Instruction Manual Form 5408 January 2000
FloVue Final Control System
Final Control System
Contents Introduction Installation
............................... 1
................................. 7
Maintenance
............................... 7 Changing Actuator Action . . . . . . . . . . . . . . . . . . . . . 8 Mounting the Actuator onto the Valve . . . . . . . . . . 15 Changing Actuator Travel . . . . . . . . . . . . . . . . . . . . 16 Digital Valve Controller Installation . . . . . . . . . . . . 16 Position Switch/Transmitter Assembly . . . . . . . . . 18 Solenoid Mounting Procedure . . . . . . . . . . . . . . . . 22 System 9000 On-Off Maintenance Procedure . . . . . . . . . . . . . . . . . . . 25
FIELDVUE Digital Valve Controller
. . . 28
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Introduction Scope of Manual This instruction manual includes installation and maintenance information for the FloVue final control system. Refer to separate manuals for additional instructions covering the valve, FIELDVUE digital valve controllers, and accessories.
W6507–1/IL
Figure 1. FloVue System (FIELDVUE Digital Valve Controller / System 9000 Actuator / Design CP Control Valve)
D102263X012
Only persons qualified through training or experience should install, operate, and maintain the FloVue final control system. If you have any questions about these instructions, contact your Fisher Controls sales office or sales representative before proceeding.
FloVue Final Control System Table 1. FloVue System Specifications
Valve Size Design CP Valve: 1/2 through 4-inch E Series Valves: 1/2 through 4-inch
Actuation System 9000 compact, high-pressure, single-acting, spring-opposed design actuator. See table 4 for additional specifications
Instrumentation FIELDVUE Type DVC5040 digital valve controller. See table 5 for specifications
Approximate Weight and Height of FloVue System See table 2
Table 2. Approximate Weight and Height of FloVue System VALVE TYPE
VALVE SIZE Inches 1/2, 3/4 1 1 1/2 1-1/2
CP
2 3 4 1/2 3/4 1/2, 1
E-Series E Series
1 1/2 1-1/2 2 3 4
ACTUATOR SIZE
APPROXIMATE SYSTEM WEIGHT lbs
mm
Inches
12
16
35
425
16.7
20
20
44
465
18.3
25
36
80
554
21.8
20
24
52
490
19.3
25
40
88
579
22.8
20
28
62
517
20.3
25
44
98
605
23.8
50
64
140
675
26.6
80
85
187
796
31.3
50
83
183
727
28.6
80
105
230
848
33.4
20
22
47
507
19.9
25
38
83
594
23.4
20
24
52
512
20.2
25
40
88
602
23.7
20
31
67
520
20.5
25
47
103
610
24.0
50
65
143
671
26.4
80
86
190
772
30.4
50
83
183
716
28.2
80
105
230
818
32.2
80
125
275
879
34.6
Description The FloVue final control system (figure 1) offers an innovative state of the art design in final control capability by combining the System 9000 actuator, a FIELDVUE digital valve controller, and the Design CP or Design E Series control valve resulting in total system capability.
2
APPROXIMATE SYSTEM HEIGHT
kg
The System 9000 actuator is a compact, high-pressure, spring-opposed actuator. The design features a sealed reversible power module providing either spring-fail-open or spring-fail-closed action to the control valve. A FIELDVUE digital valve controller is integrated into the actuator, thus eliminating mounting brackets, external tubing, and fittings.
FloVue Final Control System Table 3. Nominal Thrust Capabilities (1) ACTUATOR SIZE
FOR SUPPLY PRESSURE AT 1.7 BAR (25 PSI) Thrust
FOR SUPPLY PRESSURE AT 2.8 BAR (40 PSI) Thrust
FOR SUPPLY PRESSURE AT 4.1 BAR (60 PSI) Thrust
FOR SUPPLY PRESSURE AT 5.5 BAR (80 PSI) Thrust
N
lbs
N
lbs
N
lbs
N
lbs
12, 20
---
---
1285
285
1930
430
2575
575
25
2090
470
4355
975
6515
1465
8710
1955
50
---
---
2525
565
3780
850
5050
1135
80
2930
655
4685
1055
7025
1580
9375
2110
1. For power module and supply pressure equal to the stated pressure. Detailed actuator sizing can yield higher thrusts in some configurations.
FIELDVUE DIGITAL VALVE CONTROLLER
COVER
ACTUATOR FEEDBACK BRACKET
ADJUSTMENT ARM
POWER MODULE ASSEMBLY
STEM CONNECTOR
YOKE
W6655–1*A/IL
Figure 2. System 9000 Actuator with FIELDVUE Digital Valve Controller—Exploded View
3
FloVue Final Control System Table 4. System 9000 Actuator Specifications
Design High-pressure, single-acting, spring-opposed design Yoke Boss and Stem Connection Diameters ACTUATOR SIZE
YOKE BOSS DIAMETER
12
mm
Inch
28.6
1-1/8
STEM CONNECTION DIAMETER mm Inch 7.9
5/16
20, 25
54
2-1/8
9.5
3/8
50, 80
71.4
2-13/16
12.7
1/2
Maximum Supply Pressure 6.9 bar (100 psi) Power Module Spring Selection Based upon 1.7(1), 2.8, 4.1, or 5.5 bar (25(1), 40, 60, or 80 psi) nominal supply pressure Effective Actuator Area Size
Area, Square cm (Inches)
12
129 (20)
20
129 (20)
25
323 (50)
50
323 (50)
80
517 (80)
Travel Stops See tables 9 and 10 and the Parts List for selection of travel stops. TRAVEL ACTUATOR SIZE
Minimum
4
Ambient Temperature Range –40 to 82 C (–40 to 180 F) standard Thrust Capabilities See table 3 Integrated Accessories Single acting pneumatic FIELDVUE Type DVC5040 digital valve controller designed for explosion-proof and intrinsically-safe configurations, Position switch/transmitter option designed for explosion-proof or intrinsically-safe configurations Mounting Pads Three 2-hole mounting pads (57.2 mm [2-1/4 inch] spaced 5/16-18 UNC tapped holes) for accessory mounting (one mounting pad is pneumatic-ported to mount solenoids or other accessories requiring pneumatic access) Approximate Weight and Height (actuator and FIELDVUE digital valve controller) Weight Sizes 12 and 20: 12 kg (27 lbs) Sizes 25 and 50: 29 kg (63 lbs) Size 80: 50 kg (110 lbs) Height Sizes 12 and 20: 330 mm (13 inches) Sizes 25 and 50: 419 mm (16.5 inches) Size 80: 540 mm (21.25 inches)
Maximum
mm
Inches
mm
Inches
12
12.7
1/2
19.1
3/4
20
12.7
1/2
19.1
3/4
25
14.3
9/16
28.6
1-1/8
50
19.1
3/4
38.1
1-1/2
80
19.1
3/4
50.8
2
1. For actuator sizes 25 and 80 only.
Construction Materials Yoke: Steel, polyester powder paint Power Module Body: Anodized aluminum Canisters: Stainless steel Cover: Aluminum, polyester powder paint Feedback Linkage: Stainless steel
Options 67CFR and 67AFD Series regulator, Solenoid (see figure 29), Limit Switches, Position transmitter, ON/OFF operation (no valve controller), Yoke window covers, Stainless steel yoke (size 12 and 20 only)
FloVue Final Control System Table 5. FIELDVUE Type DVC5040 Digital Valve Controller Specifications
Electrical Classification Hazardous Area: Explosion-proof, intrinsically safe, Division 2, and flameproof constructions available to CSA, FM, CENELEC, and SAA standards. Refer to Hazardous Area Classification bulletins 9.2:001 and 9.2:002. Electrical Housing: NEMA 4X and IEC 60529 IP65 Complies with European EMC Directive.
Reverse Polarity Protection: No damage occurs from reversal of loop current Digital Communication Signal HART 1200 Baud FSK (frequency shift keying) Independent Linearity(1) "0.75% of output span Operating Ambient Temperature Limits
Electrical Input Point-to-Point: Analog Input Signal: 4 to 20 mAdc, nominal Minimum Voltage available at instrument terminals: 11.5 Vdc for analog control, 12 Vdc for HART communication Maximum Voltage: 30 Vdc Overcurrent Protection: Input circuitry limits current to prevent internal damage (Hardware revisions 4 and 5 only. Instruments with earlier hardware revisions may be damaged if connected directly to a voltage source while in point-to-point mode.) Minimum Control Current: 4.0 mA Minimum Current w/o Microprocessor Restart: 3.5 mA Reverse Polarity Protection: No damage occurs from reversal of loop current Multi-drop: Instrument Power: 12 to 30 Vdc at approximately 8 mA
–40 to 82 C (–40 to 180 F) Supply Pressure(1) Minimum and Recommended: Dependent on power module assembly spring selection of either 1.7(2), 2.8, 4.1, or 5.5 bar (25(2), 40, 60, or 80 psig) Maximum: 6.9 bar (100 psig) Output Signal(1) Ranges: Up to maximum supply pressure Connections Supply Pressure: 1/4-inch NPT female Terminal Box Conduit Entry: 1/2-inch NPT (ANSI B360.0 Aluminum [low copper]) Options Standard Diagnostics
1. These terms are defined in ISA Standard S51.1. 2. For actuator sizes 25 and 80 only.
5
FloVue Final Control System Table 6. Design CP Valve Specifications (1)
End Connections
Shutoff Classification per ANSI/FCI 70-2
Raised-face integral flanges to mate with ANSI Class 150 or 300 flanges
Metal Seats: Class IV (standard); Class V (optional) Composition Seats: Class VI
Multiple Face-To-Face Offering Standard: ISA-S75.03 (interchangeable with Design E) Long: ISA-S75.20 (All Design CP control valves have integral flanges, providing replacement for Design CE separable flange and other long face-toface valves)
Flow Characteristics/Valve Plug Styles Full-Size and Restricted-Capacity Trims: Linear or equal percentage Micro-Flowt Valve Plugs: Linear Cavitrol III Cage: Linear Whisper Trim III Cage: Linear or equal percentage
Available Valve Body Materials WCC Steel, LCC Steel, CF3M (316L Stainless Steel), CF3 (304L Stainless Steel), CN7M (Alloy 20), M35-1 (Monel), CW2M (Hastelloy C), and N7M (Hastelloy B2)
Flow Direction Flow up or flow down. Refer to Bulletin 51.1:CP for recommendations
1. For specific installation, maintenance, and parts information for the Design CP control valve, refer to the Design CP Control Valve instruction manual, Form 5373.
Table 7. Position Switch Specifications
Electrical Parameters Output: Field Selectable with respect to valve position Maximum Current Continuous: 0.3 Amp @ 125V AC/DC Inrush: 2.0 Amps @ 125V AC/DC Minimum Current: 2.0 mA Voltage Range: 8 to 125 VDC, 24 to 125 VAC Voltage Drop: 6.0 V @ 10 mA Leakage Current: Less than 0.15 mA
Construction Materials Enclosure: Marine grade, hard anodized aluminum. External surfaces are double-coated and baked with a minimum of 5 mils of two-part epoxy. NEMA 4X and 6 enclosure ratings Cover: Aluminum Conduit Connections One 3/4 inch NPT connection Two 1/2 inch NPT connections
Approvals
6
Factory Mutual approved for: Explosion Proof: Class I Division 1, Groups C & D Dust Ignition Proof: Class II, Division 1, Groups E, F, G Nonincendive: Class I, Division 2, Groups A, B, C, D Suitable for Class II, Division 2, Groups F & G NEMA 4X and 6
Span Range
Canadian Standards approved for: Class I, Division 1, Groups C & D Class II, Division 1, Groups E, F, & G Class I, Division 2, Groups A, B, C, & D Class II, Division 2, Groups F & G TYPE 4X No Seal-offs required in Division 1 or 2
Terminations Block
Adjustable across span of actuator Adjustability / Accuracy Within 5% of the standard actuator stroke range
Six terminations (standard) or twelve terminations, depending on configuration Ambient Operating Temperature –40 to 82 C (–40 to 180 F)
FloVue Final Control System Table 8. Position Transmitter Specifications
Output Signal Two-wire 4 to 20 mA Recommended Supply 24 VDC, 50 mA minimum Voltage Range 10 to 30 VDC at terminals Maximum Loading 700 ohms @ 24 VDC Minimum Potentiometer Life 50 million rotations
Canadian Standards approved for: Class I, Division 1, Groups C & D Class II, Division 1, Groups E, F, & G Class I, Division 2, Groups A, B, C, & D Class II, Division 2, Groups F & G TYPE 4X No Seal-offs required in Division 1 or 2 CE conformity: Conforms to the CE requirement for radio interference immunity Construction Materials Enclosure: Marine grade, hard anodized aluminum. External surfaces are double-coated and baked with a minimum of 5 mils of two-part epoxy. NEMA 4X and 6 enclosure ratings Cover: Aluminum
Reversibility The output can easily be reversed in the field Approvals Factory Mutual approved for: Explosion Proof: Class I Division 1, Groups C & D Dust Ignition Proof: Class II, Division 1, Groups E, F, G Nonincendive: Class I, Division 2, Groups A, B, C, D Suitable for Class II, Division 2, Groups F & G NEMA 4X and 6
Installation
Conduit Connections One 3/4 inch NPT connection Two 1/2 inch NPT connections Terminations Block Six terminations (standard) or twelve terminations, depending on configuration Ambient Operating Temperature –40 to 82 C (–40 to 180 F)
Maintenance If this product needs to be removed from the pipeline, ensure compliance with the following warning.
WARNING WARNING To avoid personal injury or property damage, do not exceed the Maximum Pressure listed in table 4. The Maximum Pressure must not produce an actuator thrust greater than the maximum allowable valve stem load. Actuator/Digital Valve Controller/Valve Assembly: The FloVue final control system has been adjusted at the factory, and may be installed in the pipeline. Actuator Mounting: If the System 9000 actuator is shipped separately or if it has been removed from the valve, mount the System 9000 actuator onto the valve before placing the valve into service. Refer to the actuator mounting procedure in this manual.
Avoid personal injury from sudden release of process pressure or bursting of parts. Before performing any maintenance operations: Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal injury. Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve. Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve.
7
FloVue Final Control System Drain the process media from both sides of the valve. Vent the power actuator loading pressure. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment. The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug. Repair of the FIELDVUE digital valve controller or System 9000 actuator is by component replacement, such as the printed wiring board or power module. To replace either the digital valve controller or actuator, contact your Fisher Controls sales office or sales representative. See figure 2 for an exploded view of the System 9000 actuator.
Changing Actuator Action
W6508–1/IL
Figure 3. Removing the Feedback Linkage (size 20 shown)
2. Disconnect the actuator feedback bracket (key 108) by removing two cap screws (key 105) and two washers (key 122) that attach the actuator feedback bracket to the System 9000 power module assembly (key 1). Slide the adjustment arm (key 106) off the digital valve controller feedback mechanism. See figure 3.
Note An adjustable regulated air supply is required to complete the following procedure. Key numbers are shown in figure 34 unless otherwise indicated. The System 9000 actuator features a sealed reversible power module assembly which provides either springfail-open or spring-fail-closed action to the control valve. The procedure to change the actuator action from fail-open to fail-closed or vice versa is described in the following steps. 1. Remove the cover assembly (key 3) from the System 9000 actuator by unscrewing the cover assembly captive screws.
CAUTION As a good engineering practice, whenever you reverse actuator action, check sizing to ensure proper operation.
8
W6509–1/IL
Figure 4. Removing FIELDVUE Digital Valve Controller (size 20 shown)
3. With an Allen wrench, remove the two socket-head screws (key 116) that secure the digital valve controller to the System 9000 power module assembly (key 1). Hold on to the digital valve controller as the two socket-head screws are removed to prevent it from falling. See figure 4.
FloVue Final Control System ARROW INDICATES FAIL-OPEN POINT ’A’ O-RING LOCATION
1/8 INCH NPT PORT FOR FIELDVUE CONTROLLER
W6510*A/IL
Figure 5. FIELDVUE Digital Valve Controller Point of Connection (size 20 shown)
4. Figure 5 shows the point of connection for the FIELDVUE digital valve controller. It is mechanically attached by the two socket-head screws removed in step 3. The air output connection is made at point ’A’. Note the location of the O-ring (key 167).
W6511*A/IL
Figure 7. Removing the Power Module Assembly (size 20 shown)
WARNING Avoid personal injury from release of air pressure while adjusting travel stops. After stroking the actuator, add a block or spacer to prevent the actuator from moving, in the event air pressure is lost. Note The power module assembly has two ports that are used by the FIELDVUE digital valve controller. The port used depends on the fail direction. 8. Apply air pressure to the 1/8 inch NPT FIELDVUE port and stroke the actuator to lift the canister off the travel stops. Add a block or spacer to prevent the canister from returning to the travel stop in the event air pressure is lost during this procedure.
W6518/IL
Figure 6. Stem Connector (size 20 shown)
5. If the System 9000 actuator is mounted on a valve, disconnect the stem connector (key 4) by loosening the stem connector hex nut (key 11) and removing the cap screws (key 6). See figure 6. (Size 12 and 20 actuators have 2 cap screws. Size 25, 50, and 80 actuators have 4 cap screws.) 6. Remove the eight cap screws (key 9) that attach the power module assembly to the actuator yoke. See figure 7. 7. Lift the power module assembly (key 1) off the yoke (key 2) and place it on a flat surface, in its same orientation when on the yoke.
9. Two travel stops (key 7) are located directly across from each other, as shown in figure 8 (size 12 and 20), figure 9 (size 25 and 50), and figure 10 (size 80). The travel stops have a solid end and an end with a head. Figures 8, 9, and 10 show proper orientation of the solid end of the travel stop with respect to the fail direction arrow on the power module assembly for both fail-open and fail-closed configurations. Note For size 12 and 20 actuators, the squareheaded end is always on the recessed side of the power module body. For size 25 and 50 actuators, the sockethead end is always on the recessed side of the power module assembly. For size 80 actuators, the travel stops and jam nuts must always be removed and inverted when changing actuator action. The hex head end and jam nut must be on the same side.
9
FloVue Final Control System
SOLID END OF TRAVEL STOP
FAIL-CLOSED
FAIL DIRECTION ARROW FAIL-OPEN
SQUARE HEADED END
FAIL-CLOSED DIMENSION A
FAIL DIRECTION ARROW FAIL-CLOSED
FAIL-OPEN DIMENSION B
SOLID END OF TRAVEL STOP
FAIL-OPEN 95AB01983 A6991 / IL
SQUARE HEADED END
Figure 8. Travel Stop Adjustment (Sizes 12 and 20)
Table 9. Travel Stop Adjustment FAIL-CLOSED FAIL-OPEN TRAVEL ACTUATOR DIMENSION A DIMENSION B SPRING SIZE mm Inches mm Inches mm Inches 12 20
All All
12.7
1/2
10
13/32
13
19.1
3/4
4
5/32
7
17/32 9/32
16
5/8
7
9/32
10
13/32
14.3
9/16
9
11/32
12
15/32
Note For size 12 and 20 actuators, fail-closed action only, the travel stop behind the FIELDVUE digital valve controller must be oriented so its square head is parallel to the digital valve controller casing to avoid interference. 10. Fail-closed action only. Adjust both travel stops up or down until the ends (solid end for size 12, 20, 25,
10
and 50, and hex head end for size 80) protrude past the surface stamped ’A’ (see figures 11 and 12) on the power module body by a distance defined as FAILCLOSED DIMENSION A in tables 9 and 10 and figures 8, 9, and 10. Fail-open action only. Adjust both travel stops up or down until the headed ends of the travel stops protrude past the surface stamped ’B’ (see figures 11 and 12) on the power module body by a distance defined as FAIL-OPEN DIMENSION B in tables 9 and 10 and figures 8, 9, and 10. 11. Remove the block or spacer and stroke the actuator until one travel stop just makes contact on the proper side (’A’ for fail-closed and ’B’ for fail-open). Adjust the second travel stop until it makes contact on the same side. Stroke the actuator to determine if both travel stops contact simultaneously (one click will be heard at contact, not two clicks). Adjust the second travel stop as necessary.
FloVue Final Control System Table 10. Travel Stop Adjustment ACTUATOR SIZE
SPRING
40 60, 60 80 psi 40, 25 25 psi si
50
80
40 60, 40, 60 80 psi
25, 40, 60, 80 psi
TRAVEL STOP LENGTH mm Inches
TRAVEL mm
Inches
FAIL-CLOSED DIMENSION A mm Inches
FAIL-OPEN DIMENSION B mm Inches
19.1
3/4
4
5/32
7
9/32
9/16
9
11/32
12
15/32
31.8
1-1/4 1 1/4
14.3 16
5/8
7
9/32
10
13/32
34.9
1-3/8
28.6
1-1/8
13
17/32
17
21/32
19.1
3/4
8
5/16
7
9/32
9/16
13
1/2
12
15/32 13/32
31.8
1-1/4 1 1/4
14.3 16
5/8
11
7/16
10
25.4
1
38.1
1-1/2
4
5/32
7
9/32
34.9
1-3/8
28.6
1-1/8
13
17/32
17
21/32
41.3 41 3(1)
1-5/8 1 5/8(1)
22.2
7/8
20
25/32
23
29/32
19.1
3/4
23
29/32
26
1-1/32
50.8
2
17
21/32
17
21/32
50.8
2
38.1
1-1/2
29
1-5/32
29
1-5/32
28.6
1-1/8
39
1-17/32
39
1-17/32
63.5
2-1/2
22.2
7/8
45
1-25/32
45
1-25/32
FAIL-CLOSED DIMENSION A
1. Square-head set screws are used for these travel stops.
FAIL DIRECTION ARROW FAIL-CLOSED
SOCKET-HEAD END
FAILĆCLOSED SOLID END OF TRAVEL STOP
FAIL DIRECTION ARROW FAIL-OPEN
SOLID END OF TRAVEL STOP
95AB01984 A7052 / IL
FAIL-OPEN DIMENSION B
FAILĆOPEN
SOCKET-HEAD END
Figure 9. Travel Stop Adjustment (Size 25 and 50)
11
FloVue Final Control System SOLID END OF TRAVEL STOP
FAIL-CLOSED DIMENSION A
FAIL DIRECTION ARROW FAIL-CLOSED
FAIL-CLOSED HEX HEAD END
SOLID END OF TRAVEL STOP
FAIL DIRECTION ARROW FAIL-OPEN
FAIL-OPEN DIMENSION B
FAIL-OPEN
HEX HEAD END A7034/IL
Figure 10. Travel Stop Adjustment (Size 80)
Note Before mounting the power module assembly to the yoke, switch the regulated air supply to the opposite 1/8 inch NPT FIELDVUE port (port on the surface stamped ’A’ for fail-open and ’B’ for failclosed). If the unit is equipped with a solenoid valve (figure 29), block the unused 1/8 inch NPT FIELDVUE port with the 1/8 inch NPT plug. 12. Mount the power module assembly onto the yoke so that the fail direction arrow (see figure 8, 9, or 10.) is in the proper orientation for your desired fail direction (surface stamped ’A’ towards the yoke for fail-
12
closed and surface stamped ’B’ towards the yoke for fail-open). Torque the yoke bolts to the required torque indicated in table 11. Note If the unit is equipped with a solenoid, skip steps 13 and 14. Go to step 15. 13. Use an Allen wrench to remove the 1/8 inch NPT pipe plug (key 14) from the front of the power module assembly. Figure 13 shows removal from the front. The 1/8 inch NPT plug is recessed approximately 12 mm (1/2 inch). Also remove the 1/4 inch NPT pipe plug (key 10) from the back of the power module assembly, which is not recessed.
FloVue Final Control System LETTER B ON TOP SURFACE FAIL DIRECTION ARROW
LETTER A
95AB01981 A6989 / IL
Figure 11. Location of Surface Stampings (Sizes 12 and 20)
FAIL DIRECTION ARROW LETTER B ON TOP SURFACE
LETTER A
95AB01982 A6990 / IL
Figure 12. Location of Surface Stampings (Sizes 25, 50, and 80)
13
FloVue Final Control System Table 11. Yoke Cap Screw Torque ARROW INDICATES FAIL-CLOSED
ACTUATOR SIZE
CAP SCREW TORQUE N m
Lbf ft
12, 20, 25, 50
15
11
80
27
20 DESIRED VALVE TRAVEL MEASUREMENT
W6513*A/IL
Figure 13. Removing the Plug (size 20 shown)
1/8 INCH NPT PLUG THREADED BOSS DESIRED VALVE TRAVEL MEASUREMENT
1/4 INCH NPT PIPE PLUG A6851*A/IL
Figure 15. Valve Travel Measurement Locations (Size 20 Shown) 1/8 INCH NPT FIELDVUE PORT
Note W6514*A/IL
Figure 14. Moving the Plug to the Back (size 20 shown)
14. Add sealant (key 64) and install the 1/4 inch NPT pipe plug (key 10) in the larger threads in front of the power module assembly (see figure 14). This is near the 1/8 inch NPT FIELDVUE port that is facing up away from the yoke. The 1/4 inch NPT pipe plug is not recessed, but will protrude when installed. Add sealant (key 64) and install the 1/8 inch NPT pipe plug (key 14) into the corresponding hole in the back of the power module assembly (the end opposite the 1/8 inch NPT FIELDVUE port), as shown in figure 14. The 1/8 inch NPT pipe plug will be recessed about 12 mm (1/2 inch) when installed. 15. For fail-closed units, apply air pressure to the 1/8 inch NPT FIELDVUE port and stroke the actuator until the canister contacts the end of the travel stops inside the yoke. (The fail-open unit will be against the travel stops without any air pressure.)
14
Mount the size 12 and 25 stem connector with the threaded boss down towards the valve stem. For all other sizes the stem connector is mounted with the threaded boss up away from the valve stem. 16. Position the valve plug on the valve seat. Screw the jam nut and stem connector all the way down the stem. 17. Stroke the canister down the desired travel (see figure 15) and spin the stem connector up until it touches the end of the canister. 18. Line up the holes of the stem connector with the nearest holes in the end of the canister. 19. Install the stem connector bolts and torque to 22 N m (16 lbf ft) for size 12 and 20 actuators or torque to 62 N m (46 lbf ft) for size 25, 50, and 80 actuators. 20. Tighten the stem connector hex nut (key 11). 21. Refer to the Digital Valve Controller Installation section for the procedure to re-install the controller.
FloVue Final Control System Mounting the Actuator onto the Valve Refer to figure 2 for component location. Note If the FIELDVUE controller cannot be used to stroke the actuator, the FIELDVUE controller and cover must be removed. Refer to steps 1-3 in the section titled Changing Actuator Action for removal of the cover and FIELDVUE controller. After removing the FIELDVUE controller, an adjustable regulated air supply must be connected to the 1/8 inch NPT FIELDVUE port on the power module to stroke the actuator.
W6518/IL
Figure 16. Stem Connector (Size 20 Shown)
Note If your application requires travel other than the rated travel for the unit, see the section in this manual titled Changing Actuator Travel. Key numbers are shown in figure 34, unless otherwise indicated. Perform the following steps to mount all sizes (12, 20, 25, 50, and 80) of the System 9000 actuator onto the valve. Refer to the notes for sizes 12, 25, and 20 actuators. 1. Ensure the valve plug is seated on the valve seat. Note FOR SIZE 12 and 25 ONLY, remove the power module assembly from the yoke to install the stem connector, stem connector jam nut, and yoke locknut. As an alternative, you can hold the actuator partially over the stem and then drop the yoke locknut into place and screw the jam nut and stem connector onto the stem, thus not having to completely remove the power module assembly from the yoke. 2. Thread the hex nut (key 11) onto the valve stem and thread it to the bottom of the thread on the valve stem. 3. Thread the stem connector (key 4) onto the valve stem, making sure the boss on the stem connector is facing upward for actuator sizes 20, 50, and 80. See figures 15 and 16. The boss on the stem connector faces downward for actuator sizes 12 and 25 (not pictured). Thread it to the bottom of the thread on the valve stem.
Note FOR SIZE 20 ONLY, the yoke and yoke locknut will fit over the T-shaped stem connector, if placed over at an angle. Place the yoke over the stem connector first and then place the yoke locknut over the stem connector while holding the actuator partially up the stem. Otherwise, you must remove the power module assembly from the yoke to complete installation. 4. Place the yoke (key 2) over the stem connector and stem and lower it about halfway down the stem. 5. Place the yoke locknut over the stem connector. Lower it and the yoke until the yoke seats onto the bonnet. Rotate the yoke to the desired position. Typically the window in the yoke is at the front of the valve for accessibility. 6. Tighten the yoke locknut. 7. Stroke the actuator until the canister contacts the end of the travel stops inside the yoke. (The fail-open unit will be against the travel stops without any air pressure applied to the unit.) Note Remove the cover to measure travel, unless you can measure travel between the stem connector and the end of the canister while the canister is against the proper end (the side inside the yoke) of the travel stops. 8. Stroke the actuator down the desired travel (see figure 15) and spin the stem connector up until it touches the end of the canister.
15
FloVue Final Control System Table 12. Stem Connector Cap Screw Torque ACTUATOR SIZE
N m
Lbf ft
12, 20
22
16
25, 50, 80
62
46
9. Align the stem connector holes with the nearest holes in the end of the canister. 10. Install the stem connector bolts and torque to the proper torque, as shown in table 12. 11. Tighten the stem connector hex nut (key 11) upward against the stem connector (key 4). 12. Refer to the Digital Valve Controller Installation section for the procedure to re-install the controller.
Changing Actuator Travel Note Some size 50 and 80 travel changes require the use of different length travel stops. See table 10. Refer to the section titled Changing Actuator Action for the appropriate actuator size. Complete all steps except 13 and 14, which deal with pipe plugs. Adjust the travel stops to the new travel by the method used in steps 10 through 12. Note For size 25, 50, and 80 actuators, you do not need to remove the FIELDVUE digital valve controller and feedback linkage if the actuator can be stroked using the FIELDVUE digital valve controller. If the controller and linkage are not removed, the position of the adjustment arm (key 46) must be set, per the section titled Digital Valve Controller Installation, after travel has been changed.
Digital Valve Controller Installation Proper positioning of the adjustment arm (key 106) requires the actuator to be mounted onto the control valve. See the section titled Mounting the Actuator onto the Valve.
16
VENT
CAP SCREW TORQUE
ALIGNMENT PIN
W6515*A/IL
Figure 17. Installing the Digital Valve Controller (Size 20 Shown)
1. Ensure the O-ring (key 167) in the base of the digital valve controller (figure 5) is lubricated. Install the digital valve controller onto the power module assembly with two socket-head screws (key 116). Figure 17 shows the digital valve controller after it has been installed back onto the power module assembly.
Note
The alignment pin (key 46) is stored in a threaded hole near the top of the FIELDVUE controller module base (key 2). 2. Set the position of the adjustment arm (key 106) by inserting the alignment pin (key 46) through the hole on the feedback arm (key 79) marked ‘‘A’’ for a failclosed configuration or the hole marked ‘‘B’’ for a failopen configuration. See figures 17 and 18.
FloVue Final Control System Travel Markings, Inches (mm) Actuator Travel, Inches
0.75 (19)
|
0.75(1)
1.0
(32) 1.25
1.5
|
2
1.50
1.75
2.0
1. For travels less than 0.75 inches, use the 0.75 (19) travel mark.
.75 (19)
1.5 (32)
2
W6516/IL
TRAVEL, INCH (mm)
Figure 18. Calibrating the Feedback Mechanism (Size 20 Shown)
A7053/IL
Figure 20. Alignment of Travel Markings
3. Apply lubricant (key 64) to the pin portion of the adjustment arm (key 106). Place the pin into the slot of the feedback arm (key 79) so that the bias spring loads the pin against the side of the feedback arm with the travel markings. See figure 19. SPRING RELAXED
Key 79
4. Loosely install the washer (key 126) (not required for size 12 and 20) and machine screw (key 109) that attach the adjustment arm (key 106) to the actuator feedback bracket (key 108). 5. Slide the adjustment arm pin in the slot of the feedback arm (key 79) until the pin is in line with the desired valve travel marking. Tighten the machine screw (key 109). See figure 20.
SPRING UNDER TENSION OF ADJUSTMENT ARM PIN
6. Remove the alignment pin (key 46) and store it in the threaded hole near the top of the digital valve controller module base. Install the digital valve controller unit cover (key 43).
A7209/IL
Figure 19. Calibration Complete—Bias Spring in Place
7. Install the cover assembly (key 3) onto the System 9000 actuator.
17
FloVue Final Control System TORSION SPRING
SENSOR CAM (2 SHOWN)
3/4 INCH MARK FOR SIZE 12, 20, & 25 ACTUATORS 1-1/2 INCH MARK FOR SIZE 50 ACTUATOR
DRIVE ARM
2-INCH MARK FOR SIZE 80 ACTUATOR DRIVE PIN
A6914 / IL
Figure 21. Position Switch/Transmitter Assembly (Cutaway View)
Position Switch/Transmitter Assembly Refer to Fisher Controls drawing 27B5166 for information on intrinsically safe hazardous location installation. This is supplied with the position switch/transmitter assembly. Refer to figure 25 for wiring diagrams. Refer to figures 21 and 36 for component identifiers and key numbers, unless otherwise indicated. 1. Stroke the actuator to mid travel. Verify alignment of the drive pin with the appropriate mark on the drive arm assembly (key 73). Size 12 and 20 actuators line up with 3/4 inch travel, size 50 lines up with 1-1/2 inch travel, and size 80 lines up with 2-inch travel. 2. Align the position switch/transmitter with the actuator so that the drive pin engages the slot of the alignment bracket (key 67). The torsion spring should be wound approximately 1/2 turn. Install the position switch/transmitter with cap screws (key 116). 3. Loosen screw (key 109) and adjust the alignment bracket (key 67) to position the drive arm horizontally,
18
while the actuator remains at mid travel. Retighten the screw (key 109).
CAUTION Be sure that both the controller feedback arm (key 79) and the position switch drive arm (key 73) are adjusted for the correct travel and parallel to each other. Otherwise errors in transmitter output linearity will occur.
Position Switch Calibration Note Older units (before May 1997) use SST sensor plugs to reverse the sensor operation. Newer units (after May 1997) do not have these SST sensor plugs. Sensor operation is controlled by adjustment of the cam.
FloVue Final Control System Switches Activated at Travel Extremes
1. Set the actuator to its FULL DOWN (valve closed) position. Set both cams so that the metal activation strips are 180 degrees from each other, with the inner cam set in the middle of the sensor target (see figure 22). 2. Pull the inner cam and turn it counter-clockwise until the red LED goes “out”. Then, with the inner cam still pulled, turn the inner cam clockwise until the red LED just comes “on”. Release the inner cam so that it slides fully onto the spline. 3. Set the actuator to its FULL UP (valve open) position. Push in on the outer cam and rotate it counterclockwise until the green LED just comes “on”. Release the outer cam so that it slides fully onto the spline.
A7055 / IL
Figure 22. Switches Activated at Travel Extremes (Shown in the Valve Closed Position)
Note All adjustments are performed with you looking directly into the switch housing with the cover removed, see figure 22. The edge of the cam metal strip will be at the edge of the sensor target when activation occurs. When the cam is released, be sure it slides fully onto the spline. One spline tooth setting is equal to 4-1/2 degrees of rotation. If performing the position switch (key 68) calibration procedure on the bench, use a 120 Vac or 24 Vdc power source or a 9 volt battery with a series load resistor. Observe the following caution.
CAUTION To avoid damaging the position switch when performing the following procedure, use a voltage source with a current limit of 300 mA maximum. If necessary, connect a load resistor to limit the current. You cannot perform this procedure using only an ohmmeter.
In this mode of operation the red LED will be ON when the valve is closed and the green LED will be ON when the valve is open. Both LED’s will be OFF at intermediate travels.
Switches Deactivated at Travel Extremes
1. Set the actuator to its FULL UP (valve open) position. Set both cams so that the metal activation strips are aligned with each other and set in the middle of the sensor targets. 2. Push in on the outer cam and rotate it counterclockwise until the green LED goes “out”. Release the outer cam so that it slides fully onto the spline. 3. Set the actuator to its FULL DOWN (valve closed) position. Lift out on the inner cam. If the red LED is “off”, rotate the inner cam clockwise until it comes “on”. When the red LED is on, lift out and rotate the inner cam clockwise until the red LED just goes “off”. Release the inner cam so that it slides fully onto the spline. In this mode of operation the red LED will be OFF when the valve is closed and the green LED will be OFF when the valve is open. Both LED’s will be ON at intermediate travels.
19
FloVue Final Control System COUPLING SET SCREW
TERMINAL BLOCK
DRIVE PIN LOCK NUT
POTENTIOMETER PIN 1 PIN 2 PIN 3
ZERO TRIMPOT
A6917-1 / IL
SPAN TRIMPOT
Figure 23. Position Transmitter Assembly (Cutaway View)
Position Transmitter Calibration NOTE PLUG MUST BE AT ONE END OF CONNECTOR OR THE OTHER
WARNING To avoid personal injury due to ignition of hazardous atmospheres, replace the cover before energizing the electrical circuits. Keep the cover tightly closed when in operation.
a. When performing the position transmitter (key 72) calibration procedure, connect the plug shown in figure 24 for either clockwise or counterclockwise operation (as viewed from the front).
2 PINS VISIBLE
PLUG
PLUG
A6909-1 / IL
CLOCKWISE OPERATION
A6910-1/ IL
2 PINS VISIBLE
COUNTERCLOCKWISE OPERATION
Figure 24. Position Transmitter Plug Orientation
b. Stroke the actuator to the desired ZERO position. With the power to the transmitter disconnected, connect an ohmmeter across pins 2 and 3 of the potentiometer for counterclockwise rotation. For clockwise rotation, connect the ohmmeter across pins 1 and 2 of the potentiometer. See figure 23.
20
c. Loosen the bottom set screw and rotate the coupling until the ohmmeter reads between 400 and 600 ohms. Retighten the set screw. See figure 23. d. Disconnect the ohmmeter and connect DC power to the + and – terminals (see figure 26).
FloVue Final Control System SST WIRING DIAGRAM COMMON
BOTTOM SWITCH (RED LED)
NORMALLY OPEN/NORMALLY CLOSED COMMON
TOP SWITCH (GREEN LED)
NORMALLY OPEN/NORMALLY CLOSED 2 1
A6908 / IL
TRANSMITTER WITH NO SWITCHES 4 SPARES 3 2 SPARES 1 – TRANSMITTER + A6912 / IL
TRANSMITTER WITH SST SENSORS 6 5 4 SPARES
3 2 1 COMMON
BOTTOM SWITCH (RED LED)
NORMALLY OPEN/NORMALLY CLOSED COMMON
TOP SWITCH (GREEN LED)
NORMALLY OPEN/NORMALLY CLOSED –
TRANSMITTER + A6913 / IL
Figure 25. Position Switch/Transmitter Wiring Diagram
e. Adjust the screw on the zero trimpot for a 4 mA output. See figure 24. f. Stroke the actuator to the desired 100% position. g. Adjust the screw on the span trimpot for a 20 mA output. ZERO and SPAN adjustments are noninteractive. See figure 24.
0 TO 100%
POSITION TRANSMITTER
AMMETER OR ANALOG COMPUTER INPUT
VOLTAGE SUPPLY
24 VDC
A6911 / IL
Figure 26. Position Transmitter Electrical Schematic
21
FloVue Final Control System Solenoid Mounting Procedure When a FloVue installation is retrofitted with the solenoid option, airflow must be diverted, using 1/8 inch and 1/4 inch plugs, through the solenoid. The correct combination will provide proper operation of the solenoid. Figure 27 shows locations of A through F ports and plugs and airflow with and without the solenoid. Also refer to figures 14, 29, and 34 to see the locations of the ports and plugs.
1. Remove the 1/4 inch NPT pipe plug from location A at the front of the power module assembly. 2. Use an Allen wrench to remove the 1/8 inch NPT pipe plug from location F at the back of the power module assembly. 3. Refer to the Changing Actuator Action section in this manual and remove the power module assembly from the yoke. Add sealant and insert the 1/8 inch NPT pipe plug from step 2 into location E. 4. Add sealant and insert an additional 1/8 inch NPT pipe plug into location C. 5. Connect tubing from location A to the solenoid. 6. Connect tubing from the solenoid to location D.
SUPPLY AIR POWER MODULE ASSEMBLY
DVC5040 DIGITAL VALVE CONTROLLER
D F
F D
B
C
E
B
C
E
A
A
FAIL OPEN W/O SOLENOID
A=1/4 INCH NPT FRONT B=1/8 INCH NPT FRONT C=1/8 INCH NPT FRONT D=1/4 INCH NPT REAR E=1/8 INCH NPT REAR F=1/8 INCH NPT REAR
AIR PATH FAIL OPEN W/ SOLENOID
D F
D
B F B
C
E C
E
A
A
FAIL CLOSED W/O SOLENOID AIR PATH FAIL CLOSED W/ SOLENOID
E0201 / IL
Figure 27. Solenoid Installation
22
FloVue Final Control System
SUPPLY AIR
FRONT LOCATION A
FRONT LOCATION B
FRONT LOCATION C FRONT LOCATION A
REAR LOCATION D
REAR LOCATION F REAR LOCATION D
REAR LOCATION E E0202 / IL
Figure 28. System 9000 Actuator Assembly for Solenoid Mounting Procedure
23
FloVue Final Control System
FRONT LOCATIONS A, B, AND C BRACKET-MOUNTED SOLENOID
REAR LOCATIONS D, E, AND F
FRONT LOCATIONS A, B, AND C
NIPPLE-MOUNTED SOLENOID REAR LOCATIONS D, E, AND F
W7334 / IL
Figure 29. Solenoid Options
24
FloVue Final Control System System 9000 ON/OFF Maintenance Procedure Mounting the Power Module Body Assembly and Yoke onto the Valve Refer to figure 32 unless otherwise indicated.
Table 13. Stem Connector Orientation Size
Position
12
Boss pointed toward valve
20
Boss pointed away from valve
25
Boss pointed toward valve
50
Boss pointed away from valve
80
Boss pointed away from valve
1. Make sure the travel stops in the actuator are adjusted for the desired travel. For a fail-closed actuator, measure the protrusion of the solid end (hex head end for size 80 only) past the surface marked “A”. The correct dimension based on travel (fail-closed dimension A) is shown in table 9 of the Changing Actuator Action section in this manual for sizes 12 and 20 and table 10 for sizes 25, 50, and 80. Due to stack up tolerance, usually only one travel stop will be set at the exact protrusion dimension to ensure that the travel stops simultaneously contact the canister assembly. For a fail-open actuator, refer to the same tables in the previous paragraph. Measure the protrusion of the travel stop head end past the surface marked “B” (failopen dimension B). Due to stack up tolerance, usually only one travel stop will be set at the exact protrusion dimension to ensure that the travel stops simultaneously contact the canister assembly. E0203 / IL
2. Set the yoke (key 2) onto the valve. Drop the yoke locknut over the stem and tighten. 3. Spin the stem connector completely down the stem. Make sure the boss is pointed in the correct direction for the actuator size. Refer to table 13.
Figure 30. System 9000 ON/OFF Option
6. Connect supply air with an adjustable regulator (0 to 100 psi) to the 1/4 inch NPT supply connection per figure 32.
4. Add sealant (key 64) to the 1/8 inch NPT pipe plugs (key 14) and install 1/8 inch NPT pipe plugs as shown in figure 32.
7. Complete steps 15 through 20 in the Changing Actuator Action section on page 14 for the proper size actuator to setup actuator travel.
5. Bolt the power module assembly (key 1) to the yoke (key 2) in the proper orientation for the desired fail action. For fail-closed action, the fail direction arrows shown in figures 8, 9, and 10 of the Changing Actuator Action section should point toward the valve. For fail-open action, the fail direction arrows should point away from the valve. Torque the yoke bolts to the torques shown in table 11.
8. Bolt the feedback bracket (key 108), figure 31, to the actuator in the same orientation used to attach feedback to the Type DVC5040 digital valve controller. Tighten the bolts just enough to hold the bracket in position. [When the cover (key 3) is set into position in step 11, this will allow hand adjustment of the feedback bracket (key 108) to align the adjustment arm (key 106) with the travel indicator window.]
25
FloVue Final Control System 12. Reach through the hole in the cover (key 3) and move the adjustment arm (key 106) so its orange tab aligns with the proper end of the travel scale near the travel indicator window on the cover. Actuator fail action and total travel of the assembly will determine which tab on the scale is used for alignment. You may need to adjust both the travel scale and the adjustment arm to eliminate interference between the adjustment arm, cover, and travel indicator window. E0204 / IL
Figure 31. ON/OFF Feedback Bracket
13. Remove the cover (key 3) carefully to avoid disturbing the preset positions of the feedback bracket (key 108) and adjustment arm (key 106). 14. Tighten the feedback bracket bolts.
9. Loosely attach the adjustment arm (key 106) to the feedback bracket (key 108). Tighten the bolt just enough to hold the adjustment arm in position. 10. Move the valve and actuator assembly to the appropriate end of total travel, either seated (fail-closed actuator) or full travel (fail-open actuator). 11. Set the cover (key 3) in place over the power module assembly (key 1), feedback bracket (key 108), and adjustment arm (key 106). Ensure the cover is positioned properly by starting the screws into the power module body.
WARNING To avoid personal injury, complete the following steps with no air supplied to the actuator.
26
15. Tighten the adjustment arm/feedback bracket bolt to a torque of 4 N m (35 lbf in). 16. Install the cover plate (key 20) onto the housing (key 19) with 4 cap screws (key 23). 17. Install the plastic plug (key 22) into the housing (key 19). 18. Install the 1/4 inch NPT pipe plug (key 24) into the housing (key 19). 19. Remove the backing from the label (key 21) and apply the label to the cover plate (key 20). 20. Bolt the housing (key 19) to the power module body assembly (key 1) on the air supply connection side using the two cap screws. 21. Install the cover assembly (key 3) onto the System 9000 actuator.
FloVue Final Control System
SUPPLY CONNECTION
116
SUPPLY CONNECTION
47B2223-F SHT 5 / DOC
Figure 32. System 9000 ON/OFF Assembly
27
FloVue Final Control System
W6520/IL
Figure 33. FIELDVUE Digital Valve Controller with Model 275 HART Communicator
FIELDVUE Digital Valve Controller
Additional FIELDVUE Information
Description
For additional information on Installation, Wiring Practices, the HART Communicator, Principle of Operation, Maintenance, Communication, and FIELDVUE Troubleshooting, see the following documents.
The FIELDVUE Type DVC5040 digital valve controller, integral to the System 9000 actuator power module assembly, is a communicating, microprocessor-based current-to-pneumatic instrument. In addition to the normal function of converting an input current signal to a pneumatic output pressure, the digital valve controller, using the HART communications protocol, gives easy access to information critical to process operation. You can gain information from the principal component of the process, the control valve itself, using a HART communicator at the valve or at a field junction box, or by using a personal computer or operator’s console within the control room. Using the HART protocol, information from the field can be integrated into control systems or be received on a single loop basis.
28
FIELDVUE DVC5000 Series Digital Valve Controllers Quick-Start Guide, Form 5626. FIELDVUE DVC5000 Series Digital Valve Controllers Instruction Manual, Form 5335. FIELDVUE DVC5000f Series Digital Valve Controllers for FOUNDATION fieldbus Instruction Manual, Form 5445.
FloVue Final Control System
47B2223–E SHT 1 A6854–2/IL
Figure 34. System 9000 Actuator Assembly
29
FloVue Final Control System
47B2223-D SHT 2 A6855-2/IL
108
108
106
109
109 106 126 SIZE 25 and 50 FEEDBACK BRACKET/ ALIGNMENT ARM ASSEMBLY
SIZE 12 and 20 FEEDBACK BRACKET/ ALIGNMENT ARM ASSEMBLY
108
106
126
47B2223-E SHT 3
109 SIZE 80 FEEDBACK BRACKET/ ALIGNMENT ARM ASSEMBLY
Figure 34. System 9000 Actuator Assembly (continued)
30
FloVue Final Control System
47B2223-E SHT 3
Figure 35. System 9000 Actuator Assembly with Position Transmitter Assembly
31
FloVue Final Control System
SIZE 12 and 20
SIZE 25 & 50
SIZE 80 2 SENSOR ASSEMBLY (SHOWN)
POSITION TRANSMITTER ASSEMBLY (NOT SHOWN) 47B2223-E SHT 4 / DOC
Figure 36. Position Transmitter Bracket Assembly
32
FloVue Final Control System
APPLY LUBRICANT, SEALANT
65
APPLY SEALANT ON ALL O–RINGS
47B0907-C SHT 1 A6856-1/IL
Figure 37. FIELDVUE Digital Valve Controller Assembly
33
FloVue Final Control System
47B0907-C SHT 1
SECTION B Ć B
47B0907-C SHT 2 A6857-1/IL APPLY LUB/SEALANT
Figure 37. FIELDVUE Digital Valve Controller Assembly (continued)
34
FloVue Final Control System Key 3
Parts List Parts which do not show part numbers are not orderable. Footnote numbers shown after key numbers correspond to the Parts Kits key numbers. Also see footnote information at the bottom of this page.
4
Parts Kits Key 1* 2* 3* 9
Description Elastomer Spare Parts Kit Relay Replacement Kit Small Hardware Spare Parts Kit Alignment Pin Kit
Part Number 14B5072X012 14B5072X022 14B5072X032 14B5072X092
5
6
System 9000 Power Module Assembly (figure 34) 1
Power Module Assembly Size 12 and 20 Fail-Open 40 psi 60 psi 80 psi Fail-Closed 40 psi 60 psi 80 psi Size 25 Fail-Open 25 psi Fail-Closed 25 psi Size 25 and 50 Fail-Open 40 psi 60 psi 80 psi Fail-Closed 40 psi 60 psi 80 psi Size 80 Fail-Open 25 psi 40 psi 60 psi 80 psi Fail-Closed 25 psi 40 psi 60 psi 80 psi
57B2211X012 57B2211X022 57B2211X032 57B2211X072 57B2211X082 57B2211X092 8 57B4667X012 9 57B4667X092
57B4667X022 57B4667X032 57B4667X042 57B4667X102 57B4667X112 57B4667X122
57B1527X012 57B1527X022 57B1527X032 57B1527X042 57B1527X092 57B1527X102 57B1527X112 57B1527X122
System 9000 Actuator Parts (figure 34) 2
Yoke Size 12 Size 20 Size 25 Size 50 Size 80
*Recommended spare parts
7
37B2218X012 34B9065X012 37B2256X012 37B2256X022 47B1525X012
10 11
12 13 14 15
Description Cover Assembly Size 12 and 20 Controller only Controller and switch/transmitter Size 25 and 50 Controller only Controller and switch/transmitter Size 80 Controller only Controller and switch/transmitter Stem Connector Size 12 Size 20 Size 25 9/16 through 3/4 inch travel 1-1/8 inch travel Size 50 and 80 Washer Size 12 and 20, 2 req’d Size 25, 50, and 80, 4 req’d Cap Screw Size 12 and 20, 2 req’d Size 25, 50, and 80, 4 req’d Travel Stop (2 req’d) Size 12 and 20 Size 25 9/16 through 3/4 inch travel Size 25 and 50 1-1/8 inch travel Size 50 3/4 and 7/8 inch travel 1-1/2 inch travel Size 80 7/8 inch travel 1-1/8 inch through 2 inch travel Jam Nut, 2 req’d Size 80 Cap Screw, 8 req’d Size 12, 20, 25, and 50 Size 80 Pipe Plug Hex Nut Size 12 Size 20 Size 25 Size 50 and 80 Nameplate Drive Screw, 2 req’d Pipe Plug Travel Indicator Scale Size 12 and 20 1/2 inch travel 9/16 inch travel 3/4 inch travel Size 25 9/16 inch travel Size 25 and 50 3/4 inch travel 1-1/8 inch travel Size 50 7/8 inch travel 1-1/2 inch travel Size 80 7/8 inch travel 1-1/8 inch travel 1-1/2 inch travel 2 inch travel
Part Number
47B0904X012 47B0905X012 57B6169X012 57B4670X012 57B6307X012 57B6306X012 17B4629X012 17B4645X012 27B6179X012 38B1353X012 27B4657X012 1B8659X0012 17B4654X012 1A381624052 17B4653X012 17B6187X012 17B7106X012 17B6186X012 17B7107X012 17B7105X012 17B6311X012 17B1526X012 1A3753X0042 17B2232X012 17B6309X012 1C3335X0032 1A309338992 1A3465X0032 1A3465X0032 1A4132X0022 17B2215X0A2 1A368228982 17B2222X012
27B6176X012 27B7091X012 27B0900X012 27B4674X012 27B4675X012 27B6157X012 27B7092X012 27B6158X012 27B6303X012 27B1518X012 27B1519X012 27B1520X012
35
FloVue Final Control System Key 16 64
Description Self Tapping Screw, 2 req’d Sealant, Anti-Seize Not furnished with instrument. Use Zink-Plate No. 770 Anti-Seize Compound or equivalent.
Part Number 17B0903X012 1M524006992
Position Switch/Transmitter Parts (figure 34) 66 66 66 67
68 69 71 72 73 74 109 116 126
Position Switch w/o Position Transmitter Position Transmitter w/o Position Switch Position Switch w/ Position Transmitter Alignment Bracket Size 12 and 20 Size 25 and 50 Size 80 Position Switch Sensor Sub-Assembly SST Sensor, Red SST Sensor, Green Position Transmitter Sub-Assembly Drive Arm Assembly Switch Bracket (size 80) Machine Screw Cap Screw, Hex Socket (2 req’d) Washer
17B5167X012 17B5167X022 17B5167X142 27B5164X012 37B4664X012 37B1517X012 17B5167X092 17B5167X102 17B5167X112 17B5167X122 17B5167X082 37B1516X012 13A1617X022 1F1639X0032 1R9820X0012
FIELDVUE Digital Valve Controller Parts (figures 34 and 37) 7 48 49 105
106
108
109 116 122
126 167*
Digital Valve Controller Assembly Nameplate Drive Screws, 2 req’d Cap Screw, 2 req’d Size 12 and 20 Size 25, 50, and 80 Adjustment Arm Size 12 and 20 Size 25 and 50 Size 80 Actuator Feedback Bracket Size 12 and 20 Size 25 and 50 Size 80 Machine Screw Cap Screw, Hex Socket (2 req’d) Washer, 2 req’d Size 12 and 20 Size 25, 50, and 80 Washer O-Ring
47B0907 14B9500X012 1P426928982 1A381624052 17B6170X012 38B2869X012 28B2863X012 28B2853X012 38B2875X012 38B2867X012 48B2866X012 1B2905X0022 1F1639X0032 1B8659X0012 17B4654X012 1C8454X0012 1E591406992
FIELDVUE Digital Valve Controller Common Parts (figure 37) 1 23(3) 33(3) 34(1) 36(1) 38(3) 39(1) 42(1) 43
Housing, aluminum Cap Screw, Hex Socket (4 req’d) Mach Screw, Pan Hd (3 req’d) O-Ring O-Ring Cap Screw, Hex Socket (4 req’d) O-Ring (2 req’d) Gasket Cover Assembly with Label
Key 58 62 63 64
65 154 157 158 159 192 193 194* 195* 196*
Description Set Screw, Hex Socket Pipe Plug, Hex Hd Lubricant, Grease Sealant, Anti-Seize Not furnished with instrument. Use Zink-Plate No. 770 Anti-Seize Compound or equivalent. Sealant, Silicone Retaining Ring (4 req’d) Cap/Plug, Protect (2 req’d) Cap/Plug, Protect Cap/Plug, Protect (2 req’d) Filter Plug Vent Screen O-Ring O-Ring Filter
18A7020X042 1M1126X0012 1M3590X0012 14B3156X012 27B0893X012 0W086343062 1D541506992 11B2308X012 11B2307X012
FIELDVUE I/P Assembly (figure 37) 41*
I/P/Shroud Assembly
38B6041X022
FIELDVUE Module Base (figure 37) 2 23 24 25 26 31 32 33 39 40 41 66 152
Master Module Assembly Module Base Assembly Cap Screw, (4 req’d) Relay Module Machine Screw, (4 req’d) Cap Belleville Spring Spring Washer Machine Screw, (3 req’d) O-Ring, (2 req’d) O-Ring I/P Assembly Pipe Plug, (2 req’d) O-Ring, (4 req’d)
14B5071X042
FIELDVUE Terminal Box (figure 37) 3 4 44(3) 58(3) 72(3) 164
Terminal Box, aluminum Cap, Terminal Box Wire Retainer (2 req’d) Set Screw, Hex Socket Cap Screw, Hex Socket Terminal Box Assembly
34B0567X012
38B6471X012
FIELDVUE Relay (figure 37) 26
Refer to the Parts Kits section on the previous page for the part number when replacing the FIELDVUE relay. Cap 34B0583X022
FIELDVUE PWB Assembly (figure 37) 50
37B2518X012
PWB Assembly For Instrument Level HC For Instrument Level SD For Instrument Level AD
*Recommended spare parts 1. Available in the Elastomer Spare Parts Kit 3. Available in the Small Hardware Spare Parts Kit
36
Part Number
17B8801X162 17B8801X172 17B8801X182
FloVue Final Control System Key
Description
Part Number
FIELDVUE Pressure Gauges, Pipe Plugs, or Tire Valve Assys (figure 37) 47*
66
67
Pressure Gauge (2 req’d) PSI/MPA/BAR Gauge Scale Plastic Case, Brass Connection To 25 PSI, 170 kPa, 1.7 bar To 50 PSI, 345 kPa, 3.4 bar To 100 PSI, 690 kPa, 6.9 bar SST Case, SST Connection To 25 PSI, 170 kPa, 1.7 bar To 50 PSI, 345 kPa, 3.4 bar To 100 PSI, 690 kPa, 6.9 bar PSI/KG/CM2 Gauge Scale Plastic Case, Brass Connection To 25 PSI, 1.8 kg/cm2 To 50 PSI, 3.5 kg/cm2 To 100 PSI, 7.0 kg/cm2 Pipe Plug, Hex Hd (2 req’d) Steel Stainless Steel Tire Valve Assembly, steel pl (2 req’d)
77* 78(3) 79 80(3) 81(3) 160 163
Alignment Pin Travel Sensor Assy Bias Spring Feedback Arm Cap Screw, Hex Socket Square Nut Torque Seal Plain Washer
11B4039X012 11B4039X022 11B4039X032
59 61 161 59 60* 61 69 70 71 161
HART Filter HF210 (cage clamp-normal) HF210 (cage clamp-reverse) HF220 (screw term-normal)
2
1D829328982 1D8293X0012 1N908899012 3
14B0656X022 34B0604X042 34B1929X012
14B6449X012
1C398824052 1C333528992
19
20 21 22 23 24 63 105
106
1C678926232 1C398824052 1E591406992 1C333528992 1A352724122 1C197024052 1F401225072 1C678926232
HART Filter 37
Part Number 17B1185X012 17B1186X012 17B1187X012 17B1188X012
On-Off Parts (figure 32)
11B4040X042 11B4040X052 11B4040X062
FIELDVUE Filter Regulator Mounting Parts (figure 37) For use only when filter regulator is specified. For Power Module Assembly Mounting Cap Screw, Hex Hd, 2 req’d Pipe Plug, Hex Socket For Wall Mounting Pipe Nipple For Universal Mounting Cap Screw, Hex Hd, 2 req’d O-Ring Pipe Plug, Hex Socket Hex Nut, 2 req’d Cap Screw, Hex Hd, 2 req’d Mounting Bracket Pipe Nipple
Description HART Filter (continued) HF220 (screw term-reverse) HF230 (tiered) HF240 (DIN rail) HF240 (DIN rail-pass)
11B4040X012 11B4040X022 11B4040X032
FIELDVUE Feedback Parts (figure 37) 46(9)
Key 37
17B1181X012 17B1182X012 17B1184X012
108
109 122
126 127
Yoke Fisher Valves Steel Size 12 37B2218X012 Size 20 34B9065X012 Size 25 37B2256X012 Size 50 37B2256X022 Size 80 47B1525X012 S30403 Stainless Steel (304L) Size 12 37B2218X022 Size 20 34B9065X022 Cover Assembly Size 12 and 20 On/Off Only 47B0904X052 On/Off/Stone 47B0905X012 Housing On/Off Only 47B0901X012 On/Off/Stonel 47B0901X012 Cover Plate 28B2844X012 Label 28B2846X012 Plug 18B2861X012 Cap Screw, 4 req’d 13B8413X012 Pipe Plug 1C3335X0022 Lubricant 1M524006992 Cap Screw, 2 req’d Size 12 and 20 1A381624052 Size 25 and 50 17B6170X012 Size 80 1D2666X0012 Adjustment Arm Size 12 and 20 27B0895X012 Size 25 and 50 27B4661X012 Size 80 27B1513X012 Feedback Bracket For DVC5040, On/Off, and Type 4000 w/ Switches Size 12 and 20 37B0912X012 Size 25 and 50 37B4663X012 For DVC5040 and On/Off Size 80 47B1515X012 Machine Screw 13A1617X022 Washer, 2 req’d (except 4 req’d for Type 4000 w/switches) Size 12 and 20 1B8659X0012 Size 25 and 50 17B4654X012 Size 80 17B4654X012 Washer 1R9820X0012 Lockwasher 18B2860X012
*Recommended spare parts 3. Available in the Small Hardware Spare Parts Kit 9. Available in the Alignment Pin Kit
37
FloVue Final Control System
38
FloVue Final Control System
39
FloVue Final Control System
Cavitrol, FIELDVUE, Fisher, Fisher-Rosemount, FloVue, Micro-Flow, Managing The Process Better, and Whisper Trim are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. HART is a mark owned by the HART Communications Foundation. FOUNDATION fieldbus is a mark owned by the Fieldbus Foundation. All other marks are the property of their respective owners. Fisher Controls International, Inc. 1996, 2000; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 40 Printed in U.S.A.