速
Precision cleaning systems. Aqueous solutions.
One source. Miraclean . 速
The Bottom Line on Clean Parts: Are They Clean? Miraclean®’s aqueous cleaning systems use water-based, biodegradable chemistry and ultrasonic impingement to clean metal parts, injection molds, and/or dies in a wide variety of industrial applications. Case successes include: ■ Machining oils from stainless steel and aluminum ■ Stamping lubricants from stainless steel, copper, and mild steel ■ Buffing compound from stainless steel medical implants and brass parts ■ Wax from glass lenses ■ Grinding compounds from tool steel hand tools ■ Plastic coating and tac from stainless steel sheets ■ Dirt and oils from high carbon tool steel tool holders ■ Particulates from plastic jewel cases ■ Grease and dirt from field-tested locomotive shafts ■ Gassing, flashing, plastic residue, and mold release from injection mold surfaces
We Have a System Sized for Your Cleaning Job! Whether your parts are cuff links or car body panels, medical implants or aerospace components, Miraclean® makes a system that is right for your cleaning job. If you do not see it among our standard system sizes, call us! We have designed and built many custom systems to meet unusual system footprint and part specification requirements. Model
Tank Work Area*
Capacity
MC-2000
12" DOT X 16" FB X 12" D
10 gal., approx.
MC-4000
18" DOT X 24" FB X 18" D
34 gal., approx.
MC-3000 MC-5000 MC-6000 MC-7000 Custom
14" DOT X 20" FB X 16" D 24" DOT X 30" FB X 24" D 30" DOT X 36" FB X 30" D 36" DOT X 48" FB X 36" D Sized to your requirements
*DOT=Direction of Travel, FB=Front to Back, D=Depth
20 gal., approx. 75 gal., approx.
140 gal., approx. 270 gal., approx. Proportionate
What Is A Typical Load
Clean
Standard Features
■ Heavy gauge stainless steel construction
■ Immersible or bonded ultrasonic transducers with dedicated solid state generators in a wide range of frequencies and/or multiple frequencies ■ Heavy duty pumps ■ NEMA cabinet with oil-tight switches and digital read-out controllers ■ Manual override switches on components ■ System disconnect ■ Heater over-temperature protection ■ Dryer air-proving switch
& Options
■ Rotation, agitation, spray, spray under immersion ■ ■ ■ ■
■
■ ■ ■ ■ ■ ■
Air spiders, air knives, & HEPA filters Tank covers (manual or powered) Stainless steel, sanitary, or CPVC plumbing Solution management—oil skimmers, coalescers, microfilters, deionizers, evaporators Chemistry management—conductivity, pH, and specific gravity analyzers and optional automatic replenishment User-friendly, PLC-controlled programmable automation Bar coding Process data management Material handling conveyors Manual hoists Standard and custom racks and baskets
Ri
Parts-Cleaning Process? nse(s)
Hot Rinse or Inhibit
Dry
Unload
What About Automation?
Miraclean®’s field-proven automated lines feature PLC-controlled programmable hoists with push-button operation and load capacities of up to 350 pounds. Operation: Parts are picked up at the load station and automatically processed through all steps in the selected program (parallel or serial), after which the parts are deposited at the unload site.
Technical support: If you need technical support, Miraclean®’s technical support team can communicate directly with your Miraclean® system’s PLC via an included modem and customer-supplied telephone line, for adjustments and troubleshooting from our headquarters.
Nitric and Citric Passivation
Meet standards such as ASTM A967 and AMS2700C with a Miraclean® nitric and/or citric passivation line. Passivation systems are equipped with standard features including chemistry compatible components and options including automatic chemistry control and replenishment for both nitric and citric acid. Passivation lines may be automated or manual.
Tel. 716/763-4343
®
www.miraclean.com
Chemistry Is Key
Chemistry is one of several critical factors necessary for waterbased cleaning success. The most appropriate chemistry for your cleaning job will depend on your parts’ substrate(s), configuration(s), and on the types of soils that you are trying to remove. As a division of Chautauqua Chemicals Co., Inc., Miraclean® is well-equipped to help you address your chemistry needs. Miraclean®’s services include: ■ free test-cleaning of your parts at our facilities ■ chemistry recommendations ■ process development, and ■ design and construction of the best equipment scenario to meet your cleaning needs. We also offer a complete line of waste minimization and water treatment options.
Clean Injection Molds No Scraping or Scrubbing in 15 Minutes!
The Miraclean® Mold and Die Cleaning System is a high-tech, low-labor method for cleaning injection molds and dies. It removes carbonization, mold release, gassing, flashing, and other residues from molds and dies in as little as 15 minutes. Miraclean® Mold and Die Cleaning Systems: ■ Reduce maintenance downtime ■ Eliminate hand-cleaning ■ Replace troublesome solvents and harsh abrasives that can damage molds ■ Improve cleaning effectiveness as chemistry and ultrasonics gently clean even intricate designs and patterns ■ Decrease labor expenses
Also Available From Miraclean®
Miraclean® also builds anodizing, lab plating, phosphating, and conversion coating lines, as well as stripping and fluorescent penetrant inspection lines.
The Miraclean® Story
Miraclean® is a division of Chautauqua Chemicals Company, Incorporated. Founded in 1951, Chautauqua Chemicals and its divisions have been in continuous operation ever since, serving the metal finishing and injection molding industries as suppliers and distributors of electroplating, cleaning, and mass finishing chemistries and equipment. Miraclean®’s commitment to quality and responsiveness have resulted in an excellent reputation for reliability and service in the supplying of chemicals and related products, equipment, and technical expertise to customers ranging from small jobshops to Fortune 500 companies.
Single tanks from One gallon and up
®
Aqueous Cleaning Systems a division of Chautauqua Chemicals Co., Inc. • Ashville, NY 14710
Information is subject to change without notice.
Tel. 716/763-4343 • www.miraclean.com e-mail: soundwaves@miraclean.com