Contents Bar-bar wire & rebar welding machines Semi-automatic welding machines WP and WP Plus series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Automatic welding machine WF series for heavy rebar mesh. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Automatic machine with movable welding heads WFE series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Step welding machines WPD series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Fence 3D solutions Semi-automatic welding machine for fence 3D panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Àutomatic welding machine for fence 3D panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Coil-coil wire welding machines Automatic welding machines WL and WL Plus series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Automatic mesh welding machine WL Compact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Rolled mesh welding machine WL Roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Cage making Pile cage welding machine WS series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Universal cage welding machine for bore pilings UWS series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire & rebar processing Straightening & cutting machine SPO-110/3-6 and SPO-70/3-6. . . . . . . . . . . . . . . . . . . . . . . . . .12 Straightening & cutting machine SPO-110/6-12 and SPO-60/6-12. . . . . . . . . . . . . . . . . . . . . . . .13 Manual welding machines Manual wire welding machines RL series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Manual rebar welding machines RLT series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 One point welding machines MTR series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Flux welding machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
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Semi-automatic welding machines WP and WP Plus series
Advatages * Flexibility, quick changeover to different wire diameters; * Cost-effective, does not require large stocks of wire; * Compact, full-scale production in a limited space.
Functionalty Remote control, stacking unit for ready mesh, welding electrodes made of a special titanium carbide alloy. Basic equipment set can be supplied with the following options: built-in V-rib bender, mechanized roller conveyor, infinitely variable longitudinal cell adjustment system.
Features Semi-automatic WP series machines produce medium ready mesh volumes with different wire diameters 3-6 mm. Sliding mechanism of the cross bar bunker allows for adjustment in convenient conditions. Longitudinal bar feed module enables the loading of new bars to the welding portal during the production of the previous wire mesh. The module can be of tray type and servo-driven carriage (for 6000 mm length).
WP Plus series Bunker redesigned to increase the cross bar feed rate by up to 30%. Increased power of the carriage servo drive to increase dynamics and ability to move the finished mesh at high speed. Structural reinforcement of the main frame of the welding machine to increase resistance to vibration in high intensity conditions, increase of the finished mesh production volume by 1.5 times.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension (increments 50 mm), mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding
WP 1500/2000/2500 3-6 from 50х50 to 200х200 30/40/51 Up to 60 Automa c (bunker) Manual -1-
WP Plus up to 2500 2,5-6 from 50х50 to 200х200 Up to 51 Up to 90 Automa c (bunker) Manual/Automa c
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Automatic welding machine WF series for heavy rebar mesh
Advatages * High capacity up to 29 tons per shift; * Using a servo drive allows the production of a flat mesh with variable pitch program; * Wide range of options to combine different diameters of welded bars.
Functionalty Remote control equipped, unit for mesh stacking, welding electrodes made of a special alloy based on titanium carbide
Features WF series machine is designed for heavy rebar meshes production with diameters 4-12 mm. The high production capacity allows the large volumes of reinforcement mesh. Welding unit of WF series can be equipped with a cross bar tray or bunker with automatic feeding for welding.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension, mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding
2000/3200 from 4х4 to 12х12 from 50х50 to 300х300 40/60 Up to 60 Automa c (bunker)/ Manual (feeding tray) Manual -2-
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Automatic machine with movable welding heads WFE series
Advatages * High rate of conversion from one grid view to another by selecting the desired grid from the operator panel; * A wide range of diameters of welded wire and rebar; * Upload system of tasks using the USB port or local network of the enterprise.
Features WFE series assembling machine is equipped with movable welding heads which are moved along the upper beam according to the program of weld mesh map. The machine is designed for precast panel construction: welding wire mesh with different cell sizes and openings combined with different diameter and length of rebar. Working width of the machine 3600 mm length of finished mesh to 8000 mm. Longitudinal bars are loaded manually. Operator then feeds into the weld area the transverse rod from the tray. Also can be equipped with automated bunker for transverse rebar. Capabilities of the WFE machine allow to set up to 9 welding heads for increased performance and speed of mesh welding.
Functionalty Depending on the configuration of the WFE machine is equipped with a graphical control panel with visual control of the welding process the current mesh, a touch pad panel for selecting the list of grids needed for production.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension, mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding
3600 4-12 transverse, 4-12 longitudinal, (14-36 op on) transverse from 50 (smooth); longitudinal from 50 (smooth) Up to 9 Up to 5 Automa c (bunker)/ Manual (feeding tray) Manual (feeding tray) -3-
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Step welding machines WPD series
Advatages * Welding speed up to 50 rows per minute; * Wide range of welding combinations for wire and rebar; * Maximum automation available.
Features Step welding machine is designed for heavy flat cages production. Flat reinforcement cages used in various precast concrete products of the construction and concrete industry. Reinforcement cages are irreplaceable in monolithic construction and various building projects which allows to cut expenses and minimize terms of delivery of objects in operation. In addition, step welding machine provides a high quality of welded frames satisfying contemporary building requirements. Depending on the welded diameters (from 4 to 32 mm) the machine can be equipped both with automatic feed longitudinal and cross wires from the coils and semiautomatic (with cross-rod from the bunker).
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Semi-automatic welding machine for fence 3D panels
Advatages * Average capacity is about 350 square meters of fence sections per hour ; * Flexibility, quick changeover to different wire diameters; * Servo drives and precise bar feed provide the production of flat mesh panels with the proper geometry.
Ready business offer Features Welding machine WP-2500 is a special model from WP series, which is designed for the manufacture of welded fence sections with 2500-3100 mm width and height up to 3000 mm. Hydraulic rib shaper on the welded mesh provides mechanical strength to the finished fence panel
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Set of equipment includes: WP series welding machine with cooling system, straightening and cutting machine, V-rib forming machine (fence panel bender), equipment for polymeric painting
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Аutomatic welding machine for fence 3D panels
Advatages * Average capacity is about 450 square meters of fence sections per hour ; * Flexibility, quick changeover to different wire diameters; * Servo drives and precise bar feed provide the production of flat mesh panels with the proper geometry.
Functionalty Features WP-3100 line is a high-performance wide mesh welding machine for 3D fences up to 3100 mm width and 3000 mm a height.
WP-3100 has a monoblock structure, in-line synchronized process system throughout the entire production of the finished fence panel, including stacking and transfer to pallets.
Specifications 2500/3100 3-6 from 50х50 to 200х200 51/61 up to 40 Automa c (bunker) Manual/Automa c
Max. mesh width, mm Wire diameter, mm Mesh dimension, mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding -6-
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Automatic welding machines WL and WL Plus series
Advatages * Maximum automation of processes, minimization of human factor; * Industrial production of welded mesh in large volumes; * High degree of stability and continuity of production.
Functionalty Remote control, stacking unit for ready mesh, welding electrodes made of a special alloy based on titanium carbide.
Features
Basic equipment can be supplemented with options: roller conveyor, smooth adjustment of longitudinal cell, coiled holders.
Automatic WL series machine id designed for mass production of road mesh, oriented to large producers. Structural features of the line correspond to high requirements to welding quality. Pre-straightening and feeding unit for longitudinal wire in two planes, with individual adjustment of straightening rollers. High speed of the cross wire feed and bar cutting unit is provided by a loop accumulator, servo drives and a pneumatic knife.
WL Plus series Increased performance and reliability of components due to necessary margin of safety and power, increased cross section of the power circuit and its cooling. Acceleration factors: additional servo drive power for lateral and longitudinal feeding, loop accumulator for longitudinal wire, synchronous operation sensors for equipment components and personnel safety. All control and changeover of the machine is done from the control panel.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension, mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding
WL 1000-2000 2,5-5 50х50 to 200х200 20-40 Up to 80 Automa c (coil) Automa c (coils) -7-
WL Plus 1000-2500 2,8-5 50х50 to 200х200 20-50 Up to 120 Automa c (coil) Automa c (coils)
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Automatic mesh welding machine WL Compact
Advatages * Large volumes of welded mesh production; * Unwinding system is designed with fast reload and replacement possibility; * Budget savings on raw material stocks.
Functionalty Remote control equipped, stacking unit for ready mesh, welding electrodes made of a titanium carbide-based alloy.
Features Special edition of WL Compact has a line and cross wire built-in straightening and cutting units, bobbins holder system, high-speed performance. WL Compact is designed for mass regular mesh production, and oriented for large mesh manufacturers.
Basic equipment can be supplemented with the following options: mechanized roller conveyor, smooth adjustment of the longitudinal cell, coil holder system.
WL Compact dramatically decrease in space for full production cycle in comparison with standard WL series. Rewinder machine is used to uncoil small batches of wire up to 150 kg weight.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension (increments 50 mm), mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding
2000 2,5-5 50Ń…50 to 200Ń…200 40 Up to 80 Automa c (coil) Automa c (coils)
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Rolled mesh welding machine WL Roll
Advatages * The cheapest fences manufacture; * Manufacturing of welded mesh in large volumes; * Uncoiling of wire is designed with possibility of operative replacement.
Functionalty Remote control equipped, stacking unit for ready mesh, welding electrodes made of a titanium carbide-based alloy.
Features
Basic set of equipment can be supplemented with an option: smooth adjustment of the longitudinal wire.
WL Roll machine is designed for roll mesh production and fence type of wire 1,4-3 mm. The model id equipped with a winding unit and mesh shears. Coil holder system for longitudinal wire from the coils provides high speed. Straightening and feeding unit for longitudinal wires with individual adjustment of rollers. High speed cross wire feed and cutting unit with servo drives and a pneumatic knife.
Specifications 2000 1,4-3 50Ń…50 to 200Ń…200 40 Up to 100 Automa c (coil) Automa c (coils)
Max. mesh width, mm Wire diameter, mm Mesh dimension (increments 50 mm), mm Max. welding heads, pcs. Welding speed Cross wire feeding Line wire feeding -9-
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Pile cage welding machine WS series
Advatages * Quick changeover; * Welding wheel divided into sectors of a composite based on Cu, TiC, TiO2; * Trapezoidal pile cages manufacturing also available; * Complete system reports of machine functioning; * Self-contained cooling system; * Automated loading of the longitudinal rebar; * Pneumatic clamp of longitudinal rebar; * Automatic unloading of the finished cage; * Automatic adjustment of the welding mode; * Stepless adjustment of cage winding speed; * Stepless adjustment of wire winding pitch; * Stepless adjustment of welding time depending on electric current capacity; * Stepless adjustment of welding time depending on electric current capacity; * Synchronized drive carriage and faceplate.
Features WS series pile cage welding machines are designed for reinforcement square pile and cage production up to 100 cages per shift. WS series technology is based on the winding of a continuous uncoiled wire spiral around the longitudinal rebars while the welding heads moves along the wire. WS series based on the latest technology and electronic components, pneumatics, bearings, geared motors of world famous brands. All innovations have a positive impact on reliability, performance and quality framework products.
Specifications Cage size, mm Distance between outer sides of longitudinal rebar, mm Longitudinal rebar diameter, mm Cage length, mm Winding wire, mm Winding wire step, mm Longitudinal rebar quan ty, pcs Produc on output (by 12m length), pcs per shi Power, kW Supply voltage, V
300х300, 350х350, 400х400 240х240, 290х290, 340х340 10-25 Up to 16 000 5 50-300 4 up to 100 63 380 - 10 -
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Universal cage welding machine for bore pilings UWS series
Advatages * Automated loading of the longitudinal rebar; * Hydraulic clamp of longitudinal rebar; * Automatic unloading of the finished cage; * Automatic adjustment of the welding mode; * Stepless adjustment of cage winding speed; * Stepless adjustment of wire winding pitch; * Stepless adjustment of welding time depending on electric current capacity; * Quick changeover to different forms of cages; * Full reporting system on the workflow; * Overall strength of the finished cage due to the quality of resistance welding at each point; * High production output.
Features Universal cage making machine UWS is designed to produce cage of bored piles with diameter up to 1500 mm. The machine allows to operate with longitudinal reinforcing bars with a diameter of 40 mm and a winding of wire up to 10 mm, max. cages length 12 meters. High performance and automation significantly reduce the cost of products, allow to quickly increase the volume, minimizing the human factor.
Specifications 250-1500 10-40
Cage size, mm Longitudinal rebar diameter, mm Winding wire, mm Cage length, mm Produc on output (by 12m length), pcs per shi Winding wire step, mm Longitudinal wires quan ty, pcs. Face plate rota on speed, rpm. Power, kW Supply voltage, V
5-10 Up to 12000 Up to 100 100-300 4, 8 / 6, 12 18-26 180 380
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Straightening & cutting machine SPO-110/3-6 and SPO-70/3-6
Advatages * Automatic uncoiler included; * High accuracy is provided by length counter (encoder) and reset mechanism.
Functionalty SPO-110 machine is used when requirements to the accuracy are very high and quality of wire straightening (fences, commercial equipment), SPO-70 machine is used for general industrial needs.
Features Straightening and cutting machine automatically unwinds the wire from the coil and cuts the rods to size. Straightening is performed by a straightening rotor with dies. Wire feeding carried out by a block of drive rollers. A length counter (encoder) provides automatic adjustment according to the size of rods. Most wearing parts (knives, dies) are made of a special tungsten-cobalt carbide. Omron controller is easy to operate, reliable and stable. Signal processing algorithm stops the machine in case of wire breakage.
Specifications Power supply voltage, V Capacity, kW Wire diameter, mm Processing speed, m/min Tolerance, mm
SPO-110
SPO-70
3-6 110
3-6 70
servo
pneumatic
5,5
5
Cut drive Compressed air consumption, l/min Compressed air pressure, atm
300-400 - 12 -
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Straightening & cutting machine SPO-110/6-12 and SPO-60/6-12
Advatages * Automatic uncoiler included; * High accuracy is provided by length counter (encoder) and reset mechanism.
Functionalty SPO-110 machine is used when requirements to the accuracy are very high and quality of wire straightening (fences, commercial equipment), SPO-70 machine is used for general industrial needs.
Features SPO-110 straightening and cutting machine automatically unwinds the wire from the coil and cuts the rods to size. Straightening is performed by a straightening rotor with dies. Wire feeding carried out by a block of drive rollers. A length counter (encoder) provides automatic adjustment according to the size of rods. Most wearing parts (knives, dies) are made of a special tungsten-cobalt carbide. Omron controller is easy to operate, reliable and stable. Signal processing algorithm stops the machine in case of wire breakage. Key feature of the SPO-60 machine is straightening by roller units, which ensures high speed of equipment operation. Programming of batches for different length rods and quantity that allows to unload the rebar cut into the set size without stopping the machine.
Specifications SPO-110 Power supply voltage, V Capacity, kW Wire diameter, mm Processing speed, m/min Cut tolerance, mm Cut drive Curvature tolerance, mm Straightening type
35
SPO-60
60
6-12 110
6-12 60
mechanical
mechanical
1,5 5 rotor - 13 -
5 roller blocks
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Manual wire welding machines RL series
Advatages * Wide range of meshes of different widths and lengths; * Universality of production mesh with openings and without; * Mesh stacking system with compact storage; * Lowest cost among multi-point welding machines; * High functionality in any construction environment.
Functionalty Every machine of RL series provides up to 200 square meters of ready mesh width up to 2000mm of wire diameter from 3 to 6 mm. That covers the basic needs for the production of concrete products and construction. Different models width from 1000 to 3000 mm.
Features Manual welding machine RL series is designed to provide cost-effective manufacture of welded wire mesh. The main advantage of the machine is a simplicity of design and low price in comparison with automatic multi-spot welding machines.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension (increments 50 mm), mm Voltage, . V Compressed air pressure, atm
2000 3-6 50Ń…50 to 200Ń…200 380 6
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Manual rebar welding machines RLT series
Advatages * Wide range of meshes of different widths and lengths; * Universality of production mesh with openings and without; * Mesh stacking system with compact storage; * Lowest cost among multi-point welding machines; * High functionality in any construction environment.
Functionalty Every machine of RL series provides up to 200 square meters of ready mesh width up to 2000 mm of rebar diameter from 3 to 14 mm. That covers the basic needs for the production of concrete products and construction. Different models width from 1000 to 3000 mm.
Features Manual welding machine RLT series is designed to provide cost-effective manufacture of rebar welded mesh and flat frames. The main advantage of the machine is a simplicity of design and low price in comparison with automatic multi-spot welding machines.
Specifications Max. mesh width, mm Wire diameter, mm Mesh dimension (increments 50 mm), mm Voltage, . V Compressed air pressure, atm
2000 3-14 50Ń…50 to 200Ń…200 380 6
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One point welding machines MTR series
Advatages * Compact cooling system (closed circuit) of the transformer welding machine; * Built-in noise reduction system; * Adjustable stroke of the electrode.
Features MTR series machines are designed for the production of wire and rebar products with size of the products limited by the troat depth of the welding machine. Single-point welding machines are ideally suited for the production of flat frames. MTR series successfully combines compact, easy to set up and perfect welding quality.
Specifications 1200 4Ń…4 to 16x16 100 380 6
Troat. depth, mm Wire diameter, mm Max. power of transformer, kW Voltage, . V Compressed air pressure, atm
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Flux welding machine
Features The machine is designed for under flux welding of reinforcing bars to embedded parts. Laying of details and backfilling of flux is performed by the operator. The control unit provides automatic operation according to the given program of geometry, excludes curvature effect completely.
Specifications 8-25 5-30 3x380 98,4 300-2000 300 6
Wire. diameter, mm Steel plate thickness, mm Voltage, V Transformer . power consump o, kW Adjustable welding current limits, A Compressed air consump on, l/min Compressed air pressure, atm
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