Precision Productivity Planning Performance
Mindrill Systems & Solutions Pvt.Ltd Sadananda Industrial Estate | Howrah Amta Road P.O-Baltikuri | Howrah - 711 113
Phone: +91-33- 26537610, +91-33-26538638 Sales: +91-33-65366838, +91-9830300946, +91-9830049281 Fax: +91-33-26534214
Email: marketing@mindrill.com Web: www.mindrill.com
Mindrill Systems & Solutions Pvt. Ltd.
Reliability unparalleled Power unmatched Company Profile Established in 1971, MINDRILL is one of the leading manufacturers of various pneumatic tools for construction and mining industries. Over the years, MINDRILL has been investing and creating diversified manufacturing capabilities supported by highly sophisticated technology, world class manufacturing infrastructure and product development capabilities. The Company has built up its strong position in design and engineering including product testing and validation facility providing single window solution beginning from designing the product to manufacturing and product testing & validation. MINDRILL has achieved a significant success in the both domestic and export market having its rich distributor base over 50 distributors across the country. Our export business has extended over 25 countries in the world with strong distribution arrangements in the countries of Canada, USA and South Africa.
Vision To emerge as one of the most preferred and trustworthy supplier for Mining & Construction, Earthmoving, Railways, Automobiles, Oil exploration by offering high quality products at most competitive costs. To create a cohesive and responsible team to serve all its stakeholders with utmost trust, respect & fellowship.
Sustenance with precision
Chairman’s message “It is our endeavor and ambition to rise to the expectations of our valued customers by inducting and incorporating new technologies from time to time in this highly competitive world.” Madhusudan Saraogi Chairman & Ceo
To be one of the market leaders by providing high class quality products and service in cost effective manner in a progressive, innovative and challenging environment. To facilitate for creating an environment friendly workforce by enriching their experience & performance with proper recognition.
Mission
Contract Manufacturing
Product Development
MINDRILL has achieved a great reputation in contract manufacturing business among its international customers.
Drawing and Designing
MINDRILL undertakes manufacturing of various products and complete equipments as per customer’s drawings and specifications under agreement. The Company has world class manufacturing capabilities with sophisticated technology, state of art manufacturing machineries and product facility . The company is open to invest further and install required manufacturing machineries for contract manufacturing as per customer’s requirements. To support our customers for contract manufacturing, MINDRILL has built up a strong capability in product development with in-house design and engineering including product testing and validation facility providing single window solution beginning from designing the product to manufacturing and product testing & validation.
Facilities Product Development • Tool Room • CNC Turning • VMC Machining • HMC Machining • CNC Grinding • Heat Treatment • Broaching • Multi Spindle Milling • Honing • Surface Treatment • Assembly & Testing •
The design centre is equipped with latest hardware and software supported by high speed work stations and experienced and professional designers. The primary activity of our design centre is to understand customer's requirement and develop the product accordingly. The design centre is also interfaced with production department and support manufacturing by expertise designing of high productivity jigs, fixtures and gauges.
Facilities Product Design • Jigs, Fixtures, Gauges & Tool Design • Reverse Engineering • Rapid Prototyping •
Tool Room MINDRILL’S ultra modern, state of art tool room machines under one roof is ideal for any critical tool making. The wide spectrum of sophisticated machines include all latest and advanced machines, catering to product development and production. Manufacturing of intricate Jigs, Fixtures, Gauges and Prototypes is being done by using latest and optimum machining processes. The tool room is also proficient in making customized test rigs and accessories and carry out product testing and validation.
Facilities • Tool room lathes • Deckel Maho Vertical Maching Centre • EDM Machine • Horizontal Milling Machine with D.R.O • Optical Profile Grinding • Surface Grinder • Cylindrical Grinder • Coordinate Measuring Machine • Air Compressor for testing and try out.
Manufacturing Facilities Raw Material and Testing Being in the field of versatile product range, the company requires varieties of raw materials which include carbon steels, alloy steels, high alloy steels, stainless steel, phosphorous bronze rods and tubes, sheets, MS tubes, carbon tubes, heat treated tubes, SS tubes, investment castings, graded castings, ductile iron castings, open die forgings, closed die forgings, profile forgings. To ensure high quality output, MINDRILL procures raw materials from approved sources only both from Indian manufacturers and from import source strictly as per required specifications without any compromise in quality. All incoming raw materials being tested by metal spectroscope for chemical analysis and micro test for metallurgical analysis.
CNC Turning MINDRILL has wide range of CNC turning centers from chuck dia 160mm to 350mm of world’s reputed make like MAZAK, HAAS and others.
VMC and HMC Machining Capabilities • 3 Axis Vertical Machining Centre • 4 Axis Vertical Machining Centre • 5 Axis Vertical Machining Centre • 5 Axis Horizontal Machining Centre
Deep hole drilling Broaching and Profile Milling Multi station broaching machines and multi spindle milling machines are used for high productivity. The company has tool & cutter grinder, profile grinding machines for in house re-sharpening of tools, ensuring required accuracy and minimum down time.
Deep hole drilling machines from dia 2mm to 80 mm upto a length of 1500mm.
Heat Treatment
Grinding MINDRILL has world class grinding facility including STUDER CNC cylindrical grinding, CNC internal grinding, surface grinding, center-less grinding, profile grinding capable to perform grinding operations in very close tolerance. In process air gauging system is being implemented to ensure the grinding on components strictly within required tolerances.
Honing State of art honing facilities for honing of cylinders and valves as per customers requirement.
MINDRILL has world class heat treatment facility with programmable logic controlled with graphic recorder including atmospheric controlled sealed quenching furnaces capable to achieve required case depth meticulously as per the customer’s specification.
Available Facilities • • • • • • • •
Carburizing Carbonitriding Nitriding Volume Hardening Sealed quenching Nitro-Carburising Annealing Spherodising
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ISO Thermal Annealing Tempering Normalizing Toughening Bright annealing Mar Tempering & Austempering Cryogenic Treatment Solution Annealing
Assembly & Testing Young and energetic team provides their dedicated services for assembly of drills and equipments. The same is supported by dust free environment, required tools and tackles for high productivity, critical assemblies and sub assemblies. The assemblies are tested and validated on testing rigs as per the required standards
Quality Quality objectives • • • •
Testing Facilities
Achieving customer satisfaction by supplying “zero defect” products and timely delivery. To ensure planned results and continual improvements. To increase productivity by reducing rejections and non-value adding activities, and bringing latest infrastructure. To ensure training of employees as per defined targets, training needs and requirements.
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Quality Assurance
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An ISO 9000-2000 certified organization by QSI and now it is going to be recertified by world renowned certification body in the area of Mining and Construction. Our endeavour is to control the process more firmly so that a consistent quality is developed without 100% inspection. Our team of experienced professionals are working together to develop a consistent quality support for each product and updating the system with various quality tools. A wide range of sophisticated instruments and various types standard & customized gauges are available to cover the entire scope of manufacturing. Updation of quality system through various internal audits and surveillance audit is constantly maintained for continual development.
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Metallurgy Testing Competitiveness • •
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Metal Metroscope Vickers Micro Hardness Tester (Wilson, USA Make Load range 10 gm to 3000 gm). Microscope with photographic attachment (Carl Zeiss Jena, Germany) eMPower Image Analyzer Vickers Hardness Tester (GDR, Germany) Rockwell / Brinell Hardness Tester. Superficial Hardness Tester Digital Portable Hardness Tester (HV, HRC, VHN, LEEDS) Ultrasonic Testing Machine (Krautkramer Branson, Germany) Digital Rockwell Hardness Tester [Mitutoyo, JAPAN) M.P.I. Testing Machine (Magnaflux, U.S.A) Dye–Penetrate Testing Metallurgical Microscope (Bausch and Lomb ,USA )
Failure Investigation Phase Analysis Grain Size Determination Non Metallic Inclusion Crack Depth Measurement Defect Size Determination Banding Width Analysis Nodule Count & Size Characteristic of Graphite Flakes in Cast Iron
Metallography Testing Competitiveness • • • • • • • • •
CMM Profile Projector Digital Height Gauge Digital Verniers Dial Verniers Digital Micrometers Surface Roughness Testers Bench Centers Air Gauges
Underground Mining
Surface & Quarry Drills
Drills with Carrier
Construction Tools
DTH Hammers & Rock Drilling Tools Underground Mining
Stone Quarry
Open Cast Mining
Tunneling
Hydro Electric Project
Hydraulic Drifter Railways
Road Construction
CSR
The Team
MINDRILL, the Company upholds its values in CSR by reaching out to the expectations of Society. We have concrete strategic plans to enhance our corporate growth with that of the Society as we believe, it is very significant and imperative to keep a sustainable balance to ensure a prosperous and developing Nation. We believe in the theory of ‘sharing’ with the underprivileged in the society. In order to make it practical and to accomplish that philosophy, we carry out various community services projects like Medical Camps, Blood Donation Camps, Mid-day Meals, undertaking classes to create awareness in environmental protection etc. Our 'flagship' project is training young technocrats and students of ITI, Diploma and Graduates, providing them with platform to gain practical experience in an improved and modern atmosphere and to make them independent for their chosen professional career in their desired engineering field.
MINDRILL is managed by an experienced and organised team with diverse experience, creating history of success. A combination of professional intelligence and sound technical acquaintance brings innovation which enable our customers around the world to have confidence in their connected world.