Operating Instructions Hidrion Mod. H50, H100 and H200
Warning: Read these instructions before using appliance (1641 of ISO 7000).
SWIMMING POOL MAINTENANCE WITH IONISATION SYSTEM
HIDRION Congratulations on your excellent choice! This system is protected by an International Patent and is the final result of research and development by a Portuguese engineering team. Since the beginning of its distribution in 1997, more than 5,000 systems have been installed. By installing HIDRION in your swimming pool, you are keeping maintenance to a minimum, and you can enjoy pure, crystal clear water, virtually free from hazardous chemical products which can cause allergies and skin irritations. You will only need to add a small quantity of oxidant on a weekly basis, usually chlorine (further explained later), and check the pH and copper content from time to time, using the testing kit supplied with your HIDRION system. This is an “Environment Friendly System” because it produces a substantial reduction of the amount of chemical products usually used and, as a result, it allows you to use the water from the swimming pool to water your garden. We are the Only Portuguese Manufacturer to produce this kind of system, which is a guarantee of Excellent Technical Assistance for our customers (on-site assistance, components kept in stock, fast deliveries, etc.).
Visit us at www.hidrion.eu
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CONTENTS DECLARATION OF CONFORMITY.………………………………………………………………….………4 SAFETY INFORMATION….……………………………………………………………………………………….5 1 – ASSEMBLY INSTRUCTIONS….……………………………………………….…………………….……6 1.1
– Hidrion Electrical Switchboard………………..……....………………………………6
1.2
– Hidrion Ioniser.………………………………………………………………………………….7
2 – HOW IT WORKS.................………………………………………..……..…………………….……8 3 – START-UP PHASE.........…….………………………………….………….……………………………10 4 – WATER CHEMISTRY – Parameters to control……………………...…………..……………11 4.1 – pH……………………………………………………………………………………..…………………11 4.2 – Alkalinity…………………………………………………………..……….……………………...13 4.3 – Copper………………………………………………………………………………………………..14 4.3.1 – Copper and pH……………………………………..……………………………….15 4.3.2 – Copper testing kit………………………………………………………………….15 4.4 – Chlorine………………………………………………………………..…………………………….17 4.5 – Cyanuric acid…………………………………………………..…………………………….....18 5 – MAINTENANCE ROUTINE………………………………………….……………………………..…….18 6 – USEFUL TIPS………………………………………………………..………………..……………………….22 6.1 – Water conductivity……………………………………..…………………….……………….22 6.2 – Cleaning electrodes..….……………………………….…………………………………… 23 6.3 – Replacing electrodes ……….…………………………………….………………………….23
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DECLARATION OF CONFORMITY HIDRION ÁGUA Hidroswim – Sistemas para Tratamento de Água, Lda. Rua Martins Barata 1400-247 Lisboa - Portugal Declares that the following devices are manufactured in conformity with the relevant directives below: 2004/108/EC 2006/95/EC 2002/95/EC 2002/96/EC
Electromagnetic compatibility Low voltage equipment RoHS WEEE
Harmonised standards
: EN 61 558-1 : EN 60 335-1
Devices
: Hidrion
Models
: H50 : H100 : H200
Lisbon, 24 September 2012. PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
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SAFETY INFORMATION This instruction manual contains fundamental guidelines which should be followed when installing or using the device, or when performing maintenance. Therefore, this manual must be read by the user and all qualified staff responsible. It should always be kept near the device.
There must be a disconnection method incorporated in the fixed pipe system in accordance with the assembly rules. This appliance is not intended for use by anyone (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
This product is labelled in accordance with EU Directive 2002/96/EC. This product should not be treated as domestic waste. It must be delivered to an electrical delivery point for recycling. Assuring that this product is disposed of correctly,
you
are
helping
to
prevent
negative
consequences
for
the
environment and public health. For detailed information about recycling this product, please contact your local council, or the retailer the product was bought.
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1 – ASSEMBLY INSTRUCTIONS 1.1 – HIDRION ELECTRICAL SWITCHBOARD
a)
Screw the fixing brackets to the upper part of the HIDRION electrical switchboard using the screws supplied and the pre-existing holes in the box.
b)
Attach the HIDRION electrical switchboard to the wall, next to the pump electrical switchboard, in a dry, easily-accessible place, preferably at eye level. Use the supports and screws supplied to attach the switchboard to the wall as shown:
Attaching the HIDRION electrical switchboard to the wall.
c)
The HIDRION electrical switchboard power source comes through a cable connected to the pump electrical switchboard, which uses a time-delay output (phase and neutral) of 220V.
IMPORTANT: The HIDRION electrical switchboard should only receive electric current when the pump is running. Always check that this is the case, whether for automatic or manual operation.
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1.2 – HIDRION IONISER
a)
The HIDRION ioniser should be installed after the pump and before the filter, replacing the first 90° in the piping after the pump output.
NB: The water flow should always be as indicated in this picture:
Note: In systems with a pump power greater than 1 hp, the ioniser source should be installed in a bypass to the main piping (between the pump and the filter), so only some of the flow passes through the ioniser, as shown:
Bypass assembly.
b)
The HIDRION ioniser can be attached to PVC piping of ø 63mm (H100 and H200 models) or ø 50mm (H50 model). If necessary, a 63-50 mm reducing bush can be glued to the ioniser input and output. PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
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NB: The ioniser unit is made of PVC, therefore a suitable glue for this type of material should be used.
c)
For H50 and H100 models, the ioniser power source max. 24 V / 0.6 A) comes from the DC output (output for electrodes in the lower right-hand corner) of the electrical switchboard and is connected to the ioniser source by terminals. For the H200 models, the ioniser power source (max. 24 V / 1 A) comes from the DC output (output for electrodes in the lower right-hand corner) of the electrical switchboard via a 2 x 0.75 mm cable also supplied. Remove the plastic casing of the two wires at one end of the cable and insert them into the DC output, securing them in place with the screws. On the other end of the cable, attach the two female connectors supplied and connect them to the male connectors on the ioniser. As the connectors are removable, they allow the electrodes to be replaced more easily, when necessary (see Chapter 6.3 – page 24).
2 - HOW IT WORKS Through a process of electrolysis, an electric current releases metal ions, chosen for their properties as a bactericide, fungicide and algaecide. The ions treat the swimming pool water, disinfecting it and leaving it pure and healthy. Releasing many ions at the same time has a considerable group effect i.e., working together is more effective than each type of ion acting separately. The quantities released of each ion type depend on their characteristics (electrovalence) and on the composition of the alloy used for the electrodes. When the specific alloy composition is known, it is possible to estimate the concentration of the all the types of ion just by measuring the concentration of one type. PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
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In order to control the operation of HIDRION, and for practical reasons, we decided to control the amount of copper in the water, so that the metal ion (Cu ++) concentration is kept between 0.3 and 0.5 mg/l (1 mg/l = 1 ppm – parts per million). This procedure keeps to a minimum the need for chemical products to treat the pool water, such as flocculants and algaecides, and also drastically reduces oxidant consumption (e.g. chlorine or bromine) to 5-10% of the quantity used normally. HIDRION's operation is extremely flexible and can generally be adapted to the pump/filter system already in use. HIDRION is installed in the piping system, between the pump and the filter, and runs automatically and at the same time as the pump.
Electrical switchboard
Hidrion switchboard
Filter
Hidrion ioniser
Pump
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3 –START-UP PHASE During the start-up phase, there are no copper ions in the water, so HIDRION should be run to introduce the first copper ions into the water automatically, regulated by the ionisation system. The table below shows the running times needed for HIDRION to obtain the recommended copper concentration in the water, depending on both swimming pool volume and the intensity of the regulated current:
SWIMMING POOL VOLUME (m3)
HIDRION RUNNING TIMES (start-up period) Level 1 LED
Level 2 LED
Level 3 LED
Level 4 LED
Level 5 LED
Level 6LED
20
-
-
50 h
40 h
30 h
25 h
30
-
-
75 h
60 h
45 h
40 h
40
-
-
100 h
75 h
60 h
50 h
50
-
-
125 h
95 h
75 h
65 h
60
-
-
150 h
115 h
90 h
75 h
70
-
-
-
130 h
105 h
90 h
80
-
-
-
150 h
120 h
100 h
90
-
-
-
170 h
135 h
115 h
100
-
-
-
190 h
150 h
125 h
HIDRION Running times, H50 and H100 models. HIDRION RUNNING TIMES (start-up period)
SWIMMING POOL VOLUME (m3)
Level
Level
Level
Level
Level
Level
Level
Level
Level
1LED
2LED
3 LED
4 LED
5 LED
6 LED
7LED
8 LED
9 LED
80
-
-
-
-
-
100 h
85 h
75 h
70 h
60 h
100
-
-
-
-
-
125 h
110 h
95 h
85 h
75 h
120
-
-
-
-
-
-
130 h
115 h
100 h
90 h
140
-
-
-
-
-
-
150 h
130 h
120 h
160
-
-
-
-
-
-
-
150 h
135 h
180
-
-
-
-
-
-
-
170 h
150 h
200
-
-
-
-
-
-
-
190 h
165 h
Level 10 LED
105 h 120 h 135 h 150 h
HIDRION Running times, H200 model. PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
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This total number of hours can be reached either by running the pump and filter continuously, or by using the usual daily filtration hours – in this case, naturally, the start-up phase will be longer (see Chapter 6.1 – page 23). Either way, traditional water treatment of the swimming pool should be continued until the end of the start-up phase. Important Note: To keep the swimming pool water in its best conditions and ensure optimum running of the HIDRION system, water pH should be kept between 7.0 and 7.4 (see Chapter 4.3.1 – page 15). As soon as the water copper concentration reaches 0.3 – 0.5 mg/l, the maintenance routine begins (see Chapter 5 - page 19).
4 – WATER CHEMISTRY – Parameters to control Whichever treatment system you choose, it is fundamental to control some chemical parameters of the swimming pool water so the water is balanced. This will prevent chemical disorders and will help you with pool maintenance, as well as contributing to its users' good health and protecting pool equipment.
4.1 – pH pH shows if the water is acid, neutral or base. It is a measure of intensity and monitoring it is crucial to keeping swimming pool water balanced, whatever the kind of treatment you choose.
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The use of HIDRION itself does not affect the pH of your pool water, but controlling it is crucial to maintaining water quality. What is the effect of low pH? Irritation of the skin and mucus membranes (e.g. eyes, nose and ears). Corrosion of pool equipment and accessories. What is the effect of high pH? Limescale on pool equipment and walls. Lower copper and oxidant efficiency. Formation of sand blocks in the filter, meaning the filter sand no longer filters water properly and needs to be replaced. The optimum pH value for swimming pool water is 7.0 – 7.4 and it should be checked on a weekly basis: - If it is higher (> 7.4), add a “pH–” product (acid). - If it is lower (< 7.0), add a “pH+” product (base). The amounts needed will depend on the difference between the intended pH and the actual pH, and on the swimming pool volume and water characteristics. Swimming pools are all different, so we suggest that, the first time, you use a small quantity of the product (0.5 to 1kg of product, if solid, or 0.5 to 1 litre, if liquid). You can pour it into the swimming pool water by dissolving it first in some water and then spreading it over the surface of the pool, leaving the pump running for a few hours. After each addition of “pH +” or “pH –" product, you should wait about 12 hours before running the test again. Your swimming pool water pH should remain between 7.0 and 7.4.
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However, the pH correction must be done after the correction of the alkalinity. 4.2 – ALKALINITY Alkalinity is a measure of a solution's ability to neutralise acids without greatly disturbing the biological activities that occur within it. It is a measure of the water's ability to resist pH deviations. It is a measure of capacity rather than intensity (like pH), which is why a pH neutral solution can still have significant alkalinity. Alkalinity is mainly due to the presence of carbonates and bicarbonates in the water, but it is also caused by hydroxides, silicates, borates, phosphates and ammonia. Total alkalinity is the sum of the alkalinity produced by all these ions. In balanced water, alkalinity shall be between 80 and 120 ppm. Under 80 ppm, the water has little ability to maintain the pH level, which means the pH will suffer big deviations when even small amounts of “pH+” or “pH-” products are used. The water will become corrosive and will damage pool equipment and accessories. This water can be clear or green and swimmers may feel eye or skin irritation. Alkalinity above 120 ppm means the water pH is very stable, and you need large amounts of acid or base to correct the pH. Lime scale may appear and damage the equipment and accessories. We advise you to measure water alkalinity once a month. - Correction of a low total alkalinity (under 80 ppm): To raise alkalinity, use a “pH+” product (e.g. sodium bicarbonate). Spread the predissolved product uniformly over the surface of the water, paying attention to the product instructions. If the product does not have any specific instructions, you may follow this procedure:
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Dosage of “pH+” product to raise alkalinity by 10 ppm Amount
Filter position
Filtering duration
17 g/m3
Filtering
6h (minimum)
Note: The correction must be done raising 10 ppm at a time, giving the water some time to reach the equilibrium.
- Correction of a high total alkalinity (above 120 ppm): To lower alkalinity, use a “pH-” product (e.g. hydrochloric acid or sulphuric acid). Pour the product into the deepest part of the pool paying attention to the product instructions. If the product does not have any specific instructions, you may follow this procedure:
Dosage of the “pH-” product to lower alkalinity by 10 ppm Amount
Filter on position
Filtering duration
approx. 10 ml/m3
Filtering, after waiting 12h
6h (minimum)
Note: The correction must be done lowering 10 ppm at a time, giving the water some time to reach a balance.
Keep your total water alkalinity between 80 and 120 ppm.
4.3 – COPPER Copper is the main element to control in order to check that HIDRION is working properly (copper ion concentration).
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Free copper concentration should be between 0.3 and 0.5 ppm to guarantee efficient water treatment, reducing oxidant usage to an absolute minimum. Less than 0.3 ppm can make treatment less effective, and a concentration above 0.5 ppm may make the copper precipitate – copper stains may appear on the pool walls, although they can be removed using a weak acid. 4.3.1 – Copper and pH
pH influences the presence of free, complex and solid copper in the water. Free copper is soluble and is the most common form at a low pH. As the pH rises, free copper is reduced and complex copper rises. Although complex copper is soluble, it is less able to treat water because the copper is bonded to other ions. Therefore, a higher pH may lead to less efficient water treatment. Keep free copper at 0.3 – 0.5 ppm and pH at 7.0 – 7.4.
+
0
free Cu
-
7 pH
14
4.3.2 – Copper testing kit A copper testing kit is supplied with your HIDRION system, so you can measure the concentration of free copper in the water.
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Free Copper Test: 1. Place a sample of swimming pool water in the container - test tube supplied - and adjust the volume to the horizontal line (10 ml). 2. Add 5 drops of the A reagent. 3. Cover the test tube and turn it upside down to mix the reagent with the water. 4. Withdraw the top of the test tube and add 5 drops of the B reagent. 5. Put the top on again and turn the test tube upside down to mix B reagent with the mixture. 6. Insert the test tube into the kit vertically and wait for 3 minutes, while it reacts and the colour changes. 7. Remove the top of the test tube and place the test tube about 1.5 cm above the colour chart (supplied with the kit) as shown in the photograph. 8. Compare the colour of the mixture with the colour chart.
Free copper concentration should be between 0.3 and 0.5 mg/l. If the colour of the mixture is dark blue, this means the water has excessive copper, and the current intensity should be reduced (by regulating the dial – potentiometer – on the HIDRION switchboard).
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If the colour of the mixture is pale blue, this means that water does not have enough copper, and the current intensity should be increased (by regulating the dial – potentiometer – on the HIDRION switchboard). Usually, changes in intensity should be made gradually, changing 1 level (LED) at a time. By adjusting the dial on the electrical switchboard, we are trying to guarantee that the swimming pool water has a copper concentration between 0.3 and 0.5 mg/l.
4.4 - CHLORINE As we have already mentioned, HIDRION will drastically reduce the usual consumption of chlorine (by around 90-95%). The amount of chlorine used is minimal and it is less than the amount of chlorine found in drinking water. We recommend you to use slow dissolving tri-chlorine in grains or in 200 g tablets. For regular usage, the necessary tri-chlorine amount (amount in grams) to be used per week is calculated by multiplying the pool volume (m³) by a factor of: 1.4 in summer 0.7 in winter Example: A 60 m³ swimming pool. 60 x 1.4 = 84 g / week (summer) 60 x 0.7 = 42 g / week (winter) Note: These amounts are so small that they are not detected in usual testing, nor are they noticed by pool users.
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4.5 – CYANURIC ACID Cyanuric acid is a chlorine stabilizer with a pH of 4.0. Swimming pool water that has been treated with stabilised chlorine for a long time is more likely to contain highercyanuric acid concentrations, accumulated ion over the years. However, both for water treatment and for health reasons, cyanuric acid concentration should not be higher than 75 mg/l. At high concentrations, cyanuric acid reduces the chlorine's efficiency as a disinfectant, making higher concentrations of chlorine necessary to achieve the same treatment results, at the same time reducing the efficiency of copper treatment. As there is no way of removing cyanuric acid from the water, the only way to eliminate it is by replacing some of the water. A concentration higher than 75 mg/l can cause eye irritation and corrosion of the pool equipment. We recommend that you test your water's cyanuric acid concentration three times a year. Cyanuric acid concentration should be less than 75 mg/l. 5 – MAINTENANCE ROUTINE Once the maintenance routine stage is reached, chlorine concentration (or other disinfectant in use) can be reduced to 5-10% of the product manufacturer's recommended dose (see Chapter 4.4 – page 17). At the end of the start-up phase, the pool water copper content should be between 0.3 and 0.5 ppm. The HIDRION control panel shows either a graph or table which allows the user to estimate ioniser current intensity for the H50 model, H100 model or to H200 model, depending on the swimming pool volume and pump routine.
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HIDRION switchboard regulation according to the pool volume and to the number of the pump functioning hours 6
5
3
Intensity
4
2
1
0 14
13
12
11
10
9
8
7
6
5
4
3
2
Daily swimming pool pump functioning hours
Optimal H50 and H100 ioniser current intensity.
HIDRION switchboard regulation according to the pool volume and to the number of the pump functioning hours 10 9
7 6 5
Intensity
8
4 3 2
1 0 14
13
12
11
10
9
8
7
6
5
4
3
2
Daily swimming pool pump functioning hours
Optimal H200 ioniser current intensity.
Nevertheless, this value is only an indication and is a first step since the intensity needed depends on several factors: running time of the filtration pump, number of PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
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swimming pool users, water temperature and water quality, level of atmospheric pollution, water renovation, etc. As a guide, to guarantee efficient filtering of the swimming pool water, during the warmest months and during the highest usage period, all the water should be filtered twice a day. During periods with less usage (and colder water), the circulation time can be half of the circulation time in warmer months. You also need to check the sand in the filter and carry out backwash so the sand will last longer and the filtering process will be more efficient. The copper test should be done every 2 weeks, until copper levels stabilise (0.3 to 0.5ppm). Once this value is stabilised and is within the defined limits, the copper test needs to be carried out only once a week (using the testing kit supplied with HIDRION – see Chapter 4.3.2, page 16). When the pool reaches the maintenance routine stage with HIDRION, as described above, the current intensity levels of the display LEDs on the switchboard need only to be checked occasionally, correcting any deviations as necessary (for further information on the maintenance routine, see 6.2 and 6.3 – pages 23 and 24). Note: HIDRION automatically alternates the polarity of the electrodes periodically (every 7.5-30 minutes), which makes their usage more even. The alternating polarity can be observed on the switchboard lights.
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Light indicating the need to check/replace the electrodes
Lights indicating the current intensity level (1 to 6)
Polarity indication lights
On-off switch (should be in position “I” to start running with pump)
Current intensity regulation Potentiometer
HIDRION switchboard, H50 and H100 models. Light indicating the need to check/replace the electrodes
Lights indicating the current intensity level (1 to 10)
Polarity indication lights
On-off switch (should be in position “I” to start running with pump)
Current intensity regulation Potentiometer
HIDRION switchboard, H200 model.
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There is also an automatic mechanism built into the system which warns the user when the electrode kit needs to be replaced or, in exceptional circumstances, to be cleaned. This warning is given by a light located on the switchboard, next to the electric current intensity LEDs:
Light indicating the need to check/replace the electrodes
6 – USEFUL TIPS 6.1 – WATER CONDUCTIVITY During the start-up phase or after the pool water has been replaced, you may turn the potentiometer and notice that the lights indicating the level of current intensity do not come on. This means the water used to refill the pool has only small amounts of minerals. HIDRION needs a certain amount of minerals to provide the current intensity necessary for ionisation to occur. Adding some salt to the water (begin by adding 1kg of salt for each 10 m3 of water) and waiting for it to dissolve is an easy way to guarantee the amount of minerals needed for ionisation. Afterwards, move the potentiometer (dial) on the HIDRION switchboard to the desired intensity. Add more salt if necessary.
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6.2 – CLEANING ELECTRODES During the lifetime of the HIDRION electrodes, you may find that you turn the potentiometer and yet cannot correct the intensity of copper production. If the water is hard and the pH is high, the electrodes may become insulated, and no copper is produced (when you turn the potentiometer, the lights on the switchboard do not turn on). Check the electrodes through the transparent PVC container. If they appear to have a white coating, they have become insulated. Turn the device off on the switchboard, stop the pool water circulation, remove the top of the HIDRION electrode container and remove the electrode kit. In a bucket, dissolve some acid in water (always pour the acid into the water and never the other way around!) and put the electrodes into the solution. Wait and until you see that the electrodes lose the white coating and become cleaner. Put the electrode kit back into the HIDRION jar and close it with the PVC lid. You should then be able to regulate copper production on the HIDRION switchboard (when turning the potentiometer, the lights come on).
6.3 – REPLACING ELECTRODES If you need another HIDRION electrode kit, please contact us directly or buy it from your usual. Please visit our website for information on replacing the electrode kit.
www.hidrion.eu
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GUARANTEE HidroSwim - Systems for Water Treatment, Lda guarantees the "Hidrion" against proven manufacture defects for a period of 24 months after the system is installed. This Guarantee covers the equipment and labour for repairs, under the following conditions:
1. The equipment did not fall and was not hit during or after installation. 2. The equipment was not exposed to voltages higher than 240V. 3. Only "Hidrion" original electrodes have been used. 4. The "Hidrion" system has been used only for its intended purpose, i.e., the treatment of the swimming pool water.
N.B. The distributor must be informed of any defect in the "Hidrion" system immediately after it is received (visible external damage). This Guarantee covers the "Hidrion" system only, excluding any other goods, equipment or parts involved in the pool system in which "Hidrion" is used. It does not include replacement electrodes, regardless of their use when the malfunction takes place.
PRODUCED BY HIDROSWIM – HIDRION ÁGUA Rua Martins Barata nº 5E 1400 - 247 Lisboa TEL. +351 213 039020 / FAX +351 213 039022 (V20122924)
WWW.HIDRION.EU
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