GO GREEN Almost
50% Reduced Time,
Increased Savings
&
Improved Efficiency In One Decision!
OVER A MILLION VALVES & FITTINGS IN USE WORLDWIDE. Rate Contract With Worlds Largest Oil, Gas & Power Installations.
BEST INDUSTRY PRACTICES.
40 YEARS.
Design, Manufacture, Assembly & Testing Under One Roof.
2000
FLUID COMPONENTS CATALOGUED AND CUSTOM BUILT INSTRUMENT HOOK UP ASSEMBLIES.
PRODUCTS TESTED & APPROVED TO SHELL SPECIFICATIONS.
High Pressure Testing. Vibration. Pressure Impulse. Temperature Cycling Test. Fire Safe Testing. Fugitive Emission Testing. Leak Free Audit By TUV On 10.5 MMTPA Essar / ABB Lummus Refinery Built With Over 100,000 Nos Of 'ASTEC' Inst. Valves/ Fittings.
Oil Natural Gas Corporation offshore & onshore
JSW STEEL Ltd
Essar Oil, Gas, Steel & Power
Steel Authority of India Ltd
Reliance Oil, Gas & Power
Bechtel
Lanco Power
Foster Wheeler India Ltd
Adani Power
Jacobs H&G
GE Italy
Haliburton
National Thermal Power Corporation
Bharat Oman Refinery Ltd
British Gas India
Mangalaore Refinery & Petrochemical Ltd
Gas Authority of India Ltd
ONGC Mangalore Petrchemicals Ltd
PDO SHELL, Oman
ONGC Petro Additions Ltd
TATA Power & Steel
Samsung Engineering
Indian Oil Corporation Limited
Aker Kvaerner Powergas India Pvt Ltd
Alstom Project India Limited
Honeywell
Cairn Energy
Emerson Ltd
Engineers India Limited
Hindustan Dorr Oliver Ltd
LET’S WORK SMARTER
WOULD YOU LIKE TO HOOK-UP FIELD INSTRUMENTS?
All you do is provide the
Instrument Hook Up Drawings & Data. OUR SERVICES:
• Submitting 3D Models to each Hook Up drawing • PDMS/PDS services to align Hook Ups on your system to check possible alterations (optional) • Manufacture & Fabricate as per 3D models / PDMS drawings approved by client • Provide complete QC documentation required by client • Deliver each Hook Up INDIVIDUALLY PACKAGED as per TAG Nos.
HOOKED IN
mins 60 WELD TO PROCESS & MOUNT INSTRUMENT
SAVE TIME, STRESS & COST. Quicker Designing. Save on Engineering hours. Ease Procurement & Vendor Coordination. Avoid Multiple Product & Service sourcing . Simple PLUG & PLAY installation. Avoid Multiple Parts & Manpower Co-ordination on site. Factory Pre-tested with Quality Control documentation to clients requirements. Improve Instrument Performance. Reduce Maintenance cycles on close coupled hook ups. Modular Construction with Slip-on valve design reduces changeover time. FUGITIVE EMISSION & FIRE SAFE TESTED as per 'SHELL' specifications
SAVE UPTO
50%
Level
PREFABRICATED LEVEL HOOK UPS Custom Built to Clients Drawings/Data
FLOW CUM PRESSURE HOOK-UPS Available for Close Coupled & Remote Mounted Hook Ups
Pressure MONOFLANGE Globe and NeedleValve assembly. Can be Remote mounted.
DOUBLE BLOCK & BLEED (DBB) Ball and Needle Valve assembly. PREFABRICATED PRESSURE HOOK UPS Can be Remote mounted. Custom Built to Clients Drawings/Data
Note: All Hook Ups come with Primary Piping Valves . Min/Max 150 thru 2500# services. Max Temperature 550C. All Hook Ups can be converted from Close Coupled to Remote Mounted and vice versa.
Flow
CLOSE COUPLED HOOK UPS
Sample Hook-up Assemblies
Racks
Enclosure LOCAL INSTRUMENT ENCLOSURES (LIE)
RMHU with Enclosure Stand unit REMOTE MOUNTED HOOK UPS
LOCAL INSTRUMENT RACKS (LIR) Multiple Instruments can be Mounted
Note: All Hook Ups come with Primary Piping Valves . Min/Max 150 thru 2500# services. Max Temperature 550C. All Hook Ups can be converted from Close Coupled to Remote Mounted and vice versa.
DBB & MONOFLANGE (TAT SHELL Specs approved)
FIRE TESTED
CONVENTIONAL HOOK UP (MIN 7 JOINTS)
DBB MONOFLANGE (MAX 2 JOINTS)
CLIENTS HOOK UP DRAWING (MIN 7 JOINTS)
INTEGRATED ASSEMBLIES Sampling Systems, Skids, Integration services clients drawings
CUSTOM BUILT ASSEMBLIES Remote mounted with Sunshade or Enclosures or Inst Racks
Pre Built Inst Stands (single tubing work at site)
FLOW HOOK-UPS MODULAR DESIGN CLIENTS HOOK UP DRAWING (MIN 30 JOINTS)
MODULAR MOUNTED FLOW Hook Up (MAX 6 JOINTS)
Available Prebuilt & Pretested
FLOW HOOK-UPS SINGLE BLOCK DESIGN
SINGLE BLOCK FLOW Hook Up (MAX 4 JOINTS)
CLIENTS HOOK UP DRAWING (MIN 30 JOINTS)
PRESSURE HOOK-UPS
SINGLE BLOCK DESIGN, STRAIGHT & SIDE MOUNTED, STEAM, FULL FLOW, FLUSHING (built in Primary Piping Valve, Swivel, Inst Isolation
SMART Hook-Up Max 2 JOINTS
Instrument side
Clients Drawing Min 7 JOINTS
Process side
Conventional Hook-Up Min 7 JOINTS SMART Hook-Up Max 2 JOINTS
DBB Rod-able cleaning
Ball plus 2Valve manifold
Steam
Side mounted
Diaphragm Seal mounted DBB design with inbuilt Primary, Secondary and Drain Valve, direct mounted FLANGE with FLUSHING SYSTEM Inst side
Flushing In-built
Weld to Process
FLOW MOUNTED
LEVEL MOUNTED
Double Block & Bleed Valves
FEA designed meets Fugitive Emission norms
(DBB) Designed & Tested to meet TAT SHELL Specs
DBB SMART Hook-Up
Max 2 JOINTS
Optional available for PG / PT
Conventional PIPING Valve Hook-Up
Min 7 JOINTS
Diaphragm Seal mounted DBB design with inbuilt Primary, Secondary and Drain Valve, direct mounted FLANGE with Level FLUSHING SYSTEM
Full Flow design . ROD-ABLE for cleaning
PG & Diaphragm Seal SINGLE WELD
Flushing In-built
SINGLE WELD
FLOW HOOK UPS (STEAM) CUSTOM BUILT to Clients Drawing with Inbuilt Primary, Instrument Manifolds, Condensate
Can be converted to REMOTE MOUNTED . Prebuilt Instrument Stands available
SOME OF OUR OTHER PRODUCTS Tube Fittings | Precision Pipe Fittings | Tubes & Pipes | Tubes & Pipes Clamps Needle & Gauge Valves | Ball Valves | Instrument Manifolds Valves | Monoflange Valves Check and Relief Valves | Pressure Snubbers | Air Headers | Condensate Pots / Syphons Thermowells | Alternate Fuel Industry Products.
Factory 10/11, Geeta Industrial Estate No. 7, Near K.T. Industrial Park, Gorai Pada, Bhilal Pada, Gokhiware, Vasai (East), Thane 401201. Tel.: 0091 0250 2023552/53 Sales Office Tel.: 0091 22 66712916/20 Fax.: 0091 22 2687 3571 Email: smarthu@astectubelok.com Website: www.astectubelok.com