Compack living 180° technical manual rev4 eng

Page 1

TECHNICAL CONSTRUCTION MANUAL COMPACK LIVING 180째 system

CELEGON S.r.l. - Via G. Galilei, 6 - 30035 Mirano (Venezia) - T +39 (0)41 5728404 - F +39 (0)41 5728522 www.compackliving.com - info@compackliving.com MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

CONTENTS 1. INTRODUCTION............................................................................ 3 2. COMPATIBILITY OF THE COMPACK LIVING SYSTEM.................................. 4 3. VARIANTS OF USE......................................................................... 5 3.1 Hardware................................................................................................... 6 3.2 Vertical section........................................................................................... 7 3.3 Horizontal section left door............................................................................ 8 3.4 Dimensional diagram of the door - symmetric leaves (Version 1).............................. 9 3.5 Dimensional diagram of the door - asymmetric leaves (Version 2)........................... 10 3.6 Dimensional diagram of the door - asymmetric leaves (Version 3)........................... 11 3.7 Dimensional diagram of the door - asymmetric leaves (Version 4)........................... 12 3.8 Dimensional diagram of the door - asymmetric leaves (Version 5)........................... 13

4. DIMENSIONAL SUMMARIES............................................................. 14 4.1 4.2 4.3 4.4

Single opening door.................................................................................... Dimensional diagram of the double opening door............................................... COMPACK LIVING 180° - 90° combination possibilities on double doors.................... Double opening door...................................................................................

14 15 16 17

5. COMPONENTS............................................................................ 18 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8

Wood components compatible with COMPACK LIVING 90°..................................... Door leaf hinge side (compatible with COMPACK LIVING 90°)................................. Door leaf handle side (compatible with COMPACK LIVING 90°)............................... Workings for accessories (compatible with COMPACK LIVING 90°)........................... Door hardware mounting hole diagrams (compatible with COMPACK LIVING 90°)........ Hinge side door jamb (compatible with COMPACK LIVING 90°)............................... Handle side door jamb (compatible with COMPACK LIVING 90°)............................. Upper crossbeam (compatible with COMPACK LIVING 90°)....................................

18 19 20 21 22 23 24 25

6. ASSEMBLY................................................................................. 26 6.1 Assembling the hardware on the leaf.............................................................. 26 6.2 Assembling the hardware on the jamb............................................................. 27 6.3 Installation door leaf on the jambs................................................................. 28

7. ADJUSTMENT OF SECONDARY STOP................................................. 29 8. SPECIAL COMPACK LIVING MAGNETIC LATCH....................................... 30 8.1 Examples for using the special COMPACK LIVING lock.......................................... 31

The company reserved the right to make, at any time, without prior notice, all technical changes it considers appropriate to improve the quality and the correct functionality of the products. All contents of this manual are covered by copyright. It’s forbidden even partial reproduction of text and drawings, without prior written permission of Celegon s.r.l.. Any abuse will be prosecuted according to law. All right reserved - Duplication or divulgation without autorization is strictly forbidden.

2

MTCL180EN - Rev. 04-03/2015


Bonetti Massimo Design

COMPACK LIVING 180° patented

1. INTRODUCTION The COMPACK LIVING 180° system opens up new possibilities in interior design. Thanks to its reduced space requirements, silent operation and acoustic insulation properties, COMPACK LIVING 180° offers an alternative to traditional swing doors, doors that slide into or along the wall, accordion doors, and rototranslating doors. Furthermore, COMPACK LIVING 180° may be applied to moveable walls and closets. The COMPACK LIVING 180° system, installed between the top edge of the leaf and the lintel, makes it possible to confine the movement of the door leaf to one side of the wall and thus to recover usable space. The COMPACK LIVING systems are designed for extreme simplicity and speed of installation. There are no height or width constraints for the COMPACK LIVING systems. The combined weight limit for the two leaves is 50 kg. The maximum door leaf thickness depends on frame thickness (see paragraphs 3.2 and 3.3). COMPACK LIVING 180° uses either traditional door latches (for use with paired lever handles or knobs) or a special COMPACK magnetic latch (for a lever handle on one side and a recessed handle on the other). With the COMPACK latch the recessed handle can be used to operate the latch. This system provides 180° rotation (see Section 8. SPECIAL COMPACK MAGNETIC LATCH). The COMPACK LIVING systems provide stable, silent and ergonomic door operation. Stop on three sides ensures excellent acoustic insulation when the door is closed. These systems leave maximum technical and aesthetic freedom in designing the door. Doors can be constructed in various versions to respond to the countless customer needs and to fit oversized dimensions. The COMPACK LIVING systems are composed of steel plates and arms connected together by steel pins and plastic O-rings. The door leaves are prepared in the same way for 90° or 180° opening. The same stock of semi-finished materials (doors leaves) and same preparatory work (milling, drilling) allow installation either of the COMPACK LIVING 90° hinge for a door opening to 90° or the COMPACK LIVING 180° hinge for a door opening to 180°.

The hardware is cleaned using a soft cloth being careful not to move the door during the cleaning process to prevent injury. Risk of pinching or cutting: never put your hands in among the moving arms when installing or operating the door.

Give the information sheets including in the package to the final user.

MTCL180EN - Rev. 04-03/2015

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COMPACK LIVING 180° patented

2. COMPATIBILITY OF THE COMPACK LIVING SYSTEM

COMPACK 90°

COMPACK 180°

SAME DOOR LEAVES Identical size and design

COMPACK 90°

4

COMPACK 180°

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

3. VARIANTS OF USE To get the most out of the variants illustrated on this page, see the specifications for using the COMPACK latch (see Section 8. SPECIAL COMPACK LIVING MAGNETIC LATCH).

· Version 1 Symmetric door leaves By using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK. Version possible with all available items RIGHT/LEFT.

· Version 2 Asymmetric door leaves with handle leaf from 0 to + 50 larger By using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK. Version possible with all available items RIGHT/LEFT.

· Version 3 Asymmetric door leaves with handle leaf from 0 to - 50 lower By using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK. Version possible with all available items RIGHT/LEFT.

· Version 4 Asymmetric door leaves with handle leaf from 100 to + 150 larger Traditional lock with knobs or half handles. Version possible with all available items RIGHT/LEFT.

· Version 5 Asymmetric door leaves with handle leaf from 150 to + 200 larger Traditional lock with traditional handles. Version possible with all available items RIGHT/LEFT.

MTCL180EN - Rev. 04-03/2015

5


COMPACK LIVING 180° patented

3.1 Hardware

550

500 540

570

560 510

520

530

550

Ref. 500 510 520 530 540 550 560 570 6

Part list Q.ty Description 1 Compack Living system RH or LH 1 Central hinge lower 1 Lateral hinge lower for leaf RH or LH 1 Lateral hinge lower for jamb RH or LH 4 Screw TSP trx ø 4x20 16 Screw TSP trx ø 4x30 1 Invisible hinge for alignment leaves 1 Magnetic lock Compack Living with strikers and special square spindle (optional) MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

3.2 Vertical section

flat casing

500

40

5

flat casing

e

HFM

HA = HFM-35

HP = HFM-50

Door jamb rabbet side

6

leaf

5 mm seal gap

520 530

40 ÷ 44 (*)

HFM = Wall Hole Height HP = Passage Dimension HA = Leaf Height (*) Leaf/track cover moulding thickness ratio leaf thickness flat casing thickness 40 10 ÷ 14 42 10 ÷ 12 44 10

MTCL180EN - Rev. 04-03/2015

Ref. 500 520 530 e

Part list Q.ty Description 1 Compack Living 180 system RH or LH 1 Lateral hinge lower for leaf RH or LH 1 Lateral hinge lower for jamb RH or LH 1 Upper crossbeam 7


COMPACK LIVING 180° patented

3.3 Horizontal section left door Example of Left Door (Right door is symmetric) LFM ES= LFM-20 (= length of the upper crossbeam) 40

LS = LFM-100

c

Door jamb rabbet side

Door jamb rabbet side

40 ÷ 44*

10 ÷ 14*

flat casing L handle leaf

3

5 mm Seal gap

3

570

44

10 ÷ 14*

8

40 ÷ 44*

a

520

530

40 ÷ 44*

110

LA = LFM-86

c

b

50

1

L hinge leaf

flat casing

flat casing

d

5

a

510

40

b 50

LFM ES LS LA

= = = =

Wall Hole Width Outer Jamb Door Jamb Opening Leaf Width

(*) Leaf/track cover moulding thickness ratio leaf thickness flat casing thickness 40 10 ÷ 14 42 10 ÷ 12 44 10 8

Ref. 510 520 530 570 a b c d

Part list Q.ty Description 1 Central hinge lower 1 Lateral hinge lower for leaf RH or LH 1 Lateral hinge lower for jamb RH or LH 1 Magnetic lock Compack Living with strikers and special square spindle (optional) 1 Hinge leaf 1 Handle leaf 1 Hinge side door jamb 1 Handle side door jamb MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

3.4 Dimensional diagram of the door - symmetric leaves (Version 1) Version 1 - symmetric leaves L** hinge leaf L** handle leaf Z

LFM

LP

700

592

306,5

306,5

355

250

800F60DX

800F60SX

800

692

356,5

356,5

405

300

800F70DX

800F70SX

900

792

406,5

406,5

455

350

800A80DX

800A80SX

1000

892

456,5

456,5

505

400

800B90DX

800B90SX

1100

992

506,5

506,5

555

450

800B100DX 800B100SX

It’s possible to use the pair of handles or traditional knobs by adjusting the secondary stop (see chapter 7)

= = = =

Wall Hole Width Passage Dimension Encumbrance in opening Encumbrance on the wall

art. COMPACK

L** hinge leaf = (LFM-87)/2

LFM

L** handle leaf

LP=LFM-108

Example of Left Door (Right door is symmetric)

Z

110

LFM LP Z V

V

V

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES) art. COMPACK

Version 1 - symmetric leaves L** hinge leaf dimension X

L** handle leaf

dimension Y

800F60DX

800F60SX

306,5

208

306,5

234

800F70DX

800F70SX

356,5

208

356,5

234

800A80DX

800A80SX

406,5

258

406,5

284

800B90DX

800B90SX

456,5

358

456,5

384

800B100DX

800B100SX

506,5

358

506,5

384

40 ÷ 44*

Y (compatible with 90°)

16

X (compatible with 90°) L** hinge leaf

1 L** handle leaf

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm. MTCL180EN - Rev. 04-03/2015

9


COMPACK LIVING 180° patented

3.5 Dimensional diagram of the door - asymmetric leaves (Version 2) Handle leaf from 0 to +50 larger Version 2 - asymmetric leaves (handle leaf from 0 to +50 larger) LP L** hinge leaf L** handle leaf Z V art. COMPACK

LFM 700 ÷ 750

592

306,5

306,5 ÷ 356,5

355

250

800F60DX

800F60SX

800 ÷ 850

692

356,5

356,5 ÷ 406,5

405

300

800F70DX

800F70SX

900 ÷ 950

792

406,5

406,5 ÷ 456,5

455

350

800A80DX

800A80SX

1000 ÷ 1050

892

456,5

456,5 ÷ 506,5

505

400

800B90DX

800B90SX

1100 ÷ 1150

992

506,5

506,5 ÷ 556,5

555

450

800B100DX 800B100SX

It’s possible to use the pair of handles or traditional knobs by adjusting the secondary stop (see chapter 7)

Wall Hole Width Passage Dimension Encumbrance in opening Encumbrance on the wall

Example of Left Door (Right door is symmetric)

LFM

L** handle leaf

LP

110

= = = =

0 ÷ 50

Z

LFM LP Z V

L** hinge leaf

V

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES) Version 2 - asymmetric leaves (handle leaf from 0 to +50 larger) art. COMPACK L** hinge leaf L** handle leaf dimension X

dimension Y

800F60DX

800F60SX

306,5

208

306,5 ÷ 356,5

234

800F70DX

800F70SX

356,5

208

256,5 ÷ 356,5

234

800A80DX

800A80SX

406,5

258

306,5 ÷ 406,5

284

800B90DX

800B90SX

456,5

358

356,5 ÷ 456,5

384

800B100DX

800B100SX

506,5

358

406,5 ÷ 506,5

384

40 ÷ 44*

Y (compatible with 90°)

16

X (compatible with 90°) L** hinge leaf

1 L** handle leaf

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

10

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

3.6 Dimensional diagram of the door - asymmetric leaves (Version 3) Handle leaf from 0 to -50 lower Version 3 - asymmetric leaves (handle leaf from 0 to -50 lower) LP L** hinge leaf L** handle leaf Z V

LFM

art. COMPACK

650 ÷ 700

542 ÷ 592

306,5

256,5 ÷ 306,5

355

250

800F60DX

800F60SX

750 ÷ 800

642 ÷ 692

356,5

306,5 ÷ 356,5

405

300

800F70DX

800F70SX

850 ÷ 900

742 ÷ 792

406,5

356,5 ÷ 406,5

455

350

800A80DX

800A80SX

950 ÷ 1000

842 ÷ 892

456,5

406,5 ÷ 456,5

505

400

800B90DX

800B90SX

1050 ÷ 1100

942 ÷ 992

506,5

456,5 ÷ 506,5

555

450

800B100DX 800B100SX

It’s possible to use the pair of handles or traditional knobs by adjusting the secondary stop (see chapter 7)

LFM LP Z V

= = = =

LFM

0 ÷ -50

Wall Hole Width Passage Dimension Encumbrance in opening Encumbrance on the wall

L** handle leaf

LP = LFM-108

Z

110

Example of Left Door (Right door is symmetric)

L** hinge leaf

V

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES) Version 3 - asymmetric leaves (handle leaf from 0 to -50 lower) art. COMPACK L** hinge leaf L** handle leaf dimension X

dimension Y

800F60DX

800F60SX

306,5

208

256,5 ÷ 306,5

234

800F70DX

800F70SX

356,5

208

306,5 ÷ 356,5

234

800A80DX

800A80SX

406,5

258

356,5 ÷ 406,5

284

800B90DX

800B90SX

456,5

358

406,5 ÷ 456,5

384

800B100DX

800B100SX

506,5

358

456,5 ÷ 506,5

384

40 ÷ 44*

Y (compatible with 90°)

16

X (compatible with 90°) L** hinge leaf

1 L** handle leaf

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm. MTCL180EN - Rev. 04-03/2015

11


COMPACK LIVING 180° patented

3.7 Dimensional diagram of the door - asymmetric leaves (Version 4) Handle leaf from +100 to +150 larger Version 4 - asymmetric leaves (handle leaf from +100 to +150 larger) LP L** hinge leaf L** handle leaf Z V art. COMPACK

LFM 800 ÷ 850

592

306,5

406,5 ÷ 456,5

355

250

800F60DX

800F60SX

900 ÷ 950

692

356,5

456,5 ÷ 506,5

405

300

800F70DX

800F70SX

1000 ÷ 1050

792

406,5

506,5 ÷ 556,5

455

350

800A80DX

800A80SX

1100 ÷ 1150

892

456,5

556,5 ÷ 606,5

505

400

800B90DX

800B90SX

1200 ÷ 1250

992

506,5

606,5 ÷ 656,5

555

450

800B100DX 800B100SX

L** hinge leaf

100 ÷ 150 LFM

LFM LP Z V

= = = =

Wall Hole Width Passage Dimension Encumbrance in opening Encumbrance on the wall

LP

Z

110

Example of Left Door (Right door is symmetric)

L** handle leaf

V

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES) Version 4 - asymmetric leaves (handle leaf from +100 to +150 larger) art. COMPACK L** hinge leaf L** handle leaf dimension X

dimension Y

800F60DX

800F60SX

306,5

208

406,5 ÷ 456,5

234

800F70DX

800F70SX

356,5

208

456,5 ÷ 506,5

234

800A80DX

800A80SX

406,5

258

506,5 ÷ 556,5

284

800B90DX

800B90SX

456,5

358

556,5 ÷ 606,5

384

800B100DX

800B100SX

506,5

358

606,5 ÷ 656,5

384

40 ÷ 44*

Y (compatible with 90°)

16

X (compatible with 90°) L** hinge leaf

1 L** handle leaf

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

12

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

3.8 Dimensional diagram of the door - asymmetric leaves (Version 5) Handle leaf from +150 to +200 larger Version 5 - asymmetric leaves (handle leaf from +150 to +200 larger) LP L** hinge leaf L** handle leaf Z V art. COMPACK

LFM 850 ÷ 900

592

306,5

456,5 ÷ 506,5

355

250

800F60DX

800F60SX

950 ÷ 1000

692

356,5

506,5 ÷ 556,5

405

300

800F70DX

800F70SX

1050 ÷ 1100

792

406,5

556,5 ÷ 606,5

455

350

800A80DX

800A80SX

1150 ÷ 1200

892

456,5

606,5 ÷ 656,5

505

400

800B90DX

800B90SX

1250 ÷ 1300

992

506,5

656,5 ÷ 706,5

555

450

800B100DX 800B100SX

L** hinge leaf

150 ÷ 200 LFM

LFM LP Z V

= = = =

Wall Hole Width Passage Dimension Encumbrance in opening Encumbrance on the wall

LP

Z

110

Example of Left Door (Right door is symmetric)

L** handle leaf

V

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES) Version 5 - asymmetric leaves (handle leaf from +150 to +200 larger) art. COMPACK L** hinge leaf L** handle leaf dimension X

dimension Y

800F60DX

800F60SX

306,5

208

456,5 ÷ 506,5

234

800F70DX

800F70SX

356,5

208

506,5 ÷ 556,5

234

800A80DX

800A80SX

406,5

258

556,5 ÷ 606,5

284

800B90DX

800B90SX

456,5

358

606,5 ÷ 656,5

384

800B100DX

800B100SX

506,5

358

656,5 ÷ 706,5

384

40 ÷ 44*

Y (compatible with 90°)

16

X (compatible with 90°) L** hinge leaf

1 L** handle leaf

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm. MTCL180EN - Rev. 04-03/2015

13


COMPACK LIVING 180° patented

4. DIMENSIONAL SUMMARIES 4.1 Single opening door The following form is a summary all of possible realizable dimensions with the measurements. The COMPACK LIVING 180° system foresee a minimum wall opening (LFM) of 700 mm with symmetric leaves and of 650 mm with asymmetric leaves. The maximum wall opening (LFM) with symmetric leaves is 1100 mm. For measuremnts of LFM larger than 1100 mm is necessary to increase the dimensions of the handle door leaf. Summary dimensions for single opening door

Wall Hole Width Version LFM 650÷700

3

700

1

700÷750

2

750÷800

3

800

1

800÷850

2

800÷850

4

850÷900

3

850÷900

5

900

1

900÷950

2

900÷950

4

950÷1000

3

950÷1000

5

1000

1

1000÷1050

2

1000÷1050

4

1050÷1100

3

1050÷1100

5

1100

1

1100÷1150

2

1100÷1150

4

1150÷1200

5

1200÷1250

4

1250÷1300

5

14

Jut Handle Door Leaf asymmetric from -50 to 0 symmetric 0 asymmetric from 0 to +50 asymmetric from -50 to 0 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from +150 to +200 asymmetric from +100 to +150 asymmetric from +150 to +200

Fix Variable Passage Encumbrance Encumbrance Dimension Working Dimension Working Dimension in opening on the wall L** hinge dimension x L** handle dimension y LP Z V leaf leaf

art. COMPACK

542÷592

306,5

208

256,5÷306,5

234

355

250

800F60DX

800F60SX

592

306,5

208

306,5

234

355

250

800F60DX

800F60SX

592

306,5

208

306,5÷356,5

234

355

250

800F60DX

800F60SX

642÷692

356,5

208

306,5÷356,5

234

405

300

800F70DX

800F70SX

692

356,5

208

356,5

234

405

300

800F70DX

800F70SX

692

356,5

208

356,5÷406,5

234

405

300

800F70DX

800F70SX

592

306,5

208

406,5÷456,5

234

355

250

800F60DX

800F60SX

742÷792

406,5

258

356,5÷406,5

284

455

350

800A80DX

800A80SX

592

306,5

208

456,5÷506,5

234

355

250

800F60DX

800F60SX

792

406,5

258

406,5

284

455

350

800A80DX

800A80SX

792

406,5

258

406,5÷456,5

284

455

350

800A80DX

800A80SX

692

356,5

208

456,5÷506,5

234

405

300

800F70DX

800F70SX

842÷892

456,5

358

406,5÷456,5

384

505

400

800B90DX

800B90SX

692

356,5

208

506,5÷556,5

234

405

300

800F70DX

800F70SX

892

456,5

358

456,5

384

505

400

800B90DX

800B90SX

892

456,5

358

456,5÷506,5

384

505

400

800B90DX

800B90SX

792

406,5

258

506,5÷556,5

284

455

350

800A80DX

800A80SX

942÷992

506,5

358

456,5÷506,5

384

555

450

800B100DX 800B100SX

792

406,5

258

556,5÷606,5

284

455

350

800A80DX

992

506,5

358

506,5

384

555

450

800B100DX 800B100SX

992

506,5

358

506,5÷556,5

384

555

450

800B100DX 800B100SX

892

456,5

358

556,5÷606,5

384

505

400

800B90DX

800B90SX

892

456,5

358

606,5÷656,5

384

505

400

800B90DX

800B90SX

992

506,5

358

606,5÷656,5

384

555

450

800B100DX 800B100SX

992

506,5

358

656,5÷706,5

384

555

450

800B100DX 800B100SX

800A80SX

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180째 patented

4.2 Dimensional diagram of the double opening door Dimensional example Attention: you need to use two hardwares COMPACK LIVING, one right and one left.

LFMD 2000 ESD=LFMD-23 (1977) LSD=LFMD-103 (1897)

Art. COMPACK 800B90SX

1

3 456,5 hinge leaf

8

Art. COMPACK 800B90DX

1

3 496,5 handle leaf

496,5 handle leaf

40 = difference between handle door leafwidth and hinge door leaf

40

3 456,5 hinge leaf

40 8 40

LPD (1801)

LFMD = ESD = LSD = LPD =

Double Wall Opening Width External Jamb Double (LFMD-23) Light Jamb Double (LFMD-103) Width Passagge Double Door Leaf

MTCL180EN - Rev. 04-03/2015

15


COMPACK LIVING 180° patented

4.3 COMPACK LIVING 180° - 90° combination possibilities on double doors

180°

180°

90°

90°

180° 90°

-

16

Possible combinations using the same components in wood

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

4.4 Double opening door The following form is a summary all of possible realizable dimensions with the measurements. The COMPACK LIVING 180° system foresee a minimum wall opening (LFM) of 1320 mm with symmetric leaves and of 1220 mm with asymmetric leaves. The maximum wall opening (LFM) with symmetric leaves is 2120 mm. For measuremnts of LFM larger than 2120 mm is necessary to increase the dimensions of the handle door leaf. Summary dimensions for double opening door

Wall Hole Width Version LFM 1220÷1320

3

1320

1

1320÷1420

2

1420÷1520

3

1520

1

1520÷1620

2

1520÷1620

4

1620÷1720

3

1620÷1720

5

1720

1

1720÷1820

2

1720÷1820

4

1820÷1920

3

1820÷1920

5

1920

1

1920÷2020

2

1920÷2020

4

2020÷2120

3

2020÷2120

5

2120

1

2120÷2220

2

2120÷2220

4

2220÷2320

5

2320÷2420

4

2420÷2520

5

Jut Handle Door Leaf asymmetric from -50 to 0 symmetric 0 asymmetric from 0 to +50 asymmetric from -50 to 0 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from -50 to 0 asymmetric from +150 to +200 symmetric 0 asymmetric from 0 to +50 asymmetric from +100 to +150 asymmetric from +150 to +200 asymmetric from +100 to +150 asymmetric from +150 to +200

MTCL180EN - Rev. 04-03/2015

Fix Variable Passage Encumbrance Encumbrance Dimension Working Dimension Working Dimension in opening on the wall L** hinge dimension x L** handle dimension y LP Z V leaf leaf

art. COMPACK

1101÷1201

306,5

208

256,5÷306,5

234

355

250

800F60DX

800F60SX

1201

306,5

208

306,5

234

355

250

800F60DX

800F60SX

1201

306,5

208

306,5÷356,5

234

355

250

800F60DX

800F60SX

1301÷1401

356,5

208

306,5÷356,5

234

405

300

800F70DX

800F70SX

1401

356,5

208

356,5

234

405

300

800F70DX

800F70SX

1401

356,5

208

356,5÷406,5

234

405

300

800F70DX

800F70SX

1201

306,5

208

406,5÷456,5

234

355

250

800F60DX

800F60SX

1501÷1601

406,5

258

356,5÷406,5

284

455

350

800A80DX

800A80SX

1201

306,5

208

456,5÷506,5

234

355

250

800F60DX

800F60SX

1601

406,5

258

406,5

284

455

350

800A80DX

800A80SX

1601

406,5

258

406,5÷456,5

284

455

350

800A80DX

800A80SX

1401

356,5

208

456,5÷506,5

234

405

300

800F70DX

800F70SX

1701÷1801

456,5

358

406,5÷456,5

384

505

400

800B90DX

800B90SX

1401

356,5

208

506,5÷556,5

234

405

300

800F70DX

800F70SX

1801

456,5

358

456,5

384

505

400

800B90DX

800B90SX

1801

456,5

358

456,5÷506,5

384

505

400

800B90DX

800B90SX

1601

406,5

258

506,5÷556,5

284

455

350

800A80DX

800A80SX

1801÷1901

506,5

358

456,5÷506,5

384

555

450

800B100DX 800B100SX

1601

406,5

258

556,5÷606,5

284

455

350

800A80DX

2001

506,5

358

506,5

384

555

450

800B100DX 800B100SX

2001

506,5

358

506,5÷556,5

384

555

450

800B100DX 800B100SX

1801

456,5

358

556,5÷606,5

384

505

400

800B90DX

800B90SX

1801

456,5

358

606,5÷656,5

384

505

400

800B90DX

800B90SX

2001

506,5

358

606,5÷656,5

384

555

450

800B100DX 800B100SX

2001

506,5

358

656,5÷706,5

384

555

450

800B100DX 800B100SX

800A80SX

17


COMPACK LIVING 180째 patented

5. COMPONENTS 5.1 Wood components compatible with COMPACK LIVING 90째

e

a

d b

c

Ref. a b c d e 18

Part list Q.ty Description 1 Hinge leaf 1 Handle leaf 1 Hinge side door jamb 1 Handle side door jamb 1 Upper crossbeam MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

5.2 Door leaf hinge side (compatible with COMPACK LIVING 90°) Left leaf door hinge side (Right door is symmetric) (**) For dimensions see sections 3.4, 3.5, 3.6, 3.7, 3.8 16 7

Upper edge detail *

X* 45°

7

4

R1 R1

17

40

L**

÷4

h

9

f

lea

23

2

e ing

9,5

8

4

door jamb rabbet side

door jamb rabbet side

L**

e ing

h

f

lea

door jamb rabbet side

B 3

HA = HFM - 35

16

R9 23

door jamb rabbet side

86

9,5

A 23

A

R9

,5

7

92

7

7

B

9,5

3

23

HFM = Wall Hole Height HA = Leaf Height MTCL180EN - Rev. 04-03/2015

19


COMPACK LIVING 180° patented

5.3 Door leaf handle side (compatible with COMPACK LIVING 90°) Left leaf door handle side (Right door is symmetric) (**) For dimensions see sections 3.4, 3.5, 3.6, 3.7, 3.8

Upper edge detail

door jamb rabbet side

Y*

*

R9

4

han

dle

R9

lea

f

11

,5

32

8

5

L**

9

÷4

40

HA = HFM - 35

L**

han

dle

lea

f

door jamb rabbet side

door jamb rabbet side

A 23 23

7

3

9,5

,5

7

7

92

R9

A

HFM = Wall Hole Height HA = Leaf Height 20

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180째 patented

5.4 Workings for accessories (compatible with COMPACK LIVING 90째) The workings indicated for lock seat are absoluty needed if a complete folding of the leaves pair in opening in the versions 1, 2 and 3 is requested. 18

80 50

145

196

3

85

16

19

50 3

COMPACK LIVING magnetic lock seat (optional) Optional

196 145

570

16

50 18

560

80

19 door jamb rabbet side

door jamb rabbet side

door jamb rabbet side Seat for invisible hinge

Ref. 560 570 MTCL180EN - Rev. 04-03/2015

Part list Q.ty Description 1 Invisible hinge for alignment leaves 1 Magnetic lock Compack Living with strikers and special square spindle (optional) 21


COMPACK LIVING 180° patented

5.5 Door hardware mounting hole diagrams (compatible with COMPACK LIVING 90°) Door hardware mounting holes for both door systems: 180° and 90°

104.5

80

66.3

=

=

23 =

Art. 800F60SX - 800F60DX Art. 900F60SX - 900F60DX

80

Only for Compack Living 180°

8.7 64

=

25

Hardware group F60

19 64

32.5

17

Only for Compack Living 90°

19 64

58.2

Only for Compack Living 180°

16.8 64

=

80

23

=

=

Art. 800F70SX - 800F70DX Art. 900F70SX - 900F70DX

154.5

=

Hardware group F70

80

32.5

17 25

Only for Compack Living 90°

19 64

80

35.4 64

Only for Compack Living 180°

25.6 64

=

=

23 =

Art. 800A80SX - 800A80DX Art. 900A80SX - 900A80DX

204.5

=

Hardware group A80

80

32.5

17 25

Only for Compack Living 90°

254.5

80

137.4

64

= 23

=

=

Art. 800B90SX - 800B90DX Art. 900B90SX - 900B90DX

80

Only for Compack Living 180°

23.6 64

=

25

Hardware group B90

19 64

32.5

17

Only for Compack Living 90°

25

304.5

80

121.7

64

39.2

64

=

=

23 =

Art. 800B100SX - 800B100DX Art. 900B100SX - 900B100DX

80

Only for Compack Living 180° =

Hardware group B100

19 64

32.5

17

Only for Compack Living 90°

22

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180째 patented

5.6 Hinge side door jamb (compatible with COMPACK LIVING 90째)

26

Door left jamb hinge side (Right jamb is symmetric)

X 10

HFM - 24

30

3

40

30

X

18

15*

seal seat

3

72

low side hinge seat

5 seal gap (see section 3.2)

37*

18

*

15

The dimension marked with (*) vary according to the seal gap dimensions X = Wall Thickness HFM = Wall Hole Height MTCL180EN - Rev. 04-03/2015

23


COMPACK LIVING 180째 patented

5.7 Handle side door jamb (compatible with COMPACK LIVING 90째)

26

Door left jamb handle side (Right jamb is symmetric)

X

10

30

X 25

25*

HFM - 24

30

COMPACK LIVING magnetic lock catch seat

16

5 seal gap (see section 3.2)

37*

50

16 seal seat

10

15

40

*

The dimension marked with (*) vary according to the seal gap dimensions. X = Wall Thickness HFM = Wall Hole Height 24

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180째 patented

5.8 Upper crossbeam (compatible with COMPACK LIVING 90째)

X 14

30

20

M-

ES

F =L

30

X

10

40

16 14

41

37*

5 seal gap (see section 3.2)

seal seat

The dimension marked with (*) vary according to the seal gap dimensions.

X = Wall Thickness ES = Outer Jamb (= length of the upper crossbeam) LFM = Wall Hole Width MTCL180EN - Rev. 04-03/2015

25


COMPACK LIVING 180° patented

6. ASSEMBLY 6.1 Assembling the hardware on the leaf 550 500

=

=

OK 1

570

=

=

560

1

520

550

510 550

26

Ref. 500 510 520 550 560 570

Part list Q.ty Description 1 Compack Living 180 system RH or LH 1 Central hinge lower 1 Lateral hinge lower for leaf RH or LH 14 Screw TSP trx ø 4x30 1 Invisible hinge for alignment leaf 1 Magnetic lock Compack Living with strikers and special square spindle (optional) MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

6.2 Assembling the hardware on the jamb

570

550

530

MTCL180EN - Rev. 04-03/2015

Ref. 530 550 570

Part list Q.ty Description 1 Lateral hinge lower for jamb RH or LH 2 Screw TSP trx ø 4x30 1 Magnetic lock Compack Living with strikers and special square spindle (optional) 27


COMPACK LIVING 180° patented

6.3 Installation door leaf on the jambs

3

3

540

2 2 1

See sequence below for fitting the door: 1 fold the door leaves aganist one another 2 mount the door on the pivot of the hinge lower 3 position the top hardware pieces in perfect alignment with the corner and screw in place (screws included) 28

Ref. 540

Part list Q.ty Description 4 Screw TSP trx ø 4x20 MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180째 patented

7. ADJUSTMENT OF SECONDARY STOP The adjustable secondary stop is used when traditional paired door handles or knobs are used for versions 1, 2 and 3 (see chapter 3. VARIANTS OF USE). This also makes it possible to use a traditional lock.

* recommended floor-mounted door stop

To prevent the handle or knob from hitting the door when it is opened, the secobdary stop must be adjusted by using a 3 mm hex key with ball end.

adjustable secondary stop

3 mm hex key with ball end

* Important: after adjusting the stop, a floor-mounted doorstop should also be installed. MTCL180EN - Rev. 04-03/2015

29


COMPACK LIVING 180° patented

8. SPECIAL COMPACK LIVING MAGNETIC LATCH If lever handles cannot be used because of the way the doors fold together, it is necessary to use the special COMPACK magnetic latch, which makes it possible to use a recessed handle on the lower section of the latch mechanism to lock the door or to retract the latch. This system provides 180° rotation. The special COMPACK magnetic latch also makes it possible to install the recessed handle on the upper section of the latch, to ensure privacy when the door opens into the room. It is possible to use a traditional latch for paired handles only with variants 4 and 5 of the COMPACK LIVING 180° system (see Section 3. VARIANTS OF USE), or by using the secondary stop (see Section 7, ADJUSTMENT OF SECONDARY STOP). With the COMPACK hinge, the recessed handle installed on the lower section of the latch functions as follows:

0° door locked the lever handle does not open the 0° door

Upper spindle hole

90°

90° door unlocked the lever handle opens the door

Recessed handle on lower hole

COMPACK LIVING magnetic lock

180°

180° the recessed handle retract the lacth and opens the door

Recessed handle on upper latch section, to ensure privacy when the door opens into the room. To unite the lever handle with the recessed handle, use the special spindle in the latch pack

OUTSIDE room

INSIDE room

30

INSIDE room

OUTSIDE room

MTCL180EN - Rev. 04-03/2015


COMPACK LIVING 180° patented

8.1 Examples for using the special COMPACK LIVING lock

2A

1A

1

1

A1 Ex pl

am

Inside room

Outside room

es op

B

g in

en to

Outside room

Inside room

Outside room

s in

3B

Inside room

e id m

o ro

NO PRIVACY

2B 2C

B Inside room

Outside room

Ex es g

in

en

Outside room

op

Inside room

pl

A

1B 1C

C

am

4B

to e

id

ts

ou om

ro

3A

Traditional lever handle Recessed handle with knob

4A

1 COMPACK LIVING 90° System opening to inside room

Recessed handle

2 COMPACK LIVING 180° System

Special spindle square lock COMPACK (included in the lock’s package)

3 COMPACK LIVING 90° System

Expansion spindle square (available on the market)

opening to inside room

opening to outside room

4 COMPACK LIVING 180° System opening to outside room

MTCL180EN - Rev. 04-03/2015

31


Composizione grafica: Studio Gallo Design srl - Camposampiero (PD)

COMPACK living® è un’idea CELEGON 30035 Mirano (Venezia) | Via G. Galilei, 6 - Z.I. T +39 041 572 8404 | F +39 041 572 8522

www.compackliving.com | info@compackliving.com

MTCL180EN - Rev. 04-03/2015


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