AUSPACK’s Leaders’ Forum Conference set to provide invaluable insight

11:30 – 12:00 – Machinery Guarding Basics

Machines can help improve production efficiency in the workplace. However, their moving parts, sharp edges, and hot surfaces are often the cause of serious workplace injuries such as crushed fingers or hands, amputations, burns, blindness or even death. Safeguards are essential to keep workers out of harm’s way, but what requirements apply when designing safeguards? During this presentation we will introduce the requirements of Australian legislation and standards for guarding and the standards that you can use in the design of safeguarding in order to select appropriate solutions for various hazards. Any organisation that uses machinery and anyone that designs, manufactures or supplies machinery should attend to learn: • The key points from legislation on guarding • What standards should be used when designing guarding for machinery • What types of safeguarding devices are available PRESENTER: Andy Pearson, National Services Manager, PILZ Australia

13:45 – 14:15 - Impact of packaging design on meat processing

We will take you through the typical journey of a water reliant organisation implementing Net Zero Water strategies; the corporate ESG commitments needed, practical and regulatory design considerations and the practical design and build of a wastewater recycling plant including what lies behind technology selection and what success looks like. Gain practical examples on: • how to overcome regulatory hurdles • what is wastewater recycling practically? • understanding why Net Zero Water is a smart strategy PRESENTER: Matt Castersen, Lead Process Engineer, Waterform

12:15 – 12:45 – TBC

THEATRE STREAM: MEAT PROCESSING

13:45 – 14:15 - Impact of packaging design on meat processing

In this seminar, we will be looking at global packaging trends, innovations in protein categories and what is on the horizon for our region. Learn how through innovative packaging design we can maximise shelf life and throughput whilst minimising downtime, rework and energy costs. Join us to understand: • Global packaging trends and how these will affect Australia • Impact of sustainability drivers • Ability of packaging to maximise throughput PRESENTERS: Adam Waldron, Technical Sales & Sustainability Manager, Food Packaging, Klöckner Pentaplast and Ben Elkington, Director of Product Line Management – Global Trays, Klöckner Pentaplast

14:30 – 15:00 - An unintended path to disruption

Provenir’s mission to introduce on-farm processing as an alternative to the current meat supply chain was always going to be disruptive. Though the challenges of soaring cattle prices, lack of supply and a global pandemic meant that this innovative company had to go back to the drawing board to re-imagine itself. By seeking to value every part of the animal, Provenir has become one of the most diversified, vertically integrated meat companies that asks the question... what is a cow worth? You may be surprised what their answer is..Join Chris and find the answers to: • Finding and harnessing company resilience • Finding opportunity in dire situations • Challenging the status quo PRESENTER: Chris Balazs, CEO, Provenir

15:15 – 15:45 – Please refer to the website / onsite agenda for further information

THURSDAY MAY 19

THEATRE STREAM: SUSTAINABILITY & THE CIRCULAR ECONOMY

10:00 – 10.30 - FFS technology and the future of sustainability

An increasing concern about the need to control the volume of plastic packaging that is produced and disposed of, has led many countries to implement stringent regulations. The Form Fill Seal technology used to make cups from plastic reels (usually polystyrene) and fill them, is very much concerned by these measures. This session will explore this challenge and the surprising opportunities to move to more sustainable solutions using FFS as a tool to improve the overall footprint: • What is at stake on the 2025 horizon? • What solutions are available to move away from Polystyrene cups? • Recyclability, circular economy: what is possible and what is not? PRESENTER: Wilfrid MARIE – IMA DAIRY & FOOD ASIA PACIFIC - CEO

10:45 – 11:15 - A new frontier for the future packaging of liquid products

The creation of a circular economy in the field of HDPE plastic containers opens a discussion that involves various stakeholders, from local councils / community collection, sorting and recycling system operators, organisations with a commercial interest, manufacturers producing blow molding machines to the consumer / end user. The manufacturers of extrusion blow molding machines have an important responsibility in supporting new technologies that drive the development of the circular economy. In this presentation, you will examine: • How increasing the efficiency of EBM machines promotes the circular economy • How the use of recycled materials (other than plastic) in containers can decrease the use of HDPE without compromising strength and quality • How Total Quality Control solutions support the circular economy • How electricity consumption can be reduced through the production process PRESENTER: Moreno Minghetti, Executive VP, Alpha Mac

11:30 – 12:00 - 3 Steps to Zero Waste

With customers, shareholders and regulators scrutinising the operations of every business and brand they engage with, there is no excuse for not having your Zero Waste strategy in order. After 20 years at the forefront of the recycling business, and now leading the circular charge with the Loop initiative, TerraCycle has worked closely with brands all over the world to guide more sustainable outcomes at every step of their operations. So how do you go Zero Waste when you have products that are not accepted in kerbside recycling? Jean will share case studies to demonstrate how to: • 1- Make products recyclable • 2- Make products from waste • 3- Make products reusable PRESENTER: Jean Bailliard, General Manager, TerraCycle

12:15 – 12:45 – How can packaging be truly circular?

Not everything is as it seems when it comes to packaging and the sustainability discussion. Learn how we can make food packaging truly circular and how we can give packaging the best chance of staying in that loop. Understand the considerations we must look at when comparing formats and their impact, taking a holistic approach. • How to create sustainable, circular food packaging from 100% post-consumer material • Sustainable packaging materials and supporting life cycle analysis • Circular packaging design PRESENTERS: Adam Waldron, Technical Sales & Sustainability Manager, Food Packaging, Klöckner Pentaplast and Ben Elkington, Director of Product Line Management – Global Trays, Klöckner Pentaplast

13:00 – 13:45 - UnpackIt! - A Live Webinar Event by Signet

PRESENTER: Brad Jeavons, Business Improvement Manager, Signet

14:00 – 14:30 - Food loss and waste: A sustainability conundrum with nationally focused solutions

PRESENTER: Dr Simon Lockery, Reduce Program Academic Lead, Fight Food Waste

THEATRE STREAM: FUTURE MANUFACTURING

10:15 – 10:45 - Factory Floor Space – the value of manufacturing real estate

Many manufacturers are increasingly needing to do more in less space. They may want to increase production or have new regulations or requirements put on them by their buyers such as coding or metal detection. These changes often take up additional floor space which may mean a costly and impractical relocation or compromises on safety and access. This session will give practical examples of how to review your engineering design and processes to optimise your available space, ensuring solutions for: • Automation • Operator access and operational environment • Maintenance access • Safety PRESENTER: Michael Alaoui, Business Development Manager, Contech

11:00 – 11:30 - IoT- Enabled Smart Manufacturing Transformation – Case Studies from Australian Food and Packaging Companies

Australian manufacturing and packaging companies are adopting digital technologies at a rapid pace but there is a lot of confusion about the best approach. Often the entry point is to implement equipment-based monitoring, downtime or OEE solutions. These approaches are valuable but leave arguably the most important driver of efficiency out of the equation – the operators. This session focusses on real-world examples of a unified approach to digital manufacturing operations and packaging solutions that considers the equipment, processes and people interacting seamlessly for a common goal. Hear case studies from leading Australian companies Oliveri, Lifestyle Bakeries, Derby Rubber and more, representing successful SME manufacturers on a global scale and how they achieved paperless operations in a matter of weeks: • How Smart Manufacturing is within reach for SME manufacturers – hear from some of Australia’s best brands on how they are approaching Industry 4.0 • How paperless operations transform the shop floor, removing waste and improving responsiveness • Combining Quality, Asset Performance, Maintenance and Management Overview in a single digital platform • What will the future of manufacturing in Australia look like? PRESENTER: James Balzary, CEO, TilliT

11:45 – 12:15 - Solving problems – getting the most out of data and people

Businesses are struggling to turn their data into real world improvements. We can get any data we want and create great reports faster than ever before but turning this information into results is the real challenge. Join Diren as he discusses the challenges facing business owners, managers and data scientists in getting the most out of data, as well as some proven ideas for tackling these roadblocks. This presentation is applicable to any business need, with examples from the operations space. Data itself will not improve your business so you will learn how to: • Understand the problem • Establish a winning culture with small, fast teams where every team member is a) needed and b) given clear goals • Be process driven in your problem solving • Beware of heroes and martyrs! PRESENTER: Diren Gokal, Head of Manufacturing, NCI Packaging

THEATRE STREAM: PREVENTATIVE MAINTENANCE

14:45 – 15:15 - Maintenance Team Villain to Superhero

In this presentation Simon will share the key reasons why the maintenance team in a reactive manufacturing environment is seen as the villain. He will then explore the simple steps that the team and wider business can take to move from reactive to proactive maintenance, leading to the maintenance team being known as superheroes. Gain insights into a simple model on which to assess the current state of your maintenance and reliability maturity, together with a framework and structure to move through the improvement stages. Move your business from reactive to proactive through: • A simple reliability model for any team to establish their current state • The 3 MUSTS to getting out of reactive maintenance • Where and how to start the reliability journey PRESENTER: Simon Murray, Your Maintenance Coach

THEATRE STREAM: FUTURE WAREHOUSE

14:00 – 14:30 – Future warehouse automation

In this session, Allan will answer: • How can robots and people work together to improve productivity and customer service? • What software is needed to make it work? • How do we utilise automation to attract and retain a workforce in light of existing labour shortages which will only get worse as the population becomes more tech savvy? PRESENTER: Allan Frydman, Founder & Managing Director, DC Works

14:45 – 15:15 – Barcode scanning tunnels

Not only are manual sorting systems a thing of the past, old technologies are fast becoming impediments to meeting the demands of today’s high volume product warehousing and sorting requirements New Cognex Camera technologies are replacing redundant barcode scanning products resulting in cost savings, time saving and better utilisation of premium warehousing floorspace. This session will review successful Australian applications where the latest 3D dimensioners and barcode scanning products have been deployed and integrated with weight scalers and auxiliary devices to create world class read rates producing fast, reliable product sorting and warehousing. Learn about: • Camera technologies and how they are improving dramatically • Upgrading barcode scanning devices and processes to save time and money • How prime warehouse real estate floorspace can be gained by upgrading redundant technologies • Modernisation of warehousing and logistics in Australia today • Proven world class solutions and how factory automation experts can advise and help PRESENTER: Ryan Hart, Manager Deep Learning & Machine Vision Solutions, Automation Systems & Controls

FRIDAY MAY 20

THEATRE STREAM: FUTURE TRENDS

10:45 – 11:15 – Future sustainability for retailers and food packaging companies – improve your environmental footprint AND your competitive edge

In an age where sustainability is top of line - but where regulations and certifications are constantly changing - how is your company ensuring the decisions you make today can improve both your environmental footprint and competitive edge in the future? Join Dr. Morgan Wyatt, CEO of Greenlid Sustainable Products, as he shares his story from his start on Dragons’ Den (Canadian Shark Tank) to now. Learn how he has helped major North American retailers and others transition to sustainable products for the benefit of the environment, profitability and internal management. Hear insights into global, national and regional considerations when determining future product lines, the hidden profit values in marketing these changes, quantifying your impact and saving time and money in the future. In this session you will explore: • Packaging and product trends in retail and food service in North America and beyond • Redefining terms such as recyclability and compostability • Protecting your brand and customers from dangerous chemicals and bad PR • Leveraging planogram and sustainable product decisions for hidden values • Material considerations when selecting your new sustainable packaging • The pathway to a successful transition from unsustainable to sustainable PRESENTER: Dr Morgan Wyatt, Co-Founder & CEO, Greenlid

11:30 – 12:00 Systematic Innovation Governance

This presentation focuses on Systematic Innovation and the differences between short term “tactical” innovation and strategic, long-term innovation management. Systematic Innovation is not a new methodology but rather the integration of a set of processes which work together to optimise the innovation investments made by any business. The process of Systematic Innovation integrates the business analysis of markets and opportunities with the long-term strategic agenda for the business. It defines the white space in which to target ideation efforts as well as the governance processes for effective execution of innovation projects. Join this session for an understanding of: • The Systematic Innovation Governance model as a set of best practice innovation management tools to optimise business performance • How to integrate Innovation planning with business strategy and address strategic planning gaps • How to create targeted idea campaigns aligned with strategy • How to govern and execute projects to deliver the strategy • How to review the Innovation portfolio for strategic alignment PRESENTER: Gerard Ryan, Managing Director, Prodex Systems

2021

Gold Winner