Monteringsveiledning SLF og LHF beslag

Page 1

INSTALLATION instructions

1

INsTAlLATION instructions FOR Garage Doors SLF ● LHF

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


2

INSTALLATION instructions

Table Of Contents Warranty Terms and Conditions 2 Warnings & General Cautions 3 CE Directions & Guidelines 3 Recommended Installation Tools 4 Garage Door Packaging 5 SLF = Standard Lift, Front torsion spring 6 SLF Hardware Box Components 7 LHF = Low Headroom, Front torsion spring 8 LHF Hardware Box Components 9 SLF or LHF – Panel Inspection 10 SLF or LHF – Check door Opening Size 10 SLF or LHF – Vertical Track Installation 11 SLF or LHF – Horizontal Track and End Bearing Plates Installation 16 SLF or LHF – Installation Angles 20 SLF or LHF – Torsion Spring System Installation 24 SLF or LHF – Instructions for ALL Spring Systems 26 SLF – 1x Torsion Spring System Installation 27 SLF – 2x Torsion Spring System Installation 28 SLF – 3x Torsion Spring System Installation 29 LHF – 1x Torsion Spring System Installation 32 LHF – 2x Torsion Spring System Installation 34 LHF – 3x Torsion Spring System Installation 36 SLF or LHF – Panel Folio Removal & Trim Weatherseals 39 SLF or LHF – Bottom Brackets Installation 40 SLF or LHF – Center Hinges Installation 41 SLF or LHF – Single Side Hinges Installation 42 SLF or LHF – Cable Installation: Step 1 43 SLF – Double Side Hinges Installation 44 SLF or LHF – Bottom Panel (A) Installation 45 SLF or LHF – Cable Installation: Step 2 46 SLF or LHF – Middle Panel (B) Installation 46 SLF or LHF – Middle Panel (B2) Installation 48 SLF – Single Top Brackets Installation 49 SLF – Double Top Brackets Installation 50 SLF – Top Panel (C) Installation 51

LHF – Single Top Brackets Installation 52 LHF – Double Top Brackets Installation 53 LHF – Top Panel (C) Installation 53 SLF or LHF – Struts Installation 54 SLF or LHF – Finalize Hinges Installation 56 SLF or LHF – Cable Installation: Step 3 57 SLF or LHF – Finalize Spring Break Safety Installation 59 SLF or LHF – Torsion Spring Winding 59 SLF or LHF – Check Door Balance 62 SLF or LHF – Door Balance is Not Correct 63 Notes 66

Warranty Terms and Conditions OLYMPS DOOR tries to make sure that each door is complete and to your order. Sometimes we make mistakes, despite our quality control inspections. We will correct defects and mistakes as quickly as possible. Please inform your garage door dealer, or OLYMPS DOOR directly, about any problem. OLYMPS DOOR provides a 24 - month warranty from the date of delivery. The warranty covers product quality, completeness of all parts and proper door function (as far as it was installed by authorized worker). During the warranty period, OLYMPS DOOR will provide replacement parts and material to correct any manufacturing or material defects and failures. For a warranty claim, please provide the order code and door production number. For multiple door installations, please completely install one door first to discover any possible defects and failures. Garage doors must be inspected by an authorized worker at least every two years or 3.000 operating cycles. OLYMPS DOOR garage doors are designed for a minimum of 10.000 operating cycles. After 10.000 operating cycles, or ten years, the torsion spring(s) must be replaced and the door completely serviced. One operating cycle is one door open + close. Expert inspections, tests, maintenance or repairs must be done by authorized workers. All work must be recorded in the record book.

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The warranty ends at the end of 24 - months or if: • The door was not installed correctly • The door was not installed in accordance with CE regulations and standards • Defects or damage caused by unauthorized modification of the door or components • Defects or damage caused incorrect door use • Defects or damage defects caused by failure to inspect, test, provide maintenance or repair The warranty does not cover: • Damage caused by the accidents to the door or improper use • Damage caused by natural disasters This manual does not give any rights to modify the door by the installer or user. The responsibility for any modifications which are not in accordance with this manual are those of the installer. Any unprofessional modification or improper door use can cause door failure or accident – resulting in injury or property damage.


INSTALLATION instructions

3

Warnings & General Cautions For safe installation, use and servicing of garage doors it is necessary to follow some precautionary measures. Please observe the following warnings and cautions! If you have any question, contact your door supplier or OLYMPS DOOR. This installation manual was created for experienced installers and it is not suitable for beginners. Before installation, please read this manual carefully! Some parts have sharp edges – wear safety gloves and use other safety equipment. All delivered components are designed for use with OLYMPS DOOR sectional doors. Changing or adding other components can negatively affect door safety and invalidate the warranty. Changing or modifying components, or their installation, not in accordance with this manual will invalidate the CE certification! Garage door torsion springs are very powerful! They are able to lift door weights +200 kg. Be very careful when winding (tensioning) the springs. Make sure the locking pliers are fixed tightly to the torsion spring shaft and keep the face and neck away from the winding bars. The bottom section and its components cannot be modified or cut! There is very strong stress on the bottom section. Any cutting or modification to the bottom section can weaken this critical part of the door. Never remove the bottom cable brackets or try to remove the lifting cables. The cables are under very high tension. Work carefully. Use the right tools and equipment. Stand firmly in a stable position. Have sufficient light and a clean garage for the installation. Only installers should be present during installation. Other people (children!) can interfere with installation and can be exposed to injury. Ensure that the building (walls and ceiling) where the door is installed are stable and strong. The installer is responsible for selecting and

using the correct anchoring materials. Garage doors with a motor cannot be safely operated with a hand pull rope. Remove any pull rope from doors with a motor. Any door with a motor requires the ability to manually disconnect the motor from the door - in the situation of no electrical power. If the garage door is the only entrance to the garage, a keylock disconnect device must be fitted to the door. This is used to disconnect the motor from the door. Before using the garage door: • Follow the door operating instructions. • The door installer has checked that that the door is properly installed with approved components and operating correctly. • The garage door motor power is properly adjusted for safe operation: the safety auto-reverse requires minimal contact to stop and reverse. • Other garage door motor safety features (photocells, safety edges, etc.) are functioning correctly. These documents must be provided to the door user: • Instruction manual • Record book with with data entered on the type of door, motor and related equipment; installer details; etc. • Copy of CE confirmation statements (IIa) issued by OLYMPS DOOR or installer confirmation about OLYMPS DOOR’S confirmation statement. • CE identification label, declaring the door meets EU laws and standards, is placed on the door. • The user was instructed in correct door use door and advised against dangerous operations.

CE Directions & Guidelines Sectional garage doors sold in the European Union must meet standard EN13241-1:2003, other relavent regulations and specifications; and the following standards issued by CEN: • Regulation 89/106/EHS concerning construction products (CPD) • Regulation 98/37/ES concering machinery equipment (MD) • Regulation 73/23/EHS concerning electrical equipment designed for use under a specificvoltage (LVD)* • Regulation concerning electromagnetic compatibility (EMC)* • Regulation concerning radio equipment (R&TTE)** *Only doors with electromechanical motors **Only doors with radio controls This door was developed and manufactured in accordance with the above regulations. These regulations affect doors: • Maximum door width: 6.600 mm • Maximum door height: 3.000 mm • Maximum door weight: 200 kg

• Other safety equipment which varies according to the track system; and optional safety equipment for motors. The door system described in this manual was successfully tested at the SP Swedish National Testing and Research Institute (reference 0402). The Initial Type Test (ITT) protocol was issued. On the basis of the test results, OLYMPS DOOR declares product conformity with EN13241-1:2003 and marks the product with the CE label. The number of the ITT protocol is shown on the door’s CE label. Doors can be manufactured only with the same components used in the ITT and as stated in the ITT protocol. This manual must be used with other additional installing instructions, such as manuals installation of spring break safety devices (OPP) and instructions for motors. Even though this door was produced in accordance with European standard EN13241-1:2003 and related regulations and specifications, weal some et local and national technical and standards and regulations.

This door meets the following safety requirements: • Equipment to prevent the door from falling in case of torsion spring failure/breakage (the OLYMPS DOOR spring break safety device system – OPP). • Door sections with finger - protection joints to prevent damage to fingers. • Lifting cables inside the vertical track system.

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4

INSTALLATION instructions

SLF or LHF

Recommended Installation Tools socket wrench set electric screwdriver

electric hammer drill socket wrench

drill bits

wrench set

tape measure

level rope block

hamm er

ladder razor blade

cutting tool

Hex Keys Set locking pliers

saw horses

Special tools required!

torsion spring winding bars

Hex Key: 3 mm

Hex Key: 4 mm

socket wrench: 11 mm

socket Wrench: 11 mm

Masonry Anchors Not Supplied Masonry anchors are not supplied There are many types of building construction, each requiring a different type of anchor:concrete, concrete block, aereated concrete block (Ytong), brick, wood, etc. Minimum of 14 anchors required for the walls next to the door opening. Minimum 6 – 8 anchors required for the ceiling. Different anchors may be required for walls vs ceilings! Recommended anchor size is M10 (10 mm). Length depends on the type of anchor and building construction. Illustration Photo

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INSTALLATION instructions

SLF or LHF

5

Garage Door Packaging 001.

Inspect for damage!

B

A

C Illustration Photo A - Panels, B - Hardware Box, C - Track and other parts

C1

002.

D C2 E B

F

A1

G

A2

SLF = Standard Lift, Front torsion spring

003.

E

C1 B

C2

D A2

F A1

G

LHF = Low Headroom, Front torsion spring A1 - Horizontal track, Right (SLF or LHF)

C1 - Vertical track assembly, Left

E - Installation Angle

A2 - Horizontal track, Left (SLF or LHF)

C2 - Vertical track assembly, Right

F - Torsion spring 1 - 3 pcs*

B - Torsion spring tubular shaft 1 - 2 pcs*

D - Side weatherseals 2 pcs

G - Struts 0 – 5 pcs*

*depending on the garage door size

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6

INSTALLATION instructions

SLF

SLF = Standard Lift, Front torsion spring 004.

005.

006.

Flat Head Bolt

SLF Track

Assemble SLF top bracket slide with 2x M8 flat head bolts and 2x M8 nuts as shown.

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INSTALLATION instructions

SLF

7

SLF Hardware Box Components 007.

R P

X L

V

M D

U

I

C E G

O

Q K

J

T

F A

S

N

B H

SLF Hardware Box Components

UM

Quantity

Bottom cable brackets

pair

1

B

End bearing plates

pair

1

C

Spring break safety device(s)

each

1 - 3*

D

Cable set

each

2

E

SLF top brackets

each

2 - 4*

F

Center hinges

each

2 - 20*

G

Side hinges

each

6 - 20*

A

H

Cable drums

pair

1

I

Rope (optional)

each

1

J

TEK screws (includes 4 extra screws)

set

1

K

Nuts & Bolts

set

1

L

Rollers

each

8 - 14*

M

Documentation

set

1

N

Torsion spring shaft collars

each

2

O

Track bumpers, rubber

each

2

P

Paro clamps

each

2

Q

Torsion spring safety cover(s)

each

1 - 3*

R

Handle (optional)

set

1

S

Torsion spring shaft coupler

each

0 - 1*

T

Center bearing plate

each

0 - 1*

U

Bearing retainer

each

0 - 1*

V

Bearing

each

0 - 1*

X

Struts end cap

each

0 - 10*

*depending on the garage door size

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8

INSTALLATION instructions

LHF

LHF = Low Headroom, Front torsion spring 008.

009.

LHF Track

010.

LHF top brackets

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INSTALLATION instructions

LHF

9

LHF Hardware Box Components 011.

R L

U

K C B

H

D

M P

F

N Q J

I S

E

A T O

G

LHF Hardware Box Components

UM

Quantity

A

Bottom cable brackets

pair

1

B

Spring break safety device(s)

each

1 - 3*

C

Cable set

each

2

D

LHF top brackets

each

2 - 4*

E

Center hinges

each

2 - 20*

F

Side hinges

each

6 - 20*

G

Cable drums

pair

1

H

Rope (optional)

each

1

I

TEK screws (includes 4 extra screws)

set

1

J

Nuts & Bolts

set

1

K

Rollers

each

8 - 14*

L

Documentation

set

1

M

Bearing retainers

each

3

N

Bearings

each

3

O

Center bearing plate

each

1

P

Track bumpers, rubber

each

2

Q

Torsion spring safety cover(s)

each

1 - 3*

R

Handle (optional)

set

1

S

Torsion spring shaft coupler

each

0 - 1*

T

Torsion spring shaft collars

each

2

U

Struts end caps

each

0 - 10*

*depending on the garage door size

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10

INSTALLATION instructions

SLF or LHF

SLF or LHF – Panel Inspection 012.

inspect panels for damage! C

B

B

A

A - Bottom panel, B - Middle panel, B - Middle panel, C - Top panel. Note: 4 - Panel door Shown. Garage doors have 3, 4, 5 or 6 panels. This manual shows installation of a 4 - panel door.

SLF or LHF – Check Door Opening Size 013.

014.

Check door opening height and width against sizes shown on door documents and stickers.

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INSTALLATION instructions

SLF or LHF

11

SLF or LHF – Vertical Track Installation 015.

C

B

B

A

016.

017.

Place a middle panel (B) in door opening on floor on interior. Panel should be 40 mm wider than door opening (20 mm on each side). Do not use the bottom panel (A) or top panel (D!

018.

019.

Panel must be level!

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12

INSTALLATION instructions

SLF or LHF

020.

021.

Draw lines on wall at ends of panel, left and right.

022.

023.

50 mm

50 mm

Draw marks on wall 50 mm from lines, left and right.

024.

025.

Top View

Correct vertical track assembly spacing.

026.

Slide or clip the side weatherseal onto the vertical track assembly. It will slide on easily.

027.

Repeat for other weatherseal.

Correct installation.

Incorrect installation.

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INSTALLATION instructions

SLF or LHF

028.

13

029.

Mark drilling holes on wall in right vertical track assembly. Note: Mark 1/3 towards door opening.

030.

50 mm

Line up edge of right vertical track assembly with the 50 mm mark.

031.

Mark the top and bottom holes and minimum every second hole in the middle.

032.

45째

Top View

Place vertical track assembly on the floor.

Drill holes at a 45째 angle! This will make sure the masonry anchors have a strong installation.

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14

INSTALLATION instructions

033.

Place right vertical track assembly back in to position.

SLF or LHF

034.

Install right vertical track assembly to wall. Install bottom first, then work upwards. Check the level as you work!

035.

Vertical track assembly must be vertical!

Repeat for installation of left vertical track assembly.

Double check the level.

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SLF or LHF

INSTALLATION instructions

15

036.

Distance between exterior edges of vertical track assemblies = Panel Length + 100 mm. PL = Panel Length. 037.

PL = Panel Length.

Example PL = 2440 mm. Distance between outside edges of vertical track assemblies = PL + 100 mm = 2540 mm.

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16

INSTALLATION instructions

SLF or LHF

SLF or LHF Horizontal Track and End Bearing Plates Installation Step 1: Install Track Bumpers in Horizontal Tracks Track bumpers are optional for doors with garage door openers. Required for manually operated doors. 038.

039.

50 mm

Install track bumper in each horizontal track with 1x carriage bolt and 1x nut M6.

Install 50 mm from end of track. Note: LHF track shown. For LHF track, install in upper track.

Step 2: SLF – Horizontal Track Installation Note: For LHF Horizontal Track Installation see page 18. 040.

041.

SLF Horizontal Track

Vertical Track

SLF system

Lift the right horizontal track into position by hand.

042.

Assemble right horizontal track assembly to vertical track assembly.

043.

044.

2x

Assemble with 2x M6 track bolts and 2x M6 nuts. Do not tighen bolts & nuts now!

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Outside and inside close-up shown.


INSTALLATION instructions

SLF

045.

17

046.

Check the level of the horizontal tracks again! Tighten the track bolts now.

Repeat for left track system.

Assemble horizontal and vertical track assemblies together with 1x M8x16 carriage bolt and 1x M8 nut. Horizontal track assembly must be level!

Step 3: SLF – End Bearing Plates Installation 047.

048.

Assemble 1x Paro Clamp and 1x M8 nut to right end bearing plate as shovn.

049.

050.

Detail of outside of right horizontal c-profile.

051.

1x

Assemble right end bearing plate to outside of right horizontal track assembly with 1x Paro Clamp and 1x M8 nut.

Install right end bearing plate to lintel with 1 or 2 masonry anchors, as required.

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18

INSTALLATION instructions

LHF

Step 2: LHF – Horizontal Track Installation 052.

053.

LHF Horizontal Track

Vertical Track

LHF system

Lift the right horizontal track into position by hand.

054.

Note: End bearing plate is the part of the LHF console.

055.

2x

Assemble right horizontal track assembly to vertical track assembly.

056.

Assemble with 2x M6 track bolts and 2x M6 nuts. Do not tighen bolts & nuts now!

058.

057.

1x

Outside and inside close-up shown.

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Assemble LHF console to vertical track assembly with 1x M8x16 carriage bolt and 1x M8 nut.


INSTALLATION instructions

LHF

059.

19

060.

Check the level of the horizontal tracks again! Tighten the track bolts now.

Repeat for left track system. Outside close-up shown.

061.

Install right end bearing plate to lintel with 1 or 2 masonry anchors, as required.

062.

Installed right horizontal track assembly with bearing plate.

063.

Double check the level!

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20

INSTALLATION instructions

SLF or LHF

SLF or LHF – Installation Angles Step 1: Ceiling Sections SLF system

LHF system

064.

065.

Door Opening Height (H)

Horizontal Track Length (d)

Door Opening Height (H)

Horizontal Track Length (d)

≤ 2170 mm

2610 mm

≤ 2170 mm

2610 mm

> 2170 - 2500 mm

2980 mm

> 2170 - 2500 mm

2980 mm

> 2501 - 3000 mm

3470 mm

> 2501 - 3000 mm

3470 mm

067.

066.

A1

A2

X1 X2

X1 must equal X2! First step is to determinate the location of where the installation angles will be fixed to the ceiling. X1 = X2 = correct; X1 ≠ X2 = incorrect; X1 must equal X2! Note: Larger doors require extra installation angles to support the door weight.

068.

Always cut between holes.

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Cut 2x pieces (A1 & A2) from the installation angle for fixing to the ceiling. Length is approximately 300 mm.

069.

Install A1 to the ceiling with 3 - 4 masonry anchors.


INSTALLATION instructions

SLF or LHF

21

070. Ceiling Angle

Horizontal Track

Repeat for installation of left horizontal track assembly and ceiling angle A2.

Vertical Track

Note: SLF system shown

Attack the horizontal track to the ceiling angle.

Step 2: Vertical Sections 071.

072.

A1

B1

B2

B1

Cut 2x pieces (B1 & B2) for the vertical sections.

Assemble B1 to A1 with 1x M8x16 Carriage bolt and 1x M8 nut.

073.

X

A1

B1

B1 should have extra space (X) for adjustment. Note: You may need to move B1 later to have the correct track spacing.

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22

INSTALLATION instructions

SLF or LHF

074.

SLF A1 B1

Assemble A1 to the track with a M6 track bolt and M6 nut. Note: You may need to drill a hole in the track. Horizontal track assembly must be level!

075.

LHF

A1 B1

Assemble A1 to the track with a 2x M6 track bolts and 2x M6 nuts. Note: You may need to drill a hole in the track. Horizontal track assembly must be level!

Repeat for installation of left horizontal track assembly.

076.

X2 X1

Measure the „X“ X1 = X2 = correct; X1 ≠ X2 = incorrect X1 must equal X2! If neccessary, move the vertical angles (B1 & B2).

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INSTALLATION instructions

SLF or LHF

23

Step 3: Angled Sections 077.

078.

A1

C1

C1

C2

Cut 2x pieces (C1 & C2) for the angled sections.

B1

Connect C1 to A1 and B1 with 2x M8 bolts and 2x M8 nuts.

079.

A1

Repeat for installation of left C2 angle. C1

B1

Right installation angles now installed.

Step 4: Larger Doors 080.

081.

X2 X1

Larger doors require extra installation angles to support the door weight.

Only use M6 track bolts to connect the tracks to the vertical installation angles! Standard bolts will block the door rollers!

Tracks and end bearing plates are now installed. The spring system will be installed now. FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


24

INSTALLATION instructions

SLF or LHF

SLF or LHF – Torsion Spring System 082.

C

E

A

B

F

F

D

Note: 1x torsion spring system shown

SLF

083.

A

C

G

E

B

H

H

F

I

I

H

F

D I

Note: 1x torsion spring system shown

LHF

Garage doors have 1 – 3 torsion springs.

084.

A

B

Spring Quantity Spring system components SLF or LHF

red F (SLF)

black F (LHF)

G

1

2

3

Components Quantity

A

Cable drum, left (red)

1

1

1

B

Cable drum, right (black)

1

1

1

C

Torsion spring

1

2

3

D

Torsion spring tubular shaft

1

1

2

E

Spring break safety device

1

2

3

F

SLF / LHF Torsion spr. shaft collar

2

2

2

J

Torsion spring shaft coupler

---

---

1

SLF

H

I

J

G

Center bearing plate

---

---

1

H

Bearing retainer

---

---

1

I

Bearing

---

---

1

LHF

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G

Center bearing plate

1

1

1

H

Bearing retainer

3

3

3

I

Bearing

3

3

3


INSTALLATION instructions

SLF or LHF

A & B – Left & right cable drums

E – Left & right spring break safety devices

C – Left spring (s) C – Right spring

H – Bearing retainer I – Bearing

G – Center bearing plate H – Bearing retainer I – Bearing

F – SLF or LHF collars

25

J – Coupler

SLF end bearing plate or LHF console

SLF - 1x Torsion Spring

Left (red) Right (black)

Left (red)

SLF - 2x Torsion Springs

Left (red)

Right (black)

Right (black)

Left (red)

SLF - 3x Torsion Springs

Left (red)

Left (red)

Right (black)

Right (black)

Left (red)

LHF - 1x Torsion Spring

Left (red) Right (black)

Left (red)

LHF - 2x Torsion Springs

Right (black)

Left (red)

Right (black)

Left (red)

LHF - 3x Torsion Springs

Right (black)

Left (red)

Left (red)

Right (black)

Left (red)

Left springs have a red spring fitting and a right winding. Right springs have a black spring fitting and a left winding.

SLF or LHF – Information About Torsion Springs & Torsion Spring Shafts Torsion Spring Shafts

Torsion Springs Door Width 1800 – 2960 mm 2961 – 6000 mm 1800 – 2960 mm 2961 – 6000 mm

Door Heights ≤ 2500 mm 2501 – 3000 mm

No. Torsion Springs

Door Width

1

1800 – 4930 mm

2

4931 – 6000 mm

2 3

1800 – 6000 mm

Door Heights ≤ 2500 mm

No. Shafts 1 2

2501 – 3000 mm 2

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26

INSTALLATION instructions

SLF or LHF

SLF or LHF – Instructions for ALL Spring Systems Cable drum side with bolts is on the inside!

Do not tighten cable drum bolts at this time!

087.

085.

Center Bearing Plate Assembly

Spring break safety devices and center bearing plates must be vertical! 086.

When installing the spring system, make sure you leave space for installing the garge door opener rail!

Install the center bearing plate, bearing retainer and retainer with 2x M8x16 carriage bolts and 2x M8 nuts. Note: Used on SLF 3x torsion springs and all LHF torsion springs.

Illustration Photo

088.

089.

Illustration Photo

Torsion shaft must be level!

090.

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Illustration Photo


INSTALLATION instructions

SLF

27

SLF – 1x Torsion Spring Installation

Left (red) Right (black)

Left (red)

091.

092.

Install left torsion spring and left spring break safety device onto torsion spring shaft. Unscrew the 2x nuts from the spring break safety device.

093.

Install spring to spring break safety device with 2x nuts.

094.

Install left (red) and right (black) cable drums and 2x SLF collars onto torsion spring shaft

095.

Illustration Photo

After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

096.

Make sure torsion spring shaft is level before installing spring break safety devices!

Install spring break safety device to lintel with masonry anchors (not supplied).

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28

INSTALLATION instructions

SLF

SLF – 2x Torsion Springs Installation

Left (red)

Right (black)

Right (black)

Left (red)

097.

098.

Install left torsion spring and left spring break safety device onto torsion spring shaft from left. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

Repeat for right torsion spring and right spring break safety device. Install onto torsion spring shaft from right.

099.

100.

Install left (red) and right (black) cable drums and 2x SLF collars onto torsion spring shaft

101.

Note: 1x torsion spring system shown

Illustration Photo

After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

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INSTALLATION instructions

SLF

29

102.

Make sure torsion spring shaft is level before installing spring break safety devices!

Install spring break safety device to lintel with masonry anchors (not supplied).

Repeat for second spring break safety device.

SLF – 3x Torsion Springs Installation

Left (red) Right (black)

Left (red)

Right (black) Left (red)

103.

104.

Install first left torsion spring and left spring break safety device onto long torsion spring shaft. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

Repeat for second left torsion spring and left spring break safety device onto long torsion spring shaft.

105.

Install center bearing assembly onto long torsion spring shaft from the right.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


30

INSTALLATION instructions

106.

SLF

107.

Install right torsion spring and right spring break safety device onto short torsion spring shaft from the left. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

108.

Install the torsion spring shafts together with the coupler. Make sure coupler is in the middle.

109.

1. Tighten the 4x bolts by hand. 2. Tighten the bolts exactly one revolution. More than one revolution can damage the torsion spring shaft. 3. Tighten the 4x nuts.

110.

Install left (red) and right (black) cable drums and 2x SLF collars onto torsion spring shaft

111.

Note: 1x torsion spring system shown

Illustration Photo

After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


SLF

INSTALLATION instructions

31

112.

Make sure torsion spring shaft is level before installing spring break safety devices!

Install center bearing assembly to lintel with 2x masonry anchors (not supplied).

113.

Repeat for second spring break safety device.

Install first spring break safety device to lintel with 2x masonry anchors. (not supplied).

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


32

INSTALLATION instructions

LHF

LHF – 1x Torsion Spring Installation

Left (red) Right (black)

Left (red)

114.

115.

Install left torsion spring and left spring break safety device onto torsion spring shaft from the right. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

Install center bearing assembly onto torsion spring shaft from the left.

116.

117.

118.

Install left (red) and right (black) cable drums and 2x LHF collars onto torsion spring shaft.

119.

Illustration Photo After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

LHF

33

120.

Repeat for spring break safety device onto left LHF console.

Install the spring break safety device onto the right LHF console with 2x M8 nuts.

121.

122.

Install bearing retainer and bearing to right LHF console with 2x M8-16 carriage bolts and 2 x M8 nuts.

Outside view of assembled bearing system. Note: Nuts are on the outside.

Make sure torsion spring shaft is level before installing center bearing assembly!

Repeat for bearing retainer and bearing to left LHF console.

123.

Make sure torsion spring shaft is level before installing spring break safety devices!

Install center bearing assembly to center of lintel with 2x masonry anchors.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


34

INSTALLATION instructions

LHF

LHF – 2x Torsion Spring Installation

Right (black)

Left (red)

Right (black)

Left (red)

124.

125.

Install left torsion spring and left spring break safety device onto torsion spring shaft from the right. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

126.

Repeat for right torsion spring and right spring break safety device. Install onto the torsion spring shaft from the left.

Install center bearing assembly onto torsion spring shaft from the left.

127.

128.

Install left (red) and right (black) cable drums and 2x LHF collars onto torsion spring shaft.

129.

Illustration Photo After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

LHF

35

130.

Repeat for spring break safety device onto left LHF console. 2x

Install the spring break safety device onto the right LHF console with 2x M8 nuts.

131.

132.

Install bearing retainer and bearing to right LHF console with 2x M8-16 carriage bolts and 2 x M8 nuts.

Repeat for bearing retainer and bearing to left LHF console.

Outside view of assembled bearing system. Note: Nuts are on the outside.

Make sure torsion spring shaft is level before installing center bearing assembly!

133.

Install center bearing assembly to center of lintel with 2x masonry anchors.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


36

INSTALLATION instructions

LHF

LHF – 3x Torsion Spring Installation

Right (black) Right (black)

134.

Left (red)

Left (red) Left (red)

135.

Install left torsion spring and left spring break safety device onto torsion spring shaft from the right. Unscrew the 2x nuts from the spring break safety device.

Install spring to spring break safety device with 2x nuts.

136.

Repeat for left torsion spring and left spring break safety device onto long torsion spring shaft from the right.

Install center bearing assembly onto short torsion spring shaft from the right.

137.

Install right torsion spring and right spring break safety device onto short torsion spring shaft from the left. Unscrew the 2x nuts from the spring break safety device.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS

138.

Install spring to spring break safety device with 2x nuts.


INSTALLATION instructions

LHF

37

139.

Install the torsion spring shafts together with the coupler. Make sure coupler is in the middle.

140.

1. Tighten the 4x bolts by hand. 2. Tighten the bolts exactly one revolution. More than one revolution can damage the torsion spring shaft. 3. Tighten the 4x nuts.

141.

Install left (red) and right (black) cable drums and 2x LHF collars onto torsion spring shaft.

142.

Illustration Photo After assembly of spring system, install spring system into end bearing plates. Center torsion spring shaft.

143.

Repeat for spring break safety device onto left LHF console. 2x

Install the spring break safety device onto the right LHF console with 2x M8 nuts.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


38

INSTALLATION instructions

144.

LHF

145.

Install bearing retainer and bearing to right LHF console with 2x M8-16 carriage bolts and 2 x M8 nuts.

Outside view of assembled bearing system. Note: Nuts are on the outside.

Make sure torsion spring shaft is level before installing center bearing assembly and third spring break safety device!

Repeat for bearing retainer and bearing to left LHF console.

146.

Install center bearing assembly to center of lintel with 2x masonry anchors.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS

147.

Install third spring break safety device to lintel with 2x masonry anchors. (not supplied).


INSTALLATION instructions

SLF or LHF

39

SLF or LHF – Panel Folio Removal & Trim Weatherseals 148.

149.

Carefully remove plastic folio from interior of panels. Do not remove folio from exterior of panels! Note: The exterior folio will keep the door clean during construction. It can be removed later.

150.

151.

152.

153.

154.

155.

Cut top and bottom rubber weather seals to a few millimeters longer than the panel.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


40

INSTALLATION instructions

SLF or LHF

SLF or LHF – Bottom Brackets Installation 156.

A

157.

158.

Prepare to install left bottom bracket.

Lip on bottom bracket must be below aluminum profile.

159.

160.

5x

Install left bottom bracket to bottom panel (A) with 8x TEK screws.

161.

Prepare the open bolt and roller.

Do not lose the cotter pin for the left bottom bracket! It will be installed later.

Do not install right bottom bracket and roller now!

Install open bolt and roller as shown into left bottom bracket.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

41

SLF or LHF – Center Hinges Installation 162.

163.

Center Hinges

Measure panel length for installation of center hinges.

The number of the center hinges depends on the door width. 2000 - 2700 mm 1x set

2701 - 3620 mm 2x sets

3621 - 4840 mm 3x sets

4841 - 6000 mm 4x sets

Panel Length / 2

Panel Length / 3

Panel Length / 4

Panel Length / 5

164.

top of bottom panel (A) Divide panel length by 2, 3, 4 or 5. Mark location(s) at top of bottom panel (A) on the interior.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


42

INSTALLATION instructions

SLF or LHF

165.

166.

top of bottom panel (A)

2x

top of bottom panel (A) Place center hinge at middle of mark.

167.

Install base of center hinge with 2x TEK screws.

168.

Repeat for middle panels (B) Install center hinges when installing side hinges.

Hinge must rotate without resistance!

SLF or LHF – Single Side Hinges Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≥ 4840 mm have double hardware. 169.

170.

1x

Place side hinge on left side of Panel (A). Line up holes in base of hinge and end cap.

171.

4x

Install base of side hinge with 4x TEK screws.

172.

Hinge must rotate without resistance!

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

1x

2x

173.

43

174.

2x

Install roller holder with 2x nuts & bolts.

Installed roller holder.

175.

Repeat for installation of right side hinge on Panel (A).

Repeat installation of center and side hinges for midle panels (B).

Install roller. No distance rings used with side hinges.

SLF or LHF – Cable Installation: Step 1 176.

178.

177.

Install cable loop and cotter pin on left bottom bracket.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


44

INSTALLATION instructions

SLF

SLF – Double Side Hinges Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≼ 4840 mm have double hardware. Note: Some doors do not have double lenght roller holders. 179.

180.

4x

2x

Place 2x side hinges on left of Panel (A). Line up holes in base of hinges and end cap. Note: the double length roller holder.

Install bases of the 2x hinges with 8x TEK screws.

182.

Illustration Photo

181.

Illustration Photo

Hinge must rotate without resistance!

1x

2x

183.

184.

2x

Install double length roller holder with 4x nuts & bolts.

Installed roller holder

185.

Repeat for installation of right side hinges on Panel (A).

Repeat installation of center and side hinges for midle panels (B). Install roller. No distance rings used with side hinges.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

45

SLF or LHF – Bottom Panel (A) Installation 186.

Loosen roller holder on left side hinge.

188.

Put bottom panel (A) into position. Note: cable is behind roller.

190.

187.

Install left side of bottom panel (A) into left vertical track.

189.

Straighten and tighten roller holder on left side hinge. Panel should be flush against side weatherseal, but not too tight.

191.

8x

Prepare to install right bottom bracket and roller.

First, install roller into bottom bracket! Install completed bottom bracket with 8x TEK screws.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


46

INSTALLATION instructions

SLF or LHF

192.

Bottom panel (A) is now installed.

Straighten and tighten roller holder on right side hinge. Panel should be flush against side weatherseal, but not too tight.

SLF or LHF – Cable Installation: Step 2 193.

Install cable loop and cotter pin on right bottom bracket.

SLF or LHF – Middle Panel (B) Installation 194.

Install left side of Panel (B) into left track.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS

195.

Install right side of Panel (B) into right track.


INSTALLATION instructions

SLF or LHF

196.

47

197.

Straighten and tighten roller holder on left side hinge.

Straighten and tighten roller holder on right side hinge.

198.

199.

Panel should be flush against side weatherseals, but not too tight.

Do not connect top part of center and side hinges to panel (B) at this time!

200.

B

A

Illustration Photo

Middle panel (B) is now installed.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


48

INSTALLATION instructions

SLF or LHF

SLF or LHF – Middle Panel (B2) Installation

Repeat for other middle panel(s) (B), as required.

201.

B

B

A

Illustration Photo

Other middle panel(s) (B) is now installed.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF

49

SLF – Single Top Brackets Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≥ 4840 mm have double hardware. 202.

203.

SLF top brackets

Position base of SLF top bracket on top left side of Panel (C).

204.

C

205.

206.

slotted holes

207.

4x

2x

2x

Install left SLF top bracket base with 4x TEK screws. Side of top bracket base with 3x slotted holes must be on bottom! Install roller slide with 2x M8 flat head bolts and 2x M8 nuts. Install roller and distance ring.

Left SLF top bracket now installed.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


50

INSTALLATION instructions

SLF

208.

209.

4x

Position base of SLF top bracket on right side of Panel (C).

Install right SLF top bracket base with 4x TEK screws.

Do not install right roller holder, roller and distance ring now!

Note: 4x distance rings are supplied. 2x distance rings are extras for final door adjustment, if necessary. Do not use on rollers in bottom cable brackets!

SLF – Double Top Brackets Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≼ 4840 mm have double hardware. 211.

210.

SLF top brackets with double length roller holder and roller.

Position base of SLF top brackets on left side of Panel (C).

212.

C

213.

214.

4x

8x

Install left SLF top brackets base with 8x TEK screws. Side of top bracket base with 2x slotted holes must be on the bottom!

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS

4x

1x

Install double length roller holder with 4x nuts & bolts. Install double length roller and distance ring.


INSTALLATION instructions

SLF

215.

51

216.

8x

Position bases of SLF top brackets on right side of Panel (C).

Install right SLF top bracket bases with 8x TEK screws.

Do not install right roller holder, roller and distance ring now!

SLF – Top Panel (C) Installation 217.

218.

C

C B

Illustration Photo Install left side of Panel (C) into left track.

219.

Illustration Photo

Put Panel (C) onto Panel (B).

1x

2x

2x

Install roller slide with roller and distance ring on right SLF top bracket base with 2x M8 flat head bolts and 2x M8 nuts.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


52

INSTALLATION instructions

LHF

LHF – Single Top Brackets Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≥ 4840 mm have double hardware.

220.

C

221.

222.

2x

LHF top brackets

Install LHF top bracket on top left side of Panel (C) with 2x TEK screws. Top of LHF top bracket should be a few mm below top of aluminium profile!

223.

Repeat for installation of right side LHF top bracket.

Left LHF top bracket now installed.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

LHF

53

LHF – Double Top Brackets Installation Garage doors with an Opening Width (OW) of < 4840 mm have single hardware; doors of ≥ 4840 mm have double hardware.

224.

C

225.

226.

4x

Install LHF top brackets on top left side of Panel (C) with 4x TEK screws. Top of LHF top brackets should be a few mm below top of aluminum profile!

LHF top brackets

LHF – Top Panel (C) Installation 227.

228.

Install rollers and distance rings into LHF top brackets. Install panel (C) into track and on top of panel (B). Adjust LHF top brackets so rollers are in the middle of the track. Tighten the TEK screws.

Top panel (C) is now installed. FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


54

INSTALLATION instructions

SLF or LHF

SLF or LHF – Struts Installation Number of Struts & Strut Location The number of struts depends on door size. Panels with windows may have an extra strut (decided by door dealer). Door Opening Width (OW) 4231 - 5000 mm

No. Panels in Door

5001 - 6000 mm

No. Struts

Strut Location

No. Struts

Strut Location

3

---

---

1

C

4

1

C

2

B2 - C

5

2

B3 - C

3

B2 - B3 - C

6

3

B3 - B4 - C

4

B2 - B3 - B4 - C

C C

B4

C

B3

B3

C

B2

B2

B2

B

B1

B1

B1

A

A

A

A

3-Panel Door

4-Panel Door

5-Panel Door

6-Panel Door

TEK Screws

End Caps

Center strut on panel (left & right). Strut length = panel length - 20 mm. Strut ends will be 10 mm from panel ends.

229.

Install struts with 2x TEK screws in each end cap and location of center hinges. 2x

2x

2x

2x

2x

2x

Squeeze the strut together when installing to improve performance and for end caps to fit correctly. Glue end caps to prevent falling off (optional). Super glue works well. 231.

230.

2x

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS

232.


INSTALLATION instructions

SLF or LHF

55

Middle Panels (B) 233.

C

B2

B1 A Install struts in the middle of the panel.

Top Panel (C) 234.

C

B2

B1 A Install struts in the top of the panel, below the top brackets.

Panels with Windows

Install strut above the windows.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


56

INSTALLATION instructions

SLF or LHF

SLF or LHF – Finalize Hinges Installation 235.

236.

Top half of side and center hinges are not installed.

237.

238.

2x

Position holes in end caps with holes in top half of left side hinge on Panel (B).

Install with 2x TEK screws on Panel (B).

239.

2x

240.

Position holes of right side hinge on Panel (B).

Install with 2x TEK screws on Panel (B).

241.

Repeat for side hinges and center hinges on Panels (B). 2x

Install top half of center hinge with 2x TEK screws on Panel (B).

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

57

SLF or LHF – Cable Installation: Step 3 Note: SLF system shown in photos 242.

243.

Illustration Photo Install cables behind all rollers on left and right.

Torsion Spring Shaft Collars Assembly 244.

245.

SLF

LHF

Move left cable drum to left end bearing plate. SLF collar is directly against the bearing. Tighten with 4 mm hex key.

Move left cable drum to left end bearing plate. LHF collar is directly against the bearing.

Repeat for right cable drum and collar.

246.

247.

Illustration Photo Place cable end in left cable drum.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


58

INSTALLATION instructions

SLF or LHF

248.

249.

Rotate left cable drum until cable is tight!

250.

First, tighten the 2x bolts by hand. Then, tighten the bolts exactly one revolution. More than one revolution can damage the torsion spring shaft.

251.

252.

Illustration Photo Place locking pliers on the torsion shaft and against the lintel to prevent the torsion spring shaft from moving. Locking pliers must be very tight!

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

253.

59

254.

Left cable drum is now installed.

IMPORTANT: Right cable drums must be in the same exact postion as the left cable drum!

Repeat for right cable drum. Locking pliers not required for right side, but recommended for extra safety.

SLF or LHF – Finalize Spring Break Safety Installation 255.

256.

Tighten the hex screw on the spring break safety device(s) with 3 mm hex key.

SLF or LHF – Torsion Spring Winding 257.

258.

Winding torsion springs is dangerous! Safety helmut recommended. Make sure head is not in line with the winding bars.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


60

INSTALLATION instructions

259.

SLF or LHF

Illustration Photo

Use only torsion spring winding bars! Two winding bars required. Do not use a screwdriver or other item! The line on the spring will help you count the spring windings. Read all the instructions on this page and the next page before winding the torsion spring! 1. Insert the first winding bar horizontally. 2. Rotate upwards 90째.

260.

Illustration Photo

1. Insert the second winding bar horizontally. 2. Remove the first winding bar at the top. 3. Rotate upwards 90째.

261.

Illustration Photo

1. Insert the second winding bar horizontally. 2. Remove the first winding bar at the top. 3. Rotate upwards 90째. Repeat until the number of spring windings is correct.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

61

262.

Illustration Photo

Carefully tighten the spring fitting bolts. Tighten with fingers and then tighten one revolution with wrench. More than one revolution can damage the torsion spring shaft.

263.

First, tighten the 2x bolts by hand. Then, tighten the bolts exactly one revolution. More than one revolution can damage the torsion spring shaft.

1880 mm

6,9

6,4

2050 mm

7,4

6,9

2170 mm

7,7

7,3

2270 mm

8,0

7,6

2380 mm

8,4

7,9

2500 mm

8,7

8,3

2780 mm

9,6

9,1

3000 mm

10,2

9,8

The number of torsion spring windings depends on the door height. See the production label of your door for the number of torsion spring windings. This table is for reference.

264.

Remove locking pliers.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


62

INSTALLATION instructions

SLF or LHF

SLF or LHF – Check Door Balance 265.

266.

CLOSED DOOR: Door stays closed and does not open.

PARTLY OPEN DOOR: Door does not open or close.

267.

If door does not balance, see next pages.

Double check that all tracks are level! Vertical and horizontal.

OPEN DOOR: Door stays open and does not close.

268.

269.

SLF

LHF

Garage door is now fully installed.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

63

SLF or LHF – Door Balance is Not Correct Problem 1: Door does not open easily Reason: The torsion spring has too few windings. Solution: First, review the Torsion Spring Winding instructions! 270.

Place locking pliers on the torsion shaft and against the lintel to prevent the torsion spring shaft from moving. Locking pliers must be very tight!

271.

Illustration Photo

1.Insert the first winding bar horizontally 2. Hold the winding bar firmly while loosening the 2x screws on the spring fitting.

272.

Illustration Photo

1. Rotate upwards 90°. 2. Insert the second winding bar horizontally. 3. Remove the first winding bar at the top.

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


64

INSTALLATION instructions

SLF or LHF

273.

Illustration Photo

Tighten the 2x screws on the spring fitting according to the instructions.

274.

Remove locking pliers.

Check door balance. Problem 2: Door does not stay closed Reason: The torsion spring has too many windings. Solution: First, review the Torsion Spring Winding instructions! 275.

Place locking pliers on the torsion shaft and against the lintel to prevent the torsion spring shaft from moving. Locking pliers must be very tight!

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

SLF or LHF

65

276.

Illustration Photo

1.Insert the first winding bar horizontally 2. Hold the winding bar firmly while loosening the 2x screws on the spring fitting.

277.

Illustration Photo

1. Insert the second winding bar at the top. 2. Remove the horizontal bar. 3. Rotate downwards 90째.

278.

Illustration Photo

Tighten the 2x screws on the spring fitting according to the instructions.

279.

Remove locking pliers.

Check door balance. FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


66

INSTALLATION instructions

Notes

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


INSTALLATION instructions

67

Notes

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


68

INSTALLATION instructions „WE PRESENT TO CUSTOMERS THE LATEST IN DESIGN, WITHOUT LOSS OF QUALITY, WHILE MAINTAINING peace of mind”

OTHER PRODUCTS garage doors

industrial doors

side garage doors

Apart personal doors

rapid doors

DOCK SHELTERS

LOADING RAMPS

SWING GATE openers

SLIDING GATE OPENERS

Barriers

industrial door motors

garage door MOTORS

accessories

CONTACT: Fasadeprodukter AS Årøsetervegen 10, 6422 MOLDE Tel: +47 712 50 200, Fax: +47 712 50 201 www.fasadeprodukter.no MM_SLF-LHF_68_EN-11-A-NO

FASADEPRODUKTER | GARAGE DOORS & GATE OPENERS


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