Weles-Agro
We produce and supply high quality poultry
www.weles-agro.ru
About Weles-Agro Products of Weles-Agro are sold in 50 regions of the European part of Russia, including Moscow, Moscow Region, St. Petersburg, Rostov Region, Nizhny Novgorod Region, Krasnodar Territory, regions of the North Caucasus Federal District, the Republic of Crimea.
Our poultry complex is one of the largest agro-industrial enterprises, of a closed production cycle, located in the south of Russia. We have combined all major technological stages including production of hatching eggs, incubation of the eggs, obtaining day old chickens and fattening broilers before the release of finished commercial products - chicken meat, sausages and meat semi-finished products. The company has implemented a Quality System (ISO 90001: 2015), and the Food Safety Management System (ISO 22000: 2005) HACCP (Hazard Analysis & Critical Control Point), which is food safety management system based on preventing technological errors rather than eliminating them, it also allows to exclude any deviations from the quality standard. All products have environmental certificates of the product of increased environmental purity, and are registered by and under the control of the Center for Audit and Control “Halal. In the process of fattening, we use only grain feeds that do not contain genetically modified additives and additives of animal origin.
Weles-Agro LLC annually demonstrates the wide range its products at major profile exhibitions.
The construction of our enterprise was started in 2006 and was carried out “from scratch”. During the design stage, the latest scientific achievements and advanced technologies in growing broilers were taken into account, the best modern technological lines and equipment of European brands were installed.
For the production of high-quality food our company has been many times awarded gold and silver medals at exhibitions such as: Russian agro-industrial exhibition “Golden Autumn” (“Золотая Осень”), the International Exhibition “Meat Industry. Chicken King “ (“Мясная промышленность” ”Куриный король”), “100 best goods of Russia” (100 лучших товаров России). Also received special prizes in the field of quality established by the Head of the Kabardino-Balkarian Republic.
The production complex of LLC “Weles-Agro” includes a number of main structural divisions: • platform of the tribal reproductor • hatchery; • site for growing broilers; • slaughter shop; • shop for deep processing and storage.
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Tribal Loudspeaker platform A pedigree loudspeaker with a total area of
Our complex was built of ceramic bricks - a thermostable material that ensures high-energy efficiency of the building.
23.9 hectares
consists of several processing zones with veterinarian breaks between them:
In our production process, we use most advanced equipment made by the German company BigDutchman. This equipment was made in full compliance with EU standards.
• the zone of the veterinary and sanitary entry; • the area of replacements (4 buildings, with a useful area of each building 18x126 = 2268 sq. m.);
This equipment allowed us to fully automate all production processes: feeding (accurate to a gram per head), heating, cooling, ventilation, humidification, lighting, egg processing, etc.
• the area of parent flocks (adult, productive herds, includes 8 buildings, with a useful area of each building 18x120 = 2 160 square meters); • the egg storage area (egg storage with the capacity of 600,000).
The site produces a highly productive cross-country Ross-308 (Great Britain), which is the best in the Russian market.
On the pedigree reproducer site there are: • 12 buildings of poultry houses with a total area of 26,352 square meters
The capacity of planting a breeding bird on the site is 91,520 chickens and 14,000 males-producers per year.
• the administrative building
In a year the site is completed with a breeding bird 4 times, every 3 months for 22880 chickens and 3500 males.
• egg storage with an area of 608.7 square meters • 2 checkpoints
The final product of this site is an incubation egg designed to incubate and excrete the final hybrid broiler oneday-old chicken.
• transformer substation for 2 transformers (power supply of the site is carried out by two power lines main and backup, on each line there is a separate transformer)
Capacity of hatchery egg production is 15 000 000 eggs per year.
• diesel generator of emergency power supply (in case of a power break down covers energy demand by 100%)
Thus, the enterprise completely covers its own need in chicken eggs for incubating chickens, sells the hatching eggs to other poultry producers, and sells the eggs through the trade networks.
• artesian well depth of 200 m with (completely covers the needs of all site for drinking water) • gas unit ( natural gas).
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Hatchery The hatchery with a production area of 3708.6 square meters was launched in July 2011. The incubator consists of 12 incubation cabinets, with a capacity of 60,000 eggs, and 4 hatchers made by Canadian manufacturer Jameswey Incubator Company Inc. - one of the world’s leading manufacturers of incubation equipment. The production process has a high degree of automation and controlled by highly qualified operators who, during the whole incubation period, observe, collect, process and store information about the processes taking place in the incubation cabinets. High-quality raw materials and modern equipment make it possible to increase the percentage of hatchability to 89-90%. The annual capacity of the hatchery is 12,000,000 eggs. The annual production capacity is 9 600 000 one-day-old chickens.
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Broiler fattening area The area for fattening covers an area of 33.5 hectares. The following buildings are located on the site:
diesel generator of emergency power supply (in case of a breakdown all the needs of the site and the hatchery by 100%);
22 hulls for growing chicken broilers with a total area of
2 artesian wells with a depth of 200 m., fully covering the needs of the whole site in drinking water;
47 628 m2
gas unit (network natural gas).
administrative building;
The buildings have the most up-to-date equipment for floor maintenance of the bird of the German company BigDutchmen.
laboratory;
Our birds are kept cage free, which makes it possible to keep the carcass of the bird in an ideal state. Birds freely walk, not interfering with each other, and therefore normally develop and feel comfortable.
grain warehouse
6 374.6 m2 fodder additives warehouse
High quality equipment allows minimizing the amount of manual labor: the entire cycle of broiler chickens in two buildings is served by 2 people. During the entire period of growing broiler chickens, feed and water are regulated, the level of ventilation and lighting of rooms, humidity and air temperature are controlled.
687.8 m2 warehouse for storage of straw for litter
6 860 m2
The annual capacity of the feeding area is
8 187 364
workshop for the production of feeds with a capacity of 15 tons per hour; weighing platform;
heads
the average weight in live form is
18 708 442
transformer substation for 2 transformers (power supply of the site is carried out by two power lines, main and backup);
kg
In bathed form
13 095 909 www.weles-agro.ru 8
kg
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Slaughter, primary processing and storage of products The slaughter and processing shop for poultry, further processing of meat, production of sausages and semi-finished products is located in the industrial zone of Prokhladny. The site is connected to all energy sources: electricity, gas. Own artesian well with drinking water 200 m. The Slaughterhouse uses modern equipment of the German company Hartmann Lebensmitteltechnik Anlagenbau GmbH. Biting of birds is done in two ways: mechanical - 1800 heads / hour and manual - 1500 heads / hour. The obtained meat is transported to industrial refrigerators, with the function of shock freezing up to -35 ° Х. The total capacity of refrigerators is more than 300 tons.
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Meat-cutting and processing workshop One of the important stages in development and expansion of Veles-Agro LLC was the launching, in 2015, of a new building for the deep processing of poultry meat. A manual cutting line was built according to the unique project of EMF Lebensmitteltechnik-Anlagenbau GmbH (Germany) with an area of 1482 square meters and launched in the same year.
All our products are made from selected chilled beef and poultry of own manufacture in accordance with high international quality standards ISO and НАССР, and following strict requirements of “Halal” Technology.
Workshop is equiped by world leaders, in the field of equipment manufacturing for meat processing, from Germany, France, Italy, Holland. The two main sections of the deep processing shop are the sausage production site and the semi-finished products manufacturing site. Sausage production site with the equipment of such brands as Hartmann, K + G Wetter, Poly-Klip, Gunter, Lima, Ness is designed to produce different types of sausages, meat delicacies, pates. The production capacity of the line is 150 tons per month. Semi-finished products site, produces meat dumplings, khinkali, manty, dumplings and other products, is equipped with a complex for the production of meat dumplings LB-Italia with a capacity of 250 kg of finished products per hour and a machine BestTY-503G with a capacity of 130 kg per hour.
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Key financial indicators
of Weles Agro LLC
www.weles-agro.ru 14
Production capacity of the poultry complex
Table №1
№№ пп
Name of indicators
Unit
Period: 1 year
Volume
Tribal Loudspeaker platform 1. including
2.
including
Number of plantings of breeding birds Total:
heads
105520,0
Chicken
heads
91520,0
Female producers (roosters)
heads
14000,0
Egg
pieces
16250000,0
Hatching egg
pieces
15000000,0
pieces
12000000,0
heads
9600000,0
Landing area of bodies for fattening
sq. m.
47628,0
Density of bird landing for fattening
heads / sq.m
18,0
Term of fattening
days
40,0
Preparatory and final hull time
days
10,7
Number of bird plantings for fattening (circle)
pieces
7,2
Percentage of live bird output after fattening
percent
97,0
kg
2,5
Product:
Hatchery 1.
Number of incubated eggs
2.
Final product: Day-old chicken
Broiler feeding area 1.
Input for calculation:
Average weight of chicken in live weight 2. including
3.
Final product: Chicken broiler
heads
5987411
Chicken broiler
kg
14968528
Additional meal:
heads
2268000,0
kg
3855600,0
Average weight 1.7 Total final product:
heads kg
8255411 18824127,8
Bird slaughtering workshop: 1.
Productive capacity :
heads / hour
2950,0
Mechanical plucking (including cutting and packing)
heads / hour
1800,0
Manual plucking (including cutting and packing)
heads / hour
1150,0
2.
Working hours
3.
Total annual production capacity
hour a day
12,0
days a year
310,0
heads a year
10974000,0
Workshop of meat products deep processing 1.
Production capacity of the sausage line
Production capacity of the semi-finished product line
15
tons / day
4,0
tons / year
1240,0
tons / year
3,2
tons / year
992,0
Table №2
Volumes of production and sales of products
№№ пп
Name
Unit of meas
Volume of production (kg)
Tribal Loudspeaker platform
including
Hatching egg
pieces
16 250 000
Hatching egg for own needs
pieces
12 000 000
Hatching egg for sale
pieces
2 625 000
Commodity Egg
pieces
1 625 000
Day-old chicken
heads
9 600 000
Daily chicken for fattening
heads
8 255 411
kg
1 344 589
heads
8 255 411
kg
18 824 128
heads
8 255 411
kg
18 824 128
heads
8 255 411
kg
13 553 372
Carcass for sale
kg
12 000 000
Cutting carcass
kg
2 750 337
Pieces of chicken broiler for sale
kg
1 550 000
Subproducts for sale
kg
1 200 337
Sausage products for sale
kg
1 240 000
Semi-finished products for sale
kg
992 000
Hatchery
including
Chicken for daily consumption Broiler Feeding Area
Broiler chickens for slaughter
Bird slaughtering workshop Chicken broiler
including
including
Deep processing shop including
IN TOTAL: 16
Period: 1 year
The volume of issue at cost for REALIZATION (tb)
Volume of issue in wholesale prices without VAT for REALIZATION (tRUB)
Cost of unit (rubles)
Wholesale unit price without VAT
12,45
15
12,45
15
12,45
15
32 681
39 375
2,44
2,93
3 965
4 761
22
27
22
27
22
27
29 581
36 304
79
100
948 266
1 200 337
172 410
207 512
88
106
136 400
164 300
30
36
36 010
43 212
181
218
224 440
270 320
100
120
99 200
119 040
1 510 544 17
1 877 649
Table №3
Period: 1 year
Financial results №№ пп
Name of nomenclature groups
Cost of sales (rub)
Sales of products (rub)
Profit from sales (rub)
Profitability (%%)
1.
Hatching egg
32 681
39 375
6 694
20,48
2.
Commodity Egg
3 965
4 761
796
20,08
3.
Day old chicken
29 581
36 304
6 723
22,73
4.
Chicken broiler
948 266
1 200 337
252 071
26,58
5.
Chicken Broiler Parts
136 400
164 300
27 900
20,45
6.
Sub products
36 010
43 212
7 202
20,00
7.
Sausages
224 440
270 320
45 880
20,44
8.
Semifinished products
99 200
119 040
19 840
20,00
1 510 544
1 877 649
367 106
24,30
TOTAL:
www.weles-agro.ru 18
361016, Russia, Kabardino-Balkarian Republic, Prokhladnensky District, Kh. Matveyevsky Tel.: +7 (800) 600-70-05 Fax: +7 (999) 517-77-77 veles-agro@mail.ru
www.weles-agro.ru