Compresores estacionarios

Page 1

1 ompressor Rotary twin screw single-stage oil-cooled

Type Free air delivery(FAD)!1!1 m'/min Working pressure

SAVE ENERGY •Suction port closing type(15-150kW) Suction air volume is automatically regulated steplessly from 0 to 100%. •Purge unloader When air consumption decreases, purge operation (compressed air release) starts to reduce power. ·Auto-start/stop device When air consumption drops to about 20%*, compressor automatically stops.

0.44

0.72

MPa

Volumetric control system

Purge operation and auto-start/stop operation can be selected and released. Selection of suitable operation for each application enables you to operate effectively.

-

-

-

AIRMAN

-:-1!'1 0! (.1:

0

20

40

60

80

6.1

3.7

I

9.1

A.C.C.S. + purge unloader + auto-start I stop device

12.4

I

0.69[7kgf/cm']

Suction conditions

17.2

I

0.7[7.1kgf/cm']

Suction port closing + purge unloader + auto- start/stop device Atmospheric pressure·2-40"C

Lubrication oil capacityll!2

L

2.5

Discharge pipedia.

A

10(3188)

3.5

5.0

I

8.0

11

24

13.5

I

25(18)

20(3148)

eMotor Type

44

48

I

40(1 1/28)

I

80

50(28) I

Totally-enclosed cage motor 3 phase

Output kW Frequency Hz Voltage v p No. of poles Starting method

3.7

kW

I

5.5

7.5

I 22 50/60 200/200·220 4

11

15

I

2

950 630 1050 265 53

900 580

900 220 53

37

1110 680 1270 430(395) 55

1160 670 1200 360(325) 55

o.210.2·0.21 l o.331o.3t·o.34 l o.341o.32·o.35 1 o.5tio.s-o.s

I

0.49/0.57

·c

75

I

100

2

Star-delta(3 contactors)

2280(1780) 2555(2055) 2930 1120 1120 1440 1500 1500 1780 1510(1350!" 1760(1570) 2600(2400) 66 69 75

1620 880 1450 960(900) 62

1380 720 1350 670(630) 56

I

I

55

I

I

Direct-starting

mens ons and we1Ig1ht Width!!!4 mm 760 Depth mm 510 mm Heiaht 750 Weightll!a kg 145 Noise level!!!4 dB(A) 53 eoryer Input Dew point at outletsll!s

I

t15tt43

1.4tt8

I

2.212.6

I

2.913.6

I

3.414.2

10(under pressure)

ompressor

100

Rotary twin screw single-stage oil-cooled

Type

ratio of air consumption(%)

Free air delivery(FAD)!!!1 m•tmin Working pressure

Fully-Equipped •Costly devices such as selector switch board and pressure switch are not required. •Remote control Signals for remote control starting and stopping and also trouble can be easily available. ·Dryer built-in unit (3.7-100kW) !.!J-1 Air dryer is so built-in unit that it can remove moisture from §;Scm» Comprtssor compressed air and supply clean air. •Dryer advance operation (3.7-100kW) First dryer starts, and then compressor automatically starts 3 minutes later. •Instantaneous stop-restarting function (11-150kW) It automatically restarts if time of power failure is

within 2 seconds.

2.4

0.83[8.5kgf!cm']

li.liThis depends upon the equipment which compressed air is supplied to. 100

1.6

1.1

I

I

• ••

MPa

3.7

6.1

9.1

0.69[7kgf/cm•]

Discharge pipe dia.

20.8

I

24.3

0.7[7.1kgf/cm'] Suction port closing + purge unloader + auto- start I stop device

Volumetric control system Suction conditions Lubrication oil capacityll!2

17.2

12.4

I

Atmospheric pressure·2-40"C L

13.5

24

A

25(18)

40(11/28)

44

Atmospheric pressure·0-40"C 48

I

85

80

50(28)

65(2 1/28)

I

eMotor Totally-enclosed cage motor 3 phase

Type Output kW 22 Frequency Hz Voltage v p No. of poles Starting method eolmensions and weight Width!!!4 mm 1380 mm Deoth 720 Height mm 1350 670(630) Weightll!3 kg Noise level!1!4 dB(A) 56 eoryer Input kW 1.15/1.43 Dew point ·c at outletsll!s

37

55

I

75 50/60

100

200/200·220

150

400/400·440

I

4

I

125

2

Star-delta(3 contactors) 2280(1780)

I

1620 880 1450 960(900) 60

1500(1340) 64

I I

1.4/1.8

2.212.6

I

I 2555(2055)

1120 1500

10(under pressure)

*1 FAD is the value converted at the suction conditions of atmospheric pressure and at 30'C. As for guaranteed FAD, please ask us if necessary. *2 Do not fail to use our genuine compressor oil 'AIRMAN LONGLIFE'. *3 Figures in bracket show those of the unit without dryer. *4 Noise level is measured at front t.Sm and 1.2m high from machine. ·5 Dew point at outlet is at ambient temperature of 30'C.

1700(1510) 67 2.9/3.6

2600(2400)

3.5/4.3

2930 1440 1780 2450 75

I -

-

2550

I


ECG-friendly! USER-friendly!

SAVE ENERGY •PATENTED AIRMAN UNLOADER AIRMAN unloader is a ultra power saving system to economize on power consumed at unloaded operation to about 20%. .SYSTEM OF AIRMAN UNLOADER

Compressor Type

?! c :§.so E :::l en

c

8 Qj

40

Rotary twin-screw single-stage oil-cooled

Free air delivery(FAD) !1!1

m'/min

Working pressure

MPa

ORDER OF FUNCTION

40

60

80

100

[1] Pressure sensor detects pressure rise.

III Microprocessor signals unloading. Shut out suction air. [!]It reduces oil supply to screw rotors (No cooling oil is required as compression is not performed.)

[5] It removes discharge pressure by scavenging pump. Back pressure from tank is shut out by check valve.

17.2

0.69-0.59[7-6kgf/cm'] 0 .7-0.6[7.1-6.1kgf/cm' ]

0.7

9.1

12.4

17.2

0.7-0.6[7.1-6.1kgf/cm']

20.8

AIRMAN Unloader + A.C.C.S. Atmospheric pressure·2-40"C

L

·c

13.5

24

25(18)

40(1 1/28)

48

44

80

48

44

50(28)

I

24.3

0.7

AIRMAN Unloader + A.C.C.S.

Dew point at outlets!l!s

•A.C.C.S. AIRMAN Computer Control System This control system is to reduce full load power by about 5%. • Auto-Start I Stop Operation When air consumption decreases, compressor automatically stops.

12.4

Atmospheric pressure·2-40"C

A eMotor Type Output kW Hz Frequency VoltaQe v p No. of poles Starting method eDimenslons and weight Overall width mm Overall depth mm Overall height mm Weight!l!3 kg dB(A) Noise leve1!!!4 Dryer kW Input

ratio of air consumption(%)

9.1

Suction conditions Lubrication oil capacily!!!2

20

6.1

Volumetric control system

Dischar!le pipe dia.

0

3.7

Rotary twin-screw single-stage oil-cooled

80

50(28)

85 65(21/28) I

Totally-enclosed caQe motor 3 phase 37 55 75 50/60 200/200·220 2 4 Star-delta(3 contactors)

22

100

Totally-enclosed caQe motor 3 phase 75 100 125 I 150 50/60 200/200·220 400/440 2 Star-delta(3 contactors)

55

4

I 1380 720 1350 670(630) 56 t15tt43

2280(1780) !1!3 2555(2055)!1!3 2930 2280(1780)!1!3 2555(2055)!1!3 1120 1120 1440 1120 1120 1500 1500 1780 1500 1500 1510(1350) 1760(1570) 2660(2480) 1500(1340) 1700(1570) 2680(2480) 64 67 66 69 75

1620 880 1450 960(900) 60

I

1.4/1.8

I

2.212.s

I

2.9/3.6

I

3.4/4.2

2.212.s

1O(under pressure)

I

2.913.6

I

3.4/4.2

1O(under pressure)

2930 1440 1780 2530 75

I

2630

-

*1 FAD is converted at suction conditions at atmospheric pressure and 30"C. As for guaranteed value, please ask us if necessary. *2 Do not fail to use our genuine compressor oil "AIRMAN LONGLIFE". ll!3 Figures in bracket show those of the unit without dryer. *4 Noise level is measured at the distance of 1.5m (front) and 1.2 high from unit at full load. ll!5 Dew point at outlet is the one at ambient temperature of 30"C. * Other voltages than above standard ones are available upon request. * Above SAS55/75 & SWS55/75 can be supplied without AIRMAN unloader as option.

Fully-Equipped •Remote control Start I stop signals, and trouble signals are easily available. • Equipped with a built-in dryer It has a built-in dryer which removes moisture from compressed air and supplies dried air. • Dryer first starting operation Push starter button. At first the dryer starts, and then three minutes later the compressor automatically starts. •Instantaneously restarting function after power failure is recovered within two seconds When power failure is recovered within two seconds, it automatically starts again.

5

l 1 •

tJS:;crno Comprtssor £.CON

£.coN

6


ECO·friendly! USER-friendly!

ECO·friendly! USER-friendly!

ALL WEATHER-PROOF

(INVERTER CONTROL} 100

SAVE ENERGY

tsuction port clos ing_! _.-80

•SAVE ENERGY 1 Maximized use of motor output FAD increased to the utmost... Service air volume is increased by lowering pressure. Lowering pressure by lMPa allows power reduction by about 8%. •SAVE ENERGY 2 Corresponding with change of FAD without loss It changes revolution speed of compressor according to air consumption and accordingly reduces power cost ideally.When air consumption drops by 30% or more, it purges compressed air so as to reduce power and to stop the unit by Auto-start/stop system. ·SAVE ENERGY 3 Constant Control of pressure As it is possible to control precision pressure within pressure fluctuation range within +O.OlMPa, it is possible to operate at the lowest required pressure and not to waste it.

_....-

v-

1--

#so

c.4o

0

v

purge + ;top! auto start/st

l 20

linverted/

v

vr

v

SAVE ENERGY

v::

L

J range of rpm control 1 by inverter

l

'

I I J

20 1

40 60 80 100 ratio of air consumption(%)

Fully-Equipped • Remote Control Operation ·Dryer built-in type •Dryer first starting operation • Aftercooler is provided as standard equipment

I

•specifications

·Remote control ·Provided with a built-in dryer ·Dryer first starting operation •Instantaneously restarting after power failure is recovered within 2 seconds

Rotary twin-screw single-stae oil cooled m'lmin

1_9-1.5

2.6-2.0

3.9-3.1

6.7-5.5

14.0-12.4

m'lmin

Working pressure

MPa

Lubrication oil capacityll!2

0.5-0.7 [5.1-7.1kgflcm' ]

Discharae oioe dia. eMotor

Control of constant pressure (set pressure+0.01MPa(0.1kgflcm')) by inverter lnverter+ourge unloader+auto-start I stopJ controlled freg_uency_ra119_e 20-66Hz Atmos heric pressure·2-40"C L

10

11

13.5

24

44

48

Discharae oioe dia.

A

25(18)

25(18)

25(18)

40(11128)

50(28)

50(28)

Motor

I

Type

Totally-enclosed permanent-magnet synchronized moter 3 phase

Totally-enclosed cage motor 3 phase kW Hz

11

15

22

37

55

I

75

50160

v

2001200·220

p

4

6 Inverter

1110 680 1270 420(385)

1110 680 1270 450(415)

1380 720 1350 690(650)

1030(970)

58

58

58

62

eorver Input Dew ooint at outletsll!s

0.4910.57

1880 880

1460

2280(1780)*4

2555(20Ss)ll!4

1120 1500 1510(1350) 66

1120 1500 1790(1580) 69

2.0

1.6

3.7

0.83[8.5kgflcm']

6.1

0.69[7kgflcm']

0.4910.57

1.1511.43

1.4/1.8 1O(under pressure)

2.2/2.6

9.1

12.4

0.7[7.1kgflcm' ]

Suction port closing+purge unloader+auto-start I stop

A.C.C.S. + purge unloader + auto-start I stop

Atmo heric__!Jressure• 2-40'C L

2.5

5

A

10(3188)

20(3148)

8

Output kW Freauency Hz Voltage v p No. of poles Startina method eolmensions and weight Widthll<3 mm Depth mm Height mm kg Weightll<3 d8(A) Noise levelll!4

11

18

25(18)

27

44

48 50(28)

40(1 1128)

I Totally-enclosed cage motor 3 phase 3.7

7.5

11

15

22

37

55

75

50160 2001200•220 4

2

Direct starting

Star-delta startina(3 contactors)

I 860 560 780 165 53

1070 670 1130 290 53

1320 700 1240 400 55

1555(1475) 810 1100 510(475) 58

1860 840 1200 765(725) 58

2080 980 1380 1060(995) 60

2390 1150 1640 1635(1560) 66

2665 1150 1640 1930(1825) 69 2.913.6

*1 FAD is converted at suction conditions at atmospheric temperature of 30t. As for guaranteed value, please ask us if necessary. lll2 Do not fail to use our genuine compressor oil 'AIRMAN LONGLIFE'. lll3 Figures in bracket shows that of unit without dryer. lll4 Noise level is measured at distance of front 1.5m and 1.2m high from unit at full load in no-resonant room. lll5 Dew point at outlet is the value at ambient temperature of 30t.

I

·c

1.1

I

eolmensions and weiaht Width mm Depth mm Heiaht mm kg Weight!i!4 d8(A) Noise level kW

0.44

Type

Primary filling oil capacityll!3

Output Freauency Voltaae No. of poles Starting system

Rotary twin screw single-staae oil-cooled

Free air delivery(FAD)ll!1

Suction conditions

10.4-9.1

0.4-Q.83 [4.18.5kgflan'l

MPa

Compression control Volumetric regulation Suction conditions

I

MODEL lsMS4ED-sA16A isMsaED-5A16A SMS11ED-5A16A lsMS15SD-s6/66 1SMS22SD-58168 1SMS37SD-58168 1 SMSSSSD-58/681 SMS75SD-58168

Compressor Type

Volumetric control system

Comoressor Type

Working pressurell!2

•Purge Unloader When unit is at unloaded conditions, this device purges compressed air in the receiver tank, thus reducing power. •AUTO-START I STOP This device is provided to automatically stop and re-start unit, according to air consumption.

frequency:20Hzl

Fully· quipped

Free air delivery(FAD)!i!1

/.tJ tJd#tV£1 CAN BE INSTALLED OUTDOORS

* Other voltages than above standard ones are available upon request.

2.913.6

*lll21 Within FAD is converted at suction conditions of atmospheric pressure and temperature of 30t. As for guaranteed value, please ask us if necessary. this range the maximum. frequency of inverter changes to keep compressor power constant lll3 Do not fail to use our genuine compressor oil 'AIRMAN LONGLIFE'. lll4 Figures in bracket show those of the unit without dryer. lll5 Dew point at outlet is the value at the ambient temperature of 30t.

* Other voltages than above standard ones are available upon request.

7

8


ECO-friendly! USER-friendly!

Factory use engine-Driven stationary Air Compressor for installation in factory

E!tl$iW,JdtV¥1

/.t,J.Jdt·V¥1

OIL-FREE • Serving entirely oil-free clean-air •Specially surface treated/coated proper rotors are mounted.

Purpose of this compressor This compressor can replace your existing motor-driven compressor in your factory by helping you save the basic power cost and electrical charges, thus bringing forth much profit to you. This compressor is more excellent in its energy efficiency than motor-driven compressor and it can help you attain a large cost reduction by your small investment.

Fully-Equipped •Totally enclosed motor (except for air-cooled 55kW) •Remote control (except for air-cooled 55kW) •Scheduled operation (except for air-cooled 55kW) •Multi-unit control operation (except for air-cooled 55kW)

Fully-Equipped • Ample powered engine mounted ·An aftercooler provided as a standard equipment. • Auto-slowdown function provided as a standard equipment •Emergency stop device provided as a standard one

SAD37PD-s2162 SAD55P-so/eo Compressor Rotary twin-screw oil-free double-stage Rotrary twin-screw oil-free single-stage

Type Free air m'/min delivery(FAD)ll<1 Working pressure

MPa

5.3

6.3

0.7 [7.1kgllcrn')

0.69[7kgf/cm']

Volumetric regulator

2point-ON/OFF Suction port closing controi+A.C.C.S.

Suction conditions

Atmospheric pressure Atmospheric pressure 2-40"C 0-40"C

Lubrication oil capacity

L

Discharge pipe dia eMotor

A

Type Output Frequency Voltage No. of poles Starting System

kW Hz

15

24

5.3

•specifications 1 12.8 10.2

8.7

Open drip-proof squirrel cage 3 phase induction motor

37

55

2 4 Star-delta starting Star-delta starting (3 contactors)

eo•mens ons and wer1a1ht 2020 Width mm Depth 980 mm 1500 Height mm 1160(1100) Weight kg 66 Noise levelll<2 dB(A)

1990 1100 1610 1830 72

16.8

16.7

22.5

I

26.0

MODEL

0.69[7kgf/cm')

Atmospheric pressure· o-4o·c

Atmospheric pressure·2-40"C 15

48

28 50(28)

65(21/28)

l Totally-enclosed squirrel cage 3 phase motor 37

55

2

200/200·220 4 I

I

75 50/60

90

100

125

140

I

160

3000/3300 2

Star-delta starting (3 contactors)

Reactor starting

2020 2360 2525 980 1220 1220 1500 1500 1500 1190(1140) 1930(1810) 2o7o(194oll 22oo(2o1olI 2340(218o)f231oc221ol 66 64 66 68 I I

2850 1630 1700 35oo I 3550 75 I

Diesel Enaine driven stationary SDS850S-so1

I

!eeomDI'8880r

2point-ONIOFF controi+A.C.C.S.

40(1 1/28) Totally-enclosed squirrelcage 3 phase motor

12.7

0.95 [9.71g!tnf] 095[9.7kgf/cm'] 0.7[7.1kgf/cm') o.95[9.7kgfkm']

0.7[7.1kgf/cm' l

v p

Rotary twin-screw oil-free double-stage

Type Free air deliverv(FAD)!!!1 Workina oressure Lubrication oil capacity Discharae Pipe leEnalne Model Tvoe Rated outout Rated RPM Unloaded RPM Fuel leolmenslons & Welaht Overall lenath Overall width Overall height Drv (ooeratina) weiQht Noise Level

m'/min MPa L A

Rotarv twin screw sinale-stage oil-cooled 24.0 0.69[7kaf/cm'] 125 80

I

kW min·• min·•

Hino K13D-TA Water-cooled, 6CViinder direct-injection turbo-charged 165.5[225PS] 1650 950 Diesel fuel oil

1 mm mm

4300 1720

mm ka d8(A)

2530 3950[4250] 71!1!2

*1 Above FAD value is the value converted at the conditions of atmospheric pressure and ambient temperature of 30"C. li!2 The average value is measured at the 7.5m distance from the machine.

*1 FAD is converted at suction condHions. li!2 The noise level is measured at the distance offront 1.5m, 1.2m high from unitalfullload conditons, in no-resonantroom. * Other voltages than above standard ones are available upon request.

9

10


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