Italian textile machinery firm Marzoli exhibiting at ITMA Asia

Marzoli, a Camozzi Group company and an Italian leader in the supply of complete spinning lines, components and digitalised solutions that optimise performance in spinning process, has announced that the company is exhibiting at the ongoing Asian textile exposition, ITMA Asia + Citme (stand H8 – D50) in Shanghai, from June 12-16, 2021.

According to the company, the phrase “Textile Engineering” – incorporated in its logo – perfectly expresses Marzoli’s ability to innovate and work in close contact with customers, supporting them throughout all phases of the process. Services start with feasibility and preliminary studies and continue through plant construction, line start-up, optimisation, management and subsequent commissioning. Marzoli offers its services to all sizes of project from a single machine to a complete spinning mill.

The company’s other services include: staff training and organisation of maintenance activities; turnkey solutions and support in financing activities; business plan development; automation level analysis and project management.

“At ITMA Asia, Marzoli is displaying its Draw Frame DFR1, which leads the field in terms of production capacity and yarn quality, thanks to 1000 m/min production and low CV per cent. Easy to operate, outstanding reliability, high flexibility and low operational costs are key features of this world-class draw frame,” the company stated in a press release.

Another company strength is Marzoli’s expertise in developing the most advanced digital technologies which together create smart solutions for predictive maintenance, remote control and plant management.

“Marzoli developed MRM (Marzoli Remote Maintenance), the world’s first patented software platform able to analyse big data generated by machinery processes and also to continuously monitor mission critical operations. This ensures a reduction of machine downtime, a longer useful life of parts, and more timely and effective maintenance,” the company added.

“Alongside this, integrated management can be enabled by YarNet, highly innovative software, through which users can easily manage the entire

Marzoli spinning process directly from their PC. With it every machine in a plant can be monitored with ease – a real value-added technology for customers aiming to maximise productivity and profitability,” the company said in the release.

Brain Box is a patented Marzoli software with an integrated APP, developed entirely in-house, which significantly improves plant performance. Tests confirm that Brain Box can generate a 5.5 per cent increase in productivity, an 8 per cemt increase in efficiency, and 1.5 per cent in energy savings.

Taomapp is a new and innovative approach to cotton analysis in which the trash level inside the cotton is accurately determined through photographs taken by smartphone, as company stated. It is based on ultra-high-resolution image recognition techniques and quantifies the results on the Marzoli Trash Index.

Trash Analyzer an effective tool that, together with Marzoli software platforms, analyses cotton’s trash content to optimise machinery set up. It can be applied wherever there is a flow of material in a pipeline.

“Marzoli is also showing its innovative solutions for the nonwoven sector at ITMA. With its deep experience and technological knowledge in fibre preparation, Marzoli is uniquely qualified in the implementation of plant for nonwoven products. By developing strategic partnerships with each customer, bespoke nonwoven manufacturing lines, can be developed, with each one based on exact production needs,” the company said.

“For Marzoli, developing and adopting green technologies means carefully balancing business needs with environmental sustainability,” Cristian Locatelli, Marzoli’s general manager, said in the release. “Circularity through fabrics regeneration, is creating a synergetic value chain that benefits all stakeholders. The new paradigm of a circular fibre supply chain will accelerate learning and development of know-how pushing innovation and opening up to new potential.”

“We are happy to be able to return to participating in exhibitions after more than a year of lockdown. Starting again with ITMA, the most important exhibition in Asian, is a fitting occasion to compare with industry professionals and a precious opportunity to showcase the high value of Marzoli solutions for spinning. Our commitment to constant improvement represents added value for customers, who aspire to meet challenging new goals and grow in their target markets,” Lodovico Camozzi, president and chief executive officer of the Camozzi Group said.

Established in 1851 and part of the textile division of Camozzi Group since 1999, Marzoli is one of the major worldwide brands in the textile sector and a unique European manufacturer of complete machine lines for the opening, preparation and spinning of short-staple fibre.

Synergies with the digital capabilities of the Camozzi Group have enabled the development of software solutions that enable informed and optimised management of the spinning process.

Established in 1964, the Camozzi Group has 40 subsidiaries in 75 countries, 2,930 employees, five operating divisions and 25 production sites. It is a leader in innovative technologies for the production of industrial automation components and systems as well as integrated systems for industry 4.0.