PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Chapter - 1: CONTENTS OF LEAN MANAGEMENT TRAINING E-LEARNING COURSE Sr. No.
The entire e-learning course has 5 main parts as below Lectures
1.
Details No. of slides
1.
Session - 1 : Overview of “5S”
16
2.
Session - 2 : S1 - SEIRI
15
3.
Session - 3 : S2 - SEITON
17
4.
Session - 4 : S3 - SEISO
12
5
Session - 5 : S4 - SEIKETSU
14
6
Session - 6 : S5 - SHITSUKE
13
7
Session - 7 : "5S" in Office
18
8
Session - 8 : 5S System Audit
37
9
Session - 9 : Implementation of 5S system
14
Total no. of slides (with Audio lectures)
156
2.
Hand-outs (each session detail document is given in PDF and participant can download, print, or save it for future reference)
Approx. 80 Pages in PDF
3.
Session Exams at end of each session and Final Exam
Total 10 Exams
4.
5S Management Audit Checklist
Approx. audit questions
5.
5S Lean Management Training Certificate
Award Certificate
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Part – 1 Lectures: Under this part total 9 sessions are given as Presentations with explanatory audio to understand the subject.
Session - 1 : In this session, participants will learn about an Overview of “5S”standard. It covers total 16 slides on below topics: 1. Session - 1 : Overview of “5S” 2. What is “5S” 3. What is not “5S” 4. “5S” Application Areas 5. “5S” and Housekeeping 6. Elements of 5 “S” 7. “5S”: Meaning and Examples 8. “5S” Philosophy 9. “5S” Performance Excellence Model 10. Why is the “5S” practice useful? 11. Specific Purpose of 5S Practices 12. Advantages of “5S” 13. Advantages of “5S” (continued...) 14. Advantages of “5S” (continued...) 15. How to make “5S” successful? 16. Roadmap to “5S” Implementation
Session - 2 : In this session, participants will learn about S1 – SEIRI describes implementation & benefits etc. which covers 15 slides on below topics: 1. 2. 3. 4. 5.
Session - 2 : S1 - SEIRI S1 - SEIRI S1 - SEIRI Where to look for sort out? Frequency Study Principle to Sort Out For more information about 5S Lean Management Training Click Here
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com 6. How to Implement SEIRI 7. Disposal Card 8. Advantages of SEIRI 9. Expected Result of SEIRI 10. Do and Don’t Do these for SEIRI 11. Guidelines for Practicing SEIRI 12. Red-Tagging Process 13. SEIRI Action Plan 14. Potential Impacts of SEIRI 15. SEIRI – Conclusion
Session - 3: In this session, participants will learn what is S2 – SEITON in detail. It covers total 17 slides on below topics: 1. Session - 3 : S2 - SEITON 2. S2 - Seiton 3. Set in Order 4. Why it takes long time to get anything when needed? 5. What is Unsystematic Storage 6. An Example of Unsystematic Storage 7. How to Implement Seiton 8. Strategies to Effectively Implement Seiton 9. Advantages of Seiton 10. Do and Don't Do these for “Seiton” 11. Guidelines for Practicing Seiton 12. Seiton Action Plan 13. Guidelines for Practicing Seiton (Continued…) 14. Guidelines for Practicing Seiton (Continued…) 15. Potential Impacts of Seiton 16. Expected Results of Seiton 17. SEITON – Conclusion
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Session - 4 : In this session, participants will learn about S3 - SEISO in detail. It covers total 12 slides on below topics: 1. Session - 4 : S3 - SEISO 2. S3 - Seiso 3. Shine: Purpose and Key Deliverables 4. Who should do cleaning? 5. How to keep workplace ready to work (Cleaning) 6. SEISO Mottos 7. Implementing Seiso 8. Key Advantages of Seiso 9. Do and Don't Do these for Seiso 10. Guidelines for Practicing Seiso 11. Potential Impacts of Practicing Seiso 12. SEISO – Conclusion
Session - 5 : In this session, participants will learn about S4 – SEIKETSU in detail. It covers total 14 slides on below topics: 1. Session - 5 : S4 - SEIKETSU 2. S4 - Seiketsu (Standardize) 3. How to Standardize 4. Key Steps to Standardize 5. Documentation to Implement Standardization 6. Key Benefits of Standardization 7. Do and Don't Do these for Seiketsu 8. Guidelines for Practicing Seiketsu 9. How you will apply visual management in your area? 10. Visual Management Tools 11. Visual Management Tools (continued...) 12. Visual Management System Implementation 13. Some evidence of standardized work areas 14. SEIKETSU – Conclusion For more information about 5S Lean Management Training Click Here www.punyamacademy.com E mail: sales@punyamacademy.com Tele: +91-79-2979 5322
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Session - 6 : In this session, participants will learn about S5 – SHITSUKE in detail. It covers total 13 slides on below topics: 1. Session - 6 : S5 - SHITSUKE 2. S5 - SHITSUKE (Sustain) 3. What is SHITSUKE 4. Steps for SHITSUKE (Sustain) 5. What is discipline? 6. What is Habit / Practice 7. How to be Habituated? 8. Integration of Self-Discipline in 5 ”S” system 9. Do and Don't Do these for SHITSUKE 10. Guideline for Practicing SHITSUKE 11. Sustain Example 12. SHITSUKE (Sustain) - Conclusion 13. .
Session – 7 : In this session, participants will learn about "5S" in Office. It covers total 18 slides on below topics: 1. Session - 7 : 5S In Office 2. 5S In Office : Defination 3. What is 5S in office? 4. Wastes and issues in offices 5. Some unnecessary things in office that waste time 6. Why 5S in office? 7. Key benefits of 5S in office 8. How to Implement 5S in Office? 9. Red Tagging Criteria 10. Sorting Documents 11. How to Implement 5S in Office? (continued...) 12. How to Implement 5S in Office? (continued...) 13. How to Implement 5S in Office? (continued...) 14. How to Implement 5S in Office? (continued...) For more information about 5S Lean Management Training Click Here www.punyamacademy.com E mail: sales@punyamacademy.com Tele: +91-79-2979 5322
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com 15. Do and Don't Do these for 5S in Office 16. One is best Principle 17. Daily 5S activity for the office 18. .
ďƒ˜ Session – 8 : In this session, participants will learn about 5S System Audit. It covers total 37 slides on below topics: 1. Session - 8 : 5S System Audit 2. Audit Definition 3. What is an audit? 4. Audit Principles for 5S 5. What is Internal Audit? 6. What is 5S Audit 7. Overview of Internal 5S Audit 8. Why 5S Internal Audit? 9. Key Elements of Internal 5S Audit 10. Requirements for 5S Internal Audit 11. What to Audit in Internal 5S Audit 12. Steps Involved in Internal 5S Audit 13. Scope of 5S Audit 14. Frequency of 5S Audit 15. Seven Steps of Implementation of Audit Program 16. Step-1: Audit Planning 17. Contents of Audit Plan 18. Step-2: Developing Checklists 19. Step-3: Opening Meeting 20. Step-4: Conducting the Audit 21. Conducting the Audit Activities 22. Interview and Questioning Techniques 23. Collecting Evidences of Compliance 24. Objective Evidence 25. Step-5: Recording Audit Findings 26. Categorizing Non-Compliances For more information about 5S Lean Management Training Click Here www.punyamacademy.com E mail: sales@punyamacademy.com Tele: +91-79-2979 5322
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com 27. Observations (Opportunities for Improvement) 28. Nonconformity Report 29. Nonconformity Reporting 30. Step-6: Conducting the Closing Meeting 31. Step-7: Preparing the Audit Report 32. Contents of Audit Report 33. Tips for 5S Internal Auditors 34. Auditor’s Qualities 35. Auditor's Personal Behavior 36. Auditor’s Conduct 37. Reference
Session – 9 : In this session, participants will learn about implementation of 5S System. It covers total 37 slides on below topics: 1. Implementation of 5S 2. How to Implement 5S in your company 3. Roadmap to 5S implementation 4. 5"S" Implementation Plan 5. Deliverables to implement 5S 6. 5S Implementation Strategy 7. Step-1: Get top management’s commitment and be prepared 8. Step-2: Draw up a promotional campaign 9. Step-3: Training on 5S 10. Step-4: Keeping Records 11. Step-5: Evaluation and Audit 12. Step-6: Recognition & Project Close out 13. 5S Implementation Process for a Zone 14. 5S Implementation Flow Chart
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Part – 2 Hand-outs: For each lecture, hand-out is given in PDF format. The participant can download or print any documents to read it later to get detailed knowledge of all the nine topics. Sr. No 1 2 3 4 5 6 7 8 9
Name of Literature Overview of “5S” S1 - SEIRI S2 - SEITON S3 - SEISO S4 - SEIKETSU S5 - SHITSUKE "5S" in Office 8A. Internal 5S System Audit Process 8B. 5S System Audit Checklist 9A. Implementation of 5S 9B. Case Study 1 and 2
Total Pages 9 7 6 5 6 5 7 19 6 9 2
Part – 3 Exams: Each session contains session exam, Participants have to pass the exam after completion of each session. After passing all session exams there is one final exam, the participant must have to pass the exam with a minimum of 60% marks. User can reappear and clears each exam to complete the course and get download/print their 5S Lean Management training certificate.
Part – 4 Training Certificate: After passing the exam the colorful training certificate is generated and the user can download it or print it. Anyone globally can cross verify the training certificate through our LMS platform.
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Chapter - 2: COURSE OBJECTIVES Upon Completion of this course, participants will be able to: Familiarize with 5S methodology. Understand the fundamentals of 5S, including its purpose and benefits. Familiarize with each of the five methods of 5S. Understand how to implement 5S at workplace. Understand how to implement 5S in office. Understand how improvement can be achieved in any organization by implementing 5S lean manufacturing system. Understand techniques for auditing a 5S system. Know how to prepare checklist for effective implementation of 5S. Understand the processes involved in auditing. Know about the types of auditing and questioning techniques. Get certified as trained 5S management personnel.
Chapter - 3: WHO SHOULD ATTEND THIS COURSE? This course is developed and brought to you by Punyam Academy; an ISO/IEC 17024 accredited training provider company, which offers various e-learning as well as classroom training courses for working professionals, college students, and other individuals for enhancing their career to new heights. Our e-learning courses help them to succeed in today's competitive environment, to renew licenses, and to update, strengthen and add quality to their existing knowledge and skills. Any individual who wish to learn 5S and its tools should attend this course. Those who need to refresh themselves on the basics of 5S should also attend this course.
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Chapter - 4: USER MANUAL Compatibility and Requirements for smoothly running our course 1. Bandwidth: Internet bandwidth must me 1 MBPS or higher. 2. Operating System: Microsoft Windows XP and higher versions, iOS, Android. 3. Browser: Best viewable in Mozilla Firefox, Google Chrome. Also supports Internet Explorer. 4. Screen Resolution: To view slides properly, you must have a screen resolution of 1024 x 768 or higher. 5. Cookies: You must have browser cookies enabled so that we can maintain your current session as you navigate through the application. 6. JavaScript: You must have enabled JavaScript so that the application runs smoothly. 7. Adobe Acrobat Reader: Some documents in our application are in .pdf format, so you must have installed adobe acrobat reader in your computer to be able to read such documents that you download. 8. Pop-up Enable: In your browser setting, check Pop-up blocker off, or enable Pop-up window. 9. Speaker: You must have speakers or a headphone attached to your computer so that you can listen to the course lecture while learning.
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PAM01: 5S Lean Management Training E-learning Course Duration: 8 Hours
Website: www.Punyamacademy.com Chapter - 5: ABOUT COMPANY Punyam Academy is an ISO/IEC 17024 certified training provider company, which offers various ISO Training Courses and conducts webinars for online certification as well as classroom training. We are a leading name in E-learning, training and certification on ISO standards and all other types of management system standards. Punyam Academy specializes in a complete range of courses on awareness, auditor and lead auditor courses on ISO 9001, ISO 14001, ISO 45001, ISO 22000, ISO 27001, OHSAS 18001, ISO/IEC 17025, ISO/IEC 17020, ISO/IEC 17021, FSSC 22000, ISO 27001, ISO 50001, ISO 13485, ISO 20000, ISO/IEC 17024, ISO 17034, Sedex, ISO 22301, NABH, Certified Calibration Engineer and other management system training courses. We provide E-learning courses on all of these topics through effective, enjoyable and time-saving online training sessions and webinars. We have conducted more than 300 public training programs as well as online corporate training sessions in more than 45 countries.
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