Rotabroach Product Catalogue by Rapid Welding

The original name for hole cutting systems Known and Trusted Worldwide for Quality, Performance and Reliability

Company Overview

The original name for hole cutting systems... Known and Trusted Worldwide for Quality, Performance and Reliability

History Rotabroach Ltd was established in 1975. Since that time we have grown and gained years of experience in developing, manufacturing and supplying our products. We now distribute to over 35 countries worldwide and are continuing to expand. The name Rotabroach is now one of the most established names in this industry and is generally used for the generic name of all annular cutters. Rotabroach continue to grow by constantly working on new products and innovations. Our on-site facilities include production planning, purchasing, warehousing and distribution, accounts, design, customer support, machine repairs and sales. Rotabroach products are as follows: • Magnetic, Electric, Pneumatic and Hydraulic Drills • Annular Cutters • Magnetic Drill Accessories • Drilling Accessories • Rail Drilling Machines • Rail Drill Cutters • Rail Drilling Accessories • Cutting Fluid

Electrical Magnetic Drills

3-6

Specialised Drills

6-7

Rail Drilling Units

8 - 10

Cutters

11 - 15

Accessories

16 - 18 www.rotabroach.co.uk

Get the best out of your machine, everytime! Rotabroach’s brand new development is a smarter panel to help you get the best out of your machine and cutters. We have calculated an efficient system to get the most out of your machine every time. By using a visual indicator our panel will tell you when you are putting too much pressure on the machine. Too much pressure causes your machine to work out of it’s normal limits. This leads to additional wear to its components also reducing surface speed which can lead to damage to your cutters. Here’s how it works. When using your machine a Cutsmart™ indicator on the panel will change colour indicating how you are operating the machine.

Green. The machine is working correctly within its safe operating parameter. By working within this zone you will gain longer life from your machine and your cutters.

Electrical Magnetic Drills

CutsmartTM Technology

CutsmartTM indicator LED

Orange. As the indicator turns to orange this means that you are putting too much pressure on to the machine at this point you should release the pressure to bring the indicator back to the green zone. Maintaining this amount of pressure could cause additional wear to both its internal parts and your cutter.

Red. If the pressure on the machine is increased too far the indicator will eventually turn from orange to red. Upon reaching this the motor will cut off to prevent any further damage. The machine will be held in this state for 5 seconds upon which the panel will reset and the machine can be operated as normal.

Puma • NEW - Cutsmart® Technology • NEW - Arbor release (Quick release system) for 13mm Drill chuck (Drill chuck included) • NEW - Improved Gearbox • NEW - Ergonomic carry handle • Light weight - only 11Kgs • Fit any 3/4” Shank Cutter • Complete with carry case and accessories • 6 Months warranty

Puma Specifications Model number Motor specification

SmartPuma1/SmartPuma3 110V full load 7.8amps 800W 230V full load 4amps 800W No Load rpm 600 rpm Max hole cutting capacity 30mm dia x 25mm deep Overall dimensions Height 420mm Width 170mm Length 250mm Net weight 11kgs Spindle bore 19.05 (3/4”) Magnetic adhesion 750kgs Safety features CutsmartTM Technology

PUMA

Electrical Magnetic Drills

Adder • Rotabroach's smallest ever machine only 210mm high! • Lightweight only 10Kgs • Perfect for those tight spaces • Comes complete with carry case and accessories • Quick release arbor for rapid cutter attachment • Quick release capstan arm • 6 Months warranty

Adder Specifications Model number Motor specification

CM/700/1 / CM/700/3 110v full load 10.8amps 1100W 230v full load 5.4amps 1100W No Load rpm 650 rpm Max hole cutting capacity 35mm x 25mm deep Overall dimensions Height 210mm Width 100mm Length 285mm Net weight 10kgs Spindle bore 19.05 (3/4") Magnetic adhesion 1500kgs Safety features Electronic overload

Panther • Arbor release (Quick release system) for 13mm Drill chuck • NEW - Cutsmart® Technology • NEW - Improved quality gearbox • NEW - Ergonomic carry handle • Variable speed motor • Automatic coolant • Clutch and Electronic overload for safety • Light weight - only 14.6Kgs • 6 Months warranty • Carry case and accessories included Panther Specifications Model number Motor specification

SmartPanther1/SmartPanther3 110V full load 11amps 1100W 230V full load 5amps 1100W No Load rpm 350 - 600 rpm Max hole cutting capacity 40mm dia x 50mm deep Overall dimensions Height 510mm Width 180mm Exc. bottle Length 265mm Net weight 14.6kgs Spindle bore 19.05 (3/4”) Magnetic adhesion 750kgs Safety features Clutch and electronic overload

• Reversible arbor for tapping • Safety relay circuit • Variable speed control • Includes M10, M12, M14 & M16 tap holders (DIN376) • Includes 13mm drill chuck • Includes safety glasses and ear plugs • Also available with an automatic lubrication set (can also be fitted later on) • 6 Months warranty

Electrical Magnetic Drills

Hawk

Hawk Specifications Model number Motor specification

CM/400/1 / CM/400/3 110V full load 10amps 1050W 230V full load 5amps 1050W No Load rpm 100 - 450 rpm Max hole cutting capacity 32mm dia x 50mm deep Overall dimensions Height 370mm Width 110mm Exc. bottle Length 240mm Net weight 11kgs Spindle bore 19.05 (3/4”) Magnetic adhesion 1500kgs Safety features Electronic overload

Cobra • NEW - Ergonomic carry handle • Variable speed control • Clutch and Electronic overload for safety • Light weight - only 19.8Kgs • 6 Months warranty • Carry case and accessories included

Cobra Specifications Model number Motor specification

CM/200/1A / CM/200/3A 110V full load 14amps 1400W 230V full load 6amps 1400W No Load rpm 160 - 640 rpm Max hole cutting capacity 65mm dia x 50mm deep Overall dimensions Height 570mm Width 190mm Exc. bottle Length 300mm Net weight 19.8kgs Spindle bore 19.05 (3/4”) Magnetic adhesion 1200kgs Safety features Clutch and electronic overload

Electrical Magnetic Drills

Scorpion • Variable speed control • Tapping up to M30 • Cutting up to 100mm diameter by 100mm deep • 3MT arbor • Automatic coolant • Includes carry case and accessories. • 6 Months warranty

Scorpion Specifications Model number Motor specification

CM/500/1 / CM/500/3 110V full load 18amps 1800W 230V full load 9amps 1800W No Load rpm 40 - 600 rpm Max hole cutting capacity 100mm dia x 100mm deep Overall dimensions Height 708mm Width 190mm Exc. bottle Length 340mm Net weight 26kgs Spindle bore 3MT Magnetic adhesion 3000kgs Safety features Clutch and electronic overload

Raven Pneumatic Drilling Machine ATEX approved II 2G T4 II D110˚C • Atlas Copco Pneumatic motor, combining safety and reliability • Mechanically activated permanent magnetic base

Specialised Drills

• Lightweight and portable

• For use in any environment where an electricity supply is not available • Designed for use in petro-chemical plants, offshore oil platforms and other hazardous environments • Drill chuck attachment available

Raven Specifications Model number No Load rpm Max hole cutting capacity Overall dimensions

Net weight Air consumption Spindle bore Torque at max output

CM/330/C 160 rpm 52mm dia x 50mm deep Height 540mm Width 185mm Length 320mm 16.6kgs 13 lts/sec – 28CFM @ 6.3 bar min 19.05 (3/4”) 37Nm – 27lbf.t

ATEX approved II 2G T4 II D110˚C • Atlas Copco Pneumatic motor for safety in hazardous areas • Mechanically activated permanent magnetic base • For safety, the machine is built with a high zinc alloy body for spark resistance. Moving components are manufactured in anti-corrosive materials

Specialised Drills

Eagle Pneumatic Drilling Machine

• Stainless steel spindle and guard for corrosion are manufactured for resistance in harsh environments • Designed for use in petro-chemical plants, offshore oil platforms and other hazardous environments • Complete with drill chuck attachment Eagle Specifications Model number No Load rpm Max hole cutting capacity Overall dimensions

Net weight Air consumption Spindle bore Torque at max output

RD130C 160 rpm 52mm dia x 50mm deep Height 540mm Width 175mm Length 370mm 20.6kgs 13 lts/sec – 28CFM @ 6.3 bar min 19.05 (3/4”) 37Nm – 27lbf.t

Gator Hydraulic Drilling Machine • Stainless steel construction resists corrosion • Mechanically activated permanent magnetic base • Complete with drill chuck attachment • Powerful and secure magnetic hold • Option available for underwater use • 3MT version available RD1403MT

Gator Specifications Model number Hydraulic supply required No Load rpm Max hole cutting capacity Overall dimensions

Net weight Spindle bore

RD140 140 Bar (2050 psi) 630 rpm 52mm dia x 50mm deep Height 530mm max Width 180mm over handles Length 315mm over magnetic handles 24.00kgs 19.05 (3/4”)

Rail Drilling Units

Rhino 4 Rail Drilling Machine • 4 stroke Honda engine • Worldwide Honda service approval • Lightweight only 18.5kgs • Highly portable with low noise level • Robust and reliable • Integrated automatic throttle control • Complies with EU & CARB emission regulations • 2 year motor conditional warranty • LUL and Network Rail approved • Complete with lightweight carrying case & coolant pump • High Speed version available for solid cutters RD074HSQ Rhino 4 Specifications Model number Motor type Displacement Max hole cutting capacity No load speed Overall dimensions PAOS/04140

Net weight Spindle bore Throttle activation Safety features

RD074 / RD074HSQ Honda 4 stroke 51 36mm dia 300rpm Height 420mm Width 420mm Exc. bottle Length 540mm 18.5kgs 19.05 (3/4”) Automatic feed Clutch fitted

Rhino 2 (RD07A) Rail Drilling Machine • 2 stroke Stihl engine • Worldwide Stihl service approval • Lightweight only 18.5kgs • Highly portable-ideal for use in remote locations • Robust and reliable • Clutch control • Through spindle coolant • Manual lever throttle activation • Each rail drilling machine is supplied with a coolant pump

Rhino 2 Specifications Model number Motor type Displacement Max hole cutting capacity No load speed Overall dimensions

Net weight Spindle bore Throttle activation Safety features

RD07A Stihl 2 stroke 34.4 36mm dia 200rpm Height 450mm Width 420mm Exc. bottle Length 540mm 18.5kgs 19.05 (3/4”) Manual lever Clutch fitted

• Lightweight and user friendly operation • Powerful 1100w motor - easier, faster holes • Variable speed control - the right speed for the right job • Automatic coolant bottle - puts the lubricant in the right spot

Rail Drilling Units

Rhino E (CM/127/1, CM/127/3)

• Quick fix rail clamp for secure and easy attachment • Twist drill attachments available • Carrying case included

Rhino E Specifications Model number Motor specification

CM/127/1 / CM/127/3 110V full load 11amps 1100W 230V full load 5amps 1100W No Load rpm 350 - 600 rpm Max hole cutting capacity 40mm dia Overall dimensions Height 265mm Width 180mm Exc. bottle Length 510mm Net weight 16.2kgs Spindle bore 19.05 (3/4”) Safety features Clutch and electronic overload

Rail Drilling Units Accessories Multi-form Templates Rotabroach multi-form templates are a faster, easier and more accurate system across the spectrum of rail forms simplifying track laying and maintenance work on railways and urban tramways all over the world. You just 'choose' the appropriate rail form, attach the machine to the rail and begin holecutting in the knowledge that the machine is rigidly and accurately positioned. With the Rotabroach system the need for individual templates is eliminated, saving time and expense. To move from one rail form to another, operators only have to release the centre screw, turn the template to the appropriate position and locate it on the dowels before re-tightening.

Rail Drilling Units

Rail Drilling Unit Accessories Hole Centre Locators To ensure that the holes are correctly distanced from centre to centre, a hole centre location unit is available which fits on top of the rail and can quickly be secured by tightening two handles. Recesses in the plate are designed to accommodate the machine as it is lowered into position. These features provide complete accuracy when working in difficult and low light conditions.

Quick Release Rail Clamp Available for all our rail machines is our new quick release rail clamp system. To enable you to remove the rail machine easily from the rail with the movement of the release handle. Will save time when drilling numerous holes. Part number - RD2750

Tram Rail Drilling All our rail machines can be adapted for drilling tram rail. Please state at time of order if your machine is required for this.

• The types of cutters we produce are called annular cutters.

Cutters

Annular Cutters

• Why use annular cutters instead of conventional twist drills? • Because the annular cutter only cuts the outside diameter of the hole rather than the whole diameter. It uses less energy and thus becomes more efficient increasing the life of the machine and the cutter when compared to the conventional twist drill.

Cutter Common Terms 1

1 Teeth - Refers to the cutting point. 2

2 Taper - This is the internal clearance for the slug. Normally approx. 10mm and increases in diameter. 3 Flute - This is the recess in the cutter which allows the swarf to be ejected. 4 Land - This is the outside face of the cutter. It has an exponentially reduced diameter from the teeth to the end of the cutter.

3 4

Pilot - Bar that runs through the cutter with a point on the end. Used to provide centre point and to eject the slug. Swarf - This is the waste material that has been cut. Slug - After the cutter has performed the cut it has only cut the outside diameter of the hole. Thus the internal is left inside the cutter.

Which Cutter is Right for You? Material

Material Hardness

Mild and Free cutting steels <700N/mm Mild and Free cutting steels <850N/mm2 Steel angle and joists <700N/mm2 Steel angle and joists <850N/mm2 Plate and sheet steel <700N/mm2 Plate and sheet steel <850N/mm2 Aluminum <700N/mm2 Aluminum <850N/mm2 Brass <700N/mm2 Brass <850N/mm2 Cast iron <700N/mm2 Cast iron <850N/mm2 Stainless Steel <700N/mm2 Stainless Steel <850N/mm2 Stainless Steel <850N/mm2 Rail track <850N/mm2 Tool Steel <850N/mm2 Die steel <850N/mm2 Note: The above chart is only a guide, Material hardness is represented as Newton’s per mm2, most the web as well as converters. 2

Cutter RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL RAP or RAPL SRCV or SRCVL CWC, CWCL, CWCT or CWCX SCRWC or CRWD CWC, CWCL, CWCT or CWCX CWC, CWCL, CWCT or CWCX material hardness can be found on

Cutters

General engineering, construction and fabrication. <700 N/mm2 material hardness.

Fully Ground M2 high speed steel cutters Long Series Cutter - 50mm Cutting Depth

Standard Series Cutter - 25mm Cutting Depth Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

RAP110 RAP120 RAP130 RAP140 RAP150 RAP160 RAP170 RAP180 RAP190 RAP200 RAP210 RAP220 RAP230 RAP240 RAP250 RAP260 RAP270 RAP280 RAP290 RAP300 RAP310

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

RAP320 RAP330 RAP340 RAP350 RAP360 RAP370 RAP380 RAP390 RAP400 RAP410 RAP420 RAP430 RAP440 RAP450 RAP460 RAP470 RAP480 RAP490 RAP500 RAP510 RAP520

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

RAPL120 RAPL130 RAPL140 RAPL150 RAPL160 RAPL170 RAPL180 RAPL190 RAPL200 RAPL210 RAPL220 RAPL230 RAPL240 RAPL250 RAPL260 RAPL270 RAPL280 RAPL290 RAPL300 RAPL310 RAPL320 RAPL330 RAPL340 RAPL350 RAPL360 RAPL370 RAPL380

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

RAPL390 RAPL400 RAPL410 RAPL420 RAPL430 RAPL440 RAPL450 RAPL460 RAPL470 RAPL480 RAPL490 RAPL500 RAPL510 RAPL520 RAPL530 RAPL540 RAPL550 RAPL560 RAPL570 RAPL580 RAPL590 RAPL600 RAPL610 RAPL620 RAPL630 RAPL640 RAPL650

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

Rotabroach Pilot Pins Part No. Range SRA3057 SRA25

Rotabroach Pilot Pins Part No. Range

11-12mm 13-52mm

RA3013 SRA50

12mm 13-52mm

General engineering, construction and fabrication, railway and aerospace. <850 N/mm2 material hardness.

Fully Ground M42 high speed steel cutters Standard Series Cutter - 25mm Cutting Depth

Long Series Cutter - 50mm Cutting Depth

Part No.

Ømm

Part No.

Ømm

SRCV130 SRCV140 SRCV150 SRCV160 SRCV170 SRCV180 SRCV190 SRCV200 SRCV210 SRCV220 SRCV230 SRCV240 SRCV250 SRCV260

13 14 15 16 17 18 19 20 21 22 23 24 25 26

SRCV270 SRCV280 SRCV290 SRCV300 SRCV310 SRCV320 SRCV330 SRCV340 SRCV350 SRCV360 SRCV370 SRCV380 SRCV390 SRCV400

27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part No. SRCVL130 SRCVL140 SRCVL150 SRCVL160 SRCVL170 SRCVL180 SRCVL190 SRCVL200 SRCVL210 SRCVL220 SRCVL230 SRCVL240 SRCVL250 SRCVL260

Ømm 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Rotabroach Pilot Pins Part No. Range

SRA25

SRA50

13-40mm

Part No. SRCVL270 SRCVL280 SRCVL290 SRCVL300 SRCVL310 SRCVL320 SRCVL330 SRCVL340 SRCVL350 SRCVL360 SRCVL370 SRCVL380 SRCVL390 SRCVL400

Ømm 27 28 29 30 31 32 33 34 35 36 37 38 39 40

13-40mm

Rotabroach M42 SRCV / SRCVL cutters are manufactured with advanced multiple edge geometry which ensures efficient swarf evacuation and a reduction in energy consumption.

• High quality super micro-grain carbide tips for long tool life. • Smooth cutting triple edge tooth geometry reduces vibration.

• Profiled flute for rapid swarf evacuation. • Suitable for most materials and applications.

Cutters

General engineering, construction and fabrication, and aerospace. >850 N/mm2 material hardness.

TCT Series Cutter 50mm Cutting Depth

35mm Cutting Depth Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

CWC14 CWC15 CWC16 CWC17 CWC18 CWC19 CWC20 CWC21 CWC22 CWC23 CWC24 CWC25 CWC26 CWC27 CWC28 CWC29 CWC30 CWC31 CWC32 CWC33

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

CWC34 CWC35 CWC36 CWC37 CWC38 CWC39 CWC40 CWC41 CWC42 CWC43 CWC44 CWC45 CWC46 CWC47 CWC48 CWC49 CWC50 CWC51 CWC52

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

CWCL14 CWCL15 CWCL16 CWCL17 CWCL18 CWCL19 CWCL20 CWCL21 CWCL22 CWCL23 CWCL24 CWCL25 CWCL26 CWCL27 CWCL28 CWCL29 CWCL30 CWCL31 CWCL32 CWCL33 CWCL34 CWCL35 CWCL36 CWCL37 CWCL38 CWCL39

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

CWCL40 CWCL41 CWCL42 CWCL43 CWCL44 CWCL45 CWCL46 CWCL47 CWCL48 CWCL49 CWCL50 CWCL51 CWCL52 CWCL53 CWCL54 CWCL55 CWCL56 CWCL57 CWCL58 CWCL59 CWCL60 CWCL61 CWCL62 CWCL63 CWCL64 CWCL65

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

Rotabroach Pilot Pins Part No. Range SRA90 RA3089

14-17mm 18-52mm

Rotabroach Pilot Pins Part No. Range SRA50 RA356

14-17mm 18-65mm

TCT Series Cutter 110mm Cutting Depth

75mm Cutting Depth Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

Part No.

Ømm

CWCT18 CWCT19 CWCT20 CWCT21 CWCT22 CWCT23 CWCT24 CWCT25 CWCT26 CWCT27 CWCT28 CWCT29 CWCT30 CWCT31 CWCT32 CWCT33 CWCT34 CWCT35 CWCT36 CWCT37 CWCT38 CWCT39

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

CWCT40 CWCT41 CWCT42 CWCT43 CWCT44 CWCT45 CWCT46 CWCT47 CWCT48 CWCT49 CWCT50 CWCT51 CWCT52 CWCT53 CWCT54 CWCT55 CWCT56 CWCT57 CWCT58 CWCT59 CWCT60

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

CWCX18 CWCX19 CWCX20 CWCX21 CWCX22 CWCX23 CWCX24 CWCX25 CWCX26 CWCX27 CWCX28 CWCX29 CWCX30 CWCX31 CWCX32 CWCX33 CWCX34 CWCX35 CWCX36 CWCX37 CWCX38 CWCX39

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

CWCX40 CWCX41 CWCX42 CWCX43 CWCX44 CWCX45 CWCX46 CWCX47 CWCX48 CWCX49 CWCX50 CWCX51 CWCX52 CWCX53 CWCX54 CWCX55 CWCX56 CWCX57 CWCX58 CWCX59 CWCX60

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Rotabroach Pilot Pins Part No. Range

RA231

RA3092

18-60mm

Cutters

New Twist Drill with Weldon Shank

Standard Series M42 Drill - 25mm Cutting Depth

Standard Series M2 Drill - 25mm Cutting Depth Part No. RTW040 RTW050 RTW060 RTW070 RTW080

Ømm 4 5 6 7 8

Part No.

Ømm

RTW090 RTW100 RTW110 RTW120

9 10 11 12

Part No. RRTW040 RRTW050 RRTW060 RRTW070 RRTW080 RRTW090

Ømm 4 5 6 7 8 9

Part No.

Ømm

RRTW100 RRTW110 RRTW120 RRTW130 RRTW135

10 11 12 13 13.5

New Blaze SRK2000C

New BLAZE high performance armour plated cutters for extended life. With a tough TiN coating, these cutters give maximum performance in heavy industrial environments.

TCT Rail Series Cutter - 25mm Cutting Depth • Railway TCT cutters. • Designed to cut even the toughest of rail. Part No. SCRWC18 SCRWC19 SCRWC20 SCRWC21 SCRWC22 SCRWC23 SCRWC24 SCRWC25 SCRWC26 SCRWC27

Ømm 18 19 20 21 22 23 24 25 26 27

Rotabroach Pilot Pins Part No. Range

SRA25

18-60mm

Part No. SCRWC28 SCRWC29 SCRWC30 SCRWC31 SCRWC32 SCRWC33 SCRWC34 SCRWC35 SCRWC36

Ømm 28 29 30 31 32 33 34 35 36

Part No.

Ømm

Part No.

Ømm

CRWD18 CRWD19 CRWD20 CRWD21 CRWD22 CRWD23 CRWD24 CRWD25 CRWD26 CRWD27

18 19 20 21 22 23 24 25 26 27

CRWD28 CRWD29 CRWD30 CRWD31 CRWD32 CRWD33 CRWD34 CRWD35 CRWD36

28 29 30 31 32 33 34 35 36

• Solid indexable rail cutters. • An alternative to the standard Rail annular cutters. These cutters allow you to change the cutting edge up to 4 times and the inserts can be re-ordered, saving you money! • For use on the Rhino (RD074HSQ) and Rhino E

For perfect holes in sheet metal, pipes & plastic.

Mini Cutters

Cut clean, burr-free holes in seconds with new Rotabroach Mini-Cutters, the professional solution to holemaking in sheet metal, pipes and plastics.

New geometry for harder materials Precision ground teeth for clean, accurate entry into sheet metal.

Mini-Cutters produce holes by removing a "disc" of metal and have precision ground teeth and flutes to rapidly remove waste material, so they are fast, smooth and highly accurate. Now they come with a new and more aggressive tooth geometry to give higher performance and longer cutting life on stainless steel and other difficult materials. No toolbox is complete without Mini-Cutters for clean, precise and effortless holecutting every time.

Low power consumption gives long life to cordless drills.

Over 3 times faster than twist drills

Metric Mini-Cutters For Holes In Materials Up To 8mm Thick. Arbors Fit 3/8" And 1/2" Drill Chucks Part No. RCM060 *RCM080 RCM090 *RCM100 RCM110 *RCM120 RCM130

Ømm 6mm 8mm 9mm 10mm 11mm 12mm 13mm

Part No. *RCM140 RCM150 *RCM160 RCM170 *RCM180 RCM190 *RCM200

For Holes In Materials Up To 12mm Thick. Arbors Fit 1/2" Drill Chucks Part No. RCM210 RCM220 RCM230

Ømm 21mm 22mm 23mm

Part No. RCM240 RCM250

Ømm

Ømm 1/4" 5/16" 3/8" 7/16" 1/2"

Part No. *RCEMM562 *RCEM625 *RCEM687 *RCEM750 * Kit Sizes

•

Imperial Kit (RK601) with 7 cutters in 5/16”, 3/8”, 7/16”, 1/2”, 9/16”, 5/8”, 3/4” diameter sizes and arbor for 1/2” drill chuck.

•

Imperial Kit (RK602) as above but with arbor for 3/8” drill chuck.

•

Metric Kit (RK603) with 7 cutters in 8mm, 10mm, 12mm, 14mm, 16mm, 18mm and 20mm diameter sizes and arbor for 1/2” drill chuck.

•

Metric Kit (RK604) as above but with arbor for 3/8” drill chuck.

•

Arbor (RA118) for use with Mini-Cutters from 21mm + diameter in 1/2” drill chucks.

Accessories

* Kit Sizes

For Holes In Materials Up To 1/4" Thick. Arbors Fit 3/8" And 1/2" Drill Chucks

*RCEM250 *RCEM312 *RCEM375 *RCEM437 *RCEM500

Mini-Cutter Kits Mini-Cutter kits are supplied in a handy plastic case complete with arbor, pilot and hexagon key.

24mm 25mm

Imperial Mini-Cutters Part No.

Annular cutting action requiring low thrust with less burring on exit.

•

Ømm 14mm 15mm 16mm 17mm 18mm 19mm 20mm

Cutters

Solid Indexable Rail Cutter - 25mm Cutting Depth

Ømm 9/16" 5/8" 11/16" 3/4"

Part No.

Ømm

RA116 RA117 RA327 RA328 RA329 RA464 RA3008

Arbor for 1/2" Arbor for 3/8" chuck Pilot for RA116/RA117 Dished Stop Washer Plain Stop Washer Grub Screw Compression Spring

Part No. RA3048 RA1010A RD427 RA118 RA3063

Ømm Arbor Body RA116 Arbor Body RA117 Hex Wrench 1/8" A/F Arbor-1/2" chuck 21+Dia Pilot for RA118

For Holes In Materials Up To 1/2" Thick. Arbors Fit 1/2" Drill Chucks Part No. RCEM812 RCEM875 RCEM937 RCEM1000 RCEM1062

Ømm 13/16" 7/8" 15/16" 1" 1.1/16"

Part No. RCEM1125 RCEMM1187 RCEM1250 RCEM1375 RCEM1500

Ømm 1.1/8" 1.3/16" 1.1/4" 1.3/8" 1.1/2"

Accessories

90˚ HSS Countersinks • Manufactured from super tough high speed steel • Suitable for all types of portable drills with 3/4” shank • 3 cutting edges, smooth chamfering, high surface finish Part No.

Range

CK30 CK40 CK55

Countersinks holes up to 30mm dia. Countersinks holes up to 40mm dia. Countersinks holes up to 55mm dia.

90˚ Piloted HSS Countersinks • Manufactured from super tough high speed steel • Suitable for all types of portable drills with 3/4” shank • 3 cutting edges, smooth chamfering, high surface finish • Manufactured with pilot bore for greater stability and accuracy Part No.

Range

RPC201 RPC100

Countersinks holes up to 40mm dia. Countersinks kit includes pilots for 14mm, 18mm & 22mm holes

90˚ Piloted TCT Countersinks • Manufactured from super tough high speed steel • TCT tipped for greater tool life and harder materials • Suitable for all types of portable drills with 3/4” shank • 3 cutting edges, smooth chamfering, high surface finish • Manufactured with pilot bore for greater stability and accuracy Part No.

Range

RPCC201 Countersinks holes up to 40mm dia. RPCC100 Countersinks kit includes pilots for 14mm, 18mm & 22mm holes

Morse Taper Arbors

Part No.

Morse Taper

Shank

D.O.C.

CA120 CA130 CA1375 CA13100 CA330 CA3375 CA3310 CA140 CA1476 CA340 CA3475 CA1575 CA3510 CA1510

2 3 3 3 3 3 3 4 4 4 4 5 5 5

19.05mm 19.05mm 19.05mm 19.05mm 32mm 32mm 32mm 19.05mm 19.05mm 32mm 32mm 19.05mm 32mm 19.05mm

50mm 50mm 75mm 100mm 50mm 75mm 100mm 50mm 75mm 50mm 75mm 75mm 100mm 100mm

• All Morse taper adaptors come with coolant adaptors • Other fittings and adaptors are available on request • Non coolant feed available on request

When extended reach is necessary Rotabroach offer extension arbors of various lengths. For use when the face of the hole to be cut is lower than the surface on which the machine is standing. Extension arbors are manufactured with 3/4" (19.05mm) shank fittings which are accepted in almost all magnetic drill stands. Part No.

Accessories

Extension Arbors

Extension (mm)

RD2091 RD2090 RD2092 RD2102 RD2103 RD2104 RD2105

25mm 50mm 75mm 100mm 150mm 200mm 250mm

Twist Drill Adaptors The Rotabroach Twist Drill Adaptor is designed for use with Stub length drills from 4mm to 12mm diameter. It fits securely into the bore of the integral arbor ensuring maximum concentricity. Secured in place with 2 grub screws this item is easily fixed and very simple to use. It gives the magnetic drill a far greater degree of versatility at an economical cost. Part No. RD2003/040 RD2003/050 RD2003/060 RD2003/070 RD2003/080 RD2003/090 RD2003/100 RD2003/110 RD2003/120

Size (mm) 4 5 6 7 8 9 10 11 12

All items are subject to stock availability.

Swarf Stick The amazing Rotabroach Swarf Stick is a must have addition to help keep your work area tidy in any metal working environment. This handheld lightweight tool works like a magic wand - simply push in the handle and place the tool over the ferrous metal chippings and swarf and it will attract them to itself, holding them until you withdraw the handle to release the magnetic force. Part number - CT/010/100

Accessories

Adaptors Want to use a Genuine Rotabroach cutter but can't because you have a machine with a quick fit system? THINK AGAIN! Rotabroach supply adaptors which convert standard 3/4" (19.05mm) conventional cutters into the desired quick fitting system.

Easy to use and economical. These tools enable you to use a genuine Rotabroach cutter and never have to settle for any other alternative. Part No.

Conversion

CQA01 CQA02 CQA03

Fein Quick-In shank One-touch shank Nitto Threaded Adaptor

Pipe Adaptor Kit With the addition of a simple adaptor kit, Rotabroach machines can be used for cutting holes in most pipes Two plates simply attach to the magnet base providing a positive non-slip position which assures central hole location. The pipe adaptor kit is suitable for all pipes with a diameter of 60mm upwards. Part number - RD2311

Cutting Lubricant Rotabroach Cutting Fluid has been specifically formulated to extend cutter life and improve cutting performance. You simply pull out the nozzel and apply the fluid directly into the reservoir on the Rotabroach machine or directly into the machine coolant bottle. Part No.

Volume (ltrs)

RD208 RD229 RD2205

1 5 205

Slick-StockTM Lubricant is softer than other stick lubricants for easy application, providing superior adhesion to the tool, assuring through coverage. Use with ferrous and non-ferrous materials. Part No.

Volume (oz)

RD40068 RD40065

1.68 16

Bio-degradable Cutting Oil Part No.

Volume (ltrs)

RD2098 RD2096

1 5

Cutting Paste Part No.

RD2094

Cutting Paste

• Ensure that the work surface is perfectly flat and free from debris. • Reduced magnetic performance will result if the magnet is not in full area contact with the work piece, caused by damage to the magnet face, debris between the magnet and work surface, or uneven work surface. • Failure to achieve full area contact may result in machine instability, resulting in reduced cutter life, or premature cutter failure. Ensure that the work material will provide an adequate magnetic bond. Reduced magnetic performance will result on material less than 25mm thick. Some protective coatings or paints will also impair magnet performance. Magnetic properties of materials, and the methods by which the materials are produced, varies significantly, cast, forged, rolled etc. • Inadequate magnetic bonding may result in machine instability, resulting in reduced cutter life, premature cutter failure, or the machine separating from the work surface. • • • •

Additional Information

ROTABROACH Top Ten Tips for getting the best out of your cutters.

• Only use ROTABROACH approved pilot pins. • The precision relationship between ROTABROACH cutter and pilot ensures accurate and consistent positioning over the required hole location. • Failure to maintain the correct relationship may result in positional errors, reduced cutter life, or premature cutter failure. • Only use an approved ROTABROACH cutting oil. • ROTABROACH cutting oil is formulated to reduce friction at the cutting edge, improve cutting debris evacuation. • Failure to use an approved, or, inadequate oil supply, may result in reduced cutter life or premature cutter failure. • Maintain a constant feed rate. • It is imperative to maintain constant feed rate to ensure consistent evacuation of cutting debris. • Failure to maintain constant feed pressure may result in debris entrapment between cutting teeth and work surface, or debris compacting in the cutter flutes, which may result in reduced cutter life or premature cutter failure. • Don’t apply excessive pressure and slow the motor down. • Only apply sufficient pressure to ensure optimum motor speed and free cutting of the work piece. • Failure to maintain correct cutting speed may result in extended operating cycle time, reduced cutter life, or premature cutter failure. • Re-sharpen the cutter before wear becomes significant. • It is important to maintaining the correct geometric profile on the cutting edges to ensure efficient and consistent hole cutting performance. • Failure to ensure the correct profile maintenance may result in extended operating cycle time, reduced cutter life, or premature cutter failure. • Use the smallest centre punch mark possible to indicate hole centres. • Centre punch marks should only be used to indicate required hole position, and should be as small as possible. • Excessive centre punch size, or positional errors may result in reduced cutter life or premature cutter failure. • Ensure slug ejection before attempting to cut additional holes. • When cutting sequential holes, it is imperative to ensure that slugs produced from previous holes are removed. • Failure to comply with any of the items listed above may prevent ejection and result in premature cutter failure. • Have the drilling machine serviced regularly by a ROTABROACH approved agent. • To maximise the benefits of the of the precision ROTABROACH cutter geometry, it is imperative that the drilling machine must be adjusted to eliminate any excessive, or uncoordinated lateral, or rotary movement. • Failure to adequately maintain the drilling machine may result in reduced cutter life or premature cutter failure.

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