IndustryARC
Global Explosion Proof Equipment Market (2013 – 2020)
By Protection Types (Explosion Prevention, Explosion Proof, Explosion Segregation); By Applications (Automation Systems, Lighting, Material Handling Systems, Surveillance Systems, Signaling Systems)
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TABLE OF CONTENTS List of Tables List of Figures 1. Explosion Proof Equipment - Market Overview 2. Executive Summary 3. Explosion Proof Equipment - Market Landscape 3.1. Market Share Analysis 3.2. Comparative Analysis 3.2.1. Patent Analysis 4. Explosion Proof Equipment – Market Forces 4.1. Market Drivers 4.1.1. New Safety Regulations For Hazardous Areas Getting Stiffer 4.1.2. Opportunities In Oil & Gas Industry 4.1.3. Exploration of New Mining Sites 4.1.4. Growth In Automation Sector 4.2. Market Challenges 4.2.1. Disparate Standardization Process 4.2.2. Continuous Amendments In Safety Regulations 4.3. Market Restraints 4.3.1. Staggering Mineral & Energy Industry 4.4. Attractiveness of the Industry 4.4.1. Power of Suppliers 4.4.2. Power of Customers 4.4.3. Threat of New Entrants
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4.4.4. Threat of Substitution 4.4.5. Degree of Competition 5. Explosion Proof Equipment Market – Strategic Analysis 5.1. Value Chain Analysis 5.2. Opportunities Analysis 5.3. Product/Market Life Cycle Analysis 6. Explosion Proof Equipment Market – Analysis By Classification Types 6.1. By Protection Principle 6.1.1. Explosion Prevention/Limiting Energy 6.1.1.1.
Intrinsic Safe Devices
6.1.1.2.
Non-Incendive Devices
6.1.1.3.
Non-Sparking Devices
6.1.1.4.
Pressurized Enclosures
6.1.1.5.
Purging Enclosure
6.1.1.6.
Restricted Breathing
6.1.1.7.
Hermetical Sealing
6.1.2. Explosion Proof/Explosion Containment 6.1.2.1.
Flameproof Enclosures
6.1.2.2.
Ingress Enclosures
6.1.2.3.
Conduit & Cable Seals
6.1.3. Explosion Segregation (Isolation) 6.1.3.1.
Encapsulation
6.1.3.2.
Powder/Sand Filling
6.1.3.3.
Oil/Liquid Immersion
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6.2. By Flammable Substances 6.2.1. Class I 6.2.2. Class II 6.2.3. Class III 6.3. By Area Classification 6.3.1. Division I 6.3.2. Division II 6.4. By Explosive Characteristics 6.5. By Explosive Characteristics 6.5.1. Zone 0 6.5.2. Zone 1 6.5.3. Zone 2 6.5.4. Zone 20 6.5.5. Zone 21 6.5.6. Zone 22 6.6. By Temperature Classes 7. Explosion Proof Equipment Market - By Applicable Systems 7.1. Introduction 7.2. Cable Glands 7.3. Power Generation And Distribution Systems 7.4. Junction Boxes & Enclosures 7.5. Lifting Systems 7.6. Lighting Systems 7.7. Material Handling Systems 7.8. Panel Boards & Motor Starters
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7.9. Switches & Sockets 7.10. Surveillance & Monitoring Systems 7.11. Signaling Systems 7.12. Switchgear 8. Explosion Proof Equipment Market -By End- User Industries 8.1. Introduction 8.2. Aerospace & Aircraft 8.3. Construction 8.4. HVAC 8.5. 8.5 Manufacturing 8.5.1. Chemicals 8.5.2. Explosives 8.5.3. Paint 8.5.4. Textiles 8.6. Food Processing 8.7. Mining 8.7.1. Metallurgical Extraction & Refining 8.7.2. Mineral Processing 8.7.3. Pharmaceuticals 8.8. Oil & Gas 8.9. Marine Industry 8.9.1. Ports 8.9.2. Ship Yards 8.10.
Waste Management
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9. Global Explosion Proof Equipment Market -Geographic Analysis 9.1. Introduction 9.2. North & Central America 9.2.1. Canada 9.2.2. Mexico 9.2.3. USA 9.3. South America 9.3.1. Argentina 9.3.2. Brazil 9.3.3. Venezuela 9.3.4. Others 9.4. Europe 9.4.1. Germany 9.4.2. France 9.4.3. Italy 9.4.4. Russia 9.4.5. U.K 9.5. APAC 9.5.1. China 9.5.2. South Korea 9.5.3. Japan 9.6. Middle East and Africa 9.6.1. Iran 9.6.2. Saudi Arabia 9.6.3. UAE
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9.6.4. Africa 10. Company Profiles 10.1.
Adalet, Inc.
10.2.
Warom Technology Co.,Ltd / Warom Group Co., Ltd
10.3.
Intertek Group Plc
10.4.
Extronics Ltd
10.5.
Bartec Gmbh
10.6.
R. Stahl Inc. - R. Stahl AG
10.7.
Cooper Crouse-Hinds- Cooper Industries, Inc.( Eaton Corporation Limited)
10.8.
EGS/ Appleton (Emerson Electric Co.)
10.9.
Walsall Ltd. - Pepperl+Fuchs Gmbh
10.10. Hubbell Incorporated - Vantage Technology & Killark 10.11. Thomas & Betts Corporation (ABB LTD) 10.12. Mtl Instruments Group Plc (EATON) 10.13. Pentair Ltd (Tyco Thermal Controls) 10.14. Siemens AG 10.15. Alloy industry co. Ltd. 10.16. Baliga Lighting Equipments Pvt. Ltd. 10.17. E2s Warning Signals 10.18. Feam SRL 10.19. J.B. Systems Ltd. 10.20. KH Industries 10.21. Marechal Electric Group 10.22. MHE-Demag (S) Pte Ltd. 10.23. Pelco (By Schnedier Electric SA)
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10.24. S.C. UMEB SA 10.25. Specific Systems Ltd. 10.26. Thuba EHB Ltd. 10.27. TD Velan OOO. 10.28. Allen-Bradley ( Rockwell International Corporation (RIC) 10.29. Flameproof Electrical Enclosures Ltd (FEEL) (UK) 10.30. Cortem S.p.A. 10.31. Victor Products Ltd, (Federal Signal Corporation) 10.32. Hawke International 10.33. Dron & Dickson 10.34. A.B Controls and Technology, Inc. (ABTECH) 10.35. ATEX Explosion Hazards Ltd, 11. APPENDIX 11.1.
Abbreviations
11.2.
Sources
11.3.
Research Methodology
11.4.
Expert Insights
11.5.
Disclaimer
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LIST OF TABLES Table 1
Qualitative Comparison Of Explosion Protection Product Method Types
Table 2 Global Tam For Explosion Proof Equipment Market – By Target Market And Country ($M) Table 3 Explosion Proof Equipment Market – By Protection Principle, 2012 -2018 ($M) Table 4 Classification Of Flammable Substances Table 5 Explosion Proof Equipment Market, By Flammable Substance, 2012 – 2018 ($M) Table 6 Classification of Hazardous Areas Table 7 Explosion Proof Equipment Market – By Explosive Group Characteristics, 2012 2018 ($M) Table 8 Classification of Groups By Flammable Materials Table 9 Classification Of Zones By Explosive Characteristics Table 10 Explosion Proof Equipment Market – By Zones, 2012 – 2018 ($M) Table 11 Classification By Temperature Ranges Table 12 General Materials Ignition And Limiting Temperature Parameters (Degree Celsius) Table 13 Chemical Materials Ignition And Limiting Temperature Parameters (Degree Celsius) Table 14 Metal Dust Ignition And Limiting Temperature Parameters (Degree Celsius) Table 15 Global Explosion Proof Equipment Market – By Applicable Systems, 2012 – 2018 ($M) Table 16 Global Explosion Proof Equipment Market, Cable Glands, 2012 – 2018 ($M) Table 17 Global Explosion Proof Equipment Market, Power Generation & Distribution Systems, 2012 – 2018 ($M) Table 18 Global Explosion Proof Equipment Market, Junction Boxes & Enclosures, 2012 – 2018 ($M) Table 19 Global Explosion Proof Equipment Market, Lifting Systems, 2012 – 2018 ($M) Table 20 Global Explosion Proof Equipment Market, Lighting Systems, 2012 – 2018 ($M) Table 21 Global Explosion Proof Equipment Market, Material Handling Systems, 2012 – 2018 ($M) Table 22 Global Explosion Proof Equipment Market, Panel Boards & Motor Starters, 2012 – 2018 ($M) Table 23 Global Explosion Proof Equipment Market, Switches & Sockets, 2012 – 2018 ($M) Table 24 Global Explosion Proof Equipment Market, Surveillance & Monitoring Systems, 2012 – 2018 ($M) Table 25 Global Explosion Proof Equipment Market, Signaling Systems, 2012 – 2018 ($M) Table 26 Global Explosion Proof Equipment Market, Switchgears, 2012 – 2018 ($M) Table 27 Global Explosion Proof Equipment Market, By End User Verticals, 2012 – 2018 ($M) Table 28 Global Explosion Proof Equipment Market, Aerospace Industry, 2012 – 2018 ($M)
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Table 29 Global Explosion Proof Equipment Market, Construction Industry, 2012 – 2018 ($M) Table 30 Global Explosion Proof Equipment Market, HVAC Industry, 2012 – 2018 ($M) Table 31 Global Explosion Proof Equipment Market, Manufacturing Industry, 2012 – 2018 ($M) Table 32 Global Explosion Proof Equipment Market, Food Processing Industry, 2012 – 2018 ($M) Table 33 Global Explosion Proof Equipment Market, Mining Industry, 2012 – 2018 ($M) Table 34 Global Explosion Proof Equipment Market, Pharmaceuticals Industry, 2012 – 2018 ($M) Table 35 Global Explosion Proof Equipment Market, Oil & Gas Industry, 2012 – 2018 ($M) Table 36 Global Explosion Proof Equipment Market, Marine Industry, 2012 – 2018 ($M) Table 37 Global Explosion Proof Equipment Market, Waste Management Industry, 2012 – 2018 ($M) Table 38 Global Explosion Proof Equipment Market – By Geographic Region, 2012 – 2018 ($M) Table 39 Global Explosion Proof Equipment Market – By Geographic Region, 2013 (%) Table 40 North America Explosion Proof Equipment Market Revenue, 2012 – 2018 ($M) Table 41 South America Explosion Proof Equipment Market Revenue, 2012 – 2018 ($M) Table 42 Europe Explosion Proof Equipment Market Revenue, 2012 – 2018 ($M) Table 43 Asia Pacific Explosion Proof Equipment Market Revenue, 2012 – 2018 ($Bn) Table 44 Middle East And Africa Explosion Proof Equipment Market Revenue, 2012 – 2018 ($Bn) Table 45 Intertek Group Plc: Total Revenue, 2010– 2012 ($Million) Table 46 Intertek Group Plc: Total Revenue, By Segment, 2010 – 2012 ($Million) Table 47 R. Stahl Ag: Total Revenue, 2010– 2012 ($Million) Table 48 R. Stahl Ag: Total Revenue By Region, 2010– 2012 ($Million) Table 49 Eaton : Total Revenue, 2010– 2012 ($Million) Table 50 Eaton: Total Revenue By Region, 2010– 2012 ($Million) Table 51 Emerson Electric Co.: Total Revenue, 2011– 2013 ($Million) Table 52 Emerson Electric Co.: Total Revenue By Business Segment, 2011– 2013 ($Million) Table 53 Emerson Electric Co.: Total Revenue By Region, 2011– 2013 ($Million) Table 54 Hubbell Incorporated: Total Revenue, 2010– 2012 ($Million) Table 55 Hubbell Incorporated.: Total Revenue By Business Segment, 2010– 2012 ($Million) Table 56 Hubbell Incorporated.: Total Revenue By Geographic Region, 2010– 2012 ($Million) Table 57 Thomas & Betts: Total Revenue, 2009– 2011 ($Million) Table 58 Pentair Ltd: Total Revenue, 2010– 2012 ($Million) Table 59 Pentair Ltd.: Total Revenue by Business Segment, 2010– 2012 ($Million)
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Table 60 Pentair Ltd: Total Revenue, 2010– 2012 ($Million) Table 61 Pentair Ltd.: Total Revenue by Business Segment, 2010– 2012 ($Million)
LIST OF FIGURES Figure 1 Global Process Automation and Instrumentation Market Revenue, 2012 - 2018 ($Bn) Figure 2 Explosion Proof Equipment Market – Value Chain Analysis Figure 3 Ignition Sources Of Dust Explosions (%) Figure 4 Global Explosion Proof Equipment Market Share – By Applicable Systems, 2013 (%) Figure 5 Global Explosion Proof Equipment Market, By End User Verticals, 2013 (%)
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REPORT SCOPE SCOPE The Global Explosion Proof / Protected Electrical Equipment Market has been segmented into different product types on the basis of protection principles such as explosion prevention, explosion proof and explosion segregation. Each of these segments is further broken down on the basis of techniques used to provide protection to give an in-depth analysis of the market. Apart from this, classification is also given on the basis of applicable systems/equipment, zone and explosive characteristics and end-user industries. The overall market is also presented from the perspective of different geographic regions and the key countries for this industry. Competitive landscape for each of the product types is highlighted and market players are profiled with attributes of company overview, financial overview, business strategies, product portfolio and recent developments. The prominent players profiled in this report are BARTEC GmbH, Crouse-Hinds (Cooper Industries), E2S Warning Signal, Extronics Ltd., Feam SRL, R. STAHL GmbH and others. The report contains the most detailed and in-depth segmentation of the global explosion roof/protected electrical equipment market. STAKEHOLDERS Raw Material Suppliers, Original Equipment Manufacturers (OEM’s), Machine Processors & Manufacturers, Machine Providers, IT Support Providers are the key stakeholders in this market.
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2. EXECUTIVE SUMMARY The global explosion protection equipment market which encompasses products which can be categorized as intrinsically safe, explosion proof or explosion containable and explosion segregated is growing at a healthy growth rate of 9.4% during 2013 – 2018. The overall market size currently stands at $3.45bn in 2013, which is 10.8% increase over the revenues from 2012. IndustryARC expects the market size to cross the $5bn mark in 2017 and continue to increase to $5.41bn in 2018. The report discusses the different protection principles along with the different standards and certifications present in the market for products being manufactured. The market has been analyzed based on the flammable substances and explosive characteristics areas too. Importantly, 11 key product segments were identified and analyzed in the report. These include cable glands, power generation and distribution systems, junction boxes and enclosures, lifting systems, material handling systems, panel boards, switches and sockets, surveillance and monitoring systems, signaling systems and switchgears. IndustryARC is of the opinion that surveillance systems and lighting systems have the fastest growth rate among all the product segments with rates of around xx% and xx% respectively for the forecast period 2013 – 2018. Explosion proof equipment are used in almost all industry verticals like pharmaceuticals, chemicals, textiles, grain processing, oil and gas, petrochemicals etc for the protection of different types of machinery. The market was also thus analyzed on these key end user verticals in the report. The waste management and construction industry are the two fastest growing end user verticals according to IndustryARC with growth rates of around xx% and xx% respectively. Emerging markets in Asia Pacific and Middle East are expected to be the major contributors due to increased construction activity, manufacturing and toxic waste treatment necessities. The market has also been analyzed based on the key geographic regions like North America, South America, Europe, Asia Pacific, Middle East and Africa. Each of these regions has been further segmented by the key countries contributing to the market revenues. xx and South xx are the fastest growing geographic regions with growth rates of around xx% and xx% respectively. With respect to countries China, Mexico and Brazil are the xx xx xx markets with xx year over year rates of xx%, xx% and xx% respectively for the period 2013 – 2018.
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Company profiles of the key players in the market has been discussed in the report along with a snapshot of the recent events like product launches, mergers and acquisitions, joint ventures, partnerships, agreements etc to give an insight into the market entropy. The market has also been analyzed based on the top companies present with highest market shares. xx, xx & Emerson are the top three players in the market currently according to IndustryARC analysis for the year 2013.
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4. EXPLOSION PROOF EQUIPMENT – MARKET FORCES 4.1 4.1.1
MARKET DRIVERS NEW SAFETY REGULATIONS FOR HAZARDOUS AREAS GETTING STIFFER
In the wake of industrial explosions in the world, the safety enforcement agencies are taking the necessary initiatives to regulate the regulations strictly across the diverse industries. The OSHA is ought to remove ban form exempting oil and gas industries from Process Safety Management Standard. United Nation s Economic Commission for Europe has endorsed IEC Ex (International Electrotechnical Commission’s Explosion Proof Standards) for promoting safety of equipment and personnel in explosive areas. The Department of Standards in Malaysia is organizing the IEC international conference this year to encourage the use of explosion proof electrical equipment in industries operating particularly in Asia. To create better awareness among the end user industries in explosion proof equipment market, IEC launched a mobile application to show international certificates for equipment used in explosive atmospheres. 4.2
OPPORTUNITIES IN OIL & GAS INDUSTRY
The biggest driving factor for explosion proof electrical equipment market is the exploration of new oil sites across the world. Much of these oil sites have been found in Arctic Zone, often attributed to be an eco-sensitive area. Federal Officials in Canada are already assessing the potential oil and gas exploration in eastern Arctic region. The rapid production boom in shale and oil gas due to high petroleum prices is giving new dimensions to the explosion proof electrical equipment. The declining reserves in North Sea have made the Italy’s proven reserves to be highest in Europe. The govt. is planning to double the domestic oil production by promoting investments from Oil and Gas Companies. This in turn is going to spur up the market for explosion proof equipment that will be required to install in the new exploration sites in compliance with the safety standards.
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7.
EXPLOSION PROOF EQUIPMENT MARKET - BY APPLICABLE SYSTEMS 7.1
INTRODUCTION
Explosion protection equipments are used in a wide range of industry verticals to protect devices and products from varying hazardous environments. The figure below gives an illustration of the market shares of the applicable systems or the products which are explosion proofed using different methods for 2013. FIGURE 4: GLOBAL EXPLOSION PROOF EQUIPMENT MARKET SHARE – BY APPLICABLE SYSTEMS, 2013 (%)
XX 6.0%
21.3%
Cable Glands Junction Boxes & Enclosures XX
9.0%
XX 10.0%
13.1%
xx XX XX
10.3%
11.5% 11.3%
Lifting Systems XX Switchgear
Source: IndustryARC Analysis, Expert Insights
xx and xx systems dominated the market share with xx% revenues in 2013 followed by cable glands with 13% and junction boxes, enclosures product segment with 12%.
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11. PRODUCT DEVELOPMENTS Company Name Abtech
EUTEX
Dron and Dickson
Date Aug-13
xx xx xx Aug-13
Type of development Product launch xx xx xx Partnership
xx
Development The company launched a new product range named SSD Ex d Enclosure. The product nade up of mild steel / stainless steel can be used in zone 1 and zone 2 hazardous areas. xx xx xx EUTEX International a leading provider of IEC cables and electrical products announced their partnership with Hadar Lighting. Hardar lighting is a global hazardous area lighting manufacturer. The agreement has been formulated specifically for the North American markets. xx
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12. APPENDIX 12.1
ABBREVIATIONS
Abbreviation Expanded Form ASTM American Society for Testing and Materials ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers ATEX Appareils destinés à être utilisés en ATmosphères EXplosibles APAC Asia Pacific EC European Commission IC Integrated Circuit IND EX Intercontinental Association of Experts for Industrial Explosion protection e.V IEC International Electrotechnical Commission JVs Joint Ventures M&A Mergers and Acquisitions NEC National Electrical Code NEMA National Environmental Management Authority NFPA National Fire Protection Association OSHA Occupational Safety and Health Administration OEM Original Equipment Manufacturer R&D Research and Development UL Underwriters Laboratories
12.2
SOURCES
IndustryARC uses both the primary and secondary sources continuously and in equal measures during the report production process for an accurate and holistic data analysis. Company financials, magazines, journals, press releases, paid databases and in-house data repository are used to calculate the market revenue numbers. Annual reports, company websites, public databases, and In-house data repository is used to gather market revenue of companies, market share analysis, market dynamics and company profiles, SWOT analysis. Primary sources are used to validate the market findings of IndustryARC analysts and also to get first-hand information on the market, product, and geographic growth prospects and also identify key trends.
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ď ś Intercontinental Association of Experts for Industrial Explosion protection e.V (IND EX), American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE), American Society for Testing and Materials (ASTM), National Fire Protection Association (NFPA), Underwriters Laboratories (UL), National Electrical Code (NEC), ATEX, International Electrotechnical Commission (IEC) are some of the key secondary sources used in our report research.
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MARKET - TRENDS Although the major applicable market for Explosion Proof/Protected Electrical Equipment i.e. Mining & Oil & Gas industry have become matured but these equipment have found a new customer base across residential and government facilities, entertainment areas and home appliances. With new oil reserves found in Brazil, Italy and Greenland, the market for explosion proof/protected electrical equipment will surge due to the environmental sensitivity in these areas. With the boom in LED market, manufacturers are steering towards interfacing explosion proof technology in LED lighting systems. The ever expanding market for explosion proof electrical equipment has made the competition fierce. It can be understood with recent acquisitions and collaborations: Eaton Corp. acquires Cooper Crouse-Hinds while Marechal Electric Group joined hands with TECHNOR ITALSMEA S.p.A. to expand its operation in Oil & Gas industry with turnover of around $135 million. Lighting and signaling systems are the most prominent factor contributing to the growth of explosion protected/proof electrical equipment. With new regulations stirring up for safety standards, explosion proof equipment market in electrical domain will surge in the future.
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RESEARCH METHODOLOGY The quantitative and qualitative data collected for the explosion proof/protected electrical equipment market report is from a combination of secondary and primary sources. Research interviews were conducted with senior executives and/or managers of leading manufacturers in this industry. These Key Opinion Leaders (KOLs) were then provided a questionnaire to gather quantitative and qualitative inputs on their operations, performance, strategies and views on the overall market, including key developments and technology trends. Data from interviews is consolidated, checked for consistency and accuracy, and the final market numbers are again validated by experts. The global market was split by products, services and geography based on different factors like primary and secondary sources, understanding of the number of companies operating in each segment and also KOL insights. We have used various secondary sources such as directories, articles, white papers, newsletters, annual reports and paid databases such as OneSource, Hoovers and Factiva to identify and collect information for extensive technical and commercial study of the explosion proof/protected electrical equipment market. The key players in the market and its value chain were identified through secondary research and their market opinions were also gathered in a similar way through telephonic interviews and questionnaires. We have also studied the annual reports of these top market players. Interviews with key opinion leaders such as directors, managers, marketing personnel were used extensively in understanding the need and emergence of explosion proof/protected electrical equipment market.
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THE ARC ADVANTAGE An analytical model lies at the core of our process, ensuring logical consistency throughout our research. We complement the model with secondary data and interviews with industry experts to reflect the latest trends. With our final expert validation, we provide you with only the most accurate and actionable intelligence.
THE ARC PROCESS Analytical Method 1. Granular breakdown of drivers into factors 2. Validate all factors in terms of their present impact on the market 3. Assign weights to these factors in terms of their relevance and impact on the market 4. Build the Analytical Model ANALYTICAL MODEL
Base Method
1. Get a topdown estimate of the market 2. Follow it up with a bottom-up estimate of the market 3. Check forconsistency and new growth factors that are relevant over the next 10 Years
4. Build the Base model BASE MODEL
Consolidation Method 1. Granular breakdown of drivers into factors 2. Validate all factors in terms of their present impact on the market. 3. Assign weights to these factors in terms of their relevance and impact on the market. 4. Build the Consolidated Model
Delphi Verification 1. Verify the findings of the model with experts from across the value chain 2. Verify the findings with players across small and large enterprises 3. Tweak the model and add new factors 4. Finalize the ARC Model
CONSOLIDATED MODEL
ARC MODEL
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