Mr j3 brochure ver g

Page 1

SERVO AMPLIFIERS & MOTORS

Advanced servo technology with optical network


Your partner, MR-J3 For higher function and performance. For more comfortable use. Industry leading performance Speed frequency response of 2.1kHz

Wide range of product lines Compatible with rotary and linear servo motor, and direct drive motor.

Ever-evolving tuning function High level tuning with the advanced gain search function


Our Total Solution for Your Satisfaction

INDEX  Features

GOT1000

 Model

PC/AT compatible computer FA engineering software

MELSOFT iQ Works

Motion controller engineering environment

MELSOFT MT Works2

Servo setup software

MR Configurator2 New

Servo setup software

MR Configurator

Capacity selection software

Programmable controller

Motion controller

Q series motion controller for iQ Platform Q173DCPU (Max. 32 axes) Q172DCPU (Max. 8 axes)

MELSEC Q series

MELSEC FX series

MELSEC L series

Positioning module

Positioning module

Q series motion controller for SSCNET# Q173HCPU (Max. 32 axes) Q172HCPU (Max. 8 axes)

QD75PM QD75DM QD70PM QD70DM LD75P4 LD75D4

Stand alone motion controller Q170MCPU (Max. 16 axes) QD75MHM FX3U-20SSC-H LD77MHM QD74MHM

SSCNET# serial bus

Pulse train input

MR-J3-B

MR-J3-B (-M) SSCNET# compatible

MR-J3-A

MR-J3-BSafety Drive Safety compatible

MR-J3W-B 2-axis servo amplifier

CC-Link

MR-J3-T

MR-J3-A General-purpose interface

MR-J3-T CC-Link compatible (with built-in positioning function)

Rotary servo motor HF-KP/MP 50W to 750W

HC-LP 0.5kW to 3kW

HA-LP 5kW to 55kW HF-SP 0.5kW to 7kW

HC-RP 1kW to 5kW

New

HF-JP 0.5kW to 15kW

HC-UP 0.75kW to 5kW

Linear servo motor LM-H2 series

LM-F series

LM-K2 series New

Direct drive motor LM-U2 series

TM-RFM series

Designation  Servo Motors Specifications and torque characteristics Servo motor dimensions Electromagnetic brake specifications Special shaft end specifications  Servo Amplifiers MR-J3-A Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B-RJ006 Overview Servo amplifier specifications Connections with linear encoders Servo amplifier dimensions MR-J3-T Connections with peripheral equipment Overview Servo amplifier specifications Command and operation mode MR-J3-D01 specifications and dimensions Standard wiring diagram Servo amplifier dimensions  Options MR-J3 basic configurations Optional cables and connectors Ordering information for customers RoHS compliant connectors Dynamic brakes Optional regeneration units Battery Battery connection relay cable Diagnostic cable Heat sink outside attachment Manual pulse generator 6-digit digital switch Junction terminal blocks Parameter unit  Peripheral Equipment Electrical wires, circuit breakers and magnetic contactors Radio noise filters Line noise filters Data line filter Surge killer EMC filters Power factor improvement reactor  MR-J3-BSafety  MR-J3W Series  Servo Support Software  Cautions  Warranty  Global FA Centers

p. 3 p. 15 p. p. p. p.

18 37 49 50

p. p. p. p.

51 52 56 63

p. p. p. p.

68 69 73 74

p. p. p. p.

78 80 82 83

p. p. p. p.

86 87 91 93

p. 94 p. 96 p. 98 p.101 p.103 p.114 p.118 p.119 p.120 p.124 p.124 p.124 p.125 p.125 p.125 p.126 p.127

p.128 p.129 p.129 p.129 p.129 p.130 p.132 p.134 p.152 p.176 p.178 p.183 p.184

2


Improving Machine Performance! Machine performance can be substantially improved with MR-J3. More compact

Shorter tact time ■ Industry leading level of control

■ Servo amplifier

Speed frequency response is increased to 2.1kHz✽ , meeting high end machine needs.

Needs 40% smaller mounting space as compared to MR-J2S series. (comparison in 400W) MR-J2-Super

Speed

Speed command

Shorter settling time!

In-position signal Settling time

168 Speedsponse cy re frequen

2.1kHz

Time ✽ Available with MR-J3-A/B(-RJ006)/BSafety.

168

■ Increased motor speed and torque

maller

40% s

40

70

Close mounting is possible✽. (200V 3.5kW or smaller) MR-J2-Super

MR-J3

168

Since higher torque is output even at high speeds as compared to the prior model, a machine can be downsized by using 1 rank smaller servo motor. Additionally, acceleration/deceleration time can be shortened. For HF-KP series, the maximum torque is increased to 350%.

70 10

404040 120

230

✽ The working environment is different for close mounting. Refer to the sections “Cautions concerning use” in this catalog for details.

(Example) 400W 3000r/min

5 Torque (N·m)

MR-J3

Prior motor speed Motor speed

■ Servo motor

4 Peak running range

3

rque Max. to

2

350%

1

Continuous running range 0

HF-KP HC-KFS

1000 2000 3000 4000 5000 6000 Speed (r/min)

¡HF-KP/HF-MP series

Motor lengths are shortened by 20%. (Comparison of HF-KP/MP and HC-KFS/MFS in 400W)

Small

maller

20% s

¡HF-SP series

The servo motor can operate at up to 6000r/min, and thereby shortens positioning time and improves machine throughput.

Speed (r/min)

Shorter positioning time

6000

Highedr spee HF-KP HC-KFS

0

Time

The connectors of the HF-SP series are smaller than those of the HC-SFS series (prior model), so that the user’s system can be made even more compact.

¡HF-JP series

New!

Motor volumes are reduced by 46%. (Comparison of HF-JP and HA-LP in 11kW) Compact motor with large capacity has been realized.

Small

maller

46% s

Flexible wiring

Highly accurate operation ■ Decreased cogging torque

■ Connector type available

Fluctuations in motor torque are reduced, realizing smooth machine operation at stable speed. ed to

Connectors have been adopted✽ for the servo amplifier terminal block thereby reducing the time required for wiring.

Reduc

1/2

Cogging torque

✽ Connector type is available for 200V 3.5kW or smaller and 400V 2kW or smaller servo amplifiers.

■ Selectable cable leading direction Cable mounting direction is changeable according to the selected cables. (HF-KP/HF-MP series) HC series motor (prior model)

HF series motor (MR-J3 model)

Changeable mounting direction

■ High-resolution absolute encoder The servo motor is equipped with a 262144p/rev (18bit✽) absolute encoder as a standard for highly accurate positioning. Absolute position detection system can be easily configured by mounting MR-J3BAT battery. ✽ Contact your local sales office for encoders higher than 18-bit resolution. 3

In direction of motor shaft

In opposite direction of motor shaft


Improving Total System Dynamics! System’s fast response and reliability are realized with SSCNET#. Fast and accurate optical communication ■ Improved communication speed and command communication cycle

Network communication speed Approx. 10 times faster!

5.6

SSCNET# MR-J3

50 0

10

20

30

■ Simple wiring Simple connections with dedicated cables reduce both wiring time and chances of wiring errors. No more complicated wiring.

Achieves up to 50 Mbps full duplex baud rate (equivalent to 100Mbps one way) and improves system response.

SSCNET MR-J2S

Simple and flexible wiring

· Ready (RD) · In-position (INP) · Encoder Z-phase pulse (OP) · Clear (CR) · Forward/reverse rotation pulse train (PP/NP/PG/NG) · Digital I/F power supply input (COM) · Open-collector power input (OPC) · Digital I/F common (SG) · Shield (SD)

Command position

SSCNET

SSCNET# command

40 50 Baud rate (Mbps)

SSCNET#

Smooth control using high-speed serial communication with cycle times as fast as 0.44ms. Command position

Pulse train command

· High-accuracy command data · Motor speed monitor data · Current value monitor data · Current position monitor data · Axis status signals (Ready, In-position, etc.)

SSCNET#

Reduced wiring is achieved by issuing the stroke limit and the proximity dog signals via the servo amplifier. Communication cycle

Communication cycle

Complete synchronized communication is achieved with SSCNET#, offering technical advantages in machines such as printing and food processing machines that require synchronous accuracy.

■ Long distance wiring Long distance wiring is possible up to 800m per system (maximum of 50m between stations x 16 axes). Thus, it is suitable for large-scale systems. 16 axes maximum

Timing of servo amplifier processing Pulse train command

SSCNET# command

1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis

1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis

Pulse train (asynchronous)

SSCNET# Standard code/standard cable : Max. 20m between stations Long distance cable : Max. 50m between stations

Receives position command. SSCNET# (synchronous)

Maximum overall distance per system Standard code/standard cable : 320m (20m x 16 axes) Long distance cable : 800m (50m x 16 axes)

Easy data management ■ Bidirectional optical communication

Receives position command.

Large amount of data can be transmitted and received between the controller and the servo amplifiers in real time. Servo monitor information can be stored in a host application and can be used for control. Controller in a cabinet

Improved noise immunity

Bidirectional communication

■ High quality communication The fiber-optic cables thoroughly shut out noise that enters from the power cable or external devices. Noise immunity is dramatically improved as compared to metal cables.

Servo amplifier in a cabinet SSCNET#

Guards against noise.

Guards against noise.

Guards against noise.

SSCNET# Noise

Noise

Noise

Filling

Capping

Labeling

4


Optimal Servo Adjustment for Machines! Easy servo adjustment for machine’s maximum performance with the high control Easy adjustment

Optimal adjustment function for machines

■ Ever-evolving real time

■ Advanced vibration suppression control

All gains including position and speed control gains can be automatically adjusted by setting responsiveness. 32 scales of response level can be set.

An optimal filter is automatically set with the auto tuning function for suppressing 100Hz or lower frequency vibration that occurs when a driving part stops. The auto tuning function is effective in suppressing vibration at the end of an arm and in reducing residual vibration in a machine.

auto-tuning

Tuning ON Steady!!

Droop pulse Command

Droop pulse Command Load-side position

Load-side position

Resonance on the driving mechanism, such as a ball screw, can be suppressed automatically using this filter. Automatic adjustment range: 100Hz to 2.25kHz. Machine resonance suppression filter setting range: 100Hz to 4.5kHz. Optimal filters are automatically set by one-click with the auto tuning function of the MR Configurator2 or the MR Configurator. Then, these filters are automatically optimized by changing the responsiveness of the real time auto tuning.

The response to a disturbance element can be increased independently of other control loop gains. This enables suppression of the disturbance while maintaining stable operations.

Robust disturbance compensation function ON

Droop pulse

■ Robust disturbance compensation function

Droop pulse

■ Adaptive filter @

Effective for improving synchronous accuracy of printing and packaging machines. (Example) Printing machine

Driving shaft vibration

Precision of printing increases by improving synchronous accuracy.

“Adaptive filter @” function ON

For more advanced adjustment ■ Advanced gain search✽ Easy servo adjustment for maximum machine performance without technical know-how. Easy: Operate just by following the flow. Reliable: No vibration in a machine during adjustment. Stable: Takes variations of mechanical characteristics in consideration. Quick: Takes approximately 10 minutes per axis for adjustment. Visual: Visually shows adjustment result. Machine resonance suppression filter is automatically adjusted in addition to position and speed control gains. Adjusted parameters can be written into the servo amplifier by one-click on the screen. Setting

5

Adjustment result

✽ This function is available with MR Configurator2 or MR Configurator.

Adjusted parameters


function and ever-evolving tuning function. Start-up and adjustment support tool ■ MR Configurator2 (SW1DNC-MRC2-E) With the MR Configurator2, setup, tuning, monitor display, diagnostics, reading/writing parameters and test operations can be easily performed on a personal computer. This software realizes a stable machine system, optimum control and short setup time. ¡[Servo assistant] function ¡Using MR Configurator2 via motion controller Setup of the servo amplifier can be completed just by For MR-J3-B servo amplifier, MR Configurator2 or MR following guidance displays. Parameter setting and Configurator can be used with MT Developer2 on a tuning are also easily performed since related functions personal computer that is connected to a motion can be called up from shortcut buttons. controller. (Note 1) Information such as parameter settings and monitoring for multiple servo amplifiers can be easily consolidated just by connecting the motion controller and the personal computer.

Data write Data read

Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU (Note 2) Reconnecting cables is not required.

MR Configurator2 or MR Configurator

¡[Monitor] function

Operation status can be monitored in real time on the “Display all” window. Assigning input/output signals and monitoring ON/OFF status are also possible on the “I/O monitor” window. [Display all] window

¡[Machine analyzer] function

MR-J3-B

Notes: 1. MR Configurator software version C1 or above is compatible with MT Developer2. MT Developer2 software version 1.15R or above is compatible with MR Configurator2. 2. MR Configurator software version C2 or above is compatible with Q170MCPU stand alone motion controller.

[I/O monitor] window

This function automatically inputs random torque to the servo motor and analyzes frequency characteristic (0.1kHz to 4.5kHz) of a machine system just by pressing the [Start] button. This function supports setting machine resonance suppression filter, etc.

¡[Parameter setting] function

Parameter setting is displayed in list or visual formats. Parameters can be set by selecting from the drop down list. In addition, in-position range can be set in mechanical system unit (e.g. mm).

¡[Graph] function

Servo data with 3 analog and 4 digital channels is displayed in a graph. Convenient functions such as [Over write] for overwriting multiple data and [Graph history] for displaying graph history are available. Waveform measurement for the connected axes are simultaneously performed via motion controller communication.

6


Servo Amplifiers for Satisfying Various Control For satisfying machine needs, a wide variety of servo amplifiers are available in addition Drive safety compatible servo amplifier: MR-J3-BSafety

New!

For improving machine safety! ■ Realizing safety circuit As a safety function, MR-J3-BSafety servo amplifier has an integrated Safe torque off (STO) function. With STO, the safety circuit, designed without a magnetic contactor (MC), prevents on unexpected start of servo motor. MR-J3-D05 Stop category 1 (SS1 function) can be realized by combining MR-J3-BSafety with an optional MR-J3-D05 safety logic unit. The safety level of the STO and SS1 functions comply with IEC/EN 61508 SIL 2, EN62061 SIL CL2 and EN ISO 13849-1 PL d (Category 3).

Shut off with STO function

Shut off Safety relay circuit

No fuse breaker (NFB)

No fuse breaker (NFB)

Shut off Safety relay circuit

Magnetic contactor for preventing unexpected start (MC)

Magnetic contactor for preventing unexpected start is no longer required.

Magnetic contactor for preventing unexpected start and servo alarm (MC)

■ Replacement of MR-J3-B MR-J3-B can be easily replaced by the MR-J3-BSafety since both of these servo amplifiers use the same cables and connectors.

Magnetic contactor for servo alarm (MC)

Stops motor

■ Compatible with fully closed loop control system

The MR-J3-BSafety lineup incorporates fully closed loop control system. MR-J3-B-RJ006 can be replaced by the MR-J3-BSafety.

Stops motor

MR-J3-B

MR-J3-BSafety

CC-Link compatible servo amplifier with built-in positioning function: MR-J3-T

Lower cost by reduced wiring with CC-Link network! ■ Built-in positioning function By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Position Servo motor Acceleration Deceleration Dwell Auxiliary M data speed time constant time constant time function code

1

1000

2000

200

200

0

1

1

2

2000

1600

100

100

0

0

2

:

:

:

:

:

:

:

:

255

3000

3000

100

100

0

2

99

■ CC-Link communication compatible

Speed Point table No.1 Position address 0 Start signal M code

Selecting the point tables and starting positioning operation are possible by the DI command. In addition, alarm and M codes can be digitally output. (CC-Link communication is not available when using MR-J3-D01.)

New!

Speed command can be set directly with CC-Link remote register (when 2 stations are occupied).

■ Operational functions

M code data No.2

MR-J3-T

MR-J3-T

MR-J3-T

CC-Link communication Operation start/stop, etc. Current position/speed, etc.

Command with DI/O Input signals: ¡Point table No. selection Start signal etc. Output signals: ¡Ready

MR-J3-T+MR-J3-D01 DI/O signals

¡

In-position etc.

¡

R A R A

Indexer positioning operation

¡Roll feed function ¡Indexer positioning operation Capable of positioning to a set number of equally divided stations (up to 255 stations).

7

M code data No.1

CN20

extension IO unit (optional)

Parameter setting, monitoring, alarm display and test operation are possible by connecting the MR-PRU03 to the servo amplifier. Up to 32 servo amplifier axes can be connected and controlled with a multi-drop system.

2000

CN30

■ DI/O command with MR-J3-D01

■ Parameter unit, MR-PRU03

1000

Command via CC-Link communication

Setting position and speed data in the point table, and start and stop operation are all possible via CC-Link communication. Servo monitor information is also transmitted to a host controller via CC-Link communication and can be used for control. CC-Link communication also makes it possible to design a system with the servo amplifiers dispersed throughout.

■ Speed control operation

Point table No.2

CN10

Point table No.

Station No. 0 Station No. 7

Station No. 1

Station No. 6

Station No. 2

MR-PRU03 Station No. 5

Station No. 3 Station No. 4


Requirements of Machines to MR-J3-A with pulse train interface and MR-J3-B with SSCNET# compatible. Fully closed loop control compatible servo amplifier: MR-J3-B-RJ006

For highly accurate load-side positioning! ■ High accuracy and high response position control

SSCNET# compatible controller

Servo amplifier MR-J3-B-RJ006

High response fully closed control function is realized with our original dual feedback control method✽. ✽ The dual feedback control is performed by switching between servo motor encoder and load-side encoder.

SSCNET#

■ Flexible system structure MR-J3-B-RJ006 is compatible with a wide variety of other manufacturers’ linear encoders, allowing users to create system that meets their precision requirements. Absolute position detection system is easily configured without a battery by using a serial interface ABS type linear encoder. Linear encoder with compatible A/B/Z-phase pulse train interface can also be used.

Load-side encoder signal Servo motor encoder signal

Servo motor

Table

Accurately controls load-side position. Linear encoder

Linear encoder head

2-axis servo amplifier: MR-J3W-B New!

Eco-friendly and energy-conservative servo amplifier for a more compact machine at a smaller cost! ■ SSCNET# compatible 2-axis servo amplifier

■ Space-saving and reduced wiring

MR-J3W-B servo amplifier has MR-J3-B servo amplifier’s high performance, functionality and usability. One unit of MR-J3W-B operates any combination of two rotary/linear servo motors or direct drive motors.

With the MR-J3W-B servo amplifier, two units of motors are operated by one unit of servo amplifier. Thus, mounting area of the servo amplifier can be smaller than ever. 2 units of MR-J3

MR-J3W-B

1 unit of MR-J3W

Compatible with any combination of motors as long as the motors are compatible with MR-J3W-B. Rotary servo motor HF-KP/MP/SP/JP, HC-LP/UP Linear servo motor LM-H2/K2/U2 Direct drive motor TM-RFM

maller

25% s

168

168

(Comparison in 200W/400W servo amplifiers) 40

40 80

60

In addition, by configuring together with Q170MCPU stand alone motion controller, overall system including a controller can be made further compact.

A-axis rotary B-axis liner servo motor servo motor

Q172DCPU/Q172HCPU

MR-J3-B x 4 units

■ Contributes to energy saving Two motors are operated by a common power supply. Thus, the regenerative energy can be effectively used. Operation pattern A-axis motor speed B-axis motor speed

Q170MCPU MR-J3W-B x 2 units

(1) Deceleration (2) Acceleration

Time (1) Regenerative energy

Regenerative energy (1) is stored in the capacitor and is effectively used as driving power energy (2). Servo amplifier

Stand alone motion controller and servo amplifier have the same mounting dimensions.

Time

Servo motor (2) Driving power energy Servo motor

+

The two axes use the same main and control power supply, and SSCNET# cables. Thus, wiring is greatly reduced.

■ Common parameters with MR-J3-B MR-J3W-B servo amplifier uses many of MR-J3-B(-RJ004)’s parameters. Replacement of MR-J3-B is easy. (Different parameters are partially used.)

8


A variety of Motor Lines for Optimal Machine To satisfy machine drive needs, a wide variety of motors including rotary, linear Rotary servo motor

Wide range of capacities and series for various applications. ■ Wide range of products Motor capacities varying from 50W to 55kW with ultra-low to medium inertia are available for various applications. Low-inertia and high-speed HF-JP servo motor series is now also available in medium to large capacities.

■ Improved environmental safety HF-KP/HF-MP/HC-LP/HC-RP/HC-UP servo motors are rated IP65 (excluding the shaft-through portion). HF-SP/HF-JP servo motors are rated IP67 (excluding the shaft-through portion).

tectsst! Pmro water and du

fro

Capacity range of servo motors

1.0kW

HC-RP

5.0kW

0.75kW

HC-UP

0.5kW

HC-LP

5.0kW 3.0kW

0.5kW

HF-JP

15kW

0.5kW

HF-SP

50W

HF-KP HF-MP

New!

7.0kW

750W

100W

■ HF-JP series (medium to large capacity) New! ¡Low inertia, medium capacity servo motor (0.5kW to 9kW) Max. speed: 6000r/min (rated speed: 3000r/min)✽ This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for food packaging and printing machines. ¡Low inertia, large capacity fan-less servo motor (11kW, 15kW) Max. speed: 3000r/min (rated speed: 1500r/min) Compact size is realized by removing a cooling fan, and wiring is reduced by adopting a power supply connector (reduction by approximately 46% in volume and 34% in mass as compared to HA-LP series). This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for injection molding and large press machines. ✽ Max. speed of HF-JP703(4)/903(4): 5000r/min

55kW

5.0kW

HA-LP

1kW Capacity

10kW

100kW

Application examples of HF-JP servo motor series Roll feeder

Press machine

Linear servo motor

Suitable for direct drive system requiring high speed and accuracy! ■ High-speed and high-accuracy High-speed operation (2m/s) is now possible with this direct drive system. (Conventional transmission mechanisms typically could not achieve such fast operational speeds.) A fully closed loop control system is realized by using position feedback signals from a load-side encoder such as a linear encoder.

■ Structuring flexible machine drive part Direct drive arrangement with the linear servo motor enables compact driving part. The linear servo motor is suitable for long-stroke applications since the motor coil moves along with the motor magnet. By configuring multi-head systems with two motor coils on one motor magnet, non-complex and high-tact machine structures can be realized. In addition, the linear servo motors can be configured in tandem especially in large systems that require highly accurate synchronous operation between two axes.

■ Wide range of products Continuous thrust: 50N to 6000N Max. thrust: 18000N LM-H2/LM-F series · The thrust to volume ratio is increased, allowing space-savings. · High-rigidity is achieved due to the magnetic attraction force functions as a pre-load on the linear guide. LM-K2/LM-U2 series · Speed fluctuations are very small due to elimination of magnetic attraction force and cogging. · The structure with no magnetic attraction force extends life of the linear guides and contributes to lowering audible noise. For LM-F series, the continuous thrust is doubled by cooling forcibly with liquid. 9

Tandem configuration

Multi-head configuration

Thrust range of linear servo motors 60 LM-H2 (Core type)

9 models

960 2400 Continuous

Maximum

300 8 models

LM-F (Core type)

3000

600 120 7 models

LM-K2 (Core type)

LM-U2 (Coreless type)

10

6000 2400 6000

Continuous

50 9 models

800

Maximum

3200

Maximum

Continuous

100

18000

Continuous (natural-cooling) Maximum Continuous (liquid-cooling) Maximum

1000

Thrust (N)

10000


Drive servo motors and direct drive motors are available. Direct drive motor

For compact and simplified machine driving part with high-accuracy control! ■ Direct drive structure Since load is coupled directly with the direct drive motor, gear reducer and transmission elements can be eliminated, offering greater rigidity and torque. Due to the gearless structure of the system, errors caused by backlash can be eliminated, thereby offering high-accuracy operation and shorter settling times. In addition, smooth rotation with less audible noise is possible. The high-resolution encoder contributes to high-accuracy control. Lubrication and maintenance due to abrasion are not required.

■ Product lines

■ Simplifying machine structure

12 models are available.

The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability. The motor has an inner rotor with hollow shaft that allows cables and pipes to pass through. This motor is suitable for rotation and index tables used in semiconductor manufacturing, liquid crystal manufacturing and machine tool devices.

2 f130 TM-RFMMC20

6 Rated

18

Maximum

6 f180 TM-RFMME20

18

54

Rated Maximum

12 f230 TM-RFMMG20

Rotation table 72

Rated

240 Rated

10

Index table

Maximum

40 f330 TM-RFMMJ10

216

720

Maximum

100 Torque (N·m)

q-axis control 1000

Motor capacity selection software

Freeware for easy calculation of motor capacity! ■ Capacity selection software (MRZJW3-MOTSZ111E)

Ball screw horizontal

Optimal servo amplifier, servo motor and optional regeneration unit can be selected just by entering constants and operation pattern. Selection menu for linear servo motor is also available.

Linear servo

✽ This software will be compatible with direct drive motor soon.

Features (1) 10 types of machine components are available. (2) User-defined operation patterns can be set. (position and speed control mode operations) (3) Feedrate and torque can be displayed in graph format during the selection process. (4) Calculation process can be displayed. ✽ Capacity selection software (MRZJW3-MOTSZ111E) is available for free download. Contact your local sales office for more details.

Conformity with global standards ■ Complies with EN, UL and CSA (c-UL) standards ■ Complies with Restriction of Hazardous MELSERVO-J3 conforms to global standards. ✽ This product is not subject to China Compulsory Certification (CCC).

✽ cULus mark is attached to MR-J3 series and cTUVus mark to MR-J3W series. ✽ Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” and “EMC Installation Guidelines” when your system needs to meet the EMC directive.

Substances Directive (RoHS).

Human and environment-friendly AC servo is compliant with RoHS Directive. About RoHS directive RoHS Directive requires member nations to guarantee that new electrical and electronic equipment sold in the market after July 1, 2006 do not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. <G> mark indicating RoHS Directive compliance is printed on the package.

Our optional cables and connectors comply with “Measures for Administration of the Pollution Control of Electronic Information Products” (Chinese RoHS).

10


MELSERVO-J3 Product Lines Flexible specifications corresponding to users’ needs ■ Servo amplifiers

● : Compatible – : Not compatible

General-purpose interface

Positioning function Fully closed loop control

Torque

Speed

Position

CC-Link

Control mode RS-422 multi-drop

SSCNET 3

DIO

Analog

Servo amplifier type

Pulse train

Interface

MR-J3-A

● ● (✽4)

● ● ●

MR-J3MA(N) MR-J3DUMA

3-phase 0.05kW 200VAC to 37kW

●●●●●●●●

MR-J3MA1

1-phase 0.05kW 100VAC to 0.4kW

●●

(✽4)

MR-J3MA4 MR-J3DUMA4 MR-J3MB(N) MR-J3DUMB

MR-J3-B

MR-J3MB1

MR-J3MB4 MR-J3DUMB4 MR-J3MS MR-J3DUMS

Drive safety compatible MR-J3-BSafety

● SSCNET#, new high-speed serial bus compatible

Model

Compatible motor series Motor Power capacity, supply HF- HF- HF- HF- HC- HC- HC- HA- LM- LM- LM- LM- TMthrust spec. or torque KP MP SP JP LP RP UP LP H2 F K2 U2 RFM

MR-J3MS1 MR-J3MS4 MR-J3DUMS4 MR-J3MB(N) -RJ006

Fully closed loop control compatible MR-J3-B-RJ006

3-phase 0.5kW 400VAC to 55kW

●●

3-phase 0.05kW 200VAC to 37kW

●●●●●●●●

1-phase 0.05kW 100VAC to 0.4kW

●●

3-phase 0.5kW 400VAC to 55kW

●●

3-phase 0.05kW 200VAC to 37kW

●●●●●●●●

1-phase 0.05kW 100VAC to 0.4kW

●●

3-phase 0.5kW 400VAC to 55kW

●●

3-phase 0.05kW 200VAC to 25kW

●●●●●●●●

MR-J3MB1 -RJ006

1-phase 0.05kW 100VAC to 0.4kW

●●

MR-J3MB4 -RJ006

3-phase 0.5kW 400VAC to 22kW

Linear Servo compatible MR-J3-B-RJ004

(✽5)

●●

(✽5)

60N to 960N

MR-J3MB(4) -RJ004

3-phase (Natural-cooling) 300N to 3000N 200VAC (Liquid-cooling) 600N to 6000N / 400VAC 120N to 2400N (✽3)

● ●

50N to 800N

Direct drive motor compatible MR-J3B-RJ 080W

MR-J33-phase 2N·m to MB 240N·m -RJ080W 200VAC

0.05kW to 1kW MR-J3W- 3-phase 50N to 240N MB 200VAC 2N·m to 40N·m × 2 units

●●●●●

MR-J3MT(N)

3-phase 0.05kW 200VAC to 25kW

●●●●●●●●

MR-J3MT1

1-phase 0.05kW 100VAC to 0.4kW

●●

MR-J3MT4

3-phase 0.5kW 400VAC to 22kW

2-axis MR-J3W-B

CC-Link compatible (with built-in positioning function)

11

MR-J3-T

(✽1)

(✽2)

● ● ● ●

✽ 1. Manual pulse generator (MR-HDP01) is required. ✽ 2. Extension IO unit (MR-J3-D01) is required. ✽ 3. For the linear servo compatible servo amplifiers, 3-phase 400VAC is available only in 22kW.

●●

●●●

✽ 4. High resolution analog speed and analog torque commands are available with a set of MR-J3-MAM-RJ040 and MR-J3-D01 extension IO unit. (Note that MR-J3-MAM-RJ040 is available only for 100V, 200V 22kW or smaller and 400V 11kW to 22kW). ✽ 5. Contact your local sales office for the fully closed loop control compatible servo amplifier for 11kW and 15kW of HF-JP servo motor series.


■ Servo motors Servo motor series (✽3)

● : Compatible Rated speed (maximum speed) (r/min)

Rated output (kW) (✽1, 2)

K

Servo motor type With electromagnetic brake (B)

IP rating

Small capacity series

HF-KP series

S

HF-SP series

Medium capacity series

IP65

Low inertia Perfect for general industrial machines.

IP65

Ultra-low inertia Well suited for high-throughput operations.

6 types 0.5, 0.85, 1.2, 2.0, 3.0, 4.2

IP67

14 types 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0

3000 (6000)

5 types 0.05, 0.1, 0.2, 0.4, 0.75

3000 (6000)

5 types 0.05, 0.1, 0.2, 0.4, 0.75

1000 (1500)

2000 (3000)

HF-MP series

L

IP67

R

2000 (3000)

5 types 0.5, 1.0, 1.5, 2.0, 3.0

IP65

3000 (4500)

5 types 1.0, 1.5, 2.0, 3.5, 5.0

IP65

Ultra-low inertia Well suited for high-throughput operations. Flat type The flat design makes this unit well suited for situations where the installation space is limited.

Flat Medium capacity series

HC-UP series

(

2000

)

5 types 0.75, 1.5, 2.0, 3.5, 5.0

IP65

)

18 types 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0, 9.0 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0, 9.0

IP67

1500 (3000)

4 types 11, 15 11, 15

IP67

1000 (1200)

16 types 6.0, 8.0, 12, 15, 20, 25, 30, 37 6.0, 8.0, 12, 15, 20, 25, 30, 37

3000:0.75kW to 2kW 2500:3.5kW, 5kW

HF-JP series

L

● ●

Inserters Mounters

Material handling systems ● Robots ● X-Y tables ●

Roll feeders Loaders and unloaders ● High-throughput material handling systems ●

Low inertia Perfect for general industrial machines.

HC-RP series

Medium/Large capacity series

Medium inertia Two types of the rated speed are available.

HC-LP series

J

Belt drives Robots ● Mounters ● Sewing machines ● X-Y tables ● Food processing machines ● Semiconductor manufacturing devices ● Knitting and embroidery machines ●

M

U

Application examples

Features

(✽4)

(

3000 6000:0.5kW to 5kW 5000:7kW, 9kW

HA-LP series

(

Only for 6.0kW to 12kW

1500 (2000)

14 types 7.0, 11, 15, 22, 30, 37 7.0, 11, 15, 22, 30, 37, 45, 50

(

Only for 7.0kW to 15kW

2000 (2000)

14 types 5.0, 7.0, 11, 15, 22, 30, 37 11, 15, 22, 30, 37, 45, 55

(

Only for 11kW to 22kW

✽ 1. are for 400V class. ✽ 2. Contact your local sales office for servo motors larger than 55kW. ✽ 3. Actual product availability may vary according to region.

) ) )

Low inertia Well suited for high-throughput and high-acceleration/ deceleration operations.

● ●

Ultra-highthroughput material handling systems

Robots Food processing machines

Food processing machines ● Printing machines ●

Injection molding machines Large press machines

IP44

IP44

IP44 IP65 for HA-LP502/702

Low inertia Three types of the rated speed are available.

Injection molding machines ● Semiconductor manufacturing As standard, 30kW and devices larger motors can be ● Large material mounted either with the handling systems flange or the feet. ● Press machines ●

(✽5)

✽ 4. The shaft-through portion is excluded. ✽ 5. Some motors from 15kW to 25kW capacities can be mounted with the feet. Refer to the section “Servo Motor Dimensions” in this catalog.

12


■ Linear servo motors Linear servo motor series

Maximum speed (m/s)

Continuous thrust (N)

2.0

60, 120, 240, 360, 480, 720, 960

2.0

300, 600, 900, 1200, 1800, 2400, 3000

2.0

600, 1200, 1800, 2400, 3600, 4800, 6000

LM-K2 series

2.0

Core type suitable for space-saving. Natural-cooling The magnetic attraction force contributes to high rigidity. Core type Natural-cooling compact linear servo motor. The integrated liquid-cooling system doubles Liquid-cooling the continuous thrust.

120, 240, 360, 720, 1200, 1440, 2400

Core type with magnetic attraction counter-force. The magnetic attraction Natural-cooling counter-force structure extends life of the linear guides and contributes to lowering audible noise.

50, 75, 100, 150, 225, 400, 600, 800

Coreless type without cogging resulting in small speed fluctuation. The Natural-cooling structure with no magnetic attraction force extends life of the linear guides.

LM-U2 series

2.0

Application examples

Features

(✽1)

LM-H2 series

LM-F series

Cooling method

Semiconductor mounting systems ● Wafer cleaning systems ● LCD assembly systems ●

NC machine tools ● Material handlings ●

Semiconductor mounting systems ● Wafer cleaning systems ● LCD assembly systems (multi-head use) ●

Screen printing systems ● Scanning exposure systems ● Inspection systems ●

■ Direct drive motors Direct drive motor series

Motor outer diameter

Rated speed (Maximum speed) (r/min)

Rated torque (N·m)

IP rating

f130

200 (500)

2, 4, 6

IP42

f180

200 (500)

6, 12, 18

IP42

f230

200 (500)

12, 48, 72

IP42

f330

100 (200)

40, 120, 240

IP42

(✽2)

Application examples

Features

TM-RFM series

The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability.

Semiconductor manufacturing devices ● Liquid crystal manufacturing devices ● Machine tool devices ●

✽ 1. are for 400V class. ✽ 2. Connectors and gap between rotor and stator are excluded.

13


â– Servo amplifier outlines MR-J3-A

General-purpose interface

Pulse train and analog input are available as a generalpurpose interface. Position, speed or torque control mode can be selected. Machine’s performance can be boosted by using the optimum adjustment function such as advanced vibration suppression control and adaptive filter @.

MR-J3-B

SSCNET# compatible

By adopting SSCNET# (optical communication), a complete synchronous system can be configured by using the high-speed serial communication with cycle time as fast as 0.44ms between the controller and servo amplifier. SSCNET# can be set up just by inserting a dedicated cable (fiber-optic cable) into connectors, resulting in reduced wiring and preventing possibility of wiring error. Thanks to the optical communication, noise immunity has been greatly improved, and long distance wiring is made possible by up to 800m (maximum of 50m between stations x 16 axes). Fully closed loop control compatible servo amplifier is also available (MR-J3-B-RJ006).

MR-J3-BSafety Drive safety compatible STO function has been added to the SSCNET# compatible servo amplifier as a safety function. By using the STO function, magnetic contactors previously required for preventing unexpected start are no longer required. SS1 function can be realized by using MR-J3-D05 safety logic unit. MR-J3-BSafety lineup incorporates fully closed loop control system.

MR-J3W-B

2-axis servo amplifier

With the same high performance and same functions of MR-J3-B, one unit of MR-J3W-B servo amplifier operates two motors including combinations of rotary and linear servo motor, and direct drive motor. Installation space has been reduced by approximately 17% to 25% as compared to two units of MR-J3 series servo amplifier, allowing your system to be more compact. In addition, as the two axes are able to share cables for power supplies and SSCNET# communication, wiring is reduced.

MR-J3-T

CC-Link compatible (with built-in positioning function)

By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Setting position and speed data in the point table, and start and stop operation are possible via CC-Link communication. By using MR-J3-D01 extension IO unit, point table selection and positioning operation with DI/O commands are enabled. (CC-Link communication is not available when using the MR-J3-D01.)

14


MELSERVO-J3 For Servo Amplifier Model Designation

MR-J3Special specifications

Symbol

Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

U004

1-phase 200 to 240VAC (Note1)

RJ040

Compatible with high resolution analog speed command and analog torque command (Note 2)

RJ006

Compatible with fully closed loop control (Note 3)

RU006

Compatible with fully closed loop control, without a dynamic brake (Note 3, 6)

RZ006

Compatible with fully closed loop control, without an enclosed regenerative resistor (Note 3, 4)

RJ004

Linear servo motor compatible (Note 3)

RJ080W Direct drive motor compatible (Note 3)

A(N) : General-purpose interface B(N) : SSCNET # compatible T (N) : CC-Link compatible (with built-in positioning function) Symbol Rated output (kW) 10

0.1

20

0.2

40

0.4

60

0.6

70

0.75

100

1

200

2

350

3.5

KE

Compatible with 4Mpps command (Note 5)

ED

Without a dynamic brake (Note 6)

PX

Without an enclosed regenerative resistor (Note 4)

LR

Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, with an enclosed regenerative resistor

LW

Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, without an enclosed regenerative resistor (Note 7)

Notes: 1. Available in 750W or smaller servo amplifier. 2. Available in MR-J3-MAM only. Extension IO unit, MR-J3-D01, is required. 3. Available in the fully closed loop control compatible, linear servo compatible and direct drive motor compatible servo amplifiers MR-J3-MBM-RM only. 4. Available in 11kW to 22kW servo amplifier. A regenerative resistor (standard accessory) is not enclosed. 5. Available in MR-J3-MA(1) only. 6. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 7. This servo amplifier is required when using HF-JP servo motor of 11kW and 15kW. Regenerative resistor is not included.

Symbol

Power supply

500

5

None

3-phase 200VAC or 1-phase 200VAC (Note 1)

700

7

1

1-phase 100VAC (Note 2)

11K

11

4

3-phase 400VAC (Note 3)

15K

15

22K

22

Notes: 1. MR-J3-10M, -20M, -40M, -60M and -70M are available for 1-phase 200VAC. 2. MR-J3-10M1, -20M1 and -40M1 are available. 3. MR-J3-60M4, -100M4, -200M4, -350M4, -500M4, -700M4, -11KM4, -15KM4 and 22KM4 are available.

List of compatible servo motors Symbol

200V class HC-RP

HC-UP

HA-LP

HF-SP

51, 52

53

52

524

534

73

73

73

72

81, 102

103

53 (Note 1)

102

1024

HF-MP

HF-SP

10

053, 13

053, 13

20

23

23

40

43

43

60

70 100

121, 201,

HF-JP

200

350

301, 352

353

500

421, 502

503

700 11K 15K 22K

400V class HC-LP

HF-KP

— — — —

— — — —

152, 202

702 — — —

153, 203

703 903, 11K1M (Note 2) 15K1M (Note 2) —

73, 103 (Note 1) 153, 203 (Note 1) 353 (Note 1) 503 (Note 1) — — —

HF-JP

734, 1034 534 (Note 1)

1524,

1534,

734, 1034

2024

2034

(Note 1)

152

103, 153

152

202

203

202

3524

3534

302

353, 503

352, 502

502

5024

5034

— — — —

— — — —

— — — —

601, 701M, 702 801, 12K1, 11K1M, 11K2 15K1, 15K1M, 15K2 20K1, 25K1, 22K1M, 22K2

HA-LP

7024 — — —

7034 9034, 11K1M4 (Note 2) 15K1M4 (Note 2) —

1534, 2034 (Note 1)

— — —

3534 (Note 1)

5034

6014,

(Note 1) — — —

701M4 8014, 12K14, 11K1M4,11K24 15K14, 15K1M4, 15K24 20K14, 22K1M4, 22K24

Notes: 1. Use this servo motor when increasing the maximum torque. 2. Use a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.

* 15

The servo amplifiers above conform to EN, UL and c-UL standards.


Model designation

For Drive Unit/Converter Unit Model Designation â– For drive unit 200VAC/400VAC

Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

A: General-purpose interface B: SSCNET # compatible

3-phase 200VAC

4

3-phase 400VAC

Compatible servo motor

Options

HA-LP

(kW)

30K1, 30K1M, 30K2,

30K

30

37K

37

45K

45

45K1M4, 45K24

55K

55

50K1M4, 55K24

25K14, 30K14, 30K1M4, 30K24 37K1, 37K1M, 37K2,

MR-J3-BSafety

Peripheral equipment

37K14, 37K1M4, 37K24

â– For converter unit 200VAC/400VAC

Rated output: 55kW

*

The drive unit and the converter unit conform to EN, UL and c-UL standards.

Symbol

Power supply

None

3-phase 200VAC

4

3-phase 400VAC

Cautions

Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

Servo support software

MR-J3W series

MR-J3-CR 55K

Warranty

Converter unit (MR-J3-CR55K(4)) is required for the drive unit.

Rated output

Power supply

None

Global FA centers

Symbol

Symbol

Servo amplifiers

Servo motors

MR-J3-DU 30K A

16


MELSERVO-J3 For Servo Motor Model Designation ■100V/200V class

HF-KP 05 3 B Symbol

Oil seal

None

None (Note1)

J

Installed (Note2, 3)

Notes: 1. An oil seal is attached for HF-JP/HC-LP/ HC-RP/HC-UP/HA-LP series as standard. 2. Oil seal is available for 0.1kW or larger HF-KP/HF-MP series and all HF-SP series. 3. Dimensions for HF-KP/HF-MP/HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details.

Symbol

Servo motor series

HF-KP

Low inertia, small capacity

Symbol

Electromagnetic brake

HF-MP

Ultra-low inertia, small capacity

None

None

HF-SP

Medium inertia, medium capacity

B

Installed

HF-JP

Low inertia, medium-large capacity

HC-LP

Low inertia, medium capacity

HC-RP

Ultra-low inertia, medium capacity

HC-UP

Flat type, medium capacity

HA-LP

Low inertia, medium-large capacity

Symbol

Shaft end

None

Standard (Straight shaft)

K

Key way or with key (Note1)

D

D-cut (Note1)

Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications.

Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications.

Symbol

Rated speed (r/min)

1

1000

1M

1500

2

2000

3

3000

Rated output (kW)

05

0.05

1 to 8

0.1 to 0.85

10 to 90

1.0 to 9.0

11K to

Symbol

11 to 37

37K

■400V class

HF-SP 5 2 4 B Symbol

Servo motor series

HF-SP

Medium inertia, medium capacity

HF-JP

Low inertia, medium-large capacity

HA-LP

Low inertia, medium-large capacity

Symbol

Shaft end

None (Note1)

None

Standard (Straight shaft)

J

Installed (Note2)

K

Key way (Note1)

Notes: 1. An oil seal is attached for HF-JP/HA-LP series as standard. 2. Dimensions for HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details.

Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications.

Rated output (kW)

Symbol

Rated speed (r/min)

Symbol

Electromagnetic brake

5

0.5

1

1000

None

None

10 to 90

1.0 to 9.0

1M

1500

B

Installed

2

2000

3

3000

55K

17

Oil seal

None

Symbol

11K to

*

400VAC class

Symbol

11 to 55

Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications.

The servo motors above conform to EN standard. Contact your local sales office for the models conform to UL and c-UL standards.


Compatible servo amplifier model MR-J3-

10A(1)/B(1)(-RJ006)/T(1)

23(B)

43(B)

73(B)

20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1)

70A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

0.3

0.3

0.5

0.9

1.3

Continuous Rated output (W) running duty Rated torque (Note 9) (N·m [oz·in])

50

100

200

400

750

0.16 (22.7)

0.32 (45.3)

0.64 (90.6)

1.3 (184)

2.4 (340)

Maximum torque (when increased) (Note 8) (N·m [oz·in])

0.56 (79.3)

1.11 (157)

2.23 (316)

4.46 (632)

8.36 (1180)

Maximum torque (N·m [oz·in])

0.48 (68.0)

0.95 (135)

1.9 (269)

3.8 (538)

7.2 (1020)

39.9

Rated speed (r/min)

3000

Maximum speed (r/min)

6000 6900

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

4.87

11.5

16.9

38.6

Rated current (A)

0.9

0.8

1.4

2.7

5.2

Maximum current (when increased) (Note 8) (A)

3.1

2.8

4.9

9.5

18.2 15.6

2.7

2.4

4.2

8.1

(Note 3)

(Note 3)

448

249

140

0.052 (0.284)

0.088 (0.481)

0.24 (1.31)

0.42 (2.30)

1.43 (7.82)

0.054 (0.295)

0.090 (0.492)

15 times maximum

Speed/position detector

0.31 (1.69)

0.50 (2.73)

1.63 (8.91)

24 times maximum

22 times maximum

15 times maximum

18-bit encoder (resolution: 262144 p/rev) —

Environment (Note 7)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 49m/s2 Y: 49m/s2

Vibration (Note 6) Mass (kg [lb])

Standard

0.35 (0.78)

0.56 (1.3)

0.94 (2.1)

1.5 (3.3)

2.9 (6.4)

With electromagnetic brake

0.65 (1.5)

0.86 (1.9)

1.6 (3.6)

2.1 (4.7)

3.9 (8.6)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range and if the load to motor inertia moment is 8 times or less for HF-KP053(B) or 4 time or less for HF-KP13(B). 4. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 5. The shaft-through portion is excluded. 6. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. The maximum torque can be increased from 300% to 350% of the rated toque by setting servo amplifier’s parameter. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HF-KP Series Servo Motor Torque Characteristics

0.4

140 105

Torque (N•m)

Peak running range

70

1.0 Peak running range 0.75

35

1.0

0.25

70

0.5

0

0

420

Torque (N•m)

Torque (oz•in)

560

280

2.0

140

1.0

0

0

1000 2000 3000 4000 5000 6000

Speed (r/min)

Speed (r/min)

HF-KP43 (B) (Note 1, 2, 3)

HF-KP73 (B) (Note 1, 3)

Peak running range

Continuous running range

1000 2000 3000 4000 5000 6000 Speed (r/min)

1120 840

Peak running range

Continuous running range

1000 2000 3000 4000 5000 6000 Speed (r/min)

10.0

1400

(Note 4)

4.0 3.0

0

0

1000 2000 3000 4000 5000 6000

Torque (N•m)

5.0

620

1.5

Continuous running range

Torque (oz•in)

0

210

(Note 4)

2.0

140

Continuous running range 0

280

2.5

0.5

0.2

28

HF-KP23 (B) (Note 1, 2, 3) 350

(Note 4)

Torque (N•m)

1.25

175 Torque (oz•in)

Torque (N•m)

Torque (oz•in)

56

HF-KP13 (B) (Note 1, 2, 3)

(Note 4)

Torque (oz•in)

HF-KP053 (B) (Note 1, 2, 3) 0.6

84

(Note 4) 8.0 6.0

560

4.0

280

2.0

0

0

Peak running range Notes: 1. 2. 3. Continuous running range

1000 2000 3000 4000 5000 6000 Speed (r/min)

MR-J3-BSafety

Ambient humidity

MR-J3W series

0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature

Servo support software

Totally enclosed non ventilated (IP rating: IP65) (Note 5)

Cautions

Class B

Structure

Peripheral equipment

— (Motors with an oil seal are available (HF-KPMJ))

Insulation class

Warranty

Attachments

: For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. When the torque is maximally increased.

Global FA centers

Maximum current (A) Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio (Note 4)

Model designation

13(B)

Servo motors

HF-KP series (Low inertia, small capacity) 053(B)

Servo amplifiers

Servo motor series Servo motor model HF-KP

Options

HF-KP Series Servo Motor Specifications

18


MELSERVO-J3 HF-MP Series Servo Motor Specifications Servo motor series Servo motor model HF-MP

HF-MP series (Ultra-low inertia, small capacity) 053(B)

Compatible servo amplifier model (Note 7) MR-J3-

13(B)

23(B)

10A(1)/B(1)(-RJ006)/T(1)

43(B)

73(B)

20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1)

70A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

0.3

0.3

0.5

0.9

1.3

Continuous Rated output (W) running duty Rated torque (Note 9) (N·m [oz·in])

50

100

200

400

750

0.16 (22.7)

0.32 (45.3)

0.64 (90.6)

1.3 (184)

2.4 (340)

Maximum torque (N·m [oz·in])

0.48 (68.0)

0.95 (135)

1.9 (269)

3.8 (538)

7.2 (1020)

95.5

Rated speed (r/min)

3000

Maximum speed (r/min)

6000 6900

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

13.3

31.7

46.1

111.6

Rated current (A)

1.1

0.9

1.6

2.7

5.6

Maximum current (A)

3.2

2.8

5.0

8.6

16.7

(Note 3)

(Note 3)

1570

920

420

0.019 (0.104)

0.032 (0.175)

0.088 (0.481)

0.15 (0.820)

0.60 (3.28)

0.025 (0.137)

0.039 (0.213)

0.12 (0.656)

0.18 (0.984)

0.70 (3.83)

Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 30 times the servo motor’s inertia moment (Note 4)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev) —

Attachments

— (Motors with an oil seal are available (HF-MPMJ)) Class B

Insulation class Structure

Totally enclosed non ventilated (IP rating: IP65) (Note 5) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Ambient humidity Environment (Note 8)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 49m/s2 Y: 49m/s2

Vibration (Note 6) Mass (kg [lb])

Standard

0.35 (0.78)

0.56 (1.3)

0.94 (2.1)

1.5 (3.3)

2.9 (6.4)

With electromagnetic brake

0.65 (1.5)

0.86 (1.9)

1.6 (3.6)

2.1 (4.7)

3.9 (8.6)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range and if the load to motor inertia moment is 26 times or less for HF-MP053(B) or 15 time or less for HF-MP13(B). 4. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 5. The shaft-through portion is excluded. 6. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 7. To use MR-J3-MA(1) with the HF-MP series, the servo amplifier’s software version must be A4 or above. 8. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HF-MP Series Servo Motor Torque Characteristics

Peak running range 0.75

70

0.5

35

0.25

3.0

280

2.0

140

1.0

Speed (r/min)

HF-MP43 (B) (Note 1, 2, 3)

HF-MP73 (B) (Note 1, 3)

1.0

70

0.5

0

0

Peak running range

840

1000 2000 3000 4000 5000 6000 Speed (r/min)

1000 2000 3000 4000 5000 6000 Speed (r/min)

Peak running range 6.0

560

4.0

280

2.0

Notes: 1. 2. 3. Continuous running range

0

Continuous running range

8.0

1120 Peak running range

Continuous running range 0

1000 2000 3000 4000 5000 6000

Speed (r/min)

Torque (N•m)

Torque (N•m)

Torque (oz•in)

1000 2000 3000 4000 5000 6000

4.0

560

0

0

Torque (oz•in)

0

0

19

1.5

140

Continuous running range

Continuous running range

0

210

2.0

0.2

28

420

HF-MP23 (B) (Note 1, 2, 3) 280 Torque (oz•in)

105

Torque (N•m)

0.4

Peak running range

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

56

HF-MP13 (B) (Note 1, 2, 3) 1.0

140

Torque (N•m)

HF-MP053 (B) (Note 1, 2, 3) 0.6

84

0

1000 2000 3000 4000 5000 6000 Speed (r/min)

: For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.


60A/B(-RJ006)/T (Note 6)

100A/B(-RJ006)/T (Note 6)

121(B)

201(B)

200AN/BN(-RJ006)/TN (Note 6)

301(B)

421(B)

350A/B(-RJ006)/T 500A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

1.0

1.5

2.1

3.5

4.8

Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])

0.5

0.85

1.2

2.0

3.0

4.2

4.77 (675)

8.12 (1150)

11.5 (1630)

19.1 (2700)

28.6 (4050)

40.1 (5680)

Maximum torque (N·m [oz·in])

14.3 (2020)

24.4 (3460)

34.4 (4870)

57.3 (8110)

85.9 (12200)

120 (17000)

Rated speed (r/min)

1000

Maximum speed (r/min)

1500

6.3

1725

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

19.2

37.0

34.3

48.6

84.6

104

Rated current (A)

2.9

4.5

6.5

11

16

24

Maximum current (A)

8.7

13.5

19.5

33

48

72

Regenerative braking frequency (times/min) (Note 2)

36

90

188

105

84

75

11.9 (65.1)

17.8 (97.3)

38.3 (209)

75.0 (410)

97.0 (530)

154 (842)

14.0 (76.5)

20.0 (109)

47.9 (262)

84.7 (463)

107 (585)

164 (897)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 15 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

— (Motors with an oil seal are available (HF-SPMJ))

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2

Vibration (Note 5) Mass (kg [lb])

X: 24.5m/s2 Y: 49m/s2

X: 24.5m/s2 Y: 29.4m/s2

Standard

6.5 (15)

8.3 (19)

12 (27)

19 (42)

22 (49)

32 (71)

With electromagnetic brake

8.5 (19)

10.3 (23)

18 (40)

25 (56)

28 (62)

38 (84)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. To use MR-J3-200A or smaller with the HF-SP 1000r/min series, the servo amplifier’s software version must be A4 or above. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HF-SP 1000r/min Series Servo Motor Torque Characteristics

700

1400

5

0

500

1000

0

1500

0

4200

30

500

1000

Speed (r/min)

10

500

1000

1500

0

500

1000

Speed (r/min)

14000

100

7000

50

0

0

Peak running range

Notes: 1. 2. 3.

Continuous running range

1500

0

Torque (N•m)

Cautions

1400

Peak running range 40

2800

20

0

0

Continuous running range

1500

500

1000

Speed (r/min)

1500

150 Torque (N•m)

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

Peak running range 60

0

20

5600

HF-SP421(B) (Note 1) 21000

90

Continuous running range 0

2800

Peak running range

60

Continuous running range

Speed (r/min)

HF-SP301(B) (Note 1)

8400

30

Continuous running range

Speed (r/min)

12600

4200

10

Continuous running range 0

Peak running range

HF-SP201 (B) (Note 1) 8400

40 Torque (oz•in)

20

Torque (oz•in)

2800

5600

30 Torque (oz•in)

Peak running range

4200 Torque (N•m)

10

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

1400

HF-SP121 (B) (Note 1)

HF-SP81 (B) (Note 1)

15

Torque (N•m)

HF-SP51 (B) (Note 1, 2, 3)

500

1000

: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.

Global FA centers

Environment (Note 7)

MR-J3-BSafety

Ambient humidity

MR-J3W series

0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature

Servo support software

Totally enclosed non ventilated (IP rating: IP67) (Note 4)

Warranty

Structure

Peripheral equipment

Class F

Insulation class

2100

Model designation

Compatible servo amplifier model MR-J3-

81(B)

Servo motors

HF-SP 1000r/min series (Medium inertia, medium capacity) 51(B)

Servo amplifiers

Servo motor series Servo motor model HF-SP

Options

HF-SP 1000r/min Series Servo Motor Specifications

1500

Speed (r/min)

20


MELSERVO-J3 HF-SP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series

HF-SP 2000r/min series (Medium inertia, medium capacity)

Servo motor model HF-SP

52(B)

Compatible servo amplifier model MR-J3-

102(B)

152(B)

60A/B(-RJ006)/T 100A/B(-RJ006)/T

352(B)

202(B)

200AN/BN(-RJ006)/TN

502(B)

702(B)

350A/B(-RJ006)/T 500A/B(-RJ006)/T 700A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

1.0

1.7

2.5

3.5

5.5

7.5

10

Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])

0.5

1.0

1.5

2.0

3.5

5.0

7.0

2.39 (338)

4.77 (675)

7.16 (1010)

9.55 (1350)

16.7 (2360)

23.9 (3380)

33.4 (4730)

Maximum torque (N·m [oz·in])

7.16 (1010)

14.3 (2020)

21.5 (3040)

28.6 (4050)

50.1 (7090)

71.6 (10100)

100 (14200)

Rated speed (r/min)

2000

Maximum speed (r/min)

3000 3450

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

9.34

19.2

28.8

23.8

37.2

58.8

72.5

Rated current (A)

2.9

5.3

8.0

10

16

24

33

Maximum current (A)

8.7

15.9

24

30

48

72

99

Regenerative braking frequency (times/min) (Note 2)

60

62

152

71

33

37

31

6.1 (33.4)

11.9 (65.1)

17.8 (97.3)

38.3 (209)

75.0 (410)

97.0 (530)

154 (842)

8.3 (45.4)

14.0 (76.5)

20.0 (109)

47.9 (262)

84.7 (463)

107 (585)

164 (897)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 15 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

— (Motors with an oil seal are available (HF-SPMJ)) Class F

Insulation class Structure

Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Ambient humidity Environment (Note 6)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2

Vibration (Note 5) Mass (kg [lb])

X: 24.5m/s2 Y: 49m/s2

X: 24.5m/s2 Y: 29.4m/s2

Standard

4.8 (11)

6.5 (15)

8.3 (19)

12 (27)

19 (42)

22 (49)

32 (71)

With electromagnetic brake

6.7 (15)

8.5 (19)

10.3 (23)

18 (40)

25 (56)

28 (62)

38 (84)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).

HF-SP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class)

700

3

1000

2000

0

3000

0

7000

3500

Torque (N•m)

Peak running range

20

0

1000

2000

Speed (r/min)

21

2000

0

0

3000

Peak running range 50

25

3000

0

1000

2000

Speed (r/min)

10

0

0

1000

2000

Continuous running range

3000

2000

3000

Speed (r/min)

11200

120

80

5600

40

0

0

Peak running range Notes: 1. 2. 3. Continuous running range

3000

1000

HF-SP702 (B) (Note 1) 16800

Continuous running range 0

Peak running range 20

1400

Speed (r/min)

75

Continuous running range 0

1000

2800

30

Continuous running range

HF-SP502 (B) (Note 1) 10500 Torque (oz•in)

Torque (N•m)

Torque (oz•in)

2800

60

40

8

Speed (r/min)

HF-SP352 (B) (Note 1)

5600

16

Continuous running range

Speed (r/min)

8400

1120

5

Torque (N•m)

0

2240

Peak running range

Torque (N•m)

10

HF-SP202 (B) (Note 1) 4200

24 Torque (oz•in)

Peak running range

Continuous running range 0

Torque (oz•in)

1400

Torque (N•m)

Peak running range

HF-SP152 (B) (Note 1) 3360

15

Torque (oz•in)

420

6

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

840

HF-SP102 (B) (Note 1) 2100

9

Torque (N•m)

HF-SP52 (B) (Note 1, 2, 3) 1260

1000

2000

Speed (r/min)

3000

: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.


7024(B)

5024(B)

3524(B)

2024(B)

1524(B)

1024(B)

60A4/B4(-RJ006)/T4

100A4/B4(-RJ006)/T4

1.0

1.7

2.5

3.5

5.5

7.5

10

0.5

1.0

1.5

2.0

3.5

5.0

7.0

2.39 (338)

4.77 (675)

7.16 (1010)

9.55 (1350)

16.7 (2360)

23.9 (3380)

33.4 (4730)

7.16 (1010)

14.3 (2020)

21.5 (3040)

28.6 (4050)

50.1 (7090)

71.6 (10100)

100 (14200)

350A4/B4(-RJ006)/T4 500A4/B4(-RJ006)/T4 700A4/B4(-RJ006)/T4

200A4/B4(-RJ006)/T4

2000 3000

Model designation

HF-SP 2000r/min series (Medium inertia, medium capacity) 524(B)

Servo motors

HF-SP 2000r/min Series Servo Motor Specifications (400VAC Class)

3450 19.2

28.8

23.8

37.2

58.8

72.5

1.5

2.9

4.1

5.0

8.4

12

16

4.5

8.7

12

15

25

36

48

90

46

154

72

37

34

28

6.1 (33.4)

11.9 (65.1)

17.8 (97.3)

38.3 (209)

75.0 (410)

97.0 (530)

154 (842)

8.3 (45.4)

14.0 (76.5)

20.0 (109)

47.9 (262)

84.7 (463)

107 (585)

164 (897)

Maximum of 15 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) — (Motors with an oil seal are available (HF-SPMJ))

Options

Servo amplifiers

9.34

Class F

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2

4.8 (11)

6.7 (15)

8.5 (19)

13 (29)

19 (42)

22 (49)

32 (71)

6.7 (15)

8.6 (19)

11 (25)

19 (42)

25 (56)

28 (62)

38 (84)

Servo support software

3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HF-SP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class)

700

3

1000

2000

0

3000

0

Speed (r/min)

2800

60

Peak running range

20

0

7000

3500

1000

2000

Speed (r/min)

3000

0

0

50

25

0

11200

5600

1000

2000

Speed (r/min)

10

0

0

1000

2000

3000

Peak running range

Notes: 1. 2.

40 Continuous running range

3000

1000

0

0

1000

2000

2000

Speed (r/min)

120

80

Cautions

Continuous running range

HF-SP7024 (B) (Note 1, 2) 16800

Continuous running range 3000

Peak running range 20

1400

Speed (r/min)

Peak running range

Continuous running range 0

2000

0

75 Torque (N•m)

40

1000

2800

Continuous running range

HF-SP5024 (B) (Note 1, 2) 10500 Torque (oz•in)

Torque (N•m)

Torque (oz•in)

5600

8

Speed (r/min)

HF-SP3524 (B) (Note 1, 2) 8400

Peak running range 16

Continuous running range

Torque (N•m)

0

1120

5

Continuous running range 0

2240

30 Torque (N•m)

10

Torque (oz•in)

Peak running range

HF-SP2024 (B) (Note 1, 2) 4200

24 Torque (N•m)

1400

Torque (N•m)

Peak running range

HF-SP1524 (B) (Note 1, 2) 3360

15

Torque (oz•in)

420

6

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

840

HF-SP1024 (B) (Note 1, 2) 2100

9

Torque (oz•in)

HF-SP524 (B) (Note 1, 2) 1260

: For 3-phase 400VAC. : For 3-phase 380VAC.

3000

Warranty

X: 24.5m/s2 Y: 49m/s2

Global FA centers

X: 24.5m/s2 Y: 24.5m/s2

MR-J3W series

0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

MR-J3-BSafety

Peripheral equipment

Totally enclosed non ventilated (IP rating: IP67) (Note 4)

3000

Speed (r/min)

22


MELSERVO-J3 HF-JP 3000r/min Series Servo Motor Specifications (200VAC Class) HF-JP 3000r/min series (Low inertia, medium capacity)

Servo motor series Servo motor model HF-JP Compatible servo amplifier model MR-J3-

53(B)

73(B)

103(B)

153(B)

60A/B(-RJ006)/T

70A/B(-RJ006)/T

100A/B(-RJ006)/T

200AN/BN(-RJ006)/TN

1.0 0.5

1.3 0.75

1.7 1.0

2.5 1.5

1.59 (225)

2.39 (338)

3.18 (450)

4.77 (675)

4.77 (675)

7.16 (1010)

9.55 (1350)

14.3 (2020)

Power supply capacity (Note 1) (kVA) Rated output (kW)

Continuous running duty Rated torque (Note 10) (N·m [oz·in]) Maximum torque (N·m [oz·in]) Rated speed (r/min) Maximum speed (r/min) Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) Rated current (A) Maximum current (A)

3000 6000 6900

Regenerative braking frequency (times/min) (Note 2) Standard Moment of inertia J (×10-4kg·m2) [J (oz·in2)] With electromagnetic brake Recommended load to motor inertia moment ratio Speed/position detector Attachments Insulation class Structure Ambient temperature Ambient humidity Environment Atmosphere (Note 6) Elevation Vibration (Note 5) Mass Standard (kg [lb]) With electromagnetic brake Compatible servo amplifier model MR-J3With increased Maximum torque (N·m [oz·in]) maximum torque: Maximum current (A) (Note 8) Regenerative braking frequency (times/min) (Note 2)

16.7 3.0 9.0

27.3 5.6 17

38.2 5.6 17

60.2 10.6 32

67

98

76

271

1.52 (8.31) 2.02 (11.0)

2.09 (11.4) 2.65 (14.5) 3.79 (20.7) 2.59 (14.2) 3.15 (17.2) 4.29 (23.5) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 3.0 (6.7) 3.7 (8.2) 4.5 (10) 5.9 (13) 4.4 (9.7) 5.1 (12) 5.9 (13) 7.3 (16) 100A/B(-RJ006)/T 200AN/BN(-RJ006)/TN 200AN/BN(-RJ006)/TN 350A/B(-RJ006)/T (Note 11) (Note 11) (Note 11) (Note 11) 6.37 (902) 9.55 (1350) 12.7 (1800) 19.1 (2700) 12 23 23 43 137

511

396

271

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded.

HF-JP 3000r/min Series Servo Motor Torque Characteristics (200VAC Class) HF-JP53 (B) (Note 1, 2, 3)

HF-JP73 (B) (Note 1)

(Note 4) 6

0

0

Continuous running range

2000

1120

12

(Note 4)

8 Peak running range

Peak running 3 range

420

1680 Torque (N•m)

Torque (oz•in)

840

9 Torque (N•m)

Torque (oz•in)

1260

4000

6000

560

4

0

0

Speed (r/min)

10 Peak running range 5

0

0

4000

Speed (r/min)

23

6000

14

980

7

0

0

(Note 4)

Peak running range

Notes: 1. 2. 3.

Continuous running range

Continuous running range

2000

1960

21 Torque (N•m)

Torque (oz•in)

(Note 4)

700

4000

HF-JP153 (B) (Note 1) 2940

15 Torque (N•m)

Torque (oz•in)

1400

2000

Speed (r/min)

HF-JP103 (B) (Note 1) 2100

Continuous running range

6000

2000

4000

Speed (r/min)

6000

: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. This value is applicable when the torque is maximally increased.


350A/B(-RJ006)/T

500A/B(-RJ006)/T

700A/B(-RJ006)/T

11KA/B(-RJ006)/T

3.5 2.0

7.5 5.0

10 7.0

13 9.0

15.9 (2250)

22.3 (3160)

28.6 (4050)

19.1 (2700)

5.5 3.3 <3.5> (Note 7) 10.5 (1490) <11.1 (1570)> (Note 7) 32.0 (4530)

47.7 (6750) 3000

66.8 (9460)

85.8 (12100)

82.4 10.6 32

6000 6900 83.5 16.6 <17.6> (Note 7) 51

133 27 81

115 34 103

147 41 134

206

73

68

56

204 (Note 9)

5000 5750

43.3 (237) 55.8 (305) 13.2 (72.2) 19.0 (104) 52.9 (289) 65.4 (358) 15.4 (84.2) 21.2 (116) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2 X: 24.5m/s2 Y: 24.5m/s2 29 (64) 36 (80) 13 (29) 18 (40) 35 (78) 42 (93) 15 (33) 20 (44) 500A/B(-RJ006)/T 700A/B(-RJ006)/T – – (Note 11) (Note 11) – – 44.6 (6320) 63.7 (9020) – – 71 108 –

89

5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. X 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales Y office for more details. 7. Value indicated in < > is applicable when connected to MR-J3-500A/B(-RJ006)/T servo amplifier. 8. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 9. The maximum torque can be increased from 300% to 400% of the rated toque by changing the servo amplifier to be combined. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 10. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 11. Contact your local sales office for the unlisted servo amplifiers which enable increasing the maximum torque.

Peak running range

1400

10

0

0

(Note 2)

36

4000

6000

2520

18

0

0

Speed (r/min)

3500

Peak running range

8400

4200

25

60

0

Peak running range

2000 Speed (r/min)

2000

4000

6000

25

0

0

Continuous running range

2000

4000

6000

Speed (r/min)

Peak running range

Continuous running range

4000 5000

3500

30

Continuous running range 0

50

90 Torque (N•m)

Torque (oz•in)

50

(Note 2)

HF-JP903(B) (Note 1) 12600

75 Torque (N•m)

Torque (oz•in)

7000

Continuous running range Speed (r/min)

HF-JP703(B) (Note 1) 10500

7000

75

Peak running range

Continuous running range

2000

5040

10500

54

Cautions

20

7560

Torque (oz•in)

(Note 2)

Torque (N•m)

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

2800

HF-JP503(B) (Note 1)

HF-JP353(B) (Note 1)

30

Torque (N•m)

HF-JP203(B) (Note 1) 4200

MR-J3W series

98

206

Servo support software

7.5 (17) 8.9 (20) 350A/B(-RJ006)/T (Note 11) 25.5 (3610) 43

Warranty

4.92 (26.9) 5.42 (29.6)

0

0

2000

4000 5000

Notes: 1. : For 3-phase 200VAC. 2. This value is applicable when the torque is maximally increased.

Global FA centers

6.37 (902)

Model designation

200AN/BN(-RJ006)/TN

Servo motors

903(B)

Servo amplifiers

703(B)

Options

503(B)

Peripheral equipment

353(B)

MR-J3-BSafety

HF-JP 3000r/min series (Low inertia, medium capacity)

203(B)

Speed (r/min)

24


MELSERVO-J3 HF-JP 3000r/min Series Servo Motor Specifications (400VAC Class) HF-JP 3000r/min series (Low inertia, medium capacity)

Servo motor series Servo motor model HF-JP

534(B)

Compatible servo amplifier model MR-J3-

1534(B) 200A4/B4(-RJ006)/T4

1.0 0.5

1.3 0.75

1.7 1.0

2.5 1.5

1.59 (225)

2.39 (338)

3.18 (450)

4.77 (675)

4.77 (675)

7.16 (1010)

9.55 (1350)

14.3 (2020)

Rated output (kW)

Continuous running duty Rated torque (Note 10) (N·m [oz·in]) Maximum torque (N·m [oz·in]) Rated speed (r/min) Maximum speed (r/min) Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) Rated current (A) Maximum current (A)

1034(B) 100A4/B4(-RJ006)/T4

60A4/B4(-RJ006)/T4

Power supply capacity (Note 1) (kVA)

3000 6000 6900

Regenerative braking frequency (times/min) (Note 2) Standard Moment of inertia J (×10-4kg·m2) [J (oz·in2)] With electromagnetic brake Recommended load to motor inertia moment ratio Speed/position detector Attachments Insulation class Structure Ambient temperature Ambient humidity Environment Atmosphere (Note 6) Elevation Vibration (Note 5) Mass Standard (kg [lb]) With electromagnetic brake Compatible servo amplifier model MR-J3With increased Maximum torque (N·m [oz·in]) maximum torque: Maximum current (A) (Note 8) Regenerative braking frequency (times/min) (Note 2)

734(B)

16.7 1.5 4.5

27.3 2.8 8.4

38.2 2.8 8.4

60.2 5.4 17

99

72

56

265

1.52 (8.31) 2.02 (11.0)

2.09 (11.4) 2.65 (14.5) 3.79 (20.7) 2.59 (14.2) 3.15 (17.2) 4.29 (23.5) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 3.0 (6.7) 3.7 (8.2) 4.5 (10) 5.9 (13) 4.4 (9.7) 5.1 (12) 5.9 (13) 7.3 (16) 100A4/B4(-RJ006)/T4 200A4/B4(-RJ006)/T4 200A4/B4(-RJ006)/T4 350A4/B4(-RJ006)/T4 (Note 11) (Note 11) (Note 11) (Note 11) 6.37 (902) 9.55 (1350) 12.7 (1800) 19.1 (2700) 6.0 12 12 22 100

489

382

275

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded.

HF-JP 3000r/min Series Servo Motor Torque Characteristics (400VAC Class) HF-JP534 (B) (Note 1, 2)

420

6

0

0

1120

12 (Note 3)

8 Peak running range

Peak running range

Continuous running range

2000

1680 Torque (N•m)

(Note 3)

3

HF-JP734 (B) (Note 1, 2) Torque (oz•in)

840

9 Torque (N•m)

Torque (oz•in)

1260

4000

6000

560

4

0

0

Speed (r/min)

700

0

10 Peak running range

980

5

2000

4000

6000

14

(Note 3)

Peak running range

7 Continuous running range

Continuous running range Speed (r/min)

25

1960

21 Torque (N•m)

Torque (oz•in)

(Note 3)

0

4000

HF-JP1534 (B) (Note 1, 2) 2940

15 Torque (N•m)

Torque (oz•in)

1400

2000

Speed (r/min)

HF-JP1034 (B) (Note 1, 2) 2100

Continuous running range

6000

0

0

2000

4000

Speed (r/min)

6000

Notes: 1. : For 3-phase 400VAC. 2. : For 3-phase 380VAC. 3. This value is applicable when the torque is maximally increased.


350A4/B4(-RJ006)/T4

500A4/B4(-RJ006)/T4

700A4/B4(-RJ006)/T4

11KA4/B4(-RJ006)/T4

3.5 2.0

7.5 5.0

10 7.0

13 9.0

15.9 (2250)

22.3 (3160)

28.6 (4050)

19.1 (2700)

5.5 3.3 <3.5> (Note 7) 10.5 (1490) <11.1 (1570)> (Note 7) 32.0 (4530)

47.7 (6750) 3000

66.8 (9460)

85.8 (12100)

82.4 5.4 17

6000 6900 83.5 8.3<8.8> (Note 7) 26

133 14 41

115 17 52

147 21 67

203

75

68

56

205 (Note 9)

5000 5750

43.3 (237) 55.8 (305) 13.2 (72.2) 19.0 (104) 52.9 (289) 65.4 (358) 15.4 (84.2) 21.2 (116) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2 X: 24.5m/s2 Y: 24.5m/s2 29 (64) 36 (80) 13 (29) 18 (40) 35 (78) 42 (93) 15 (33) 20 (44) 500A4/B4(-RJ006)/T4 700A4/B4(-RJ006)/T4 – – (Note 11) (Note 11) – – 44.6 (6320) 63.7 (9020) – – 36 54 98

89

5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. X 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales Y office for more details. 7. Value indicated in < > is applicable when connected to MR-J3-500A4/B4(-RJ006)/T4 servo amplifier. 8. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 9. The maximum torque can be increased from 300% to 400% of the rated toque by changing the servo amplifier to be combined. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 10. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 11. Contact your local sales office for the unlisted servo amplifiers which enable increasing the maximum torque.

1400

10

0

0

36

4000

6000

2520

18

0

0

Speed (r/min)

3500

25

0

0

Peak running range

50 Peak running range

8400

60

4200

30

0

0

Continuous running range

2000 Speed (r/min)

2000

4000

6000

4000 5000

3500

25

0

0

Continuous running range

2000

4000

6000

Speed (r/min)

90 Torque (N•m)

Torque (oz•in)

50

(Note 3)

HF-JP9034(B) (Note 1, 2) 12600

75 Torque (N•m)

Torque (oz•in)

7000

Continuous running range Speed (r/min)

HF-JP7034(B) (Note 1, 2) 10500

7000

75

Peak running range

Continuous running range

2000

5040

(Note 3)

Cautions

Peak running range

10500

54

Torque (oz•in)

20

7560 Torque (N•m)

(Note 3)

HF-JP5034(B) (Note 1, 2)

HF-JP3534(B) (Note 1, 2) Torque (oz•in)

Torque (N•m)

Torque (oz•in)

2800

30

Torque (N•m)

HF-JP2034(B) (Note 1, 2) 4200

MR-J3W series

209

Servo support software

7.5 (17) 8.9 (20) 350A4/B4(-RJ006)/T4 (Note 11) 25.5 (3610) 22

Warranty

4.92 (26.9) 5.42 (29.6)

Peak running range

Continuous running range

2000

4000 5000

Notes: 1. : For 3-phase 400VAC. 2. : For 3-phase 380VAC. 3. This value is applicable when the torque is maximally increased.

Global FA centers

6.37 (902)

Model designation

200A4/B4(-RJ006)/T4

Servo motors

9034(B)

Servo amplifiers

7034(B)

Options

5034(B)

Peripheral equipment

3534(B)

MR-J3-BSafety

HF-JP 3000r/min series (Low inertia, medium capacity)

2034(B)

Speed (r/min)

26


MELSERVO-J3 HF-JP 1500r/min Series Servo Motor Specifications (200VAC/400VAC Class) HF-JP 1500r/min series (Low inertia, large capacity) (200VAC)

Servo motor series Servo motor model HF-JP

HF-JP 1500r/min series (Low inertia, large capacity) (400VAC)

11K1M(B)

15K1M(B)

11K1M4(B)

15K1M4(B)

11KA/B/T-LR (Note 10)

15KA/B/T-LR (Note 10)

11KA4/B4/T4-LR (Note 10)

15KA4/B4/T4-LR (Note 10)

Power supply capacity (Note 1) (kVA)

16

22

16

22

Continuous Rated output (kW) running duty Rated torque (Note 9) (N·m [oz·in])

11

15

11

15

70 (9910)

95.5 (13500)

70 (9910)

95.5 (13500)

210 (29700)

286 (40500)

210 (29700)

286 (40500)

290

Compatible servo amplifier model (Note 8) MR-J3-

Maximum torque (N·m [oz·in]) Rated speed (r/min)

1500

Maximum speed (r/min)

3000

Permissible instantaneous speed (r/min)

3450

Power rate at continuous rated torque (kW/s)

223

290

223

Rated current (A)

60

76

32

38

Maximum current (A)

200

246

100

123

Regenerative braking frequency (times/min) (Note 2, 6)

143

162

143

162

220 (1200)

315 (1720)

220 (1200)

315 (1720)

240 (1310)

336 (1840)

240 (1310)

336 (1840)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 10 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F

Structure

Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Ambient humidity Environment (Note 7)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration (Note 5) Mass (kg [lb])

X: 24.5m/s2 Y: 24.5m/s2

Standard

62 (140)

86 (190)

62 (140)

86 (190)

With electromagnetic brake

74 (165)

97 (215)

74 (165)

97 (215)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. Contact your local sales office for fully closed loop control compatible servo amplifier. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 10. Use a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.

HF-JP 1500r/min Series Servo Motor Torque Characteristics (200VAC/400VAC Class) HF-JP11K1M (B) (Note 1)

120

8400

60

42000

28000

300 Torque (N•m)

180 Peak running range

16800

HF-JP15K1M (B) (Note 1) Torque (oz•in)

25200

240 Torque (N•m)

Torque (oz•in)

33600

Peak running range 200

100

14000

Continuous running range

Continuous running range 0

0

1000

2000

0

0

3000

Speed (r/min)

16800

120

8400

60

Peak running range

42000

28000

14000

300 Torque (N•m)

180

Peak running range 200

100

0

1000

2000

Speed (r/min)

27

Notes: 1. 2. 3.

Continuous running range

Continuous running range 0

3000

HF-JP15K1M4 (B) (Note 2, 3) Torque (oz•in)

240 Torque (N•m)

Torque (oz•in)

25200

2000

Speed (r/min)

HF-JP11K1M4 (B) (Note 2, 3) 33600

1000

3000

0

0

1000

2000

Speed (r/min)

3000

: For 3-phase 200VAC. : For 3-phase 400VAC. : For 3-phase 380VAC.


HC-LP series (Low inertia, medium capacity)

Compatible servo amplifier model MR-J3-

52(B)

102(B)

152(B)

202(B)

302(B)

60A/B(-RJ006)/T

100A/B(-RJ006)/T

200AN/BN(-RJ006)/TN

350A/B(-RJ006)/T

500A/B(-RJ006)/T 4.8

Power supply capacity (Note 1) (kVA)

1.0

1.7

2.5

3.5

Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])

0.5

1.0

1.5

2.0

3.0

2.39 (338)

4.78 (677)

7.16 (1010)

9.55 (1350)

14.3 (2020)

Maximum torque (N·m [oz·in])

7.16 (1010)

14.4 (2040)

21.6 (3060)

28.5 (4040)

42.9 (6070)

Rated speed (r/min)

2000

Maximum speed (r/min)

3000 18.4

49.3

79.8

41.5

56.8

Rated current (A)

3.2

5.9

9.9

14

23

Maximum current (A)

9.6

18

30

42

69

Regenerative braking frequency (times/min) (Note 2)

115

160

425

120

70

3.10 (16.9)

4.62 (25.3)

6.42 (35.1)

22.0 (120)

36.0 (197)

5.20 (28.4)

6.72 (36.7)

8.52 (46.6)

32.0 (175)

46.0 (252)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 10 times the servo motor's inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F

1000m or less above sea level X: 9.8m/s2 Y: 24.5m/s2

Vibration (Note 5) Mass (kg [lb])

X: 19.6m/s2 Y: 49m/s2

Standard

6.5 (15)

8.0 (18)

10 (22)

21 (47)

28 (62)

With electromagnetic brake

9.0 (20)

11 (25)

13 (29)

27 (60)

34 (75)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HC-LP Series Servo Motor Torque Characteristics

4

280

2

15 Peak running range

1400

10

700

5

Continuous running range 0

0

1000

2000

3000

0

0

7840

56

30

5880

16

1120

8

1000 2000 Speed (r/min)

0

0

Continuous running range 3000

3920

28

1400

10

1960

14

0

0

Notes: 1. 2. 3. Continuous running range

Continuous running range 3000

1000 2000 Speed (r/min)

3000

Peak running range

20 Peak running range

1000 2000 Speed (r/min)

Peak running range

2240

42

2800

0

24

HC-LP302(B) (Note 1) Torque (oz•in)

Torque (N•m)

Torque (oz•in)

40

Torque (N•m)

HC-LP202(B) (Note 1)

0

3360

32

Continuous running range

Speed (r/min)

5600

Torque (oz•in)

2100

Torque (N•m)

Peak running range

4480

20

Cautions

560

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

6

HC-LP152(B) (Note 1)

HC-LP102(B) (Note 1) 2800

8

Torque (N•m)

HC-LP052 (B) (Note 1, 2, 3) 1120

MR-J3-BSafety

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

MR-J3W series

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

1000 2000 Speed (r/min)

: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.

Global FA centers

Ambient humidity

Servo support software

0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Environment (Note 6)

Peripheral equipment

Totally enclosed non ventilated (IP rating: IP65) (Note 4)

Warranty

Structure

4200

Options

Power rate at continuous rated torque (kW/s)

Servo amplifiers

3450

Permissible instantaneous speed (r/min)

840

Model designation

Servo motor series Servo motor model HC-LP

Servo motors

HC-LP Series Servo Motor Specifications

3000

28


MELSERVO-J3 HC-RP Series Servo Motor Specifications Servo motor series

HC-RP series (Ultra low inertia, medium capacity)

Servo motor model HC-RP

103(B)

Compatible servo amplifier model MR-J3-

153(B)

203(B)

200AN/BN(-RJ006)/TN

353(B)

503(B)

500A/B(-RJ006)/T

350A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

1.7

2.5

3.5

5.5

Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])

1.0

1.5

2.0

3.5

5.0

3.18 (450)

4.78 (677)

6.37 (902)

11.1 (1570)

15.9 (2250)

Maximum torque (N·m [oz·in])

7.95 (1130)

11.9 (1690)

15.9 (2250)

27.9 (3950)

39.7 (5620)

Rated speed (r/min)

3000

Maximum speed (r/min)

4500

7.5

5175

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

67.4

120

176

150

211

Rated current (A)

6.1

8.8

14

23

28

Maximum current (A)

18

23

37

58

70

1090

860

710

174

125

1.50 (8.20)

1.90 (10.4)

2.30 (12.6)

8.30 (45.4)

12.0 (65.6)

1.85 (10.1)

2.25 (12.3)

2.65 (14.5)

11.8 (64.5)

15.5 (84.7)

Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 5 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F

Structure

Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Ambient humidity Environment (Note 6)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2

Vibration (Note 5) Mass (kg [lb])

Standard

3.9 (8.6)

5.0 (11)

6.2 (14)

12 (27)

17 (38)

With electromagnetic brake

6.0 (14)

7.0 (16)

8.3 (19)

15 (33)

21 (47)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HC-RP Series Servo Motor Torque Characteristics

420

0

700

2000

3000

Peak running range

4000 4500

0

0

6300

45

1400

0

29

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

2800

Peak running range 20

10

0

4200

2100

2000 3000 Speed (r/min)

4000 4500

6 Continuous running range

1000

2000 3000 Speed (r/min)

4000 4500

0

0

1000

2000 3000 Speed (r/min)

Peak running range 30

15

Continuous running range

1000

Peak running range 12

HC-RP503(B) (Note 1) Torque (N•m)

HC-RP353(B) (Note 1) 30

18

Continuous running range

Speed (r/min)

4200

1680

840

5

Continuous running range

1000

10

HC-RP203(B) (Note 1) 2520

15

Torque (oz•in)

1400

Torque (N•m)

Peak running range 6

3

0

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

840

HC-RP153(B) (Note 1) 2100

9

Torque (N•m)

HC-RP103(B) (Note 1) 1260

Continuous running range

0

0

Notes: 1. 1000

2000 3000 Speed (r/min)

4000 4500

: For 3-phase 200VAC.

4000 4500


HC-UP series (Flat type, medium capacity) 202(B)

70A/B(-RJ006)/T

200AN/BN(-RJ006)/TN

350A/B(-RJ006)/T

352(B)

502(B)

500A/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

1.3

2.5

3.5

5.5

Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])

0.75

1.5

2.0

3.5

7.5 5.0

3.58 (507)

7.16 (1010)

9.55 (1350)

16.7 (2360)

23.9 (3380)

Maximum torque (N·m [oz·in])

10.7 (1520)

21.6 (3060)

28.5 (4040)

50.1 (7090)

71.6 (10100)

2000

Rated speed (r/min) Maximum speed (r/min)

3000

Permissible instantaneous speed (r/min)

3450

2500 2875

Power rate at continuous rated torque (kW/s)

12.3

23.2

23.9

36.5

49.6

Rated current (A)

5.4

9.7

14

23

28

Maximum current (A)

16

29

42

69

84

Regenerative braking frequency (times/min) (Note 2)

53

124

68

44

31

10.4 (56.9)

22.1 (121)

38.2 (209)

76.5 (418)

115 (629)

12.5 (68.3)

24.2 (132)

46.8 (256)

85.1 (465)

124 (678)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 15 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F

1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2

Vibration (Note 5) Mass (kg [lb])

X: 24.5m/s2 Y: 49m/s2

Standard

8.0 (18)

11 (25)

16 (36)

20 (44)

24 (53)

With electromagnetic brake

10 (22)

13 (29)

22 (49)

26 (58)

30 (67)

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HC-UP Series Servo Motor Torque Characteristics

560

1120

4

0

0

1000

2000

3000

0

0

11200

80

2800

Peak running range 40

8400

60

5600

40

Continuous running range

1000 2000 Speed (r/min)

3000

0

1000

2000

2800

20

0

0

Notes: 1. 2. 3.

Speed (r/min)

Continuous running range 2500

0

0

1000 2000 Speed (r/min)

3000

Peak running range

20 Continuous running range

0

10

HC-UP502(B) (Note 1) Torque (N•m)

60

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

HC-UP352(B) (Note 1)

5600

Peak running range 20

Continuous running range

Speed (r/min)

8400

1400

8

Continuous running range

2800

30

Cautions

Peak running range 16

4200

Torque (N•m)

2240

24

Torque (oz•in)

3360

Torque (N•m)

Peak running range 8

HC-UP202(B) (Note 1)

HC-UP152(B) (Note 1) Torque (oz•in)

1120

Torque (N•m)

Torque (oz•in)

HC-UP72(B) (Note 1, 2, 3) 12

MR-J3-BSafety

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

MR-J3W series

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Warranty

Ambient humidity

Servo support software

0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)

Ambient temperature Environment (Note 6)

Peripheral equipment

Totally enclosed non ventilated (IP rating: IP65) (Note 4)

: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.

Global FA centers

Structure

1680

Servo motors

152(B)

Servo amplifiers

Compatible servo amplifier model MR-J3-

72(B)

Options

Servo motor series Servo motor model HC-UP

Model designation

HC-UP Series Servo Motor Specifications

1000 2000 2500 Speed (r/min)

30


MELSERVO-J3 HA-LP 1000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series

HA-LP 1000r/min series (Low inertia, medium/large capacity)

Servo motor model HA-LP

601(B) 700A/B

Compatible servo amplifier model MR-J3-

12K1(B)

801(B)

11KA/B(-RJ006)/T

(-RJ006)/T

15K1

20K1

15KA/B

25K1

22KA/B(-RJ006)/T

(-RJ006)/T

30K1

37K1

DU30KA/B

DU37KA/B 59

Power supply capacity (Note 1) (kVA)

8.6

12

18

22

30

38

48

Continuous Rated output (kW) running duty Rated torque (Note 8)(N·m [oz·in])

6.0

8.0

12

15

20

25

30

37

57.3 (8110)

76.4 (10800)

115 (16300)

143 (20200)

191 (27000)

239 (33800)

286 (40500)

353 (50000)

Maximum torque (N·m [oz·in])

172 (24400)

229 (32400)

344 (48700)

415 (58800)

477 (67500)

597 (84500) 716 (101000) 883 (125000)

Rated speed (r/min)

1000

Maximum speed (r/min)

1200

Permissible instantaneous speed (r/min)

1380

Power rate at continuous rated torque (kW/s)

313

265

445

373

561

528

626

668

Rated current (A)

34

42

61

83

118

118

154

188

Maximum current (A)

102

126

183

249

295

295

385

470

Regenerative braking frequency (times/min) (Note 2)

158

354 (Note 6)

264 (Note 6)

230 (Note 6)

195 (Note 6)

117 (Note 6)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

1080 (5900)

113 (618)

293 (1600)

369 (2020)

Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio

Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)

Speed/position detector

Oil seal

Attachments

Class F

Insulation class Structure

Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature

0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)

Ambient humidity Environment (Note 7)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2

Vibration (Note 5) Mass (kg [lb]) Cooling fan

1310 (7160) 1870 (10200)

Power

X: 9.8m/s2 Y: 9.8m/s2

Standard

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

230 (510)

250 (555)

335 (740)

With electromagnetic brake

70 (155)

130 (290)

150 (335)

Voltage, frequency

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

Input (W)

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

120 (50Hz) / 175 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.18 (50Hz) / 0.17 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

0.65 (50Hz) / 0.80 (60Hz)

Rated current (A)

3-phase 200 to 230VAC 50/60Hz

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).

HA-LP 1000r/min Series Servo Motor Torque Characteristics (200VAC Class)

28000

400

Peak running range

31

84000

200

14000

100

0

500 1000 1200 Speed (r/min)

0

HA-LP25K1 (B) (Note 1) 800 600 Peak running range

84000

600

Peak running range

56000

400

28000

200

28000

200 Continuous running range

0

0

500 1000 1200 Speed (r/min)

450

300

21000

150

0

0

Peak running range

500 1000 1200 Speed (r/min)

HA-LP37K1 (B) (Note 1) 126000

800

Torque (N•m)

42000

HA-LP30K1 (B) (Note 1) 112000

400

Continuous running range 0 500 1000 1200 Speed (r/min)

63000

Continuous running range

Continuous running range 0 500 1000 1200 Speed (r/min)

56000

0

Torque (oz•in)

Torque (N•m)

28000

Peak running range

200 Continuous running range

0

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

56000

112000

600

300

Torque (oz•in)

0

500 1000 1200 Speed (r/min)

HA-LP20K1 (B) (Note 1) 84000

Continuous running range 0 500 1000 1200 Speed (r/min)

Torque (N•m)

0

42000

HA-LP15K1 (B) (Note 1)

100

Continuous running range 0

Peak running range

400

84000

Torque (N•m)

14000

60

200

HA-LP12K1 (B) (Note 1) 56000

Torque (N•m)

28000

300

Torque (oz•in)

120

Torque (N•m)

Peak running range

HA-LP801 (B) (Note 1) 42000

Torque (oz•in)

8400

180

Torque (oz•in)

16800

Torque (N•m)

Torque (oz•in)

HA-LP601 (B) (Note 1) 25200

900 Peak running range 600

42000

300

0

0

Continuous running range 500 1000 1200 Speed (r/min)

Notes: 1.

: For 3-phase 200VAC.


8014(B)

700A4/B4

11KA4/B4(-RJ006)/T4

(-RJ006)/T4

15K14

20K14

15KA4/B4

22KA4/B4

(-RJ006)/T4

(-RJ006)/T4

12K14(B)

25K14

30K14

37K14

DU30KA4/B4

DU37KA4/B4

8.6

12

18

22

30

38

48

6.0

8.0

12

15

20

25

30

37

57.3 (8110)

76.4 (10800)

115 (16300)

143 (20200)

191 (27000)

239 (33800)

286 (40500)

353 (50000)

172 (24400)

229 (32400)

344 (48700)

415 (58800)

477 (67500)

597 (84500)

716 (101000)

883 (125000)

668

59

1000

Model designation

HA-LP 1000r/min series (Low inertia, medium/large capacity)

6014(B)

Servo motors

HA-LP 1000r/min Series Servo Motor Specifications (400VAC Class)

265

445

373

561

528

626

17

20

30

40

55

70

77

95

51

60

90

120

138

175

193

238

169

354 (Note 6)

264 (Note 6)

230 (Note 6)

195 (Note 6)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

1080 (5900)

1310 (7160)

1870 (10200)

113 (618)

293 (1600)

369 (2020)

Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)

Options

1380 313

Servo amplifiers

1200

Oil seal

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 9.8m/s2 Y: 9.8m/s2

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

230 (510)

250 (555)

335 (740)

70 (155)

130 (290)

150 (335)

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz

3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

110 (50Hz) / 150 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.14 (50Hz) / 0.11 (60Hz)

0.12 (50Hz) / 0.14 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air 3 flow: 1.0m /min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HA-LP 1000r/min Series Servo Motor Torque Characteristics (400VAC Class)

28000

Peak running range

84000

100

0

500 1000 1200 Speed (r/min)

600 Peak running range 400

28000

200

500 1000 1200 Speed (r/min)

0

0

84000

Torque (N•m)

0

500 1000 1200 Speed (r/min)

600

Peak running range

400

28000

200 Continuous running range

0

0

500 1000 1200 Speed (r/min)

0

500 1000 1200 Speed (r/min)

HA-LP37K14 (B) (Note 1, 2)

126000

800

56000

Continuous running range 500 1000 1200 Speed (r/min)

150 Continuous running range

HA-LP30K14 (B) (Note 1, 2)

112000

800

0

200

0

Torque (oz•in)

21000

Peak running range 300

Continuous running range

HA-LP25K14 (B) (Note 1, 2)

56000

42000

450

Cautions

14000

HA-LP15K14 (B) (Note 1, 2)

63000

Warranty

0

Continuous running range 0

200

Peak running range

Torque (oz•in)

400

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

56000

112000

600

28000

Torque (N•m)

0

500 1000 1200 Speed (r/min)

HA-LP20K14 (B) (Note 1, 2) 84000

300

Continuous running range

Torque (N•m)

0

42000

100

Continuous running range 0

Peak running range

400

84000

Torque (N•m)

14000

60

200

HA-LP12K14 (B) (Note 1, 2) 56000

Torque (N•m)

28000

300

Torque (oz•in)

120

Torque (N•m)

Peak running range

HA-LP8014 (B) (Note 1, 2) 42000

Torque (oz•in)

8400

180

Torque (oz•in)

16800

Torque (N•m)

Torque (oz•in)

HA-LP6014 (B) (Note 1, 2) 25200

900 Peak running range 600

42000

300

0

0

Continuous running range 500 1000 1200 Speed (r/min)

Notes: 1. 2.

: For 3-phase 400VAC. : For 3-phase 380VAC.

Global FA centers

X: 11.7m/s2 Y: 29.4m/s2

MR-J3W series

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Servo support software

0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)

MR-J3-BSafety

Peripheral equipment

Class F Totally enclosed ventilated (IP rating: IP44) (Note 4)

32


MELSERVO-J3 HA-LP 1500r/min Series Servo Motor Specifications (200VAC Class) Servo motor series

HA-LP 1500r/min series (Low inertia, medium/large capacity)

Servo motor model HA-LP

701M(B)

Compatible servo amplifier model MR-J3-

11K1M(B)

15K1M(B)

30K1M

37K1M

DU30KA/B

DU37KA/B 59

22K1M

700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

10

16

22

33

48

Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])

7.0

11

15

22

30

37

44.6 (6320)

70.0 (9910)

95.5 (13500)

140 (19800)

191 (27000)

236 (33400)

Maximum torque (N·m [oz·in])

134 (19000)

210 (29700)

286 (40500)

350 (49600)

477 (67500)

589 (83400)

Rated speed (r/min)

1500

Maximum speed (r/min)

2000 2300

Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)

189

223

309

357

561

514

Rated current (A)

37

65

87

126

174

202

Maximum current (A)

111

195

261

315

435

505

Regenerative braking frequency (times/min) (Note 2)

70

158 (Note 6)

191 (Note 6)

102 (Note 6)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

1080 (5900)

113 (618)

293 (1600)

369 (2020)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 10 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F

Structure

Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature

0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)

Ambient humidity Environment (Note 7)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2

Vibration (Note 5)

Cooling fan

Mass (kg [lb])

Power

X: 9.8m/s2 Y: 9.8m/s2

Standard

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

230 (510)

With electromagnetic brake

70 (155)

130 (290)

150 (335)

Voltage, frequency

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

Input (W)

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

120 (50Hz) / 175 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.18 (50Hz) / 0.17 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

0.65 (50Hz) / 0.80 (60Hz)

Rated current (A)

3-phase 200 to 230VAC 50/60Hz

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).

HA-LP 1500r/min Series Servo Motor Torque Characteristics (200VAC Class)

11200

50

Peak running range 160

0

28000

0

0

Continuous running range 0

500 1000 1500 2000

0

500 1000 1500 2000

Speed (r/min)

Speed (r/min)

HA-LP22K1M (Note 1)

HA-LP30K1M (Note 1)

HA-LP37K1M (Note 1)

Peak running range

56000

Torque (N•m)

300

105000

600

400

Peak running range

70000

750 Torque (N•m)

84000

500 Peak running range Notes: 1.

200 28000

14000

100

0

0

500 1000 1500 2000

35000

200

Continuous running range

Speed (r/min)

33

100

Speed (r/min)

Torque (oz•in)

42000

Peak running range 200

Continuous running range

500 1000 1500 2000

400 Torque (N•m)

Torque (oz•in)

56000

14000

80

Continuous running range 0

28000

300 Torque (N•m)

Torque (N•m)

22400

HA-LP15K1M(B) (Note 1) 42000

240

Torque (oz•in)

7000

Peak running range 100

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

14000

HA-LP11K1M(B) (Note 1) 33600

150

Torque (oz•in)

HA-LP701M(B) (Note 1) 21000

250

Continuous running range 0

0

500 1000 1500 2000 Speed (r/min)

Continuous running range 0

0

500 1000 1500 2000 Speed (r/min)

: For 3-phase 200VAC.


30K1M4

37K1M4

45K1M4

50K1M4

DU30KA4/B4

DU37KA4/B4

DU45KA4/B4

DU55KA4/B4 80

22K1M4

700A4/B4(-RJ006)/T4 11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 10

16

22

33

48

59

71

7.0

11

15

22

30

37

45

50

44.6 (6320)

70.0 (9910)

95.5 (13500)

140 (19800)

191 (27000)

236 (33400)

286 (40500)

318 (45000)

134 (19000)

210 (29700)

286 (40500)

350 (49600)

477 (67500)

589 (83400)

716 (101000)

796 (113000)

1500 2000

Model designation

HA-LP 1500r/min series (Low inertia, medium/large capacity) 15K1M4(B)

11K1M4(B)

701M4(B)

Servo motors

HA-LP 1500r/min Series Servo Motor Specifications (400VAC Class)

309

357

561

514

626

542

18

31

41

63

87

101

128

143

54

93

123

158

218

253

320

358

75

158 (Note 6)

191 (Note 6)

102 (Note 6)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

1080 (5900)

1310 (7160)

1870 (10200)

113 (618)

293 (1600)

369 (2020)

Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal

Options

223

Servo amplifiers

2300 189

Class F

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2

X: 9.8m/s2 Y: 9.8m/s2

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

230 (510)

250 (555)

335 (740)

70 (155)

130 (290)

150 (335)

3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz

3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

110 (50Hz) / 150 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.14 (50Hz) / 0.11 (60Hz)

0.12 (50Hz) / 0.14 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

Servo support software

3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HA-LP 1500r/min Series Servo Motor Torque Characteristics (400VAC Class)

11200

50

0

0

Continuous running range 0

500 1000 1500 2000

200

14000

100

0

0

Cautions

Torque (N•m)

28000

Peak running range

0

500 1000 1500 2000

Continuous running range 500 1000 1500 2000

Speed (r/min)

Speed (r/min)

HA-LP30K1M4 (Note 1, 2)

HA-LP37K1M4 (Note 1, 2)

HA-LP45K1M4 (Note 1, 2)

HA-LP50K1M4 (Note 1, 2)

84000

35000

200

0

500 1000 1500 2000 Speed (r/min)

0

84000

42000

500 1000 1500 2000 Speed (r/min)

Peak running range 600 Notes: 1. 2.

400

250 Continuous running range

0

600

900 Torque (N•m)

Peak running range

Peak running range

Torque (oz•in)

500

126000

800 Torque (N•m)

70000

Torque (oz•in)

Peak running range

112000

750 Torque (N•m)

400

Torque (oz•in)

105000

600

Continuous running range 0

300

Speed (r/min)

Torque (N•m)

Torque (oz•in)

0

500 1000 1500 2000

42000

100

Continuous running range

56000 28000

200

400

Speed (r/min)

84000

56000

28000

14000

80

Continuous running range 0

Peak running range

Peak running range

Torque (oz•in)

160

HA-LP22K1M4 (Note 1, 2)

56000

300 Torque (N•m)

Torque (N•m)

22400

HA-LP15K1M4(B) (Note 1, 2)

42000

240

28000

200

0

0

300 Continuous running range

Continuous running range 500 1000 1500 2000 Speed (r/min)

0

Warranty

7000

Peak running range 100

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

14000

HA-LP11K1M4(B) (Note 1, 2)

33600

150

Torque (oz•in)

HA-LP701M4(B) (Note 1, 2) 21000

0

: For 3-phase 400VAC. : For 3-phase 380VAC.

Global FA centers

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

MR-J3W series

0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)

MR-J3-BSafety

Peripheral equipment

Totally enclosed ventilated (IP rating: IP44) (Note 4)

500 1000 1500 2000 Speed (r/min)

34


MELSERVO-J3 HA-LP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series

HA-LP 2000r/min series (Low inertia, medium/large capacity)

Servo motor model HA-LP

502

Compatible servo amplifier model MR-J3-

702

11K2(B)

15K2(B)

30K2

37K2

DU30KA/B

DU37KA/B 59

22K2(B)

500A/B(-RJ006)/T 700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T

Power supply capacity (Note 1) (kVA)

7.5

10

16

22

33

48

Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])

5.0

7.0

11

15

22

30

37

23.9 (3380)

33.4 (4730)

52.5 (7430)

71.6 (10100)

105 (14900)

143 (20200)

177 (25100)

Maximum torque (N·m [oz·in])

71.6 (10100)

100 (14200)

158 (22400)

215 (30400)

263 (37200)

358 (50700)

442 (62600)

Rated speed (r/min)

2000

Maximum speed (r/min)

2000 2300

Permissible instantaneous speed (r/min)

77.2

118

263

233

374

373

480

Rated current (A)

25

34

63

77

112

166

204

Maximum current (A)

75

102

189

231

280

415

510

Regenerative braking frequency (times/min) (Note 2)

50

50

186 (Note 6)

144 (Note 6)

107 (Note 6)

74.0 (405)

94.2 (515)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

113 (618)

293 (1600)

369 (2020)

Power rate at continuous rated torque (kW/s)

Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio

Maximum of 10 times the servo motor’s inertia moment (Note 3)

Speed/position detector

18-bit encoder (resolution: 262144 p/rev)

Attachments

Oil seal

Insulation class

Class F Totally enclosed non ventilated (IP rating: IP65) (Note 4)

Structure Ambient temperature

0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing)

Ambient humidity Environment (Note 7)

Totally enclosed ventilated (IP rating: IP44) (Note 4)

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2

Vibration (Note 5) Standard

Cooling fan

Mass (kg [lb])

35 (78)

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

70 (155)

130 (290)

150 (335)

With electromagnetic brake

Power

X: 9.8m/s2 Y: 9.8m/s2

28 (62)

Voltage, frequency

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

Input (W)

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.18 (50Hz) / 0.17 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

Rated current (A)

3-phase 200 to 230VAC 50/60Hz

Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).

HA-LP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class)

20

0

0

0

2000

0

Speed (r/min)

42000

1000 Speed (r/min)

35

1000

0

2000

2000

Torque (N•m)

180

16800

120

8400

60

0

1000

2000

0

0

Speed (r/min)

Peak running range

Peak running range

14000

100

0

0

1000 Speed (r/min)

56000

28000

600

400

Peak running range Notes: 1.

200 Continuous running range

2000

1000 Speed (r/min)

200 Continuous running range

Continuous running range

HA-LP37K2 (Note 1) 84000

300

100

0

50

25200

Continuous running range

400 Torque (N•m)

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

Peak running range 200

Continuous running range 0

7000

HA-LP30K2 (Note 1) 56000

300

28000 14000

100

Speed (r/min)

HA-LP22K2(B) (Note 1) 42000

Peak running range

14000

Continuous running range

Continuous running range 1000

150

240

40

Torque (oz•in)

2800

21000

HA-LP15K2(B) (Note 1) 33600

200

Torque (oz•in)

Peak running range 80

40 5600

28000

Torque (oz•in)

11200

Torque (N•m)

Peak running range

HA-LP11K2(B) (Note 1) 28000

120

Torque (N•m)

5600

60

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

8400

HA-LP702 (Note 1) 16800

80

Torque (N•m)

HA-LP502 (Note 1) 11200

0

0

1000 Speed (r/min)

2000

: For 3-phase 200VAC.

2000


30K24

37K24

45K24

55K24

DU30KA4/B4

DU37KA4/B4

DU45KA4/B4

DU55KA4/B4 87

22K24(B)

11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 16

22

33

48

59

71

11

15

22

30

37

45

55

52.5 (7430)

71.6 (10100)

105 (14900)

143 (20200)

177 (25100)

215 (30400)

263 (37200)

158 (22400)

215 (30400)

263 (37200)

358 (50700)

442 (62600)

537 (76000)

657 (93000)

2000 2000

Model designation

HA-LP 2000r/min series (Low inertia, medium/large capacity) 15K24(B)

11K24(B)

Servo motors

HA-LP 2000r/min Series Servo Motor Specifications (400VAC Class)

374

373

480

427

526

32

40

57

83

102

131

143

96

120

143

208

255

328

358

186 (Note 6)

144 (Note 6)

107 (Note 6)

105 (574)

220 (1200)

295 (1610)

550 (3010)

650 (3550)

1080 (5900)

1310 (7160)

113 (618)

293 (1600)

369 (2020)

Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)

Oil seal

Options

233

Servo amplifiers

2300 263

Class F

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2

X: 9.8m/s2 Y: 9.8m/s2

55 (125)

95 (210)

115 (255)

160 (355)

180 (400)

230 (510)

250 (555)

70 (155)

130 (290)

150 (335)

3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz

3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz

42 (50Hz) / 54 (60Hz)

62 (50Hz) / 76 (60Hz)

65 (50Hz) / 85 (60Hz)

110 (50Hz) / 150 (60Hz)

0.21 (50Hz) / 0.25 (60Hz)

0.14 (50Hz) / 0.11 (60Hz)

0.12 (50Hz) / 0.14 (60Hz)

0.20 (50Hz) / 0.22 (60Hz)

3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.

HA-LP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class)

120 14000

8400

50

60

Continuous running range 0

1000

0

2000

0

Speed (r/min)

28000

56000

28000

200

Torque (N•m)

Torque (oz•in)

400 Peak running range

0

1000 Speed (r/min)

0

400

0

1000

2000

0

1000 Speed (r/min)

14000

100

0

0

2000

Continuous running range

1000 Speed (r/min)

84000

800

600

56000

400

28000

200

0

0

Peak running range Notes: 1. 2.

200 Continuous running range

2000

200

Peak running range

HA-LP55K24 (Note 1, 2) 112000

Peak running range

300

28000

Speed (r/min)

600

Continuous running range 0

0

2000

HA-LP45K24 (Note 1, 2) 84000

600 Torque (N•m)

Torque (oz•in)

56000

1000 Speed (r/min)

HA-LP37K24 (Note 1, 2) 84000

Continuous running range

Torque (N•m)

0

42000

100

Continuous running range

Torque (oz•in)

7000

Peak running range 200

Torque (N•m)

28000

Torque (oz•in)

Peak running range

400

Cautions

16800

100

180

HA-LP30K24 (Note 1, 2) 56000

300 Torque (N•m)

25200

Torque (N•m)

Peak running range

HA-LP22K24(B) (Note 1, 2) 42000

240

Continuous running range 1000

: For 3-phase 400VAC. : For 3-phase 380VAC.

2000

Warranty

14000

150

Torque (oz•in)

Torque (N•m)

Torque (oz•in)

21000

HA-LP15K24(B) (Note 1, 2) 33600

200

Torque (oz•in)

HA-LP11K24(B) (Note 1, 2) 28000

Global FA centers

1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz

MR-J3W series

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Servo support software

0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing)

MR-J3-BSafety

Peripheral equipment

Totally enclosed ventilated (IP rating: IP44) (Note 4)

2000

Speed (r/min)

36


MELSERVO-J3 Servo Motor Dimensions

(Unit: mm)

●HF-KP053(B), HF-KP13(B) ●HF-MP053(B), HF-MP13(B) 5

20.7

1 2 3 4

4

37.1

ø8h6 18.4 (Note 3)

9.5 19.2 KL

2

Power supply connector

6.4 13.9 27.5 Variable dimensions

Model

13°

1 2

Encoder connector 11.7 11.7 21.5

(Note 3)

●HF-KP23(B), HF-KP43(B) ●HF-MP23(B), HF-MP43(B) L

58.3 (Note 3)

18.4 (Note 3)

HF-KP053(B) HF-MP053(B)

66.4 (107.5)

24.5

HF-KP13(B) HF-MP13(B)

82.4 (123.5)

40.5

Brake connector (Note 3)

M60

° 45

1 2 3 4

3 4

ø7 0

57.8 (Note 3)

2

47.1

13.9 27.8

KL Power supply connector

5.9 Variable dimensions Model L

KL

HF-KP23(B) HF-MP23(B)

76.6 (116.1)

39.3

HF-KP43(B) HF-MP43(B)

98.5 (138)

61.2

13.5°

(Note 3)

113.8 (157)

(Note 3)

57.8 (Note 3)

40 8

18.3

11.8 11.7

Encoder connector

21.5

Power supply connector

Brake connector (Note 3)

45°

3

9.5

M80

Power supply connector pin assignment

4-ø6.6 mounting hole Use hexagonal cap head bolts.

1 2 3

ø70h7

4

1 2 3 4

ø9 0

57.1 9.5 19.2 72.3

11.7 21.4

Power supply connector Brake connector (Note 3)

2

14 12 27.8

When the cables are led out in opposite direction of motor shaft

65.5 (Note 3)

ø19h6

56

11.8

Encoder connector

(Note 3)

11.8

9.5 11.7 18.4 21.4 (Note 3) 65.5 (Note 3)

Power supply connector Brake connector (Note 3)

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 5. Dimensions for motors with an oil seal (HF-KPMJ and HF-MPMJ) are different from the above. Contact your local sales office for details.

37

2

11.5 27.4

Pin No. 1 2 3 4

Signal name Earth U V W

Brake connector pin assignment (Note 3) 1 1

13.7

Encoder connector

Signal name B1 B2

When the cables are led out in opposite direction of motor shaft

Brake connector (Note 3)

●HF-KP73(B) ●HF-MP73(B)

Pin No. 1 2

1

9.5 19.2

Signal name Earth U V W

Brake connector pin assignment (Note 3)

1 2

10.1 11.8 11.7 21.5

Pin No. 1 2 3 4

2

ø14h6

KL

Power supply connector pin assignment

ø50h7

3

Power supply connector

L

1

47.1 (Note 3)

9.5

4-ø5.8 mounting hole Use hexagonal cap head bolts.

30 7

Encoder connector

Signal name B1 B2

When the cables are led out in opposite direction of motor shaft

Brake connector (Note 3)

13.7 10 28.4

Pin No. 1 2

2

10.1 11.7 11.7 21.5 58.3 (Note 3)

1 1

Encoder connector 4.9 13.7 27.4

Signal name Earth U V W

Brake connector pin assignment (Note 3)

21

ø30h7

3

ø4 6

Pin No. 1 2 3 4

2

38.8 (Note 3) 36

45°

Power supply connector pin assignment

M40 1

20.7

20.5

2-ø4.5 mounting hole Use hexagonal cap head bolts.

25 2.5 21.5

L

Pin No. 1 2

Signal name B1 B2


55 50

4-ø9 mounting hole Use hexagonal cap head bolts.

45°

45 ø1

65

13

59 (Note 3) Encoder connector CM10-R10P Brake connector CM10-R2P (Note 3)

(Note 3) 20.9

Power supply connector MS3102A18-10P

2000r/min

L

KL

HF-SP52(4)(B)

118.5 (153)

57.8

HF-SP51(B)

HF-SP102(4)(B)

140.5 (175)

79.8

HF-SP81(B)

HF-SP152(4)(B)

162.5 (197)

101.8

U

Power supply connector pin assignment Motor flange direction

MR-J3-BSafety

Motor flange direction

1000r/min Earth

V

Brake connector pin assignment

Variable dimensions

Model

W (Note 3) Brake

29 (Note 3)

13.5 58

KL

● HF-SP121(B), HF-SP201(B), HF-SP301(B), HF-SP421(B) ● HF-SP202(B), HF-SP352(B), HF-SP502(B), HF-SP702(B) ● HF-SP2024(B),HF-SP3524(B), HF-SP5024(B), HF-SP7024(B)

(Note 3) ✽1 ✽3

13 Encoder connector CM10-R10P 44 (Note 3)

66.5 (Note 3)

Servo support software

✽3

(Note 3)

MR-J3W series

ø114.3

(Note 3)

ø20

30

KB

✽1

50.9

96.9 (Note 3)

(Note 3)

0

ø2

0

-0.025

✽2

✽2

+0.010 0

✽4

(Note 3)

(Note 3)

4-ø13.5 mounting hole Use hexagonal cap head bolts.

45 °

18 3

ø35

✽4

M176

79 75

L 38.5 (45.5)

(Note 3) KA

Brake connector CM10-R2P (Note 3)

82

KL

Power supply connector MS3102A22-22P (for 3.5kW or smaller and 5kW) MS3102A32-17P (for 4.2kW and 7kW)

Model

W

Brake connector pin assignment Motor flange direction

V

1000r/min

2000r/min

L

KL

HF-SP121(B)

HF-SP202(4)(B)

143.5 (193)

79.8

HF-SP201(B)

HF-SP352(4)(B)

183.5 (233)

119.8

HF-SP301(B)

HF-SP502(4)(B)

203.5 (253)

139.8

HF-SP421(B)

HF-SP702(4)(B)

263.5 (313)

191.8

KA

KB

24.8

140.9

32

149.1

Earth

U

Power supply connector pin assignment Motor flange direction

Global FA centers

✽1, ✽2, ✽3 and ✽4 are screw holes for eyebolt. •For HF-SP201(B), HF-SP301(B), HF-SP352(4)(B), HF-SP502(4)(B): ✽3, ✽4 •For HF-SP421(B), HF-SP702(4)(B): ✽1, ✽2, ✽3, ✽4

Warranty

(Note 3) Brake

Variable dimensions

Cautions

(Note 3)

ø1

112.5

(Note 3)

Servo amplifiers

(Note 3)

ø110h7

ø24h6

(Note 3)

79.9 (Note 3) 50.9

(Note 3)

M130

3

Peripheral equipment

(Note 3)

12

Options

L 38.2 (43.5)

Servo motors

● HF-SP51(B), HF-SP81(B) ● HF-SP52(B), HF-SP102(B), HF-SP152(B) ● HF-SP524(B), HF-SP1024(B), HF-SP1524(B)

Model designation

(Unit: mm)

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

38


MELSERVO-J3 Servo Motor Dimensions

(Unit: mm)

●HF-JP53(B), HF-JP73(B), HF-JP103(B), HF-JP153(B), HF-JP203(B) ●HF-JP534(B), HF-JP734(B), HF-JP1034(B), HF-JP1534(B), HF-JP2034(B) L

M90

40

38.2 (38)

7.5

5 ø1

45°

18

4.5

4-ø6.6 mounting hole Use hexagonal cap head bolts.

ø1

00

ø80h7

50.9

ø41

ø16h6

30

57.4 (Note 3)

93.8

Oil seal

(Note 3) Encoder connector CM10-R10P

Power supply connector MS3102A18-10P

HF-JP153(B) HF-JP1534(B) HF-JP203(B) HF-JP2034(B)

36

V

(Note 3)

112

163.5 (209) 199.5 (245)

148

235.5 (281)

184

W

16

94

15

HF-JP1034(B)

145.5 (191)

(Note 3)

HF-JP103(B)

76

U Brake (Note 3)

10.6

HF-JP734(B)

127.5 (173)

25.7 13

.8

HF-JP73(B)

KL

21

HF-JP534(B)

L

.2

HF-JP53(B)

Variable dimensions

42

Model

KL

35°

Brake connector (Note 3) CM10-R2P 66.5 (Note 3)

Earth Key

Brake connector pin assignment

Power supply connector pin assignment (View from front of the connector)

Motor flange direction

●HF-JP353(B), HF-JP503(B) 4-ø9 mounting hole Use hexagonal cap head bolts. L

M130

55

38.2 (43.5)

12

45°

3 50

ø1

65

(Note 3)

116.8

ø110h7

50.9

(Note 3) Oil seal

13 ø1

45

(Note 3)

79.9 (Note 3)

(Note 3)

95.8

(Note 3)

ø28h6

(Note 3)

63 (Note 3) (Note 3) 29 15.5

34 70.5

Encoder connector CM10-R10P

80 KL

Power supply connector MS3102A22-22P Brake connector (Note 3) CM10-R2P Main key position mark

V

W

U Brake (Note 3) Brake connector pin assignment

Earth

Model

Variable dimensions L

KL

HF-JP353(B)

213 (251.5)

228

HF-JP503(B)

267 (305.5)

282

Key Power supply connector pin assignment (View from front of the connector)

Motor flange direction

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

39


●HF-JP3534(B), HF-JP5034(B) 4-ø9 mounting hole Use hexagonal cap head bolts. M130

55 12

Servo motors

L 38.2(43.5)

45°

3 50 ø1

65

(Note 3)

(Note 3)

5

Encoder connector CM10-R10P

ø1 4

(Note 3)

Oil seal

Power supply connector MS3102A18-10P

79.9 (Note 3)

114.8

50.9

(Note 3)

Servo amplifiers

ø110h7

ø28h6

(Note 3)

(Note 3)

63 (Note 3)

35°

Options

Brake connector (Note 3) CM10-R2P

13

Model designation

(Unit: mm)

KL 25.7

.2

42 Earth Key

Brake (Note 3)

Power supply connector pin assignment (View from front of the connector)

Brake connector pin assignment

MR-J3-BSafety

Motor flange direction

●HF-JP703(B), HF-JP903(B), HF-JP7034(B), HF-JP9034(B) 4-ø13.5 mounting hole Use hexagonal cap head bolts. 79 18

M176

MR-J3W series

L 38.5 (45.5)

45°

3 75

✽3

50.9 163.3

133.5

✽1

96.9

(Note 3)

(Note 3)

Oil seal

Servo support software

ø35 +0.01 0

✽2

✽2

(Note 3)

✽4

(Note 3)

0 ø114.3 –0.025

(Note 3)

✽4

0

ø20

✽1 13 ✽3 ø2 30

66.5

(Note 3) 44 (Note 3)

Encoder connector CM10-R10P

28.5

44

92.1

Brake connector (Note 3) CM10-R2P

KL

102.3 V

Main key position mark

Power supply connector MS3102A32-17P

W

B A

✽1, ✽2, ✽3 and ✽4 are screw holes (M8) for eyebolt.

Peripheral equipment

U

Brake (Note 3) Brake connector pin assignment Motor flange direction

U

Cautions

215

W

C D

Key

Model Earth

HF-JP703(B) HF-JP7034(B)

Power supply connector pin assignment (View from front of the connector)

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

HF-JP903(B) HF-JP9034(B)

Variable dimensions L

KL

263.5 (313)

285.4

303.5 (353)

325.4

Warranty

267 (305.5)

V

Global FA centers

HF-JP5034(B)

(Note 3)

29

KL 161

(Note 3)

L 213 (251.5)

Main key position mark

13.1

Model HF-JP3534(B)

13.5

.8

21

36

Variable dimensions

40


MELSERVO-J3 Servo Motor Dimensions

(Unit: mm)

●HF-JP11K1M(B), HF-JP15K1M(B), HF-JP11K1M4(B), HF-JP15K1M4(B)

4-ø13.5 mounting hole Use hexagonal cap head bolts.

L

M220

116 KA

40

110 20

° 37.5

4

45°

2-M8 screw

(Note 3) (Note 3)

✽1, 2

27 ø27

0

✽3

(Note 3)

35

ø2

95

M10 screw Oil seal

171.1

✽4 (Note 3)

81

(Note 3)

136.2 (Note 3)

ø200h7

(Note 3)

50

95

ø55m6

✽2

ø2

✽1

✽3, 4

19.5 Encoder connector MS3102A20-29P

✽1, ✽2, ✽3 and ✽4 are screw holes (M10) for eyebolt.

130 (Note 3) 32

Brake connector (Note 3) MS3102A10SL-4P

4 KL

Power supply connector MS3102A32-17P

W

Earth

Model Brake (Note 3) Brake connector pin assignment Motor flange direction

HF-JP11K1M(B) V

U

Power supply connector pin assignment Motor flange direction

HF-JP11K1M4(B) HF-JP15K1M(B) HF-JP15K1M4(B)

Variable dimensions L

KL

KA

339.5 (412)

265.5

158.5

439.5 (512)

365.5

208.5

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

41

54 (Note 3) 82


●HC-LP52(B), HC-LP102(B), HC-LP152(B) 4-ø9 mounting hole Use hexagonal cap head bolts.

45°

50

Servo motors

38

(Note 3)

M130

55 3

12

(Note 3) 50.9

(Note 3)

ø1

45

65

ø1

111

Oil seal S30457B

Servo amplifiers

(Note 3)

ø110h7

ø24h6

(Note 3)

13

Encoder connector CM10-R10P

KL

44

(Note 3) Brake

Power supply connector CE05-2A22-23P

Variable dimensions

Earth D H C B

Model

U

E F

L

KL

HC-LP52(B)

144 (177)

77

HC-LP102(B)

164 (197)

97

HC-LP152(B)

191.5 (224.5)

124.5

G A

V

W

Power supply connector pin assignment

Options

L

Model designation

(Unit: mm)

MR-J3-BSafety

●HC-LP202(B), HC-LP302(B) M176

79 18

3

45°

75

38

4-ø13.5 mounting hole Use hexagonal cap head bolts.

MR-J3W series

L

(Note 3)

ø2

30

00

ø2

Servo support software

50.9

(Note 3)

Oil seal S40608B

✽1 ✽2

13

(Note 3)

Brake connector MS3102A10SL-4P (Note 3)

KL Power supply connector CE05-2A24-10P

✽1 and ✽2 are screw holes (M8) for eyebolt. Only for HC-LP302(B).

46 Brake (Note 3)

U

Earth E F

A B

W Brake connector pin assignment Motor flange direction

Variable dimensions

DG C A

B

V

Model L

KL

HC-LP202(B)

198.5 (246.5)

123.5

HC-LP302(B)

248.5 (296.5)

173.5

Power supply connector pin assignment Motor flange direction

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

Cautions

67.5 (Note 3)

Warranty

Encoder connector CM10-R10P

Global FA centers

✽2

142

✽1

(Note 3) 117 (Note 3)

(Note 3)

ø114.3

0

-0.025

ø35 +0.010 0

(Note 3)

Peripheral equipment

Motor flange direction

42


MELSERVO-J3 Servo Motor Dimensions

(Unit: mm)

●HC-RP103(B), HC-RP153(B), HC-RP203(B) L 38

(Note 3)

(Note 3)

4-ø9 mounting hole Use hexagonal cap head bolts.

45°

40

(Note 3) ø95h7

(Note 3)

3

ø24h6

(Note 3)

M100

45 10

ø1

50.9

15

35

ø1

Oil seal S30457B

96

(Note 3)

(Note 3) Brake

13 Earth D C

KL Encoder connector CM10-R10P

E F

U

H G A B

44 V

W

Power supply connector CE05-2A22-23P

Variable dimensions

Power supply connector pin assignment

Model

Motor flange direction

●HC-RP353(B), HC-RP503(B)

L

38

KL

HC-RP103(B)

145.5 (183.5)

69.5

HC-RP153(B)

170.5 (208.5)

94.5

HC-RP203(B)

195.5 (233.5)

119.5

4-ø9 mounting hole Use hexagonal cap head bolts.

M130

63 12

L

3 45°

58

(Note 3) (Note 3)

50.9

(Note 3)

ø110h7

ø28h6

(Note 3)

ø1

45

65

ø1

120

Oil seal S30457B

13

Encoder connector CM10-R10P Power supply connector CE05-2A24-10P

KL

(Note 3) Brake Earth

46

U E F D C G A B

W

Variable dimensions V

Model L

KL

HC-RP353(B)

215.5 (252.5)

148

HC-RP503(B)

272.5 (309.5)

205

Power supply connector pin assignment Motor flange direction

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

43


●HC-UP72(B), HC-UP152(B) M176

55 13

3

40°

50

38

4-ø13.5 mounting hole Use hexagonal cap head bolts.

45°

Servo motors

L

2-M6 screw

ø2

(Note 3)

Servo amplifiers

øSh6 (Note 3)

ø2

0 ø114.3 –0.025

Oil seal S30457B

Options

144

13

Encoder connector CM10-R10P (Note 3) Brake Earth

44 E F D H G C B A

Power supply connector CE05-2A22-23P

U

W

Variable dimensions

V

Model

Power supply connector pin assignment

L

KL

S

HC-UP72(B)

109 (142.5)

38

22

HC-UP152(B)

118.5 (152)

47.5

28

MR-J3-BSafety

Motor flange direction

●HC-UP202(B), HC-UP352(B), HC-UP502(B)

38

M220

65 16

°

4

37.5

60

2-M8 screw

ø2

(Note 3)

Oil seal S40608B

Encoder connector CM10-R10P 42

165

13

(Note 3)

Servo support software

(Note 3)

(Note 3)

53.5 (Note 3)

Brake connector MS3102A10SL-4P (Note 3)

(Note 3) KL Brake Power supply connector CE05-2A24-10P

Earth

Brake connector pin assignment Motor flange direction

U E F D CG A B

A B

W

Variable dimensions Model L

KL

HC-UP202(B)

116.5 (159.5)

42.5

HC-UP352(B)

140.5 (183.5)

66.5

HC-UP502(B)

164.5 (207.5)

90.5

V

Power supply connector pin assignment Motor flange direction

Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.

47

Cautions

0

ø200h7

50.9

139 (Note 3)

35

ø2

ø27

Warranty

ø35 +0.010 0

50

(Note 3)

(Note 3)

4-ø13.5 mounting hole Use hexagonal cap head bolts.

45°

MR-J3W series

L

(Note 3)

Peripheral equipment

KL

Global FA centers

(Note 3)

00

30

50.9

(Note 3)

15 ø2

(Note 3)

Model designation

(Unit: mm)

44


MELSERVO-J3 Servo Motor Dimensions Power supply connector CE05-2A24-10P 298

M200

85

60

225

Encoder connector CM10-R10P

20 13

4-ø14.5 mounting hole Use hexagonal cap head bolts.

3 80

Eyebolt

ø42h6

ø180h7

50.9

ø2

15

134

45°

146

● HA-LP502

(Unit: mm)

19.8

ø2

50

5.2 M8 screw

Oil seal S50689B

Earth

U D

E F

CG

A

B

W

V

Power supply connector pin assignment Motor flange direction

● HA-LP702

Power supply connector CE05-2A32-17P 340

M200

85

60

267

Encoder connector CM10-R10P

20 13

4-ø14.5 mounting hole Use hexagonal cap head bolts.

3 80

45°

ø180h7

ø42h6

50.9

146

ø2

15

146

Eyebolt

19.8

ø2

50

5.2 M8 screw

Oil seal S50689B

W

Earth C D B

A

V

U

Power supply connector pin assignment Motor flange direction

Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance.

45


6

6 12

M200

85

480 (550)

206 146

Eyebolt screw hole Bolt: M10 ✕ 20 (Note 4)

Brake connector MS3102A10SL-4P (Note 4)

426 (498) 262 (334) 20

(Note 4)

(Note 4)

ø42h6

102

80

19.8

Intake

ø215

ø180h7

(Note 4)

171

(Note 6) ø44 hole

Model designation

3

Exhaust

Cooling fan rotating direction

4-ø14.5 mounting hole Use hexagonal cap head bolts.

45°

55

93 (Note 4)

3 eyebolts *1

Servo amplifiers

Encoder connector CM10-R10P

Servo motors

(Unit: mm)

● HA-LP601(B), HA-LP6014(B) ● HA-LP701M(B), HA-LP701M4(B) ● HA-LP11K2(B), HA-LP11K24(B)

5.2

ø2

50

M8 screw Oil seal A B

S50689B (standard) S45629B (with electromagnetic brake)

Brake connector pin assignment Motor flange direction

Brake connector MS3102A10SL-4P (Note 4)

250 180

6 12

L

M250

110

4-ø14.5 mounting hole Use hexagonal cap head bolts.

KL LT

5

Intake 20.4 (Note 5)

6.6

Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4)

ø265 60

100

145

Cooling fan rotating direction

45°

ø55m6

205

Exhaust

111.5 (Note 4) 25 (Note 4)

ø230h7

(Note 6) ø44 hole

3 eyebolts *1

ø3

6

M10 screw

37

60

Encoder connector CM10-R10P 6

00

Oil seal S709513B (standard) S60829B (with electromagnetic brake)

Servo support software

● HA-LP801(B), HA-LP12K1(B), HA-LP8014(B), HA-LP12K14(B) ● HA-LP11K1M(B), HA-LP15K1M(B), HA-LP11K1M4(B), HA-LP15K1M4(B) ● HA-LP15K2(B), HA-LP22K2(B), HA-LP15K24(B), HA-LP22K24(B)

MR-J3W series

MR-J3-BSafety

*1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M10 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M6 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV) and for the thermal protector (OHS1, OHS2).

Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4)

Brake (Note 4)

Cautions

30

1

Brake (Note 4)

Peripheral equipment

Options

(Note 5)

A B

1000r/min

2000r/min

HA-LP11K1M(B) HA-LP11K1M4(B)

HA-LP15K2(B) HA-LP15K24(B)

L

KL

LT

495 (610) 449 (560) 286 (397)

HA-LP12K1(B) HA-LP12K14(B)

HA-LP15K1M(B) HA-LP15K1M4(B)

HA-LP22K2(B) HA-LP22K24(B)

555 (670) 509 (620) 346 (457)

Brake connector pin assignment Motor flange direction

*1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M12 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).

Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Dimensions inside ( ) are for the models with an electromagnetic brake. 4. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 5. Leave a clearance of at least 100mm between the motor’s intake side and wall. 6. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole.

Global FA centers

1500r/min

HA-LP801(B) HA-LP8014(B)

Warranty

Variable dimensions

Model

46


MELSERVO-J3 Servo Motor Dimensions (Unit: mm)

●HA-LP15K1, HA-LP20K1, HA-LP15K14, HA-LP20K14 ●HA-LP22K1M, HA-LP22K1M4, HA-LP30K1M4 ●HA-LP30K24, HA-LP37K24 Encoder connector CM10-R10P 6

286

6

220

12

L

140

128

4-ø19 mounting hole Use hexagonal cap head bolts.

M280

KL LT

ø51 hole (Note 5)

Eyebolt (Note 4)

25

45°

5

230

ø3

00

50

ø3

Intake 8

0

25 (Note 3)

Oil seal S659013B FA FB

20

M12 screw

FA

160 -0.5

ø60m6

140

ø250h7

Cooling fan rotating direction

179

152

Exhaust

55 127

108

127 310

4-ø15 mounting hole

Model

Variable dimensions

1000r/min

1500r/min

2000r/min

L

KL

LT

FA

FB

HA-LP15K1 HA-LP15K14

HA-LP22K1M HA-LP22K1M4

HA-LP30K24

605

426

386

105

260

HA-LP20K1 HA-LP20K14

HA-LP30K1M4

HA-LP37K24

650

471

431

127

304

* The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).

●HA-LP25K1, HA-LP30K1, HA-LP25K14, HA-LP30K14 ●HA-LP37K1M, HA-LP37K1M4, HA-LP45K1M4 ●HA-LP45K24, HA-LP55K24 Encoder connector CM10-R10P 6

352

6

266

12

L

M350

140

138

4-ø19 mounting hole Use hexagonal cap head bolts.

KL LT

ø63 hole (Note 5)

Eyebolt (Note 4)

25

45°

5

280

ø4

00

ø300h7

140

Intake 9

0

30 (Note 3)

0

ø35

22

M16 screw

Oil seal S709513B FA

FA FB

180 -0.5

ø65m6

216

Cooling fan rotating direction

184

Exhaust

70

121

139.5

4-ø19 mounting hole

139.5 349

Model

Variable dimensions

1000r/min

1500r/min

2000r/min

L

LT

KL

FA

FB

HA-LP25K1 HA-LP25K14

HA-LP37K1M HA-LP37K1M4

HA-LP45K24

640

399

439

101.5

262

HA-LP30K1 HA-LP30K14

HA-LP45K1M4

HA-LP55K24

685

444

484

120.5

300

* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).

Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor.

47


●HA-LP30K1M ●HA-LP30K2, HA-LP37K2 Encoder connector CM10-R10P 140 LT 5

ø3

ø3

0

8 20

25 (Note 3)

M12 screw

FA

55 127

108

FB

127

Options

Oil seal S659013B FA

310

4-ø15 mounting hole

Model

Variable dimensions

1500r/min

2000r/min

L

LT

KL

FA

FB

HA-LP30K2

615

381

421

105

260

HA-LP30K1M

HA-LP37K2

660

426

466

127

304

* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).

●HA-LP37K1, HA-LP37K14 ●HA-LP50K1M4 Encoder connector CM10-R10P 6

352 266

785

6 12

M350

170

138

584

ø63 hole (Note 5)

544 Eyebolt (Note 4)

25

45°

5

4-ø19 mounting hole Use hexagonal cap head bolts.

280

ø80m6

0

ø35

ø300h7

170

Intake 30 (Note 3)

ø4

00

9 M16 screw

Oil seal S8511013B 178

178 412

121 4-ø24 mounting hole

25 0 180 -0.5

216

Cooling fan rotating direction

184

Exhaust

70 139.5

Peripheral equipment

Intake

Servo amplifiers

00

50

160 -0.5

ø60m6

140

ø250h7

Cooling fan rotating direction

192

160

260

Exhaust

MR-J3-BSafety

25

Eyebolt (Note 4)

45°

MR-J3W series

ø63 hole (Note 5)

4-ø19 mounting hole Use hexagonal cap head bolts.

M280

KL

Servo support software

L 138

139.5 349

* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).

Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor.

Cautions

6 12

Warranty

286 266

Global FA centers

6

Servo motors

Model designation

(Unit: mm)

48


MELSERVO-J3 Electromagnetic Brake Specifications (Note 1) Servo motor model

HF-KP/HF-MP 053B

Type

Permissible braking work

(J)/time

Brake life (Note 2)

Number of times

(J)/ hour Work per braking (J)

Servo motor model

73B

51B

121B 201B Spring-action safety brake 24VDC

301B

421B

0 -10%

0.32

0.32

1.3

1.3

2.4

8.5

8.5

44

44

44

44

45.3

45.3

184

184

340

1200

1200

6230

6230

6230

6230

6.3

6.3

7.9

7.9

10

20

20

34

34

34

34

5.6

5.6

22

22

64

400

400

4500

4500

4500

4500

56

56

220

220

640

4000

4000

45000

45000

45000

45000

20000

20000

20000

20000

20000

20000

20000

20000

20000

20000

20000

5.6

5.6

22

22

64

200

200

1000

1000

1000

1000

HF-SP 2000r/min 52(4)B

102(4)B

152(4)B

8.5

8.5

8.5

44

44

44

44

1200

1200

1200

6230

6230

6230

6230

Type

202(4)B Spring-action safety brake

352(4)B

502(4)B

702(4)B

0 24VDC -10 %

Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)

20

20

20

34

34

34

34

400

400

400

4500

4500

4500

4500

4000

4000

45000

45000

45000

45000

20000

20000

20000

20000

20000

20000

200

1000

1000

1000

Permissible braking work

(J)/time (J)/ hour

4000

Brake life (Note 2)

Number of times

20000 200

200

Work per braking (J)

Servo motor model

1000

HF-JP 3000r/min 53(4)B

73(4)B

103(4)B

153(4)B

Type

HF-JP 1500r/min

203(4)B 353(4)B 503(4)B Spring-action safety brake

703(4)B

903(4)B

11K1M(4)B 15K1M(4)B

0 24VDC -10 %

Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)

6.6

6.6

6.6

6.6

6.6

16

16

44

44

127

127

935

935

935

935

935

2270

2270

6230

6230

18000

18000

11.7

11.7

11.7

11.7

11.7

23

23

34

34

32

32

64

64

64

64

64

400

400

4500

4500

5000

5000

Permissible braking work

(J)/time (J)/ hour

640

640

640

640

640

4000

4000

45000

45000

45200

45200

Brake life (Note 2)

Number of times

5000

5000

5000

5000

5000

5000

5000

20000

20000

20000

20000

64

64

64

64

64

400

400

1000

1000

400

400

52B

102B 152B 202B Spring-action safety brake

Work per braking (J)

Servo motor model

HC-LP

Type

HC-RP 302B

103B

152B 203B 353B Spring-action safety brake

0 24VDC -10 %

Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)

8.5

44

44

7

7

7

17

17

1200

1200

1200

6230

6230

991

991

991

2410

2410

19

19

19

34

34

19

19

19

23

23

400

400

400

4500

4500

400

400

400

400

400

4000

4000

45000

45000

4000

4000

4000

4000

4000

20000

20000

20000

20000

20000

20000

20000

20000

20000

200

1000

1000

200

200

200

200

200

(J)/time (J)/ hour

4000

Brake life (Note 2)

Number of times

20000 200

200

Servo motor model

0 24VDC -10 %

8.5

Permissible braking work

Work per braking (J)

HC-UP 72B

152B

24VDC

Power consumption (W) at 20°C (68°F)

801(4)B 12K1(4)B Spring-action safety brake

0 -10%

24VDC

0 -10%

8.5

44

44

44

82

160.5

160.5

1200

6230

6230

6230

11600

22700

22700

19

19

34

34

34

30

46

46

400

400

4500

4500

4500

3000

5000

5000

4000

4000

45000

45000

45000

30000

50000

50000

20000

20000

20000

20000

20000

20000

20000

20000

200

1000

1000

1000

1000

3000

3000

(J)/ hour

Brake life (Note 2)

Number of times

200

HA-LP 1500r/min 701M(4)B

Type

11K1M(4)B Spring-action safety brake 24VDC

Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)

601(4)B

8.5

(J)/time

Servo motor model

502B

1200

Permissible braking work

Work per braking (J)

HA-LP 1000r/min

202B 352B Spring-action safety brake

Rated voltage Brake static friction (N·m) torque (oz·in)

503B

8.5

Type

49

81B

0 -10%

24VDC

Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)

HF-SP 1000r/min

13B 23B 43B Spring-action safety brake

HA-LP 2000r/min 15K1M(4)B

11K2(4)B

0 -10%

15K2(4)B Spring-action safety brake 24VDC

22K2(4)B

0 -10%

82

160.5

160.5

82

160.5

160.5

11600

22700

22700

11600

22700

22700

30

46

46

30

46

46

Permissible braking work

(J)/time

3000

5000

5000

3000

5000

5000

(J)/ hour

30000

50000

50000

30000

50000

50000

Brake life (Note 2)

Number of times

20000

20000

20000

20000

20000

20000

Work per braking (J)

1000

3000

3000

1000

3000

3000

Notes: 1. The electromagnetic brake is for holding. It cannot be used for deceleration applications. 2. The brake gap cannot be adjusted. The brake life shows time until the readjustment is needed.


Model designation

Special Shaft End Specifications Motors with the following specifications are available. HF-KP/HF-MP series ● D-cut shaft (Note 1) (50, 100W)

25

Servo motors

21.5

1

20.5

ø8h6

● Keyway shaft with key (Note 1) (200, 400, 750W)

R Q

Variable dimensions Q

W

QK

QL

U

Y

200, 400

30

27

5

20

3

3

M4 screw Depth: 15mm

750

6

19h6

40

37

6

25

5

3.5

M5 screw Depth: 20mm

QK A

QL

U

Y

T

A

A-A

(Unit: mm)

● Keyway shaft without key (Note 1, 2)

R

50

2.0 to 7.0

35 + 0.01 79 0

U

W

QK QL

0 – 0.036

36

5

4

+ 0.2 0

4

75 10 – 00.036 55

5

5

+ 0.2 0

5 4 M8 screw 4 Depth: 20mm

Y

r

QK

1.0, 1.5, 2.0

24h6

45

40

8

0 – 0.036

25

5

4

+ 0.2 0

3.5, 5.0

28h6

63

58

8

0 – 0.036

53

3

4

+ 0.2 0

0.75

22h6

55

50

6

0 – 0.036

42

3

3.5 + 0.1 0

3

50

8

0 – 0.036

40

3

4

+ 0.2 0

4

60 10 – 00.036 50

5

5

+ 0.2 0

5

3

+ 0.1 0

4

+ 0.2 0

4 5

M10 screw 8 Depth: 27mm

HC-RPMK

1.5

28h6

55

2.0, 3.5, 5.0 35 + 0.01 65 0 0.5 to 2.0 3.5, 5.0

40

16h6

55

28h6

30 50

5

0 – 0.030

8

0 – 0.036

HF-JPMK + 0.01 0

79

75 10

0 – 0.036

7.0, 9.0

35

11, 15

55M6 116 110 16 – 00.04

A

A

2

25

5

36 55

5

5

+ 0.2 0

90

5

6

+ 0.2 0

U

QL A

W

8

r

A-A

Y

Fig.A

MR-J3W series

55

M4 screw 2.5 Depth: 15mm M8 screw Depth: 20mm

Servo support software

Q

24h6

R

Variable dimensions R

Q

W

QK QL

U

r

Y

Fig. U

r

80 12

0 – 0.04

55m6 110 100 16

0 – 0.04

60m6 140 140 18

0 – 0.04

128

65m6 140 140 18

0 – 0.04

128

80m6 170 170 22

0 – 0.04

42h6 85

70

5

+ 0.2 0

6

+ 0.2 0

6

7

+ 0.2 0

9

6

7

+ 0.2 0

9

9

+ 0.2 0

11

5

Q

6

A

A 90

5

147 11

8

Same as standard motor’s straight shaft.

Cautions

601, 6014, 701M, 701M4, 502, 702, 11K2, 11K24 801, 12K1, 8014, 12K14, 11K1M, 15K1M, 11K1M4,15K1M4, 15K2, 22K2, 15K24, 22K24 15K1, 20K1, 15K14, 20K14, 22K1M, 30K1M, 22K1M4, 30K1M4, 30K2, 37K2, 30K24, 37K24 25K1, 30K1, 25K14, 30K14, 37K1M, 37K1M4, 45K1M4, 45K24, 55K24 37K1, 37K14, 50K1M4

S

W

(HA-LPMK)

øS

Servo motor model

A QK

QL A-A

Y

B Fig.B

(Unit: mm) Notes: 1. The servo motors with keyway shaft (with/without key) or D-cut shaft cannot be used in frequent start/stop applications. 2. A key is not supplied with the motor. The key shall be installed by the user. 3. For HF-SP121K, the variable dimensions are same as the lower row, 2.0kW to 7.0kW.

Warranty

R

0.5 to 1.5

Global FA centers

S

HF-SPMK (Note 3) HC-LPMK

Fig.

øS

Capacity (kW)

HC-UPMK

Q

Variable dimensions

Servo motor model

Peripheral equipment

HF-SP / HF-JP / HC-LP / HC-RP / HC-UP / HA-LP series

Options

R

14h6

MR-J3-BSafety

S

5

øS

T

W

Servo motor Capacity model (W)

HF-KPMK HF-MPMK

Servo amplifiers

(Unit: mm)

50


MELSERVO-J3 MR-J3-A: Connections with Peripheral Equipment (Note 1) Peripheral equipment is connected to MR-J3-A as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-A easily and start using it right away. Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC or 3-phase 380VAC to 480VAC

Display panel

USB communication (CN5) (option)

Displays monitoring data, parameter, and alarm.

Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator2 or MR Configurator when connecting to user’s personal computer. Optional USB cable (MR-J3USBCBL3M) is necessary.

Setting section Parameter settings and monitoring etc. are executed with push buttons.

Circuit breaker (NFB) Used to protect the power supply line.

With front cover open

Analog monitor output (CN6) (option)

Servo amplifier MR-J3- A (Note 3)

Magnetic contactor (MC) Used to turn off the servo amplifier’s power when an alarm has been triggered.

The speed or torque’s analog signal is output. (2ch)

RS-422 communication (CN3) (Note 4)

The parameter unit or GOT can be connected. (Note 2) Parameter unit MR-PRU03

GOT

(Note 4)

Power factor improvement reactor (FR-BEL)

Optional regeneration unit (option)

P

Junction terminal block (option)

C

Install this unit in situations involving frequent regeneration and large load inertia moments.

All signals can be connected via the junction terminal block.

Charge lamp Illuminates when the main circuit power supply is charged.

Controllers

Motor power supply cable (option)

MR-J3-A can be connected to a Mitsubishi controller or any pulse train output controller.

Encoder cable (option)

Servo motor (The picture is of HF-KP13.)

Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.

FX 2N -MGM

FX 2N -MPG QD70PM QD70DM QD75PM QD75DM LD75P4M LD75D4M A1SD75PM

Control signal (for operation panel) Connected to a programmable controller’s I/O port or a machine’s operation panel.

Notes: 1. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator2 and MR Configurator may be limited. 3. The connections with peripheral equipment shown above is for the MR-J3-350A or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time.

51


70A

1.1

1.5

2.8

3.2

5.8

100A 200AN 350A 500A 700A 11KA 15KA 22KA 10A1 20A1 40A1 3-phase 170VAC

Rated voltage

Voltage/frequency (Note 1, 2) Rated current (A) Permissible voltage fluctuation

11.0

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9

1.5

2.6

3.2

3.8

5.0

10.5

For 3-phase 200 to 230VAC: 3-phase170 to 253VAC For 1-phase 200 to 230VAC: 1-phase170 to 253VAC (Note 10)

Rated current (A)

21.7

28.9

46.0

1.1

1.5

2.8

1-phase 100 to 120VAC 50/60Hz 64.0

95.0

3.0

5.0

9.0

1-phase 85 to 132VAC

1-phase 100 to 120VAC 50/60Hz

0.3

0.4

1-phase 170 to 253VAC

1-phase 85 to 132VAC

±5% maximum 45

30

30

24VDC ±10% (required current capacity: 0.3A (Note 7))

Built-in regenerative resistor

10

10

10

20

20

100

100

130

170

External regenerative resistor (Standard accessory) (Note 5, 6)

500 850 850 (800) (1300) (1300)

10

10

Sine-wave PWM control/current control system External option (Note 14)

Built-in (Note 8, 13)

Built-in (Note 8, 13)

1Mpps (when using differential receiver), 200kpps (when using open collector), (4Mpps (Note 11))

Maximum input pulse frequency

Encoder resolution: 262144 p/rev

Positioning feedback pulse

Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000

Command pulse multiple

0 to ±65535 pulses (command pulse unit)

Positioning complete width setting Excess error

±3 rotations

Torque limit

Set by parameters or external analog input (0 to +10VDC/maximum torque)

Speed control range

Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 12)

Analog speed command input

±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command

Speed fluctuation rate

Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 12)

Torque limit

0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 12)

Analog torque command input Torque control mode Speed limit Structure (IP rating)

Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)

Natural-cooling open (IP00)

Natural-cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 9)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

(kg [lb])

MR-J3-BSafety

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Mass

16.0

0.2

Dynamic brake

Environment

126.0

1-phase 200 to 230VAC 50/60Hz

1-phase 170 to 253VAC (Note 10)

Permissible voltage fluctuation

Control system

Speed control mode

87.0

±5% maximum 1-phase 200 to 230VAC 50/60Hz (Note 10)

Power consumption (W) Interface power supply

Position control mode

68.0

3-phase 170 to 253VAC

Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

37.0

MR-J3W series

Control circuit power supply

28.0

3-phase 200 to 230VAC 50/60Hz

Permissible frequency fluctuation Voltage/frequency

17.0

Cautions

Main circuit power supply

6.0

Options

Rated current (A)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

1.4 (3.1)

2.1 (4.6)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350A or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MA-U004. The permissible voltage fluctuation for MR-J3-MA-U004 is 1-phase 170 to 264VAC. 11. 4Mpps compatible servo amplifier is also available: MR-J3-MA(1)-KE. Contact your local sales office for 4Mpps compatible servo amplifier for HF-JP11K1M and HF-JP15K1M. 12. High resolution analog speed command and analog torque command is available with a set of MR-J3-MA(1)-RJ040 and MR-J3-D01 extension IO unit. 13. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 14. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Warranty

Output

Model designation

60A

Servo motors

40A

Peripheral equipment

20A

Servo support software

10A

Global FA centers

Servo amplifier model MR-J3-

Servo amplifiers

MR-J3-A Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller

52


MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 200VAC, 30kW or Larger Drive unit model Output

Rated current (A) Main circuit power supply Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

Drive unit

174

204

The drive unit’s main circuit power is supplied from the converter unit. 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.3A (Note 3))

Dynamic brake

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency Positioning feedback pulse

Position control mode

Command pulse multiple Positioning complete width setting

±3 rotations

Speed fluctuation rate

Analog torque command input Speed limit

Structure (IP rating) Mass

(kg [lb])

Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00) 26 (57)

Converter unit model

MR-J3-CR55K

Rated voltage

283 to 326VDC

Output

Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply

Rated current (A)

251.1 3-phase 170 to 253VAC

Permissible frequency fluctuation

±5% maximum

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features Structure (IP rating) (kg [lb]) Ambient temperature Ambient humidity Environment

215.9 3-phase 200 to 230VAC 50/60Hz

Permissible voltage fluctuation

Voltage/frequency

Mass

0 to ±65535 pulses (command pulse unit) Set by parameters or external analog input (0 to +10VDC/maximum torque)

Torque limit Torque control mode

Encoder resolution: 262144 p/rev Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000

Torque limit Analog speed command input Speed control mode

1Mpps (when using differential receiver), 200kpps (when using open collector)

Excess error Speed control range

Converter unit

MR-J3-DU37KA 3-phase 170VAC

Sine-wave PWM control/current control system

Control system

Drive unit/ Converter unit

MR-J3-DU30KA

Rated voltage

Atmosphere

Fan cooling open (IP00) 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

53


100A4

200A4

350A4

1.5

2.8

5.4

8.6

Rated voltage

2.5

5.1

7.9

41.0

63.0

10.8

23.1

31.8

47.6

14.4

±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.1

0.2

Permissible voltage fluctuation

Servo amplifiers

1-phase 323 to 528VAC ±5% maximum

Permissible frequency fluctuation Power consumption (W) Interface power supply

30

45 24VDC ±10% (required current capacity: 0.3A (Note 7))

Built-in regenerative resistor

15

15

100

100

130 (Note 9)

170 (Note 9)

External regenerative resistor (Standard accessory) (Note 5, 6)

500 (800)

850 (1300)

850 (1300)

Sine-wave PWM control/current control system

Control system Dynamic brake

Built-in (Note 8, 10)

External option (Note 12)

1Mpps (when using differential receiver), 200kpps (when using open collector)

Maximum input pulse frequency

Encoder resolution: 262144 p/rev

Positioning feedback pulse

0 to ±65535 pulses (command pulse unit)

Excess error

±3 rotations

Torque limit

Set by parameters or external analog input (0 to +10VDC/maximum torque)

Speed control range

±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 11)

Torque limit

0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 11)

Analog torque command input Torque control mode Speed limit Structure (IP rating)

Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)

Natural-cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 6)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

(kg [lb])

MR-J3W series

Speed control mode Speed fluctuation rate

Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 11)

1.7 (3.7)

1.7 (3.7)

MR-J3-BSafety

Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000

Command pulse multiple Position control mode Positioning complete width setting

Analog speed command input

Peripheral equipment

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Mass

32.0

3-phase 323 to 528VAC

Rated current (A)

Environment

17.0

Options

1.4

Permissible voltage fluctuation Voltage/frequency

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

14.0

3-phase 380 to 480VAC 50/60Hz

Permissible frequency fluctuation

Control circuit power supply

22KA4

2.1 (4.6)

4.6 (10)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. For the servo amplifier 11kW to 22kW, high resolution analog speed command and analog torque command is available with a set of MR-J3-MA4-RJ040 and MR-J3-D01 extension IO unit. Servo amplifier 7kW or smaller, compatible with high resolution analog speed torque command, will be available. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Servo support software

Rated current (A)

15KA4

3-phase 323VAC

Voltage/frequency (Note 1, 2) Main circuit power supply

11KA4

Cautions

Rated current (A)

700A4

Warranty

Output

500A4

Model designation

60A4

Global FA centers

Servo amplifier model MR-J3-

Servo motors

MR-J3-A Servo Amplifier Specifications: 400VAC, 22kW or Smaller

54


MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 400VAC, 30kW or Larger Drive unit model

MR-J3-DU30KA4

MR-J3-DU37KA4

Rated voltage

Output

Rated current (A) Main circuit power supply

87

102

0.2 ±5% maximum 45 24VDC ±10% (required current capacity: 0.3A (Note 3)) Sine-wave PWM control/current control system

Control system

Drive unit

143

1-phase 323 to 528VAC

Power consumption (W)

Dynamic brake

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency

1Mpps (when using differential receiver), 200kpps (when using open collector) Encoder resolution: 262144 p/rev

Positioning feedback pulse Position control mode

Command pulse multiple

±3 rotations

Torque limit

Set by parameters or external analog input (0 to +10VDC/maximum torque)

Speed fluctuation rate Torque limit

Torque control mode

0 to ±65535 pulses (command pulse unit)

Excess error

Analog speed command input Speed control mode

Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000

Positioning complete width setting

Speed control range

Analog torque command input Speed limit

Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)

Structure (IP rating) Mass

(kg [lb])

26 (57) MR-J3-CR55K4

Rated voltage

538 to 678VDC

Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

Structure (IP rating) (kg [lb]) Ambient temperature Ambient humidity Environment

113.8 3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features

Mass

18 (40)

Converter unit model Output

Converter unit

131

1-phase 380 to 480VAC 50/60Hz

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

Drive unit/ Converter unit

MR-J3-DU55KA4

The drive unit’s main circuit power is supplied from the converter unit.

Voltage/frequency

Interface power supply

MR-J3-DU45KA4

3-phase 323VAC

Atmosphere

Fan cooling open (IP00) 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

55


For MR-J3-MA-KE (Note 13) (Note 2)

14 13

PULSE F+ PULSE F– PULSE R+ PULSE R– PG0M PG0 COM PULSE COM

15 16 17 18 9 10 20

20 46 41

L2 L3 L11 L21

(Note 12)

10 11 35 36 8 9 3 PLATE

10m maximum

CN2

CN1

Control common

20 (Note 5) 46 (Note 11) 41 12 49 10 11 35 36 8 9 3

(Note 8)

LA LAR LB LBR

Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)

4 5 6 7

CN2 connector connection The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).

CN3 5 4 3 6 1 7 8

RS-422 (Note 10) RDP RDN SDP SDN GND GND

(Note 9) 30m maximum

LG OP P15R SD

34 33 1 PLATE (Note 7)

CN4 1 2

2m maximum 10m maximum (Note 3) Emergency stop

Servo on Reset Proportional control

External torque limit selection (Note 4) Forward stroke end Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction

Zero speed detection Torque limit in effect In-position Upper limit setting

SDP SDN RDP RDN LG LG TRE

R A 1 R A 2 R A 3 R A 4

42 15 19 17 18 43 44 47

DICOM ALM ZSP TLC INP

21 48 23 25 24

10m maximum

P15R TLA LG SD

Analog torque limit +10V/maximum torque

2m maximum

1 27 28 PLATE

BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system.

(Note 11)

EMG SON RES PC TL LSP LSN DOCOM

Personal computer

CN5 USB cable MR-J3USBCBL3M

Setup software MR ConfiguratorM

CN6 3

MO1

1

LG

2

MO2

Options

DICOM DOCOM CR OPC RD PP PG NP NG LZ LZR LG

Peripheral equipment

Pin No. MM14 MM13 MM12 MM11 MM15 MM16 MM17 MM18 MM 9 MM10

MR-J3-BSafety

Name CLEAR COM CLEAR RDY COM READY PULSE F+ PULSE F – PULSE R+ PULSE R – PG0M PG0 COM

MR-J3W series

Positioning module QD75D

(Note 2) 24VDC power supply for interface

Servo support software

Control circuit power supply

PP PG NP NG LZ LZR LG SD

Servo motors

L1

CLEARCOM CLEAR

CN1 DICOM DOCOM CR

Analog monitor output (Note 14) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA

Cautions

Main circuit power supply

(Note 5)

Positioning module QD70DM

2m maximum

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. This connection is not necessary for QD75D positioning module. Note that the connection between LG and control common terminal is recommended for some positioning modules to improve noise immunity. 9. For the final axis, connect TRE and RDN. 10. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. FA goods (Model: FA-CBLQ75M2J3(-P)/-1(P)) cannot be used. 13. Do not use CN2L connector. 14. Output voltage range varies depending on the monitored signal.

Warranty

The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).

Servo amplifier

24VDC power supply for interface

Servo amplifier MR-J3-MA/A1/A4

Global FA centers

Main circuit/control circuit power supply connection

Servo amplifiers

● Connection example to QD75D (position servo, incremental)

Model designation

MR-J3-MAM Standard Wiring Diagram: Position Control Operation

56


MELSERVO-J3 MR-J3-MAM Standard Wiring Diagram: Speed Control Operation ● Connection example Main circuit/control circuit power supply connection

Servo amplifier MR-J3-MA/A1/A4

The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).

Main circuit power supply

L1 L2 L3

Control circuit power supply

CN2 L11

CN2 connector connection

L21

The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).

CN1

(Note 2) 24VDC power supply for interface

DICOM DOCOM

LZ LZR LA LAR LB LBR

Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)

LG OP P15R SD

20 46

(Note 5)

8 9 4 5 6 7 34 33 1 PLATE (Note 7)

2m maximum 10m maximum (Note 10) (Note 3) Emergency stop

Servo on Reset Speed selection 1 Speed selection 2 Forward rotation start Reverse rotation start (Note 4) Forward stroke end

Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction

Zero speed detection Torque limit in effect

R A 1 R A 2 R A 3

Ready

R A 4

Speed reached

R A 5

EMG SON RES SP1 SP2 ST1 ST2 LSP LSN DOCOM

42 15 19 41 16 17 18 43 44 47

DICOM ALM ZSP TLC

21 48 23 25

RD SA

49 24

P15R TLA LG

1 27 28

CN3 RS-422 (Note 9) 5 4 3 6 1 7 8

SDP SDN RDP RDN LG LG TRE

RDP RDN SDP SDN GND GND

(Note 8) 30m maximum

Personal computer

CN5 USB cable MR-J3USBCBL3M

Setup software MR ConfiguratorM

10m maximum Upper limit setting (Note 12) Analog torque limit

+10V/maximum torque Upper limit setting

Analog speed command ±10V/rated speed

VC SD

(in this wiring diagram, +10V/rated speed)

2 PLATE

CN6 3

MO1

1

LG

2

MO2

Analog monitor output (Note 11) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA

2m maximum 2m maximum

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 11. Output voltage range varies depending on the monitored signal. 12. TLA can be used when external torque limit (TL) is enabled by setting parameters.

57


Model designation

MR-J3-MAM Standard Wiring Diagram: Torque Control Operation ● Connection example

L2 L3

CN2 L11

CN2 connector connection

L21

The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).

Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)

LG OP P15R SD 2m maximum

34 33 1 PLATE (Note 6)

10m maximum

(Note 7)

EMG SON RES SP1 SP2 RS1 RS2 DOCOM

42 15 19 41 16 18 17 47

R A 3

DICOM ALM ZSP VLC

21 48 23 25

R A 4

RD

49

(Note 3) Emergency stop

Servo on Reset Speed selection 1 Speed selection 2 Forward rotation selection Reverse rotation selection

Options

8 9 4 5 6 7

CN3 RS-422 5 4 3 6 1 7 8

SDP SDN RDP RDN LG LG TRE

Peripheral equipment

Encoder A-phase pulse (differential line driver)

(Note 4)

(Note 9)

RDP RDN SDP SDN GND GND

(Note 8)

MR-J3-BSafety

LZ LZR LA LAR LB LBR

Encoder Z-phase pulse (differential line driver)

20 46

30m maximum

10m maximum (Note 1) (Note 5) Malfunction

Zero speed detection Speed limit in effect Ready

R A 1 R A 2

Personal computer

CN5 USB cable MR-J3USBCBL3M

Setup software MR ConfiguratorM

10m maximum

Analog torque command ±8V/maximum torque (in this wiring diagram, +8V/maximum torque)

Upper limit setting

P15R TC LG

1 27 28

Upper limit setting

Analog speed limit ±10V/rated speed (in this wiring diagram, +10V/rated speed)

VLA SD 2m maximum

2 PLATE

CN6 3

MO1

1

LG

2

MO2

MR-J3W series

DICOM DOCOM

Servo support software

CN1

(Note 2) 24VDC power supply for interface

Analog monitor output (Note 10) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA

Cautions

Control circuit power supply

Servo amplifiers

L1

2m maximum

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Signals with the same name are connected internally. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. Output voltage range varies depending on the monitored signal.

Warranty

Main circuit power supply

Servo motors

Servo amplifier MR-J3-MA/A1/A4

The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).

Global FA centers

Main circuit/control circuit power supply connection

58


MELSERVO-J3 Main/Control Circuit Power Supply Connection Examples (1) 1-phase 100V

(2) 1-phase 200V

Servo amplifier NFB

NFB

MC

Power supply 1-phase 100 to 120VAC

(Note 2)

Optional regeneration unit

N P1 P2 P C

MC

Power supply 1-phase 200 to 230VAC

L1 L2

Power factor improvement DC reactor FR-BEL

Servo amplifier

CNP1

L1 L2 L3

(Note 1) Power factor improvement DC reactor FR-BEL

(Note 2)

Optional regeneration unit

CNP2

(Note 3)

L11 L21

CNP2

L11 L21

Built-in regenerative resistor

The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.

(3) 3-phase 200V 0.1kW to 3.5kW or 3-phase 400V 0.6kW to 2kW

(4) 3-phase 200V 5kW or 7kW, or 3-phase 400V 3.5kW to 7kW Servo amplifier

Servo amplifier

MC

L1 L2 L3 Power factor improvement DC reactor FR-BEL

(Note 2)

Optional regeneration unit

NFB

CNP1

N(–) P1 P2

MC

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

L1 L2 L3

(Note 4)

P(+) C

Power factor improvement DC reactor FR-BEL

The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.

Built-in regenerative resistor

C N P1

CNP2

D L11 L21

TE1

U V W

P Optional regeneration unit

(Note 3)

Built-in regenerative resistor

TE3

(Note 2)

P2 L11 L21

The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.

Notes: 1. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 2. Disconnect P1 and P2 when using the DC reactor. 3. Disconnect P(+) and D when connecting the optional regeneration unit externally. 4. Disconnect the wires for the built-in regenerative resistor (P and C) when connecting the optional regeneration unit externally.

59

C D

Built-in regenerative resistor

The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.

NFB

P

CNP1

(Note 3)

D

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

N P1 P2

TE2


Model designation

(5) 3-phase 200V/400V 11kW to 22kW

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

NFB

Servo motors

Servo amplifier

MC

TE

L1 L2 L3

U V W

(Note 1) Optional regeneration unit

C P

(Note 2)

Servo amplifiers

Power factor improvement DC reactor FR-BEL

P1 N

TE L11 L21

(6) 3-phase 200V/400V 30kW or larger

Options

The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected.

(Note 3)

Drive unit

TE2-1 or TE2

TE1-1 TE2-2

L1

L+ L–

L+ L–

L2 L3

Dynamic brake (option)

L11 TE3 L21 DICOM

CN40A TE1

CN40 CN1

MR-J3CDL05M Cable

DOCOM 5 DICOM

(Note 8)

1

R A 2

(Note 9)

EM1 (Note 15)

Terminal connector MR-J3-TM

6

ALM

2 (Note 10)

EM1

7

CN40B (Note 11)

U V W

U V W

M

DOCOM 9 MC1

Power factor improvement DC reactor MR-DCL

MC2

OHS2

CNP1 1 (Note 12) 2

OHS1 Servo motor thermal

To DC reactor A

TE1-2

A (Note 4)

RA3

P1 P2

The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected.

C

24VDC power supply B

P C G3

G4

P C G3

P C

G4

G3

G4

Optional (Note 5) regeneration unit

Optional (Note 5) regeneration unit

Optional (Note 5) regeneration unit

Cooling fan R S

Cooling fan R S

Cooling fan R S

B To 24VDC power supply

CN3

Converter unit malfunction RA2

Servo motor thermal sensor RA3

Controller forced stop RA4

L21 L11 EM1

Ready OFF/ON

(Note 8)

10 DICOM (Note 6)

TE3 Step-down Drive unit transformer malfunction RA1 (Note 7)

MR-J3W series

(Note 13) 24VDC power supply for interface

Servo motor HA-LP30kW or larger (200V) HA-LP25kW or larger (400V)

(Note 16)

MR-J3-BSafety

MC

15

R A 1

ALM

5 DICOM 3 DOCOM 20

EM1

PLATE

SD

(Note 9)

Servo support software

NFB

(Note 13) 24VDC power supply for interface

EM1 (Note 15)

Cautions

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

Peripheral equipment

(Note 14)

Converter unit

M C

Global FA centers

Warranty

SK

Notes: 1. 11kW or larger servo amplifiers do not have a built-in regenerative resistor. 2. Remove the short bar between P and P1 when using the DC reactor. 3. This wiring diagram is for MR-J3-DUMB(4). For MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 4. Remove the short bar between P1 and P2 when using the DC reactor. 5. This is for MR-RB137 (for 200V) or MR-RB138-4 (for 400V). Three units of MR-RB137 or MR-RB138-4 are required for each converter unit (tolerable regenerative power 3900W). 6. The phases of the power supply connected to L11 and L21 on the converter unit and the drive unit must always match the phases connected to L1 and L2. An incorrect connection may damage the drive unit and/or the converter unit. 7. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the converter unit and the drive unit are 400V class. 8. Do not reverse the diode’s direction. Connecting it backwards may cause the drive unit and/or the converter unit to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 9. Select a device that does not make the circuit current exceed 40mA. 10. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 11. Always connect the terminal connector (MR-J3-TM) to CN40B. 12. MC1 and MC2 outputs are controlled by the converter unit. For creating a system same as that of the prior servo amplifier by invalidating CNP1, refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 13. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit and 0.13A for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. 14. A converter unit is required per drive unit. 15. Create a circuit that shuts off the forced stop (EM1) of the converter unit and the drive unit at the same time. 16. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

60


MELSERVO-J3 CN2 Connector Connection Examples (7) HF-KP/HF-MP series

Servo motor HF-KP/MP series

CNP3

U

U

2

V

V

3

W

W (Note 3)

(Note 3)

RA

Contact must be open by an external emergency stop switch.

CN2 1

P5

2

LG

(Note 1)

U

1

B2

B

2

Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.

P5

3

MR

MR

4

MRR

MRR

9

BAT

BAT

PLATE

SD

SD

(9) HC-LP/HC-RP/HC-UP series or HA-LP502/702

Servo motor HF-SP/JP series

CNP3 (Note 4)

U A V B W C (Note 3) D

U V W

MR-J3-MA/B (-RJ006)/T

M

CNP3 (Note 4)

B1 RA

U

1 B2 2

(Note 3)

B

Contact must be open by an external emergency stop switch.

CN2

B1 RA U

G B2 H

P5

P5

P5

2

LG

LG

3

MR

MR

4

MRR

MRR

9

BAT

BAT

PLATE

SD

SD

(Note 1)

2

LG

LG

3

MR

MR

4

MRR

MRR

9

BAT

BAT

PLATE

SD

SD

M

Electromagnetic brake (Note 2) B

Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.

1

Encoder

P5

24VDC for the electromagnetic brake (Note 5)

Electromagnetic brake (Note 2)

Contact must be open when the servo Contact must be on (SON), the open by an external malfunction (ALM) or emergency stop the electromagnetic switch. brake interlock (MBR) signal turns off.

CN2

U A V B W C (Note 3) D

U V W

(Note 3)

24VDC for the electromagnetic brake (Note 5)

Servo motor HC-LP/RP/UP series HA-LP502/702

Servo amplifier

Encoder

Servo amplifier

1

Electromagnetic brake (Note 2)

LG

(8) HF-SP/HF-JP series

MR-J3-MA(4)/ B(4)(-RJ006)/T(4)

1 B1

24VDC for the electromagnetic brake (Note 5)

M

4

Encoder

Servo amplifier MR-J3-MA(1)/B(1) (-RJ006)/T(1)

Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series or 11kW and 15kW of HF-JP series, refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL� for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. A separate connector from the motor power supply connector is prepared as an electromagnetic brake connector for HC-LP202B, 302B, and HC-UP202B to 502B. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. 4. U, V and W terminals are available in TE1 for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers. 5. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.

61


Model designation (Note 6)

(Note 5)

TE

Servo motor HA-LP601(4)/701M(4)/801(4) HA-LP11kW series or larger U V

U V

M

W

W

Servo amplifiers

Dynamic brake (option)

(Note 4)

LG

B2 Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.

A B

B

Electromagnetic brake (Note 2)

Options

P5

2

U

P5 LG

3

MR

MR

4

MRR

MRR

9

BAT

BAT

PLATE

SD

SD

Peripheral equipment

CN2 1

B1 RA

Encoder

24VDC for the electromagnetic brake (Note 7) Contact must be open by an external emergency stop switch.

(Note 4)

NFB Cooling fan

BU BV BW (Note 3)

OHS1 (Note 1)

OHS2

Servo motor thermal

MR-J3-BSafety

Servo amplifier MR-J3-MA(4)/B(4) (-RJ006)/T(4) Drive unit MR-J3-DUMA(4)/B(4)

Servo motors

(10) HA-LP601(4)/701M(4)/801(4) or HA-LP series 11kW or larger

Servo support software Cautions Warranty

Notes: 1. Make sure that the current flowing to the servo motor thermal circuit is between 0.15A and 3A. 2. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. Always supply power to the cooling fan terminal. The power supply differs according to the motor. Refer to “Cooling fan power supply” under the Motor Specifications in this catalog. 4. When using the servo amplifier 22kW or smaller, connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. When using the drive unit, connect the servo motor’s ground wire to the drive unit protective earth (PE) terminal. Put the ground wires of the drive unit and the converter unit together into one on the cabinet protective earth (PE) terminal, and then connect to ground. 5. U, V and W terminals are available in TE1 for HA-LP601(4) and HA-LP701M(4). 6. Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 7. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.

Global FA centers

24VDC power supply

MR-J3W series

RA1

62


MELSERVO-J3 MR-J3-MAM Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-10A, 20A, 10A1, 20A1 (Note 1) Approx. 80

40 ø6 mounting hole

135

< Terminal arrangement >

< Terminal arrangement >

L1

L1

6

6

L2 CNP1

CN6 CN5

CNP1

L1 L2 L3

CN3

N P1

CNP2

161 168

P2

156

P C D L11 L21 U

CNP1

N

N

P1

P1

P2

P2 < Mounting screw size >

P

P

C

V W

CNP2

6

CN4 CN2L CN2

CHARGE

(14)

6 (25.5)

PE

L3 Screw size: M4

M5

CN1

CNP3

L2

When MR-J3BAT is mounted

C CNP2

D

D

L11

L11

L21

L21

U

(68) CNP3

U CNP3

V

V

W

W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

● MR-J3-40A, 60A, 40A1 (Note 1) Approx. 80

40 ø6 mounting hole

170

< Terminal arrangement >

< Terminal arrangement >

L1

L1

6

6

CNP1

CN6 CN5

L2 L1 L2

CNP1

L3

L2

PE

L3

CNP1

N

N

P1

P1

P2

P2 < Mounting screw size >

P

P

Screw size: M4

CN3

N P1

156

P C L11

CNP3

M5

CN1

D

168

P2

161

CNP2

L21 U

C

V W

CNP2

6

CN4 CN2L CN2

CHARGE

C CNP2

D

D

L11

L11

L21

L21

(14)

6 (25.5)

When MR-J3BAT is mounted

(68)

U CNP3

U CNP3

V

V

W

W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

● MR-J3-70A, 100A (Note 1) < Terminal arrangement >

60 ø6 mounting hole

Approx. 80

12

185

L1

6

Exhaust

CNP1

CN6 CN5

L2 L1 L2 L3

CNP1

PE

L3 N

Screw size: M4

N

CNP3

P1

CN3

P1 P2

P2 < Mounting screw size >

161 168

P C D L11 L21

M5

CN1

156

CNP2

P

U V

C

W

CN4 CN2L CN2

CHARGE

CNP2

6

Intake

6 42 (25.5)

(14)

12

D L11

When MR-J3BAT is mounted

(68)

L21

Cooling fan

U CNP3

V W

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

63


● MR-J3-60A4, 100A4 (Note 1) < Terminal arrangement > 60

Approx. 80

195

L1

12

PE

6

L2

Servo motors

ø6 mounting hole

L3

CNP1 CNP1

CN6 CN5

L1 L2 L3

N–

Screw size: M4

M5

161 168

P2 P+ C D

P2 P+

L11

C

CN4 CN2L CN2

U V W

CNP2

D L11

6

CHARGE

When MR-J3BAT is mounted

L21

(14)

6 12

Servo amplifiers

L21

42 (25.5)

(68)

U CNP3

V

Options

CNP3

P1 < Mounting screw size >

P1

CN1

156

CN3

N-

CNP2

Model designation

(Unit: mm)

W

ø6 mounting hole

195

Approx. 80

45

< Terminal arrangement > L1

6

Exhaust

L2

CNP1

168

P+ C

MR-J3-BSafety

N–

CN3

P2

CN1

Screw size: M4

P1 < Mounting screw size > M5

D

P2

L21 CN4 CN2L CN2

U V W

P+ C

6

CHARGE

(14)

CNP2

6

(25.5) 78

6

6

When MR-J3BAT is mounted

D

Intake Cooling fan

(68)

MR-J3W series

156

CNP3

L11

CNP1

L11 L21 U CNP3

✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.

V

Servo support software

W

● MR-J3-350A (Note 1) Mounting hole (✽)

< Terminal arrangement > Approx. 80

195

Exhaust

Mounting hole dimensions (✽)

21.4

(R

L3

CNP1

N

ø13 hole

P1 168

CN1

L2

CN4 CN2L CN2

U P C D L11 L21

CNP3

(25.5) 78

6

(14)

6

When MR-J3BAT is mounted

(68)

Cooling fan

Intake

D

W

L21

PE

Screw size: M4 ✽ The shape of the mounting hole has been modified from September 2010 production.

CNP2

L11

6

6

C

V

6

CHARGE

P

P2

CNP3

U V W

L1

6 10

CN6 CN5

)

CN3

CNP1

L1 L2 L3 N P1 P2

CNP2

156

6

45

Cautions

90 85

< Mounting screw size > M5

Warranty

L2

P1

L3

CN6 CN5

L1

L3 N–

PE

Global FA centers

90 85

CNP2

Peripheral equipment

● MR-J3-200AN✽, 200A4 (Note 1)

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

64


MELSERVO-J3 MR-J3-MAM Servo Amplifier Dimensions ● MR-J3-500A, 350A4, 500A4

Approx. 80

200

(7.5)

130 6

(Unit: mm)

131.5

118

68.5 Cooling fan

2-ø6 mounting hole

6

Terminal diagram (with terminal cover open)

Exhaust

CN6 CN5 CN3 CN1

CN6 CN5 CN3 CN1

235

TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

CN4 CN2L CN2

< Mounting screw size > CN4 CN2L CN2

250

< Terminal screw size >

OPEN

OPEN

M5

TE2 When MR-J3BAT is mounted

CHARGE

TE3 L11 L21

20.5

(7.5)

L1

6

Intake

N

L2

L3

P

C

< Terminal arrangement >

U

V

TE3

TE2

P2 CHAGE

P1

TE1

W

L11 L21

N

P1 P2

TE1

Three protective earth (PE) terminals (M4)

L1 L2 L3

P

C

U

V

W

PE

Built-in regenerative resistor lead terminal fixing screw

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-700A, 700A4

Approx. 80

(7.5)

172 6

160

200 138

2-ø6 mounting hole

62 Cooling fan 6 Exhaust

Terminal diagram (with terminal cover open)

OPEN

TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

CN6 CN5 CN3 CN4 CN2L CN2

CN1 CN4 CN2L CN2

300 285

< Terminal screw size >

CN1

CN6 CN5 CN3

OPEN

< Mounting screw size > TE3

When MR-J3BAT is mounted 20.5

M5

CHARGE

CHARGE N

L1

L2

P1

< Terminal arrangement >

P2

L3

P

C

U

V

W

TE3

L11 L21

TE2 (7.5)

Intake

6

TE1

N

P1 P2 TE2

TE1

Three protective earth (PE) terminals (M4)

L1 L2 L3

P

C

U

V

W

L11 L21

PE

Built-in regenerative resistor lead terminal fixing screw

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-11KA to 22KA, 11KA4 to 22KA4 260 236

12

12

Approx. 80

12

2- ø12 mounting hole

260 Exhaust

Terminal diagram (with terminal cover open)

Cooling fan

CN3

CN6

CN5

CN5 CN6 CN3

CN1

CN1

CN4

CN2L

400 376

CN2

CN2

CHARGE

When MR-J3BAT 20.5 is mounted

12

36.5

23

123.5

183 227

12

52

P1 P

65

C

N

V

W

MR-J3-11KA(4), 15KA(4)

MR-J3-22KA(4)

M6

M8

M4

M4

< Mounting screw size > M10

183

U

TE L1 L2 L3

Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21

260 227

< Terminal screw size > < Terminal arrangement > L11 L21

L2

L3 L11 L21 U

P1

P

C

26 Intake

13

L1

N

TE 6✕26=156

V

W


(Unit: mm)

● MR-J3-DU30KA, DU37KA, DU45KA4, DU55KA4

Model designation

MR-J3-DUMA(4) Drive Unit Dimensions

(20)

Approx. 80

10

20

Approx. 200 (Note 1) 180

Terminal diagram (with terminal cover open)

Cooling fan Exhaust

CN3

CN3 CN1 CN2

CN1

CN40B

Servo amplifiers

338

CN4 CN2L CN2

TE2-1

TE3

PE 175.5 178.5 (200)

7

Intake

< Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10

TE1

128 328

Options

380 360

CN40B CN40A

CN6 CN5

CN5 CN6 CN40A

When MR-J3BAT is mounted

(10)

Servo motors

2-ø7 mounting hole 300 260

< Mounting screw size > M6

< Terminal arrangement > TE2-1

L– PE

TE3

TE1 U

V

W

L11 L21

MR-J3-BSafety

277

● MR-J3-DU30KA4, DU37KA4

Approx. 200 (Note 1) 180

Cooling fan Exhaust

Terminal diagram (with terminal cover open) CN5 CN6 CN40A

CN3

CN3 CN1 CN2

CN1

CN40B

338

CN4 CN2L CN2

CN40B CN40A

380 360

TE2

When MR-J3BAT is mounted

TE3

< Terminal screw size >

PE (10)

MR-J3W series

Approx. 80

Servo support software

(60)

6

TE1: M8 TE2: M6 TE3: M4 PE: M8

Intake

175.5 178.5 (200)

TE1 128

< Mounting screw size >

328

Cautions

60

CN6 CN5

10

2-ø6 mounting hole 240 120

Peripheral equipment

L+

M5

TE3

L+

L11

L– PE

L21 TE1 U

V

W

Warranty

< Terminal arrangement > TE2

Global FA centers

219.2

Notes: 1. The dimension is applicable when MR-J3BAT is mounted.

66


MELSERVO-J3 MR-J3-CR55K(4) Converter Unit Dimensions

(Unit: mm)

● MR-J3-CR55K, CR55K4 (Note 1) 328 2-ø7 mounting hole 300 260

20

(200) Approx. 80

(20)

128

180 Terminal diagram (with terminal cover open)

10

Cooling fan Exhaust

CHARGE

CN40

CN6 CNP1 CN1

CN6 CN40

CN3

CN3

CNP1 CN1 380 360

338

178.5

< Terminal screw size >

TE2-2

TE1-1: M10 TE1-2: M10 TE2-2: M6 TE3: M4 PE: M10

TE3 PE

(10)

175.5 Intake

PE

TE1-2

TE1-1

7

< Mounting screw size > M6

< Terminal arrangement > TE2-2 L+ L– TE3 L11 L21 PE

TE1-1 L1 L2 L3

277

● Panel-cut dimensions for converter unit and drive unit (Note 1)

300

W1 W3

(W5) (W3)

W2

19 Hole

Hole

Drive unit model

(19)

(10) (19)

4-M6 screw

342

Drive unit

380 360 342

Converter unit

4-A screw

10

(20)

260

10 19

20

W4

360

(9.5) W5

281

(10)

9.5

Variable dimensions W1

W2

W3

W4

W5

A

MR-J3-DU30KA/B, 37KA/B, 45KA4/B4, 55KA4/B4

300

260

20

281

9.5

M6

MR-J3-DU30KA4/B4, 37KA4/B4

240

120

60

222

9

M5

Notes: 1. The converter unit dimensions and the panel-cut dimensions for converter unit and drive unit are same for MR-J3-DUMA(4) and MR-J3-DUMB(4).

67

TE1-2 C

P2 P1

PE


MR-MQ100

LD77MH□

FX3U-20SSC-H

CN5 for USB communication (option) In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU or Q170MCPU. Parameter setting and monitoring for the several axes are possible.

(Note 3)

Servo amplifier MR-J3- B (Note 2)

mini-B connector

With front cover open CNP2 connector CN1A (For control circuit power supply)

Axis setting section Selects an axis using the axis selection rotary switch (SW1).

CNP3 connector (For motor power supply)

CN1A for connecting SSCNET3 (previous)

CN1B

Connects SSCNET3 compatible controller or the previous servo amplifier axis.

CN2

CN1A

CN1A

CN1A

Cautions

CN1B

CN2

CN2

CN1B

Warranty

Servo motor (The picture is of HF-KP13.)

Charge lamp Illuminates when the main circuit power supply is charged.

MR-J3-BSafety

CNP1 connector (For main circuit power supply)

MR-J3W series

CN3 for input/output signal (option) This option is required for using the forced stop input, in-position, electromagnetic brake interlock or malfunction signal.

Servo support software

SSCNET3

Peripheral equipment

Display panel Displays servo amplifier status and alarm number.

Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.

CN1B for connecting SSCNET3 (next) Connects the next servo amplifier axis.

Notes: 1. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. The connections with the peripheral equipment shown above is for MR-J3-350B or smaller servo amplifier. 3. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details.

Global FA centers

Connect the connector to the SSCNET3 compatible controller.

Options

Servo amplifiers

SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU QD75MHM QD74MHM Q172DCPU/Q172HCPU

Model designation

Peripheral equipment is connected to MR-J3-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3-B easily and start using it right away. Due to the SSCNET#-compatible simple connections, the MR-J3-B reduces wiring and prevents wiring errors.

Servo motors

MR-J3-B: Connections with Peripheral Equipment (Note 1)

68


MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller Servo amplifier model MR-J3-

10B

20B

40B

60B

70B 100B 200BN 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1 3-phase 170VAC

Rated voltage Output

Rated current (A)

Voltage/frequency (Note 1, 2)

Main circuit power supply

Rated current (A) Permissible voltage fluctuation

1.1

1.5

2.8

3.2

5.8

6.0

11.0

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)

0.9

1.5

2.6

3.2

3.8

Control circuit Rated current (A) power supply Permissible voltage fluctuation

5.0

10.5

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)

1-phase 200 to 230VAC 50/60Hz (Note 10)

87.0 126.0

16.0

21.7

28.9

46.0

1.1

1.5

2.8

1-phase 100 to 120VAC 50/60Hz

64.0

95.0

3.0

5.0

9.0

1-phase 85 to 132VAC

1-phase 100 to 120VAC 50/60Hz

1-phase 200 to 230VAC 50/60Hz

0.2

0.3

1-phase 170 to 253VAC (Note 10)

0.4

1-phase 170 to 253VAC

1-phase 85 to 132VAC

±5% maximum

30

45

30

24VDC ±10% (required current capacity: 0.15A (Note 7))

Interface power supply Built-in regenerative resistor

10

10

10

20

20

100

100

130

170

External regenerative resistor (Standard accessory) (Note 5, 6)

Control system

500 850 850 (800) (1300) (1300)

10

10

Sine-wave PWM control/current control system

Dynamic brake

Built-in (Note 8, 11)

External option (Note 12) Built-in (Note 8, 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Structure (IP rating)

Natural-cooling open (IP00)

Natural-cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 9)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Mass (kg [lb])

68.0

±5% maximum

Power consumption (W)

Environment

37.0

3-phase 170 to 253VAC

Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

28.0

3-phase 200 to 230VAC 50/60Hz

Permissible frequency fluctuation Voltage/frequency

17.0

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

1.4 (3.1)

2.1 (4.6)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-U004. The permissible voltage fluctuation for MR-J3-MB-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

69


Sine-wave PWM control/current control system

Dynamic brake

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00) 26 (57)

Mass (kg [lb]) Converter unit model

MR-J3-CR55K

Rated voltage

283 to 326VDC

Output

Rated current (A) Voltage/frequency (Note 1, 2)

Main circuit power supply

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

3-phase 200 to 230VAC 50/60Hz 251.1 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum

Structure (IP rating)

Fan cooling open (IP00) 25 (55)

Mass (kg [lb]) Ambient temperature Ambient humidity Atmosphere

Model designation

45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features

Environment

215.9

Servo amplifiers

24VDC ±10% (required current capacity: 0.15A (Note 3))

Control system

Structure (IP rating)

Converter unit

45

Options

Interface power supply

±5% maximum

Peripheral equipment

Power consumption (W)

0.3 1-phase 170 to 253VAC

MR-J3-BSafety

Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

1-phase 200 to 230VAC 50/60Hz

MR-J3W series

Drive unit

Rated current (A)

204

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Servo support software

Voltage/frequency

174

The drive unit’s main circuit power is supplied from the converter unit.

Cautions

Rated current (A)

Main circuit power supply

MR-J3-DU37KB 3-phase 170VAC

Warranty

Output

Drive unit/ Converter unit

MR-J3-DU30KB

Rated voltage

Global FA centers

Drive unit model

Servo motors

MR-J3-B Servo Amplifier Specifications: 200VAC, 30kW or Larger

70


MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 400VAC, 22kW or Smaller Servo amplifier model MR-J3Output

60B4

100B4

200B4

1.5

2.8

5.4

8.6

1.4

2.5

5.1

7.9

22KB4

14.0

17.0

32.0

41.0

63.0

10.8

23.1

31.8

47.6

14.4

±5% maximum

0.1

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

0.2 1-phase 323 to 528VAC ±5% maximum

30

Power consumption (W)

45 24VDC ±10% (required current capacity: 0.15A (Note 7))

Interface power supply Built-in regenerative resistor

15

15

100

100

130 (Note 9)

170 (Note 9)

External regenerative resistor (Standard accessory) (Note 5, 6)

500 (800)

850 (1300)

850 (1300)

Control system

Sine-wave PWM control/current control system

Dynamic brake

Built-in (Note 8, 10)

External option (Note 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Structure (IP rating)

Natural-cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Mass (kg [lb])

15KB4

1-phase 380 to 480VAC 50/60Hz

Voltage/frequency

Environment

11KB4

3-phase 323 to 528VAC

Permissible voltage fluctuation Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

700B4

3-phase 380 to 480VAC 50/60Hz

Voltage/frequency (Note 1, 2) Rated current (A)

500B4 3-phase 323VAC

Rated voltage Rated current (A)

Main circuit power supply

350B4

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)

1.7 (3.7)

2.1 (4.6)

4.6 (10)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

71


MR-J3-DU37KB4

87

102

0.2

Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

1-phase 323 to 528VAC ±5% maximum

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00)

Structure (IP rating) 18 (40)

MR-J3-CR55K4

Rated voltage

538 to 678VDC

Output

Rated current (A) Voltage/frequency (Note 1, 2)

Main circuit power supply Converter unit

26 (57)

Converter unit model

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features Structure (IP rating)

Fan cooling open (IP00) 25 (55)

Mass (kg [lb]) Ambient temperature Ambient humidity Environment

113.8

Atmosphere

MR-J3W series

Mass (kg [lb])

Options

Sine-wave PWM control/current control system

Dynamic brake

Peripheral equipment

Control system

MR-J3-BSafety

24VDC ±10% (required current capacity: 0.15A (Note 3))

Servo amplifiers

45

Power consumption (W)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Servo support software

Drive unit

Rated current (A)

Drive unit/ Converter unit

143

1-phase 380 to 480VAC 50/60Hz

Voltage/frequency

Interface power supply

131

The drive unit’s main circuit power is supplied from the converter unit.

Cautions

Rated current (A)

Main circuit power supply

MR-J3-DU55KB4

Warranty

Output

MR-J3-DU45KB4

3-phase 323VAC

Model designation

MR-J3-DU30KB4

Rated voltage

Global FA centers

Drive unit model

Servo motors

MR-J3-B Servo Amplifier Specifications: 400VAC, 30kW or Larger

72


MELSERVO-J3 MR-J3-MBM Standard Wiring Diagram ● Connection example Main circuit/control circuit power supply connection

Servo amplifier MR-J3-MB/B1/B4 (-RJ006)

The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).

Main circuit power supply

L1 L2 L3

Control circuit power supply

CN2 L11

CN2 connector connection

L21

The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).

CN3

(Note 2) 24VDC power supply for interface

DICOM DOCOM LZ LZR LA LAR LB LBR LG

Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common

5 3 8 18 6 16 7 17 11

CN2L (Note 10) 1 2 3 4 7 8

P5 LG MR2 MRR2 MD2 MDR2 PLATE SD

Analog monitor output (Note 14) Output voltage: ±10V Maximum output current: 1mA

MO1 LG MO2

Output voltage: ±10V Maximum output current: 1mA

SD

4 1 14

(Note 3) Forced stop (Note 9)

Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG)

Connect a controller and the servo amplifier by inserting the cable into CN1A connector.

10m maximum (Note 1) R A 1

(Note 5) Malfunction

In-position Electromagnetic brake interlock

R A 2 R A 3

20 2 12 19 3

DICOM ALM INP MBR

10 15 9 13

BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system.

(Note 13)

EM1 DI1 DI2 DI3 DOCOM

Refer to “CN2L Connector Connection Examples” for connecting signals with a linear encoder.

CN4 1 2

PLATE (Note 4)

2m maximum 10m maximum

Linear encoder or rotary encoder (A/B/Z-phase differential output type)

CN5

Personal computer

USB cable MR-J3USBCBL3M Setup software MR ConfiguratorM

●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH ●FX3U-20SSC-H

MR-J3BUSMM or MR-J3BUSMM-A/-B cable MR-J3BUSMM or MR-J3BUSMM-A/-B cable

(Note 8) (Note 12)

SW1

SW2 1

2

0

Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable

CN1B CN1A

Controller

CN1B CN1A

(Note 6)

(2nd axis)

(Note 7) (Note 8) (Note 12)

SW1

SW2 1

(Note 11)

2

1

Attach a cap to the unused connector to prevent adhesion of dirt.

CN1B CN1A

Servo amplifier (nth axis)

(Note 7) (Note 8) (Note 12)

SW1

SW2 1

n–1

2

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for each servo amplifier axis individually. Use this signal as necessary when Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH is connected. When not using, invalidate the forced stop input by parameter No. PA04, or short-circuit EM1 and DOCOM in the connector. For overall system, apply the emergency stop on the controller side. 4. Connect the shield wire securely to the plate inside the connector (ground plate). 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. For details on the controllers, refer to relevant controller’s programming manual or user’s manual. 7. Connections for the second and following axes are omitted. 8. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 9. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 10. CN2L connector is available only for the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 11. FX3U-20SSC-H is not compatible with the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 12. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 13. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 14. Output voltage range varies depending on the monitored signal.

73


● MR-J3-10B, 20B,10B1, 20B1 (Note 1) Approx. 80

135

< Terminal arrangement >

< Terminal arrangement >

L1

L1

6

6

L2 CNP1

CN5

L1 L2

CNP1

N

N

P1

P1

P2

P2 < Mounting screw size >

P

P

L3

CN3

N P1

CNP2 156

P C

CNP3

CN1A

D L11

161 168

P2

U

CN1B

C

W

CNP2

6

CN4 CN2L CN2

CHARGE

(14)

6 (25.5)

Screw size: M4

M5

L21

V

PE

L3

When MR-J3BAT is mounted

C CNP2

D

D

L11

L11

L21

L21

U

(68) CNP3

Servo amplifiers

CNP1

L2

U CNP3

V

V

W

W

For 1-phase 100VAC

Options

40 ø6 mounting hole

Model designation

(Unit: mm)

Servo motors

MR-J3-MBM Servo Amplifier Dimensions

For 3-phase 200VAC or 1-phase 200VAC

< Terminal arrangement >

L1

L1

6

L1

CNP1

L2 L3

L2

PE

L3

CNP1

N

N

P1

P1

P2

P2 < Mounting screw size >

P

P

Screw size: M4

CN3

N P1

CN1A

D

CNP3

M5

L21

CN1B

U V

C

W

CNP2

6

CN4 CN2L CN2

CHARGE

C CNP2

D

D

L11

L11

L21

L21

6 (14)

(25.5)

When MR-J3BAT is mounted

(68)

U CNP3

U CNP3

V

V

W

W For 3-phase 200VAC or 1-phase 200VAC

Servo support software

For 1-phase 100VAC

● MR-J3-70B, 100B (Note 1) < Terminal arrangement >

60 ø6 mounting hole

Approx. 80

12

185

L1

6

Exhaust

CNP1

CN5

L2 L1

CNP1

L2

L3 N

L3

PE

Screw size: M4

N

CNP3

P1

CN3

P1 P2

P2 < Mounting screw size >

161 168

P C D L11 L21

CN1A

156

CNP2

M5

P CN1B

U V

C

W

CN4 CN2L CN2

CHARGE

CNP2

D

6

L11 Intake

6 42 (25.5)

(14)

12

When MR-J3BAT is mounted

(68)

L21

Cooling fan

Warranty

156

P C L11

168

P2

161

CNP2

U CNP3

V W

Global FA centers

CNP1

CN5

L2

MR-J3-BSafety

< Terminal arrangement >

MR-J3W series

170

6

Cautions

Approx. 80

40 ø6 mounting hole

Peripheral equipment

● MR-J3-40B, 60B, 40B1 (Note 1)

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

74


MELSERVO-J3 MR-J3-MBM Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-60B4, 100B4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole

Approx. 80

195

L1

12

PE

6

L2 L3

CNP1 CNP1

CN5

L1

N–

L2

Screw size: M4

L3

CN3

N–

CN1A

156

P2 P+

C

P1

161 168

P1

CNP2

< Mounting screw size > M5

P2

D

CNP3

CN1B

L11 L21

P+

CN4 CN2L CN2

U V W

C CNP2

D

6

CHARGE

L11

When MR-J3BAT is mounted

(14)

6 12 42 (25.5)

L21

(68)

U CNP3

V W

● MR-J3-200BN✽, 200B4 (Note 1) 90 85

ø6 mounting hole

45

Approx. 80

195

< Terminal arrangement > Exhaust

L1

6

PE L2

CNP1

L3

CN5

L1 L2 L3

CNP1

N–

CN3

Screw size: M4

P1 P2 P+ C

168

CNP2

CN1A

156

N–

P1

< Mounting screw size > M5

D

P2

CN1B

CNP3

L11 L21

CN4 CN2L CN2

U V W

P+ C

6

CHARGE

6 (25.5) 78

6

6

(14)

CNP2 When MR-J3BAT is mounted

D

Intake

(68)

L11

Cooling fan

L21 U ✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.

CNP3

V W

● MR-J3-350B (Note 1) Mounting hole (✽) 90 85

< Terminal arrangement > Approx. 80

6

45

195

Mounting hole dimensions (✽)

Exhaust

(R

21.4

N

10

P1 168

CN1A

L3

CNP2

P C D L11 L21

U CNP3

(25.5) 78

6

(14)

6

When MR-J3BAT is mounted

(68)

Cooling fan

Intake

75

D

W

L21

PE

< Mounting screw size > M5

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

CNP2

L11

Screw size: M4 ✽ The shape of the mounting hole has been modified from September 2010 production.

C

V

6

6

P

P2

6

CHARGE

L2 CNP1

CN1B

CNP3

U V W

L1

6

ø13 hole

CN3

CNP1

L1 L2 L3 N P1 P2

CN4 CN2L CN2

156

CN5

)


Approx. 80

(7.5)

68.5

2-ø6 mounting hole

118

6

200

131.5

130

Cooling fan

6

Terminal diagram (with terminal cover open)

Exhaust

Servo motors

● MR-J3-500B, 350B4, 500B4

CN3

< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

CN1A

CN1A

CN4 CN2L CN2

CN4 CN2L CN2

CN1B

CN1B

235

250

CN3

CN5

CN5

OPEN

< Mounting screw size >

TE2

20.5

Model designation

(Unit: mm)

M5

TE3 L11 L21

6

Intake

N

L2

L3

P

P1

C

P2 CHARGE

U

V

< Terminal arrangement >

TE1

W

TE3

TE2

Three protective earth (PE) terminals (M4)

L11 L21

N

P1 P2

TE1

Built-in regenerative resistor lead terminal fixing screw

L1 L2 L3

P

C

U

V

W

PE

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

200 62 Cooling fan 6 Exhaust

Terminal diagram (with terminal cover open)

Peripheral equipment

138

2-ø6 mounting hole

TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

20.5

TE3

When MR-J3BAT is mounted

< Mounting screw size >

CHARGE

M5

CHARGE N

L1

(7.5)

MR-J3-BSafety

CN5 CN3 CN1A CN1B

< Terminal screw size >

CN4 CN2LCN2

CN5 CN3 CN1A CN1B

CN4 CN2L CN2

300 285

OPEN

6

L2

P1

L3

P2

P

C

U

V

W

L11 L21

TE1

Intake

< Terminal arrangement >

TE2

TE3

Three protective earth (PE) terminals (M4)

N

P1 P2 TE2

TE1

Built-in regenerative resistor lead terminal fixing screw

L1 L2 L3

P

C

U

V

W

L11 L21

PE

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-11KB to 22KB, 11KB4 to 22KB4 260 236

12

12

Approx. 80

12

2-ø12 mounting hole

260 Exhaust

Terminal diagram (with terminal cover open)

Cooling fan

CN5

CN5 CN3

CN3

CN4

CN2L

400 376

CN2

CN1B

CN1A

CN1A CN1B CN2

MR-J3W series

6

(7.5)

Approx. 80

172 160

Servo support software

● MR-J3-700B, 700B4

Cautions

(7.5)

L1

Options

When MR-J3BAT is mounted

Servo amplifiers

CHARGE

When MR-J3BAT 20.5 is mounted

12

36.5

23

123.5

183 227

12

L2

L3 L11 L21 U

P1

P

C

26 52

13

L1

N

V

W

Warranty

CHARGE

TE 6✕26=156

P1 P

C

N

V

W

MR-J3-11KB(4), 15KB(4)

MR-J3-22KB(4)

M6

M8

M4

M4

183

U

TE L1 L2 L3

Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21

260 227

< Terminal screw size > < Terminal arrangement > L11 L21

Global FA centers

Intake

< Mounting screw size > M10

76


MELSERVO-J3 MR-J3-DUMB(4) Drive Unit Dimensions

(Unit: mm)

● MR-J3-DU30KB, DU37KB, DU45KB4, DU55KB4 (Note 2)

2-ø7 mounting hole 300 260

(20)

Approx. 80

10

20

Approx. 200 (Note 1) 180

Terminal diagram (with terminal cover open)

Cooling fan Exhaust

CN5

CN5 CN3

CN40B

CN1A CN1B CN2

338

380 360

CN4 CN2L CN2

CN1B

CN1A

CN40B CN40A

CN3

CN40A

TE2-1

When MR-J3BAT is mounted

TE3

(10)

PE 175.5 178.5 (200)

7

Intake

< Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10

TE1

128 328

< Mounting screw size > M6

< Terminal arrangement > TE2-1 L+ L– PE

TE3

TE1 U

V

W

L11 L21

277

● MR-J3-DU30KB4, DU37KB4 (Note 2)

10

2-ø6 mounting hole 240 120

60

(60)

Approx. 80

Approx. 200 (Note 1) 180

Terminal diagram (with terminal cover open)

Cooling fan Exhaust

When MR-J3BAT is mounted

TE2 TE3

CN1A CN1B CN2

TE2

6

TE3 L11 L21

TE1

(10)

CN3

CN40B

338

380 360

CN40B CN40A

CN5 CN40A

PE

< Terminal screw size > TE1: M8 TE2: M6 TE3: M4 PE: M8

Intake

175.5 178.5 (200)

TE1 128

< Mounting screw size >

328

M5

< Terminal arrangement > TE2

TE3

L+

L11

L– PE

L21 TE1 U

219.2

Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 2. For the converter unit dimensions and the panel-cut dimensions for converter unit and drive unit, refer to the section “Converter unit dimensions”.

77

V

W


Model designation

Retaining the high performance, functionality and usability of the MELSERVO-J3 Series, MR-J3-B-RJ006 is able to read position feedback signals from a load-side encoder such as a linear encoder. MR-J3-B-RJ006 has realized less installation space and reduced wiring as compared to the MR-J2S Series.

Simple overview of dual feedback control block Servo amplifier MR-J3- B(1) / (4)-RJ006

Servo motor

Deviation counter Load-side encoder such as a linear encoder Motor encoder

Options

Command

Servo amplifiers

• High accuracy position control is possible with the fully closed loop control system. • Dual feedback control provides the highest possible positioning response by using the position feedback signals from the motor encoder during high-speed rotation, and from the load-side encoder, such as a linear encoder, when positioning (stopping). • Fast, accurate and reliable system can be configured with a serial interface linear encoder for MELSERVO-J3 Series. • Absolute position detection system is easily configured without a battery by using an absolute type linear encoder with compatible serial interface.

Servo motors

Features: MR-J3-B-RJ006 (Fully Closed Loop Control Compatible)

Fully closed loop control system can be easily configured by connecting a load-side encoder to CN2L connector (load-side encoder interface). Select a load-side encoder in accordance with the following: 4096(212) ≤ the number of the load-side encoder pulses per servo motor rotation ≤ 67108864(226) (1) When using a linear encoder with compatible serial interface or A/B/Z-phase pulse train interface: Applicable for the absolute position detection system when an absolute type encoder is used. A battery (MR-J3BAT) is not required. For linear encoders, refer to the section “MR-J3-MBM-RJ006 Compatible Linear Encoders” in this catalog.

MR-J3W series

CN1A

To the next servo amplifier axis Load-side encoder signal Linear encoder with compatible serial interface (Serial interface or A/B/Z-phase or A/B/Z-phase pulse train interface pulse train interface)

CN2 CN2L

Servo motor encoder signal

Linear encoder head

Servo motor

Table

(2) When using a rotary encoder with compatible A/B/Z-phase pulse train interface: Not applicable for the absolute position detection system. SSCNET# controller (Note 1) • Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH • MR-MQ100 • LD77MH

Servo amplifier

SSCNET# Position command control signal

CN1A

CNP3 CN1B

CN2

Driving part To the next servo amplifier axis

CN2L

Servo motor Load-side encoder signal (A/B/Z-phase pulse train interface)

Servo motor encoder signal

Rotary encoder

Notes: 1. For details on the controllers, refer to relevant controllers’ programming manual or user’s manual.

Servo support software

CNP3 CN1B

Cautions

SSCNET# Position command control signal

Warranty

• Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH • MR-MQ100 • LD77MH

Servo amplifier

Global FA centers

SSCNET# controller (Note 1)

MR-J3-BSafety

System Configurations

Peripheral equipment

Control filter

78


MELSERVO-J3 Fully Closed Loop Diagnostic Functions of MR Configurator2 (SW1DNC-MRC2-E) With the fully closed loop diagnostic functions, monitoring and reading/writing of parameters related to the fully closed loop function are possible. [Fully Closed Loop Diagnostics] window

[Parameter Setting] window

Note: The screens shown on this page are for reference and may differ from the actual screens.

● Items displayed in the [Fully Closed Loop Diagnostics] window Item

Description

Cumu. com. pulses

Counts and displays the position command input pulses. Resets to 0 by pressing the “Clear” button.

Motor side cumu. feedback pulses (before gear)

Counts and displays the feedback pulses from the servo motor encoder. (Motor encoder unit) Resets to 0 by pressing the “Clear” button.

Motor side cumu. feedback pulses (after gear)

Counts and displays the feedback pulses from the servo motor encoder. (Load-side encoder unit) Resets to 0 by pressing the “Clear” button.

Load side cumu. feedback pulses

Counts and displays the feedback pulses from the load-side encoder. Resets to 0 by pressing the “Clear” button.

Motor side droop pulses

Displays the difference between the motor-side position and the commanded position.

Load side droop pulses

Displays the difference between the load-side position and the commanded position.

Polarity

Displays “+” or “-” according to the load-side encoder polarity.

Encoder info.

Displays information about the load-side encoder. The displayed items vary depending on the type of the load-side encoder.

Z-phase pass status

Displays Z-phase pass status of the motor encoder when the fully closed loop system is “Invalid”. Displays Z-phase pass status of the load-side encoder when the fully closed loop system is “Valid” or in “Semi closed loop control/Fully closed loop switching”.

Loop changing device

Displays only when “Semi closed loop control/Fully closed loop control switching” is selected in the fully closed loop system. Displays the Semi closed loop control/Fully closed loop control switching command and its state.

● Items displayed in the [Parameter Setting] window Displays the [Parameter Setting] window by pressing the “Parameter Setting” button in the [Fully Closed Loop Diagnostics] window. Item

79

Description

Control mode

Selects control mode. Select “Fully closed loop system” when using the fully closed loop control.

Feedback pulse electronic gear

Sets the number of the load-side encoder pulses per servo motor encoder pulse.

Load-side encoder (CN2L)

Selects communication method of the load-side encoder cable for CN2L connector, encoder polarity and A/B/Z-phase input interface encoder Z-phase connection judgment function.

Fully closed dual feedback filter

Sets the band of dual feedback filter for the fully closed loop control.

Controller monitor

Sets the encoder used for cumulative feedback pulse monitor for controller display.

Fully closed loop control

Selects the fully closed loop control error detection function, the position deviation error detection method and the fully closed loop control error reset. Deviation error detection level can be also set for the fully closed loop control detection .


40B

60B

70B 100B 200BN 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1

1.1

1.5

2.8

3.2

5.8

3-phase 170VAC

Rated current (A) Permissible voltage fluctuation

11.0

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9

1.5

2.6

3.2

3.8

5.0

10.5

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)

1-phase 200 to 230VAC 50/60Hz (Note 10)

126.0

21.7

28.9

46.0

1.1

1.5

2.8

1-phase 100 to 120VAC 50/60Hz

64.0

95.0

3.0

5.0

9.0

1-phase 85 to 132VAC

1-phase 100 to 120VAC 50/60Hz

1-phase 200 to 230VAC 50/60Hz

0.3

0.4

1-phase 170 to 253VAC

1-phase 85 to 132VAC

45

30

24VDC ±10% (required current capacity: 0.15A (Note 7))

A/B/Z-phase differential input signal

Minimum phase difference

200ns

Built-in regenerative resistor

10

10

10

20

20

100

100

130

170

External regenerative resistor (Standard accessory) (Note 5, 6)

Control system

500 850 850 (800) (1300) (1300)

10

10

Sine-wave PWM control/current control system

Dynamic brake

Built-in (Note 8, 11)

External option (Note 12) Built-in (Note 8, 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Natural-cooling open (IP00)

Natural-cooling open (IP00)

Fan cooling open (IP00)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

1.4 (3.1)

2.1 (4.6)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B-RJ006 or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-RJ006U004. The permissible voltage fluctuation for MR-J3-MB-RJ006U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Cautions

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Servo support software

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 9)

Warranty

Structure (IP rating)

MR-J3-BSafety

Peripheral equipment

Mitsubishi high-speed serial communication

Input signal

MR-J3W series

Serial interface

Mass (kg [lb])

87.0

±5% maximum

Interface power supply

Environment

16.0

30

Power consumption (W)

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

68.0

±5% maximum

Permissible frequency fluctuation

Pulse train interface

37.0

3-phase 170 to 253VAC

0.2 Control circuit Rated current (A) power supply Permissible voltage fluctuation 1-phase 170 to 253VAC (Note 10)

Load-side encoder interface

28.0

3-phase 200 to 230VAC 50/60Hz

Permissible frequency fluctuation Voltage/frequency

17.0

Servo motors

Rated current (A)

6.0

Servo amplifiers

Rated voltage

Voltage/frequency (Note 1, 2)

Main circuit power supply

20B

Global FA centers

Output

10B

Options

Servo amplifier model MR-J3-M-RJ006

Model designation

MR-J3-B-RJ006 Servo Amplifier Specifications: 100VAC/200VAC

80


MELSERVO-J3 MR-J3-B-RJ006 Servo Amplifier Specifications: 400VAC Servo amplifier model MR-J3-M-RJ006 Output

60B4

100B4

200B4

Rated current (A)

Rated current (A)

1.5

2.8

5.4

8.6

1.4

2.5

5.1

7.9

14.0

17.0

32.0

41.0

63.0

10.8

23.1

31.8

47.6

14.4

0.1

0.2 1-phase 323 to 528VAC ±5% maximum

Power consumption (W)

30

45 24VDC ±10% (required current capacity: 0.15A (Note 7))

Interface power supply

Mitsubishi high-speed serial communication

Serial interface

A/B/Z-phase differential input signal

Input signal Minimum phase difference

200ns

Built-in regenerative resistor

15

15

100

100

130 (Note 9)

170 (Note 9)

External regenerative resistor (Standard accessory) (Note 5, 6)

500 (800)

850 (1300)

850 (1300)

Control system

Sine-wave PWM control/current control system

Dynamic brake

Built-in (Note 8, 10)

External option (Note 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Structure (IP rating)

Natural-cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Mass (kg [lb])

22KB4

±5% maximum

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

Environment

15KB4

1-phase 380 to 480VAC 50/60Hz

Voltage/frequency

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

11KB4

3-phase 323 to 528VAC

Permissible voltage fluctuation

Pulse train interface

700B4

3-phase 380 to 480VAC 50/60Hz

Permissible frequency fluctuation

Load-side encoder interface

500B4 3-phase 323VAC

Rated voltage

Voltage/frequency (Note 1, 2) Main circuit power supply

350B4

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)

1.7 (3.7)

2.1 (4.6)

4.6 (10)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

81


B-phase Z-phase FG

(Note 4)

Model designation

CN2L 2 1 3 4 PLATE

Servo motors

A-phase

0V MR MRR SHD

(Note 3)

LG P5 MR2 MRR2 SD

0V +5V SD/RQ -SD/-RQ FG

Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector set (MR-J3CN2). Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the cable. 2. If the encoder’s current consumption exceeds 350mA, supply power from an external source. 3. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 4. For the number of the wire pairs for LG and P5, refer to “MR-J3-MB-RJ006 INSTRUCTION MANUAL”.

Servo amplifiers

5V 0V

(Note 3)

Options

(Note 2)

P5 LG PA PAR PB PBR PZ PZR PSEL SD

LG MR2 MRR2 SD

(Note 3)

Magnescale Co.,Ltd. Linear encoder

(Note 4)

(Note 4)

Magnescale Co.,Ltd. Interpolator

CN2L 1 2 3 4 5 6 7 8 10 PLATE

CN2L 2 3 4 PLATE

Stabilized power supply (5V/ 12 to 24V)

LG P5 MD2 MDR2 MR2 MRR2 SD

LG P5 MR2 MRR2 SD

inner LG P5 MR MRR Case SD

Magnescale Co.,Ltd. Linear encoder

0V 5V SD /SD RQ /RQ FG

(Note 4)

(Note 4)

Renishaw Inc. Linear encoder

CN2L 2 1 7 8 3 4 PLATE

CN2L 2 1 3 4 PLATE

A/B/Z-phase differential output linear encoder / rotary encoder

CN2L 1 P5 2 LG 3 MR2 MRR2 4 MD2 7 MDR2 8 PLATE SD

LG P5 RQ /RQ FG

Heidenhain Corporation Linear encoder

Servo amplifier MR-J3-MB(1)/(4)RJ006

CN2L (Note 4) 2 LG 1 P5 3 MR2 4 MRR2 PLATE SD

Mitutoyo Corporation Linear scale

CN2L Connector Connection Examples (Note 1)

Absolute type

AT545A-SC Mitutoyo Corporation

ST741 A ST742 A ST743 A ST744 A

Heidenhain Corporation

Mitsubishi serial interface compatible

LC 493M (Note 8) LC 193M (Note 9) SR75 SR85

Magnescale Co., Ltd. SL710+PL101-R/RH (Note 11) +MJ830 or MJ831 (Note 3) Incremental type

Renishaw Inc.

Heidenhain Corporation A/B/Z-phase differential output type (Note 5)

Incremental type

Not designated

0.05mm 20/4096 (mm) (Approx. 0.005mm)

2.0m/s

3000mm

2.5m/s

2200mm

2.5m/s

2200mm 2-wire type

4.0m/s

0.05mm /0.01mm

3.0m/s

0.05mm /0.01mm

3.3m/s

0.2mm (Note 4)

6.4m/s

5mm

4.0m/s

1m m

3.2m/s

RGH26R

0.5mm

1.6m/s

20/16384 (mm) (Approx. 1.22nm)

4.0m/s

Within tolerable resolution range (Note 6)

Depends on linear encoder

2040mm 4240mm

4-wire type

2040mm 3040mm 2-wire type

RGH26P

LIDA 487+EIB 392M (Note 10)

6000mm

0.1mm

RGH26Q LIDA 485+EIB 392M (Note 10)

Absolute

0.5mm

MR-J3-BSafety

AT343A AT543A-SC

0.05mm /0.01mm

MR-J3W series

SR87

Rated Maximum effective Position speed measurement Communication detection method length (Note 7) (Note 2) system 2040mm 3.3m/s 2-wire type 3040mm

Servo support software

SR77

Resolution

100000mm

70000mm

2-wire type Incremental

30040mm

Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications. 2. The indicated values are the linear encoder’s rated speed when used in combination with the Mitsubishi fully closed loop control compatible servo amplifier. The values may differ from each manufacturer’s specifications. 3. SH13 is out of production. Contact Magnescale Co., Ltd. for more details. 4. The resolution varies according to the setting value of the interpolator, MJ830/MJ831 manufactured by Magnescale Co., Ltd. Set the resolution between the minimum resolution and 5mm. 5. Output the A-phase, B-phase and Z-phase signals in the differential line driver. The phase difference of A-phase pulse and B-phase pulse, and the width of Z-phase pulse must be 200ns or wider. Home position return is not possible with a linear encoder which is not equipped with a Z-phase. 6. The tolerable resolution range is 0.005mm to 5mm. Select the linear encoder within this range. 7. The maximum length of Mitsubishi serial interface communication cable is 30m. 8. LC 493M is a replacement for LC 491M. Contact Heidenhain Corporation for more details. 9. LC 193M is a replacement for LC 192M. Contact Heidenhain Corporation for more details. 10. EIB 392M is a replacement for APE 391M. Contact Heidenhain Corporation for more details. 11. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 12. For servo amplifiers’ software versions that are compatible with the linear encoders, refer to “List of compatible servo amplifier software versions” in this catalog.

4-wire type 6040mm Depends on linear encoder

Differential 3-pair type

LA

Cautions

Magnescale Co., Ltd. (Note 11)

Model (Note 12)

Warranty

Manufacturer

LAR Phase difference 200ns or wider LB LBR 1 pulse of Z-phase ... 200ns or wider

Global FA centers

Linear encoder type

Peripheral equipment

MR-J3-MBM-RJ006 Compatible Linear Encoders (Note 1)

LZ LZR

82


MELSERVO-J3 MR-J3-MBM-RJ006 Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-10B-RJ006, 20B-RJ006, 10B1-RJ006, 20B1-RJ006 (Note 1) Approx. 80

40 ø6 mounting hole

< Terminal arrangement > < Terminal arrangement >

135

6

L1

L1

6

PE L2 CNP1

CN5

CNP1

L1 L2

L2

CNP1

L3

N

N

P1

P1

P2

P2

P

P

Screw size: M4

L3

CN3

N P1 P2

156

P C

CNP3

CN1A

D L11

161 168

CNP2

M5

L21 U

C

C

CN1B

V W

CNP2 CN4 CN2L CN2

CHARGE

6

CN2L

< Mounting screw size >

6

CNP2

D

L11

L21

L21

U CNP3

D

L11

U CNP3

V W

V W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

● MR-J3-40B-RJ006, 60B-RJ006, 40B1-RJ006 (Note 1) Approx. 80

40 ø6 mounting hole

< Terminal arrangement > < Terminal arrangement >

170

6

L1

L1

6

PE

CNP1

CN5

L2 L1

CNP1

L2 L3

L2

CNP1

L3

N

N

P1

P1

P2

P2

P

P

Screw size: M4

CN3

N P1

156

P C

CN1A

D L11

CNP3

168

P2

161

CNP2

< Mounting screw size > M5

L21

CN1B

U V

C

W

CNP2

CN4 CN2L CN2

CHARGE

6

CN2L

C CNP2

D

D

L11

L11

L21

L21

6 U CNP3

U CNP3

V W

V W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

● MR-J3-70B-RJ006, 100B-RJ006 (Note 1) < Terminal arrangement >

60

Approx. 80

12

185 L1

Exhaust

PE

6

ø6 mounting hole

CNP1

CN5

L2 L1

CNP1

L2

L3 N

L3

Screw size: M4

N

CNP3

CN3

P1

P C D L11 L21

161 168

P2

CN1A

156

CNP2

P1

P2

M5 P

CN1B

U V

C

W

CN4 CN2L CN2

CHARGE

6

CN2L

CNP2

42

D L11

Intake

6 12

L21

Cooling fan U CNP3

V W

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

83

< Mounting screw size >


● MR-J3-60B4-RJ006, 100B4-RJ006 (Note 1) < Terminal arrangement > 60 ø6 mounting hole

Approx. 80

195

L1

12

Model designation

(Unit: mm)

PE L3

CNP1 CNP1

CN5

L1

N–

L2

Screw size: M4

L3

P1 P2 P+ C

P1

161 168

CNP2

CN1A

156

CN3

N–

< Mounting screw size > M5

P2

D

L21

V

C CNP2

D

6

CHARGE

P+

CN2L

CN4 CN2L CN2

U

W

L11

6 12

Servo amplifiers

L11

CN1B

CNP3

Servo motors

6

L2

42

L21 U CNP3

V

Options

W

90 85

195

Approx. 80

< Terminal arrangement >

ø6 mounting hole

45

Peripheral equipment

● MR-J3-200BN-RJ006✽, 200B4-RJ006 (Note 1)

Exhaust

L1

6

PE L3

CN5

L1 L2 L3

CNP1 CN3

N–

Screw size: M4

P1

CNP2

168

P2 CN1A

156

N–

P+ C

P1

< Mounting screw size > M5

D

P2

CN1B

CNP3

L11 L21

CN2L

CN4 CN2L CN2

U V W

P+ C

6

CHARGE

MR-J3-BSafety

L2

CNP1

CNP2

6

Cooling fan L21 U CNP3

V

Servo support software

W

✽ The dimensions are applicable for the servo amplifier manufactured on August 2010 or later. The previous model is also available. Contact your local sales office for more details.

● MR-J3-350B-RJ006 (Note 1) Approx. 80

195

45 6

L1

Mounting hole dimensions (✽) (R 6 )

Exhaust 21.4

L2 L3

10

CN3

168

U

CNP2

CN4 CN2L CN2

CNP3

CN2L

C CNP2

D

V

L11

W

L21

PE 6

6 6

P

P2

6

CHARGE

P C D L11 L21

N P1

ø13 hole

CN1B

CN1A

CNP1

U V W

CNP3

156

CN5

CNP1 L1 L2 L3 N P1 P2

Cautions

< Terminal arrangement >

Mounting hole (✽) 90 85

Warranty

78

L11

Intake 78

6

Cooling fan Screw size: M4

< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.

M5

Global FA centers

6

D

MR-J3W series

Intake

6

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

84


MELSERVO-J3 MR-J3-MBM-RJ006 Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-500B-RJ006, 350B4-RJ006, 500B4-RJ006 Approx. 80

(7.5)

118

6

200

131.5

130

68.5 Cooling fan

2-ø6 mounting hole

6

Terminal diagram (with terminal cover open)

Exhaust

< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

CN3

< Mounting screw size >

CN1A

CN1A

M5

CN1B

CN1B

235

CN4 CN2L CN2

CN2L

CN4 CN2L CN2

250

CN3

CN5

CN5

OPEN

< Terminal arrangement >

TE2

TE3 L11 L21

L1

(7.5)

TE3

TE2 L11 L21

CHARGE N

L2

L3

P

P1

C

N

V

TE1

W

TE1 L1 L2 L3

6

Intake

P1 P2

P2 CHARGE

U

Three protective earth (PE) terminals (M4)

P

C

U

V

W

PE

Built-in regenerative resistor lead terminal fixing screw

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-700B-RJ006, 700B4-RJ006 (7.5)

Approx. 80

172 160

6

200 138

2-ø6 mounting hole

62 Cooling fan 6

Terminal diagram (with terminal cover open)

Exhaust

< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

CN1B

< Mounting screw size > M5

CN4 CN2LCN2

CN2L

CN4 CN2L CN2

300 285

CN1B

CN1A

CN1A

CN3

CN3

CN5

CN5

OPEN

< Terminal arrangement > TE3

TE3

N CHARGE

CHARGE N

P1

P1 P2 TE2

TE1

P2

L1 L2 L3

(7.5)

L1

6

Intake

L2

L3

P

C

U

V

W

P

C

U

V

W

L11 L21

L11 L21

TE1

TE2

PE

Three protective earth (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-11KB-RJ006 to 22KB-RJ006, 11KB4-RJ006 to 22KB4-RJ006 260 236

12

12

12

Approx. 80

2-ø12 mounting hole

260 Exhaust

Terminal diagram (with terminal cover open)

Cooling fan

CN5

CN5 CN3

CN3

CN4

CN2L

400 376

CN2

CN1B

CN1A

CN1A CN1B CN2 CN2L

CHARGE

12

36.5

23

123.5

183 227

12

52

P1 P

85

C

N

V

W

< Mounting screw size > M10

MR-J3-11KB(4)-RJ006, 15KB(4)-RJ006

MR-J3-22KB(4) -RJ006

M6

M8

M4

M4

183

U

TE L1 L2 L3

Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21

260 227

< Terminal screw size > < Terminal arrangement > L11 L21

L2

L3 L11 L21 U

P1

P

C

26 Intake

13

L1

N

TE 6✕26=156

V

W


Display panel

USB communication (CN5) (option)

RS-422 communication (CN3)

Displays servo status and alarm number.

Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator2 or MR Configurator when connecting to user’s personal computer by an optional USB cable (MR-J3USBCBL3M).

A personal computer can be connected, using a RS-422/RS-232C conversion cable. (Note 2)

Setting section

Parameter unit (option) The parameter unit can be connected by a commercial LAN cable.

MR-PRU03

Servo amplifiers

Sets CC-Link communication baud rate, station number and the number of occupied station.

Model designation

Peripheral equipment is connected to MR-J3-T as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-T easily and start using it right away.

Servo motors

MR-J3-T: Connections with Peripheral Equipment (Note 1)

CC-Link master controller Options

With front cover open (Note 4)

Servo amplifier MR-J3- T (Note 3)

QJ61BT11N

L26CPU-BT LJ61BT11

FX2N-16CCL-M

CNP3 connector (For motor power supply)

Charge lamp Illuminates when the main circuit power supply is charged.

Manual pulse generator (MR-HDP01) (Note 5)

CN2

CN2

Junction terminal block (option) All signals can be connected via the junction terminal block.

Extension IO unit MR-J3-D01 (Note 5)

Positioning with DI/O is possible when MR-J3-D01 (optional) is connected.

CN2

Junction terminal block (option)

Servo support software

CNP2 connector (For control circuit power supply)

Cautions

CN6 for input/output signal (option) Used to connect digital I/O signals

MR-J3W series

MR-J3-BSafety

CNP1 connector (For main circuit power supply)

Peripheral equipment

(Note 4)

Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.

Warranty

All signals can be connected via the junction terminal block.

Servo motor

Notes: 1. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator2 and MR Configurator may be limited. 3. The connections with peripheral equipment shown above is for MR-J3-350T or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 5. The manual pulse generator and the extension IO unit cannot be used with indexer positioning or speed control operation.

Global FA centers

(The picture is of HF-KP13.)

86


MELSERVO-J3 Positioning operation can be performed just by setting position data (target positions), servo motor speeds, and acceleration/deceleration time constant, etc. in the point tables as if setting them in parameters. The AC servo can be used as the field network’s drive source. This servo amplifier is the most appropriate when simplifying a system or configuring a simple positioning system without programs. In addition, easier operation with advanced functions is enabled by using MR Configurator2 or MR Configurator together with the servo amplifier.

Features: MR-J3-T (CC-Link Compatible Built-in Positioning Function) • By using this servo amplifier with built-in positioning function, position and speed data, etc. can be set via CC-Link communication. (Applicable CC-Link version: Ver.1.10) • Start, stop and monitor displays can be performed via CC-Link communication. • Serial communication reduces wiring. • CC-Link communication makes it possible to design the system with the servo amplifiers dispersed throughout. • MR-PRU03 parameter unit (optional) enables easy parameter setting and operation monitoring. • This servo amplifier is compatible with speed control operation. When two stations are occupied, speed command can be set directly with remote register. CC-Link master unit (Programmable controller)

CC-Link (Note 1) Servo amplifier MR-J3-MTM

Servo amplifier MR-J3-MTM

Servo amplifier MR-J3-MTM

Servo amplifier MR-J3-MTM

(Note 2)

Personal computer communication cable (USB cable): MR-J3USBCBL3M (Note 2)

Termination resistor Setup software MR ConfiguratorM

or

Parameter unit MR-PRU03 Notes: 1. When using only remote device stations, up to 42 servo amplifiers can be connected when 1 station is occupied by 1 servo amplifier, and up to 32 servo amplifiers when 2 stations are occupied by 1 servo amplifier. 2. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time.

87


Model designation

Features: MR-J3-T+MR-J3-D01 (DI/O Command) • Positioning with DI/O command is possible by using MR-J3-D01 extension IO unit (optional). (Total digital input: 34 points. Total digital output: 19 points.) • Up to 255 point tables can be used. Simple positioning using DI/O (Note 2) Extension IO unit MR-J3-D01

Setup software MR ConfiguratorM

Servo amplifier MR-J3-MTM

Parameter unit (MR-PRU03)

Servo motors

Positioning operation is performed with digital input/output signals.

(Note 1)

(Note 1) CN20 CN5 CN3

Servo amplifiers

CNP1

CN30

CN1

Input signals: • Point table No. selection

CNP2 CN10 CN6

• In-position etc.

Options

Output signals: • Ready

Junction terminal block (MR-TB50)

CNP3

• Start signal etc.

CN2 R A

6-digit digital switch (MR-DS60)

CN4

R A

Peripheral equipment

Junction terminal block (MR-TB26A) Manual pulse generator (MR-HDP01)

MR-J3-BSafety

Notes: 1. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 2. MR-J3-D01 cannot be used with indexer positioning or speed control operation.

Serial Communication Operation Positioning operation is performed by connecting servo amplifiers in the multi-drop configuration. The RS-422 protocol communication specifications are disclosed, so the user can create a program. Monitoring and parameter settings can be performed by MR Configurator2 or MR Configurator installed on a personal computer.

CNP1

CN1

RS-422/RS-232C conversion cable (Refer to the section “Ordering Information for Customers” in this catalog.)

CN5

CNP1

CN3

CN1

CNP2 CN6

CNP2 CN6

CNP3

CN6

CNP3 CN2

CNP3 CN2

CN4

CN5 CN3

CN1

CNP2

MR-J3W series

CN5 CN3

Servo amplifier MR-J3-MTM

Servo support software

CNP1

Servo amplifier MR-J3-MTM

CN2

CN4

CN4

(Note 1)

(Note 1)

(Note 1)

(Note 2) (Maximum 32 axes)

To RS-232C connector

Cautions

Servo amplifier MR-J3-MTM

(LSB) Start

0

(MSB) 1

2

3

4

5

6

7

Next Parity Stop start

⎫ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎬ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎭

The RS-422 (RS-232C) specifications are as follows. • Baud rate : 9600, 19200, 38400, 57600 or 115200 asynchronous • Transfer code : 1 start bit, 8 data bits, 1 parity bit (even number), 1 stop bit • Transfer protocol : Character system, half-duplex communication method

Data 1 frame (11bits)

Global FA centers

Communications specifications

Warranty

Notes: 1. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to the section “Ordering Information for Customers” in this catalog. 2. Connect a 150Ω termination resistor.

88


MELSERVO-J3 MR-J3-T Operational Functions ● Roll feed function Capable of roll feeding operation (clear signal). Speed and acceleration/deceleration time constant, and override can be set. Position data can be set directly by remote register. Servo amplifier MR-J3-MTM

Controller

CNP1

CR stop

CN5 CN3 CN1

CNP2 CN6 CNP3 CN2

Constant feed length

CN4

● Indexer positioning operation (Note 1) Positioning is performed by specifying stations (maximum of 255 stations). Movement amount can be automatically calculated by setting the numbers of stations and gears on machine-side and motor-side in parameters. This function is available only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller)

CNP1

CN5 CN3

CC-Link

CN1

Station No.0

CNP2 CN6

Station No.7

Station No.1

CNP3 CN2 CN4

Station No.6

Station No.2

Station No.3

Station No.5

Station No.4

Notes: 1. Servo amplifier with software version A4 or above is required for the indexer positioning operation.

● Speed command operation (Note 1) Speed command is set by designating servo motor speed in the point table No. 1 to 8 by the speed selection devices (SP0 to SP2). When two stations are occupied, speed command can be set directly with remote register. Acceleration/deceleration time constant is selected from the point table No.1 or 2 by the speed acceleration/deceleration selection device (STAB). This function is available only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller)

CNP1

CN5 CN3

CC-Link

CN1 CNP2 CN6 CNP3 CN2 CN4

Notes: 1. Servo amplifier with software version A4 or above is required for the speed control operation.

89


Model designation

MR-J3-T Positioning Command Method The following two types of command methods are available. Sets position data and servo motor speed data directly in the remote register, and then executes positioning.

Point table No. input

Specifies position data and servo motor speed data set previously with the point table No., and then executes positioning.

Point table: The following two types of point tables are available. (1) Absolute value command method: Moves to the address (absolute value) based on the home position.

–999999 to 999999 ✕10STMμm

• Absolute value command method Sets the address. STM is the ratio to the data. • Incremental value command method Sets the movement amount. STM is the ratio to the data. Sets the command speed for the servo motor used for positioning.

Servo motor speed

0 to permissible

r/min

Acceleration time constant

0 to 20000

ms

Sets the acceleration time constant. (Note 2)

Deceleration time constant

0 to 20000

ms

Sets the deceleration time constant. (Note 2)

Dwell time

0 to 20000

ms

Runs the next point table after the set dwell time.

1 2 : 255

1000 2000 2000 1600 : : 3000 3000

200 100 : 100

0 0 : 0

200 100 : 100

1 0 : 2

1 2 : 99

If the point table No.1’s auxiliary function is 1 or 3, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1 or 3” below. If the point table No.1’s auxiliary function is 0 or 2, a start signal must be issued as shown in “●Auxiliary function 0 or 2” below.

Auxiliary function

0 to 3

• Absolute value command method 0: Positions and stops (waits for start signal). 1: Continues operation for the next point table without stopping. • Incremental value command method 2: Positions and stops (waits for start signal). 3: Continues operation for the next point table without stopping.

M code (Note 1)

0 to 99

Sets output code when positioning completes.

MR-J3-BSafety

●Auxiliary function 0 or 2

Speed

Speed

Point table No.1 Position address

0

Point table No.2 1000

Point table No.1 Position address

2000

Start signal

0

2000

Start signal M code data No.1

(Note 1) M code

M code data No.1

(Note 1) M code

(2) Incremental value command method: Moves from the current value according to the set position data Setting range

Item

Point table No.2 1000

Unit STM

✕10

(Example of setting point table data)

Description μm

Sets the movement amount. STM is the ratio to the

Position data

0 to 999999

Servo motor speed

0 to permissible

r/min

Acceleration time constant

0 to 20000

ms

Sets the acceleration time constant. (Note 2)

Deceleration time constant

0 to 20000

ms

Sets the deceleration time constant. (Note 2)

Dwell time

0 to 20000

ms

Runs the next point table after the set dwell time.

Auxiliary function

0 and 1

1: Continues operation for the next point table without stopping.

M code (Note 1)

0 to 99

Sets output code when positioning completes.

data. Sets the command speed for the servo motor used for positioning.

0: Positions and stops (waits for start signal).

●Auxiliary function 1

M code data No.2

Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant 1 2 : 255

1000 2000 1000 1600 : : 500 3000

200 100 : 100

0 0 : 0

200 100 : 100

1 0 : 0

1 2 : 99

If the point table No.1’s auxiliary function is 1, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1” below. If the point table No.1’s auxiliary function is 0, a start signal must be issued as shown in “●Auxiliary function 0” below.

MR-J3W series

●Auxiliary function 1 or 3

Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant

Servo support software

Position data

(Example of setting point table data)

Description

Unit

Peripheral equipment

Setting range

Cautions

Item

Options

Notes: 1. Setting range and description of position and servo motor speed data for the remote register are same as for the point table. Refer to the Point table below.

Servo amplifiers

Servo motors

Remote register (Note 1)

●Auxiliary function 0

0

Point table No.2 1000

Point table No.1 Position address

2000

Start signal (Note 1) M code

0

Point table No.2 1000

2000

Start signal M code data No.1

(Note 1) M code

M code data No.1

M code data No.2

Notes: 1. When using M code, MR-J3-D01 extension IO unit (optional) is required. M code is digitally-output from MR-J3-D01. Remote output is not possible. 2. S-pattern acceleration/deceleration time constant is set by the servo amplifier’s parameters.

Global FA centers

Point table No.1 Position address

Warranty

Speed

Speed

90


MELSERVO-J3 MR-J3-T Servo Amplifier Specifications: 100VAC/200VAC Servo amplifier model MR-J3-

Output

20T

40T

60T

70T

100T 200TN 350T 500T 700T 11KT 15KT 22KT 10T1 20T1 40T1 3-phase 170VAC

Rated voltage Rated current (A)

Voltage/frequency (Note 1, 2)

Main circuit power supply

10T

Rated current (A) Permissible voltage fluctuation

1.1

1.5

2.8

3.2

5.8

6.0

11.0

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)

0.9

1.5

2.6

3.2

3.8

Control circuit Rated current (A) power supply Permissible voltage fluctuation

5.0

10.5

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)

1-phase 200 to 230VAC 50/60Hz (Note 10)

87.0

126.0

16.0

21.7

28.9

46.0

1.1

1.5

2.8

1-phase 100 to 120VAC 50/60Hz

64.0

95.0

3.0

5.0

9.0

1-phase 85 to 132VAC

1-phase 100 to 120VAC 50/60Hz

1-phase 200 to 230VAC 50/60Hz

0.2

0.3

1-phase 170 to 253VAC (Note 10)

0.4

1-phase 170 to 253VAC

1-phase 85 to 132VAC

±5% maximum

30

45

30

24VDC ±10% (required current capacity: 0.15A (Note 7))

Interface power supply Built-in regenerative resistor

10

10

10

20

20

100

100

130

170

External regenerative resistor (Standard accessory) (Note 5, 6)

Control system

850 850 500 (800) (1300) (1300)

10

10

Sine-wave PWM control/current control system

Dynamic brake

Built-in (Note 8, 11)

External option (Note 12) Built-in (Note 8, 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

Structure (IP rating)

Natural-cooling open (IP00)

Fan cooling open (IP00)

Natural-cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 9)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Mass (kg [lb])

68.0

±5% maximum

Power consumption (W)

Environment

37.0

3-phase 170 to 253VAC

Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

28.0

3-phase 200 to 230VAC 50/60Hz

Permissible frequency fluctuation Voltage/frequency

17.0

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

1.4 (3.1)

2.1 (4.6)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350T or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MT-U004. The permissible voltage fluctuation for MR-J3-MT-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

91


200T4

Rated current (A)

1.5

2.8

5.4

8.6

1.4

2.5

5.1

7.9

22KT4

14.0

17.0

32.0

41.0

63.0

10.8

23.1

31.8

47.6

14.4

±5% maximum 1-phase 380 to 480VAC 50/60Hz

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

0.1

0.2 1-phase 323 to 528VAC ±5% maximum

30

Power consumption (W)

45 24VDC ±10% (required current capacity: 0.15A (Note 7))

Interface power supply Built-in regenerative resistor

15

15

100

100

130 (Note 9)

170 (Note 9)

External regenerative resistor (Standard accessory) (Note 5, 6)

500 (800)

850 (1300)

850 (1300)

Control system

Built-in (Note 8, 10)

External option (Note 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)

1.7 (3.7)

2.1 (4.6)

4.6 (10)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

MR-J3W series

MR-J3-BSafety

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Servo support software

Natural-cooling open (IP00)

Ambient temperature

Cautions

Structure (IP rating)

Warranty

Safety features

Peripheral equipment

Sine-wave PWM control/current control system

Dynamic brake

Mass (kg [lb])

15KT4

3-phase 323 to 528VAC

Permissible voltage fluctuation

Voltage/frequency

Environment

11KT4

3-phase 380 to 480VAC 50/60Hz

Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

700T4

Servo amplifiers

Rated current (A)

500T4 3-phase 323VAC

Rated voltage

Voltage/frequency (Note 1, 2) Main circuit power supply

350T4

Model designation

100T4

Global FA centers

Output

60T4

Options

Servo amplifier model MR-J3-

Servo motors

MR-J3-T Servo Amplifier Specifications: 400VAC

92


MELSERVO-J3 MR-J3-T Command and Operation Mode (Point Table and Indexer) Item

Description CC-Link communication (Ver.1.10), DIO command (extension IO unit MR-J3-D01 is required), or RS-422 communication

Command interface

Remote register

Point table

Command method Point table No. input

Operation system

Automatic operation mode Manual operation mode

Inches upon contact input, CC-Link communication or RS-422 communication based on speed data set by a parameter.

JOG operation Manual pulse generator

Indexer (Note 1)

Speed command input

Remote register Speed No. input

Automatic operation mode

Rotating direction specified

Manual operation mode

Indexer JOG operation

Shortest rotating direction

JOG operation

Dog type

Count type

Manual feed with the manual pulse generator. Command pulse multiplication: ✕1, ✕10, ✕100 is selectable with parameter. Possible with CC-Link communication CC-Link communication (when 1 station occupied): 31 stations CC-Link communication (when 2 stations occupied): 255 stations Possible with CC-Link communication when 2 stations occupied. Sets speed command data (rotating speed) with the remote register. Selects speed and acceleration/deceleration time constant from the point table. (only when 2 stations occupied) Positions to the specified station. Rotating direction is settable. Positions to the specified station. Shorter rotating direction from the current point is selected. Rotates in a direction specified by rotating direction evaluation when the start signal (RYn1) turns ON. Positions to a nearest station where deceleration to a stop is possible when the start signal (RYn1) turns OFF. Inches upon CC-Link communication based on speed data set by a parameter. Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Returns to home position upon Z-phase pulse count after touching proximity dog and traveling predetermined amount. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Data set type

Returns to home position without dog. Sets any position as home position using JOG operation, etc. Home position address settable.

Stopper type

Returns to home position upon hitting end of stroke. Direction for return to home position selectable. Home position address settable.

Ignore home (Servo-on position as home position) Home position return mode

Possible with CC-Link communication, DIO command or RS-422 communication CC-Link communication (when 1 station occupied): 31 points CC-Link communication (when 2 stations occupied): 255 points DIO command: 255 points (extension IO unit MR-J3-D01 is required.) RS-422 communication: 255 points Position command input: sets from the point table. 1-point feed length setting range: ±1μm ~ ±999999 × 10STMmm (Note 3). Speed command input: sets speed and acceleration/deceleration time constant from the point table. Point table No. input or point table data input system. Each positioning operation based on position and speed data. Speed changing operation (2 to 255 speeds). Automatic continuous positioning operation (2 to 255 points) Roll feed display is selectable. Clearing droop pulses with the clear (CR) signal is settable.

Point table

Station position command input Command method

Possible with CC-Link communication when 2 stations occupied. Position command input: position command data is set with the remote register. Feed length input setting range: ±1μm ~ ±999999 × 10STMmm (Note 3). Speed command input: speed command data (rotating speed) is set with the remote register.

Uses position where the servo on (SON) signal turns ON as home position. Home position address settable.

Dog type rear end reference

Returns to home position with respect to the rear end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Count type front end reference

Returns to home position with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Dog cradle type

Returns to home position upon the first Z-phase pulse with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Dog type adjacent Z-phase reference

Returns to home position upon the Z-phase pulse right before a proximity dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Dog type front end reference

Returns to home position to the front end of a point dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.

Dog less Z-phase reference

Returns to home position to the first Z-phase pulse with respect to the first Z-phase pulse. Direction for return to home position selectable. Home position shift amount and home position address settable

Torque limit changing dog type (Note 2)

Torque limit changing data set type (Note 2) Automatic positioning to home position function

Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Torque limit automatic switching function. Returns to home position without dog. Sets any position as home position. Home position address settable. Torque limit automatic switching function. High-speed automatic positioning to a defined home position

Notes: 1. Servo amplifier with software version A4 or above is required for the indexer positioning operation. 2. This mode is available only with the indexer positioning operation. 3. STM is the ratio for the data. It can be changed by parameter.

93


Speed control operation (Note 1)

Remote register

Possible with CC-Link communication (when 2 stations occupied). Selects speed and acceleration/deceleration time constant in the point table. Acceleration/deceleration time constant: 2 points

Speed No. input

Possible with CC-Link communication. Selects acceleration/deceleration time constant in the point table. Speed command: 8 speeds Acceleration/deceleration time constant: 2 points

Command method

Speed command data setting range

When setting in unit of 1 [r/min]: 0 to servo motor’s permissible speed [r/min] When setting in unit of 0.1 [r/min]: 0 to servo motor’s permissible speed [r/min], or 0 to 6553.5 [r/min] (Note 2)

Model designation

Description

Item

Servo motors

MR-J3-T Command and Operation Mode (Speed Control Operation)

Digital input

30 points, photocoupler insulation, sink/source compatible

Digital output

16 points, photocoupler insulation, sink/source compatible

Analog input

2ch, 0 to ±10VDC (input impedance: 10 to 12kΩ) 2ch, 0 to ±12VDC P15R: DC+15V, permissible current: 30mA N12R: DC–12V, permissible current: 30mA (Note 5)

Analog output Power supply for analog input signal Structure (IP rating)

Natural-cooling open (IP00)

Ambient temperature

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient humidity

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Mass (g [lb])

140 (0.31)

Functions connecting to MR-J3-MTM (Note 7) Function

Description Point table No. selection 1 to 8 (DI0 to DI7), Servo on (SON), Reset (RES), External torque limit selection (TL), Internal torque limit selection (TL1), Manual pulse generator multiplication 1 and 2 (TP0 and TP1), Override selection (OVR), Automatic/manual selection (MD0), Temporary stop/restart (TSTP), Proportional control (PC), Forward rotation start (ST1), Reverse rotation start (ST2), Position data input 1 to 12 (POS00 to POS03, POS10 to POS13, POS20 to POS23), Position data input symbol+ (POSP), Clear (CR), Position data input symbol– (POSN), Strobe (STRB), Speed selection 1 to 3 (SP0 to SP2), Gain changing (CDP) (Note3)

Digital input

Digital output

Alarm code (ACD0 to ACD3), M code (MCD00 to MCD03, MCD10 to MCD13), Temporary stop (PUS), Positioning complete (MEND), Rough match (CPO), In-position (INP), Position data request 1 and 2 (PRQ1 and PRQ2), Zero speed detection (ZSP), Torque limit in effect (TLC), Warning (WNG), Electromagnetic brake interlock (MBR), Dynamic brake interlock (DB), Battery warning (BWNG), Positioning range output (POT), Variable gain selection (CDPS), Command speed reached (SA), Point table No. output 1 to 8 (PT0 to PT7) (Note3)

Analog input

Override (VC) (–10 to +10VDC/0 to 200%) Analog torque limit (TLA) (0 to ±10VDC/maximum torque)

Functions connecting to MR-J3-MAM-RJ040 (Note 6) Function

Position control mode

Speed control mode

Torque control mode

Description

Electric gear numerator digital input

The electric gear numerator can be set arbitrarily in 5-digit BCD or 16-bit binary.

High resolution analog torque limit

The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit)

Digital speed command input

The speed command can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary.

High resolution analog torque limit

The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit)

Digital speed limit input

The speed limit can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary.

High resolution torque command input

External analog torque command (OTC) 0 to ±8VDC/maximum torque, resolution: 12-bit (Standard: 10-bit)

Notes:1. 0.8A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Signal assignment can be changed by setting parameters. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Analog monitor output can be selected by setting parameter. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. P15R can be used as a power supply for TLA and VC. N12R can be used as a power supply for VC. Note that the power voltage varies between –12V to –15V. 6. MR-J3-MAM-RJ040 is available for 100V, 200V 22kW or smaller, and 400V 11kW to 22kW. 7. MR-J3-D01 cannot be used with indexer positioning or speed control operation.

Cautions

Analog monitor output (MO1 and MO2) (Note 4)

Warranty

Analog output

Global FA centers

Environment

Options

24VDC ±10% (required current capacity: 0.8A (Note 1, 2))

Peripheral equipment

MR-J3-D01

Power supply for interface

MR-J3-BSafety

Description

MR-J3W series

Item Model

Servo support software

MR-J3-D01 Specifications

Servo amplifiers

Notes:1. Servo amplifier with software version A4 or above is required for the speed control operation. 2. When using a servo motor with the instantaneous permissible speed of 6553.5 [r/min] or faster, the maximum setting value is limited to 6553.5[r/min].

94


MELSERVO-J3 Extension IO Unit Dimensions

(Unit: mm)

● MR-J3-D01

CN20 connector set (MR-CCN1) Connector 10120-3000PE Shell kit 10320-52F0-008

103 98 94

20

Approx. 80

79.5

CN20

24.5

97

CN10

161

5

114.5

CN30

CN10 connector set (MR-J3CN1) Connector 10150-3000PE Shell kit 10350-52F0-000

● Dimensions when MR-J3-D01 is installed

● 100V/200V 0.1kW to 3.5kW ● 400V 0.6kW to 2kW Servo amplifier

MR-J3-D01

● 200V 5kW, 7kW ● 400V 3.5kW to 7kW Servo amplifier

MR-J3-D01

CN20 CNP1

CN5

CN20 CN5

CN3 CN30

CN3

CN30

CNP2 CN10 CN10 CNP3

L

Servo amplifier model

L

Variable dimension L

MR-J3-10T(1) to 100T(4) 20 MR-J3-10A(1)-RJ040 to 100A-RJ040 MR-J3-200TN, 200T4, 350T 15 MR-J3-200AN-RJ040, 350A-RJ040 MR-J3-350T4, 500T(4), 700T(4) 10 MR-J3-500A-RJ040, 700A-RJ040 Note: For servo amplifier 200V/400V 11kW to 22kW, MR-J3-D01 will be built into the servo amplifier.

95


Model designation

MR-J3-MTM Standard Wiring Diagram ● Connection example

Servo motors

Servo amplifier MR-J3-MT/T1/T4

The connection differs according to the power voltage. →Refer to the main/control circuit power supply connection examples (1) to (6).

Main circuit power supply

Control circuit power supply

L1 L2 L3

CN2 CN2 connector connection

L11 L21

The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).

Servo amplifiers

Main circuit/control circuit power supply connection

13

LZR

26

Encoder A-phase pulse (differential line driver)

LA

11

LAR

24

1

Encoder B-phase pulse (differential line driver)

LB

12

2

P5D

LBR

25

3

RDP

Control common

LG

23

4

SDN

PLATE (Note 6)

10m maximum

ALM

15

Home position return completion

R A 3

ZP

16

24VDC power supply (Note 2) for interface

DICOM

5

DOCOM

17

EMG

1

Proximity dog

DOG

2

(Note 4) Forward stroke end

LSP

3

Reverse stroke end

LSN

4

10m maximum (Note 10)

CN1 CC-Link master unit (Programmable controller)

NC

10m maximum

CN4 1 2

(Note 8)

(Note 3) Forced stop

LG

8

BAT LG

MR-J3-BSafety

R A 2

7

(Note 9)

Mount an optional battery (MR-J3BAT) for absolute position detection system.

CN5

Personal computer

USB cable MR-J3USBCBL3M Setup software MR ConfiguratorM

CC-Link cable (Note 7)

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Turn on the forced stop (EMG) signal (normally closed contact) before starting the operation, or cancel the forced stop signal by parameter No. PD01. 4. Close the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) or turn on the forward and reverse stroke end signals by parameter No. PD01 before starting the operation. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. For the CC-Link cable, refer to the section “Ordering Information for Customers” in this catalog for details. 8. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 9. Use a commercial LAN cable (EIA568 compliant). A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. CN1 connector is used only when operated with CC-Link communication. Manufacture a CC-Link cable that fits to a CN1 connector supplied with the servo amplifier.

MR-J3W series

(Note 5) Malfunction

(Note 8)

RDN

Servo support software

14

SDP

6

Cautions

RD

5

PRU03

Warranty

(Note 1)

R A 1

Ready

Parameter unit MR-PRU03

LG

Global FA centers

SD

CN3

Peripheral equipment

LZ

Options

CN6 Encoder Z-phase pulse (differential line driver)

96


MELSERVO-J3 MR-J3-D01 (Optional) Standard Wiring Diagram ● Connection example (Point table positioning operation) Extension IO unit MR-J3-D01 (Note 5, 6)

CN10

(Note 1, 2) 24VDC power supply for interface

Point table No. selection 1

(Note 4)

Point table No. selection 2

CN10

DICOMD

13

14

DICOMD

DOCOMD

(Note 3, 4)

37

22

ACD0

R A 1

DI0

1

23

ACD1

R A 2

DI1

2

24

ACD2

R A 3

Point table No. selection 3

DI2

3

25

ACD3

R A 4

Point table No. selection 4

DI3

4

38

MCD00

R A 5

Point table No. selection 5

DI4

5

39

MCD01

R A 6

Point table No. selection 6

DI5

6

40

MCD02

R A 7

MCD03

R A 8

MCD10

R A 9

Point table No. selection 7

DI6

7

41

Point table No. selection 8

DI7

8

42

Servo on

SON

21

43

MCD11

R A 10

Reset

RES

26

44

MCD12

R A 11

MCD13

R A 12

Alarm code output

M code output

External torque limit selection

TL

27

45

Internal torque limit selection

TL1

28

46

PUS

R A 13

Temporary stop

MEND

R A 14

Positioning complete

Manual pulse generator 1

TP0

29

47

Manual pulse generator 2

TP1

30

48

CPO

R A 15

Rough match

Override selection

OVR

31

49

INP

R A 16

In-position

Automatic/manual selection

MD0

32

Temporary stop/restart

TSTP

33

PC

34

Forward rotation start

ST1

35

Reverse rotation start

ST2

36

Proportional control

10m maximum

CN20

DC+15V

13

10m maximum

Upper limit setting

P15R

2

VC

15

N12R

Override

±10V/0 to 200%

Lower limit setting

DC-12V

Upper limit setting

12 9

LG

4

M01

11

LG

14

M02

PLATE

Analog torque limit +10V/maximum torque

TLA

Analog monitor output (Note 7) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA

SD 2m maximum

Notes: 1. Use the power supply 24VDC±10% (required current capacity: 0.8A). 0.8A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier and/or MR-J3-D01 to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 4. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. MR-J3-D01 connects directly to CN7 connector of the servo amplifier, MR-J3-MTM or MR-J3-MAM-RJ040. 6. MR-J3-D01 is not available with the indexer positioning operation. 7. Output voltage range varies depending on the monitored signal.

97


● MR-J3-10T, 20T, 10T1, 20T1 (Note 1) Approx. 80

40 ø6 mounting hole

< Terminal arrangement > < Terminal arrangement >

135

6

L1

L1

6

PE L2

156

P C L11

CN6

W

CNP2

6

CN4 CN2

CHARGE

6 When MR-J3BAT is mounted

(14)

(25.5)

N

P1

P1

P2

P2

P

P

Screw size: M4

< Mounting screw size >

C

C

CN6

V

L3

CNP1

N

M5

L21 U

L2

CNP2

D

D

L11

L11

L21

L21

U (68)

CNP3

Servo amplifiers

161

P2

D

CNP3

CN1

CN3

N P1

CN7

L3

CNP2

CNP1

CN3

CN5

L2

U CNP3

V

V

W

W

For 1-phase 100VAC

Options

L.RUN SD RD L.ERR

L1

168

CNP1

Model designation

(Unit: mm)

Servo motors

MR-J3-MTM Servo Amplifier Dimensions

For 3-phase 200VAC or 1-phase 200VAC

< Terminal arrangement > < Terminal arrangement > L1

L1

6

PE L2 CNP1

CN3

L2

L3

CNP1

N

N

P1

P1

P2

P2

P

P

Screw size: M4

P2

156

P C D

168

161

CNP2

CN1

< Mounting screw size > M5

L11 L21

CN6 CN6

U V

C

W CHARGE

6

CN4

CN2

CNP2

C CNP2

D

D

L11

L11

L21

L21

MR-J3W series

CNP3

6 (14)

(25.5)

When MR-J3BAT is mounted

(68)

U CNP3

U CNP3

V

V

W

W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

● MR-J3-70T, 100T (Note 1) < Terminal arrangement >

Approx. 80

60 ø6 mounting hole

185

12

L1

Exhaust

6

PE L2

L3

CNP1

N CN3

P1

L3 N

CN1

CN5

L2

CNP2

CN3

L.RUN SD RD L.ERR

L1

CN7

CNP1

P1

P C D

168

161

156

P2

CNP3

P2

CN6

P

U CN6

V W

C

CHARGE

CN4 CN2

CNP2

D

6

L11

(25.5) 12

(14)

Intake 6

< Mounting screw size > M5

L11 L21

Screw size: M4

Cautions

P1

CN7

CN3

N

When MR-J3BAT is mounted

(68)

Warranty

L3

L21

Cooling fan

42

U CNP3

V W

Global FA centers

L.RUN SD RD L.ERR

L1 L2

CN5

CNP1

MR-J3-BSafety

170

6

Servo support software

Approx. 80

40 ø6 mounting hole

Peripheral equipment

● MR-J3-40T, 60T, 40T1 (Note 1)

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier.

98


MELSERVO-J3 MR-J3-MTM Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-60T4, 100T4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole

Approx. 80

195

L1

12

PE

6

L2 L3

CNP1

CN3 CNP1

L.RUN SD RD L.ERR

L1

L3

CN3

161 168

156

P1

Screw size: M4

CN7

N–

CNP2

N–

CN1

CN5

L2

P2 P+

< Mounting screw size >

P1

M5

CN6

P2

C D

L21

P+

CN6

CNP3

L11

U V

C

CN4 CN2

W

CNP2

D

6

CHARGE

L11

When MR-J3BAT is mounted

(14)

6 12 42 (25.5)

L21

(68)

U CNP3

V W

● MR-J3-200TN✽, 200T4 (Note 1) 90 85

195

Approx. 80 ø6 mounting hole

45

< Terminal arrangement > Exhaust

L1

6

PE L2

CNP1

CN3

L3

L.RUN SD RD L.ERR

CN5

L2 L3

CNP1

CN1

CN3 P1

168

156

CNP2

P2 P+

N–

Screw size: M4

CN7

L1

N–

CN6

< Mounting screw size >

P1

C

M5

D

CN6

CNP3

P2

L11 L21 U

P+

V CN4 CN2

W

C

6

CHARGE

CNP2 Intake

(14)

6 (25.5) 78

6

6

When MR-J3BAT is mounted

(68)

D L11

Cooling fan

L21 U CNP3

✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.

V W

● MR-J3-350T (Note 1) < Terminal arrangement >

Mounting hole (✽) 90 85

Approx. 80

195

45 6

Exhaust 21.4

CN5

CN1

P1 P2

CNP3

N P1

ø13 hole

U

CN6

CNP3

CN4 CN2

P C D L11 L21

C CNP2

L11

W

L21

6 6 6

78

(14)

(25.5)

When MR-J3BAT is mounted

(68)

Cooling fan

Intake

6

Screw size: M4

< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier.

99

D

V

PE

6

CHARGE

P

P2

CN6 U V W

CNP2

CNP3

156

L3

168

N

L2

6 CNP1

CN3

CN3

L3

CNP1

L2

)

10

L1

(R

CN7

CNP1

L.RUN SD RD L.ERR

L1

Mounting hole dimensions (✽)

M5


● MR-J3-500T, 350T4, 500T4 (Note 1) Approx. 80

200

131.5 7.5

68.5

6

118

Cooling fan

2-ø6 mounting hole

6

Terminal diagram (with terminal cover open)

Exhaust

Servo motors

130 6

< Terminal screw size > L.RUN SD RD L.ERR

TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

L.RUN SD RD L.ERR CN5

CN5

CN3

CN3

CN3

CN1

< Mounting screw size >

CN6

M5

CN6

CN6

235

250

Model designation

(Unit: mm)

TE3

TE2

TE3

TE2

Servo amplifiers

CN4 CN2

CN4 CN2

< Terminal arrangement >

L11 L21

N

P1 P2

CHARGE

When MR-J3BAT is mounted 20.5

TE1

(7.5)

L1 L2 L3 Intake TE1

6

P

C

U

V

W

PE

Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

2-ø6 mounting hole

62 Cooling fan 6 Exhaust

Peripheral equipment

7.5

200 138

6

160

Terminal diagram (with terminal cover open)

< Terminal screw size >

CN5

CN1

< Mounting screw size > M5

CN6

CN6

CN4CN2

CN4CN2

285

300

CN6

MR-J3-BSafety

CN3

CN3

CN3

TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4

L.RUN SD RD L.ERR

CN5

L.RUN SD RD L.ERR

< Terminal arrangement >

CHARGE

TE3

TE3

When MR-J3BAT is mounted 20.5

N

P1 P2 TE2

TE1 L1 L2 L3

C

U

V

W

L11 L21

TE2

Intake

6

P

MR-J3W series

(7.5)

TE1

PE

Three protective earth (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw

✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

● MR-J3-11KT to 22KT, 11KT4 to 22KT4 (Note 1) 260 236

12

12

Approx. 80

12

2-ø12 mounting hole

260 Exhaust

CN3

L.RUN SD RD L.ERR

CN3

CN5

CN1

CN1

CN3

CN5

L.RUN SD RD L.ERR

Terminal diagram (with terminal cover open)

Cooling fan

CHARGE

CN4 CN2

400 376

CN4 CN2

CN6

CN6

CN6

Warranty

When MR-J3BAT is mounted 20.5 13

36.5

23

123.5

183 227

12

12

26 52

TE L1 L2 L3 P1 P

C

N

V

W

MR-J3-11KT(4), 15KT(4)

MR-J3-22KT(4)

M6

M8

M4

M4

183

U

260 227

< Terminal screw size > Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21

TE 6✕26=156

Global FA centers

Intake

< Terminal arrangement > L11 L21

Servo support software

Approx. 80

172 6

Cautions

● MR-J3-700T, 700T4 (Note 1)

Options

Three protective earth (PE) terminals (M4)

< Mounting screw size > M10

100 Notes: 1. CN1 connector is supplied with the servo amplifier.


MELSERVO-J3 MR-J3 Basic Configurations Necessary optional cables and connectors vary depending on the servo amplifier type and the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier/drive unit

Reference

General-purpose interface

MR-J3-MA/A1/A4, MR-J3-DUMA/A4

P.103 to 104 in this catalog

SSCNET3 compatible

MR-J3-MB/B1/B4, MR-J3-DUMB/B4

P.105 to 106 in this catalog

Positioning function

MR-J3-MT/T1/T4

CC-Link command

P.107 to 108 in this catalog

DI/O command (MR-J3-D01 is required.) P.107 to 108 in this catalog

● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Capacity Small capacity

Medium capacity

Large capacity

Reference list

Servo motor

Encoder cable

Servo motor power supply cable

Electromagnetic brake cable (Note 1)

HF-KPM(B)

Column A in encoder cable list

Column A in servo motor power supply cable list Column A in electromagnetic brake cable list

HF-MPM(B)

Column A in encoder cable list

Column A in servo motor power supply cable list Column A in electromagnetic brake cable list

HF-SPM(B)

Column B in encoder cable list

Column B in servo motor power supply cable list Column B in electromagnetic brake cable list

HF-JPM(B) 9kW or smaller

Column B in encoder cable list

Column B in servo motor power supply cable list Column B in electromagnetic brake cable list

HC-LPM(B)

Column B in encoder cable list

Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2)

HC-RPM(B)

Column B in encoder cable list

Column C in servo motor power supply cable list

HC-UPM(B)

Column B in encoder cable list

Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2)

HA-LP502

Column B in encoder cable list

Column C in servo motor power supply cable list

HA-LP702

Column B in encoder cable list

Column B in servo motor power supply cable list

HF-JPM(B) 11kW or larger

Column C in encoder cable list

Column B in servo motor power supply cable list Column C in electromagnetic brake cable list

HA-LPM(B)

Column B in encoder cable list

Column C in electromagnetic brake cable list

— (Note 2)

Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals.

● Encoder cable list Cable length

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction Motor shaft side

Long bending life

MR-J3ENCBLMM-A1-H

Standard

MR-J3ENCBLMM-A1-L

Opposite of motor shaft

Long bending life

MR-J3ENCBLMM-A2-H

Standard

MR-J3ENCBLMM-A2-L

IP65

Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft

A

Standard

Exceeding 10m (Relay type)

Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B

2 to 50m 2 to 30m

C 2 to 50m

Model

Bending life

IP67

IP67

Reference

Note

q on P.111 in this catalog. w on P.111 in this catalog.

Two types of cables are required: MR-J3JCBL03M-A1-L and MR-EKCBLMM-H

e and t on P.111 in this

Two types of cables are required:

catalog.

MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H

r and t on P.111 in this

Two types of cables are required:

catalog.

Select one from the list.

MR-J3JCBL03M-A2-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H

u and o on P.111 in this

Two types of cables are required:

catalog.

MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H

i and o on P.111 in this

Two types of cables are required:

catalog.

MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L

Long bending life

MR-J3ENSCBLMM-H

Standard

MR-J3ENSCBLMM-L

Long bending life

MR-ENECBLMM-H

o on P.111 in this catalog.

Select one from the list.

!2 on P.112 in this catalog.

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.

101


Long bending life

MR-PWS1CBLMM-A2-H

Standard

MR-PWS1CBLMM-A2-L

Motor shaft side IP55

Select one from the list.

Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable).

!7 on P.112 in this catalog.

Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable).

!8 on P.112 in this catalog.

Standard

Servo motor

Model

Reference

HF-SP51, 81 HF-SP52(4), 102(4), 152(4) HF-JP53(4), 73(4), 103(4), 153(4), 203(4), 3534, 5034

Manufacture a cable that fits to MR-PWCNS4 (optional connector set).

!9 on P.112 in this catalog.

HF-SP121, 201, 301 HF-SP202(4), 352(4), 502(4) HF-JP353, 503

Manufacture a cable that fits to MR-PWCNS5 (optional connector set).

@0 on P.112 in this catalog.

HF-SP421, 702(4) HF-JP703(4), 903(4), 11K1M(4), 15K1M(4) HA-LP702

Manufacture a cable that fits to MR-PWCNS3 (optional connector set).

@1 on P.113 in this catalog.

HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152

Manufacture a cable that fits to MR-PWCNS1 (optional connector set).

@2 on P.113 in this catalog.

HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502

Manufacture a cable that fits to MR-PWCNS2 (optional connector set).

@3 on P.113 in this catalog.

Note

Select one that is compatible with the servo motor.

● Electromagnetic brake cable list

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction

IP rating (Note 1)

B IP67

C IP67

Model

Motor shaft side

Long bending life

MR-BKS1CBLMM-A1-H

Standard

MR-BKS1CBLMM-A1-L

Opposite of motor shaft

Long bending life

MR-BKS1CBLMM-A2-H

Standard

MR-BKS1CBLMM-A2-L

IP65

A Exceeding 10m (Relay type)

Bending life

Motor shaft side IP55

Reference

Note

@4 on P.113 in this catalog. @5 on P.113 in this catalog. Select one from the list.

Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable).

@6 on P.113 in this catalog.

Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable).

@7 on P.113 in this catalog.

Standard Opposite of motor shaft

Servo motor

HF-SP series HF-JP53(4)B, 73(4)B, 103(4)B, 153(4)B, 203(4)B, 353(4)B, 503(4)B, 703(4)B, 903(4)B

HF-JP11K1M(4)B, 15K1M(4)B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601(4)B, 801(4)B, 12K1(4)B, 701M(4)B, 11K1M(4)B, 15K1M(4)B, 11K2(4)B, 15K2(4)B, 22K2(4)B

Model Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type).

Reference

Note

Cautions

Cable length

Model designation Options

Opposite of motor shaft

MR-J3-BSafety

C IP67

!6 on P.112 in this catalog.

Servo motors

Opposite of motor shaft

!5 on P.112 in this catalog.

Peripheral equipment

MR-PWS1CBLMM-A1-L

IP65

Note

MR-J3W series

MR-PWS1CBLMM-A1-H

Standard

Reference

@8 on P.113 in this catalog.

Manufacture a cable that fits to MR-BKCNS1A @9 on P.113 in this catalog. (optional connector set) (angled type). Select one that is compatible with the servo motor. Manufacture a cable that fits to MR-BKCN (optional connector set).

Servo support software

Long bending life

IP rating (Note 1)

B IP67

Model

Motor shaft side

A Exceeding 10m (Relay type)

Bending life

#0 on P.113 in this catalog.

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.

Warranty

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction

Global FA centers

Cable length

Servo amplifiers

● Servo motor power supply cable list

102


MELSERVO-J3 Options ● Cables and connectors for MR-J3-A For servo amplifier MR-J3-MA/A1/A4 3.5kW or smaller (200V) and 2kW or smaller (400V) Servo amplifier QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG

w

Controller

t CNP1

CN5 CN6

Operation cabinet

RS-422/RS-232C y conversion cable (Note 1)

Setup software MR ConfiguratorM

CN3

e q

CNP2

Parameter unit MR-PRU03 (Note 2)

CN1

10BASE-T cable etc. (EIA568 compliant)

CNP3 CN2

r

To servo motor encoder To servo motor power supply

For servo amplifier MR-J3-MA/A4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Servo amplifier QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG

w

Controller

t CN5 CN6

Operation cabinet

RS-422/RS-232C y conversion cable (Note 1)

Setup software MR ConfiguratorM

CN3

e

Parameter unit MR-PRU03 (Note 2)

CN1

CN2

r

10BASE-T cable etc. (EIA568 compliant) To servo motor encoder

For drive unit MR-J3-DUMA/A4 QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG

Controller

t

w

RS-422/RS-232C y conversion cable (Note 1) Operation cabinet

e Parameter unit MR-PRU03 (Note 2)

Converter unit

10BASE-T cable etc. (EIA568 compliant)

Drive unit

r CNP1 CN1

CN6

CN5

u

CN6

CN40

i

CN3

CN3 CN40A CN1

!0 CN40B

!1

CN2

To servo motor encoder

o

Notes: 1. Refer to “Ordering Information for Customers” in this catalog. 2. Refer to “Option ● Parameter unit” in this catalog.

103

Setup software MR ConfiguratorM


54932-0000 (Molex or an equivalent product)

For MR-J3-350A MR-J3-350B MR-J3-350B-RJ006 MR-J3-350T

(Standard accessory: Insertion type)

For CN1 For CN5 For drive unit For drive unit CN40A and converter unit CN40 For CN6 CN40B For converter unit

CNP3 connector

PC 4/ 6-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product)

54927-0520 (connector) (Molex or an equivalent product)

PC 4/ 3-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product)

Insertion tool

54932-0000 (Molex or an equivalent product)

<Applicable cable example> (Note 3) Wire size: 0.2mm2 (AWG24) to 5.5mm2 (AWG10) Completed cable outer diameter: up to φ5mm For MR-J3-200AN (Note 5) MR-J3-200BN (Note 5) MR-J3-200BN-RJ006 (Note 5) MR-J3-200TN (Note 5) MR-J3-200A4 or smaller MR-J3-200B4 or smaller MR-J3-200B4-RJ006 or smaller MR-J3-200T4 or smaller

Connector set (for CN1)

MR-J3CN1

e

Junction terminal block cable

MR-J2M-CN1TBLMM

r

Junction terminal block

MR-TB50

t

Personal computer communication cable

MR-J3USBCBL3M

y

Monitor cable

USB cable

Protection coordination cable

CNP1 connector

CNP2 connector

CNP3 connector

721-207/026-000 (plug) (WAGO or an equivalent product)

721-205/026-000 (plug) (WAGO or an equivalent product)

721-203/026-000 (plug) (WAGO or an equivalent product)

Insertion tool

231-131 (WAGO or an equivalent product)

<Applicable cable example> (Note 3) Wire size: 0.08mm2 (AWG28) to 2.5mm2 (AWG12) Completed cable outer diameter: up to φ4.1mm

w

u

CNP2 connector

M=cable length: 0.5, 1m

Cable length: 3m

MR-J3CN6CBL1M Cable length: 1m

MR-J3CDL05M Cable length: 0.5m

Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit) Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 1)

Junction terminal block connector (3M) D7950-B500FL (connector)

Amplifier connector mini-B connector (5 pins)

Personal computer connector A connector

Amplifier connector (Molex) 51004-0300 (housing) 50011-8100 (terminal) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2)

i

Connector set

MR-J2CN1-A

o

Terminal connector

MR-J3-TM

Terminal connector

!0

Control signal connector (for CN1)

(Standard accessory)

Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector)

!1

Magnetic contactor control connector (for CNP1)

(Standard accessory)

Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket)

Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case)

Notes: 1. The connector and the shell kit are of press bonding type. Models for solder type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit). 2. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 3. Refer to “Peripheral Equipment ● Electrical wires, circuit breakers, magnetic contactors (example of selection)” in this catalog for details on examples of wire size selection. 4. This connector set is not required for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers since terminal blocks are mounted. Refer to “Servo Amplifier Dimensions” in this catalog for more details. 5. Contact your local sales office for the connectors of MR-J3-200M servo amplifier manufactured on or before March 2008 and MR-J3-200B-RJ006.

Servo amplifiers

q

Servo amplifier power supply connector set (Note 4)

CNP1 connector

Options

For CNP1, CNP2 and CNP3

<Applicable cable example> (Note 3) Wire size: 0.14mm2 (AWG26) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm

Peripheral equipment

54928-0370 (connector) (Molex or an equivalent product)

MR-J3-BSafety

54927-0520 (connector) (Molex or an equivalent product)

Insertion tool

MR-J3W series

54928-0670 (connector) (Molex or an equivalent product)

CNP3 connector

Servo support software

For MR-J3-100A/B (-RJ006)/T or smaller MR-J3-40A1/B1 (-RJ006)/T1 or smaller

CNP2 connector

Model designation

Description CNP1 connector

Cautions

IP rating

Warranty

Model

Global FA centers

Item

Servo motors

● Cables and connectors for MR-J3-A

104


MELSERVO-J3 Options ● Cables and connectors for MR-J3-B For servo amplifier MR-J3-MB/B1/B4 3.5kW or smaller (200V) and 2kW or smaller (400V) Controller

Servo amplifier

Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H

Servo amplifier

y

qwe

Setup software MR ConfiguratorM

CN5

CNP1

CNP1

CN3

CN5 CN3

u

r

CN1A

CN1A

CNP2

CNP2 CN1B

CN1B

qwe

CNP3

Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.

CN2

CN2

r

Attach a cap to the unused connector.

To servo motor encoder

To servo motor power supply

t

CNP3

For servo amplifier MR-J3-MB/B4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H

Controller

Servo amplifier

Servo amplifier

y

qwe

Setup software MR ConfiguratorM

CN5

CN5 CN3

CN3

u

r

CN1A

CN1A

CN1B

CN1B

qwe

CN2

t

CN2

r Attach a cap to the unused connector.

To servo motor encoder

For drive unit MR-J3-DUMB/B4 Q173DCPU Controller Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H Converter unit

CNP1 CN1

y

Setup software MR ConfiguratorM

u

qwe

qwe Drive unit

r

CN6

Converter unit

CN5

CNP1 CN1

Drive unit

r

CN6

CN3

CN40 CN40A CN3

CN3

CN40

CN1A CN3

o CN40B

!1

CN1B

!1

CN2

For Servo amplifier MR-J3-MB/B1/B4-RJ006 Options other than for CN2L connector are same as those for MR-J3-B. Refer to the above illustrations. Servo amplifier

CN5 CN3 CN1A

CNP2

!3 CN1B CNP3

Necessary options for CN2L connector vary depending on a linear encoder. Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details.

CN2

105

CN40B

CN1B t

!0 To servo motor encoder

!4 !5

CN1A

CN2

!0

CN2L

CN40A

o

!2

!2

CNP1

CN5

i

i

Attach a cap to the unused connector.


t

Connector cap for SSCNET3

(Standard accessory)

y

Personal computer communication cable

MR-J3USBCBL3M

u

Input/output signal connector set

i

USB cable

Protection coordination cable

Cable length: 3m

MR-CCN1

MR-J3CDL05M Cable length: 0.5m

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Amplifier connector mini-B connector (5 pins)

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller.

Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1)

o

Connector set

MR-J2CN1-A

!0

Terminal connector

MR-J3-TM

Terminal connector

!1

Control signal connector (for CN1)

(Standard accessory)

Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector)

!2

Magnetic contactor control connector (for CNP1)

(Standard accessory)

Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket)

Encoder cable (for CN2L)

!4

Junction connector set (for CN2L)

!5

Connector set (for CN2L)

MR-EKCBLMM-H M=cable length: 2, 5,10m (Note 6)

IP20

MR-ECNM

IP20

MR-J3CN2

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3W series

Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case)

Servo motors

MR-J3BCN1 (Note 3)

Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)

Servo amplifiers

Connector set for SSCNET3 (Note 4)

M=cable length: 30, 40, 50m (Note 2)

Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)

Options

r

MR-J3BUSMM-B

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Peripheral equipment

e

SSCNET3 cable (Note 4) (Long distance cable, long bending life)

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

MR-J3-BSafety

SSCNET3 cable (Note 4) MR-J3BUSMM-A (Standard cable for outside cabinet) M=cable length: 5, 10, 20m

Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) <Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Crimping tool (91529-1) is required.

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 6. -H indicates a long bending life.

Servo support software

w

M=cable length: 0.15, 0.3, 0.5, 1, 3m

Cautions

SSCNET3 cable (Note 4) (Standard cord for inside cabinet)

Description

Warranty

MR-J3BUSMM

IP rating (Note 5)

q

!3

For CN2L

Model

Global FA centers

For converter unit

For drive unit For drive unit CN40A and converter unit CN40 For CN3 For CN5 For CN1B CN40B

For controller, CN1A and CN1B

Item

Model designation

● Cables and connectors for MR-J3-B Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.

106


MELSERVO-J3 Options ● Cables and connectors for MR-J3-T For servo amplifier MR-J3-MT/T1/T4 3.5kW or smaller (200V) and 2kW or smaller (400V) Servo amplifier

Servo amplifier

q

CC-Link master unit (Programmable controller)

CNP1

o

CN5

CNP1

Setup software MR ConfiguratorM

CN3

10BASE-T cable etc. (EIA568 compliant)

CN1 CNP2

w

CN6 CNP3

Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.

CN5 CN3 CN1

Parameter unit MR-PRU03 (Note 1)

CNP2 CN6

Manufacture a cable. Manual pulse generator MR-HDP01

CN2

e

Termination resistor

CNP3 CN2

r

To servo motor encoder

To servo motor power supply

For servo amplifier MR-J3-MT/T4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Servo amplifier CC-Link master unit (Programmable controller)

Servo amplifier

q CN5

CN5

o

Setup software MR ConfiguratorM

CN3 CN1

CN6

10BASE-T cable etc. (EIA568 compliant)

w

CN3 CN1

Parameter unit MR-PRU03 (Note 1) CN6

Manufacture a cable. Manual pulse generator MR-HDP01

CN2

CN2

r

e To servo motor encoder

Using MR-J3-D01 extension IO unit Options for the servo amplifier are same as when the MR-J3-D01 is not used. Refer to the above illustrations. Servo amplifier Extension IO unit

CNP1

CN5

CN20

t CN3

CN30

CN1 CNP2

u CN6

i

CN10

Digital switch (Note 2)

CNP3 CN2

y !0 !1

Notes: 1. Refer to “Options ● Parameter unit for details. 2. Refer to “Options ● 6-digit digital switch for details.

107

Termination resistor


e

Junction terminal block cable

MR-TBNATBLMM

r

Junction terminal block

MR-TB26A

t

Input/output signal connector set

MR-CCN1

Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1)

y

Input/output signal connector set

MR-J3CN1

Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit)

u

Junction terminal block cable

i

Junction terminal block

MR-TB50

o

CC-Link connector

(Standard accessory)

!0

Digital switch cable

MR-DSCBLMM-G

(for between MR-DS60 and MR-J3-D01)

M=cable length: 3, 5, 10m

!1

Digital switch cable

MR-DSCBLM

(for between each MR-DS60)

M=cable length: 25, 100cm

M=cable length: 0.5, 1m

MR-J2M-CN1TBLMM M=cable length: 0.5, 1m

Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit) Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 2)

CC-Link connector (PHOENIX) MSTBT 2,5/ 5-ST-5,08

Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. The connector and the shell kit are of press bonding type. Models for solder type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit).

Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

Junction terminal block connector (3M) D7950-B500FL (connector)

Servo amplifiers

Options

MR-J2CMP2

Peripheral equipment

Connector set (for CN6)

MR-J3-BSafety

w

Cable length: 3m

MR-J3W series

MR-J3USBCBL3M

Servo support software

Personal computer connector A connector

Personal computer USB cable communication cable

Cautions

Amplifier connector mini-B connector (5 pins)

q

Servo motors

Description

IP rating

Warranty

Model

Global FA centers

For CN1

For CN10

For CN20

For CN6

For CN5

Item

Model designation

● Cables and connectors for MR-J3-T Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.

108


MELSERVO-J3 Options ● Cables and connectors for servo motor For HF-KP/HF-MP servo motor series: encoder cable length 10m or shorter ● For leading the cables out in a direction of the motor shaft (Note 4) Motor power supply cable To servo amplifier’s CNP3 connector !5 Motor electromagnetic brake cable @4 Encoder cable q

Battery connection relay cable

To servo amplifier’s CN2 connector

!4 Servo motor

● For leading the cables out in an opposite direction of the motor shaft (Note 4) Motor power supply cable To servo amplifier’s CNP3 connector

!6 Motor electromagnetic brake cable @5 Encoder cable w

Battery connection relay cable

To servo amplifier’s CN2 connector

!4 Servo motor

For HF-KP/HF-MP servo motor series: encoder cable length over 10m ● For leading the cables out in a direction of the motor shaft (Note 4) !7 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable.

@6 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable.

Encoder cable e (Note 1)

t

y

Encoder cable

Battery connection relay cable

To servo amplifier’s CN2 connector

o

u (Note 1)

!4 !0

Servo motor

● For leading the cables out in an opposite direction of the motor shaft (Note 4) !8 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable. @7 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable.

Encoder cable r (Note 1)

t

y

Encoder cable i (Note 1)

Battery connection relay cable

To servo amplifier’s CN2 connector

o !4 !0

Servo motor

Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 4. Cables for leading two different directions may be used for one servo motor.

109


Motor power supply connector set To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)

Manufacture a cable.

@9

Manufacture a cable.

Manufacture a cable.

Encoder cable Battery connection relay cable

o

To servo amplifier’s CN2 connector

Servo amplifiers

@8

Servo motors

!9@0@1 Motor electromagnetic brake connector set

!4

!0 !1

Servo motor

Model designation

For HF-SP servo motor series

For HF-JP servo motor series 9kW or smaller Motor power supply connector set To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)

Manufacture a cable.

Options

!9@0@1

Motor electromagnetic brake connector set @8

Manufacture a cable.

Encoder cable o

Battery connection relay cable

!0

To servo amplifier’s CN2 connector

!4

Peripheral equipment

Manufacture a cable.

@9

For HF-JP servo motor series 11kW and 15kW Motor power supply connector set To servo amplifier’s TE terminal Manufacture a cable.

Motor electromagnetic brake connector set #0

Manufacture a cable.

Encoder cable !2

Battery connection relay cable

To servo amplifier’s CN2 connector

!4

!3

MR-J3W series

@1

MR-J3-BSafety

!1

Servo motor

For HC-LP/HC-RP/HC-UP servo motor series or HA-LP502/702 Motor power supply connector set Manufacture a cable.

@1@2@3 Motor electromagnetic brake connector set Manufacture a cable.

Encoder cable Battery connection relay cable

o !0

To servo amplifier’s CN2 connector

!4

Cautions

#0 (Note 1)

To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)

Servo support software

Servo motor

Notes: 1. An electromagnetic brake connector set is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals.

For HA-LP servo motor series (Note 1) Motor electromagnetic brake connector set

#0 (Note 2)

Warranty

!1

Servo motor

Manufacture a cable.

Battery connection relay cable

o

!0

To servo amplifier’s CN2 connector

!4

!1 Servo motor Notes: 1. HA-LP502 and 702 are excluded. 2. Servo motors with an electromagnetic brake are available in 12kW or smaller for HA-LP 1000r/min series, 15kW or smaller for HA-LP 1500r/min series and 11kW to 22kW for HA-LP 2000r/min series.

Global FA centers

Encoder cable

110


MELSERVO-J3 Options ● Cables and connectors for servo motor Item

q 10m or shorter (Direct connection type)

w

Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

e

Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft

r

Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Model

MR-J3ENCBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-J3ENCBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)

MR-J3ENCBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-J3ENCBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)

MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1)

MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1)

MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series

t

M=cable length: 20, 30, 40, 50m (Note 1, 3, 6)

MR-EKCBLMM-L M=cable length: 20, 30m (Note 1, 6)

IP rating (Note 2)

IP65 IP65

For encoder

u

Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft

i

Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

IP65

IP20

IP20

IP20

Encoder connector (Tyco Electronics) 1674320-1

Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp)

Use this in combination of t or y. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)

IP20 Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)

(Relay type)

Junction connector set for HF-KP/HF-MP MR-ECNM series

Encoder connector (Tyco Electronics) 1674320-1

IP65

Exceeding 10m

y

Description

IP20

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required.

MR-J3JSCBL03M-A1-L

IP65

Cable length: 0.3m (Note 1)

(Note 5)

MR-J3JSCBL03M-A2-L

IP65

Cable length: 0.3m (Note 1)

(Note 5)

Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3ENSCBLMM-H M=cable length:

o

Encoder cable for 2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4) HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034 MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4)

IP67

IP67

Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact)

<For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact)

Use these in combination of u or i for HF-KP/HF-MP series.

!0

Encoder connector set for HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series MR-J3SCNS (Note 4) HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034

IP67

Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series.

!1

111

Encoder connector set for HF-SP/HC-LP/HC-RP/HC-UP/ HA-LP series MR-J3SCNSA (Note 4) HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034

IP67

Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm

Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. 6. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.


Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3BTCBL03M

!4

Battery connection relay cable

!5 10m or shorter (Direct connection type)

For servo motor power supply

!6

!7

!8

Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

!9

Power supply connector set for HF-SP51, 81, 52, 102, 152, 524, 1024, 1524 HF-JP53, 73, 103, 153, 203, 534, 734, 1034, 1534, 2034, 3534, 5034

@0

Power supply connector set for HF-SP121, 201, 301, 202, 352, 502, 2024, 3524, 5024 HF-JP353, 503

Cable length: 0.3m (Note 3)

MR-PWS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 4)

MR-PWS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)

MR-PWS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 4)

MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)

MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1)

MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1)

MR-PWCNS4 (Straight type)

MR-PWCNS5 (Straight type)

— Battery connector (HIROSE ELECTRIC) DF3-2EP-2C (plug) DF3-EP2428PCA (Crimping terminal for plug) 2 pcs. Not required when the servo system is used in incremental mode. Refer to “Options ● Battery connection relay cable” for details.

IP65 IP65 IP65

Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

Lead-out

IP65

*The cable is not shielded.

IP55

Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

IP55

Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp)

IP67

<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-22SD-D-BSS (plug) (straight) CE3057-12A-1-D (cable clamp)

IP67

<Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ12.5mm to φ16mm

Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. The battery connection relay cable (MR-J3BTCBL03M) has a diode built-in. Do not manufacture this cable. This optional cable must be used. 4. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 5. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.

Model designation Servo motors Servo amplifiers

MR-ENECNS

Options

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Peripheral equipment

IP67

Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp)

MR-J3-BSafety

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3W series

Encoder connector set for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4

IP67

Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp)

MR-ENECBLMM-H M=cable length: 2, 5, 10, 20, 30, 40, 50m (Note 1, 4, 5)

Description

Servo support software

!3

Encoder cable for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4

IP rating (Note 2)

Cautions

For encoder

!2

Model

Warranty

Item

Global FA centers

● Cables and connectors for servo motor

112


MELSERVO-J3 Options ● Cables and connectors for servo motor

For servo motor power supply

Item

@1

Power supply connector set for HF-SP421, 702, 7024 HF-JP703, 903, 11K1M, 15K1M, 7034, 9034, 11K1M4, 15K1M4 HA-LP702

@2

Power supply connector set for HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152

@3

Power supply connector set for HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502

Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft

@4

MR-PWCNS3 (Straight type)

MR-PWCNS1 (Straight type)

MR-PWCNS2

(Direct connection type)

Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

For servo motor electromagnetic brake

Exceeding 10m (Relay type)

@7

Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

IP67

IP67

MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-BKS1CBLMM-A2-L

MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1)

MR-BKS2CBL03M-A2-L Cable length: 0.3m (Note 1)

<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm Motor power supply connector (DDK) CE05-6A24-10SD-D-BSS (plug) (straight) CE3057-16A-2-D (cable clamp)

IP65

MR-BKS1CBLMM-A1-L

<Applicable cable example> Wire size: 14mm2 (AWG6) to 22mm2 (AWG4) Completed cable outer diameter: φ22mm to φ23.8mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp)

MR-BKS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)

Description Motor power supply connector (DDK) CE05-6A32-17SD-D-BSS (plug) (straight) CE3057-20A-1-D (cable clamp)

IP67

M=cable length: 2, 5, 10m (Note 1)

@6

IP rating (Note 2)

(Straight type)

M=cable length: 2, 5, 10m (Note 1)

10m or shorter

@5

Model

IP65

IP65

<Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ13mm to φ15.5mm

Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

Lead-out

IP65 *The cable is not shielded.

IP55

Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

Lead-out

IP55 *The cable is not shielded.

@8

Brake connector set for HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, MR-BKCNS1 (Note 4) 353B, 503B, 703B, 903B, 534B, (Straight type) 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B

@9

Brake connector set for HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, MR-BKCNS1A (Note 4) 353B, 503B, 703B, 903B, 534B, (Angled type) 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B

#0

Brake connector set for HF-JP11K1MB, 15K1MB, 11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, 6014B, 8014B, 12K14B, 701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B, 11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B

Motor brake connector (DDK) (solder type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100(socket contact)

IP67

<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector (DDK) (solder type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact)

IP67

<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm

Motor brake connector D/MS3106A10SL-4S(D190) (plug, DDK) YSO10-5 to 8 (cable clamp (straight), Daiwa Dengyo)

MR-BKCN (Straight type)

IP67 <Applicable cable example> Wire size: 0.3mm2 (AWG22) to 1.25mm2 (AWG16) Completed cable outer diameter: φ5mm to φ8.3mm

Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details.

113


Description Amplifier connector

Personal computer connector

DSV-CABV

Manufacturer: Diatrend Corp.

● RS-422 connector Description

TM10P-88P

Manufacturer: HIROSE ELECTRIC CO., LTD.

● RS-422 branch connector (for multi-drop)

BMJ-8

Manufacturer: HACHIKO ELECTRIC CO., LTD.

● CC-Link twisted cable Item CC-Link twisted cable

Model

Manufacturer: Mitsubishi Electric System & Service Co., Ltd. (Note 2)

● Servo amplifier power supply connectors (press bonding type) ... For 1kW or smaller Description

Amplifier CNP1 connector

51241-0600 (connector) 56125-0128 (terminal)

Manufacturer: Molex

Amplifier CNP2 connector

51240-0500 (connector) 56125-0128 (terminal)

Manufacturer: Molex

Amplifier CNP3 connector

51241-0300 (connector) 56125-0128 (terminal)

Manufacturer: Molex

Applicable cable example

Wire size: 0.75mm2 (AWG18) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm Crimping tool (CNP57349-5300) is required.

MR-J3W series

Model

● Encoder connectors Encoder connector (servo amplifier-side connector)

Servo amplifier CN2 connector set (Note 1)

Description

Model

Item

54599-1019 (connector set) (gray) Manufacturer: Molex

54599-1016 (connector set) (black)

For HF-KP/HF-MP series Servo motor

HF-KP/HF-MP series

Model

1674320-1

Model designation

Description

FANC-110SBH

Item

Options

Description

Peripheral equipment

Branch connector

Model

MR-J3-BSafety

Item

Feature

IP65 (Note 3)

Description

Manufacturer: Tyco Electronics Corporation

Servo support software

RS-422 connector

Model

Applicable cable example Wire size: 0.14mm2 (AWG26) to 0.3mm2 (AWG22) Completed cable outer diameter: φ7.1 ± 0.3mm Crimping tools: 1596970-1 (for ground clip) and 1596847-1 (for receptacle contact) are required. Wire example: Fluoric resin wire (Vinyl jacket cable ETFE SVP 70/0.08 (AWG#22)-3P-KB-16824 BANDO DENSEN Co., LTD. or an equivalent product)

Notes: 1. 3M also manufactures a connector compatible with the servo amplifier’s CN2 connector. Model: 36210-0100PL (receptacle), 36310-3200-008 (shell kit). 2. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.

Cautions

Item

Warranty

RS-422/RS-232C conversion cable

Model

Global FA centers

Item

Servo motors

To order the following products, contact the relevant manufacturers directly. When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures. ● Personal computer communication cable

Servo amplifiers

Ordering Information for Customers

114


MELSERVO-J3 Ordering Information for Customers ● Encoder connectors For HF-SP/HF-JP (9kW or smaller)/HC-LP/HC-RP/HC-UP/HA-LP series Connector Servo motor

Type

Plug (Note 2)

Contact

Socket contact

Applicable cable example Completed cable outer diameter

Description

Feature

Wire size

0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required.

CM10-#22SC(C1)(D8)-100

Press bonding CM10-#22SC(C2)(D8)-100 type

0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required.

IP67

Straight CM10-SP10S-M(D6) HF-SP/HC-LP/ HC-RP/HC-UP/ HA-LP series/ HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903 HF-JP534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034

<Straight type>

(Note 1)

CM10-#22SC(S1)(D8)-100 Solder type

Manufacturer: DDK Ltd.

0.5mm2 (AWG20) or smaller φ6.0mm to φ9.0mm

CM10-#22SC(C1)(D8)-100 Press bonding type CM10-#22SC(C2)(D8)-100 Angled CM10-AP10S-M(D6)

0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required.

<Angled type>

0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required.

IP67 (Note 1)

Solder CM10-#22SC(S1)(D8)-100 type

Manufacturer: DDK Ltd.

0.5mm2 (AWG20) or smaller

For HF-JP (11kW and 15kW) series (IP67 rated) Cable clamp

Backshell

Plug

Servo motor

Model

Type

Model

Feature

Description

Model

Applicable cable example Completed cable outer diameter

Wire size

<Straight type> Cable Plug clamp

Straight CE02-20BS-S-D

HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4

Backshell Manufacturer: DDK Ltd.

D/MS3106A20-29S(D190)

CE3057-12A-3-D

IP67 (Note 1)

0.3mm2 (AWG22) to 1.25mm2 (AWG16)

<Angled type> Backshell

φ6.8mm to φ10mm

Cable clamp

Angled CE-20BA-S-D Plug Manufacturer: DDK Ltd.

For HF-JP (11kW and 15kW) series (general environment) Plug (with backshell) Servo motor

Type

Model

Cable clamp Model

Feature

Description

Applicable cable example Completed cable outer diameter

Wire size

<Straight type>

Plug

Straight

Cable clamp

D/MS3106B20-29S

HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4

D/MS3057-12A

General environment

Manufacturer: DDK Ltd. <Angled type> Plug

Angled

0.3mm2 (AWG22) to 1.25mm2 (AWG16)

φ15.9mm or smaller (Inner diameter of bushing)

Cable clamp

D/MS3108B20-29S

Manufacturer: DDK Ltd. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP10S-VP-M (straight type) or CM10-AP10S-VP-M (angled type)

115


Model designation

Feature

IP65 (Note 1)

For HF-SP/HF-JP series Cable clamp

Applicable cable example Feature

Type

Model

Description

Model

Wire size

Completed cable outer diameter φ8.5mm to φ11mm

CE3057-10A-2-D

HF-SP51, 81 Straight CE05-6A18-10SD-D-BSS CE3057-10A-1-D HF-SP52, 102, 152 HF-SP524, 1024, 1524 CE3057-10A-2-D HF-JP53, 73, 103, 153, Angled CE05-8A18-10SD-D-BAS 203, CE3057-10A-1-D HF-JP534, 734, 1034, 1534, 2034, 3534, Straight D/MS3106B18-10S D/MS3057-10A 5034

Angled D/MS3108B18-10S

D/MS3057-10A

Straight CE05-6A22-22SD-D-BSS

φ10.5mm to φ14.1mm

<Straight type> EN standards Cable Plug clamp

CE3057-12A-1-D

Straight D/MS3106B22-22S

D/MS3057-12A

Angled D/MS3108B22-22S

D/MS3057-12A

Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D

HF-SP421, 702 HF-SP7024 Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D HF-JP703, 903, 11K1M, Straight D/MS3106B32-17S D/MS3057-20A 15K1M, 7034, 9034, 11K1M4, 15K1M4

D/MS3057-20A

φ8.5mm to φ11mm

2mm2

(AWG14) to 3.5mm2 (AWG12)

φ10.5mm to φ14.1mm

General environment

φ14.3mm or smaller (Inner diameter of bushing)

(Note 2)

φ9.5mm to φ13mm

Manufacturer: DDK Ltd.

CE3057-12A-2-D

HF-SP121, 201, 301 CE3057-12A-2-D HF-SP202, 352, 502 HF-SP2024, 3524, 5024 Angled CE05-8A22-22SD-D-BAS CE3057-12A-1-D HF-JP353, 503

Angled D/MS3108B32-17S

IP67 (Note 1)

IP67

φ12.5mm to φ16mm

(Note 1)

EN standards

<Angled type> Plug

Cable clamp

3.5mm2

(AWG12) to 8mm2 (AWG8)

General environment

φ9.5mm to φ13mm φ12.5mm to φ16mm φ15.9mm or smaller (Inner diameter of bushing)

(Note 2)

IP67 (Note 1)

φ22mm to φ23.8mm

Manufacturer: DDK Ltd.

EN standards General environment

φ22mm to φ23.8mm

14mm2 (AWG6) to 22mm2 (AWG4)

φ23.8mm or smaller (Inner diameter of bushing)

(Note 2)

For HF-JP (200V 15kW) series (IP67 rated) Cable clamp

Backshell

Plug Servo motor

Model

Type

Applicable cable example

Feature

Model

Description

Model

Plug

CE3057-24A-1-D HF-JP15K1M

CE05-6A32-17SD-D

Wire size

Cable clamp

Completed cable outer diameter

φ30mm to φ32.5mm

IP67

Straight CE05-32BS-S-D-OB

22mm2 (AWG4)

(Note 1) Backshell

CE3057-24A-2-D

Servo amplifiers

Plug (with backshell) Servo motor

Options

ST-TMH-S-C1B-100-(A534G) (socket contact)

Applicable cable example

Wire size: 0.75mm2 (AWG19) Completed cable outer diameter: φ6.2 ± 0.3mm Crimping tool: CT160-3-TMH5B (for contact) is required. Wire example: Fluoric resin wire Manufacturer: (Vinyl jacket cable RMFES-A (CL3X) Japan Aviation Electronics Industry, Ltd. AWG19 4 cores DYDEN CORPORATION or an equivalent product)

φ27.5mm to φ29.6mm

Peripheral equipment

JN4FT04SJ1-R (plug)

Description

MR-J3-BSafety

HF-KP/ HF-MP series

Model

MR-J3W series

Servo motor

Servo motors

● Motor power supply connectors For HF-KP/HF-MP series

For HC-LP/HC-RP/HC-UP series or HA-LP502/702 Cable clamp

HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502

IP67 (Note 1)

Straight D/MS3106B22-23S

D/MS3057-12A

Angled D/MS3108B22-23S

D/MS3057-12A

D/MS3057-16A

Angled D/MS3108B24-10S

D/MS3057-16A

(AWG14) to 3.5mm2 (AWG12)

Manufacturer: DDK Ltd.

φ15mm to φ19.1mm <Angled type> Plug

Cable clamp

5.5mm2

(AWG10) to 8mm2 (AWG8)

General environment IP67 (Note 1)

φ13mm to φ15.5mm φ15mm to φ19.1mm φ19.1mm or smaller (Inner diameter of bushing)

(Note 2)

Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D EN standards General Straight D/MS3106B32-17S D/MS3057-20A environment Angled D/MS3108B32-17S D/MS3057-20A (Note 2)

φ12.5mm to φ16mm

φ13mm to φ15.5mm

IP67 (Note 1)

φ9.5mm to φ13mm

φ15.9mm or smaller (Inner diameter of bushing)

(Note 2)

CE3057-16A-2-D EN standards Angled CE05-8A24-10SD-D-BAS CE3057-16A-1-D Straight D/MS3106B24-10S

2mm2

General environment

CE3057-16A-2-D CE3057-16A-1-D

φ12.5mm to φ16mm <Straight type> Cable Plug clamp

Cautions

CE3057-12A-1-D

Completed cable outer diameter φ9.5mm to φ13mm

CE3057-12A-2-D

Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D HA-LP702

Wire size

CE3057-12A-2-D EN standards Angled CE05-8A22-23SD-D-BAS CE3057-12A-1-D

Straight CE05-6A24-10SD-D-BSS

Description

Model

Warranty

Model

Straight CE05-6A22-23SD-D-BSS HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152

Applicable cable example Feature

Type

φ22mm to φ23.8mm

Manufacturer: DDK Ltd. 14mm2

(AWG6) to 22mm2 (AWG4)

φ22mm to φ23.8mm φ23.8mm or smaller (Inner diameter of bushing)

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Not compliant with EN standards.

Global FA centers

Plug (with backshell) Servo motor

Servo support software

Manufacturer: DDK Ltd.

116


MELSERVO-J3 Ordering Information for Customers ● Motor brake connectors For HF-KP/HF-MP series Servo motor

HF-KP/ HF-MP series

Model

Feature

JN4FT02SJ1-R (plug)

IP65

ST-TMH-S-C1B-100-(A534G) (socket contact)

(Note 1)

Applicable cable example

Description

Wire size: 0.5mm2 (AWG20) Completed cable outer diameter: φ4.5 ± 0.3mm Crimping tool: CT160-3-TMH5B (for contact) is required. Wire example: Fluoric resin wire Manufacturer: (Vinyl jacket cable RMFES-A (CL3X) Japan Aviation Electronics Industry, Ltd. AWG20 2 cores DYDEN CORPORATION or an equivalent product)

For HF-SP/HF-JP (9kW or smaller) series Connector Servo motor

Contact Type

Plug (Note 2)

Feature

Description

Socket contact

CM10-SP2S-S(D6) CM10-SP2S-M(D6) Straight HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, 353B, 503B, 703B, 903B HF-JP534B, 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B

Solder CM10-#22SC(S2)(D8)-100 type

<Straight type>

CM10-SP2S-L(D6) CM10-SP2S-S(D6) CM10-SP2S-M(D6) CM10-SP2S-L(D6)

Applicable cable example Completed cable outer diameter φ4.0mm to φ6.0mm 1.25mm2 (AWG16) or φ6.0mm to φ9.0mm smaller φ9.0mm to φ11.6mm Wire size

IP67 (Note 1)

Press CM10-#22SC(C3)(D8)-100 bonding type

Manufacturer: DDK Ltd.

0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required.

Angled

<Angled type>

Solder CM10-#22SC(S2)(D8)-100 type

CM10-AP2S-L(D6)

IP67

CM10-AP2S-S(D6)

(Note 1)

CM10-AP2S-M(D6) CM10-AP2S-L(D6)

φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm φ4.0mm to φ6.0mm

CM10-AP2S-S(D6) CM10-AP2S-M(D6)

φ4.0mm to φ6.0mm

Press CM10-#22SC(C3)(D8)-100 bonding type

Manufacturer: DDK Ltd.

1.25mm2 (AWG16) or smaller

φ6.0mm to φ9.0mm

0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required.

φ4.0mm to φ6.0mm

φ9.0mm to φ11.6mm φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm

HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (IP67 rated) Plug Servo motor

Cable clamp (with backshell)

Model · Manufacturer

Type

Model

Manufacturer

ACS-08RL-MS10F HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B ACS-12RL-MS10F HC-LP202B, 302B Straight HC-UP202B, 352B, 502B HA-LP601B, 801B, YSO10-5 to 8 12K1B, 6014B, 8014B, D/MS3106A10SL-4S(D190) 12K14B Manufacturer: DDK Ltd. HA-LP701MB, ACA-08RL-MS10F 11K1MB, 15K1MB, 701M4B, 11K1M4B, ACA-12RL-MS10F 15K1M4B Angled HA-LP11K2B, 15K2B, 22K2B, 11K24B, YLO10-5 to 8 15K24B, 22K24B

Feature

Description

Applicable cable example Completed cable outer diameter

Wire size

φ4mm to φ8mm

<Straight type> Cable Plug clamp

NIPPON FLEX CO., LTD.

φ8mm to φ12mm

DAIWA DENGYO CO., LTD.

φ5mm to φ8.3mm

IP67 (Note 1)

NIPPON FLEX CO., LTD.

<Angled type> Cable clamp

0.3mm2 (AWG22) to 1.25mm2 (AWG16) φ4mm to φ8mm φ8mm to φ12mm

DAIWA DENGYO CO., LTD.

φ5mm to φ8.3mm

Plug

HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (general environment) Plug (with backshell) Servo motor

Type

Model

HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, Straight D/MS3106A10SL-4S 6014B, 8014B, 12K14B HA-LP701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B HA-LP11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B

Cable clamp Model

D/MS3057-4A

Feature

General environment

Description

<Straight type> Cable Plug clamp

Applicable cable example Completed cable outer diameter

Wire size

φ5.6mm or smaller 0.3mm2 (AWG22) to (Inner diameter of 1.25mm2 (AWG16) bushing)

Manufacturer: DDK Ltd.

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP2S-VP-S/M/L (straight type) or CM10-AP2S-VP-S/M/L (angled type)

117


CE05-6A18-10SD-B-BSS (connector and backshell) (DDK) CE3057-10A-1(D265) (cable clamp) (DDK)

CE05-6A18-10SD-D-BSS (connector and backshell) (DDK) CE3057-10A-1-D (cable clamp) (DDK)

MR-PWCNS5

CE05-6A22-22SD-B-BSS (connector and backshell) (DDK) CE3057-12A-1(D265) (cable clamp) (DDK)

CE05-6A22-22SD-D-BSS (connector and backshell) (DDK) CE3057-12A-1-D (cable clamp) (DDK)

MR-PWCNS3

CE05-6A32-17SD-B-BSS (connector and backshell) (DDK) CE3057-20A-1(D265) (cable clamp) (DDK)

CE05-6A32-17SD-D-BSS (connector and backshell) (DDK) CE3057-20A-1-D (cable clamp) (DDK)

MR-PWCNS1

CE05-6A22-23SD-B-BSS (connector and backshell) (DDK) CE3057-12A-2(D265) (cable clamp) (DDK)

CE05-6A22-23SD-D-BSS (connector and backshell) (DDK) CE3057-12A-2-D (cable clamp) (DDK)

MR-PWCNS2

CE05-6A24-10SD-B-BSS (connector and backshell) (DDK) CE3057-16A-2(D265) (cable clamp) (DDK)

CE05-6A24-10SD-D-BSS (connector and backshell) (DDK) CE3057-16A-2-D (cable clamp) (DDK)

MR-BKCN

MS3106A10SL-4S(D190) (plug) (DDK)

D/MS3106A10SL-4S(D190) (plug) (DDK)

MR-CCN1

10120-3000VE (connector) (3M or an equivalent product)

10120-3000PE (connector) (3M or an equivalent product)

MR-J3CN1

10150-3000VE (connector) (3M or an equivalent product)

10150-3000PE (connector) (3M or an equivalent product)

MR-J2CMP2

10126-3000VE (connector) (3M or an equivalent product)

10126-3000PE (connector) (3M or an equivalent product)

MR-J2CN1-A

10120-3000VE (connector) (3M or an equivalent product) PCR-S20FS (connector) (HONDA TSUSHIN KOGYO)

10120-3000PE (connector) (3M or an equivalent product) PCR-S20FS + (connector) (HONDA TSUSHIN KOGYO)

Notes: 1. RoHS compliant 36210-0100FD is partly packed.

● Recommended connectors The following recommended connectors have been changed to RoHS compliant. Contact the manufacturers for more details.

Plug (angled)

Cable clamp

Servo motor electromagnetic Plug brake connector Cable clamp

Manufacture

JN4FT04SJ1 CE05-6A18-10SD-B-BSS CE05-6A22-22SD-B-BSS CE05-6A22-23SD-B-BSS CE05-6A32-17SD-B-BSS CE05-6A24-10SD-B-BSS MS3106B18-10S MS3106B22-22S MS3106B22-23S MS3106B24-10S MS3106B32-17S CE05-8A18-10SD-B-BAS CE05-8A22-22SD-B-BAS CE05-8A32-17SD-B-BAS CE05-8A22-23SD-B-BAS CE05-8A24-10SD-B-BAS MS3108B18-10S MS3108B22-22S MS3108B22-23S MS3108B24-10S MS3108B32-17S CE3057-10A-1(D265) CE3057-10A-2(D265) CE3057-12A-1(D265) CE3057-12A-2(D265) CE3057-16A-1(D265) CE3057-16A-2(D265) CE3057-20A-1(D265) MS3057-10A MS3057-12A MS3057-16A MS3057-20A MS3106A10SL-4S(D190) MS3106A10SL-4S JN4FT02SJ1 MS3057-4A

JN4FT04SJ1-R CE05-6A18-10SD-D-BSS CE05-6A22-22SD-D-BSS CE05-6A22-23SD-D-BSS CE05-6A32-17SD-D-BSS CE05-6A24-10SD-D-BSS D/MS3106B18-10S D/MS3106B22-22S D/MS3106B22-23S D/MS3106B24-10S D/MS3106B32-17S CE05-8A18-10SD-D-BAS CE05-8A22-22SD-D-BAS CE05-8A32-17SD-D-BAS CE05-8A22-23SD-D-BAS CE05-8A24-10SD-D-BAS D/MS3108B18-10S D/MS3108B22-22S D/MS3108B22-23S D/MS3108B24-10S D/MS3108B32-17S CE3057-10A-1-D CE3057-10A-2-D CE3057-12A-1-D CE3057-12A-2-D CE3057-16A-1-D CE3057-16A-2-D CE3057-20A-1-D D/MS3057-10A D/MS3057-12A D/MS3057-16A D/MS3057-20A D/MS3106A10SL-4S(D190) D/MS3106A10SL-4S JN4FT02SJ1-R D/MS3057-4A

Japan Aviation Electronics Industry

Model designation Servo support software

Molex

DDK

Cautions

Servo motor power supply connector

RoHS compliant product 56125-0128 (terminal)

Warranty

Plug (straight)

Non-RoHS compliant product 56125-0118 (terminal)

Japan Aviation Electronics Industry DDK

Global FA centers

Connectors Amplifier power supply connector (for CNP1, CNP2, CNP3) Plug

Servo motors

MR-PWCNS4

Servo amplifiers

36210-0100PL (receptacle) (3M or an equivalent product)

Options

36210-0100JL (receptacle) (Note 1) (3M or an equivalent product)

Peripheral equipment

RoHS compliant component

Non-RoHS compliant component

Connector set MR-J3SCNS MR-ECNM MR-J3CN2

MR-J3-BSafety

● Optional connector set for servo amplifier The following connector sets have been changed to RoHS compliant since September 2006. Only the components of the connector set that have changed are listed below.

MR-J3W series

RoHS Compliant Connectors

118


MELSERVO-J3 Options ● Dynamic brake Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Model DBU-11K DBU-15K DBU-22K DBU-11K-4

Servo amplifier MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4

DBU-22K-4

Fig.

Model

DBU-55K-4

B

External dimensions

Drive unit MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4

DBU-37K

A

Fig.

C

Connections

(Unit: mm)

E

5

A

B

Terminal arrangement a

b

13 14

U

A

D

G

E

5 100

D

2.3

V

W

Screw size: M4

Screw size: M3.5 < Mounting screw size > M4

F NFB

Model

A

B

C

D

Servo motor HA-LP

Servo amplifier MR-J3-MB(4) (Note 1)

C

E

F

G

Mass kg (lb)

MC

U

U L1

Electrical wire size (mm2)

V

V

L2

W

W

M

L3

DBU-11K 200 DBU-15K

250

190

140

20

5

170

163.5

2 (4.4)

5.5 (AWG10)

238

150

25

6

235

228

6 (13)

5.5 (AWG10)

CN3 ALM

R A 1

DBU-22K Step-down transformer (Note 4)

10

26

Ready

2-ø7 mounting hole

RA1

EM1

OFF

ON

MC

b

228

TE2

15

200 170 TE1

7

26

73.8 150

EM1

V

(Note 3) 13 U

14 (Note 6) a

W

b

RA2

V W

Dynamic brake (DBU)

< Mounting screw size > M6

2.3 15

195

25

EM1

SD

L11 L21

U

10

51 25

SK

13 14

Screw size: M4

B

DOCOM

Screw size: M3.5

43

TE2

280

260

a

DC24V

DICOM

M C

TE1

TE1

R A 2

DB (Note 2)

210 15 TE2

Mass

U, V, W

DBU-11K-4

6.7

5.5

2

DBU-22K-4

(15)

(AWG10)

(AWG14)

Other than U, V, W

TE1

30

2-ø10 mounting hole

Electrical wire size (mm2)

kg (lb)

10

179.5

178.5

Model

U

Converter unit

V

Drive unit MR-J3-DUMB(4) (Note 1)

L+ L–

W

L+ L–

Servo motor HA-LP U V W

U V W

Screw size: M5

M

330

390

370

TE2 a

b

13 14

NFB

CN3 ALM

MC

Screw size: M3.5

L1

R A 1

L2

< Mounting screw size > M8 10 15

230 260

15

230

10

30

C

220 235

15

MC1 MC2

Step-down transformer (Note 4)

2.3 15

RA1

DICOM L11 L21

(Note 5) Ready EM1 OFF/ON

M C

15

Mass Model

kg (lb)

U, V, W

8 (18)

14

2

DBU-55K-4

11 (24)

(AWG6)

(AWG14)

EM1

EM1 SD

DOCOM L11 L21

Other than U, V, W

DBU-37K

(Note 5) EM1

DC24V

DOCOM

SK

Electrical wire size (mm2)

R A 2

DB (Note 2)

L3

EM1 (Note 5) (Note 3) 14 a

RA2

13 U V W Dynamic brake (DBU)

b

Notes: 1. The connection diagrams Fig.A and B are for MR-J3-MB(4) and Fig.C for MR-J3-DUMB(4). For connection diagram for MR-J3-MA(4) or MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 2. Validate the dynamic brake interlock (DB) signal by parameter No. PD07 to PD09 for MR-J3-MB(4) or MR-J3-DUMB(4). 3. The terminals 13 and 14 are normally opened outputs. If the dynamic brake is welded, the terminals 13 and 14 will be opened. So, create the external sequence circuit that the servo-on (SON) signal does not turn on when the terminals 13 and 14 are opened. 4. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the servo amplifier, the converter unit and the drive unit are 400V class. 5. Create a circuit that validates the forced stop (EM1) signals of the drive unit and the converter unit at the same time. 6. When using DBU-11K-4 or DBU-22K-4, the power supply must be between 1-phase 380VAC to 463VAC 50/60Hz. Refer to “MR-J3 SERVO AMPLIFIER MANUAL” for details.

119


– –

– –

11KA/B/T

11KA/B/T-LR

500 (800)

15KA/B/T

850 (1300)

15KA/B/T-LR

22KA/B/T

DU30KA/B DU37KA/B

– –

– –

– –

– –

850 (1300) 850 (1300) – –

Notes: 1. Be sure to cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB137, the value is applicable when 3 units of the regeneration units are used. 4. The power values in this table are resistor-generated powers, not rated powers.

● Optional regeneration unit (400VAC) Servo amplifier/drive unit model (MR-J3-)

60A4/B4/T4 100A4/B4/T4 200A4/B4/T4 350A4/B4/T4 500A4/B4/T4 700A4/B4/T4 11KA4/B4/T4 11KA4/B4/T4-LR 15KA4/B4/T4 15KA4/B4/T4-LR 22KA4/B4/T4 DU30KA4/B4 DU37KA4/B4 DU45KA4/B4 DU55KA4/B4

Tolerable regenerative power of Tolerable standard accessory (external Tolerable regenerative power of optional regeneration unit (W) (Note 5) regenerative regenerative resistor) (W) (Note 5) power GRZG400MR-RB of built-in regenerative 34-4 5G-4 54-4 5K-4 6B-4 60-4 6K-4 3M-4 3G-4 138-4 5Ω ✕ 4 2.5Ω ✕ 4 2.5Ω ✕ 5 2Ω ✕ 5 1H-4 136-4 resistor [120Ω] [47Ω] [26Ω] [47Ω] [26Ω] [10Ω] [20Ω] [12.5Ω] [10Ω] [5Ω] (W) (Note 2) (Note 2) (Note 2) (Note 2) [82Ω] [5Ω] (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – 300 – – – – – – – – – 15 100 – – – – – 300 – – – – – – – – – 15 100 – – – – – – 300 – 500 – – – – – – 100 – – – – – – – 300 – 500 – – – – – – 100 – – – – – – – – 300 – 500 – – – – – 130 (Note 4) – – – – – – – – 300 – 500 – – – – – 170 (Note 4) – – 500 500 – – – – – – – – – – – – – – – (800) (800) 500 500 – – – – – – – – – – – – – – – (800) (800) 850 – 850 – – – – – – – – – – – – – – (1300) (1300) 850 850 – – – – – – – – – – – – – – – (1300) (1300) – 850 850 – – – – – – – – – – – – – – (1300) (1300) – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900

Notes: 1. Be sure to cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB138-4, the value is applicable when 3 units of the regeneration units are used. 4. The servo amplifier built-in regenerative resistor is compatible with the maximum toque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 5. The power values in this table are resistor-generated powers, not rated powers.

✱Cautions when connecting the optional regeneration unit

1. The optional regeneration unit causes a temperature rise of 100°C or more relative to the ambient temperature. Fully examine heat dissipation, installation position, wires used, etc. before installing the unit. Use flame-retardant wires or apply flame retardant on wires. Keep the wires clear of the unit. 2. Always use twisted wires, maximum length of 5m, to connect the optional regeneration unit with the servo amplifier. 3. Always use twisted wires for a thermal sensor, and make sure that the sensor does not fail to work properly due to inducted noise.

Model designation Servo motors

– 100 100 100 100 100 – – – –

Servo amplifiers

30 30 30 30 30 30 – – – –

Options

– – – – – – – – – –

Peripheral equipment

– – – – – – – – – –

MR-J3-BSafety

– – – – – – – – – –

MR-J3W series

– – – – – – – – – – 500 (800)

Servo support software

– 10 10 10 20 20 100 100 130 170

12 [40Ω]

MR-RB 51 5E 5R 9P 9F 137 50 139 30 31 32 [1.3Ω] [13Ω] [6.7Ω] [6Ω] [3.2Ω] [4.5Ω] [3Ω] [1.3Ω] [13Ω] [6.7Ω] [40Ω] (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 300 – – – – – – – – – – 300 500 – – – – – – – 300 – – 500 – – – – – – – 300 – – – 500 – – – – – – – 300 – – 500 – – – – – – – 300 – 500 – – – – – – – – – – (800) 500 – – – – – – – – – – (800) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) – – – – – – 1300 3900 – – – – – – – – – 1300 3900 – – –

Cautions

10A(1)/B(1)/T(1) 20A(1)/B(1)/T(1) 40A(1)/B(1)/T(1) 60A/B/T 70A/B/T 100A/B/T 200A(N)/B(N)/T(N) 350A/B/T 500A/B/T 700A/B/T

Tolerable regenerative power of optional regeneration unit (W) (Note 4)

Warranty

Servo amplifier/drive unit model (MR-J3-)

Tolerable regenerative power of Tolerable standard accessory (external regenerative regenerative resistor) (W) (Note 4) power GRZG400of built-in regenerative 1.5Ω ✕ 4 0.8Ω ✕ 4 0.9Ω ✕ 5 0.6Ω ✕ 5 032 resistor (W) (Note 2) (Note 2) (Note 2) (Note 2) [40Ω]

Global FA centers

● Optional regeneration unit (200VAC)

120


MELSERVO-J3 Options ● Optional regeneration unit External dimensions

Connections

(Unit: mm)

● MR-RB032, MR-RB12 (200VAC) ø6 mounting hole

<Terminal arrangement> TE1

(12)

(6)

LA 15

G3 G4

MR-RB032

P

144

156 168

C 5

Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)

G3 G4 P C

Variable dimensions LA

LB

LC

LD

Mass kg (lb)

MR-RB032

30

119

99

1.6

0.5 (1.1)

MR-RB12

40

169 149

2

1.1 (2.4)

Model 12

TE1

LD

6

6

(20)

LC LB

Mounting screw size: M5

Servo amplifier

Disconnect P and D. Optional regeneration unit P

P

C

C

G3

D

● MR-RB1H-4 (400VAC)

(Note 1)

G4

(Note 3)

40 5m maximum

36

ø6 mounting hole

<Terminal arrangement> TE1

6

15

G3

MR-RBM-4

G3 G4

C Applicable wire size: 0.2mm2 (AWG24) to 4.0mm2 (AWG10)

P C

(6)

TE1

P

144

156

168

G4

6

6

Model

Mass kg (lb)

MR-RB1H-4

1.1 (2.4)

2

(24)

149 173

Mounting screw size: M5

● MR-RB30, MR-RB31, MR-RB32 (200VAC) ● MR-RB3M-4, MR-RB3G-4, MR-RB34-4 (400VAC)

● MR-J3-350M or smaller ● MR-J3-200M4 or smaller

8.5

Cooling fan mounting screw (2-M4 screw)

Servo amplifier

Disconnect P and D. Optional regeneration unit

<Terminal arrangement>

8.5

150

142 82.5 30

G4

G3

C

P

125

P

7 10

101.5 A

90 100

P

G3

C

G4

D

Terminal screw size: M4

82.5 318 B

Variable dimensions A B

Model

Cooling fan intake

MR-RB30 MR-RB31 MR-RB32 MR-RB3M-4 MR-RB3G-4 MR-RB34-4

(30) 79

Mounting screw size: M6

C

17

335

23

341

G3

2.9 (6.4)

Disconnect the wires for the built-in regenerative resistor (P and C). Optional regeneration unit

12.5

82.5

P

P

<Terminal arrangement> 162.5

P

Cooling fan intake

Mounting screw size: M6

12.5

A

B

C G3 (Note 1)

G3

G4

(Note 3)

G4

162.5

133

200

Built-in C regenerative resistor

C

350

82.5

7 ✕ 14 long hole

(Note 3)

Cooling fan (Note 2)

Servo amplifier 49

G4

5m maximum

Mass kg (lb)

● MR-J3-500M, 700M ● MR-J3-350M4 to 700M4

5m maximum

Terminal screw size: M4

Cooling fan (Note 2)

Model 2.3

C

(Note 1)

● MR-RB50, MR-RB51 (200VAC) ● MR-RB5G-4, MR-RB54-4 (400VAC) Cooling fan mounting screw (2-M3 screw) provided on opposite side

P

(30)

7 12

120

8

MR-RB50 MR-RB51 MR-RB5G-4 MR-RB54-4

Variable dimensions A B 17

217

23

223

Mass kg (lb) 5.6 (12)

Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When using MR-RB3M-4, MR-RB3G-4, MR-RB34-4, MR-RB50, MR-RB51, MR-RB5G-4 or MR-RB54-4, cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

121


Model designation

● Optional regeneration unit External dimensions

Connections

(Unit: mm)

(øC)

(A)

Servo motors

Standard accessory (Note 1) ● GRZG400-1.5Ω, GRZG400-0.8Ω, GRZG400-0.9Ω, GRZG400-0.6Ω (200VAC) ● GRZG400-5Ω, GRZG400-2.5Ω, GRZG400-2Ω (400VAC)

(K)

(2.4)

Serial connection (Note 2)

9.5

P C

(ø47)

Cooling fan (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min)

Mounting screw size: M8

Qty.

Tolerable regenerative power (W)

With cooling fan (W)

GRZG400-1.5Ω

4

500

800

6 (1.5Ω ✕ 4)

GRZG400-0.8Ω

4

500

800

3.2 (0.8Ω ✕ 4)

GRZG400-0.9Ω

5

850

1300

4.5 (0.9Ω ✕ 5)

GRZG400-0.6Ω

5

850

1300

3 (0.6Ω ✕ 5)

GRZG400-5Ω

4

500

800

20 (5Ω ✕ 4)

GRZG400-2.5Ω

4

500

800

10 (2.5Ω ✕ 4)

GRZG400-2.5Ω

5

850

1300

12.5 (2.5Ω ✕ 5)

GRZG400-2Ω

5

850

1300

10 (2Ω ✕ 5)

Variable dimensions Mass/unit kg (lb) K C A 10

5.5

39

16

8.2

46

10

5.5

39

0.8 (1.8)

Peripheral equipment

Resistance value (Ω)

Model

Leave a space of 70mm or more between each resistor.

MR-J3-BSafety

30

10

● MR-RB5E, MR-RB5R, MR-RB9P, MR-RB9F (200VAC) (Note 1) ● MR-RB5K-4, MR-RB6B-4, MR-RB60-4, MR-RB6K-4 (400VAC) (Note 1)

5m maximum

TE1 C

P

<Terminal arrangement>

10

43

G4 G3

10 230

15

2.3 197

15

260

TE1

15

G4 G3 C

Optional regeneration unit

P

Terminal screw size: M5

215

230

15

MR-J3W series

427

500

480

2-ø10 mounting hole

Do not disconnect the short bar.

Servo amplifier P1

P

P

C

C

G3 G4

15 Cooling fan intake

(Note 3)

Cooling fan mounting screw (4-M3 screw) 82.5 82.5

(42)

82.5

Create a circuit that shuts off the main circuit power supply when the thermal sensor activates.

Mounting screw size: M8

Tolerable regenerative power (W)

With cooling fan (W)

Description

Mass kg (lb)

MR-RB5E

500

800

GRZG400-1.5Ω ✕ 4

10 (22)

MR-RB5R

500

800

GRZG400-0.8Ω ✕ 4

MR-RB9P

850

1300

GRZG400-0.9Ω ✕ 5

MR-RB9F

850

1300

GRZG400-0.6Ω ✕ 5

MR-RB5K-4

500

800

GRZG400-2.5Ω ✕ 4

MR-RB6B-4

500

800

GRZG400-5Ω ✕ 4

MR-RB60-4

850

1300

GRZG400-2.5Ω ✕ 5

MR-RB6K-4

850

1300

GRZG400-2Ω ✕ 5

Model

11 (24)

Servo support software

40

411

Cautions

385

Warranty

10

10 (22)

11 (24)

Notes: 1. To increase the regeneration braking frequency, install cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) and change parameter No. PA02. The cooling fans must be prepared by user. 2. By installing a thermal sensor, create a safety circuit that shuts off the main circuit power supply when abnormal overheating occurs. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

Global FA centers

(330)

10

Servo amplifiers

Servo amplifier P1

Options

40

1.6

5m maximum Do not disconnect the short bar.

122


MELSERVO-J3 Options ● Optional regeneration unit External dimensions

Connections

(Unit: mm)

● MR-RB139, MR-RB137 (200VAC) ● MR-RB136-4, MR-RB138-4 (400VAC)

● MR-RB139 ● MR-RB136-4

2-ø10 mounting hole 30

10

✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating.

Converter unit DC reactor P1 P2

(Note 4)

Servo motor HA-LP

427

500

480

C (Note 3)

Power supply 24VDC

P C G3

Optional regeneration unit Cooling fan

TE1 C

1-phase 200VAC or 1-phase 400VAC

P

43

R1 S1 G4 G3

OHS1

OHS2

Servo motor thermal

R A

R S R400 S400 (400) (400)

230

15

10

2.3

10 15

G4

197

15

215

260

Cooling fan intake 15

230

15

<Terminal arrangement (200VAC)> Cooling fans (Note 1)

TE1

R

S

G4 G3 C

P

Terminal screw size: M5

<Terminal arrangement (400VAC)> TE1

R400 S400 G4 G3 C

P

● MR-RB137 ● MR-RB138-4

Terminal screw size: M5

Mounting screw size: M8 ✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating.

Converter unit

Tolerable regenerative power (W)

Mass kg (lb)

MR-RB139

Model

1300

10 (22)

P1

MR-RB137

3900 (3 units are required.) (Note 2)

11 (24)

P2

MR-RB136-4 MR-RB138-4

1300

DC reactor (Note 4)

Servo motor HA-LP

C

10 (22)

(Note 3)

3900 (3 units are required.) (Note 2)

11 (24) P C G3

1-phase 200VAC or 1-phase 400VAC

G4

P C G3

G4

P C G3

G4

Optional regeneration unit Cooling fan

Optional regeneration unit Cooling fan

Optional regeneration unit Cooling fan

R S (400) (400)

R S (400) (400)

R S (400) (400)

Power supply 24VDC

Notes: 1. One unit of cooling fan is attached for MR-RB136-4 or MR-RB138-4. 2. Three units of MR-RB137 or MR-RB138-4 are required per converter unit. 3. Connect the optional regeneration unit to the converter unit. The cable length between the regeneration unit and the converter unit must be 5m or shorter. 4. When using the DC reactor, disconnect the short bar between P1 and P2.

123

OHS1 R A

OHS2

Servo motor thermal


Model designation

● Battery (MR-J3BAT) The absolute position data can be retained by mounting the battery on the servo amplifier. The battery is not required when the servo system is used in incremental mode. Installation method

● MR-J3-350M or smaller ● MR-J3-200M4 or smaller

● MR-J3-500M or larger ● MR-J3-350M4 or larger Insert the connector into CN4.

Note: MR-J3BAT is a lithium metal battery contains ER6. MR-J3BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local safes office. (As of January 2011)

● Battery connection relay cable (MR-J3BTCBL03M) This relay cable is used to hold the absolute position data if the servo amplifier has to be removed from a machine for shipping. The servo motor does not have a super capacitor (for holding an absolute position data for short time) in the encoder. When this optional cable is used, the absolute position data can be held even when the encoder cable is disconnected from the servo amplifier, making it easy to do maintenance on the servo amplifier. Appearance

Installation method

Peripheral equipment

Model: MR-J3BAT Nominal voltage: 3.6V Nominal capacity: 2000mAh Lithium content: 0.65g Primary battery: ER6

Options

Servo amplifiers

Insert the connector into CN4.

Servo motors

Appearance

MR-J3-BSafety

Servo amplifier

CNP1

CNP2

Battery (Note 2)

Encoder (Note 2)

Notes: 1. The encoder cable varies depending on the motor series. Refer to “Options ● Cables and connectors (servo motor)” in this catalog. 2. To hold the absolute position data, the encoder, the encoder cable (s), the relay cable and the battery must be kept connected.

Battery (MR-J3BAT)

Battery connection relay cable (MR-J3BTCBL03M)

Not required

Not required

Not Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier

Required

Not required

Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier (Note 1)

Required

Required

User’s system Incremental

Absolute

Notes: 1. Start up the absolute position detection system after connecting this optional cable.

CN6

Global FA centers

● Diagnostic cable (MR-J3ACHECK) : For MR-J3-MAM and MR-J3-DUMA(4) This cable is required when using the amplifier diagnostic function of MR Configurator.

Servo support software

MR-J3BTCBL03M

Cautions

CN2

Encoder cable (Note 1)

Warranty

(Note 2)

MR-J3W series

CNP3

(Note 2)

0.3m

CN1

CN2

124


MELSERVO-J3 Options ● Heat sink outside attachment (MR-J3ACN): For MR-J3-11KM(4) to MR-J3-22KM(4) By mounting the heat sink outside attachment on the servo amplifier, the heat generating section can be mounted outside a cabinet. This makes it possible to dissipate the unit’s heat to outside the cabinet. Approximately 50% of the heating value can be dissipated with this method, and the cabinet dimensions can be reduced. Mounting

Panel cut dimensions

(Unit: mm)

(Unit: mm)

20

39.5

Panel (11.5)

Drill hole

236 255 270

18

535 331 39.5

145 (400) 35

Servo amplifier

3.2 155 105 (260)

4-M10 screw

203

510

Panel

● Manual pulse generator (MR-HDP01): For MR-J3-MTM External dimensions Packing t2.0

Mounting

(Unit: mm)

3-ø4.8 equally divided +2 0

5V 12V 0V

ø6

2

ø60±0.1 ø80±1

ø70 ø50

(Unit: mm)

Panel cutting

3-M4 stud L10 P.C.D 72 equally divided

SERIALNO.

MANUAL TYPE

3.6

A

±0.2

ø72

B

Only M3 ✕ 6 can be mounted 16

8.89

20

7.6

27.0±0.5

● 6-digit digital switch (MR-DS60): For MR-J3-D01 By using the 6-digit digital switch, position data can be sent to the servo amplifier with BCD signal. Mounting

(Unit: mm)

Front mounting

COM2 1A 1B

Square hole 2 ✕ ø5

Square hole 2 ✕ ø5

85 93

3.5 52

1.6

Mounting screw size: M4

L12 28.4

48

Panel cutting

80

1.6 14.8

Inside mounting

Panel cutting 46

37

COM2

9.5 9.5 9.5

COM1

5 50

1A 1B

COM1

CON1

SERIAL

MR-DS60 93

PC 3963 MR-DS60

CON2

1 2 3 4 5 6

125

(Unit: mm)

345

6

68 93

34

External dimensions 100


External dimensions

(Unit: mm)

Model designation

● Junction terminal block (MR-TB50): For MR-J3-MAM, MR-J3-DUMA(4) and MR-J3-D01 All signals can be connected via the junction terminal block.

Servo motors

235 2-ø4.5

9

50

(25)

50 49

46.5

2.5

MR-TB50 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

25

2 1

244

Servo amplifiers

Terminal screw size: M3.5 Compatible wire: 2mm2 Crimping terminal width: 7.2mm maximum Mounting screw size: M4

External dimensions (Note 1)

(Unit: mm)

Specifications

5

6

7

8

Insulated outer diameter

9 10 11 12 13 S

1

14

Operating tool Strip length

57

739

Notes: 1. The lengths in (

739

250V 1.5

23.6

26.6

(31.1)

(7.5)

250V 1.5

) apply when the junction terminal box is mounted on a 35mm wide DIN rail.

ø0.32mm to ø1.2mm ø3.4mm or smaller 210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent

Peripheral equipment

4

1.5mm2 (AWG14)

5mm to 6mm

MR-J3-BSafety

3

Solid wire

MR-J3W series

2

27

1

(terminal side)

0.08mm2 (AWG28) to

Servo support software

14

Stranded wire

Cautions

55

1

Applicable wire

Warranty

14 15 16 17 18 19 20 21 22 23 24 25 26 S

Max. 32VAC/32VDC, 0.5A

Global FA centers

(35)

26

Rating

Options

● Junction terminal block (MR-TB26A): For MR-J3-MTM All signals can be connected via the junction terminal block.

126


MELSERVO-J3 Options ● Parameter unit (MR-PRU03) The parameter unit with a 16 characters ✕ 4 lines display, is available as an option. By connecting the parameter unit to the servo amplifier, data setting, test operation, parameter setting, etc. can be performed without using MR Configurator2 or MR Configurator. The parameter unit can be used with MR-J3-MAM, MR-J3-DUMA(4) or MR-J3-MTM.

16.5

24 13

23.75

17

Punched hole

1.25

81.5

14.5

Servo amplifier (Note 4)

11.75

1.5

48

13 1.5

10.5 21.5

15

80

Servo amplifier (Note 4)

72

125

Servo amplifier (Note 4)

Dimensions 18.5 20

Wiring and communication method • RS-422 communication • Connectable with one unit of the servo amplifier with the commercial LAN cable • Connectable up to 32 axes with multi-drop system

5-M3 screw

Parameter unit MR-PRU03

CNP1

CNP1 CN3

(Note 1)

CNP1 CN3

(Note 1)

CN3

CNP2

CNP2

CNP2

CNP3

CNP3

CNP3

(Note 1) 5-ø4 hole

40 (Front view)

(Side view)

(Rear view)

40 (Panel cut dimensions)

(Unit: mm) (Note 2)

RS-422

(Note 1)

(Note 2)

(Note 1)

(Note 1)

(Note 2)

(Note 3)

Notes: 1. Use 10BASE-T cable (EIA568 compliant), etc. Keep the distance between the branch connector and servo amplifier as short as possible. 2. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to “Ordering Information for Customers” in this catalog. 3. Connect a 150Ω termination resistor. 4. The parameter unit can be connected to MR-J3-MAM or MR-J3-MTM servo amplifier, or MR-J3-DUMA (4) drive unit.

Specifications Item Model

MR-PRU03

Power supply

Receives power from the servo amplifier or the drive unit Basic setting parameters, gain/filter parameters, extension setting parameters, input/output setting parameters

Parameter mode

MR-J3-MAM Functions

MR-J3-DUMA(4) Monitor mode MR-J3-MTM Diagnosis mode Alarm mode Test operation mode Point table mode (Note 1)

Environment

Display Ambient temperature in operation Ambient humidity in operation Storage temperature Storage humidity Atmosphere Mass (g [lb])

Description

Cumulative feedback pulses, droop pulses, cumulative command pulses, command pulse frequency, analog speed command voltage/analog speed limit voltage, analog torque command voltage/analog torque limit voltage, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load to motor inertia moment ratio Current position, command position, command remaining distance, point table No., cumulative feedback pulses, droop pulses, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load to motor inertia moment ratio External input/output display, motor information Current alarm, alarm history JOG operation, positioning operation, forced digital output, motor-less operation, single-step feed (Note 1) Position data, servo motor speed, acceleration/deceleration time constant, dwell time, auxiliary function, M code LCD system (16 characters ✕ 4 lines) –10 to 55°C (14 to 131°F) (non freezing) 90%RH maximum (non condensing) –20 to 65°C (–4 to 149°F) (non freezing) 90%RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 130 (0.29)

Notes: 1. The point table mode and the single-step feed under the test operation mode are available only when connected to MR-J3-MTM.

127


Servo amplifier 22kW or smaller

Servo amplifiers

BU, BV, BW OHS1, OHS2

1.25 (AWG16)

S-N10

(Note 2)

2 (AWG14)

30A frame 15A

2

2 (AWG14)

MR-J3-200A(N)/B(N)/T(N)

30A frame 20A

S-N18

MR-J3-350A/B/T

30A frame 30A

S-N20

3.5 (AWG12)

3.5 (AWG12)

MR-J3-500A/B/T (Note5)

50A frame 50A

S-N35

5.5 (AWG10)

5.5 (AWG10)

MR-J3-700A/B/T (Note5)

100A frame 75A

S-N50

8 (AWG8)

MR-J3-11KA/B/T (Note5)

100A frame 100A

S-N65

14 (AWG6)

MR-J3-15KA/B/T (Note5)

225A frame 125A

S-N95

22 (AWG4)

30 (AWG2)

MR-J3-22KA/B/T (Note5)

225A frame 175A

S-N125

50 (AWG1/0)

60 (AWG2/0)

MR-J3-60A4/B4/T4

30A frame 5A

MR-J3-100A4/B4/T4

30A frame 10A

MR-J3-200A4/B4/T4

30A frame 15A

MR-J3-350A4/B4/T4

30A frame 20A

MR-J3-500A4/B4/T4 (Note5)

30A frame 30A

MR-J3-700A4/B4/T4 (Note5)

50A frame 40A

S-N20

MR-J3-11KA4/B4/T4 (Note5)

60A frame 60A

S-N25

MR-J3-15KA4/B4/T4 (Note5)

100A frame 75A

S-N35

1.25 (AWG16)

8 (AWG8) 22 (AWG4)

3.5 (AWG12)

1.25 (AWG16) (Note 3)

5.5 (AWG10)

2 (AWG14) 1.25 (AWG16) (Note 4)

(Note 4)

2

1.25

(AWG14)

(AWG16)

1.25 (AWG16)

S-N10

2 (AWG14) 2 (AWG14)

S-N18

225A frame 125A

Options

(AWG14)

5.5 (AWG10)

5.5 (AWG10)

8 (AWG8)

8 (AWG8)

14 (AWG6)

22 (AWG4)

S-N65

2 (AWG14) 2 (AWG14) 1.25 (AWG16) (Note 4) 3.5 (AWG12) 5.5 (AWG10)

(Note 4)

2

1.25

(AWG14)

(AWG16)

Drive unit 30kW or larger Drive unit

Applicable converter unit

MR-J3-DU30KA/B (Note5) MR-J3-DU37KA/B (Note5)

MR-J3-CR55K

MR-J3-DU30KA4/B4 (Note5) MR-J3-DU37KA4/B4 (Note5) MR-J3-DU45KA4/B4 (Note5) MR-J3-DU55KA4/B4 (Note5)

MR-J3-CR55K4

Circuit breaker

Magnetic contactor (Note 7)

Electrical wire size (mm2) L1, L2, L3,

L11, L21

U, V, W,

400A frame 250A

S-N150

50 (AWG1/0)

400A frame 300A

S-N180

60 (AWG2/0)

225A frame 125A

S-N95

22 (AWG4)

225A frame 150A

S-N125

30 (AWG2)

225A frame 175A

S-N150

38 (AWG2)

50 (AWG1/0)

400A frame 225A

S-N180

50 (AWG1/0)

60 (AWG2/0)

P2, C (Note 1) BU, BV, BW OHS1, OHS2

60 (AWG2/0)

2

60 (AWG2/0) 2 (AWG14)

(Note 6) 30 (AWG2) 38 (AWG2)

Peripheral equipment

30A frame 10A

MR-J3-100A/B/T

MR-J3-22KA4/B4/T4 (Note5)

B1, B2

MR-J3-BSafety

MR-J3-70A/B/T

P, C (Note 1)

30A frame 5A

MR-J3-40A1/B1/T1 MR-J3-60A/B/T

U, V, W,

MR-J3W series

MR-J3-40A/B/T

L11, L21

Servo support software

MR-J3-20A1/B1/T1

(Note 1)

(AWG14) 5.5

1.25

(AWG10)

(AWG16)

1.25 (AWG16)

Notes: 1. Connect a reactor or an optional regeneration unit using the 5m or shorter length electrical wire. For the electrical wire size suitable for the power factor improvement DC reactor, refer to “Peripheral Equipment ● Power factor improvement DC reactor” in this catalog. 2. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to motor power supply connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to motor electromagnetic brake connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 4. The electrical wire size is for the servo motor with a cooling fan. 5. When connecting the wires to the terminal screws, be sure to use the screws attached to the terminal blocks. 6. This wire size applies when HIV wire (600V grade heat-resistant polyvinyl chloride insulated wire) with a length of 30m is used. 7. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts.

Cautions

MR-J3-20A/B/T

L1, L2, L3,

(Note 7)

Warranty

MR-J3-10A(1)/B(1)/T(1)

Circuit breaker

Global FA centers

Servo amplifier

Electrical wire size (mm2)

Magnetic contactor

Model designation

● Electrical wires, circuit breakers and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) with a length of 30m are used. Smaller size of wires may be applied by using 600V grade heat-resistant polyvinyl chloride insulated wires (HIV wires). By considering the wire size, be sure to use HIV wires for HF-JP servo motor series. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” when using HIV wires or when using cables for supplying power (U, V, W) to HF-SP/HF-JP/HC-LP/HC-RP/HC-UP/HA-LP servo motor series.

Servo motors

Peripheral Equipment

128


MELSERVO-J3 Peripheral Equipment ● Radio noise filter (FR-BIF, FR-BIF-H) This filter effectively controls noise emitted from the power supply side of the servo amplifier or the converter unit and is especially effective for radio frequency bands 10MHz or lower. The FR-BIF is designed for the input only. External dimensions White Red Blue

Connections

(Unit: mm) Leakage current: 4mA

This filter is not connectable to output side of the servo amplifier or the converter unit. Wiring should be as short as possible. Grounding is always required. Be sure to insulate the unused wire when using FR-BIF with 1-phase power.

Approx. 300

Green

For MR-J3-350M or smaller, MR-J3-200M4 or smaller and MR-J3W-MB

For MR-J3-500M or larger and MR-J3-350M4 or larger

Terminal block

29

NFB

NFB

MC L1 L2

Power supply

4

42

ø5 hole

Servo amplifier

MC L1 L2

Power supply

L3

L3

29

58

FR-BIF or FR-BIF-H

7

Servo amplifier or Converter unit

FR-BIF or FR-BIF-H

100VAC/200VAC class : FR-BIF 400VAC class : FR-BIF-H

44

● Line noise filter (FR-BSF01, FR-BLF) This filter is effective in suppressing radio noise emitted from the power supply side or the output side of the servo amplifier or the converter unit, and also in suppressing high-frequency leakage current (zero-phase current), especially within 0.5MHz to 5MHz band. External dimensions

ø7

2-ø5

130

Fig.2

35

NFB

MC Servo amplifier L1 Power

Power supply

2.3

4.5

ø

Fig.1 80

(65)

33

Use the line noise filter for wires of the main power supply (L1, L2, L3) of the servo amplifier or the converter unit, and of the motor power supply (U, V, W). Pass each of the wires through the line noise filter equal times in a same direction. For the main power supply, the effect of the filter rises as the number of passes increases, but generally four passes would be appropriate. For the motor power supply, passes must be four times or less. Do not pass the grounding (earth) wire through the filter, or the effect of the filter will drop. Wind the wires to pass through the filter as the required number of passes as shown in Fig.1. If the wires are too thick to wind, use two or more filters to have the required number of passes as shown in Fig.2. Place the line noise filters as close to the servo amplifier or the converter unit as possible for their best performance.

85

11.25±0.5

(65)

7

(22.5)

(110) 95±0.5

Connections

(Unit: mm)

FR-BLF For electrical wire size of 5.5mm2 (AWG10) or larger 31.5

FR-BSF01 For electrical wire size of 3.5mm2 (AWG12) or smaller

NFB

MC

L1 L2 L3

supply

160

L2

180

L3 Line noise filter

Servo amplifier or Converter unit

Line noise filter

● Data line filter Noise can be prevented by attaching a data line filter to the pulse output cable of the pulse train output controller or the motor encoder cable. Example Data line filter: ESD-SR-250 (manufactured by NEC TOKIN Corporation) or ZCAT3035-1330 (manufactured by TDK Corporation) ● Surge killer Attach surge killers to AC relays and AC valves around the servo amplifier or the drive unit and the converter unit. Attach diodes to DC relays and DC valves. Example Surge killer : CR-50500 (manufactured by Okaya Electric Industries Co., Ltd.) Diode : A diode with breakdown voltage 4 or more times greater than the relay’s drive voltage, and with current capacity 2 or more times greater than the relay’s drive current.

129


MR-J3-11KA/B/T to 22KA/B/T

HF3200A-UN (Note 2)

MR-J3-DU30KA/B MR-J3-DU37KA/B

A

TF3005C-TX

B

TF3020C-TX

C

TF3030C-TX

MR-J3-11KA4/B4/T4

MR-J3-CR55K

D

TF3040C-TX

MR-J3-15KA4/B4/T4

TF3060C-TX

MR-J3-22KA4/B4/T4

TF3150C-TX

MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4

MR-J3-CR55K4

– –

E

Connections

(Unit: mm)

4-5.5 ✕ 7

OUT (Output side)

M4

Peripheral equipment

110±4

32±2

85±2

3-M4

258±4

(41) 65±4

273±2 288±4 300±5

EMC filter (Note 1)

Model

Leakage current (mA)

Mass kg (lb)

HF3010A-UN

5

3 (6.6)

● HF3030A-UN, HF3040A-UN IN 6-R3.25 length 8 OUT (Input side) (Output side)

44±1

125±2 140±1 155±2

IN

Servo amplifier OUT

NFB

MC 1

4

L1

2

5

L2

3

6

L3

E

L11 L21

Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for MR-J3-70M or smaller servo amplifier. There is no L3 for 1-phase 100VAC to 120VAC power supply.

3-M5

M4

B 70±2

85±1 85±1 210±2 260±5

Power supply 3-phase 200 to 230VAC or 1-phase 200 to 230VAC or 1-phase 100 to 120VAC

140±2

Leakage current (mA)

Mass kg (lb)

HF3030A-UN

5

5.5 (12)

HF3040A-UN

1.5

6.0 (13)

Model

Cautions

3-M5

● HF3100A-UN 2-ø6.5 3-M8

C

380±1 400±5

Model

Leakage current (mA)

Mass kg (lb)

HF3100A-UN

6.5

15 (33)

EMC filter IN

M6

Servo amplifier OUT

NFB Power supply 3-phase 200 to 230VAC

160±3

OUT (Output side)

165±3

2-ø6.5 length 8 3-M8

145±1

IN (Input side)

Model designation

G

Options

External dimensions

● HF3010A-UN

A

F

Notes: 1. Manufactured by SOSHIN ELECTRIC CO., LTD. 2. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”.

IN (Input side) 3-M4

Fig.

MR-J3-BSafety

HF3100A-UN (Note 2)

Applicable converter unit

MR-J3W series

HF3040A-UN (Note 2)

Applicable servo amplifier or drive unit MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4

Servo support software

HF3030A-UN (Note 2)

Model

MC 1

4

L1

2

5

L2

3

6

L3

E

L11

Warranty

HF3010A-UN (Note 2)

Applicable converter unit Fig.

Servo motors

Applicable servo amplifier or drive unit MR-J3-10A/B/T to 100A/B/T MR-J3-10A1/B1/T1 to 40A1/B1/T1 MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T

L21

Global FA centers

Model

Servo amplifiers

● EMC filter The following filters are recommended as a filter compliant with the EMC directive for the power supply of the servo amplifier, the drive unit and the converter unit. (Note 1)

130


MELSERVO-J3 Peripheral Equipment ● EMC filter External dimensions

● TF3200A-UN 3-M8

160±1 180±5

IN 3-ø6.5 length 8 (Input side)

D

Connections

(Unit: mm)

OUT (Output side) 3-ø6.5 3-M10

480±1 500±5

Model

Leakage current (mA)

Mass kg (lb)

TF3200A-UN

9.0

18 (40)

EMC filter IN

Converter unit OUT MC

NFB Power supply 3-phase 200 to 230VAC

1

4

L1

2

5

L2

3

6

L3

E

L11

M8

L21

200±5

Drive unit L11 L21

● TF3005C-TX, TF3020C-TX, TF3030C-TX 6-R3.25 length 8 (For M6)

3-M4

OUT (Output side)

M4

3-M4

155±2

140±1

M4

125±2

M4

16

16

(12.2)

IN (Input side)

E

IN

100±1

(67.5)±3 150±2 (160) 170±5

100±1 290±2 308±5 332±5 Model

Leakage current (mA)

Mass kg (lb)

TF3020C-TX

5.5

TF3030C-TX

MC

Power supply 3-phase 380 to 480VAC

● TF3040C-TX, TF3060C-TX 3-M6 IN (Input side)

8-R3.25 length 8 M4 OUT 3-M6 (Output side)

OUT

NFB

6.0 (13) 7.5 (17)

Servo amplifier

EMC filter IN

TF3005C-TX

1

4

L1

2

5

L2

3

6

L3

E

L11

M6

22 22

145±2 160±1 175±2

(17)

L21

F

IN

(91.5)

100±1

100±1 390±2 412±5 438±5

100±1

180±2 (190) 200±5

Model

Leakage current (mA)

Mass kg (lb)

5.5

12.5 (28)

TF3040C-TX TF3060C-TX

● TF3150C-TX IN (Input side)

8-R4.25 length 12 (For M8)

OUT (Output side)

M8

258±3

245±2

225±1

200±2

23±1

27±1

27±1

EMC filter NFB

3-M8

3-M8

Power supply 3-phase 380 to 480VAC

M4 M4

G 150±1

150±1

MC 1

4

L1

2

5

L2

3

6

L3

E

L11

210±2

M4

(227)

452±5

Drive unit

260±3

500±3

131

Converter unit OUT

L21

110±2 150±1

IN

L11

Model

Leakage current (mA)

Mass kg (lb)

TF3150C-TX

5.5

31 (68)

L21


FR-BEL-2.2K FR-BEL-3.7K FR-BEL-7.5K FR-BEL-11K FR-BEL-H1.5K FR-BEL-H2.2K FR-BEL-H3.7K FR-BEL-H7.5K FR-BEL-H11K

FR-BEL-H15K FR-BEL-H22K FR-BEL-H30K MR-DCL30K MR-DCL37K MR-DCL30K-4 MR-DCL37K-4 MR-DCL45K-4 MR-DCL55K-4

A

External dimensions

Model

C or shorter

Terminal block–Screw size G

D

Name plate

A

Terminal for connection

2–F ✕ L notch

H B or shorter

Variable dimensions C D E F✕L

A

B

FR-BEL-0.4K

110

50

94

FR-BEL-0.75K

120

53

102 1.6 105 6 ✕ 12 M4

25

FR-BEL-1.5K

130

65

110 1.6 115 6 ✕ 12 M4

30

FR-BEL-2.2K

130

65

110 1.6 115 6 ✕ 12 M4

30

FR-BEL-3.7K

150

75

102 2.0 135 6 ✕ 12 M4

40

FR-BEL-7.5K

150

75

126 2.0 135 6 ✕ 12 M5

40

FR-BEL-11K

170

93

132 2.3 155 6 ✕ 14 M5

50

FR-BEL-H1.5K

130

63

89

— — MR-J3-CR55K C MR-J3-CR55K4

Connections

H

FR-BEL-H2.2K

130

63

101 1.6 115 6 ✕ 12 M3.5 32

FR-BEL-H3.7K

150

75

102 2.0 135 6 ✕ 12 M4

40

FR-BEL-H7.5K

150

75

124 2.0 135 6 ✕ 12 M4

40

FR-BEL-H11K

170

93

132 2.3 155 6 ✕ 14 M5

50

95 6 ✕ 12 M3.5 25

1.6 115 6 ✕ 12 M3.5 32

Wire size Mounting Mass (mm2) screw size kg (lb) 0.5 M5 (1.1) 0.7 M5 (1.5) 1.1 M5 (2.4) 2 (AWG14) 1.2 M5 (2.6) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.5 (AWG12) 3.1 M5 (6.8) 5.5 (AWG10) 0.9 M5 (2.0) 1.1 M5 (2.4) 2 (AWG14) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.1 M5 (6.8) 5.5 (AWG10)

Servo amplifier

FR-BEL (-H)

P1 (Note 3)

P2 5m maximum

Terminal cover (Note 2) Screw size G

H B or shorter

B

G

H

FR-BEL-15K

170

93

170

2.3

155 6 ✕ 14 M8

56

FR-BEL-22K

185

119

182

2.6

165 7 ✕ 15 M8

70

FR-BEL-30K

185

119

201

2.6

165 7 ✕ 15 M8

70

FR-BEL-H15K

170

93

160

2.3

155 6 ✕ 14 M6

56

FR-BEL-H22K

185

119

171

2.6

165 7 ✕ 15 M6

70

FR-BEL-H30K

185

119

189

2.6

165 7 ✕ 15 M6

70

L

2–F ✕ L notch E A or shorter

Variable dimensions F✕L C D E

A

F Mounting feet

Terminal cover

Terminal block (M3.5 screw) for thermal sensor

Terminal screw

Model

P1 P2

A

Variable dimensions B B1 C D

Mounting Mass Wire size screw size kg (lb) (mm2) 8 (AWG8) 3.8 M5 (8.4) 22 (AWG4) (Note 1) 5.4 M6 (12) 30 (AWG2) 6.7 M6 (15) 60 (AWG2/0) 3.7 M5 (8.2) 8 (AWG8) 5.0 M6 (11) 22 (AWG4) 6.7 M6 (15) 22 (AWG4)

Terminal Mass screw size kg (lb)

MR-DCL30K C or shorter

255 135

C

D±1.5 A or shorter

80

215 232

M12

MR-DCL37K

(B1)

MR-DCL30K-4

205 135

75

200 175

M8

MR-DCL37K-4

225 135

80

200 197

M8

MR-DCL45K-4

240 135

80

200 212

M8

MR-DCL55K-4

260 135

80

215 232

M8

B or shorter Mounting hole for M8

9.5 (21)

P (Note 4) P1 5m maximum

Wire size (mm2) 60 (AWG2/0)

Converter unit MR-DCL P1

80 (AWG3/0)

6.5 (14) 30 (AWG2) 7 (15) 38 (AWG2) 7.5 (17) 50 (AWG1/0) 9.5 (21) 60 (AWG2/0)

Notes: 1. When using FR-BEL15K, select a wire size 8mm2 (AWG8) for MR-J3-700A/B/T; and 22mm2 (AWG4) for MR-J3-11KA/B/T. 2. The terminal cover is supplied with the unit. Install the cover after connecting the wires. 3. When using the DC reactor, disconnect the short bar between P1 and P2. 4. When using the DC reactor, disconnect the short bar between P and P1.

Servo amplifier FR-BEL(-H)

Cautions

D

C or shorter

Model

B

Model designation MR-J3W series

F Mounting feet

1.6

G

B

(Unit: mm)

L

E A or shorter

— —

Servo motors

FR-BEL-22K FR-BEL-30K

Servo support software

FR-BEL-1.5K

FR-BEL-15K

Warranty

FR-BEL-0.75K

Fig.

(Note 3) P2 5m maximum

Global FA centers

FR-BEL-0.4K

Applicable converter unit

Options

MR-J3-10A/B/T MR-J3-20A/B/T MR-J3-40A/B/T MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4

Applicable servo amplifier or drive unit MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4 MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4

Model

Peripheral equipment

Fig.

MR-J3-BSafety

Applicable servo amplifier

Model

Servo amplifiers

● Power factor improvement DC reactor (FR-BEL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. Use either the DC reactor or the AC reactor. However, as compared to the AC reactor, the DC reactor is more recommended since the DC reactor is more effective in power factor improvement, smaller and lighter, and its wiring is easier. (The DC reactor uses 2 wires, while the AC reactor uses 6 wires.)

132


MELSERVO-J3 Peripheral Equipment ● Power factor improvement AC reactor (FR-BAL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. Use either the DC reactor or the AC reactor. Model

Applicable servo amplifier MR-J3-10A/B/T, MR-J3-10A1/B1/T1 MR-J3-20A/B/T MR-J3-20A1/B1/T1 MR-J3-40A/B/T MR-J3-40A1/B1/T1 MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T

FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K

External dimensions

Model

Applicable servo amplifier

FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K

MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4

FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K

Connections

(Unit: mm)

Servo amplifier H±5

NFB

MC

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

FR-BAL(-H) R X S

Y

T

Z

L1 L2 L3

D1

W

RX S Y T Z C

W1

D±5

Mounting screw

Model FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K

W 135 135 160 160 220 220 280 295 290 290 160 160 220 220 280 295 290 290

Variable dimensions D1 D W1 H 0 120 115 59 45 –2.5 0 120 115 69 57 –2.5 0 145 140 71 55 –2.5 0 145 140 91 75 –2.5 0 200 192 90 70 –2.5 0 200 194 120 100 –2.5 0 255 220 135 100 –2.5 0 270 275 133 110 –2.5 240 301 199 170 ±5 240 301 219 190 ±5 0 145 140 87 70 –2.5 0 145 140 91 75 –2.5 0 200 190 90 70 –2.5 200 192 120 100 ±5 255 226 130 100 ±5 270 244 130 110 ±5 240 269 199 170 ±5 240 290 219 190 ±5

Mounting Terminal Mass C screw size screw size kg (lb) 2.0 (4.4) M3.5 M4 7.5 2.8 (6.2) M3.5 M4 7.5 3.7 (8.2) M3.5 M4 7.5 5.6 (12) M3.5 M4 7.5 8.5 (19) M4 M5 10 14.5 (32) M5 M5 10 19 (42) M6 M6 12.5 27 (60) M6 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25 5.3 (12) M3.5 M4 7.5 5.9 (13) M3.5 M4 7.5 8.5 (19) M3.5 M5 10 14 (31) M4 M5 10 18.5 (41) M5 M6 12.5 27 (60) M5 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25

Servo amplifier (Note1) Power supply 1-phase 200 to 230VAC

FR-BAL

MC R

X

S

Y

T

Z

L1 L2 L3

Servo amplifier NFB Power supply 1-phase 100 to 120VAC

Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for the MR-J3-70M or smaller servo amplifier.

133

NFB

FR-BAL

MC R

X

S

Y

T

Z

L1

L2


CN5 for USB communication QD75MHM QD74MHM

MR-MQ100

LD77MHM

In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU, Q170MCPU. Parameter setting and monitoring for the several axes are possible.

Servo amplifiers

SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU Q172DCPU/Q172HCPU

Model designation

Peripheral equipment is connected to MR-J3-MS as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3-MS easily and start using it right away. Due to the SSCNET#-compatible simple connections, the MR-J3-MS reduces wiring and prevents wiring errors.

Servo motors

MR-J3-BSafety: Connections with Peripheral Equipment (Note 1)

mini-B connector

CNP1 connector (For main circuit power supply)

This option is required for using the forced stop input, in-position, electromagnetic brake interlock or malfunction signal.

Peripheral equipment

SSCNET#

Display panel Displays servo amplifier status and alarm number.

CN8 for STO input/output signals (option) CNP2 connector (For control circuit power supply)

With front cover open

Connects the safety logic unit (MRJ3-D05) or external safety relay.

Axis setting section Selects an axis using the axis selection rotary switch (SW1).

CN8 CN1A

CNP3 connector (For motor power supply)

MR-J3-BSafety

CN3 for input/output signal (option)

CN1A for connecting SSCNET# (previous)

CN8A

Connects SSCNET# compatible controller or the previous servo amplifier axis.

CN1B CN2

MR-J3W series

Servo amplifier MR-J3-MS (Note 2)

Options

(Note 3) Connect the connector to the SSCNET# compatible controller.

CN8

CN1A CN1A

Load-side encoder

CN1B

CN2L

Charge lamp Illuminates when the main circuit power supply is charged.

Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.

Warranty

CN2

CN1B for connecting SSCNET# (next) Connects the next servo amplifier axis.

Global FA centers

Servo motor (The picture is of HF-KP13.)

Cautions

CN2L for load-side encoder Connect a load-side encoder when using fully closed loop control.

Servo support software

CN8B

Notes: 1. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. The connections with the peripheral equipment shown above is for MR-J3-350MS or smaller servo amplifier. 3. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details.

134


MELSERVO-J3 MR-J3-BSafety features • Safety functions of the MR-J3-BSafety and MR-J3-D05 are certified for IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 and EN ISO 13849-1 PL d (Category 3) by a certification body (TĂœV Rheinland). As a safety function, MR-J3-BSafety has an integrated Safe torque off (STO) function. Safe stop 1 (SS1) function can be realized by combining MR-J3-BSafety with MR-J3-D05. These functions contribute to improvement of safety in the user’s system, making it easy to be certified by a certification body. Realizing safety circuit

• User’s system can satisfy stop category 0 by using the Safe torque off (STO) function. • User’s system can satisfy stop category 0 and 1 by using the Safe torque off (STO) and Safe stop 1 (SS1) functions. Compatibility with MR-J3-B

• Mounting, wiring and connectors of MR-J3-BSafety are compatible with those of MR-J3-B. Thus, MR-J3-B can be easily replaced by the MR-J3-BSafety while still using the existing connections. The safety functions are accessible by connecting an external safety circuit to the new CN8 connector added for drive safety on the MR-J3-BSafety. Compatible with fully closed loop control system

• The MR-J3-BSafety lineup contains fully closed loop control system versions. * Refer to EN IEC 61800-5-2 for details of Safe torque off (STO) and Safe stop 1 (SS1) functions. * Refer to EN IEC 60204-1 for details of stop category.

System configurations Example of using 2 systems of STO and SS1 functions (Note 5)

.( &

.(

() & - $ 0% ( . $ - % $ %

() 1 *

& -

! "# $ %

' /

() & ' - $ 0% ( . $' - % $ %

#

$ %

2 3 -

! ' () * "# +", $ - % () * "# +", $ ' - %

$ %

2 3 ' -

! '

'

'

,

,

() 1 *

& ' -

Notes: 1. For prevention of electric shock during maintenance or for protection during servo amplifier fault, be sure to connect a magnetic contactor (MC) between the main power supply and L1, L2 and L3 of the servo amplifier or the converter unit. 2. Connect the STO switch signal and the forced stop 2 (EM2) signal in connector CN3 of the servo amplifier in addition to the connection with the safety logic unit (MR-J3-D05). 3. Safety logic unit (MR-J3-D05) has 2 independent systems (A-axis and B-axis). 4. All safety-related components such as relays, sensors, etc., must meet the applicable safety standards. 5. Perform risk assessment and safety level certification on the entire machine/system.

135


Special specifications

Symbol

1-phase 200 to 240VAC (Note1)

U004

Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

ED

Without a dynamic brake (Note 2)

PX

Without an enclosed regenerative resistor (Note 3)

LR

Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, with an enclosed regenerative resistor

LW

Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, without an enclosed regenerative resistor (Note 4)

Notes: 1. Available in 750W or smaller servo amplifier. 2. Available in 11kW to 22kW servo amplifier. A regenerative resistor (standard accessory) is not enclosed. 3. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 4. This servo amplifier is required when using HF-JP servo motor of 11kW and 15kW. Regenerative resistor is not included.

B: SSCNET # compatible

Servo amplifiers

S

MR-J3-

Servo motors

Model designation

For Servo Amplifier Model Designation

0.1

20

0.2

40

0.4

Drive Safety integrated

Symbol

Power supply

None

3-phase 200VAC or 1-phase 200VAC (Note 1)

60

0.6

1

1-phase 100VAC (Note 2)

70

0.75

4

3-phase 400VAC (Note 3)

1

200

2

350

3.5

500

5

700

7

11K

11

15K

15

22K

22

MR-J3-BSafety

100

Notes: 1. MR-J3-10MS, -20MS, -40MS, -60MS and -70MS are available for 1-phase 200VAC. 2. MR-J3-10M1, -20M1 and -40M1 are available. 3. MR-J3-60MS4, -100MS4, -200MS4, -350MS4, -500MS4, -700MS4, -11KMS4, -15KMS4 and -22KMS4 are available.

Peripheral equipment

10

Options

Symbol Rated output (kW)

HC-UP

HA-LP

HF-SP

51, 52

53

52

524

534

73

73

73

72

81, 102

103

53 (Note 1)

102

1024

10

053, 13

053, 13

20

23

23

40

43

43

60

70 100

121, 201,

HF-JP

200

350

301, 352

353

500

421, 502

503

11K 15K 22K

— — — —

— — — —

152, 202

702 — — —

153, 203

703 903, 11K1M (Note 2) 15K1M (Note 2) —

73, 103 (Note 1) 153, 203 (Note 1) 353 (Note 1) 503 (Note 1) — — —

HF-JP

734, 1034 534 (Note 1)

1524,

1534,

734, 1034

2024

2034

(Note 1)

152

103, 153

152

202

203

202

3524

3534

302

353, 503

352, 502

502

5024

5034

— — — —

— — — —

— — — —

601, 701M, 702 801, 12K1, 11K1M, 11K2 15K1, 15K1M, 15K2 20K1, 25K1, 22K1M, 22K2

HA-LP

7024 — — —

7034

1534, 2034 (Note 1)

— — —

3534 (Note 1)

5034

6014,

(Note 1)

9034, 11K1M4 (Note 2) 15K1M4 (Note 2) —

— — —

Servo support software

HC-RP

HF-SP

700

400V class HC-LP

HF-MP

701M4

Cautions

200V class HF-KP

8014, 12K14, 11K1M4,11K24 15K14, 15K1M4, 15K24 20K14, 22K1M4, 22K24

Warranty

Symbol

MR-J3W series

List of compatible servo motors

The servo amplifiers above conform to EN, UL and c-UL standards.

*

Global FA centers

Notes: 1. Use this servo motor when increasing the maximum torque. 2. Use a dedicated servo amplifier MR-J3-MS-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.

136


MELSERVO-J3 For Drive Unit/Converter Unit Model Designation ■For drive unit 200VAC/400VAC

MR-J3-DU 30K B S Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

B: SSCNET # compatible

Drive Safety integrated

Symbol

Converter unit (MR-J3-CR55K(4)) is required for the drive unit.

Rated output

Symbol

Power supply

None

3-phase 200VAC

4

3-phase 400VAC

Compatible servo motor HA-LP

(kW)

30K1, 30K1M, 30K2,

30K

30

37K

37

45K

45

45K1M4, 45K24

55K

55

50K1M4, 55K24

25K14, 30K14, 30K1M4, 30K24 37K1, 37K1M, 37K2, 37K14, 37K1M4, 37K24

■For converter unit 200VAC/400VAC

MR-J3-CR 55K Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

Rated output: 55kW

The drive unit and the converter unit conform to EN, UL and c-UL standards.

*

137

Symbol

Power supply

None

3-phase 200VAC

4

3-phase 400VAC


60B

Rated current (A)

Voltage/frequency (Note 1, 2)

Rated current (A) Permissible voltage fluctuation

1.1

1.5

2.8

3.2

5.8

6.0

11.0

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)

0.9

1.5

2.6

3.2

3.8

Control circuit Rated current (A) power supply Permissible voltage fluctuation

5.0

10.5

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)

1-phase 200 to 230VAC 50/60Hz (Note 10)

68.0

87.0 126.0

16.0

21.7

28.9

46.0

1.1

1.5

2.8

1-phase 100 to 120VAC 50/60Hz

64.0

95.0

3.0

5.0

9.0

1-phase 85 to 132VAC

1-phase 100 to 120VAC 50/60Hz

1-phase 200 to 230VAC 50/60Hz

0.2

0.3

1-phase 170 to 253VAC (Note 10)

0.4

1-phase 170 to 253VAC

1-phase 85 to 132VAC

±5% maximum

30

45

30

24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 7))

Interface power supply Built-in regenerative resistor

10

10

10

20

20

100

100

130

170

External regenerative resistor (Standard accessory) (Note 5, 6)

Control system

500 850 850 (800) (1300) (1300)

10

10

Built-in (Note 8, 11)

External option (Note 12) Built-in (Note 8, 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety features

8ms or less (STO input OFF → energy shut off)

Response performance Safety function

MR-J3-BSafety

Sine-wave PWM control/current control system

Dynamic brake

EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2

Mean time to dangerous failure (MTTFd)

100 years

Diagnostic converge (DC)

90%

CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)

Compliance to standards Natural-cooling open (IP00)

Natural-cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature (Note 9)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Servo support software

1.01 ✕ 10-7 (1/h)

Average probability of dangerous failures per hour (PFH)

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

1.4 (3.1)

2.1 (4.6)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

0.8 (1.8)

0.8 (1.8)

1.0 (2.2)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.2A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MS(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350MS or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MS-U004. The permissible voltage fluctuation for MR-J3-MS-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Cautions

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere

Warranty

Structure (IP rating)

MR-J3W series

STO (EN IEC 61800-5-2)

Safety performance

Mass (kg [lb])

37.0

±5% maximum

Power consumption (W)

Environment

28.0

3-phase 170 to 253VAC

Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

17.0

3-phase 200 to 230VAC 50/60Hz

Permissible frequency fluctuation Voltage/frequency

40B

Global FA centers

Main circuit power supply

20B

3-phase 170VAC

Rated voltage Output

MR-J3-MS1

70B 100B 200B 350B 500B 700B 11KB 15KB 22KB 10B

Model designation

40B

Options

20B

Servo motors

MR-J3-MS

10B

Peripheral equipment

Servo amplifier model

Servo amplifiers

MR-J3-BSafety Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller

138


MELSERVO-J3 MR-J3-BSafety Servo Amplifier Specifications: 200VAC, 30kW or Larger Drive unit model MR-J3-DUMS Output

Rated current (A)

Main circuit power supply Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W)

Drive unit

Interface power supply

174

204

The drive unit’s main circuit power is supplied from the converter unit. 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 3)) Sine-wave PWM control/current control system

Dynamic brake

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection 8ms or less (STO input OFF → energy shut off) STO (EN IEC 61800-5-2)

Safety function Safety performance Mean time to dangerous failure (MTTFd) Diagnostic converge (DC) Average probability of dangerous failures per hour (PFH) Compliance to standards Structure (IP rating)

EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 100 years 90% 1.01 ✕ 10-7 (1/h) CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 26 (57)

Mass (kg [lb]) Converter unit model

MR-J3-CR55K

Rated voltage

283 to 326VDC

Output

Rated current (A) Voltage/frequency (Note 1, 2)

Main circuit power supply

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency

Converter unit

37KB 3-phase 170VAC

Control system

Response performance

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

Compliance to standards Structure (IP rating)

251.1 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3))

CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 25 (55)

Mass (kg [lb]) Ambient temperature Ambient humidity Environment

215.9 3-phase 200 to 230VAC 50/60Hz

Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features

Drive unit/ Converter unit

30KB

Rated voltage

Atmosphere

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.2A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

139


200B

1.5

2.8

5.4

8.6

1.4

2.5

5.1

7.9

22KB

14.0

17.0

32.0

41.0

63.0

10.8

23.1

31.8

47.6

14.4

±5% maximum

0.2

Servo amplifiers

0.1

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

1-phase 323 to 528VAC ±5% maximum 30

Power consumption (W)

45

24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 7))

Interface power supply Built-in regenerative resistor

15

15

100

100

130 (Note 9)

170 (Note 9)

External regenerative resistor (Standard accessory) (Note 5, 6)

500 (800)

850 (1300)

850 (1300)

Control system

Built-in (Note 8, 10)

External option (Note 11)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection

Safety function

MR-J3-BSafety

8ms or less (STO input OFF → energy shut off)

Response performance

STO (EN IEC 61800-5-2)

Safety performance

EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2

Mean time to dangerous failure (MTTFd)

100 years

Diagnostic converge (DC)

90% 1.01 ✕ 10-7 (1/h)

Average probability of dangerous failures per hour (PFH)

Natural-cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)

Ambient temperature

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)

1.7 (3.7)

2.1 (4.6)

4.6 (10)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.2A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MS4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

Servo support software

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity

Cautions

Structure (IP rating)

MR-J3W series

CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)

Compliance to standards

Warranty

Safety features

Peripheral equipment

Sine-wave PWM control/current control system

Dynamic brake

Mass (kg [lb])

15KB

1-phase 380 to 480VAC 50/60Hz

Voltage/frequency

Environment

11KB

3-phase 323 to 528VAC

Permissible voltage fluctuation Permissible frequency fluctuation

Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)

700B

3-phase 380 to 480VAC 50/60Hz

Voltage/frequency (Note 1, 2) Rated current (A)

500B 3-phase 323VAC

Rated voltage Rated current (A)

Main circuit power supply

350B

Model designation

100B

Global FA centers

Output

60B

Options

Servo amplifier model MR-J3-MS4

Servo motors

MR-J3-BSafety Servo Amplifier Specifications: 400VAC, 22kW or Smaller

140


MELSERVO-J3 MR-J3-BSafety Servo Amplifier Specifications: 400VAC, 30kW or Larger Drive unit model MR-J3-DUMS4

30KB

37KB

Output

Rated current (A)

Main circuit power supply

87

0.2 1-phase 323 to 528VAC ±5% maximum 45

Power consumption (W)

Drive unit

143

1-phase 380 to 480VAC 50/60Hz

Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation

24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 3))

Control system

Sine-wave PWM control/current control system

Dynamic brake

External option (Note 4)

Safety features

Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection 8ms or less (STO input OFF → energy shut off)

Response performance

STO (EN IEC 61800-5-2)

Safety function Safety performance

EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 100 years

Mean time to dangerous failure (MTTFd)

90%

Diagnostic converge (DC)

1.01 ✕ 10-7 (1/h)

Average probability of dangerous failures per hour (PFH)

CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)

Compliance to standards

Fan cooling open (IP00)

Structure (IP rating) 18.5 (41)

Mass (kg [lb])

26 (57)

Converter unit model

MR-J3-CR55K4

Rated voltage

538 to 678VDC

Output

Rated current (A) Voltage/frequency (Note 1, 2)

Main circuit power supply

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation

Converter unit

131

102

Rated current (A)

Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply

Compliance to standards Structure (IP rating)

132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3))

CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 25 (55)

Mass (kg [lb]) Ambient temperature Ambient humidity Environment

113.8 3-phase 380 to 480VAC 50/60Hz

Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection

Safety features

Drive unit/ Converter unit

55KB

The drive unit’s main circuit power is supplied from the converter unit.

Voltage/frequency

Interface power supply

45KB 3-phase 323VAC

Rated voltage

Atmosphere

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.2A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

141


● When used with MR-J3-D05 Servo amplifier MR-J3-MS/MS1/MS4

L1

CN2

L2

CN2 connector connection

L3

The connection differs according to each servo motor. Refer to “CN2 connector connection examples” in this catalog.

L11

Servo amplifiers

L21

CN8 8 7 4 3 6 5

Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common

5 3 8 18 6 16 7 17 11

MO1 LG MO2

4 1 14

1 2

BAT LG

Linear encoder or rotary encoder (A/B/Z-phase differential output type) Refer to “CN2L Connector Connection Examples” in this catalog for connecting signals with a linear encoder.

CN4 Mount an optional battery (MR-J3BAT) for absolute position detection system.

Analog monitor output (Note 12)

Output voltage: ±10V Maximum output current: 1mA

2m maximum 10m maximum

Forced stop 2 Upper stroke limit (FLS) (Note 8) Lower stroke limit (RLS) Proximity dog (DOG)

(Note 4) Malfunction

R A 1

In-position Electromagnetic brake interlock

R A 2 R A 3

EM2 DI1 DI2 DI3 DOCOM

20 2 12 19 3

DICOM ALM INP MBR

10 15 9 13

Setup software MR ConfiguratorM

USB cable MR-J3USBCBL3M

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

Servo amplifier (2nd axis)

(Note 6)

(Note 7) (Note 10)

SW1

SW2 1

2

1

Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable

Connect a controller and the servo amplifier by inserting the cable into CN1A connector.

(Note 7) (Note 10)

SW1

SW2 1

0

2

Attach a cap to the unused connector to prevent adhesion of dirt.

CN1B CN1A

Controller ●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH

10m maximum (Note 1)

CN5

(Note 11)

CN1A

(Note 5)

SD

Personal computer

PLATE (Note 3)

CN1B

Output voltage: ±10V Maximum output current: 1mA

Peripheral equipment

Encoder Z-phase pulse (differential line driver)

DICOM DOCOM LZ LZR LA LAR LB LBR LG

P5 LG MR2 MRR2 MD2 MDR2 SD

(nth axis)

(Note 6)

(Note 7) (Note 10)

SW1

SW2 1

MR-J3-BSafety

CN3

(Note 2) 24VDC power supply for interface

1 2 3 4 7 8 PLATE

Options

CN2L(Note 9)

Refer to “Safety Logic Unit (MR-J3-D05) Connection Example” in this catalog for this connection.

MR-J3W series

STO cable MR-D05UDLMM

TOF1 TOF2 STO1+ STO1STO2+ STO2-

CN1B CN1A

Safety logic unit MR-J3-D05

STO1A STO2A

2

n–1

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.2A). 0.2A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Connect the shield wire securely to the plate inside the connector (ground plate). 4. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details on the controllers, refer to relevant controller’s programming manual or user’s manual. 6. Connections for the second and following axes are omitted. 7. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 9. Use CN2L connector when configuring fully closed loop control system. 10. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. Output voltage range varies depending on the monitored signal.

Servo support software

Control circuit power supply

Cautions

Main circuit power supply

Warranty

The connection differs according to the power voltage. →Refer to “main/control circuit power supply connection examples” in this catalog.

Global FA centers

Main circuit/control circuit power supply connection

Servo motors

Model designation

MR-J3-MSM Standard Wiring Diagram Example

142


MELSERVO-J3 MR-J3-MSM Standard Wiring Diagram Example ● When directly wiring a safety door Main circuit/control circuit power supply connection

Servo amplifier MR-J3-MS/MS1/MS4

The connection differs according to the power voltage. →Refer to “main/control circuit power supply connection examples” in this catalog.

Main circuit power supply

L1

CN2

L2

CN2 connector connection

L3

Control circuit power supply

The connection differs according to each servo motor. Refer to “CN2 connector connection examples” in this catalog.

L11 L21

(Note 12) CN8

(Note 13)

STO1 (Note 13)

STO2 (Note 2) 24VDC

TOF1 TOF2 STO1+ STO1STO2+ STO2-

8 7 4 3 6 5

CN2L(Note 9) 1 2 3 4 7 8

P5 LG MR2 MRR2 MD2 MDR2 PLATE SD

Open

Door

CN3

(Note 2) 24VDC power supply for interface

Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common

DICOM DOCOM LZ LZR LA LAR LB LBR LG

5 3 8 18 6 16 7 17 11

MO1 LG MO2

4 1 14

Linear encoder or rotary encoder (A/B/Z-phase differential output type) Refer to “CN2L Connector Connection Examples” in this catalog for connecting signals with a linear encoder.

CN4 1 2

Mount an optional battery (MR-J3BAT) for absolute position detection system.

BAT LG

Analog monitor output (Note 17) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA

●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH

(Note 4) Malfunction

R A 1

In-position Electromagnetic brake interlock

R A 2 R A 3

EM2 DI1 DI2 DI3 DOCOM

20 2 12 19 3

DICOM ALM INP MBR

10 15 9 13

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

Setup software MR ConfiguratorM

Servo amplifier (2nd axis)

(Note 6)

(Note 7) (Note 10)

SW1

SW2 1

2

1

Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable

Connect a controller and the servo amplifier by inserting the cable into CN1A connector.

(Note 7) (Note 10)

SW1

SW2 1

0

2

Attach a cap to the unused connector to prevent adhesion of dirt.

CN1B CN1A

Controller

10m maximum (Note 1)

USB cable MR-J3USBCBL3M

(Note 11)

CN1A

(Note 5)

Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG)

PLATE (Note 3)

CN1B CN1A

(Note 14) Main circuit power supply (Note 15, 16) Forced stop 2

SD

CN1B

2m maximum 10m maximum

(Note 8)

Personal computer

CN5

(nth axis)

(Note 6)

(Note 7) (Note 10)

SW1

SW2 1

2

n–1

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.2A). 0.2A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Connect the shield wire securely to the plate inside the connector (ground plate). 4. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details on the controllers, refer to controller’s relevant programming manual or user’s manual. 6. Connections for the second and following axes are omitted. 7. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 9. Use CN2L connector when configuring fully closed loop control system. 10. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. Attach a short-circuit connector (standard accessory) when invalidating the STO function. 13. When using the STO function, turn off STO1 and STO2 at the same time. Be sure to turn off STO1 and STO2 after the servo motor stops in servo-off state or after the servo motor stops with deceleration by turning off the forced stop 2 (EM2) signal. 14. Turn off EM2 when the main circuit power supply is off. 15. If the controller does not have a forced stop function, install the forced stop 2 switch (normally closed contact). 16. Always turn on the forced stop 2 (EM2) signal (normally closed contact) before starting the operation. 17. Output voltage range varies depending on the monitored signal.

143


Safety logic unit model

MR-J3-D05 24VDC

Voltage

24VDC±10%

Required current capacity

0.5A (Note 1, 2)

Shut-off input

4 points (2 points ✕ 2 systems) SDIM

Shut-off release input

2 points (1 point ✕ 2 systems)

SRESM : source/sink compatible (Note 3)

2 points (1 point ✕ 2 systems)

TOFM

Feedback input

: source/sink compatible (Note 3) : source compatible (Note 3)

Photocoupler insulation, 24VDC (external supply), internal limited resistance 5.4kΩ 8 points (4 points ✕ 2 systems)

Shut-off output

STOM : source compatible (Note 3) SDOM : source/sink compatible (Note 3)

Photocoupler insulation, Open-collector

Output method

Permissible current: 40mA or less per output, Inrush current: 100mA or less per output

Response performance (when delay time is set to 0s)

Accuracy: ±2% STO, SS1 (EN IEC 61800-5-2)

Safety function

EMG STOP, EMG OFF (EN IEC 60204-1) EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2

Safety performance

100 years

Mean time to dangerous failure (MTTFd)

90%

Diagnostic converge (DC) Average probability of dangerous failures per hour (PFH)

1.01 ✕ 10-7 (1/h) Natural-cooling open (IP00)

Structure (IP rating) Ambient temperature Ambient humidity

0 to 55°C (32 to 131°F) (non freezing), storage: -20 to 65°C (-4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

MR-J3-BSafety

B-axis: select from 0s, 1.4s, 2.8s, 9.8s or 30.8s

MR-J3W series

A-axis: select from 0s, 1.4s, 2.8s, 5.6s, 9.8s or 30.8s

Peripheral equipment

10ms or less (STO input OFF → shut-off output OFF)

Delay time setting

1000m or less above sea level

Vibration

5.9m/s or less at 10 to 55Hz (directions of X, Y and Z axes) 2

(kg [lb])

0.2 (0.44) (including CN9 and CN10 connectors)

Notes: 1. Inrush current of approximately 1.5A flows instantaneously when turning the control circuit power supply on. Select an appropriate capacity of a power supply considering the inrush current. 2. Power-ON duration of the safety logic unit is 100,000 times. 3. M in signal name represents a symbol which indicates a system number and axis name.

Cautions

Elevation

Servo support software

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Atmosphere

Warranty

Mass

Options

Input method

Environment

Servo amplifiers

2 systems (A-axis, B-axis independent)

Compatible system

Global FA centers

Control circuit power supply

Permissible voltage fluctuation

Model designation

The safety logic unit has Safe torque off (STO) and Safe stop 1 (SS1) functions. MR-J3-BSafety servo amplifier realizes Safe stop 1 (SS1) function by adding the MR-J3-D05.

Servo motors

Safety Logic Unit (MR-J3-D05) Specifications

144


MELSERVO-J3 Safety Logic Unit (MR-J3-D05) Connection Example

MR-J3-D05 SW1

SW2

(Note 2)

A-axis

CN8A

CN9

24VDC

4 1 6 5 8 7

SDI1A+ 1A SDI1A 1B SDI1B+ 2A SDI1B 2B SDO1A+ 4A SDO1A 4B SDO1B+ 3A SDO1B 3B

STO1A+ STO1A STO2A+ STO2A TOF1A TOF2A

CN8 STO1+ STO1 STO2+ STO2 TOF1 TOF2

MR-J3-MS 4 3 6 5 8 7

(Note 1)

CN3

EM2 (A-axis) EM2 (B-axis)

CN10

SDI2A+ 3A SDI2A 3B SDI2B+ 4A STOB SDI2B 4B SRESA+ 1A RESA SRESA 1B SRESB+ 2A RESB SRESB 2B SDO2A+ 6A SDO2A 6B SDO2B+ 5A SDO2B 5B (Note 1) TOFA 8A (Note 1) TOFB 8B

STOA

+24V 0V

(Note 3)

EM2 (A-axis) B-axis

CN8B 4 1 6 5 8 7

STO1B+ STO1B STO2B+ STO2B TOF1B TOF2B

CN8 STO1+ STO1 STO2+ STO2 TOF1 TOF2

MR-J3-MS 4 3 6 5 8 7

(Note 1)

CN3

(Note 3)

EM2 (B-axis)

FG

7A 7B

Notes: 1. CN8A-7 pin (TOF2A) and CN10-8A pin (TOFA) carry the same input signal. CN8B-7 pin (TOF2B) and CN10-8B pin (TOFB) also carry the same input signal. 2. Set delay time of STO output with SW1 and SW2. 3. This connection is for source interface.

Safety Logic Unit (MR-J3-D05) Dimensions (Unit: mm) 22.5 19.5 (80)

9.75

86 80

6

12

5

f5 Mounting hole

5

168 192

182

<Mounting screw size> M4

5

FG

145


(Unit: mm)

● MR-J3-10MS, 20MS,10MS1, 20MS1 (Note 1) < Terminal arrangement >

135

6

< Terminal arrangement > L1

L1

6

PE

L1

CNP1

L2

L2

CNP1

L3

N

N

P1

P1

P2

P2

P

P

Screw size: M4

P1

CN8

P2

156

P C

CNP3

CN1A

D L11 L21

161 168

CNP2

M5

U

C

C

CN1B

V W

CNP2

6

CN4 CN2L

CN2

CHARGE

6 When MR-J3BAT is mounted

(14)

(25.5)

< Mounting screw size >

CNP2

D

(68)

CNP3

D

L11

L11

L21

L21

U

Servo amplifiers

N

CN7

CN3

L3

U CNP3

V W

V W

For 1-phase 100VAC

Options

CNP1

CN5

L2

Servo motors

Approx. 80

40 ø6 mounting hole

Model designation

MR-J3-MSM Servo Amplifier Dimensions

For 3-phase 200VAC or 1-phase 200VAC

< Terminal arrangement >

< Terminal arrangement >

L1

L1

6

PE

CNP1

L2

P1

CN1A

L21

168

CN8

156

P C D L11

CNP3

N

P1

P1

P2

P2

P

P

P2

161

CNP2

CNP1

N

Screw size: M4

< Mounting screw size > M5

U

C

6

CN4 CN2L

CN2

CNP2

6 (14)

When MR-J3BAT is mounted

(25.5)

(68)

C CNP2

D

L11

L21

L21

U CNP3

D

L11

U CNP3

V W

V W

For 1-phase 100VAC

For 3-phase 200VAC or 1-phase 200VAC

Servo support software

CN1B

V W CHARGE

● MR-J3-70MS, 100MS (Note 1) < Terminal arrangement >

60 ø6 mounting hole

Approx. 80

12

185 L1

Exhaust 6

PE

CNP1

CN5

L2 L1

CNP1

L2

P1

CN8

161 168

P C D L11 L21

P2

M5

CN1B

W

C

CN4 CN2L CN2

CHARGE

CNP2

(25.5)

(14)

Intake

6 42

D L11

6

12

< Mounting screw size >

P

U V

Screw size: M4

P1

P2

CN1A

156 CNP3

CN7

CN3

N

CNP2

L3 N

L3

When MR-J3BAT is mounted

(68)

L21

Cooling fan

Warranty

N

CN7

CN3

L3

U CNP3

V W

Global FA centers

L1

CNP1

L3

MR-J3-BSafety

CN5

L2 L2

MR-J3W series

170

6

Cautions

Approx. 80

40 ø6 mounting hole

Peripheral equipment

● MR-J3-40MS, 60MS, 40MS1 (Note 1)

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

146


MELSERVO-J3 MR-J3-MSM Servo Amplifier Dimensions

(Unit: mm)

● MR-J3-60MS4, 100MS4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole

Approx. 80

195

L1

12

PE

6

L2 L3

CNP1 CNP1

CN5

L1

N–

L2

Screw size: M4

CN8

P2

C D

< Mounting screw size > M5

P2

L11

CN1B

CNP3

P1

161 168

P1

P+

CN1A

156

CNP2

CN7

CN3

L3 N–

L21

P+

CN4 CN2L CN2

U V W

C CNP2

D

6

CHARGE

(14)

6 12 42 (25.5)

L11

When MR-J3BAT is mounted

L21

(68)

U CNP3

V W

● MR-J3-200MS, 200MS4 (Note 1) 90 85

ø6 mounting hole

45

195

Approx. 80

< Terminal arrangement > Exhaust

L1

6

PE L2

CNP1

L3

CN5

L1 L2 L3

P+ C D

N–

Screw size: M4

CN7

P1

L21

< Mounting screw size > M5

P2

L11 CN1B

CNP3

CNP1

CN3 CN8

P2

168

CNP2

P1

CN1A

156

N–

CN4 CN2L CN2

U V W

P+ C

6

CHARGE

6 (25.5) 78

6

6

(14)

CNP2 When MR-J3BAT is mounted

D

Intake

(68)

L11

Cooling fan

L21 U CNP3

V W

● MR-J3-350MS (Note 1) < Terminal arrangement >

Mounting hole (✽) 90 85

Approx. 80

6

45

195

L1

Mounting hole dimensions (✽) (R 6 )

Exhaust

21.4

L2 L3

10

CN1A CN1B

U CNP3

CN4 CN2L CN2

P C D L11 L21

C CNP2

L11

W

L21

PE

6

(14)

(25.5) 78

When MR-J3BAT is mounted

(68)

Cooling fan

Intake Screw size: M4

< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.

Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.

147

D

V

6

6 6

P

P2

6

CHARGE

CN7

CN5 CN3

P1

CN8

CNP1

U V W

N

ø13 hole

168

L1 L2 L3 N P1 P2

CNP3

156

CNP1

M5


● MR-J3-500MS, 350MS4, 500MS4 Approx. 80

200

131.5

(7.5)

130

68.5 Cooling fan 6 Exhaust

118

6

2-ø6 mounting hole

Terminal diagram (with terminal cover open) TE1: M4 TE2: M3.5 TE3: M4 PE: M4

CN5 CN1B

M5

CN4 CN2L CN2

CN4 CN2L CN2

< Terminal arrangement >

TE2

TE3 L11 L21

(7.5)

L1

6

Intake

N

L2

L3

P

P1

C

U

V

TE3

TE2 L11 L21

P2 CHARGE

TE1

W

Servo amplifiers

CN3 CN1A

CN8

CN5 CN3 CN8 CN1A CN1B

235

250

< Mounting screw size >

CHARGE

When MR-J3BAT is mounted 20.5

Servo motors

< Terminal screw size > OPEN

Model designation

(Unit: mm)

N

P1 P2

TE1 L1 L2 L3

Three protection ground (PE) terminals (M4)

P

C

U

V

W

V

W

PE

Options

Built-in regenerative resistor lead terminal fixing screw

● MR-J3-700MS, 700MS4 200 138 2-ø6 mounting hole

62 Cooling fan 6 Exhaust

Peripheral equipment

6

Terminal diagram (with terminal cover open)

< Terminal screw size > CN5

CN5

CN8 CN1A CN1B

CN3

CN3 CN8 CN1A CN1B

M5

CN4 CN2L CN2

CN4 CN2L CN2

300 285

< Mounting screw size >

MR-J3-BSafety

TE1: M4 TE2: M3.5 TE3: M4 PE: M4

OPEN

< Mounting screw size > TE3

When MR-J3BAT is mounted 20.5

CHARGE

TE3 N

CHARGE N

P1

P1 P2

P2

TE2

TE1 L1

L2

L3

P

C

U

V

W

L11 L21

6

TE1

Intake

TE2 PE

Three protection ground (PE) terminals (M4)

● MR-J3-11KMS to 22KMS, 11KMS4 to 22KMS4 260 236

12

Approx. 80

12

2-ø12 mounting hole

260 Exhaust

Terminal diagram (with terminal cover open)

Cooling fan

CN1A

CN8

CN3

CN5

CN5 CN3 CN8 CN1A CN1B CN2

U

L11 L21

CN2L

CN2L

400 376

CN2

CN1B

C

Servo support software

Built-in regenerative resistor lead terminal fixing screw

12

P

MR-J3W series

(7.5)

L1 L2 L3

Cautions

(7.5)

Approx. 80

172 160

When MR-J3BAT is mounted 20.5

12

36.5

23

123.5

183 227

12

52

P1 P

C

N

V

W

L3 L11 L21 U

P1

P

C

N

V

W

TE

Global FA centers

6✕26=156

183

U

TE L1 L2 L3

Model MR-J3-11KMS(4), 15KMS(4) MR-J3-22KMS(4) Terminals L1, L2, L3, U, V, W, M6 M8 P1, P, C, N, M4 M4 L11, L21

260 227

< Terminal screw size > < Terminal arrangement > L11 L21

L2

26 Intake

13

L1

Warranty

CHARGE

< Mounting screw size > M10

148


MELSERVO-J3 MR-J3-DUMS(4) Drive Unit Dimensions

(Unit: mm)

● MR-J3-DU30KMS, DU37KMS, DU45KMS4, DU55KMS4 (Note 2)

2-ø7 mounting hole 300 260

20

(20)

10

Approx. 80

Approx. 200 (Note 1) 180

Terminal diagram (with terminal cover open)

Cooling fan Exhaust

CN5

CN5 CN3 CN8 CN1A CN1B CN2

CN8

CN40B CN40A

CN3

CN40A

CN2L

338

380 360

CN2L CN2

CN1B

CN1A

CN40B

TE2-1

When MR-J3BAT is mounted

(10)

175.5 178.5 (200)

7

< Terminal screw size >

TE3

PE

TE1: M10 TE2-1: M6 TE3: M4 PE: M10

Intake TE1 128

< Mounting screw size >

328

M6

< Terminal arrangement > TE2-1 L+ L– PE

TE3

TE1 U

V

W

L11 L21

277

● MR-J3-DU30KMS4, DU37KMS4 (Note 2)

10

2-ø6 mounting hole 240 120

60

(60)

Approx. 80

Approx. 200 (Note 1) 180

Terminal diagram (with terminal cover open)

Cooling fan Exhaust

CN5

CN5 CN3 CN8 CN1A CN1B CN2

CN8

CN40B CN40A

CN3

CN40A

338

380 360

CN2L CN2

CN1B

CN1A

CN40B

When MR-J3BAT is mounted

TE2 TE3

TE2

(10)

TE3 L11 L21

TE1

6

CN2L

PE

< Terminal screw size > TE1: M8 TE2: M6 TE3: M4 PE: M8

Intake

175.5 178.5 (200)

TE1 128

< Mounting screw size >

328

M5

< Terminal arrangement > TE2

TE3

L+

L11

L– PE

L21 TE1 U

219.2

Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 2. For the converter unit dimensions and the panel-cut dimensions for converter unit and drive unit, refer to the section “Converter unit dimensions”.

149

V

W


Model designation

Options ● Cables and connectors for MR-J3-BSafety

CN5

CNP1 CN8A

q (for A-axis)

CN8B

q (for B-axis)

Servo amplifier

CNP1

CN3

CN3

CN8

w

CN5

Servo motors

Servo amplifier

CN8

CNP2

CN1A

CNP2

CN1A

CNP3

CN1B

CNP3

CN1B

CN9

CN10

For connecting with a safety control device other than MR-J3-D05 r

e

CN2

CN2

CN2L

CN2L

Necessary options vary depending on a linear encoder. Refer to “MR-J3- MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details.

Options

t

Servo amplifiers

Safety logic unit

MR-D05UDL3M-B Cable length: 3m

e

Short-circuit connector

(Standard accessory)

This connector is required when not using the STO function.

r

Connector

(Standard accessory)

Safety logic unit connector (Tyco Electronics) 1-1871940-4 (connector)

t

Connector

(Standard accessory)

Safety logic unit connector (Tyco Electronics) 1-1871940-8 (connector)

Amplifier connector (Tyco Electronics) 2069250-1 (connector set)

Notes: 1. Refer to “●Cable and connectors for MR-J3-B” and "Cable and connectors for servo motors" for connections with a controller, and for cables and connectors not mentioned in this page. 2. Use this STO cable (MR-D05UDL3M-B) when connecting with a safety control device other than MR-J3-D05.

●Dynamic brake Refer to P.119 in this catalog.

●Optional regeneration unit Refer to P.120 in this catalog.

●Battery

MR-J3-BSafety

STO cable (for safety control device other than MR-J3-D05) (Note 2)

MR-J3W series

w

For CN8

MR-D05UDLMM M = cable length: 0.3, 1, 3m

Servo support software

Amplifier connector (Tyco Electronics) 2069250-1 (connector set)

STO cable (for MR-J3-D05)

Cautions

Safety logic unit connector (Tyco Electronics) 2069250-1 (connector set)

q

Peripheral equipment

Description

IP rating

For CN9

Model

For CN10

Item

●Battery connection relay cable Refer to P.124 in this catalog.

Warranty

Refer to P.124 in this catalog.

Refer to P.125 in this catalog.

Global FA centers

●Heat sink outside attachment

150


MELSERVO-J3 Peripheral Equipment ●Electrical wires, circuit breakers and magnetic contactors (example of selection) Refer to P.128 in this catalog.

●Radio noise filter Refer to P.129 in this catalog.

●Line noise filter Refer to P.129 in this catalog.

●Data line filter Refer to P.129 in this catalog.

●Surge killer Refer to P.129 in this catalog.

●EMC filter Refer to P.130 in this catalog.

●Power factor improvement DC reactor Refer to P.132 in this catalog.

●Power factor improvement AC reactor Refer to P.133 in this catalog.

151


CN5 for USB communication (option) QD75MHM QD74MHM (Note 3)

LD77MHM

FX3U-20SSC-H (Note 4)

In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU or Q170MCPU. Parameter setting and monitoring for the several axes are possible.

Servo amplifiers

SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU Q172DCPU/Q172HCPU

Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC

Options

(Note 1)

mini-B connector

Display panel

Illuminates when the main circuit power supply is charged.

Displays servo amplifier status and alarm number.

Servo amplifier MR-J3W- B

Magnetic contactor (MC)

Peripheral equipment

Charge lamp

CN1A

Used to turn off the servo amplifier’s power when an alarm has been CNP1 connector triggered. (for main circuit power supply)

With front cover open

Axis setting section

(Note 2)

Selects an axis using the axis selection rotary switch (SW1).

MR-J3-BSafety

Circuit breaker (NFB) Used to protect the power supply line.

Model designation

Peripheral equipment is connected to MR-J3W-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3W-B easily and start using it right away.

Servo motors

Connections with Peripheral Equipment

P+ C

Junction terminal block (option)

CNP3A/B connector

All signals can be connected via the junction terminal block.

(Note 2) (for motor power supply)

Optional regeneration unit (option) Install this unit in situations involving frequent regeneration and large load inertia moments.

(Note 2) CN1B

CN1B for connecting SSCNET# (next) CN2

CN4

Connects the next servo amplifier axis.

CN1A for connecting SSCNET# (previous)

Motor power supply cable (option) Encoder cable (option)

CN2

Connects SSCNET3 compatible controller or the previous axis servo amplifier.

Servo support software

(Note 2)

Cautions

This connector set is required when using the forced stop, the in-position, the electromagnetic brake interlock or the malfunction signal.

MR-J3W series

CN3 for input/output signal (option) CNP2 connector (for control circuit power supply)

CN1A CN1B

Linear servo motor

CN4

Warranty

CN1A

Servo motor (The picture is of HF-KP13.)

Direct drive motor

Notes: 1. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details. 2. CNP1, CNP2 and CNP3A/B connector sets are not included with the servo amplifier. Please purchase them separately. Refer to “Option ●Cables and connectors for MR-J3W series” for more details. 3. The direct drive motor cannot be used with QD74MH. 4. The linear servo motor and the direct drive motor cannot be used with FX3U-20SSC-H.

Global FA centers

Battery case and battery (option) Battery case (MR-BTCASE) and batteries (MR-BAT) are required when configuring absolute position detection system with a rotary servo motor or a direct drive motor.

152


MELSERVO-J3W MR-J3W-B (2-axis Servo Amplifier) Features • With the same high performance, functionality and usability of the MR-J3-B servo amplifier, one unit of MR-J3W-B servo amplifier operates any combination of two rotary/linear servo motors or direct drive motors. • Mounting area can be reduced by approximately 17% to 25% as compared to that of 2 units of MR-J3-B servo amplifiers; thus, a more compact system can be realized. 400W 8-axis system example

4 units of MR-J3W-44B servo amplifiers

8 units of MR-J3-40B servo amplifiers

168

Reduced by 25%

168

40

60 40✕8=320mm

60✕4=240mm

• The two axes use the same main and control supply, and SSCNET# cables. Thus, wiring is greatly reduced. 2-axis system example 2 units of MR-J3-MB

1 unit of MR-J3W-MB

Simple wiring!

• Reusable regenerative energy stored in the capacitor is increased by 189% to 256% as compared to MR-J3-B servo amplifier. Regenerative energy of 17J to 46J can be reused, contributing to energy-saving.

qRegenerative energy

Operation pattern qDeceleration

A-axis motor speed

Time B-axis motor speed

wAcceleration Time

Servo motor wDriving power energy

Regenerative energy q is stored in the capacitor and is effectively used as driving power energy w.

Servo motor

Servo amplifier

• The following servo motors can be used by switching the servo motor select switch. Rotary servo motor series : HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/HC-UP Linear servo motor series : LM-H2/LM-K2/LM-U2 Direct drive motor series : TM-RFM • Any combination of two servo motors of various series and/or capacity can be connected with MR-J3W-B servo amplifier. Servo amplifier MR-J3W-MB

Controller

Servo amplifier MR-J3W-MB

Servo amplifier MR-J3W-MB

SSCNET# SSCNET#

SSCNET#

Two different types of the motors can be combined.

Different series and capacity of motors can be combined.

A-axis rotary B-axis rotary servo motor servo motor

153

A-axis linear servo motor

B-axis direct drive motor

A-axis rotary B-axis linear servo motor servo motor


Model designation

Servo Amplifier Model Designation

77

750

750

1010

1k

1k

Notes: 1. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system.

The servo amplifiers above conform to EN, UL and CSA standards.

●List of compatible rotary servo motor (Note 5) Symbol Axis 22 A/B 44

A/B

77 A/B 1010 A/B

HF-KP 053, 13, 23 053 (Note 2, 3), 13 (Note 2, 3), 23, 43 43 (Note 2, 3), 73 43 (Note 2, 3), 73

HF-MP 053, 13, 23 053 (Note 2, 3), 13 (Note 2, 3), 23, 43 43 (Note 2, 3), 73 43 (Note 2, 3), 73

HF-SP –

HF-JP (Note 1) –

HC-LP –

HC-UP –

52 (Note 2, 3) 52, 102

72 (Note 2, 3) 72

53 (Note 3), 73 51 (Note 2, 3), 52 (Note 2, 3) 51, 81, 52, 102 53 (Note 4), 73, 103

Notes: 1. The servo amplifier with software version B3 or above is compatible with this rotary servo motor. 2. When using the rotary servo motor with the servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “MM1M”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. When using FX3U-20SSC-H controller, a servo amplifier with software version B3 or above is required to use this rotary servo motor. 4. The maximum torque of HF-JP53 servo motor can be increased to 400% of the rated torque with this combination. 5. Refer to “Servo Motor Specifications” in this catalog for specifications of rotary servo motors.

●List of compatible linear servo motor (Note 3, 4) Symbol Axis 22

A/B

44

A/B

Primary side

LM-H2 Secondary side

P1A-06M-4SS0

S10-M-4SS0

P2A-12M-1SS0

S20-M-1SS0

Primary side

LM-K2 Secondary side

P1A-01M-2SS1 (Note 1)

P1A-06M-4SS0 (Note 2) P2A-12M-1SS0 (Note 2) 77 A/B P2B-24M-1SS0 P3A-24M-1SS0 P1A-06M-4SS0 (Note 2) P2A-12M-1SS0 (Note 2) 1010 A/B P2B-24M-1SS0 P3A-24M-1SS0

S10-M-4SS0 (Note 2) S20-M-1SS0 (Note 2) S20-M-1SS0 S30-M-1SS0 S10-M-4SS0 (Note 2) S20-M-1SS0 (Note 2) S20-M-1SS0 S30-M-1SS0

P1A-01M-2SS1 (Note 1, 2) P2A-02M-1SS1 (Note 1) P1A-01M-2SS1 (Note 1, 2) P2A-02M-1SS1 (Note 1)

LM-U2 Primary side Secondary side PAB-05M-0SS0 SA0-M-0SS0 – PBB-07M-1SS0 SB0-M-1SS0 PAB-05M-0SS0 SA0-M-0SS0 PAD-10M-0SS0 S10-M-2SS1 (Note 1) PAF-15M-0SS0 SB0-M-1SS0 PBB-07M-1SS0 PAD-10M-0SS0 (Note 2) SA0-M-0SS0 (Note 2) S10-M-2SS1 (Note 1, 2) PAF-15M-0SS0 (Note 2) PBD-15M-1SS0 SB0-M-1SS0 S20-M-1SS1 (Note 1) PBF-22M-1SS0 PAD-10M-0SS0 (Note 2) S10-M-2SS1 (Note 1, 2) SA0-M-0SS0 (Note 2) PAF-15M-0SS0 (Note 2) PBD-15M-1SS0 S20-M-1SS1 (Note 1) SB0-M-1SS0 PBF-22M-1SS0

Notes: 1. The servo amplifier with software version B2 or above is compatible with this linear servo motor. 2. When using the linear servo motor with the servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “MM1M”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. The linear servo motor is not compatible with FX3U-20SSC-H controller. 4. Refer to “LINEAR SERVO LM Series catalog L(NA)03026” for specifications of linear servo motors.

●List of compatible direct drive motor (Note 1, 2, 3) Symbol 22 44 77 1010

Axis A/B A/B A/B A/B

TM-RFM 002C20 002C20, 004C20 004C20, 006C20, 006E20, 012E20, 012G20, 040J10 004C20, 006C20, 006E20, 012E20, 018E20, 012G20, 040J10

Notes: 1. The servo amplifier with software version B3 or above is compatible with this direct drive motor. 2. The direct drive motor is not compatible with QD74MH and FX3U-20SSC-H controllers. 3. Refer to “Direct drive motor TM-RFM series catalog L(NA)03051ENG” for specifications of direct drive motors.

Options

400

Peripheral equipment

200

400

Without a dynamic brake (Note 1)

MR-J3-BSafety

200

44

Special specifications

ED

MR-J3W series

22

Symbol

Servo support software

B-axis

Cautions

A-axis

Warranty

Rated output (W)

Global FA centers

Symbol

Servo amplifiers

B: SSCNET # compatible

Mitsubishi general-purpose AC servo amplifier MELSERVO-J3W Series (2-axis AC servo amplifier)

*

Servo motors

MR-J3W- B-

154


MELSERVO-J3W MR-J3W-B Servo Amplifier Specifications Servo amplifier model Rated output capacity Output

MR-J3W-44B

Rated voltage Rated current (A) Voltage/frequency (Note 1, 2)

Main circuit power supply (Note 10)

MR-J3W-22B

Rated current (A) Permissible voltage fluctuation

1.5

1.5

2.8

2.8

3.5

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC

Tolerable regenerative power of regenerative resistor (W)

13.9

For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 11)

3-phase 170 to 253VAC

±5% maximum 0.4 1-phase 170 to 253VAC

Permissible frequency fluctuation

±5% maximum

Built-in regenerative resistor

6.0

10.4

Permissible voltage fluctuation

Linear servo motor’s mass equivalent to permissible charging amount (Note 9) (kg [lb])

6.0

5.8

1-phase 200 to 230VAC 50/60Hz

55

Power consumption (W) Interface power supply

Capacitor regeneration

5.8

6.1

Rated current (A)

Rotary servo motor’s or direct drive motor’s moment of inertia equivalent to permissible charging amount (Note 8) J(×10-4kg·m2) [J (oz·in2)]

B-axis 1kW

3-phase 200 to 230VAC 50/60Hz or 3-phase 200 to 230VAC 50/60Hz 1-phase 200 to 230VAC 50/60Hz (Note 11)

3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz

Voltage/frequency

Reusable regenerative energy (Note 7) (J)

MR-J3W-1010B A-axis 1kW

3-phase 170VAC

Permissible frequency fluctuation

Control circuit power supply

MR-J3W-77B

A-axis 200W B-axis 200W A-axis 400W B-axis 400W A-axis 750W B-axis 750W

24VDC ±10% (required current capacity: 0.25A (Note 3))

17

22

46

3.45 (18.9)

4.46 (24.4)

9.32 (51.0)

8.5 (19)

11.0 (24.0)

23.0 (51.0)

10

100

Sine-wave PWM control/current control system

Control system Dynamic brake

Built-in (Note 4, 5)

Safety features

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection, magnetic pole detection protection, linear servo control fault protection

Structure (IP rating) Ambient temperature (Note 6) Ambient humidity Environment

Mass (kg [lb])

Atmosphere

Natural cooling open (IP00)

Fan cooling open (IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.4 (3.1)

2.3 (5.1)

Notes:1. Rated output and speed of a rotary servo motor and direct drive motor; and rated thrust and speed of a linear servo motor are applicable when the servo amplifier, combined with the servo motors is operated within the specified power supply voltage and frequency. Torque and thrust drop when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a rotary servo motor, refer to the section “Servo motor torque characteristics” in this catalog. For thrust characteristics when combined with a linear servo motor, refer to “LINEAR SERVO LM Series catalog L(NA)03026”. For torque characteristics when combined with a direct drive motor, refer to “Direct drive motor TMRFM series catalog L(NA)03051ENG”. 3. 0.25A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 4. When using the built-in dynamic brake, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for permissible load to motor inertia moment ratio and load to motor mass ratio. 5. Special specification servo amplifiers without a dynamic brake are also available: MR-J3W-MB-ED. When using the servo amplifier without a dynamic brake, the servo motors do not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 6. MR-J3W-MB servo amplifiers can be mounted closely. In the case of MR-J3-44B, however, operate them at 90% or less of the effective load ratio. 7. For rotary servo motors and direct drive motors, “regenerative energy” is the energy generated when a machine, which has a moment of inertia equivalent to the permissible charging amount, decelerates from the rated speed to a stop. For linear servo motors, “regenerative energy” is the energy generated when a machine, which has mass equivalent to the permissible charging amount, decelerates from the maximum speed to a stop. 8. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total moments of inertia of both axes. Otherwise, the permissible charging amount is equivalent to the moment of inertia of each axis. 9. Mass of primary side (coil) is included. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total masses of both axes. Otherwise, the permissible charging amount is equivalent to the mass of each axis. 10. Refer to the following for power supply capacity. • For rotary servo motor: “Servo Motor Specifications” in this catalog • For linear servo motor: “LINEAR SERVO LM Series catalog L(NA)03026” • For direct drive motor: “Direct drive motor TM-RFM series catalog L(NA)03051ENG-A”. Power supply capacity for this servo amplifier is equivalent to the total power supply capacities of each motor. 11. 1-phase 200 to 230VAC will be applicable for the servo amplifier manufactured in January 2011 or later.

155


Model designation

MR-J3W-MB Standard Wiring Diagram ● Connection example

B-axis encoder B-phase pulse (differential line driver) Control common

Analog monitor output (Note 14) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA

R A 1

B-axis malfunction

R A 2

A-axis electromagnetic brake interlock B-axis electromagnetic brake interlock

R A 3 R A 4

(Note 2) 24VDC power supply

for interface

SD

PLATE (Note 9)

ALM-A ALM-B MBR-A MBR-B

11 24 12 25

DICOM DOCOM EM1 DI1-A DI2-A DI3-A DI1-B DI2-B DI3-B

23 26 10 7 8 9 20 21 22

CN5

Personal computer

USB cable MR-J3USBCBL3M

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

10m maximum

Controller

Setup software MR ConfiguratorM

Servo amplifier MR-J3W-MB (3rd and 4th axis) (Note 7) (Note 11) (Note 6)

SW1

SW2

MR-J3BUSMM or MR-J3BUSMM-A/-B cable

SW2 1

2

(Note 12)

SW3 ON 1 2

Connect a controller and the servo amplifier by inserting the cable into the CN1A connector.

2

(Note 7) (Note 11)

SW1

Options

2 1 15

CN2B

1

(Note 5)

Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH (Note 15) LD77MH FX3U-20SSC-H (Note 15)

MO1 LG MO2

The connection differs according to each servo motor. →Refer to CNP3A/CNP3B, CN2A/CN2B connector connection examples (1) to (6).

CN1B CN1A

(Note 8)

(Note 3) Forced stop A-axis upper stroke limit (FLS) A-axis lower stroke limit (RLS) A-axis proximity dog (DOG) B-axis upper stroke limit (FLS) B-axis lower stroke limit (RLS) B-axis proximity dog (DOG)

3 16 4 17 5 18 6 19 14

CN1A

(Note 4)

2m maximum

A-axis malfunction

LA-A LAR-A LB-A LBR--A LA-B LAR-B LB-B LBR-B LG

CNP3B

Peripheral equipment

A-axis encoder B-phase pulse (differential line driver) B-axis encoder A-phase pulse (differential line driver)

CNP3A/CNP3B, CN2A/CN2B connector connection

CN3

MR-J3-BSafety

A-axis encoder A-phase pulse (differential line driver)

CN2A 1A 2A 3A 1B Built-in 2B regenerative resistor

P+ C D L11 L21

CN1B

10m maximum

Servo amplifiers

CNP2 Optional regeneration unit (Note 10)

Servo amplifier MR-J3W-MB (n-1th and nth axis) (Note 6)

(Note 7) (Note 11)

SW1

SW2 1

MR-J3W series

(Note 16)

1 2 3

Servo support software

L1 L2 L3

(Note 1)

Servo motors

CNP1

MC

2

Attach a cap to the unused connector to prevent adhesion of dirt.

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.25A). 0.25A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for both axes of the servo amplifier. For overall system, apply the emergency stop on the controller side. 4. The malfunction (ALM-A/-B) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details such as setting the controllers, refer to relevant controller’s programming manual or user’s manual. 6. Connections for the third and following axes are omitted. 7. Up to 16 axes (n=2 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH or LD77MH. 9. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 10. When not using an optional regeneration unit, connect P+ and D to use the built-in regenerative resistor. When using an optional regeneration unit, disconnect P+ and D, and then connect the optional regeneration unit to P+ and C. 11. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 12. Servo motor select switch (SW3) is located on the bottom of the servo amplifier. SW3-1 is for A-axis and SW3-2 for B-axis. Select a servo motor as follows: OFF: rotary servo motor, ON: linear servo motor or direct drive motor 13. This connection is for continuing operation with one axis when an alarm occurs on the other axis. To stop the operation of the both axes with an alarm on one axis, connect RA1 and RA2 in series. 14. Output voltage range varies depending on the monitored signal. 15. Refer to “Servo Amplifier Model Designation ● Compatible servo motor list” in this catalog for servo motors compatible with QD74MH or FX3U-20SSC-H. 16. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. Refer to “MR-J3W-B Servo Amplifier Specifications” in this catalog for the power supply.

Cautions

NFB Power supply 3-phase 200 to 230VAC

CNP3A

SK

MC

Warranty

M C

RA2 (B-axis)

Servo amplifier MR-J3W-MB (1st and 2nd axis)

Global FA centers

Ready OFF ON

CN1B CN1A

(Note 13) Malfunction Controller RA1 forced (A-axis) stop EM1 RA5

156


MELSERVO-J3W CNP3A/CNP3B and CN2A/CN2B Connectors Connection Examples (1) HF-KP/HF-MP series

(2) HF-SP/HF-JP series

Servo amplifier MR-J3W-MB

Servo motor HF-KP/MP series

CNP3A/CNP3B

U

U

2B

V

1A

W

V W (Note 3)

2A

CNP3A/CNP3B

2

1B

U

3

2B

V

1A

W

M

4

CN2A/CN2B 1 2 3 4 9

P5 LG MR MRR BAT PLATE SD

RA U

B2

1 2

Electromagnetic B brake

Contact must be open when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off.

(Note 1)

MR MRR BAT SD

V

1A

W

Servo motor HC-LP/UP series U V W (Note 3)

2A

1 2 3 4 9

P5 LG MR MRR BAT PLATE SD

A

B2

Electromagnetic

1

B brake (Note 2)

2

MR MRR BAT SD

CNP3A/CNP3B

CN2A/CN2B

Linear servo motor LM-H2/K2/U2 series U

1B

U

2B

V

V

C

1A

W

W

D

2A

B

M

(Note 3)

(Note 3)

B1 RA U

B2

1 2

Contact must be open when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off.

P5 LG MR MRR BAT SD

Electromagnetic

B brake

(Note 2)

CN2A/CN2B (Note 5)

Encoder

Contact must be open by an external emergency stop switch.

P5 LG MR MRR BAT PLATE SD

B1 RA U

P5 LG

Servo amplifier MR-J3W-MB

(Note 3)

24VDC for the electromagnetic brake (Note 6)

1 2 3 4 9

D

(4) LM-H2/LM-K2/LM-U2 series

CNP3A/CNP3B U

M

B C

Contact must be open Contact must be when the malfunction open by an external (ALM-A/-B) or the emergency stop switch. electromagnetic brake interlock (MBR-A/-B) signal turns off. CN2A/CN2B

P5 LG

Servo amplifier MR-J3W-MB

2B

24VDC for the electromagnetic brake (Note 6)

(Note 2)

(3) HC-LP/HC-UP series

1B

A

(Note 3)

B1

Encoder

Contact must be open by an external emergency stop switch.

V W (Note 3)

(Note 3)

24VDC for the electromagnetic brake (Note 6)

U

2A

1

Servo motor HF-SP/HF-JP series

Encoder

1B

Servo amplifier MR-J3W-MB

5 6 1 2 3 4

THM1 THM2 P5 LG MR MRR PLATE SD

Thermistor G1 q G2

(Note 5)

Linear encoder (Note 4)

Refer to “Connection Example with Linear Encoder” in this catalog for signal connection with a linear encoder.

Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. 4. Refer to “Compatible Linear Encoder” for details on linear encoders. 5. Manufacture these cables. The signal assignments shown is applicable when using a two-wire type encoder cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the cables. 6. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.

157


Model designation

Servo amplifier MR-J3W-MB

Direct drive motor TM-RFM series

CNP3A/CNP3B 1B

U

2B

V

1A

W

U V W (Note 3)

2A

A B

M

C D

Servo motors

(5) TM-RFM series (incremental system)

P5 9 LG 10 MR 7 MRR 8 FG 5

(Note 1)

Thermistor q

Peripheral equipment

THM1 6 THM2 11

Options

P5 LG MR MRR PLATE SD 5 THM1 THM2 6

Encoder

CN2A/CN2B 1 2 3 4

Servo amplifiers

(Note 3)

Direct drive motor TM-RFM series

1A

W

U V W (Note 3)

2A

A B

M

C

MR-J3W series

V

D

(Note 3)

Absolute position storage unit MR-BTAS01(Note 2) P5 LG MR MRR BAT

PLATE

SD THM1 THM2

5 6

(Note 1)

P5 9 LG 10 MR 7 MRR 8 BAT 2 FG 5 THM1 6 THM2 11

BAT LG

(Note 1)

P5 LG MR MRR BAT VB FG

9 10 7 8 2 1 5

Thermistor q THM1 6 THM2 11

CN4 1 2

9 P5 10 LG 7 MR 8 MRR 2 BAT 1 VB 5 FG 6 THM1 11 THM2

Encoder

CN2A/CN2B 1 2 3 4 9

CN1C

Battery case (Note 2) MR-BTCASE + Battery (Note 2) MR-BAT × 8 pieces

Notes: 1. Manufacture this cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the encoder cable. 2. Optional MR-BTAS01 absolute position storage unit, MR-BTCASE battery case and MR-BAT batteries are required for absolute position detection system. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding.

Servo support software

U

2B

Cautions

1B

Warranty

CNP3A/CNP3B

Global FA centers

Servo amplifier MR-J3W-MB

MR-J3-BSafety

(6) TM-RFM series (absolute position detection system)

158


MELSERVO-J3W Connection Examples with Linear Encoder (Note 1)

CN2A/CN2B (Note 3)

5 6 2 1 7 8 3 4 PLATE

THM1 THM2 LG P5 MD MDR MR MRR SD

THM1 THM2 LG MR MRR SD

0V 5V SD /SD RQ /RQ FG

THM1 THM2 LG P5 MR MRR SD

(Note 2)

0V +5V SD/RQ -SD/-RQ FG

0V MR MRR SHD

(Note 2) Magnescale Co., Ltd. Linear encoder

inner LG P5 MR MRR Case SD

5 6 2 3 4 PLATE

CN2A/CN2B (Note 3)

5 6 2 1 3 4 PLATE

(Note 2)

CN2A/CN2B (Note 3)

Magnescale Co., Ltd. Interpolator

THM1 THM2 LG P5 MR MRR SD

Stabilized power supply (5V/ 12 to 24V)

LG P5 RQ /RQ FG

5 6 2 1 3 4 PLATE

Renishaw Inc. Linear encoder

CN2A/CN2B (Note 3)

Heidenhain Corporation Linear encoder

THM1 THM2 P5 LG MR MRR MD MDR SD

THM1 THM2 LG P5 MR MRR SD

Magnescale Co., Ltd. Linear encoder

CN2A/CN2B 5 6 1 2 3 4 7 8 PLATE

5 6 2 1 3 4 PLATE

Mitutoyo Corporation Linear scale

CN2A/CN2B (Note 3)

Servo amplifier

Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector (MR-J3CN2). Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on the wiring. 2. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 3. For the number of the wire pairs for LG and P5, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL”.

MR-J3W-MB Compatible Linear Encoders (Note 1, 2) Linear encoder type

Manufacturer Magnescale Co., Ltd. (Note 10)

Model (Note 11)

SR77 SR87 AT343A AT543A-SC

Absolute type

AT545A-SC Mitutoyo Corporation

ST741A ST742A ST743A ST744A

Heidenhain Corporation

Mitsubishi serial interface compatible

LC 493M (Note 7) LC 193M (Note 8) SR75 SR85

Magnescale Co., Ltd. SL710+PL101-R/RH (Note 10) +MJ830 or MJ831 (Note 4) Incremental type

Renishaw Inc.

Heidenhain Corporation

Resolution

0.05mm /0.01mm 0.05mm 20/4096 (mm) (Approx. 0.005mm)

Rated Maximum effective speed measurement Communication method length (Note 6) (Note 3) 2040mm 3.3m/s 2-wire type 3040mm

2.0m/s

3000mm

2.5m/s

2200mm

2.5m/s

2200mm 2-wire type

4.0m/s

6000mm

0.1mm 0.05mm /0.01mm

3.0m/s

0.05mm /0.01mm

3.3m/s

0.2mm (Note 5)

6.4m/s

2040mm 4240mm

4-wire type

2040mm 3040mm 2-wire type

RGH26P

5 mm

4.0m/s

1 mm

3.2m/s

RGH26R

0.5mm

1.6m/s

20/16384 (mm) (Approx. 1.22nm)

4.0m/s

LIDA 487+EIB 392M (Note 9)

Absolute

0.5mm

RGH26Q LIDA 485+EIB 392M (Note 9)

Position detection system

100000mm

70000mm

2-wire type

Incremental

30040mm 4-wire type 6040mm

Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications. 2. The linear servo motor generates heat. Take the linear encoder’s working environment temperature into consideration when configuring the system. 3. The indicated values are the linear encoder’s rated speed when used in combination with the MR-J3W-B servo amplifier. The values may differ from each manufacturer’s specifications. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed. 4. SH13 is out of production. Contact Magnescale Co., Ltd. for more details. 5. The resolution varies according to the setting value of the interpolator, MJ830/MJ831 manufactured by Magnescale Co., Ltd. Set the resolution between the minimum resolution and 5mm. 6. The maximum length of Mitsubishi serial interface communication cable is 30m. 7. LC 493M is a replacement for LC 491M. Contact Heidenhain Corporation for more details. 8. LC 193M is a replacement for LC 192M. Contact Heidenhain Corporation for more details. 9. EIB 392M is a replacement for APE 391M. Contact Heidenhain Corporation for more details. 10. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 11. For servo amplifiers’ software versions that are compatible with the linear encoders, refer to “List of Compatible Servo Amplifier Software Versions” in this catalog.

159


(Unit: mm)

● MR-J3W-22B, MR-J3W-44B Exhaust (only for MR-J3W-44B) 60

Approx. 80

195

CN5

CNP1

CNP2

L1

1

P+

L11

1

L2

2

C

L21

2

L3

3

D

CN3

CNP1

CNP1

168

3

A

CN1B

156

CN1A

Cooling fan airflow direction (Note 1) (only for MR-J3W-44B)

CNP3A W

B

CNP3B

U

1

V

2

W

U

1

V

2

CN4 6

PE

CN2B CN2A

CNP3B

CNP3B CNP3A

CNP3A

CNP2

CNP2

6 48

6

B

A

B

Exhaust (only for MR-J3W-44B)

SW3

PE

Options

6

A

6

Servo motors

6

< Terminal arrangement >

CHARGE

Servo amplifiers

2-ø6 mounting hole

Model designation

MR-J3W-MB Servo Amplifier Dimensions

Screw size: M4

< Mounting screw size > M5

Notes: 1. Not necessary to open an air hole for the cooling fan on the cabinet.

Peripheral equipment

● MR-J3W-77B, MR-J3W-1010B 2-ø6 mounting hole Approx. 80

195

Exhaust

< Terminal arrangement >

6

100

P+

L11

L2

2

C

L21

L3

3

D

1

168

2

A

CNP3A W CN4 A

6 6

U

1

V

2

B

W

A

U

1

V

2

B

6 PE 88

6

Exhaust SW3

Cooling fan Screw size: M4

< Mounting screw size > M5

Servo support software

6

Cautions

PE

B

CNP3B

Warranty

CN2BCN2A CN1B

CNP3B

3

Global FA centers

CN1A

CNP3A

156

CNP2

MR-J3-BSafety

1

CN3

CN5

CNP2

L1

MR-J3W series

CNP1

CHARGE

CNP1

160


MELSERVO-J3W MR-J3W Basic Configurations Necessary optional cables and connectors vary depending on the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier SSCNET3 compatible

Reference

MR-J3W-MB

P.163 to 164 in this catalog

● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Capacity

Rotary servo motor

Reference list

Servo motor

Encoder cable

Servo motor power supply cable

Electromagnetic brake cable (Note 1)

HF-KPM(B)

Column A in encoder cable list

Column A in servo motor power supply cable list Column A in electromagnetic brake cable list

HF-MPM(B)

Column A in encoder cable list

Column A in servo motor power supply cable list Column A in electromagnetic brake cable list

Column B in encoder cable list

Column B in servo motor power supply cable list Column B in electromagnetic brake cable list

HC-LPM(B)

Column B in encoder cable list

Column C in servo motor power supply cable list

— (Note 2)

HC-UPM(B)

Column B in encoder cable list

Column C in servo motor power supply cable list

— (Note 2)

Column C in encoder cable list

TM-RFMMC20

Column D in encoder cable list

Column D in servo motor power supply cable list

TM-RFMME20

Column D in encoder cable list

Column D in servo motor power supply cable list

TM-RFMMG20

Column D in encoder cable list

Column E in servo motor power supply cable list

TM-RFMMJ10

Column D in encoder cable list

Column F in servo motor power supply cable list

HF-SPM(B) HF-JPM(B)

LM-H2 series Linear servo motor

LM-K2 series LM-U2 series

Direct drive motor

Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-LP52B/102B and HC-UP72B as the power supply connector has electromagnetic brake terminals.

● Encoder cable list Cable length

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction Motor shaft side

Long bending life

MR-J3ENCBLMM-A1-H

Standard

MR-J3ENCBLMM-A1-L

Opposite of motor shaft

Long bending life

MR-J3ENCBLMM-A2-H

Standard

MR-J3ENCBLMM-A2-L

IP65

Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft

A

Standard Exceeding 10m (Relay type) Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B C

2 to 50m 2 to 30m —

Model

Bending life

IP67

w on P.168 in this catalog.

Two types of cables are required: e and t on P.168 in this

Two types of cables are required:

catalog.

MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H

r and t on P.168 in this

Two types of cables are required:

catalog.

Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H

u and o on P.168 in this

Two types of cables are required:

catalog.

MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H

i and o on P.168 in this

Two types of cables are required:

catalog.

MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L MR-J3ENSCBLMM-H

Standard

MR-J3ENSCBLMM-L Manufacture a cable that fits to MR-J3THMCN2 (optional connector set).

(optional connector set). —

o on P.168 in this catalog.

Select one from the list.

@4 on P.170 in this catalog.

@6 on P.170 in this catalog.

For connecting servo amplifier and direct drive motor, or servo amplifier and absolute position storage unit

@7 on P.170 in this catalog.

For connecting absolute position storage unit and direct drive motor

— Manufacture a cable that fits to MR-J3DDSPS (optional connector set).

161

Select one from the list.

MR-J3JCBL03M-A2-L and MR-EKCBLMM-L

Manufacture a cable that fits to MR-J3DDCNS

D

Note

q on P.168 in this catalog.

MR-J3JCBL03M-A1-L and MR-EKCBLMM-H

Long bending life

Reference

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.


Long bending life

MR-PWS1CBLMM-A2-H

Standard

MR-PWS1CBLMM-A2-L

Motor shaft side IP55

!3 on P.169 in this catalog. Select one from the list.

Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable).

!4 on P.169 in this catalog.

Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable).

!5 on P.169 in this catalog.

Standard

IP rating (Note 1)

Servo motor

Model

Reference

B IP67

HF-SP series HF-JP series

Manufacture a cable that fits to MR-PWCNS4 (optional connector).

!6 on P.169 in this catalog.

C IP67

HC-LP series HC-UP series

Manufacture a cable that fits to MR-PWCNS1 (optional connector).

!7 on P.169 in this catalog.

D IP67

TM-RFMMC20 TM-RFMME20

Manufacture a cable that fits to MR-PWCNF (optional connector).

@8 on P.170 in this catalog.

E IP67

TM-RFMMG20

Manufacture a cable that fits to MR-PWCNS4 (optional connector).

@9 on P.170 in this catalog.

F IP67

TM-RFMMJ10

Manufacture a cable that fits to MR-PWCNS5 (optional connector).

#0 on P.170 in this catalog.

Note

Select one that is compatible with the servo motor.

● Electromagnetic brake cable list

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction

Long bending life

MR-BKS1CBLMM-A1-H

Standard

MR-BKS1CBLMM-A1-L

Opposite of motor shaft

Long bending life

MR-BKS1CBLMM-A2-H

Standard

MR-BKS1CBLMM-A2-L

IP65

Motor shaft side IP55

IP rating (Note 1)

B IP67

HF-JP series

Reference

Note

!8 on P.169 in this catalog. !9 on P.169 in this catalog. Select one from the list.

Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable).

@0 on P.169 in this catalog.

Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable).

@1 on P.169 in this catalog.

Standard Opposite of motor shaft

Servo motor

HF-SP series

Model

Motor shaft side

A Exceeding 10m (Relay type)

Bending life

MR-J3W series

Cable length

Model Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type).

Reference @2 on P.169 in this catalog.

Manufacture a cable that fits to MR-BKCNS1A @3 on P.169 in this catalog. (optional connector set) (angled type).

Model designation Peripheral equipment

Opposite of motor shaft

Servo motors

Opposite of motor shaft

!2 on P.169 in this catalog.

Servo amplifiers

MR-PWS1CBLMM-A1-L

IP65

MR-J3-BSafety

MR-PWS1CBLMM-A1-H

Standard

Note

Note Select one that is compatible with the servo motor.

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.

Servo support software

Long bending life

Reference

Cautions

Model

Motor shaft side

A Exceeding 10m (Relay type)

Bending life

Warranty

10m or shorter (Direct connection type)

IP rating Cable lead (Note 1) out direction

Global FA centers

Cable length

Options

● Servo motor power supply cable list

162


MELSERVO-J3W Options ● Cables and connectors for MR-J3W-B Controller Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH LD77MH FX3u-20SSC-H

Servo amplifier

o!0!1

Servo amplifier !4

Setup software MR ConfiguratorM

CN5

CNP1 !2

CN3 CNP2

CN1A

CNP3A

CN1B

CNP1

!5!6

CN5 CN3

CNP2

CN1A

CNP3A

CN1B

!7

qw (Note 1) ui (Note 1)

!8 o!0!1

CNP3B CN2A

er ty (Note 1)

!3

CNP3B CN2A

CN2B

CN2B

!2 !9

CN4

(Note 2) Battery case: MR-BTCASE Battery: MR-BAT ✕ 8 pieces

CN4

Attach a cap to the unused connector.

@0 To B-axis servo motor To A-axis servo motor

Notes: 1. These connector sets are not included with the servo amplifier. Please purchase them separately. 2. Battery case (MR-BTCASE) and batteries (MR-BAT) are not required when configuring absolute position detection system with linear servo motor.

For CNP3A and CNP3B

For CNP1 and CNP2

Item

q

CNP1/CNP2 connector set (Qty: 1pc each)

Model

MR-J3WCNP12-DM

IP rating

Description

— CNP1 main circuit power supply connector set (JST Mfg.) J43FSS-03V-KX (receptacle housing) BJ4F-71GF-M3.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required.

CNP2 control power supply connector set (JST Mfg.) F32FMS-06V-KXY (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.

w

CNP1/CNP2 connector set (Qty: 10pcs each)

MR-J3WCNP12-DM-10P

e

CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for narrow wires)

MR-J3WCNP3-DL

r

CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for narrow wires)

MR-J3WCNP3-DL-20P

CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) LF3F-41GF-P2.0 (receptacle contact)

t

CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for thick wires)

MR-J3WCNP3-D2L

Use this connector set for a junction cable of HF-KP/HF-MP servo motor series or for the following servo motors: HF-SP, HF-JP, HC-LP, HC-UP, LM-H2, LM-K2, LM-U2 and TM-RFM

y

CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for thick wires)

MR-J3WCNP3-D2L-20P

u

MR-J3W-B power supply connector set (Set for 1 unit (for 2 axes))

Use this connector set when connecting a rotary servo motor and servo amplifier using MR-PWS1CBLMM-M cable.

CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) BF3F-71GF-P2.0 (receptacle contact)

<Applicable cable example> Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.

<Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.3mm Crimping tool (YRF-1070) is required.

For CNP1, CNP2, CNP3A and CNP3B

These are included in one set for one unit.

163

i

MR-J3W-B power supply connector set (Set for 10 units (for 20 axes))

MR-J3WCNP123-SP

MR-J3WCNP123-SP-10P

CNP1 main circuit power supply connector (1pc) (JST Mfg.) 03JFAT-SAGFK-43 Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)

CNP2 control circuit power supply connector (1pc) (JST Mfg.) 06JFAT-SAXYGG-F-KK Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)

CNP3A/CNP3B motor power supply connector (2pcs) (JST Mfg.) 04JFAT-SAGG-G-KK Applicable wire size: 0.75mm2 (AWG19) to 2.0mm2 (AWG14)

Optional tool (1pc) (JST Mfg.) J-FAT-OT-EXL


o

SSCNET3 cable (Note 4) (Standard cord for inside cabinet)

!0

SSCNET3 cable (Note 4) MR-J3BUSMM-A (Standard cable for outside cabinet) M=cable length: 5, 10, 20m

!1

SSCNET3 cable (Note 4) (Long distance cable, long bending life)

!2

Connector set for SSCNET3 (Note 4)

MR-J3BCN1 (Note 3)

!3

Connector cap for SSCNET3

(Standard accessory)

!4

Personal computer communication cable

MR-J3USBCBL3M

USB cable

!5

M=cable length: 0.15, 0.3, 0.5, 1, 3m

MR-J3BUSMM-B M=cable length: 30, 40, 50m (Note 2)

Cable length: 3m

Model designation

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)

Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Amplifier connector mini-B connector (5 pins)

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller.

MR-ECN1 (Qty: 20pcs)

!8

Junction terminal block

MR-TB26A

M=cable length: 0.5, 1m

Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

MR-J3-BSafety

MR-TBNATBLMM

— Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket)

Battery connection cable

MR-J3BT1CBLMM M=cable length: 0.3, 1m

For CN4

!9

Battery case connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Junction connector (HIROSE ELECTRIC) DF3-EP2428PC(F)A (plug contact) DF3-2EP-2C (junction plug)

@0

Battery connection relay cable (Note 5)

MR-J3BT2CBLMM M=cable length: 0.3, 1m

Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket)

Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. Up to 4 units (8 axes) of MR-J3W-MB servo amplifiers are connectable by using this cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.

MR-J3W series

Junction terminal block cable

Servo support software

!7

Cautions

!6

Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit)

Warranty

Peripheral equipment

MR-J2CMP2 (Qty: 1pc) Connector set (for CN3)

For CN3

Description

Servo motors

MR-J3BUSMM

IP rating

Servo amplifiers

Model

Global FA centers

For CN5 For CN1B

For controller, CN1A and CN1B

Item

Options

● Cables and connectors for MR-J3W-B

164


MELSERVO-J3W Options ● Cables and connectors for servo motor For HF-KP/HF-MP servo motor series connecting with MR-J3W-B: encoder cable length 10m or shorter ● For leading the cables out in a direction of the motor shaft (Note 4) CNP1

Motor power supply cable

To servo amplifier’s CNP3A/CNP3B connector

!2

CN3 CNP2

Motor electromagnetic brake cable

CN5

CNP3A

CN1A

CN1B

CNP3B

!8 Encoder cable

CN2A CN2B

To servo amplifier’s CN2A/CN2B connector

CN4

q

Servo motor

● For leading the cables out in an opposite direction of the motor shaft (Note 4) Motor power supply cable

To servo amplifier’s CNP3A/CNP3B connector

!3 Motor electromagnetic brake cable !9 Encoder cable

CNP1

CN5 CN3

To servo amplifier’s CN2A/CN2B connector CNP2

w

CNP3A

CN1A

CN1B

CNP3B CN2A CN2B CN4

Servo motor

For HF-KP/HF-MP servo motor series connecting with MR-J3W-B: encoder cable length over 10m ● For leading the cables out in a direction of the motor shaft (Note 4) !4 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable.

@0 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable

e (Note 1)

t CNP1

y

Encoder cable

To servo amplifier’s CN2A/CN2B connector

o

u (Note 1)

CN5 CN3

CNP2

CNP3A

CN1A

CN1B

CNP3B CN2A

!0

CN2B CN4

Servo motor

● For leading the cables out in an opposite direction of the motor shaft (Note 4) !5 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable. @1 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable

r (Note 1)

t CNP1

y

Encoder cable i (Note 1)

o

To servo amplifier’s CN2A/CN2B connector

CN5 CN3

CNP2

CN1A

CNP3A

CN1B

CNP3B CN2A

!0

CN2B CN4

Servo motor

Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 4. Cables for leading two different directions may be used for one servo motor.

165


Model designation

For HF-SP servo motor series connecting with MR-J3W-B Motor power supply connector set

To servo amplifier’s CNP3A/CNP3B connector

!6 Motor electromagnetic brake connector set

@3

Manufacture a cable.

Manufacture a cable. CNP1

Encoder cable

CN5 CN3

o

CNP2

To servo amplifier’s CN2A/CN2B connector

CNP3A

!0

CN1A

CN1B

CNP3B CN2A CN2B

!1

Servo motor

CN4

Servo amplifiers

@2

Servo motors

Manufacture a cable.

Motor power supply connector set

Options

For HF-JP servo motor series connecting with MR-J3W-B To servo amplifier’s CNP3A/CNP3B connector

Manufacture a cable.

!6 Motor electromagnetic brake connector set

@3

Manufacture a cable.

Manufacture a cable. CNP1

Encoder cable

CN5 CN3

o

CNP2

To servo amplifier’s CN2A/CN2B connector

CNP3A

!0

CN1A

CN1B

Peripheral equipment

@2

CNP3B

CN2B

!1

Servo motor

CN4

For HC-LP/HC-UP servo motor series connecting with MR-J3W-B Motor power supply connector set

To servo amplifier’s CNP3A/CNP3B connector

Manufacture a cable. CNP1

Encoder cable

CN5 CN3

o

CNP2

To servo amplifier’s CN2A/CN2B connector

CNP3A

!0

CN1A

CN1B

CNP3B

MR-J3W series

!7

MR-J3-BSafety

CN2A

CN2A

CN4

Servo motor

For LM-H2/LM-K2/LM-U2 linear servo motor series connecting with MR-J3W-B

CNP1

Servo support software

CN2B

!1

CN5

@4

To servo amplifier’s CN2A/CN2B connector

To linear servo motor thermistor (Note 1)

CNP3A

CN1A

CN1B

CNP3B CN2A CN2B

@5

Cautions

CN3 CNP2

CN4

To linear encoder (Note 1)

Notes: 1. Necessary options vary depending on a linear encoder. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details.

Global FA centers

Manufacture a cable.

Warranty

@5

166


MELSERVO-J3W Options For TM-RFM direct drive motor series connecting with MR-J3W-B ● For incremental system Encoder connector set

@6 To servo amplifier's CN2A/CN2B connector

Manufacture a cable. (Note 1) CNP1

CN5 CN3

Motor power supply connector set

CNP2

@8@9#0

To servo amplifier’s CNP3A/CNP3B connector

Direct drive motor

CNP3A

CN1A

CN1B

CNP3B CN2A

Manufacture a cable.

CN2B CN4

● For absolute position detection system Encoder connector set

@7

Encoder connector set

@6 To servo amplifier's CN2A/CN2B connector

Manufacture a cable. (Note 1)

Manufacture a cable. (Note 1)

CNP1

Absolute position storage unit Direct drive motor

CN3

Motor power supply connector set

@8@9#0

CN5

CNP2

To servo amplifier’s CNP3A/CNP3B connector

CNP3A

CN1A

CN1B

CNP3B

Manufacture a cable.

CN2A CN2B CN4

Notes: 1. Refer to “MR-J3-MB-RJ080W INSTRUCTION MANUAL” for manufacturing the encoder cable.

167


Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

M=cable length: 2, 5, 10m (Note 1)

MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1)

MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1)

MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series

t

M=cable length: 20, 30, 40, 50m (Note 1, 3, 6)

MR-EKCBLMM-L M=cable length: 20, 30m (Note 1, 6)

Model designation

IP65

IP20

IP20

IP20

For rotary servo motor encoder

Junction connector set for HF-KP/HF-MP MR-ECNM series

u

Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft

i

Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)

(Relay type)

Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp)

Use this in combination of t or y.

IP20

Exceeding 10m

y

Encoder connector (Tyco Electronics) 1674320-1

IP20

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required.

MR-J3JSCBL03M-A1-L

IP65

Cable length: 0.3m (Note 1)

(Note 5)

MR-J3JSCBL03M-A2-L

IP65

Cable length: 0.3m (Note 1)

(Note 5)

Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3ENSCBLMM-H M=cable length:

IP67

2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4)

o

Encoder cable for HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/ HC-UP series

MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4)

!0

Encoder connector set for HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/ HC-UP series

MR-J3SCNS (Note 4)

IP67

Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact)

<For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact)

Use these in combination of u or i for HF-KP/HF-MP series.

IP67

Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series.

!1

Encoder connector set for HF-SP/HF-JP/HC-LP/HC-UP series

MR-J3SCNSA (Note 4)

IP67

Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. 6. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.

Servo motors

MR-J3ENCBLMM-A2-L

IP65

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Servo amplifiers

r

M=cable length: 2, 5, 10m (Note 1, 3)

Encoder connector (Tyco Electronics) 1674320-1

Options

e

Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft

MR-J3ENCBLMM-A2-H

IP65

Peripheral equipment

Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

M=cable length: 2, 5, 10m (Note 1)

MR-J3-BSafety

w

MR-J3ENCBLMM-A1-L

IP65

MR-J3W series

(Direct connection type)

M=cable length: 2, 5, 10m (Note 1, 3)

Description

Servo support software

10m or shorter

MR-J3ENCBLMM-A1-H

IP rating (Note 2)

Cautions

q

Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft

Model

Warranty

Item

Global FA centers

● Cables and connectors for servo motor connecting with MR-J3W-B

168


MELSERVO-J3W Options ● Cables and connectors for servo motor connecting with MR-J3W-B Item

!2 10m or shorter (Direct connection type)

For rotary servo motor power supply

!3

!4

!5

!6

!7

Power supply connector set for HF-SP/HF-JP series

Power supply connector set for HC-LP/HC-UP series

10m or shorter (Direct connection type)

For rotary servo motor electromagnetic brake

!9

@0 Exceeding 10m (Relay type)

@2

@3

Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

!8

@1

Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft

Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft

Brake connector set for HF-SP/HF-JP series

Brake connector set for HF-SP/HF-JP series

Model

MR-PWS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-PWS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)

MR-PWS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)

MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1)

MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1)

MR-PWCNS4 (Straight type)

MR-PWCNS1

IP rating (Note 2)

IP65 IP65 IP65

IP55

Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

IP55

Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp)

IP67

IP65

MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)

MR-BKS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)

MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1)

<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp)

MR-BKS1CBLMM-A1-H

M=cable length: 2, 5, 10m (Note 1)

Lead-out *The cable is not shielded.

IP67

MR-BKS1CBLMM-A1-L

Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

IP65

(Straight type)

M=cable length: 2, 5, 10m (Note 1, 3)

Description

IP65 IP65

<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm

Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

Lead-out

IP65

*The cable is not shielded.

IP55

Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)

Lead-out

MR-BKS2CBL03M-A2-L Cable length: 0.3m (Note 1)

IP55 *The cable is not shielded.

MR-BKCNS1 (Note 4) (Straight type)

MR-BKCNS1A (Note 4) (Angled type)

Motor brake connector (DDK) (solder type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100 (socket contact)

IP67

<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector (DDK) (solder type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact)

IP67

<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm

Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details.

169


MR-J3CN2

@6

Encoder connector set (for connecting servo amplifier and direct drive motor, or for servo amplifier and absolute position storage unit)

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

MR-J3DDCNS

@7

Encoder connector set MR-J3DDSPS (for connecting absolute position storage unit and direct drive motor)

@8

Power supply connector set for TM-RFMMC20, TM-RFMME20

MR-PWCNF

@9

Power supply connector set for TM-RFMMG20

MR-PWCNS4

Power supply connector set for TM-RFMMJ10

MR-PWCNS5

#0

Linear encoder and thermistor connection connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)

(Straight type)

(Straight type)

(Straight type)

IP67

Encoder connector or absolute position storage unit connector RM15WTPZK-12S (plug, HIROSE ELECTRIC) JR13WCCA-8(72) ( code clamp, HIROSE ELECTRIC) <Applicable cable example> 2 Wire size: 0.25mm (AWG23) to 0.5mm2 (AWG20) Completed cable outer diameter: f7.8mm to f8.2mm

IP67

Absolute position storage unit connector RM15WTPZ-12P(72) (plug, HIROSE ELECTRIC) JR13WCCA-8(72) (code clamp, HIROSE ELECTRIC) Encoder connector RM15WTPZK-12S (plug, HIROSE ELECTRIC) JR13WCCA-8(72) ( code clamp, HIROSE ELECTRIC) <Applicable cable example> Wire size: 0.25mm2 (AWG23) to 0.5mm2 (AWG20) Completed cable outer diameter: f7.8mm to f8.2mm

IP67

Motor power supply connector (DDK) CE05-6A14S-2SD-D (plug) (straight) YSO14-9 to 11 (cable clamp, Daiwa Dengyo) <Applicable cable example> Wire size: 0.3mm2 (AWG22) to 1.25mm2 (AWG16) Completed cable outer diameter: f8.3mm to f11.3mm

IP67

Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp) <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: f10.5mm to f14.1mm

IP67

Motor power supply connector (DDK) CE05-6A22-22SD-D-BSS (plug) (straight) CE3057-12A-1-D (cable clamp) <Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: f12.5mm to f16mm

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/direct drive motor. If the IP rating of the servo amplifier/direct drive motor differs from that of these connectors, overall IP rating depends on the lowest of all.

Model designation Servo motors

Connector set (for linear encoder and thermistor connection)

Amplifier connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)

Servo amplifiers

@5

Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit)

Options

Peripheral equipment

MR-J3THMCN2

MR-J3-BSafety

Connector set (for linear encoder and thermistor)

MR-J3W series

@4

Description

Servo support software

IP rating (Note 1)

Cautions

Model

Warranty

For direct drive motor power supply

For direct drive motor encoder

For linear servo motor

Item

Global FA centers

● Cables and connectors for servo motor connecting with MR-J3W-B

170


MELSERVO-J3W Ordering Information for Customers To order the following products, contact the relevant manufacturers directly. Refer to “Ordering Information for Customers” for MELSERVO-J3 series in this catalog for encoder, power supply and electromagnetic brake connectors for the rotary servo motors. For connectors for the linear servo motor and the direct drive motor, refer to the relevant catalogs. ● Main circuit power supply cable (for CNP1) Model

Description L1 L2 L3

SC-EMP01CBLMM-L M= cable length: 2, 5m (Note 2, 3)

Terminal processing type: cut

Wire size AWG14

Mitsubishi Electric System & Service Co., Ltd. (Note 1)

● Control circuit power supply cable (for CNP2-B(Y)) Model SC-ECP01CBLMM-L M= cable length: 2, 5m (Note 2, 3)

Description L11 L21

Wire size

Terminal processing type: cut

AWG16 Mitsubishi Electric System & Service Co., Ltd. (Note 1)

● Built-in regenerative resistor short-circuit connector (for CNP2-A(X)) Model

Description P+

SC-ERG02CBL01M-L

D

Wire size AWG14

Mitsubishi Electric System & Service Co., Ltd. (Note 1)

● Optional regeneration unit cable (for CNP2-A(X)) Model SC-ERG01CBLMM-L M= cable length: 2, 5m (Note 2, 3)

Description P+ C

Wire size

Terminal processing type: cut

AWG14 Mitsubishi Electric System & Service Co., Ltd. (Note 1)

● Power supply cable for HF-KP/HF-MP rotary servo motor series (direct connection type) Model

Description

Wire size

SC-EPWS1CBLMM-A1-L Lead out in direction M= cable length: 2, 5, 10m of motor shaft (Note 2, 3) Standard bending life AWG18 ✕ 4C

Lead out in opposite SC-EPWS1CBLMM-A2-L direction of motor M= cable length: 2, 5, 10m shaft (Note 2, 3) Standard bending life SC-EPWS1CBLMM-A1-H Lead out in direction M= cable length: 2, 5, 10m of motor shaft Long bending life (Note 2, 3) SC-EPWS1CBLMM-A2-H M= cable length: 2, 5, 10m (Note 2, 3)

Lead out in opposite direction of motor shaft Long bending life

AWG19 ✕ 4C Mitsubishi Electric System & Service Co., Ltd. (Note 1)

● Power supply cable for HF-KP/HF-MP rotary servo motor series (junction type) ● Power supply cable for HF-SP/HF-JP/HC-LP/HC-UP rotary servo motor series (Note 4) ● Power supply cable for LM-H2/LM-K2/LM-U2 linear servo motor series ● Power supply cable for TM-RFM direct drive motor series Model SC-EPWS2CBLMM-L Standard bending M= cable length: life 2, 5, 10, 20, 30m (Note 2, 3) SC-EPWS2CBLMM-H Long bending life M= cable length: 2, 5, 10, 20, 30m (Note 2, 3)

Description Terminal processing type: cut

AWG16 ✕ 4C (20, 30m) AWG19 ✕ 4C (2, 5, 10m) Mitsubishi Electric System & Service Co., Ltd. (Note 1)

Notes: 1. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 2. Unlisted lengths are also available per meter: up to 10m for the servo amplifier power supply cable and for the motor power supply cable. 3. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 4. A separate motor-side power supply connector is required for HF-SP/HF-JP/HC-LP/HC-UP rotary servo motor series.

171

Wire size AWG18 ✕ 4C (2, 5, 10m)

AWG19 ✕ 4C (20, 30m)


Servo amplifiers

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required.

● Servo amplifier control circuit power supply connector (CNP2) *A crimping tool is required.

JST Mfg. Co., Ltd.

F32FMS-06V-KXY

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.

LF3F-41GF-P2.0

Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.

917511-2

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required.

Tyco Electronics Corporation

3-178129-6

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required.

353717-2

● Motor power supply connector (CNP3A/CNP3B) *A crimping tool is required. Model Receptacle housing

Receptacle contact

Description

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.

BF3F-71GF-P2.0 JST Mfg. Co., Ltd.

F35FDC-04V-K

175363-1

Applicable wire example

LF3F-41GF-P2.0

Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.

917511-2

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required.

353717-2

175218-2

Tyco Electronics Corporation

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required. Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Crimping tool (PEW12) and die assembly (1762957-1) are required.

Options

BF3F-71GF-P2.0

Applicable wire example

Peripheral equipment

Description

MR-J3-BSafety

Receptacle contact

MR-J3W series

Model Receptacle housing

Servo support software

JST Mfg. Co., Ltd.

Applicable wire example

Cautions

BJ4F-71GF-M3.0

Description

Warranty

J43FSS-03V-KX

Receptacle contact

Global FA centers

Model Receptacle housing

Model designation

● Servo amplifier main circuit power supply connector (CNP1) *A crimping tool is required.

Servo motors

When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures.

172


MELSERVO-J3W Options ● Battery case (MR-BTCASE) and battery (MR-BAT) The battery case and the batteries are required when configuring absolute position detection system using the rotary servo motor or the direct drive motor. MR-BTCASE is a case that stores 8 pieces of batteries (MR-BAT) by connecting the connectors. This battery case connects up to 4 units (8 axes) of MR-J3W-B servo amplifiers. Use an optional cable, MR-J3BT2CBLMM for branching off the connection when connecting two or more servo amplifiers. The battery case and the batteries are not required when using the linear servo motor or when configuring incremental system. The batteries are not included with the battery case. Please purchase the batteries separately. External dimensions (assembled)

25

(70)

MR-BAT

(Unit: mm)

130

2-f5 mounting hole

Model: MR-BAT Nominal voltage: 3.6V Nominal capacity: 1700mAh Lithium content: 0.48g Primary battery: ER17330

5

C N 1 D

120

C N 1 C

130 120

5

4.6 5

Mass: 0.3kg (0.66lb)

Note: MR-BAT is a lithium metal battery contains ER17330. MR-BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local sales office. (As of January 2011)

● Absolute position storage unit (MR-BTAS01) This absolute position storage unit is required for configuring absolute position detection system using the direct drive motor. This unit is not required for the incremental system. External dimensions RM15WTRZB-12P(72) (Servo amplifier side)

19

19

RM15WTRZB-12S(72) (Encoder side)

2-f6 mounting hole

16

6

R3

81

5

Mounting surface A (Note 1)

20

20

45.2

45.2

63

5

Item Ambient temperature

Environment 0 to 55°C (32 to 131°F) (non freezing), Storage: -20 to 65 C (-4 to 149°F) (non freezing)

Ambient humidity

90%RH maximum (non condensing), Storage: 90%RH maximum (non condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, dust or splash of oil/water

Elevation

1000m or less above sea level

Vibration

When the surface A is mounted: 49m/s2 or less (directions of X, Y and Z axes) When the surface B is mounted: 5.9m/s2 or less (directions of X, Y and Z axes)

22

6

15

Mounting surface B (Note 1)

30

(Unit: mm)

R3

5

69.8 79.8

<Mounting screw size> M5

5 Mass: 0.26kg (0.57lb)

Notes: 1. When mounting the absolute position storage unit outside a cabinet, be sure to mount the surface A with 4 screws. When mounting the unit inside a cabinet, mounting the surface B with 2 screws is also possible.

173


Model designation

Options ● Optional regeneration unit (MR-RB14, MR-RB34, MR-RB3B) Tolerable regeneration power of optional regeneration unit (W) (Note 1)

Tolerable regenerative power

Servo amplifier

MR-RB14 [26Ω]

MR-RB34 [26Ω]

MR-RB3B [20Ω]

10

100

MR-J3W-77B

100

300

MR-J3W-1010B

100

300

MR-J3W-22B MR-J3W-44B

Servo motors

of built-in regenerative resistor (W)

Notes: 1 The power values in this table are resistor-generated powers, not rated powers.

External dimensions <Terminal arrangement> TE1 (12)

(6)

40 15

Connections

(Unit: mm)

ø6 mounting hole

Servo amplifiers

● MR-RB14

G3 G4

MR-RB032

P C

(20)

MR-RB14

1.1 (2.4)

Options G3

(Note 1)

G4

(Note 3)

<Terminal arrangement>

30 82.5

142

G4 G3C P

150

8.5 125 8.5

101.5

C

D

5m maximum

P C G3 G4

17

90

P

C

Cooling fan mounting screw (2-M4 screw)

7

Optional regeneration unit

P+

149 169

● MR-RB34, MR-RB3B

10

Disconnect P+ and D.

Peripheral equipment

1.6

6

6

Mounting screw size: M5

Servo amplifier

82.5 318

Cooling fan (Note 2)

Terminal screw size: M4

335

100 (30)

Cooling fan intake

79

Mounting screw size: M6

Model

Mass kg (lb)

MR-RB34 MR-RB3B

2.9 (6.4)

Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When the ambient temperature of the optional regeneration unit is 55°C or higher, and regenerative load ratio exceeds 60%, cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). Cooling fan is not required when the ambient temperature is 35°C or lower. The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

● Junction terminal block (MR-TB26A) All signals can be connected via the junction terminal block. External dimensions (Note 1)

(Unit: mm)

MR-J3-BSafety

Mass kg (lb)

12

Model

MR-J3W series

G3 G4 P C

TE1

Servo support software

144

156 168

Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)

5

2

3

4

5

6

7

8

9 10 11 12 13 S

14

1

Operating tool Strip length

57

26.6 23.6

(7.5) (31.1)

739

Notes: 1. The lengths in (

Solid wire Insulated outer diameter

27

1

(terminal side)

250V 1.5

739

250V 1.5

) apply when the junction terminal box is mounted on a 35mm wide DIN rail.

0.08mm2 (AWG28) to 1.5mm2 (AWG14) f0.32mm to f1.2mm f3.4mm or smaller

Cautions

14

1

Stranded wire

210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent 5mm to 6mm

Warranty

55

Applicable wire

Max. 32VAC/32VDC, 0.5A

Global FA centers

14 15 16 17 18 19 20 21 22 23 24 25 26 S

Rating

26

(35)

Specifications

174


MELSERVO-J3W Peripheral Equipment ● Electrical wires and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) or 600V grade heat-resistant polyvinyl chloride insulated wires (HIV wires) with a length of 30m are used. Servo amplifier

Electrical wire size (mm2)

Circuit breaker (Note 3, 4)

MR-J3W-22B

L1, L2, L3,

L11, L21

S-N10

MR-J3W-44B MR-J3W-77B

S-N18

MR-J3W-1010B

U, V, W, (Note 1)

P+, C

P+, D

B1, B2

THM1,

(Note 2)

THM2

2

1.25

0.2

(AWG14)

(AWG16)

(AWG24)

Notes: 1. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to a rotary servo motor power supply connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 2. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to a rotary servo motor electromagnetic brake connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts. 4. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a magnetic contactor when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.

● Circuit breakers (example of selection) (Note 1) Total output of rotary servo motor

Total output of linear servo motor

30A frame 5A

300W or less

30A frame 10A

Over 300W to 600W

120N or less

100W or less

30A frame 15A

Over 600W to 1kW

Over 120N to 240N

Over 100W to 250W

30A frame 20A

Over 1kW to 2kW

Over 240N to 480N

Over 250W to 838W

Circuit breaker

Total output of direct drive motor

Notes: 1. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a circuit breaker when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.

● Power factor improvement AC reactor (FR-BAL) (Note 1) Refer to P.133 in this catalog. Model

Total output of direct drive motor

Total output of rotary servo motor

Total output of linear servo motor

FR-BAL-0.4K

300W or less

FR-BAL-0.75K

Over 300W to 450W

100N or less

100W or less

FR-BAL-1.5K

Over 450W to 600W

Over 100N to 120N

Over 100W to 150W

FR-BAL-2.2K

Over 600W to 1kW

Over 120N to 240N

Over 150W to 250W

FR-BAL-3.7K

Over 1kW to 2kW

Over 240N to 480N

Over 250W to 838W

Notes: 1. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a power factor improvement AC reactor when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.

● EMC filter (HF3010A-UN, HF3030A-UN) The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s power supply. Refer to P.130 in this catalog. Model HF3010A-UN (Note 1) HF3030A-UN (Note 1)

Applicable servo amplifier MR-J3W-22B MR-J3W-44B MR-J3W-77B MR-J3W-1010B

Notes: 1. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”.

● Radio noise filter (FR-BIF) Refer to P.129 in this catalog. ● Line noise filter (FR-BSF01) Refer to P.129 in this catalog. ● Data line filter Refer to P.129 in this catalog. ● Surge killer Refer to P.129 in this catalog.

175


MRZJW3-MOTSZ111E

Item

Description

Types of machine component

Horizontal ball screws, vertical ball screws, rack and pinions, roll feeds, rotating tables, carts, elevators, conveyors, linear servo and other (direct inertia input) devices

Personal computer (Note 1, 3)

OS

(Note 4, 5)

Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Professional, Windows® XP Home Edition, Windows Vista® Home Basic/Home Premium/Business/Ultimate/Enterprise

Processor

Pentium® 133MHz or more Pentium® 150MHz or more Pentium® 300MHz or more 1GHz 32-bit (x86)

Memory

24MB or more 32MB or more 128MB or more 512MB or more 1GB or more

Free hard disk space Communication interface Browser Monitor Keyboard Mouse Printer Communication cable

(Windows® 98, Windows® 2000 Professional) (Windows® Me) (Windows® XP Professional/Home Edition) (Windows Vista® Home Basic/Home Premium/Business/Ultimate/Enterprise)

(Windows® 98) (Windows® Me, Windows® 2000 Professional) (Windows® XP Professional, Windows® XP Home Edition) (Windows Vista® Home Basic) (Windows Vista® Home Premium/Business/Ultimate/Enterprise) 40MB or more — Internet Explorer4.0 or above Resolution 800 x 600 or more, 16-bit high color Compatible with above personal computers. Compatible with above personal computers. Compatible with above personal computers. Not required

Notes: 1. Pentium is registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. 2. 7kW and 9kW of HF-JP servo motor series and MR-J3W-1010B servo amplifier will be compatible with C4 or above. 3. This software may not run correctly, depending on a personal computer being used. 4. Software version C0 is compatible with Windows Vista®. 5. These software are not compatible with 64-bit operating system.

Options

MRZJW3-MOTSZ111E (Note 2)

Peripheral equipment

Components

MR-J3-BSafety

● Operating conditions of personal computer IBM PC/AT compatible model running with the following operation conditions.

MR-J3W series

Cylinder, core alignment column, variable speed, linear movement, suspension, conical, truncated cone

Servo amplifiers

Entered specifications, operation patterns and selection results are saved with a file name.

Servo support software

Data saving Inertia moment calculation function

Prints entered specifications, operation pattern, calculation process, graph of selection process feedrate (or motor speed) and torque, and sizing results.

Cautions

Printing

Warranty

Output of results

Selected servo amplifier, selected servo motor, selected optional regeneration unit, load inertia moment, load to motor inertia moment ratio, peak torque, peak torque ratio, effective torque, effective torque ratio, regenerative power, regenerative power ratio

Global FA centers

Items

Model designation

Capacity selection software ● Specifications

Servo motors

Servo Support Software

176


MELSERVO-J3 Servo Support Software Setup software ● MR Configurator2 (SW1DNC-MRC2-E) specifications Functions

Main menu Project

Project creation, reading, saving or deleting, various data reading or writing, system setting, printing

Parameters

Parameter setting

Positioning data

Point table

Monitors

Batch display, input/output monitor display, graph, ABS data display Alarm display, display of data that generated alarm, reason for rotation failure display, system structure display, life diagnostic, fully

Diagnostics

closed loop diagnostic, linear diagnostic Test operations

JOG operation, positioning operation, motor-less operation, forced digital output, program operation, 1-step feed, test operation information

Adjustment

Tuning, machine analyzer, advanced gain search

Others

Servo assistant, parameter setting range update, machine unit conversion setting, help display, connection to MELFANSweb

● MR Configurator (MRZJW3-SETUP221E) specifications Main menu

Functions

Project

Project creation, reading or saving, various data reading, saving or printing

Monitors

Batch display, multiple axis batch display, input/output I/F display, optional unit I/F display, high-speed display, graph, multiple axis graph

Alarms

Alarm display, alarm history, display of data that generated alarm Reason for rotation failure display, system information display, tuning data display, absolute data display, system configuration list

Diagnostics

display, axis name setting, amplifier diagnostic (Note 1), fully closed loop diagnostic, linear diagnostic

Parameters

Parameter setting, multiple axis parameter setting, device setting, tuning, display of change list, display of detailed information, converter, parameter copy

Test operations

JOG operation, positioning operation, motor-less operation, forced digital output, program operation, 1-step feed

Advanced function

Machine analyzer, gain search, machine simulation, robust disturbance compensation, advanced gain search

Positioning data

Point table, program

Others

System setting, automatic operation, help display

Notes: 1. The amplifier diagnostic function is available only for MR-J3-MAM and MR-J3-DUMA(4) with servo amplifier’s software version A1 or above.

● Operating conditions of personal computer IBM PC/AT compatible model running with the following operation conditions. MR Configurator2 (Note 2)

Components

Personal computer (Note 1, 3)

OS

(Note 4)

Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Home Edition/Professional, Windows Vista® Home Basic/Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/Professional/Ultimate/ Enterprise

Desktop PC: Celeron® processor 2.8GHz or more Laptop PC: Pentium® M processor 1.7GHz or more

Pentium® 133MHz or more(Windows® 98, Windows® 2000 Professional) Pentium® 150MHz or more(Windows® Me) Pentium® 300MHz or more(Windows® XP Home Edition/Professional) 1GHz 32-bit (x86)(Windows Vista® Home Basic/Home Premium/ Business/Ultimate/Enterprise, Windows® 7 Starter/Home Premium/ Professional/Ultimate/Enterprise)

1GB or more

24MB or more (Windows® 98), 32MB or more (Windows® Me, Windows® 2000 Professional), 128MB or more(Windows® XP Home Edition/Professional), 512MB or more(Windows Vista® Home Basic) 1GB or more (Windows Vista® Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/ Professional/Ultimate/Enterprise)

Processor (recommended)

Memory (recommended)

Free hard disk space Communication interface Browser Monitor Keyboard Mouse Printer Communication cable

MR Configurator (Note 2)

Windows® 2000 Professional, Windows® XP Home Edition/Professional, Windows Vista® Home Basic/Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/Professional/Ultimate/ Enterprise

1GB or more

130MB or more Use serial port or USB port Internet Explorer4.0 or above Resolution 1024 x 768 or more, 16-bit high color Compatible with above personal computers. Compatible with above personal computers. Compatible with above personal computers. MR-J3USBCBL3M

Notes: 1. Celeron and Pentium are registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. 2. Be sure to use the latest version of this software. Contact your local sales office for updating your software. 3. This software may not run correctly, depending on a personal computer being used. 4. This software is not compatible with 64-bit operating system.

177


March 2008 or earlier (Note 1)

April 2008 or later

July 2010 or later

MR-J3-200A/B/T

MR-J3-200A/B/T

MR-J3-200AN/BN/TN

Type 90

f6 mounting hole 90 85

85

6

6

Servo amplifiers

f6 mounting hole

45

45

CN3 CN1

156

P+ C

168

168

P2

D

CNP3 (Note3)

L11

Options

CN4 CN2L CN2

U V W CHARGE

(25.5) 78

6

6

(14)

6 6

6

(25.5) 78

f6 mounting hole

6

90 85

90 85

f6 mounting hole

45

6

6

45

(14)

6

6

CNP2

L21

P C D L11 L21

CHARGE

CN6 CN5

L3

P1

CN4 CN2L CN2

CNP2 (Note2)

L2

CNP2 (Note3, 4) CN1

U V W

L1

N–

CN3

CNP1

L1 L2 L3 N P1 P2

CNP3

CNP3 (Note2)

156

MR-J3-A

CN6 CN5

CNP1 (Note3) CNP1 (Note2)

CN3 CN1A

156

C D

CN1B

CN1B

CNP3 (Note3)

P+

168

P1 P2

L11 L21

CN4 CN2L CN2

U V W

CHARGE

6

6

CNP2

P C D L11 L21

CHARGE

CNP2 (Note3, 4) 168

CN1A

U V W

CNP2 (Note2)

CN3

CNP1

L3 N–

CN4 CN2L CN2

CNP3 (Note2)

L1 L2

L1 L2 L3 N P1 P2

CNP3

MR-J3-B

156

CNP1 (Note2)

CN5

CN5

CNP1 (Note3)

Peripheral equipment

Model

MR-J3-BSafety

Manufactured date

Model designation

Model name of MR-J3-200A/B/T servo amplifiers are changed to MR-J3-200AN/BN/TN from July 2010 production. Dimensions and connectors are not changed from those of the servo amplifier manufactured between April 2008 and June 2010. Refer to the following and “Mitsubishi General-Purpose AC Servo Sales and Service No.10-11” for more details.

Servo motors

Model Name Change for MR-J3-200M

6 (25.5) 78

6

f6 mounting hole

6

90 85

90 85

f6 mounting hole

45 CNP1 (Note3) L.RUN SD RD L.ERR

156

CN5 CN3

C D CN6

L11

U

6 (25.5) 78

6

6

Notes: 1. The servo amplifiers that are same as those manufactured March 2008 or earlier are also available. However, note that the shape of the mounting hole is changed. Contact your local sales office for more details. 2. The models of the connectors are as follows: CNP1: PC 4/ 6-STF-7,62-CRWH, CNP2: 54927-0520 and CNP3: PC 4/ 3-STF-7,62-CRWH 3. The models of the connectors are as follows: CNP1: 721-207/026-000, CNP2: 721-205/026-000 and CNP3: 721-203/026-000 4. CNP2 connector for passing wires (MR-J3CNP2-J1) is also available as an option. Refer to “Mitsubishi General-Purpose AC Servo Sales and Service No.10-11” for more details.

Warranty

6

(14)

6 78

(14)

(25.5)

Global FA centers

CHARGE

Cautions

V W

CN4 CN2

P C D L11 L21

6 6

P2 P+

L21

6

CHARGE

P1

CNP3 (Note3)

CN6

V W

CNP2 (Note2)

CNP2 (Note3, 4)

CN4 CN2

U

L3

168

P2

CNP3

CNP3 (Note2)

156

P1

MR-J3-T

L.RUN SD RD L.ERR

L2

N–

CN3

N

CNP1

L3

L1

CN5

L1 L2

168

CNP1 (Note2)

Servo support software

6

6

45

MR-J3W series

6

(14)

(25.5) 78

(14)

6 6

178


MELSERVO-J3 Combinations for Increasing the Maximum Torque ● Maximally increased torque for HF-KP servo motor series The maximum torque of HF-KP servo motor can be increased from 300% to 350% of the rated torque with the following combinations of the servo motor and the servo amplifier by changing the parameter. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for setting parameters for MR-J3-B servo amplifier. Contact your local sales office for setting parameters for MR-J3-A and MR-J3-T. Servo motor HF-KPM(B)

Manufactured date (Note 1) June 2009 or later

Servo amplifier

Servo amplifier software version (Note 2)

Manufactured month and year (Note 2)

MR-J3-MA(1)

C6 or later

January 2010 or later

MR-J3-MB(1)(-RJ006)/MS(1)

C4 or later

August 2009 or later

MR-J3-MT(1)

A8 or later

April 2010 or later

● Maximally increased torque for HF-JP servo motor series The maximum torque of HF-KP servo motor can be increased from 300% to 400% of the rated torque with the following combinations of the servo motor and the servo amplifier. Servo motor HF-JPM(4)(B)

Manufactured month and year (Note 1) April 2010 or later

Servo amplifier

Servo amplifier software version (Note 2)

Manufactured month and year (Note 2)

MR-J3-MA(4)

C6 or later

January 2010 or later

MR-J3-MB(4)(-RJ006)/BS(4)

C4 or later

August 2009 or later

MR-J3-MT(4)

A8 or later

April 2010 or later Compatible servo amplifier

Servo motor

Standard servo amplifier (for max. torque: 300%)

Standard servo amplifier (for max. torque: 400%)

Special servo amplifier with U-number (Note 3) (for max. torque: 400% in conventional)

HF-JP53(B)

MR-J3-60A/B(-RJ006)/MS/T

MR-J3-100A/B(-RJ006)/MS/T

MR-J3-100A/B(-RJ006)/MS/T-U100

HF-JP73(B)

MR-J3-70A/B(-RJ006)/MS/T

MR-J3-200AN/BN(-RJ006)/MS/TN

MR-J3-200A/B(-RJ006)/MS/T-U101

HF-JP103(B)

MR-J3-100A/B(-RJ006)/MS/T

MR-J3-200AN/BN(-RJ006)/MS/TN

MR-J3-200A/B(-RJ006)/MS/T-U102

HF-JP153(B)

MR-J3-200AN/BN(-RJ006)/MS/TN

MR-J3-350A/B(-RJ006)/MS/T

MR-J3-350A/B(-RJ006)/MS/T-U103

HF-JP203(B)

MR-J3-200AN/BN(-RJ006)/MS/TN

MR-J3-350A/B(-RJ006)/MS/T

MR-J3-350A/B(-RJ006)/MS/T-U104

HF-JP353(B)

MR-J3-350A/B(-RJ006)/MS/T

MR-J3-500A/B(-RJ006)/MS/T

MR-J3-500A/B(-RJ006)/MS/T-U105

HF-JP503(B)

MR-J3-500A/B(-RJ006)/MS/T

MR-J3-700A/B(-RJ006)/MS/T

MR-J3-700A/B(-RJ006)/MS/T-U106

HF-JP534(B)

MR-J3-60A4/B4(-RJ006)/MS4/T4

MR-J3-100A4/B4(-RJ006)/MS4/T4

MR-J3-100A4/B4(-RJ006)/MS4/T4-U110

HF-JP734(B)

MR-J3-100A4/B4(-RJ006)/MS4/T4

MR-J3-200A4/B4(-RJ006)/MS4/T4

MR-J3-200A4/B4(-RJ006)/MS4/T4-U111

HF-JP1034(B)

MR-J3-100A4/B4(-RJ006)/MS4/T4

MR-J3-200A4/B4(-RJ006)/MS4/T4

MR-J3-200A4/B4(-RJ006)/MS4/T4-U112

HF-JP1534(B)

MR-J3-200A4/B4(-RJ006)/MS4/T4

MR-J3-350A4/B4(-RJ006)/MS4/T4

MR-J3-350A4/B4(-RJ006)/MS4/T4-U113

HF-JP2034(B)

MR-J3-200A4/B4(-RJ006)/MS4/T4

MR-J3-350A4/B4(-RJ006)/MS4/T4

MR-J3-350A4/B4(-RJ006)/MS4/T4-U114

HF-JP3534(B)

MR-J3-350A4/B4(-RJ006)/MS4/T4

MR-J3-500A4/B4(-RJ006)/MS4/T4

MR-J3-500A4/B4(-RJ006)/MS4/T4-U115

HF-JP5034(B)

MR-J3-500A4/B4(-RJ006)/MS4/T4

MR-J3-700A4/B4(-RJ006)/MS4/T4

MR-J3-700A4/B4(-RJ006)/MS4/T4-U116

Notes: 1. Refer to “SERVO MOTOR INSTRUCTION MANUAL (Vol.2)” for confirming the manufactured date (month and year) of the servo motor. 2. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for confirming the software version and the manufactured date (month and year) of the servo amplifier. 3. When using HF-JP servo motor manufactured on or before March 2010, MR-J3-MA/B(-RJ006)/MS/T-UM servo amplifier is required to increase the maximum torque to 400%.

179


A1

SR85

A0

A1

SL710

A0

A1

AT343A

A0

A1

AT543A-SC

A0

A1

AT545A-SC

B9

A1

ST741A

A0

A1

ST742A

A0

A1

ST743A

B0

A1

ST744A

B0

A1

LC 493M

B9

A1

LC 193M

B9

A1

LIDA 485

B9

A1

LIDA 487

B9

A1

RGH26P

A0

A1

RGH26Q

A0

A1

RGH26R

A0

A1

Servo amplifiers

A0

Options

A1

SR75

Peripheral equipment

B9

MR-J3-BSafety

Renishaw Inc.

A1

SR87

MR-J3W series

Heidenhain Corporation

B9

Servo support software

Mitutoyo Corporation

MR-J3W-B

SR77

Cautions

Magnescale Co., Ltd.

Compatible servo amplifier software version MR-J3-B-RJ006

Warranty

Model

Manufacturers

Global FA centers

Servo amplifiers with the listed software version or above are compatible with the following linear encoders.

Servo motors

Model designation

List of Compatible Servo Amplifier Software Versions

180


MELSERVO-J3/J3W To ensure safe use • To use the products given in this catalog properly, always read the “Installation Guide” and “MR-J3 INSTRUCTION MANUAL” before starting to use them.

Cautions concerning use Transportation and installation of servo motor • Protect the servo motor and the encoder from impact during handling. When installing a pulley or a coupling to the shaft, do not hammer on the shaft. Impact may damage the encoder. When installing the pulley or the coupling to the servo motor which has a key way on the shaft, use the screw hole on the shaft-end. Use a pulley extractor when removing the pulley.

• Do not apply a load exceeding the tolerable load onto the servo motor shaft. The shaft may break. Installation • Avoid installation in an environment in which oil mist, dust, etc. are in the air. When using in such an environment, enclose the servo amplifier in a sealed cabinet. Protect the servo motor by furnishing a cover for it or by taking similar measures. • Mount the servo amplifier vertically on a wall. • Do not block intake and exhaust areas of the servo amplifier. Doing so may cause the servo amplifier to malfunction. • When installing several servo amplifiers in a row in a sealed cabinet, leave 10mm or more open between each servo amplifier. MR-J3-350M or smaller servo amplifier can be installed closely. In this case, keep the ambient temperature within 0°C to 45°C (32°F to 113°F), or use them with 75% or less of the effective load rate. When using one servo amplifier, always leave 40mm or more open in the upward and downward directions. To ensure the life and reliability, keep space as open as possible toward the top plate so that heat does not build up. Take special care, especially when installing several servo amplifiers in a row. (100mm or 40mm more for or more several units)

10mm or more

40mm or more

• Be sure to use the servo motor within the specified ambient temperature. Torque may drop due to temperature increase of the servo motor. • The servo motor can be mounted in any direction. When mounting vertically (shaft-up), take measures on the machine-side to ensure that oil from the gear box does not get into the servo motor.

181

• Do not touch the servo motor during or after operation until it has had sufficient time to cool. The servo motor can be very hot, and severe burns may result from touching the servo motor. • The optional regeneration unit becomes hot (the temperature rise of 100°C or more) with frequent use. Do not install within flammable objects or objects subject to thermal deformation. Take care to ensure that electrical wires do not come into contact with the unit. • Carefully consider the cable clamping method, and make sure that bending stress and stress of the cable’s own weight are not applied on the cable connection section. • If using in an application where the servo motor moves, select the cable bending radius according to the required bending life and wire type. Grounding • Securely ground to prevent electric shocks and to stabilize the potential in the control circuit. • To ground the servo motor and the servo amplifier at one point, connect the grounding terminals of each unit, and ground from the servo amplifier side. • Faults such as position mismatch may occur if the grounding is insufficient. Wiring • When a commercial power supply is applied to the servo amplifier’s output terminals (U, V, W), the servo amplifier will be damaged. Before switching the power on, perform thorough wiring and sequence checks to ensure that there are no wiring errors, etc. • When a commercial power supply is applied to the servo motor’s input terminals (U, V, W), the servo motor will be damaged. Connect the servo motor to the servo amplifier’s output terminals (U, V, W). • Match the phase of the servo motor’s input terminals (U, V, W) to the servo amplifier’s output terminals (U, V, W) when connecting. If they do not match, the servo motor cannot be controlled. • Validate the stroke end signals (LSP, LSN) in position control or speed control mode. The servo motor will not start if the signals are invalid. • Do not apply excessive tension on the fiber-optic cable when cabling. • The minimum bending radius of the fiber-optic cable is 25mm for MR-J3BUSMM and 50mm for MR-J3BUSMM-A/-B. If using these cables under the minimum bending radius, performance cannot be guaranteed. • If the ends of the fiber-optic cable are dirty, the light will be obstructed, resulting malfunctions. Always clean the ends if dirty. • Do not tighten the fiber-optic cable with cable ties, etc. • Do not look directly at the light when the fiber-optic cable is not connected. • Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.


• Select the servo motor with a rated torque above the continuous effective load torque. • When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. • Design the operation pattern in the command section so that positioning can be completed, taking the stop setting time (ts) into account. Speed Command pattern Actual servo motor operation ts

Model designation Servo motors Servo amplifiers Options Peripheral equipment MR-J3-BSafety MR-J3W series

Time

• The load inertia moment should be below the recommended load to motor inertia moment ratio of the servo motor being used. If it is too large, desired performance may not be attainable.

Global FA centers

Command time Positioning time

Servo support software

Cautions concerning model selection

Even though the MR-J3-BSafety servo amplifier and MR-J3D05 safety logic unit are certified to various safety standards, this does not guarantee that the systems in which they are installed will also be certified. With the entire system in mind, comply strictly with the following: • All safety-related components such as relays, sensors, etc., must meet the applicable safety standards. • For details regarding the use of safety functions and other cautionary information, refer to “MR-J3-MB Safety MR-J3D05 SERVO AMPLIFIER INSTRUCTION MANUAL”. • Perform risk assessment and safety level certification on the entire machine/system. It is recommended to use a Certification Body (TÜV Rheinland, etc.) for final safety certification.

Cautions

Operation • When a magnetic contactor (MC) is installed on the servo amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so may cause the servo amplifier to malfunction. • When an error occurs, the servo amplifier’s safety features activates, halting output, and the dynamic brake instantly stops the servo motor. If free run is required, contact your local sales office about solutions involving servo amplifiers where the dynamic brake is not activated. • The dynamic brake is a function for emergency stop. Do not use it for stopping the servo motor in normal operations. • As a rough guide, the dynamic brake can be used approximately 1000 times when a machine that has load to motor inertia moment ratio equals to or lower than the recommended ratio stops from the rated speed every 10 minutes. • When using the servo motor with an electromagnetic brake, do not apply the electromagnetic brake when the servo is on. Doing so may cause the servo amplifier overload or shorten the brake life. Apply the electromagnetic brake when the servo is off.

Regarding safety standard certification

Warranty

Factory settings • All available combinations of the servo motor and the servo amplifier are predetermined. Confirm the models of the servo motor and the servo amplifier to be used before installation. • For MR-J3-A, select a control mode of position, speed or torque control with parameter PA01. Position control mode is selected as default. Change the parameter setting when using the other control modes. For MR-J3-B, the control mode is selected by the controller. • When using the optional regeneration unit, change parameter No.PA02. The optional regeneration unit is disabled as default, so the parameter must be changed to increase the regeneration performance.

182


MELSERVO-J3/J3W Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as “failure” in our FA equipment hereinafter referred to as the “Product” arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is repaired or replaced. [Term] The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.

183

[Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure. (2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product. (3) Even during the term of warranty, the repair cost will be charged on you in the following cases; (i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA Center for details. 4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you. 5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs. (2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.


North American FA Center Mitsubishi Electric Corp

Beijing

Mitsubishi Electric Automation (CHINA) Ltd. Beijing Office Unit904-905, 9F, Office Tower, Henderson Centre, 18 Jianguomennei Avenue, Dongcheng District, Beijing, China Tel: 86-10-6518-8830 Fax: 86-10-6518-3907

FA Center

Tianjin FA Center

Fax: 86-21-2322-3000

Mitsubishi Electric Automation (CHINA) Ltd. Tianjin Office B-2-801-802, Youyi Building, 50 Youyi Road, Hexi District, Tianjin, China Tel: 86-22-2813-1015 Fax: 86-22-2813-1017

FA Center

Mitsubishi Electric Automation, Inc.

North 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A American Tel: 1-847-478-2100 Fax: 1-847-478-2253 FA Center

Brazil FA Center

Mitsubishi Electric Europe B.V. Polish Branch

Mitsubishi Electric Automation (CHINA) Ltd. Guangzhou Office

Guangzhou Rm.1609, North Tower, The Hub Center, No.1068, FA Center

Hong Kong FA Center

Taiwan FA Center

Korean FA Center

Xin Gang East Road, Haizhu District, Guangzhou, China Tel: 86-20-8923-6730 Fax: 86-20-8923-6715

European ul. Krakowska 50, 32-083 Balice, Poland FA Center

Tel: 48-12-630-4700

Fax: 48-12-630-4701

Mitsubishi Electric Europe B.V. - German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany Tel: 49-2102-486-0 Fax: 49-2102-486-1120

Mitsubishi Electric Automation (HONGKONG) Ltd. 10th Floor, Manulife Tower, 169 Electric Road, North Point, Hong Kong Tel: 852-2887-8870 Fax: 852-2887-7984

German

Setsuyo Enterprise Co., Ltd. 6F No.105 Wu kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, 248, Taiwan, R.O.C. Tel: 886-2-2299-2499 Fax: 886-2-2299-2509

Czech Avenir Business Park, Radicka 714/113a, 158 00 Praha5, Republic Czech Republic

Mitsubishi Electric Automation Korea Co., Ltd. (Service) B1F, 2F, 1480-6, Gayang-Dong, Gangseo-Gu, Seoul, 157-200, Korea Tel: 82-2-3660-9630 Fax: 82-2-3663-0475

FA Center

Mitsubishi Electric Europe B.V. -o.s. Czech office

FA Center

UK FA Center

Mitsubishi Electric Automation (Thailand) Co., Ltd.

Thailand Bang-Chan Industrial Estate No.111, Soi Serithai 54, FA Center

T.Kannayao, A.Kannayao, Bangkok 10230, Thailand Tel: 66-2906-3238 Fax: 66-2906-3239

Russian FA Center

ASEAN

Mitsubishi Electric Asia Pte. Ltd. ASEAN Factory Automation Centre 307 Alexandra Road #05-01/02, Mitsubishi Electric Building, Singapore Tel: 65-6470-2460 Fax: 65-6476-7439

FA Center

MELCO-TEC Representacao Comercial e Assessoria Tecnica Ltda. Av. Paulista, 1439, Cerqueira Cesar - Sao Paulo Brazil - CEP 01311-200 Tel: 55-11-3146-2200 Fax: 55-11-3146-2217

Peripheral equipment

200003, China Tel: 86-21-2322-3030

Mitsubishi Electric India Pvt. Ltd. India Factory Automation Centre 2nd Floor, DLF Building No.9B, DLF Cyber City Phase III, Gurgaon 122002, Haryana, India Tel: 91-124-4630300 Fax: 91-124-4630399

Tel: 420-251-551-470

Fax: 420-251-551-471

Cautions

FA Center

India

Servo support software

Mitsubishi Electric Automation (CHINA) Ltd.

Shanghai 4/F., Zhi Fu Plaza No.80 Xin Chang Road, Shanghai,

MR-J3-BSafety

Brazil FA Center

MR-J3W series

ASEAN FA Center

Options

Servo amplifiers

Shanghai FA Center Taiwan FA Center Guangzhou FA Center Hong Kong FA Center India FA Center Thailand FA Center

Servo motors

Korean FA Center Beijing FA Center Tianjin FA Center

Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK. Tel: 44-1707-27-6100 Fax: 44-1707-27-8695

Mitsubishi Electric Europe B.V. Russian Branch St.Petersburg office Sverdlovskaya emb., bld "Sch", BC "Benua", office 720; 195027, St.Petersburg, Russia Tel: 7-812-633-3497 Fax: 7-812-633-3499

Warranty

German FA Center

Russian FA Center European FA Center Czech Republic FA Center

Global FA centers

UK FA Center

Model designation

Global FA Centers

184


Safety Warning To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use.

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

L(NA)03017 G 1101 Printed in Japan (MDOC)

New publication, effective January 2011 Specifications subject to change without notice.


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.