NSURE
inSure Monitoring Device
Real Time Monitoring for Pressure Relief Valves
VA LV ES DIVISION
VALVES DIVISION
Focused On Customer Solutions
Our Commitment; to provide customers with total pressure and flow control management solutions transforming and ensuring plant function and safety.
Experienced Engineers • Solution Management • Superior Products
Experienced Sales and Engineers
To support and engineer solutions
Service Support
Providing entire life cycle solutions
Innovative Tools
To calculate the accurate solution
Superior Product Valves for the appropriate solution
& Flow Control M an agement S olutions
Factory Authorized Service Team and Sales Representative Network
• Factory trained technicians in OEM specifications
• Local service and in-line testing reducing maintenance cost.
• Capability to track and manage relief valve maintenance and repair history
• Access to Sales network,and keeping global inventory local
2
VALVES DIVISION AUDIT DESIGN EQUIP MONITOR MAINTA I N S I ZEMASTER iPRSM iNSURE VALVECONFIGURA T O R CUSTOMER SOLUTIONS LABOLG S A L E S REP NETWORK FACTORY AUTHORIZED SERVICETEAM ENGINE E R I N G STREPXE WOLF C O NTROL PRESSURE RELIEF STEA M YTEFAS
Safety
This Device provides real time monitoring for pressure relief valves. It communicates with your DCS, Distributed Control System, or through the app providing valve status, access to reporting and notification of pressure events.
• Provides communication options for mobile field and control systems
• No penetration of valve’s pressure boundary
• Stores data for discharge analysis
• Calculate flow based on valve lift
• Retrofit inSure to existing Farris Engineering 2600 Series valve
3 Farris Engineering Product Overview 3 Components ............................................4 Model Numbers ............................................5 2600 S. Valve Selection Table 5 Replacement Parts 6 Materials of Construction ...............................6 Communication Protocols ..............................7 Warranty Information ......................................8
Features: NSURE
Table of Contents
VALVES DIVISION
Components
The inSure Device comes fully assembled with key components defined below, for installation, setup and calibration.
1. Enclosure Body (1)
2. Sensor Alignment Module (1)
3. Clamp Screws ................................ (4)
4. Enclosure Clamp ............................. (1)
5.Cable Gland or Antenna Bulkhead .. (1)
6. Battery Module .............................. (1)
7.Nameplate ...................................... (1)
8. Enclosure Cover .............................. (1)
9. Cover Screws ................................. (4)
10.Sensor Alignment Module Screw (2)
11. Battery Connection (1)
12. Battery Screws ............................ (2)
13. Wireless Antenna .......................... (1)
14. Magnet Holder .............................. (2)
15. Magnet Wave Washer ................... (1) 16.Magnet.......................................... (1)
4
(1) (2) (5) (6) (7) (8) (10) (12) (13) (3) (4) (9) qty. (11) (14) (15) (16) Magnet Assembly (14)
COMMUNICATION PROTOCOL
The inSure Device provides real time monitoring and communicates with your DCS. It provides communication options for mobile field and control systems
The app provides valve status access to reporting and notification of pressure events. It shows the selected valve is open or closed and provides the following information
• Live Valve Data
• Network Info
• Valve Records Retention
The device collects and stores valve status and transfers data to the DCS via communication protocols LoRa, ISA, WirelessHart. Data also can be accessed using the inSure app via Bluetooth, available on iOS and Android.
• LoRa 900 MHz
• ISA 100.11A
• WirelessHART
• Wired 4-20mA 24
5 Farris Engineering
VALVES DIVISION
Authorized Replacement Parts
inSure | Monitor Part Numbers
332051X1-500 Main Housing Body Assembly, w/4-20mA
332051X2-500 Main Housing Body Assembly, w/WiHART
332051X3-500 Main Housing Body Assembly, w/ISA100
332051X4-500 Main Housing Body Assembly, w/LORA
MATERIALS OF CONSTRUCTION
6
Product Description
Range: Atmospheric Temperature Range: -40°F to +150°F-40°C
65.5°C
Pressure
to
Size Range: 4” x 4” x 2”102 x 102 x 59mm Materials: Carbon Steel, Stainless Steel, and Brass/Bronze Weight: 3 lb.
Part Number Description
inSure
Kits Part Number Description Qty. 4KC26SS Cap/Magnet Module, Small Stem 1 308413X10-W84 Cap, Small 1 332022X1-010 Magnet Holder, Small 2 332021X1-W90 Magnet, Small 1 332037-010 Wave Washer, Small 1 4KC26MS Cap/Magnet Module, Medium Stem 1 308413X10-W84 Cap, Small 1 332022X2-010 Magnet Holder, Medium 2 332021X1-W90 Magnet, Small 1 332037-010 Wave Washer, Small 1 4KC26LL Cap/Magnet Module, Large Stem 1 308412X4-W84 Cap, Large 1 332022X3-010 Magnet Holder, Large 2 332021X2-W90 Magnet, Large 1 332038-010 Wave Washer, Large 1 inSure | Battery Kits Part Number Description Qty. 332051X5-500 Battery Module 1
| 2600 Series Cap
Model Numbers
inSure | Monitor Mounting Kits
.500-13
.750-10
2600 Series Retro Fit Kit Selection
26()()10 150# 4KMON26SS()-() 4KMON26SS()-() 4KMON26SS()-() 4KMON26SS()-() 4KMON26SS()-() 4KMON26MS()-() 4KMON26MS()-()
26()()12 300# 4KMON26SS()-() 4KMON26SS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-()
26()()13 600# 4KMON26SS()-() 4KMON26SS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26LL()-()
26()()14 900# 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26LL()-() 4KMON26LL()-()
26()()15 1500# 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26LL()-() 4KMON26LL()-()
26()()16 2500# 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-()
26()()10 150# 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26MS()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-()
26()()12 300# 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-()
26()()13 600# 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-()
26()()14 900# 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-() 4KMON26LL()-()
26()()15 1500# 4KMON26LL()-()
26()()16 2500#
7 Farris Engineering
Kit Designator Component Designator Product Series Stem Thread Size Cap Size Communication Protocol Dash Cap Material 4K MON 2600
UNC-2A S=
M=
mAW84=CF3M Low Ferrite
= WiHart Others - TBD
=
R = LoRa TYPE NUMBER FLANGE CLASS L M N P Q R T
S=Small, .312-18
Small, 308413X10
4-20
M=Medium,
UNC-2A L= Large, 308412X4 H
L=Large,
UNC-2A S
ISA100
TYPE NUMBER FLANGE CLASS D E F G H J K
WARRANTY
Curtiss-Wright products have a warranty period of twelve months from first installation or eighteen months from delivery, whichever is sooner. All other warranty terms are as per Curtiss-Wright Industrial Standard Terms and Conditions, a copy which is available at www.cw-industrialgroup.com/About/Group-Policies/ Terms-Conditions.aspx. or contact your local representative.
Certifications and Approvals:
• USA: Class 1, Div 1, Group A, B, C, D Hazardous Location
• Canada: Ex ia IIC T3 Ga
• Europe (ATEX): Group II, Cat 1 G, Ex ia IIC T3 Ga
• United Kingdom (UKCA): Group II, Cat 1 G, Ex ia IIC T3 Ga
• International (IECEx): Ex ia IIC T3 Ga
• Ingress Protection: IP66, NEMA 4x
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
VALVES
DIVISION
Environmental Conditions:
This equipment approved for outdoor use and wet locations.
• Altitude limit of 2000 M
• Temperature range of -40*C to 80*C
• Relative Humidity: 10-90% non-condensing
• Pollution degree: 4
Curtiss-Wright, Valves Division | Farris Engineering Headquarters: 10195 Brecksville Road, Brecksville, OH 44141 USA • Telephone: 440-838-7690 • www.cw-valvegroup.com/farris Offices Worldwide: For a listing of our global sales network, visit our website at www.cw-valvegroup.com/farrisdistributors.
While this information is presented in good faith and believed to be accurate, Curtiss-Wright Corporation, Valve Division does not guarantee satisfactory results from reliance on such information. Nothing contained herein is to be construed as a warranty or guarantee, expressed or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Curtiss-Wright Corporation, Farris Engineering reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. © 2023 Curtiss-Wright. All rights reserved. Specifications are subject to change without notice. All trademarks are property of their respective owners.
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Pressure Relief Device Solutions & Services Contact
Sales Representative
Signal Hill - Bakersfield - Las Vegas - Phoenix - New Castle - Tallmadge - South Point - Midland
Kingsport - Richmond - Houston
Your Local FARRIS
NEW CASTLE
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Tel: 724-368-8725
Email: sales@portersvillerd.com
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Tel: 804-593-2384
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www.portersvilleprd.com
TALLMADGE
143 S.Thomas Rd. Tallmadge, OH 44278
Tel: 330-253-4800
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KINGSPORT
1551 Shipley Ferry Road
Blountville, TN 37617
Tel: 423.482.0496
Email: sales@portersvillerd.com
TALLMADGE 133 S.Thomas Rd. Tallmadge, OH 44278
Tel: 833-556-2600
Email: inventory@prddistribution.com
www.prddistribution.com
SIGNAL HILL
1500 E. Burnett St. Signal Hill, CA 90755
Tel: 562-424-8108
Email: Sales@BV-BM.comcom
SOUTH POINT
403 Technology Dr South Point, OH 45680
Tel: 740-377-0012
Email: sales@portersvilleprd.com
BAKERSFIELD
3800 Fruitvale Avenue Bakersfield, 93308
Tel: 661-589-6801
BENICIA
3195 Park Road, Benicia, CA 94510
Tel: 707-590-6688
Email: Sales@BV-BM.com
Email: Sales@BV-BM.com
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