PRODUCT DATA SHEET
ELASTO-QOTE® PW Application Instruction: Surface Preparation Steel Product Information
General
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Product description: Elasto-Qote PW is a solvent-free spray-applied rigid Polyurethane coating system for the internal and external protection of steel and ductile iron pipes, fittings, valves used in the potable water industry, but also for other services where there is a need for a high abrasive resistant, durable elastomeric polyurethane coating system. The product can be used for new construction as well for maintenance and rehabilitation Features: 100% Solids Polyurethane No VOC User friendly 1:1 mixing ratio Also available in dual cartridges Meets AWWA-C222-08 and ANSI/NSF 61 requirements Interior and exterior potable water lining Fast set properties for quick handling and backfill time Excellent wetting and adhesion on blasted steel Hard, flexible, yet resilient product Excellent impact and abrasion resistance Very good cathodic disbondment resistance
Preventing condensation on the substrate Abrasive Blasting Recommended Surface Profile
The area to be coated has to be clean, dry and free from oil, grease and dust. All contamination that could interfere with the adhesion of the coating has to be removed according to SSPCSP1. Prior and during the surface preparation, the temperature of the substrate(s) must be at least 5˚F (3˚C) above the dew point. Minimum Sa2½ (SSPC-SP10/ NACE2) . 3-4mils (75-100micron) angular profile.
Application Instruction: Surface Preparation Ductile Iron General
Preventing condensation on the substrate Recommended Surface Profile Abrasive Blasting
The area to be coated has to be clean, dry and free from oil, grease and dust. All contamination that could interfere with the adhesion of the coating has to be removed according to NAPF 500-03-01 (solvent cleaning). Prior and during the surface preparation, the temperature of the substrate(s) must be at least 5˚F (3˚C) above the dew point. 3-4mils (75-100micron). Do not overblast the ductile iron substrate. Minimum 2, NAPF 500-03-04 or NAPF 500-03-5.
Application examples Application Safety Application: potable water approved coating system for steel and ductile iron pipelines, elbows, tees, steel valves and fittings, steel piles and poles, penstocks, buried tank exteriors and other demanding services.
General
Read the Product Data Sheet and follow the caution statements on the Material Safety Data Sheet. Personnel who will come into contact with the product should be using appropriate protection equipment. Follow national safety guidelines.
Product Performance Cathodic Disbondment Flexibility Impact Resistance Adhesion to Steel Abrasion Resistance Chemical Resistance Dielectric Strength Water Absorption Hardness
Test Method ASTM G95 ASTM D522 ASTM G14 ASTM D4541 ASTM D4060 ASTM D543 ASTM D149 ASTM D570 ASTM D2240
Typical Value <5mm. 28 days Pass 3” 180˚ >110 in-lb/>12,4Nm/12,4J >2100 psi/>14MPa 12mg. loss Pass 30 days immersion >500 V/mill/>20 V/micron <1.80% 80 Shore D
General Product Information Colour Finish Primer Dry Film Thickness
Coverage Rate (theoretical) Volume Solids VOC Content Flash Point Mixing Ratio Potlife
Cream Gloss Self-priming (DTM) 30-40mills (750-1000micron) for most services. Minimum 24mills/Maximum 80mills (600-2000 micron) DFT in one multi-pass layer. 1,66m2/l at 24mills (600micron) DFT. 1,33m2/l at 30mills (750micron) DFT. 1,00m2/l at 40mills (1000micron) DFT. 100% 0 g/l. >400˚F (>204˚C) 1:1 (A to B in volume) NA
General Remark UV Resistance
Elasto-Qote® PW will discolour in exterior UV exposure. The product performance will not be affected.
Application Conditions Product Surface Ambient Humidity 140-160˚F 55-90˚F 50-100˚F 0-50% (60-71˚C) (12-32˚C) (10-38˚C) Minimum 130˚F 41˚F 41˚F 0% (54˚C) (5˚C) (5˚C) Maximum 160˚F 140˚F 120˚F 85% (71˚C) (60˚C) (49˚C) Prior and during the application, the temperature of the substrate(s) must be at least 5˚F (3˚C) above the dew point. The product in the liquid phase is moisture sensitive until cured to a firm state. Opened drums must be protected from moisture contamination. Optimum
Application Instruction: Plural Component Spray Step 1 Step 2
Step 3
Step 4
Mix the Part A (Resin) until uniform in consistency. Use only heated plural component Airless equipment capable to maintain a 1:1 ratio in volume and 1.25 Gallon/4,73 Liter per minute output, with heated drums, insulated (heated) hoses and minimum 150bar (2200psi.) fluid pressure for both Part A as well Part B. Use an impingement mix Airless spray-gun with preferably changeable spray tips. Consult Elasto-Qote® for specific information. Both part A and B must be heated up and maintained to a temperature of 54-71˚C (130160˚F). Apply Elasto-Qote® PW in the recommended DFT. Use a WFT gauge to check. Do not dilute the product.
DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Elasto-Qote® is a registered trademark of Seal For Life Industries.
AUGUST 2013 (EN)
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Elasto-Qote® PW Curing Times at 25˚C (77˚C) Dry to Touch Dry to Handle Full Cure
Additional Information Documentation
2-3 minutes. 15-20 minutes. 1 day.
e
Certified staff
Inspection and Repair Inspection
Coating Thickness
Repair
Application instructions and other documentation can be obtained by contacting our head office, from our local distributor or by sending email to info@sealforlife.com Application of the described coating system should be carried out and inspected by certified personnel.
(ready for Holiday test) (ready to backfill)
The finished coating must be visually inspected for any defects, such as runs and sags, fisheyes, blistering, pinholes, missed spots and possible contaminants. Pinhole/Holiday detection must generated according to NACE SP0188. The coating thickness (DFT) must be within the specified DFT range. Use calibrated equipment and measure according to SSPC-PA 2 or other specified standard. Pinholes/Holidays must be located and repaired within maximum 2 hours. Consult Elasto-Qote® for specific information. Retest the repaired area.
Cleaning Cleanup
Use MEK or NMP.
Handling and Commissioning General
Transport and stacking is possible after full cure of the coating and generating a Holiday test (NACE SP0188). This time can be reduced by increasing the curing temperature. Consult Elasto-Qote® for specific information.
General Order Information Product
Elasto-Qote® PW. Product dimensions and contents:
Drum Part A (Resin) Part B (Iso)
55 gal/208 l 55 gal/208 l
(463 lb/210 kg) (560 lb/254 kg)
Totes Part A (Resin) Part B (Iso)
275 gal/1040 l 275 gal/1040 l
(2315 lb/1050 kg) (2798 lb/1269 kg)
Cartridges
Available on request.
Handling Storage
Handle with care. Keep containers upright. Store indoor, clean and dry, away from direct sunlight in a cool place below 18-30°C. Keep from freezing. Shelf life 6 months in the original unopened containers.
Seal For Life Industries LLC Houston, TX, USA Tel: +1 713 676 0085 Toll Free: +1 888 676 7202 Fax:+1 713 676 0086 houston@sealforlife.com ®
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Seal For Life Industries Tijuana, Mexico Tel USA: +1 858 633 9797 Fax USA: +1 858 633 9740 Tel Mx: +52 664 647 4397 Fax Mx: +52 664 607 9105 mexico@sealforlife.com ®
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Seal For Life Industries BV Stadskanaal, the Netherlands Tel: +31 599 696 170 Fax: +31 599 696 177 info@sealforlife.com
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Seal For Life Industries BVBA Westerlo, Belgium Tel: +32 14 722 500 Fax: +32 14 722 570 belgium@sealforlife.com
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Anodeflex - Stopaq - Polyken - Covalence - Powercrete - Sealtaq - Blockr - Elasto-Qote
Seal For Life Private Ltd. Baroda, India Tel: +91 2667 264 721 Fax: +91 2667 264 724 india@sealforlife.com
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DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Elasto-Qote® is a registered trademark of Seal For Life Industries.
AUGUST 2013 (EN)
Page 2/2