7. Epoxies and coatings Coatapox Fixapox Megapox Multipox NOVAPOX KIT Poxycon Poxycon Wood Repapox
CPX FXP MPX MUX NPK PCF PCW RPP
2 3 4 5 6 7 8 9
www.novatio.com
7.1
7. Epoxies and coatings
Coatapox 2-COMPONENT SOLVENT-FREE EPOXY • Industrial acid and chemical resistant epoxy coating for floors and walls. • Dust-free and excellent resistance to wear. • Anti-slip option thanks to scattered granules. • Non-breakable adhesion to concrete, stone, wood, insulation panels, glass,... and superior adhesion to metals. • Fast, shrinkage-free hardening, including in unlimited layer thicknesses. • Ideal final finish for FIXAPOX/ REPAPOX repairs. • COATAPOX is used as a glue, casting mass, chemical anchor, and in other applications.
CPX General information COATAPOX is a 2-component dust-free antiwear industrial acid resistant epoxy coating for floors and walls, metal constructions,
insulating panels, wood, stone and concrete.
Technical information and packaging Colour: grey or red. Density: 1.6 +/- 0.1 kg/dm³. Solid substance content: approx. 100%. Adhesion: on concrete, stone, wood – surpasses the binding of the base; on metals - more than 2 N/mm². Pressure resistance: more than 50 N/mm². Bending tensile resistance: more than 20 N/ mm². Electrical resistance: approx 10 Ohm. Chemical resistance: resistant against many acids, alkalis, oils, fats, petrol, heating oil, many solvents, salt solutions, aggressive vapours and sea air,... Temperature resistance: permanent from -30°C to 55°C; accidental 110°C; unloaded shape resistance 200°C; steam cleaning is permitted.
Hardening: shrinkage free. Hardening through at 15°C: after approx. 12 hours (overnight): can be walked on; after approx. 24 hours: mechanically loadable; after 7 days: fully chemical resistant. Min. processing temperature: 8°C. Pot life (processing time after mixing); approx. 30 minutes at 15°C. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use • treatment of floors in workplaces, garages, storage sites, warehouses, halls, refrigerators, breweries, printing shops, paper factories, chemical plants, the agriculture and market gardening industry, assembly factories, workshops, craft shops, animal stalls, unloading and loading bays,... also in the anti-slip execution • acid resistant and cleanable wall coating (contains excellent decontamination capacity as well as anti-graffiti characteristics) • glue for construction meterials - both horizontal and vertical (with NOVATIO MEGATIX) applications
• equalisation/sealing of wells, tears, title joints and non-movable joints • under-pouring of previously outlined machines, rails,... • sealing seams in wooden floor panels (including chipboard) for equialisation for further coating finishing • pouring into/sealing electrical and electronic components • mould fabrication • anti-slip layers for stair steps and slopes • chemical floor anchors - pouring into floor anchors
Product references
7.2
Article nr
Name
Content
Section
621500000
Coatapox grey
0,25 kg
Epoxies and coatings
621501000
Coatapox grey
1,00 kg
Epoxies and coatings
621509000
Coatapox grey
3,30 kg
Epoxies and coatings
www.novatio.com
V0.0
7. Epoxies and coatings
Fixapox
FXP
2-COMPONENT EPOXY SYSTEM TO COMBAT AND PREVENT RUST AND TO PROTECT VARIOUS MATERIALS • Can be used on both blank and rusty surfaces. • Due to its very strong penetrating effect, the product penetrates through the rust into the healthy metal core and forms an impenetrable layer. • Can be used both curatively and preventively. • Is resistant to petrol, heating oil, oil and chemicals. • Has a unique adhesion to metal, polyester, aluminium, galvanised panel, wood, stone and concrete. • Is easy to apply with a brush or spray pistol. • Can be used as an adhesive primer for construction gluing.
General information FIXAPOX is an industrial 2-component deeppenetrating impregnating agent for the protection and handling of concrete, stone, wood and metals. FIXAPOX hardens concrete floors, stone, cement coatings and makes them dustproof, more longwearing, easy to clean and chemical resistant. FIXAPOX is a preventive and curative
protection for both blank and rusty metals against corrosion, erosion and other chemical influences. FIXAPOX penetrates deeply in rust and blocks, passivates and anchors this rust to the sound metal. FIXAPOX is an ideal unsaponifiable adhesive primer for painting, mastics, joint kits, mending and other finishes.
Technical information and packaging Composition: epoxy resin, polyamine hardener and selected solvents. Solid material: ca. 75%. Specific gravity: 1 +/- 0,1 kg/dm3. Adherence: to wood, stone, concrete: the bonding system is stronger than the materials bonded together; to metals: > 2N/ mm² depending on the preceding handling. Duration of use after mixture (pot life): ca. 30 minutes at 15°C. Drying times at 15°C: After ca. 12h (one night): can be walked on; after ca. 24h: mechanical chargeable load-bearing; after 7 days: chemical resistant.
Temperature resistance: permanently from -30°C to +55°C; accidentally 110°C; 200°C unloaded (form durability); dry-cleaning is allowed. Colour: colourless; darkens the surfaces. Chemical resistance: resists to acids, caustic solutions, oils, greases, petrols, salts and many solvents, manure, urine,...; is resistant to aggressive gasses, vapours and sea air. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use • 1-coating application gives a dust-free, longwearing and vapour permeable surface • 2-coatings application is fluid tight, vapour tight and gives resistance to oils, greases, petrols and chemicals • handling of floors in workshops, warehouses, stockrooms, halls, refrigerators, breweries, printers, paper mills, garages, chemical industry and plants, assembly factories (automobile, transformers, diecastinghalls,...), cowsheds, unloading quays and loading wharfs • because of its liquid tightness and chemical resistance pollution of the treated surfaces is avoided • concrete roadways, bridge flooring and weight bridges: protection against salts for thawing (1-coating application as outdoors application)
• handling of metal constructions and installations, handrails, fittings, reinforcing rod,... against chemicals and sea air • to make walls or constructions in e.g. bricks, Ytong or plaster dust-proof • longwearing and hydrochloric resistant protective coating for concrete mixers • inhibits further silting up or degradations of treated surfaces • handling of concrete pipes, concrete wells against waste waters • adhesive primer for SEAL&BOND MS 60, NOVABOND 2, NOVA POWER GRIP on porous surfaces (stone, gyproc, Ytong,...)
Product references
V0.0
Article nr
Name
Content
Section
631002000
Fixapox set (A+B)
0,2 kg
Epoxies and coatings
631010000
Fixapox set (A+B)
1,0 kg
Epoxies and coatings
www.novatio.com
7.3
7. Epoxies and coatings
Megapox MODIFIED EPOXY RESIN WITH MULTIFUNCTIONAL APPLICATIONS • Pure 2-component epoxy resin. • Due to its simple 2/1 mixing ratio MEGAPOX is suitable for small or large repairs. • Personally determined viscosity. • Wear-resistant - non-shrinkable elastic. • Resistant to chemical products and oil derivates. • Can be used for impregnation, filling, coating, moulding, bonding, sealing, clamping and and binding. • Ideal to make antiskid surfaces.
MPX General information MEGAPOX is a pure epoxy resin with multifunctional possibilities. It can be used as adhesive, floor covering, to repair floor
and concrete, sealing compound, injection, filler, impregnating agent and moulding material.
Technical information and packaging Composition: 2 components (A-resin - Bhardening agent). Colour: honey, transparent. Specific gravity: 1 kg/I +/- 0.1. Pot life (after mixture): 30 to 45 minutes at 15°C. Tear strength: +/- 32N/mm². Tensile strength: depending on the filler 50 to 90 N/mm². Processing temperature: from +10°C to +35°C. Temperature durability: +/- 100°C. Hardening time: after 6 hours: hard; after 20 hours: may be walked on; after 7 days: chemical charge Solvent %: 0% shrink proof.
Electrical resistance: 1015Ohm/cm. Chemical resistance: resistant to sustained contact to strong acids, leach, oil, grease, petrol, solvents, smog, sea air. Cleaner/diluent: MEGACLEAN. Thicken: MEGATIX neutral thickener for epoxy resin. Content: component A = aliphatic amine; component B = Bisphenol A-Diglycedyl-ether N-Butylglycedylether. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use • MEGAPOX is packed in the right weight ratio. Before using the 2 components have to be mixed in the proportion of 2 to 1 (e.q. 2 x1 cup A and x 1 cup B). • After this, mix thoroughly until you get a smooth substance. The resin is now ready for use. •!!! Attention: shiny surfaces have to be roughened first to improve the adhesion. • I. Adhesive: Universal glue for the adhesion of wood, stone, metal, glass, ceramic materials. • MEGAPOX has to be mixed with MEGATIX thickener until the desired consistency, to apply on one side or by filling up, can also be used for laminating. • II. Floor covering: - acid resistant joint-free floor covering.- wear-resistant floor mortar, to make anti-skid surfaces. • To mix with MEGAFIL or MEGAGRAIN. • Mixing ratio resin-sand : 1/1: mouldable floor of to 3 mm; 1/4: mortar to apply from 5 to 15 mm. • By adding MEGATIX the mixture becomes eaesier to process. • III. Floor and concrete reparation: excellent adhesive for floor reparation, stronger than concrete. • First apply one layer of pure resin with a brush, apply the mortar on the still wet
resin, (see item II). • IV. Sealing compound-filler: - Acid resistant sealing compound for the chemical. Excellent adhesion hard and impact-proof filler for difficult repairs. • Mixing MEGAPOX with a little Megatix and fill with a little powder (cement, plaster, wood flour, iron or aluminium powder). • V. Impregnating mass: Impregnation of concrete, Asbest cement, brickwork or wood to make it water-, weather- and acid resistant. Spread out MEGAPOX on a dry surface, consumption of +/- 250 g/m². In case of higher requirements of impermeability of chemical resistance, apply 2 wet layers of MEGAPOX. By need of antitskid, chip the still wet surface with a desired grain (MEGAGRAIN, MEGAKWARTS or MEGAGRIP). • After hardening remove the superfluous grain. • VI. Moulding material: moulding shapes, clamping, securing machines to a base, encapsulating electric components. • Never apply pure MEGAPOX in layers thicker than 1 cm. For larger objects always fill MEGAPOX with a powder (cement, MEGAFIL, plaster, sawdust).
Product references
7.4
Article nr
Name
Content
Section
621009000
Megapox set (A+B)
1,5 kg
Epoxies and coatings
www.novatio.com
V0.0
7. Epoxies and coatings
Multipox
MUX
2-COMPONENT MULTIFUNCTIONAL REPAIRING MORTAR • No primer necessary. • For both horizontally or vertically repair. • Extreme good adherence on wood, stone, concrete, natural stone, metal,... • Hardens unrestricted thickness without shrinking. • Water-, chemicals and frost-resistant. • No formwork needed. • Can be drilled, sawn and cut. • 3 x stronger than concrete.
General information MULTIPOX is a professional 2-component epoxy mortar, which is easy to handle and to shape. MULTIPOX hardens in unrestricted thickness without shrinking. MULTIPOX can be used indoors as well as outdoors.
MULTIPOX can even be applied vertically up to +/-4 cm in one layer. MULTIPOX is impact-proof, chemically resistant and has a dust-free top layer with a high durability.
Technical information and packaging Composition: glass beads and quarts granulates drenched in a high-quality epoxyresin. Solvent: free. Hardening: no shrinking. Percentage of solid substance: 100%. Adherence: the adherence to most building materials is extremely good, e.g. to stone, concrete, natural stone, wood, metal,... No adherence: to most synthetic materials. Max. thickness of hardening: unrestricted. Chemical resistance: organic acids, oils, greases, fuels, acids, fertilisers, urine, water (fresh + salt), sea air,... Chlorine resistance: OK. Temperature resistance: -30°C to +60°C permanent; temporary: +90°C.
Can be painted: with most current lacquers and paints. Processing time at 16°C: +/- 50 minutes. Consumption: 1.7 a 2 kg/m²with a layer thickness of 1 mm. Total curing time at 16°C: can be walked over after 24 hours; mechanically chargeable after 72 hours; chemical resistance after 7 days; high temperatures reduce the hardening times and low temperatures implicate longer hardening times. Colour: grey. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use • to fill up large cracks and other floor degradations • acid resistant repair mortar for industrial floor tiles • to fix loosened stones • anchoring of iron in concrete, door rails,... • repairing of damaged wall rosettes
• overhead repairing of ceilings • profiling of mouldings, decorative frames,... • to make hygienic skirting boards, even hollow forms • repairing of urine reservoirs, discharge basins, in cattle-breeding
Product references
V0.0
Article nr
Name
Content
Section
602730000
Multipox (A+B component)
3,0 kg
Epoxies and coatings
www.novatio.com
7.5
7. Epoxies and coatings
NOVAPOX KIT MOULDABLE EPOXY • attach, glue, seal and repair • fast, easy and durable • good shape stability and very well mouldable after curing • strong combination - connection to most materials
NPK General information Novapox Kit is an epoxy mass that is very easy to mould and therefore suitable for variuos applications. Novapox Kit has a good shape stability. It does not drip or sag. Novapox Kit is machinable after curing: sanding, drilling, sawing, tapping, milling,... Novapox Kit can also be applies under water.
Novapox Kit gives a good combination adhesion to metal, glass, bricks, concrete, ceramics, most synthetic materials,... Novapox Kit is resistant to gasolines, oils, salt water, most acids and lyes. Novapox Kit can be painted after curing.
Technical information and packaging Composition: epoxy resin filled with minerals colour after mixing: green Mixing ratio: 1:1 Pot life: 30 minutes Treatable after more or less 2 hours Hard: after more or less 3 hours Pressure resistance: 800kg/cm² Tearing strength: 300 kg/cm²
Bending strength: 56 MPa E-Mod. : 4.000 - 6.000 MPa Shore hardness: D:87 Shrinkage after curing: 0,005% Temperature resistance: -35°C to +200°C Shelf life: 24 months at room temperature
Applications and use - for the sealing, repairing, gluing or filling of leaks, cracks or attachments of tanks, drain pipes, valves,... - for the fixing of screws or hooks - for the renewal of damaged screw threads - for the mounting of machine parts - for the repair of concrete - apply to clean and grease free surface (clean with Safety Clean and or Multifoam, on metal Kleenspray-S can be used) - buffing of the surface increases the adhesion strength
- mixing ratio: 1:1 volume and weight - mould the resin and the hardner into a homogeneous green colour and process within 15 minutes - mechanically treatable after 2 hours at 20°C - completely cured and paintable after 3 hours at 20°C - tips: Novapox kit can be strengthened with reinforcement tissue and other materials. Novapox Kit can be smoothened with Seal & Bond Finisher.
Product references
7.6
Article nr
Name
Content
Section
620959000
Novapox Kit
0,8 kg
Epoxies and coatings
www.novatio.com
V0.0
7. Epoxies and coatings
Poxycon
PCF
WATER-RESISTANT WEAR FOR CONCRETE, TILE FLOORS AND SCREEDS • Super strong wear layer. • Surpasses the concrete binding. • Does not fall to pieces due to freezing, is perfectly weatherresistant.
General information POXYCON's characteristics are determined by the special epoxy-resin agent. The product is placed as a wear layer on existing concrete or tile floors or screeds, with the adhesion surpassing the binding of the concrete itself (i.e. a break will occur in the concrete itself if an attempt is made to break the weld).
Is vapour permeable and makes the surface slip-free; perfect weather resistance, does not fall to pieces due to freezing.
Technical information and packaging Composition: is made up of 3 components: resin com. A: mixture of modified epoxy resins; hardener comp. B: polyamine hardener with regulating catalysts; filer comp. C: annealed, acid washed quartz granualte with well defined granule distribution. Pressure resistance: > 900 kg/cm². Tensile strength: > 80 kg/cm². Hardening through: completely shrinkagefree. Chemical resistance: resists acids, alkalis, oil, grease, petrol, solvents and (after 7 days) salt solutions; is resistant to aggressive vapours, gases and sea air; resists most chemical products.
Specific gravity: approx. 2kg/dm³. Colour: unpigmented, sandy coloured. Hardening through time: can be walked and driven on after approx. 10 hours (20°C); fully hardened after approx. 36 hours (20°C). Heat resistance: +50°C to -30°C continuous. Flashpoint: in non-hardened state > 48°C. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use PROCESSING OF THE BASE: • Remove all loose and hollow sounding concrete parts thoroughly until a healthy, hard and solid base is produced. • Derust the possibly released reinforcement bars by hammering and sanding with a steel brush. • Remove dust from base thoroughly and if necessary degrease. APPLICATION OF POXYCON FLOOR BOND (BINDING AGENT LAYER): • Important! Mix the full packages of comp. A and comp. B with each other (a correct mixing ratio is very important). • Spread POXYCON BOND as a primer with a brush on pre-treated concrete. • Duration of use after mixing: approx. 30 min. at 180°C. • Low temperatures extend the duration of use; high temperatures shorten the duration of use.
APPLICATION OF POXYCON: • The components are packed in the right ratio. • Stir comp. B into comp. A until the mass becomes homogeneous (± 1 min. Mixing time). Add comp. C while stirring and mix thoroughly (± 3 min. stirring time). • Mixing can be done using slow-moving rotary mixers (drill) or planetary mixers (Zyklos). • Duration of use after mixing: approx. 30 min. • Processing: apply POXYCON with a trowel or plasterer's square trowel in the still wet, recently applied POXYCON FLOOR BOND and level it. • Layer thickness: unlimited.
Product references
V0.0
Article nr
Name
Content
Section
637119000
Poxycon (3 comp.)
24 kg
Epoxies and coatings
637219000
Poxycon Bond
2,5 kg
Epoxies and coatings
www.novatio.com
7.7
7. Epoxies and coatings
Poxycon Wood WOOD REPAIR PASTE • filling, gluing and repairing • structural and decorative applications • very well mouldable • can be treated as wood after curing
PCW General information Novapox Wood was developed for both structural as well as decorative repairs of affected wooden beams, window-frames, sculptures, ... Novapox Wood is a ready for use two component epoxy resin paste that can be moulded well. Novapox Wood has mechanical features comparable to the ones of wood and is therefore as mouldable as wood: sawing, drilling, sanding, carving,...
Novapox Wood is weather-resistant. Novapox Wood can be painted with any kind of wood and can be scrubbed and polished. Novapox Wood has a good adhesion to most kinds of wood with a completely shrink free curing. A repair with Novapox Wood is reversible: when heated up to + 120°C the mass gets weak and loosens from the surface.
Technical information and packaging Composition - Component A: pure epoxy resin - Component B: wood powder with fibrous and cellular fillings Specific gravity: more or less 1,37 kg/cm³ Fix components: 100% Mixing ratio: 1:1 Processing temperature: min + 7°C/ Max + 30°C
Pot life: (at 20°C) 30 min Curing: 24 hours Compression strength: 35N/mm² Tensile strength: 8N/mm² The adhesion to dry wood is better than the cohesion of the wood.
Applications and use Preparation Only apply to a dry surface which is free from loose parts, paint, dust or affected wood. If necessary the surface can be strengthened with Novatio Fixapox (thin fluid epoxy resin with a high penetration capacity) Processing Mixing ratio 1:1 volume or weight Mix until you obtain a homogeneous colour. The colour can be changed by adding pigments.
Apply with a filling knife or spatula and press it into the crack or damaged area. The repair can be treated or painted after 24 hours. Clean the tools with Megaclean or Nova Wipe.
Product references
7.8
Article nr
Name
Content
Section
621101000
Poxycon Wood (A+B component)
1,5 kg
Epoxies and coatings
www.novatio.com
V0.0
7. Epoxies and coatings
Repapox
RPP General information
EPOXY REPAIR MORTAR • 3x stronger than concrete. • Easy to apply - does not stick to tools - does not contain solvents - no addition of water needed. • Applicable from 1 mm to indefinite thickness. • Shrink-free curing. • Dust-free, durable and chemical resistant. • Vapour-permeable and liquidproof. • Permanent and constructive. • Antiskid surface. • Can be used inside and outside. Does not freeze. • Fast curing. Can be used and mechanically charged after 24 hours. Can be chemically charged after 7 days.
REPAPOX is a 2-component industrial epoxymortar for permanent and durable repair and plating that can be applied with a trowel and has an unbreakable adhesion on concrete, stone, wood and an optimal adhesion on metals. REPAPOX provides dust-free, antiskid, durable, impact-resistant and chemical resistant repairs and seamless plating. It will prevent further degradation of repaired or treated surfaces.
REPAPOX has a high pointload sharing, in order to protect the surface and resist higher mechanical burden (transpallets F.I.). REPAPOX is easy to apply and does not stick to tools. It can be applied from 0 mm to an unlimited thickness. REPAPOX is suitable for both indoor and outdoor use.
Technical information and packaging Composition: glass pearls and quartz grains drenched in a high quality epoxy resin. Solvent: solvent-free. Hardening: shrinkage-free. Percentage of soil substance: 100%. Adhesion: unbreakable adhesion on most construction materials: stone, concrete, natural stone, wood, metal,... No adhesion: on most synthetic materials. Hardening layer thickness: unlimited. Chemical resistance: organic acids, oils, greases, fuels, acids, fertilisers, manure, urine, water (fresh + salt), sea air,... Chlorine resistance: OK. Heat resistance: -30°C to +60°C continuous; temporarily: +90°C.
Repaintable: with most lacquers and paints. Processing time at 16°C: ± 50 minutes. Consumption: 1,7 to 2 kg/m² for a 1 mm layer. Curing time at 16°C: can be walked over after 24 hours; mechanical resistant after 72 hours; 7 days chemical resistance. Lower temperatures decrease the curing. Colour: grey. Shelf life: 12 months, keep dry, cool and frost-proof. Safety measures: consult the Safety Data Sheet.
Applications and use • repair of stairs and steps, damaged floors, traffic steps, platforms (loading/unloading), level height difference (floors), industrial floor repair, tiles, smoothen rough surfaces, acidproof mortar, door rails, closing cracks, bursts, filling mortar for support pillars, rails and machines, wood restoration, reprofile rotten wooden window steps, repair cement floor, seamless workfloors, repairs for roads,...
• REPAPOX has applications in different types of industries: slaughterhouses, workshops, warehouses, halls, breweries, papermills, printing offices, garages, storage space, chemical plants, mounting factories, farming industry, unloading and loading platform for a.o. gass bottles, tank depots and workshops.
Product references
V0.0
Article nr
Name
Content
Section
631250000
Repapox (A+B component)
2,5 kg
Epoxies and coatings
631500000
Repapox (A+B component)
5,0 kg
Epoxies and coatings
www.novatio.com
7.9