DP5800 and DP5900 Installation guide
Installation Guide
Series: DP 5800 Exit Station DP 5900 Entry Station /with DP2500 Controller/
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DP5800 and DP5900 Installation guide
Contents Specifications ...............................................................................................3 Housing: .................................................................................................................. 3 Finish: ..................................................................................................................... 3 Electrical: ................................................................................................................ 3 Dimensions: ............................................................................................................. 3 Mechanical: ............................................................................................................. 3 Environment: .......................................................................................................... 3
Components ..................................................................................................4 Station Dimensions.......................................................................................5 Station Layout ..............................................................................................6 Installing the station ....................................................................................7 Power Requirements ............................................................................................... 7 Positioning .............................................................................................................. 7
The Back Plate .............................................................................................8 Checking cable connections for power and communication ......................8 Checking and Setting the Jumpers on the DP350 ....................................10 Checking and Setting the jumpers on the DP2500 controller ..................10 RS485 communication settings (Default): ......................................................... 10 RS232 communication settings ........................................................................... 11 Other Settings ........................................................................................................ 11 Checking the led’s ................................................................................................. 12
Troubleshooting .........................................................................................13 Checking the DP5901 Print Head LEDs ............................................................ 13 Checking the DP 5930 Magnetic Head LEDs .................................................... 14 DP5930 Magnetic Head Dip Switch Settings .................................................... 14 Checking the DP2500 controller LEDS .............................................................. 15 Dip Switches .......................................................................................................... 16
DP350 Terminal Board ..............................................................................18 TERM 1 - Power, Sign, Second Card Reader, Lamp and Buzzer .................. 19 TERM 2 - Communication, Device Outputs, Card Reader and Speaker ....... 20 TERM 3 - Peripheral outputs, Gate Control and Inputs to Peripherals .......... 21
Setting up communication .......................................................................22 Recommended Cabling ........................................................................................ 22 RS232 Communication ....................................................................................... 22
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DP5800 and DP5900 Installation guide
Adding Card Readers .................................................................................23 Reader Compatibility ........................................................................................... 23 Recommended Cabling ........................................................................................ 24 Configuring the Readers ...................................................................................... 24 Wiring Configuration ........................................................................................... 24
Adding a Sign ............................................................................................25 Terminal connection ............................................................................................. 25 Communication .................................................................................................... 25 Power ..................................................................................................................... 25
Illuminating the push button.....................................................................25 Terminal Connection ............................................................................................ 25 Wire Connections .................................................................................................. 25
Connecting the Buzzer ...............................................................................25 Terminal connection ............................................................................................. 25 Wire Connections .................................................................................................. 25
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DP5800 and DP5900 Installation guide
Specifications Housing: Heavy duty Aluminum construction Finish: Standard Yellow or White Electrical: 90 to 230 volts 50/60 Hz +5V/3.5A + or -12 V/4A 6 Amps Intermittent, 24 volts
Dimensions: 1’1” (330.2mm) wide x 3’9” (1143mm) high x 1’8” (482.6mm) deep Mechanical: 9 pin dot matrix printer cartridge ribbon self sharpening cutter bidirectional automatic transport
Environment: 13° to 113° F -10° to 45° C
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DP5800 and DP5900 Installation guide
Components The DataPark entry and exit station consists of the following components: DP2500
Controller
DP350
Terminal board
DP5930
Magnetic head
DP5901
Print head (optional extra for exit stations)
DP1000
Voice Board (Future add on) Printer ribbon. Power supply Switch board with three switches Fan Heater Lamp 4 x 4 character keypad (offline model only) 4 x 40 character LCD display Buzzer Dual fanfold ticket cartridge holder Ticket collector box small for Entry Station or Ticket collector box large for Exit Station Removable door panel and keys
Check the station has all components listed above. After checking, if the station has a missing or damaged item. Make a note of the station’s serial number, the missing or damaged components and contact DataPark with the details immediately.
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DP5800 and DP5900 Installation guide
Template for Station Base
Station Dimensions The dimensions shown here and in the above template apply to the DP5800 Exit and DP5900 Entry Station. The standard DP5800 replaces the DP5901 Print Head with a larger version of the ticket collector.
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DP5800 and DP5900 Installation guide
Station Layout The exit station ticket collector slides under the equipment support bar in the same position as the print head. When a receipt is required for debit or credit card payment, the option exists for an exit station to include a print head. In these instances the Exit station would need to utilize the Entry station type ticket collector box. The entry station plastic ticket collector clips between the arms of the equipment support bar. The ticket collector fits at the rear of the print head. Lift the collector up between the equipment support bars. Fasten the unit clip to the support bar furthest from the door. When properly fitted, the collector arm will easily clip onto the nearest support bar. The exit station has a special plastic bracket fitted to hold the larger box. The bracket is joined to the bottom of the support bars. For ease of use, the box has a handle. Hold the box level with the support bar and with the handle facing the door, slide the sides of the collector smoothly between the fitted bracket.
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DP5800 and DP5900 Installation guide
Installing the station Power Requirements Power to the station requires a maximum 15 AMP breaker. Positioning Position the station so that the bunched conduits fit beneath the station. The base of the station is large enough to accommodate the usual conduit requirement for an installation. Normally the minimum number of conduits for an entry or exit station installation include mains power, control wiring and RS485 communication. The unit may include additional conduits for communication leading to the next station or controller and additional card readers. To mount the station: 1.
For easy access to the mounting holes and electrical connections remove the door panel .
2.
Remove the ticket collector and the dual fanfold ticket support.
3.
Make sure MAINS POWER is OFF.
4.
Make sure the station’s MAIN POWER switch is in the OFF position.
5.
Use 3/8” anchor bolts.
As shown in the diagram below we recommend installing the gate and station detectors in the gate cabinet. Wire the detector outputs from the gate to the station’s DP350 terminal board.
Typical lane configuration 8
DP5800 and DP5900 Installation guide
The Back Plate Each station has a back plate located directly beneath the equipment support arms. The back plate provides easy access to the DP350 Terminal Board and has the power and earth leading from the triple switch box. Connect and earth the wires from the switches box to the mains power. This completes the electrical connection. Peripheral devices, inputs, outputs and communication connect directly through the DP350 terminal board. The diagram indicates the position of the items found on the back plate. Hidden items are easily accessed by removing the plate or grille screws. The next section relates to checking the cable connections to do this remove the grille protecting the DP2500.
Checking cable connections for power and communication After connecting the mains power check the power outlet cable connects to the power supply POWER of the DP350 terminal board. From the terminal board further outlet power connections should be connected to the remaining electrical and mechanical items in the station. • Check the PRINT wires connect to the power inlet of the print head mechanism. • Check the MAG wires connect to the power inlet of the magnetic head mechanism. • Check the DP2500 wires connect to the power inlet of the DP2500 controller. • Check the DP350 Terminal board 50 wire ribbon cable is correctly connected to the DP2500 controller. • Check the grey telephone cable connects from the DP2500 ARCNET 1 port to the DP5930 magnetic head JPARC telephone port. 9
DP5800 and DP5900 Installation guide
Entry Station cable connections 10
DP5800 and DP5900 Installation guide •
Check the white telephone cable connects from the DP5930 to the DP5901 print head JPTEL telephone port. C
Checking and Setting the Jumpers on the DP350 After checking the cable connections, now check the default jumper connections on the DP350. The DP350 terminal board has six jumpers. The default settings are: JP1 OFF
JP1 is the terminating resistor for the RS485 communications. Should be ON if this is the last station in the line. When communication terminates at RS485 IN (DP350 column 2, 6 & 7). Use this jumper instead of wiring RS485 OUT (DP350 Column two 8 & 9).
JP2 OFF
JP2 is the terminating resistor for the ARCNET communication available in future upgrades.
JP3 and JP4 OFF
When both the jumpers are off enable the RELAY K4. When both jumpers are ON RELAY K4 is assigned to the buzzer.
JP6 OFF
This is a testing jumper. Activating this jumper simulates the presence of a vehicle on the arming loop.
JP7 OFF
This is a testing jumper. Activating this jumper simulates the presence of a vehicle on the arming loop.
Checking and Setting the jumpers on the DP2500 controller Now check the jumper connections of the DP2500 controller. The settings are:
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DP5800 and DP5900 Installation guide
RS485 communication settings (Default): JP 17
ON
JP 21
OFF
JP 18
ON
JP 22
OFF
JP 19
ON
JP 23
OFF
JP 20
ON
JP 24
OFF
Other Settings
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ARCNET 1 Termination Resistors
JP9
JP10
JP11
Default
OFF
ON
ON
ARCNET 2 Termination Resistors
JP13
JP14
JP15
Default
OFF
OFF
OFF
RS485 Terminator Resistor (End of line)
JP16
JP25
JP26
Stationat the end of the communicationline
ON
OFF
OFF
Stationinthe middle of the line.
OFF
OFF
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DP5800 and DP5900 Installation guide
RS232 communication settings
JP 17
OFF
JP 21
ON
JP 18
OFF
JP 22
ON
JP 19
OFF
JP 23
ON
JP 20
OFF
JP 24
ON
Checking the led’s Verify the internal operation of the station. To do this activate the jumpers JP6 and JP7 on the DP350 terminal board. Before turning on the MAINS power make sure the station power switch is off. Turn the MAINS power ON. Switch the station power ON. It should take a few seconds for the unit to power up. After powering up the LCD display at the front of the unit should display the DATAPARK (c) logo. For an entry station load some tickets. • Return the fanfold ticket holder to its position at the bottom of the sta tion. 13
DP5800 and DP5900 Installation guide
•
Place a box of tickets into one of the fanfold ticket holders.
•
Open the box of tickets and feed the first ticket into the slot at the base of the print head. When feeding the ticket the magnetic stripe should face toward the back of the station.
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DP5800 and DP5900 Installation guide
Troubleshooting Checking the DP5901 Print Head LEDs The print head has three LEDs. The LED labelled (D) or RXD on the board continually blinks if the processor of the print head is working. The other two remaining LEDs blink while the head is communicating with the magnetic head. This occurs when issuing a ticket.
DP5901 Print Head LEDs
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DP5800 and DP5900 Installation guide
Checking the DP 5930 Magnetic Head LEDs The magnetic head has six LEDs. Communication with the Print Head (D1 and D2) The two LEDs (D1 and D2) above the JPRS communication port blink when the magnetic head communicates with the print head. In an entry station this only occurs when issuing a ticket. While in an exit station communication occurs when receiving a ticket. ARCNET Communication (D3 and D4) Arcnet communication is the communication between the DP5930 and DP2500 The two LEDs (D3 and D4) directly beneath the JPARC communication port check the ARCNET communication. While communicating both LEDs should display a solid, dim light. Processor Operational (D24) The LED shown as D24 on the board blinks continuously to indicate the processor is operational.
The remaining LED is always on. The magnetic head will not be working if this light is off.
DP5930 Magnetic Head Dip Switch Settings The magnetic Head requires only one Dip Switch setting. If the unit is in an Entry Station switch 4 is On. If the unit is in an Exit Station switch 4 is Off.
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DP5800 and DP5900 Installation guide If the unit is a Validator switch 4 is Off. If the unit is an Encoder switch 4 is Off.
SWITCH N0
DESCRIPTION
4
Entry/Exit station=On, Validator=Off
3
Discount location at Ticket End-On/Ticket Begin-Off
2
Optional discount Enable-On/Disable-Off
1
Not in use - default On
Checking the DP2500 controller LEDS The DP2500 controller has nine LEDs. Receiving correct Voltage The LEDs shown on the board as D29 to D31 or +5, +12, and -12 are on when the respective voltage is passing to the controller. RS485 Communication The LEDs shown as Rx, Tx and DIR blink when the controller is communicating via the RS485 port. All three LEDs are off when the RS485 is not connected. Secondary Processor The LED shown as D19 blinks continuously to indicate the secondary proces17
DP5800 and DP5900 Installation guide sor is operational.
DP2500 Controller LEDs Primary Processor The LEDs shown as D25 and D32 blink continuously to indicate the primary Should any of the LEDs fail to match the installation requirements. Recheck the cables, jumpers and dip switches.
Immediately remove and replace any board that has an inoperable processor LED.
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DP5800 and DP5900 Installation guide
Dip Switches The dip switches represent the following:
S W IT C H NO
D E S C R IP T I O N
1
C o n tro lle r num b e r in b ina ry 1
2
C o n tro lle r num b e r in b ina ry 2
3
C o n tro lle r num b e r in b ina ry 4
4
C o n tro lle r num b e r in b ina ry 8
5
C o n tro lle r num b e r in b ina ry 1 6
6
E ntry S ta tio n - O ff;E x it S ta tio n - O n
7
N o t in us e - d e fa u lt O N
8
O n- C o ntro lle r is in O p e ra tio n m o d e /d e fa ult O ff- C o ntro lle r is in D e b ug m o d E
Important Note: The controller number and lane type set by the switches must match those set by the software (refer to the programming manual). The unit will not function correctly if these settings vary.
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DP5800 and DP5900 Installation guide
DP350 Terminal Board After verifying the station is operational it is time to connect it to the gate and loops. Before beginning switch the station power OFF. The following diagram displays the current configuration of the DP350. It has three 24 pin terminals, each labelled at the top of the board. To the right of each pin is its number. To left of most pins is its type. Also to the left of each terminal is the pin group label.
DP35O Terminal Board 20
DP5800 and DP5900 Installation guide
TERM 1 - Power, Sign, Second Card Reader, Lamp and Buzzer The first terminal is the terminal on the left side of the board. It will be difficult to match the descriptions to the pins as most of the connections will be in place. This terminal mainly receives power from the power supply and transfers it to the controller, heads and devices. The terminal is also used for connecting any DP3000 series sign, a second reader, the lamp and buzzer. Pin No.
Section Label
Description
DP2500 12V 5V GND -12V
1 2 3 4
Yellow Red Black Blue
This section provides power to the DP2500 controller
POWER 12V 5V GND -12V
5 6 7 8
Yellow Red Black Blue
This section receives power from the POWER SUPPLY
MAG 12V 5V GND
9 10 11
Yellow Red Black
This section provides power to the DP5930 magnetic head
PRINT 12V 5V GND
12 13 14
Yellow Red Black
This section provides power to the DP5901 print head
SIGN RS485 + -
15 16
READER 2 12V READER 2 DATA0 READER 2 DATA1 READER 2 LED READER 2 GND
17 18 19 20 21
Red White Green Brown Black
This section connects a second card reader to the DP2500 controller Use the 12V and GND pins for power to the sign
12V
22
Power for Lamp
This pin provides the Lamp with 12 V power
LAMP GND
23
Ground For Lamp This pin grounds the Lamp
BUZZER
24
Refer JP3 & JP4
This section provides sign communication to the DP2500
This pin is connects with the buzzer
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DP5800 and DP5900 Installation guide
TERM 2 - Communication, Device Outputs, Card Reader and Speaker The second terminal is in the middle of the board. The terminal receives the on-line RS485 communication. Communication from the previous station or computer connects to pins 6 and 7. Communication to the next station connects to pins 8 and 9. The terminal can receive up to two arming loop, a closing loop and a gate status output from devices in the station lane. Use this terminal for the first card reader connection to the station.
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DP5800 and DP5900 Installation guide
TERM 3 - Peripheral outputs, Gate Control and Inputs to Peripherals The third terminal is on the right hand side. The terminals receives outputs from an additional four peripheral devices. This terminal can send inputs to open (VEND) and close the gate. The terminal can send inputs to an additional four peripheral devices.
Section Label
Pin No.
Description
INP5
1 2
This section recieves an output from a peripheral device
INP6
3 4
This section recieves an output from a peripheral device
INP7
5 6
This section recieves an output from a peripheral device
INP8
7 8
This section recieves an output from a peripheral device
GATE C VEND NO
9 10
This section sends an input to the gate open relay
GATE C CLOSE NO
11 12
This section sends an input to the gate close relay.
C RELAY 3 NO NC
13 14 15
This section sends an input to a peripheral device.
C RELAY 4 NO NC
16 17 18
This section sends an input to a peripheral device.
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DP5800 and DP5900 Installation guide After making all the connections from the other devices, the station is ready for live testing. Issuing or swallowing tickets should raise the gate. The arming loop enables the station. Raising the gate disables the station. Clearing the closing loop closes the gate.
Setting up communication The station can communicate with other equipment and the Datapark software. Communication can occur with either RS485 or RS232 cable connections.
Recommended Cabling We recommend category five, 22 gauge, non-shielded, single twisted pair cabling. Make the connection so that the station can be disconnected from the network without disruption to the network as show below. For an RS485 communication connect to the pins shown as RxD (receiving) and TxD (transmitting) on the DP2500 controller.
RS232 Communication For an RS232 connection follow the same procedure above except that three wires need connecting instead of two. The third wire connects to GND (ground). Before wiring for RS232 communication remember to set the jumpers on the DP2500 to suit. Do not try to test or run the communication at this stage. It is now time to make sure the dip switches and internal software are compatible. To do this it is time to use the keypad to program the station number to match the dip switch settings.
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DP5800 and DP5900 Installation guide
Change the dip switch settings to reflect to required station number and turn the machine on. Use the programming guide to learn how to program the machine number to the station.
Adding Card Readers Important Note: Before purchasing the card reader, please confirm that DataPark can or will support the type and format.
Each station accommodates two card readers.
Reader Compatibility Datapark supports a variety of reader types such as magnetic stripe, touch plate, proximity and others. DataPark does not support Serial type card readers. The station accepts Wiegand 26 and ABA type card readers. Remember: The Station DP2500 jumper JP4 default is set for Weigand configuration. Remove the jumper if the reader is an ABA type. The station also accepts Wiegand type 33 and 34 bit formats from some equipment manufacturers. DataPark Hardware support will confirm compatibility of the reader. Send the reader format in bits along with an explanation as to the purpose of each bit.
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DP5800 and DP5900 Installation guide
Recommended Cabling We recommend the use of five wire, 20 gauge, shielded conductor cables. Configuring the Readers In early versions the controller predetermines the reader type from its number as shown below. Entry Station
Entry Station Exit Station Lane type Lane Type
Lane no.
Reader 1
Entry
Exit
Same as Station No.
Reader 2
Exit
Entry
No. + 1
Future versions allow for configuration of the reader type through the programming features.
Wiring Configuration Subject to the software version of the station wire the readers to the DP350 terminal board as follows: Connect the primary lane or first reader to pins 18 to 22 of TERM 2 (middle). Connect the secondary lane or second reader to pins 17 to 21 of TERM 1 (left).
If the station supports a sign and a second card reader use the 12V and GND pins of Reader 2 for both devices.
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DP5800 and DP5900 Installation guide
Adding a Sign The station supports the use of DP3000 series scrolling signs. The DP3000 series accepts full sign, fee indicator, directional and advertising configurations.
Terminal connection The sign connects to the DP350 TERM 1. Communication Wire the communication connection to pins 15 and 16. Power Wire the power connection to pins 17 (12V) and 21 (GND). The pins for the power connection are grouped as Card Reader 2. If the station supports a sign and a second card reader use the 12V and GND pins of Reader 2 for both devices.
Illuminating the push button The push button in the front of the station can be illuminated.
Terminal Connection The lamp for the push button connects to the DP350 TERM 1. Wire Connections Connect the wires to pin 22 (12V) and pin 23 (LAMP GND). Pin 22 may also share a connection with the Buzzer.
Connecting the Buzzer The buzzer sounds while a vehicle is on the arming loop and the gate is down. The buzzer continues until the station accepts a card or fully issues a ticket.
Terminal connection The buzzer connects to the DP350 TERM 1. Wire Connections Connect the RED wire to pin 22 (12V) and the BLACK wire to pin 24 (BUZZER). Pin 22 may also share a connection with the push button lamp. 27