Fryer TR Series 5axis

Page 1

machine systems

image shows 450 Trunnion (457 dia platter)

TR-45 5axis Multi Purpose 5 Axis Trunnion Type Machining Centre Fryer TR Range CNC with Siemens Touch 2100 Control

Specifications are subject to change without notice


machine systems TR-45 MACHINE CONSTRUCTION

TWIN ARM SIDE MOUNT ATC HEAVY FC30 MEEHANITE CASTINGS ANTI-FRICTION TURCITE LINERS POWERFUL DIGITAL SERVO'S RIGID HYDRO-STATIC BOX-WAYS HARDENED AND GROUND TABLE LARGE 5 BEARING SPINDLES DOUBLE-NUT BALL-SCREWS EXTRA LARGE RAM POWERFUL DIGITAL AC SERVO HEAVY (F.E.A.) RIBBED STRUCTURE LASER CALIBRATED - ALL AXIS BULL BAR VERIFIED - ALL AXIS

FRYER/SEIMENS TOUCH 2100 CONTROL

SEIMENS 840-D CONTROLLER plus SEIMENS CONVERSATIONAL (ShopMILL) LARGE 15' COLOUR TOUCH SCREEN USB PORT FOR FILE TRANSFER DIGITAL TOOL MANAGEMENT TOOL AND PART PROBE CYCLES MODULAR - ABILITY TO UPGRADE VERIFY CONVERSATIONAL & G-CODE HIGH SPEED MACHINING MODES

Specifications are subject to change without notice


machine systems DESCRIPTION TR 5 axis Range Machining Centres High Performance design distinguishes the TR Series. The Fryer TR series 5 axis machining centres feature a trunnion rotary table for full 5 axis contouring. Built on the rugged box way MC series platform they feature exceptional performance. By utilising a removable trunnion table they offer the versatility of 3 or 5 axis machining. Featuring the Siemens 2100 Touch Controller, 5 axis control with digital drives, Siemens 5 axis technology, conversational programming and more.

Machine Features Travel :

TR-10 (xyz) 762 x 457 x 559 TR-45 (xyz) 1,145 x 635 x 635

Spindle :

18.6 KW 8,500 RPM AC Servo (30 KW optional) Spindle dia 160mm – 5 bearing cartridge

Standard Machine Features

24 station double arm type automatic tool change 2 Axis Trunnion Table 2 second tool-change time (random access) Hardened & ground table (inc T-slots) Rigid Box-Ways : Hydro-Static & Turcite-B Lined Powerful 18.6 KW AC servo spindle (8500rpm) Precision 5 bearing spindle cartridge Large-sized double nut ball-screws Certified FC3 Meehanite castings (annealed) 30 mtr/min rapid travel High speed rigid tapping (2,500 rpm) Automatic lube system with low lube fault All axes laser calibrated & ball-bar verified Hand built precision Âą .0024mm (rpt) entire travel

Value Options Package

Remote Electronic Hand-Wheel Chip Auger High pressure chip wash-down system Front mounted air-blast gun Oil skimmer Compressed air reservoir for ATC Reconfigured for NZ/Australia Power requirements Wash-down Hose Flood Coolant BT-40 Spindle Taper Specifications are subject to change without notice


machine systems Fryer/Siemens Touch-2100 Control Siemens Touch 2100 Control features

Based on the Siemens 840-D with an array of additional features Full 5 Axis Control 15� colour touch screen monitor Solid verify in real time Graphical conversational programming (Siemens ShopMill) G Code programming and contour programming Tool and part probe cycles USB port for memory stick or file transfer High speed CPU controls up to 31 axes Profibus I/O expandable to 4096 digital inputs/outputs Sinamics S120 modular digital drive system Regenerative drive system reduces electrical consumption Digital Tool Management Digital Drives and Motors

Advanced Features The Touch 2100 provides world class technology and advanced features not available in other controls, proving that easy-to-use does not have to mean compromising on functionality. Designed for maximum productivity, the 2100 gives you everything you need to make parts fast and efficiently: Powerful pre-programmed machining cycles, tool life management, set-up hot keys, conversational or NC (G Code) programming, ultra high speed machining and advanced solid model graphics just to name a few. True Digital Machining - Powered by Siemens The Touch 2100 is based on the Siemens 840D with many additional features exclusive to Fryer. The heart of the Touch 2100 is the compact Digital Control System (DCS), which combines the spindle drive, axis drives and control CPU. This results in significantly higher performance than traditional analogue systems used on most other machines, and providing more accurate circular interpolation and much faster high speed machining. In addition, it utilises a regenerative drive system which reduces electrical consumption. Future Upgrades Fryer recognise that as businesses grow their machining requirements also evolve. The control features you need today may vastly differ from your needs of the future. The Touch 2100 provides a unique modular concept that allows you to easily upgrade and reconfigure your control to suit tomorrow’s needs.

Other Control Options

GE Fanuc 21i MB5 Control

Specifications are subject to change without notice


machine systems About Fryer Fryer machine tools are hand built, American made machines representing the highest quality and value available today. Built by skilled craftsmen, using the highest quality inspection tools and techniques, these machines are designed and built for years of trouble free use. Known throughout the industry for high accuracy and durability, Fryer have installations in many major companies in the aerospace and automotive markets, including NASA, Boeing, GM and all US Armed Forces. Since their inception 27 years ago, family-owned Fryer Machine Systems has based its operation on three core principles: build a quality product, price it fairly and provide quality service. This philosophy has allowed Fryer’s business to grow even in challenging times. Fryer manufactures a diverse line of over 50 models of high quality machine tools in their Patterson, NY facility. Over the years Fryer has become well-respected for quality and innovation. Fryer produces customised machines for a number of major companies in the aerospace and automotive markets. Fryer has a dedicated network of distributors providing sales, service and application engineering worldwide. All distributors are factory trained on both mechanical and control maintenance and repairs to provide exceptional service. OPTIONS Upgrade TR-10 to 320 Trunnion (A +/-360° : B +/-110°) Upgrade TR-45 to 320 Trunnion (A +/-360° : B +/-110°) Tool and Part Probes (wired) Auto centre & edge find and Auto tool height

12,000 RPM 40 TAPER SPINDLE includes refrigeration unit and air purge seal

18,000 RPM HSK - 63A SPINDLE High torque spindle with refrigeration unit and air purge seal

40,000 RPM HSK - 63A SPINDLE High torque spindle with refrigeration unit and air purge seal

Glass Scale Feedback Ultra-Precision Dual-feedback. The standard encoders provide a high speed servo loop and the high precision scales provide final position accuracy.

There are many more options available – please ask

Specifications are subject to change without notice


machine systems TR Range Specifications MACHINE CAPACITY

TR-10

TR-45

X Travel

30"

45"

TR-60 60"

Y Travel

18"

25"

30"

Z Travel

22"

25"

28"

A Travel

+30° / - 120°

C Travel

+/- 360°

MACHINE TABLE Table Size T-Slots (No./Width) Table Top to Floor Table Load (Evenly Distributed)

16.5" X 31.5"

24" x 67"

24" x 67"

3 / .709"

5 / .709"

5 / .709"

30"

32"

32"

2,500 LBS

4,500 lbs.

5,500 lbs.

TRUNION TABLE 7.87"

9.84"

12.60"

Max Horizontal Load

Platter Diameter

350 lbs.

650 lbs.

950 lbs.

Max Verticle Load

200 lbs.

400 lbs.

600 lbs

1.81"

2.76"

2.76"

Rotating Speed on Tilting

16 RPM

16 RPM

16 RPM

Rotating Speed on Rotating

33 RPM

33 RPM

16 RPM

Through Hole Diameter

SPINDLE Motor HP (Peak) Spindle Speed (RPM)

25.0 HP 60-8,500 RPM

Spindle Torque

155 Ft/Lbs @ 350 RPM

Tool Type/Taper Spindle Nose to Table Spindle Center to Column

(40.0 HP Optional)

(10,000 and 12,000 RPM Refrigerated Optional)

CAT - 40 25" - 3"

32" - 4"

32" - 4"

16"

30"

30"

AUTOMATIC TOOL CHANGER Tool Storage Capacity

20 Station Arm Type

24 Station Arm Type

Tool Change Time Max. Adjacent Tool Diameter

2 Seconds 3.70"

3.20"

Max. Tool Weight

15.5 lbs.

15.5 lbs.

Max. Tool Length

11"

13"

PERFORMANCE Positioning Accuracy

+/-0.0002"

Position Repeatability

+/-0.0001"

Rapid Traverse

1,200 IPM X,Y

Cutting Feed Rate Servo Type Axis Thrust (Peak)

900 IPM Z

.001-900 IPM AC Digital Brushless 3,500 lbs.

4,955 lbs. X, Y

- 6,193 lbs. Z

GENERAL INFORMATION Air Pressure Requirements Coolant Capacity Coolant Flow Pow er Requirements

90 PSI

5 CFM

70 Gallons

90 Gallons

5 GPM

9 GPM

40 AMP 430-500 VAC 3 PHASE

(200-250 VAC Optional)

Shipping Dimensions

93"x77"x76”

127"x87"x87"

161"x89"x93"

Operating Dimensions

93"x77"x89"

127"x104"x110"

161"x112"x112"

9,900 LBS

14,500 lbs.

20,000 lbs.

Machine Weight © 2010 Fry er Machine Sy stem, Inc.

Specif ications subject to change without notice

Specifications are subject to change without notice

Sinot Engineering NEW ZEALAND :T 09 522 5020 : E info@sinot.co.nz Head Office: 20 Grand View Rd, Ellerslie, Auckland, New Zealand Workshop/Showroom: 43A Hastie Ave Mangere Bridge, Auckland, New Zealand AUSTRALIA : T 02 8005 0053 : E inquiries@sinotcnc.com Branch Office: Level 22, Tower Two, 101 Grafton Street, Bondi Junction, Sydney

REV 07011


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