Global Suppliers : Wind Turbine Parts An ISO 9001 certified engineering firm based at Pune, India
Wind Turbine Steel Parts Fabrication, Machining, Shot Blasting, Metalizing & Painting Infrastructure Oxyfuel CNC Profile Cutting Machine
Davi Plate bending machine (CNC) Plate bending machine
Description
Specification
Shop Space
160,000 sq. ft.
Overhead Cranes
3 to 25 Metric tons
Jib Cranes
0.2 to 2 Metric tons
CNC Profile Cutting Machine
2500 mm x 12000 mm - 1 No. & 4000 mm xx 15000 mm - 1 No. with 2 oxy fuel torches and plasma cutting head with most advanced 2D nesting software, sophisticated Burny Control
Plate Bending Machine
(1)Davi –Italy make 3 Roller with variable axis CNC machine Capacity 135Thkx3000mm width. 1 No. (2)Himalay make 3 roller pyramid type, Capacity 55Thk x1600mm width. 1No.
Shot Blasting Booth
3 units, Size: 8000 x 8000 x 5000 mm
Paint Booth with oven
3 units, Size: 8000 x 8000 x 5000 mm
FCAW welding machine ( 600 Amp)
45 units
SAW welding machine (1000 Amp)
2 unit
GTAW welding machine (400 Amp)
6 units
SMAW welding machine (600 Amp)
10 units
Root pass welding machine (600 Amp)
2 units
Vertical turning and boring center
4 units, Dia 6000 mm X 2500 mm Ht
Radial drilling machine
10 units
Universal Drilling machine
4 units
Drilling SPM for pole shoe holes
1 unit
Vertical turning center machining a stator carrier
Vertical turning center machining a disc rotor
Enercon steel parts
Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc. Paint checking instruments like dry film thickness gauge, wet sponge test, pull off adhesion test, blasting checking gauges etc. Welding positioner 6 ton x ∅ 4200 mm x3000 mm Ht. x 135 ° tilting with variable speed to table & tilting Welding of disc rotor on welding positioner
Ultrasonic testing machine for Non Destructive Testing of welding joints
What We Do Complete manufacture including fabrication, machining, blasting, metalizing and painting of wind turbine steel parts like disc rotor, stator ring, stator carrier, rotor housing and supporting structure
Complete machining and painting of rotor hubs, blade adaptor, axle pin and main carrier made from castings
Team of talented designers with Ideas & Solid Edge packages for designing jigs, fixtures & other tooling
Total sub-component solutions for heavy manufacturing and precision engineering
Qualified welders as per DIN Standards for all SMAW, GTAW, FCAW, SAW welding processes ASNT level ΙΙ personnel for Ultrasonic Tests, Radiographic Tests, Penetrant Tests and Magnetic Particle Tests as per American Society Non Destructive Test Standards Third Party Inspection to monitor all the manufacturing processes – from raw material procurement, plate cutting, fitup, welding, NDT of welding, machine drilling & tapping, painting & packing
Rotor housing and supporting structure for 1.5 MW wind turbine
Wind Turbine Casting Parts Machining, Shot Blasting & Painting Infrastructure Team of talented designers and engineers
Description
Specification
Shop Space
40,000 sq. ft.
Overhead Cranes
3 to 25 tons capacity
Mitsubishi Plano Miller
2 units CNC Horizontal Machining Center
(transverses 2200 mm x 1600 mm x 1100 mm), automatic pallet changer (1250 mm x 1250 mm), ATC-60 tools capacity
CNC Special Purpose Machine
2 units (transverses 2000 mm x 810 mm x 810 mm)
CNC Turning Lathe
3500 mm distance between centers, swing 1500 mm
CNC Vertical Turning Lathes
4 units
CNC Horizontal Machining Center -Juaristi Plano milling machine (Mitsubishi)
Horizontal machining centre for wind turbine parts
(transverses 60000 mm x 3700 mm x 2000 mm), Rotary table(2500 mm x 2500 mm), ATC-60 tools capacity Transverses (4000 x 3000 x 1500 mm) with ATC – 80 tools size
Transverses (7.5 x 2.2 x 1 meter) 5-Axis Plano Milling machine (Ingersol) with ATC – 204 tools with pallet
3 dimensional co-ordinate measuring machine
changer Range of drilling machines
10 units
Multistage uni parallel shot blasting machine
Size: 5000 mm x 4000 mm x 3500 mm )
3 dimensional co-ordinate measuring machine
Size: 4000 mm x 3000 mm x 2000 mm
Paint Booth
Size: 5050 mm x 8050 mm x 4200 mm Paint booth
65 year old engineering and automotive business ISO 9001 certified state-of-the-art facility situated at Chinchwad, Pune, the manufacturing hub of India 150kms from Mumbai, the commercial capital of India Total land area of 30 acres with nearly 200,000 sq.ft of shed space dedicated to the wind turbine parts business
impact | www.inimpact.com
Preferred suppliers to Enercon and Regen Powertech
Corporate Office: 58, Nariman Bhavan, Nariman Point, Mumbai 400021, India. Tel: +91-22-61179000 / 61179001, Fax: +91-22-61179003 Registered Office & Works: Mumbai-Pune Road, Chinchwad, Pune 411019, India. Tel: +91-20-66310000 / 27475161, Fax: +91-20-66310371
visit us at www.premier.co.in