch
has led to its wide acceptance across spectrum of
PSF for polyester, nylon and polypropylene
and a comprehension of market needs are other
has pioneered production of masterbatches
to form a niche for itself and position itself as
compounds and fillers for blow moulding
aggressive prices. This performance-to-price ratio
colour
user segments world-over. Operational efficiency
masterbatches
for
POY/FDY/BCF/
base resins.
in such a short time.
A Repertoire of Products
Offering customised solutions remains an area
KIPL’s range of products include: l
KoloKan
–
Colour,
Masterbatches
Black
and
l
AddKan – Additive Masterbatches
l
FilKan – Filler Masterbatches
White
The KoloKan range of masterbatches include white,
black
and
colour
(for
attributes that have helped KIPL achieve success
polyolefins
of strength. With a strong customer orientation,
the handholding stretches from pre-sale, to sale
to post sale. The technical support team go that extra mile to ensure that customer processes are
optimised for enhanced productivity as well as minimal cost of operation.
With this fast paced growth, newer markets and a growing existing business, the company
continues to work hard to further improve product availability so as to meet challenging customer timelines.
Corporate plans indicate that the company is going to move very strongly in the field of valueadded products.
POLYMERS Communiqué l April - May 2015
55
INTERACTION
Moulding
Away to Glory In a candid chat with POLYMERS CommuniquĂŠ, Girish Handigol talks about energy efficient fast cycling machines and their growth in the Indian market.
Q. How do you see India being positioned as a global processing hub for plastics? Today, globally India is looked in as the destination for any business due its
growing demand in every product and
plastics is no exception. Global processing hub many not today be a reality, but a very Girish Handigol Jt. General Manager (Marketing) Toshiba Machine Chennai Pvt. Ltd. Chennai
56
big consumption is truly happening.
There are a lot of MNC players in the
foray who would like to take a pie in
the Indian growth story and are present
POLYMERS CommuniquĂŠ l April - May 2015
wholly or through joint ventures and
plastics industry in India
like personal care, consumer electronics
path with new products
collaborations. The major applications and medical are flourishing this way with markets mostly within India. While there is a different segment which produces for
both, domestic market and also have an
eye for focused export, those are the likes
of automotive and high-end engineering companies. Both will only grow with the
plastics Industry. Financial support from the Government of India improves as clouds of uncertainties are clear.
Q. According to you, how does the future of the plastics industry in India look like? As we see today, the Indian plastics industry growth is certain as we see plastic
consumption is much lower in India than the world or the developed countries
average. This gives potential for growth in India. Packaging is one industry which
will always grow as there is no bound for development and innovation. The
POLYMERS CommuniquĂŠ l April - May 2015
has been on a growing and
which
new
will
innovations lead
definitive growth.
to
Q. How is the market changing for energy efficient and fast cycling machines in India? Energy efficiency is the
key to any machinery sale today. Customers tend to compare the running costs
before making a purchase
systems have been in focus. Toshiba
focused mainly around this. Japanese
series of machines with servo hydraulics as
decision. Hence, new developments are
companies are pioneers in power saving technologies with all-electric machines
that run devoid of any hydraulics. The
Machine would soon launch their all new standard. Fast cycling is a need for many applications like in packaging; machine
developing countries needed power
To know more, please subscribe
lower costs and hence, hydraulic servo
subscriptions@polymerscommunique.com
consumption matching that, but at a
to Polymers CommuniquĂŠ at
57
B2B Marketing Communication Specialists RELATIONSHIPS
Key Services l
l
Corporate Communication Consultancy Content Development
Adeka India Pvt. Ltd.
All India Plastics Manufacturers Association
Arihant Industrial Corporation Ltd.
Asian Packaging Federation
AVI Global Plast Pvt. Ltd.
Bennett, Coleman and Company Ltd.
Blend Colours Pvt. Ltd.
Brückner Maschinenbau GmbH & Co. KG
Central Institute of Plastics Engineering and Technology
Chemicals & Petrochemicals Manufacturers’ Association of India
Ferromatik Milacron India Ltd.
Indian Centre for Plastics in the Environment
Indian Institute of Packaging
Indplas Exhibition
IPLEX Exhibition
J P Plaschem Ltd.
Kandui Industries Pvt. Ltd.
Mitsu Chem Pvt. Ltd.
Next Polymers Ltd.
Organization of Plastics Processors of India
Pennwell Publishing
Plastindia Foundation
Rajoo Engineers Ltd.
Reliance Industries Ltd.
Sintex Industries Ltd.
Technical Training and Research Institute
The Economic Times Polymers
Vasantha Tool Crafts Pvt. Ltd.
Welset Plast Extrusions Pvt. Ltd.
World Packaging Organisation
Building Mailing Lists
l
Media Dissemination
l
Developing Customer Case Studies
l
Sales Lead Qualification
l
And more...
l
and more...
CUSTAGE Marketing Solutions Pvt Ltd a
marcom
company
HO: 401, Vikas Classic, Building No.4, Near Basant Cinema, Dr. C. G. Road, Chembur, Mumbai 400 074 +91-22-2520 4436 l info@custage.com l www.custage.com Branches: Hyderabad l New Delhi l Vadodara 58
POLYMERS Communiqué l April - May 2015
Venue 2015
Snapshots from IPLEX 2014, Hyderabad
The Southern Delight The purpose of this event is to focus on local entrepreneurs and give them global exposure to widen the scope of their business and gain from globalisation.
I
PLEX – 2015, the sixth edition of the
environment and the best investment
Initiative will be held in Bengaluru
Karnataka. With rapid developments in
Southern Regional Plastic Associations
between 25th and 27th September, 2015.
IPLEX 2015 comes with extremely strong industry support across India and globally.
climate for starting projects across IT, BT, aviation and knowledge intensive industries, it is a destination for progress and development.
We, the consortium of southern state
them global exposure to widen the
edition of IPLEX 2015 and request you to
local
scope
of
entrepreneurs
and
give
their
and
gain
from globalisation.
business
Bengaluru has an investor friendly
The Organiser
Karnataka State Pla stic Association, es tablished in 1996, is a no n-profit organis ation. The association has 60 0 members com prising of manufacturers, tra ders, vendors lik e mould and die makers, ma chinery manufac turers and raw material supp liers. The plastics industry in Karnataka cont ributes approxim ately 600 crores per annu m to the Govern ment exchequer throug h central excise, customs, VAT etc.; besides providing emplo yment to over 75000 peop le in the state. Ou r industry is primarily located in Bengaluru urba n and rural areas, Mangalore, Belgaum, Mysore and Hubli. Some units are loc ated at Bellary, Ho spet. The major polymer pr oducts produced in Karnataka are used in food pa ckaging, fertilizers, cement, pharmaceuticals , automotive and FMCG. 60
Chairpersons of IPLEX 2015:
Dr. S. K. Nayak, Director General,
Mr.
l
l
The purpose of this event is to focus on
extensive supported by CIPET.
associations, welcome you to the sixth book your stall at the earliest.
l
landscaped over 34 acres, BIEC has
40,000 sq. m. of covered space divided
into
three
functionally
designed
exhibition halls; and 5000 sq. m. of open
Finished products, moulds and dies
Post processing equipment
Quality control and testing equipment
Trade
R&D, education and standards etc.
Recycling and plasticulture
Solid
Government agencies connected
l l
l l
Nadu Plastics Manufacturers Association,
l
Telangana
l
and
Andhra
Plastics
Manufacturers Association along with
and
Ancillary
l
Kerala Plastics Manufacturers Association,
fillers
A Conference Centre, food court and other
State Plastic Association, The Tamil
colourants,
Printing and packaging
l
states associations namely, Karnataka
additives,
Processing machinery
with every hall.
IPLEX is being organised by 5 southern
Speciality chemicals, masterbatches,
l
lounge and business centre is attached
comfort are all within the same complex.
intermediates, blends and alloys,
l
l
support services for exhibitor and visitor
Raw Material, polymer and resins,
reinforcements
display area, suitable for showcasing
large and heavy machines. A VIP
Convenor,
composites
BIEC offers its exhibitors services and with international standards. Beautifully
Thakkar,
People belonging to,
amenities of the highest quality on par
Hariram
IPLEX 2015
Who Should Participate? l
The Venue
CIPET and Chairman, IPLEX 2015
equipment
instrumentation
promotion
bodies
professional associations
waste
consultants
and
and
management
with industrial development
POLYMERS CommuniquĂŠ l April - May 2015
PROJECT
About Indian Oil Indian Oil Corporation Ltd. ranks at the
96th position (financial year 2013 - 14) in
the latest Fortune ‘Global 500’ listings.
Paraxylene / Purified Terephthalic Acid (PX/PTA) The PX/PTA plant marks Indian Oil’s major
step towards forward integration in the
Indian Oil has wide-ranging expertise
millions of people every day. Indian Oil offers innovative products, technologies and services covering the entire gamut
hydrocarbon value chain by manufacturing Paraxylene (PX) from captive Naphtha and thereafter, converting it into Purified Terephthalic Acid (PTA).
capacity of 553 KTA, achieving economy
Linear Alkyl Benzene (LAB)
Indian Oil made its big-ticket entry into
petrochemicals with the commissioning of the Linear Alkyl Benzene (LAB) plant
at its Gujarat refinery in August, 2004. It has the grassroots single train keroseneto-LAB unit with an installed capacity of 120 KTA using UOP Detal technology.
Currently, two grades of LAB - high and low molecular weight - are being produced for the manufacture of environment-friendly biodegradable detergents.
POLYMERS Communiqué l April - May 2015
ethylene, 600 KTA of propylene, 125 KTA
of benzene and other products viz. LPG, and diesel.
The Polypropylene (PP) unit is designed
to produce high quality and high value
niche grades including high speed Bi-
A brief note about Indian Oil Corporation and its successful foray into petrochemicals.
PROPEL - Transforming the World
The cracker produces over 850 KTA of
pyrolysis fuel oil, components of gasoline
The PTA plant comes with a world-scale
Expanding Horizons in Petrochemicals backed by a cutting edge R&D centre.
(capacity:
plant (capacity: 325 KTA).
Indian Oil
of downstream petroleum operations
Polypropylene
600 KTA), High Density Polyethylene
HDPE), Mono Ethylene Glycol (MEG)
know-how in India, and has over four
allowing petroleum products to reach
units:
(LLDPE) (350 KTA Swing unit with
has pioneered pipeline transportation
continent in different and difficult terrains,
comprises of the following downstream
and Linear Low Density Poly Ethylene
refineries and brown field expansions. It
marketing infrastructure across the sub-
USD 2.38 billion. The Naphtha cracker
(HDPE) (dedicated capacity: 300 KTA)
in setting up and operating greenfield
decades of experience in putting up
at Panipat was built at a cost of
axially Oriented Polypropylene (BOPP),
high clarity random co-polymers and super
impact
Polyethylene
co-polymer product
grades.
portfolio
includes Unimodal as well as Bimodal HDPE grades for various application
segments such as HMHDPE film, blow moulding, pressure pipes, general purpose LLDPE and HDPE grades, as
well as speciality LLDPE grades using
of scale. The Paraxylene plant is designed
to process 500 KTA of heart-cut Naphtha
Octene as a co-monomer for niche application segments.
to produce about 360 KTA of PX.
Research and Development
PROPEL is already touching billions of
The Product Application and Development
sectors. Indian Oil has plans to invest
is a state-of-the-art technology centre
lives every day with applications across
USD 5 five billion in the next six years in
petrochemicals with a vision to emerge as a major player in petrochemicals in
the world. Indian Oil endeavours to fulfill the promise of brand PROPEL i.e. 100 per
cent trust and value with each and every delivery and in the process add value to the stakeholders and society, in general.
Naphtha Cracker Plant, Panipat The
world-class
Naphtha
Cracker
Centre (PADC) of Indian Oil at Panipat
with sophisticated plastic processing and characterisation equipments. PADC
is dedicated towards providing top quality products to customers and give them the necessary technical support
and solutions. It is continuously working towards improving the existing product
line of Indian Oil and the development of new products and applications, breaking new grounds in energy efficiency and product performance.
61
NOTES
Polymer Developments, the
Journey Captured
Prof. D. D. Kale presents an interesting history of polymers - how they were created and their progress towards what we have in the market today. Shale gas has
a bright future.
Availability of new
Prof. D. D. Kale Industry Consultant Ex-Professor, Mumbai University’s Department of Chemical Technology Mumbai
energy sources
will make existing
crude oil available for polymers and petrochemicals
which will reduce the cost of these materials still further.
T
he present era can be called the plastic
to inputs from various branches of science
about a century old has reached a global
Engineering and Mechanical Engineering have
age or polymer age. The industry just
consumption of about 180 million tonnes. The rapid growth of polymers is mainly due
and engineering. The Chemistry, Chemical major contribution. The availability of this material at affordable cost has given a big boost
to this industry. Its journey over the last 100 years is captured here.
Before 1900 Prior to the start of the 19th century, natural
materials such as cotton, leather, paper, wood, glass etc. were used for objects of everyday use. It was a known fact that a constituent of paper
or wood - cellulose - was made of a repeat unit. It was believed that many units of cellulose were held together by some physical forces. Cellulose was modified to manufacture cellulose nitrate
or cellulose acetate by a chemical reaction. In ancient Egypt, mummies were wrapped in cloth which was dipped in a mixture of bitumen in oil
of lavender (Syrian Asphalt or Bitumen of Judea). Exposure of the cloth to sunlight hardened
the coating through cross linking and made it insoluble.
62
POLYMERS CommuniquĂŠ l April - May 2015
In Central America, tribes knew the art of making
or moulded using heat and pressure. In 1865,
as the beginning of the 16th century. In the
billiard balls. Around 1870, the use of camphor
waterproof shoes using rubber latex, as early
early years, the concept of lamination: binding
of natural fibres or logs emerged. Layers were laminated together to build thicker products or
J. W. Hyatt used the collodion for coating
as a plasticiser for solutions of nitrocellulose
was patented by him. Towards the end of the 19th century, (1895 - 1900), reactions of casein with
pressed into wooden moulds to form buttons.
formaldehyde were studied to see if the resulting
with a binder (such as blood) before being
writing boards. The product was eventually used
The raw materials were also ground and mixed compression moulded into buttons.
resinous mass could be used for preparing white in buttons.
In 1820, the process of mastication of rubber to
1900 - 1930
The art of vulcanising rubber using few parts
Reactions of formaldehyde with phenol were
Goodyear in 1840. Heating 100 parts of rubber
these reactions. In 1910, Bakelite Company was
ease processing was discovered by T. Hancock. of sulphur was also developed by Charles with 50 parts of sulphur produced ivory elastic
studied and Bakeland mastered the control of
formed and the first commercial production
ebonite. This was investigated by T. Hancock and
of totally synthetic polymer was established
Alexander Parkes discovered that evaporation
resin. Later on, in 1918, urea formaldehyde
C. Goodyear around 1850. Around the same time,
for the manufacture of phenol-formaldehyde
of
resin was developed. Also, flammable celluloid
solvents
from
photographic
collodion
(a solution of nitrocellulose in alcohol-ether) left
behind a hard, horn like elastic product which
had water-proofing ability. The ‘wet’ material containing very little solvent could be shaped
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POLYMERS CommuniquĂŠ l April - May 2015
Events Chinaplas 2015
T-PLAS 2015
24th Fakuma
20th - 23rd May, 2015 China Import & Export Fair Complex, PR China
26th - 29th August, 2015 BITEC, Bangkok International Trade and Exhibition Centre, Bangkok, Thailand
13th – 17th October, 2015 Friedrichshafen, Germany
Saudi Plastics & Petrochem 2016 18th – 21st January, 2016 Riyadh International Convention & Exhibition Centre, Riyadh
KENYA PLAST
Vietnam Manufacturing Expo 2015
10th – 12th June, 2015 KICC, Nairobi, Kenya
10th – 12th September, 2015 I.C.E. Hanoi, Vietnam
4th - 6th November, 2015 Expo Guadalajara, Guadalajara, Jalisco, Mexico
22nd - 25th February, 2016 Expo Centre Sharjah, Sharjah
InterPlas Thailand 2015
IPLEX 2015
Indplas’15
K 2016
25th - 27th September, 2015 BIEC, Bangalore International Exhibition Centre, Bengaluru
27th - 30th November, 2015 Science City Ground, Kolkata
19th – 26th October, 2016 Düsseldorf, Germany
9th – 12th July, 2015 BITEC, Bangkok, Thailand
Expo Plásticos 2015
Plastics Vietnam
IndiaPack 2015
Plexpo India
23rd - 25th July, 2015 Saigon Exhibition and Convention Centre (SECC), Ho Chi Minh City, Vietnam
8th - 11th October, 2015 Bombay Exhibition Centre, Mumbai
7th - 11th January, 2016 Gandhinagar, Gujarat
68
PLASTIVISION ARABIA 2016
10th Plastivision India 2017 19th – 23rd January, 2017 Bombay Exhibition Centre, Mumbai
POLYMERS Communiqué l April - May 2015
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