4. Electrical and non-electrical connections Duoflux Duoflux RoHS Sealflux Supersolder Supersolder Flux Thermoflux Thermoflux 2010 Thermoflux Clear Thermoflux Clear 2010 Thermoflux MPM Thermoflux MPM 2010 Thermoflux Multicolour Thermoflux Yellow/Green Thermoflux Yellow/Green 2010 Thermoquick Thermoquick 2010 Topflux Topflux RoHS
DUX DUX R SUX SOL SSF TMX TMX2 TMC TMC2 MPM MPM2 MTC TMY TMY2 TMQ TMQ2 TUX TUX R
2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
www.novatio.com
4.1
4. Electrical and non-electrical connections
Duoflux 4 OPERATIONS IN ONE SINGLE ACTION • Connecting, soldering, insulating and sealing. • Connects both flexible and rigid conductors. • Can be installed quickly and easily with NOVAFLAME MULTI TORCH. • Provides absolutely waterproof connections. • Transparent insulation allows visual control of the connection. • Resistant to temperatures from -60°C to +130°C. • Unique composition: - Shrinkable kynar sheath: flameretardant, remains flexible, high insulation power - Tin-lead solder ring with incorporated flux: no voltage loss, solid connection, perfectly smooth flow - Thermoplastic adhesive sealing ring seals completely.
DUX General information DUOFLUX consist of a heat-shrinkable polymeric sleeve containing two solder rings with an incorporated flux and two thermoplastic sealing rings. DUOFLUX has been developed especially for making electrical connections, which require high quality, reliability, long life span and water tightness. DUOFLUX is very easy to install, the quality of the connection can be visually checked and it requires no special tools.
DUOFLUX comes in four sizes, coded by the international colour code system and suitable for the most frequent cable diameters. DUOFLUX can be applied on both twisted (flexible) and solid (rigid) conductors, suitable for copper as well as tinned wires, whether combined or not.
Technical information and packaging External wall: radiation cross-linked modified polyolefin. Solder rings: 2 rings Cd 18, Sn 51, pb 32 % with activated flux. Sealing rings: thermally stabilized thermoplastic Voltage loss: < 0,002 V. Connection resistance: < 0,004 Ohm.
Insulation resistance: > 109 Ohm. Installation temperature: 180°C. Temperature resistance: -60°C to +130°C. . Breakdown voltage: > 600V. Degree of protection against humidity: IP 68, stays usable in water.
Applications and use • garages and car body workshops • installation of car radios and alarm systems • installation of towing hooks • truck and bus construction • earth moving equipment • agriculture contractors, farmers • sign posting, neon signs • horticulture and exterior lighting • electrical installation and maintenance services
• pleasure aircrafts • repair of tools and machines • building industry • industrial maintenance service • ship building and ship repair • pleasure crafts and outboard motors • motorcycles • amusement parks
Product references
4.2
Article nr
Name
Section
830310000
Duoflux Clear
0,2mm/0,7mm
830320000
Duoflux red
0,5mm/1mm
830330000
Duoflux blue
1,5mm/2,5mm
830340000
Duoflux yellow
3mm/6mm
www.novatio.com
V0.1
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Duoflux RoHS THE FASTEST AND SIMPLEST METHOD FOR MAKING PROFESSIONAL CONNECTIONS • Connecting, soldering, insulating and sealing in one single action. • RoHS approved. • Joins conductors of different connections. • Perfectly waterproof connections.
DUX R General information DUOFLUX RoHS consists of a heatshrinkable polymeric sleeve containing two solder rings with an incorporated flux and two thermoplastic sealing rings. DUOFLUX RoHS has been developed especially for making electrical connections, which require high quality, reliability, long life span and water tightness. DUOFLUX RoHS is very easy to install, the quality of the connection can be visually checked and it requires no special tools.
DUOFLUX RoHS comes in four sizes, coded by the international colour code system and suitable for the most frequent cable diameters. DUOFLUX RoHS can be applied on both twisted (flexible) and solid (rigid) conductors, suitable for copper as well as tinned wires, whether combined or not.
Technical information and packaging External wall: radiation cross-linked modified polyolefin. Solder rings: Sn42 Bi58 per ANSI/J-STD-006 with activated flux. Sealing rings: thermally stabilized thermoplastic. Voltage loss: < 0,002 V.
Connection resistance: < 0,004 Ohm. Insulation resistanc : > 109 Ohm. Installation temperature: 138°C. Temperature resistance: -55°C to +125°C. Breakdown voltage: > 600V.
Applications and use • garages and car body workshops • installation of car radios and alarm systems • installation of towing hooks • truck and bus construction • earth moving equipment • agriculture contractors, farmers • sign posting, neon signs • horticulture and exterior lighting • electrical installation and maintenance services
• pleasure aircrafts • repair of tools and machines • building industry • industrial maintenance service • ship building and ship repair • pleasure crafts and outboard motors • motorcycles • amusement parks
Product references
V0.0
Article nr
Name
830311000
Duoflux RoHS Clear
0,7mm²
830321000
Duoflux RoHS red
1,5mm²
830331000
Duoflux RoHS blue
2,5mm²
830341000
Duoflux RoHS yellow
6mm²
830351000
Duoflux RoHS grey
7mm²
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.3
4. Electrical and non-electrical connections
Sealflux WATERPROOF SHRINK CONNECTION • Cable connector provided with wearresistant nylon insulation and meltable adhesive. • Shrink ratio of the insulation 2:1. • Vibration resistant with a high tensile strength. • High temperature resistance. • Fast and handy to use. • Highly resistant to wear and vibrations. • Resistant to hydraulic oil, solvents, diesel fuel, petrol, salt water, battery acids, brake fluid,... • High insulation resistance. • 3 transparent colour codes for various diametres with verification of the connection.
4.4
SUX General information SEALFLUX insulates and protects electrical connections from mechanical abuse and wire pull-out. SEALFLUX provides a tough, environment friendly sealed wire connection. Their crimp barrel or terminal, encased in a rugged nylon tubing with a special hot-melt adhesive, resists damage from abresions and cuts. Technical information and packaging Insulation resistance: Megohms 103. Dielectric resistance: 2,5 Kilovolt. Chemical resistance: diesel fuel, brake fluid, antifreeze, 5% salt water, motor oil,... Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline. Constant temperature: from -55°C to 125°C.
SEALFLUX retains its flexibility and impactresistance long after similar products have become brittle. The colours of SEALFLUX are coded to easily identify the wire diameter, yet they are transparent for the inspection of the finished connection.
Minimum shrink temperature: 180°C. Voltage rating: 600 Volt maximum. Shrink ratio: approximately 2:1. Electrical properties: disruptive strength 1000 Volt, insulation resistance 103 Megohms.
Applications and use • garage and bodywork • built-in car radios and alarm systems • assembling of towing hooks • lorry and bus manufacturers • contract workers, farmers, earth-moving machines • signalisation and neon lights • horticulture and outdoor lighting
www.novatio.com
• electric installation and maintenance services • repair of tools and machines • industrial maintenance services • motorbikes and mopeds • shipbuilding and -repair • amusement parks
V0.0
4. Electrical and non-electrical connections
Sealflux
SUX Product references
V0.0
Article nr
Name
834610000
Sealflux slide plug female Red
6,35 mm
834410000
Sealflux slide plug female red
4,80 mm
834620000
Sealflux slide plug female blue
6,35 mm
834630000
Sealflux slide plug female yellow
6,35 mm
835610000
Sealflux slide plug male red
6,35 mm
835620000
Sealflux slide plug male blue
6,35 mm
833410000
Sealflux fork connector red
4,30 mm
833420000
Sealflux fork connector blue
4,30 mm
833520000
Sealflux fork connector blue
5,30 mm
833530000
Sealflux fork connector yellow
5,30 mm
832410000
Sealflux ring connector red
4,30 mm
832510000
Sealflux ring connector red
5,30 mm
832610000
Sealflux Ringtong Rood
6,50 mm
832420000
Sealflux ring connector blue
4,30 mm
832520000
Sealflux ring connector blue
5,30 mm
832620000
Sealflux ring connector blue
6,50 mm
832820000
Sealflux ring Connector blue
8,40 mm
832120000
Sealflux ring Connector blue
10,50 mm
832530000
Sealflux ring Connector yellow
5,30 mm
832630000
Sealflux ring Connector yellow
6,5 mm
832830000
Sealflux ring Connector yellow
8,40 mm
832130000
Sealflux ring Connector yellow
10,50 mm
831010000
Sealflux connector red
831020000
Sealflux connector blue
831030000
Sealflux connector yellow
836110000
Sealflux tulip male red
836120000
Sealflux tulip male blue
836010000
Sealflux tulip female red
836020000
Sealflux tulip female blue
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.5
4. Electrical and non-electrical connections
Supersolder SUPERSTRONG MULTI-PURPOSE, LOW TEMPERATURE SOLDER • 5 times stronger than normal soft solders (14,5 kg/mm²). • Bonds all types of metals, even aluminium, when using SUPERSOLDER FLUX. • Excellent on stainless steel. • Very low bonding temperature (221 °C). - Prevents deforming of base material. • Non-toxic - contains no cadmium, zinc, antimony or copper. • 50% harder than normal solders. • Easy to handle - does not drip. • Stays shiny - does not corrode. • 25% better electrical conductivity than normal soft solders. • Resists vibrations. • SUPERSOLDER FLUX is only required for aluminium and light alloys.
4.6
SOL General information SUPERSOLDER is a multi-purpose low temperature solder, which joins steel, galvanized steel, copper, brass. SUPERSOLDER is also suitable for aluminium or light alloys, when using SUPERSOLDER FLUX. SUPERSOLDER gives a 5 times higher strength than normal soft solder and is 50% harder.
The electrical conductivity is 25% better than for normal soft solders. Due to its low melting temperature, SUPERSOLDER is very easy to apply and will not deform the base material. SUPERSOLDER has a built-in wetting agent. SUPERSOLDER applications stay shiny, do not corrode, and withstand vibrations.
Technical information and packaging Composition: Tin: 20%<C<95%, Lead: 5%<C<80%, Antimony: <5%. Integrated wetting agent.
Melting temperature: 221 °C. Tensile strength: 14,5 kg/mm².
Applications and use AUTOMOTIVE • filling leaks in radiator cores and heater • repairing gasonline tanks with soldering iron • soldering electrical wiring and connections PLUMBING • soldering 'wet' pipe joints
MACHINE SHOPS • joining ans sealing air ducts ELECTRICAL SHOPS • soldering wires to brush holders • instrument repair • soldering resistors, condensers, coils and capacitors
Product references Article nr
Name
Content
373208000
Supersolder Tube diam 0,5 mm
7,5 g
373008000
Supersolder Tube diam 1,5 mm
30 g
373128000
Supersolder Coil diam 1,5 mm
450 g
373150000
Supersolder Flux
50 g
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
V0.4
4. Electrical and non-electrical connections
Supersolder Flux SUPERSTRONG MULTI-PURPOSE, LOW TEMPERATURE SOLDER • 5 times stronger than normal soft solders (14,5 kg/mm²). • Bonds all types of metals, even aluminium, when using SUPERSOLDER FLUX. • Excellent on stainless steel. • Very low bonding temperature (221 °C). Prevents deforming of base material. • Non-toxic - contains no lead, cadmium, zinc, antimony or copper. • 50% harder than normal solders. • Easy to handle - does not drop. • Stays shiny - does not corrode. • 25% better electrical conductivity than normal soft solders. • Resists vibrations. • SUPERSOLDER FLUX is only required for aluminium and light alloys.
V0.0
SSF
General information SUPERSOLDER FLUX is a liquid that connects solder aluminium with SUPERSOLDER at low temperature. Due to
its low melting temperature, SUPERSOLDER is easy to use and it will not deform the base material.
Technical information and packaging Appearance (at 20°C): liquid. Odour: characteristic. Colour: variable in colour, depending on the composition. Boiling point/boiling range: 134°C. Flashpoint: 135°C.
Explosion limits: 1.6-10 vol% (°C). Relative density (at 20°C): 1.2. Water solubility: soluble. Relative vapour density: > 2. Auto-ignition point: 305°C.
Applications and use • Warm up the piece of aluminium evenly with a welding torch or a hot air gun. Make sure that the piece stays at temperature, either by insulating it maximally between the jaws of a bench-vise, or by placing it on fireproof bricks. Larger pieces have to be insulated by means of a heat-proof paste. • When sufficient temperature has been obtained, the flux can be applied on the surface of the build-up or a joint to be made. The flux will start boiling and will flow at that moment. • Keep on warming up the piece evenly and avoid direct contact between the source of heat and the flux.
• Dip the Supersolder wire in the flux and bring it in contact with the piece of aluminium or the joint. Always avoid direct contact with the source of heat. When the required temperature has been obtained, SUPERSOLDER will melt and adhere to the piece of aluminium with excellent cappillarity. When necessary, add some extra flux from time to time. • When the repair, the build-up or the joint is ready, let the piece cool off for about 30 seconds without moving it, so that SUPERSOLDER can solidify. • Rinse the piece with water and remove all remainders of the flux with a metal brush.
Product references Article nr
Name
Content
Section
373150000
Supersolder Flux
50 g
Electrical and non-electrical connections
www.novatio.com
4.7
4. Electrical and non-electrical connections
Thermoflux UNIQUE, SHRINKABLE INSULATION FOR MULTIPURPOSE USE • Consists of two layers. • Outside layer shrinks. Inside layer of adhesive melts. • The adhesive seals the connection completely, making it strong and perfectly waterproof. • Excellent corrosion, U.V., water, chemical and acid resistance. • Can be applied directly to copper. • Durable. • THERMOFLUX moulds to any shape. • Fast, simple and safe to use. • Flame retardant and permanently flexible. • Easy to apply.
TMX General information THERMOFLUX is a flexible, heat shrinkable dual wall tubing with an integrally bonded meltable adhesive inner lining, designed to provide permanent moisture proof encapsulation to a wide variety of substrates and uses. THERMOFLUX has a unique inner wall which melts when heated and is forced into the crevices and interstices by the shrinking of the outer wall.
When cooled the entire mass becomes a flexible, tough homogeneous covering with a controlled wall thickness. THERMOFLUX is manufactured from radiation cross-linked polyolefins. THERMOFLUX shrinks to 1/3 of its supplied diameter and thus only a few sizes (8) are required to cover a full range of irregular shapes in a wide variety of applications.
Technical information and packaging Temperature resistence: -55 + 150°C. Shrink temperature: 125°C. Shrink ratio: 3/1. Tensile strenght ISO 37: 11.5 MPa. Ultimate elongation ISO 37: 490%. Flexibility: flexible. Dielectric strength I EC 243: 30 MV/m (VDE 0303 Pt2). Electrical resistance: 1013Ohm.
Flame retardancy ASTM D 876, ASTM D 2671: Inner wall: no. Outer wall: yes, retardant. Fluid resistence ISO 1817 and ISO 37 Immersion 24h at 23°C: hydraulic fluid: excellent; aviation fuel F 40: good; lubricating oil 0-149: good; Diesel fuel F-54: good.
Applications and use • insulation and protection of wires and components • wire terminal protection • reinforcement of wire splits • prevention of electrolytic corrosion • insulation and protection of automotive electrical parts • protection of coaxial cable connectors • synthetic, fuel and hydraulic oil resistant applications
• can be used on all electrical applications (cables - cables splycing - connections), to insulate, to protect and to seal. Can be used in contact with chemicals. Is not resistant to earth alcalines. Protects metal tubing against corrosion and wear.
Product references
4.8
Article nr
Name
Section
800320000
Thermoflux
3,2mm/1,0mm
800480000
Thermoflux
4,8mm/1,5mm
800640000
Thermoflux
6,4mm/2,0mm
800940000
Thermoflux
9,4mm/3,0mm
801270000
Thermoflux
12,7mm/4,1mm
801910000
Thermoflux
19,1mm/7,9mm
802540000
Thermoflux
25,4mm/10,0mm
804000000
Thermoflux
40,0mm/13,0mm
www.novatio.com
V0.0
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Thermoflux 2010 UNIQUE, SHRINKABLE INSULATION • Cadmium free. • Consists of two layers. • Outside layer shrinks. Inside layer of adhesive melts. • The adhesive seals the connection completely, making it strong and perfectly waterproof. • Excellent corrosion, U.V., water, chemical and acid resistance. • Can be applied directly to copper. • Durable. • THERMOFLUX 2010 moulds to any shape. • Fast, simple and safe to use. • Flame retardant and permanently flexible. • Easy to apply.
TMX2 General information THERMOFLUX 2010 is a flexible, heat shrinkable dual wall tubing with an integrally bonded meltable adhesive inner lining, designed to provide permanent moisture proof encapsulation to a wide variety of substrates and uses. THERMOFLUX 2010 has a unique inner wall which melts when heated and is forced into the crevices and interstices by the shrinking of the outer wall. When cooled the entire mass becomes a flexible, tough homogeneous covering with a controlled wall thickness.
THERMOFLUX 2010 is manufactured from radiation cross-linked polyolefins. THERMOFLUX 2010 shrinks to 1/3 of its supplied diameter and thus only a few sizes (8) are required to cover a full range of irregular shapes in a wide variety of applications.
Technical information and packaging Operating temperature: -55 °C to +110°C. Shrink temperature: >110°C. Tensile strenght ASTM D 638: 11 N/mm². Elongation at break ASTM D 638: 300%. Water absorption ASTM D 570: ≤ 0.5%. Specific gravity ASTM D 792: 1.45g/cm³. Heat shock 4 hours at 250°C ASTM D 2671: no dripping, cracking or flowing. Heat aging 168 hours at 175°C ASTM D 638: elongation 250%.
Low temperature flexibility -55°C ASTM D 2671C: no cracking Fungus resistance AMS-DTL-7444: no growth. Chemical resistance AMS-DTL-23053/4C: good. Copper corrosion ASTM D 2671 B: no corrosion. Dielectric strenght ASTM D 2671: 15 kV/mm. Volume resistivity ASTM D 257: 1014ohm cm.
Applications and use • insulation and protection of wires and components • wire terminal protection • reinforcement of wire splits • prevention of electrolytic corrosion • insulation and protection of automotive electrical parts • protection of coaxial cable connectors • synthetic, fuel and hydraulic oil resistant applications
• can be used on all electrical applications (cables - cables splycing - connections), to insulate, to protect and to seal. Can be used in contact with chemicals. Is not resistant to earth alcalines. Protects metal tubing against corrosion and wear.
Product references
V0.0
Article nr
Name
806003000
Thermoflux 2010
3mm/1mm
806004000
Thermoflux 2010
4,8mm/1,6mm
806006000
Thermoflux 2010
6mm/2mm
806009000
Thermoflux 2010
9mm/3mm
806018000
Thermoflux 2010
18mm/6mm
806024000
Thermoflux 2010
24mm/8mm
806039000
Thermoflux 2010
39mm/13mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.9
4. Electrical and non-electrical connections
Thermoflux Clear SPECIAL CLEAR SHRINKABLE INSULATION • Consists of two layers. • Outside layer shrinks - inside layer of adhesive melts. • Makes a strong and waterproof connection. • Moulds itself to any shape. • Remains flexible. • Stays clear - resistant to UV light. • Transparency makes it possible to check connections.
TMC
General information THERMOFLUX CLEAR is a clear, flexible, heat shrinkable dual wall tubing with an integrally bonded meltable adhesive inner liner, designed to offer permanent moistureproof insulation to a wide variety of substrates. THERMOFLUX CLEAR offers excellent clarity for protection of substrates that may need inspection during service.
While it has a high glossy finish, the tough outer packet gives excellent mechanical strength with a high resistance to splitting. The high shrinking ratio means that only five sizes are needed to give protection to a full range of irregular shapes with widely varying applications.
Technical information and packaging Operating temperature: -55 + 150°C. Shrink temperature: 125°C. Shrink ratio: 3/1. Tensile strength ISO 37: 11.5 MPa. Ultimate elongation ISO 37: 490%. Flexibility: flexible. Dielectric strength I EC 243:12 MV/m (VDE 0303 P12). Flame retardancy ASTM D 876, ASTM D 2671: Inner wall: no. Outer wall: no.
Fluid resistance ISO 18117 and ISO 37 immersion 24h at 23°C: hydraulic fluid: good; aviation fuel F40: good; lubrication oil 0-149: good; Diesel fuel F54: good. Electrical resistance: 1013Ohm/cm.
Applications and use • environmental protection for a wide variety of electrical and electronic components, including wire splits and harness breakouts • transparent insulation of connections and components who need to be checked for service • all connection and component coverings
• can be used on all electrical applications (cables - cables splycing, connections) to insulate, to protect and to seal. Can be used for applications in contact with chemicals. Is not resistant to earth alcalines. Protects metal tubing against corrosion and wear
Product references
4.10
Article nr
Name
Section
820320000
Thermoflux Clear
3,2mm/1,0mm
820480000
Thermoflux Clear
4,8mm/1,5mm
820640000
Thermoflux Clear
6,4mm/2,0mm
820940000
Thermoflux Clear
9,4mm/3,0mm
821270000
Thermoflux Clear
12,7mm/4,1mm
821910000
Thermoflux Clear
19,1mm/7,9mm
822540000
Thermoflux Clear
25,4mm/10,0mm
www.novatio.com
V0.0
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Thermoflux Clear 2010 SPECIAL CLEAR SHRINKABLE INSULATION • Cadmium and halogen free. • Self extinguishing outer wall. • Consists of two layers. • Outside layer shrinks - inside layer of adhesive melts. • Makes a strong and waterproof connection. • Moulds itself to any shape. • Remains flexible. • Stays clear - resistant to UV light. • Transparency makes it possible to check connections.
TMC2
General information THERMOFLUX CLEAR 2010 is a clear, flexible, heat shrinkable dual wall tubing with an integrally bonded meltable adhesive inner liner, designed to offer permanent moistureproof insulation to a wide variety of substrates. THERMOFLUX CLEAR 2010 offers excellent clarity for protection of substrates that may need inspection during service.
While it has a high glossy finish, the tough outer packet gives excellent mechanical strength with a high resistance to splitting. The high shrinking ratio means that only five sizes are needed to give protection to a full range of irregular shapes with widely varying applications.
Technical information and packaging Operating temperature: -55°C to + 135°C. Shrink temperature: > 110°C. Tensile strenght ASTM D 638: 11N/mm². Elongation at break ASTM D 638: 300%. Water absorption ASTM D 570: ≤ 0.50%. Specific gravity ASTM D 792: 1.45 g/cm³. Flammability: none Heat shock 4 hours at 250°C ASTM D 2671: no dripping, cracking or flowing. Heat aging 168 hours at 175°C ASTM D 638: elongation 250%.
Low temperature flexibility -55°C ASTM D 2671C: no cracking Fungus resistance AMS-DTL-7444: no growth. Chemical resistance AMS-DTL-23053/4C: good. Copper corrosion ASTM D 2671 B: no corrosion. Dielectric strenght ASTM D 2671: 15 kV/mm. Volume resistivity ASTM D 257: 1014ohm/ cm.
Applications and use • environmental protection for a wide variety of electrical and electronic components, including wire splits and harness breakouts • transparent insulation of connections and components who need to be checked for service • all connection and component coverings • THERMOFLUX CLEAR 2010 can be used
on all electrical applications (cables - cables splycing, connections) to insulate, to protect and to seal. Can be used for applications in contact with chemicals. Is not resistant to earth alcalines. Protects metal tubing against corrosion and wear
Product references
V0.0
Article nr
Name
806303000
Thermoflux Clear 2010
3mm/1mm
806304000
Thermoflux Clear 2010
4,8mm/1,6mm
806306000
Thermoflux Clear 2010
6mm/2mm
806309000
Thermoflux Clear 2010
9mm/3mm
806312000
Thermoflux Clear 2010
12mm/4mm
806318000
Thermoflux Clear 2010
18mm/6mm
806324000
Thermoflux Clear 2010
24mm/8mm
806339000
Thermoflux Clear 2010
39mm/13mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.11
4. Electrical and non-electrical connections
Thermoflux MPM THICK-WALLED SHRINKABLE TUBING FOR INSULATING, SEALING AND PROTECTING • Consists of two layers. • Outside layer shrinks - inside melts and seals making it perfectly waterproof. • Excellent bonding and sealing characteristics. • Moulds to most irregular shapes. • Easy to apply with gas torch or hot air gun. • Excellent resistance to chemicals, acids and alkalines. • Flame retardant - resists UV-light.
MPM
General information THERMOFLUX MPM is a semi-flexible, heat shrinkable tubing with an integrally bonded meltable sealer inner lining designed to provide permanent moisture-proof encapsulation for a wide range of applications. The inner wall melts when heated and is forced into interstices by the shrinking of the outer wall,
so that when cooled, the substrate is encapsulated by a tough protective, moisture-proof barrier. An operating range for -60°C up to 120°C and a shrink ratio of 3/1 as standard means that the tubing offers superior environmental protection to a wide range of irregular shapes with different dimensions.
Technical information and packaging Operting temperature: -60 + 145°C. Shrink temperature: 135°C. Shrink ratio: 3/1. Tensile strenght ISO 37: 18.6 MPa. Ultimate elongation ISO 37: 400%. Flexibility: semi-flexible. Dielectric strength I EC 243:14 MV/m (VDE 0303 P12). Flame retardancy ASTM D 876, ASTM D 2871:
Inner wall: no. Outer wall: yes. Fluid resistance ISO 18117 and ISO 37 immersion 24h at 23°C: hydraulic fluid: good; aviation fuel F40: good; lubrication oil 0-149: good; Diesel fuel F54: good. Electrical resistance: 1016Ohm/cm.
Applications and use THERMOFLUX MPM can be used on all electrical applications (cables, cables splycing, connections) to insulate, to protect and to seal.
Can be used for applications in contact with chemicals or earth alcalines. Protects metal tubing against corrosion and wear.
Product references
4.12
Article nr
Name
810250000
Thermoflux MPM
25mm/8mm
Section
810370000
Thermoflux MPM
35mm/12mm
810500000
Thermoflux MPM
50mm/16mm
810700000
Thermoflux MPM
75mm/22mm
810900000
Thermoflux MPM
95mm/29mm
811150000
Thermoflux MPM
115mm/34mm
811400000
Thermoflux MPM
140mm/42mm
811800000
Thermoflux MPM
180mm/60mm
www.novatio.com
V0.0
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Thermoflux MPM 2010 THICK-WALLED POLYOLEFIN SHRINKABLE TUBING FOR INSULATING, SEALING AND PROTECTING • Shrink ratio: 4/1. • Consists of two layers. • Outside layer shrinks - inside melts and seals making it perfectly waterproof. • Excellent bonding and sealing characteristics. • Moulds to most irregular shapes. • Easy to apply with gas torch or hot air gun. Excellent resistance to chemicals, acids and alkalines. • Flame retardant - resists UV-light.
MPM2
General information THERMOFLUX MPM 2010 is a semi-flexible, heat shrinkable tubing with an integrally bonded meltable sealer inner lining designed to provide permanent moisture-proof encapsulation for a wide range of applications. The inner wall melts when heated and is forced into interstices by the shrinking of the outer wall, so that when cooled, the substrate is encapsulated by a tough protective, moisture-proof barrier.
An operating range for -60°C up to 120°C and a shrink ratio of 4/1 as standard means that the tubing offers superior environmental protection to a wide range of irregular shapes with different dimensions.
Technical information and packaging Operating temperature: -40°C to +120°C. Shrink temperature: > 110°C. Tensile strenght ASTM D 638: 14 N/mm². Elongation at break ASTM D 638: 400%. Water absorption ASTM D 570: ≤ 0.12%. Specific gravity ASTM D 792: 1.08 g/cm³. Flammability: none Heat shock 4 hours at 200°C ASTM D 2671: no dripping, cracking or flowing. Heat aging 168 hours at 150°C ASTM D 638: elongation 300%.
Low temperature flexibility -55°C ASTM D 2671C: no cracking Fungus resistance AMS-DTL-7444: no growth. Chemical resistance AMSDTL-23053/4C: good. Copper corrosion ASTM D 2671 B: no corrosion. Dielectric strenght ASTM D 2671: 17 kV/mm. Electrical resistance: 1016Ohm/cm.
Applications and use •THERMOFLUX MPM 2010 can be used on all electrical applications (cables, cables splycing, connections) to insulate, to protect and to seal. Can be used for applications
in contact with chemicals or earth alcalines. Protects metal tubing against corrosion and wear.
Product references
V0.0
Article nr
Name
806112000
Thermoflux MPM 2010
12mm/3mm
806122000
Thermoflux MPM 2010
22mm/6mm
806134000
Thermoflux MPM 2010
34mm/7mm
806156000
Thermoflux MPM 2010
56mm/17mm
806172000
Thermoflux MPM 2010
72mm/22mm
806192000
Thermoflux MPM 2010
92mm/35mm
806212000
Thermoflux MPM 2010
120mm/35mm
806214000
Thermoflux MPM 2010
140mm/45mm
806217000
Thermoflux MPM 2010
180mm/60mm
806220000
Thermoflux MPM 2010
200mm/65mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.13
4. Electrical and non-electrical connections
Thermoflux Multicolour UNIQUE MULTICOLOUR HEAT SHRINKABLE INSULATION • Consists of two layers. • Outside layer shrinks - inside layer of adhesive melts. • Makes strong and waterproof connections. • Excellent corrosion, water, chemical and UV resistance. • High shrink ratio: 4 to 1. • Flame retardant. • 3 diameters cover a wide range of applications. • Available in 4 different colours: red, green, blue, white. • May be marked with rubber stamp or marker prior to shrinking. When heating, ink becomes permanent. • Fast, simple and safe to use.
MTC
General information THERMOFLUX MULTICOLOUR is a flexible, heat shrinkable tubing with an integrally bonded meltable adhesive inner lining, designed to provide permanent moisture proof encapsulation to a wide variety of substrates and uses; such as electrical wires, cable jackets, wire breakouts and electrical components. It has a unique inner wall, which melts when heated and is forced into the crevices and penetrates by the shrinking action of the outer wall. When cooled the
entire mass becomes a flexible, tough homogeneous covering with a controlled wall thickness. This product is manufractured from radiation cross-linked polyolefins. It has a specially formulated adhesive inner wall. THERMOFLUX MULTICOLOUR shrinks to 1/4 of its supplied diameter and thus only three sizes are required to cover a full range of irregular shapes with widely varying applications.
Technical information and packaging Operating temperature: -55 + 150°C. Shrink temperature: 125°C. Shrink ratio: 4/1. Treksterkte ISO 37: 11.5 MPa. Ultimate elongation ISO 37: 490%. Flexibility: flexible. Dielectric strength I EC 243: 30 MV/m (VDE 0303 P12). Flame retardancy ASTM D 876 - ASTM D 2671: Inner wall: no.
Outer wall: yes, no dripping, cracking or flowing of outer wall. Fluid resistance ISO 18117 and ISO 37 immersion 24h at 23°C: hydraulic fluid: excellent; aviation fuel F40: good; lubrication oil 0-149: good; Diesel fuel F54: good. Electrical resistance: 1016Ohm.
Applications and use • insulation and protection of wires and components • wire terminal protection • reinforcement of wire splices • protective covering of connecting terminals • prevention of electrolytic corrosion • water proofing • connection of underwater motor lead wires
• insulation of neon tube leads • insulation and protection of automotive electrical parts • protection of coaxial cable connectors • synthetic, fuel and hydraulic oil resistant apllications • marking of cables and wires
Product references
4.14
Article nr
Name
Content
825110000
Thermoflux Multicolour white
4mm tot 1mm
825120000
Thermoflux Multicolour blue
4mm tot 1mm
825130000
Thermoflux Multicolour green
4mm tot 1mm
825140000
Thermoflux Multicolour red
4mm tot 1mm
825210000
Thermoflux Multicolour white
8mm tot 2mm
825220000
Thermoflux Multicolour blue
8mm tot 2mm
825230000
Thermoflux Multicolour green
8mm tot 2mm
825240000
Thermoflux Multicolour red
8mm tot 2mm
825310000
Thermoflux Multicolour white
16mm tot 4mm
825320000
Thermoflux Multicolour blue
16mm tot 4mm
825330000
Thermoflux Multicolour green
16mm tot 4mm
825340000
Thermoflux Multicolour red
16mm tot 4mm
www.novatio.com
Section
V0.0
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Thermoflux Yellow/Green THE PERFECT WAY TO INDICATE AND INSULATE EARTHING • Flame retardant. • Good temperature resistance (+300°C). • Very good chemical resistance. • Has a high disruptive strength 20 Mv/m. • Quick, easy and safe to use.
TMY
General information THERMOFLUX YELLOW/GREEN is a flexible, flame retardant tubing, designed to indicate earthing and to apply permanent markings to wires and cables. THERMOFLUX YELLOW/GREEN has a very good temperature resistance.
With peaks up to 300°C. THERMOFLUX YELLOW/ GREEN has a high disruptive strength of 20 MV/m. THERMOFLUX YELLOW/GREEN has a good chemical resistance to most fluids and solvents.
Technical information and packaging Technische info en verpakking Temperature resistance: -55 +150°C. Shrink temperature: 120°C. Krimpverhouding: 2/1. Tensile strength: 7 MPa. Ultimate elongation ISO 37:200%. Flexibility: flexible.
Dielectric strength I EC 243: 20 MV/m. Flame retardancy ASTM D 876.UL 224. Fluid resistance ISO 37 immersion 24h at 23°C: lubricating oil ISO 1817: fluid 101; Esters ISO 1817: fluid 103.
Applications and use • indication of earthing on wires, cables, rods and slats,...
• protection of cables and components
Product references
V0.0
Article nr
Name
824110000
Thermoflux Yellow/Green
3,0mm/1,5mm
824120000
Thermoflux Yellow/Green
6mm/3mm
824130000
Thermoflux Yellow/Green
8mm/4mm
824140000
Thermoflux Yellow/Green
10mm/5mm
824150000
Thermoflux Yellow/Green
12mm/6mm
824160000
Thermoflux Yellow/Green
19mm/8,5mm
824170000
Thermoflux Yellow/Green
26mm/13mm
824180000
Thermoflux Yellow/Green
38mm/19mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.15
4. Electrical and non-electrical connections
Thermoflux Yellow/Green 2010 THE PERFECT WAY TO MARK • Flame retardant. • Good temperature resistance (+300°C). • Very good chemical resistance. • Has a high disruptive strength 20 Mv/m. • Quick, easy and safe to use.
TMY2
General information THERMOFLUX YELLOW/GREEN 2010 is a flexible, flame retardant tubing, designed to indicate earthing and to apply permanent markings to wires and cables. THERMOFLUX YELLOW/GREEN 2010 has a very good temperature resistance.
With peaks up to 300°C. THERMOFLUX YELLOW/GREEN 2010 has a high disruptive strength of 20 MV/m. THERMOFLUX YELLOW/GREEN 2010 has a good chemical resistance to most fluids and solvents.
Technical information and packaging Operating temperature: -55°C to + 135°C. Shrink temperature: >90°C. Tensile strenght ASTM D 638: 13 N/mm². Elongation at break ASTM D 638: 350%. Water absorption ASTM D 570: ≤ 0.20%. Specific gravity ASTM D 792: 1.47g/cm³. Flammability: none. Heat shock 4 hours at 250°C ASTM D 2671: no dripping, cracking or flowing. Heat aging 168 hours at 175°C ASTM D 638: elongation 250%.
Low temperature flexibility -55°C ASTM D 2671C: no cracking. Fungus resistance AMS-DTL-7444: no growth. Chemical resistance AMSDTL-23053/4C: good. Copper corrosion ASTM D 2671 B: no corrosion. Dielectric strenght ASTM D 2671: 20 kV/mm. Volume resistivity ASTM D 257: 1014ohm/ cm.
Applications and use • indication of earthing on wires, cables, rods and slats, ...
• protection of cables and components
Product references
4.16
Article nr
Name
Section
806402000
Thermoflux Y/G 2010
806403000
Thermoflux Y/G 2010
806406000
Thermoflux Y/G 2010
806409000
Thermoflux Y/G 2010
806412000
Thermoflux Y/G 2010
806419000
Thermoflux Y/G 2010
806425000
Thermoflux Y/G 2010
806438000
Thermoflux Y/G 2010
806450000
Thermoflux Y/G 2010
www.novatio.com
Electrical and non-electrical connections Electrical and non-electrical 3,2mm/1,6mm connections Electrical and non-electrical 6,4mm/3,2mm connections Electrical and non-electrical 9,5mm/4,75mm connections Electrical and non-electrical 12,7mm/6,35mm connections Electrical and non-electrical 19,10mm/9,55mm connections 25,40mm/ Electrical and non-electrical 12,70mm connections 38,10mm/ Electrical and non-electrical 19,05mm connections 50,80mm/ Electrical and non-electrical 25,40mm connections 2,4mm/1,2mm
V0.1
4. Electrical and non-electrical connections
Thermoquick MULTIPURPOSE INSULATION WITH LOW SHRINK TEMPERATURE • Shrinks completely at 80°C. • Shrinks very fast - Shrinks to size while other products are just warming up. • Unique flexibility - Perfect fit. • Can be used in temperature sensitive applications. • No risk of damage to surrounding materials. • High chemical and electrical resistance. • Shrink ratio: 2 to 1. • 6 diameters for all your applications. • Available in convenient assortment tray.
TMQ General information THERMOQUICK is characterised by very fast shrinkage and has already shrunk when other products are just beginning to heat up.
THEMOQUICK offers unique flexibility, a perfectly fitting shape and cannot harm the surrounding materials.
Technical information and packaging Operating temperature: -45 +105°C. Shrink temperature: 80°C. Shrink ratio: 271. Tensile strength ISO 17: 18 MPa. Ultimate elongation ISO 37: 400%. Flexibility: highly flexible. Dielectric strength I EC 243: 30 MV/m. Electrical resistance: 1013Ohm. Flame retardancy ASTM D 876, ASTM D 2871: Outer wall: yes.
Fluid resistance ISO 1817 and ISO 37 immersion 24h at 23°C: water 16 MPa/20 MV/m. Diesel fuel 16 MPa/20 MV/m (F-54). Petrol 12 MPa/15 MV/m. Lubrication oil 16 MPa/20 MV/m. Hydraulic fluid 16 MPa/15 MV/m. Battery acid 16 MPa/20 MV/m. Antifreeze 18 MPa/ 25 MV/m.
Applications and use Due to its extremely low shrinking temperature (80°C) .THERMOQUICK is outstanding for insulation in temperature sensitive applications such as: ELECTRONICS • connections to printed circuits • contacts in multi-line connectors • repair of multi-line cables AUTOMOTIVE • all insulation applications in interior of vehicles -no damage to plastics, carpets or fabric • insulation of contacts in plastic parts, i.e. motors for side windows, central locks and wipers; connectors in ignition and injection systems; installation of alarms, telephones, sound systems
• ideal for cable bundling - it will not damage cables because of its low temperature, fast shrinking and high flexibility INDUSTRY • due to its fast shrinking, it is ideal when multiple applications are required, such as cable bundling and connections in distribution, joint and fuse boxes • insulation of connections with temperature sensitive materials • repair of computer, telephone and signal cables • insulation of contacts in multi-line connectors FOR APPLICATIONS IN CONSTANT CONTACT WITH WATER OR MOISTURE, WE RECOMMEND THE USE OF THERMOFLUX
Product references
V0.0
Article nr
Name
840100000
Thermoquick storage case (assortment)
840240000
Thermoquick
2,4 mm /1,2 mm
840480000
Thermoquick
4,8 mm / 2,4 mm
840640000
Thermoquick
6,4mm/3,2mm
841270000
Thermoquick
12,7mm/6,4mm
841900000
Thermoquick
19,0mm/9,5mm
842540000
Thermoquick
25,4mm/12,7mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.17
4. Electrical and non-electrical connections
Thermoquick 2010 MULTIPURPOSE INSULATION WITH LOW SHRINK TEMPERATURE • Halogen free. • Shrinks completely at 80°C. • Shrinks very fast - Shrinks to size while other products are just warming up. • Unique flexibility - Perfect fit. • Can be used in temperature sensitive applications. • No risk of damage to surrounding materials. • High chemical and electrical resistance. • Shrink ratio: 2 to 1. • 6 diameters for all your applications. • Available in convenient assortment tray. • Flame retardant.
TMQ2
General information THERMOQUICK 2010 is characterised by very fast shrinkage and has already shrunk when other products are just beginning to heat up.
THEMOQUICK 2010 offers unique flexibility, a perfectly fitting shape and cannot harm the surrounding materials.
Technical information and packaging Operating temperature: -35°C to +105°C. Shrink temperature: >90°C. Tensile strenght ASTM D 638: 10 N/mm². Elongation at break ASTM D 638: 200%. Water absorption ASTM D 570: ≤ 0.15%. Specific gravity ASTM D 792: 1.4g/cm³. Flammability: none Heat shock 4 hours at 175°C ASTM D 2671: no dripping, cracking or flowing. Heat aging 168 hours at 150°C ASTM D 638: elongation 100%.
Low temperature flexibility -30°C ASTM D 2671C: no cracking Fungus resistance AMS-DTL-7444: no growth. Chemical resistance AMS-DTL-23053/4C: good. Copper corrosion ASTM D 2671 B: no corrosion. Dielectric strenght ASTM D 2671: 20 kV/mm. Volume resistivity ASTM D 257: 1014ohm/ cm.
Applications and use Due to its extremely low shrinking temperature (80°C) ,Thermoquick 2010 is outstanding for insulation in temperature sensitive applications such as: ELEKTRONICS • connections to printed circuits. • contacts in multi-line connectors • repair of multi-line cables AUTOMOTIVE • all insulation applications in interior of vehicles - no damage to plastics, carpets or fabric • insulation of contacts in plastic parts, i.e. motors for side windows, central locks and wipers; connectors in ignition and injection systems; installation of alarms, telephones, sound systems • ideal for cable bundling - it will not damage cables because of its low temperature, fast shrinking and high flexibility
INDUSTRY • due to its fast shrinking, it is ideal when multiple applications are required, such as cable bundling and connections in distribution, joint and fuse boxes • insulation of connections with temperature sensitive materials repair of computer, telephone and signal cables • insulation of contacts in multi-line connectors FOR APPLICATIONS IN CONSTANT CONTACT WITH WATER OR MOISTURE, WE RECOMMEND THE USE OF THERMOFLUX 2010
Product references
4.18
Article nr
Name
806502000
Thermoquick 2010
2,4mm/1,2mm
Section
806504000
Thermoquick 2010
4,8mm/2,4mm
806506000
Thermoquick 2010
6,4mm/3,2mm
806512000
Thermoquick 2010
12,7mm/6,4mm
806519000
Thermoquick 2010
19mm/9,5mm
806525000
Thermoquick 2010
25,4mm/12,7mm
www.novatio.com
V0.0
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4. Electrical and non-electrical connections
Topflux
TUX
4 OPERATIONS IN ONE SINGLE ACTION • Connecting, soldering, insulating and sealing. • Connects both flexible and rigid conductors. • Can be installed quickly and easily with NOVAFLAME MULTI TORCH. • Provides absolutely waterproof connections. • Transparent insulation allows visual control of the connection. • Resistant to temperatures from -60°C to +130°C. • Unique composition: - shrinkable kynar sheath: flameretardant, remains flexible, high insulation power - tin-lead solder ring with incorporated flux: no voltage loss, solid connection, perfectly smooth flow - thermoplastic adhesive sealing ring seals completely.
General information TOPFLUX consists of a heat-shrinkable polymeric sleeve containing a spiralwound copper cone fitted with a solder ring and a sealing ring. TOPFLUX has been developed especially for making electrical connections, which require high quality, reliability, long life and water tightness. TOPFLUX is very easy to install, the quality of the connection can be visually checked and it requires no special tools.
TOPFLUX comes in four sizes, coded by the international colour code system, and suitable for the most frequent cable diameters. TOPFLUX can be applied on both twisted (flexible) and solid (rigid) conductors, suitable for copper as well as tinned wires, whether combined or not.
Technical information and packaging Upper sealing: ceramic ball - colour coded. External wall: flame-retardant kynar polymer. Solder ring: Sn 60 / Pb 40 with incorporated flux. Sealing ring: heat-meltable adhesive. Copper spiral: spiral of square copper wire for increased mechanical resistance.
Voltage loss: < 0,002 V. Connection resistance: < 0,004 Ohm. Electrical resistance: 109Ohm. Installation temperature: 210°C. Temperature resistance: -60°C to +130°C. Breakdown voltage: > 600V. Certificates: Cebec and IP68 KEMA.
Applications and use • garages and car body workshops • installation of car radios and alarm systems • installation of towing hooks • truck and bus construction • earth moving equipment • agriculture contractors, farmers • sign posting, neon signs • horticulture and exterior lighting • electrical installation and maintenance services
• pleasure aircrafts • repair of tools and machines • building industry • industrial maintenance service • ship building and ship repair • pleasure crafts and outboard motors • motorcycles • amusement parks
Product references
V0.0
Article nr
Name
830210000
Topflux Green
4 mm
830220000
Topflux Red
4,5 mm
830230000
Topflux Blue
7 mm
830240000
Topflux Grey
9,5 mm
www.novatio.com
Section Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
4.19
4. Electrical and non-electrical connections
Topflux RoHS 4 OPERATIONS IN ONE SINGLE ACTION • Connecting, soldering, insulating and sealing. • Connects both flexible and rigid conductors. • Can be installed quickly and easily with NOVAFLAME MULTI TORCH. • Provides absolutely waterproof connections. • Transparent insulation allows visual control of the connection. • Resistant to temperatures from -60°C to +130°C. • Unique composition: - shrinkable kynar sheath: flameretardant, remains flexible, high insulation power - tin-lead solder ring with incorporated flux: no voltage loss, solid connection, perfectly smooth flow - thermoplastic adhesive sealing ring seals completely. • RoHS approved.
TUX R General information TOPFLUX RoHS consists of a heatshrinkable polymeric sleeve containing 2 solderrings with integrated flux and 2 thermoplastic seal rings. TOPFLUX RoHS was specially designed to make electric connections, for applications where no compromise is accepted regarding quality, reliability, lifespan and water tightness. TOPFLUX RoHS is very easy to install, the quality of the connection can be visually checked and it requires no special tools.
TOPFLUX RoHS comes in four sizes, coded by the international colour code system, and suitable for the most frequent cable diameters. TOPFLUX RoHS can be applied on both twisted (flexible) and solid (rigid) conductors, suitable for copper as well as tinned wires, whether combined or not.
Technical information and packaging Upper sealing: ceramic ball - colour coded. External wall: flame-retardant kynar polymer. Solder ring: Sn42 Bi58 per ANSI / J-STD-006 with incorporated flux. Sealing ring: heat-meltable adhesive. Copper spiral: spiral of square copper wire for increased mechanical resistance.
Voltage loss: < 0,002 V. Connection resistance: < 0,004 Ohm. Electrical resistance: 109Ohm. Installation temperature: 138°C. Temperature resistance: -40°C tot +100°C. Breakdown voltage: > 600V Certificates: Cebec and IP68 KEMA.
Applications and use • garages and car body workshops • installation of car radios and alarm systems • installation of towing hooks • truck and bus construction • earth moving equipment • agriculture contractors, farmers • sign posting, neon signs • horticulture and exterior lighting • electrical installation and maintenance services
• pleasure aircrafts • repair of tools and machines • building industry • industrial maintenance service • ship building and ship repair • pleasure crafts and outboard motors • motorcycles • amusement parks
Product references
4.20
Article nr
Name
Section
830211000
Topflux RoHS Green
4 mm
830221000
Topflux RoHS Red
4,5 mm
830231000
Topflux RoHS blue
7 mm
830241000
Topflux RoHS Yellow
9,5 mm
www.novatio.com
Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections Electrical and non-electrical connections
V0.0
4. Electrical and non-electrical connections
NOTES
www.novatio.com
4.21