OEE IMPACT Presentation

Page 1

Gemba Solutions Ltd

2/5/2008

Productivity Improvements Come as Standard

Product Overview

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Objective of OEE IMPACT Connect Product Productivity Improvements come as standard

In any manufacturing environment, having accurate, transparent information on how your plant is operating can make a real difference. Having this information in real-time allows you to react to situations immediately they occur. Being able to see the bigger picture (as well as the detailed issues) as it happens, enables you to rapidly make informed, shared and objective decisions.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Introduction to OEE IMPACT Connect Productivity Improvements come as standard

At Gemba Solutions we understand how important good data can be to making sustainable performance improvements. Our experience serving more than 1,000 customers in the manufacturing industry, together with our knowledge of monitoring technologies, production processes and manufacturing production has helped us to develop OEE IMPACT Connect, a manufacturing information system that provides a clear view of operational performance. OEE IMPACT Connect automatically collects live data from across the shop floor to give you, or any member of your team, an accurate picture of all aspects of performance as it happens, including Overall Equipment Efficiency (OEE), work in process (WIP) and working capital usage in a clear and easy to read way. OEE IMPACT Connect is flexible too, and can be used across your entire facility because it connects to any asset or existing production system. For progressive manufacturers OEE IMPACT Connect is invaluable. It tells you exactly what’s going on in your plant and gives you an immediate grasp of the issues, opportunities and interdependencies that exist there. With this kind of information you can make the decisions and build the support that will accelerate and sustain performance improvement. Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Introduction to OEE IMPACT Connect Productivity Improvements come as standard

Functionality and Flexibility To suit your Manufacturing Environment Flexibility – OEE IMPACT Connect connects to a wide array of disparate assets – from manual, semi-automated, and fully automated, across all types of manufacturing and assembly operations. It can also include data from existing systems and databases. It is tailored to the way you work, so your standard operating procedures are left in place, but with fewer burdens on plant personnel.

PLANT MANAGER: “We have seen probably a 5%-10% improvement on our output and efficiency just by turning the system on, never mind acting on the data that it is giving us.”

Scalability – OEE IMPACT Connect can be used in all sized operations – from the largest to smallest. The combination of flexibility and scalability means it can be implemented to fit your specific needs quickly and easily. Manageability – OEE IMPACT Connect provides intuitive, focused, and easy to understand reports, displays and analyses of key production data. Fully configurable displays and drag-and-drop asset configuration makes it easy to reflect the changing work environment. Assurance – Using either a turnkey approach or self-implementation, you can be assured you will get exactly what you expect: a reliable system that operates at a high level of integrity. Inputs are synchronized to provide an accessible data and information set as the end product – so no matter how you choose to query, the return information is accurate.

MANUFACTURING PLANNER: “Our reaction time to problems now is a lot quicker with OEE IMPACT because as soon as I see something happening on the shop floor, I can react to it and stop it or increase the momentum.”

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

OEE IMPACT Connect Software Productivity Improvements come as standard All the software tools you need to get started are in the standard product including a full set of easy-to-use configuration tools requiring no prior knowledge of software programming. Working with OEE IMPACT Connect Software is simplicity itself, using our Graphical User Interface in a standard Windows environment to access an array of information. Gemba Solutions will work with you to release the full benefits that OEE IMPACT can bring to your manufacturing facility and generating a maximum return on investment.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Customer Benefits Productivity Improvements come as standard

Payback: 400 % +

Payback: 3 Months

“We are extremely happy with the OEE IMPACT product. It has refocused our business and brought together Manufacturing, Procurement and Quality. We plan to extend the system in the near future.”

“We believe that in today’s competitive market, it is essential to make sure we are maximising our capacities and ensuring continual improvement. OEE IMPACT showed us the areas we most needed to concentrate on in order to do this.”

Nick Bignell, Logistics Manager NewTeam

Craig Robinson, Team Leader Burmatex.

Payback: 7 Months

Payback: £ 30,000 in 2 Months

“OEE IMPACT Connect has helped us at Gripple to determine with factual data the main machine issues around the factory. This has helped us to focus on the key issues instead of using the old fire-fighting methods that we used to use.

“ Gemba Solutions’ OEE IMPACT Software seemed the simplest and most user-friendly system. This is important as its administration is carried out at team leader level. However, OEE IMPACT is also extremely powerful from a management reporting perspective. ”

A massive benefit is that you can view the current up-to-theminute data on any screen around the factory and make instant decisions based on the information you get. I highly recommend OEE IMPACT Connect.”

Paul Ainsley, Production Manager Carrington Wire

Les Cooper, Production Director Gripple

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Key Performance Indicators Productivity Improvements come as standard

• • • • • • • • • • • • • •

Machine cycle times Machine availability Downtime Utilisation Throughput Shop-floor losses Maintenance performance Product performance Meantime between failures Bottleneck identification Production and shift performance Target capacity planning Waste Plus much, much more……..

Don’t take our word for it - ask for the ‘fullyfeatured’ free trial of OEE IMPACT today and see what your OEE figures really are! Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

What is OEE Productivity Improvements come as standard

OEE = Availability (B/A) X Performance (D/C) X Quality (F/E) Planned Shift A

Planned Machine Production Time

B

Actual Running Time

C

Theoretical Machine Production Rate

D

Actual Production Rate

E

Pieces Produced

F

Good Parts

Idle Time Stoppages

Speed Loss

Wastage

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

OEE IMPACT Customers Productivity Improvements come as standard

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Software Modules and Tools Productivity Improvements come as standard

OEE IMPACT Connect is a modular solution allowing you to match its functionality to your requirements. Standard Modules •Production Control •Configurable Graphics •Asset Dashboard •Production Scoreboard •Andon Scoreboard •Lean Manufacturing Reports •Historical Event Viewer •Production History •Real Time data Collection

MES Modules •Annunciation and alerts •Process trending •Product Tracking •Quality Control •Excel reports interface

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Controlling production Productivity Improvements come as standard

You can create works orders within OEE IMPACT (or import them from your ERP system) and define batches, quantities, priorities, routes, due dates, product types. The work orders are then sorted and delivered to your production staff at line-side in real-time, removing the need for a paper-based system Benefits: •Reduce paper work •Track you production progress as it happens •See the effect of downtime on your production schedule •Use your works orders to drive production displays

Remove the paperwork and gain control… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Controlling production Productivity Improvements come as standard

Works orders including Batch , Due Dates, Priorities….

Define the route for the product through production Predefined standard parts and associated KPI’s

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Configurable Real-Time Graphics Productivity Improvements come as standard

Display your information in the way you want to see it displays can be designed and deployed in minutes instead of hours. You can choose the data you want to display, and ensure that it’s relevant to the people viewing it. Benefits •Get your system up and running right away •Display targeted information based on job roles •Use the real-time data to react to situations immediately •Display automatically calculated information and KPI’s; OEE, Cycle times, Total Downtime, Average speeds.. Etc

Right people, right time, right information… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Configurable Real-Time Graphics Productivity Improvements come as standard

Display machine specific performance figures Create your own user interfaces

Machine based OEE Figures Rollup to show group and line OEE Figures

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Shop Floor Data Entry Productivity Improvements come as standard

You can configure the system to display and collect data the way you want to. Easy to use operator interfaces can be configured allowing the system to be deployed to operational staff with minimal training. Benefits •Display targeted information based on job roles •Rapid data entry •Provide fast feedback to promote shift performance

Making data entry simple… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Shop Floor Data Entry Productivity Improvements come as standard

Create targeted operator Interfaces

Push buttons to allow simple downtime entry

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Asset Dashboard Productivity Improvements come as standard

OEE IMPACT will automatically take the set-up data you enter and present it as an initial set of key performance indicators for your business. You will have an immediate view on key manufacturing performance data “straight out of the box.” As soon as you start to use the system, the Asset Dashboard will immediately become a valuable real-time window on your production process. Benefits •Rapid start-up and engagement of system •Displays current manufacturing information in a single location •Reduce your work in progress stock levels •Optimise staff deployment •Remove paper-based work orders •Increase your understanding of your process by entering additional data manually

Everything you need to know in one location… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Asset Dashboard Productivity Improvements come as standard Shift and product based OEE and performance figures

Key KPI’s for group assets

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Production Scoreboard Productivity Improvements come as standard

View and enter historical production information quickly and easily. Manually supplement your data with information from the whole plant (ie. Data from non-critical machines, manual processes etc), Instant access to top level summary reports.

Benefits •Customers have reported huge savings on data entry over use of an in-house system •Have a more complete view of your plant’s performance •Create hypothetical production scenario’s to test improvement ideas •No special training needed - general administration staff can log your information

Maximum return with minimum effort… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Production Scoreboard Productivity Improvements come as standard

Manual entry for production information

Good and rejected unites produced

Rapid entry of production downtimes

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Andon Scoreboard Productivity Improvements come as standard

Your required daily and hourly targets are measured against current production, providing instant feedback to the whole team. Deliver the scoreboard to the shop floor on large LCD displays. Unlike the traditional LED boards, you can tailor the layout to meet your ongoing requirements. We also provide an array of hardware for the collection of the data from the shop floor including battery powered push buttons which can be deployed in minutes Benefits •Motivate staff by sharing performance measures •Take immediate action to avoid potential production shortfalls

A simple yet powerful production pacemaker… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Andon Scoreboard Productivity Improvements come as standard

Display current production targets and variance in real-time

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Lean Manufacturing Reports Productivity Improvements come as standard

OEE IMPACT Connect provides data mining functionality via an intuitive user interface. A comprehensive range of valuable reports are provided as standard, including a set of lean manufacturing reports for shop floor use. Share your findings by emailing reports directly to colleagues, or save for future use. Benefits •Quick and easy access to the data you need •Drill down facilities for root cause analysis •Monitor effectiveness of your improvements •Justification for continuous improvement programmes •Provides data for your Six Sigma projects

Cut through the data mountain and share the results… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Lean Manufacturing Reports Single or group reports. Select date ranges and shifts

Productivity Improvements come as standard

This OEE report is a summery report used for group performance and improvement discussions

Combined OEE, Effectiveness and downtime report

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Historical Event Viewer Productivity Improvements come as standard

For anyone who is running a downtime campaign this is an essential tool. Display your downtime as a visual time line allowing recurring events and bottlenecks to be simply identified. The information can be sorted and examined further in our powerful data grid format. The event viewer provides far more than a simple alarm log. Benefits •Rapidly identify and eliminate bottle necks •Visualise your lost manufacturing time •See recurring downtime patterns

Picture the problem and find the solution… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Historical Event Viewer Productivity Improvements come as standard

Manual / Automated and Scheduled downtimes

The display provides popup information by simply hovering over an event Powerful visual indication of running and downtime ratios

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Production History Viewer Productivity Improvements come as standard

Analysing your production output against jobs, batches and products could not be simpler. This flexible data grid provides an overview of how your production has been running in terms of output and efficiency. Click on hotspots to see greater detail. Benefits •Identify poorly performing products/assets •Drill down for root cause analysis •Visualise problem areas

See your product history and target the hotspots… Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Production History Viewer

Export you data to Excel or text files for further analysis

Productivity Improvements come as standard

Filters to sort and search the stored data

Record of all production runs and their efficiency

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Manufacturing Execution System Productivity Improvements come as standard

Turn your OEE IMPACT system in to a full Manufacturing Execution System (MES) using our additional software modules “A Manufacturing Execution System (MES) is a system that companies can use to measure and control critical production activities. Some of the benefits with regards to MES solutions are increased traceability, productivity, and quality. Other functions served by MES solutions may include equipment tracking, product geneaology, labour tracking, inventory management, costing, electronic signature capture, defect and resolution monitoring, Key Performance Indicator monitoring and alarming, Executive Dashboards and other various reporting solutions.”

Source - Wikipedia.org

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Product Tracking Productivity Improvements come as standard

The OEE IMPACT Product Traceability module is specifically designed to keep track of multiple jobs which simultaneously flow through a manufacturing facility as part of a real-time production tracking solution. OEE IMPACT Manufacturing Execution System modules gives production managers and supervisors the information they need to effectively manage the process. The system allows a real-time view of each job on the process floor, whether it is being worked on or is awaiting operation. This includes split lots and multiple assemblies. OEE IMPACT provides the ability to link the shop floor to coordinate and track products from goods inwards - through the process - out of final dispatch. This is becoming increasingly important in the food industry in line with EU 178/2002 where complete product and process traceability is becoming mandatory. Data collection can be achieved us the following technologies: Visual inspection

Barcodes

iButtons

RFID tags

OEE IMPACT’s reporting tool allows users to query the information and relate the records to production efficiency, quality, batch to batch performance and work in progress.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Callout and Annunciation Productivity Improvements come as standard

Wouldn’t it be useful if your production process could automatically alert your staff to issues that need their attention, and then escalate alerts to senior staff when necessary? With the Annunciator module you can create multi-step processes that allow your staff to react to situations as they occur and ensure they are dealt with quickly and appropriately. Trigger activities based on events such as: •A maintenance engineer is required •Material is required to restock your Kanban system •Your OEE level has fallen below a given level •Your defect level has risen above a given level •A machine has broken down •A temperature/pressure/torque reading is out-of-tolerance Deliver warnings by; visual indication, email, paging and operator screens. Applications: Kanban Systems Maintenance callout Pending Setup alerts Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Process Trending Productivity Improvements come as standard

OEE IMPACT Connect’s Process Trending Module will give you a unique insight in to the way your manufacturing process actually works, and how that affects the quality of your products, the life of your machines and the cost of your operation. Most manufacturing processes will have a key set of process parameters that directly affect the quality of the finished product. f •Temperature of ovens •Torque measurement on assembly machines •Cutting speeds •Moulding pressure •Flow rates of lubricants •Vibration and acoustic measurements to predict machine failure Understanding variation in these parameters and the effect of that variation on your production process is a vital tool in improving product quality and lowering production costs

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Quality Control Productivity Improvements come as standard

Manufacturing quality management has a massive impact on any organisation, from customer satisfaction to cost constraints. The OEE IMPACT quality control module provides you with the ability to track quality from goods inwards to dispatch, with the incorporation of all in-process details. Quality of product being delivered to a company is paramount to saving and optimising the process costs. You cannot fully optimise your own process if defective raw materials cause variances in the process. Accountable measurement of that variance now gives many of our customers the option to recharge their suppliers due to defective supplied goods. In-process quality can take many forms, from fully automated logging to the manual entry of information. Some processes require detailed Statistical Process Control techniques, others require the automation and verification of job/route cards. Many of our customers are able to identify and track the quality of a single batch item through all stages of the process, allowing causes and effects to be identified. OEE IMPACT is also able to deploy job related work instructions direct to the work force aiding training and in process control.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

HR Event Viewer Productivity Improvements come as standard

OEE IMPACT’s Human Resource module puts you in control of your manufacturing operations by capturing time and labour usage at every stage of the production process. To measure the profitability of current jobs and make better decisions about labour utilisation, you need to know precisely where your labour costs are being incurred at a detailed level.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Excel Reports Interface Productivity Improvements come as standard

Taking data analysis to a new level, and enabling you to feed information into your own management reports, our Excel reports interface allows you to simply datamine and produce your own reports and layouts needed for Six Sigma, Lean Manufacturing and management reports.

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Real time data collection Productivity Improvements come as standard

Data can be collected in real-time from a host of sources:-

Data Collection Terminal

•Your existing plant PLC’s(control equipment) •OEE IMPACT Ethernet/Wifi Data Collection and Operator Terminals •Exisiting SCADA and MMI systems •Data interchange with your MRP/ERP systems •OPC data sources •For larger installations, distributed software data loggers are provided •Barcode Readers, RFID tags, ibuttons

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Data Collection Hardware Productivity Improvements come as standard

Multi asset Asset Data Collection Terminal (Upto 4 assets)

Local Single Asset Data Collection Terminal

Battery Powered Wifi Pushbuttons

Provides a touch screen local operator interface for OEE, downtime, production information and product tracking. Expanded plant interfaces are provided for direct real-time connection to your production assets. Log counts, rejects and downtime.

Provides a local operator interface for OEE, downtime and production information. Plant interfaces are provided for direct real-time connection to your production assets. Log counts, rejects and downtime

For those companies looking for a simple downtime and Andon system. Battery operated with Wifi connectivity

Wifi / Ethernet / RS 485

Wifi / RS485 Interfaces

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Overview System Topology Productivity Improvements come as standard

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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Gemba Solutions Ltd

2/5/2008

Summary Productivity Improvements come as standard

Contact Gemba Solutions to see how we can help you. Part of our service is to provide a value proposition to help you maximise your Return On Investment. Can you afford to wait when you have locked up and undiscovered manufacturing potential

Contact details Phone +44 (0)2476 796615 www.gembasolutions.com www.oeeimpact.com

Gemba Solutions Ltd, Eliot Park Innovation Centre, Barling Way, Nuneaton CV10 7RH, United Kingdom Tel: +44 (0) 2476 796615 Web: www.oeeimpact.com

Tel: +44 (0)1455 222060. Web: www.gembasolutions.com

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