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A Brief about Reverse Osmosis & Ultrafiltration !!
Reverse
Osmosis & Ultra Filtration System
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TABLE OF CONTENT
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About us .............................................................................………...........3
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Product Portfolio ..................................................................................4
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Osmosis………………………………………………………………………………………….…….7
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Reverse Osmosis Definition…………………………………………………….………8
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How does it work …………………………………………………… ……………………….8
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RO membranes……………………………………………………………………………......9
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Membrane Structure………………………………………………….......................10
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Types of Membrane…………………………………………………........................11
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Parameters aftects RO…………………………………………………………………13 RO 13
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Production rate V/s Feed Water Conditions…………......................14
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Capable of Removing……………………………………………………………………..15
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Rejection ranges of contaminants ……………………………………………16
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RO Treated water…………………………………………………………………............17
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yp Membrane Types………………………………………………………………………..18-19
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Reverse
Osmosis & Ultra Filtration System
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TABLE OF CONTENT
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Ultrafiltration .............................................................................…………..21
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Difference Between RO & UF ...............................................................22
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Advantages of Ultrafiltration…………………..……………………………………….24
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Ultrafiltration Application …………………………………………………………….……25
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UF as Pre & Post Treatment ………………………………… ……………………….26
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MF to RO …………….……………………………………………………………………………......27
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Configuration fi i off UF…………………………………………………..................................28
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UF Flow Pattern …………………………………………………........................................29
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Design Guide lines for UF………………………………………………………………………30
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A role of Shubham in Saving Precious water ……..
Shubham is in the business of making this planet water secure………..
Shubham Inc. is the leading EPC contractor of Water and Sewage Water Treatment Plants. We use the bestin-class technology and cutting-edge tools to foster high-quality, sustainable, community-level water supply projects.
We design, engineer, and deliver the most innovative, cost-effective solutions for managing your most challenging water woes!
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Product Portfolio | 5
Product Portfolio Membrane and separation Reverse Osmosis Plant UF Plants Media Filters Activated Carbon Filters Dual Media Filters Multigrade Filters Pressure Sand Filters Side Stream Filters ION exchange DM Plants Softening Plants Mixed Bed units
Waste Water Treatment
Swimming Pool
Septic Tanks
Operation & Maintenance
Sewage Treatment Plants [ Civil & Modular ] Bio Accelerator 360°™ Electra Rapid™ Bio Memclean™ Bio Synthesis Effluent Treatment Plant (ETP) Grey G W Water t Treatment T t t (GWT) Laundry Water treatment
Osmosis| 6  Osmosis is a natural phenomenon that provides water to all animal and vegetable cells to support life  Water moves from a high concentration of water (less sugar/salt dissolved in it) to a low concentration of water (more salt/sugar dissolved in it) across a semi-permeable membrane  This means that water can cross a selectively permeable membrane from a dilute solution (less dissolved in it) to a concentrated solution (more dissolved in it))
Osmosis | 7
Net et Movement o e e t of o Water ate Mol o A se semi-permeable pe eab e membrane e b a e is s a membrane e b a e which c will allow only certain molecules or ions to pass through  Osmosis is very y important p in biology gy as it p provides the p primary y means by y which water is transported in and out of cellsecules ecules
Reverse Osmosis | 8
RO is a form of filtration using osmosis in reverse Water passes from a more concentrated solution to a less concentrated solution p this a force or p pressure MUST To accomplish be applied
RO is used to remove dissolved solids from water but it can also improve taste, odor & color of water RO membranes have the capability to remove particles as small as ions i.e. magnesium ions or sodium ions RO membrane b will ill reject j most compounds d based b d largely l l on size i Dissolved ions, such as salts, carry an electric charge and will also be rejected by membrane
How does it work ? |
Feed water flows into RO unit with the force of line pressure
Water is forced through membrane by cross flow filtration Cross C fl flow filtration fil i is i most commonly l used d in i RO as it i allows ll membrane to continually clean itself Membrane then either rejects or repels contaminants Two exit streams generated: waste & product stream Waste stream consists of: A concentrate (reject) stream which carries i contaminants i ((compounds d too large l to pass through h h membrane) Permeate stream consists of: Product water which has been forced through the membrane & is virtually free of TDS
PNID or Process flow chart
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RO Membrane |
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FEED WATER
Main flow of impure water to be treated
PRODUCT WATER
Portion of feed water which passes through membrane as permeate
REJECT WATER:
Portion of feed water which did not pass through membrane; carries impurities to drain
MODULE
Combination of spiral round membrane element & pressure vessel
Spiral Wound Membrane |
Thin Film Composite Membrane (TFC)
RO membrane is a method of fine filtration but much smaller
Membrane consists of tiny pores which are approximately 0.0005 microns in size
THEREFORE reverse osmosis i membranes b are capable bl off rejecting j ti contaminants t i t as smallll as 0.0001 to 0.00001 microns
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RO Membrane | 13
Membrane is the work work--horse of an reverse osmosis system
When h choosing h i an RO system you must do d so wisely i l – taking ki iinto account water quality li iis very important membranes: Three main types of membranes: CTA membrane:: Cellulose acetate/triacetate blend Provides lowest cost per gallon of water Resists chlorine but has a lower flow rate limit in applications of high water consumptio TFC membrane:: Thin film/thin layer composite Can handle high flow, has a high rejection rate & can handle high water consumption Cannot handle chlorine concentrations; water must be carbon pre pre--filtered
Parameters that affect RO |
Water Temperature: Temperature: RO system ratings are based on 770F/ 250C water temperature
i.e. : RO system rated at 20 GPD (gallons per day) at 340F/10C will only produce 6 GPD
Feed Water Pressure: Pressure: A lack in water pressure (less than 40 PSI) will reduce product p water; this can be helped p with the aid of a booster pump p p
Contaminants in Feed Water: Water: Large particles, iron concentration or high levels of hardness in feed water can cause clogging of the membrane Clogging of the membrane can decrease its life
Microorganisms:: RO membranes can filter out bacteria, depending on the Microorganisms bacteria size, however this may cause fouling of the membrane as bacteria can begin to grow through pores of membrane causing
BACTERIA CREEP – RO systems should not be installed on nonnon-potable water
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RO Production Rate vs. Feed Water Conditions | Feedwater Temp TDS 째F ppm 40
45
50
50 250 500 750 1000 1500 2000 50 250 500 750 1000 1500 2000 50 250 500 750 1000 1500 2000
Feed Pressure (psi) 30
40
50
60
70
80
7.06 6.76 6 17 6.17 5.59 5.00 3.53 2 35 2.35 8.53 7.94 7.35 6.47 5.88 4.41 2.94 10.00 9 11 9.11 8.53 7.64 6.76 5.00 3.23
9.70 9.11 8 53 8.53 7.94 7.35 6.17 5 00 5.00 11.47 10.88 10.00 9.41 8.82 7.35 5.88 13.23 12 64 12.64 11.76 10.88 10.00 8.53 6.76
12.05 11.47 10 88 10.88 10.29 9.70 8.53 7 35 7.35 14.41 13.82 12.94 12.35 11.47 10.00 8.82 16.46 15 88 15.88 14.99 14.11 13.52 11.76 10.00
14.41 14.11 13 52 13.52 12.94 12.05 10.88 9 70 9.70 17.35 16.76 15.88 15.29 14.41 12.94 11.47 19.99 19 40 19.40 18.52 17.64 16.76 14.99 13.52
17.05 16.46 15 88 15.88 15.29 14.70 13.52 12 05 12.05 19.99 19.70 18.82 18.23 17.35 15.88 14.41 23.23 22 64 22.64 21.76 20.87 19.99 18.52 16.76
19.40 18.82 18 23 18.23 17.64 17.05 15.88 14 70 14.70 22.93 22.34 21.76 20.87 20.29 18.82 17.35 26.75 25 87 25.87 25.28 24.40 23.52 21.76 19.99
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RO System Can is capable of removing …. | 16
Dissolved solids = TDS (salts & minerals) – UP TO 2000 ppm Most Heavy metals (lead, mercury, silver) Most radioactive elements RO systems may not be capable of removing nitrates to recommended levels
Typical Rejection Ranges of Contaminants |
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RO Treated Water RO Treated Water | 18
RO systems will remove up to 97% (depending on parameters) of salts in water bringing it closer to a level of ‘pure pure water water’ The purer the water, the more aggressive it will be with materials it comes in contact with THEREFORE RO can be slightly corrosive It’s recommended NEVER to use copper piping on RO water
Membrane Types | 19
ED
Retained
Transported
Water, TSS, microbes uncharged molecules
MF Larger particles
Dissolved salts, Dissolved salts small small particles
UF
NF
RO
Larger molecules
Higher charged ions
almost everything
Small molecules and ions
Mono‐ valent ions, small small molecules
Very small uncharged molecules
Membrane Types | 20
Ultrafiltration
Ultrafiltration| 22
Primarily a concentration process p g energy gy is required q to force liquid q through g Pumping the membrane Relatively large size particles (MW 10000 – 40000<) are retained and concentrated Potential use in the recycling of metal containing alkaline cleaner wastes and paints (concentrate) Reduction of metals in industrial wastes
Ultrafiltration| 23
Does not change the chemistry of water. •For example to obtain potable water from surface water, which is chemically clean, but contains algea and bacteria, UF can be used. Same water quality with coagulation / flocculaltion Removes turbidity •Same UF removes larger organics, colloids, bacteria while allowing most ions and small organics to permeate the porous structure. Larger pore size Requires much lower differential operating pressure. pressure
Ultrafiltration|
Cross flow or transverse flow Any Any membrane configuration Use re-circulation for high TSS Operating O i pressures ~ 50 psii Uses back flush to loosen fouling Excellent pretreatment for RO or Post treatment for ED
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Ultrafiltration|
UF can replace several conventional processes
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Ultrafiltration – Applications | 26
Mayy be considered as p pre-treatment before R/O to p prevent clogging gg g of membranes. Applications in industrial wastes: Metal industry Seperation of water-oil emulsions Automotive painting industry to seperate d from dye f washing hi water t Pharmaceutical industry Seperation of enzymes Food industry Cheese waste
Ultrafiltration|
UF as Pre or Post Treatment ?
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MF to RO |
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UF Basic Configurations | 29
UF Flow Pattern | 30
Design Guidelines |
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Locate Shubham |
OFFICE ADDRESS
HEAD OFFICE
501, Kalash – II, Nr. Jain Derasar, B/h. Navrangpura
A – 305, Shivalik Yash, Opp. Shastri Nagar
Post Office, Navrangpura,
BRTS, 132 Ft. Ring Road, Naranpura,
AHMEDABAD, Gujarat - INDIA.
AHMEDABAD, Gujarat – INDIA
VOICE +91 – 79 – 30086162 – 66 | FAX 91 – 79 –
VOICE +91 - 79 – 40086151 - 54 | FAX 91- 79 -
30086163
40086155 WORKS ADDRESS
Survey No. 481/2/3/1 , Gokul Hotel Lane, B/h Khodal Kathiyavadi Hotel, B/s One Shine Marbles, S. G, Highway Gota, AHMEDABAD, Gujarat – INDIA E mail - info@shubahmindia.com
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