Turkish Sultanas - Processing Stages

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TURKISH SULTANAS:

WORLD'S FINEST SEEDLESS GRAPE VARIETY

DRYING AND PROCESSING STAGES


Welcome to SAMRIOĞLU HAZELNUTS, DRIED FRUITS & CHESTNUTS EXPORT TO THE WHOLE WORLD Company founded by Sadettin Samrıoğlu in 1940, is one of old manufacturer and trader companies that specializes in the Hazelnuts. SAMRIOGLU Family has been manufacturing and exporting Akcakoca quality Natural Hazelnuts for three generation. SAMRIOĞLU Co is very active in foreign trade, supply customers all around the world also with Organic Hazelnuts, Dried Fruits and Chestnuts. Those are the other products we are very specialized in. Our innovative approach to business, working with serious manufacturer business partners in their field and presenting unbeatable advantages to Global Buyers has enabled SAMRIOGLU to become highly respected supplier name in Hazelnuts and Dried Fruits sector. We are quality-oriented company, apply the rules of HACCP and ISO 9001:2000 for the best quality products in accordance with the International Food Standards. Not only guaranteed top product quality, we offer you also multilevel reliability, friendly business relations, accurate service and timely delivery.


German

Sultaninen English

Sultanas French

Raisinsde

Smyrne Spanish

Pasas gorronas Scientific CN/HS number

Vitis vinifera *0806 20 12


SULTANAS:PRODUCT DESCRIPTION Sultanas belong to the grapevine family (Vitaceae) and are native to the Caspian Sea. Currants, sultanas and raisins, including those still on the bunch, are known collectively as "raisins. The difference between these three dried fruits is explained below: Sultanas: seedless, large-berried and light yellow. Larger than currants and smaller than raisins. Currants: seedless, small-berried, purple/black color. Their name derives from the Greek city of Corinth. Raisins on the bunch: seeded, large-berried, generally with stalk.

To produce: the grapes are grown on the sultana grapevine. The grapes are harvested when overripe. They are then either airdried or increasingly dried in special drying plants. Most sultanas are bleached(sulfured) after drying and mechanically destalked in order to extend their storage life and prevent subsequent discoloration. Such treatment must be indicated appropriately on the packaging. Treatment with vegetable oils is intended to prevent the sultanas from sticking together. Intended use: Sultanas are intended to be eaten raw and are used as an ingredient in nut mixes, bakery products, muesli and desserts. SOURCE : GDV e.V.


SULTANAS TYPE (SULTANI) GRAPES

This is most popular and widely consumed seedless variety in the world cultivated in Aegean Region


HARVESTING - 1

Turkey is the biggest Sultanas (Dried Seedless Grape) producer and exporter County in the World and ranks among top 5 largest Grape Grower countries thanks to own very suitable climate. Turkey manages 38 % of the world’s Sultanas production (ca. 260.000 Tons) and realizes % 33 World Export annually (ca. 220.000 Tons) Source : INC


HARVESTING - 2

In Turkey, 30% of Grapes crop is offered as fresh, 37 % is used in Sultanas production, 30 % is used as confectionery industry and 3 % is used in wine industry. “Seedless grape” takes the first place in our export of the table grapes. A seedless variety, “sultani” constitutes 95 % of the exported grapes.


DIPPING Dipping solution consisting of water 100 kg, Olive oil 0,6 kg and potassium bi carbonate 5kg

Grapes are dipped into a dipping solution before drying, in order to remove the natural wax from the skin of the fruit. This accelerates drying (max. 10 days) as the water is able to remove faster, thus decreasing the rate of enzymatic browning reactions. Consequently, lighter colored “Sultanas” are obtained compared to the non-dipped “Raisins”.


SUN DRYING


SUN DRYING

(NATURAL GROUP)

According to TS-3411 (Raisins Seedless Standard) products are grouped according to their Drying Method as follows; 1- Processed (with S02) 2- Unprocessed (Natural) 2. A - Non-dipped Natural (Raisins) 2. B - Dipped Natural


First CLEANING and SORTING in Vineyards

Sun Dried Sultanas are bleached with SO2 (to avoid deterioration and discoloration). Well-dried Sultanas are pre-cleaned by winnowing and removing large pieces of stalks, stones, very light berries and foreign matters by means of Sieves and Aspirators. Pre-sized and Packed Sultanas are transported to the Markets or directly Factories.


PROCESSING STAGES AT FACTORY -1 1. First Checks and Inspections out of Factory Including vehicles for infestation

2. Quality analyses (Physical, Chemical, Organoleptic and microbiological) and Approval each raw material party registered acc. to their Quantity, Location, sugared, Producer Name, Berry Size, Moisture, foreign materials, taste, stem, unripe, Mould, smell and carries a consignment number for traceability- As described in EU regulation No:178/2002

3. First Classification and Grouping(size, type and quality) 4. Pre-cleaning and Sorting:

Winnowing, static picking and removing of large pieces of stalks, stones, metals, plastics, foreign matters by Magnets, Sieves and Aspirators.


PROCESSING STAGES AT FACTORY -2 5- Sizing (During Pre-cleaning by sieving machines) and Washing 6- 2.nd Mechanical Cleaning Section (by Sieves & Aspirators) 7- 2.nd Washing and resting: Washing, Cleaning and eliminating of Stalks, Cap-stems Loose, Attached Cap- stems, Stones, Grits, Glass, Metal, Hair, Straw-grass By Washing Line (in UV filtered, chlorinated potable water)

8- 3 x Laser Scanning (of stalks, defects,

discolored, rotten and

damaged fruits, Foreign materials; stems, stones, glass, metals..)

and Optic

Sorting - Selection Line

for Mould Berries, Berries with seed, Capstems Loose, Attached Cap-stems, Damaged, Sugared, Undeveloped, Shriveled and defect Berries, embedded Stalk are picked by skilled workers

9- 2 x Hand Picking Belt and Final Checks (on white laminated table under bright Lights)This Process is carried out until meeting Buyer’s Spec’s.

10- Coating with Vegetable Oil, Metal Detection and Packing (in Bulk cartons or Retail pack’s)


PROCESSING TYPES AT FACTORY QUALITY RTU A B C

PROCESS TYPE W-C-4LS-HPB W-C-2LS-HPB W-C-2LS W-C-LS

ABBREVIATION W: Washed L: Laser Scanned

C: Machine Cleaned HPB : Hand Picking Belt


SULTANAS Groups, Types and Sizes Groups Types Sizes (Berries per 100gr)

: Processed, Natural : No :7 No:8 No: 9 No:10 No:11 : Jumbo, Standard, Medium, Small, Very Small <300

301-370

371-500

501-650

651<

Packages : 1- in 10/12,5/14 kg

in lux Carton Boxes (inner side Blue or Transparent Polyethylene Liners ) 2- in 200 gr to 1000 gr in Retail Pack’s

According to TS-3411 (Raisins Seedless Standard) products are grouped as follows; 1- Processed (with S02) 2- Unprocessed (Natural) 2. A - Non-dipped Natural (Raisins) 2. B - Dipped Natural


SULTANAS TYPES

TYPE 8

TYPE 9

TYPE 10

Color

Standard 8

Standard 9

Standard 10

Yellow

20%

40%

56%

Light brown

30%

44%

38%

Dark brown

40%

14%

6%

Black

10%

2%

0%

TYPE 11



SIX GOOD REASONS FOR CHOOSING SAMRIOGLU: • Wide range of products; Dried Apricots, Dried Figs, Sultanas, Nuts and Hazelnutkernels ( Conventional and Organics ) • Competitive prices • Guaranteed product guality • Flexibility with customer needs • Experienced sales team • Financially Strong and Technically advanced Manufacturer business partners we cooperate.


CUSTOMER SATISFACTION CHAIN (OUR WORK SYSTEM IN 7 STAGES ) 1 - PRODUCT DEMAND ( FROM ) NEW CUSTOMER

CURRENT CUSTOMER

+ NEW CUSTOMER PROFILE + DETAILED PRODUCT INFO’S (TYPE, SIZE, PACK’S, QUANTITY, SPEC’S)

2 - ACCEPTANCE AND EVALUATION OF INQUIRY 3 – FORWARDING INQUIRY TO FACTORY * OUR FACTORY RAW HAZELNUTS

MANUFACTURER PARTNER FACTORY PROCESSED HAZELNUTS, DRIED APRICOTS, DRIED FIGS, CHESTNUTS, SULTANAS, NUTS


4 - SETTLING PRICE AND QUOTATION 5 - NEGOTIATONS AND AGREEMENT (SALES CONTRACT)

6- DELIVERY OF GOODS AND DOCUMENTS 7- ARRIVAL OF GOODS AND APPROVAL BY CUSTOMER



Please contact us now! Attn: Mr. Aytac SAMRIOGLU (Int’l Sales) Direct: +90 533 488 68 93 Mail: aytac@samrioglu.com


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