Engineered Veneer Catalogue

Page 1

A SEAMLESS TECHNOLOGICAL WONDER, WITH WOOD AS ITS CANVAS.

ENGINEERED VENEER COLLECTION


Greenlam Industries Limited has been beautifying spaces for years by infusing creativity into every piece of work and turning it into sheer pieces of beauty and brilliance. A name to be reckoned within surfacing products in more than 100 countries, Greenlam Industries Limited is standing tall with its guiding philosophies – innovative technologies and creative solutions. And carrying the legacy forward, Greenlam Industries introduced Decowood Veneers in 2002 which is currently India’s largest selling decorative veneers brand in the country and has been celebrating the best in wood by turning it into art for your home.


The

Greenlam Legacy


9519 Tan Grey

Decowood has been a patron of wood since its inception. At Decowood, it’s not just about chiselling away blocks of wood for homes, but also the craft and science that goes behind creating these spectacular pieces of art. With a reputation that spans across 100 countries, and over 200 varieties of veneers, Decowood has probably the largest collection to choose from. Each veneer of Decowood infuses the techniques of master craftsmen through centuries along with the touch of technology. And these designs have to be seen to be believed. They not only seep into our mind and heart, but also command an authoritative presence when they are installed.


Decorative Veneers

9504 Ebony Linearz



ENGINEERED COLLECTION

WHAT MAKES DECOWOOD ENGINEERED VENEERS SPECIAL

WOOD FOR THE WORLD

ART OF CRAFTING SEAMLESS PATTERNS

VARIANTS

PRE-POLISHED VENEERS

EXOTIQUE

GEOMETRICO

TIMBERLAND

OTHER OFFERINGS

TECHNICAL SPECIFICATIONS

GLOSSARY

01 03 04 06 08 10 12 22 30 44 46 47


FOR C ON S I S T E N T B R I L L I AN C E IN INTE R IOR S

Collection

Engineered Veneer


Decowood presents Engineered Collection. An innovative approach to real wood veneers that expertly reconstitutes and reproduces nature’s most exquisite grain patterns. Engineered through a patented process, it creates consistent designs on a large scale. Eco-friendly, high quality and with the ability to match natural patterns, our Engineered veneers are crafted from the best species of wood. Celebrate the endless display of genius and create a lasting impression.

01


9544 Cosmic Brown

02


WHAT MAKES DECOWOOD ENGINEERED VENEERS SPECIAL

1

2

3

4

5

6

7

8

9

10

03

QUALITY ABOVE ALL ELSE Manufactured in a state-of-the-art plant complying to the best of quality standards. GLOBAL SOURCING Best species of woods are sourced from across the globe to craft high quality veneers. GLOBAL PATTERNS An amalgamation of the classical and the latest European trends, offering you the best of designs to create magical interiors. GUARANTEED CONSISTENCY Our unique manufacturing process guarantees consistency of pattern, colour and texture, bringing a sense of harmony to your space and maintaining synergies across large projects. CONSISTENT THICKNESS We offer you a consistent thickness, ensuring perfect craftsmanship for all your creations. GREAT PERFORMANCE Perfectly seasoned wood makes the product highly resistant to warping, cracking, and splitting. TD TECHNOLOGY Use of unique TD technology adds depth and sophistication to grain patterns. MITT TECHNOLOGY The use of patented MITT technology ensures the perfect bonding of face veneer and base ply. ENHANCED SAVINGS Superior manufacturing process ensures savings on polishing costs. Thanks to MITT. GREEN CONSCIENCE Decowood sources wood from only well-managed reserves and does not harm nature and ecological balance in any way.


WOOD FOR PL ANET KEEPING THE EARTH GREEN -

Greenlam Industries Limited is Forest Stewardship Council (FSC) certified which promotes and monitors responsible management of the world’s forests. Decowood sources its wood ethically whilst earning FSC credits. The FSC certification ensures that the sourced wood is of known origin and hasn’t been harvested in an unacceptable way.

-

Decowood emits only recyclable waste which ensures a low carbon footprint and negligible emissions. The goodness of nature is brought to you without disturbing nature itself.

04


WOOD FOR PEOPLE KEEPING THE PEOPLE SAFE -

Decowood uses water-based glues which is devoid of Volatile Organic Compounds or VOCs. These can cause harmful emissions and can damage our health. This is how Decowood ensures a clean and healthy indoor air quality.

-

Nature is good for us. Being around nature leads to lower stress levels and more positivity. Decowood brings the wonder of nature to your home and lets the beauty of wood enrich your life.

-

Did you know that cutting of trees can help save the environment? We know that trees are good for our environment because they replenish the oxygen in our atmosphere. However, this isn’t always true. As trees begin to wilt and decay, they start to release CO2 into the atmosphere. This greenhouse gas is toxic for our environment and is one of the key causes of global warming. To monitor the CO2 emissions, Decowood takes great care in ensuring that the trees are harvested as they mature and before they start to decay. This not only reduces the carbon emissions into the environment, but also ensures that the wood harvested is of utmost quality.

05


ART OF CR AF TING

SEAMLESS PATTERNS PEELING First step towards creating veneers which seem mesmerizing to the eyes, is by selecting the best in wood. The finest logs sourced by Decowood are sliced with precision and processed into superior quality thin veneer flitches as per the required dimensions.

DYEING The next step in the creation of our striking veneers is immersing these high-quality sheets in soluble organic dyes to enhance every hue of the wood. This process is free of chromium and other heavy metals, ensuring clean and healthy indoor air quality.

3

COMPOSITION This is Decowood’s most exclusive step towards creating breath-taking Engineered Veneers displaying an array of designs and hues. Every veneer is tailored as per the requirement and each dyed sheet is mixed and overlapped (with all fibres in the same direction) for pressing to create a seamless pattern on each veneer.

4

BONDING The composed veneers are then sent to a bonding machine to produce stunning and unique patterns. Decowood uses water-based glues which are devoid of VOCs. Each design stands out depending on the colour of the glues used in the machine.

06


PRESSING

5

Bonded sheets are sent for pressing to further beautify each pattern. Our exquisite templates define flame finish and/or briar patterns. First, by cold pressing to flatten out the veneers, followed by hot pressing to end the glue reaction. After pressing, a compact cube is obtained.

SQUARING AND SHEERING

6

Excellence is our forte and we never compromise on that. It is this process that encompasses the highest level of rigor by Decowood’s master craftsmen. Every log is befittingly squared off and refined for sheering to produce thin slices of veneers to elevate the look and feel of each veneer.

7

SHEETING Taking us one step closer towards completing our final masterpiece, is the sheeting process. To create premium sheets of veneers, the thin slices of veneers are further processed and pasted on ply to achieve a high character product.

8

QUALITY CONTROL For Decowood, delivering quality is a habit, not an act. Our word-class veneers are achieved after going through multiple rigorous quality checks. Starting from species, type, thickness, moisture content, to the type of core material and construction methods. And if necessary, repaired by skilled craftsmen to give highest quality veneers.

07


VARIANTS The Veneered Laminates Veneer Laminates are produced by pressing veneers on special kraft paper. These veneers can be bent into a curve of 8cm radius and can be rolled and glued onto any shape of furniture. Furthermore, this awe-inspiring collection is unrivalled for its exceptional texture and exquisite quality.

Engineered Veneer

Layers of kraft paper* impregnated with melamine resin

08


The Veneered MDF A revolutionary natural beauty to behold. It’s as pristine as it is technologically advanced. Veneered MDF panel is produced by pressing natural decorative veneer directly on the MDF panel with the patented MITT technology, exhibiting nature’s real wood art in form of the natural veneer and the versatility of MDF.

Engineered Veneer

Water-based glue for bonding

Medium Density Fiber (MDF) Board*

Ply Backing Veneer A unique innovation that reflects the pure form of nature. Ply Backing Veneer is produced by pressing natural decorative veneer directly on a Gurjan Base Ply with the patented MITT technology. It displays the epitome of creativity in the form of natural veneers and highlights the adaptability of Ply Backing Veneer.

Engineered Veneer

Water-based glue for bonding

HDH Ply*

*For thickness and more information, please refer to the technical specifications table.

09


PRE-POLISHED VENEERS A master creation comes to life only by meticulous detailing and precision. To bring out the characteristic beauty of veneer, it is necessary to protect wood surfaces with high-quality wood polishes. For exceptional and ageless spaces, Decowood recommends installing superior quality factory polished veneers.

Benefits of using Pre-Polished Veneers -

Our dexterous solution not only enhances the appearance of the surfaces, but also helps in achieving shorter project timelines without any hassle of onsite carpentry.

-

The enhanced design aesthetics can be achieved through our highly cost-effective solutions that saves the trouble of multiple onsite polishing processes.

-

Using necessary know-how and top-quality equipment, Decowood assures superior quality, durability, and longevity of wood veneers.

Type of Finishes Gloss Finish - Highlights the wood grains to make a bold and shiny statement. Matte finish - An understated luxurious, yet timeless look.

Easy steps to polish veneers Cleaning

1

Decowood begins the polishing process with cleaning of the unfinished veneers. To begin with, a dampen cotton or microfiber cloth is wrung out to remove extra water. Wood veneers are then meticulously wiped in the direction of wood grain to remove any light dust, debris, or residue. To finish off, the veneers are wiped with dry cotton or microfiber cloth. Sanding

2

To attain a smooth and soft to touch surface of the veneer, Decowood uses high-quality sand paper. Sanding on the veneer surface is done with light pressure to ensure the grains do not get removed. Wood fillers are used to further smoothen the surface, layer by layer, till the characteristic smooth surface is achieved. Coating

3

The last step to achieve the unforgettable finish is coating the veneer to enhance its sheen by using: Epoxy – A highly durable coating that resists normal wear and dries quickly. It helps in absorbing the oil content in wood and stops it from reaching the top coat. Base Coat (Sealer) – It has excellent sheen retention and is less yellowing as compared to the usual coatings. It has high resistance to scratches, stains, and heat. Top Coat – The final coat on the veneer, as per the required type of finish. We can either apply gloss for a shiny surface or matte for a subtle surface. 10


Tips for best results -

-

Acrylic Finish

Apply clear sealer and top coat from the same

One of the latest entrants in the market, Acrylic

brand only through spraying. Sealer can protect it

Finish is the choicest selection for the discerning

from all kinds of dust particles during storage.

few because of being the most premium wood

Sanding is recommended for minor veneer

finishing solution.

chipping to smoothen the surface, replicating the

-

for horizontal surfaces as well

natural phenomenon. -

Store in dry & clean enclosures to prevent exposure

-

-

It is a fast drying finish as compared to other alternatives

to excessive humidity and dust as these can

-

Best suited for interior use and is recommended

damage the veneers.

-

It can be easily cleaned up with soap and water

Avoid the use of chalk powder as it could either

-

Available only in Gloss, this finish results in a very

result in yellowing or penetration, which may be

thick top layer that gives the appearance of

visible after application of the wood finish.

placing a glass/acrylic sheet on top of the veneer

Greenlam Industries Limited warrants that all its products are free from manufacturing defects and perfectly fit for use under normal conditions. In

-

Should be applied using spray-on

UV Coating

case of any claims the liability of the company is

UV coatings are known for their superior

however limited to the cost of the product only.

durability as well as chemical and stain resistance, while bringing out the beauty of the

Types of Polishes

wood for Industrial use.

There are five kinds of polishes recommended for

-

It gives faster production rates

veneers based on the use (interior/exterior) and

-

Comparatively, is faster in application and drying

application (horizontal/vertical) of the veneer.

-

Effective and low labor costs

These are mentioned below.

-

Significant reduction or the complete elimination of VOCs

Melamine Finish The ease of application and availability makes this the most popular finish for a veneer. -

It can be used for interior and exterior applications

-

Available in Gloss and Matte

-

It can be applied using a brush or a roller

-

A higher quality finished product

-

Produces less waste material

-

Requires less floor space for the process

-

Immediate handling and packaging

Water-Based Coatings Water-Based Coatings are the first step towards

Polyurethane Finish

the responsibility of mankind in coatings technology. This revolution has changed the

Commonly known as P.U. finish, Polyurethane is

definition of polishing.

extremely sought-after and is easily available as well. -

It can be used for interior and exterior applications

-

Thicker layer of this polish gives better protection to the veneer surface

-

Has higher water resistance

-

Post application, it smells pungent for some time

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Available in Gloss and Matte, it can also be tinted

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Has no VOCs and is highly eco-friendly

-

Good coverage and wetting of the substrate

-

Very good sandability

-

Easy to apply and dries faster

-

Can be easily applied by spray, roller, and brush

for special effects -

Should be applied using spray-on

11


9531 Noir Delight

12


EXOTIQUE Capturing the vintage taste, the collection is fascinatingly exotic. Rare and highly treasured species from across the globe have been thoughtfully picked to create pieces which are a site to behold. The collection is available in a rich spectrum of shades to delight your senses.

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1

2

EXOTIQUE

9503 Makasar Divine

A

9519 Tan Grey 14


1

2

EXOTIQUE

9525 Dark Mocha Oak

A

9529 Nussbaum 15


1

2

EXOTIQUE

9542 Mistique Zebrano

A

9512 Tiger Swril 16 14


1

2

EXOTIQUE

9531 Noir Delight

A

9514 Scottish Weave 17


1

2

EXOTIQUE

9510 Royal Illusion

A

9511 Smoky Trail 18


1

2

EXOTIQUE

9544 Cosmic Brown

A

9532 Noir Mistique 19


1

9511 Smoky Trail

A

A

20

EXOTIQUE

9504 Ebony Linearz


21


9543 Silver Streaks

22


GEOMETRICO The collection utilizes the beauty and rusticity of geometric symmetry in the best way possible. It is a delight to experience this one-of-a-kind collection of select veneers which are symmetrically arranged in an array of designs. Lending an illusion of space and height, Geometrico is as impressive as it is unforgettable.

23


1

2

GEOMETRICO

9530 Valentino Brown

A

9557 Koto Blanco 24

NEW


1

2

GEOMETRICO

9526 Grey Oyster

A

9543 Silver Streaks 25


1

2

GEOMETRICO

9521 Golden Rovere

A

9505 Shell Grey 26


1

2

GEOMETRICO

9518 Sand Beige

A

9539 Grey Dazzle 27


1

9518 Sand Beige

GEOMETRICO

9520 Pearl Grey

A

9526 Grey Oyster

28


29


9558 Oak Graphite

30


TIMBERLAND The tranquil feel of these spectacular specimen of artistry display natural patterns in all its glory. The enchanting vibrance of its species turns every space into a memorable experience. This exquisite range of Naturals is inspired by the textures of nature with distinct impressions that speaks beauty itself.

9534 Royal Linearz

31


1

NEW

TIMBERLAND

9556 Ash Pearl

2

A

9527 Slate Oak 32


1

2

TIMBERLAND

9523 Panga Panga Oro

A

9555 Ash Ember

NEW 33


1

NEW

TIMBERLAND

9562 Zebra Wood

2

A

9528 Debetou 34


1

2

TIMBERLAND

9522 American Cordia

A

9558 Oak Graphite

NEW 35


1

2

TIMBERLAND

9534 Royal Linearz

A

9559 Oak Alba Quarter 36

NEW


1

NEW

TIMBERLAND

9561 Oak Alba Crown

2

A

9548 Rose Wood Quarter 37


1

2

TIMBERLAND

9536 Limestone Oak

A

9546 Wenge Dark 38


1

2

TIMBERLAND

9524 Sterling Grey

A

9538 Ivory Ayush 39


1

2

TIMBERLAND

9535 Cherry Zest

A

9554 Walnut Ceviz Crown 40

NEW


1

2

TIMBERLAND

9537 Classique Teak

A

9553 Walnut Ceviz Quarter

NEW 41


1

TIMBERLAND

9502 Noce Crown

A

9563 Brazilian Santos 42

NEW


9528 Debetou

9527 Slate Oak

43


OTHER OFFERINGS THE SPECIALS This collection represents Decowood’s specialty in design and craftsmanship. The charm of these veneers has been enhanced by experimenting with their texture, using chemical processes to influence their treatment and by arranging them in special patterns. The never-seen-before textures of this collection capture and accentuate the aesthetic beauty and versatility of wood. No wonder, it is called, ‘The Specials’.

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DECOPEDIA Decopedia contains study of the art and science behind natural veneers. For the patron, it is the holy grail. But what it is, most of all, is the one place where you will find everything there is to know about wooden veneers. Decopedia is an encyclopedia, in the truest sense. It celebrates nature’s variety and displays the intricate science of wooden veneers.

TE AK Burma Teak is one of the rarest and the most sought-after wood species in the entire world. It is popular for its aesthetics, luxury, and sophistication. A comprehensive range of teak veneers from Decowood with golden-brown lustre, beautiful grains, and an everlasting appeal.

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TECHNICAL SPECIFICATIONS

SPECIFIED VALUE AS PER IS 1328:1996

DECOWOOD RESULTS

± 10 % ± 05 % 2mm per 1000mm 2mm per 1000mm 5 - 15 % Shall not show delamination

Complies Complies 1.5 1.2 7.0 - 9.0 Complies

UNITS/DECOWOOD OFFER

VALUES/COMPLIANCE

mm mm mm mm

2440 1220 4.0mm & above 0.25mm+

Plywood (HDH) MDF Kraft

mm mm mm

3.0+ 6.0-25.0 1.0

Plywood (HDH) MDF Kraft

Kgs/Cubic Meters Typical values

620 680 850

PERFORMANCE PROPERTIES 1

2 3 4 5

Thickness (mm) a) Less than 6.0mm b) Above 6.0mm Squareness (mm) Edge Straightness (mm) Moisture Content Water Resistance

PRODUCT OFFERED 1 2 3 4 5

6

Length Width Thickness Veneer Face Backing Variants

Product Density

Borer & Termite Resistance

Product exhibit a defined resistance.

TECHNICAL & EMISSION CHARACTERISTICS 1 2 3 4 5

Bonding Adhesive Emissions Bonding Strength of Adhesive Resistance to Color Change Abrasion Cycles

In-house formulation Urea Formaldehyde EN 717-1 Conform to E1 ANSI Conforms Changes owing to nature of wood are observed over a period of time and exposure to light. ASTM D 4060 S32

Note: Whereas Greenlam products are manufactured thoroughly to standards, the nature of the application procedure is beyond our control. The values given above are to the best of our knowledge, but without liability/warranty, expressed, or implied.

46

1000 cycles

CM/L 0008554790


GLOSSARY S.No

Design No.

Product Name

Category

Page

Row

Column

1

9503

Makasar Divine

Exotique

14

A

1

2

9504

Ebony Linearz

Exotique

20

A

1

3

9510

Royal Illusion

Exotique

18

A

1

4

9511

Smoky Trail

Exotique

18

A

2

5

9512

Tiger Swril

Exotique

16

A

2

6

9514

Scottish Weave

Exotique

17

A

2

7

9519

Tan Grey

Exotique

14

A

2

8

9525

Dark Mocha Oak

Exotique

15

A

1

9

9529

Nussbaum

Exotique

15

A

2

10

9531

Noir Delight

Exotique

17

A

1

11

9532

Noir Mistique

Exotique

19

A

2

12

9542

Mistique Zebrano

Exotique

16

A

1

13

9544

Cosmic Brown

Exotique

19

A

1

14

9505

Shell Grey

Geometrico

26

A

2

15

9518

Sand Beige

Geometrico

27

A

1

16

9520

Pearl Grey

Geometrico

28

A

1

17

9521

Golden Rovere

Geometrico

26

A

1

18

9526

Grey Oyster

Geometrico

25

A

1

19

9530

Valentino Brown

Geometrico

24

A

1

20

9539

Grey Dazzle

Geometrico

27

A

2

Geometrico

25

A

2

Geometrico

24

A

2

21

9543

Silver Streaks

22

9557

Koto Blanco

N

23

9502

Noce Crown

Timberland

42

A

1

24

9522

American Cordia

Timberland

35

A

1

25

9523

Panga Panga Oro

Timberland

33

A

1

26

9524

Sterling Grey

Timberland

39

A

1

27

9527

Slate Oak

Timberland

32

A

2

28

9528

Debetou

Timberland

34

A

2

29

9534

Royal Linearz

Timberland

36

A

1

30

9535

Cherry Zest

Timberland

40

A

1

31

9536

Limestone Oak

Timberland

38

A

1

32

9537

Classique Teak

Timberland

41

A

1

33

9538

Ivory Ayush

Timberland

39

A

2

34

9546

Wenge Dark

Timberland

38

A

2

35

9548

Rose Wood Quarter

Timberland

37

A

2

36

9553

Walnut Ceviz Quarter

N

Timberland

41

A

2

37

9554

Walnut Ceviz Crown

N

Timberland

40

A

2

38

9555

Ash Ember

N

Timberland

33

A

2

39

9556

Ash Pearl

N

Timberland

32

A

1

40

9558

Oak Graphite

N

Timberland

35

A

2

41

9559

Oak Alba Quarter

N

Timberland

36

A

2

42

9561

Oak Alba Crown

N

Timberland

37

A

1

43

9562

Zebra Wood

N

Timberland

34

A

1

44

9563

Bazilian Santos

N

Timberland

42

A

2

Note: Products showcased are only for representation purpose. Due to printing limitation, actual product may vary. Please refer physical sample for colour & texture.

NEW

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ANYTIME

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Greenlam Industries Limited, 2nd Floor, West Wing, Worldmark 1, IGI Airport Hospitality District, Aerocity, New Delhi, India – 110037 Tel.: +91 11 4279 1399 Toll Free no: 1800-833-0004 write to us at info@decowoodveneers.com log on to www.decowoodveneers.com


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