PerCut 101速 OEM Kjellberg速
System HiFocus100速
Consumables Centricut part number
8* 9*
7 5 6
4
1 C106-081 2 C106-561 C106-571 C106-581 C106-591 C106-171 3 C106-160 C106-162 4 C106-406 C106-407 C106-408 C106-409 C106-410 C106-411 C106-412 C106-414 C106-112 5 C106-153 6 K106-253 7 C106-303 8 C106-1001* 9 C106-1021*
Reference number
Description
.11.835.201.081 .11.835.201.1561 .11.835.201.1571 .11.835.201.1581 .11.835.201.1591 .11.835.401.1571 .11.835.201.160 .11.835.201.162 .11.835.221.406 .11.835.221.407 .11.835.221.408 .11.836.221.409 .11.835.221.410 .11.835.221.411 .11.835.421.412 .11.835.421.414 .11.835.221.412 .11.835.221.153 .11.834.321.153 .11.835.421.303 .11.835.221.3101 .11.835.421.3101
Protection Cap, Z501 Swirl Gas Cap, 1.5 mm, Z4015 Swirl Gas Cap, 2.0 mm , Z4020 Swirl Gas Cap, 2.5 mm, Z4025 Swirl Gas Cap, 3.0 mm, Z4030 Swirl Gas Cap, 4.0 mm, Z4140 Nozzle Cap, O2, Z3004 Nozzle Cap, 0.8 mm, Z3008 Nozzle, 0.6 mm, O2, Z2006 Nozzle, 0.7 mm, O2, Z2007 Nozzle, 0.8 mm, O2, Z2008 Nozzle, 0.9 mm, O2, Z2009 Nozzle, 1.0 mm, O2, Z2010 Nozzle, 1.1 mm, O2, Z2011 Nozzle, 1.2 mm, O2, Z2112 Nozzle, 1.4 mm, O2, Z2114 Nozzle, 1.2 mm, O2, Z2012 Gas Guide Cap, 0.4 mm, O2, Z101 Gas Guide Cap, O2, Z111 Spacer Z111A SilverLine Electrode, O2, XL Z002 SilverLine Electrode, O2, XL Z012
Pkg qty 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 1 1 1 1 1
* Centricut part features a unique Hypertherm design that differs from the OEM design. 3
2
1
Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with Kjellberg.
21
Plasma
www.centricut.com
Upgrade to SilverLine速 technology! Patented SilverLine technology improves electrode and nozzle life so you can cut more metal with one set of consumables. To start saving with SilverLine just follow the instructions on our Quick Set-up card: the more you cut the more you save!
Centricut product for Kjellberg
HiFocus 100 Quick Set-up 速
To achieve maximum nozzle life With careful use, the nozzle can last 1:1 with the SilverLine electrode. Properly tighten the nozzle cap: Make sure the nozzle cap is sealed tightly against the nozzle to maintain a proper seal and prevent leaking.
1
Pierce at correct height: Piercing too low causes molten metal (spatter) to hit the swirl gas cap and nozzle. This is the most common cause of premature nozzle failure. Piercing too high can cause slow arc transfer and misfires.
2
is adjusted according to the cutting tables in your owner's manual. Clean the nozzle and swirl gas cap: Periodically clean the nozzle and swirl gas cap to remove spatter. This will prevent double arcing. Adjust arc voltage: As parts wear, adjust arc voltage up in 2-volt increments to keep the swirl gas cap from dragging on the plate. Damage to the swirl gas cap and nozzle occurs if the torch contacts the plate during cutting.
Adjust swirl gas flows: Correct swirl gas flows during pre-flow protect the nozzle and swirl gas cap from damage. Make sure pre-flow
3 5
4
6
1 2 3 4 5 6
7
8
7 8
9 9
Reference number Z002 Z012 Z111A Z101 Z111 Z2006 Z2007 Z2008 Z2009 Z2010 Z2011 Z2012 Z2112 Z2114 Z3004 Z3008 Z4015 Z4020 Z4025 Z4030 Z4140 Z501
Article number .11.835.221.3101 .11.835.421.3101 .11.835.421.303 .11.835.221.153 .11.834.321.153 .11.835.221.406 .11.835.221.407 .11.835.221.408 .11.836.221.409 .11.835.221.410 .11.835.221.411 .11.835.221.412 .11.835.421.412 .11.835.421.414 .11.835.201.160 .11.835.201.162 .11.835.201.1561 .11.835.201.1571 .11.835.201.1581 .11.835.201.1591 .11.835.401.1571 .11.835.201.081
Description SilverLine Electrode SilverLine Electrode Spacer Gas Guiding Cap Gas Guiding Cap Nozzle 0.6 mm Nozzle 0.7 mm Nozzle 0.8 mm Nozzle 0.9 mm Nozzle 1.0 mm Nozzle 1.1 mm Nozzle 1.2 mm Nozzle 1.2 mm Nozzle 1.4 mm Nozzle Cap 0.5 mm Nozzle Cap 0.8 mm Swirl Gas Cap 1.5 mm Swirl Gas Cap 2.0 mm Swirl Gas Cap 2.5 mm Swirl Gas Cap 3.0 mm Swirl Gas Cap 4.0 mm Protection Cap
Centricut number C106-1001 C106-1021 C106-303 C106-153 K106-253 C106-406 C106-407 C106-408 C106-409 C106-410 C106-411 C106-112 C106-412 C106-414 C106-160 C106-162 C106-561 C106-571 C106-581 C106-591 C106-171 C106-081
Type of application HiFocus HiFocus Fine Quality Speed Focus X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
To achieve maximum SilverLine electrode life A fully used SilverLine electrode will have a pit depth of 1.5 mm (.060").
SilverLine technology involves fusing a silver front-end onto a copper electrode base. Inserting the hafnium emitter into an all-silver front end creates several advantages.
Purge torch: After each parts change purge the torch for at least 30 seconds to remove residual moisture.
1. The hafnium silver bond is strong allowing a deep pit depth in the hafnium as the electrode is used.
Leak check the torch after purging to make sure all o-ring and metal-to-metal seals are working as designed.
2. By diffusing more heat during use, silver slows the rate of hafnium wear.
Adjust gas flows: Plasma gas flow rate is critical. High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing. (See cutting tables in your owner's manual) Adjust arc voltage: As the electrode wears, the torch will get closer to the plate. To compensate for this, increase arc voltage in 2-volt increments, up to 10 volts higher than the initial setting. Avoid arc stretching: This can occur when rip cutting off the plate or when leading out to the dropped part. These “blowouts” shorten electrode life by 10 or more starts per occurrence.
3. Cost/performance is optimized since silver is only used where it provides a benefit.
Half-used electrode This SilverLine electrode is only half consumed. The pit in the center of the part measures .75 mm (.030"). Electrodes are often removed prematurely due to cut quality deterioration related to nozzle failure. Additional life can be achieved by replacing the nozzle and leaving the electrode in place. .75 mm (.030")
Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with Kjellberg. © Copyright 9/07 Hypertherm, Inc. 880500
Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.
Hypertherm, Inc. Hanover, NH 03755 USA 603-643-3441 Tel
Hypertherm Europe B.V. 4704 SE Roosendaal, Nederland 31 165 596907 Tel
Hypertherm (S) Pte Ltd. Singapore 349567 65 6 841 2489 Tel
HYPERTHERM BRASIL LTDA.
Hypertherm (Shanghai) Trading Co., Ltd. PR China 200052 86-21 5258 3330 /1 Tel
www.hypertherm.com
Guarulhos, SP - Brasil 55 11 6409 2636 Tel
Fully-used electrode The SilverLine electrode has provided full use. The pit depth is 1.5 mm (.060"). The operator increased the arc voltage by 10 volts from the first cuts made with this electrode to the last. This maintains a constant distance between the torch and the work-piece through the life of the electrode.
1.5 mm (.060")