Pec beer 14s by Prospero Equipment

.14 www.prosperoequipment.com

PA G .

BREWERY EQUIPMENT

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3 PA G . www.prosperoequipment.com

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From grain to glass, we do it all!

r os p e r o e q uip ment o ffers fu ll t u rnk ey so lu t io ns fo r new b rew ery s tar t-ups as we ll a s u p g ra des fo r ex ist ing b rew eries. W e o ffer c o mp let e cons ul tati on, s a le s , a nd t ec hnic a l su p p o rt fo r ea c h indiv idu a l c lient w hic h pr ovi d es a c us t om iz e d s olu t i o n t o meet ea c h b rew eries p a rt ic u la r needs.

Experience

i t h ov e r t h ir t y y e a r s in t h e win e / b e v e r a g e e q u ipme n t in du s try, Prospero Eq ui p m e n t Co r po r a t io n h a s t h e e x p e r ie n c e t o h a n dle a n y s pe cial needs a c l i e n t m a y h a v e . T h ro u g h t h e ma n y y e a r s o f c o o p e r a t io n wit h o u r vendors and w i t h our h i gh l y t r a i n e d s t a f f we a re pre p a re d t o o f f e r ma n y s o lu t io n s t o o ur clients.

Professionalism

h roug h t h e c oo p e r a t io n wit h o u r v e n do r s a n d u t iliz in g t h e in g e n u it y a n d creat ivity of our st a f f , P rosp e ro p ro v ide s a v e r y p ro f e s s io n a l, h ig h q u a lit y p ro du c t . Our cat alog re p re se n t s w or ld le a de r s in b re win g e qu ipme n t t e c h n o lo g y a n d s u periorit y. By ut i l i zi n g t h e m ost adv a n c e d e q u ipme n t t e c h n o lo g y P ro s p e ro is a b le t o of f er the best p rod uc t s on t h e m ar ke t t o da y .

Highest Level

Service

rosp e ro i s on e o f t h e le a din g s e r v ic e p ro v ide r s f o r b e v e r a g e e q u ipment in N ort h A m e r i c a . We pro v ide s e r v ic e a n d t e c h n ic a l s u ppo r t t o a ll s ma ll, medium, and l a r ge sc a l e b re we r ie s a n d be v e r a g e c o mpa n ie s . A t P o s p e ro we c an prompt ly t a k e c a re of a n y n e eds a c lie n t ma y h a v e be c a u s e we h a v e f a c t o r y t r a in e d t echnicians a n d t w o f ul l y st oc ke d pa r t s o f f ic e s o n bo t h c o a s t s in G e n e v a , N Y a n d W indsor, CA . We of f e r t h e re sourc e s o f a n a t io n a l c o mp a n y , wit h t h e p e r s o n a l s e r v ic e y o u expect from a l oc a l e q ui p m e n t p ro v ide r.

ur t e c h n i c a l s u p po r t t e a m is o n e o f o u r g re a t e s t s t re n g t h s . W it h re a dily available t e c h n i c i a n s a n d 2 4 / 7 t e c h p h o n e s u ppo r t we a re re a dy t o c a re o f any customers n e e d s t h a t m a y a r is e . A s we ll o u r f u lly s t o c ke d pa r t s o f f ic e s o n both East and We st c oa st c a n h e l p wit h a n y t y p e o f p a r t s n e e de d; s ma ll o r la r g e . O u r t eam is readily a v a i l a b l e t o se r v e ou r c u s t o me r s .

Technical Support / Parts

PA G .

P ri n te d on R e c yc l ed Pa pe r

D i s c l ai m e r : A ll i m a g es an d tr a de mark s n ot ow n ed b y P ro s p ero o r it s affil i a t es t h a t a p p ea r o n t h is c a t a lo g are t h e p ro p e r t y of t h e i r r e spe ct i ve ow n e r s, w h o may or ma y n ot be a ff il i a te d wi t h, c on n ec t ed t o, o r s pon s or e d by Pr os per o o r it s a ffi l i at es . Ima ges a n d t rad ema rk s o n t h is p a ge a re u s ed s ol e l y as de si gn e x ampl e s.T h i s ca t a l og pr ovi de s ge n e r a l i n f or m a t io n a bo ut Pr os pe ro C om pany it s pr og r am s, a nd s erv ic es . Th e in fo rma t io n c o n t a in ed i n t h is c a t al o g i s n o t n e c e s s a r i l y compl e t e . For fu r t h e r i n for ma t i on , cu st ome r s s h ou l d c o ns u l t w i th t he ap pr opr i at e r a pr e se n ta t ive . Th is c a t al o g wa s p rep a red t o p ro v i d e i n fo rma t io n an d d o es n o t c on s t i t u t e a con t r a ct . T h e C ompa n y r e se r ve s t h e r i gh t , w i th ou t pr i or n ot ic e, to c ha n g e , de le t e, su p ple m en t, or o t h erwis e amen d a t a n y t ime t h e in fo rma t io n , req u iremen t s , an d pol i c i e s con t a i n e d i n t h i s ca t a l og or ot h e r docu me n t s. F or a n y q ue s ti o ns a bou t t hi s c a ta l og e m a il t o c s tefa n u c c i @ p ro s p ero c o rp .b iz . C o p y ri gh t P ro s p ero E q u ip men t C o rp . Vers i on G 1 -2 0 1 3 - Pr i n t e d i n USA on Re cycl e d Pa pe r .

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B R EWER Y EQU I PMENT

KELOWNA, BC

McMINNVILLE, OR

WINDSOR, CA

W GENEVA, NY

The Locations

e h a v e f iv e lo c a t io n s lo c a t e d throughout N o r t h A me r ic a . O u r ma in h e a dquart ers is lo c a t e d in P le a s a n t v ille , N Y ju s t outside of N e w Yo r k Cit y . O u r s e c o n d lo c a t io n t hat recent ly u p g r a de d t o a b r a n d n e w f a c ilit y is located in t h e F in g e r la ke s re g io n in G e n e v a , N Y. This of f ice is s e t t o pro v ide o u r c u s t o me r s wit h parts and t e c h n ic a l s e r v ic e . T h e t h ird o f f ic e s e r v ic es the West Co a s t a n d s e r v e s a s a p a r t s , s a le s , a n d technical de p a r t me n t a ll in o n e . T h e re a re a ls o t wo new lo c a t io n s t h a t h a v e o pe n e d u p t h is pa s t year. One in M c M in n v ille , O R t o s e r v ic e t h e N o r t h west U.S. and o n e in M o n t re a l, Qu e be c t o s e r v ic e Ca nada. There is a ls o a n a u t h o r iz e d P ro s p e ro e qu ipme nt dealer in B r it is h Co lu mb ia .

MCMINVILLE, OR

WINDSOR, CA

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PLEASANTVILLE, NY

MONTREAL, QC

BREWERY DIVISION GENEVA, NY

ro s pe ro E qui pme n t C o r p . h as be e n s e l l i n g bre w e r y an d w in e r y e qui pme n t f o r o v e r 4 0 ye ar s . We pro v i d e tur n k e y s o l uti o n s t o o u t f it th e e n ti re bre w e r y â&#x20AC;&#x2122; s ma jor e q u ip m e n t co mpo n e n a n ts i n cl ud i n g but not l i mi te d to : F e r me n ta ti o n t an ks , B r it e Ta n k s , F i l tr a ti o n , Bo i l e r s , G l yc o l C h ille r s , Bre w h o us e s , P umps , Bo ttl i n g /L ab e lin g Equipment,Keggers,Hoses,Fittings, a n d much mo re . Al l eq u ip m e n t is o f th e h i gh e s t qua l i ty m ad e an d ma n uf a cture d i n E uro pe . O u r t e c h n ic al s ta f f a n d pa r ts d e pa r tme n t s are f u lly tr a i n e d a n d e qui ppe d to s e r v ic e t h e bre w i n g e qui pme n t.

PA G .

PLEASANTVILLE, NY

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Technology Our products, services and processes are constantly improved and modernised, to be able to efficiently adapt to changes in the economic environment and to high market demands. Production and planning have to be capable of adaptation, if necessary, and the whole process, as well as the preparation of the documentation, have to be carried out in an efficient way. A large portion of financial resources are spent on research and material resources, which are needed for the optimisation of technological processes. New information and production technologies are being introduced.

WINE

BEER

FOOD

PHARMA

CHEMICAL

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ŠKRLJ Committed to quality Škrlj d.o.o. has been built on solid grounds of a rich family tradition and is now a renowned European company and an already established name on international markets. The main activity of the company is research, development, production and selling of winemaking equipment, equipment for beer-brewing and food industry, equipment for pharmaceutical and chemical industry and equipment for other industries. High-quality products, adaptability and innovation – these are the reasons which have persuaded our customers.

Solar energy is an inexhaustible source of energy We recognize the importance of protecting the environment, so our goal is to systematically reduce energy use in buildings where we work. On our production facilities in Batuje we built two solar power plants from which is expected to annually produce 360 MWh of electricity, whereas a third is consumpted by our factory.

Our Suppliers: SK Group Equipment for industry

PA G .

Highly-qualified experts, state-of-the-art techniques and technology in the planning and production and selection of only the best materials – these are the reasons which have persuaded our customers from the most demanding industrial branches. At Škrlj d.o.o., we design and manufacture stainless-steel equipment for various industries, such as: beer brewing industry, beverage industry and other food industries, as well as equipment for pharmaceutical industry, chemical industry and various other industries. With our knowledge, experience, technical equipment and mastered technologies, we can cope with any, no matter how demanding order from any industry. www.prosperoequipment .com

Best solutions for various industries

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BH 7 BBL - BH 15 BBL - BH 15HG BBL Comprehensive solutions for small and medium-size breweries High quality manufacturing process 100 % TIG welding laser welded heat exchangers (pillow-plate) automated grinding and polishing of welds and surfaces electropolishing of all components in contact with the product

Made in conformity with standards management, planning, production, sales and environmental management are regulated according to the ISO9001 and ISO14001 standards; in designing and manufacturing general rules of the profession and good engineering and manufacturing practice are respected; planning and production of pressure vessels according to the Directive 97/23/EC (PED, Module H/H1), supervised by the notified body for the conformity assessment (TÜV, CE 0531).

Certificated quality certified materials traceability of materials, mastering of technological processes and control procedures in the production

Services

PA G .

Full Range

COMPACT BREWHOUSE - 7 BBL - 15 BBL - 15BBL HG

COMPACT BREWHOUSE

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Output range:

from 7,5 to 15 bbl (1000 to 2000 liters) per brew

Design:

combi tanks, multifunctional tanks

integrated process piping milled false bottoms

integrated pump system including platform for combining the necessary vessels

Sanitary design: polished internal tank surface and welds easy and fast cleaning User friendly:

versatile process with stage selection master brew interface control system, manual control (pump on/off, temperature control, flow regulation)

45 - 60 minute knockout time

Single-temperature infusion mashing Infusion mashing is a traditional mashing method to produce and recover extract from a single temperature. The single infusion mash uses a single temperature rest at which the enzymes are active to convert the malt starches into wort sugars. This method is widely utilized for ale style beers and for producing lagers widely recognized in the United States and throughout the world. Infusion mashing utilizes the "combi system", which incorporates mash/lauter tun and boil kettle/ whirlpool. Two combinations of combi system are available:

Stage I - Single infusion mashing

Stage II - Single infusion mashing with rake plow option

T1 T2 T3 A B C D E F

T1 T2 T3 A B C D E F G

Lauter tun (LT) - upper compartment of combi tank Hot water tank (HWT) - lower compartment of combi tank Kettle (K) / whirlpool (W) Heat exchanger Pump 1.1 kW/1.5 HP Control box Integrated process piping Grist case (option) Platform with stairs and guardrails

T1 C

T3 T2

A B

Comprehensive solutions We plan, manufacture, install and put in operation custom-made small and medium-size breweries. In close co-operation with the customer each brewery is being individually planned and manufactured. The project is presented in a detailed 3D-model. Already at the very beginning, this model offers a precise insight into the whole construction and the adequacy of the proposed solution. Equipment is designed, constructed and manufactured according to the highest quality standards and safety demands. The most advanced CAD technology guarantees, besides rapid planning and precise elaboration of equipment, also well-arranged project documentation. www.prosperoequipment.com

Multi-step mashing procedure includes a series of rests at various temperatures in a mash mixer. From one step to the next the temperature is increased to the desired value. The main advantage of the temperature-programmed mashing is that both specific enzyme activity and fermentability of the wort can be promoted by controlling the temperature and duration of stands at selected points. This method is widely utilized for more German and European style beer. Two equipment combinations for performing temperature-programmed step mashing are available:

Stage III - Step infusion mashing

Stage IV - Step infusion mashing

T1 T2 T3 A B C D E F G H

T1 T2 T3 T4 A B C D E F G H

Lauter tun (LT) - upper compartment of combi tank Hot water tank (HWT) - lower compartment of combi tank Kettle (K) / whirlpool (W) / mash mixer (MM) Heat exchanger Pump 1.1 kW/1.5 HP Control box Integrated process piping Grist case (option) Platform with stairs and guardrails Rake plow + motor Mash mixer + motor

Lauter tun (LT) - upper compartment of combi tank Whirlpool (W) - lower compartment of combi tank Kettle (K) / mash mixer (MM) Hot water tank (HWT) Heat exchanger 2 x Pump 1.1 kW/1.5 HP Control box Integrated process piping Grist case (option) Platform with stairs and guardrails Rake plow + motor Mash mixer + motor

COMPACT BREWHOUSE - 7 BBL - 15 BBL - 15BBL HG

Temperature-programmed step mashing

G H

T1 C

T4 C

T2 T2

D A

PA G .

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BH 7 BBL - BH 15 BBL - BH 15HG BBL

BH 15 HG

bbl

655

5,5

1175

9,9

1557

13,1

Tank (T2)

1140

9,6

1860

15,6

2807

23,5

Tank (T3)

1400

11,7

2280

Tank (T4)

1670

3600

30,2

3600

30,2

DIMENSIONS:

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BH 15

inch

Tank diameter (D1)

1335

52,6

1635

64,4

1890

74,4

Tank diameter (D2)

1335

52,6

1635

64,4

1635

64,4

Tank diameter (D3)

1270

50,0

1370

53,9

1370

53,9

Tank height (H1)

2730

107,5

2770

109,0

2820

111,0

Tank height (H2)

2050

80,7

2100

82,7

2100

82,7

Tank height (H3)

1250

49,2

2500

98,4

2500

98,4

Grist case height (H4)

1150

45,3

1510

59,5

1870

73,6

Total length (L)

3400

134,0

3700

146,0

3960

155,9

Total width (W)

1950

77,0

2261

89,0

2480

97,6

Tank (T1) - max. mash volume

BH 7 VOLUME:

PA G .

COMPACT BREWHOUSE - 7 BBL - 15 BBL - 15BBL HG

COMPACT BREWHOUSE

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BH 30 BBL

MICRO BREWERY - 30 BBL

MICRO BREWERY

High quality manufacturing process 100 % TIG welding laser welded heat exchangers (pillow-plate) automated grinding and polishing of welds and surfaces electropolishing of all components in contact with the product certified materials traceability of materials, mastering of technological processes and control

procedures in the production

Made in conformity with standards management, planning, production, sales and environmental management

PA G .

according to the ISO9001 and ISO14001 standards planning and production of pressure vessels according to PED 97/23/EC (Module H/H1)

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Output range:

30 bbl (3500 liter) per brew

Design:

individual dedicated tank process (mash mixer, lauter, boil kettle, whirlpool, hot/cold water tanks)

integrated process piping

including platform for combining the necessary vessels

integrated pump system

milled false bottoms

separated CIP for individual tanks and to prevent cross product interference

User friendly: sanitary design: polished internal tank surface and welds, easy and fast cleaning

master brew interface control system

all systems can be engineered with client input for defined process grantless wort operation automated lautering automated water mixing

Mash mixer 1 2 3 4 5 6

Bottom steam jacket Wall steam jacket CIP Hydrator connection Agitator (2,2 kW) Baffles (4pcs)

Lauter tun 1 Screen 2 Top CIP / Bottom CIP 3 Agitator/Plow 4 Agitator motor (3 kW) 5 Up/down motor 6 Hydrator connection 7 Sparge 8 Bottom filling

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Kettle Wall steam jacket (2 psc) Bottom steam jacket Bottom filling CIP Steam vent

Whirlpool 1 2 3 4 5 6

Outlets (2 pcs) Dam CIP Jets for cleaning (3 pcs) Bottom filling connection Whirlpool connection

PA G .

1 2 3 4 5

MICRO BREWERY - 30 BBL

Temperature-programmed step mashing

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Lauter tun

Kettle

Mash mixer

MICRO BREWERY - 30 BBL

H2 H3

Whirlpool

Micro Brewery 30 bbl

Hot water tank

VOLUME:

bbl

Mash mixer (T1) max. mash volume

3750

31,4

Lauter tun (T2)

3320

27,8

Kettle (T3)

5730

Whirlpool (T4)

4780

Hot water tank (T5)

6870

57,6

Cold water tank (T6)

6870

57,6

DIMENSIONS:

inch

Tank diameter (D1)

1730

68,1

Tank diameter (D2)

2135

84,1

Tank diameter (D3)

1930

75,0

Tank diameter (D4)

1830

72,1

Tank diameter (D5)

1900

74,8

Tank diameter (D6)

1900

74,8

Tank height (H1)

3560

140,2

Grist case height (H2)

1990

78,4

Total height (H3)

6480

255,1

Total length (L)

9850

387,8

Total width (W)

6150

242,1

Cold water tank

L www.prosperoequipment.com

PA G .

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Standards in the beer brewing and beverage industry are very high. SK Group designs and manufactures various types of storage and fermentation vessels which are used under atmospheric pressure. All vessels are manufactured according to the PED Directive (97/23/EC) which ensure a safe and high quality working vessel. In designing and manufacturing equipment, our customersâ&#x20AC;&#x2122; requirements and requirements of good engineering our the top priorities in the manufacturing process.

FERMENTATION AND BRITE TANKS

Fermentation and Brite tanks

Management, planning and production systems are regulated according to the ISO9001 standards.

PA G .

Comprehensive solutions for small and medium-size breweries

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Brite Tanks

`` model LTX - tanks without insulation `` model LTI - tanks with insulation Tanks are equipped with laser welded heat exchangers (pillow-plate). Separate cooling zones can be individually controlled. CIP tube and a cleaning head included. The materials used and the surface finishing depend on the intended application and the customersâ&#x20AC;&#x2122; specifications . Standard tanks: volume

from 500 to 20000 liters

material

2B(IIIc), EN1.4301

working pressure in the tank

0/+1 bar (option: 0/+2,5 bar)

working pressure in the glycol jacket

max. 3 bar

test pressure in the glycol jacket

6 bar

external

internal

surface

scotch brite

mechanically brushed K180

welds

vertical and horizontal butt welds on the tank wall striped (BP); corner welds cleaned and passivated without brushing (CZZ)

vertical and horizontal butt welds flat brushed (K180); corner welds cleaned and passivated without brushing (CZZ)

FERMENTATION AND BRITE TANKS

Cylindrical pressure tanks with dished bottoms. They are available in two designs:

Fermentation Tanks

Pressure tanks with a cone-shaped bottom and torispherical lid. They are available in two designs: `` model ZKG - tanks without insulation `` model ZKI - tanks with insulation Tanks are equipped with separate cooling zones which can be individually controlled and entirely insulated. CIP tube and a cleaning head included. The materials used and the surface finishing depend on the intended application and the customersâ&#x20AC;&#x2122; specifications. Standard tanks: volume

from 500 to 30000 liters

material

2B(IIIc), EN1.4301

working pressure in the tank

0/+1 bar (option: 0/+2,5 bar)

working pressure in the glycol jacket

max. 3 bar

test pressure in the glycol jacket

6 bar internal

surface

scotch brite

bottom mechanically polished Ra<0,8 Âľm; tank wall and lid mechanically brushed K180

welds

vertical and horizontal butt welds on the tank wall striped (BP); corner welds cleaned and passivated without brushing (CZZ)

butt welds flat brushed (K180); corner welds brushed (K180)

PA G .

external

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Construction and equipment

Materials In our production processes the following materials are used: `` EN1.4301, AISI 304 `` EN1.4401 AISI 316 `` EN1.4404 AISI 316L `` EN1.4571, AISI 316Ti `` EN1.4435, AISI 316L `` EN1.4307, AISI 304L … and others, if thus requested by the customer.

Heat exchangers (pillow-plates): laser welded; separate cooling zones which can be individually controlled (one for cooling, the other for heating); the pillow plate is usually installed on the tank wall, but it can also be used on flat or cone-shaped bottoms. The laser-welding technique enables an accurate adjustment to openings, connectors and fittings on the tank surface without losing the cooling surface; the surface of the heat exchanger can be brushed, mechanical polished, marbled, scotch brite or sandblasted.

Insulation: tank can be partial or entirely insulated, insulation material is polyurethane foam or mineral wool, insulation is covered with outer insulation jacket, which is welded diffusion resistant on the tank.

Operating pressure: tanks for use under atmospheric pressure; pressure vessels adapted to the technological process; planning and production according to the Directive 97/23/EC (PED, Module H/H1) is supervised by the notified body for the conformity assessment (TÜV, CE 0531).

Fittings and accessories: `` flange, threaded, TC or other connections `` oval manway on tank jacket `` CIP tube with a cleaning head `` temperature control and regulating equipment: digital thermometer DT5, temperature controller SPR8, Vintelligence software `` butterfly valves `` safety valve (spundaparat) `` yeast plug with handle `` sight glasses `` tank legs with the possibility of height regulation … as well as other fittings and accessories according to specifications

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and surface finishing

Basic stainless steel surfaces

cold rolled stainless steel with 2B (IIIc) surface according to EN 10088-2 (surface smooth, matt)

2B (IIIc)

irregularities on surface which appear during different manufacture procedures are allowed roughness of stainless steel (before manufacture of tanks): 0,1μm<Ra<0,5μm roughness of the product is not inspected cold-rolled stainless steel with 2R (IIId) surface according to EN10088-2 (surface smooth, polished)

2R (IIId, BA)

irregularities on surface which appear during different manufacture procedures are allowed roughness of stainless steel (before manufacture of tanks): 0,03μm<Ra<0,1μm roughness of the product is not inspected hot-rolled stainless steel with 1D (IIa) surface according to EN10088-2

1D (IIa)

irregularities on surface which appear during different manufacture procedures are allowed roughness of stainless steel (before manufacture of tanks): 2μm<Ra<6μm roughness of the product is not inspected

Surface finishing

Welds finishing for circled surface finishing the 2B or 2R stainless sheet metal is used

marbled (K)

minor surface irregularities due to characteristics of the basic material and irregularities which are caused in the course of the production process are admissible roughness of the product is not inspected surface brushed with scotch brite cloth

scotch brite (SB)

sandblasted (CrNi beads)

for this surface finishing the 2B or 2R stainless sheet metal is used

(BP)

weld structure is partially visible weld zone is partially evened with the surface roughness of the weld surface is not inspected

sand-blasting surface CrNi steel beads

brushed

weld zone is brushed with grain 120, 180 or 220

treatment

with

for this surface finishing, the 2B, 2R or 1D stainless sheet metal is used

minor surface irregularities of the basic material and irregularities which are caused in the course of the production process are evened

Ra<1,2 μm

surface mechanically polished with felt and polishing paste for a high-gloss surface finish

Ra<0,8 μm

different qualities of polishing

Ra<0,6 μm

surface roughness Ra<0,4μm

Ra<0,4 μm

striped

roughness of the weld surface is not inspected

different grades of brushing, surface roughness Ra<2,0μm to Ra<0,6μm

mechanical polished

weld zone is brushed with grain 80

(C)

surface brushed with abrasive band

K220 (Ra<0,6μm)

weld structure is visible

roughness of the product is not inspected

K60 (Ra<2,0μm)

K180 (Ra<0,8μm)

(CZZ)

weld surface chemically passivated and cleaned, without any additional treatment

polished unbrushed

brushed

K120 (Ra<1,2μm)

passivated

minor surface irregularities due to characteristics of the basic material and irregularities which are caused in the course of the production process are admissible

roughness of the product is not inspected

K80 (Ra<1,6μm)

FERMENTATION AND BRITE TANKS

M aterials

from

Ra<1,2μm

K120 (Ra<1,2μm) K180 (Ra<0,8μm) K220 (Ra<0,6μm) brushed and polished Ra<1,2 Ra<1,0 Ra<0,8 Ra<0,6 Ra<0,4

weld zone is chemically passivated, cleaned and mechanically polished weld structure is visible

weld structure is not visible weld zone is evened with the surface weld zone is brushed and polished with polishing paste for a high-gloss surface finish roughness of the weld surface Ra<1,2 μm to Ra<0,4 μm weld structure is not visible weld zone is evened with the surface

Ra<0,8 μm Ra<0,6 μm Ra<0,4 μm

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surface electropolished different qualities of electropolishing, surface roughness from Ra<1,2μm to Ra<0,4μm

PA G .

Ra<1,2 μm

electropolished

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29 PA G . www.prosperoequipment.com

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GAI

NEW FILLERS WITH ELECTRONIC VALVE

A L A R GFOR ELOGISTICS, N E ASSEMBLY W PANDLSHOWROOM ANT A CO2 SAVING OF MORE THAN 1,000 TONS/YEAR OUR ENERGY FROM RENEWABLE SOURCES UP TO 100%

After the Second World War finished, the founding member Giacomo Gai and his wife Elsa started building their first bottling machines when the word “wine” still did not grasp the same values as today. Only then did the concept of enological excellence start to evolve in Italy. Gai explored this concept and got deep into it together with their customers, often leading the way in the field.

PA G .

–– 1979. Gai designs the monobloc. The idea of combining all the bottling operations in a single machine has become the standard for the entire bottling industry. Gai designed it and continues to be a leader in the field worldwide. –– Wine, beer, spirits and more. Over the years, the product range has extended to include still and sparkling wines, beer, P.e.t. wines and more, covering all the process stages “from the product to the finished bottle”. –– Increasing productivity and constant quality. Productivity has risen from 3,000 bottles/ hr to virtually unlimited quantities. Our machines are modular and can be combined by using flexible and customized designs also for very high productions. Each module is built and assembled with Gai’s guaranteed quality. –– Over 5 continents serving high oenology. We are currently present in all quality-oriented wine districts. Our engineers, together with local representatives, help our customers all over the world to design, install and maintain machinery. –– 2013; Gai introduces at Simei the new electro-pneumatic valve, suitable for working with still or sparkling wines without compromise. Total control over the filling and cleaning cycle is achieved.

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GAI MEANS...

Easy to use, reliable and timeless machines. The highest quality standards from 500 to 15,000 b/h Finest steel both in terms of engineering and appearance Designing of large, customized systems in line with the customer’s needs Minimized machine downtime thanks to scheduled maintenance, immediate assistance, constant availability of spare parts which are produced in-house

THE HEADQUARTERS

Functionality and life quality We consider quality as an all-encompassing concept at the basis of our relations with people, the environment and the territory.This is the reason why we chose a large open area as our headquarters, which is near to a city and well connected to motorways and airports. The site area includes the plant, a company sports centre, a lake and the parking area. Outdoor and indoor spaces are designed to favor concentration and minimize stress: large open areas, a parking area with maneuvering space, great attention to aesthetic care and cleaning, noise and vibration control also in the factory. After-work sports and social activities are lively.

The plant roof tops were rebuilt in 2011 and are covered by photovoltaic and solar thermal panels. Their shed structure with a glazed side facilitates air circulation, turning the factory into a comfortable environment, in addition to the thermal strips on the ceiling that make the environment cool in summer and warm in winter.

GAI HEADQUARTER IN CERESOLE D’ALBA • 170,000 m² total site area • 27,000 m² buildings • 13,000 m² under construction • 30,000 m² roadways and yards • 100,000 m² grounds • 10,000 m² installed photovoltaic panels on theroof tops • 4,000 m² photovoltaic panels under construction. www.prosperoequipment.com

The goods loading and unloading area, entirely made of steel and glass, was mainly designed and built in-house.

WE DO NOT JUST ASSEMBLE, WE MANUFACTURE

The plant is designed and organized to carry out the complete cycle, from designing, to the incoming of raw material, from production to assembly, up to the outgoing of tested machines ready for commissioning. Over 90% of components for start-up and for support are designed and built in house. Gai directly controls every detail, thus ensuring maximum reliability as well as constant and immediate availability of spare parts for the after-sales services.

LISTENING, SUMMING UP, PROPOSING

PA G .

The fact that our world-wide customers are masters in wine-production brings many advantages together with great responsibilities: we are and must be the first to set trends and develop technologies for all of us. This was the case for de-aeration in the past and today Gai leads the way thanks to its flexible filler suitable for still and sparkling wines as well as champagne products. Gai pays attention to new arising demands, picks up the best from different companies and countries, launches a research program and designs a new machine to propose to all its customers. The main goal is to offer custom-made machines that â&#x20AC;&#x153;are already fitted with everythingâ&#x20AC;? and that meet and exceed the industries high production standards consistently.

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ON THE CUSTOMER’S SIDE

Gai is one of the few companies in the world capable of providing the complete suite of bottling and packaging equipment in an efficient and flexible system that will achieve the customer’s requirements and productivity goals. In addition to standard monoblocs with the most requested features, we also manufacture special tailor-made monoblocs and complete processing lines producing up to 15,000 b/h, always ensuring Gai’s renowned quality. Our designers interface with the customer’s and our resellers’ engineers, analyze the problem and design a solution including all the required functions and indicated productivity, with a layout perfectly suiting the costumer’s facilities. Normally, the customer’s engineers pre-test the machine at our premises, and our or our resellers’ engineers follow the installation and commissioning of the system, and train the customer’s staff as well. Modular machines means flexibility and constant quality.

ENERGY AND HEATING SELF-SUFFICIENCY

Internal non-polluting sources entirely supply the company’s energy and heating needs. Energy comes from a combination of natural gas cogeneration and solar power plant. The solar power plant produces up to 1,200 kWs, generating large surpluses which are then introduced in the network. The state-of-the-art panels cover the plant roof tops, keeping the open area unspoiled and contributing to indoor thermal insulation. Apart from producing energy, the natural gas co-generator feeds the heating/cooling system, thus reducing consumption and pollution to zero. On the whole, we can proudly state that this system reduces CO2 production by more than 1,000 tons/year.

R&D Department. Digital drawings and renderings are printed on paper and then modeled with 3D printers, to check dimensions and appearance. Solid model check. Also for prototypes a BOM is drawn up with details on everything that is analyzed and created. The tunnel through which energy, heating and data spread throughout the plant. The natural gas cogenerator provides up to 730 kW electric power, thus integrating the energy produced by the solar power plant. The thermal energy produced by the generator is stored in 3 tanks with a total capacity of 220,000 liters to be used when needed. The solar power plant generates up to 1,200 kWs producing more than 70% of the overall requirements. The solar thermal panels cover an area of 360 m² and generate thermal energy.

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GAI The first machine with electric spout. It was first tested at the customers’ premises, now it is used for Gai’s technical staff training worldwide. The designing sequence: analysis of the customer’s market and samples, study and drawing, detail verification, BOM, information/training of engineers on new products.

The development achieved to date combined with the production and quality objectives now require extensions to the factory and a layout especially designed to meet the new requirements. That’s the reason why GAI has decided to almost double its facilities. The extension works have been designed to include: - New Component Warehouse, a totally automated logistics hub that entirely manages the factory’s two main departments: on the one hand, the Workshop producing the components; on the other hand, the Assembly Department and the Spare Parts Store using them - Assembly Department, separated from the Workshop and able to increase productivity and deliveries - Technical Department, with larger spaces and more equipment in line with the expected development - a large Showroom with operating machines, where customers, also those having less technical expertise, can test a wide range of different models and where engineers can receive practical training also on machines that are not being produced - Customer reception, in order to welcome visitors in the best possible way. The new building will be adjacent to the existing one, on a large plot of land purchased in view of this future development. THE NEW FACILITIES 13,000 m² of roof / 29,000 m² of floor (on many levels) / 5-story parking garage for 300 cars / Warehouse with 11,000 units of load to 1,000 kg each / Solar power plant of 500kWp

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Once the customer is at our premises, he conveys to our technicians both needs and details for his machine to be built.

A GROWING COMPANY

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THE KINGDOM OF STAINLESS STEEL

The full processing cycle is carried out in-house, including the production of more than 90% of the components.We handle all the process stages, from steel bars and sheets to the delivery of complete, tested and running machines, investing each year 15% of our turnover to re-engineer our machinery. Steel is the main element in the processing cycle and represents 50% of the value of the finished machine. We only use steel alloys of the highest quality so as to ensure robust and reliable machines and the utmost hygienic working conditions. We carry out continuous research on materials: we test new steel alloys and cutting edge plastics having even better features that can suit our parts, both new and existing ones. Great attention is also given to recycling and separation of raw materials, in order to promote an environmentally-friendly approach.

The parts production area. We constantly reengineer our machinery in order to continue to be at the forefront in technological innovation. The robotically controlled CTX Gamma can work over 3 shifts with no operator, starting from the steel bars or a semi-processed piece. Tank turning, the workstation is designed for pieces with diameter up to 3,000 mm. â&#x20AC;&#x153;Roofâ&#x20AC;? base of a filler with electric spout. Milling area with 10,000 x 4,000 mm working field.

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GAI FULLY AUTOMATED WAREHOUSE The automated warehouses represent an important investment in efficiency since they interact with the Production, Assembly and After-sales Departments and ensure such an excellent stock control as to make periodic inventory unnecessary. The automatic bar stock is equipped with 720 loading units providing a unit capacity of 4,000 kg. Pallet rack holding 3,000 containers.

ASSEMBLY & TESTING

WITH CUSTOMERâ&#x20AC;&#x2122;S SAMPLES www.prosperoequipment.com

LIFE-LONG SERVICE

PA G .

In the final assembly phase, the machines are assembled following the specifications and features designed according to the Customerâ&#x20AC;&#x2122;s particular requests. Gai produces every year around 1,000 bottling machines. Pre-assembly stations. Here repetitive parts are assembled and possibly pre-tested thus ensuring the overall reliability of the fully-assembled machine.

THE WASHING CYCLE STATIONARY MACHINE ->

HOT WATER INLET

CLOSED VALVE

OPEN VALVE

THE STERILIZATION CYCLE ROTATING MACHINE ->

STEAM INLET

CLOSED VALVE

OPEN VALVE

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FILLING FEATURES 1

The 3-piston filler valve features an advanced design that includes:

The vacuum and gas injection circuits are incorporated using a flange design which mechanically connects to the filler tank, this allows for safe and sterile operations.

The pedestal is composed of Stainless steel, and is on the same axis as the bottle. The external cam is ideal for small/medium sized fillers, increasing the out put to 1200 or 1900 liters/hour with 12 or 16 spouts respectively.

A) de-aeration of the bottle B) leveling by gas injection C) de-gassing of the bottle.

The central liquid infeed allows the product to be introduced from below which: A) minimizes oxidation B) reduces the formation of foam C) makes the tank easy to clean and sterilize.

The large vacuum piping design provides excellent de-aeration of the bottles.

Electrical height adjustments for the filler tank controlled through a PLC makes operations very simple.

Pedestal lubrication cycle is controlled through PLC allowing for complete centralized oil mist for the pedestals and grease for turret rotation.

The liq u i d ring vac u u m p u m p is fitted with a water

Automatic washing of the filler valves from the outside provides complete rinsing of broken glass.

The simplicity of the design and its sturdiness, as well as the stainless materials used and precise workmanship, make the 30012 and 30016 pressure filling machines quite unique.

r e c i rculat i o n tank.

FILLING VALVE

MECHANICAL VALVE

THE OPERATION 2

GAS INJECTION GAUGE

COUNTER PRESSURE GAUGE

PEDESTAL AIR PRESSURE GAUGE

WATER WASHING INLET

PRODUCT INLET TO FILLER TANK

VACUUM SYSTEM INLET

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12 to 16 spout

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ELECTRO-PNEUMATIC FILLING VALVE A1

SHUTTER PISTON FOR GAS RETURN

SHUTTER PISTON FOR LIQUID PIPE

VACUUM CIRCUIT

TANK GAS CIRCUIT

LEVELLING GAS CIRCUIT

DE-GASSING OUTLET CIRCUIT

LEVEL ADJUSTMENT FLANGE

CENTERING CONE SEAL

SHUTTER FOR GAS RETURN

SHUTTER FOR LIQUID PIPE

BOTTLE DETECTION PROXIMITY

GAS RETURN OPENING SETTING

FLUID PASSAGE OPENING SETTING

PRESSURE TRANSDUCER

VACUUM CIRCUIT VALVE

TANK GAS CIRCUIT VALVE

LEVELLING GAS CIRCUIT VALVE

DE-GASSING OUTLET CIRCUIT VALVE www.prosperoequipment.com

FILLING FEATURES

1. FLEXIBLE FILLING

6. OPERATING CYCLE ITERATION

This valve is suitable for bottling still, sparkling and champagne products.

The filling cycle, managed with timing phases, ensures maximum repeatability. Thus, the operating cycle is not affected by speed variations on the production line. This time management improves operating phases. The operating cycle may be personalized according to the type of product to be bottled, thus enhancing work quality as well as productivity. Timing is determined in 1000th of a second and repeatability is around 100th of a second.

- filling level (from 25 to 100 mm) - de-gassing procedure are set on the control panel and can be changed with no manual intervention. Hence, it is possible to quickly switch from one product to another. Bottling can be carried out under optimal conditions since oxidation is minimized and maximum sterility is guaranteed.

2. LEVEL ADJUSTMENT The level can be adjusted in an automatic and centralized way, with a 25 to 100 mm adjustment range from the rim, with no manual intervention. Filling heights can be adjusted while the machine is operating. The valves have been designed to ensure precise filling height and tolerance is reduced to 0.5 mm by using the automatic levelling device.

3. STRUCTURE WITH DOUBLE TUBE WITH LOWER CLOSING The filling and return gas tubes are closed when the required filling height is nearly reached, thus ensuring precise filling heights even without using the auto-levelling device. However, it is recommended that the auto-levelling device be used as it significantly reduces the quantity of product contained in the gas return tube before the beginning of the next filling cycle. If concerned about the return to tank of this minimum amount of product, E2 should be chosen so as to offer a better solution with gas return to a separate tank. This structure brings remarkable advantages during the de-gassing phase since the perturbation caused by the degassing of the product in the gas return tube is completely eliminated. This is significant for the production of champagne–type wines.

4. AUTOMATIC DUMMY BOTTLE All the dummy bottles on the machine are automatically and simultaneously positioned with no manual intervention (for monoblocs with 20 spouts or more). The dummy bottles optimize sterilization because the drain pipe can be opened or closed according to the circuit that needs to be washed. GAI’s dummy bottle is under specific patent.

5. SECURE STERILIZATING CYCLE The electro-pneumatically actuated valves, together with the dummy bottles with discharge circuit, guarantee effective and well defined sterilizing cycles. The process improves sterilization, but also ensures for it to be securely carried out on any circuit on the filler. The machines are linked to an automatic CIP system and the sterilizing cycle is carried out without the operator being present, thus improving the plant production timing.

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7. BOTTLE DETECTION The proximity sensor on the edge of every spout is able to detect the presence of the bottle and enables the filling cycle to be started exactly when the bottle is held on the cone. This occurs without waiting for the bottle-lifting piston having completed its stroke as it happens in the traditional pressure fillers. Thus, the proximity sensor ensures proper operation and filler productivity.

8. PRESSURE TRANSDUCER The pressure transducer, on the edge of every spout, allows to check the bottle pressure step by step so as to control that the filling cycle is carried out correctly and to detect any anomalies or malfunctions. These controls allow to detect: - top seal unscrewing - insufficient vacuum degree - e xploded bottle or missing seal on the cone - pressure trend during de-gassing. Moreover, it is possible to check the efficiency of every single filling valve.

9. FOUR ELECTRO-PNEUMATIC VALVE STRUCTURE Four electro-pneumatic valves are used to separately control the following circuits: - 1. vacuum - 2. tank gas - 3. auto-levelling - 4. de-gassing. In comparison with the systems that use three valves only, the tank gas valve enables pressure compensation in bottle without using the return gas tube (it avoids sprinkling product residues inside the bottle) and without using “new” gas per each bottle. The vacuum valve, at the bottom of the valve body duct, automatically “cleans” it every time a filling cycle takes place. The electro-pneumatic valves and the in-feed pipes placed near the filling spouts minimize the pipe volumes, thus reducing gas consumption, increasing productivity and ensuring an easy and proper filler sterilization.

10. FORMAT SAVING The filling cycle can be set by using the control panel and it does not require any manual intervention on the filler. Saving cycles and recalling them simplify and speed up the format changing operation. This guarantees a more uniform production.

- vacuum in bottle- working pressure (from 0 to 8 bar)

PA G .

All the operating parameters:

FILLING VALVE

ELECTRO-PNEUMATIC VALVE

FUNCTIONING

1. BOTTLE INLET

2. BOTTLE DETECTION

3. DE-AERATION

4. TANK GAS

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6. FILLING

7. AUTO-LEVELLING

8. DE-GASSING

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5. GAS SHUTTER (NEEDLE)

FILLING VALVE

FUNCTIONING

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A NEW ERA FOR BOTTLING HAS BEGUN

FILLING VALVE

ELECTRO-PNEUMATIC

PA G .

> Sparkling and still wine without compromise. > Output increase up to 30% more for sparkling wines. > Level adjustment from 25 to 100 mm from the top of the mouth, in an automatic and centralized way with no manual intervention. It can be performed even with the machine running. > Filling cycle with total repeatability, possibility to store the correct working sequence. All the stages keep the set duration also when speed is changed. Total control over the filling operation is granted. > Optimized sterilization by opening and washing one circuit at a time, always with the proper pressure and for the necessary time, in a totally automatic way also thanks to the dummy bottles. > Automatic dummy bottles (for machines with 20 or more spouts and manual ones for 12 and 16 spouts).They are always present on the machine and they are automatically and simultaneously inserted, even with time setting, with no manual intervention.They optimize sterilization because they allow to open or close the drain pipe according to the circuit that needs washing.

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FROM 1,000 TO 18,000 BOTTLES/HOUR

Quality beers have long been an area of great interest for Gai. We have created specific machines for these products keeping in mind their typical problems, from their particular sensitivity to oxidation, to the various sizes of bottles to be filled and capped.

ELECTRO-PNEUMATIC VALVE

FM-BIER

5031

6003A

8003A

10003A

3031

BIER

Filler

Crown/Capper

Output

l/h

500

1100

1700

2400

3700

4200

Speed

b/h

500-1500

600-3000

1000-5000

1400-7000

2000-9000

2000-10000

3031

5031

6031

7031

8031

10031

12031

14031

18031

FE-BIER

RE-BIER

Rinser

Filler

Crown/Capper

Output

l/h

1100

1700

2100

2600

3000

3400

4000

4700

6000

Speed

b/h

1000-3000

1500-5000

1500-6000

1500-7000

2000-8000

2000-10000

2500-12000

3000-14000

3000-18000

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Rinser

FM-BIER

PA G .

1531

MECHANICAL VALVE

FILLING MONOBLOCK

SERIES BIER

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RINSING FILLING CROWN CAPPING 3031 FM BIER

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Automatic monobloc in stainless steel composed of: [1] 2 phases rinsing-blowing machine (e.g. water+gas) with 12 places in stainless steel for bottles with maximum diameter 115 mm. (Primitive diameter 720mm) A gripper device takes the bottle by the neck and - through a system of sprocket-wheel-rack pushed by a cam - turns it upside down. The nozzle enters in to the bottle neck for 75 mm. The injection occurs only in bottle presence. There is no contact between the bottle neck and the injector parts. The two injection circuits are completely separated. The injection time and set up are easily adjustable by an external cams system. The dripping water is recovered in a closed circuit without wetting the machine. The gripper then turns the bottle andreleases it in the discharge star which carries it onto the conveyor belt [2] 12 spouts isobaric filler for bottles with maximum diameter 115 mm con (primitive diameter 540mm). Infeed of the filler controlled by pump (MONO or LOBI) with inverter (pump price not included). Filler is equipped with a capacitive probe (VEGA) with analogue signal from 4 to 20 mA for feeding pump inverter management of the filler. Liquid entrance includes a no-return valve. Gas pressure in the tank is managed by a pressure switch controlling the gas entrance electrovalve (ON-OFF) and the gas discharge modular electrovalve. Filler is equipped with: • bottle double pre-evacuation: air in the bottle is sucked up and replaced with CO2 in pressure. One more suction takes place before balancing the bottle pressure with the gas present in the tank. In this way, about 99% oxygen in the bottle is eliminated. A liquid ring pump with tank for blow-by of the water is used. • liquid ring pump with recirculating tank with thermocouple, level sensor and electrovalve to manage temperature and tank water level. • gestione tramite plc della pressione del gas in vasca and della pressione di livellatura della bottiglia • bottle de-gassing when coming out from the filler • filler spouts centering with movimentation and cam to center the bottle neck on the inlet star • pneumatic lifter cylinder in axis with the bottles with cam return • automatic lubrication of lifting cylinders • electrical adjustment of tank heigh and spouts cams • valves sterilization cam with electro-pneumatic positioning • spouts automatic external washing • a light spurt of water causes foaming of the beer immediately before crown corking [3] Monohead crown capper 4270P fed by vibration. Bottles entry in the monobloc and transfer between rinser and filler are synchronized by infeed screws. Height adjustment of all stations (rinser, filler, corker) is electric. Monobloc is composed of: - safety guards in accordance with CE standards with tempered glass doors - dummy bottles with manual positioning for rinser sterilization - dummy bottles with manual positioning with automatic discharge for filler sterilization - cams for valves sterilization with manual positioning Equipped for one type of cylindrical bottle Output(1) 1.100 litres/hour Speed 600-3.000 bottles/hour (INVERTER) With PLC and operating terminal (touch screen 10” colours).

FILLING MONOBLOCK

MECHANICAL ISOBARIC BIER

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Automatic monobloc in stainless steel with slanted steel frame autopolishing ROOF type composed of: [1] Two phases rinsing-blowing machine (e.g. water+gas) with 12 places in stainless steel for bottles with maximum diameter 115 mm (primitive diameter 720mm). A gripper device takes the bottle by the neck and - through a system of sprocket-wheel-rack pushed by a cam - turns it upside down. The nozzle enters in to the bottle neck for 75 mm. The injection occurs only in bottle presence. There is no contact between the bottle neck and the injector parts. The two injection circuits are completely separated. The injection time and set up are easily adjustable by an external cams system. The dripping water is recovered in a closed circuit without wetting the machine. The gripper then turns the bottle and releases it in the discharge star which carries it onto the conveyor belt. [2] HIGH PRESSURE electro-pneumatic filler with 12 spouts for bottles with max diameter 115 mm (Primitive diameter 540 mm). Each valve is equipped with: • inductive sensor for bottle presence and cycle start • pressure transducer to signal bottle vacuum and pressure (the valve does not fill if the bottle does not reach the tank pressure). • vacuum circuit electro-pneumatic valve. • autolevelling circuit electro-pneumatic valve • degassing circuit electro-pneumatic valve • double effect electro-pneumatic circuit to open/close gas return circuit • double effect electro-pneumatic circuit to open/close liquid circuit The filling level can be adjusted from the control panel with adjusting range between 25 and 100mm from the top of the mouth with no manual intervention. Every valve has a dummy bottle for the cleaning and sterilization of the machine. The placing of the dummy bottles is automatic with cycle handled from the control panel. Every valve can work both sparkling liquids up to 8 Bar and still liquids up to 0 Bar.The filling level is precise even without using the autolevelling circuit. The filling valve closing let and easy de-gassing even with difficult products and it allows the bottling of sparkling liquids at environment temperature. The filling valve is protected by patent n° TO2012A000869 All circuits are canalized. The filler has a sterilizing CIP circuit. The filler has an analogic level feeler suitable to administrate the feeder pump inverter (the pump is not included in the price list). Liquid ring pump with tank for recirculation with thermocoupling, level sensor and electrovalve to handle temperature and water level in tank. Tank gas pressure and bottle levelling handled by PLC. Filler spouts centering with movimentation and cam to centre bottle neck on the inlet star. The filler has spouts automatic washing in case of bottles breakages. Mechanical bottles lifting cylinders with cam return and automatic lubrication. A light water jet causes beer foam before crown capping. [3] Single head crown capper 4270P fed by vibration. Rinsing and/or corking and/or capping rotation can be excluded from the control panel. Entrance and transfer among the stations occur through infeed screws that drive and synchronize the bottles. Height adjustment of all stations (Rinser, deaeration, filler, gas injection, corker, capper) is electric. The monobloc is equipped with: • safety guards in accordance with CE standards with tempered glass doors • universal infeed screws • sides motorised adjustments • dummy bottles for rinser sterilization • electrovalve kit gas entrance - washing liquid entrance and circuit discharge after washing exchange Equipped for one type of cylindrical bottle Output (1) 1.100 litres/hour Speed 1.000-3.000 bottles/hour (INVERTER) With PLC and operating terminal (touch screen 10” colours).

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FILLING MONOBLOCK

3031 FE BIER

RINSING FILLING CROWN CAPPING

PA G .

ELECTRO-PNEUMATIC BIER

AUTOMATIC LINEAR LABELER 6050

GAI 6050 LABELING MONOBLOCK: 1,000 â&#x20AC;&#x201C; 4,000 bottles per hour Automatic Monoblock composed of Stainless steel: Light depression automatic labeling for self-adhesive labels equipped with: - Body and back label station which includes BRUSHLESS motors and height adjustment (roll outside max diameter 400mm) and motorized paper recovery. - Label is placed on a transfer vacuum belt and is transferred to the bottle. - Transfer band can be vertically and angle regulated. - Contrast band can be vertical and angle regulated. - Bottle enters by infeed screw using regulated speed for caps supplier and shrinking head application. Speed: For labeling only 1.000-4.000 bottles/hour INVERTER Machine to be installed in line (without carrier and plate). TECHNICAL FEATURES: - Label is placed on a transfer vacuum belt and is then transferred to the bottle. - Transfer band can be vertically and angle regulated. - Contrast band can be vertical and angle regulated. - Bottle enters by infeed screw using regulated speed for capsule distribution and shrinking head application. - Station adjustable in height from the bottom of the bottle between 10 mm and 150 mm. - Bottle diameter from 60 mm to 115 mm. - Suitable for cylindrical and tapered bottles maximum taper 1.5 degrees. - Bottle height from 230 mm to 400 mm with capsule supplier. - Bottle height from 170 mm to 400 mm only labeling. - Photocell and warning device for end of label roll on every station.

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6080

LABELING MONOBLOCK

AUTOMATIC LINEAR LABELER

GAI 6080 LABELING MONOBLOCK: 2,000 – 6,000 bottles per hour Automatic Monoblock composed of Stainless steel: Light depression automatic labeling for self-adhesive labels equipped with: - Body and back label station which includes BRUSHLESS motors and height adjustment (roll outside max diameter 400mm) and motorized paper recovery. - Label is placed on a transfer vacuum belt and is then transferred to the bottle. - Labeling station with BRUSHLESS motor can be vertically and angle regulated. - Transfer band can be vertically and angle regulated. - Contrast band can be vertically and angle regulated. - Bottle enters by infeed screw using regulated speed for capsule distribution and shrinking head application. Speed: For polylaminate and tin capsules 2,000-6,000 bottles / hour INVERTER Machine to be installed in line (without carrier and plate) TECHNICAL FEATURES: - Labels up to a max of 300 mm on cylindrical bottles. - Paper passage 190 mm and blade 190mm. - Label application tolerance ± 1 mm (on cylindrical bottle).

- Station adjustable in height from the bottom of the bottle, between 10 mm and 150 mm. - Suitable for cylindrical and tapered bottles, maximum taper 1.5°. - Bottle diameter from 60 mm to 115 mm. - Bottle height from 230 mm to 400 mm with capsule supplier. - Bottle height from 170 mm to 400 mm only labeling. www.prosperoequipment.com

- Photocell and warning device for end of label roll on every station.

PA G .

- Label roll with inside diameter 76 mm and outside diameter 400 mm.

- Maximum number of label dispensing stations 2.

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7700

7700 - ELECTRONICAL DRIVEN MODEL SPEED BPH

7700/6E

7700/8E

7700/10E

7700/12E

1,500-4,500

2,000-6,000

2,500-7,500

3,000-9,000

Automatic rotary labeler composed of Stainless steel for self-adhesive labels: - Inlet gate regulating bottle flow. - Bottle synchronizing screw. - Inlet star with pitch diameter 360 mm. - Rotation of plates driven by step motors are electronically regulated. - Cam activated piston for bottle neck. - Outlet star with pitch diameter 360 mm. - Turret with pitch diameter 720 mm. - Electrical regulation of the carousel. - Body label station in Stainless steel, BRUSHLESS motor, support for vertical, horizontal and angle adjustment, motorized paper recovering. Position is marked on numeric indicator. - Back label station in Stainless steel, BRUSHLESS motor, support for vertical, horizontal and angle adjustment. Position is marked on numeric indicator. - Labeling stations and plates (electronic cam) centrally managed through main control panel with a 7”x 5” color display touch screen. - Safety guards in accordance with CE Standards. - Machine to be installed in-line, equipped with one set of change parts for one type of cylindrical bottle.

LABELING MONOBLOCK

AUTOMATIC ROTARY LABELER

TECHNICAL FEATURES: - Default machine has left to right bottle flow. - Label roll: internal diameter 76 mm, maximum external diameter 500 mm. - Maximum label width 200 mm. - Paper passage 190 mm and blade 190mm. - Label application tolerance ± 1 mm. - Up to 4 Labeling stations. - Label positioning 10 mm to 270mm from bottle bottom. - Bottle diameter from 60 mm to 115 mm. - Bottle height from 170 mm to 400 mm. - Taper: maximum taper towards top 35°. - Taper: maximum taper towards bottom 7°. - Photocell and warning device for end of label roll on every station. OPTIONAL FEATURES: - Right-to-left bottle flow. - Third labeling station. - Fourth labeling station. - Plates with centering device and knockout. - Plates with bottom mark searching device. - Screw, star, central star (and plates) for shaped bottles. - Device to allow work with continuous flow of bottles. - Anti-jamming device. - Extra band for label stretching at bottle exiting from machine.

7700 - MECHANICAL DRIVEN MODEL SPEED BPH

7700/6M

7700/8M

7700/10M

7700/12M

1,500-4,500

2,000-6,000

2,500-7,500

3,000-9,000

Automatic rotary labeler composed of Stainless steel for self-adhesive labels: - Inlet gate regulating bottle flow. - Bottle synchronizing screw. - Inlet star with pitch diameter 360 mm. - Mechanical rotation of plates, by a Stainless steel cam. - Bottle head piston pressure obtained by cam and compression spring. - Outlet star with pitch diameter 360 mm. - Turret with pitch diameter 720 mm. - Electrical regulation of the carousel. - Front label station in Stainless steel, with BRUSHLESS motor, support for vertical, horizontal and angle adjustment, motorized paper recovering. Position is marked on numeric indicator. - Back label station in Stainless steel, with same features as front label station. - Labeling stations centrally managed through main control panel with a 7”x 5” color display touch screen. - Safety guards in accordance with CE Standards. - Machine to be installed in-line, equipped with one set of change part for one type of cylindrical bottle.

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PA G .

Our Suppliers: CMA

TECHNICAL FEATURES: - Default machine has left to right bottle flow. - Default machine cam is set for 3 front labels and 2 back label. - Label roll: internal diameter 76 mm, maximum external diameter 500 mm. - Maximum label width 200 mm. - Paper passage 190 mm and blade 190mm. - Label application tolerance ± 1 mm. - Up to 4 labeling stations. - Label positioning 10 mm to 270mm from bottle bottom. - Bottle diameter from 60 mm to 115 mm. - Bottle height from 170 mm to 400 mm. - Taper: maximum taper towards top 35°. - Taper: maximum taper towards bottom 7°. - Photocell and warning device for end of label roll on every station. - Plates with centering device and knockout.

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57 PA G . www.prosperoequipment.com

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MAK G

Anticorrosive treatment with Niploy.

Labelling unit fitted on movable trolley, made in AISI 304 and complete of regulation of the axis X-Z.

Labelling unit motorised with brushless motor fitted on reduction gear.

Labelling unit available in 2, 3, 4, 5, 6 or 8 divisions for different production speeds and label lengths.

GLUE LABELING MONOBLOCK

WET GLUE UNIT

1 3 2

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PA G .

Despite being a young and dynamic company, Makro Labelling srl offers its customers more than 30 years of professional experience perfected in the field of industrial labelling machines by its technicians. A technology able to deliver great numbers, on the basis of these features: • modularity • flexibility • practicality In order to confirm its leadingedge products on the world market, attentive marketing is the basis of its design.

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61 PA G . www.prosperoequipment.com

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DIAMOND 8/1

The monoblock Diamond 8/1 has been designed and manufactured for the treatment of cylindrical aluminium cans. This monoblock enables filling and seaming all types of products, both the carbonated ones and those without CO2. All details of the filling valve have been carefully designed to reach very good filling and as simple assembly and disassembly as possible. The height adjustment of the filler is complete and electrical; the filling head and the cam holding ring lift and sink in synchronous. Through the infeed scroll and the starwheel at the filler inlet the cans are placed on the cups in correspondence to the filling valves that work with a pneumatic system recycling the compressed air, which has been previously filtered and lubricated, to obtain supple descent of the filling valve centering to avoid any shock that could damage the mouth of the can. A cam guaranteeing a perfect tightness between the filling valve and the can is used for the descent. After the filling and the degasing of the can, a cam lifts the filling valve centering so letting the full can enter the outlet starwheel of the filler and reach the conveyor belt transferring it to the seamer. The cans are conveyed through the filler with an inlet scroll and an outlet chain avoiding any sudden movements to prevent the product from coming out from the containers. The filled cans are transported by the existing transport system and fed to the seaming station. At the same time a lid is automatically destacked from the pile magazine and fed below the seaming chuck. When both, can and lid, reached their final position the can is clamped by means of an lifting cylinder, set into rotation and seamed automatically by 4 seaming rollers. A reliable, airtight double seam will be effected. After seaming is completed, the can is lowered and ready for discharge. The change parts are designed for fast and frequent change-over in diameter, this takes just a few minutes. Height change will be effected in less than 1 minute. The motorization is controlled through a motor from the seamer and is completely synchronized with the filler. Inside the chassis all parts forming the motorization are in oil bath. The material coating the equipment is stainless steel AISI 304 (safety enclosure, coating and control board). All parts in contact with the product are made of stainless steel AISI 304 (AISI 316 by request) and the plastic material that could get in contact with the product is specific for food usage. An electrical variable speed inverter for the electrical adjustment of the machine speed through a potentiometer is located inside the control board. The display allows visualizing all information concerning the bottling and also any alarm on the equipment (safety guards open, lack of cans, accumulation of cans). Thanks to its compactness, state-of the-art technology and low to average throughput, this equipment meets the needs of all small to average producers offering them the same performance of big equipments yet at reasonable price and dimensions.

CAN FILLING MONOBLOCK

CAN FILLER/SEAMER

TECHNICAL CHARACTERISTICS MONOBLOCK FOR CANS “DIAMOND 8/1”

Speed:

3.600 cans/h based on 0,33 – 0,5 lt

Product:

Beer

Filling temperature:

+2°C

Voltage:

220/60 HZ 3-Phase

Rotation direction:

clock-wise (left to right)

Working surface height:

1.000 +/- 50 mm

Conveyor belt:

100 x 100 mm

PA G .

Model:

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65 PA G . www.prosperoequipment.com

SEMI-AUTOMATIC TRIBLOCK

2011S-MRTG/1 - FILLER +CORKER+ WIRE-HOODING TECHNICAL FEATURES: Suitable for the bottling in glass containers with a diameter 50 mm to 114 mm and a maximum height of 380 mm. Machine is equipped with 4 filling valves that enable the filling of two bottles at a time. Two filled bottles are removed from one side while the other side fills the newest placed bottles. Corker for natural champagne corks. Adaptation kit available to apply natural wine corks with the same turret. Manual cork loading. Automatic cork distribution of corks with 30 mm max. ø and 52 mm height. Corking unit consists of four hardened steel jaws which can be easily disassembled for cleaning and sterilization. Machine is operated through a two-hand control and stops at the end of every cycle. WIRE-HOODING TURRET is suitable for the application of: - 4-leg wire-hood with cap and 4-leg wirehood without cap. - Wire-hoods are loaded with O.M.B.F. stick for 20 wire-hoods and are distributed automatically. - Bottle is positioned on a support and the cycle is started through a 2-hand control. - The filler can reach a production of 200/300 bottles per hour (with optimal conditions). - By request the machine can be supplied in a wheeled version. - By request the machine is available also in the version consisting of filler / crown caps.

TECHNICAL DATA MODEL

2011S-MRTG/1

MAX. HOUR OUTPUT corcker - wire hooding

200-300 b/h Filler - 800 b/h

TYPE OF BOTTLE (Glass)

H from 150 to 380 mm. +/-5 D from 50 to 114 mm. +/-2

MACHINE WEIGHT (KG) MAIN FEED TENSION AUXILIARY FEED TENSION POWER INSTALLED (KW)

24V 50Hz 1.75

ISOBARIC FILLER TYPE OF PRODUCT

Effervescent / still drinks

AIR FEED PRESSURE (BAR)

MACHINE EQUIPPED WITH: • Set of size parts for one format of glass bottles. Additional formats will be calculated separately. • Operation and maintenance manual. • Safety guards in compliance to the EC regulations. • Tool kit with appropriate wrenches. • Certification of conformity compliant to the EC regulations

550 380V 5oHz

AIR CONSUMPTION AT 6 BARS (L/SEC) FILLING VALVES (N.)

6 0,30 4

CORKER CORK TYPE (MUSHROOM-STYLE/FLAT) POWER INSTALLED (KW) TUBE POWER CAPACITY CAPS 10/15 PCS MANUAL REVOLVER MAGAZINE(for unidirectional and bidirectional corks) MECHANICAL HOPPER (for bidirectional corks)

• H max 52 mm • D max 31 mm 1,5 Standard - CAP. 160 PCS - Option Option CAP. 1000 PCS

WIRE-HOODER TYPE OF WIRE-HOODING

• 4 wires with cap • 4 wires without cap

AIR FEED PRESSURE (BAR)

AIR CONSUMPTION AT 6 BARS (L/SEC)

0,15

WIRE-HOOD ROD CAPACITY 250 PCS

Standard

MANUAL REVOLVER MAGAZINE

CAP. 800/1200 PCS - Option www.prosperoequipment.com

CORKING + WIRE-HOODING - 2003-MS-TG1

Semi-automatic Monoblock for capsuling and wirehooding with production speeds of approximately 600 - 800 bottles per hour. 380 Voltz/50 Hz/3-phase. This SEMI-AUTOMATIC Monoblock provides corking and wirehooding in a single machine. It can be used for bottling glass containers with a diameter ranging from 55 mm to 115 mm and a maximum height of 370 mm. The wirehooding machine is used for cage placement and their subsequent wire-hooding. Four wire-hoods with capsule or without capsule are possible for distribution. The steel capsuling machine is equipped with safety precautions and is suitable for the application of mushroom corks and wire-hooding. The machine has a manual revolving feed system that can hold 150 capsules with a maximum diameter of 31 mm and a maximum height of 52 mm. The machine is set into motion by placing a bottle on the pedestal plate and using a two hand control system that stops at the end of the cycle.

CORKING - WIRE-HOODING

SEMI-AUTOMATIC MONOBLOCK

TECHNICAL DATA MODEL MAX. HOUR OUTPUT TYPE OF BOTTLE MAIN FEED TENSION AUXILIARY FEED TENSION

2003MS-TG/1 800 b/h Glass H from 240 to 370 mm. +/- 5 D from 70 to 115 mm. +/-2 380V 50Hz 24V 50Hz

POWER INSTALLED (KW)

1.75

WEIGTH (KG)

400

AIR FEED PRESSURE (BAR) AIR CONSUMPTION AT 6 BARS (L/SEC) POWER INSTALLED (KW) WIRE HOOD SYSTEM CAPACITY CORKER CORK TYPE (MUSHROOM-STYLE/FLAT) POWER INSTALLED (KW) MAGAZINE CAPACITY PCS

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4 wires with capsule 4 wires without capsule 6 0.15 0.25 250 pcs H max 52 mm D max 31 mm 1.5 160

PA G .

TYPE OF WIRE-HOODING

WIRE-HOODER

AUTOMATIC WIRE HOODING MACHINE 2002A-2TG10

The automatic wire-hooding machine model 2002A-2TR10 was designed to meet the needs of small and medium beer producers. The machine works a mechanical-pneumatic combined system. The bottle is moved by a 1.5 Kw engine, the wire-hood is treated with a pneumatic system (a compressor of at least 150 liters at 6 bars). - Machine head height adjustability for bottles 0.75 to 1.5 liters. - Three styles of wire-hood distributors are available. - Wire-hood holding rod system. - Revolver rotating loading device on top of the machine. - Bottom loading wire-hood distributor that contains 1500 wirehoods. - Four wire-hoods with capsule or without capsule are possible for distribution. Optional Accessories (wiring machine): - Wire-hoods loading device 2500 +/- from the bottom. - Rotating loading device (revolver) 1500 +/-. - Closing / locking head, price per unit. - Device for scroll application.

Additional Bottle Options: - Change parts for different bottle formats. - Cork and wire-hood detector. - Output detector for bottle obstruction. - Head connection set. - Stainless steel piston. - Piston reduction ring.

TECHNICAL DATA MODEL MAX. HOUR OUTPUT TYPE OF BOTTLE TYPE OF CAGE MACHINE WEIGHT (KG) AIR FEED PRESSURE (BAR) AIR CONSUMPTION AT 6 BARS MAIN FEED TENSION AUXILIARY FEED TENSION POWER INSTALLED (KW) FEEDING UNIT 250 WIREHOOD CAPACITY

2002A-2TR/10 2,800 b/h Glass H from 240 mm to 370 mm. +/- 5 D from 70 mm to 115 mm. +/-2 4 wires with capsule 4 wires without capsule 900 6 0.15 380V 5oHz 24V 50Hz 1.5 Standard

ROTATING LOADING DEVICE 1,500 PCS. CAPSULE

Optional

BOTTOM LOADING DEVICE 2,500 PCS. CAPSULE

Oprtional www.prosperoequipment.com

CORKING + WIRE-HOODING - 2005-MTG/10 Corking and wiring Monoblock from 1,200 to 2,800 bottles / hour, 380 Volts/50 Hz/3-phase. The automatic Monoblock combines 2 functions: corking and wiring. The automatic corker is suitable for the application of Champagne corks, natural “one- way or unidirectional” corks with ø maximum of 30 mm. The machine is equipped to work cylindrical glass bottles from ø to 55 mm up to 115 mm and a height from 190 mm -to 380 mm. Unidirectional/one-way corks need to be manually inserted in the right position or using an orientation elevator available as an additional option. Bi-directional Champagne corks can be loaded by an automatic feed device (additional price).

CORKING - WIRE-HOODING

AUTOMATIC MONOBLOCK

Optional Accessories (wiring machine): - Wire-hood loading device 2,500 +/- from the bottom. - Rotating loading device (revolver) 1,500 +/-. - Closing / locking head , price per unit. - Device for additional bottle formats. - Additional change parts for cylindrical bottles. - Cork and wire-hoods detector for missing closure. - Head connection set. - Stainless steel piston. - Piston reduction ring.

TECHNICAL DATA MODEL MAX. HOUR OUTPUT TYPE OF BOTTLE MAIN FEED TENSION AUXILIARY FEED TENSION POWER INSTALLED (KW) WEIGTH (KG)

2005A-MTG/10 2,800 b/h Glass H from 240 mm to 370 mm. +/- 5 D from 70 mm to 115 mm. +/- 2 380V 5oHz 24V 50Hz 1.50 1,300

AIR FEED PRESSURE (BAR) AIR CONSUMPTION AT 6 BARS (L/SEC) WIRE HOOD SYSTEM CAPACITY

4 wires with capsule 4 wires without capsule 6 0.15 250 pcs

CORKER CORK TYPE (MUSHROOM-STYLE/FLAT) www.prosperoequipment.com

H max 52 mm D max 31 mm

PA G .

TYPE OF WIRE-HOODING

WIRE-HOODER

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KEG FILLERS SIFA FLUID FOOD TECHNOLOGIES AND AUTOMATION

PA G .

SIFA designs, engineers, constructs, develops and installs complex and technologically advanced plants. SIFA is leader in the separation market segment with its tangential microfiltration lines and is equally advanced in other separation methods, incl. flotation, traditional filtration, microfiltration, ultrafiltration, nanofiltration and inverse osmosis. SIFA is the only company that produces filters customized to meet individual process requirements and engineers and produces all types of membranes. It has a long experience and offers an excellent range of machines and products for barrel filling, bags-in-box and automated systems for the cleaning and sanitization of microfiltration and bottling plants .

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For the washing and filling of the kegs, SIFA suggests Masterkeg, a range of machines projected and realized with particular attention to the sanitary aspect and available in different sizes and models. The whole structure of the machine, such as the parts that get in contact with the liquid are entirely made up in stainless steel inox AISI 304. The filling-head has been studied with particular attention in order to avoid any contact of the product to the air and to grant the filling in full sterility. The washing system has been studied to ensure : a) A good washing b) The verifying and check of the rinsing c) The check - at every final working phase - of the missing presence of liquid in the keg, controlling that way any undesired pouring and also giving the certainty of the correct discharge phases. The machines are prearranged for the connection to the steam generator, for the hot sterilization of the tanks. The control and check features are placed in a hermetically sealed control panel and managed electronically by a PLC. Our valves for the check of the washing and filling cycles, are made up in bloom-turned stainless steel inox, and thanks to their excellent intern finish, permits an easy-wash and sterilization, avoiding a settle of dirt. Moreover, the special solid structure in stainless steel grants an excellent resistance to the wear and reduces to the minimum the ordinary maintenance.

KEG FILLERS

MASTERKEG

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PA G .

MODEL · Masterkeg compact MW 01 S · 01 MB compact Masterkeg S · Masterkeg compact MW 11 S · 11 MB compact Masterkeg S EQUIPMENT · Stainless steel frame · Steel Pipe Product aisi 304/316 L · Electric steel AISI 304 L · Power cable 5 m · Feet adjustable support · Regulators type of stem · Function washing and filling by PLC · Operator interface with touch screen · Sensor detection fluid to the end of each stage of washing and rinsing vaporization ( no condensation) · Riempiemento with pressure sensor and maximum liquid level detection · Heating detergent through pocket steam or electric resistance · Electric socket for connection of pump power · Cip tank for basic detergent · Cip tank for acid detergent · Recirculation pumps basic detergent · Recirculation pumps basic detergent and acid · Kit for cleaning and sanitizing filling heads · Use and maintenance manual Italian and English CYCLES · Pre · Dry basic · Acid wash (on MB) · Rinse · Vaporization · Riempiemento

The range : There is a vast range of installations, divided by hourly production and by different automatism levels.

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FEATURES MB 01 S Range of filling kegs

10-50 Lt

Product treated

Beer

Washing heads

Filling heads

Heads fill / wash

Accuracy counts liters

± 0:20 %

Average accuracy of

± 1.5% filled

Anti accident

Dual start buttons cycle

Resistance to disinfection

Water -Chemical- Vapor

KEG FILLERS

MASTERKEG

PRODUCTIONS Production kegs by hour

max 20/30 Lt 19

Production kegs by hour

max 50 Lt 16

CONSTRUCTION MATERIALS Material of construction

AISI 304 L

Material in contact with the liquid

Aisi 304/316L/EPDM/PTFE/Silicon

DIMENSIONS AND WEIGHTS Work surface height

850-870 (mm)

Dimensions WxDxH

1200 x1600 x 2350 (mm)

Weight

430 ( kg )

ELECTRICITY Installed power filler

1.5 (kW)

Power resistors

4.5 (kW) if present

Number of phases

3/PE

Voltage

400 ( VAC )

Frequency

50 (Hz)

UTILITIES Water flow max

3600 ( l / h )

Pressure

2-2.5 (bar )

Air pressure

6 ( bar )

Air consumption

200 (N l / min)

Nitrogen pressure

6 (bar)

Consumption nitrogen

67 (N l / min)

Water pressure

3 ( bar)

Water consumption

400 ( l / h )

Water flow rate

3600 ( l / h )

Steam heating

24 ( kg / h )

Steam sterilization

12 (kg / h )

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DN 25

Compressed air

slide valve 3/8”

Nitrogen

3/8”

Heating steam cleaner

1/2”

Steam sterilization

1/2”

Water

3/4”

Power Supply

3P + E 16A

PA G .

Product

CONNECTIONS

GRAVITY FILLER 2004 - 2006 - 2008

GAI GRAVITY FILLERS can easily fill 500 to 700 bottles an hour. Utilizing a simple float valve in the filler bowl automatically controls the flow of wine to the filler. Adjustment for different bottle sizes and fill height is simple and fast. MODEL

2004

2006

320-400

480-600

640-800

SPOUTS nr. PRODUCTION lt/h

2008

WEIGHT Lbs.

1717

BOTTLE SPECIFICATIONS

2004

2006

2008

DIAMETER mm. HEIGHT mm. FILLER LEVEL mm.

60-115

180-370

60-80

CORKING 4040

The GAI 4040 vacuum corker is a durable machine designed with an automatic cork feed and a cork dust removal feature. The hopper holds 1,000 corks and automatically feeds the corks into the jaws. The corking jaws can be removed for cleaning without the use of tools and no adjustment is required when reinstalling them.

FILLER/CORKER 600

MODEL SPOUTS nr. PRODUCTION lt/h

600 12 900-1200

SPEED b/h

1.000

WEIGHT Lbs.

1100

POWER Hp

1.47

FITTINGS

600

HIGH VACUUM CORKING

YES

NATURAL CORK / CAPS DATES

600

DIAMETER

22-30

HEIGHT

38-55

BOTTLE SPECIFICATIONS DIAMETER mm. HEIGHT mm. FILLER LEVEL mm.

The GAI 600 is a semi-automatic, twelve spout rotary gravity filler with the new GAI 4040 vacuum corker. This combination allows for a cost effective and efficient filling and corking system up to 1,200 bottles per hour.

600 60-115 220-400 55-80

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Model

601

602

604

Speed

b/h

600

Weight

lb.

110

200

165

Power

0.2

0.4

0.2

601 Single Label Spool

Conical Containers

SEMI-AUTOMATIC

SEMI-AUTOMATIC LABELING MACHINE

The GAI 601 is suitable to label cylindrical containers and with an additional accessories will label slightly tapered containers (max. taper 1.5째). The GAI 601 applies a single label, front or back labels on a single spool. The label station is equipped with a single-phase motor. An ink stamp or thermal transfer printer can be installed upon request. Production speeds: ~ 600 bottles per hour.

602 Dual Label Spool Conical Containers

The GAI 602 is suitable to label cylindrical containers and with an additional accessories will label slightly tapered containers (max. taper 1.5째). The GAI 602 applies front and back labels on separate spools. The label station is equipped with a single-phase motor. An ink stamp or thermal transfer printer can be installed upon request. Production speeds: ~ 600 bottles per hour.

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PA G .

The GAI 604 is suitable to label square and cylindrical containers and with the additional accessories, will label slightly tapered containers (max. taper 1.5째). The GAI 604 can apply a label on square and cylindrical containers, applying the front and back labels on a single spool. An ink stamp or thermal transfer printer can be installed upon request. Production speeds: ~ 600 bottles per hour.

604 Single Label Spool Square and Conical Containers

DEPALLETIZER BABY DEPAL

The Ape Baby Depal can be controlled by a single operator, with the ability to lift and transfer an entire layer of bottles using inflatable pick-up rubbers, in less than a minute. The gripping head is fastened to a double-column Stainless steel structure, which operates a horizontal transition on railed guides fastened to the floor. The Baby Depal de-palletizer is equipped to handle various types of bottles: cylindrical, conical and rectangular shaped bottles, even with non-standard sizes pallets. Alternate change parts are quick using custom built spacers. The Ape Baby Depal de-palletizer is in operation today in breweries and wineries all over the world. References are available upon request. Output: 6,000 bottles/hours

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The Ape Form 1300 HM/NS is a fully automated case packaging machine that works with American type cartons, it seals the bottom flaps by a Nordson hot melt gluer (HM version) or by adhesive tape (NS version). Format changeovers are quick and simple with the use of graduated hand wheel scales. The HM version includes Nordson hot melt gluer and case pressing devices which is also available for cartons with pre-glued partitions. Utilizing a small footprint the machine produces up to 900 cartons/hr with max dimensions 460 mm. Case storage has standard capacity of 80 cartons with the availability to increase to 180 cartons when supplied with the additional components. All the parts that come in contact with the cartons are made of AISI 304 Stainless steel. An “elite” version of the machine is available to build cartons for lay down bottle case packaging.

PACKAGING

FORM 1300 HM / NS

CARTON ERECTOR

PA G .

Output up to: 900 cartons/hour – 5,400 bottles/hour

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FULLY-AUTOMATIC PACKING MACHINE INCA 1200M

The INCA 1200 M is a fully-automatic packing machine that packs bottles into American type cartons and plastic crates with or without pre-glued internal partitions. Quick and easy format changeover takes only few minutes. Multi-format pick-up heads, fold separators and centering units allow the packing of bottles with diameter from 62 to 116 mm without any additional change part format replacement. Picking heads are equipped with safety devices to prevent blockage. Output: 5,000 bottles/hour

FULLY-AUTOMATIC INSERTING MACHINE INSER 1200

The INSER 1200 is a fully-automatic machine which opens and inserts pre-assembled partitions into US/American type cartons, before or after the bottles are placed in the cases. INSER 1200 is equipped with a partition storage unit that is easy to load with capacity up to 500 partitions. Quick format changeovers are easy for the replacement of the partition picking unit and adjusts using self-centering side-rails. INSER 1200 has a special vibrating belt which allows for the partitions to descend into the carton without pressure allowing perfect integrity of the labels. Output: 1,000 cartons/hour â&#x20AC;&#x201C; 6,000 bottles/hour

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CH 800 NS / HM

PACKAGING

FULLY AUTOMATIC CASE SEALING

The CH 800 is a fully automatic case sealing machine to seal top flaps of American type carton. It moves cartons by means of side belts. The basic version ‘NS’ seals the cartons top and bottom flaps with adhesive tape. The ‘HM’ version seals the carton top flaps with hot melt glue. The CH 800 sealing machine is complete with a twin slope conveyor belts which separates and spaces the incoming cartons. The machine is equipped with Stainless steel safety guards. Output up to: 800 cartons/hour – 5,000 bottles/hour

CASE ERECTING / BOTTOM SEALING/ PACKING

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PA G .

The UNIBLOCK 6000 is a new packing Monoblock that has the output of 5,000- 10,000 BPH. The unit automatically erects the carton, seals the bottom flaps with hot glue and inserts the bottles into the case. The Uniblock consists of two operational units integrating the case erecting, bottom sealing unit and packing unit. The case erecting unit picks up cartons from the magazine using special suction cups, opening the carton and seals the bottom with hot melt glue with a pressing and counter pressure device. The magazine has a 75 piece capacity and an extra-large capacity magazine is available upon request. The packing unit sets the bottles coming from the line onto the storage table, the picking head inserts them smoothly and evenly into the case by a single radial movement of the head, controlled by an inverter. Packing equipment ensures high performance while processing cartons of various formats with or without inside partitions and offers perfect integrity of the labels. Multi-format pick-up heads, separators and centering devices allow the packing of bottles with diameter from 62 mm to 108 mm without any equipment format replacement.

UNIBLOCK 6000

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MPH

BOILER

MULTI PASS HORIZONTAL BOILER

Competitively-priced, narrow in width & easily serviced, this boiler is a modified Scotch, three-pass fire tube design for use as a 15 PSI steam or 30 PSI water unit. The sizes range from 5 BHP to150 BHP, natural gas or LP gas, #2 oil, dual fuel or biogas fired. Ideal for: breweries, distilleries, schools, apartments, bakeries, brewpubs, laundromats, dairies and many more applications. Range: 5 to 150 HP, 15 PSI steam or 30 PSI water Fuels: #2 Oil, Natural or LP gas, Dual fuel, Methane / Biogas

MPH Features • 32-1/2” Compact width permits installation through narrow doors and passageways MPH 5-80 • Inverted skid base for forklift handling with low profile • Lifting holes for rigging into tough spots • Bottom hand holes for thorough cleanout • Top hand hole for tube inspection • Cleanout door on flue box • Trim for 15 psi steam or 30 psi water • Low/High/Low standard burner operation MPH 30-125 • Modulating burner standard MPH 150, on/off burner MPH 5-20 • Natural gas, propane, methane, biogas, oil, or dual fuel firing • Optional hot water coils 300 to 2460 G.P.H. • Overflow tapping for steam unit • Individual tappings for steam controls • 83%+ efficiency. Economizer package available for high efficiency • Wet base design • Three pass, firetube construction • Welded tubes are schedule 40 pipe for long life 13 Gauge rolled tubes are easily replaced • Fully packaged or knocked down • Forced draft firing, no special vent requirements • Constructed in accordance with requirements of Section IV of the Boiler and Pressure Vessel Code • All boilers are designed, inspected and stamped for conformity to

PA G .

Inspectors and packaged to meet CSD-1 safety requirements.

the requirements of the National Board of Boiler and Pressure Vessel

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MALT MILL POLO

The “Polo” and the “Universal” are high performance grain crushers. Legumes and maize can only be processed in small quantities with these models, provided they are fitted with a 900 rpm “LL” starter motor. Equipment Electrical motor with switch mounted on vibration buffers with motor guard and ammeter; driven by belts, twin-driven, inbuilt pot-magnet, cleansing aperture, both crushing barrels with wear-protection coating, variable excentric crushing-aperture rapid adjustment, intake funnel, mounting device for hooking into floor mount or wall bracket, outlet frame with support for direct seating and unseating. POLO 22-18 : Motor: 2.2kw/380V/1450U UNIVERSAL 40-18 : Motor: 4.0kw/380V/1450U

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FLEX-FLO

Nothing beats GSI’s Flex-Flo™ Feed Delivery System in flexibility and adaptability. Using PVC tubing as the carrier of feed not only provides flexibility in facility design, but reduces dust, provides protection against insect and rodent contamination, and reduces stressful operation noise. Both tubing and augers are available in a variety of models. Whether its ground feed, crumble feed, mash, high moistures corn, shelled corn or pellets, AP has the transport system to fit your needs. For corn up to 27% moisture and other hard to flow materials, the Flex-Flo™ High Roughage system utilizes a combination of a Model 300 (75mm) auger in a Model 350 (90mm) tube. For pelleted feeds, a specially designed auger is available for Model 300 Flex-Flo™, which increases the tolerance between the tube wall and auger. This increased tolerance prevents auger plugging and damage to expensive pelleted feeds. The Flex-Flo Fill System consists of a combination of PVC tubes and preformed PVC elbows. A special PVC cement is used to connect the tubes and elbows. The PVC tube contains a rotating auger which conveys the feed to the different outlet holes.

MALT MILL - AUGER

AUGER

Model: 300 Tube Diameter O.D. : 3” Tube Corner Radius: 5’ Maximum Single System Length: 200’ Motor Sizes at Max. Length (Horsepower): 1HP Capacity (lbs./minute at 40 lbs. per cu. ft.): 50 Max. Extension Length (at Motor end of first system): 240

PA G .

The System is composed by: • FLX-2459-60 Model 300 Flex-Flo DDPU, 358 RPM, 1/2 HP, 1 PH, 60 Hz, 115/230V • FLX-2696 Model 300 Flex-Flo D.D. Driver and Tube Anchor • FLX-4496 Model 300 Flex-Flo Direct Drive Control Unit, 220V • PVC-1101 Model 300 PVC Flex-Flo 45° Elbow, 5’ Radius • PVC-1005 Model 300 PVC Flex-Flo 10’ PVC Straight Tube • FLX-2538 Model 300 PVC Flex-Flo Tube Coupler • FLXA-2390 Model 300 Flex-Flo Auger 50’ • AP-2276 Model 300 Flex-Flo Kwik-Attach Drop Kit • FLX-4684 Model 300 Flex-Flo S.O. unloaded w/anchor & bearing • FLX-2470 Adhesive, PVC cement

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CENTRIFUGAL PUMP TOP-FLO® The

centrifugal pump for the process industry.

P u mp Ca s in g s : - Vo lu t e t y p e - S t a n da rd - n le t - o v e r s iz in g a s n o t e d in c h a r t a bo v e P u mp Co n n e c t io n s : S a n it a r y : - Cla mp - B e v e l S e a t ( A CM E ) in du s t r ia l: - T h re a de d- F la n g e d P u mp F in is h e s : - P o lis h e d o r E le c t ro po lis hed P u mp S e a ls : - Av a ila ble in D , D G , E , a n d F styles M o t o r H o u s in g s : - T E F C ( To t a lly E n c losed Fan Co o le d) - Wa s h do wn D u t y M o t o r, E le c t r ic a l: - 3 P h a s e : 2 3 0 / 4 6 0 v o lt s | 1 7 5 0 & 3 5 0 0 r pm - S in g le P h a s e : 1 1 5 / 2 3 0 v o lt s | 1 7 5 0 & 3 5 00 rpm

The To p-F l o ® name re p re se n t s t h e f i n e st i n sa nit a r y pro ces s equi pmen t. TO P -F L O ® p um p s h a v e b e e n de s ig n e d to of fer ef fi ci ent tra n sf e r of p rod uc t ov e r a w i de r a n g e o f hea d and vi sco si ty c on d i t i on s. T O P -F L O ® p um ps a re e a s y to instal l , cl ean , and op e r a t e . TO P - F LO® pumps a re sui t a b l e f or use i n C I P ( c l e a n in pla ce) instal l ati o ns. Th i s f e a t ure e n a b l e s e a sy se lf - c le a n in g with no di sman tl i n g or t a k e -d ow n . Sa n i t i zi n g o f a ll pro d u ct co n tact areas i s a ut om a t i c . All TOP-F LO® pump s a re a v a i l a b l e i n st a n d a rd in le t s iz es and o utl et si zes. I n a d d i t i on , e n l a r ge d i n l e t s iz e s a re a va il abl e fo r specia l a p p l i c a t i on s.

TOP-FLO® TF-C Series Centrifugal Pumps MODEL # INLET OULET MAX. IMP.

TF -C100

TF-C114

TF-C216

TF-C218

TF-C328

1-1/2

1 -1 /2 or 2

2 or 2 -1 / 2

2 or 3

3 or 4

1 -1 /2

1 -1 / 2

1- 1/ 2

3.68

Type F seal: Water cascade attachment is recommended for pumping tacky or hot products up to 200° F, and for vacuum applications to 14” Hg. Superior seal: Provides a longer life and less downtime. High grade finish reduces pressure at sealing surface results in less wear and greater efficiency. No disassembly for cleaning: Unique groove-in-shaft design directs sanitizer to all critical areas. A must for clean-in-place applications. Casing: Finely polished casing suitable to meet numerous requirements. Casing available in a wide selection of port connections to meet a variety of piping systems. www.prosperoequipment.com

COMPATTA

PUMPS - COMPACT LABELER

AUTOMATIC LABELER

PA G .

Dimensions: 2040 mm x 1200 mm x 1700 mm Net weight: 250 kg Work area: 950 mm ca. Âą 50 mm Output: 500-2,500 bph Motor: 1 Kw

The ENOS Euro labeling machine comes equipped with step motors along with an electronic variable speed drive. Suitable for the application with adhesive system of: - Front and back label on cylindrical bottles equipped with: - Electro-mechanical emergency stop activated in case of failure in automatic packaging cycle and also can be used in manual mode for maintenance operations. - Machine is supplied with drive, return idler, accumulation board and plastic chain. - Machine operates with compressed air. - All machines can be supplied upon request with hot sealing system.

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PAD FILTERS

Composed of 304 Stainless steel and includes Noryl plates which are steam resistant. Filter includes 1-1/2â&#x20AC;? triclover butterfly valves, pressure gauges, sample valve, sight glass, and gaskets. Mounted on wheels for easy movement, all filters are equipped with external piping. Filter Model

Filtering Surface

20 Plates

3.0 sq. m.

30 Plates

4.6 sq. m.

40 Plates

6.2 sq. m.

60 Plates

9.5 sq. m.

80 Plates

12.6 sq. m.

100 Plates

16.0 sq. m.

Double Filtration Plate

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DISCHARGE MANUALLY/AUTOMATIC

FILTERS

D.E. FILTERS

Composed of Stainless steel, including the feed pump, piping, valves, and the frame, which are mounted on wheels for easy use. A complete system for dosing the filter plates using a piston pump with an adjustable flow rate and incorporated electric agitator and a dosing pump. Electronic control panel complete with safety devices. All incorporated in a single unit that is mounted on wheels. Manual D.E. Filter: This model allows a quick and easy cleaning of the filter housing by removing the vessel and simply tipping the filter housing: spray with water for cleaning, avoiding any damage or wear on the filter discs. Models from 2 to 3 mÂ˛.

PA G .

Automatic D.E. Filter: With this model the tipping of the vessel to clean the filter housing is controlled by specific pistons. Once the vessel has been tipped, guide rails offer support allowing easy maintenance. Models from 3 to 5 mÂ˛.

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91 PA G . www.prosperoequipment.com

PROSPERO EQUIPMENT CORPORATION

Corporate Office

123 Castleton Street - Pleasantville, NY 10570 Phone: (914) 769-6252 Fax: (914) 769-6786 info@prosperocorp.biz

North

2204 State Route 14 N - Geneva, NY 14456-9510 Phone: (315) 719-0480 Fax: (315) 719-0481 geneva@prosperocorp.biz

West Coast

7787 Bell Road - Windsor, CA 95492 Phone:( 707) 838-2812 Fax: (707) 838-3164 westcoast@prosperocorp.biz

Northwest

1722 SW HWY 18 Suite B - McMinnville, OR 97128 Phone: (503) 472-6767 Fax: (503) 472-6768 northwest@prosperocorp.biz

Prospero Equipment Canada

8100 Trans Canada Hwy - Unit I - Montreal, Quebec, H4S 1M5 Phone: (514) 336-7117 Fax: (514) 418-2605 canada@prosperocorp.biz

British Colombia Authorized Agent Stefan Buhl Phone: (250) 317-4378 bc@prosperocorp.biz