Lincoln Cellulosic Electrodes

Page 1

Lincoln Cellulosic Electrodes.


Fleetweld ® 5P+ Cellulosic electrode Classification AWS A5.1 ISO 2560-A

: E6010 : E 42 3 C 25

S M AW

General description Cellulosic coated electrode for pipe and general welding Gives high ductility root welds Very deep penetration ensures sound root pass Easy striking, easy slag release High volume of generated gas eliminates porosity Reduces problems from dirt and oil on surface

Welding positions

Current type DC +

ISO/ASME PF/5Gup PG/5Gdown

Approvals LR 3

TÜV +

Chemical composition (w%), typical, all weld metal C 0.15

Mn 0.50

Si 0.25

Mechanical properties, all weld metal Condition Required: AWS A5.1 ISO 2560-A Typical values

AW

Yield strength (N/mm2) min. 331 min. 420 440

Tensile strength (N/mm2) min. 414 500-640 520

Elongation (%) min. 22 min. 20 26

-20°C

Impact ISO-V(J) -29°C 27

-30°C 47 65

70

Packaging and available sizes

Unit: metal can

Identification

66

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg)

Imprint: 6010-FW5P+

2.5 350 325 5.0

3.2 350 205 5.2

4.0 350 130 5.1

Tip Color: none

5.0 350 83 5.1

Fleetweld® 5P+: rev. EN 22

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu


Fleetweld 速 5P+ Materials to be welded Steel grades/Code Pipe material EN 10208-1 EN 10208-2 EN 10216-1 / 10217-1 API 5LX Gaz de France

Type

S M AW

L 210, L 240 L 240 , L 290, L 360 P 235, P 275, P 355 X42, X46, X52 X42, X46, X52

Calculation data Sizes Diam. x length (mm)

Current range (A)

Current type

2.5x350 3.2x350 4.0x350 5.0x350

40-70 65-130 90-175 140-225

DC+ DC+ DC+ DC+

Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h)

Weight/ 1000 pcs. (kg)

Electrodes/ kg weldmetal B

kg Electrodes/ kg weldmetal 1/N

15.8 26.2 40.0 61.5

Welding parameters, optimum fill passes Welding positions Diameter (mm) 2.5 3.2 4.0 5.0

PF/5G up

PG/5G down

55A 90A 130A 150A

65A 110A 150A 165A

Remarks/ Application advice Preheating pipe material L360 (X52) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass

67


Shield Arc ® 70+ High strength cellulosic electrode Classification AWS A5.5 ISO 2560-A

: E8010-G : E 46 4 1Ni C 25

S M AW

General description Cellulosic coated electrode for vertical down pipe welding Suitable for pipe with strengths in the range of X56 - X70 Can be used for root, fill and capping passes Low susceptibility to wagon tracks, windows and pinholes Good impact values Can be used for silicon-killed steels

Welding positions

Current type DC +

ISO/ASME PG/5Gdown

Approvals TÜV +

Chemical composition (w%), typical, all weld metal C 0.12

Mn 0.90

Si 0.20

Ni 0.85

Cr 0.10

V 0.03

P 0.012

S 0.013

Mechanical properties, all weld metal Condition Required: AWS A5.5 ISO 2560-A Typical values

AW

0.2% Proof strength (N/mm2) min. 460 min. 460 510

Tensile strength (N/mm2) min. 550 530-680 570

Elongation (%) min. 19 min. 20 24

Impact ISO-V(J) -20°C -40°C not required min. 47 75

Packaging and available sizes

Unit: Metal can

Identification

126

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg)

Imprint: 8010-G SA70+

3.2 350 320 8.3

4.0 350 195 7.7

5.0 350 125 7.8

Tip Color: none

Shield Arc® 70+: rev. EN 21

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu


Shield Arc 速 70+ Materials to be welded Steel grades/Code Pipe material EN 10208-2 EN 10216-1 / 10217-1 API 5LX Gaz de France

Type

S M AW

L 360, L 415, L 445, L 480 P 355 X 56, X60, X65, X70 X52, X63

Calculation data Sizes Diam. x length (mm)

Current range A)

Current type

3.2 x 350 4.0 x 350 5.0 x 350

75 - 130 90 - 185 140 - 225

DC+ DC+ DC+

Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h)

Weight/ 1000 pcs. (kg)

Electrodes/ kg weldmetal B

kg Electrodes/ kg weldmetal 1/N

25.8 39.5 62.3

Welding parameters, optimum fill passes Welding positions Diameter (mm) 3.2 4.0 5.0

PG/5G down 110A 150A 165A

Remarks/ Application advice Preheating pipe material from L360 to L480 (X56 to X70) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans Use Fleetweld 5P+ for lower hardness in the root pass

127


Shield Arc ® 6P+ Cellulosic electrode Classification AWS A5.1 ISO 2560-A

: E6010 : E 42 3 C 25

S M AW

General description Cellulosic electrode for pipe welding Smooth arc Soft and ductile root welds Suitable for root, fill and cap passes up to X52 grades

Welding positions

Current type DC + / -

ISO/ASME PF/5Gup PG/5Gdown

Chemical composition (w%), typical, all weld metal C 0.11

Mn 0.55

Si 0.18

P 0.009

S 0.009

Mechanical properties, all weld metal Condition Required: AWS A5.1 ISO 2560-A Typical values

AW

Yield strength (N/mm2) min. 331 min. 420 420-524

Tensile strength (N/mm2) min. 414 500-640 503-594

Elongation (%) min. 22 min. 20 24-33

Impact ISO-V(J) -29°C -30°C 27 47 51-85

Packaging and available sizes

Unit: metal can

Identification

130

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg)

Imprint: 6010 Shield Arc 6P+

3.2 350 205 5.2

4.0 350 130 5.1

Tip Color: none

Shield Arc® 6P+: rev. EN 02

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu


Shield Arc 速 6P+ Materials to be welded Steel grades/Code Pipe material API 5LX

Type

Calculation data Sizes Diam. x length (mm)

Current range (A)

Current type

3.2x350 4.0x350

65-130 90-175

DC+/DC+/-

Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h) 46 52

Weight/ 1000 pcs. (kg)

Electrodes/ kg weldmetal B

kg Electrodes/ kg weldmetal 1/N

S M AW

X42, X46, X52

25.3 39.2

Welding parameters, optimum fill passes Welding positions Diameter (mm) 3.2 4.0

5G up

5G down

90A 130A

110A 150A

Remarks/ Application advice Preheating pipe material L360 (X52) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu

131


Shield Arc ® 7P+ High strength Cellulosic electrode Classification AWS A5.5 ISO 2560-A

E7010-P1/E7010-G : E 42 3 Z C 25

S M AW

General description Cellulosic electrode for pipe welding Suitable for root, fill and cap passes up to X65 grades High resistance to porosity Easy welding puddle control High stacking efficiency: fill joints in fewer passes Micro-alloyed to ensure consistent mechanical properties

Welding positions

Current type DC + (Also DC- for dia.4mm)

ISO/ASME PG/5Gdown

Chemical composition (w%), typical, all weld metal C 0.12-0.23

Mn 0.5-0.9

Si Ni Mo 0.14-0.32 0.62-0.95 0.12-0.3

P 0.015

S 0.015

Mechanical properties, all weld metal Condition Required: AWS A5.1 ISO 2560-A Typical values

AW

Yield strength (N/mm2) min.414 min. 420 427-520

Tensile strength (N/mm2) min480 500-640 496-635

Elongation (%) min. 22 min. 20 23-30

-20°C 47 34-102

Impact ISO-V(J) -29°C min.27

-40°C

27-85

Packaging and available sizes

Unit: metal can

Identification

132

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg)

Imprint: 7010-P1 Shield Arc 7P+

4.0 350 120 4.7

5.0 350 80 5.0

Tip Color: none

Shield Arc® 7P+: rev. EN 02

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu


Shield Arc 速 7P+ Materials to be welded Steel grades/Code Pipe material API 5LX

Type

S M AW

X42, X46, X52, X56, X60, X65

Calculation data Sizes Diam. x length (mm)

Current range (A)

Current type

4.0x350 5.0x350

90-175 130-210

DC+/DC+

Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h)

Weight/ 1000 pcs. (kg)

Electrodes/ kg weldmetal B

kg Electrodes/ kg weldmetal 1/N

39.1 62.5

Welding parameters, optimum fill passes Welding positions Diameter (mm) 4.0 5.0

5G down 150A 165A

Remarks/ Application advice Preheating pipe material from L360 to L450 (X52 to X65) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu

133


Shield Arc ® 8P+ High strength cellulosic electrode Classification AWS A5.5 ISO 2560-A

E8010-P1 : E 46 4 1Ni C 25

S M AW

General description Cellulosic electrode for pipe welding Suitable for root, fill and cap passes up to X70 grades High resistance to porosity Easy welding puddle control High stacking efficiency: fill joints in fewer passes Micro-alloyed to ensure consistent mechanical properties

Welding positions

Current type DC + (Also DC- for dia.4mm)

ISO/ASME PG/5Gdown

Approvals DNV +

TÜV +

Chemical composition (w%), typical, all weld metal C 0.17

Mn 0.7

Si 0.25

Ni 0.8

Cr 0.2

Mo 0.2

P 0.01

S 0.01

Mechanical properties, all weld metal Condition Required: AWS A5.5 ISO 2560-A Typical values

AW

0.2% Proof strength (N/mm2) min. 460 min. 460 460-559

Tensile strength (N/mm2) min. 550 530-680 550-676

Elongation (%) min. 19 min. 20 20-27

-29°C 27

Impact ISO-V(J) -40°C

-46°C

min. 40 62-99

46-84

Packaging and available sizes

Unit: metal can

Identification

134

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg)

Imprint: 8010-P1 Shield Arc 8P+

4.0 350 120 4.7

5.0 350 80 5.0

Tip Color: none

Shield Arc® 8P+: rev. EN 02

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu


Shield Arc 速 8P+ Materials to be welded Steel grades/Code Pipe material API 5LX

Type

Calculation data Sizes Diam. x length (mm)

Current range A)

Current type

4.0 x 350 5.0 x 350

90 - 185 140 - 225

DC+/DC+

Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h)

Weight/ 1000 pcs. (kg)

Electrodes/ kg weldmetal B

kg Electrodes/ kg weldmetal 1/N

S M AW

X56, X60, X65, X70

39.1 62.5

Welding parameters, optimum fill passes Welding positions Diameter (mm) 4.0 5.0

5G down 150A 165A

Remarks/ Application advice Preheating pipe material from L360 to L480 (X56 to X70) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans Use PIPELINER 6P+ for lower hardness in the root pass when required

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectric.eu

135


Shield Arc ® HYP High strength cellulosic electrode Classification AWS A5.5-96 EN 499-94

: E7010-G : E 42 2 Mo C 25

S M AW

General description Cellulosic coated electrode for vertical down pipe welding Suitable for pipe with strengths X52 trough X65 Popular with welders Easy operability Low susceptibility to wagon tracks, windows and pinholes

Welding positions

Current type DC electr. +

ISO/ASME PG/5Gdown

Approvals LR 3,3Y

TÜV +

Chemical composition (w%). typical. all weld metal C 0.12

Mn 0.35

Si 0.12

Mo 0.35

V 0.02

Mechanical properties, all weld metal Condition Required: AWS A5.5-96 EN 499-94 Typical values

AW

0.2% Proof strength (N/mm2) min. 390 min. 420 430

Tensile strength (N/mm2) min. 480 500-640 520

Elongation (%) min. 22 min. 20 26

Impact ISO-V(J) -20°C -30°C not required min. 47 75 50

Packaging, available sizes and identification

Unit: Metal can

Identification

76

Diameter (mm) Length (mm) Pieces / unit (nominal) Net weight/unit (kg)

Imprint: 7010-G SAHYP

2.5 350 440 6.9

3.2 350 325 8.4

4.0 350 195 7.8

Tip colour: none

5.0 350 130 8.1

Shield Arc® HYP: rev. EN 15

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request

www.lincolnelectriceurope.com


Shield Arc ® HYP Materials to be welded Code EN 10208-2 EN 10216-1 / 10217-1 API 5LX Gaz de France

Type L 360, L 415 P 355 X52, X 56, X60, X65 X52, X63

S M AW

Steel Pipe material

Calculation Data Sizes Diam. x length

Current range

Current type

(mm) 2.5x350 3.2x350 4.0x350 5.0x350

A) 40-70 75-130 90-185 140-225

DC+ DC+ DC+ DC+

Arc time Energy Dep.rate - per electrode at max. current (s)*

E(kJ)

H(kg/h)

Weight/ 1000 pcs. (kg) 15.7 26.0 40.0 62.3

Electrodes/ kg Electrodes/ kg weldmetal kg weldmetal B

1/N

* stub end = 35 mm

Welding parameters, optimum fill passes Welding position: Diameter (mm) 2.5 3.2 4.0 5.0

PG/5G down Current (A) 65 110 150 165

Application Advice Preheating pipe material L360 and L415 (X56 t/m X65) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding”hot pass” immediately (within 5 min.) after root pass. Use electrode directly from metal cans.Use Fleetweld 5P for lower hardness in the root pass Use electrode directly from metal cans. Use Fleetweld 5P for lower hardness in the root pass

77


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