SERVO AMPLIFIERS & MOTORS
Advanced servo technology with optical network
Your partner, MR-J3 For higher function and performance. For more comfortable use. Industry leading performance Speed frequency response of 2.1kHz
Wide range of product lines Compatible with rotary and linear servo motor, and direct drive motor.
Ever-evolving tuning function High level tuning with the advanced gain search function
Our Total Solution for Your Satisfaction
INDEX Features
GOT1000
Model
PC/AT compatible computer FA engineering software
MELSOFT iQ Works
Motion controller engineering environment
MELSOFT MT Works2
Servo setup software
MR Configurator2 New
Servo setup software
MR Configurator
Capacity selection software
Programmable controller
Motion controller
Q series motion controller for iQ Platform Q173DCPU (Max. 32 axes) Q172DCPU (Max. 8 axes)
MELSEC Q series
MELSEC FX series
MELSEC L series
Positioning module
Positioning module
Q series motion controller for SSCNET# Q173HCPU (Max. 32 axes) Q172HCPU (Max. 8 axes)
QD75PM QD75DM QD70PM QD70DM LD75P4 LD75D4
Stand alone motion controller Q170MCPU (Max. 16 axes) QD75MHM FX3U-20SSC-H LD77MHM QD74MHM
SSCNET# serial bus
Pulse train input
MR-J3-B
MR-J3-B (-M) SSCNET# compatible
MR-J3-A
MR-J3-BSafety Drive Safety compatible
MR-J3W-B 2-axis servo amplifier
CC-Link
MR-J3-T
MR-J3-A General-purpose interface
MR-J3-T CC-Link compatible (with built-in positioning function)
Rotary servo motor HF-KP/MP 50W to 750W
HC-LP 0.5kW to 3kW
HA-LP 5kW to 55kW HF-SP 0.5kW to 7kW
HC-RP 1kW to 5kW
New
HF-JP 0.5kW to 15kW
HC-UP 0.75kW to 5kW
Linear servo motor LM-H2 series
LM-F series
LM-K2 series New
Direct drive motor LM-U2 series
TM-RFM series
Designation Servo Motors Specifications and torque characteristics Servo motor dimensions Electromagnetic brake specifications Special shaft end specifications Servo Amplifiers MR-J3-A Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B-RJ006 Overview Servo amplifier specifications Connections with linear encoders Servo amplifier dimensions MR-J3-T Connections with peripheral equipment Overview Servo amplifier specifications Command and operation mode MR-J3-D01 specifications and dimensions Standard wiring diagram Servo amplifier dimensions Options MR-J3 basic configurations Optional cables and connectors Ordering information for customers RoHS compliant connectors Dynamic brakes Optional regeneration units Battery Battery connection relay cable Diagnostic cable Heat sink outside attachment Manual pulse generator 6-digit digital switch Junction terminal blocks Parameter unit Peripheral Equipment Electrical wires, circuit breakers and magnetic contactors Radio noise filters Line noise filters Data line filter Surge killer EMC filters Power factor improvement reactor MR-J3-BSafety MR-J3W Series Servo Support Software Cautions Warranty Global FA Centers
p. 3 p. 15 p. p. p. p.
18 37 49 50
p. p. p. p.
51 52 56 63
p. p. p. p.
68 69 73 74
p. p. p. p.
78 80 82 83
p. p. p. p.
86 87 91 93
p. 94 p. 96 p. 98 p.101 p.103 p.114 p.118 p.119 p.120 p.124 p.124 p.124 p.125 p.125 p.125 p.126 p.127
p.128 p.129 p.129 p.129 p.129 p.130 p.132 p.134 p.152 p.176 p.178 p.183 p.184
2
Improving Machine Performance! Machine performance can be substantially improved with MR-J3. More compact
Shorter tact time ■ Industry leading level of control
■ Servo amplifier
Speed frequency response is increased to 2.1kHz✽ , meeting high end machine needs.
Needs 40% smaller mounting space as compared to MR-J2S series. (comparison in 400W) MR-J2-Super
Speed
Speed command
Shorter settling time!
In-position signal Settling time
168 Speedsponse cy re frequen
2.1kHz
Time ✽ Available with MR-J3-A/B(-RJ006)/BSafety.
168
■ Increased motor speed and torque
maller
40% s
40
70
Close mounting is possible✽. (200V 3.5kW or smaller) MR-J2-Super
MR-J3
168
Since higher torque is output even at high speeds as compared to the prior model, a machine can be downsized by using 1 rank smaller servo motor. Additionally, acceleration/deceleration time can be shortened. For HF-KP series, the maximum torque is increased to 350%.
70 10
404040 120
230
✽ The working environment is different for close mounting. Refer to the sections “Cautions concerning use” in this catalog for details.
(Example) 400W 3000r/min
5 Torque (N·m)
MR-J3
Prior motor speed Motor speed
■ Servo motor
4 Peak running range
3
rque Max. to
2
350%
1
Continuous running range 0
HF-KP HC-KFS
1000 2000 3000 4000 5000 6000 Speed (r/min)
¡HF-KP/HF-MP series
Motor lengths are shortened by 20%. (Comparison of HF-KP/MP and HC-KFS/MFS in 400W)
Small
maller
20% s
¡HF-SP series
The servo motor can operate at up to 6000r/min, and thereby shortens positioning time and improves machine throughput.
Speed (r/min)
Shorter positioning time
6000
Highedr spee HF-KP HC-KFS
0
Time
The connectors of the HF-SP series are smaller than those of the HC-SFS series (prior model), so that the user’s system can be made even more compact.
¡HF-JP series
New!
Motor volumes are reduced by 46%. (Comparison of HF-JP and HA-LP in 11kW) Compact motor with large capacity has been realized.
Small
maller
46% s
Flexible wiring
Highly accurate operation ■ Decreased cogging torque
■ Connector type available
Fluctuations in motor torque are reduced, realizing smooth machine operation at stable speed. ed to
Connectors have been adopted✽ for the servo amplifier terminal block thereby reducing the time required for wiring.
Reduc
1/2
Cogging torque
✽ Connector type is available for 200V 3.5kW or smaller and 400V 2kW or smaller servo amplifiers.
■ Selectable cable leading direction Cable mounting direction is changeable according to the selected cables. (HF-KP/HF-MP series) HC series motor (prior model)
HF series motor (MR-J3 model)
Changeable mounting direction
■ High-resolution absolute encoder The servo motor is equipped with a 262144p/rev (18bit✽) absolute encoder as a standard for highly accurate positioning. Absolute position detection system can be easily configured by mounting MR-J3BAT battery. ✽ Contact your local sales office for encoders higher than 18-bit resolution. 3
In direction of motor shaft
In opposite direction of motor shaft
Improving Total System Dynamics! System’s fast response and reliability are realized with SSCNET#. Fast and accurate optical communication ■ Improved communication speed and command communication cycle
Network communication speed Approx. 10 times faster!
5.6
SSCNET# MR-J3
50 0
10
20
30
■ Simple wiring Simple connections with dedicated cables reduce both wiring time and chances of wiring errors. No more complicated wiring.
Achieves up to 50 Mbps full duplex baud rate (equivalent to 100Mbps one way) and improves system response.
SSCNET MR-J2S
Simple and flexible wiring
· Ready (RD) · In-position (INP) · Encoder Z-phase pulse (OP) · Clear (CR) · Forward/reverse rotation pulse train (PP/NP/PG/NG) · Digital I/F power supply input (COM) · Open-collector power input (OPC) · Digital I/F common (SG) · Shield (SD)
Command position
SSCNET
SSCNET# command
40 50 Baud rate (Mbps)
SSCNET#
Smooth control using high-speed serial communication with cycle times as fast as 0.44ms. Command position
Pulse train command
· High-accuracy command data · Motor speed monitor data · Current value monitor data · Current position monitor data · Axis status signals (Ready, In-position, etc.)
SSCNET#
Reduced wiring is achieved by issuing the stroke limit and the proximity dog signals via the servo amplifier. Communication cycle
Communication cycle
Complete synchronized communication is achieved with SSCNET#, offering technical advantages in machines such as printing and food processing machines that require synchronous accuracy.
■ Long distance wiring Long distance wiring is possible up to 800m per system (maximum of 50m between stations x 16 axes). Thus, it is suitable for large-scale systems. 16 axes maximum
Timing of servo amplifier processing Pulse train command
SSCNET# command
1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis
1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis
Pulse train (asynchronous)
SSCNET# Standard code/standard cable : Max. 20m between stations Long distance cable : Max. 50m between stations
Receives position command. SSCNET# (synchronous)
Maximum overall distance per system Standard code/standard cable : 320m (20m x 16 axes) Long distance cable : 800m (50m x 16 axes)
Easy data management ■ Bidirectional optical communication
Receives position command.
Large amount of data can be transmitted and received between the controller and the servo amplifiers in real time. Servo monitor information can be stored in a host application and can be used for control. Controller in a cabinet
Improved noise immunity
Bidirectional communication
■ High quality communication The fiber-optic cables thoroughly shut out noise that enters from the power cable or external devices. Noise immunity is dramatically improved as compared to metal cables.
Servo amplifier in a cabinet SSCNET#
Guards against noise.
Guards against noise.
Guards against noise.
SSCNET# Noise
Noise
Noise
Filling
Capping
Labeling
4
Optimal Servo Adjustment for Machines! Easy servo adjustment for machine’s maximum performance with the high control Easy adjustment
Optimal adjustment function for machines
■ Ever-evolving real time
■ Advanced vibration suppression control
All gains including position and speed control gains can be automatically adjusted by setting responsiveness. 32 scales of response level can be set.
An optimal filter is automatically set with the auto tuning function for suppressing 100Hz or lower frequency vibration that occurs when a driving part stops. The auto tuning function is effective in suppressing vibration at the end of an arm and in reducing residual vibration in a machine.
auto-tuning
Tuning ON Steady!!
Droop pulse Command
Droop pulse Command Load-side position
Load-side position
Resonance on the driving mechanism, such as a ball screw, can be suppressed automatically using this filter. Automatic adjustment range: 100Hz to 2.25kHz. Machine resonance suppression filter setting range: 100Hz to 4.5kHz. Optimal filters are automatically set by one-click with the auto tuning function of the MR Configurator2 or the MR Configurator. Then, these filters are automatically optimized by changing the responsiveness of the real time auto tuning.
The response to a disturbance element can be increased independently of other control loop gains. This enables suppression of the disturbance while maintaining stable operations.
Robust disturbance compensation function ON
Droop pulse
■ Robust disturbance compensation function
Droop pulse
■ Adaptive filter @
Effective for improving synchronous accuracy of printing and packaging machines. (Example) Printing machine
Driving shaft vibration
Precision of printing increases by improving synchronous accuracy.
“Adaptive filter @” function ON
For more advanced adjustment ■ Advanced gain search✽ Easy servo adjustment for maximum machine performance without technical know-how. Easy: Operate just by following the flow. Reliable: No vibration in a machine during adjustment. Stable: Takes variations of mechanical characteristics in consideration. Quick: Takes approximately 10 minutes per axis for adjustment. Visual: Visually shows adjustment result. Machine resonance suppression filter is automatically adjusted in addition to position and speed control gains. Adjusted parameters can be written into the servo amplifier by one-click on the screen. Setting
5
Adjustment result
✽ This function is available with MR Configurator2 or MR Configurator.
Adjusted parameters
function and ever-evolving tuning function. Start-up and adjustment support tool ■ MR Configurator2 (SW1DNC-MRC2-E) With the MR Configurator2, setup, tuning, monitor display, diagnostics, reading/writing parameters and test operations can be easily performed on a personal computer. This software realizes a stable machine system, optimum control and short setup time. ¡[Servo assistant] function ¡Using MR Configurator2 via motion controller Setup of the servo amplifier can be completed just by For MR-J3-B servo amplifier, MR Configurator2 or MR following guidance displays. Parameter setting and Configurator can be used with MT Developer2 on a tuning are also easily performed since related functions personal computer that is connected to a motion can be called up from shortcut buttons. controller. (Note 1) Information such as parameter settings and monitoring for multiple servo amplifiers can be easily consolidated just by connecting the motion controller and the personal computer.
Data write Data read
Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU (Note 2) Reconnecting cables is not required.
MR Configurator2 or MR Configurator
¡[Monitor] function
Operation status can be monitored in real time on the “Display all” window. Assigning input/output signals and monitoring ON/OFF status are also possible on the “I/O monitor” window. [Display all] window
¡[Machine analyzer] function
MR-J3-B
Notes: 1. MR Configurator software version C1 or above is compatible with MT Developer2. MT Developer2 software version 1.15R or above is compatible with MR Configurator2. 2. MR Configurator software version C2 or above is compatible with Q170MCPU stand alone motion controller.
[I/O monitor] window
This function automatically inputs random torque to the servo motor and analyzes frequency characteristic (0.1kHz to 4.5kHz) of a machine system just by pressing the [Start] button. This function supports setting machine resonance suppression filter, etc.
¡[Parameter setting] function
Parameter setting is displayed in list or visual formats. Parameters can be set by selecting from the drop down list. In addition, in-position range can be set in mechanical system unit (e.g. mm).
¡[Graph] function
Servo data with 3 analog and 4 digital channels is displayed in a graph. Convenient functions such as [Over write] for overwriting multiple data and [Graph history] for displaying graph history are available. Waveform measurement for the connected axes are simultaneously performed via motion controller communication.
6
Servo Amplifiers for Satisfying Various Control For satisfying machine needs, a wide variety of servo amplifiers are available in addition Drive safety compatible servo amplifier: MR-J3-BSafety
New!
For improving machine safety! ■ Realizing safety circuit As a safety function, MR-J3-BSafety servo amplifier has an integrated Safe torque off (STO) function. With STO, the safety circuit, designed without a magnetic contactor (MC), prevents on unexpected start of servo motor. MR-J3-D05 Stop category 1 (SS1 function) can be realized by combining MR-J3-BSafety with an optional MR-J3-D05 safety logic unit. The safety level of the STO and SS1 functions comply with IEC/EN 61508 SIL 2, EN62061 SIL CL2 and EN ISO 13849-1 PL d (Category 3).
Shut off with STO function
Shut off Safety relay circuit
No fuse breaker (NFB)
No fuse breaker (NFB)
Shut off Safety relay circuit
Magnetic contactor for preventing unexpected start (MC)
Magnetic contactor for preventing unexpected start is no longer required.
Magnetic contactor for preventing unexpected start and servo alarm (MC)
■ Replacement of MR-J3-B MR-J3-B can be easily replaced by the MR-J3-BSafety since both of these servo amplifiers use the same cables and connectors.
Magnetic contactor for servo alarm (MC)
Stops motor
■ Compatible with fully closed loop control system
The MR-J3-BSafety lineup incorporates fully closed loop control system. MR-J3-B-RJ006 can be replaced by the MR-J3-BSafety.
Stops motor
MR-J3-B
MR-J3-BSafety
CC-Link compatible servo amplifier with built-in positioning function: MR-J3-T
Lower cost by reduced wiring with CC-Link network! ■ Built-in positioning function By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Position Servo motor Acceleration Deceleration Dwell Auxiliary M data speed time constant time constant time function code
1
1000
2000
200
200
0
1
1
2
2000
1600
100
100
0
0
2
:
:
:
:
:
:
:
:
255
3000
3000
100
100
0
2
99
■ CC-Link communication compatible
Speed Point table No.1 Position address 0 Start signal M code
Selecting the point tables and starting positioning operation are possible by the DI command. In addition, alarm and M codes can be digitally output. (CC-Link communication is not available when using MR-J3-D01.)
New!
Speed command can be set directly with CC-Link remote register (when 2 stations are occupied).
■ Operational functions
M code data No.2
MR-J3-T
MR-J3-T
MR-J3-T
CC-Link communication Operation start/stop, etc. Current position/speed, etc.
Command with DI/O Input signals: ¡Point table No. selection Start signal etc. Output signals: ¡Ready
MR-J3-T+MR-J3-D01 DI/O signals
¡
In-position etc.
¡
R A R A
Indexer positioning operation
¡Roll feed function ¡Indexer positioning operation Capable of positioning to a set number of equally divided stations (up to 255 stations).
7
M code data No.1
CN20
extension IO unit (optional)
Parameter setting, monitoring, alarm display and test operation are possible by connecting the MR-PRU03 to the servo amplifier. Up to 32 servo amplifier axes can be connected and controlled with a multi-drop system.
2000
CN30
■ DI/O command with MR-J3-D01
■ Parameter unit, MR-PRU03
1000
Command via CC-Link communication
Setting position and speed data in the point table, and start and stop operation are all possible via CC-Link communication. Servo monitor information is also transmitted to a host controller via CC-Link communication and can be used for control. CC-Link communication also makes it possible to design a system with the servo amplifiers dispersed throughout.
■ Speed control operation
Point table No.2
CN10
Point table No.
Station No. 0 Station No. 7
Station No. 1
Station No. 6
Station No. 2
MR-PRU03 Station No. 5
Station No. 3 Station No. 4
Requirements of Machines to MR-J3-A with pulse train interface and MR-J3-B with SSCNET# compatible. Fully closed loop control compatible servo amplifier: MR-J3-B-RJ006
For highly accurate load-side positioning! ■ High accuracy and high response position control
SSCNET# compatible controller
Servo amplifier MR-J3-B-RJ006
High response fully closed control function is realized with our original dual feedback control method✽. ✽ The dual feedback control is performed by switching between servo motor encoder and load-side encoder.
SSCNET#
■ Flexible system structure MR-J3-B-RJ006 is compatible with a wide variety of other manufacturers’ linear encoders, allowing users to create system that meets their precision requirements. Absolute position detection system is easily configured without a battery by using a serial interface ABS type linear encoder. Linear encoder with compatible A/B/Z-phase pulse train interface can also be used.
Load-side encoder signal Servo motor encoder signal
Servo motor
Table
Accurately controls load-side position. Linear encoder
Linear encoder head
2-axis servo amplifier: MR-J3W-B New!
Eco-friendly and energy-conservative servo amplifier for a more compact machine at a smaller cost! ■ SSCNET# compatible 2-axis servo amplifier
■ Space-saving and reduced wiring
MR-J3W-B servo amplifier has MR-J3-B servo amplifier’s high performance, functionality and usability. One unit of MR-J3W-B operates any combination of two rotary/linear servo motors or direct drive motors.
With the MR-J3W-B servo amplifier, two units of motors are operated by one unit of servo amplifier. Thus, mounting area of the servo amplifier can be smaller than ever. 2 units of MR-J3
MR-J3W-B
1 unit of MR-J3W
Compatible with any combination of motors as long as the motors are compatible with MR-J3W-B. Rotary servo motor HF-KP/MP/SP/JP, HC-LP/UP Linear servo motor LM-H2/K2/U2 Direct drive motor TM-RFM
maller
25% s
168
168
(Comparison in 200W/400W servo amplifiers) 40
40 80
60
In addition, by configuring together with Q170MCPU stand alone motion controller, overall system including a controller can be made further compact.
A-axis rotary B-axis liner servo motor servo motor
Q172DCPU/Q172HCPU
MR-J3-B x 4 units
■ Contributes to energy saving Two motors are operated by a common power supply. Thus, the regenerative energy can be effectively used. Operation pattern A-axis motor speed B-axis motor speed
Q170MCPU MR-J3W-B x 2 units
(1) Deceleration (2) Acceleration
Time (1) Regenerative energy
Regenerative energy (1) is stored in the capacitor and is effectively used as driving power energy (2). Servo amplifier
Stand alone motion controller and servo amplifier have the same mounting dimensions.
Time
Servo motor (2) Driving power energy Servo motor
+
The two axes use the same main and control power supply, and SSCNET# cables. Thus, wiring is greatly reduced.
■ Common parameters with MR-J3-B MR-J3W-B servo amplifier uses many of MR-J3-B(-RJ004)’s parameters. Replacement of MR-J3-B is easy. (Different parameters are partially used.)
8
A variety of Motor Lines for Optimal Machine To satisfy machine drive needs, a wide variety of motors including rotary, linear Rotary servo motor
Wide range of capacities and series for various applications. ■ Wide range of products Motor capacities varying from 50W to 55kW with ultra-low to medium inertia are available for various applications. Low-inertia and high-speed HF-JP servo motor series is now also available in medium to large capacities.
■ Improved environmental safety HF-KP/HF-MP/HC-LP/HC-RP/HC-UP servo motors are rated IP65 (excluding the shaft-through portion). HF-SP/HF-JP servo motors are rated IP67 (excluding the shaft-through portion).
tectsst! Pmro water and du
fro
Capacity range of servo motors
1.0kW
HC-RP
5.0kW
0.75kW
HC-UP
0.5kW
HC-LP
5.0kW 3.0kW
0.5kW
HF-JP
15kW
0.5kW
HF-SP
50W
HF-KP HF-MP
New!
7.0kW
750W
100W
■ HF-JP series (medium to large capacity) New! ¡Low inertia, medium capacity servo motor (0.5kW to 9kW) Max. speed: 6000r/min (rated speed: 3000r/min)✽ This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for food packaging and printing machines. ¡Low inertia, large capacity fan-less servo motor (11kW, 15kW) Max. speed: 3000r/min (rated speed: 1500r/min) Compact size is realized by removing a cooling fan, and wiring is reduced by adopting a power supply connector (reduction by approximately 46% in volume and 34% in mass as compared to HA-LP series). This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for injection molding and large press machines. ✽ Max. speed of HF-JP703(4)/903(4): 5000r/min
55kW
5.0kW
HA-LP
1kW Capacity
10kW
100kW
Application examples of HF-JP servo motor series Roll feeder
Press machine
Linear servo motor
Suitable for direct drive system requiring high speed and accuracy! ■ High-speed and high-accuracy High-speed operation (2m/s) is now possible with this direct drive system. (Conventional transmission mechanisms typically could not achieve such fast operational speeds.) A fully closed loop control system is realized by using position feedback signals from a load-side encoder such as a linear encoder.
■ Structuring flexible machine drive part Direct drive arrangement with the linear servo motor enables compact driving part. The linear servo motor is suitable for long-stroke applications since the motor coil moves along with the motor magnet. By configuring multi-head systems with two motor coils on one motor magnet, non-complex and high-tact machine structures can be realized. In addition, the linear servo motors can be configured in tandem especially in large systems that require highly accurate synchronous operation between two axes.
■ Wide range of products Continuous thrust: 50N to 6000N Max. thrust: 18000N LM-H2/LM-F series · The thrust to volume ratio is increased, allowing space-savings. · High-rigidity is achieved due to the magnetic attraction force functions as a pre-load on the linear guide. LM-K2/LM-U2 series · Speed fluctuations are very small due to elimination of magnetic attraction force and cogging. · The structure with no magnetic attraction force extends life of the linear guides and contributes to lowering audible noise. For LM-F series, the continuous thrust is doubled by cooling forcibly with liquid. 9
Tandem configuration
Multi-head configuration
Thrust range of linear servo motors 60 LM-H2 (Core type)
9 models
960 2400 Continuous
Maximum
300 8 models
LM-F (Core type)
3000
600 120 7 models
LM-K2 (Core type)
LM-U2 (Coreless type)
10
6000 2400 6000
Continuous
50 9 models
800
Maximum
3200
Maximum
Continuous
100
18000
Continuous (natural-cooling) Maximum Continuous (liquid-cooling) Maximum
1000
Thrust (N)
10000
Drive servo motors and direct drive motors are available. Direct drive motor
For compact and simplified machine driving part with high-accuracy control! ■ Direct drive structure Since load is coupled directly with the direct drive motor, gear reducer and transmission elements can be eliminated, offering greater rigidity and torque. Due to the gearless structure of the system, errors caused by backlash can be eliminated, thereby offering high-accuracy operation and shorter settling times. In addition, smooth rotation with less audible noise is possible. The high-resolution encoder contributes to high-accuracy control. Lubrication and maintenance due to abrasion are not required.
■ Product lines
■ Simplifying machine structure
12 models are available.
The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability. The motor has an inner rotor with hollow shaft that allows cables and pipes to pass through. This motor is suitable for rotation and index tables used in semiconductor manufacturing, liquid crystal manufacturing and machine tool devices.
2 f130 TM-RFMMC20
6 Rated
18
Maximum
6 f180 TM-RFMME20
18
54
Rated Maximum
12 f230 TM-RFMMG20
Rotation table 72
Rated
240 Rated
10
Index table
Maximum
40 f330 TM-RFMMJ10
216
720
Maximum
100 Torque (N·m)
q-axis control 1000
Motor capacity selection software
Freeware for easy calculation of motor capacity! ■ Capacity selection software (MRZJW3-MOTSZ111E)
Ball screw horizontal
Optimal servo amplifier, servo motor and optional regeneration unit can be selected just by entering constants and operation pattern. Selection menu for linear servo motor is also available.
Linear servo
✽ This software will be compatible with direct drive motor soon.
Features (1) 10 types of machine components are available. (2) User-defined operation patterns can be set. (position and speed control mode operations) (3) Feedrate and torque can be displayed in graph format during the selection process. (4) Calculation process can be displayed. ✽ Capacity selection software (MRZJW3-MOTSZ111E) is available for free download. Contact your local sales office for more details.
Conformity with global standards ■ Complies with EN, UL and CSA (c-UL) standards ■ Complies with Restriction of Hazardous MELSERVO-J3 conforms to global standards. ✽ This product is not subject to China Compulsory Certification (CCC).
✽ cULus mark is attached to MR-J3 series and cTUVus mark to MR-J3W series. ✽ Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” and “EMC Installation Guidelines” when your system needs to meet the EMC directive.
Substances Directive (RoHS).
Human and environment-friendly AC servo is compliant with RoHS Directive. About RoHS directive RoHS Directive requires member nations to guarantee that new electrical and electronic equipment sold in the market after July 1, 2006 do not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. <G> mark indicating RoHS Directive compliance is printed on the package.
Our optional cables and connectors comply with “Measures for Administration of the Pollution Control of Electronic Information Products” (Chinese RoHS).
10
MELSERVO-J3 Product Lines Flexible specifications corresponding to users’ needs ■ Servo amplifiers
● : Compatible – : Not compatible
General-purpose interface
Positioning function Fully closed loop control
Torque
Speed
Position
CC-Link
Control mode RS-422 multi-drop
SSCNET 3
DIO
Analog
Servo amplifier type
Pulse train
Interface
MR-J3-A
● ● (✽4)
●
● ● ●
MR-J3MA(N) MR-J3DUMA
3-phase 0.05kW 200VAC to 37kW
●●●●●●●●
MR-J3MA1
1-phase 0.05kW 100VAC to 0.4kW
●●
(✽4)
MR-J3MA4 MR-J3DUMA4 MR-J3MB(N) MR-J3DUMB
MR-J3-B
●
MR-J3MB1
●
MR-J3MB4 MR-J3DUMB4 MR-J3MS MR-J3DUMS
Drive safety compatible MR-J3-BSafety
● SSCNET#, new high-speed serial bus compatible
Model
Compatible motor series Motor Power capacity, supply HF- HF- HF- HF- HC- HC- HC- HA- LM- LM- LM- LM- TMthrust spec. or torque KP MP SP JP LP RP UP LP H2 F K2 U2 RFM
●
●
MR-J3MS1 MR-J3MS4 MR-J3DUMS4 MR-J3MB(N) -RJ006
Fully closed loop control compatible MR-J3-B-RJ006
●
●
●
3-phase 0.5kW 400VAC to 55kW
●●
●
3-phase 0.05kW 200VAC to 37kW
●●●●●●●●
1-phase 0.05kW 100VAC to 0.4kW
●●
3-phase 0.5kW 400VAC to 55kW
●●
●
3-phase 0.05kW 200VAC to 37kW
●●●●●●●●
1-phase 0.05kW 100VAC to 0.4kW
●●
3-phase 0.5kW 400VAC to 55kW
●●
●
3-phase 0.05kW 200VAC to 25kW
●●●●●●●●
MR-J3MB1 -RJ006
1-phase 0.05kW 100VAC to 0.4kW
●●
MR-J3MB4 -RJ006
3-phase 0.5kW 400VAC to 22kW
Linear Servo compatible MR-J3-B-RJ004
(✽5)
●●
●
(✽5)
60N to 960N
●
●
●
MR-J3MB(4) -RJ004
●
3-phase (Natural-cooling) 300N to 3000N 200VAC (Liquid-cooling) 600N to 6000N / 400VAC 120N to 2400N (✽3)
● ●
50N to 800N
Direct drive motor compatible MR-J3B-RJ 080W
●
●
MR-J33-phase 2N·m to MB 240N·m -RJ080W 200VAC
●
0.05kW to 1kW MR-J3W- 3-phase 50N to 240N MB 200VAC 2N·m to 40N·m × 2 units
●●●●●
MR-J3MT(N)
3-phase 0.05kW 200VAC to 25kW
●●●●●●●●
MR-J3MT1
1-phase 0.05kW 100VAC to 0.4kW
●●
MR-J3MT4
3-phase 0.5kW 400VAC to 22kW
2-axis MR-J3W-B
CC-Link compatible (with built-in positioning function)
●
11
MR-J3-T
●
●
(✽1)
(✽2)
●
● ● ● ●
✽ 1. Manual pulse generator (MR-HDP01) is required. ✽ 2. Extension IO unit (MR-J3-D01) is required. ✽ 3. For the linear servo compatible servo amplifiers, 3-phase 400VAC is available only in 22kW.
●
●
●●
●
●
●●●
●
✽ 4. High resolution analog speed and analog torque commands are available with a set of MR-J3-MAM-RJ040 and MR-J3-D01 extension IO unit. (Note that MR-J3-MAM-RJ040 is available only for 100V, 200V 22kW or smaller and 400V 11kW to 22kW). ✽ 5. Contact your local sales office for the fully closed loop control compatible servo amplifier for 11kW and 15kW of HF-JP servo motor series.
■ Servo motors Servo motor series (✽3)
● : Compatible Rated speed (maximum speed) (r/min)
Rated output (kW) (✽1, 2)
K
Servo motor type With electromagnetic brake (B)
IP rating
Small capacity series
HF-KP series
●
S
HF-SP series
Medium capacity series
IP65
Low inertia Perfect for general industrial machines.
●
IP65
Ultra-low inertia Well suited for high-throughput operations.
6 types 0.5, 0.85, 1.2, 2.0, 3.0, 4.2
●
IP67
14 types 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0
●
3000 (6000)
5 types 0.05, 0.1, 0.2, 0.4, 0.75
3000 (6000)
5 types 0.05, 0.1, 0.2, 0.4, 0.75
1000 (1500)
2000 (3000)
●
HF-MP series
L
IP67
R
2000 (3000)
5 types 0.5, 1.0, 1.5, 2.0, 3.0
●
IP65
3000 (4500)
5 types 1.0, 1.5, 2.0, 3.5, 5.0
●
IP65
Ultra-low inertia Well suited for high-throughput operations. Flat type The flat design makes this unit well suited for situations where the installation space is limited.
Flat Medium capacity series
HC-UP series
(
2000
)
5 types 0.75, 1.5, 2.0, 3.5, 5.0
●
IP65
)
18 types 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0, 9.0 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0, 9.0
●
IP67
1500 (3000)
4 types 11, 15 11, 15
●
IP67
1000 (1200)
16 types 6.0, 8.0, 12, 15, 20, 25, 30, 37 6.0, 8.0, 12, 15, 20, 25, 30, 37
3000:0.75kW to 2kW 2500:3.5kW, 5kW
HF-JP series
L
● ●
Inserters Mounters
Material handling systems ● Robots ● X-Y tables ●
Roll feeders Loaders and unloaders ● High-throughput material handling systems ●
Low inertia Perfect for general industrial machines.
HC-RP series
Medium/Large capacity series
Medium inertia Two types of the rated speed are available.
HC-LP series
J
Belt drives Robots ● Mounters ● Sewing machines ● X-Y tables ● Food processing machines ● Semiconductor manufacturing devices ● Knitting and embroidery machines ●
M
U
Application examples
Features
(✽4)
(
3000 6000:0.5kW to 5kW 5000:7kW, 9kW
HA-LP series
(
●
Only for 6.0kW to 12kW
1500 (2000)
14 types 7.0, 11, 15, 22, 30, 37 7.0, 11, 15, 22, 30, 37, 45, 50
(
Only for 7.0kW to 15kW
2000 (2000)
14 types 5.0, 7.0, 11, 15, 22, 30, 37 11, 15, 22, 30, 37, 45, 55
(
Only for 11kW to 22kW
✽ 1. are for 400V class. ✽ 2. Contact your local sales office for servo motors larger than 55kW. ✽ 3. Actual product availability may vary according to region.
●
●
) ) )
Low inertia Well suited for high-throughput and high-acceleration/ deceleration operations.
●
●
● ●
Ultra-highthroughput material handling systems
Robots Food processing machines
Food processing machines ● Printing machines ●
●
●
Injection molding machines Large press machines
IP44
IP44
IP44 IP65 for HA-LP502/702
Low inertia Three types of the rated speed are available.
Injection molding machines ● Semiconductor manufacturing As standard, 30kW and devices larger motors can be ● Large material mounted either with the handling systems flange or the feet. ● Press machines ●
(✽5)
✽ 4. The shaft-through portion is excluded. ✽ 5. Some motors from 15kW to 25kW capacities can be mounted with the feet. Refer to the section “Servo Motor Dimensions” in this catalog.
12
■ Linear servo motors Linear servo motor series
Maximum speed (m/s)
Continuous thrust (N)
2.0
60, 120, 240, 360, 480, 720, 960
2.0
300, 600, 900, 1200, 1800, 2400, 3000
2.0
600, 1200, 1800, 2400, 3600, 4800, 6000
LM-K2 series
2.0
Core type suitable for space-saving. Natural-cooling The magnetic attraction force contributes to high rigidity. Core type Natural-cooling compact linear servo motor. The integrated liquid-cooling system doubles Liquid-cooling the continuous thrust.
120, 240, 360, 720, 1200, 1440, 2400
Core type with magnetic attraction counter-force. The magnetic attraction Natural-cooling counter-force structure extends life of the linear guides and contributes to lowering audible noise.
50, 75, 100, 150, 225, 400, 600, 800
Coreless type without cogging resulting in small speed fluctuation. The Natural-cooling structure with no magnetic attraction force extends life of the linear guides.
LM-U2 series
2.0
Application examples
Features
(✽1)
LM-H2 series
LM-F series
Cooling method
Semiconductor mounting systems ● Wafer cleaning systems ● LCD assembly systems ●
NC machine tools ● Material handlings ●
Semiconductor mounting systems ● Wafer cleaning systems ● LCD assembly systems (multi-head use) ●
Screen printing systems ● Scanning exposure systems ● Inspection systems ●
■ Direct drive motors Direct drive motor series
Motor outer diameter
Rated speed (Maximum speed) (r/min)
Rated torque (N·m)
IP rating
f130
200 (500)
2, 4, 6
IP42
f180
200 (500)
6, 12, 18
IP42
f230
200 (500)
12, 48, 72
IP42
f330
100 (200)
40, 120, 240
IP42
(✽2)
Application examples
Features
TM-RFM series
The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability.
Semiconductor manufacturing devices ● Liquid crystal manufacturing devices ● Machine tool devices ●
✽ 1. are for 400V class. ✽ 2. Connectors and gap between rotor and stator are excluded.
13
â&#x2013; Servo amplifier outlines MR-J3-A
General-purpose interface
Pulse train and analog input are available as a generalpurpose interface. Position, speed or torque control mode can be selected. Machineâ&#x20AC;&#x2122;s performance can be boosted by using the optimum adjustment function such as advanced vibration suppression control and adaptive filter @.
MR-J3-B
SSCNET# compatible
By adopting SSCNET# (optical communication), a complete synchronous system can be configured by using the high-speed serial communication with cycle time as fast as 0.44ms between the controller and servo amplifier. SSCNET# can be set up just by inserting a dedicated cable (fiber-optic cable) into connectors, resulting in reduced wiring and preventing possibility of wiring error. Thanks to the optical communication, noise immunity has been greatly improved, and long distance wiring is made possible by up to 800m (maximum of 50m between stations x 16 axes). Fully closed loop control compatible servo amplifier is also available (MR-J3-B-RJ006).
MR-J3-BSafety Drive safety compatible STO function has been added to the SSCNET# compatible servo amplifier as a safety function. By using the STO function, magnetic contactors previously required for preventing unexpected start are no longer required. SS1 function can be realized by using MR-J3-D05 safety logic unit. MR-J3-BSafety lineup incorporates fully closed loop control system.
MR-J3W-B
2-axis servo amplifier
With the same high performance and same functions of MR-J3-B, one unit of MR-J3W-B servo amplifier operates two motors including combinations of rotary and linear servo motor, and direct drive motor. Installation space has been reduced by approximately 17% to 25% as compared to two units of MR-J3 series servo amplifier, allowing your system to be more compact. In addition, as the two axes are able to share cables for power supplies and SSCNET# communication, wiring is reduced.
MR-J3-T
CC-Link compatible (with built-in positioning function)
By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Setting position and speed data in the point table, and start and stop operation are possible via CC-Link communication. By using MR-J3-D01 extension IO unit, point table selection and positioning operation with DI/O commands are enabled. (CC-Link communication is not available when using the MR-J3-D01.)
14
MELSERVO-J3 For Servo Amplifier Model Designation
MR-J3Special specifications
Symbol
Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
U004
1-phase 200 to 240VAC (Note1)
RJ040
Compatible with high resolution analog speed command and analog torque command (Note 2)
RJ006
Compatible with fully closed loop control (Note 3)
RU006
Compatible with fully closed loop control, without a dynamic brake (Note 3, 6)
RZ006
Compatible with fully closed loop control, without an enclosed regenerative resistor (Note 3, 4)
RJ004
Linear servo motor compatible (Note 3)
RJ080W Direct drive motor compatible (Note 3)
A(N) : General-purpose interface B(N) : SSCNET # compatible T (N) : CC-Link compatible (with built-in positioning function) Symbol Rated output (kW) 10
0.1
20
0.2
40
0.4
60
0.6
70
0.75
100
1
200
2
350
3.5
KE
Compatible with 4Mpps command (Note 5)
ED
Without a dynamic brake (Note 6)
PX
Without an enclosed regenerative resistor (Note 4)
LR
Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, with an enclosed regenerative resistor
LW
Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, without an enclosed regenerative resistor (Note 7)
Notes: 1. Available in 750W or smaller servo amplifier. 2. Available in MR-J3-MAM only. Extension IO unit, MR-J3-D01, is required. 3. Available in the fully closed loop control compatible, linear servo compatible and direct drive motor compatible servo amplifiers MR-J3-MBM-RM only. 4. Available in 11kW to 22kW servo amplifier. A regenerative resistor (standard accessory) is not enclosed. 5. Available in MR-J3-MA(1) only. 6. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 7. This servo amplifier is required when using HF-JP servo motor of 11kW and 15kW. Regenerative resistor is not included.
Symbol
Power supply
500
5
None
3-phase 200VAC or 1-phase 200VAC (Note 1)
700
7
1
1-phase 100VAC (Note 2)
11K
11
4
3-phase 400VAC (Note 3)
15K
15
22K
22
Notes: 1. MR-J3-10M, -20M, -40M, -60M and -70M are available for 1-phase 200VAC. 2. MR-J3-10M1, -20M1 and -40M1 are available. 3. MR-J3-60M4, -100M4, -200M4, -350M4, -500M4, -700M4, -11KM4, -15KM4 and 22KM4 are available.
List of compatible servo motors Symbol
200V class HC-RP
HC-UP
HA-LP
HF-SP
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
51, 52
53
—
52
—
—
—
524
534
—
—
73
73
—
73
—
—
—
72
—
—
—
—
—
—
—
81, 102
103
53 (Note 1)
102
—
—
—
1024
HF-MP
HF-SP
10
053, 13
053, 13
—
—
20
23
23
—
40
43
43
60
—
70 100
121, 201,
HF-JP
200
—
—
350
—
—
301, 352
353
500
—
—
421, 502
503
700 11K 15K 22K
400V class HC-LP
HF-KP
— — — —
— — — —
152, 202
702 — — —
153, 203
703 903, 11K1M (Note 2) 15K1M (Note 2) —
73, 103 (Note 1) 153, 203 (Note 1) 353 (Note 1) 503 (Note 1) — — —
HF-JP
734, 1034 534 (Note 1)
1524,
1534,
734, 1034
2024
2034
(Note 1)
152
103, 153
152
—
202
203
202
—
3524
3534
302
353, 503
352, 502
502
5024
5034
— — — —
— — — —
— — — —
601, 701M, 702 801, 12K1, 11K1M, 11K2 15K1, 15K1M, 15K2 20K1, 25K1, 22K1M, 22K2
HA-LP
7024 — — —
7034 9034, 11K1M4 (Note 2) 15K1M4 (Note 2) —
1534, 2034 (Note 1)
— — —
3534 (Note 1)
—
5034
6014,
(Note 1) — — —
701M4 8014, 12K14, 11K1M4,11K24 15K14, 15K1M4, 15K24 20K14, 22K1M4, 22K24
Notes: 1. Use this servo motor when increasing the maximum torque. 2. Use a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.
* 15
The servo amplifiers above conform to EN, UL and c-UL standards.
Model designation
For Drive Unit/Converter Unit Model Designation â&#x2013; For drive unit 200VAC/400VAC
Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
A: General-purpose interface B: SSCNET # compatible
3-phase 200VAC
4
3-phase 400VAC
Compatible servo motor
Options
HA-LP
(kW)
30K1, 30K1M, 30K2,
30K
30
37K
37
45K
45
45K1M4, 45K24
55K
55
50K1M4, 55K24
25K14, 30K14, 30K1M4, 30K24 37K1, 37K1M, 37K2,
MR-J3-BSafety
Peripheral equipment
37K14, 37K1M4, 37K24
â&#x2013; For converter unit 200VAC/400VAC
Rated output: 55kW
*
The drive unit and the converter unit conform to EN, UL and c-UL standards.
Symbol
Power supply
None
3-phase 200VAC
4
3-phase 400VAC
Cautions
Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
Servo support software
MR-J3W series
MR-J3-CR 55K
Warranty
Converter unit (MR-J3-CR55K(4)) is required for the drive unit.
Rated output
Power supply
None
Global FA centers
Symbol
Symbol
Servo amplifiers
Servo motors
MR-J3-DU 30K A
16
MELSERVO-J3 For Servo Motor Model Designation ■100V/200V class
HF-KP 05 3 B Symbol
Oil seal
None
None (Note1)
J
Installed (Note2, 3)
Notes: 1. An oil seal is attached for HF-JP/HC-LP/ HC-RP/HC-UP/HA-LP series as standard. 2. Oil seal is available for 0.1kW or larger HF-KP/HF-MP series and all HF-SP series. 3. Dimensions for HF-KP/HF-MP/HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details.
Symbol
Servo motor series
HF-KP
Low inertia, small capacity
Symbol
Electromagnetic brake
HF-MP
Ultra-low inertia, small capacity
None
None
HF-SP
Medium inertia, medium capacity
B
Installed
HF-JP
Low inertia, medium-large capacity
HC-LP
Low inertia, medium capacity
HC-RP
Ultra-low inertia, medium capacity
HC-UP
Flat type, medium capacity
HA-LP
Low inertia, medium-large capacity
Symbol
Shaft end
None
Standard (Straight shaft)
K
Key way or with key (Note1)
D
D-cut (Note1)
Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications.
Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications.
Symbol
Rated speed (r/min)
1
1000
1M
1500
2
2000
3
3000
Rated output (kW)
05
0.05
1 to 8
0.1 to 0.85
10 to 90
1.0 to 9.0
11K to
Symbol
11 to 37
37K
■400V class
HF-SP 5 2 4 B Symbol
Servo motor series
HF-SP
Medium inertia, medium capacity
HF-JP
Low inertia, medium-large capacity
HA-LP
Low inertia, medium-large capacity
Symbol
Shaft end
None (Note1)
None
Standard (Straight shaft)
J
Installed (Note2)
K
Key way (Note1)
Notes: 1. An oil seal is attached for HF-JP/HA-LP series as standard. 2. Dimensions for HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details.
Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications.
Rated output (kW)
Symbol
Rated speed (r/min)
Symbol
Electromagnetic brake
5
0.5
1
1000
None
None
10 to 90
1.0 to 9.0
1M
1500
B
Installed
2
2000
3
3000
55K
17
Oil seal
None
Symbol
11K to
*
400VAC class
Symbol
11 to 55
Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications.
The servo motors above conform to EN standard. Contact your local sales office for the models conform to UL and c-UL standards.
Compatible servo amplifier model MR-J3-
10A(1)/B(1)(-RJ006)/T(1)
23(B)
43(B)
73(B)
20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1)
70A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
0.3
0.3
0.5
0.9
1.3
Continuous Rated output (W) running duty Rated torque (Note 9) (N·m [oz·in])
50
100
200
400
750
0.16 (22.7)
0.32 (45.3)
0.64 (90.6)
1.3 (184)
2.4 (340)
Maximum torque (when increased) (Note 8) (N·m [oz·in])
0.56 (79.3)
1.11 (157)
2.23 (316)
4.46 (632)
8.36 (1180)
Maximum torque (N·m [oz·in])
0.48 (68.0)
0.95 (135)
1.9 (269)
3.8 (538)
7.2 (1020)
39.9
Rated speed (r/min)
3000
Maximum speed (r/min)
6000 6900
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
4.87
11.5
16.9
38.6
Rated current (A)
0.9
0.8
1.4
2.7
5.2
Maximum current (when increased) (Note 8) (A)
3.1
2.8
4.9
9.5
18.2 15.6
2.7
2.4
4.2
8.1
(Note 3)
(Note 3)
448
249
140
0.052 (0.284)
0.088 (0.481)
0.24 (1.31)
0.42 (2.30)
1.43 (7.82)
0.054 (0.295)
0.090 (0.492)
15 times maximum
Speed/position detector
0.31 (1.69)
0.50 (2.73)
1.63 (8.91)
24 times maximum
22 times maximum
15 times maximum
18-bit encoder (resolution: 262144 p/rev) —
Environment (Note 7)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 49m/s2 Y: 49m/s2
Vibration (Note 6) Mass (kg [lb])
Standard
0.35 (0.78)
0.56 (1.3)
0.94 (2.1)
1.5 (3.3)
2.9 (6.4)
With electromagnetic brake
0.65 (1.5)
0.86 (1.9)
1.6 (3.6)
2.1 (4.7)
3.9 (8.6)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range and if the load to motor inertia moment is 8 times or less for HF-KP053(B) or 4 time or less for HF-KP13(B). 4. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 5. The shaft-through portion is excluded. 6. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. The maximum torque can be increased from 300% to 350% of the rated toque by setting servo amplifier’s parameter. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HF-KP Series Servo Motor Torque Characteristics
0.4
140 105
Torque (N•m)
Peak running range
70
1.0 Peak running range 0.75
35
1.0
0.25
70
0.5
0
0
420
Torque (N•m)
Torque (oz•in)
560
280
2.0
140
1.0
0
0
1000 2000 3000 4000 5000 6000
Speed (r/min)
Speed (r/min)
HF-KP43 (B) (Note 1, 2, 3)
HF-KP73 (B) (Note 1, 3)
Peak running range
Continuous running range
1000 2000 3000 4000 5000 6000 Speed (r/min)
1120 840
Peak running range
Continuous running range
1000 2000 3000 4000 5000 6000 Speed (r/min)
10.0
1400
(Note 4)
4.0 3.0
0
0
1000 2000 3000 4000 5000 6000
Torque (N•m)
5.0
620
1.5
Continuous running range
Torque (oz•in)
0
210
(Note 4)
2.0
140
Continuous running range 0
280
2.5
0.5
0.2
28
HF-KP23 (B) (Note 1, 2, 3) 350
(Note 4)
Torque (N•m)
1.25
175 Torque (oz•in)
Torque (N•m)
Torque (oz•in)
56
HF-KP13 (B) (Note 1, 2, 3)
(Note 4)
Torque (oz•in)
HF-KP053 (B) (Note 1, 2, 3) 0.6
84
(Note 4) 8.0 6.0
560
4.0
280
2.0
0
0
Peak running range Notes: 1. 2. 3. Continuous running range
1000 2000 3000 4000 5000 6000 Speed (r/min)
MR-J3-BSafety
Ambient humidity
MR-J3W series
0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature
Servo support software
Totally enclosed non ventilated (IP rating: IP65) (Note 5)
Cautions
Class B
Structure
Peripheral equipment
— (Motors with an oil seal are available (HF-KPMJ))
Insulation class
Warranty
Attachments
: For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. When the torque is maximally increased.
Global FA centers
Maximum current (A) Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio (Note 4)
Model designation
13(B)
Servo motors
HF-KP series (Low inertia, small capacity) 053(B)
Servo amplifiers
Servo motor series Servo motor model HF-KP
Options
HF-KP Series Servo Motor Specifications
18
MELSERVO-J3 HF-MP Series Servo Motor Specifications Servo motor series Servo motor model HF-MP
HF-MP series (Ultra-low inertia, small capacity) 053(B)
Compatible servo amplifier model (Note 7) MR-J3-
13(B)
23(B)
10A(1)/B(1)(-RJ006)/T(1)
43(B)
73(B)
20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1)
70A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
0.3
0.3
0.5
0.9
1.3
Continuous Rated output (W) running duty Rated torque (Note 9) (N·m [oz·in])
50
100
200
400
750
0.16 (22.7)
0.32 (45.3)
0.64 (90.6)
1.3 (184)
2.4 (340)
Maximum torque (N·m [oz·in])
0.48 (68.0)
0.95 (135)
1.9 (269)
3.8 (538)
7.2 (1020)
95.5
Rated speed (r/min)
3000
Maximum speed (r/min)
6000 6900
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
13.3
31.7
46.1
111.6
Rated current (A)
1.1
0.9
1.6
2.7
5.6
Maximum current (A)
3.2
2.8
5.0
8.6
16.7
(Note 3)
(Note 3)
1570
920
420
0.019 (0.104)
0.032 (0.175)
0.088 (0.481)
0.15 (0.820)
0.60 (3.28)
0.025 (0.137)
0.039 (0.213)
0.12 (0.656)
0.18 (0.984)
0.70 (3.83)
Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 30 times the servo motor’s inertia moment (Note 4)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev) —
Attachments
— (Motors with an oil seal are available (HF-MPMJ)) Class B
Insulation class Structure
Totally enclosed non ventilated (IP rating: IP65) (Note 5) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Ambient humidity Environment (Note 8)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 49m/s2 Y: 49m/s2
Vibration (Note 6) Mass (kg [lb])
Standard
0.35 (0.78)
0.56 (1.3)
0.94 (2.1)
1.5 (3.3)
2.9 (6.4)
With electromagnetic brake
0.65 (1.5)
0.86 (1.9)
1.6 (3.6)
2.1 (4.7)
3.9 (8.6)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range and if the load to motor inertia moment is 26 times or less for HF-MP053(B) or 15 time or less for HF-MP13(B). 4. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 5. The shaft-through portion is excluded. 6. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 7. To use MR-J3-MA(1) with the HF-MP series, the servo amplifier’s software version must be A4 or above. 8. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HF-MP Series Servo Motor Torque Characteristics
Peak running range 0.75
70
0.5
35
0.25
3.0
280
2.0
140
1.0
Speed (r/min)
HF-MP43 (B) (Note 1, 2, 3)
HF-MP73 (B) (Note 1, 3)
1.0
70
0.5
0
0
Peak running range
840
1000 2000 3000 4000 5000 6000 Speed (r/min)
1000 2000 3000 4000 5000 6000 Speed (r/min)
Peak running range 6.0
560
4.0
280
2.0
Notes: 1. 2. 3. Continuous running range
0
Continuous running range
8.0
1120 Peak running range
Continuous running range 0
1000 2000 3000 4000 5000 6000
Speed (r/min)
Torque (N•m)
Torque (N•m)
Torque (oz•in)
1000 2000 3000 4000 5000 6000
4.0
560
0
0
Torque (oz•in)
0
0
19
1.5
140
Continuous running range
Continuous running range
0
210
2.0
0.2
28
420
HF-MP23 (B) (Note 1, 2, 3) 280 Torque (oz•in)
105
Torque (N•m)
0.4
Peak running range
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
56
HF-MP13 (B) (Note 1, 2, 3) 1.0
140
Torque (N•m)
HF-MP053 (B) (Note 1, 2, 3) 0.6
84
0
1000 2000 3000 4000 5000 6000 Speed (r/min)
: For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.
60A/B(-RJ006)/T (Note 6)
100A/B(-RJ006)/T (Note 6)
121(B)
201(B)
200AN/BN(-RJ006)/TN (Note 6)
301(B)
421(B)
350A/B(-RJ006)/T 500A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
1.0
1.5
2.1
3.5
4.8
Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])
0.5
0.85
1.2
2.0
3.0
4.2
4.77 (675)
8.12 (1150)
11.5 (1630)
19.1 (2700)
28.6 (4050)
40.1 (5680)
Maximum torque (N·m [oz·in])
14.3 (2020)
24.4 (3460)
34.4 (4870)
57.3 (8110)
85.9 (12200)
120 (17000)
Rated speed (r/min)
1000
Maximum speed (r/min)
1500
6.3
1725
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
19.2
37.0
34.3
48.6
84.6
104
Rated current (A)
2.9
4.5
6.5
11
16
24
Maximum current (A)
8.7
13.5
19.5
33
48
72
Regenerative braking frequency (times/min) (Note 2)
36
90
188
105
84
75
11.9 (65.1)
17.8 (97.3)
38.3 (209)
75.0 (410)
97.0 (530)
154 (842)
14.0 (76.5)
20.0 (109)
47.9 (262)
84.7 (463)
107 (585)
164 (897)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 15 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
— (Motors with an oil seal are available (HF-SPMJ))
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2
Vibration (Note 5) Mass (kg [lb])
X: 24.5m/s2 Y: 49m/s2
X: 24.5m/s2 Y: 29.4m/s2
Standard
6.5 (15)
8.3 (19)
12 (27)
19 (42)
22 (49)
32 (71)
With electromagnetic brake
8.5 (19)
10.3 (23)
18 (40)
25 (56)
28 (62)
38 (84)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. To use MR-J3-200A or smaller with the HF-SP 1000r/min series, the servo amplifier’s software version must be A4 or above. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HF-SP 1000r/min Series Servo Motor Torque Characteristics
700
1400
5
0
500
1000
0
1500
0
4200
30
500
1000
Speed (r/min)
10
500
1000
1500
0
500
1000
Speed (r/min)
14000
100
7000
50
0
0
Peak running range
Notes: 1. 2. 3.
Continuous running range
1500
0
Torque (N•m)
Cautions
1400
Peak running range 40
2800
20
0
0
Continuous running range
1500
500
1000
Speed (r/min)
1500
150 Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Peak running range 60
0
20
5600
HF-SP421(B) (Note 1) 21000
90
Continuous running range 0
2800
Peak running range
60
Continuous running range
Speed (r/min)
HF-SP301(B) (Note 1)
8400
30
Continuous running range
Speed (r/min)
12600
4200
10
Continuous running range 0
Peak running range
HF-SP201 (B) (Note 1) 8400
40 Torque (oz•in)
20
Torque (oz•in)
2800
5600
30 Torque (oz•in)
Peak running range
4200 Torque (N•m)
10
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
1400
HF-SP121 (B) (Note 1)
HF-SP81 (B) (Note 1)
15
Torque (N•m)
HF-SP51 (B) (Note 1, 2, 3)
500
1000
: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.
Global FA centers
Environment (Note 7)
MR-J3-BSafety
Ambient humidity
MR-J3W series
0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature
Servo support software
Totally enclosed non ventilated (IP rating: IP67) (Note 4)
Warranty
Structure
Peripheral equipment
Class F
Insulation class
2100
Model designation
Compatible servo amplifier model MR-J3-
81(B)
Servo motors
HF-SP 1000r/min series (Medium inertia, medium capacity) 51(B)
Servo amplifiers
Servo motor series Servo motor model HF-SP
Options
HF-SP 1000r/min Series Servo Motor Specifications
1500
Speed (r/min)
20
MELSERVO-J3 HF-SP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series
HF-SP 2000r/min series (Medium inertia, medium capacity)
Servo motor model HF-SP
52(B)
Compatible servo amplifier model MR-J3-
102(B)
152(B)
60A/B(-RJ006)/T 100A/B(-RJ006)/T
352(B)
202(B)
200AN/BN(-RJ006)/TN
502(B)
702(B)
350A/B(-RJ006)/T 500A/B(-RJ006)/T 700A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
1.0
1.7
2.5
3.5
5.5
7.5
10
Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])
0.5
1.0
1.5
2.0
3.5
5.0
7.0
2.39 (338)
4.77 (675)
7.16 (1010)
9.55 (1350)
16.7 (2360)
23.9 (3380)
33.4 (4730)
Maximum torque (N·m [oz·in])
7.16 (1010)
14.3 (2020)
21.5 (3040)
28.6 (4050)
50.1 (7090)
71.6 (10100)
100 (14200)
Rated speed (r/min)
2000
Maximum speed (r/min)
3000 3450
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
9.34
19.2
28.8
23.8
37.2
58.8
72.5
Rated current (A)
2.9
5.3
8.0
10
16
24
33
Maximum current (A)
8.7
15.9
24
30
48
72
99
Regenerative braking frequency (times/min) (Note 2)
60
62
152
71
33
37
31
6.1 (33.4)
11.9 (65.1)
17.8 (97.3)
38.3 (209)
75.0 (410)
97.0 (530)
154 (842)
8.3 (45.4)
14.0 (76.5)
20.0 (109)
47.9 (262)
84.7 (463)
107 (585)
164 (897)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 15 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
— (Motors with an oil seal are available (HF-SPMJ)) Class F
Insulation class Structure
Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Ambient humidity Environment (Note 6)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2
Vibration (Note 5) Mass (kg [lb])
X: 24.5m/s2 Y: 49m/s2
X: 24.5m/s2 Y: 29.4m/s2
Standard
4.8 (11)
6.5 (15)
8.3 (19)
12 (27)
19 (42)
22 (49)
32 (71)
With electromagnetic brake
6.7 (15)
8.5 (19)
10.3 (23)
18 (40)
25 (56)
28 (62)
38 (84)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).
HF-SP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class)
700
3
1000
2000
0
3000
0
7000
3500
Torque (N•m)
Peak running range
20
0
1000
2000
Speed (r/min)
21
2000
0
0
3000
Peak running range 50
25
3000
0
1000
2000
Speed (r/min)
10
0
0
1000
2000
Continuous running range
3000
2000
3000
Speed (r/min)
11200
120
80
5600
40
0
0
Peak running range Notes: 1. 2. 3. Continuous running range
3000
1000
HF-SP702 (B) (Note 1) 16800
Continuous running range 0
Peak running range 20
1400
Speed (r/min)
75
Continuous running range 0
1000
2800
30
Continuous running range
HF-SP502 (B) (Note 1) 10500 Torque (oz•in)
Torque (N•m)
Torque (oz•in)
2800
60
40
8
Speed (r/min)
HF-SP352 (B) (Note 1)
5600
16
Continuous running range
Speed (r/min)
8400
1120
5
Torque (N•m)
0
2240
Peak running range
Torque (N•m)
10
HF-SP202 (B) (Note 1) 4200
24 Torque (oz•in)
Peak running range
Continuous running range 0
Torque (oz•in)
1400
Torque (N•m)
Peak running range
HF-SP152 (B) (Note 1) 3360
15
Torque (oz•in)
420
6
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
840
HF-SP102 (B) (Note 1) 2100
9
Torque (N•m)
HF-SP52 (B) (Note 1, 2, 3) 1260
1000
2000
Speed (r/min)
3000
: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.
7024(B)
5024(B)
3524(B)
2024(B)
1524(B)
1024(B)
60A4/B4(-RJ006)/T4
100A4/B4(-RJ006)/T4
1.0
1.7
2.5
3.5
5.5
7.5
10
0.5
1.0
1.5
2.0
3.5
5.0
7.0
2.39 (338)
4.77 (675)
7.16 (1010)
9.55 (1350)
16.7 (2360)
23.9 (3380)
33.4 (4730)
7.16 (1010)
14.3 (2020)
21.5 (3040)
28.6 (4050)
50.1 (7090)
71.6 (10100)
100 (14200)
350A4/B4(-RJ006)/T4 500A4/B4(-RJ006)/T4 700A4/B4(-RJ006)/T4
200A4/B4(-RJ006)/T4
2000 3000
Model designation
HF-SP 2000r/min series (Medium inertia, medium capacity) 524(B)
Servo motors
HF-SP 2000r/min Series Servo Motor Specifications (400VAC Class)
3450 19.2
28.8
23.8
37.2
58.8
72.5
1.5
2.9
4.1
5.0
8.4
12
16
4.5
8.7
12
15
25
36
48
90
46
154
72
37
34
28
6.1 (33.4)
11.9 (65.1)
17.8 (97.3)
38.3 (209)
75.0 (410)
97.0 (530)
154 (842)
8.3 (45.4)
14.0 (76.5)
20.0 (109)
47.9 (262)
84.7 (463)
107 (585)
164 (897)
Maximum of 15 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) — (Motors with an oil seal are available (HF-SPMJ))
Options
Servo amplifiers
9.34
Class F
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2
4.8 (11)
6.7 (15)
8.5 (19)
13 (29)
19 (42)
22 (49)
32 (71)
6.7 (15)
8.6 (19)
11 (25)
19 (42)
25 (56)
28 (62)
38 (84)
Servo support software
3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HF-SP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class)
700
3
1000
2000
0
3000
0
Speed (r/min)
2800
60
Peak running range
20
0
7000
3500
1000
2000
Speed (r/min)
3000
0
0
50
25
0
11200
5600
1000
2000
Speed (r/min)
10
0
0
1000
2000
3000
Peak running range
Notes: 1. 2.
40 Continuous running range
3000
1000
0
0
1000
2000
2000
Speed (r/min)
120
80
Cautions
Continuous running range
HF-SP7024 (B) (Note 1, 2) 16800
Continuous running range 3000
Peak running range 20
1400
Speed (r/min)
Peak running range
Continuous running range 0
2000
0
75 Torque (N•m)
40
1000
2800
Continuous running range
HF-SP5024 (B) (Note 1, 2) 10500 Torque (oz•in)
Torque (N•m)
Torque (oz•in)
5600
8
Speed (r/min)
HF-SP3524 (B) (Note 1, 2) 8400
Peak running range 16
Continuous running range
Torque (N•m)
0
1120
5
Continuous running range 0
2240
30 Torque (N•m)
10
Torque (oz•in)
Peak running range
HF-SP2024 (B) (Note 1, 2) 4200
24 Torque (N•m)
1400
Torque (N•m)
Peak running range
HF-SP1524 (B) (Note 1, 2) 3360
15
Torque (oz•in)
420
6
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
840
HF-SP1024 (B) (Note 1, 2) 2100
9
Torque (oz•in)
HF-SP524 (B) (Note 1, 2) 1260
: For 3-phase 400VAC. : For 3-phase 380VAC.
3000
Warranty
X: 24.5m/s2 Y: 49m/s2
Global FA centers
X: 24.5m/s2 Y: 24.5m/s2
MR-J3W series
0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
MR-J3-BSafety
Peripheral equipment
Totally enclosed non ventilated (IP rating: IP67) (Note 4)
3000
Speed (r/min)
22
MELSERVO-J3 HF-JP 3000r/min Series Servo Motor Specifications (200VAC Class) HF-JP 3000r/min series (Low inertia, medium capacity)
Servo motor series Servo motor model HF-JP Compatible servo amplifier model MR-J3-
53(B)
73(B)
103(B)
153(B)
60A/B(-RJ006)/T
70A/B(-RJ006)/T
100A/B(-RJ006)/T
200AN/BN(-RJ006)/TN
1.0 0.5
1.3 0.75
1.7 1.0
2.5 1.5
1.59 (225)
2.39 (338)
3.18 (450)
4.77 (675)
4.77 (675)
7.16 (1010)
9.55 (1350)
14.3 (2020)
Power supply capacity (Note 1) (kVA) Rated output (kW)
Continuous running duty Rated torque (Note 10) (N·m [oz·in]) Maximum torque (N·m [oz·in]) Rated speed (r/min) Maximum speed (r/min) Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) Rated current (A) Maximum current (A)
3000 6000 6900
Regenerative braking frequency (times/min) (Note 2) Standard Moment of inertia J (×10-4kg·m2) [J (oz·in2)] With electromagnetic brake Recommended load to motor inertia moment ratio Speed/position detector Attachments Insulation class Structure Ambient temperature Ambient humidity Environment Atmosphere (Note 6) Elevation Vibration (Note 5) Mass Standard (kg [lb]) With electromagnetic brake Compatible servo amplifier model MR-J3With increased Maximum torque (N·m [oz·in]) maximum torque: Maximum current (A) (Note 8) Regenerative braking frequency (times/min) (Note 2)
16.7 3.0 9.0
27.3 5.6 17
38.2 5.6 17
60.2 10.6 32
67
98
76
271
1.52 (8.31) 2.02 (11.0)
2.09 (11.4) 2.65 (14.5) 3.79 (20.7) 2.59 (14.2) 3.15 (17.2) 4.29 (23.5) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 3.0 (6.7) 3.7 (8.2) 4.5 (10) 5.9 (13) 4.4 (9.7) 5.1 (12) 5.9 (13) 7.3 (16) 100A/B(-RJ006)/T 200AN/BN(-RJ006)/TN 200AN/BN(-RJ006)/TN 350A/B(-RJ006)/T (Note 11) (Note 11) (Note 11) (Note 11) 6.37 (902) 9.55 (1350) 12.7 (1800) 19.1 (2700) 12 23 23 43 137
511
396
271
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded.
HF-JP 3000r/min Series Servo Motor Torque Characteristics (200VAC Class) HF-JP53 (B) (Note 1, 2, 3)
HF-JP73 (B) (Note 1)
(Note 4) 6
0
0
Continuous running range
2000
1120
12
(Note 4)
8 Peak running range
Peak running 3 range
420
1680 Torque (N•m)
Torque (oz•in)
840
9 Torque (N•m)
Torque (oz•in)
1260
4000
6000
560
4
0
0
Speed (r/min)
10 Peak running range 5
0
0
4000
Speed (r/min)
23
6000
14
980
7
0
0
(Note 4)
Peak running range
Notes: 1. 2. 3.
Continuous running range
Continuous running range
2000
1960
21 Torque (N•m)
Torque (oz•in)
(Note 4)
700
4000
HF-JP153 (B) (Note 1) 2940
15 Torque (N•m)
Torque (oz•in)
1400
2000
Speed (r/min)
HF-JP103 (B) (Note 1) 2100
Continuous running range
6000
2000
4000
Speed (r/min)
6000
: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. This value is applicable when the torque is maximally increased.
350A/B(-RJ006)/T
500A/B(-RJ006)/T
700A/B(-RJ006)/T
11KA/B(-RJ006)/T
3.5 2.0
7.5 5.0
10 7.0
13 9.0
15.9 (2250)
22.3 (3160)
28.6 (4050)
19.1 (2700)
5.5 3.3 <3.5> (Note 7) 10.5 (1490) <11.1 (1570)> (Note 7) 32.0 (4530)
47.7 (6750) 3000
66.8 (9460)
85.8 (12100)
82.4 10.6 32
6000 6900 83.5 16.6 <17.6> (Note 7) 51
133 27 81
115 34 103
147 41 134
206
73
68
56
204 (Note 9)
5000 5750
43.3 (237) 55.8 (305) 13.2 (72.2) 19.0 (104) 52.9 (289) 65.4 (358) 15.4 (84.2) 21.2 (116) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2 X: 24.5m/s2 Y: 24.5m/s2 29 (64) 36 (80) 13 (29) 18 (40) 35 (78) 42 (93) 15 (33) 20 (44) 500A/B(-RJ006)/T 700A/B(-RJ006)/T – – (Note 11) (Note 11) – – 44.6 (6320) 63.7 (9020) – – 71 108 –
89
–
5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. X 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales Y office for more details. 7. Value indicated in < > is applicable when connected to MR-J3-500A/B(-RJ006)/T servo amplifier. 8. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 9. The maximum torque can be increased from 300% to 400% of the rated toque by changing the servo amplifier to be combined. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 10. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 11. Contact your local sales office for the unlisted servo amplifiers which enable increasing the maximum torque.
Peak running range
1400
10
0
0
(Note 2)
36
4000
6000
2520
18
0
0
Speed (r/min)
3500
Peak running range
8400
4200
25
60
0
Peak running range
2000 Speed (r/min)
2000
4000
6000
25
0
0
Continuous running range
2000
4000
6000
Speed (r/min)
Peak running range
Continuous running range
4000 5000
3500
30
Continuous running range 0
50
90 Torque (N•m)
Torque (oz•in)
50
(Note 2)
HF-JP903(B) (Note 1) 12600
75 Torque (N•m)
Torque (oz•in)
7000
Continuous running range Speed (r/min)
HF-JP703(B) (Note 1) 10500
7000
75
Peak running range
Continuous running range
2000
5040
10500
54
Cautions
20
7560
Torque (oz•in)
(Note 2)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
2800
HF-JP503(B) (Note 1)
HF-JP353(B) (Note 1)
30
Torque (N•m)
HF-JP203(B) (Note 1) 4200
MR-J3W series
98
206
Servo support software
7.5 (17) 8.9 (20) 350A/B(-RJ006)/T (Note 11) 25.5 (3610) 43
Warranty
4.92 (26.9) 5.42 (29.6)
0
0
2000
4000 5000
Notes: 1. : For 3-phase 200VAC. 2. This value is applicable when the torque is maximally increased.
Global FA centers
6.37 (902)
Model designation
200AN/BN(-RJ006)/TN
Servo motors
903(B)
Servo amplifiers
703(B)
Options
503(B)
Peripheral equipment
353(B)
MR-J3-BSafety
HF-JP 3000r/min series (Low inertia, medium capacity)
203(B)
Speed (r/min)
24
MELSERVO-J3 HF-JP 3000r/min Series Servo Motor Specifications (400VAC Class) HF-JP 3000r/min series (Low inertia, medium capacity)
Servo motor series Servo motor model HF-JP
534(B)
Compatible servo amplifier model MR-J3-
1534(B) 200A4/B4(-RJ006)/T4
1.0 0.5
1.3 0.75
1.7 1.0
2.5 1.5
1.59 (225)
2.39 (338)
3.18 (450)
4.77 (675)
4.77 (675)
7.16 (1010)
9.55 (1350)
14.3 (2020)
Rated output (kW)
Continuous running duty Rated torque (Note 10) (N·m [oz·in]) Maximum torque (N·m [oz·in]) Rated speed (r/min) Maximum speed (r/min) Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) Rated current (A) Maximum current (A)
1034(B) 100A4/B4(-RJ006)/T4
60A4/B4(-RJ006)/T4
Power supply capacity (Note 1) (kVA)
3000 6000 6900
Regenerative braking frequency (times/min) (Note 2) Standard Moment of inertia J (×10-4kg·m2) [J (oz·in2)] With electromagnetic brake Recommended load to motor inertia moment ratio Speed/position detector Attachments Insulation class Structure Ambient temperature Ambient humidity Environment Atmosphere (Note 6) Elevation Vibration (Note 5) Mass Standard (kg [lb]) With electromagnetic brake Compatible servo amplifier model MR-J3With increased Maximum torque (N·m [oz·in]) maximum torque: Maximum current (A) (Note 8) Regenerative braking frequency (times/min) (Note 2)
734(B)
16.7 1.5 4.5
27.3 2.8 8.4
38.2 2.8 8.4
60.2 5.4 17
99
72
56
265
1.52 (8.31) 2.02 (11.0)
2.09 (11.4) 2.65 (14.5) 3.79 (20.7) 2.59 (14.2) 3.15 (17.2) 4.29 (23.5) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 3.0 (6.7) 3.7 (8.2) 4.5 (10) 5.9 (13) 4.4 (9.7) 5.1 (12) 5.9 (13) 7.3 (16) 100A4/B4(-RJ006)/T4 200A4/B4(-RJ006)/T4 200A4/B4(-RJ006)/T4 350A4/B4(-RJ006)/T4 (Note 11) (Note 11) (Note 11) (Note 11) 6.37 (902) 9.55 (1350) 12.7 (1800) 19.1 (2700) 6.0 12 12 22 100
489
382
275
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded.
HF-JP 3000r/min Series Servo Motor Torque Characteristics (400VAC Class) HF-JP534 (B) (Note 1, 2)
420
6
0
0
1120
12 (Note 3)
8 Peak running range
Peak running range
Continuous running range
2000
1680 Torque (N•m)
(Note 3)
3
HF-JP734 (B) (Note 1, 2) Torque (oz•in)
840
9 Torque (N•m)
Torque (oz•in)
1260
4000
6000
560
4
0
0
Speed (r/min)
700
0
10 Peak running range
980
5
2000
4000
6000
14
(Note 3)
Peak running range
7 Continuous running range
Continuous running range Speed (r/min)
25
1960
21 Torque (N•m)
Torque (oz•in)
(Note 3)
0
4000
HF-JP1534 (B) (Note 1, 2) 2940
15 Torque (N•m)
Torque (oz•in)
1400
2000
Speed (r/min)
HF-JP1034 (B) (Note 1, 2) 2100
Continuous running range
6000
0
0
2000
4000
Speed (r/min)
6000
Notes: 1. : For 3-phase 400VAC. 2. : For 3-phase 380VAC. 3. This value is applicable when the torque is maximally increased.
350A4/B4(-RJ006)/T4
500A4/B4(-RJ006)/T4
700A4/B4(-RJ006)/T4
11KA4/B4(-RJ006)/T4
3.5 2.0
7.5 5.0
10 7.0
13 9.0
15.9 (2250)
22.3 (3160)
28.6 (4050)
19.1 (2700)
5.5 3.3 <3.5> (Note 7) 10.5 (1490) <11.1 (1570)> (Note 7) 32.0 (4530)
47.7 (6750) 3000
66.8 (9460)
85.8 (12100)
82.4 5.4 17
6000 6900 83.5 8.3<8.8> (Note 7) 26
133 14 41
115 17 52
147 21 67
203
75
68
56
205 (Note 9)
5000 5750
43.3 (237) 55.8 (305) 13.2 (72.2) 19.0 (104) 52.9 (289) 65.4 (358) 15.4 (84.2) 21.2 (116) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2 X: 24.5m/s2 Y: 24.5m/s2 29 (64) 36 (80) 13 (29) 18 (40) 35 (78) 42 (93) 15 (33) 20 (44) 500A4/B4(-RJ006)/T4 700A4/B4(-RJ006)/T4 – – (Note 11) (Note 11) – – 44.6 (6320) 63.7 (9020) – – 36 54 98
–
89
–
5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. X 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales Y office for more details. 7. Value indicated in < > is applicable when connected to MR-J3-500A4/B4(-RJ006)/T4 servo amplifier. 8. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 9. The maximum torque can be increased from 300% to 400% of the rated toque by changing the servo amplifier to be combined. Refer to “Combinations for Increasing the Maximum Torque” in this catalog for more details. 10. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 11. Contact your local sales office for the unlisted servo amplifiers which enable increasing the maximum torque.
1400
10
0
0
36
4000
6000
2520
18
0
0
Speed (r/min)
3500
25
0
0
Peak running range
50 Peak running range
8400
60
4200
30
0
0
Continuous running range
2000 Speed (r/min)
2000
4000
6000
4000 5000
3500
25
0
0
Continuous running range
2000
4000
6000
Speed (r/min)
90 Torque (N•m)
Torque (oz•in)
50
(Note 3)
HF-JP9034(B) (Note 1, 2) 12600
75 Torque (N•m)
Torque (oz•in)
7000
Continuous running range Speed (r/min)
HF-JP7034(B) (Note 1, 2) 10500
7000
75
Peak running range
Continuous running range
2000
5040
(Note 3)
Cautions
Peak running range
10500
54
Torque (oz•in)
20
7560 Torque (N•m)
(Note 3)
HF-JP5034(B) (Note 1, 2)
HF-JP3534(B) (Note 1, 2) Torque (oz•in)
Torque (N•m)
Torque (oz•in)
2800
30
Torque (N•m)
HF-JP2034(B) (Note 1, 2) 4200
MR-J3W series
209
Servo support software
7.5 (17) 8.9 (20) 350A4/B4(-RJ006)/T4 (Note 11) 25.5 (3610) 22
Warranty
4.92 (26.9) 5.42 (29.6)
Peak running range
Continuous running range
2000
4000 5000
Notes: 1. : For 3-phase 400VAC. 2. : For 3-phase 380VAC. 3. This value is applicable when the torque is maximally increased.
Global FA centers
6.37 (902)
Model designation
200A4/B4(-RJ006)/T4
Servo motors
9034(B)
Servo amplifiers
7034(B)
Options
5034(B)
Peripheral equipment
3534(B)
MR-J3-BSafety
HF-JP 3000r/min series (Low inertia, medium capacity)
2034(B)
Speed (r/min)
26
MELSERVO-J3 HF-JP 1500r/min Series Servo Motor Specifications (200VAC/400VAC Class) HF-JP 1500r/min series (Low inertia, large capacity) (200VAC)
Servo motor series Servo motor model HF-JP
HF-JP 1500r/min series (Low inertia, large capacity) (400VAC)
11K1M(B)
15K1M(B)
11K1M4(B)
15K1M4(B)
11KA/B/T-LR (Note 10)
15KA/B/T-LR (Note 10)
11KA4/B4/T4-LR (Note 10)
15KA4/B4/T4-LR (Note 10)
Power supply capacity (Note 1) (kVA)
16
22
16
22
Continuous Rated output (kW) running duty Rated torque (Note 9) (N·m [oz·in])
11
15
11
15
70 (9910)
95.5 (13500)
70 (9910)
95.5 (13500)
210 (29700)
286 (40500)
210 (29700)
286 (40500)
290
Compatible servo amplifier model (Note 8) MR-J3-
Maximum torque (N·m [oz·in]) Rated speed (r/min)
1500
Maximum speed (r/min)
3000
Permissible instantaneous speed (r/min)
3450
Power rate at continuous rated torque (kW/s)
223
290
223
Rated current (A)
60
76
32
38
Maximum current (A)
200
246
100
123
Regenerative braking frequency (times/min) (Note 2, 6)
143
162
143
162
220 (1200)
315 (1720)
220 (1200)
315 (1720)
240 (1310)
336 (1840)
240 (1310)
336 (1840)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 10 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F
Structure
Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Ambient humidity Environment (Note 7)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration (Note 5) Mass (kg [lb])
X: 24.5m/s2 Y: 24.5m/s2
Standard
62 (140)
86 (190)
62 (140)
86 (190)
With electromagnetic brake
74 (165)
97 (215)
74 (165)
97 (215)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. Contact your local sales office for fully closed loop control compatible servo amplifier. 9. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. 10. Use a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.
HF-JP 1500r/min Series Servo Motor Torque Characteristics (200VAC/400VAC Class) HF-JP11K1M (B) (Note 1)
120
8400
60
42000
28000
300 Torque (N•m)
180 Peak running range
16800
HF-JP15K1M (B) (Note 1) Torque (oz•in)
25200
240 Torque (N•m)
Torque (oz•in)
33600
Peak running range 200
100
14000
Continuous running range
Continuous running range 0
0
1000
2000
0
0
3000
Speed (r/min)
16800
120
8400
60
Peak running range
42000
28000
14000
300 Torque (N•m)
180
Peak running range 200
100
0
1000
2000
Speed (r/min)
27
Notes: 1. 2. 3.
Continuous running range
Continuous running range 0
3000
HF-JP15K1M4 (B) (Note 2, 3) Torque (oz•in)
240 Torque (N•m)
Torque (oz•in)
25200
2000
Speed (r/min)
HF-JP11K1M4 (B) (Note 2, 3) 33600
1000
3000
0
0
1000
2000
Speed (r/min)
3000
: For 3-phase 200VAC. : For 3-phase 400VAC. : For 3-phase 380VAC.
HC-LP series (Low inertia, medium capacity)
Compatible servo amplifier model MR-J3-
52(B)
102(B)
152(B)
202(B)
302(B)
60A/B(-RJ006)/T
100A/B(-RJ006)/T
200AN/BN(-RJ006)/TN
350A/B(-RJ006)/T
500A/B(-RJ006)/T 4.8
Power supply capacity (Note 1) (kVA)
1.0
1.7
2.5
3.5
Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])
0.5
1.0
1.5
2.0
3.0
2.39 (338)
4.78 (677)
7.16 (1010)
9.55 (1350)
14.3 (2020)
Maximum torque (N·m [oz·in])
7.16 (1010)
14.4 (2040)
21.6 (3060)
28.5 (4040)
42.9 (6070)
Rated speed (r/min)
2000
Maximum speed (r/min)
3000 18.4
49.3
79.8
41.5
56.8
Rated current (A)
3.2
5.9
9.9
14
23
Maximum current (A)
9.6
18
30
42
69
Regenerative braking frequency (times/min) (Note 2)
115
160
425
120
70
3.10 (16.9)
4.62 (25.3)
6.42 (35.1)
22.0 (120)
36.0 (197)
5.20 (28.4)
6.72 (36.7)
8.52 (46.6)
32.0 (175)
46.0 (252)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 10 times the servo motor's inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F
1000m or less above sea level X: 9.8m/s2 Y: 24.5m/s2
Vibration (Note 5) Mass (kg [lb])
X: 19.6m/s2 Y: 49m/s2
Standard
6.5 (15)
8.0 (18)
10 (22)
21 (47)
28 (62)
With electromagnetic brake
9.0 (20)
11 (25)
13 (29)
27 (60)
34 (75)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HC-LP Series Servo Motor Torque Characteristics
4
280
2
15 Peak running range
1400
10
700
5
Continuous running range 0
0
1000
2000
3000
0
0
7840
56
30
5880
16
1120
8
1000 2000 Speed (r/min)
0
0
Continuous running range 3000
3920
28
1400
10
1960
14
0
0
Notes: 1. 2. 3. Continuous running range
Continuous running range 3000
1000 2000 Speed (r/min)
3000
Peak running range
20 Peak running range
1000 2000 Speed (r/min)
Peak running range
2240
42
2800
0
24
HC-LP302(B) (Note 1) Torque (oz•in)
Torque (N•m)
Torque (oz•in)
40
Torque (N•m)
HC-LP202(B) (Note 1)
0
3360
32
Continuous running range
Speed (r/min)
5600
Torque (oz•in)
2100
Torque (N•m)
Peak running range
4480
20
Cautions
560
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
6
HC-LP152(B) (Note 1)
HC-LP102(B) (Note 1) 2800
8
Torque (N•m)
HC-LP052 (B) (Note 1, 2, 3) 1120
MR-J3-BSafety
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
MR-J3W series
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
1000 2000 Speed (r/min)
: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.
Global FA centers
Ambient humidity
Servo support software
0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Environment (Note 6)
Peripheral equipment
Totally enclosed non ventilated (IP rating: IP65) (Note 4)
Warranty
Structure
4200
Options
Power rate at continuous rated torque (kW/s)
Servo amplifiers
3450
Permissible instantaneous speed (r/min)
840
Model designation
Servo motor series Servo motor model HC-LP
Servo motors
HC-LP Series Servo Motor Specifications
3000
28
MELSERVO-J3 HC-RP Series Servo Motor Specifications Servo motor series
HC-RP series (Ultra low inertia, medium capacity)
Servo motor model HC-RP
103(B)
Compatible servo amplifier model MR-J3-
153(B)
203(B)
200AN/BN(-RJ006)/TN
353(B)
503(B)
500A/B(-RJ006)/T
350A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
1.7
2.5
3.5
5.5
Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])
1.0
1.5
2.0
3.5
5.0
3.18 (450)
4.78 (677)
6.37 (902)
11.1 (1570)
15.9 (2250)
Maximum torque (N·m [oz·in])
7.95 (1130)
11.9 (1690)
15.9 (2250)
27.9 (3950)
39.7 (5620)
Rated speed (r/min)
3000
Maximum speed (r/min)
4500
7.5
5175
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
67.4
120
176
150
211
Rated current (A)
6.1
8.8
14
23
28
Maximum current (A)
18
23
37
58
70
1090
860
710
174
125
1.50 (8.20)
1.90 (10.4)
2.30 (12.6)
8.30 (45.4)
12.0 (65.6)
1.85 (10.1)
2.25 (12.3)
2.65 (14.5)
11.8 (64.5)
15.5 (84.7)
Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 5 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F
Structure
Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Ambient humidity Environment (Note 6)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2
Vibration (Note 5) Mass (kg [lb])
Standard
3.9 (8.6)
5.0 (11)
6.2 (14)
12 (27)
17 (38)
With electromagnetic brake
6.0 (14)
7.0 (16)
8.3 (19)
15 (33)
21 (47)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HC-RP Series Servo Motor Torque Characteristics
420
0
700
2000
3000
Peak running range
4000 4500
0
0
6300
45
1400
0
29
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
2800
Peak running range 20
10
0
4200
2100
2000 3000 Speed (r/min)
4000 4500
6 Continuous running range
1000
2000 3000 Speed (r/min)
4000 4500
0
0
1000
2000 3000 Speed (r/min)
Peak running range 30
15
Continuous running range
1000
Peak running range 12
HC-RP503(B) (Note 1) Torque (N•m)
HC-RP353(B) (Note 1) 30
18
Continuous running range
Speed (r/min)
4200
1680
840
5
Continuous running range
1000
10
HC-RP203(B) (Note 1) 2520
15
Torque (oz•in)
1400
Torque (N•m)
Peak running range 6
3
0
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
840
HC-RP153(B) (Note 1) 2100
9
Torque (N•m)
HC-RP103(B) (Note 1) 1260
Continuous running range
0
0
Notes: 1. 1000
2000 3000 Speed (r/min)
4000 4500
: For 3-phase 200VAC.
4000 4500
HC-UP series (Flat type, medium capacity) 202(B)
70A/B(-RJ006)/T
200AN/BN(-RJ006)/TN
350A/B(-RJ006)/T
352(B)
502(B)
500A/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
1.3
2.5
3.5
5.5
Continuous Rated output (kW) running duty Rated torque (Note 7) (N·m [oz·in])
0.75
1.5
2.0
3.5
7.5 5.0
3.58 (507)
7.16 (1010)
9.55 (1350)
16.7 (2360)
23.9 (3380)
Maximum torque (N·m [oz·in])
10.7 (1520)
21.6 (3060)
28.5 (4040)
50.1 (7090)
71.6 (10100)
2000
Rated speed (r/min) Maximum speed (r/min)
3000
Permissible instantaneous speed (r/min)
3450
2500 2875
Power rate at continuous rated torque (kW/s)
12.3
23.2
23.9
36.5
49.6
Rated current (A)
5.4
9.7
14
23
28
Maximum current (A)
16
29
42
69
84
Regenerative braking frequency (times/min) (Note 2)
53
124
68
44
31
10.4 (56.9)
22.1 (121)
38.2 (209)
76.5 (418)
115 (629)
12.5 (68.3)
24.2 (132)
46.8 (256)
85.1 (465)
124 (678)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 15 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F
1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2
Vibration (Note 5) Mass (kg [lb])
X: 24.5m/s2 Y: 49m/s2
Standard
8.0 (18)
11 (25)
16 (36)
20 (44)
24 (53)
With electromagnetic brake
10 (22)
13 (29)
22 (49)
26 (58)
30 (67)
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HC-UP Series Servo Motor Torque Characteristics
560
1120
4
0
0
1000
2000
3000
0
0
11200
80
2800
Peak running range 40
8400
60
5600
40
Continuous running range
1000 2000 Speed (r/min)
3000
0
1000
2000
2800
20
0
0
Notes: 1. 2. 3.
Speed (r/min)
Continuous running range 2500
0
0
1000 2000 Speed (r/min)
3000
Peak running range
20 Continuous running range
0
10
HC-UP502(B) (Note 1) Torque (N•m)
60
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
HC-UP352(B) (Note 1)
5600
Peak running range 20
Continuous running range
Speed (r/min)
8400
1400
8
Continuous running range
2800
30
Cautions
Peak running range 16
4200
Torque (N•m)
2240
24
Torque (oz•in)
3360
Torque (N•m)
Peak running range 8
HC-UP202(B) (Note 1)
HC-UP152(B) (Note 1) Torque (oz•in)
1120
Torque (N•m)
Torque (oz•in)
HC-UP72(B) (Note 1, 2, 3) 12
MR-J3-BSafety
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
MR-J3W series
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Warranty
Ambient humidity
Servo support software
0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient temperature Environment (Note 6)
Peripheral equipment
Totally enclosed non ventilated (IP rating: IP65) (Note 4)
: For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines.
Global FA centers
Structure
1680
Servo motors
152(B)
Servo amplifiers
Compatible servo amplifier model MR-J3-
72(B)
Options
Servo motor series Servo motor model HC-UP
Model designation
HC-UP Series Servo Motor Specifications
1000 2000 2500 Speed (r/min)
30
MELSERVO-J3 HA-LP 1000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series
HA-LP 1000r/min series (Low inertia, medium/large capacity)
Servo motor model HA-LP
601(B) 700A/B
Compatible servo amplifier model MR-J3-
12K1(B)
801(B)
11KA/B(-RJ006)/T
(-RJ006)/T
15K1
20K1
15KA/B
25K1
22KA/B(-RJ006)/T
(-RJ006)/T
30K1
37K1
DU30KA/B
DU37KA/B 59
Power supply capacity (Note 1) (kVA)
8.6
12
18
22
30
38
48
Continuous Rated output (kW) running duty Rated torque (Note 8)(N·m [oz·in])
6.0
8.0
12
15
20
25
30
37
57.3 (8110)
76.4 (10800)
115 (16300)
143 (20200)
191 (27000)
239 (33800)
286 (40500)
353 (50000)
Maximum torque (N·m [oz·in])
172 (24400)
229 (32400)
344 (48700)
415 (58800)
477 (67500)
597 (84500) 716 (101000) 883 (125000)
Rated speed (r/min)
1000
Maximum speed (r/min)
1200
Permissible instantaneous speed (r/min)
1380
Power rate at continuous rated torque (kW/s)
313
265
445
373
561
528
626
668
Rated current (A)
34
42
61
83
118
118
154
188
Maximum current (A)
102
126
183
249
295
295
385
470
Regenerative braking frequency (times/min) (Note 2)
158
354 (Note 6)
264 (Note 6)
230 (Note 6)
195 (Note 6)
117 (Note 6)
–
–
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
1080 (5900)
113 (618)
293 (1600)
369 (2020)
–
–
–
Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio
–
–
Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)
Speed/position detector
Oil seal
Attachments
Class F
Insulation class Structure
Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature
0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)
Ambient humidity Environment (Note 7)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2
Vibration (Note 5) Mass (kg [lb]) Cooling fan
1310 (7160) 1870 (10200)
Power
X: 9.8m/s2 Y: 9.8m/s2
Standard
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
230 (510)
250 (555)
335 (740)
With electromagnetic brake
70 (155)
130 (290)
150 (335)
–
–
–
–
–
Voltage, frequency
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
Input (W)
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
120 (50Hz) / 175 (60Hz)
0.21 (50Hz) / 0.25 (60Hz)
0.18 (50Hz) / 0.17 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
0.65 (50Hz) / 0.80 (60Hz)
Rated current (A)
3-phase 200 to 230VAC 50/60Hz
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).
HA-LP 1000r/min Series Servo Motor Torque Characteristics (200VAC Class)
28000
400
Peak running range
31
84000
200
14000
100
0
500 1000 1200 Speed (r/min)
0
HA-LP25K1 (B) (Note 1) 800 600 Peak running range
84000
600
Peak running range
56000
400
28000
200
28000
200 Continuous running range
0
0
500 1000 1200 Speed (r/min)
450
300
21000
150
0
0
Peak running range
500 1000 1200 Speed (r/min)
HA-LP37K1 (B) (Note 1) 126000
800
Torque (N•m)
42000
HA-LP30K1 (B) (Note 1) 112000
400
Continuous running range 0 500 1000 1200 Speed (r/min)
63000
Continuous running range
Continuous running range 0 500 1000 1200 Speed (r/min)
56000
0
Torque (oz•in)
Torque (N•m)
28000
Peak running range
200 Continuous running range
0
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
56000
112000
600
300
Torque (oz•in)
0
500 1000 1200 Speed (r/min)
HA-LP20K1 (B) (Note 1) 84000
Continuous running range 0 500 1000 1200 Speed (r/min)
Torque (N•m)
0
42000
HA-LP15K1 (B) (Note 1)
100
Continuous running range 0
Peak running range
400
84000
Torque (N•m)
14000
60
200
HA-LP12K1 (B) (Note 1) 56000
Torque (N•m)
28000
300
Torque (oz•in)
120
Torque (N•m)
Peak running range
HA-LP801 (B) (Note 1) 42000
Torque (oz•in)
8400
180
Torque (oz•in)
16800
Torque (N•m)
Torque (oz•in)
HA-LP601 (B) (Note 1) 25200
900 Peak running range 600
42000
300
0
0
Continuous running range 500 1000 1200 Speed (r/min)
Notes: 1.
: For 3-phase 200VAC.
8014(B)
700A4/B4
11KA4/B4(-RJ006)/T4
(-RJ006)/T4
15K14
20K14
15KA4/B4
22KA4/B4
(-RJ006)/T4
(-RJ006)/T4
12K14(B)
25K14
30K14
37K14
DU30KA4/B4
DU37KA4/B4
8.6
12
18
22
30
38
48
6.0
8.0
12
15
20
25
30
37
57.3 (8110)
76.4 (10800)
115 (16300)
143 (20200)
191 (27000)
239 (33800)
286 (40500)
353 (50000)
172 (24400)
229 (32400)
344 (48700)
415 (58800)
477 (67500)
597 (84500)
716 (101000)
883 (125000)
668
59
1000
Model designation
HA-LP 1000r/min series (Low inertia, medium/large capacity)
6014(B)
Servo motors
HA-LP 1000r/min Series Servo Motor Specifications (400VAC Class)
265
445
373
561
528
626
17
20
30
40
55
70
77
95
51
60
90
120
138
175
193
238
169
354 (Note 6)
264 (Note 6)
230 (Note 6)
195 (Note 6)
–
–
–
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
1080 (5900)
1310 (7160)
1870 (10200)
113 (618)
293 (1600)
369 (2020)
–
–
–
–
–
Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)
Options
1380 313
Servo amplifiers
1200
Oil seal
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 9.8m/s2 Y: 9.8m/s2
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
230 (510)
250 (555)
335 (740)
70 (155)
130 (290)
150 (335)
–
–
–
–
–
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz
3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
110 (50Hz) / 150 (60Hz)
0.21 (50Hz) / 0.25 (60Hz)
0.14 (50Hz) / 0.11 (60Hz)
0.12 (50Hz) / 0.14 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air 3 flow: 1.0m /min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HA-LP 1000r/min Series Servo Motor Torque Characteristics (400VAC Class)
28000
Peak running range
84000
100
0
500 1000 1200 Speed (r/min)
600 Peak running range 400
28000
200
500 1000 1200 Speed (r/min)
0
0
84000
Torque (N•m)
0
500 1000 1200 Speed (r/min)
600
Peak running range
400
28000
200 Continuous running range
0
0
500 1000 1200 Speed (r/min)
0
500 1000 1200 Speed (r/min)
HA-LP37K14 (B) (Note 1, 2)
126000
800
56000
Continuous running range 500 1000 1200 Speed (r/min)
150 Continuous running range
HA-LP30K14 (B) (Note 1, 2)
112000
800
0
200
0
Torque (oz•in)
21000
Peak running range 300
Continuous running range
HA-LP25K14 (B) (Note 1, 2)
56000
42000
450
Cautions
14000
HA-LP15K14 (B) (Note 1, 2)
63000
Warranty
0
Continuous running range 0
200
Peak running range
Torque (oz•in)
400
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
56000
112000
600
28000
Torque (N•m)
0
500 1000 1200 Speed (r/min)
HA-LP20K14 (B) (Note 1, 2) 84000
300
Continuous running range
Torque (N•m)
0
42000
100
Continuous running range 0
Peak running range
400
84000
Torque (N•m)
14000
60
200
HA-LP12K14 (B) (Note 1, 2) 56000
Torque (N•m)
28000
300
Torque (oz•in)
120
Torque (N•m)
Peak running range
HA-LP8014 (B) (Note 1, 2) 42000
Torque (oz•in)
8400
180
Torque (oz•in)
16800
Torque (N•m)
Torque (oz•in)
HA-LP6014 (B) (Note 1, 2) 25200
900 Peak running range 600
42000
300
0
0
Continuous running range 500 1000 1200 Speed (r/min)
Notes: 1. 2.
: For 3-phase 400VAC. : For 3-phase 380VAC.
Global FA centers
X: 11.7m/s2 Y: 29.4m/s2
MR-J3W series
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Servo support software
0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)
MR-J3-BSafety
Peripheral equipment
Class F Totally enclosed ventilated (IP rating: IP44) (Note 4)
32
MELSERVO-J3 HA-LP 1500r/min Series Servo Motor Specifications (200VAC Class) Servo motor series
HA-LP 1500r/min series (Low inertia, medium/large capacity)
Servo motor model HA-LP
701M(B)
Compatible servo amplifier model MR-J3-
11K1M(B)
15K1M(B)
30K1M
37K1M
DU30KA/B
DU37KA/B 59
22K1M
700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
10
16
22
33
48
Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])
7.0
11
15
22
30
37
44.6 (6320)
70.0 (9910)
95.5 (13500)
140 (19800)
191 (27000)
236 (33400)
Maximum torque (N·m [oz·in])
134 (19000)
210 (29700)
286 (40500)
350 (49600)
477 (67500)
589 (83400)
Rated speed (r/min)
1500
Maximum speed (r/min)
2000 2300
Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s)
189
223
309
357
561
514
Rated current (A)
37
65
87
126
174
202
Maximum current (A)
111
195
261
315
435
505
Regenerative braking frequency (times/min) (Note 2)
70
158 (Note 6)
191 (Note 6)
102 (Note 6)
—
—
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
1080 (5900)
113 (618)
293 (1600)
369 (2020)
—
—
—
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 10 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F
Structure
Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature
0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)
Ambient humidity Environment (Note 7)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2
Vibration (Note 5)
Cooling fan
Mass (kg [lb])
Power
X: 9.8m/s2 Y: 9.8m/s2
Standard
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
230 (510)
With electromagnetic brake
70 (155)
130 (290)
150 (335)
—
—
—
Voltage, frequency
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
Input (W)
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
120 (50Hz) / 175 (60Hz)
0.21 (50Hz) / 0.25 (60Hz)
0.18 (50Hz) / 0.17 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
0.65 (50Hz) / 0.80 (60Hz)
Rated current (A)
3-phase 200 to 230VAC 50/60Hz
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).
HA-LP 1500r/min Series Servo Motor Torque Characteristics (200VAC Class)
11200
50
Peak running range 160
0
28000
0
0
Continuous running range 0
500 1000 1500 2000
0
500 1000 1500 2000
Speed (r/min)
Speed (r/min)
HA-LP22K1M (Note 1)
HA-LP30K1M (Note 1)
HA-LP37K1M (Note 1)
Peak running range
56000
Torque (N•m)
300
105000
600
400
Peak running range
70000
750 Torque (N•m)
84000
500 Peak running range Notes: 1.
200 28000
14000
100
0
0
500 1000 1500 2000
35000
200
Continuous running range
Speed (r/min)
33
100
Speed (r/min)
Torque (oz•in)
42000
Peak running range 200
Continuous running range
500 1000 1500 2000
400 Torque (N•m)
Torque (oz•in)
56000
14000
80
Continuous running range 0
28000
300 Torque (N•m)
Torque (N•m)
22400
HA-LP15K1M(B) (Note 1) 42000
240
Torque (oz•in)
7000
Peak running range 100
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
14000
HA-LP11K1M(B) (Note 1) 33600
150
Torque (oz•in)
HA-LP701M(B) (Note 1) 21000
250
Continuous running range 0
0
500 1000 1500 2000 Speed (r/min)
Continuous running range 0
0
500 1000 1500 2000 Speed (r/min)
: For 3-phase 200VAC.
30K1M4
37K1M4
45K1M4
50K1M4
DU30KA4/B4
DU37KA4/B4
DU45KA4/B4
DU55KA4/B4 80
22K1M4
700A4/B4(-RJ006)/T4 11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 10
16
22
33
48
59
71
7.0
11
15
22
30
37
45
50
44.6 (6320)
70.0 (9910)
95.5 (13500)
140 (19800)
191 (27000)
236 (33400)
286 (40500)
318 (45000)
134 (19000)
210 (29700)
286 (40500)
350 (49600)
477 (67500)
589 (83400)
716 (101000)
796 (113000)
1500 2000
Model designation
HA-LP 1500r/min series (Low inertia, medium/large capacity) 15K1M4(B)
11K1M4(B)
701M4(B)
Servo motors
HA-LP 1500r/min Series Servo Motor Specifications (400VAC Class)
309
357
561
514
626
542
18
31
41
63
87
101
128
143
54
93
123
158
218
253
320
358
75
158 (Note 6)
191 (Note 6)
102 (Note 6)
—
—
—
—
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
1080 (5900)
1310 (7160)
1870 (10200)
113 (618)
293 (1600)
369 (2020)
—
—
—
—
—
Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal
Options
223
Servo amplifiers
2300 189
Class F
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2
X: 9.8m/s2 Y: 9.8m/s2
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
230 (510)
250 (555)
335 (740)
70 (155)
130 (290)
150 (335)
—
—
—
—
—
3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz
3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
110 (50Hz) / 150 (60Hz)
0.21 (50Hz) / 0.25 (60Hz)
0.14 (50Hz) / 0.11 (60Hz)
0.12 (50Hz) / 0.14 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
Servo support software
3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HA-LP 1500r/min Series Servo Motor Torque Characteristics (400VAC Class)
11200
50
0
0
Continuous running range 0
500 1000 1500 2000
200
14000
100
0
0
Cautions
Torque (N•m)
28000
Peak running range
0
500 1000 1500 2000
Continuous running range 500 1000 1500 2000
Speed (r/min)
Speed (r/min)
HA-LP30K1M4 (Note 1, 2)
HA-LP37K1M4 (Note 1, 2)
HA-LP45K1M4 (Note 1, 2)
HA-LP50K1M4 (Note 1, 2)
84000
35000
200
0
500 1000 1500 2000 Speed (r/min)
0
84000
42000
500 1000 1500 2000 Speed (r/min)
Peak running range 600 Notes: 1. 2.
400
250 Continuous running range
0
600
900 Torque (N•m)
Peak running range
Peak running range
Torque (oz•in)
500
126000
800 Torque (N•m)
70000
Torque (oz•in)
Peak running range
112000
750 Torque (N•m)
400
Torque (oz•in)
105000
600
Continuous running range 0
300
Speed (r/min)
Torque (N•m)
Torque (oz•in)
0
500 1000 1500 2000
42000
100
Continuous running range
56000 28000
200
400
Speed (r/min)
84000
56000
28000
14000
80
Continuous running range 0
Peak running range
Peak running range
Torque (oz•in)
160
HA-LP22K1M4 (Note 1, 2)
56000
300 Torque (N•m)
Torque (N•m)
22400
HA-LP15K1M4(B) (Note 1, 2)
42000
240
28000
200
0
0
300 Continuous running range
Continuous running range 500 1000 1500 2000 Speed (r/min)
0
Warranty
7000
Peak running range 100
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
14000
HA-LP11K1M4(B) (Note 1, 2)
33600
150
Torque (oz•in)
HA-LP701M4(B) (Note 1, 2) 21000
0
: For 3-phase 400VAC. : For 3-phase 380VAC.
Global FA centers
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
MR-J3W series
0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing)
MR-J3-BSafety
Peripheral equipment
Totally enclosed ventilated (IP rating: IP44) (Note 4)
500 1000 1500 2000 Speed (r/min)
34
MELSERVO-J3 HA-LP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series
HA-LP 2000r/min series (Low inertia, medium/large capacity)
Servo motor model HA-LP
502
Compatible servo amplifier model MR-J3-
702
11K2(B)
15K2(B)
30K2
37K2
DU30KA/B
DU37KA/B 59
22K2(B)
500A/B(-RJ006)/T 700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T
Power supply capacity (Note 1) (kVA)
7.5
10
16
22
33
48
Continuous Rated output (kW) running duty Rated torque (Note 8) (N·m [oz·in])
5.0
7.0
11
15
22
30
37
23.9 (3380)
33.4 (4730)
52.5 (7430)
71.6 (10100)
105 (14900)
143 (20200)
177 (25100)
Maximum torque (N·m [oz·in])
71.6 (10100)
100 (14200)
158 (22400)
215 (30400)
263 (37200)
358 (50700)
442 (62600)
Rated speed (r/min)
2000
Maximum speed (r/min)
2000 2300
Permissible instantaneous speed (r/min)
77.2
118
263
233
374
373
480
Rated current (A)
25
34
63
77
112
166
204
Maximum current (A)
75
102
189
231
280
415
510
Regenerative braking frequency (times/min) (Note 2)
50
50
186 (Note 6)
144 (Note 6)
107 (Note 6)
—
—
74.0 (405)
94.2 (515)
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
—
—
113 (618)
293 (1600)
369 (2020)
—
—
Power rate at continuous rated torque (kW/s)
Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio
Maximum of 10 times the servo motor’s inertia moment (Note 3)
Speed/position detector
18-bit encoder (resolution: 262144 p/rev)
Attachments
Oil seal
Insulation class
Class F Totally enclosed non ventilated (IP rating: IP65) (Note 4)
Structure Ambient temperature
0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing)
Ambient humidity Environment (Note 7)
Totally enclosed ventilated (IP rating: IP44) (Note 4)
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2
Vibration (Note 5) Standard
Cooling fan
Mass (kg [lb])
35 (78)
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
—
—
70 (155)
130 (290)
150 (335)
—
—
With electromagnetic brake
Power
X: 9.8m/s2 Y: 9.8m/s2
28 (62)
Voltage, frequency
—
—
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
Input (W)
—
—
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
—
—
0.21 (50Hz) / 0.25 (60Hz)
0.18 (50Hz) / 0.17 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
Rated current (A)
3-phase 200 to 230VAC 50/60Hz
Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W).
HA-LP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class)
20
0
0
0
2000
0
Speed (r/min)
42000
1000 Speed (r/min)
35
1000
0
2000
2000
Torque (N•m)
180
16800
120
8400
60
0
1000
2000
0
0
Speed (r/min)
Peak running range
Peak running range
14000
100
0
0
1000 Speed (r/min)
56000
28000
600
400
Peak running range Notes: 1.
200 Continuous running range
2000
1000 Speed (r/min)
200 Continuous running range
Continuous running range
HA-LP37K2 (Note 1) 84000
300
100
0
50
25200
Continuous running range
400 Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Peak running range 200
Continuous running range 0
7000
HA-LP30K2 (Note 1) 56000
300
28000 14000
100
Speed (r/min)
HA-LP22K2(B) (Note 1) 42000
Peak running range
14000
Continuous running range
Continuous running range 1000
150
240
40
Torque (oz•in)
2800
21000
HA-LP15K2(B) (Note 1) 33600
200
Torque (oz•in)
Peak running range 80
40 5600
28000
Torque (oz•in)
11200
Torque (N•m)
Peak running range
HA-LP11K2(B) (Note 1) 28000
120
Torque (N•m)
5600
60
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
8400
HA-LP702 (Note 1) 16800
80
Torque (N•m)
HA-LP502 (Note 1) 11200
0
0
1000 Speed (r/min)
2000
: For 3-phase 200VAC.
2000
30K24
37K24
45K24
55K24
DU30KA4/B4
DU37KA4/B4
DU45KA4/B4
DU55KA4/B4 87
22K24(B)
11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 16
22
33
48
59
71
11
15
22
30
37
45
55
52.5 (7430)
71.6 (10100)
105 (14900)
143 (20200)
177 (25100)
215 (30400)
263 (37200)
158 (22400)
215 (30400)
263 (37200)
358 (50700)
442 (62600)
537 (76000)
657 (93000)
2000 2000
Model designation
HA-LP 2000r/min series (Low inertia, medium/large capacity) 15K24(B)
11K24(B)
Servo motors
HA-LP 2000r/min Series Servo Motor Specifications (400VAC Class)
374
373
480
427
526
32
40
57
83
102
131
143
96
120
143
208
255
328
358
186 (Note 6)
144 (Note 6)
107 (Note 6)
—
—
—
—
105 (574)
220 (1200)
295 (1610)
550 (3010)
650 (3550)
1080 (5900)
1310 (7160)
113 (618)
293 (1600)
369 (2020)
—
—
—
—
Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev)
Oil seal
Options
233
Servo amplifiers
2300 263
Class F
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2
X: 9.8m/s2 Y: 9.8m/s2
55 (125)
95 (210)
115 (255)
160 (355)
180 (400)
230 (510)
250 (555)
70 (155)
130 (290)
150 (335)
—
—
—
—
3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz
3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz
42 (50Hz) / 54 (60Hz)
62 (50Hz) / 76 (60Hz)
65 (50Hz) / 85 (60Hz)
110 (50Hz) / 150 (60Hz)
0.21 (50Hz) / 0.25 (60Hz)
0.14 (50Hz) / 0.11 (60Hz)
0.12 (50Hz) / 0.14 (60Hz)
0.20 (50Hz) / 0.22 (60Hz)
3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque.
HA-LP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class)
120 14000
8400
50
60
Continuous running range 0
1000
0
2000
0
Speed (r/min)
28000
56000
28000
200
Torque (N•m)
Torque (oz•in)
400 Peak running range
0
1000 Speed (r/min)
0
400
0
1000
2000
0
1000 Speed (r/min)
14000
100
0
0
2000
Continuous running range
1000 Speed (r/min)
84000
800
600
56000
400
28000
200
0
0
Peak running range Notes: 1. 2.
200 Continuous running range
2000
200
Peak running range
HA-LP55K24 (Note 1, 2) 112000
Peak running range
300
28000
Speed (r/min)
600
Continuous running range 0
0
2000
HA-LP45K24 (Note 1, 2) 84000
600 Torque (N•m)
Torque (oz•in)
56000
1000 Speed (r/min)
HA-LP37K24 (Note 1, 2) 84000
Continuous running range
Torque (N•m)
0
42000
100
Continuous running range
Torque (oz•in)
7000
Peak running range 200
Torque (N•m)
28000
Torque (oz•in)
Peak running range
400
Cautions
16800
100
180
HA-LP30K24 (Note 1, 2) 56000
300 Torque (N•m)
25200
Torque (N•m)
Peak running range
HA-LP22K24(B) (Note 1, 2) 42000
240
Continuous running range 1000
: For 3-phase 400VAC. : For 3-phase 380VAC.
2000
Warranty
14000
150
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
21000
HA-LP15K24(B) (Note 1, 2) 33600
200
Torque (oz•in)
HA-LP11K24(B) (Note 1, 2) 28000
Global FA centers
1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz
MR-J3W series
80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Servo support software
0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing)
MR-J3-BSafety
Peripheral equipment
Totally enclosed ventilated (IP rating: IP44) (Note 4)
2000
Speed (r/min)
36
MELSERVO-J3 Servo Motor Dimensions
(Unit: mm)
●HF-KP053(B), HF-KP13(B) ●HF-MP053(B), HF-MP13(B) 5
20.7
1 2 3 4
4
37.1
ø8h6 18.4 (Note 3)
9.5 19.2 KL
2
Power supply connector
6.4 13.9 27.5 Variable dimensions
7°
Model
13°
9°
1 2
Encoder connector 11.7 11.7 21.5
(Note 3)
●HF-KP23(B), HF-KP43(B) ●HF-MP23(B), HF-MP43(B) L
58.3 (Note 3)
18.4 (Note 3)
HF-KP053(B) HF-MP053(B)
66.4 (107.5)
24.5
HF-KP13(B) HF-MP13(B)
82.4 (123.5)
40.5
Brake connector (Note 3)
M60
° 45
1 2 3 4
3 4
ø7 0
57.8 (Note 3)
2
47.1
13.9 27.8
KL Power supply connector
5.9 Variable dimensions Model L
KL
HF-KP23(B) HF-MP23(B)
76.6 (116.1)
39.3
HF-KP43(B) HF-MP43(B)
98.5 (138)
61.2
7°
13.5°
9°
(Note 3)
113.8 (157)
(Note 3)
57.8 (Note 3)
40 8
18.3
11.8 11.7
Encoder connector
21.5
Power supply connector
Brake connector (Note 3)
45°
3
9.5
M80
Power supply connector pin assignment
4-ø6.6 mounting hole Use hexagonal cap head bolts.
1 2 3
ø70h7
4
1 2 3 4
ø9 0
57.1 9.5 19.2 72.3
11.7 21.4
Power supply connector Brake connector (Note 3)
2
14 12 27.8
When the cables are led out in opposite direction of motor shaft
7°
7°
65.5 (Note 3)
ø19h6
56
11.8
7°
Encoder connector
(Note 3)
11.8
9.5 11.7 18.4 21.4 (Note 3) 65.5 (Note 3)
Power supply connector Brake connector (Note 3)
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 5. Dimensions for motors with an oil seal (HF-KPMJ and HF-MPMJ) are different from the above. Contact your local sales office for details.
37
2
11.5 27.4
Pin No. 1 2 3 4
Signal name Earth U V W
Brake connector pin assignment (Note 3) 1 1
13.7
Encoder connector
Signal name B1 B2
When the cables are led out in opposite direction of motor shaft
Brake connector (Note 3)
●HF-KP73(B) ●HF-MP73(B)
Pin No. 1 2
1
9.5 19.2
Signal name Earth U V W
Brake connector pin assignment (Note 3)
1 2
10.1 11.8 11.7 21.5
Pin No. 1 2 3 4
2
ø14h6
KL
Power supply connector pin assignment
ø50h7
3
Power supply connector
L
1
47.1 (Note 3)
9.5
4-ø5.8 mounting hole Use hexagonal cap head bolts.
30 7
Encoder connector
Signal name B1 B2
When the cables are led out in opposite direction of motor shaft
Brake connector (Note 3)
13.7 10 28.4
Pin No. 1 2
2
10.1 11.7 11.7 21.5 58.3 (Note 3)
1 1
Encoder connector 4.9 13.7 27.4
Signal name Earth U V W
Brake connector pin assignment (Note 3)
21
ø30h7
3
ø4 6
Pin No. 1 2 3 4
2
38.8 (Note 3) 36
45°
Power supply connector pin assignment
M40 1
20.7
20.5
2-ø4.5 mounting hole Use hexagonal cap head bolts.
25 2.5 21.5
L
Pin No. 1 2
Signal name B1 B2
55 50
4-ø9 mounting hole Use hexagonal cap head bolts.
45°
45 ø1
65
13
59 (Note 3) Encoder connector CM10-R10P Brake connector CM10-R2P (Note 3)
(Note 3) 20.9
Power supply connector MS3102A18-10P
2000r/min
L
KL
—
HF-SP52(4)(B)
118.5 (153)
57.8
HF-SP51(B)
HF-SP102(4)(B)
140.5 (175)
79.8
HF-SP81(B)
HF-SP152(4)(B)
162.5 (197)
101.8
U
Power supply connector pin assignment Motor flange direction
MR-J3-BSafety
Motor flange direction
1000r/min Earth
V
Brake connector pin assignment
Variable dimensions
Model
W (Note 3) Brake
29 (Note 3)
13.5 58
KL
● HF-SP121(B), HF-SP201(B), HF-SP301(B), HF-SP421(B) ● HF-SP202(B), HF-SP352(B), HF-SP502(B), HF-SP702(B) ● HF-SP2024(B),HF-SP3524(B), HF-SP5024(B), HF-SP7024(B)
(Note 3) ✽1 ✽3
13 Encoder connector CM10-R10P 44 (Note 3)
66.5 (Note 3)
Servo support software
✽3
(Note 3)
MR-J3W series
ø114.3
(Note 3)
ø20
30
KB
✽1
50.9
96.9 (Note 3)
(Note 3)
0
ø2
0
-0.025
✽2
✽2
+0.010 0
✽4
(Note 3)
(Note 3)
4-ø13.5 mounting hole Use hexagonal cap head bolts.
45 °
18 3
ø35
✽4
M176
79 75
L 38.5 (45.5)
(Note 3) KA
Brake connector CM10-R2P (Note 3)
82
KL
Power supply connector MS3102A22-22P (for 3.5kW or smaller and 5kW) MS3102A32-17P (for 4.2kW and 7kW)
Model
W
Brake connector pin assignment Motor flange direction
V
1000r/min
2000r/min
L
KL
HF-SP121(B)
HF-SP202(4)(B)
143.5 (193)
79.8
HF-SP201(B)
HF-SP352(4)(B)
183.5 (233)
119.8
HF-SP301(B)
HF-SP502(4)(B)
203.5 (253)
139.8
HF-SP421(B)
HF-SP702(4)(B)
263.5 (313)
191.8
KA
KB
24.8
140.9
32
149.1
Earth
U
Power supply connector pin assignment Motor flange direction
Global FA centers
✽1, ✽2, ✽3 and ✽4 are screw holes for eyebolt. •For HF-SP201(B), HF-SP301(B), HF-SP352(4)(B), HF-SP502(4)(B): ✽3, ✽4 •For HF-SP421(B), HF-SP702(4)(B): ✽1, ✽2, ✽3, ✽4
Warranty
(Note 3) Brake
Variable dimensions
Cautions
(Note 3)
ø1
112.5
(Note 3)
Servo amplifiers
(Note 3)
ø110h7
ø24h6
(Note 3)
79.9 (Note 3) 50.9
(Note 3)
M130
3
Peripheral equipment
(Note 3)
12
Options
L 38.2 (43.5)
Servo motors
● HF-SP51(B), HF-SP81(B) ● HF-SP52(B), HF-SP102(B), HF-SP152(B) ● HF-SP524(B), HF-SP1024(B), HF-SP1524(B)
Model designation
(Unit: mm)
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
38
MELSERVO-J3 Servo Motor Dimensions
(Unit: mm)
●HF-JP53(B), HF-JP73(B), HF-JP103(B), HF-JP153(B), HF-JP203(B) ●HF-JP534(B), HF-JP734(B), HF-JP1034(B), HF-JP1534(B), HF-JP2034(B) L
M90
40
38.2 (38)
7.5
5 ø1
45°
18
4.5
4-ø6.6 mounting hole Use hexagonal cap head bolts.
ø1
00
ø80h7
50.9
ø41
ø16h6
30
57.4 (Note 3)
93.8
Oil seal
(Note 3) Encoder connector CM10-R10P
Power supply connector MS3102A18-10P
HF-JP153(B) HF-JP1534(B) HF-JP203(B) HF-JP2034(B)
36
V
(Note 3)
112
163.5 (209) 199.5 (245)
148
235.5 (281)
184
W
16
94
15
HF-JP1034(B)
145.5 (191)
(Note 3)
HF-JP103(B)
76
U Brake (Note 3)
10.6
HF-JP734(B)
127.5 (173)
25.7 13
.8
HF-JP73(B)
KL
21
HF-JP534(B)
L
.2
HF-JP53(B)
Variable dimensions
42
Model
KL
35°
Brake connector (Note 3) CM10-R2P 66.5 (Note 3)
Earth Key
Brake connector pin assignment
Power supply connector pin assignment (View from front of the connector)
Motor flange direction
●HF-JP353(B), HF-JP503(B) 4-ø9 mounting hole Use hexagonal cap head bolts. L
M130
55
38.2 (43.5)
12
45°
3 50
ø1
65
(Note 3)
116.8
ø110h7
50.9
(Note 3) Oil seal
13 ø1
45
(Note 3)
79.9 (Note 3)
(Note 3)
95.8
(Note 3)
ø28h6
(Note 3)
63 (Note 3) (Note 3) 29 15.5
34 70.5
Encoder connector CM10-R10P
80 KL
Power supply connector MS3102A22-22P Brake connector (Note 3) CM10-R2P Main key position mark
V
W
U Brake (Note 3) Brake connector pin assignment
Earth
Model
Variable dimensions L
KL
HF-JP353(B)
213 (251.5)
228
HF-JP503(B)
267 (305.5)
282
Key Power supply connector pin assignment (View from front of the connector)
Motor flange direction
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
39
●HF-JP3534(B), HF-JP5034(B) 4-ø9 mounting hole Use hexagonal cap head bolts. M130
55 12
Servo motors
L 38.2(43.5)
45°
3 50 ø1
65
(Note 3)
(Note 3)
5
Encoder connector CM10-R10P
ø1 4
(Note 3)
Oil seal
Power supply connector MS3102A18-10P
79.9 (Note 3)
114.8
50.9
(Note 3)
Servo amplifiers
ø110h7
ø28h6
(Note 3)
(Note 3)
63 (Note 3)
35°
Options
Brake connector (Note 3) CM10-R2P
13
Model designation
(Unit: mm)
KL 25.7
.2
42 Earth Key
Brake (Note 3)
Power supply connector pin assignment (View from front of the connector)
Brake connector pin assignment
MR-J3-BSafety
Motor flange direction
●HF-JP703(B), HF-JP903(B), HF-JP7034(B), HF-JP9034(B) 4-ø13.5 mounting hole Use hexagonal cap head bolts. 79 18
M176
MR-J3W series
L 38.5 (45.5)
45°
3 75
✽3
50.9 163.3
133.5
✽1
96.9
(Note 3)
(Note 3)
Oil seal
Servo support software
ø35 +0.01 0
✽2
✽2
(Note 3)
✽4
(Note 3)
0 ø114.3 –0.025
(Note 3)
✽4
0
ø20
✽1 13 ✽3 ø2 30
66.5
(Note 3) 44 (Note 3)
Encoder connector CM10-R10P
28.5
44
92.1
Brake connector (Note 3) CM10-R2P
KL
102.3 V
Main key position mark
Power supply connector MS3102A32-17P
W
B A
✽1, ✽2, ✽3 and ✽4 are screw holes (M8) for eyebolt.
Peripheral equipment
U
Brake (Note 3) Brake connector pin assignment Motor flange direction
U
Cautions
215
W
C D
Key
Model Earth
HF-JP703(B) HF-JP7034(B)
Power supply connector pin assignment (View from front of the connector)
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
HF-JP903(B) HF-JP9034(B)
Variable dimensions L
KL
263.5 (313)
285.4
303.5 (353)
325.4
Warranty
267 (305.5)
V
Global FA centers
HF-JP5034(B)
(Note 3)
29
KL 161
(Note 3)
L 213 (251.5)
Main key position mark
13.1
Model HF-JP3534(B)
13.5
.8
21
36
Variable dimensions
40
MELSERVO-J3 Servo Motor Dimensions
(Unit: mm)
●HF-JP11K1M(B), HF-JP15K1M(B), HF-JP11K1M4(B), HF-JP15K1M4(B)
4-ø13.5 mounting hole Use hexagonal cap head bolts.
L
M220
116 KA
40
110 20
° 37.5
4
45°
2-M8 screw
(Note 3) (Note 3)
✽1, 2
27 ø27
0
✽3
(Note 3)
35
ø2
95
M10 screw Oil seal
171.1
✽4 (Note 3)
81
(Note 3)
136.2 (Note 3)
ø200h7
(Note 3)
50
95
ø55m6
✽2
ø2
✽1
✽3, 4
19.5 Encoder connector MS3102A20-29P
✽1, ✽2, ✽3 and ✽4 are screw holes (M10) for eyebolt.
130 (Note 3) 32
Brake connector (Note 3) MS3102A10SL-4P
4 KL
Power supply connector MS3102A32-17P
W
Earth
Model Brake (Note 3) Brake connector pin assignment Motor flange direction
HF-JP11K1M(B) V
U
Power supply connector pin assignment Motor flange direction
HF-JP11K1M4(B) HF-JP15K1M(B) HF-JP15K1M4(B)
Variable dimensions L
KL
KA
339.5 (412)
265.5
158.5
439.5 (512)
365.5
208.5
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
41
54 (Note 3) 82
●HC-LP52(B), HC-LP102(B), HC-LP152(B) 4-ø9 mounting hole Use hexagonal cap head bolts.
45°
50
Servo motors
38
(Note 3)
M130
55 3
12
(Note 3) 50.9
(Note 3)
ø1
45
65
ø1
111
Oil seal S30457B
Servo amplifiers
(Note 3)
ø110h7
ø24h6
(Note 3)
13
Encoder connector CM10-R10P
KL
44
(Note 3) Brake
Power supply connector CE05-2A22-23P
Variable dimensions
Earth D H C B
Model
U
E F
L
KL
HC-LP52(B)
144 (177)
77
HC-LP102(B)
164 (197)
97
HC-LP152(B)
191.5 (224.5)
124.5
G A
V
W
Power supply connector pin assignment
Options
L
Model designation
(Unit: mm)
MR-J3-BSafety
●HC-LP202(B), HC-LP302(B) M176
79 18
3
45°
75
38
4-ø13.5 mounting hole Use hexagonal cap head bolts.
MR-J3W series
L
(Note 3)
ø2
30
00
ø2
Servo support software
50.9
(Note 3)
Oil seal S40608B
✽1 ✽2
13
(Note 3)
Brake connector MS3102A10SL-4P (Note 3)
KL Power supply connector CE05-2A24-10P
✽1 and ✽2 are screw holes (M8) for eyebolt. Only for HC-LP302(B).
46 Brake (Note 3)
U
Earth E F
A B
W Brake connector pin assignment Motor flange direction
Variable dimensions
DG C A
B
V
Model L
KL
HC-LP202(B)
198.5 (246.5)
123.5
HC-LP302(B)
248.5 (296.5)
173.5
Power supply connector pin assignment Motor flange direction
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
Cautions
67.5 (Note 3)
Warranty
Encoder connector CM10-R10P
Global FA centers
✽2
142
✽1
(Note 3) 117 (Note 3)
(Note 3)
ø114.3
0
-0.025
ø35 +0.010 0
(Note 3)
Peripheral equipment
Motor flange direction
42
MELSERVO-J3 Servo Motor Dimensions
(Unit: mm)
●HC-RP103(B), HC-RP153(B), HC-RP203(B) L 38
(Note 3)
(Note 3)
4-ø9 mounting hole Use hexagonal cap head bolts.
45°
40
(Note 3) ø95h7
(Note 3)
3
ø24h6
(Note 3)
M100
45 10
ø1
50.9
15
35
ø1
Oil seal S30457B
96
(Note 3)
(Note 3) Brake
13 Earth D C
KL Encoder connector CM10-R10P
E F
U
H G A B
44 V
W
Power supply connector CE05-2A22-23P
Variable dimensions
Power supply connector pin assignment
Model
Motor flange direction
●HC-RP353(B), HC-RP503(B)
L
38
KL
HC-RP103(B)
145.5 (183.5)
69.5
HC-RP153(B)
170.5 (208.5)
94.5
HC-RP203(B)
195.5 (233.5)
119.5
4-ø9 mounting hole Use hexagonal cap head bolts.
M130
63 12
L
3 45°
58
(Note 3) (Note 3)
50.9
(Note 3)
ø110h7
ø28h6
(Note 3)
ø1
45
65
ø1
120
Oil seal S30457B
13
Encoder connector CM10-R10P Power supply connector CE05-2A24-10P
KL
(Note 3) Brake Earth
46
U E F D C G A B
W
Variable dimensions V
Model L
KL
HC-RP353(B)
215.5 (252.5)
148
HC-RP503(B)
272.5 (309.5)
205
Power supply connector pin assignment Motor flange direction
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
43
●HC-UP72(B), HC-UP152(B) M176
55 13
3
40°
50
38
4-ø13.5 mounting hole Use hexagonal cap head bolts.
45°
Servo motors
L
2-M6 screw
ø2
(Note 3)
Servo amplifiers
øSh6 (Note 3)
ø2
0 ø114.3 –0.025
Oil seal S30457B
Options
144
13
Encoder connector CM10-R10P (Note 3) Brake Earth
44 E F D H G C B A
Power supply connector CE05-2A22-23P
U
W
Variable dimensions
V
Model
Power supply connector pin assignment
L
KL
S
HC-UP72(B)
109 (142.5)
38
22
HC-UP152(B)
118.5 (152)
47.5
28
MR-J3-BSafety
Motor flange direction
●HC-UP202(B), HC-UP352(B), HC-UP502(B)
38
M220
65 16
°
4
37.5
60
2-M8 screw
ø2
(Note 3)
Oil seal S40608B
Encoder connector CM10-R10P 42
165
13
(Note 3)
Servo support software
(Note 3)
(Note 3)
53.5 (Note 3)
Brake connector MS3102A10SL-4P (Note 3)
(Note 3) KL Brake Power supply connector CE05-2A24-10P
Earth
Brake connector pin assignment Motor flange direction
U E F D CG A B
A B
W
Variable dimensions Model L
KL
HC-UP202(B)
116.5 (159.5)
42.5
HC-UP352(B)
140.5 (183.5)
66.5
HC-UP502(B)
164.5 (207.5)
90.5
V
Power supply connector pin assignment Motor flange direction
Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance.
47
Cautions
0
ø200h7
50.9
139 (Note 3)
35
ø2
ø27
Warranty
ø35 +0.010 0
50
(Note 3)
(Note 3)
4-ø13.5 mounting hole Use hexagonal cap head bolts.
45°
MR-J3W series
L
(Note 3)
Peripheral equipment
KL
Global FA centers
(Note 3)
00
30
50.9
(Note 3)
15 ø2
(Note 3)
Model designation
(Unit: mm)
44
MELSERVO-J3 Servo Motor Dimensions Power supply connector CE05-2A24-10P 298
M200
85
60
225
Encoder connector CM10-R10P
20 13
4-ø14.5 mounting hole Use hexagonal cap head bolts.
3 80
Eyebolt
ø42h6
ø180h7
50.9
ø2
15
134
45°
146
● HA-LP502
(Unit: mm)
19.8
ø2
50
5.2 M8 screw
Oil seal S50689B
Earth
U D
E F
CG
A
B
W
V
Power supply connector pin assignment Motor flange direction
● HA-LP702
Power supply connector CE05-2A32-17P 340
M200
85
60
267
Encoder connector CM10-R10P
20 13
4-ø14.5 mounting hole Use hexagonal cap head bolts.
3 80
45°
ø180h7
ø42h6
50.9
146
ø2
15
146
Eyebolt
19.8
ø2
50
5.2 M8 screw
Oil seal S50689B
W
Earth C D B
A
V
U
Power supply connector pin assignment Motor flange direction
Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance.
45
6
6 12
M200
85
480 (550)
206 146
Eyebolt screw hole Bolt: M10 ✕ 20 (Note 4)
Brake connector MS3102A10SL-4P (Note 4)
426 (498) 262 (334) 20
(Note 4)
(Note 4)
ø42h6
102
80
19.8
Intake
ø215
ø180h7
(Note 4)
171
(Note 6) ø44 hole
Model designation
3
Exhaust
Cooling fan rotating direction
4-ø14.5 mounting hole Use hexagonal cap head bolts.
45°
55
93 (Note 4)
3 eyebolts *1
Servo amplifiers
Encoder connector CM10-R10P
Servo motors
(Unit: mm)
● HA-LP601(B), HA-LP6014(B) ● HA-LP701M(B), HA-LP701M4(B) ● HA-LP11K2(B), HA-LP11K24(B)
5.2
ø2
50
M8 screw Oil seal A B
S50689B (standard) S45629B (with electromagnetic brake)
Brake connector pin assignment Motor flange direction
Brake connector MS3102A10SL-4P (Note 4)
250 180
6 12
L
M250
110
4-ø14.5 mounting hole Use hexagonal cap head bolts.
KL LT
5
Intake 20.4 (Note 5)
6.6
Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4)
ø265 60
100
145
Cooling fan rotating direction
45°
ø55m6
205
Exhaust
111.5 (Note 4) 25 (Note 4)
ø230h7
(Note 6) ø44 hole
3 eyebolts *1
ø3
6
M10 screw
37
60
Encoder connector CM10-R10P 6
00
Oil seal S709513B (standard) S60829B (with electromagnetic brake)
Servo support software
● HA-LP801(B), HA-LP12K1(B), HA-LP8014(B), HA-LP12K14(B) ● HA-LP11K1M(B), HA-LP15K1M(B), HA-LP11K1M4(B), HA-LP15K1M4(B) ● HA-LP15K2(B), HA-LP22K2(B), HA-LP15K24(B), HA-LP22K24(B)
MR-J3W series
MR-J3-BSafety
*1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M10 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M6 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV) and for the thermal protector (OHS1, OHS2).
Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4)
Brake (Note 4)
Cautions
30
1
Brake (Note 4)
Peripheral equipment
Options
(Note 5)
A B
1000r/min
2000r/min
HA-LP11K1M(B) HA-LP11K1M4(B)
HA-LP15K2(B) HA-LP15K24(B)
L
KL
LT
495 (610) 449 (560) 286 (397)
HA-LP12K1(B) HA-LP12K14(B)
HA-LP15K1M(B) HA-LP15K1M4(B)
HA-LP22K2(B) HA-LP22K24(B)
555 (670) 509 (620) 346 (457)
Brake connector pin assignment Motor flange direction
*1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M12 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).
Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Dimensions inside ( ) are for the models with an electromagnetic brake. 4. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 5. Leave a clearance of at least 100mm between the motor’s intake side and wall. 6. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole.
Global FA centers
1500r/min
HA-LP801(B) HA-LP8014(B)
Warranty
Variable dimensions
Model
46
MELSERVO-J3 Servo Motor Dimensions (Unit: mm)
●HA-LP15K1, HA-LP20K1, HA-LP15K14, HA-LP20K14 ●HA-LP22K1M, HA-LP22K1M4, HA-LP30K1M4 ●HA-LP30K24, HA-LP37K24 Encoder connector CM10-R10P 6
286
6
220
12
L
140
128
4-ø19 mounting hole Use hexagonal cap head bolts.
M280
KL LT
ø51 hole (Note 5)
Eyebolt (Note 4)
25
45°
5
230
ø3
00
50
ø3
Intake 8
0
25 (Note 3)
Oil seal S659013B FA FB
20
M12 screw
FA
160 -0.5
ø60m6
140
ø250h7
Cooling fan rotating direction
179
152
Exhaust
55 127
108
127 310
4-ø15 mounting hole
Model
Variable dimensions
1000r/min
1500r/min
2000r/min
L
KL
LT
FA
FB
HA-LP15K1 HA-LP15K14
HA-LP22K1M HA-LP22K1M4
HA-LP30K24
605
426
386
105
260
HA-LP20K1 HA-LP20K14
HA-LP30K1M4
HA-LP37K24
650
471
431
127
304
* The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).
●HA-LP25K1, HA-LP30K1, HA-LP25K14, HA-LP30K14 ●HA-LP37K1M, HA-LP37K1M4, HA-LP45K1M4 ●HA-LP45K24, HA-LP55K24 Encoder connector CM10-R10P 6
352
6
266
12
L
M350
140
138
4-ø19 mounting hole Use hexagonal cap head bolts.
KL LT
ø63 hole (Note 5)
Eyebolt (Note 4)
25
45°
5
280
ø4
00
ø300h7
140
Intake 9
0
30 (Note 3)
0
ø35
22
M16 screw
Oil seal S709513B FA
FA FB
180 -0.5
ø65m6
216
Cooling fan rotating direction
184
Exhaust
70
121
139.5
4-ø19 mounting hole
139.5 349
Model
Variable dimensions
1000r/min
1500r/min
2000r/min
L
LT
KL
FA
FB
HA-LP25K1 HA-LP25K14
HA-LP37K1M HA-LP37K1M4
HA-LP45K24
640
399
439
101.5
262
HA-LP30K1 HA-LP30K14
HA-LP45K1M4
HA-LP55K24
685
444
484
120.5
300
* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).
Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor.
47
●HA-LP30K1M ●HA-LP30K2, HA-LP37K2 Encoder connector CM10-R10P 140 LT 5
ø3
ø3
0
8 20
25 (Note 3)
M12 screw
FA
55 127
108
FB
127
Options
Oil seal S659013B FA
310
4-ø15 mounting hole
Model
Variable dimensions
1500r/min
2000r/min
L
LT
KL
FA
FB
–
HA-LP30K2
615
381
421
105
260
HA-LP30K1M
HA-LP37K2
660
426
466
127
304
* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).
●HA-LP37K1, HA-LP37K14 ●HA-LP50K1M4 Encoder connector CM10-R10P 6
352 266
785
6 12
M350
170
138
584
ø63 hole (Note 5)
544 Eyebolt (Note 4)
25
45°
5
4-ø19 mounting hole Use hexagonal cap head bolts.
280
ø80m6
0
ø35
ø300h7
170
Intake 30 (Note 3)
ø4
00
9 M16 screw
Oil seal S8511013B 178
178 412
121 4-ø24 mounting hole
25 0 180 -0.5
216
Cooling fan rotating direction
184
Exhaust
70 139.5
Peripheral equipment
Intake
Servo amplifiers
00
50
160 -0.5
ø60m6
140
ø250h7
Cooling fan rotating direction
192
160
260
Exhaust
MR-J3-BSafety
25
Eyebolt (Note 4)
45°
MR-J3W series
ø63 hole (Note 5)
4-ø19 mounting hole Use hexagonal cap head bolts.
M280
KL
Servo support software
L 138
139.5 349
* The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2).
Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor.
Cautions
6 12
Warranty
286 266
Global FA centers
6
Servo motors
Model designation
(Unit: mm)
48
MELSERVO-J3 Electromagnetic Brake Specifications (Note 1) Servo motor model
HF-KP/HF-MP 053B
Type
Permissible braking work
(J)/time
Brake life (Note 2)
Number of times
(J)/ hour Work per braking (J)
Servo motor model
73B
51B
121B 201B Spring-action safety brake 24VDC
301B
421B
0 -10%
0.32
0.32
1.3
1.3
2.4
8.5
8.5
44
44
44
44
45.3
45.3
184
184
340
1200
1200
6230
6230
6230
6230
6.3
6.3
7.9
7.9
10
20
20
34
34
34
34
5.6
5.6
22
22
64
400
400
4500
4500
4500
4500
56
56
220
220
640
4000
4000
45000
45000
45000
45000
20000
20000
20000
20000
20000
20000
20000
20000
20000
20000
20000
5.6
5.6
22
22
64
200
200
1000
1000
1000
1000
HF-SP 2000r/min 52(4)B
102(4)B
152(4)B
8.5
8.5
8.5
44
44
44
44
1200
1200
1200
6230
6230
6230
6230
Type
202(4)B Spring-action safety brake
352(4)B
502(4)B
702(4)B
0 24VDC -10 %
Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)
20
20
20
34
34
34
34
400
400
400
4500
4500
4500
4500
4000
4000
45000
45000
45000
45000
20000
20000
20000
20000
20000
20000
200
1000
1000
1000
Permissible braking work
(J)/time (J)/ hour
4000
Brake life (Note 2)
Number of times
20000 200
200
Work per braking (J)
Servo motor model
1000
HF-JP 3000r/min 53(4)B
73(4)B
103(4)B
153(4)B
Type
HF-JP 1500r/min
203(4)B 353(4)B 503(4)B Spring-action safety brake
703(4)B
903(4)B
11K1M(4)B 15K1M(4)B
0 24VDC -10 %
Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)
6.6
6.6
6.6
6.6
6.6
16
16
44
44
127
127
935
935
935
935
935
2270
2270
6230
6230
18000
18000
11.7
11.7
11.7
11.7
11.7
23
23
34
34
32
32
64
64
64
64
64
400
400
4500
4500
5000
5000
Permissible braking work
(J)/time (J)/ hour
640
640
640
640
640
4000
4000
45000
45000
45200
45200
Brake life (Note 2)
Number of times
5000
5000
5000
5000
5000
5000
5000
20000
20000
20000
20000
64
64
64
64
64
400
400
1000
1000
400
400
52B
102B 152B 202B Spring-action safety brake
Work per braking (J)
Servo motor model
HC-LP
Type
HC-RP 302B
103B
152B 203B 353B Spring-action safety brake
0 24VDC -10 %
Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)
8.5
44
44
7
7
7
17
17
1200
1200
1200
6230
6230
991
991
991
2410
2410
19
19
19
34
34
19
19
19
23
23
400
400
400
4500
4500
400
400
400
400
400
4000
4000
45000
45000
4000
4000
4000
4000
4000
20000
20000
20000
20000
20000
20000
20000
20000
20000
200
1000
1000
200
200
200
200
200
(J)/time (J)/ hour
4000
Brake life (Note 2)
Number of times
20000 200
200
Servo motor model
0 24VDC -10 %
8.5
Permissible braking work
Work per braking (J)
HC-UP 72B
152B
24VDC
Power consumption (W) at 20°C (68°F)
801(4)B 12K1(4)B Spring-action safety brake
0 -10%
24VDC
0 -10%
8.5
44
44
44
82
160.5
160.5
1200
6230
6230
6230
11600
22700
22700
19
19
34
34
34
30
46
46
400
400
4500
4500
4500
3000
5000
5000
4000
4000
45000
45000
45000
30000
50000
50000
20000
20000
20000
20000
20000
20000
20000
20000
200
1000
1000
1000
1000
3000
3000
(J)/ hour
Brake life (Note 2)
Number of times
200
HA-LP 1500r/min 701M(4)B
Type
11K1M(4)B Spring-action safety brake 24VDC
Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)
601(4)B
8.5
(J)/time
Servo motor model
502B
1200
Permissible braking work
Work per braking (J)
HA-LP 1000r/min
202B 352B Spring-action safety brake
Rated voltage Brake static friction (N·m) torque (oz·in)
503B
8.5
Type
49
81B
0 -10%
24VDC
Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F)
HF-SP 1000r/min
13B 23B 43B Spring-action safety brake
HA-LP 2000r/min 15K1M(4)B
11K2(4)B
0 -10%
15K2(4)B Spring-action safety brake 24VDC
22K2(4)B
0 -10%
82
160.5
160.5
82
160.5
160.5
11600
22700
22700
11600
22700
22700
30
46
46
30
46
46
Permissible braking work
(J)/time
3000
5000
5000
3000
5000
5000
(J)/ hour
30000
50000
50000
30000
50000
50000
Brake life (Note 2)
Number of times
20000
20000
20000
20000
20000
20000
Work per braking (J)
1000
3000
3000
1000
3000
3000
Notes: 1. The electromagnetic brake is for holding. It cannot be used for deceleration applications. 2. The brake gap cannot be adjusted. The brake life shows time until the readjustment is needed.
Model designation
Special Shaft End Specifications Motors with the following specifications are available. HF-KP/HF-MP series ● D-cut shaft (Note 1) (50, 100W)
25
Servo motors
21.5
1
20.5
ø8h6
● Keyway shaft with key (Note 1) (200, 400, 750W)
R Q
Variable dimensions Q
W
QK
QL
U
Y
200, 400
30
27
5
20
3
3
M4 screw Depth: 15mm
750
6
19h6
40
37
6
25
5
3.5
M5 screw Depth: 20mm
QK A
QL
U
Y
T
A
A-A
(Unit: mm)
● Keyway shaft without key (Note 1, 2)
R
50
2.0 to 7.0
35 + 0.01 79 0
U
W
QK QL
0 – 0.036
36
5
4
+ 0.2 0
4
75 10 – 00.036 55
5
5
+ 0.2 0
5 4 M8 screw 4 Depth: 20mm
Y
r
QK
1.0, 1.5, 2.0
24h6
45
40
8
0 – 0.036
25
5
4
+ 0.2 0
3.5, 5.0
28h6
63
58
8
0 – 0.036
53
3
4
+ 0.2 0
0.75
22h6
55
50
6
0 – 0.036
42
3
3.5 + 0.1 0
3
50
8
0 – 0.036
40
3
4
+ 0.2 0
4
60 10 – 00.036 50
5
5
+ 0.2 0
5
3
+ 0.1 0
4
+ 0.2 0
4 5
M10 screw 8 Depth: 27mm
HC-RPMK
1.5
28h6
55
2.0, 3.5, 5.0 35 + 0.01 65 0 0.5 to 2.0 3.5, 5.0
40
16h6
55
28h6
30 50
5
0 – 0.030
8
0 – 0.036
HF-JPMK + 0.01 0
79
75 10
0 – 0.036
7.0, 9.0
35
11, 15
55M6 116 110 16 – 00.04
A
A
2
25
5
36 55
5
5
+ 0.2 0
90
5
6
+ 0.2 0
U
QL A
W
8
r
A-A
Y
Fig.A
MR-J3W series
55
M4 screw 2.5 Depth: 15mm M8 screw Depth: 20mm
Servo support software
Q
24h6
R
Variable dimensions R
Q
W
QK QL
U
r
Y
Fig. U
r
80 12
0 – 0.04
55m6 110 100 16
0 – 0.04
60m6 140 140 18
0 – 0.04
128
65m6 140 140 18
0 – 0.04
128
80m6 170 170 22
0 – 0.04
42h6 85
70
5
+ 0.2 0
6
+ 0.2 0
6
7
+ 0.2 0
9
6
7
+ 0.2 0
9
9
+ 0.2 0
11
5
Q
6
A
A 90
5
147 11
8
Same as standard motor’s straight shaft.
Cautions
601, 6014, 701M, 701M4, 502, 702, 11K2, 11K24 801, 12K1, 8014, 12K14, 11K1M, 15K1M, 11K1M4,15K1M4, 15K2, 22K2, 15K24, 22K24 15K1, 20K1, 15K14, 20K14, 22K1M, 30K1M, 22K1M4, 30K1M4, 30K2, 37K2, 30K24, 37K24 25K1, 30K1, 25K14, 30K14, 37K1M, 37K1M4, 45K1M4, 45K24, 55K24 37K1, 37K14, 50K1M4
S
W
(HA-LPMK)
øS
Servo motor model
A QK
QL A-A
Y
B Fig.B
(Unit: mm) Notes: 1. The servo motors with keyway shaft (with/without key) or D-cut shaft cannot be used in frequent start/stop applications. 2. A key is not supplied with the motor. The key shall be installed by the user. 3. For HF-SP121K, the variable dimensions are same as the lower row, 2.0kW to 7.0kW.
Warranty
R
0.5 to 1.5
Global FA centers
S
HF-SPMK (Note 3) HC-LPMK
Fig.
øS
Capacity (kW)
HC-UPMK
Q
Variable dimensions
Servo motor model
Peripheral equipment
HF-SP / HF-JP / HC-LP / HC-RP / HC-UP / HA-LP series
Options
R
14h6
MR-J3-BSafety
S
5
øS
T
W
Servo motor Capacity model (W)
HF-KPMK HF-MPMK
Servo amplifiers
(Unit: mm)
50
MELSERVO-J3 MR-J3-A: Connections with Peripheral Equipment (Note 1) Peripheral equipment is connected to MR-J3-A as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-A easily and start using it right away. Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC or 3-phase 380VAC to 480VAC
Display panel
USB communication (CN5) (option)
Displays monitoring data, parameter, and alarm.
Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator2 or MR Configurator when connecting to user’s personal computer. Optional USB cable (MR-J3USBCBL3M) is necessary.
Setting section Parameter settings and monitoring etc. are executed with push buttons.
Circuit breaker (NFB) Used to protect the power supply line.
With front cover open
Analog monitor output (CN6) (option)
Servo amplifier MR-J3- A (Note 3)
Magnetic contactor (MC) Used to turn off the servo amplifier’s power when an alarm has been triggered.
The speed or torque’s analog signal is output. (2ch)
RS-422 communication (CN3) (Note 4)
The parameter unit or GOT can be connected. (Note 2) Parameter unit MR-PRU03
GOT
(Note 4)
Power factor improvement reactor (FR-BEL)
Optional regeneration unit (option)
P
Junction terminal block (option)
C
Install this unit in situations involving frequent regeneration and large load inertia moments.
All signals can be connected via the junction terminal block.
Charge lamp Illuminates when the main circuit power supply is charged.
Controllers
Motor power supply cable (option)
MR-J3-A can be connected to a Mitsubishi controller or any pulse train output controller.
Encoder cable (option)
Servo motor (The picture is of HF-KP13.)
Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.
FX 2N -MGM
FX 2N -MPG QD70PM QD70DM QD75PM QD75DM LD75P4M LD75D4M A1SD75PM
Control signal (for operation panel) Connected to a programmable controller’s I/O port or a machine’s operation panel.
Notes: 1. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator2 and MR Configurator may be limited. 3. The connections with peripheral equipment shown above is for the MR-J3-350A or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time.
51
70A
1.1
1.5
2.8
3.2
5.8
100A 200AN 350A 500A 700A 11KA 15KA 22KA 10A1 20A1 40A1 3-phase 170VAC
Rated voltage
Voltage/frequency (Note 1, 2) Rated current (A) Permissible voltage fluctuation
11.0
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9
1.5
2.6
3.2
3.8
5.0
10.5
For 3-phase 200 to 230VAC: 3-phase170 to 253VAC For 1-phase 200 to 230VAC: 1-phase170 to 253VAC (Note 10)
Rated current (A)
21.7
28.9
46.0
1.1
1.5
2.8
1-phase 100 to 120VAC 50/60Hz 64.0
95.0
3.0
5.0
9.0
1-phase 85 to 132VAC
1-phase 100 to 120VAC 50/60Hz
0.3
0.4
1-phase 170 to 253VAC
1-phase 85 to 132VAC
±5% maximum 45
30
30
24VDC ±10% (required current capacity: 0.3A (Note 7))
Built-in regenerative resistor
—
10
10
10
20
20
100
100
130
170
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
—
—
—
—
—
—
—
500 850 850 (800) (1300) (1300)
—
10
10
—
—
—
Sine-wave PWM control/current control system External option (Note 14)
Built-in (Note 8, 13)
Built-in (Note 8, 13)
1Mpps (when using differential receiver), 200kpps (when using open collector), (4Mpps (Note 11))
Maximum input pulse frequency
Encoder resolution: 262144 p/rev
Positioning feedback pulse
Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000
Command pulse multiple
0 to ±65535 pulses (command pulse unit)
Positioning complete width setting Excess error
±3 rotations
Torque limit
Set by parameters or external analog input (0 to +10VDC/maximum torque)
Speed control range
Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 12)
Analog speed command input
±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command
Speed fluctuation rate
Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 12)
Torque limit
0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 12)
Analog torque command input Torque control mode Speed limit Structure (IP rating)
Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)
Natural-cooling open (IP00)
Natural-cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 9)
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
(kg [lb])
MR-J3-BSafety
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Mass
16.0
0.2
Dynamic brake
Environment
126.0
1-phase 200 to 230VAC 50/60Hz
1-phase 170 to 253VAC (Note 10)
Permissible voltage fluctuation
Control system
Speed control mode
87.0
±5% maximum 1-phase 200 to 230VAC 50/60Hz (Note 10)
Power consumption (W) Interface power supply
Position control mode
68.0
3-phase 170 to 253VAC
Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
37.0
MR-J3W series
Control circuit power supply
28.0
3-phase 200 to 230VAC 50/60Hz
Permissible frequency fluctuation Voltage/frequency
17.0
Cautions
Main circuit power supply
6.0
Options
Rated current (A)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
1.0 (2.2)
1.4 (3.1)
1.4 (3.1)
2.1 (4.6)
2.3 (5.1)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350A or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MA-U004. The permissible voltage fluctuation for MR-J3-MA-U004 is 1-phase 170 to 264VAC. 11. 4Mpps compatible servo amplifier is also available: MR-J3-MA(1)-KE. Contact your local sales office for 4Mpps compatible servo amplifier for HF-JP11K1M and HF-JP15K1M. 12. High resolution analog speed command and analog torque command is available with a set of MR-J3-MA(1)-RJ040 and MR-J3-D01 extension IO unit. 13. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 14. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Warranty
Output
Model designation
60A
Servo motors
40A
Peripheral equipment
20A
Servo support software
10A
Global FA centers
Servo amplifier model MR-J3-
Servo amplifiers
MR-J3-A Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller
52
MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 200VAC, 30kW or Larger Drive unit model Output
Rated current (A) Main circuit power supply Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
Drive unit
174
204
The drive unit’s main circuit power is supplied from the converter unit. 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.3A (Note 3))
Dynamic brake
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency Positioning feedback pulse
Position control mode
Command pulse multiple Positioning complete width setting
±3 rotations
Speed fluctuation rate
Analog torque command input Speed limit
Structure (IP rating) Mass
(kg [lb])
Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00) 26 (57)
Converter unit model
MR-J3-CR55K
Rated voltage
283 to 326VDC
Output
Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply
Rated current (A)
251.1 3-phase 170 to 253VAC
Permissible frequency fluctuation
±5% maximum
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features Structure (IP rating) (kg [lb]) Ambient temperature Ambient humidity Environment
215.9 3-phase 200 to 230VAC 50/60Hz
Permissible voltage fluctuation
Voltage/frequency
Mass
0 to ±65535 pulses (command pulse unit) Set by parameters or external analog input (0 to +10VDC/maximum torque)
Torque limit Torque control mode
Encoder resolution: 262144 p/rev Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000
Torque limit Analog speed command input Speed control mode
1Mpps (when using differential receiver), 200kpps (when using open collector)
Excess error Speed control range
Converter unit
MR-J3-DU37KA 3-phase 170VAC
Sine-wave PWM control/current control system
Control system
Drive unit/ Converter unit
MR-J3-DU30KA
Rated voltage
Atmosphere
Fan cooling open (IP00) 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
53
100A4
200A4
350A4
1.5
2.8
5.4
8.6
Rated voltage
2.5
5.1
7.9
41.0
63.0
10.8
23.1
31.8
47.6
14.4
±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.1
0.2
Permissible voltage fluctuation
Servo amplifiers
1-phase 323 to 528VAC ±5% maximum
Permissible frequency fluctuation Power consumption (W) Interface power supply
30
45 24VDC ±10% (required current capacity: 0.3A (Note 7))
Built-in regenerative resistor
15
15
100
100
130 (Note 9)
170 (Note 9)
—
—
—
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
500 (800)
850 (1300)
850 (1300)
Sine-wave PWM control/current control system
Control system Dynamic brake
Built-in (Note 8, 10)
External option (Note 12)
1Mpps (when using differential receiver), 200kpps (when using open collector)
Maximum input pulse frequency
Encoder resolution: 262144 p/rev
Positioning feedback pulse
0 to ±65535 pulses (command pulse unit)
Excess error
±3 rotations
Torque limit
Set by parameters or external analog input (0 to +10VDC/maximum torque)
Speed control range
±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 11)
Torque limit
0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 11)
Analog torque command input Torque control mode Speed limit Structure (IP rating)
Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)
Natural-cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 6)
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
(kg [lb])
MR-J3W series
Speed control mode Speed fluctuation rate
Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 11)
1.7 (3.7)
1.7 (3.7)
MR-J3-BSafety
Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000
Command pulse multiple Position control mode Positioning complete width setting
Analog speed command input
Peripheral equipment
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Mass
32.0
3-phase 323 to 528VAC
Rated current (A)
Environment
17.0
Options
1.4
Permissible voltage fluctuation Voltage/frequency
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
14.0
3-phase 380 to 480VAC 50/60Hz
Permissible frequency fluctuation
Control circuit power supply
22KA4
2.1 (4.6)
4.6 (10)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. For the servo amplifier 11kW to 22kW, high resolution analog speed command and analog torque command is available with a set of MR-J3-MA4-RJ040 and MR-J3-D01 extension IO unit. Servo amplifier 7kW or smaller, compatible with high resolution analog speed torque command, will be available. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Servo support software
Rated current (A)
15KA4
3-phase 323VAC
Voltage/frequency (Note 1, 2) Main circuit power supply
11KA4
Cautions
Rated current (A)
700A4
Warranty
Output
500A4
Model designation
60A4
Global FA centers
Servo amplifier model MR-J3-
Servo motors
MR-J3-A Servo Amplifier Specifications: 400VAC, 22kW or Smaller
54
MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 400VAC, 30kW or Larger Drive unit model
MR-J3-DU30KA4
MR-J3-DU37KA4
Rated voltage
Output
Rated current (A) Main circuit power supply
87
102
0.2 ±5% maximum 45 24VDC ±10% (required current capacity: 0.3A (Note 3)) Sine-wave PWM control/current control system
Control system
Drive unit
143
1-phase 323 to 528VAC
Power consumption (W)
Dynamic brake
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency
1Mpps (when using differential receiver), 200kpps (when using open collector) Encoder resolution: 262144 p/rev
Positioning feedback pulse Position control mode
Command pulse multiple
±3 rotations
Torque limit
Set by parameters or external analog input (0 to +10VDC/maximum torque)
Speed fluctuation rate Torque limit
Torque control mode
0 to ±65535 pulses (command pulse unit)
Excess error
Analog speed command input Speed control mode
Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000
Positioning complete width setting
Speed control range
Analog torque command input Speed limit
Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00)
Structure (IP rating) Mass
(kg [lb])
26 (57) MR-J3-CR55K4
Rated voltage
538 to 678VDC
Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply
Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
Structure (IP rating) (kg [lb]) Ambient temperature Ambient humidity Environment
113.8 3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features
Mass
18 (40)
Converter unit model Output
Converter unit
131
1-phase 380 to 480VAC 50/60Hz
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
Drive unit/ Converter unit
MR-J3-DU55KA4
The drive unit’s main circuit power is supplied from the converter unit.
Voltage/frequency
Interface power supply
MR-J3-DU45KA4
3-phase 323VAC
Atmosphere
Fan cooling open (IP00) 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
55
For MR-J3-MA-KE (Note 13) (Note 2)
14 13
PULSE F+ PULSE F– PULSE R+ PULSE R– PG0M PG0 COM PULSE COM
15 16 17 18 9 10 20
20 46 41
L2 L3 L11 L21
(Note 12)
10 11 35 36 8 9 3 PLATE
10m maximum
CN2
CN1
Control common
20 (Note 5) 46 (Note 11) 41 12 49 10 11 35 36 8 9 3
(Note 8)
LA LAR LB LBR
Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)
4 5 6 7
CN2 connector connection The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).
CN3 5 4 3 6 1 7 8
RS-422 (Note 10) RDP RDN SDP SDN GND GND
(Note 9) 30m maximum
LG OP P15R SD
34 33 1 PLATE (Note 7)
CN4 1 2
2m maximum 10m maximum (Note 3) Emergency stop
Servo on Reset Proportional control
External torque limit selection (Note 4) Forward stroke end Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction
Zero speed detection Torque limit in effect In-position Upper limit setting
SDP SDN RDP RDN LG LG TRE
R A 1 R A 2 R A 3 R A 4
42 15 19 17 18 43 44 47
DICOM ALM ZSP TLC INP
21 48 23 25 24
10m maximum
P15R TLA LG SD
Analog torque limit +10V/maximum torque
2m maximum
1 27 28 PLATE
BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system.
(Note 11)
EMG SON RES PC TL LSP LSN DOCOM
Personal computer
CN5 USB cable MR-J3USBCBL3M
Setup software MR ConfiguratorM
CN6 3
MO1
1
LG
2
MO2
Options
DICOM DOCOM CR OPC RD PP PG NP NG LZ LZR LG
Peripheral equipment
Pin No. MM14 MM13 MM12 MM11 MM15 MM16 MM17 MM18 MM 9 MM10
MR-J3-BSafety
Name CLEAR COM CLEAR RDY COM READY PULSE F+ PULSE F – PULSE R+ PULSE R – PG0M PG0 COM
MR-J3W series
Positioning module QD75D
(Note 2) 24VDC power supply for interface
Servo support software
Control circuit power supply
PP PG NP NG LZ LZR LG SD
Servo motors
L1
CLEARCOM CLEAR
CN1 DICOM DOCOM CR
Analog monitor output (Note 14) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA
Cautions
Main circuit power supply
(Note 5)
Positioning module QD70DM
2m maximum
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. This connection is not necessary for QD75D positioning module. Note that the connection between LG and control common terminal is recommended for some positioning modules to improve noise immunity. 9. For the final axis, connect TRE and RDN. 10. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. FA goods (Model: FA-CBLQ75M2J3(-P)/-1(P)) cannot be used. 13. Do not use CN2L connector. 14. Output voltage range varies depending on the monitored signal.
Warranty
The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).
Servo amplifier
24VDC power supply for interface
Servo amplifier MR-J3-MA/A1/A4
Global FA centers
Main circuit/control circuit power supply connection
Servo amplifiers
● Connection example to QD75D (position servo, incremental)
Model designation
MR-J3-MAM Standard Wiring Diagram: Position Control Operation
56
MELSERVO-J3 MR-J3-MAM Standard Wiring Diagram: Speed Control Operation ● Connection example Main circuit/control circuit power supply connection
Servo amplifier MR-J3-MA/A1/A4
The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).
Main circuit power supply
L1 L2 L3
Control circuit power supply
CN2 L11
CN2 connector connection
L21
The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).
CN1
(Note 2) 24VDC power supply for interface
DICOM DOCOM
LZ LZR LA LAR LB LBR
Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)
LG OP P15R SD
20 46
(Note 5)
8 9 4 5 6 7 34 33 1 PLATE (Note 7)
2m maximum 10m maximum (Note 10) (Note 3) Emergency stop
Servo on Reset Speed selection 1 Speed selection 2 Forward rotation start Reverse rotation start (Note 4) Forward stroke end
Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction
Zero speed detection Torque limit in effect
R A 1 R A 2 R A 3
Ready
R A 4
Speed reached
R A 5
EMG SON RES SP1 SP2 ST1 ST2 LSP LSN DOCOM
42 15 19 41 16 17 18 43 44 47
DICOM ALM ZSP TLC
21 48 23 25
RD SA
49 24
P15R TLA LG
1 27 28
CN3 RS-422 (Note 9) 5 4 3 6 1 7 8
SDP SDN RDP RDN LG LG TRE
RDP RDN SDP SDN GND GND
(Note 8) 30m maximum
Personal computer
CN5 USB cable MR-J3USBCBL3M
Setup software MR ConfiguratorM
10m maximum Upper limit setting (Note 12) Analog torque limit
+10V/maximum torque Upper limit setting
Analog speed command ±10V/rated speed
VC SD
(in this wiring diagram, +10V/rated speed)
2 PLATE
CN6 3
MO1
1
LG
2
MO2
Analog monitor output (Note 11) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA
2m maximum 2m maximum
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 11. Output voltage range varies depending on the monitored signal. 12. TLA can be used when external torque limit (TL) is enabled by setting parameters.
57
Model designation
MR-J3-MAM Standard Wiring Diagram: Torque Control Operation ● Connection example
L2 L3
CN2 L11
CN2 connector connection
L21
The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).
Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector)
LG OP P15R SD 2m maximum
34 33 1 PLATE (Note 6)
10m maximum
(Note 7)
EMG SON RES SP1 SP2 RS1 RS2 DOCOM
42 15 19 41 16 18 17 47
R A 3
DICOM ALM ZSP VLC
21 48 23 25
R A 4
RD
49
(Note 3) Emergency stop
Servo on Reset Speed selection 1 Speed selection 2 Forward rotation selection Reverse rotation selection
Options
8 9 4 5 6 7
CN3 RS-422 5 4 3 6 1 7 8
SDP SDN RDP RDN LG LG TRE
Peripheral equipment
Encoder A-phase pulse (differential line driver)
(Note 4)
(Note 9)
RDP RDN SDP SDN GND GND
(Note 8)
MR-J3-BSafety
LZ LZR LA LAR LB LBR
Encoder Z-phase pulse (differential line driver)
20 46
30m maximum
10m maximum (Note 1) (Note 5) Malfunction
Zero speed detection Speed limit in effect Ready
R A 1 R A 2
Personal computer
CN5 USB cable MR-J3USBCBL3M
Setup software MR ConfiguratorM
10m maximum
Analog torque command ±8V/maximum torque (in this wiring diagram, +8V/maximum torque)
Upper limit setting
P15R TC LG
1 27 28
Upper limit setting
Analog speed limit ±10V/rated speed (in this wiring diagram, +10V/rated speed)
VLA SD 2m maximum
2 PLATE
CN6 3
MO1
1
LG
2
MO2
MR-J3W series
DICOM DOCOM
Servo support software
CN1
(Note 2) 24VDC power supply for interface
Analog monitor output (Note 10) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA
Cautions
Control circuit power supply
Servo amplifiers
L1
2m maximum
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Signals with the same name are connected internally. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. Output voltage range varies depending on the monitored signal.
Warranty
Main circuit power supply
Servo motors
Servo amplifier MR-J3-MA/A1/A4
The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).
Global FA centers
Main circuit/control circuit power supply connection
58
MELSERVO-J3 Main/Control Circuit Power Supply Connection Examples (1) 1-phase 100V
(2) 1-phase 200V
Servo amplifier NFB
NFB
MC
Power supply 1-phase 100 to 120VAC
(Note 2)
Optional regeneration unit
N P1 P2 P C
MC
Power supply 1-phase 200 to 230VAC
L1 L2
Power factor improvement DC reactor FR-BEL
Servo amplifier
CNP1
L1 L2 L3
(Note 1) Power factor improvement DC reactor FR-BEL
(Note 2)
Optional regeneration unit
CNP2
(Note 3)
L11 L21
CNP2
L11 L21
Built-in regenerative resistor
The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.
(3) 3-phase 200V 0.1kW to 3.5kW or 3-phase 400V 0.6kW to 2kW
(4) 3-phase 200V 5kW or 7kW, or 3-phase 400V 3.5kW to 7kW Servo amplifier
Servo amplifier
MC
L1 L2 L3 Power factor improvement DC reactor FR-BEL
(Note 2)
Optional regeneration unit
NFB
CNP1
N(â&#x20AC;&#x201C;) P1 P2
MC
Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC
L1 L2 L3
(Note 4)
P(+) C
Power factor improvement DC reactor FR-BEL
The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.
Built-in regenerative resistor
C N P1
CNP2
D L11 L21
TE1
U V W
P Optional regeneration unit
(Note 3)
Built-in regenerative resistor
TE3
(Note 2)
P2 L11 L21
The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.
Notes: 1. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 2. Disconnect P1 and P2 when using the DC reactor. 3. Disconnect P(+) and D when connecting the optional regeneration unit externally. 4. Disconnect the wires for the built-in regenerative resistor (P and C) when connecting the optional regeneration unit externally.
59
C D
Built-in regenerative resistor
The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.
NFB
P
CNP1
(Note 3)
D
Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC
N P1 P2
TE2
Model designation
(5) 3-phase 200V/400V 11kW to 22kW
Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC
NFB
Servo motors
Servo amplifier
MC
TE
L1 L2 L3
U V W
(Note 1) Optional regeneration unit
C P
(Note 2)
Servo amplifiers
Power factor improvement DC reactor FR-BEL
P1 N
TE L11 L21
(6) 3-phase 200V/400V 30kW or larger
Options
The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected.
(Note 3)
Drive unit
TE2-1 or TE2
TE1-1 TE2-2
L1
L+ L–
L+ L–
L2 L3
Dynamic brake (option)
L11 TE3 L21 DICOM
CN40A TE1
CN40 CN1
MR-J3CDL05M Cable
DOCOM 5 DICOM
(Note 8)
1
R A 2
(Note 9)
EM1 (Note 15)
Terminal connector MR-J3-TM
6
ALM
2 (Note 10)
EM1
7
CN40B (Note 11)
U V W
U V W
M
DOCOM 9 MC1
Power factor improvement DC reactor MR-DCL
MC2
OHS2
CNP1 1 (Note 12) 2
OHS1 Servo motor thermal
To DC reactor A
TE1-2
A (Note 4)
RA3
P1 P2
The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected.
C
24VDC power supply B
P C G3
G4
P C G3
P C
G4
G3
G4
Optional (Note 5) regeneration unit
Optional (Note 5) regeneration unit
Optional (Note 5) regeneration unit
Cooling fan R S
Cooling fan R S
Cooling fan R S
B To 24VDC power supply
CN3
Converter unit malfunction RA2
Servo motor thermal sensor RA3
Controller forced stop RA4
L21 L11 EM1
Ready OFF/ON
(Note 8)
10 DICOM (Note 6)
TE3 Step-down Drive unit transformer malfunction RA1 (Note 7)
MR-J3W series
(Note 13) 24VDC power supply for interface
Servo motor HA-LP30kW or larger (200V) HA-LP25kW or larger (400V)
(Note 16)
MR-J3-BSafety
MC
15
R A 1
ALM
5 DICOM 3 DOCOM 20
EM1
PLATE
SD
(Note 9)
Servo support software
NFB
(Note 13) 24VDC power supply for interface
EM1 (Note 15)
Cautions
Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC
Peripheral equipment
(Note 14)
Converter unit
M C
Global FA centers
Warranty
SK
Notes: 1. 11kW or larger servo amplifiers do not have a built-in regenerative resistor. 2. Remove the short bar between P and P1 when using the DC reactor. 3. This wiring diagram is for MR-J3-DUMB(4). For MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 4. Remove the short bar between P1 and P2 when using the DC reactor. 5. This is for MR-RB137 (for 200V) or MR-RB138-4 (for 400V). Three units of MR-RB137 or MR-RB138-4 are required for each converter unit (tolerable regenerative power 3900W). 6. The phases of the power supply connected to L11 and L21 on the converter unit and the drive unit must always match the phases connected to L1 and L2. An incorrect connection may damage the drive unit and/or the converter unit. 7. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the converter unit and the drive unit are 400V class. 8. Do not reverse the diode’s direction. Connecting it backwards may cause the drive unit and/or the converter unit to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 9. Select a device that does not make the circuit current exceed 40mA. 10. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 11. Always connect the terminal connector (MR-J3-TM) to CN40B. 12. MC1 and MC2 outputs are controlled by the converter unit. For creating a system same as that of the prior servo amplifier by invalidating CNP1, refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 13. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit and 0.13A for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. 14. A converter unit is required per drive unit. 15. Create a circuit that shuts off the forced stop (EM1) of the converter unit and the drive unit at the same time. 16. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
60
MELSERVO-J3 CN2 Connector Connection Examples (7) HF-KP/HF-MP series
Servo motor HF-KP/MP series
CNP3
U
U
2
V
V
3
W
W (Note 3)
(Note 3)
RA
Contact must be open by an external emergency stop switch.
CN2 1
P5
2
LG
(Note 1)
U
1
B2
B
2
Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.
P5
3
MR
MR
4
MRR
MRR
9
BAT
BAT
PLATE
SD
SD
(9) HC-LP/HC-RP/HC-UP series or HA-LP502/702
Servo motor HF-SP/JP series
CNP3 (Note 4)
U A V B W C (Note 3) D
U V W
MR-J3-MA/B (-RJ006)/T
M
CNP3 (Note 4)
B1 RA
U
1 B2 2
(Note 3)
B
Contact must be open by an external emergency stop switch.
CN2
B1 RA U
G B2 H
P5
P5
P5
2
LG
LG
3
MR
MR
4
MRR
MRR
9
BAT
BAT
PLATE
SD
SD
(Note 1)
2
LG
LG
3
MR
MR
4
MRR
MRR
9
BAT
BAT
PLATE
SD
SD
M
Electromagnetic brake (Note 2) B
Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.
1
Encoder
P5
24VDC for the electromagnetic brake (Note 5)
Electromagnetic brake (Note 2)
Contact must be open when the servo Contact must be on (SON), the open by an external malfunction (ALM) or emergency stop the electromagnetic switch. brake interlock (MBR) signal turns off.
CN2
U A V B W C (Note 3) D
U V W
(Note 3)
24VDC for the electromagnetic brake (Note 5)
Servo motor HC-LP/RP/UP series HA-LP502/702
Servo amplifier
Encoder
Servo amplifier
1
Electromagnetic brake (Note 2)
LG
(8) HF-SP/HF-JP series
MR-J3-MA(4)/ B(4)(-RJ006)/T(4)
1 B1
24VDC for the electromagnetic brake (Note 5)
M
4
Encoder
Servo amplifier MR-J3-MA(1)/B(1) (-RJ006)/T(1)
Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series or 11kW and 15kW of HF-JP series, refer to â&#x20AC;&#x153;MR-J3 SERVO AMPLIFIER INSTRUCTION MANUALâ&#x20AC;? for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. A separate connector from the motor power supply connector is prepared as an electromagnetic brake connector for HC-LP202B, 302B, and HC-UP202B to 502B. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. 4. U, V and W terminals are available in TE1 for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers. 5. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.
61
Model designation (Note 6)
(Note 5)
TE
Servo motor HA-LP601(4)/701M(4)/801(4) HA-LP11kW series or larger U V
U V
M
W
W
Servo amplifiers
Dynamic brake (option)
(Note 4)
LG
B2 Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off.
A B
B
Electromagnetic brake (Note 2)
Options
P5
2
U
P5 LG
3
MR
MR
4
MRR
MRR
9
BAT
BAT
PLATE
SD
SD
Peripheral equipment
CN2 1
B1 RA
Encoder
24VDC for the electromagnetic brake (Note 7) Contact must be open by an external emergency stop switch.
(Note 4)
NFB Cooling fan
BU BV BW (Note 3)
OHS1 (Note 1)
OHS2
Servo motor thermal
MR-J3-BSafety
Servo amplifier MR-J3-MA(4)/B(4) (-RJ006)/T(4) Drive unit MR-J3-DUMA(4)/B(4)
Servo motors
(10) HA-LP601(4)/701M(4)/801(4) or HA-LP series 11kW or larger
Servo support software Cautions Warranty
Notes: 1. Make sure that the current flowing to the servo motor thermal circuit is between 0.15A and 3A. 2. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. Always supply power to the cooling fan terminal. The power supply differs according to the motor. Refer to “Cooling fan power supply” under the Motor Specifications in this catalog. 4. When using the servo amplifier 22kW or smaller, connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. When using the drive unit, connect the servo motor’s ground wire to the drive unit protective earth (PE) terminal. Put the ground wires of the drive unit and the converter unit together into one on the cabinet protective earth (PE) terminal, and then connect to ground. 5. U, V and W terminals are available in TE1 for HA-LP601(4) and HA-LP701M(4). 6. Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 7. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.
Global FA centers
24VDC power supply
MR-J3W series
RA1
62
MELSERVO-J3 MR-J3-MAM Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-10A, 20A, 10A1, 20A1 (Note 1) Approx. 80
40 ø6 mounting hole
135
< Terminal arrangement >
< Terminal arrangement >
L1
L1
6
6
L2 CNP1
CN6 CN5
CNP1
L1 L2 L3
CN3
N P1
CNP2
161 168
P2
156
P C D L11 L21 U
CNP1
N
N
P1
P1
P2
P2 < Mounting screw size >
P
P
C
V W
CNP2
6
CN4 CN2L CN2
CHARGE
(14)
6 (25.5)
PE
L3 Screw size: M4
M5
CN1
CNP3
L2
When MR-J3BAT is mounted
C CNP2
D
D
L11
L11
L21
L21
U
(68) CNP3
U CNP3
V
V
W
W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
● MR-J3-40A, 60A, 40A1 (Note 1) Approx. 80
40 ø6 mounting hole
170
< Terminal arrangement >
< Terminal arrangement >
L1
L1
6
6
CNP1
CN6 CN5
L2 L1 L2
CNP1
L3
L2
PE
L3
CNP1
N
N
P1
P1
P2
P2 < Mounting screw size >
P
P
Screw size: M4
CN3
N P1
156
P C L11
CNP3
M5
CN1
D
168
P2
161
CNP2
L21 U
C
V W
CNP2
6
CN4 CN2L CN2
CHARGE
C CNP2
D
D
L11
L11
L21
L21
(14)
6 (25.5)
When MR-J3BAT is mounted
(68)
U CNP3
U CNP3
V
V
W
W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
● MR-J3-70A, 100A (Note 1) < Terminal arrangement >
60 ø6 mounting hole
Approx. 80
12
185
L1
6
Exhaust
CNP1
CN6 CN5
L2 L1 L2 L3
CNP1
PE
L3 N
Screw size: M4
N
CNP3
P1
CN3
P1 P2
P2 < Mounting screw size >
161 168
P C D L11 L21
M5
CN1
156
CNP2
P
U V
C
W
CN4 CN2L CN2
CHARGE
CNP2
6
Intake
6 42 (25.5)
(14)
12
D L11
When MR-J3BAT is mounted
(68)
L21
Cooling fan
U CNP3
V W
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
63
● MR-J3-60A4, 100A4 (Note 1) < Terminal arrangement > 60
Approx. 80
195
L1
12
PE
6
L2
Servo motors
ø6 mounting hole
L3
CNP1 CNP1
CN6 CN5
L1 L2 L3
N–
Screw size: M4
M5
161 168
P2 P+ C D
P2 P+
L11
C
CN4 CN2L CN2
U V W
CNP2
D L11
6
CHARGE
When MR-J3BAT is mounted
L21
(14)
6 12
Servo amplifiers
L21
42 (25.5)
(68)
U CNP3
V
Options
CNP3
P1 < Mounting screw size >
P1
CN1
156
CN3
N-
CNP2
Model designation
(Unit: mm)
W
ø6 mounting hole
195
Approx. 80
45
< Terminal arrangement > L1
6
Exhaust
L2
CNP1
168
P+ C
MR-J3-BSafety
N–
CN3
P2
CN1
Screw size: M4
P1 < Mounting screw size > M5
D
P2
L21 CN4 CN2L CN2
U V W
P+ C
6
CHARGE
(14)
CNP2
6
(25.5) 78
6
6
When MR-J3BAT is mounted
D
Intake Cooling fan
(68)
MR-J3W series
156
CNP3
L11
CNP1
L11 L21 U CNP3
✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.
V
Servo support software
W
● MR-J3-350A (Note 1) Mounting hole (✽)
< Terminal arrangement > Approx. 80
195
Exhaust
Mounting hole dimensions (✽)
21.4
(R
L3
CNP1
N
ø13 hole
P1 168
CN1
L2
CN4 CN2L CN2
U P C D L11 L21
CNP3
(25.5) 78
6
(14)
6
When MR-J3BAT is mounted
(68)
Cooling fan
Intake
D
W
L21
PE
Screw size: M4 ✽ The shape of the mounting hole has been modified from September 2010 production.
CNP2
L11
6
6
C
V
6
CHARGE
P
P2
CNP3
U V W
L1
6 10
CN6 CN5
)
CN3
CNP1
L1 L2 L3 N P1 P2
CNP2
156
6
45
Cautions
90 85
< Mounting screw size > M5
Warranty
L2
P1
L3
CN6 CN5
L1
L3 N–
PE
Global FA centers
90 85
CNP2
Peripheral equipment
● MR-J3-200AN✽, 200A4 (Note 1)
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
64
MELSERVO-J3 MR-J3-MAM Servo Amplifier Dimensions ● MR-J3-500A, 350A4, 500A4
Approx. 80
200
(7.5)
130 6
(Unit: mm)
131.5
118
68.5 Cooling fan
2-ø6 mounting hole
6
Terminal diagram (with terminal cover open)
Exhaust
CN6 CN5 CN3 CN1
CN6 CN5 CN3 CN1
235
TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
CN4 CN2L CN2
< Mounting screw size > CN4 CN2L CN2
250
< Terminal screw size >
OPEN
OPEN
M5
TE2 When MR-J3BAT is mounted
CHARGE
TE3 L11 L21
20.5
(7.5)
L1
6
Intake
N
L2
L3
P
C
< Terminal arrangement >
U
V
TE3
TE2
P2 CHAGE
P1
TE1
W
L11 L21
N
P1 P2
TE1
Three protective earth (PE) terminals (M4)
L1 L2 L3
P
C
U
V
W
PE
Built-in regenerative resistor lead terminal fixing screw
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-700A, 700A4
Approx. 80
(7.5)
172 6
160
200 138
2-ø6 mounting hole
62 Cooling fan 6 Exhaust
Terminal diagram (with terminal cover open)
OPEN
TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
CN6 CN5 CN3 CN4 CN2L CN2
CN1 CN4 CN2L CN2
300 285
< Terminal screw size >
CN1
CN6 CN5 CN3
OPEN
< Mounting screw size > TE3
When MR-J3BAT is mounted 20.5
M5
CHARGE
CHARGE N
L1
L2
P1
< Terminal arrangement >
P2
L3
P
C
U
V
W
TE3
L11 L21
TE2 (7.5)
Intake
6
TE1
N
P1 P2 TE2
TE1
Three protective earth (PE) terminals (M4)
L1 L2 L3
P
C
U
V
W
L11 L21
PE
Built-in regenerative resistor lead terminal fixing screw
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-11KA to 22KA, 11KA4 to 22KA4 260 236
12
12
Approx. 80
12
2- ø12 mounting hole
260 Exhaust
Terminal diagram (with terminal cover open)
Cooling fan
CN3
CN6
CN5
CN5 CN6 CN3
CN1
CN1
CN4
CN2L
400 376
CN2
CN2
CHARGE
When MR-J3BAT 20.5 is mounted
12
36.5
23
123.5
183 227
12
52
P1 P
65
C
N
V
W
MR-J3-11KA(4), 15KA(4)
MR-J3-22KA(4)
M6
M8
M4
M4
< Mounting screw size > M10
183
U
TE L1 L2 L3
Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21
260 227
< Terminal screw size > < Terminal arrangement > L11 L21
L2
L3 L11 L21 U
P1
P
C
26 Intake
13
L1
N
TE 6✕26=156
V
W
(Unit: mm)
● MR-J3-DU30KA, DU37KA, DU45KA4, DU55KA4
Model designation
MR-J3-DUMA(4) Drive Unit Dimensions
(20)
Approx. 80
10
20
Approx. 200 (Note 1) 180
Terminal diagram (with terminal cover open)
Cooling fan Exhaust
CN3
CN3 CN1 CN2
CN1
CN40B
Servo amplifiers
338
CN4 CN2L CN2
TE2-1
TE3
PE 175.5 178.5 (200)
7
Intake
< Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10
TE1
128 328
Options
380 360
CN40B CN40A
CN6 CN5
CN5 CN6 CN40A
When MR-J3BAT is mounted
(10)
Servo motors
2-ø7 mounting hole 300 260
< Mounting screw size > M6
< Terminal arrangement > TE2-1
L– PE
TE3
TE1 U
V
W
L11 L21
MR-J3-BSafety
277
● MR-J3-DU30KA4, DU37KA4
Approx. 200 (Note 1) 180
Cooling fan Exhaust
Terminal diagram (with terminal cover open) CN5 CN6 CN40A
CN3
CN3 CN1 CN2
CN1
CN40B
338
CN4 CN2L CN2
CN40B CN40A
380 360
TE2
When MR-J3BAT is mounted
TE3
< Terminal screw size >
PE (10)
MR-J3W series
Approx. 80
Servo support software
(60)
6
TE1: M8 TE2: M6 TE3: M4 PE: M8
Intake
175.5 178.5 (200)
TE1 128
< Mounting screw size >
328
Cautions
60
CN6 CN5
10
2-ø6 mounting hole 240 120
Peripheral equipment
L+
M5
TE3
L+
L11
L– PE
L21 TE1 U
V
W
Warranty
< Terminal arrangement > TE2
Global FA centers
219.2
Notes: 1. The dimension is applicable when MR-J3BAT is mounted.
66
MELSERVO-J3 MR-J3-CR55K(4) Converter Unit Dimensions
(Unit: mm)
● MR-J3-CR55K, CR55K4 (Note 1) 328 2-ø7 mounting hole 300 260
20
(200) Approx. 80
(20)
128
180 Terminal diagram (with terminal cover open)
10
Cooling fan Exhaust
CHARGE
CN40
CN6 CNP1 CN1
CN6 CN40
CN3
CN3
CNP1 CN1 380 360
338
178.5
< Terminal screw size >
TE2-2
TE1-1: M10 TE1-2: M10 TE2-2: M6 TE3: M4 PE: M10
TE3 PE
(10)
175.5 Intake
PE
TE1-2
TE1-1
7
< Mounting screw size > M6
< Terminal arrangement > TE2-2 L+ L– TE3 L11 L21 PE
TE1-1 L1 L2 L3
277
● Panel-cut dimensions for converter unit and drive unit (Note 1)
300
W1 W3
(W5) (W3)
W2
19 Hole
Hole
Drive unit model
(19)
(10) (19)
4-M6 screw
342
Drive unit
380 360 342
Converter unit
4-A screw
10
(20)
260
10 19
20
W4
360
(9.5) W5
281
(10)
9.5
Variable dimensions W1
W2
W3
W4
W5
A
MR-J3-DU30KA/B, 37KA/B, 45KA4/B4, 55KA4/B4
300
260
20
281
9.5
M6
MR-J3-DU30KA4/B4, 37KA4/B4
240
120
60
222
9
M5
Notes: 1. The converter unit dimensions and the panel-cut dimensions for converter unit and drive unit are same for MR-J3-DUMA(4) and MR-J3-DUMB(4).
67
TE1-2 C
P2 P1
PE
MR-MQ100
LD77MH□
FX3U-20SSC-H
CN5 for USB communication (option) In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU or Q170MCPU. Parameter setting and monitoring for the several axes are possible.
(Note 3)
Servo amplifier MR-J3- B (Note 2)
mini-B connector
With front cover open CNP2 connector CN1A (For control circuit power supply)
Axis setting section Selects an axis using the axis selection rotary switch (SW1).
CNP3 connector (For motor power supply)
CN1A for connecting SSCNET3 (previous)
CN1B
Connects SSCNET3 compatible controller or the previous servo amplifier axis.
CN2
CN1A
CN1A
CN1A
Cautions
CN1B
CN2
CN2
CN1B
Warranty
Servo motor (The picture is of HF-KP13.)
Charge lamp Illuminates when the main circuit power supply is charged.
MR-J3-BSafety
CNP1 connector (For main circuit power supply)
MR-J3W series
CN3 for input/output signal (option) This option is required for using the forced stop input, in-position, electromagnetic brake interlock or malfunction signal.
Servo support software
SSCNET3
Peripheral equipment
Display panel Displays servo amplifier status and alarm number.
Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.
CN1B for connecting SSCNET3 (next) Connects the next servo amplifier axis.
Notes: 1. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. The connections with the peripheral equipment shown above is for MR-J3-350B or smaller servo amplifier. 3. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details.
Global FA centers
Connect the connector to the SSCNET3 compatible controller.
Options
Servo amplifiers
SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU QD75MHM QD74MHM Q172DCPU/Q172HCPU
Model designation
Peripheral equipment is connected to MR-J3-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3-B easily and start using it right away. Due to the SSCNET#-compatible simple connections, the MR-J3-B reduces wiring and prevents wiring errors.
Servo motors
MR-J3-B: Connections with Peripheral Equipment (Note 1)
68
MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller Servo amplifier model MR-J3-
10B
20B
40B
60B
70B 100B 200BN 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1 3-phase 170VAC
Rated voltage Output
Rated current (A)
Voltage/frequency (Note 1, 2)
Main circuit power supply
Rated current (A) Permissible voltage fluctuation
1.1
1.5
2.8
3.2
5.8
6.0
11.0
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)
0.9
1.5
2.6
3.2
3.8
Control circuit Rated current (A) power supply Permissible voltage fluctuation
5.0
10.5
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)
1-phase 200 to 230VAC 50/60Hz (Note 10)
87.0 126.0
16.0
21.7
28.9
46.0
1.1
1.5
2.8
1-phase 100 to 120VAC 50/60Hz
64.0
95.0
3.0
5.0
9.0
1-phase 85 to 132VAC
1-phase 100 to 120VAC 50/60Hz
1-phase 200 to 230VAC 50/60Hz
0.2
0.3
1-phase 170 to 253VAC (Note 10)
0.4
1-phase 170 to 253VAC
1-phase 85 to 132VAC
±5% maximum
30
45
30
24VDC ±10% (required current capacity: 0.15A (Note 7))
Interface power supply Built-in regenerative resistor
—
10
10
10
20
20
100
100
130
170
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
—
—
—
—
Control system
—
—
—
500 850 850 (800) (1300) (1300)
—
10
10
—
—
—
Sine-wave PWM control/current control system
Dynamic brake
Built-in (Note 8, 11)
External option (Note 12) Built-in (Note 8, 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Structure (IP rating)
Natural-cooling open (IP00)
Natural-cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 9)
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Mass (kg [lb])
68.0
±5% maximum
Power consumption (W)
Environment
37.0
3-phase 170 to 253VAC
Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
28.0
3-phase 200 to 230VAC 50/60Hz
Permissible frequency fluctuation Voltage/frequency
17.0
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
1.0 (2.2)
1.4 (3.1)
1.4 (3.1)
2.1 (4.6)
2.3 (5.1)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-U004. The permissible voltage fluctuation for MR-J3-MB-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
69
Sine-wave PWM control/current control system
Dynamic brake
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00) 26 (57)
Mass (kg [lb]) Converter unit model
MR-J3-CR55K
Rated voltage
283 to 326VDC
Output
Rated current (A) Voltage/frequency (Note 1, 2)
Main circuit power supply
Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
3-phase 200 to 230VAC 50/60Hz 251.1 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum
Structure (IP rating)
Fan cooling open (IP00) 25 (55)
Mass (kg [lb]) Ambient temperature Ambient humidity Atmosphere
Model designation
45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features
Environment
215.9
Servo amplifiers
24VDC ±10% (required current capacity: 0.15A (Note 3))
Control system
Structure (IP rating)
Converter unit
45
Options
Interface power supply
±5% maximum
Peripheral equipment
Power consumption (W)
0.3 1-phase 170 to 253VAC
MR-J3-BSafety
Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
1-phase 200 to 230VAC 50/60Hz
MR-J3W series
Drive unit
Rated current (A)
204
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Servo support software
Voltage/frequency
174
The drive unit’s main circuit power is supplied from the converter unit.
Cautions
Rated current (A)
Main circuit power supply
MR-J3-DU37KB 3-phase 170VAC
Warranty
Output
Drive unit/ Converter unit
MR-J3-DU30KB
Rated voltage
Global FA centers
Drive unit model
Servo motors
MR-J3-B Servo Amplifier Specifications: 200VAC, 30kW or Larger
70
MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 400VAC, 22kW or Smaller Servo amplifier model MR-J3Output
60B4
100B4
200B4
1.5
2.8
5.4
8.6
1.4
2.5
5.1
7.9
22KB4
14.0
17.0
32.0
41.0
63.0
10.8
23.1
31.8
47.6
14.4
±5% maximum
0.1
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
0.2 1-phase 323 to 528VAC ±5% maximum
30
Power consumption (W)
45 24VDC ±10% (required current capacity: 0.15A (Note 7))
Interface power supply Built-in regenerative resistor
15
15
100
100
130 (Note 9)
170 (Note 9)
—
—
—
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
500 (800)
850 (1300)
850 (1300)
Control system
Sine-wave PWM control/current control system
Dynamic brake
Built-in (Note 8, 10)
External option (Note 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Structure (IP rating)
Natural-cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Mass (kg [lb])
15KB4
1-phase 380 to 480VAC 50/60Hz
Voltage/frequency
Environment
11KB4
3-phase 323 to 528VAC
Permissible voltage fluctuation Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
700B4
3-phase 380 to 480VAC 50/60Hz
Voltage/frequency (Note 1, 2) Rated current (A)
500B4 3-phase 323VAC
Rated voltage Rated current (A)
Main circuit power supply
350B4
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)
1.7 (3.7)
2.1 (4.6)
4.6 (10)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
71
MR-J3-DU37KB4
87
102
0.2
Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
1-phase 323 to 528VAC ±5% maximum
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00)
Structure (IP rating) 18 (40)
MR-J3-CR55K4
Rated voltage
538 to 678VDC
Output
Rated current (A) Voltage/frequency (Note 1, 2)
Main circuit power supply Converter unit
26 (57)
Converter unit model
Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features Structure (IP rating)
Fan cooling open (IP00) 25 (55)
Mass (kg [lb]) Ambient temperature Ambient humidity Environment
113.8
Atmosphere
MR-J3W series
Mass (kg [lb])
Options
Sine-wave PWM control/current control system
Dynamic brake
Peripheral equipment
Control system
MR-J3-BSafety
24VDC ±10% (required current capacity: 0.15A (Note 3))
Servo amplifiers
45
Power consumption (W)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Servo support software
Drive unit
Rated current (A)
Drive unit/ Converter unit
143
1-phase 380 to 480VAC 50/60Hz
Voltage/frequency
Interface power supply
131
The drive unit’s main circuit power is supplied from the converter unit.
Cautions
Rated current (A)
Main circuit power supply
MR-J3-DU55KB4
Warranty
Output
MR-J3-DU45KB4
3-phase 323VAC
Model designation
MR-J3-DU30KB4
Rated voltage
Global FA centers
Drive unit model
Servo motors
MR-J3-B Servo Amplifier Specifications: 400VAC, 30kW or Larger
72
MELSERVO-J3 MR-J3-MBM Standard Wiring Diagram ● Connection example Main circuit/control circuit power supply connection
Servo amplifier MR-J3-MB/B1/B4 (-RJ006)
The connection differs according to the power voltage. →Refer to main/control circuit power supply connection examples (1) to (6).
Main circuit power supply
L1 L2 L3
Control circuit power supply
CN2 L11
CN2 connector connection
L21
The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).
CN3
(Note 2) 24VDC power supply for interface
DICOM DOCOM LZ LZR LA LAR LB LBR LG
Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common
5 3 8 18 6 16 7 17 11
CN2L (Note 10) 1 2 3 4 7 8
P5 LG MR2 MRR2 MD2 MDR2 PLATE SD
Analog monitor output (Note 14) Output voltage: ±10V Maximum output current: 1mA
MO1 LG MO2
Output voltage: ±10V Maximum output current: 1mA
SD
4 1 14
(Note 3) Forced stop (Note 9)
Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG)
Connect a controller and the servo amplifier by inserting the cable into CN1A connector.
10m maximum (Note 1) R A 1
(Note 5) Malfunction
In-position Electromagnetic brake interlock
R A 2 R A 3
20 2 12 19 3
DICOM ALM INP MBR
10 15 9 13
BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system.
(Note 13)
EM1 DI1 DI2 DI3 DOCOM
Refer to “CN2L Connector Connection Examples” for connecting signals with a linear encoder.
CN4 1 2
PLATE (Note 4)
2m maximum 10m maximum
Linear encoder or rotary encoder (A/B/Z-phase differential output type)
CN5
Personal computer
USB cable MR-J3USBCBL3M Setup software MR ConfiguratorM
●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH ●FX3U-20SSC-H
MR-J3BUSMM or MR-J3BUSMM-A/-B cable MR-J3BUSMM or MR-J3BUSMM-A/-B cable
(Note 8) (Note 12)
SW1
SW2 1
2
0
Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable
CN1B CN1A
Controller
CN1B CN1A
(Note 6)
(2nd axis)
(Note 7) (Note 8) (Note 12)
SW1
SW2 1
(Note 11)
2
1
Attach a cap to the unused connector to prevent adhesion of dirt.
CN1B CN1A
Servo amplifier (nth axis)
(Note 7) (Note 8) (Note 12)
SW1
SW2 1
n–1
2
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for each servo amplifier axis individually. Use this signal as necessary when Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH is connected. When not using, invalidate the forced stop input by parameter No. PA04, or short-circuit EM1 and DOCOM in the connector. For overall system, apply the emergency stop on the controller side. 4. Connect the shield wire securely to the plate inside the connector (ground plate). 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. For details on the controllers, refer to relevant controller’s programming manual or user’s manual. 7. Connections for the second and following axes are omitted. 8. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 9. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 10. CN2L connector is available only for the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 11. FX3U-20SSC-H is not compatible with the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 12. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 13. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 14. Output voltage range varies depending on the monitored signal.
73
● MR-J3-10B, 20B,10B1, 20B1 (Note 1) Approx. 80
135
< Terminal arrangement >
< Terminal arrangement >
L1
L1
6
6
L2 CNP1
CN5
L1 L2
CNP1
N
N
P1
P1
P2
P2 < Mounting screw size >
P
P
L3
CN3
N P1
CNP2 156
P C
CNP3
CN1A
D L11
161 168
P2
U
CN1B
C
W
CNP2
6
CN4 CN2L CN2
CHARGE
(14)
6 (25.5)
Screw size: M4
M5
L21
V
PE
L3
When MR-J3BAT is mounted
C CNP2
D
D
L11
L11
L21
L21
U
(68) CNP3
Servo amplifiers
CNP1
L2
U CNP3
V
V
W
W
For 1-phase 100VAC
Options
40 ø6 mounting hole
Model designation
(Unit: mm)
Servo motors
MR-J3-MBM Servo Amplifier Dimensions
For 3-phase 200VAC or 1-phase 200VAC
< Terminal arrangement >
L1
L1
6
L1
CNP1
L2 L3
L2
PE
L3
CNP1
N
N
P1
P1
P2
P2 < Mounting screw size >
P
P
Screw size: M4
CN3
N P1
CN1A
D
CNP3
M5
L21
CN1B
U V
C
W
CNP2
6
CN4 CN2L CN2
CHARGE
C CNP2
D
D
L11
L11
L21
L21
6 (14)
(25.5)
When MR-J3BAT is mounted
(68)
U CNP3
U CNP3
V
V
W
W For 3-phase 200VAC or 1-phase 200VAC
Servo support software
For 1-phase 100VAC
● MR-J3-70B, 100B (Note 1) < Terminal arrangement >
60 ø6 mounting hole
Approx. 80
12
185
L1
6
Exhaust
CNP1
CN5
L2 L1
CNP1
L2
L3 N
L3
PE
Screw size: M4
N
CNP3
P1
CN3
P1 P2
P2 < Mounting screw size >
161 168
P C D L11 L21
CN1A
156
CNP2
M5
P CN1B
U V
C
W
CN4 CN2L CN2
CHARGE
CNP2
D
6
L11 Intake
6 42 (25.5)
(14)
12
When MR-J3BAT is mounted
(68)
L21
Cooling fan
Warranty
156
P C L11
168
P2
161
CNP2
U CNP3
V W
Global FA centers
CNP1
CN5
L2
MR-J3-BSafety
< Terminal arrangement >
MR-J3W series
170
6
Cautions
Approx. 80
40 ø6 mounting hole
Peripheral equipment
● MR-J3-40B, 60B, 40B1 (Note 1)
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
74
MELSERVO-J3 MR-J3-MBM Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-60B4, 100B4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole
Approx. 80
195
L1
12
PE
6
L2 L3
CNP1 CNP1
CN5
L1
N–
L2
Screw size: M4
L3
CN3
N–
CN1A
156
P2 P+
C
P1
161 168
P1
CNP2
< Mounting screw size > M5
P2
D
CNP3
CN1B
L11 L21
P+
CN4 CN2L CN2
U V W
C CNP2
D
6
CHARGE
L11
When MR-J3BAT is mounted
(14)
6 12 42 (25.5)
L21
(68)
U CNP3
V W
● MR-J3-200BN✽, 200B4 (Note 1) 90 85
ø6 mounting hole
45
Approx. 80
195
< Terminal arrangement > Exhaust
L1
6
PE L2
CNP1
L3
CN5
L1 L2 L3
CNP1
N–
CN3
Screw size: M4
P1 P2 P+ C
168
CNP2
CN1A
156
N–
P1
< Mounting screw size > M5
D
P2
CN1B
CNP3
L11 L21
CN4 CN2L CN2
U V W
P+ C
6
CHARGE
6 (25.5) 78
6
6
(14)
CNP2 When MR-J3BAT is mounted
D
Intake
(68)
L11
Cooling fan
L21 U ✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.
CNP3
V W
● MR-J3-350B (Note 1) Mounting hole (✽) 90 85
< Terminal arrangement > Approx. 80
6
45
195
Mounting hole dimensions (✽)
Exhaust
(R
21.4
N
10
P1 168
CN1A
L3
CNP2
P C D L11 L21
U CNP3
(25.5) 78
6
(14)
6
When MR-J3BAT is mounted
(68)
Cooling fan
Intake
75
D
W
L21
PE
< Mounting screw size > M5
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
CNP2
L11
Screw size: M4 ✽ The shape of the mounting hole has been modified from September 2010 production.
C
V
6
6
P
P2
6
CHARGE
L2 CNP1
CN1B
CNP3
U V W
L1
6
ø13 hole
CN3
CNP1
L1 L2 L3 N P1 P2
CN4 CN2L CN2
156
CN5
)
Approx. 80
(7.5)
68.5
2-ø6 mounting hole
118
6
200
131.5
130
Cooling fan
6
Terminal diagram (with terminal cover open)
Exhaust
Servo motors
● MR-J3-500B, 350B4, 500B4
CN3
< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
CN1A
CN1A
CN4 CN2L CN2
CN4 CN2L CN2
CN1B
CN1B
235
250
CN3
CN5
CN5
OPEN
< Mounting screw size >
TE2
20.5
Model designation
(Unit: mm)
M5
TE3 L11 L21
6
Intake
N
L2
L3
P
P1
C
P2 CHARGE
U
V
< Terminal arrangement >
TE1
W
TE3
TE2
Three protective earth (PE) terminals (M4)
L11 L21
N
P1 P2
TE1
Built-in regenerative resistor lead terminal fixing screw
L1 L2 L3
P
C
U
V
W
PE
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
200 62 Cooling fan 6 Exhaust
Terminal diagram (with terminal cover open)
Peripheral equipment
138
2-ø6 mounting hole
TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
20.5
TE3
When MR-J3BAT is mounted
< Mounting screw size >
CHARGE
M5
CHARGE N
L1
(7.5)
MR-J3-BSafety
CN5 CN3 CN1A CN1B
< Terminal screw size >
CN4 CN2LCN2
CN5 CN3 CN1A CN1B
CN4 CN2L CN2
300 285
OPEN
6
L2
P1
L3
P2
P
C
U
V
W
L11 L21
TE1
Intake
< Terminal arrangement >
TE2
TE3
Three protective earth (PE) terminals (M4)
N
P1 P2 TE2
TE1
Built-in regenerative resistor lead terminal fixing screw
L1 L2 L3
P
C
U
V
W
L11 L21
PE
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-11KB to 22KB, 11KB4 to 22KB4 260 236
12
12
Approx. 80
12
2-ø12 mounting hole
260 Exhaust
Terminal diagram (with terminal cover open)
Cooling fan
CN5
CN5 CN3
CN3
CN4
CN2L
400 376
CN2
CN1B
CN1A
CN1A CN1B CN2
MR-J3W series
6
(7.5)
Approx. 80
172 160
Servo support software
● MR-J3-700B, 700B4
Cautions
(7.5)
L1
Options
When MR-J3BAT is mounted
Servo amplifiers
CHARGE
When MR-J3BAT 20.5 is mounted
12
36.5
23
123.5
183 227
12
L2
L3 L11 L21 U
P1
P
C
26 52
13
L1
N
V
W
Warranty
CHARGE
TE 6✕26=156
P1 P
C
N
V
W
MR-J3-11KB(4), 15KB(4)
MR-J3-22KB(4)
M6
M8
M4
M4
183
U
TE L1 L2 L3
Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21
260 227
< Terminal screw size > < Terminal arrangement > L11 L21
Global FA centers
Intake
< Mounting screw size > M10
76
MELSERVO-J3 MR-J3-DUMB(4) Drive Unit Dimensions
(Unit: mm)
● MR-J3-DU30KB, DU37KB, DU45KB4, DU55KB4 (Note 2)
2-ø7 mounting hole 300 260
(20)
Approx. 80
10
20
Approx. 200 (Note 1) 180
Terminal diagram (with terminal cover open)
Cooling fan Exhaust
CN5
CN5 CN3
CN40B
CN1A CN1B CN2
338
380 360
CN4 CN2L CN2
CN1B
CN1A
CN40B CN40A
CN3
CN40A
TE2-1
When MR-J3BAT is mounted
TE3
(10)
PE 175.5 178.5 (200)
7
Intake
< Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10
TE1
128 328
< Mounting screw size > M6
< Terminal arrangement > TE2-1 L+ L– PE
TE3
TE1 U
V
W
L11 L21
277
● MR-J3-DU30KB4, DU37KB4 (Note 2)
10
2-ø6 mounting hole 240 120
60
(60)
Approx. 80
Approx. 200 (Note 1) 180
Terminal diagram (with terminal cover open)
Cooling fan Exhaust
When MR-J3BAT is mounted
TE2 TE3
CN1A CN1B CN2
TE2
6
TE3 L11 L21
TE1
(10)
CN3
CN40B
338
380 360
CN40B CN40A
CN5 CN40A
PE
< Terminal screw size > TE1: M8 TE2: M6 TE3: M4 PE: M8
Intake
175.5 178.5 (200)
TE1 128
< Mounting screw size >
328
M5
< Terminal arrangement > TE2
TE3
L+
L11
L– PE
L21 TE1 U
219.2
Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 2. For the converter unit dimensions and the panel-cut dimensions for converter unit and drive unit, refer to the section “Converter unit dimensions”.
77
V
W
Model designation
Retaining the high performance, functionality and usability of the MELSERVO-J3 Series, MR-J3-B-RJ006 is able to read position feedback signals from a load-side encoder such as a linear encoder. MR-J3-B-RJ006 has realized less installation space and reduced wiring as compared to the MR-J2S Series.
Simple overview of dual feedback control block Servo amplifier MR-J3- B(1) / (4)-RJ006
Servo motor
Deviation counter Load-side encoder such as a linear encoder Motor encoder
Options
Command
Servo amplifiers
• High accuracy position control is possible with the fully closed loop control system. • Dual feedback control provides the highest possible positioning response by using the position feedback signals from the motor encoder during high-speed rotation, and from the load-side encoder, such as a linear encoder, when positioning (stopping). • Fast, accurate and reliable system can be configured with a serial interface linear encoder for MELSERVO-J3 Series. • Absolute position detection system is easily configured without a battery by using an absolute type linear encoder with compatible serial interface.
Servo motors
Features: MR-J3-B-RJ006 (Fully Closed Loop Control Compatible)
Fully closed loop control system can be easily configured by connecting a load-side encoder to CN2L connector (load-side encoder interface). Select a load-side encoder in accordance with the following: 4096(212) ≤ the number of the load-side encoder pulses per servo motor rotation ≤ 67108864(226) (1) When using a linear encoder with compatible serial interface or A/B/Z-phase pulse train interface: Applicable for the absolute position detection system when an absolute type encoder is used. A battery (MR-J3BAT) is not required. For linear encoders, refer to the section “MR-J3-MBM-RJ006 Compatible Linear Encoders” in this catalog.
MR-J3W series
CN1A
To the next servo amplifier axis Load-side encoder signal Linear encoder with compatible serial interface (Serial interface or A/B/Z-phase or A/B/Z-phase pulse train interface pulse train interface)
CN2 CN2L
Servo motor encoder signal
Linear encoder head
Servo motor
Table
(2) When using a rotary encoder with compatible A/B/Z-phase pulse train interface: Not applicable for the absolute position detection system. SSCNET# controller (Note 1) • Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH • MR-MQ100 • LD77MH
Servo amplifier
SSCNET# Position command control signal
CN1A
CNP3 CN1B
CN2
Driving part To the next servo amplifier axis
CN2L
Servo motor Load-side encoder signal (A/B/Z-phase pulse train interface)
Servo motor encoder signal
Rotary encoder
Notes: 1. For details on the controllers, refer to relevant controllers’ programming manual or user’s manual.
Servo support software
CNP3 CN1B
Cautions
SSCNET# Position command control signal
Warranty
• Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH • MR-MQ100 • LD77MH
Servo amplifier
Global FA centers
SSCNET# controller (Note 1)
MR-J3-BSafety
System Configurations
Peripheral equipment
Control filter
78
MELSERVO-J3 Fully Closed Loop Diagnostic Functions of MR Configurator2 (SW1DNC-MRC2-E) With the fully closed loop diagnostic functions, monitoring and reading/writing of parameters related to the fully closed loop function are possible. [Fully Closed Loop Diagnostics] window
[Parameter Setting] window
Note: The screens shown on this page are for reference and may differ from the actual screens.
● Items displayed in the [Fully Closed Loop Diagnostics] window Item
Description
Cumu. com. pulses
Counts and displays the position command input pulses. Resets to 0 by pressing the “Clear” button.
Motor side cumu. feedback pulses (before gear)
Counts and displays the feedback pulses from the servo motor encoder. (Motor encoder unit) Resets to 0 by pressing the “Clear” button.
Motor side cumu. feedback pulses (after gear)
Counts and displays the feedback pulses from the servo motor encoder. (Load-side encoder unit) Resets to 0 by pressing the “Clear” button.
Load side cumu. feedback pulses
Counts and displays the feedback pulses from the load-side encoder. Resets to 0 by pressing the “Clear” button.
Motor side droop pulses
Displays the difference between the motor-side position and the commanded position.
Load side droop pulses
Displays the difference between the load-side position and the commanded position.
Polarity
Displays “+” or “-” according to the load-side encoder polarity.
Encoder info.
Displays information about the load-side encoder. The displayed items vary depending on the type of the load-side encoder.
Z-phase pass status
Displays Z-phase pass status of the motor encoder when the fully closed loop system is “Invalid”. Displays Z-phase pass status of the load-side encoder when the fully closed loop system is “Valid” or in “Semi closed loop control/Fully closed loop switching”.
Loop changing device
Displays only when “Semi closed loop control/Fully closed loop control switching” is selected in the fully closed loop system. Displays the Semi closed loop control/Fully closed loop control switching command and its state.
● Items displayed in the [Parameter Setting] window Displays the [Parameter Setting] window by pressing the “Parameter Setting” button in the [Fully Closed Loop Diagnostics] window. Item
79
Description
Control mode
Selects control mode. Select “Fully closed loop system” when using the fully closed loop control.
Feedback pulse electronic gear
Sets the number of the load-side encoder pulses per servo motor encoder pulse.
Load-side encoder (CN2L)
Selects communication method of the load-side encoder cable for CN2L connector, encoder polarity and A/B/Z-phase input interface encoder Z-phase connection judgment function.
Fully closed dual feedback filter
Sets the band of dual feedback filter for the fully closed loop control.
Controller monitor
Sets the encoder used for cumulative feedback pulse monitor for controller display.
Fully closed loop control
Selects the fully closed loop control error detection function, the position deviation error detection method and the fully closed loop control error reset. Deviation error detection level can be also set for the fully closed loop control detection .
40B
60B
70B 100B 200BN 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1
1.1
1.5
2.8
3.2
5.8
3-phase 170VAC
Rated current (A) Permissible voltage fluctuation
11.0
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9
1.5
2.6
3.2
3.8
5.0
10.5
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)
1-phase 200 to 230VAC 50/60Hz (Note 10)
126.0
21.7
28.9
46.0
1.1
1.5
2.8
1-phase 100 to 120VAC 50/60Hz
64.0
95.0
3.0
5.0
9.0
1-phase 85 to 132VAC
1-phase 100 to 120VAC 50/60Hz
1-phase 200 to 230VAC 50/60Hz
0.3
0.4
1-phase 170 to 253VAC
1-phase 85 to 132VAC
45
30
24VDC ±10% (required current capacity: 0.15A (Note 7))
A/B/Z-phase differential input signal
Minimum phase difference
200ns
Built-in regenerative resistor
—
10
10
10
20
20
100
100
130
170
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
—
—
—
—
Control system
—
—
—
500 850 850 (800) (1300) (1300)
—
10
10
—
—
—
Sine-wave PWM control/current control system
Dynamic brake
Built-in (Note 8, 11)
External option (Note 12) Built-in (Note 8, 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Natural-cooling open (IP00)
Natural-cooling open (IP00)
Fan cooling open (IP00)
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
1.0 (2.2)
1.4 (3.1)
1.4 (3.1)
2.1 (4.6)
2.3 (5.1)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B-RJ006 or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-RJ006U004. The permissible voltage fluctuation for MR-J3-MB-RJ006U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Cautions
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Servo support software
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 9)
Warranty
Structure (IP rating)
MR-J3-BSafety
Peripheral equipment
Mitsubishi high-speed serial communication
Input signal
MR-J3W series
Serial interface
Mass (kg [lb])
87.0
±5% maximum
Interface power supply
Environment
16.0
30
Power consumption (W)
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
68.0
±5% maximum
Permissible frequency fluctuation
Pulse train interface
37.0
3-phase 170 to 253VAC
0.2 Control circuit Rated current (A) power supply Permissible voltage fluctuation 1-phase 170 to 253VAC (Note 10)
Load-side encoder interface
28.0
3-phase 200 to 230VAC 50/60Hz
Permissible frequency fluctuation Voltage/frequency
17.0
Servo motors
Rated current (A)
6.0
Servo amplifiers
Rated voltage
Voltage/frequency (Note 1, 2)
Main circuit power supply
20B
Global FA centers
Output
10B
Options
Servo amplifier model MR-J3-M-RJ006
Model designation
MR-J3-B-RJ006 Servo Amplifier Specifications: 100VAC/200VAC
80
MELSERVO-J3 MR-J3-B-RJ006 Servo Amplifier Specifications: 400VAC Servo amplifier model MR-J3-M-RJ006 Output
60B4
100B4
200B4
Rated current (A)
Rated current (A)
1.5
2.8
5.4
8.6
1.4
2.5
5.1
7.9
14.0
17.0
32.0
41.0
63.0
10.8
23.1
31.8
47.6
14.4
0.1
0.2 1-phase 323 to 528VAC ±5% maximum
Power consumption (W)
30
45 24VDC ±10% (required current capacity: 0.15A (Note 7))
Interface power supply
Mitsubishi high-speed serial communication
Serial interface
A/B/Z-phase differential input signal
Input signal Minimum phase difference
200ns
Built-in regenerative resistor
15
15
100
100
130 (Note 9)
170 (Note 9)
—
—
—
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
500 (800)
850 (1300)
850 (1300)
Control system
Sine-wave PWM control/current control system
Dynamic brake
Built-in (Note 8, 10)
External option (Note 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Structure (IP rating)
Natural-cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Mass (kg [lb])
22KB4
±5% maximum
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
Environment
15KB4
1-phase 380 to 480VAC 50/60Hz
Voltage/frequency
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
11KB4
3-phase 323 to 528VAC
Permissible voltage fluctuation
Pulse train interface
700B4
3-phase 380 to 480VAC 50/60Hz
Permissible frequency fluctuation
Load-side encoder interface
500B4 3-phase 323VAC
Rated voltage
Voltage/frequency (Note 1, 2) Main circuit power supply
350B4
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)
1.7 (3.7)
2.1 (4.6)
4.6 (10)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
81
B-phase Z-phase FG
(Note 4)
Model designation
CN2L 2 1 3 4 PLATE
Servo motors
A-phase
0V MR MRR SHD
(Note 3)
LG P5 MR2 MRR2 SD
0V +5V SD/RQ -SD/-RQ FG
Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector set (MR-J3CN2). Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the cable. 2. If the encoder’s current consumption exceeds 350mA, supply power from an external source. 3. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 4. For the number of the wire pairs for LG and P5, refer to “MR-J3-MB-RJ006 INSTRUCTION MANUAL”.
Servo amplifiers
5V 0V
(Note 3)
Options
(Note 2)
P5 LG PA PAR PB PBR PZ PZR PSEL SD
LG MR2 MRR2 SD
(Note 3)
Magnescale Co.,Ltd. Linear encoder
(Note 4)
(Note 4)
Magnescale Co.,Ltd. Interpolator
CN2L 1 2 3 4 5 6 7 8 10 PLATE
CN2L 2 3 4 PLATE
Stabilized power supply (5V/ 12 to 24V)
LG P5 MD2 MDR2 MR2 MRR2 SD
LG P5 MR2 MRR2 SD
inner LG P5 MR MRR Case SD
Magnescale Co.,Ltd. Linear encoder
0V 5V SD /SD RQ /RQ FG
(Note 4)
(Note 4)
Renishaw Inc. Linear encoder
CN2L 2 1 7 8 3 4 PLATE
CN2L 2 1 3 4 PLATE
A/B/Z-phase differential output linear encoder / rotary encoder
CN2L 1 P5 2 LG 3 MR2 MRR2 4 MD2 7 MDR2 8 PLATE SD
LG P5 RQ /RQ FG
Heidenhain Corporation Linear encoder
Servo amplifier MR-J3-MB(1)/(4)RJ006
CN2L (Note 4) 2 LG 1 P5 3 MR2 4 MRR2 PLATE SD
Mitutoyo Corporation Linear scale
CN2L Connector Connection Examples (Note 1)
Absolute type
AT545A-SC Mitutoyo Corporation
ST741 A ST742 A ST743 A ST744 A
Heidenhain Corporation
Mitsubishi serial interface compatible
LC 493M (Note 8) LC 193M (Note 9) SR75 SR85
Magnescale Co., Ltd. SL710+PL101-R/RH (Note 11) +MJ830 or MJ831 (Note 3) Incremental type
Renishaw Inc.
Heidenhain Corporation A/B/Z-phase differential output type (Note 5)
Incremental type
Not designated
0.05mm 20/4096 (mm) (Approx. 0.005mm)
2.0m/s
3000mm
2.5m/s
2200mm
2.5m/s
2200mm 2-wire type
4.0m/s
0.05mm /0.01mm
3.0m/s
0.05mm /0.01mm
3.3m/s
0.2mm (Note 4)
6.4m/s
5mm
4.0m/s
1m m
3.2m/s
RGH26R
0.5mm
1.6m/s
20/16384 (mm) (Approx. 1.22nm)
4.0m/s
Within tolerable resolution range (Note 6)
Depends on linear encoder
–
2040mm 4240mm
4-wire type
2040mm 3040mm 2-wire type
RGH26P
LIDA 487+EIB 392M (Note 10)
6000mm
0.1mm
RGH26Q LIDA 485+EIB 392M (Note 10)
Absolute
0.5mm
MR-J3-BSafety
AT343A AT543A-SC
0.05mm /0.01mm
MR-J3W series
SR87
Rated Maximum effective Position speed measurement Communication detection method length (Note 7) (Note 2) system 2040mm 3.3m/s 2-wire type 3040mm
Servo support software
SR77
Resolution
100000mm
70000mm
2-wire type Incremental
30040mm
Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications. 2. The indicated values are the linear encoder’s rated speed when used in combination with the Mitsubishi fully closed loop control compatible servo amplifier. The values may differ from each manufacturer’s specifications. 3. SH13 is out of production. Contact Magnescale Co., Ltd. for more details. 4. The resolution varies according to the setting value of the interpolator, MJ830/MJ831 manufactured by Magnescale Co., Ltd. Set the resolution between the minimum resolution and 5mm. 5. Output the A-phase, B-phase and Z-phase signals in the differential line driver. The phase difference of A-phase pulse and B-phase pulse, and the width of Z-phase pulse must be 200ns or wider. Home position return is not possible with a linear encoder which is not equipped with a Z-phase. 6. The tolerable resolution range is 0.005mm to 5mm. Select the linear encoder within this range. 7. The maximum length of Mitsubishi serial interface communication cable is 30m. 8. LC 493M is a replacement for LC 491M. Contact Heidenhain Corporation for more details. 9. LC 193M is a replacement for LC 192M. Contact Heidenhain Corporation for more details. 10. EIB 392M is a replacement for APE 391M. Contact Heidenhain Corporation for more details. 11. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 12. For servo amplifiers’ software versions that are compatible with the linear encoders, refer to “List of compatible servo amplifier software versions” in this catalog.
4-wire type 6040mm Depends on linear encoder
Differential 3-pair type
LA
Cautions
Magnescale Co., Ltd. (Note 11)
Model (Note 12)
Warranty
Manufacturer
LAR Phase difference 200ns or wider LB LBR 1 pulse of Z-phase ... 200ns or wider
Global FA centers
Linear encoder type
Peripheral equipment
MR-J3-MBM-RJ006 Compatible Linear Encoders (Note 1)
LZ LZR
82
MELSERVO-J3 MR-J3-MBM-RJ006 Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-10B-RJ006, 20B-RJ006, 10B1-RJ006, 20B1-RJ006 (Note 1) Approx. 80
40 ø6 mounting hole
< Terminal arrangement > < Terminal arrangement >
135
6
L1
L1
6
PE L2 CNP1
CN5
CNP1
L1 L2
L2
CNP1
L3
N
N
P1
P1
P2
P2
P
P
Screw size: M4
L3
CN3
N P1 P2
156
P C
CNP3
CN1A
D L11
161 168
CNP2
M5
L21 U
C
C
CN1B
V W
CNP2 CN4 CN2L CN2
CHARGE
6
CN2L
< Mounting screw size >
6
CNP2
D
L11
L21
L21
U CNP3
D
L11
U CNP3
V W
V W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
● MR-J3-40B-RJ006, 60B-RJ006, 40B1-RJ006 (Note 1) Approx. 80
40 ø6 mounting hole
< Terminal arrangement > < Terminal arrangement >
170
6
L1
L1
6
PE
CNP1
CN5
L2 L1
CNP1
L2 L3
L2
CNP1
L3
N
N
P1
P1
P2
P2
P
P
Screw size: M4
CN3
N P1
156
P C
CN1A
D L11
CNP3
168
P2
161
CNP2
< Mounting screw size > M5
L21
CN1B
U V
C
W
CNP2
CN4 CN2L CN2
CHARGE
6
CN2L
C CNP2
D
D
L11
L11
L21
L21
6 U CNP3
U CNP3
V W
V W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
● MR-J3-70B-RJ006, 100B-RJ006 (Note 1) < Terminal arrangement >
60
Approx. 80
12
185 L1
Exhaust
PE
6
ø6 mounting hole
CNP1
CN5
L2 L1
CNP1
L2
L3 N
L3
Screw size: M4
N
CNP3
CN3
P1
P C D L11 L21
161 168
P2
CN1A
156
CNP2
P1
P2
M5 P
CN1B
U V
C
W
CN4 CN2L CN2
CHARGE
6
CN2L
CNP2
42
D L11
Intake
6 12
L21
Cooling fan U CNP3
V W
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
83
< Mounting screw size >
● MR-J3-60B4-RJ006, 100B4-RJ006 (Note 1) < Terminal arrangement > 60 ø6 mounting hole
Approx. 80
195
L1
12
Model designation
(Unit: mm)
PE L3
CNP1 CNP1
CN5
L1
N–
L2
Screw size: M4
L3
P1 P2 P+ C
P1
161 168
CNP2
CN1A
156
CN3
N–
< Mounting screw size > M5
P2
D
L21
V
C CNP2
D
6
CHARGE
P+
CN2L
CN4 CN2L CN2
U
W
L11
6 12
Servo amplifiers
L11
CN1B
CNP3
Servo motors
6
L2
42
L21 U CNP3
V
Options
W
90 85
195
Approx. 80
< Terminal arrangement >
ø6 mounting hole
45
Peripheral equipment
● MR-J3-200BN-RJ006✽, 200B4-RJ006 (Note 1)
Exhaust
L1
6
PE L3
CN5
L1 L2 L3
CNP1 CN3
N–
Screw size: M4
P1
CNP2
168
P2 CN1A
156
N–
P+ C
P1
< Mounting screw size > M5
D
P2
CN1B
CNP3
L11 L21
CN2L
CN4 CN2L CN2
U V W
P+ C
6
CHARGE
MR-J3-BSafety
L2
CNP1
CNP2
6
Cooling fan L21 U CNP3
V
Servo support software
W
✽ The dimensions are applicable for the servo amplifier manufactured on August 2010 or later. The previous model is also available. Contact your local sales office for more details.
● MR-J3-350B-RJ006 (Note 1) Approx. 80
195
45 6
L1
Mounting hole dimensions (✽) (R 6 )
Exhaust 21.4
L2 L3
10
CN3
168
U
CNP2
CN4 CN2L CN2
CNP3
CN2L
C CNP2
D
V
L11
W
L21
PE 6
6 6
P
P2
6
CHARGE
P C D L11 L21
N P1
ø13 hole
CN1B
CN1A
CNP1
U V W
CNP3
156
CN5
CNP1 L1 L2 L3 N P1 P2
Cautions
< Terminal arrangement >
Mounting hole (✽) 90 85
Warranty
78
L11
Intake 78
6
Cooling fan Screw size: M4
< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.
M5
Global FA centers
6
D
MR-J3W series
Intake
6
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
84
MELSERVO-J3 MR-J3-MBM-RJ006 Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-500B-RJ006, 350B4-RJ006, 500B4-RJ006 Approx. 80
(7.5)
118
6
200
131.5
130
68.5 Cooling fan
2-ø6 mounting hole
6
Terminal diagram (with terminal cover open)
Exhaust
< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
CN3
< Mounting screw size >
CN1A
CN1A
M5
CN1B
CN1B
235
CN4 CN2L CN2
CN2L
CN4 CN2L CN2
250
CN3
CN5
CN5
OPEN
< Terminal arrangement >
TE2
TE3 L11 L21
L1
(7.5)
TE3
TE2 L11 L21
CHARGE N
L2
L3
P
P1
C
N
V
TE1
W
TE1 L1 L2 L3
6
Intake
P1 P2
P2 CHARGE
U
Three protective earth (PE) terminals (M4)
P
C
U
V
W
PE
Built-in regenerative resistor lead terminal fixing screw
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-700B-RJ006, 700B4-RJ006 (7.5)
Approx. 80
172 160
6
200 138
2-ø6 mounting hole
62 Cooling fan 6
Terminal diagram (with terminal cover open)
Exhaust
< Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
CN1B
< Mounting screw size > M5
CN4 CN2LCN2
CN2L
CN4 CN2L CN2
300 285
CN1B
CN1A
CN1A
CN3
CN3
CN5
CN5
OPEN
< Terminal arrangement > TE3
TE3
N CHARGE
CHARGE N
P1
P1 P2 TE2
TE1
P2
L1 L2 L3
(7.5)
L1
6
Intake
L2
L3
P
C
U
V
W
P
C
U
V
W
L11 L21
L11 L21
TE1
TE2
PE
Three protective earth (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-11KB-RJ006 to 22KB-RJ006, 11KB4-RJ006 to 22KB4-RJ006 260 236
12
12
12
Approx. 80
2-ø12 mounting hole
260 Exhaust
Terminal diagram (with terminal cover open)
Cooling fan
CN5
CN5 CN3
CN3
CN4
CN2L
400 376
CN2
CN1B
CN1A
CN1A CN1B CN2 CN2L
CHARGE
12
36.5
23
123.5
183 227
12
52
P1 P
85
C
N
V
W
< Mounting screw size > M10
MR-J3-11KB(4)-RJ006, 15KB(4)-RJ006
MR-J3-22KB(4) -RJ006
M6
M8
M4
M4
183
U
TE L1 L2 L3
Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21
260 227
< Terminal screw size > < Terminal arrangement > L11 L21
L2
L3 L11 L21 U
P1
P
C
26 Intake
13
L1
N
TE 6✕26=156
V
W
Display panel
USB communication (CN5) (option)
RS-422 communication (CN3)
Displays servo status and alarm number.
Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator2 or MR Configurator when connecting to user’s personal computer by an optional USB cable (MR-J3USBCBL3M).
A personal computer can be connected, using a RS-422/RS-232C conversion cable. (Note 2)
Setting section
Parameter unit (option) The parameter unit can be connected by a commercial LAN cable.
MR-PRU03
Servo amplifiers
Sets CC-Link communication baud rate, station number and the number of occupied station.
Model designation
Peripheral equipment is connected to MR-J3-T as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-T easily and start using it right away.
Servo motors
MR-J3-T: Connections with Peripheral Equipment (Note 1)
CC-Link master controller Options
With front cover open (Note 4)
Servo amplifier MR-J3- T (Note 3)
QJ61BT11N
L26CPU-BT LJ61BT11
FX2N-16CCL-M
CNP3 connector (For motor power supply)
Charge lamp Illuminates when the main circuit power supply is charged.
Manual pulse generator (MR-HDP01) (Note 5)
CN2
CN2
Junction terminal block (option) All signals can be connected via the junction terminal block.
Extension IO unit MR-J3-D01 (Note 5)
Positioning with DI/O is possible when MR-J3-D01 (optional) is connected.
CN2
Junction terminal block (option)
Servo support software
CNP2 connector (For control circuit power supply)
Cautions
CN6 for input/output signal (option) Used to connect digital I/O signals
MR-J3W series
MR-J3-BSafety
CNP1 connector (For main circuit power supply)
Peripheral equipment
(Note 4)
Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.
Warranty
All signals can be connected via the junction terminal block.
Servo motor
Notes: 1. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator2 and MR Configurator may be limited. 3. The connections with peripheral equipment shown above is for MR-J3-350T or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 5. The manual pulse generator and the extension IO unit cannot be used with indexer positioning or speed control operation.
Global FA centers
(The picture is of HF-KP13.)
86
MELSERVO-J3 Positioning operation can be performed just by setting position data (target positions), servo motor speeds, and acceleration/deceleration time constant, etc. in the point tables as if setting them in parameters. The AC servo can be used as the field network’s drive source. This servo amplifier is the most appropriate when simplifying a system or configuring a simple positioning system without programs. In addition, easier operation with advanced functions is enabled by using MR Configurator2 or MR Configurator together with the servo amplifier.
Features: MR-J3-T (CC-Link Compatible Built-in Positioning Function) • By using this servo amplifier with built-in positioning function, position and speed data, etc. can be set via CC-Link communication. (Applicable CC-Link version: Ver.1.10) • Start, stop and monitor displays can be performed via CC-Link communication. • Serial communication reduces wiring. • CC-Link communication makes it possible to design the system with the servo amplifiers dispersed throughout. • MR-PRU03 parameter unit (optional) enables easy parameter setting and operation monitoring. • This servo amplifier is compatible with speed control operation. When two stations are occupied, speed command can be set directly with remote register. CC-Link master unit (Programmable controller)
CC-Link (Note 1) Servo amplifier MR-J3-MTM
Servo amplifier MR-J3-MTM
Servo amplifier MR-J3-MTM
Servo amplifier MR-J3-MTM
(Note 2)
Personal computer communication cable (USB cable): MR-J3USBCBL3M (Note 2)
Termination resistor Setup software MR ConfiguratorM
or
Parameter unit MR-PRU03 Notes: 1. When using only remote device stations, up to 42 servo amplifiers can be connected when 1 station is occupied by 1 servo amplifier, and up to 32 servo amplifiers when 2 stations are occupied by 1 servo amplifier. 2. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time.
87
Model designation
Features: MR-J3-T+MR-J3-D01 (DI/O Command) • Positioning with DI/O command is possible by using MR-J3-D01 extension IO unit (optional). (Total digital input: 34 points. Total digital output: 19 points.) • Up to 255 point tables can be used. Simple positioning using DI/O (Note 2) Extension IO unit MR-J3-D01
Setup software MR ConfiguratorM
Servo amplifier MR-J3-MTM
Parameter unit (MR-PRU03)
Servo motors
Positioning operation is performed with digital input/output signals.
(Note 1)
(Note 1) CN20 CN5 CN3
Servo amplifiers
CNP1
CN30
CN1
Input signals: • Point table No. selection
CNP2 CN10 CN6
• In-position etc.
Options
Output signals: • Ready
Junction terminal block (MR-TB50)
CNP3
• Start signal etc.
CN2 R A
6-digit digital switch (MR-DS60)
CN4
R A
Peripheral equipment
Junction terminal block (MR-TB26A) Manual pulse generator (MR-HDP01)
MR-J3-BSafety
Notes: 1. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 2. MR-J3-D01 cannot be used with indexer positioning or speed control operation.
Serial Communication Operation Positioning operation is performed by connecting servo amplifiers in the multi-drop configuration. The RS-422 protocol communication specifications are disclosed, so the user can create a program. Monitoring and parameter settings can be performed by MR Configurator2 or MR Configurator installed on a personal computer.
CNP1
CN1
RS-422/RS-232C conversion cable (Refer to the section “Ordering Information for Customers” in this catalog.)
CN5
CNP1
CN3
CN1
CNP2 CN6
CNP2 CN6
CNP3
CN6
CNP3 CN2
CNP3 CN2
CN4
CN5 CN3
CN1
CNP2
MR-J3W series
CN5 CN3
Servo amplifier MR-J3-MTM
Servo support software
CNP1
Servo amplifier MR-J3-MTM
CN2
CN4
CN4
(Note 1)
(Note 1)
(Note 1)
(Note 2) (Maximum 32 axes)
To RS-232C connector
Cautions
Servo amplifier MR-J3-MTM
(LSB) Start
0
(MSB) 1
2
3
4
5
6
7
Next Parity Stop start
⎫ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎬ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎪ ⎭
The RS-422 (RS-232C) specifications are as follows. • Baud rate : 9600, 19200, 38400, 57600 or 115200 asynchronous • Transfer code : 1 start bit, 8 data bits, 1 parity bit (even number), 1 stop bit • Transfer protocol : Character system, half-duplex communication method
Data 1 frame (11bits)
Global FA centers
Communications specifications
Warranty
Notes: 1. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to the section “Ordering Information for Customers” in this catalog. 2. Connect a 150Ω termination resistor.
88
MELSERVO-J3 MR-J3-T Operational Functions ● Roll feed function Capable of roll feeding operation (clear signal). Speed and acceleration/deceleration time constant, and override can be set. Position data can be set directly by remote register. Servo amplifier MR-J3-MTM
Controller
CNP1
CR stop
CN5 CN3 CN1
CNP2 CN6 CNP3 CN2
Constant feed length
CN4
● Indexer positioning operation (Note 1) Positioning is performed by specifying stations (maximum of 255 stations). Movement amount can be automatically calculated by setting the numbers of stations and gears on machine-side and motor-side in parameters. This function is available only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller)
CNP1
CN5 CN3
CC-Link
CN1
Station No.0
CNP2 CN6
Station No.7
Station No.1
CNP3 CN2 CN4
Station No.6
Station No.2
Station No.3
Station No.5
Station No.4
Notes: 1. Servo amplifier with software version A4 or above is required for the indexer positioning operation.
● Speed command operation (Note 1) Speed command is set by designating servo motor speed in the point table No. 1 to 8 by the speed selection devices (SP0 to SP2). When two stations are occupied, speed command can be set directly with remote register. Acceleration/deceleration time constant is selected from the point table No.1 or 2 by the speed acceleration/deceleration selection device (STAB). This function is available only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller)
CNP1
CN5 CN3
CC-Link
CN1 CNP2 CN6 CNP3 CN2 CN4
Notes: 1. Servo amplifier with software version A4 or above is required for the speed control operation.
89
Model designation
MR-J3-T Positioning Command Method The following two types of command methods are available. Sets position data and servo motor speed data directly in the remote register, and then executes positioning.
Point table No. input
Specifies position data and servo motor speed data set previously with the point table No., and then executes positioning.
Point table: The following two types of point tables are available. (1) Absolute value command method: Moves to the address (absolute value) based on the home position.
–999999 to 999999 ✕10STMμm
• Absolute value command method Sets the address. STM is the ratio to the data. • Incremental value command method Sets the movement amount. STM is the ratio to the data. Sets the command speed for the servo motor used for positioning.
Servo motor speed
0 to permissible
r/min
Acceleration time constant
0 to 20000
ms
Sets the acceleration time constant. (Note 2)
Deceleration time constant
0 to 20000
ms
Sets the deceleration time constant. (Note 2)
Dwell time
0 to 20000
ms
Runs the next point table after the set dwell time.
1 2 : 255
1000 2000 2000 1600 : : 3000 3000
200 100 : 100
0 0 : 0
200 100 : 100
1 0 : 2
1 2 : 99
If the point table No.1’s auxiliary function is 1 or 3, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1 or 3” below. If the point table No.1’s auxiliary function is 0 or 2, a start signal must be issued as shown in “●Auxiliary function 0 or 2” below.
Auxiliary function
0 to 3
—
• Absolute value command method 0: Positions and stops (waits for start signal). 1: Continues operation for the next point table without stopping. • Incremental value command method 2: Positions and stops (waits for start signal). 3: Continues operation for the next point table without stopping.
M code (Note 1)
0 to 99
—
Sets output code when positioning completes.
MR-J3-BSafety
●Auxiliary function 0 or 2
Speed
Speed
Point table No.1 Position address
0
Point table No.2 1000
Point table No.1 Position address
2000
Start signal
0
2000
Start signal M code data No.1
(Note 1) M code
M code data No.1
(Note 1) M code
(2) Incremental value command method: Moves from the current value according to the set position data Setting range
Item
Point table No.2 1000
Unit STM
✕10
(Example of setting point table data)
Description μm
Sets the movement amount. STM is the ratio to the
Position data
0 to 999999
Servo motor speed
0 to permissible
r/min
Acceleration time constant
0 to 20000
ms
Sets the acceleration time constant. (Note 2)
Deceleration time constant
0 to 20000
ms
Sets the deceleration time constant. (Note 2)
Dwell time
0 to 20000
ms
Runs the next point table after the set dwell time.
Auxiliary function
0 and 1
—
1: Continues operation for the next point table without stopping.
M code (Note 1)
0 to 99
—
Sets output code when positioning completes.
data. Sets the command speed for the servo motor used for positioning.
0: Positions and stops (waits for start signal).
●Auxiliary function 1
M code data No.2
Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant 1 2 : 255
1000 2000 1000 1600 : : 500 3000
200 100 : 100
0 0 : 0
200 100 : 100
1 0 : 0
1 2 : 99
If the point table No.1’s auxiliary function is 1, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1” below. If the point table No.1’s auxiliary function is 0, a start signal must be issued as shown in “●Auxiliary function 0” below.
MR-J3W series
●Auxiliary function 1 or 3
Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant
Servo support software
Position data
(Example of setting point table data)
Description
Unit
Peripheral equipment
Setting range
Cautions
Item
Options
Notes: 1. Setting range and description of position and servo motor speed data for the remote register are same as for the point table. Refer to the Point table below.
Servo amplifiers
Servo motors
Remote register (Note 1)
●Auxiliary function 0
0
Point table No.2 1000
Point table No.1 Position address
2000
Start signal (Note 1) M code
0
Point table No.2 1000
2000
Start signal M code data No.1
(Note 1) M code
M code data No.1
M code data No.2
Notes: 1. When using M code, MR-J3-D01 extension IO unit (optional) is required. M code is digitally-output from MR-J3-D01. Remote output is not possible. 2. S-pattern acceleration/deceleration time constant is set by the servo amplifier’s parameters.
Global FA centers
Point table No.1 Position address
Warranty
Speed
Speed
90
MELSERVO-J3 MR-J3-T Servo Amplifier Specifications: 100VAC/200VAC Servo amplifier model MR-J3-
Output
20T
40T
60T
70T
100T 200TN 350T 500T 700T 11KT 15KT 22KT 10T1 20T1 40T1 3-phase 170VAC
Rated voltage Rated current (A)
Voltage/frequency (Note 1, 2)
Main circuit power supply
10T
Rated current (A) Permissible voltage fluctuation
1.1
1.5
2.8
3.2
5.8
6.0
11.0
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)
0.9
1.5
2.6
3.2
3.8
Control circuit Rated current (A) power supply Permissible voltage fluctuation
5.0
10.5
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)
1-phase 200 to 230VAC 50/60Hz (Note 10)
87.0
126.0
16.0
21.7
28.9
46.0
1.1
1.5
2.8
1-phase 100 to 120VAC 50/60Hz
64.0
95.0
3.0
5.0
9.0
1-phase 85 to 132VAC
1-phase 100 to 120VAC 50/60Hz
1-phase 200 to 230VAC 50/60Hz
0.2
0.3
1-phase 170 to 253VAC (Note 10)
0.4
1-phase 170 to 253VAC
1-phase 85 to 132VAC
±5% maximum
30
45
30
24VDC ±10% (required current capacity: 0.15A (Note 7))
Interface power supply Built-in regenerative resistor
—
10
10
10
20
20
100
100
130
170
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
—
—
—
—
Control system
—
—
—
850 850 500 (800) (1300) (1300)
—
10
10
—
—
—
Sine-wave PWM control/current control system
Dynamic brake
Built-in (Note 8, 11)
External option (Note 12) Built-in (Note 8, 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
Structure (IP rating)
Natural-cooling open (IP00)
Fan cooling open (IP00)
Natural-cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 9)
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Mass (kg [lb])
68.0
±5% maximum
Power consumption (W)
Environment
37.0
3-phase 170 to 253VAC
Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
28.0
3-phase 200 to 230VAC 50/60Hz
Permissible frequency fluctuation Voltage/frequency
17.0
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
1.0 (2.2)
1.4 (3.1)
1.4 (3.1)
2.1 (4.6)
2.3 (5.1)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350T or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MT-U004. The permissible voltage fluctuation for MR-J3-MT-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
91
200T4
Rated current (A)
1.5
2.8
5.4
8.6
1.4
2.5
5.1
7.9
22KT4
14.0
17.0
32.0
41.0
63.0
10.8
23.1
31.8
47.6
14.4
±5% maximum 1-phase 380 to 480VAC 50/60Hz
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
0.1
0.2 1-phase 323 to 528VAC ±5% maximum
30
Power consumption (W)
45 24VDC ±10% (required current capacity: 0.15A (Note 7))
Interface power supply Built-in regenerative resistor
15
15
100
100
130 (Note 9)
170 (Note 9)
—
—
—
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
500 (800)
850 (1300)
850 (1300)
Control system
Built-in (Note 8, 10)
External option (Note 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)
1.7 (3.7)
2.1 (4.6)
4.6 (10)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
MR-J3W series
MR-J3-BSafety
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Servo support software
Natural-cooling open (IP00)
Ambient temperature
Cautions
Structure (IP rating)
Warranty
Safety features
Peripheral equipment
Sine-wave PWM control/current control system
Dynamic brake
Mass (kg [lb])
15KT4
3-phase 323 to 528VAC
Permissible voltage fluctuation
Voltage/frequency
Environment
11KT4
3-phase 380 to 480VAC 50/60Hz
Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
700T4
Servo amplifiers
Rated current (A)
500T4 3-phase 323VAC
Rated voltage
Voltage/frequency (Note 1, 2) Main circuit power supply
350T4
Model designation
100T4
Global FA centers
Output
60T4
Options
Servo amplifier model MR-J3-
Servo motors
MR-J3-T Servo Amplifier Specifications: 400VAC
92
MELSERVO-J3 MR-J3-T Command and Operation Mode (Point Table and Indexer) Item
Description CC-Link communication (Ver.1.10), DIO command (extension IO unit MR-J3-D01 is required), or RS-422 communication
Command interface
Remote register
Point table
Command method Point table No. input
Operation system
Automatic operation mode Manual operation mode
Inches upon contact input, CC-Link communication or RS-422 communication based on speed data set by a parameter.
JOG operation Manual pulse generator
Indexer (Note 1)
Speed command input
Remote register Speed No. input
Automatic operation mode
Rotating direction specified
Manual operation mode
Indexer JOG operation
Shortest rotating direction
JOG operation
Dog type
Count type
Manual feed with the manual pulse generator. Command pulse multiplication: ✕1, ✕10, ✕100 is selectable with parameter. Possible with CC-Link communication CC-Link communication (when 1 station occupied): 31 stations CC-Link communication (when 2 stations occupied): 255 stations Possible with CC-Link communication when 2 stations occupied. Sets speed command data (rotating speed) with the remote register. Selects speed and acceleration/deceleration time constant from the point table. (only when 2 stations occupied) Positions to the specified station. Rotating direction is settable. Positions to the specified station. Shorter rotating direction from the current point is selected. Rotates in a direction specified by rotating direction evaluation when the start signal (RYn1) turns ON. Positions to a nearest station where deceleration to a stop is possible when the start signal (RYn1) turns OFF. Inches upon CC-Link communication based on speed data set by a parameter. Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Returns to home position upon Z-phase pulse count after touching proximity dog and traveling predetermined amount. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Data set type
Returns to home position without dog. Sets any position as home position using JOG operation, etc. Home position address settable.
Stopper type
Returns to home position upon hitting end of stroke. Direction for return to home position selectable. Home position address settable.
Ignore home (Servo-on position as home position) Home position return mode
Possible with CC-Link communication, DIO command or RS-422 communication CC-Link communication (when 1 station occupied): 31 points CC-Link communication (when 2 stations occupied): 255 points DIO command: 255 points (extension IO unit MR-J3-D01 is required.) RS-422 communication: 255 points Position command input: sets from the point table. 1-point feed length setting range: ±1μm ~ ±999999 × 10STMmm (Note 3). Speed command input: sets speed and acceleration/deceleration time constant from the point table. Point table No. input or point table data input system. Each positioning operation based on position and speed data. Speed changing operation (2 to 255 speeds). Automatic continuous positioning operation (2 to 255 points) Roll feed display is selectable. Clearing droop pulses with the clear (CR) signal is settable.
Point table
Station position command input Command method
Possible with CC-Link communication when 2 stations occupied. Position command input: position command data is set with the remote register. Feed length input setting range: ±1μm ~ ±999999 × 10STMmm (Note 3). Speed command input: speed command data (rotating speed) is set with the remote register.
Uses position where the servo on (SON) signal turns ON as home position. Home position address settable.
Dog type rear end reference
Returns to home position with respect to the rear end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Count type front end reference
Returns to home position with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Dog cradle type
Returns to home position upon the first Z-phase pulse with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Dog type adjacent Z-phase reference
Returns to home position upon the Z-phase pulse right before a proximity dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Dog type front end reference
Returns to home position to the front end of a point dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function.
Dog less Z-phase reference
Returns to home position to the first Z-phase pulse with respect to the first Z-phase pulse. Direction for return to home position selectable. Home position shift amount and home position address settable
Torque limit changing dog type (Note 2)
Torque limit changing data set type (Note 2) Automatic positioning to home position function
Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Torque limit automatic switching function. Returns to home position without dog. Sets any position as home position. Home position address settable. Torque limit automatic switching function. High-speed automatic positioning to a defined home position
Notes: 1. Servo amplifier with software version A4 or above is required for the indexer positioning operation. 2. This mode is available only with the indexer positioning operation. 3. STM is the ratio for the data. It can be changed by parameter.
93
Speed control operation (Note 1)
Remote register
Possible with CC-Link communication (when 2 stations occupied). Selects speed and acceleration/deceleration time constant in the point table. Acceleration/deceleration time constant: 2 points
Speed No. input
Possible with CC-Link communication. Selects acceleration/deceleration time constant in the point table. Speed command: 8 speeds Acceleration/deceleration time constant: 2 points
Command method
Speed command data setting range
When setting in unit of 1 [r/min]: 0 to servo motor’s permissible speed [r/min] When setting in unit of 0.1 [r/min]: 0 to servo motor’s permissible speed [r/min], or 0 to 6553.5 [r/min] (Note 2)
Model designation
Description
Item
Servo motors
MR-J3-T Command and Operation Mode (Speed Control Operation)
Digital input
30 points, photocoupler insulation, sink/source compatible
Digital output
16 points, photocoupler insulation, sink/source compatible
Analog input
2ch, 0 to ±10VDC (input impedance: 10 to 12kΩ) 2ch, 0 to ±12VDC P15R: DC+15V, permissible current: 30mA N12R: DC–12V, permissible current: 30mA (Note 5)
Analog output Power supply for analog input signal Structure (IP rating)
Natural-cooling open (IP00)
Ambient temperature
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient humidity
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Mass (g [lb])
140 (0.31)
Functions connecting to MR-J3-MTM (Note 7) Function
Description Point table No. selection 1 to 8 (DI0 to DI7), Servo on (SON), Reset (RES), External torque limit selection (TL), Internal torque limit selection (TL1), Manual pulse generator multiplication 1 and 2 (TP0 and TP1), Override selection (OVR), Automatic/manual selection (MD0), Temporary stop/restart (TSTP), Proportional control (PC), Forward rotation start (ST1), Reverse rotation start (ST2), Position data input 1 to 12 (POS00 to POS03, POS10 to POS13, POS20 to POS23), Position data input symbol+ (POSP), Clear (CR), Position data input symbol– (POSN), Strobe (STRB), Speed selection 1 to 3 (SP0 to SP2), Gain changing (CDP) (Note3)
Digital input
Digital output
Alarm code (ACD0 to ACD3), M code (MCD00 to MCD03, MCD10 to MCD13), Temporary stop (PUS), Positioning complete (MEND), Rough match (CPO), In-position (INP), Position data request 1 and 2 (PRQ1 and PRQ2), Zero speed detection (ZSP), Torque limit in effect (TLC), Warning (WNG), Electromagnetic brake interlock (MBR), Dynamic brake interlock (DB), Battery warning (BWNG), Positioning range output (POT), Variable gain selection (CDPS), Command speed reached (SA), Point table No. output 1 to 8 (PT0 to PT7) (Note3)
Analog input
Override (VC) (–10 to +10VDC/0 to 200%) Analog torque limit (TLA) (0 to ±10VDC/maximum torque)
Functions connecting to MR-J3-MAM-RJ040 (Note 6) Function
Position control mode
Speed control mode
Torque control mode
Description
Electric gear numerator digital input
The electric gear numerator can be set arbitrarily in 5-digit BCD or 16-bit binary.
High resolution analog torque limit
The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit)
Digital speed command input
The speed command can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary.
High resolution analog torque limit
The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit)
Digital speed limit input
The speed limit can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary.
High resolution torque command input
External analog torque command (OTC) 0 to ±8VDC/maximum torque, resolution: 12-bit (Standard: 10-bit)
Notes:1. 0.8A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Signal assignment can be changed by setting parameters. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Analog monitor output can be selected by setting parameter. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. P15R can be used as a power supply for TLA and VC. N12R can be used as a power supply for VC. Note that the power voltage varies between –12V to –15V. 6. MR-J3-MAM-RJ040 is available for 100V, 200V 22kW or smaller, and 400V 11kW to 22kW. 7. MR-J3-D01 cannot be used with indexer positioning or speed control operation.
Cautions
Analog monitor output (MO1 and MO2) (Note 4)
Warranty
Analog output
Global FA centers
Environment
Options
24VDC ±10% (required current capacity: 0.8A (Note 1, 2))
Peripheral equipment
MR-J3-D01
Power supply for interface
MR-J3-BSafety
Description
MR-J3W series
Item Model
Servo support software
MR-J3-D01 Specifications
Servo amplifiers
Notes:1. Servo amplifier with software version A4 or above is required for the speed control operation. 2. When using a servo motor with the instantaneous permissible speed of 6553.5 [r/min] or faster, the maximum setting value is limited to 6553.5[r/min].
94
MELSERVO-J3 Extension IO Unit Dimensions
(Unit: mm)
● MR-J3-D01
CN20 connector set (MR-CCN1) Connector 10120-3000PE Shell kit 10320-52F0-008
103 98 94
20
Approx. 80
79.5
CN20
24.5
97
CN10
161
5
114.5
CN30
CN10 connector set (MR-J3CN1) Connector 10150-3000PE Shell kit 10350-52F0-000
● Dimensions when MR-J3-D01 is installed
● 100V/200V 0.1kW to 3.5kW ● 400V 0.6kW to 2kW Servo amplifier
MR-J3-D01
● 200V 5kW, 7kW ● 400V 3.5kW to 7kW Servo amplifier
MR-J3-D01
CN20 CNP1
CN5
CN20 CN5
CN3 CN30
CN3
CN30
CNP2 CN10 CN10 CNP3
L
Servo amplifier model
L
Variable dimension L
MR-J3-10T(1) to 100T(4) 20 MR-J3-10A(1)-RJ040 to 100A-RJ040 MR-J3-200TN, 200T4, 350T 15 MR-J3-200AN-RJ040, 350A-RJ040 MR-J3-350T4, 500T(4), 700T(4) 10 MR-J3-500A-RJ040, 700A-RJ040 Note: For servo amplifier 200V/400V 11kW to 22kW, MR-J3-D01 will be built into the servo amplifier.
95
Model designation
MR-J3-MTM Standard Wiring Diagram ● Connection example
Servo motors
Servo amplifier MR-J3-MT/T1/T4
The connection differs according to the power voltage. →Refer to the main/control circuit power supply connection examples (1) to (6).
Main circuit power supply
Control circuit power supply
L1 L2 L3
CN2 CN2 connector connection
L11 L21
The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10).
Servo amplifiers
Main circuit/control circuit power supply connection
13
LZR
26
Encoder A-phase pulse (differential line driver)
LA
11
LAR
24
1
Encoder B-phase pulse (differential line driver)
LB
12
2
P5D
LBR
25
3
RDP
Control common
LG
23
4
SDN
PLATE (Note 6)
10m maximum
ALM
15
Home position return completion
R A 3
ZP
16
24VDC power supply (Note 2) for interface
DICOM
5
DOCOM
17
EMG
1
Proximity dog
DOG
2
(Note 4) Forward stroke end
LSP
3
Reverse stroke end
LSN
4
10m maximum (Note 10)
CN1 CC-Link master unit (Programmable controller)
NC
10m maximum
CN4 1 2
(Note 8)
(Note 3) Forced stop
LG
8
BAT LG
MR-J3-BSafety
R A 2
7
(Note 9)
Mount an optional battery (MR-J3BAT) for absolute position detection system.
CN5
Personal computer
USB cable MR-J3USBCBL3M Setup software MR ConfiguratorM
CC-Link cable (Note 7)
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Turn on the forced stop (EMG) signal (normally closed contact) before starting the operation, or cancel the forced stop signal by parameter No. PD01. 4. Close the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) or turn on the forward and reverse stroke end signals by parameter No. PD01 before starting the operation. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. For the CC-Link cable, refer to the section “Ordering Information for Customers” in this catalog for details. 8. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 9. Use a commercial LAN cable (EIA568 compliant). A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. CN1 connector is used only when operated with CC-Link communication. Manufacture a CC-Link cable that fits to a CN1 connector supplied with the servo amplifier.
MR-J3W series
(Note 5) Malfunction
(Note 8)
RDN
Servo support software
14
SDP
6
Cautions
RD
5
PRU03
Warranty
(Note 1)
R A 1
Ready
Parameter unit MR-PRU03
LG
Global FA centers
SD
CN3
Peripheral equipment
LZ
Options
CN6 Encoder Z-phase pulse (differential line driver)
96
MELSERVO-J3 MR-J3-D01 (Optional) Standard Wiring Diagram ● Connection example (Point table positioning operation) Extension IO unit MR-J3-D01 (Note 5, 6)
CN10
(Note 1, 2) 24VDC power supply for interface
Point table No. selection 1
(Note 4)
Point table No. selection 2
CN10
DICOMD
13
14
DICOMD
DOCOMD
(Note 3, 4)
37
22
ACD0
R A 1
DI0
1
23
ACD1
R A 2
DI1
2
24
ACD2
R A 3
Point table No. selection 3
DI2
3
25
ACD3
R A 4
Point table No. selection 4
DI3
4
38
MCD00
R A 5
Point table No. selection 5
DI4
5
39
MCD01
R A 6
Point table No. selection 6
DI5
6
40
MCD02
R A 7
MCD03
R A 8
MCD10
R A 9
Point table No. selection 7
DI6
7
41
Point table No. selection 8
DI7
8
42
Servo on
SON
21
43
MCD11
R A 10
Reset
RES
26
44
MCD12
R A 11
MCD13
R A 12
Alarm code output
M code output
External torque limit selection
TL
27
45
Internal torque limit selection
TL1
28
46
PUS
R A 13
Temporary stop
MEND
R A 14
Positioning complete
Manual pulse generator 1
TP0
29
47
Manual pulse generator 2
TP1
30
48
CPO
R A 15
Rough match
Override selection
OVR
31
49
INP
R A 16
In-position
Automatic/manual selection
MD0
32
Temporary stop/restart
TSTP
33
PC
34
Forward rotation start
ST1
35
Reverse rotation start
ST2
36
Proportional control
10m maximum
CN20
DC+15V
13
10m maximum
Upper limit setting
P15R
2
VC
15
N12R
Override
±10V/0 to 200%
Lower limit setting
DC-12V
Upper limit setting
12 9
LG
4
M01
11
LG
14
M02
PLATE
Analog torque limit +10V/maximum torque
TLA
Analog monitor output (Note 7) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA
SD 2m maximum
Notes: 1. Use the power supply 24VDC±10% (required current capacity: 0.8A). 0.8A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier and/or MR-J3-D01 to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 4. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. MR-J3-D01 connects directly to CN7 connector of the servo amplifier, MR-J3-MTM or MR-J3-MAM-RJ040. 6. MR-J3-D01 is not available with the indexer positioning operation. 7. Output voltage range varies depending on the monitored signal.
97
● MR-J3-10T, 20T, 10T1, 20T1 (Note 1) Approx. 80
40 ø6 mounting hole
< Terminal arrangement > < Terminal arrangement >
135
6
L1
L1
6
PE L2
156
P C L11
CN6
W
CNP2
6
CN4 CN2
CHARGE
6 When MR-J3BAT is mounted
(14)
(25.5)
N
P1
P1
P2
P2
P
P
Screw size: M4
< Mounting screw size >
C
C
CN6
V
L3
CNP1
N
M5
L21 U
L2
CNP2
D
D
L11
L11
L21
L21
U (68)
CNP3
Servo amplifiers
161
P2
D
CNP3
CN1
CN3
N P1
CN7
L3
CNP2
CNP1
CN3
CN5
L2
U CNP3
V
V
W
W
For 1-phase 100VAC
Options
L.RUN SD RD L.ERR
L1
168
CNP1
Model designation
(Unit: mm)
Servo motors
MR-J3-MTM Servo Amplifier Dimensions
For 3-phase 200VAC or 1-phase 200VAC
< Terminal arrangement > < Terminal arrangement > L1
L1
6
PE L2 CNP1
CN3
L2
L3
CNP1
N
N
P1
P1
P2
P2
P
P
Screw size: M4
P2
156
P C D
168
161
CNP2
CN1
< Mounting screw size > M5
L11 L21
CN6 CN6
U V
C
W CHARGE
6
CN4
CN2
CNP2
C CNP2
D
D
L11
L11
L21
L21
MR-J3W series
CNP3
6 (14)
(25.5)
When MR-J3BAT is mounted
(68)
U CNP3
U CNP3
V
V
W
W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
● MR-J3-70T, 100T (Note 1) < Terminal arrangement >
Approx. 80
60 ø6 mounting hole
185
12
L1
Exhaust
6
PE L2
L3
CNP1
N CN3
P1
L3 N
CN1
CN5
L2
CNP2
CN3
L.RUN SD RD L.ERR
L1
CN7
CNP1
P1
P C D
168
161
156
P2
CNP3
P2
CN6
P
U CN6
V W
C
CHARGE
CN4 CN2
CNP2
D
6
L11
(25.5) 12
(14)
Intake 6
< Mounting screw size > M5
L11 L21
Screw size: M4
Cautions
P1
CN7
CN3
N
When MR-J3BAT is mounted
(68)
Warranty
L3
L21
Cooling fan
42
U CNP3
V W
Global FA centers
L.RUN SD RD L.ERR
L1 L2
CN5
CNP1
MR-J3-BSafety
170
6
Servo support software
Approx. 80
40 ø6 mounting hole
Peripheral equipment
● MR-J3-40T, 60T, 40T1 (Note 1)
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier.
98
MELSERVO-J3 MR-J3-MTM Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-60T4, 100T4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole
Approx. 80
195
L1
12
PE
6
L2 L3
CNP1
CN3 CNP1
L.RUN SD RD L.ERR
L1
L3
CN3
161 168
156
P1
Screw size: M4
CN7
N–
CNP2
N–
CN1
CN5
L2
P2 P+
< Mounting screw size >
P1
M5
CN6
P2
C D
L21
P+
CN6
CNP3
L11
U V
C
CN4 CN2
W
CNP2
D
6
CHARGE
L11
When MR-J3BAT is mounted
(14)
6 12 42 (25.5)
L21
(68)
U CNP3
V W
● MR-J3-200TN✽, 200T4 (Note 1) 90 85
195
Approx. 80 ø6 mounting hole
45
< Terminal arrangement > Exhaust
L1
6
PE L2
CNP1
CN3
L3
L.RUN SD RD L.ERR
CN5
L2 L3
CNP1
CN1
CN3 P1
168
156
CNP2
P2 P+
N–
Screw size: M4
CN7
L1
N–
CN6
< Mounting screw size >
P1
C
M5
D
CN6
CNP3
P2
L11 L21 U
P+
V CN4 CN2
W
C
6
CHARGE
CNP2 Intake
(14)
6 (25.5) 78
6
6
When MR-J3BAT is mounted
(68)
D L11
Cooling fan
L21 U CNP3
✽ The dimensions are applicable for the servo amplifier manufactured on July 2010 or later. Refer to “Model Name Change for MR-J3-200M” in this catalog.
V W
● MR-J3-350T (Note 1) < Terminal arrangement >
Mounting hole (✽) 90 85
Approx. 80
195
45 6
Exhaust 21.4
CN5
CN1
P1 P2
CNP3
N P1
ø13 hole
U
CN6
CNP3
CN4 CN2
P C D L11 L21
C CNP2
L11
W
L21
6 6 6
78
(14)
(25.5)
When MR-J3BAT is mounted
(68)
Cooling fan
Intake
6
Screw size: M4
< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier.
99
D
V
PE
6
CHARGE
P
P2
CN6 U V W
CNP2
CNP3
156
L3
168
N
L2
6 CNP1
CN3
CN3
L3
CNP1
L2
)
10
L1
(R
CN7
CNP1
L.RUN SD RD L.ERR
L1
Mounting hole dimensions (✽)
M5
● MR-J3-500T, 350T4, 500T4 (Note 1) Approx. 80
200
131.5 7.5
68.5
6
118
Cooling fan
2-ø6 mounting hole
6
Terminal diagram (with terminal cover open)
Exhaust
Servo motors
130 6
< Terminal screw size > L.RUN SD RD L.ERR
TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
L.RUN SD RD L.ERR CN5
CN5
CN3
CN3
CN3
CN1
< Mounting screw size >
CN6
M5
CN6
CN6
235
250
Model designation
(Unit: mm)
TE3
TE2
TE3
TE2
Servo amplifiers
CN4 CN2
CN4 CN2
< Terminal arrangement >
L11 L21
N
P1 P2
CHARGE
When MR-J3BAT is mounted 20.5
TE1
(7.5)
L1 L2 L3 Intake TE1
6
P
C
U
V
W
PE
Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
2-ø6 mounting hole
62 Cooling fan 6 Exhaust
Peripheral equipment
7.5
200 138
6
160
Terminal diagram (with terminal cover open)
< Terminal screw size >
CN5
CN1
< Mounting screw size > M5
CN6
CN6
CN4CN2
CN4CN2
285
300
CN6
MR-J3-BSafety
CN3
CN3
CN3
TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4
L.RUN SD RD L.ERR
CN5
L.RUN SD RD L.ERR
< Terminal arrangement >
CHARGE
TE3
TE3
When MR-J3BAT is mounted 20.5
N
P1 P2 TE2
TE1 L1 L2 L3
C
U
V
W
L11 L21
TE2
Intake
6
P
MR-J3W series
(7.5)
TE1
PE
Three protective earth (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw
✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.
● MR-J3-11KT to 22KT, 11KT4 to 22KT4 (Note 1) 260 236
12
12
Approx. 80
12
2-ø12 mounting hole
260 Exhaust
CN3
L.RUN SD RD L.ERR
CN3
CN5
CN1
CN1
CN3
CN5
L.RUN SD RD L.ERR
Terminal diagram (with terminal cover open)
Cooling fan
CHARGE
CN4 CN2
400 376
CN4 CN2
CN6
CN6
CN6
Warranty
When MR-J3BAT is mounted 20.5 13
36.5
23
123.5
183 227
12
12
26 52
TE L1 L2 L3 P1 P
C
N
V
W
MR-J3-11KT(4), 15KT(4)
MR-J3-22KT(4)
M6
M8
M4
M4
183
U
260 227
< Terminal screw size > Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21
TE 6✕26=156
Global FA centers
Intake
< Terminal arrangement > L11 L21
Servo support software
Approx. 80
172 6
Cautions
● MR-J3-700T, 700T4 (Note 1)
Options
Three protective earth (PE) terminals (M4)
< Mounting screw size > M10
100 Notes: 1. CN1 connector is supplied with the servo amplifier.
MELSERVO-J3 MR-J3 Basic Configurations Necessary optional cables and connectors vary depending on the servo amplifier type and the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier/drive unit
Reference
General-purpose interface
MR-J3-MA/A1/A4, MR-J3-DUMA/A4
P.103 to 104 in this catalog
SSCNET3 compatible
MR-J3-MB/B1/B4, MR-J3-DUMB/B4
P.105 to 106 in this catalog
Positioning function
MR-J3-MT/T1/T4
CC-Link command
P.107 to 108 in this catalog
DI/O command (MR-J3-D01 is required.) P.107 to 108 in this catalog
● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Capacity Small capacity
Medium capacity
Large capacity
Reference list
Servo motor
Encoder cable
Servo motor power supply cable
Electromagnetic brake cable (Note 1)
HF-KPM(B)
Column A in encoder cable list
Column A in servo motor power supply cable list Column A in electromagnetic brake cable list
HF-MPM(B)
Column A in encoder cable list
Column A in servo motor power supply cable list Column A in electromagnetic brake cable list
HF-SPM(B)
Column B in encoder cable list
Column B in servo motor power supply cable list Column B in electromagnetic brake cable list
HF-JPM(B) 9kW or smaller
Column B in encoder cable list
Column B in servo motor power supply cable list Column B in electromagnetic brake cable list
HC-LPM(B)
Column B in encoder cable list
Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2)
HC-RPM(B)
Column B in encoder cable list
Column C in servo motor power supply cable list
HC-UPM(B)
Column B in encoder cable list
Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2)
HA-LP502
Column B in encoder cable list
Column C in servo motor power supply cable list
HA-LP702
Column B in encoder cable list
Column B in servo motor power supply cable list
HF-JPM(B) 11kW or larger
Column C in encoder cable list
Column B in servo motor power supply cable list Column C in electromagnetic brake cable list
HA-LPM(B)
Column B in encoder cable list
Column C in electromagnetic brake cable list
— (Note 2)
Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals.
● Encoder cable list Cable length
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction Motor shaft side
Long bending life
MR-J3ENCBLMM-A1-H
Standard
MR-J3ENCBLMM-A1-L
Opposite of motor shaft
Long bending life
MR-J3ENCBLMM-A2-H
Standard
MR-J3ENCBLMM-A2-L
IP65
Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft
A
Standard
Exceeding 10m (Relay type)
Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B
2 to 50m 2 to 30m
C 2 to 50m
Model
Bending life
IP67
—
IP67
—
Reference
Note
q on P.111 in this catalog. w on P.111 in this catalog.
Two types of cables are required: MR-J3JCBL03M-A1-L and MR-EKCBLMM-H
e and t on P.111 in this
Two types of cables are required:
catalog.
MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H
r and t on P.111 in this
Two types of cables are required:
catalog.
Select one from the list.
MR-J3JCBL03M-A2-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H
u and o on P.111 in this
Two types of cables are required:
catalog.
MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H
i and o on P.111 in this
Two types of cables are required:
catalog.
MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L
Long bending life
MR-J3ENSCBLMM-H
Standard
MR-J3ENSCBLMM-L
Long bending life
MR-ENECBLMM-H
o on P.111 in this catalog.
Select one from the list.
!2 on P.112 in this catalog.
—
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.
101
Long bending life
MR-PWS1CBLMM-A2-H
Standard
MR-PWS1CBLMM-A2-L
Motor shaft side IP55
Select one from the list.
Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable).
!7 on P.112 in this catalog.
Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable).
!8 on P.112 in this catalog.
Standard
Servo motor
Model
Reference
HF-SP51, 81 HF-SP52(4), 102(4), 152(4) HF-JP53(4), 73(4), 103(4), 153(4), 203(4), 3534, 5034
Manufacture a cable that fits to MR-PWCNS4 (optional connector set).
!9 on P.112 in this catalog.
HF-SP121, 201, 301 HF-SP202(4), 352(4), 502(4) HF-JP353, 503
Manufacture a cable that fits to MR-PWCNS5 (optional connector set).
@0 on P.112 in this catalog.
HF-SP421, 702(4) HF-JP703(4), 903(4), 11K1M(4), 15K1M(4) HA-LP702
Manufacture a cable that fits to MR-PWCNS3 (optional connector set).
@1 on P.113 in this catalog.
HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152
Manufacture a cable that fits to MR-PWCNS1 (optional connector set).
@2 on P.113 in this catalog.
HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502
Manufacture a cable that fits to MR-PWCNS2 (optional connector set).
@3 on P.113 in this catalog.
Note
Select one that is compatible with the servo motor.
● Electromagnetic brake cable list
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction
IP rating (Note 1)
B IP67
C IP67
Model
Motor shaft side
Long bending life
MR-BKS1CBLMM-A1-H
Standard
MR-BKS1CBLMM-A1-L
Opposite of motor shaft
Long bending life
MR-BKS1CBLMM-A2-H
Standard
MR-BKS1CBLMM-A2-L
IP65
A Exceeding 10m (Relay type)
Bending life
Motor shaft side IP55
Reference
Note
@4 on P.113 in this catalog. @5 on P.113 in this catalog. Select one from the list.
Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable).
@6 on P.113 in this catalog.
Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable).
@7 on P.113 in this catalog.
Standard Opposite of motor shaft
Servo motor
HF-SP series HF-JP53(4)B, 73(4)B, 103(4)B, 153(4)B, 203(4)B, 353(4)B, 503(4)B, 703(4)B, 903(4)B
HF-JP11K1M(4)B, 15K1M(4)B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601(4)B, 801(4)B, 12K1(4)B, 701M(4)B, 11K1M(4)B, 15K1M(4)B, 11K2(4)B, 15K2(4)B, 22K2(4)B
Model Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type).
Reference
Note
Cautions
Cable length
Model designation Options
Opposite of motor shaft
MR-J3-BSafety
C IP67
!6 on P.112 in this catalog.
Servo motors
Opposite of motor shaft
!5 on P.112 in this catalog.
Peripheral equipment
MR-PWS1CBLMM-A1-L
IP65
Note
MR-J3W series
MR-PWS1CBLMM-A1-H
Standard
Reference
@8 on P.113 in this catalog.
Manufacture a cable that fits to MR-BKCNS1A @9 on P.113 in this catalog. (optional connector set) (angled type). Select one that is compatible with the servo motor. Manufacture a cable that fits to MR-BKCN (optional connector set).
Servo support software
Long bending life
IP rating (Note 1)
B IP67
Model
Motor shaft side
A Exceeding 10m (Relay type)
Bending life
#0 on P.113 in this catalog.
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.
Warranty
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction
Global FA centers
Cable length
Servo amplifiers
● Servo motor power supply cable list
102
MELSERVO-J3 Options ● Cables and connectors for MR-J3-A For servo amplifier MR-J3-MA/A1/A4 3.5kW or smaller (200V) and 2kW or smaller (400V) Servo amplifier QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG
w
Controller
t CNP1
CN5 CN6
Operation cabinet
RS-422/RS-232C y conversion cable (Note 1)
Setup software MR ConfiguratorM
CN3
e q
CNP2
Parameter unit MR-PRU03 (Note 2)
CN1
10BASE-T cable etc. (EIA568 compliant)
CNP3 CN2
r
To servo motor encoder To servo motor power supply
For servo amplifier MR-J3-MA/A4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Servo amplifier QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG
w
Controller
t CN5 CN6
Operation cabinet
RS-422/RS-232C y conversion cable (Note 1)
Setup software MR ConfiguratorM
CN3
e
Parameter unit MR-PRU03 (Note 2)
CN1
CN2
r
10BASE-T cable etc. (EIA568 compliant) To servo motor encoder
For drive unit MR-J3-DUMA/A4 QD70P QD70D QD75P QD75D LD75P LD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG
Controller
t
w
RS-422/RS-232C y conversion cable (Note 1) Operation cabinet
e Parameter unit MR-PRU03 (Note 2)
Converter unit
10BASE-T cable etc. (EIA568 compliant)
Drive unit
r CNP1 CN1
CN6
CN5
u
CN6
CN40
i
CN3
CN3 CN40A CN1
!0 CN40B
!1
CN2
To servo motor encoder
o
Notes: 1. Refer to “Ordering Information for Customers” in this catalog. 2. Refer to “Option ● Parameter unit” in this catalog.
103
Setup software MR ConfiguratorM
54932-0000 (Molex or an equivalent product)
For MR-J3-350A MR-J3-350B MR-J3-350B-RJ006 MR-J3-350T
(Standard accessory: Insertion type)
—
For CN1 For CN5 For drive unit For drive unit CN40A and converter unit CN40 For CN6 CN40B For converter unit
CNP3 connector
PC 4/ 6-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product)
54927-0520 (connector) (Molex or an equivalent product)
PC 4/ 3-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product)
Insertion tool
54932-0000 (Molex or an equivalent product)
<Applicable cable example> (Note 3) Wire size: 0.2mm2 (AWG24) to 5.5mm2 (AWG10) Completed cable outer diameter: up to φ5mm For MR-J3-200AN (Note 5) MR-J3-200BN (Note 5) MR-J3-200BN-RJ006 (Note 5) MR-J3-200TN (Note 5) MR-J3-200A4 or smaller MR-J3-200B4 or smaller MR-J3-200B4-RJ006 or smaller MR-J3-200T4 or smaller
Connector set (for CN1)
MR-J3CN1
—
e
Junction terminal block cable
MR-J2M-CN1TBLMM
—
r
Junction terminal block
MR-TB50
—
t
Personal computer communication cable
MR-J3USBCBL3M
—
y
Monitor cable
USB cable
Protection coordination cable
CNP1 connector
CNP2 connector
CNP3 connector
721-207/026-000 (plug) (WAGO or an equivalent product)
721-205/026-000 (plug) (WAGO or an equivalent product)
721-203/026-000 (plug) (WAGO or an equivalent product)
Insertion tool
231-131 (WAGO or an equivalent product)
<Applicable cable example> (Note 3) Wire size: 0.08mm2 (AWG28) to 2.5mm2 (AWG12) Completed cable outer diameter: up to φ4.1mm
w
u
CNP2 connector
M=cable length: 0.5, 1m
Cable length: 3m
MR-J3CN6CBL1M Cable length: 1m
MR-J3CDL05M Cable length: 0.5m
—
—
Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit) Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 1)
Junction terminal block connector (3M) D7950-B500FL (connector)
Amplifier connector mini-B connector (5 pins)
Personal computer connector A connector
Amplifier connector (Molex) 51004-0300 (housing) 50011-8100 (terminal) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2)
i
Connector set
MR-J2CN1-A
—
o
Terminal connector
MR-J3-TM
—
Terminal connector
!0
Control signal connector (for CN1)
(Standard accessory)
—
Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector)
!1
Magnetic contactor control connector (for CNP1)
(Standard accessory)
—
Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket)
Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case)
Notes: 1. The connector and the shell kit are of press bonding type. Models for solder type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit). 2. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 3. Refer to “Peripheral Equipment ● Electrical wires, circuit breakers, magnetic contactors (example of selection)” in this catalog for details on examples of wire size selection. 4. This connector set is not required for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers since terminal blocks are mounted. Refer to “Servo Amplifier Dimensions” in this catalog for more details. 5. Contact your local sales office for the connectors of MR-J3-200M servo amplifier manufactured on or before March 2008 and MR-J3-200B-RJ006.
Servo amplifiers
q
Servo amplifier power supply connector set (Note 4)
CNP1 connector
Options
For CNP1, CNP2 and CNP3
<Applicable cable example> (Note 3) Wire size: 0.14mm2 (AWG26) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm
Peripheral equipment
54928-0370 (connector) (Molex or an equivalent product)
MR-J3-BSafety
54927-0520 (connector) (Molex or an equivalent product)
Insertion tool
MR-J3W series
54928-0670 (connector) (Molex or an equivalent product)
CNP3 connector
Servo support software
For MR-J3-100A/B (-RJ006)/T or smaller MR-J3-40A1/B1 (-RJ006)/T1 or smaller
CNP2 connector
Model designation
Description CNP1 connector
Cautions
IP rating
Warranty
Model
Global FA centers
Item
Servo motors
● Cables and connectors for MR-J3-A
104
MELSERVO-J3 Options ● Cables and connectors for MR-J3-B For servo amplifier MR-J3-MB/B1/B4 3.5kW or smaller (200V) and 2kW or smaller (400V) Controller
Servo amplifier
Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H
Servo amplifier
y
qwe
Setup software MR ConfiguratorM
CN5
CNP1
CNP1
CN3
CN5 CN3
u
r
CN1A
CN1A
CNP2
CNP2 CN1B
CN1B
qwe
CNP3
Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.
CN2
CN2
r
Attach a cap to the unused connector.
To servo motor encoder
To servo motor power supply
t
CNP3
For servo amplifier MR-J3-MB/B4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H
Controller
Servo amplifier
Servo amplifier
y
qwe
Setup software MR ConfiguratorM
CN5
CN5 CN3
CN3
u
r
CN1A
CN1A
CN1B
CN1B
qwe
CN2
t
CN2
r Attach a cap to the unused connector.
To servo motor encoder
For drive unit MR-J3-DUMB/B4 Q173DCPU Controller Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH MR-MQ100 LD77MH FX3u-20SSC-H Converter unit
CNP1 CN1
y
Setup software MR ConfiguratorM
u
qwe
qwe Drive unit
r
CN6
Converter unit
CN5
CNP1 CN1
Drive unit
r
CN6
CN3
CN40 CN40A CN3
CN3
CN40
CN1A CN3
o CN40B
!1
CN1B
!1
CN2
For Servo amplifier MR-J3-MB/B1/B4-RJ006 Options other than for CN2L connector are same as those for MR-J3-B. Refer to the above illustrations. Servo amplifier
CN5 CN3 CN1A
CNP2
!3 CN1B CNP3
Necessary options for CN2L connector vary depending on a linear encoder. Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details.
CN2
105
CN40B
CN1B t
!0 To servo motor encoder
!4 !5
CN1A
CN2
!0
CN2L
CN40A
o
!2
!2
CNP1
CN5
i
i
Attach a cap to the unused connector.
—
t
Connector cap for SSCNET3
(Standard accessory)
—
y
Personal computer communication cable
MR-J3USBCBL3M
—
u
Input/output signal connector set
i
USB cable
Protection coordination cable
Cable length: 3m
MR-CCN1
MR-J3CDL05M Cable length: 0.5m
—
—
—
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Amplifier connector mini-B connector (5 pins)
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller.
Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1)
o
Connector set
MR-J2CN1-A
—
!0
Terminal connector
MR-J3-TM
—
Terminal connector
!1
Control signal connector (for CN1)
(Standard accessory)
—
Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector)
!2
Magnetic contactor control connector (for CNP1)
(Standard accessory)
—
Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket)
Encoder cable (for CN2L)
!4
Junction connector set (for CN2L)
!5
Connector set (for CN2L)
MR-EKCBLMM-H M=cable length: 2, 5,10m (Note 6)
IP20
MR-ECNM
IP20
MR-J3CN2
—
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3W series
Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case)
Servo motors
MR-J3BCN1 (Note 3)
Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)
Servo amplifiers
Connector set for SSCNET3 (Note 4)
M=cable length: 30, 40, 50m (Note 2)
Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)
—
Options
r
MR-J3BUSMM-B
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Peripheral equipment
e
SSCNET3 cable (Note 4) (Long distance cable, long bending life)
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
MR-J3-BSafety
SSCNET3 cable (Note 4) MR-J3BUSMM-A (Standard cable for outside cabinet) M=cable length: 5, 10, 20m
—
Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) <Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Crimping tool (91529-1) is required.
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 6. -H indicates a long bending life.
Servo support software
w
M=cable length: 0.15, 0.3, 0.5, 1, 3m
Cautions
SSCNET3 cable (Note 4) (Standard cord for inside cabinet)
Description
Warranty
MR-J3BUSMM
IP rating (Note 5)
q
!3
For CN2L
Model
Global FA centers
For converter unit
For drive unit For drive unit CN40A and converter unit CN40 For CN3 For CN5 For CN1B CN40B
For controller, CN1A and CN1B
Item
Model designation
● Cables and connectors for MR-J3-B Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.
106
MELSERVO-J3 Options ● Cables and connectors for MR-J3-T For servo amplifier MR-J3-MT/T1/T4 3.5kW or smaller (200V) and 2kW or smaller (400V) Servo amplifier
Servo amplifier
q
CC-Link master unit (Programmable controller)
CNP1
o
CN5
CNP1
Setup software MR ConfiguratorM
CN3
10BASE-T cable etc. (EIA568 compliant)
CN1 CNP2
w
CN6 CNP3
Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.
CN5 CN3 CN1
Parameter unit MR-PRU03 (Note 1)
CNP2 CN6
Manufacture a cable. Manual pulse generator MR-HDP01
CN2
e
Termination resistor
CNP3 CN2
r
To servo motor encoder
To servo motor power supply
For servo amplifier MR-J3-MT/T4 5kW to 22kW (200V) and 3.5kW to 22kW (400V) Servo amplifier CC-Link master unit (Programmable controller)
Servo amplifier
q CN5
CN5
o
Setup software MR ConfiguratorM
CN3 CN1
CN6
10BASE-T cable etc. (EIA568 compliant)
w
CN3 CN1
Parameter unit MR-PRU03 (Note 1) CN6
Manufacture a cable. Manual pulse generator MR-HDP01
CN2
CN2
r
e To servo motor encoder
Using MR-J3-D01 extension IO unit Options for the servo amplifier are same as when the MR-J3-D01 is not used. Refer to the above illustrations. Servo amplifier Extension IO unit
CNP1
CN5
CN20
t CN3
CN30
CN1 CNP2
u CN6
i
CN10
Digital switch (Note 2)
CNP3 CN2
y !0 !1
Notes: 1. Refer to “Options ● Parameter unit for details. 2. Refer to “Options ● 6-digit digital switch for details.
107
Termination resistor
e
Junction terminal block cable
MR-TBNATBLMM
—
r
Junction terminal block
MR-TB26A
—
t
Input/output signal connector set
MR-CCN1
—
Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1)
y
Input/output signal connector set
MR-J3CN1
—
Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit)
u
Junction terminal block cable
i
Junction terminal block
MR-TB50
—
o
CC-Link connector
(Standard accessory)
—
!0
Digital switch cable
MR-DSCBLMM-G
(for between MR-DS60 and MR-J3-D01)
M=cable length: 3, 5, 10m
—
!1
Digital switch cable
MR-DSCBLM
(for between each MR-DS60)
M=cable length: 25, 100cm
M=cable length: 0.5, 1m
MR-J2M-CN1TBLMM M=cable length: 0.5, 1m
—
Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit) Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)
Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 2)
CC-Link connector (PHOENIX) MSTBT 2,5/ 5-ST-5,08
—
Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. The connector and the shell kit are of press bonding type. Models for solder type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit).
Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)
Junction terminal block connector (3M) D7950-B500FL (connector)
Servo amplifiers
—
Options
MR-J2CMP2
Peripheral equipment
Connector set (for CN6)
—
MR-J3-BSafety
w
Cable length: 3m
MR-J3W series
MR-J3USBCBL3M
Servo support software
Personal computer connector A connector
Personal computer USB cable communication cable
Cautions
Amplifier connector mini-B connector (5 pins)
q
Servo motors
Description
IP rating
Warranty
Model
Global FA centers
For CN1
For CN10
For CN20
For CN6
For CN5
Item
Model designation
● Cables and connectors for MR-J3-T Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” in this catalog.
108
MELSERVO-J3 Options ● Cables and connectors for servo motor For HF-KP/HF-MP servo motor series: encoder cable length 10m or shorter ● For leading the cables out in a direction of the motor shaft (Note 4) Motor power supply cable To servo amplifier’s CNP3 connector !5 Motor electromagnetic brake cable @4 Encoder cable q
Battery connection relay cable
To servo amplifier’s CN2 connector
!4 Servo motor
● For leading the cables out in an opposite direction of the motor shaft (Note 4) Motor power supply cable To servo amplifier’s CNP3 connector
!6 Motor electromagnetic brake cable @5 Encoder cable w
Battery connection relay cable
To servo amplifier’s CN2 connector
!4 Servo motor
For HF-KP/HF-MP servo motor series: encoder cable length over 10m ● For leading the cables out in a direction of the motor shaft (Note 4) !7 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable.
@6 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable.
Encoder cable e (Note 1)
t
y
Encoder cable
Battery connection relay cable
To servo amplifier’s CN2 connector
o
u (Note 1)
!4 !0
Servo motor
● For leading the cables out in an opposite direction of the motor shaft (Note 4) !8 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable. @7 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable.
Encoder cable r (Note 1)
t
y
Encoder cable i (Note 1)
Battery connection relay cable
To servo amplifier’s CN2 connector
o !4 !0
Servo motor
Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 4. Cables for leading two different directions may be used for one servo motor.
109
Motor power supply connector set To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)
Manufacture a cable.
@9
Manufacture a cable.
Manufacture a cable.
Encoder cable Battery connection relay cable
o
To servo amplifier’s CN2 connector
Servo amplifiers
@8
Servo motors
!9@0@1 Motor electromagnetic brake connector set
!4
!0 !1
Servo motor
Model designation
For HF-SP servo motor series
For HF-JP servo motor series 9kW or smaller Motor power supply connector set To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)
Manufacture a cable.
Options
!9@0@1
Motor electromagnetic brake connector set @8
Manufacture a cable.
Encoder cable o
Battery connection relay cable
!0
To servo amplifier’s CN2 connector
!4
Peripheral equipment
Manufacture a cable.
@9
For HF-JP servo motor series 11kW and 15kW Motor power supply connector set To servo amplifier’s TE terminal Manufacture a cable.
Motor electromagnetic brake connector set #0
Manufacture a cable.
Encoder cable !2
Battery connection relay cable
To servo amplifier’s CN2 connector
!4
!3
MR-J3W series
@1
MR-J3-BSafety
!1
Servo motor
For HC-LP/HC-RP/HC-UP servo motor series or HA-LP502/702 Motor power supply connector set Manufacture a cable.
@1@2@3 Motor electromagnetic brake connector set Manufacture a cable.
Encoder cable Battery connection relay cable
o !0
To servo amplifier’s CN2 connector
!4
Cautions
#0 (Note 1)
To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW)
Servo support software
Servo motor
Notes: 1. An electromagnetic brake connector set is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals.
For HA-LP servo motor series (Note 1) Motor electromagnetic brake connector set
#0 (Note 2)
Warranty
!1
Servo motor
Manufacture a cable.
Battery connection relay cable
o
!0
To servo amplifier’s CN2 connector
!4
!1 Servo motor Notes: 1. HA-LP502 and 702 are excluded. 2. Servo motors with an electromagnetic brake are available in 12kW or smaller for HA-LP 1000r/min series, 15kW or smaller for HA-LP 1500r/min series and 11kW to 22kW for HA-LP 2000r/min series.
Global FA centers
Encoder cable
110
MELSERVO-J3 Options ● Cables and connectors for servo motor Item
q 10m or shorter (Direct connection type)
w
Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
e
Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft
r
Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Model
MR-J3ENCBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-J3ENCBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)
MR-J3ENCBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-J3ENCBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)
MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1)
MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1)
MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series
t
M=cable length: 20, 30, 40, 50m (Note 1, 3, 6)
MR-EKCBLMM-L M=cable length: 20, 30m (Note 1, 6)
IP rating (Note 2)
IP65 IP65
For encoder
u
Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft
i
Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
IP65
IP20
IP20
IP20
Encoder connector (Tyco Electronics) 1674320-1
Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp)
Use this in combination of t or y. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)
IP20 Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)
(Relay type)
Junction connector set for HF-KP/HF-MP MR-ECNM series
Encoder connector (Tyco Electronics) 1674320-1
IP65
Exceeding 10m
y
Description
IP20
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required.
MR-J3JSCBL03M-A1-L
IP65
Cable length: 0.3m (Note 1)
(Note 5)
MR-J3JSCBL03M-A2-L
IP65
Cable length: 0.3m (Note 1)
(Note 5)
Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3ENSCBLMM-H M=cable length:
o
Encoder cable for 2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4) HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034 MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4)
IP67
IP67
Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact)
<For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact)
Use these in combination of u or i for HF-KP/HF-MP series.
!0
Encoder connector set for HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series MR-J3SCNS (Note 4) HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034
IP67
Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series.
!1
111
Encoder connector set for HF-SP/HC-LP/HC-RP/HC-UP/ HA-LP series MR-J3SCNSA (Note 4) HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903, 534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034
IP67
Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. 6. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.
Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3BTCBL03M
!4
Battery connection relay cable
!5 10m or shorter (Direct connection type)
For servo motor power supply
!6
!7
!8
Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
!9
Power supply connector set for HF-SP51, 81, 52, 102, 152, 524, 1024, 1524 HF-JP53, 73, 103, 153, 203, 534, 734, 1034, 1534, 2034, 3534, 5034
@0
Power supply connector set for HF-SP121, 201, 301, 202, 352, 502, 2024, 3524, 5024 HF-JP353, 503
Cable length: 0.3m (Note 3)
MR-PWS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 4)
MR-PWS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)
MR-PWS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 4)
MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)
MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1)
MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1)
MR-PWCNS4 (Straight type)
MR-PWCNS5 (Straight type)
— Battery connector (HIROSE ELECTRIC) DF3-2EP-2C (plug) DF3-EP2428PCA (Crimping terminal for plug) 2 pcs. Not required when the servo system is used in incremental mode. Refer to “Options ● Battery connection relay cable” for details.
IP65 IP65 IP65
Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
Lead-out
IP65
*The cable is not shielded.
IP55
Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
IP55
Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp)
IP67
<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-22SD-D-BSS (plug) (straight) CE3057-12A-1-D (cable clamp)
IP67
<Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ12.5mm to φ16mm
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. The battery connection relay cable (MR-J3BTCBL03M) has a diode built-in. Do not manufacture this cable. This optional cable must be used. 4. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 5. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.
Model designation Servo motors Servo amplifiers
MR-ENECNS
Options
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Peripheral equipment
IP67
Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp)
MR-J3-BSafety
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3W series
Encoder connector set for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4
IP67
Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp)
MR-ENECBLMM-H M=cable length: 2, 5, 10, 20, 30, 40, 50m (Note 1, 4, 5)
Description
Servo support software
!3
Encoder cable for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4
IP rating (Note 2)
Cautions
For encoder
!2
Model
Warranty
Item
Global FA centers
● Cables and connectors for servo motor
112
MELSERVO-J3 Options ● Cables and connectors for servo motor
For servo motor power supply
Item
@1
Power supply connector set for HF-SP421, 702, 7024 HF-JP703, 903, 11K1M, 15K1M, 7034, 9034, 11K1M4, 15K1M4 HA-LP702
@2
Power supply connector set for HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152
@3
Power supply connector set for HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502
Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft
@4
MR-PWCNS3 (Straight type)
MR-PWCNS1 (Straight type)
MR-PWCNS2
(Direct connection type)
Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
For servo motor electromagnetic brake
Exceeding 10m (Relay type)
@7
Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
IP67
IP67
MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-BKS1CBLMM-A2-L
MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1)
MR-BKS2CBL03M-A2-L Cable length: 0.3m (Note 1)
<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm Motor power supply connector (DDK) CE05-6A24-10SD-D-BSS (plug) (straight) CE3057-16A-2-D (cable clamp)
IP65
MR-BKS1CBLMM-A1-L
<Applicable cable example> Wire size: 14mm2 (AWG6) to 22mm2 (AWG4) Completed cable outer diameter: φ22mm to φ23.8mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp)
MR-BKS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)
Description Motor power supply connector (DDK) CE05-6A32-17SD-D-BSS (plug) (straight) CE3057-20A-1-D (cable clamp)
IP67
M=cable length: 2, 5, 10m (Note 1)
@6
IP rating (Note 2)
(Straight type)
M=cable length: 2, 5, 10m (Note 1)
10m or shorter
@5
Model
IP65
IP65
<Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ13mm to φ15.5mm
Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
Lead-out
IP65 *The cable is not shielded.
IP55
Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
Lead-out
IP55 *The cable is not shielded.
@8
Brake connector set for HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, MR-BKCNS1 (Note 4) 353B, 503B, 703B, 903B, 534B, (Straight type) 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B
@9
Brake connector set for HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, MR-BKCNS1A (Note 4) 353B, 503B, 703B, 903B, 534B, (Angled type) 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B
#0
Brake connector set for HF-JP11K1MB, 15K1MB, 11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, 6014B, 8014B, 12K14B, 701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B, 11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B
Motor brake connector (DDK) (solder type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100(socket contact)
IP67
<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector (DDK) (solder type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact)
IP67
<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm
Motor brake connector D/MS3106A10SL-4S(D190) (plug, DDK) YSO10-5 to 8 (cable clamp (straight), Daiwa Dengyo)
MR-BKCN (Straight type)
IP67 <Applicable cable example> Wire size: 0.3mm2 (AWG22) to 1.25mm2 (AWG16) Completed cable outer diameter: φ5mm to φ8.3mm
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details.
113
Description Amplifier connector
Personal computer connector
DSV-CABV
Manufacturer: Diatrend Corp.
● RS-422 connector Description
TM10P-88P
Manufacturer: HIROSE ELECTRIC CO., LTD.
● RS-422 branch connector (for multi-drop)
BMJ-8
Manufacturer: HACHIKO ELECTRIC CO., LTD.
● CC-Link twisted cable Item CC-Link twisted cable
Model
Manufacturer: Mitsubishi Electric System & Service Co., Ltd. (Note 2)
● Servo amplifier power supply connectors (press bonding type) ... For 1kW or smaller Description
Amplifier CNP1 connector
51241-0600 (connector) 56125-0128 (terminal)
Manufacturer: Molex
Amplifier CNP2 connector
51240-0500 (connector) 56125-0128 (terminal)
Manufacturer: Molex
Amplifier CNP3 connector
51241-0300 (connector) 56125-0128 (terminal)
Manufacturer: Molex
Applicable cable example
Wire size: 0.75mm2 (AWG18) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm Crimping tool (CNP57349-5300) is required.
MR-J3W series
Model
● Encoder connectors Encoder connector (servo amplifier-side connector)
Servo amplifier CN2 connector set (Note 1)
Description
Model
Item
54599-1019 (connector set) (gray) Manufacturer: Molex
54599-1016 (connector set) (black)
For HF-KP/HF-MP series Servo motor
HF-KP/HF-MP series
Model
1674320-1
Model designation
Description
FANC-110SBH
Item
Options
Description
Peripheral equipment
Branch connector
Model
MR-J3-BSafety
Item
Feature
IP65 (Note 3)
Description
Manufacturer: Tyco Electronics Corporation
Servo support software
RS-422 connector
Model
Applicable cable example Wire size: 0.14mm2 (AWG26) to 0.3mm2 (AWG22) Completed cable outer diameter: φ7.1 ± 0.3mm Crimping tools: 1596970-1 (for ground clip) and 1596847-1 (for receptacle contact) are required. Wire example: Fluoric resin wire (Vinyl jacket cable ETFE SVP 70/0.08 (AWG#22)-3P-KB-16824 BANDO DENSEN Co., LTD. or an equivalent product)
Notes: 1. 3M also manufactures a connector compatible with the servo amplifier’s CN2 connector. Model: 36210-0100PL (receptacle), 36310-3200-008 (shell kit). 2. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.
Cautions
Item
Warranty
RS-422/RS-232C conversion cable
Model
Global FA centers
Item
Servo motors
To order the following products, contact the relevant manufacturers directly. When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures. ● Personal computer communication cable
Servo amplifiers
Ordering Information for Customers
114
MELSERVO-J3 Ordering Information for Customers ● Encoder connectors For HF-SP/HF-JP (9kW or smaller)/HC-LP/HC-RP/HC-UP/HA-LP series Connector Servo motor
Type
Plug (Note 2)
Contact
Socket contact
Applicable cable example Completed cable outer diameter
Description
Feature
Wire size
0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required.
CM10-#22SC(C1)(D8)-100
Press bonding CM10-#22SC(C2)(D8)-100 type
0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required.
IP67
Straight CM10-SP10S-M(D6) HF-SP/HC-LP/ HC-RP/HC-UP/ HA-LP series/ HF-JP53, 73, 103, 153, 203, 353, 503, 703, 903 HF-JP534, 734, 1034, 1534, 2034, 3534, 5034, 7034, 9034
<Straight type>
(Note 1)
CM10-#22SC(S1)(D8)-100 Solder type
Manufacturer: DDK Ltd.
0.5mm2 (AWG20) or smaller φ6.0mm to φ9.0mm
CM10-#22SC(C1)(D8)-100 Press bonding type CM10-#22SC(C2)(D8)-100 Angled CM10-AP10S-M(D6)
0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required.
<Angled type>
0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required.
IP67 (Note 1)
Solder CM10-#22SC(S1)(D8)-100 type
Manufacturer: DDK Ltd.
0.5mm2 (AWG20) or smaller
For HF-JP (11kW and 15kW) series (IP67 rated) Cable clamp
Backshell
Plug
Servo motor
Model
Type
Model
Feature
Description
Model
Applicable cable example Completed cable outer diameter
Wire size
<Straight type> Cable Plug clamp
Straight CE02-20BS-S-D
HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4
Backshell Manufacturer: DDK Ltd.
D/MS3106A20-29S(D190)
CE3057-12A-3-D
IP67 (Note 1)
0.3mm2 (AWG22) to 1.25mm2 (AWG16)
<Angled type> Backshell
φ6.8mm to φ10mm
Cable clamp
Angled CE-20BA-S-D Plug Manufacturer: DDK Ltd.
For HF-JP (11kW and 15kW) series (general environment) Plug (with backshell) Servo motor
Type
Model
Cable clamp Model
Feature
Description
Applicable cable example Completed cable outer diameter
Wire size
<Straight type>
Plug
Straight
Cable clamp
D/MS3106B20-29S
HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4
D/MS3057-12A
General environment
Manufacturer: DDK Ltd. <Angled type> Plug
Angled
0.3mm2 (AWG22) to 1.25mm2 (AWG16)
φ15.9mm or smaller (Inner diameter of bushing)
Cable clamp
D/MS3108B20-29S
Manufacturer: DDK Ltd. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP10S-VP-M (straight type) or CM10-AP10S-VP-M (angled type)
115
Model designation
Feature
IP65 (Note 1)
For HF-SP/HF-JP series Cable clamp
Applicable cable example Feature
Type
Model
Description
Model
Wire size
Completed cable outer diameter φ8.5mm to φ11mm
CE3057-10A-2-D
HF-SP51, 81 Straight CE05-6A18-10SD-D-BSS CE3057-10A-1-D HF-SP52, 102, 152 HF-SP524, 1024, 1524 CE3057-10A-2-D HF-JP53, 73, 103, 153, Angled CE05-8A18-10SD-D-BAS 203, CE3057-10A-1-D HF-JP534, 734, 1034, 1534, 2034, 3534, Straight D/MS3106B18-10S D/MS3057-10A 5034
Angled D/MS3108B18-10S
D/MS3057-10A
Straight CE05-6A22-22SD-D-BSS
φ10.5mm to φ14.1mm
<Straight type> EN standards Cable Plug clamp
CE3057-12A-1-D
Straight D/MS3106B22-22S
D/MS3057-12A
Angled D/MS3108B22-22S
D/MS3057-12A
Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D
HF-SP421, 702 HF-SP7024 Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D HF-JP703, 903, 11K1M, Straight D/MS3106B32-17S D/MS3057-20A 15K1M, 7034, 9034, 11K1M4, 15K1M4
D/MS3057-20A
φ8.5mm to φ11mm
2mm2
(AWG14) to 3.5mm2 (AWG12)
φ10.5mm to φ14.1mm
General environment
φ14.3mm or smaller (Inner diameter of bushing)
(Note 2)
φ9.5mm to φ13mm
Manufacturer: DDK Ltd.
CE3057-12A-2-D
HF-SP121, 201, 301 CE3057-12A-2-D HF-SP202, 352, 502 HF-SP2024, 3524, 5024 Angled CE05-8A22-22SD-D-BAS CE3057-12A-1-D HF-JP353, 503
Angled D/MS3108B32-17S
IP67 (Note 1)
IP67
φ12.5mm to φ16mm
(Note 1)
EN standards
<Angled type> Plug
Cable clamp
3.5mm2
(AWG12) to 8mm2 (AWG8)
General environment
φ9.5mm to φ13mm φ12.5mm to φ16mm φ15.9mm or smaller (Inner diameter of bushing)
(Note 2)
IP67 (Note 1)
φ22mm to φ23.8mm
Manufacturer: DDK Ltd.
EN standards General environment
φ22mm to φ23.8mm
14mm2 (AWG6) to 22mm2 (AWG4)
φ23.8mm or smaller (Inner diameter of bushing)
(Note 2)
For HF-JP (200V 15kW) series (IP67 rated) Cable clamp
Backshell
Plug Servo motor
Model
Type
Applicable cable example
Feature
Model
Description
Model
Plug
CE3057-24A-1-D HF-JP15K1M
CE05-6A32-17SD-D
Wire size
Cable clamp
Completed cable outer diameter
φ30mm to φ32.5mm
IP67
Straight CE05-32BS-S-D-OB
22mm2 (AWG4)
(Note 1) Backshell
CE3057-24A-2-D
Servo amplifiers
Plug (with backshell) Servo motor
Options
ST-TMH-S-C1B-100-(A534G) (socket contact)
Applicable cable example
Wire size: 0.75mm2 (AWG19) Completed cable outer diameter: φ6.2 ± 0.3mm Crimping tool: CT160-3-TMH5B (for contact) is required. Wire example: Fluoric resin wire Manufacturer: (Vinyl jacket cable RMFES-A (CL3X) Japan Aviation Electronics Industry, Ltd. AWG19 4 cores DYDEN CORPORATION or an equivalent product)
φ27.5mm to φ29.6mm
Peripheral equipment
JN4FT04SJ1-R (plug)
Description
MR-J3-BSafety
HF-KP/ HF-MP series
Model
MR-J3W series
Servo motor
Servo motors
● Motor power supply connectors For HF-KP/HF-MP series
For HC-LP/HC-RP/HC-UP series or HA-LP502/702 Cable clamp
HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502
IP67 (Note 1)
Straight D/MS3106B22-23S
D/MS3057-12A
Angled D/MS3108B22-23S
D/MS3057-12A
D/MS3057-16A
Angled D/MS3108B24-10S
D/MS3057-16A
(AWG14) to 3.5mm2 (AWG12)
Manufacturer: DDK Ltd.
φ15mm to φ19.1mm <Angled type> Plug
Cable clamp
5.5mm2
(AWG10) to 8mm2 (AWG8)
General environment IP67 (Note 1)
φ13mm to φ15.5mm φ15mm to φ19.1mm φ19.1mm or smaller (Inner diameter of bushing)
(Note 2)
Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D EN standards General Straight D/MS3106B32-17S D/MS3057-20A environment Angled D/MS3108B32-17S D/MS3057-20A (Note 2)
φ12.5mm to φ16mm
φ13mm to φ15.5mm
IP67 (Note 1)
φ9.5mm to φ13mm
φ15.9mm or smaller (Inner diameter of bushing)
(Note 2)
CE3057-16A-2-D EN standards Angled CE05-8A24-10SD-D-BAS CE3057-16A-1-D Straight D/MS3106B24-10S
2mm2
General environment
CE3057-16A-2-D CE3057-16A-1-D
φ12.5mm to φ16mm <Straight type> Cable Plug clamp
Cautions
CE3057-12A-1-D
Completed cable outer diameter φ9.5mm to φ13mm
CE3057-12A-2-D
Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D HA-LP702
Wire size
CE3057-12A-2-D EN standards Angled CE05-8A22-23SD-D-BAS CE3057-12A-1-D
Straight CE05-6A24-10SD-D-BSS
Description
Model
Warranty
Model
Straight CE05-6A22-23SD-D-BSS HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152
Applicable cable example Feature
Type
φ22mm to φ23.8mm
Manufacturer: DDK Ltd. 14mm2
(AWG6) to 22mm2 (AWG4)
φ22mm to φ23.8mm φ23.8mm or smaller (Inner diameter of bushing)
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Not compliant with EN standards.
Global FA centers
Plug (with backshell) Servo motor
Servo support software
Manufacturer: DDK Ltd.
116
MELSERVO-J3 Ordering Information for Customers ● Motor brake connectors For HF-KP/HF-MP series Servo motor
HF-KP/ HF-MP series
Model
Feature
JN4FT02SJ1-R (plug)
IP65
ST-TMH-S-C1B-100-(A534G) (socket contact)
(Note 1)
Applicable cable example
Description
Wire size: 0.5mm2 (AWG20) Completed cable outer diameter: φ4.5 ± 0.3mm Crimping tool: CT160-3-TMH5B (for contact) is required. Wire example: Fluoric resin wire Manufacturer: (Vinyl jacket cable RMFES-A (CL3X) Japan Aviation Electronics Industry, Ltd. AWG20 2 cores DYDEN CORPORATION or an equivalent product)
For HF-SP/HF-JP (9kW or smaller) series Connector Servo motor
Contact Type
Plug (Note 2)
Feature
Description
Socket contact
CM10-SP2S-S(D6) CM10-SP2S-M(D6) Straight HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, 353B, 503B, 703B, 903B HF-JP534B, 734B, 1034B, 1534B, 2034B, 3534B, 5034B, 7034B, 9034B
Solder CM10-#22SC(S2)(D8)-100 type
<Straight type>
CM10-SP2S-L(D6) CM10-SP2S-S(D6) CM10-SP2S-M(D6) CM10-SP2S-L(D6)
Applicable cable example Completed cable outer diameter φ4.0mm to φ6.0mm 1.25mm2 (AWG16) or φ6.0mm to φ9.0mm smaller φ9.0mm to φ11.6mm Wire size
IP67 (Note 1)
Press CM10-#22SC(C3)(D8)-100 bonding type
Manufacturer: DDK Ltd.
0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required.
Angled
<Angled type>
Solder CM10-#22SC(S2)(D8)-100 type
CM10-AP2S-L(D6)
IP67
CM10-AP2S-S(D6)
(Note 1)
CM10-AP2S-M(D6) CM10-AP2S-L(D6)
φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm φ4.0mm to φ6.0mm
CM10-AP2S-S(D6) CM10-AP2S-M(D6)
φ4.0mm to φ6.0mm
Press CM10-#22SC(C3)(D8)-100 bonding type
Manufacturer: DDK Ltd.
1.25mm2 (AWG16) or smaller
φ6.0mm to φ9.0mm
0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required.
φ4.0mm to φ6.0mm
φ9.0mm to φ11.6mm φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm
HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (IP67 rated) Plug Servo motor
Cable clamp (with backshell)
Model · Manufacturer
Type
Model
Manufacturer
ACS-08RL-MS10F HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B ACS-12RL-MS10F HC-LP202B, 302B Straight HC-UP202B, 352B, 502B HA-LP601B, 801B, YSO10-5 to 8 12K1B, 6014B, 8014B, D/MS3106A10SL-4S(D190) 12K14B Manufacturer: DDK Ltd. HA-LP701MB, ACA-08RL-MS10F 11K1MB, 15K1MB, 701M4B, 11K1M4B, ACA-12RL-MS10F 15K1M4B Angled HA-LP11K2B, 15K2B, 22K2B, 11K24B, YLO10-5 to 8 15K24B, 22K24B
Feature
Description
Applicable cable example Completed cable outer diameter
Wire size
φ4mm to φ8mm
<Straight type> Cable Plug clamp
NIPPON FLEX CO., LTD.
φ8mm to φ12mm
DAIWA DENGYO CO., LTD.
φ5mm to φ8.3mm
IP67 (Note 1)
NIPPON FLEX CO., LTD.
<Angled type> Cable clamp
0.3mm2 (AWG22) to 1.25mm2 (AWG16) φ4mm to φ8mm φ8mm to φ12mm
DAIWA DENGYO CO., LTD.
φ5mm to φ8.3mm
Plug
HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (general environment) Plug (with backshell) Servo motor
Type
Model
HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, Straight D/MS3106A10SL-4S 6014B, 8014B, 12K14B HA-LP701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B HA-LP11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B
Cable clamp Model
D/MS3057-4A
Feature
General environment
Description
<Straight type> Cable Plug clamp
Applicable cable example Completed cable outer diameter
Wire size
φ5.6mm or smaller 0.3mm2 (AWG22) to (Inner diameter of 1.25mm2 (AWG16) bushing)
Manufacturer: DDK Ltd.
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP2S-VP-S/M/L (straight type) or CM10-AP2S-VP-S/M/L (angled type)
117
CE05-6A18-10SD-B-BSS (connector and backshell) (DDK) CE3057-10A-1(D265) (cable clamp) (DDK)
CE05-6A18-10SD-D-BSS (connector and backshell) (DDK) CE3057-10A-1-D (cable clamp) (DDK)
MR-PWCNS5
CE05-6A22-22SD-B-BSS (connector and backshell) (DDK) CE3057-12A-1(D265) (cable clamp) (DDK)
CE05-6A22-22SD-D-BSS (connector and backshell) (DDK) CE3057-12A-1-D (cable clamp) (DDK)
MR-PWCNS3
CE05-6A32-17SD-B-BSS (connector and backshell) (DDK) CE3057-20A-1(D265) (cable clamp) (DDK)
CE05-6A32-17SD-D-BSS (connector and backshell) (DDK) CE3057-20A-1-D (cable clamp) (DDK)
MR-PWCNS1
CE05-6A22-23SD-B-BSS (connector and backshell) (DDK) CE3057-12A-2(D265) (cable clamp) (DDK)
CE05-6A22-23SD-D-BSS (connector and backshell) (DDK) CE3057-12A-2-D (cable clamp) (DDK)
MR-PWCNS2
CE05-6A24-10SD-B-BSS (connector and backshell) (DDK) CE3057-16A-2(D265) (cable clamp) (DDK)
CE05-6A24-10SD-D-BSS (connector and backshell) (DDK) CE3057-16A-2-D (cable clamp) (DDK)
MR-BKCN
MS3106A10SL-4S(D190) (plug) (DDK)
D/MS3106A10SL-4S(D190) (plug) (DDK)
MR-CCN1
10120-3000VE (connector) (3M or an equivalent product)
10120-3000PE (connector) (3M or an equivalent product)
MR-J3CN1
10150-3000VE (connector) (3M or an equivalent product)
10150-3000PE (connector) (3M or an equivalent product)
MR-J2CMP2
10126-3000VE (connector) (3M or an equivalent product)
10126-3000PE (connector) (3M or an equivalent product)
MR-J2CN1-A
10120-3000VE (connector) (3M or an equivalent product) PCR-S20FS (connector) (HONDA TSUSHIN KOGYO)
10120-3000PE (connector) (3M or an equivalent product) PCR-S20FS + (connector) (HONDA TSUSHIN KOGYO)
Notes: 1. RoHS compliant 36210-0100FD is partly packed.
● Recommended connectors The following recommended connectors have been changed to RoHS compliant. Contact the manufacturers for more details.
Plug (angled)
Cable clamp
Servo motor electromagnetic Plug brake connector Cable clamp
Manufacture
JN4FT04SJ1 CE05-6A18-10SD-B-BSS CE05-6A22-22SD-B-BSS CE05-6A22-23SD-B-BSS CE05-6A32-17SD-B-BSS CE05-6A24-10SD-B-BSS MS3106B18-10S MS3106B22-22S MS3106B22-23S MS3106B24-10S MS3106B32-17S CE05-8A18-10SD-B-BAS CE05-8A22-22SD-B-BAS CE05-8A32-17SD-B-BAS CE05-8A22-23SD-B-BAS CE05-8A24-10SD-B-BAS MS3108B18-10S MS3108B22-22S MS3108B22-23S MS3108B24-10S MS3108B32-17S CE3057-10A-1(D265) CE3057-10A-2(D265) CE3057-12A-1(D265) CE3057-12A-2(D265) CE3057-16A-1(D265) CE3057-16A-2(D265) CE3057-20A-1(D265) MS3057-10A MS3057-12A MS3057-16A MS3057-20A MS3106A10SL-4S(D190) MS3106A10SL-4S JN4FT02SJ1 MS3057-4A
JN4FT04SJ1-R CE05-6A18-10SD-D-BSS CE05-6A22-22SD-D-BSS CE05-6A22-23SD-D-BSS CE05-6A32-17SD-D-BSS CE05-6A24-10SD-D-BSS D/MS3106B18-10S D/MS3106B22-22S D/MS3106B22-23S D/MS3106B24-10S D/MS3106B32-17S CE05-8A18-10SD-D-BAS CE05-8A22-22SD-D-BAS CE05-8A32-17SD-D-BAS CE05-8A22-23SD-D-BAS CE05-8A24-10SD-D-BAS D/MS3108B18-10S D/MS3108B22-22S D/MS3108B22-23S D/MS3108B24-10S D/MS3108B32-17S CE3057-10A-1-D CE3057-10A-2-D CE3057-12A-1-D CE3057-12A-2-D CE3057-16A-1-D CE3057-16A-2-D CE3057-20A-1-D D/MS3057-10A D/MS3057-12A D/MS3057-16A D/MS3057-20A D/MS3106A10SL-4S(D190) D/MS3106A10SL-4S JN4FT02SJ1-R D/MS3057-4A
Japan Aviation Electronics Industry
Model designation Servo support software
Molex
DDK
Cautions
Servo motor power supply connector
RoHS compliant product 56125-0128 (terminal)
Warranty
Plug (straight)
Non-RoHS compliant product 56125-0118 (terminal)
Japan Aviation Electronics Industry DDK
Global FA centers
Connectors Amplifier power supply connector (for CNP1, CNP2, CNP3) Plug
Servo motors
MR-PWCNS4
Servo amplifiers
36210-0100PL (receptacle) (3M or an equivalent product)
Options
36210-0100JL (receptacle) (Note 1) (3M or an equivalent product)
Peripheral equipment
RoHS compliant component
Non-RoHS compliant component
Connector set MR-J3SCNS MR-ECNM MR-J3CN2
MR-J3-BSafety
● Optional connector set for servo amplifier The following connector sets have been changed to RoHS compliant since September 2006. Only the components of the connector set that have changed are listed below.
MR-J3W series
RoHS Compliant Connectors
118
MELSERVO-J3 Options ● Dynamic brake Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Model DBU-11K DBU-15K DBU-22K DBU-11K-4
Servo amplifier MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4
DBU-22K-4
Fig.
Model
DBU-55K-4
B
External dimensions
Drive unit MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4
DBU-37K
A
Fig.
C
Connections
(Unit: mm)
E
5
A
B
Terminal arrangement a
b
13 14
U
A
D
G
E
5 100
D
2.3
V
W
Screw size: M4
Screw size: M3.5 < Mounting screw size > M4
F NFB
Model
A
B
C
D
Servo motor HA-LP
Servo amplifier MR-J3-MB(4) (Note 1)
C
E
F
G
Mass kg (lb)
MC
U
U L1
Electrical wire size (mm2)
V
V
L2
W
W
M
L3
DBU-11K 200 DBU-15K
250
190
140
20
5
170
163.5
2 (4.4)
5.5 (AWG10)
238
150
25
6
235
228
6 (13)
5.5 (AWG10)
CN3 ALM
R A 1
DBU-22K Step-down transformer (Note 4)
10
26
Ready
2-ø7 mounting hole
RA1
EM1
OFF
ON
MC
b
228
TE2
15
200 170 TE1
7
26
73.8 150
EM1
V
(Note 3) 13 U
14 (Note 6) a
W
b
RA2
V W
Dynamic brake (DBU)
< Mounting screw size > M6
2.3 15
195
25
EM1
SD
L11 L21
U
10
51 25
SK
13 14
Screw size: M4
B
DOCOM
Screw size: M3.5
43
TE2
280
260
a
DC24V
DICOM
M C
TE1
TE1
R A 2
DB (Note 2)
210 15 TE2
Mass
U, V, W
DBU-11K-4
6.7
5.5
2
DBU-22K-4
(15)
(AWG10)
(AWG14)
Other than U, V, W
TE1
30
2-ø10 mounting hole
Electrical wire size (mm2)
kg (lb)
10
179.5
178.5
Model
U
Converter unit
V
Drive unit MR-J3-DUMB(4) (Note 1)
L+ L–
W
L+ L–
Servo motor HA-LP U V W
U V W
Screw size: M5
M
330
390
370
TE2 a
b
13 14
NFB
CN3 ALM
MC
Screw size: M3.5
L1
R A 1
L2
< Mounting screw size > M8 10 15
230 260
15
230
10
30
C
220 235
15
MC1 MC2
Step-down transformer (Note 4)
2.3 15
RA1
DICOM L11 L21
(Note 5) Ready EM1 OFF/ON
M C
15
Mass Model
kg (lb)
U, V, W
8 (18)
14
2
DBU-55K-4
11 (24)
(AWG6)
(AWG14)
EM1
EM1 SD
DOCOM L11 L21
Other than U, V, W
DBU-37K
(Note 5) EM1
DC24V
DOCOM
SK
Electrical wire size (mm2)
R A 2
DB (Note 2)
L3
EM1 (Note 5) (Note 3) 14 a
RA2
13 U V W Dynamic brake (DBU)
b
Notes: 1. The connection diagrams Fig.A and B are for MR-J3-MB(4) and Fig.C for MR-J3-DUMB(4). For connection diagram for MR-J3-MA(4) or MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 2. Validate the dynamic brake interlock (DB) signal by parameter No. PD07 to PD09 for MR-J3-MB(4) or MR-J3-DUMB(4). 3. The terminals 13 and 14 are normally opened outputs. If the dynamic brake is welded, the terminals 13 and 14 will be opened. So, create the external sequence circuit that the servo-on (SON) signal does not turn on when the terminals 13 and 14 are opened. 4. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the servo amplifier, the converter unit and the drive unit are 400V class. 5. Create a circuit that validates the forced stop (EM1) signals of the drive unit and the converter unit at the same time. 6. When using DBU-11K-4 or DBU-22K-4, the power supply must be between 1-phase 380VAC to 463VAC 50/60Hz. Refer to “MR-J3 SERVO AMPLIFIER MANUAL” for details.
119
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
– –
– –
11KA/B/T
–
11KA/B/T-LR
–
–
500 (800)
–
15KA/B/T
–
–
–
850 (1300)
15KA/B/T-LR
–
–
–
–
22KA/B/T
–
–
–
–
DU30KA/B DU37KA/B
– –
– –
– –
– –
850 (1300) 850 (1300) – –
Notes: 1. Be sure to cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB137, the value is applicable when 3 units of the regeneration units are used. 4. The power values in this table are resistor-generated powers, not rated powers.
● Optional regeneration unit (400VAC) Servo amplifier/drive unit model (MR-J3-)
60A4/B4/T4 100A4/B4/T4 200A4/B4/T4 350A4/B4/T4 500A4/B4/T4 700A4/B4/T4 11KA4/B4/T4 11KA4/B4/T4-LR 15KA4/B4/T4 15KA4/B4/T4-LR 22KA4/B4/T4 DU30KA4/B4 DU37KA4/B4 DU45KA4/B4 DU55KA4/B4
Tolerable regenerative power of Tolerable standard accessory (external Tolerable regenerative power of optional regeneration unit (W) (Note 5) regenerative regenerative resistor) (W) (Note 5) power GRZG400MR-RB of built-in regenerative 34-4 5G-4 54-4 5K-4 6B-4 60-4 6K-4 3M-4 3G-4 138-4 5Ω ✕ 4 2.5Ω ✕ 4 2.5Ω ✕ 5 2Ω ✕ 5 1H-4 136-4 resistor [120Ω] [47Ω] [26Ω] [47Ω] [26Ω] [10Ω] [20Ω] [12.5Ω] [10Ω] [5Ω] (W) (Note 2) (Note 2) (Note 2) (Note 2) [82Ω] [5Ω] (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – 300 – – – – – – – – – 15 100 – – – – – 300 – – – – – – – – – 15 100 – – – – – – 300 – 500 – – – – – – 100 – – – – – – – 300 – 500 – – – – – – 100 – – – – – – – – 300 – 500 – – – – – 130 (Note 4) – – – – – – – – 300 – 500 – – – – – 170 (Note 4) – – 500 500 – – – – – – – – – – – – – – – (800) (800) 500 500 – – – – – – – – – – – – – – – (800) (800) 850 – 850 – – – – – – – – – – – – – – (1300) (1300) 850 850 – – – – – – – – – – – – – – – (1300) (1300) – 850 850 – – – – – – – – – – – – – – (1300) (1300) – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900
Notes: 1. Be sure to cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB138-4, the value is applicable when 3 units of the regeneration units are used. 4. The servo amplifier built-in regenerative resistor is compatible with the maximum toque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 5. The power values in this table are resistor-generated powers, not rated powers.
✱Cautions when connecting the optional regeneration unit
1. The optional regeneration unit causes a temperature rise of 100°C or more relative to the ambient temperature. Fully examine heat dissipation, installation position, wires used, etc. before installing the unit. Use flame-retardant wires or apply flame retardant on wires. Keep the wires clear of the unit. 2. Always use twisted wires, maximum length of 5m, to connect the optional regeneration unit with the servo amplifier. 3. Always use twisted wires for a thermal sensor, and make sure that the sensor does not fail to work properly due to inducted noise.
Model designation Servo motors
– 100 100 100 100 100 – – – –
Servo amplifiers
30 30 30 30 30 30 – – – –
Options
– – – – – – – – – –
Peripheral equipment
– – – – – – – – – –
MR-J3-BSafety
– – – – – – – – – –
MR-J3W series
– – – – – – – – – – 500 (800)
Servo support software
– 10 10 10 20 20 100 100 130 170
12 [40Ω]
MR-RB 51 5E 5R 9P 9F 137 50 139 30 31 32 [1.3Ω] [13Ω] [6.7Ω] [6Ω] [3.2Ω] [4.5Ω] [3Ω] [1.3Ω] [13Ω] [6.7Ω] [40Ω] (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 300 – – – – – – – – – – 300 500 – – – – – – – 300 – – 500 – – – – – – – 300 – – – 500 – – – – – – – 300 – – 500 – – – – – – – 300 – 500 – – – – – – – – – – (800) 500 – – – – – – – – – – (800) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) – – – – – – 1300 3900 – – – – – – – – – 1300 3900 – – –
Cautions
10A(1)/B(1)/T(1) 20A(1)/B(1)/T(1) 40A(1)/B(1)/T(1) 60A/B/T 70A/B/T 100A/B/T 200A(N)/B(N)/T(N) 350A/B/T 500A/B/T 700A/B/T
Tolerable regenerative power of optional regeneration unit (W) (Note 4)
Warranty
Servo amplifier/drive unit model (MR-J3-)
Tolerable regenerative power of Tolerable standard accessory (external regenerative regenerative resistor) (W) (Note 4) power GRZG400of built-in regenerative 1.5Ω ✕ 4 0.8Ω ✕ 4 0.9Ω ✕ 5 0.6Ω ✕ 5 032 resistor (W) (Note 2) (Note 2) (Note 2) (Note 2) [40Ω]
Global FA centers
● Optional regeneration unit (200VAC)
120
MELSERVO-J3 Options ● Optional regeneration unit External dimensions
Connections
(Unit: mm)
● MR-RB032, MR-RB12 (200VAC) ø6 mounting hole
<Terminal arrangement> TE1
(12)
(6)
LA 15
G3 G4
MR-RB032
P
144
156 168
C 5
Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)
G3 G4 P C
Variable dimensions LA
LB
LC
LD
Mass kg (lb)
MR-RB032
30
119
99
1.6
0.5 (1.1)
MR-RB12
40
169 149
2
1.1 (2.4)
Model 12
TE1
LD
6
6
(20)
LC LB
Mounting screw size: M5
Servo amplifier
Disconnect P and D. Optional regeneration unit P
P
C
C
G3
D
● MR-RB1H-4 (400VAC)
(Note 1)
G4
(Note 3)
40 5m maximum
36
ø6 mounting hole
<Terminal arrangement> TE1
6
15
G3
MR-RBM-4
G3 G4
C Applicable wire size: 0.2mm2 (AWG24) to 4.0mm2 (AWG10)
P C
(6)
TE1
P
144
156
168
G4
6
6
Model
Mass kg (lb)
MR-RB1H-4
1.1 (2.4)
2
(24)
149 173
Mounting screw size: M5
● MR-RB30, MR-RB31, MR-RB32 (200VAC) ● MR-RB3M-4, MR-RB3G-4, MR-RB34-4 (400VAC)
● MR-J3-350M or smaller ● MR-J3-200M4 or smaller
8.5
Cooling fan mounting screw (2-M4 screw)
Servo amplifier
Disconnect P and D. Optional regeneration unit
<Terminal arrangement>
8.5
150
142 82.5 30
G4
G3
C
P
125
P
7 10
101.5 A
90 100
P
G3
C
G4
D
Terminal screw size: M4
82.5 318 B
Variable dimensions A B
Model
Cooling fan intake
MR-RB30 MR-RB31 MR-RB32 MR-RB3M-4 MR-RB3G-4 MR-RB34-4
(30) 79
Mounting screw size: M6
C
17
335
23
341
G3
2.9 (6.4)
Disconnect the wires for the built-in regenerative resistor (P and C). Optional regeneration unit
12.5
82.5
P
P
<Terminal arrangement> 162.5
P
Cooling fan intake
Mounting screw size: M6
12.5
A
B
C G3 (Note 1)
G3
G4
(Note 3)
G4
162.5
133
200
Built-in C regenerative resistor
C
350
82.5
7 ✕ 14 long hole
(Note 3)
Cooling fan (Note 2)
Servo amplifier 49
G4
5m maximum
Mass kg (lb)
● MR-J3-500M, 700M ● MR-J3-350M4 to 700M4
5m maximum
Terminal screw size: M4
Cooling fan (Note 2)
Model 2.3
C
(Note 1)
● MR-RB50, MR-RB51 (200VAC) ● MR-RB5G-4, MR-RB54-4 (400VAC) Cooling fan mounting screw (2-M3 screw) provided on opposite side
P
(30)
7 12
120
8
MR-RB50 MR-RB51 MR-RB5G-4 MR-RB54-4
Variable dimensions A B 17
217
23
223
Mass kg (lb) 5.6 (12)
Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When using MR-RB3M-4, MR-RB3G-4, MR-RB34-4, MR-RB50, MR-RB51, MR-RB5G-4 or MR-RB54-4, cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.
121
Model designation
● Optional regeneration unit External dimensions
Connections
(Unit: mm)
(øC)
(A)
Servo motors
Standard accessory (Note 1) ● GRZG400-1.5Ω, GRZG400-0.8Ω, GRZG400-0.9Ω, GRZG400-0.6Ω (200VAC) ● GRZG400-5Ω, GRZG400-2.5Ω, GRZG400-2Ω (400VAC)
(K)
(2.4)
Serial connection (Note 2)
9.5
P C
(ø47)
Cooling fan (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min)
Mounting screw size: M8
Qty.
Tolerable regenerative power (W)
With cooling fan (W)
GRZG400-1.5Ω
4
500
800
6 (1.5Ω ✕ 4)
GRZG400-0.8Ω
4
500
800
3.2 (0.8Ω ✕ 4)
GRZG400-0.9Ω
5
850
1300
4.5 (0.9Ω ✕ 5)
GRZG400-0.6Ω
5
850
1300
3 (0.6Ω ✕ 5)
GRZG400-5Ω
4
500
800
20 (5Ω ✕ 4)
GRZG400-2.5Ω
4
500
800
10 (2.5Ω ✕ 4)
GRZG400-2.5Ω
5
850
1300
12.5 (2.5Ω ✕ 5)
GRZG400-2Ω
5
850
1300
10 (2Ω ✕ 5)
Variable dimensions Mass/unit kg (lb) K C A 10
5.5
39
16
8.2
46
10
5.5
39
0.8 (1.8)
Peripheral equipment
Resistance value (Ω)
Model
Leave a space of 70mm or more between each resistor.
MR-J3-BSafety
30
10
● MR-RB5E, MR-RB5R, MR-RB9P, MR-RB9F (200VAC) (Note 1) ● MR-RB5K-4, MR-RB6B-4, MR-RB60-4, MR-RB6K-4 (400VAC) (Note 1)
5m maximum
TE1 C
P
<Terminal arrangement>
10
43
G4 G3
10 230
15
2.3 197
15
260
TE1
15
G4 G3 C
Optional regeneration unit
P
Terminal screw size: M5
215
230
15
MR-J3W series
427
500
480
2-ø10 mounting hole
Do not disconnect the short bar.
Servo amplifier P1
P
P
C
C
G3 G4
15 Cooling fan intake
(Note 3)
Cooling fan mounting screw (4-M3 screw) 82.5 82.5
(42)
82.5
Create a circuit that shuts off the main circuit power supply when the thermal sensor activates.
Mounting screw size: M8
Tolerable regenerative power (W)
With cooling fan (W)
Description
Mass kg (lb)
MR-RB5E
500
800
GRZG400-1.5Ω ✕ 4
10 (22)
MR-RB5R
500
800
GRZG400-0.8Ω ✕ 4
MR-RB9P
850
1300
GRZG400-0.9Ω ✕ 5
MR-RB9F
850
1300
GRZG400-0.6Ω ✕ 5
MR-RB5K-4
500
800
GRZG400-2.5Ω ✕ 4
MR-RB6B-4
500
800
GRZG400-5Ω ✕ 4
MR-RB60-4
850
1300
GRZG400-2.5Ω ✕ 5
MR-RB6K-4
850
1300
GRZG400-2Ω ✕ 5
Model
11 (24)
Servo support software
40
411
Cautions
385
Warranty
10
10 (22)
11 (24)
Notes: 1. To increase the regeneration braking frequency, install cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) and change parameter No. PA02. The cooling fans must be prepared by user. 2. By installing a thermal sensor, create a safety circuit that shuts off the main circuit power supply when abnormal overheating occurs. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.
Global FA centers
(330)
10
Servo amplifiers
Servo amplifier P1
Options
40
1.6
5m maximum Do not disconnect the short bar.
122
MELSERVO-J3 Options ● Optional regeneration unit External dimensions
Connections
(Unit: mm)
● MR-RB139, MR-RB137 (200VAC) ● MR-RB136-4, MR-RB138-4 (400VAC)
● MR-RB139 ● MR-RB136-4
2-ø10 mounting hole 30
10
✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating.
Converter unit DC reactor P1 P2
(Note 4)
Servo motor HA-LP
427
500
480
C (Note 3)
Power supply 24VDC
P C G3
Optional regeneration unit Cooling fan
TE1 C
1-phase 200VAC or 1-phase 400VAC
P
43
R1 S1 G4 G3
OHS1
OHS2
Servo motor thermal
R A
R S R400 S400 (400) (400)
230
15
10
2.3
10 15
G4
197
15
215
260
Cooling fan intake 15
230
15
<Terminal arrangement (200VAC)> Cooling fans (Note 1)
TE1
R
S
G4 G3 C
P
Terminal screw size: M5
<Terminal arrangement (400VAC)> TE1
R400 S400 G4 G3 C
P
● MR-RB137 ● MR-RB138-4
Terminal screw size: M5
Mounting screw size: M8 ✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating.
Converter unit
Tolerable regenerative power (W)
Mass kg (lb)
MR-RB139
Model
1300
10 (22)
P1
MR-RB137
3900 (3 units are required.) (Note 2)
11 (24)
P2
MR-RB136-4 MR-RB138-4
1300
DC reactor (Note 4)
Servo motor HA-LP
C
10 (22)
(Note 3)
3900 (3 units are required.) (Note 2)
11 (24) P C G3
1-phase 200VAC or 1-phase 400VAC
G4
P C G3
G4
P C G3
G4
Optional regeneration unit Cooling fan
Optional regeneration unit Cooling fan
Optional regeneration unit Cooling fan
R S (400) (400)
R S (400) (400)
R S (400) (400)
Power supply 24VDC
Notes: 1. One unit of cooling fan is attached for MR-RB136-4 or MR-RB138-4. 2. Three units of MR-RB137 or MR-RB138-4 are required per converter unit. 3. Connect the optional regeneration unit to the converter unit. The cable length between the regeneration unit and the converter unit must be 5m or shorter. 4. When using the DC reactor, disconnect the short bar between P1 and P2.
123
OHS1 R A
OHS2
Servo motor thermal
Model designation
● Battery (MR-J3BAT) The absolute position data can be retained by mounting the battery on the servo amplifier. The battery is not required when the servo system is used in incremental mode. Installation method
● MR-J3-350M or smaller ● MR-J3-200M4 or smaller
● MR-J3-500M or larger ● MR-J3-350M4 or larger Insert the connector into CN4.
Note: MR-J3BAT is a lithium metal battery contains ER6. MR-J3BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local safes office. (As of January 2011)
● Battery connection relay cable (MR-J3BTCBL03M) This relay cable is used to hold the absolute position data if the servo amplifier has to be removed from a machine for shipping. The servo motor does not have a super capacitor (for holding an absolute position data for short time) in the encoder. When this optional cable is used, the absolute position data can be held even when the encoder cable is disconnected from the servo amplifier, making it easy to do maintenance on the servo amplifier. Appearance
Installation method
Peripheral equipment
Model: MR-J3BAT Nominal voltage: 3.6V Nominal capacity: 2000mAh Lithium content: 0.65g Primary battery: ER6
Options
Servo amplifiers
Insert the connector into CN4.
Servo motors
Appearance
MR-J3-BSafety
Servo amplifier
CNP1
CNP2
Battery (Note 2)
Encoder (Note 2)
Notes: 1. The encoder cable varies depending on the motor series. Refer to “Options ● Cables and connectors (servo motor)” in this catalog. 2. To hold the absolute position data, the encoder, the encoder cable (s), the relay cable and the battery must be kept connected.
Battery (MR-J3BAT)
Battery connection relay cable (MR-J3BTCBL03M)
—
Not required
Not required
Not Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier
Required
Not required
Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier (Note 1)
Required
Required
User’s system Incremental
Absolute
Notes: 1. Start up the absolute position detection system after connecting this optional cable.
CN6
Global FA centers
● Diagnostic cable (MR-J3ACHECK) : For MR-J3-MAM and MR-J3-DUMA(4) This cable is required when using the amplifier diagnostic function of MR Configurator.
Servo support software
MR-J3BTCBL03M
Cautions
CN2
Encoder cable (Note 1)
Warranty
(Note 2)
MR-J3W series
CNP3
(Note 2)
0.3m
CN1
CN2
124
MELSERVO-J3 Options ● Heat sink outside attachment (MR-J3ACN): For MR-J3-11KM(4) to MR-J3-22KM(4) By mounting the heat sink outside attachment on the servo amplifier, the heat generating section can be mounted outside a cabinet. This makes it possible to dissipate the unit’s heat to outside the cabinet. Approximately 50% of the heating value can be dissipated with this method, and the cabinet dimensions can be reduced. Mounting
Panel cut dimensions
(Unit: mm)
(Unit: mm)
20
39.5
Panel (11.5)
Drill hole
236 255 270
18
535 331 39.5
145 (400) 35
Servo amplifier
3.2 155 105 (260)
4-M10 screw
203
510
Panel
● Manual pulse generator (MR-HDP01): For MR-J3-MTM External dimensions Packing t2.0
Mounting
(Unit: mm)
3-ø4.8 equally divided +2 0
5V 12V 0V
ø6
2
ø60±0.1 ø80±1
ø70 ø50
(Unit: mm)
Panel cutting
3-M4 stud L10 P.C.D 72 equally divided
SERIALNO.
MANUAL TYPE
3.6
A
±0.2
ø72
B
Only M3 ✕ 6 can be mounted 16
8.89
20
7.6
27.0±0.5
● 6-digit digital switch (MR-DS60): For MR-J3-D01 By using the 6-digit digital switch, position data can be sent to the servo amplifier with BCD signal. Mounting
(Unit: mm)
Front mounting
COM2 1A 1B
Square hole 2 ✕ ø5
Square hole 2 ✕ ø5
85 93
3.5 52
1.6
Mounting screw size: M4
L12 28.4
48
Panel cutting
80
1.6 14.8
Inside mounting
Panel cutting 46
37
COM2
9.5 9.5 9.5
COM1
5 50
1A 1B
COM1
CON1
SERIAL
MR-DS60 93
PC 3963 MR-DS60
CON2
1 2 3 4 5 6
125
(Unit: mm)
345
6
68 93
34
External dimensions 100
External dimensions
(Unit: mm)
Model designation
● Junction terminal block (MR-TB50): For MR-J3-MAM, MR-J3-DUMA(4) and MR-J3-D01 All signals can be connected via the junction terminal block.
Servo motors
235 2-ø4.5
9
50
(25)
50 49
46.5
2.5
MR-TB50 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
25
2 1
244
Servo amplifiers
Terminal screw size: M3.5 Compatible wire: 2mm2 Crimping terminal width: 7.2mm maximum Mounting screw size: M4
External dimensions (Note 1)
(Unit: mm)
Specifications
5
6
7
8
Insulated outer diameter
9 10 11 12 13 S
1
14
Operating tool Strip length
57
739
Notes: 1. The lengths in (
739
250V 1.5
23.6
26.6
(31.1)
(7.5)
250V 1.5
) apply when the junction terminal box is mounted on a 35mm wide DIN rail.
ø0.32mm to ø1.2mm ø3.4mm or smaller 210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent
Peripheral equipment
4
1.5mm2 (AWG14)
5mm to 6mm
MR-J3-BSafety
3
Solid wire
MR-J3W series
2
27
1
(terminal side)
0.08mm2 (AWG28) to
Servo support software
14
Stranded wire
Cautions
55
1
Applicable wire
Warranty
14 15 16 17 18 19 20 21 22 23 24 25 26 S
Max. 32VAC/32VDC, 0.5A
Global FA centers
(35)
26
Rating
Options
● Junction terminal block (MR-TB26A): For MR-J3-MTM All signals can be connected via the junction terminal block.
126
MELSERVO-J3 Options ● Parameter unit (MR-PRU03) The parameter unit with a 16 characters ✕ 4 lines display, is available as an option. By connecting the parameter unit to the servo amplifier, data setting, test operation, parameter setting, etc. can be performed without using MR Configurator2 or MR Configurator. The parameter unit can be used with MR-J3-MAM, MR-J3-DUMA(4) or MR-J3-MTM.
16.5
24 13
23.75
17
Punched hole
1.25
81.5
14.5
Servo amplifier (Note 4)
11.75
1.5
48
13 1.5
10.5 21.5
15
80
Servo amplifier (Note 4)
72
125
Servo amplifier (Note 4)
Dimensions 18.5 20
Wiring and communication method • RS-422 communication • Connectable with one unit of the servo amplifier with the commercial LAN cable • Connectable up to 32 axes with multi-drop system
5-M3 screw
Parameter unit MR-PRU03
CNP1
CNP1 CN3
(Note 1)
CNP1 CN3
(Note 1)
CN3
CNP2
CNP2
CNP2
CNP3
CNP3
CNP3
(Note 1) 5-ø4 hole
40 (Front view)
(Side view)
(Rear view)
40 (Panel cut dimensions)
(Unit: mm) (Note 2)
RS-422
(Note 1)
(Note 2)
(Note 1)
(Note 1)
(Note 2)
(Note 3)
Notes: 1. Use 10BASE-T cable (EIA568 compliant), etc. Keep the distance between the branch connector and servo amplifier as short as possible. 2. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to “Ordering Information for Customers” in this catalog. 3. Connect a 150Ω termination resistor. 4. The parameter unit can be connected to MR-J3-MAM or MR-J3-MTM servo amplifier, or MR-J3-DUMA (4) drive unit.
Specifications Item Model
MR-PRU03
Power supply
Receives power from the servo amplifier or the drive unit Basic setting parameters, gain/filter parameters, extension setting parameters, input/output setting parameters
Parameter mode
MR-J3-MAM Functions
MR-J3-DUMA(4) Monitor mode MR-J3-MTM Diagnosis mode Alarm mode Test operation mode Point table mode (Note 1)
Environment
Display Ambient temperature in operation Ambient humidity in operation Storage temperature Storage humidity Atmosphere Mass (g [lb])
Description
Cumulative feedback pulses, droop pulses, cumulative command pulses, command pulse frequency, analog speed command voltage/analog speed limit voltage, analog torque command voltage/analog torque limit voltage, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load to motor inertia moment ratio Current position, command position, command remaining distance, point table No., cumulative feedback pulses, droop pulses, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load to motor inertia moment ratio External input/output display, motor information Current alarm, alarm history JOG operation, positioning operation, forced digital output, motor-less operation, single-step feed (Note 1) Position data, servo motor speed, acceleration/deceleration time constant, dwell time, auxiliary function, M code LCD system (16 characters ✕ 4 lines) –10 to 55°C (14 to 131°F) (non freezing) 90%RH maximum (non condensing) –20 to 65°C (–4 to 149°F) (non freezing) 90%RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 130 (0.29)
Notes: 1. The point table mode and the single-step feed under the test operation mode are available only when connected to MR-J3-MTM.
127
Servo amplifier 22kW or smaller
Servo amplifiers
BU, BV, BW OHS1, OHS2
1.25 (AWG16)
S-N10
(Note 2)
2 (AWG14)
30A frame 15A
2
—
2 (AWG14)
MR-J3-200A(N)/B(N)/T(N)
30A frame 20A
S-N18
MR-J3-350A/B/T
30A frame 30A
S-N20
3.5 (AWG12)
3.5 (AWG12)
MR-J3-500A/B/T (Note5)
50A frame 50A
S-N35
5.5 (AWG10)
5.5 (AWG10)
MR-J3-700A/B/T (Note5)
100A frame 75A
S-N50
8 (AWG8)
MR-J3-11KA/B/T (Note5)
100A frame 100A
S-N65
14 (AWG6)
MR-J3-15KA/B/T (Note5)
225A frame 125A
S-N95
22 (AWG4)
30 (AWG2)
MR-J3-22KA/B/T (Note5)
225A frame 175A
S-N125
50 (AWG1/0)
60 (AWG2/0)
MR-J3-60A4/B4/T4
30A frame 5A
MR-J3-100A4/B4/T4
30A frame 10A
MR-J3-200A4/B4/T4
30A frame 15A
MR-J3-350A4/B4/T4
30A frame 20A
MR-J3-500A4/B4/T4 (Note5)
30A frame 30A
MR-J3-700A4/B4/T4 (Note5)
50A frame 40A
S-N20
MR-J3-11KA4/B4/T4 (Note5)
60A frame 60A
S-N25
MR-J3-15KA4/B4/T4 (Note5)
100A frame 75A
S-N35
1.25 (AWG16)
8 (AWG8) 22 (AWG4)
3.5 (AWG12)
1.25 (AWG16) (Note 3)
5.5 (AWG10)
2 (AWG14) 1.25 (AWG16) (Note 4)
(Note 4)
2
1.25
(AWG14)
(AWG16)
—
—
1.25 (AWG16)
S-N10
2 (AWG14) 2 (AWG14)
S-N18
225A frame 125A
—
Options
(AWG14)
5.5 (AWG10)
5.5 (AWG10)
8 (AWG8)
8 (AWG8)
14 (AWG6)
22 (AWG4)
S-N65
2 (AWG14) 2 (AWG14) 1.25 (AWG16) (Note 4) 3.5 (AWG12) 5.5 (AWG10)
(Note 4)
2
1.25
(AWG14)
(AWG16)
Drive unit 30kW or larger Drive unit
Applicable converter unit
MR-J3-DU30KA/B (Note5) MR-J3-DU37KA/B (Note5)
MR-J3-CR55K
MR-J3-DU30KA4/B4 (Note5) MR-J3-DU37KA4/B4 (Note5) MR-J3-DU45KA4/B4 (Note5) MR-J3-DU55KA4/B4 (Note5)
MR-J3-CR55K4
Circuit breaker
Magnetic contactor (Note 7)
Electrical wire size (mm2) L1, L2, L3,
L11, L21
U, V, W,
400A frame 250A
S-N150
50 (AWG1/0)
400A frame 300A
S-N180
60 (AWG2/0)
225A frame 125A
S-N95
22 (AWG4)
225A frame 150A
S-N125
30 (AWG2)
225A frame 175A
S-N150
38 (AWG2)
50 (AWG1/0)
400A frame 225A
S-N180
50 (AWG1/0)
60 (AWG2/0)
P2, C (Note 1) BU, BV, BW OHS1, OHS2
60 (AWG2/0)
2
60 (AWG2/0) 2 (AWG14)
(Note 6) 30 (AWG2) 38 (AWG2)
Peripheral equipment
30A frame 10A
MR-J3-100A/B/T
MR-J3-22KA4/B4/T4 (Note5)
B1, B2
MR-J3-BSafety
MR-J3-70A/B/T
P, C (Note 1)
30A frame 5A
MR-J3-40A1/B1/T1 MR-J3-60A/B/T
U, V, W,
MR-J3W series
MR-J3-40A/B/T
L11, L21
Servo support software
MR-J3-20A1/B1/T1
(Note 1)
(AWG14) 5.5
1.25
(AWG10)
(AWG16)
1.25 (AWG16)
Notes: 1. Connect a reactor or an optional regeneration unit using the 5m or shorter length electrical wire. For the electrical wire size suitable for the power factor improvement DC reactor, refer to “Peripheral Equipment ● Power factor improvement DC reactor” in this catalog. 2. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to motor power supply connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to motor electromagnetic brake connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 4. The electrical wire size is for the servo motor with a cooling fan. 5. When connecting the wires to the terminal screws, be sure to use the screws attached to the terminal blocks. 6. This wire size applies when HIV wire (600V grade heat-resistant polyvinyl chloride insulated wire) with a length of 30m is used. 7. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts.
Cautions
MR-J3-20A/B/T
L1, L2, L3,
(Note 7)
Warranty
MR-J3-10A(1)/B(1)/T(1)
Circuit breaker
Global FA centers
Servo amplifier
Electrical wire size (mm2)
Magnetic contactor
Model designation
● Electrical wires, circuit breakers and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) with a length of 30m are used. Smaller size of wires may be applied by using 600V grade heat-resistant polyvinyl chloride insulated wires (HIV wires). By considering the wire size, be sure to use HIV wires for HF-JP servo motor series. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” when using HIV wires or when using cables for supplying power (U, V, W) to HF-SP/HF-JP/HC-LP/HC-RP/HC-UP/HA-LP servo motor series.
Servo motors
Peripheral Equipment
128
MELSERVO-J3 Peripheral Equipment ● Radio noise filter (FR-BIF, FR-BIF-H) This filter effectively controls noise emitted from the power supply side of the servo amplifier or the converter unit and is especially effective for radio frequency bands 10MHz or lower. The FR-BIF is designed for the input only. External dimensions White Red Blue
Connections
(Unit: mm) Leakage current: 4mA
This filter is not connectable to output side of the servo amplifier or the converter unit. Wiring should be as short as possible. Grounding is always required. Be sure to insulate the unused wire when using FR-BIF with 1-phase power.
Approx. 300
Green
For MR-J3-350M or smaller, MR-J3-200M4 or smaller and MR-J3W-MB
For MR-J3-500M or larger and MR-J3-350M4 or larger
Terminal block
29
NFB
NFB
MC L1 L2
Power supply
4
42
ø5 hole
Servo amplifier
MC L1 L2
Power supply
L3
L3
29
58
FR-BIF or FR-BIF-H
7
Servo amplifier or Converter unit
FR-BIF or FR-BIF-H
100VAC/200VAC class : FR-BIF 400VAC class : FR-BIF-H
44
● Line noise filter (FR-BSF01, FR-BLF) This filter is effective in suppressing radio noise emitted from the power supply side or the output side of the servo amplifier or the converter unit, and also in suppressing high-frequency leakage current (zero-phase current), especially within 0.5MHz to 5MHz band. External dimensions
ø7
2-ø5
130
Fig.2
35
NFB
MC Servo amplifier L1 Power
Power supply
2.3
4.5
ø
Fig.1 80
(65)
33
Use the line noise filter for wires of the main power supply (L1, L2, L3) of the servo amplifier or the converter unit, and of the motor power supply (U, V, W). Pass each of the wires through the line noise filter equal times in a same direction. For the main power supply, the effect of the filter rises as the number of passes increases, but generally four passes would be appropriate. For the motor power supply, passes must be four times or less. Do not pass the grounding (earth) wire through the filter, or the effect of the filter will drop. Wind the wires to pass through the filter as the required number of passes as shown in Fig.1. If the wires are too thick to wind, use two or more filters to have the required number of passes as shown in Fig.2. Place the line noise filters as close to the servo amplifier or the converter unit as possible for their best performance.
85
11.25±0.5
(65)
7
(22.5)
(110) 95±0.5
Connections
(Unit: mm)
FR-BLF For electrical wire size of 5.5mm2 (AWG10) or larger 31.5
FR-BSF01 For electrical wire size of 3.5mm2 (AWG12) or smaller
NFB
MC
L1 L2 L3
supply
160
L2
180
L3 Line noise filter
Servo amplifier or Converter unit
Line noise filter
● Data line filter Noise can be prevented by attaching a data line filter to the pulse output cable of the pulse train output controller or the motor encoder cable. Example Data line filter: ESD-SR-250 (manufactured by NEC TOKIN Corporation) or ZCAT3035-1330 (manufactured by TDK Corporation) ● Surge killer Attach surge killers to AC relays and AC valves around the servo amplifier or the drive unit and the converter unit. Attach diodes to DC relays and DC valves. Example Surge killer : CR-50500 (manufactured by Okaya Electric Industries Co., Ltd.) Diode : A diode with breakdown voltage 4 or more times greater than the relay’s drive voltage, and with current capacity 2 or more times greater than the relay’s drive current.
129
MR-J3-11KA/B/T to 22KA/B/T
HF3200A-UN (Note 2)
MR-J3-DU30KA/B MR-J3-DU37KA/B
A
TF3005C-TX
B
TF3020C-TX
–
C
TF3030C-TX
MR-J3-11KA4/B4/T4
–
MR-J3-CR55K
D
TF3040C-TX
MR-J3-15KA4/B4/T4
–
TF3060C-TX
MR-J3-22KA4/B4/T4
–
TF3150C-TX
MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4
MR-J3-CR55K4
– –
E
–
Connections
(Unit: mm)
4-5.5 ✕ 7
OUT (Output side)
M4
Peripheral equipment
110±4
32±2
85±2
3-M4
258±4
(41) 65±4
273±2 288±4 300±5
EMC filter (Note 1)
Model
Leakage current (mA)
Mass kg (lb)
HF3010A-UN
5
3 (6.6)
● HF3030A-UN, HF3040A-UN IN 6-R3.25 length 8 OUT (Input side) (Output side)
44±1
125±2 140±1 155±2
IN
Servo amplifier OUT
NFB
MC 1
4
L1
2
5
L2
3
6
L3
E
L11 L21
Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for MR-J3-70M or smaller servo amplifier. There is no L3 for 1-phase 100VAC to 120VAC power supply.
3-M5
M4
B 70±2
85±1 85±1 210±2 260±5
Power supply 3-phase 200 to 230VAC or 1-phase 200 to 230VAC or 1-phase 100 to 120VAC
140±2
Leakage current (mA)
Mass kg (lb)
HF3030A-UN
5
5.5 (12)
HF3040A-UN
1.5
6.0 (13)
Model
Cautions
3-M5
● HF3100A-UN 2-ø6.5 3-M8
C
380±1 400±5
Model
Leakage current (mA)
Mass kg (lb)
HF3100A-UN
6.5
15 (33)
EMC filter IN
M6
Servo amplifier OUT
NFB Power supply 3-phase 200 to 230VAC
160±3
OUT (Output side)
165±3
2-ø6.5 length 8 3-M8
145±1
IN (Input side)
Model designation
G
Options
External dimensions
● HF3010A-UN
A
–
F
Notes: 1. Manufactured by SOSHIN ELECTRIC CO., LTD. 2. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”.
IN (Input side) 3-M4
Fig.
MR-J3-BSafety
HF3100A-UN (Note 2)
Applicable converter unit
MR-J3W series
HF3040A-UN (Note 2)
Applicable servo amplifier or drive unit MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4
Servo support software
HF3030A-UN (Note 2)
–
Model
MC 1
4
L1
2
5
L2
3
6
L3
E
L11
Warranty
HF3010A-UN (Note 2)
Applicable converter unit Fig.
Servo motors
Applicable servo amplifier or drive unit MR-J3-10A/B/T to 100A/B/T MR-J3-10A1/B1/T1 to 40A1/B1/T1 MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T
L21
Global FA centers
Model
Servo amplifiers
● EMC filter The following filters are recommended as a filter compliant with the EMC directive for the power supply of the servo amplifier, the drive unit and the converter unit. (Note 1)
130
MELSERVO-J3 Peripheral Equipment ● EMC filter External dimensions
● TF3200A-UN 3-M8
160±1 180±5
IN 3-ø6.5 length 8 (Input side)
D
Connections
(Unit: mm)
OUT (Output side) 3-ø6.5 3-M10
480±1 500±5
Model
Leakage current (mA)
Mass kg (lb)
TF3200A-UN
9.0
18 (40)
EMC filter IN
Converter unit OUT MC
NFB Power supply 3-phase 200 to 230VAC
1
4
L1
2
5
L2
3
6
L3
E
L11
M8
L21
200±5
Drive unit L11 L21
● TF3005C-TX, TF3020C-TX, TF3030C-TX 6-R3.25 length 8 (For M6)
3-M4
OUT (Output side)
M4
3-M4
155±2
140±1
M4
125±2
M4
16
16
(12.2)
IN (Input side)
E
IN
100±1
(67.5)±3 150±2 (160) 170±5
100±1 290±2 308±5 332±5 Model
Leakage current (mA)
Mass kg (lb)
TF3020C-TX
5.5
TF3030C-TX
MC
Power supply 3-phase 380 to 480VAC
● TF3040C-TX, TF3060C-TX 3-M6 IN (Input side)
8-R3.25 length 8 M4 OUT 3-M6 (Output side)
OUT
NFB
6.0 (13) 7.5 (17)
Servo amplifier
EMC filter IN
TF3005C-TX
1
4
L1
2
5
L2
3
6
L3
E
L11
M6
22 22
145±2 160±1 175±2
(17)
L21
F
IN
(91.5)
100±1
100±1 390±2 412±5 438±5
100±1
180±2 (190) 200±5
Model
Leakage current (mA)
Mass kg (lb)
5.5
12.5 (28)
TF3040C-TX TF3060C-TX
● TF3150C-TX IN (Input side)
8-R4.25 length 12 (For M8)
OUT (Output side)
M8
258±3
245±2
225±1
200±2
23±1
27±1
27±1
EMC filter NFB
3-M8
3-M8
Power supply 3-phase 380 to 480VAC
M4 M4
G 150±1
150±1
MC 1
4
L1
2
5
L2
3
6
L3
E
L11
210±2
M4
(227)
452±5
Drive unit
260±3
500±3
131
Converter unit OUT
L21
110±2 150±1
IN
L11
Model
Leakage current (mA)
Mass kg (lb)
TF3150C-TX
5.5
31 (68)
L21
FR-BEL-2.2K FR-BEL-3.7K FR-BEL-7.5K FR-BEL-11K FR-BEL-H1.5K FR-BEL-H2.2K FR-BEL-H3.7K FR-BEL-H7.5K FR-BEL-H11K
FR-BEL-H15K FR-BEL-H22K FR-BEL-H30K MR-DCL30K MR-DCL37K MR-DCL30K-4 MR-DCL37K-4 MR-DCL45K-4 MR-DCL55K-4
A
External dimensions
Model
C or shorter
Terminal block–Screw size G
D
Name plate
A
Terminal for connection
2–F ✕ L notch
H B or shorter
Variable dimensions C D E F✕L
A
B
FR-BEL-0.4K
110
50
94
FR-BEL-0.75K
120
53
102 1.6 105 6 ✕ 12 M4
25
FR-BEL-1.5K
130
65
110 1.6 115 6 ✕ 12 M4
30
FR-BEL-2.2K
130
65
110 1.6 115 6 ✕ 12 M4
30
FR-BEL-3.7K
150
75
102 2.0 135 6 ✕ 12 M4
40
FR-BEL-7.5K
150
75
126 2.0 135 6 ✕ 12 M5
40
FR-BEL-11K
170
93
132 2.3 155 6 ✕ 14 M5
50
FR-BEL-H1.5K
130
63
89
— — MR-J3-CR55K C MR-J3-CR55K4
Connections
H
FR-BEL-H2.2K
130
63
101 1.6 115 6 ✕ 12 M3.5 32
FR-BEL-H3.7K
150
75
102 2.0 135 6 ✕ 12 M4
40
FR-BEL-H7.5K
150
75
124 2.0 135 6 ✕ 12 M4
40
FR-BEL-H11K
170
93
132 2.3 155 6 ✕ 14 M5
50
95 6 ✕ 12 M3.5 25
1.6 115 6 ✕ 12 M3.5 32
Wire size Mounting Mass (mm2) screw size kg (lb) 0.5 M5 (1.1) 0.7 M5 (1.5) 1.1 M5 (2.4) 2 (AWG14) 1.2 M5 (2.6) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.5 (AWG12) 3.1 M5 (6.8) 5.5 (AWG10) 0.9 M5 (2.0) 1.1 M5 (2.4) 2 (AWG14) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.1 M5 (6.8) 5.5 (AWG10)
Servo amplifier
FR-BEL (-H)
P1 (Note 3)
P2 5m maximum
Terminal cover (Note 2) Screw size G
H B or shorter
B
G
H
FR-BEL-15K
170
93
170
2.3
155 6 ✕ 14 M8
56
FR-BEL-22K
185
119
182
2.6
165 7 ✕ 15 M8
70
FR-BEL-30K
185
119
201
2.6
165 7 ✕ 15 M8
70
FR-BEL-H15K
170
93
160
2.3
155 6 ✕ 14 M6
56
FR-BEL-H22K
185
119
171
2.6
165 7 ✕ 15 M6
70
FR-BEL-H30K
185
119
189
2.6
165 7 ✕ 15 M6
70
L
2–F ✕ L notch E A or shorter
Variable dimensions F✕L C D E
A
F Mounting feet
Terminal cover
Terminal block (M3.5 screw) for thermal sensor
Terminal screw
Model
P1 P2
A
Variable dimensions B B1 C D
Mounting Mass Wire size screw size kg (lb) (mm2) 8 (AWG8) 3.8 M5 (8.4) 22 (AWG4) (Note 1) 5.4 M6 (12) 30 (AWG2) 6.7 M6 (15) 60 (AWG2/0) 3.7 M5 (8.2) 8 (AWG8) 5.0 M6 (11) 22 (AWG4) 6.7 M6 (15) 22 (AWG4)
Terminal Mass screw size kg (lb)
MR-DCL30K C or shorter
255 135
C
D±1.5 A or shorter
80
215 232
M12
MR-DCL37K
(B1)
MR-DCL30K-4
205 135
75
200 175
M8
MR-DCL37K-4
225 135
80
200 197
M8
MR-DCL45K-4
240 135
80
200 212
M8
MR-DCL55K-4
260 135
80
215 232
M8
B or shorter Mounting hole for M8
9.5 (21)
P (Note 4) P1 5m maximum
Wire size (mm2) 60 (AWG2/0)
Converter unit MR-DCL P1
80 (AWG3/0)
6.5 (14) 30 (AWG2) 7 (15) 38 (AWG2) 7.5 (17) 50 (AWG1/0) 9.5 (21) 60 (AWG2/0)
Notes: 1. When using FR-BEL15K, select a wire size 8mm2 (AWG8) for MR-J3-700A/B/T; and 22mm2 (AWG4) for MR-J3-11KA/B/T. 2. The terminal cover is supplied with the unit. Install the cover after connecting the wires. 3. When using the DC reactor, disconnect the short bar between P1 and P2. 4. When using the DC reactor, disconnect the short bar between P and P1.
Servo amplifier FR-BEL(-H)
Cautions
D
C or shorter
Model
B
Model designation MR-J3W series
F Mounting feet
1.6
G
B
—
(Unit: mm)
L
E A or shorter
— —
Servo motors
FR-BEL-22K FR-BEL-30K
Servo support software
FR-BEL-1.5K
FR-BEL-15K
Warranty
FR-BEL-0.75K
Fig.
—
(Note 3) P2 5m maximum
Global FA centers
FR-BEL-0.4K
Applicable converter unit
Options
MR-J3-10A/B/T MR-J3-20A/B/T MR-J3-40A/B/T MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4
Applicable servo amplifier or drive unit MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4 MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4
Model
Peripheral equipment
Fig.
MR-J3-BSafety
Applicable servo amplifier
Model
Servo amplifiers
● Power factor improvement DC reactor (FR-BEL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. Use either the DC reactor or the AC reactor. However, as compared to the AC reactor, the DC reactor is more recommended since the DC reactor is more effective in power factor improvement, smaller and lighter, and its wiring is easier. (The DC reactor uses 2 wires, while the AC reactor uses 6 wires.)
132
MELSERVO-J3 Peripheral Equipment ● Power factor improvement AC reactor (FR-BAL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. Use either the DC reactor or the AC reactor. Model
Applicable servo amplifier MR-J3-10A/B/T, MR-J3-10A1/B1/T1 MR-J3-20A/B/T MR-J3-20A1/B1/T1 MR-J3-40A/B/T MR-J3-40A1/B1/T1 MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A(N)/B(N)/T(N) MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T
FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K
External dimensions
Model
Applicable servo amplifier
FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K
MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4
FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K
Connections
(Unit: mm)
Servo amplifier H±5
NFB
MC
Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC
FR-BAL(-H) R X S
Y
T
Z
L1 L2 L3
D1
W
RX S Y T Z C
W1
D±5
Mounting screw
Model FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K
W 135 135 160 160 220 220 280 295 290 290 160 160 220 220 280 295 290 290
Variable dimensions D1 D W1 H 0 120 115 59 45 –2.5 0 120 115 69 57 –2.5 0 145 140 71 55 –2.5 0 145 140 91 75 –2.5 0 200 192 90 70 –2.5 0 200 194 120 100 –2.5 0 255 220 135 100 –2.5 0 270 275 133 110 –2.5 240 301 199 170 ±5 240 301 219 190 ±5 0 145 140 87 70 –2.5 0 145 140 91 75 –2.5 0 200 190 90 70 –2.5 200 192 120 100 ±5 255 226 130 100 ±5 270 244 130 110 ±5 240 269 199 170 ±5 240 290 219 190 ±5
Mounting Terminal Mass C screw size screw size kg (lb) 2.0 (4.4) M3.5 M4 7.5 2.8 (6.2) M3.5 M4 7.5 3.7 (8.2) M3.5 M4 7.5 5.6 (12) M3.5 M4 7.5 8.5 (19) M4 M5 10 14.5 (32) M5 M5 10 19 (42) M6 M6 12.5 27 (60) M6 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25 5.3 (12) M3.5 M4 7.5 5.9 (13) M3.5 M4 7.5 8.5 (19) M3.5 M5 10 14 (31) M4 M5 10 18.5 (41) M5 M6 12.5 27 (60) M5 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25
Servo amplifier (Note1) Power supply 1-phase 200 to 230VAC
FR-BAL
MC R
X
S
Y
T
Z
L1 L2 L3
Servo amplifier NFB Power supply 1-phase 100 to 120VAC
Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for the MR-J3-70M or smaller servo amplifier.
133
NFB
FR-BAL
MC R
X
S
Y
T
Z
L1
L2
CN5 for USB communication QD75MHM QD74MHM
MR-MQ100
LD77MHM
In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU, Q170MCPU. Parameter setting and monitoring for the several axes are possible.
Servo amplifiers
SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU Q172DCPU/Q172HCPU
Model designation
Peripheral equipment is connected to MR-J3-MS as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3-MS easily and start using it right away. Due to the SSCNET#-compatible simple connections, the MR-J3-MS reduces wiring and prevents wiring errors.
Servo motors
MR-J3-BSafety: Connections with Peripheral Equipment (Note 1)
mini-B connector
CNP1 connector (For main circuit power supply)
This option is required for using the forced stop input, in-position, electromagnetic brake interlock or malfunction signal.
Peripheral equipment
SSCNET#
Display panel Displays servo amplifier status and alarm number.
CN8 for STO input/output signals (option) CNP2 connector (For control circuit power supply)
With front cover open
Connects the safety logic unit (MRJ3-D05) or external safety relay.
Axis setting section Selects an axis using the axis selection rotary switch (SW1).
CN8 CN1A
CNP3 connector (For motor power supply)
MR-J3-BSafety
CN3 for input/output signal (option)
CN1A for connecting SSCNET# (previous)
CN8A
Connects SSCNET# compatible controller or the previous servo amplifier axis.
CN1B CN2
MR-J3W series
Servo amplifier MR-J3-MS (Note 2)
Options
(Note 3) Connect the connector to the SSCNET# compatible controller.
CN8
CN1A CN1A
Load-side encoder
CN1B
CN2L
Charge lamp Illuminates when the main circuit power supply is charged.
Battery (option) The battery (MR-J3BAT) is required for absolute position detection system.
Warranty
CN2
CN1B for connecting SSCNET# (next) Connects the next servo amplifier axis.
Global FA centers
Servo motor (The picture is of HF-KP13.)
Cautions
CN2L for load-side encoder Connect a load-side encoder when using fully closed loop control.
Servo support software
CN8B
Notes: 1. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. The connections with the peripheral equipment shown above is for MR-J3-350MS or smaller servo amplifier. 3. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details.
134
MELSERVO-J3 MR-J3-BSafety features â&#x20AC;˘ Safety functions of the MR-J3-BSafety and MR-J3-D05 are certified for IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 and EN ISO 13849-1 PL d (Category 3) by a certification body (TĂ&#x153;V Rheinland). As a safety function, MR-J3-BSafety has an integrated Safe torque off (STO) function. Safe stop 1 (SS1) function can be realized by combining MR-J3-BSafety with MR-J3-D05. These functions contribute to improvement of safety in the userâ&#x20AC;&#x2122;s system, making it easy to be certified by a certification body. Realizing safety circuit
â&#x20AC;˘ Userâ&#x20AC;&#x2122;s system can satisfy stop category 0 by using the Safe torque off (STO) function. â&#x20AC;˘ Userâ&#x20AC;&#x2122;s system can satisfy stop category 0 and 1 by using the Safe torque off (STO) and Safe stop 1 (SS1) functions. Compatibility with MR-J3-B
â&#x20AC;˘ Mounting, wiring and connectors of MR-J3-BSafety are compatible with those of MR-J3-B. Thus, MR-J3-B can be easily replaced by the MR-J3-BSafety while still using the existing connections. The safety functions are accessible by connecting an external safety circuit to the new CN8 connector added for drive safety on the MR-J3-BSafety. Compatible with fully closed loop control system
â&#x20AC;˘ The MR-J3-BSafety lineup contains fully closed loop control system versions. * Refer to EN IEC 61800-5-2 for details of Safe torque off (STO) and Safe stop 1 (SS1) functions. * Refer to EN IEC 60204-1 for details of stop category.
System configurations Example of using 2 systems of STO and SS1 functions (Note 5)
.( &
.(
() & - $ 0% ( . $ - % $ %
() 1 *
& -
! "# $ %
' /
() & ' - $ 0% ( . $' - % $ %
#
$ %
2 3 -
! ' () * "# +", $ - % () * "# +", $ ' - %
$ %
2 3 ' -
! '
'
'
,
,
() 1 *
& ' -
Notes: 1. For prevention of electric shock during maintenance or for protection during servo amplifier fault, be sure to connect a magnetic contactor (MC) between the main power supply and L1, L2 and L3 of the servo amplifier or the converter unit. 2. Connect the STO switch signal and the forced stop 2 (EM2) signal in connector CN3 of the servo amplifier in addition to the connection with the safety logic unit (MR-J3-D05). 3. Safety logic unit (MR-J3-D05) has 2 independent systems (A-axis and B-axis). 4. All safety-related components such as relays, sensors, etc., must meet the applicable safety standards. 5. Perform risk assessment and safety level certification on the entire machine/system.
135
Special specifications
Symbol
1-phase 200 to 240VAC (Note1)
U004
Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
ED
Without a dynamic brake (Note 2)
PX
Without an enclosed regenerative resistor (Note 3)
LR
Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, with an enclosed regenerative resistor
LW
Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, without an enclosed regenerative resistor (Note 4)
Notes: 1. Available in 750W or smaller servo amplifier. 2. Available in 11kW to 22kW servo amplifier. A regenerative resistor (standard accessory) is not enclosed. 3. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 4. This servo amplifier is required when using HF-JP servo motor of 11kW and 15kW. Regenerative resistor is not included.
B: SSCNET # compatible
Servo amplifiers
S
MR-J3-
Servo motors
Model designation
For Servo Amplifier Model Designation
0.1
20
0.2
40
0.4
Drive Safety integrated
Symbol
Power supply
None
3-phase 200VAC or 1-phase 200VAC (Note 1)
60
0.6
1
1-phase 100VAC (Note 2)
70
0.75
4
3-phase 400VAC (Note 3)
1
200
2
350
3.5
500
5
700
7
11K
11
15K
15
22K
22
MR-J3-BSafety
100
Notes: 1. MR-J3-10MS, -20MS, -40MS, -60MS and -70MS are available for 1-phase 200VAC. 2. MR-J3-10M1, -20M1 and -40M1 are available. 3. MR-J3-60MS4, -100MS4, -200MS4, -350MS4, -500MS4, -700MS4, -11KMS4, -15KMS4 and -22KMS4 are available.
Peripheral equipment
10
Options
Symbol Rated output (kW)
HC-UP
HA-LP
HF-SP
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
51, 52
53
—
52
—
—
—
524
534
—
—
73
73
—
73
—
—
—
72
—
—
—
—
—
—
—
81, 102
103
53 (Note 1)
102
—
—
—
1024
10
053, 13
053, 13
—
—
20
23
23
—
40
43
43
60
—
70 100
121, 201,
HF-JP
200
—
—
350
—
—
301, 352
353
500
—
—
421, 502
503
11K 15K 22K
— — — —
— — — —
152, 202
702 — — —
153, 203
703 903, 11K1M (Note 2) 15K1M (Note 2) —
73, 103 (Note 1) 153, 203 (Note 1) 353 (Note 1) 503 (Note 1) — — —
HF-JP
734, 1034 534 (Note 1)
1524,
1534,
734, 1034
2024
2034
(Note 1)
152
103, 153
152
—
202
203
202
—
3524
3534
302
353, 503
352, 502
502
5024
5034
— — — —
— — — —
— — — —
601, 701M, 702 801, 12K1, 11K1M, 11K2 15K1, 15K1M, 15K2 20K1, 25K1, 22K1M, 22K2
HA-LP
7024 — — —
7034
1534, 2034 (Note 1)
— — —
3534 (Note 1)
—
5034
6014,
(Note 1)
9034, 11K1M4 (Note 2) 15K1M4 (Note 2) —
— — —
Servo support software
HC-RP
HF-SP
700
400V class HC-LP
HF-MP
701M4
Cautions
200V class HF-KP
8014, 12K14, 11K1M4,11K24 15K14, 15K1M4, 15K24 20K14, 22K1M4, 22K24
Warranty
Symbol
MR-J3W series
List of compatible servo motors
The servo amplifiers above conform to EN, UL and c-UL standards.
*
Global FA centers
Notes: 1. Use this servo motor when increasing the maximum torque. 2. Use a dedicated servo amplifier MR-J3-MS-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”.
136
MELSERVO-J3 For Drive Unit/Converter Unit Model Designation ■For drive unit 200VAC/400VAC
MR-J3-DU 30K B S Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
B: SSCNET # compatible
Drive Safety integrated
Symbol
Converter unit (MR-J3-CR55K(4)) is required for the drive unit.
Rated output
Symbol
Power supply
None
3-phase 200VAC
4
3-phase 400VAC
Compatible servo motor HA-LP
(kW)
30K1, 30K1M, 30K2,
30K
30
37K
37
45K
45
45K1M4, 45K24
55K
55
50K1M4, 55K24
25K14, 30K14, 30K1M4, 30K24 37K1, 37K1M, 37K2, 37K14, 37K1M4, 37K24
■For converter unit 200VAC/400VAC
MR-J3-CR 55K Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series
Rated output: 55kW
The drive unit and the converter unit conform to EN, UL and c-UL standards.
*
137
Symbol
Power supply
None
3-phase 200VAC
4
3-phase 400VAC
60B
Rated current (A)
Voltage/frequency (Note 1, 2)
Rated current (A) Permissible voltage fluctuation
1.1
1.5
2.8
3.2
5.8
6.0
11.0
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10)
0.9
1.5
2.6
3.2
3.8
Control circuit Rated current (A) power supply Permissible voltage fluctuation
5.0
10.5
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10)
1-phase 200 to 230VAC 50/60Hz (Note 10)
68.0
87.0 126.0
16.0
21.7
28.9
46.0
1.1
1.5
2.8
1-phase 100 to 120VAC 50/60Hz
64.0
95.0
3.0
5.0
9.0
1-phase 85 to 132VAC
1-phase 100 to 120VAC 50/60Hz
1-phase 200 to 230VAC 50/60Hz
0.2
0.3
1-phase 170 to 253VAC (Note 10)
0.4
1-phase 170 to 253VAC
1-phase 85 to 132VAC
±5% maximum
30
45
30
24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 7))
Interface power supply Built-in regenerative resistor
—
10
10
10
20
20
100
100
130
170
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
—
—
—
—
Control system
—
—
—
500 850 850 (800) (1300) (1300)
—
10
10
—
—
—
Built-in (Note 8, 11)
External option (Note 12) Built-in (Note 8, 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety features
8ms or less (STO input OFF → energy shut off)
Response performance Safety function
MR-J3-BSafety
Sine-wave PWM control/current control system
Dynamic brake
EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2
Mean time to dangerous failure (MTTFd)
100 years
Diagnostic converge (DC)
90%
CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)
Compliance to standards Natural-cooling open (IP00)
Natural-cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature (Note 9)
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Servo support software
1.01 ✕ 10-7 (1/h)
Average probability of dangerous failures per hour (PFH)
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
1.0 (2.2)
1.4 (3.1)
1.4 (3.1)
2.1 (4.6)
2.3 (5.1)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
0.8 (1.8)
0.8 (1.8)
1.0 (2.2)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.2A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MS(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350MS or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MS-U004. The permissible voltage fluctuation for MR-J3-MS-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Cautions
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere
Warranty
Structure (IP rating)
MR-J3W series
STO (EN IEC 61800-5-2)
Safety performance
Mass (kg [lb])
37.0
±5% maximum
Power consumption (W)
Environment
28.0
3-phase 170 to 253VAC
Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
17.0
3-phase 200 to 230VAC 50/60Hz
Permissible frequency fluctuation Voltage/frequency
40B
Global FA centers
Main circuit power supply
20B
3-phase 170VAC
Rated voltage Output
MR-J3-MS1
70B 100B 200B 350B 500B 700B 11KB 15KB 22KB 10B
Model designation
40B
Options
20B
Servo motors
MR-J3-MS
10B
Peripheral equipment
Servo amplifier model
Servo amplifiers
MR-J3-BSafety Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller
138
MELSERVO-J3 MR-J3-BSafety Servo Amplifier Specifications: 200VAC, 30kW or Larger Drive unit model MR-J3-DUMS Output
Rated current (A)
Main circuit power supply Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W)
Drive unit
Interface power supply
174
204
The drive unit’s main circuit power is supplied from the converter unit. 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 3)) Sine-wave PWM control/current control system
Dynamic brake
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection 8ms or less (STO input OFF → energy shut off) STO (EN IEC 61800-5-2)
Safety function Safety performance Mean time to dangerous failure (MTTFd) Diagnostic converge (DC) Average probability of dangerous failures per hour (PFH) Compliance to standards Structure (IP rating)
EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 100 years 90% 1.01 ✕ 10-7 (1/h) CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 26 (57)
Mass (kg [lb]) Converter unit model
MR-J3-CR55K
Rated voltage
283 to 326VDC
Output
Rated current (A) Voltage/frequency (Note 1, 2)
Main circuit power supply
Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency
Converter unit
37KB 3-phase 170VAC
Control system
Response performance
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
Compliance to standards Structure (IP rating)
251.1 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3))
CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 25 (55)
Mass (kg [lb]) Ambient temperature Ambient humidity Environment
215.9 3-phase 200 to 230VAC 50/60Hz
Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features
Drive unit/ Converter unit
30KB
Rated voltage
Atmosphere
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.2A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
139
200B
1.5
2.8
5.4
8.6
1.4
2.5
5.1
7.9
22KB
14.0
17.0
32.0
41.0
63.0
10.8
23.1
31.8
47.6
14.4
±5% maximum
0.2
Servo amplifiers
0.1
Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
1-phase 323 to 528VAC ±5% maximum 30
Power consumption (W)
45
24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 7))
Interface power supply Built-in regenerative resistor
15
15
100
100
130 (Note 9)
170 (Note 9)
—
—
—
External regenerative resistor (Standard accessory) (Note 5, 6)
—
—
—
—
—
—
500 (800)
850 (1300)
850 (1300)
Control system
Built-in (Note 8, 10)
External option (Note 11)
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection
Safety function
MR-J3-BSafety
8ms or less (STO input OFF → energy shut off)
Response performance
STO (EN IEC 61800-5-2)
Safety performance
EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2
Mean time to dangerous failure (MTTFd)
100 years
Diagnostic converge (DC)
90% 1.01 ✕ 10-7 (1/h)
Average probability of dangerous failures per hour (PFH)
Natural-cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Ambient temperature
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.7 (3.7)
1.7 (3.7)
2.1 (4.6)
4.6 (10)
4.6 (10)
6.2 (14)
18 (40)
18 (40)
19 (42)
Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Designation” in this catalog for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.2A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MS4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The servo amplifier built-in regenerative resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load to motor inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
Servo support software
90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Ambient humidity
Cautions
Structure (IP rating)
MR-J3W series
CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)
Compliance to standards
Warranty
Safety features
Peripheral equipment
Sine-wave PWM control/current control system
Dynamic brake
Mass (kg [lb])
15KB
1-phase 380 to 480VAC 50/60Hz
Voltage/frequency
Environment
11KB
3-phase 323 to 528VAC
Permissible voltage fluctuation Permissible frequency fluctuation
Tolerable regenerative power of regenerative resistor (W) (Note 3, 4)
700B
3-phase 380 to 480VAC 50/60Hz
Voltage/frequency (Note 1, 2) Rated current (A)
500B 3-phase 323VAC
Rated voltage Rated current (A)
Main circuit power supply
350B
Model designation
100B
Global FA centers
Output
60B
Options
Servo amplifier model MR-J3-MS4
Servo motors
MR-J3-BSafety Servo Amplifier Specifications: 400VAC, 22kW or Smaller
140
MELSERVO-J3 MR-J3-BSafety Servo Amplifier Specifications: 400VAC, 30kW or Larger Drive unit model MR-J3-DUMS4
30KB
37KB
Output
Rated current (A)
Main circuit power supply
87
0.2 1-phase 323 to 528VAC ±5% maximum 45
Power consumption (W)
Drive unit
143
1-phase 380 to 480VAC 50/60Hz
Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation
24VDC ±10% (required current capacity: 0.2A (including CN8 connector signals) (Note 3))
Control system
Sine-wave PWM control/current control system
Dynamic brake
External option (Note 4)
Safety features
Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection 8ms or less (STO input OFF → energy shut off)
Response performance
STO (EN IEC 61800-5-2)
Safety function Safety performance
EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2 100 years
Mean time to dangerous failure (MTTFd)
90%
Diagnostic converge (DC)
1.01 ✕ 10-7 (1/h)
Average probability of dangerous failures per hour (PFH)
CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C)
Compliance to standards
Fan cooling open (IP00)
Structure (IP rating) 18.5 (41)
Mass (kg [lb])
26 (57)
Converter unit model
MR-J3-CR55K4
Rated voltage
538 to 678VDC
Output
Rated current (A) Voltage/frequency (Note 1, 2)
Main circuit power supply
Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation
Converter unit
131
102
Rated current (A)
Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply
Compliance to standards Structure (IP rating)
132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3))
CE (LVD: EN 50178, EMC: EN 61800-3) UL (UL 508C) Fan cooling open (IP00) 25 (55)
Mass (kg [lb]) Ambient temperature Ambient humidity Environment
113.8 3-phase 380 to 480VAC 50/60Hz
Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection
Safety features
Drive unit/ Converter unit
55KB
The drive unit’s main circuit power is supplied from the converter unit.
Voltage/frequency
Interface power supply
45KB 3-phase 323VAC
Rated voltage
Atmosphere
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)
Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.2A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.
141
● When used with MR-J3-D05 Servo amplifier MR-J3-MS/MS1/MS4
L1
CN2
L2
CN2 connector connection
L3
The connection differs according to each servo motor. Refer to “CN2 connector connection examples” in this catalog.
L11
Servo amplifiers
L21
CN8 8 7 4 3 6 5
Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common
5 3 8 18 6 16 7 17 11
MO1 LG MO2
4 1 14
1 2
BAT LG
Linear encoder or rotary encoder (A/B/Z-phase differential output type) Refer to “CN2L Connector Connection Examples” in this catalog for connecting signals with a linear encoder.
CN4 Mount an optional battery (MR-J3BAT) for absolute position detection system.
Analog monitor output (Note 12)
Output voltage: ±10V Maximum output current: 1mA
2m maximum 10m maximum
Forced stop 2 Upper stroke limit (FLS) (Note 8) Lower stroke limit (RLS) Proximity dog (DOG)
(Note 4) Malfunction
R A 1
In-position Electromagnetic brake interlock
R A 2 R A 3
EM2 DI1 DI2 DI3 DOCOM
20 2 12 19 3
DICOM ALM INP MBR
10 15 9 13
Setup software MR ConfiguratorM
USB cable MR-J3USBCBL3M
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
Servo amplifier (2nd axis)
(Note 6)
(Note 7) (Note 10)
SW1
SW2 1
2
1
Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable
Connect a controller and the servo amplifier by inserting the cable into CN1A connector.
(Note 7) (Note 10)
SW1
SW2 1
0
2
Attach a cap to the unused connector to prevent adhesion of dirt.
CN1B CN1A
Controller ●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH
10m maximum (Note 1)
CN5
(Note 11)
CN1A
(Note 5)
SD
Personal computer
PLATE (Note 3)
CN1B
Output voltage: ±10V Maximum output current: 1mA
Peripheral equipment
Encoder Z-phase pulse (differential line driver)
DICOM DOCOM LZ LZR LA LAR LB LBR LG
P5 LG MR2 MRR2 MD2 MDR2 SD
(nth axis)
(Note 6)
(Note 7) (Note 10)
SW1
SW2 1
MR-J3-BSafety
CN3
(Note 2) 24VDC power supply for interface
1 2 3 4 7 8 PLATE
Options
CN2L(Note 9)
Refer to “Safety Logic Unit (MR-J3-D05) Connection Example” in this catalog for this connection.
MR-J3W series
STO cable MR-D05UDLMM
TOF1 TOF2 STO1+ STO1STO2+ STO2-
CN1B CN1A
Safety logic unit MR-J3-D05
STO1A STO2A
2
n–1
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.2A). 0.2A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Connect the shield wire securely to the plate inside the connector (ground plate). 4. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details on the controllers, refer to relevant controller’s programming manual or user’s manual. 6. Connections for the second and following axes are omitted. 7. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 9. Use CN2L connector when configuring fully closed loop control system. 10. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. Output voltage range varies depending on the monitored signal.
Servo support software
Control circuit power supply
Cautions
Main circuit power supply
Warranty
The connection differs according to the power voltage. →Refer to “main/control circuit power supply connection examples” in this catalog.
Global FA centers
Main circuit/control circuit power supply connection
Servo motors
Model designation
MR-J3-MSM Standard Wiring Diagram Example
142
MELSERVO-J3 MR-J3-MSM Standard Wiring Diagram Example ● When directly wiring a safety door Main circuit/control circuit power supply connection
Servo amplifier MR-J3-MS/MS1/MS4
The connection differs according to the power voltage. →Refer to “main/control circuit power supply connection examples” in this catalog.
Main circuit power supply
L1
CN2
L2
CN2 connector connection
L3
Control circuit power supply
The connection differs according to each servo motor. Refer to “CN2 connector connection examples” in this catalog.
L11 L21
(Note 12) CN8
(Note 13)
STO1 (Note 13)
STO2 (Note 2) 24VDC
TOF1 TOF2 STO1+ STO1STO2+ STO2-
8 7 4 3 6 5
CN2L(Note 9) 1 2 3 4 7 8
P5 LG MR2 MRR2 MD2 MDR2 PLATE SD
Open
Door
CN3
(Note 2) 24VDC power supply for interface
Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common
DICOM DOCOM LZ LZR LA LAR LB LBR LG
5 3 8 18 6 16 7 17 11
MO1 LG MO2
4 1 14
Linear encoder or rotary encoder (A/B/Z-phase differential output type) Refer to “CN2L Connector Connection Examples” in this catalog for connecting signals with a linear encoder.
CN4 1 2
Mount an optional battery (MR-J3BAT) for absolute position detection system.
BAT LG
Analog monitor output (Note 17) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA
●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●MR-MQ100 ●LD77MH
(Note 4) Malfunction
R A 1
In-position Electromagnetic brake interlock
R A 2 R A 3
EM2 DI1 DI2 DI3 DOCOM
20 2 12 19 3
DICOM ALM INP MBR
10 15 9 13
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
Setup software MR ConfiguratorM
Servo amplifier (2nd axis)
(Note 6)
(Note 7) (Note 10)
SW1
SW2 1
2
1
Servo amplifier MR-J3BUSMM or MR-J3BUSMM-A/-B cable
Connect a controller and the servo amplifier by inserting the cable into CN1A connector.
(Note 7) (Note 10)
SW1
SW2 1
0
2
Attach a cap to the unused connector to prevent adhesion of dirt.
CN1B CN1A
Controller
10m maximum (Note 1)
USB cable MR-J3USBCBL3M
(Note 11)
CN1A
(Note 5)
Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG)
PLATE (Note 3)
CN1B CN1A
(Note 14) Main circuit power supply (Note 15, 16) Forced stop 2
SD
CN1B
2m maximum 10m maximum
(Note 8)
Personal computer
CN5
(nth axis)
(Note 6)
(Note 7) (Note 10)
SW1
SW2 1
2
n–1
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.2A). 0.2A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Connect the shield wire securely to the plate inside the connector (ground plate). 4. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details on the controllers, refer to controller’s relevant programming manual or user’s manual. 6. Connections for the second and following axes are omitted. 7. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH, MR-MQ100 or LD77MH. 9. Use CN2L connector when configuring fully closed loop control system. 10. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB Safety SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. Attach a short-circuit connector (standard accessory) when invalidating the STO function. 13. When using the STO function, turn off STO1 and STO2 at the same time. Be sure to turn off STO1 and STO2 after the servo motor stops in servo-off state or after the servo motor stops with deceleration by turning off the forced stop 2 (EM2) signal. 14. Turn off EM2 when the main circuit power supply is off. 15. If the controller does not have a forced stop function, install the forced stop 2 switch (normally closed contact). 16. Always turn on the forced stop 2 (EM2) signal (normally closed contact) before starting the operation. 17. Output voltage range varies depending on the monitored signal.
143
Safety logic unit model
MR-J3-D05 24VDC
Voltage
24VDC±10%
Required current capacity
0.5A (Note 1, 2)
Shut-off input
4 points (2 points ✕ 2 systems) SDIM
Shut-off release input
2 points (1 point ✕ 2 systems)
SRESM : source/sink compatible (Note 3)
2 points (1 point ✕ 2 systems)
TOFM
Feedback input
: source/sink compatible (Note 3) : source compatible (Note 3)
Photocoupler insulation, 24VDC (external supply), internal limited resistance 5.4kΩ 8 points (4 points ✕ 2 systems)
Shut-off output
STOM : source compatible (Note 3) SDOM : source/sink compatible (Note 3)
Photocoupler insulation, Open-collector
Output method
Permissible current: 40mA or less per output, Inrush current: 100mA or less per output
Response performance (when delay time is set to 0s)
Accuracy: ±2% STO, SS1 (EN IEC 61800-5-2)
Safety function
EMG STOP, EMG OFF (EN IEC 60204-1) EN ISO 13849-1 PL d (Category 3), IEC/EN 61508 SIL 2, EN 62061 SIL CL 2
Safety performance
100 years
Mean time to dangerous failure (MTTFd)
90%
Diagnostic converge (DC) Average probability of dangerous failures per hour (PFH)
1.01 ✕ 10-7 (1/h) Natural-cooling open (IP00)
Structure (IP rating) Ambient temperature Ambient humidity
0 to 55°C (32 to 131°F) (non freezing), storage: -20 to 65°C (-4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
MR-J3-BSafety
B-axis: select from 0s, 1.4s, 2.8s, 9.8s or 30.8s
MR-J3W series
A-axis: select from 0s, 1.4s, 2.8s, 5.6s, 9.8s or 30.8s
Peripheral equipment
10ms or less (STO input OFF → shut-off output OFF)
Delay time setting
1000m or less above sea level
Vibration
5.9m/s or less at 10 to 55Hz (directions of X, Y and Z axes) 2
(kg [lb])
0.2 (0.44) (including CN9 and CN10 connectors)
Notes: 1. Inrush current of approximately 1.5A flows instantaneously when turning the control circuit power supply on. Select an appropriate capacity of a power supply considering the inrush current. 2. Power-ON duration of the safety logic unit is 100,000 times. 3. M in signal name represents a symbol which indicates a system number and axis name.
Cautions
Elevation
Servo support software
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Atmosphere
Warranty
Mass
Options
Input method
Environment
Servo amplifiers
2 systems (A-axis, B-axis independent)
Compatible system
Global FA centers
Control circuit power supply
Permissible voltage fluctuation
Model designation
The safety logic unit has Safe torque off (STO) and Safe stop 1 (SS1) functions. MR-J3-BSafety servo amplifier realizes Safe stop 1 (SS1) function by adding the MR-J3-D05.
Servo motors
Safety Logic Unit (MR-J3-D05) Specifications
144
MELSERVO-J3 Safety Logic Unit (MR-J3-D05) Connection Example
MR-J3-D05 SW1
SW2
(Note 2)
A-axis
CN8A
CN9
24VDC
4 1 6 5 8 7
SDI1A+ 1A SDI1A 1B SDI1B+ 2A SDI1B 2B SDO1A+ 4A SDO1A 4B SDO1B+ 3A SDO1B 3B
STO1A+ STO1A STO2A+ STO2A TOF1A TOF2A
CN8 STO1+ STO1 STO2+ STO2 TOF1 TOF2
MR-J3-MS 4 3 6 5 8 7
(Note 1)
CN3
EM2 (A-axis) EM2 (B-axis)
CN10
SDI2A+ 3A SDI2A 3B SDI2B+ 4A STOB SDI2B 4B SRESA+ 1A RESA SRESA 1B SRESB+ 2A RESB SRESB 2B SDO2A+ 6A SDO2A 6B SDO2B+ 5A SDO2B 5B (Note 1) TOFA 8A (Note 1) TOFB 8B
STOA
+24V 0V
(Note 3)
EM2 (A-axis) B-axis
CN8B 4 1 6 5 8 7
STO1B+ STO1B STO2B+ STO2B TOF1B TOF2B
CN8 STO1+ STO1 STO2+ STO2 TOF1 TOF2
MR-J3-MS 4 3 6 5 8 7
(Note 1)
CN3
(Note 3)
EM2 (B-axis)
FG
7A 7B
Notes: 1. CN8A-7 pin (TOF2A) and CN10-8A pin (TOFA) carry the same input signal. CN8B-7 pin (TOF2B) and CN10-8B pin (TOFB) also carry the same input signal. 2. Set delay time of STO output with SW1 and SW2. 3. This connection is for source interface.
Safety Logic Unit (MR-J3-D05) Dimensions (Unit: mm) 22.5 19.5 (80)
9.75
86 80
6
12
5
f5 Mounting hole
5
168 192
182
<Mounting screw size> M4
5
FG
145
(Unit: mm)
● MR-J3-10MS, 20MS,10MS1, 20MS1 (Note 1) < Terminal arrangement >
135
6
< Terminal arrangement > L1
L1
6
PE
L1
CNP1
L2
L2
CNP1
L3
N
N
P1
P1
P2
P2
P
P
Screw size: M4
P1
CN8
P2
156
P C
CNP3
CN1A
D L11 L21
161 168
CNP2
M5
U
C
C
CN1B
V W
CNP2
6
CN4 CN2L
CN2
CHARGE
6 When MR-J3BAT is mounted
(14)
(25.5)
< Mounting screw size >
CNP2
D
(68)
CNP3
D
L11
L11
L21
L21
U
Servo amplifiers
N
CN7
CN3
L3
U CNP3
V W
V W
For 1-phase 100VAC
Options
CNP1
CN5
L2
Servo motors
Approx. 80
40 ø6 mounting hole
Model designation
MR-J3-MSM Servo Amplifier Dimensions
For 3-phase 200VAC or 1-phase 200VAC
< Terminal arrangement >
< Terminal arrangement >
L1
L1
6
PE
CNP1
L2
P1
CN1A
L21
168
CN8
156
P C D L11
CNP3
N
P1
P1
P2
P2
P
P
P2
161
CNP2
CNP1
N
Screw size: M4
< Mounting screw size > M5
U
C
6
CN4 CN2L
CN2
CNP2
6 (14)
When MR-J3BAT is mounted
(25.5)
(68)
C CNP2
D
L11
L21
L21
U CNP3
D
L11
U CNP3
V W
V W
For 1-phase 100VAC
For 3-phase 200VAC or 1-phase 200VAC
Servo support software
CN1B
V W CHARGE
● MR-J3-70MS, 100MS (Note 1) < Terminal arrangement >
60 ø6 mounting hole
Approx. 80
12
185 L1
Exhaust 6
PE
CNP1
CN5
L2 L1
CNP1
L2
P1
CN8
161 168
P C D L11 L21
P2
M5
CN1B
W
C
CN4 CN2L CN2
CHARGE
CNP2
(25.5)
(14)
Intake
6 42
D L11
6
12
< Mounting screw size >
P
U V
Screw size: M4
P1
P2
CN1A
156 CNP3
CN7
CN3
N
CNP2
L3 N
L3
When MR-J3BAT is mounted
(68)
L21
Cooling fan
Warranty
N
CN7
CN3
L3
U CNP3
V W
Global FA centers
L1
CNP1
L3
MR-J3-BSafety
CN5
L2 L2
MR-J3W series
170
6
Cautions
Approx. 80
40 ø6 mounting hole
Peripheral equipment
● MR-J3-40MS, 60MS, 40MS1 (Note 1)
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
146
MELSERVO-J3 MR-J3-MSM Servo Amplifier Dimensions
(Unit: mm)
● MR-J3-60MS4, 100MS4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole
Approx. 80
195
L1
12
PE
6
L2 L3
CNP1 CNP1
CN5
L1
N–
L2
Screw size: M4
CN8
P2
C D
< Mounting screw size > M5
P2
L11
CN1B
CNP3
P1
161 168
P1
P+
CN1A
156
CNP2
CN7
CN3
L3 N–
L21
P+
CN4 CN2L CN2
U V W
C CNP2
D
6
CHARGE
(14)
6 12 42 (25.5)
L11
When MR-J3BAT is mounted
L21
(68)
U CNP3
V W
● MR-J3-200MS, 200MS4 (Note 1) 90 85
ø6 mounting hole
45
195
Approx. 80
< Terminal arrangement > Exhaust
L1
6
PE L2
CNP1
L3
CN5
L1 L2 L3
P+ C D
N–
Screw size: M4
CN7
P1
L21
< Mounting screw size > M5
P2
L11 CN1B
CNP3
CNP1
CN3 CN8
P2
168
CNP2
P1
CN1A
156
N–
CN4 CN2L CN2
U V W
P+ C
6
CHARGE
6 (25.5) 78
6
6
(14)
CNP2 When MR-J3BAT is mounted
D
Intake
(68)
L11
Cooling fan
L21 U CNP3
V W
● MR-J3-350MS (Note 1) < Terminal arrangement >
Mounting hole (✽) 90 85
Approx. 80
6
45
195
L1
Mounting hole dimensions (✽) (R 6 )
Exhaust
21.4
L2 L3
10
CN1A CN1B
U CNP3
CN4 CN2L CN2
P C D L11 L21
C CNP2
L11
W
L21
PE
6
(14)
(25.5) 78
When MR-J3BAT is mounted
(68)
Cooling fan
Intake Screw size: M4
< Mounting screw size > ✽ The shape of the mounting hole has been modified from September 2010 production.
Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier.
147
D
V
6
6 6
P
P2
6
CHARGE
CN7
CN5 CN3
P1
CN8
CNP1
U V W
N
ø13 hole
168
L1 L2 L3 N P1 P2
CNP3
156
CNP1
M5
● MR-J3-500MS, 350MS4, 500MS4 Approx. 80
200
131.5
(7.5)
130
68.5 Cooling fan 6 Exhaust
118
6
2-ø6 mounting hole
Terminal diagram (with terminal cover open) TE1: M4 TE2: M3.5 TE3: M4 PE: M4
CN5 CN1B
M5
CN4 CN2L CN2
CN4 CN2L CN2
< Terminal arrangement >
TE2
TE3 L11 L21
(7.5)
L1
6
Intake
N
L2
L3
P
P1
C
U
V
TE3
TE2 L11 L21
P2 CHARGE
TE1
W
Servo amplifiers
CN3 CN1A
CN8
CN5 CN3 CN8 CN1A CN1B
235
250
< Mounting screw size >
CHARGE
When MR-J3BAT is mounted 20.5
Servo motors
< Terminal screw size > OPEN
Model designation
(Unit: mm)
N
P1 P2
TE1 L1 L2 L3
Three protection ground (PE) terminals (M4)
P
C
U
V
W
V
W
PE
Options
Built-in regenerative resistor lead terminal fixing screw
● MR-J3-700MS, 700MS4 200 138 2-ø6 mounting hole
62 Cooling fan 6 Exhaust
Peripheral equipment
6
Terminal diagram (with terminal cover open)
< Terminal screw size > CN5
CN5
CN8 CN1A CN1B
CN3
CN3 CN8 CN1A CN1B
M5
CN4 CN2L CN2
CN4 CN2L CN2
300 285
< Mounting screw size >
MR-J3-BSafety
TE1: M4 TE2: M3.5 TE3: M4 PE: M4
OPEN
< Mounting screw size > TE3
When MR-J3BAT is mounted 20.5
CHARGE
TE3 N
CHARGE N
P1
P1 P2
P2
TE2
TE1 L1
L2
L3
P
C
U
V
W
L11 L21
6
TE1
Intake
TE2 PE
Three protection ground (PE) terminals (M4)
● MR-J3-11KMS to 22KMS, 11KMS4 to 22KMS4 260 236
12
Approx. 80
12
2-ø12 mounting hole
260 Exhaust
Terminal diagram (with terminal cover open)
Cooling fan
CN1A
CN8
CN3
CN5
CN5 CN3 CN8 CN1A CN1B CN2
U
L11 L21
CN2L
CN2L
400 376
CN2
CN1B
C
Servo support software
Built-in regenerative resistor lead terminal fixing screw
12
P
MR-J3W series
(7.5)
L1 L2 L3
Cautions
(7.5)
Approx. 80
172 160
When MR-J3BAT is mounted 20.5
12
36.5
23
123.5
183 227
12
52
P1 P
C
N
V
W
L3 L11 L21 U
P1
P
C
N
V
W
TE
Global FA centers
6✕26=156
183
U
TE L1 L2 L3
Model MR-J3-11KMS(4), 15KMS(4) MR-J3-22KMS(4) Terminals L1, L2, L3, U, V, W, M6 M8 P1, P, C, N, M4 M4 L11, L21
260 227
< Terminal screw size > < Terminal arrangement > L11 L21
L2
26 Intake
13
L1
Warranty
CHARGE
< Mounting screw size > M10
148
MELSERVO-J3 MR-J3-DUMS(4) Drive Unit Dimensions
(Unit: mm)
● MR-J3-DU30KMS, DU37KMS, DU45KMS4, DU55KMS4 (Note 2)
2-ø7 mounting hole 300 260
20
(20)
10
Approx. 80
Approx. 200 (Note 1) 180
Terminal diagram (with terminal cover open)
Cooling fan Exhaust
CN5
CN5 CN3 CN8 CN1A CN1B CN2
CN8
CN40B CN40A
CN3
CN40A
CN2L
338
380 360
CN2L CN2
CN1B
CN1A
CN40B
TE2-1
When MR-J3BAT is mounted
(10)
175.5 178.5 (200)
7
< Terminal screw size >
TE3
PE
TE1: M10 TE2-1: M6 TE3: M4 PE: M10
Intake TE1 128
< Mounting screw size >
328
M6
< Terminal arrangement > TE2-1 L+ L– PE
TE3
TE1 U
V
W
L11 L21
277
● MR-J3-DU30KMS4, DU37KMS4 (Note 2)
10
2-ø6 mounting hole 240 120
60
(60)
Approx. 80
Approx. 200 (Note 1) 180
Terminal diagram (with terminal cover open)
Cooling fan Exhaust
CN5
CN5 CN3 CN8 CN1A CN1B CN2
CN8
CN40B CN40A
CN3
CN40A
338
380 360
CN2L CN2
CN1B
CN1A
CN40B
When MR-J3BAT is mounted
TE2 TE3
TE2
(10)
TE3 L11 L21
TE1
6
CN2L
PE
< Terminal screw size > TE1: M8 TE2: M6 TE3: M4 PE: M8
Intake
175.5 178.5 (200)
TE1 128
< Mounting screw size >
328
M5
< Terminal arrangement > TE2
TE3
L+
L11
L– PE
L21 TE1 U
219.2
Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 2. For the converter unit dimensions and the panel-cut dimensions for converter unit and drive unit, refer to the section “Converter unit dimensions”.
149
V
W
Model designation
Options ● Cables and connectors for MR-J3-BSafety
CN5
CNP1 CN8A
q (for A-axis)
CN8B
q (for B-axis)
Servo amplifier
CNP1
CN3
CN3
CN8
w
CN5
Servo motors
Servo amplifier
CN8
CNP2
CN1A
CNP2
CN1A
CNP3
CN1B
CNP3
CN1B
CN9
CN10
For connecting with a safety control device other than MR-J3-D05 r
e
CN2
CN2
CN2L
CN2L
Necessary options vary depending on a linear encoder. Refer to “MR-J3- MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details.
Options
t
Servo amplifiers
Safety logic unit
MR-D05UDL3M-B Cable length: 3m
e
Short-circuit connector
(Standard accessory)
This connector is required when not using the STO function.
r
Connector
(Standard accessory)
Safety logic unit connector (Tyco Electronics) 1-1871940-4 (connector)
t
Connector
(Standard accessory)
Safety logic unit connector (Tyco Electronics) 1-1871940-8 (connector)
Amplifier connector (Tyco Electronics) 2069250-1 (connector set)
Notes: 1. Refer to “●Cable and connectors for MR-J3-B” and "Cable and connectors for servo motors" for connections with a controller, and for cables and connectors not mentioned in this page. 2. Use this STO cable (MR-D05UDL3M-B) when connecting with a safety control device other than MR-J3-D05.
●Dynamic brake Refer to P.119 in this catalog.
●Optional regeneration unit Refer to P.120 in this catalog.
●Battery
MR-J3-BSafety
STO cable (for safety control device other than MR-J3-D05) (Note 2)
MR-J3W series
w
For CN8
MR-D05UDLMM M = cable length: 0.3, 1, 3m
Servo support software
Amplifier connector (Tyco Electronics) 2069250-1 (connector set)
STO cable (for MR-J3-D05)
Cautions
Safety logic unit connector (Tyco Electronics) 2069250-1 (connector set)
q
Peripheral equipment
Description
IP rating
For CN9
Model
For CN10
Item
●Battery connection relay cable Refer to P.124 in this catalog.
Warranty
Refer to P.124 in this catalog.
Refer to P.125 in this catalog.
Global FA centers
●Heat sink outside attachment
150
MELSERVO-J3 Peripheral Equipment ●Electrical wires, circuit breakers and magnetic contactors (example of selection) Refer to P.128 in this catalog.
●Radio noise filter Refer to P.129 in this catalog.
●Line noise filter Refer to P.129 in this catalog.
●Data line filter Refer to P.129 in this catalog.
●Surge killer Refer to P.129 in this catalog.
●EMC filter Refer to P.130 in this catalog.
●Power factor improvement DC reactor Refer to P.132 in this catalog.
●Power factor improvement AC reactor Refer to P.133 in this catalog.
151
CN5 for USB communication (option) QD75MHM QD74MHM (Note 3)
LD77MHM
FX3U-20SSC-H (Note 4)
In addition to the traditional functions, MR Configurator2 or MR Configurator can be used by connecting to a motion controller Q17MDCPU, Q17MHCPU or Q170MCPU. Parameter setting and monitoring for the several axes are possible.
Servo amplifiers
SSCNET# compatible controller Q173DCPU/Q173HCPU Q170MCPU Q172DCPU/Q172HCPU
Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC
Options
(Note 1)
mini-B connector
Display panel
Illuminates when the main circuit power supply is charged.
Displays servo amplifier status and alarm number.
Servo amplifier MR-J3W- B
Magnetic contactor (MC)
Peripheral equipment
Charge lamp
CN1A
Used to turn off the servo amplifier’s power when an alarm has been CNP1 connector triggered. (for main circuit power supply)
With front cover open
Axis setting section
(Note 2)
Selects an axis using the axis selection rotary switch (SW1).
MR-J3-BSafety
Circuit breaker (NFB) Used to protect the power supply line.
Model designation
Peripheral equipment is connected to MR-J3W-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3W-B easily and start using it right away.
Servo motors
Connections with Peripheral Equipment
P+ C
Junction terminal block (option)
CNP3A/B connector
All signals can be connected via the junction terminal block.
(Note 2) (for motor power supply)
Optional regeneration unit (option) Install this unit in situations involving frequent regeneration and large load inertia moments.
(Note 2) CN1B
CN1B for connecting SSCNET# (next) CN2
CN4
Connects the next servo amplifier axis.
CN1A for connecting SSCNET# (previous)
Motor power supply cable (option) Encoder cable (option)
CN2
Connects SSCNET3 compatible controller or the previous axis servo amplifier.
Servo support software
(Note 2)
Cautions
This connector set is required when using the forced stop, the in-position, the electromagnetic brake interlock or the malfunction signal.
MR-J3W series
CN3 for input/output signal (option) CNP2 connector (for control circuit power supply)
CN1A CN1B
Linear servo motor
CN4
Warranty
CN1A
Servo motor (The picture is of HF-KP13.)
Direct drive motor
Notes: 1. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details. 2. CNP1, CNP2 and CNP3A/B connector sets are not included with the servo amplifier. Please purchase them separately. Refer to “Option ●Cables and connectors for MR-J3W series” for more details. 3. The direct drive motor cannot be used with QD74MH. 4. The linear servo motor and the direct drive motor cannot be used with FX3U-20SSC-H.
Global FA centers
Battery case and battery (option) Battery case (MR-BTCASE) and batteries (MR-BAT) are required when configuring absolute position detection system with a rotary servo motor or a direct drive motor.
152
MELSERVO-J3W MR-J3W-B (2-axis Servo Amplifier) Features • With the same high performance, functionality and usability of the MR-J3-B servo amplifier, one unit of MR-J3W-B servo amplifier operates any combination of two rotary/linear servo motors or direct drive motors. • Mounting area can be reduced by approximately 17% to 25% as compared to that of 2 units of MR-J3-B servo amplifiers; thus, a more compact system can be realized. 400W 8-axis system example
4 units of MR-J3W-44B servo amplifiers
8 units of MR-J3-40B servo amplifiers
168
Reduced by 25%
168
40
60 40✕8=320mm
60✕4=240mm
• The two axes use the same main and control supply, and SSCNET# cables. Thus, wiring is greatly reduced. 2-axis system example 2 units of MR-J3-MB
1 unit of MR-J3W-MB
Simple wiring!
• Reusable regenerative energy stored in the capacitor is increased by 189% to 256% as compared to MR-J3-B servo amplifier. Regenerative energy of 17J to 46J can be reused, contributing to energy-saving.
qRegenerative energy
Operation pattern qDeceleration
A-axis motor speed
Time B-axis motor speed
wAcceleration Time
Servo motor wDriving power energy
Regenerative energy q is stored in the capacitor and is effectively used as driving power energy w.
Servo motor
Servo amplifier
• The following servo motors can be used by switching the servo motor select switch. Rotary servo motor series : HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/HC-UP Linear servo motor series : LM-H2/LM-K2/LM-U2 Direct drive motor series : TM-RFM • Any combination of two servo motors of various series and/or capacity can be connected with MR-J3W-B servo amplifier. Servo amplifier MR-J3W-MB
Controller
Servo amplifier MR-J3W-MB
Servo amplifier MR-J3W-MB
SSCNET# SSCNET#
SSCNET#
Two different types of the motors can be combined.
Different series and capacity of motors can be combined.
A-axis rotary B-axis rotary servo motor servo motor
153
A-axis linear servo motor
B-axis direct drive motor
A-axis rotary B-axis linear servo motor servo motor
Model designation
Servo Amplifier Model Designation
77
750
750
1010
1k
1k
Notes: 1. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system.
The servo amplifiers above conform to EN, UL and CSA standards.
●List of compatible rotary servo motor (Note 5) Symbol Axis 22 A/B 44
A/B
77 A/B 1010 A/B
HF-KP 053, 13, 23 053 (Note 2, 3), 13 (Note 2, 3), 23, 43 43 (Note 2, 3), 73 43 (Note 2, 3), 73
HF-MP 053, 13, 23 053 (Note 2, 3), 13 (Note 2, 3), 23, 43 43 (Note 2, 3), 73 43 (Note 2, 3), 73
HF-SP –
HF-JP (Note 1) –
HC-LP –
HC-UP –
–
–
–
–
52 (Note 2, 3) 52, 102
72 (Note 2, 3) 72
53 (Note 3), 73 51 (Note 2, 3), 52 (Note 2, 3) 51, 81, 52, 102 53 (Note 4), 73, 103
Notes: 1. The servo amplifier with software version B3 or above is compatible with this rotary servo motor. 2. When using the rotary servo motor with the servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “MM1M”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. When using FX3U-20SSC-H controller, a servo amplifier with software version B3 or above is required to use this rotary servo motor. 4. The maximum torque of HF-JP53 servo motor can be increased to 400% of the rated torque with this combination. 5. Refer to “Servo Motor Specifications” in this catalog for specifications of rotary servo motors.
●List of compatible linear servo motor (Note 3, 4) Symbol Axis 22
A/B
44
A/B
Primary side
LM-H2 Secondary side
–
–
P1A-06M-4SS0
S10-M-4SS0
P2A-12M-1SS0
S20-M-1SS0
Primary side
LM-K2 Secondary side
–
P1A-01M-2SS1 (Note 1)
P1A-06M-4SS0 (Note 2) P2A-12M-1SS0 (Note 2) 77 A/B P2B-24M-1SS0 P3A-24M-1SS0 P1A-06M-4SS0 (Note 2) P2A-12M-1SS0 (Note 2) 1010 A/B P2B-24M-1SS0 P3A-24M-1SS0
S10-M-4SS0 (Note 2) S20-M-1SS0 (Note 2) S20-M-1SS0 S30-M-1SS0 S10-M-4SS0 (Note 2) S20-M-1SS0 (Note 2) S20-M-1SS0 S30-M-1SS0
P1A-01M-2SS1 (Note 1, 2) P2A-02M-1SS1 (Note 1) P1A-01M-2SS1 (Note 1, 2) P2A-02M-1SS1 (Note 1)
LM-U2 Primary side Secondary side PAB-05M-0SS0 SA0-M-0SS0 – PBB-07M-1SS0 SB0-M-1SS0 PAB-05M-0SS0 SA0-M-0SS0 PAD-10M-0SS0 S10-M-2SS1 (Note 1) PAF-15M-0SS0 SB0-M-1SS0 PBB-07M-1SS0 PAD-10M-0SS0 (Note 2) SA0-M-0SS0 (Note 2) S10-M-2SS1 (Note 1, 2) PAF-15M-0SS0 (Note 2) PBD-15M-1SS0 SB0-M-1SS0 S20-M-1SS1 (Note 1) PBF-22M-1SS0 PAD-10M-0SS0 (Note 2) S10-M-2SS1 (Note 1, 2) SA0-M-0SS0 (Note 2) PAF-15M-0SS0 (Note 2) PBD-15M-1SS0 S20-M-1SS1 (Note 1) SB0-M-1SS0 PBF-22M-1SS0
Notes: 1. The servo amplifier with software version B2 or above is compatible with this linear servo motor. 2. When using the linear servo motor with the servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “MM1M”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. The linear servo motor is not compatible with FX3U-20SSC-H controller. 4. Refer to “LINEAR SERVO LM Series catalog L(NA)03026” for specifications of linear servo motors.
●List of compatible direct drive motor (Note 1, 2, 3) Symbol 22 44 77 1010
Axis A/B A/B A/B A/B
TM-RFM 002C20 002C20, 004C20 004C20, 006C20, 006E20, 012E20, 012G20, 040J10 004C20, 006C20, 006E20, 012E20, 018E20, 012G20, 040J10
Notes: 1. The servo amplifier with software version B3 or above is compatible with this direct drive motor. 2. The direct drive motor is not compatible with QD74MH and FX3U-20SSC-H controllers. 3. Refer to “Direct drive motor TM-RFM series catalog L(NA)03051ENG” for specifications of direct drive motors.
Options
400
Peripheral equipment
200
400
Without a dynamic brake (Note 1)
MR-J3-BSafety
200
44
Special specifications
ED
MR-J3W series
22
Symbol
Servo support software
B-axis
Cautions
A-axis
Warranty
Rated output (W)
Global FA centers
Symbol
Servo amplifiers
B: SSCNET # compatible
Mitsubishi general-purpose AC servo amplifier MELSERVO-J3W Series (2-axis AC servo amplifier)
*
Servo motors
MR-J3W- B-
154
MELSERVO-J3W MR-J3W-B Servo Amplifier Specifications Servo amplifier model Rated output capacity Output
MR-J3W-44B
Rated voltage Rated current (A) Voltage/frequency (Note 1, 2)
Main circuit power supply (Note 10)
MR-J3W-22B
Rated current (A) Permissible voltage fluctuation
1.5
1.5
2.8
2.8
3.5
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC
Tolerable regenerative power of regenerative resistor (W)
13.9
For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 11)
3-phase 170 to 253VAC
±5% maximum 0.4 1-phase 170 to 253VAC
Permissible frequency fluctuation
±5% maximum
Built-in regenerative resistor
6.0
10.4
Permissible voltage fluctuation
Linear servo motor’s mass equivalent to permissible charging amount (Note 9) (kg [lb])
6.0
5.8
1-phase 200 to 230VAC 50/60Hz
55
Power consumption (W) Interface power supply
Capacitor regeneration
5.8
6.1
Rated current (A)
Rotary servo motor’s or direct drive motor’s moment of inertia equivalent to permissible charging amount (Note 8) J(×10-4kg·m2) [J (oz·in2)]
B-axis 1kW
3-phase 200 to 230VAC 50/60Hz or 3-phase 200 to 230VAC 50/60Hz 1-phase 200 to 230VAC 50/60Hz (Note 11)
3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz
Voltage/frequency
Reusable regenerative energy (Note 7) (J)
MR-J3W-1010B A-axis 1kW
3-phase 170VAC
Permissible frequency fluctuation
Control circuit power supply
MR-J3W-77B
A-axis 200W B-axis 200W A-axis 400W B-axis 400W A-axis 750W B-axis 750W
24VDC ±10% (required current capacity: 0.25A (Note 3))
17
22
46
3.45 (18.9)
4.46 (24.4)
9.32 (51.0)
8.5 (19)
11.0 (24.0)
23.0 (51.0)
10
100
Sine-wave PWM control/current control system
Control system Dynamic brake
Built-in (Note 4, 5)
Safety features
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection, magnetic pole detection protection, linear servo control fault protection
Structure (IP rating) Ambient temperature (Note 6) Ambient humidity Environment
Mass (kg [lb])
Atmosphere
Natural cooling open (IP00)
Fan cooling open (IP00)
0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation
1000m or less above sea level
Vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.4 (3.1)
2.3 (5.1)
Notes:1. Rated output and speed of a rotary servo motor and direct drive motor; and rated thrust and speed of a linear servo motor are applicable when the servo amplifier, combined with the servo motors is operated within the specified power supply voltage and frequency. Torque and thrust drop when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a rotary servo motor, refer to the section “Servo motor torque characteristics” in this catalog. For thrust characteristics when combined with a linear servo motor, refer to “LINEAR SERVO LM Series catalog L(NA)03026”. For torque characteristics when combined with a direct drive motor, refer to “Direct drive motor TMRFM series catalog L(NA)03051ENG”. 3. 0.25A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 4. When using the built-in dynamic brake, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for permissible load to motor inertia moment ratio and load to motor mass ratio. 5. Special specification servo amplifiers without a dynamic brake are also available: MR-J3W-MB-ED. When using the servo amplifier without a dynamic brake, the servo motors do not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 6. MR-J3W-MB servo amplifiers can be mounted closely. In the case of MR-J3-44B, however, operate them at 90% or less of the effective load ratio. 7. For rotary servo motors and direct drive motors, “regenerative energy” is the energy generated when a machine, which has a moment of inertia equivalent to the permissible charging amount, decelerates from the rated speed to a stop. For linear servo motors, “regenerative energy” is the energy generated when a machine, which has mass equivalent to the permissible charging amount, decelerates from the maximum speed to a stop. 8. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total moments of inertia of both axes. Otherwise, the permissible charging amount is equivalent to the moment of inertia of each axis. 9. Mass of primary side (coil) is included. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total masses of both axes. Otherwise, the permissible charging amount is equivalent to the mass of each axis. 10. Refer to the following for power supply capacity. • For rotary servo motor: “Servo Motor Specifications” in this catalog • For linear servo motor: “LINEAR SERVO LM Series catalog L(NA)03026” • For direct drive motor: “Direct drive motor TM-RFM series catalog L(NA)03051ENG-A”. Power supply capacity for this servo amplifier is equivalent to the total power supply capacities of each motor. 11. 1-phase 200 to 230VAC will be applicable for the servo amplifier manufactured in January 2011 or later.
155
Model designation
MR-J3W-MB Standard Wiring Diagram ● Connection example
B-axis encoder B-phase pulse (differential line driver) Control common
Analog monitor output (Note 14) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA
R A 1
B-axis malfunction
R A 2
A-axis electromagnetic brake interlock B-axis electromagnetic brake interlock
R A 3 R A 4
(Note 2) 24VDC power supply
for interface
SD
PLATE (Note 9)
ALM-A ALM-B MBR-A MBR-B
11 24 12 25
DICOM DOCOM EM1 DI1-A DI2-A DI3-A DI1-B DI2-B DI3-B
23 26 10 7 8 9 20 21 22
CN5
Personal computer
USB cable MR-J3USBCBL3M
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
10m maximum
Controller
Setup software MR ConfiguratorM
Servo amplifier MR-J3W-MB (3rd and 4th axis) (Note 7) (Note 11) (Note 6)
SW1
SW2
MR-J3BUSMM or MR-J3BUSMM-A/-B cable
SW2 1
2
(Note 12)
SW3 ON 1 2
Connect a controller and the servo amplifier by inserting the cable into the CN1A connector.
2
(Note 7) (Note 11)
SW1
Options
2 1 15
CN2B
1
(Note 5)
Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH (Note 15) LD77MH FX3U-20SSC-H (Note 15)
MO1 LG MO2
The connection differs according to each servo motor. →Refer to CNP3A/CNP3B, CN2A/CN2B connector connection examples (1) to (6).
CN1B CN1A
(Note 8)
(Note 3) Forced stop A-axis upper stroke limit (FLS) A-axis lower stroke limit (RLS) A-axis proximity dog (DOG) B-axis upper stroke limit (FLS) B-axis lower stroke limit (RLS) B-axis proximity dog (DOG)
3 16 4 17 5 18 6 19 14
CN1A
(Note 4)
2m maximum
A-axis malfunction
LA-A LAR-A LB-A LBR--A LA-B LAR-B LB-B LBR-B LG
CNP3B
Peripheral equipment
A-axis encoder B-phase pulse (differential line driver) B-axis encoder A-phase pulse (differential line driver)
CNP3A/CNP3B, CN2A/CN2B connector connection
CN3
MR-J3-BSafety
A-axis encoder A-phase pulse (differential line driver)
CN2A 1A 2A 3A 1B Built-in 2B regenerative resistor
P+ C D L11 L21
CN1B
10m maximum
Servo amplifiers
CNP2 Optional regeneration unit (Note 10)
Servo amplifier MR-J3W-MB (n-1th and nth axis) (Note 6)
(Note 7) (Note 11)
SW1
SW2 1
MR-J3W series
(Note 16)
1 2 3
Servo support software
L1 L2 L3
(Note 1)
Servo motors
CNP1
MC
2
Attach a cap to the unused connector to prevent adhesion of dirt.
Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.25A). 0.25A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for both axes of the servo amplifier. For overall system, apply the emergency stop on the controller side. 4. The malfunction (ALM-A/-B) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details such as setting the controllers, refer to relevant controller’s programming manual or user’s manual. 6. Connections for the third and following axes are omitted. 7. Up to 16 axes (n=2 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH, QD74MH or LD77MH. 9. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 10. When not using an optional regeneration unit, connect P+ and D to use the built-in regenerative resistor. When using an optional regeneration unit, disconnect P+ and D, and then connect the optional regeneration unit to P+ and C. 11. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 12. Servo motor select switch (SW3) is located on the bottom of the servo amplifier. SW3-1 is for A-axis and SW3-2 for B-axis. Select a servo motor as follows: OFF: rotary servo motor, ON: linear servo motor or direct drive motor 13. This connection is for continuing operation with one axis when an alarm occurs on the other axis. To stop the operation of the both axes with an alarm on one axis, connect RA1 and RA2 in series. 14. Output voltage range varies depending on the monitored signal. 15. Refer to “Servo Amplifier Model Designation ● Compatible servo motor list” in this catalog for servo motors compatible with QD74MH or FX3U-20SSC-H. 16. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. Refer to “MR-J3W-B Servo Amplifier Specifications” in this catalog for the power supply.
Cautions
NFB Power supply 3-phase 200 to 230VAC
CNP3A
SK
MC
Warranty
M C
RA2 (B-axis)
Servo amplifier MR-J3W-MB (1st and 2nd axis)
Global FA centers
Ready OFF ON
CN1B CN1A
(Note 13) Malfunction Controller RA1 forced (A-axis) stop EM1 RA5
156
MELSERVO-J3W CNP3A/CNP3B and CN2A/CN2B Connectors Connection Examples (1) HF-KP/HF-MP series
(2) HF-SP/HF-JP series
Servo amplifier MR-J3W-MB
Servo motor HF-KP/MP series
CNP3A/CNP3B
U
U
2B
V
1A
W
V W (Note 3)
2A
CNP3A/CNP3B
2
1B
U
3
2B
V
1A
W
M
4
CN2A/CN2B 1 2 3 4 9
P5 LG MR MRR BAT PLATE SD
RA U
B2
1 2
Electromagnetic B brake
Contact must be open when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off.
(Note 1)
MR MRR BAT SD
V
1A
W
Servo motor HC-LP/UP series U V W (Note 3)
2A
1 2 3 4 9
P5 LG MR MRR BAT PLATE SD
A
B2
Electromagnetic
1
B brake (Note 2)
2
MR MRR BAT SD
CNP3A/CNP3B
CN2A/CN2B
Linear servo motor LM-H2/K2/U2 series U
1B
U
2B
V
V
C
1A
W
W
D
2A
B
M
(Note 3)
(Note 3)
B1 RA U
B2
1 2
Contact must be open when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off.
P5 LG MR MRR BAT SD
Electromagnetic
B brake
(Note 2)
CN2A/CN2B (Note 5)
Encoder
Contact must be open by an external emergency stop switch.
P5 LG MR MRR BAT PLATE SD
B1 RA U
P5 LG
Servo amplifier MR-J3W-MB
(Note 3)
24VDC for the electromagnetic brake (Note 6)
1 2 3 4 9
D
(4) LM-H2/LM-K2/LM-U2 series
CNP3A/CNP3B U
M
B C
Contact must be open Contact must be when the malfunction open by an external (ALM-A/-B) or the emergency stop switch. electromagnetic brake interlock (MBR-A/-B) signal turns off. CN2A/CN2B
P5 LG
Servo amplifier MR-J3W-MB
2B
24VDC for the electromagnetic brake (Note 6)
(Note 2)
(3) HC-LP/HC-UP series
1B
A
(Note 3)
B1
Encoder
Contact must be open by an external emergency stop switch.
V W (Note 3)
(Note 3)
24VDC for the electromagnetic brake (Note 6)
U
2A
1
Servo motor HF-SP/HF-JP series
Encoder
1B
Servo amplifier MR-J3W-MB
5 6 1 2 3 4
THM1 THM2 P5 LG MR MRR PLATE SD
Thermistor G1 q G2
(Note 5)
Linear encoder (Note 4)
Refer to “Connection Example with Linear Encoder” in this catalog for signal connection with a linear encoder.
Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding. 4. Refer to “Compatible Linear Encoder” for details on linear encoders. 5. Manufacture these cables. The signal assignments shown is applicable when using a two-wire type encoder cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the cables. 6. Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.
157
Model designation
Servo amplifier MR-J3W-MB
Direct drive motor TM-RFM series
CNP3A/CNP3B 1B
U
2B
V
1A
W
U V W (Note 3)
2A
A B
M
C D
Servo motors
(5) TM-RFM series (incremental system)
P5 9 LG 10 MR 7 MRR 8 FG 5
(Note 1)
Thermistor q
Peripheral equipment
THM1 6 THM2 11
Options
P5 LG MR MRR PLATE SD 5 THM1 THM2 6
Encoder
CN2A/CN2B 1 2 3 4
Servo amplifiers
(Note 3)
Direct drive motor TM-RFM series
1A
W
U V W (Note 3)
2A
A B
M
C
MR-J3W series
V
D
(Note 3)
Absolute position storage unit MR-BTAS01(Note 2) P5 LG MR MRR BAT
PLATE
SD THM1 THM2
5 6
(Note 1)
P5 9 LG 10 MR 7 MRR 8 BAT 2 FG 5 THM1 6 THM2 11
BAT LG
(Note 1)
P5 LG MR MRR BAT VB FG
9 10 7 8 2 1 5
Thermistor q THM1 6 THM2 11
CN4 1 2
9 P5 10 LG 7 MR 8 MRR 2 BAT 1 VB 5 FG 6 THM1 11 THM2
Encoder
CN2A/CN2B 1 2 3 4 9
CN1C
Battery case (Note 2) MR-BTCASE + Battery (Note 2) MR-BAT × 8 pieces
Notes: 1. Manufacture this cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the encoder cable. 2. Optional MR-BTAS01 absolute position storage unit, MR-BTCASE battery case and MR-BAT batteries are required for absolute position detection system. 3. Connect the ground wire to the cabinet protective earth (PE) terminal via the servo amplifier protective earth (PE) terminal for grounding.
Servo support software
U
2B
Cautions
1B
Warranty
CNP3A/CNP3B
Global FA centers
Servo amplifier MR-J3W-MB
MR-J3-BSafety
(6) TM-RFM series (absolute position detection system)
158
MELSERVO-J3W Connection Examples with Linear Encoder (Note 1)
CN2A/CN2B (Note 3)
5 6 2 1 7 8 3 4 PLATE
THM1 THM2 LG P5 MD MDR MR MRR SD
THM1 THM2 LG MR MRR SD
0V 5V SD /SD RQ /RQ FG
THM1 THM2 LG P5 MR MRR SD
(Note 2)
0V +5V SD/RQ -SD/-RQ FG
0V MR MRR SHD
(Note 2) Magnescale Co., Ltd. Linear encoder
inner LG P5 MR MRR Case SD
5 6 2 3 4 PLATE
CN2A/CN2B (Note 3)
5 6 2 1 3 4 PLATE
(Note 2)
CN2A/CN2B (Note 3)
Magnescale Co., Ltd. Interpolator
THM1 THM2 LG P5 MR MRR SD
Stabilized power supply (5V/ 12 to 24V)
LG P5 RQ /RQ FG
5 6 2 1 3 4 PLATE
Renishaw Inc. Linear encoder
CN2A/CN2B (Note 3)
Heidenhain Corporation Linear encoder
THM1 THM2 P5 LG MR MRR MD MDR SD
THM1 THM2 LG P5 MR MRR SD
Magnescale Co., Ltd. Linear encoder
CN2A/CN2B 5 6 1 2 3 4 7 8 PLATE
5 6 2 1 3 4 PLATE
Mitutoyo Corporation Linear scale
CN2A/CN2B (Note 3)
Servo amplifier
Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector (MR-J3CN2). Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on the wiring. 2. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 3. For the number of the wire pairs for LG and P5, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL”.
MR-J3W-MB Compatible Linear Encoders (Note 1, 2) Linear encoder type
Manufacturer Magnescale Co., Ltd. (Note 10)
Model (Note 11)
SR77 SR87 AT343A AT543A-SC
Absolute type
AT545A-SC Mitutoyo Corporation
ST741A ST742A ST743A ST744A
Heidenhain Corporation
Mitsubishi serial interface compatible
LC 493M (Note 7) LC 193M (Note 8) SR75 SR85
Magnescale Co., Ltd. SL710+PL101-R/RH (Note 10) +MJ830 or MJ831 (Note 4) Incremental type
Renishaw Inc.
Heidenhain Corporation
Resolution
0.05mm /0.01mm 0.05mm 20/4096 (mm) (Approx. 0.005mm)
Rated Maximum effective speed measurement Communication method length (Note 6) (Note 3) 2040mm 3.3m/s 2-wire type 3040mm
2.0m/s
3000mm
2.5m/s
2200mm
2.5m/s
2200mm 2-wire type
4.0m/s
6000mm
0.1mm 0.05mm /0.01mm
3.0m/s
0.05mm /0.01mm
3.3m/s
0.2mm (Note 5)
6.4m/s
2040mm 4240mm
4-wire type
2040mm 3040mm 2-wire type
RGH26P
5 mm
4.0m/s
1 mm
3.2m/s
RGH26R
0.5mm
1.6m/s
20/16384 (mm) (Approx. 1.22nm)
4.0m/s
LIDA 487+EIB 392M (Note 9)
Absolute
0.5mm
RGH26Q LIDA 485+EIB 392M (Note 9)
Position detection system
100000mm
70000mm
2-wire type
Incremental
30040mm 4-wire type 6040mm
Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications. 2. The linear servo motor generates heat. Take the linear encoder’s working environment temperature into consideration when configuring the system. 3. The indicated values are the linear encoder’s rated speed when used in combination with the MR-J3W-B servo amplifier. The values may differ from each manufacturer’s specifications. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed. 4. SH13 is out of production. Contact Magnescale Co., Ltd. for more details. 5. The resolution varies according to the setting value of the interpolator, MJ830/MJ831 manufactured by Magnescale Co., Ltd. Set the resolution between the minimum resolution and 5mm. 6. The maximum length of Mitsubishi serial interface communication cable is 30m. 7. LC 493M is a replacement for LC 491M. Contact Heidenhain Corporation for more details. 8. LC 193M is a replacement for LC 192M. Contact Heidenhain Corporation for more details. 9. EIB 392M is a replacement for APE 391M. Contact Heidenhain Corporation for more details. 10. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 11. For servo amplifiers’ software versions that are compatible with the linear encoders, refer to “List of Compatible Servo Amplifier Software Versions” in this catalog.
159
(Unit: mm)
● MR-J3W-22B, MR-J3W-44B Exhaust (only for MR-J3W-44B) 60
Approx. 80
195
CN5
CNP1
CNP2
L1
1
P+
L11
1
L2
2
C
L21
2
L3
3
D
CN3
CNP1
CNP1
168
3
A
CN1B
156
CN1A
Cooling fan airflow direction (Note 1) (only for MR-J3W-44B)
CNP3A W
B
CNP3B
U
1
V
2
W
U
1
V
2
CN4 6
PE
CN2B CN2A
CNP3B
CNP3B CNP3A
CNP3A
CNP2
CNP2
6 48
6
B
A
B
Exhaust (only for MR-J3W-44B)
SW3
PE
Options
6
A
6
Servo motors
6
< Terminal arrangement >
CHARGE
Servo amplifiers
2-ø6 mounting hole
Model designation
MR-J3W-MB Servo Amplifier Dimensions
Screw size: M4
< Mounting screw size > M5
Notes: 1. Not necessary to open an air hole for the cooling fan on the cabinet.
Peripheral equipment
● MR-J3W-77B, MR-J3W-1010B 2-ø6 mounting hole Approx. 80
195
Exhaust
< Terminal arrangement >
6
100
P+
L11
L2
2
C
L21
L3
3
D
1
168
2
A
CNP3A W CN4 A
6 6
U
1
V
2
B
W
A
U
1
V
2
B
6 PE 88
6
Exhaust SW3
Cooling fan Screw size: M4
< Mounting screw size > M5
Servo support software
6
Cautions
PE
B
CNP3B
Warranty
CN2BCN2A CN1B
CNP3B
3
Global FA centers
CN1A
CNP3A
156
CNP2
MR-J3-BSafety
1
CN3
CN5
CNP2
L1
MR-J3W series
CNP1
CHARGE
CNP1
160
MELSERVO-J3W MR-J3W Basic Configurations Necessary optional cables and connectors vary depending on the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier SSCNET3 compatible
Reference
MR-J3W-MB
P.163 to 164 in this catalog
● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Capacity
Rotary servo motor
Reference list
Servo motor
Encoder cable
Servo motor power supply cable
Electromagnetic brake cable (Note 1)
HF-KPM(B)
Column A in encoder cable list
Column A in servo motor power supply cable list Column A in electromagnetic brake cable list
HF-MPM(B)
Column A in encoder cable list
Column A in servo motor power supply cable list Column A in electromagnetic brake cable list
Column B in encoder cable list
Column B in servo motor power supply cable list Column B in electromagnetic brake cable list
HC-LPM(B)
Column B in encoder cable list
Column C in servo motor power supply cable list
— (Note 2)
HC-UPM(B)
Column B in encoder cable list
Column C in servo motor power supply cable list
— (Note 2)
Column C in encoder cable list
—
—
TM-RFMMC20
Column D in encoder cable list
Column D in servo motor power supply cable list
—
TM-RFMME20
Column D in encoder cable list
Column D in servo motor power supply cable list
—
TM-RFMMG20
Column D in encoder cable list
Column E in servo motor power supply cable list
—
TM-RFMMJ10
Column D in encoder cable list
Column F in servo motor power supply cable list
—
HF-SPM(B) HF-JPM(B)
LM-H2 series Linear servo motor
LM-K2 series LM-U2 series
Direct drive motor
Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-LP52B/102B and HC-UP72B as the power supply connector has electromagnetic brake terminals.
● Encoder cable list Cable length
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction Motor shaft side
Long bending life
MR-J3ENCBLMM-A1-H
Standard
MR-J3ENCBLMM-A1-L
Opposite of motor shaft
Long bending life
MR-J3ENCBLMM-A2-H
Standard
MR-J3ENCBLMM-A2-L
IP65
Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft
A
Standard Exceeding 10m (Relay type) Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B C
2 to 50m 2 to 30m —
Model
Bending life
IP67
—
—
—
w on P.168 in this catalog.
Two types of cables are required: e and t on P.168 in this
Two types of cables are required:
catalog.
MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H
r and t on P.168 in this
Two types of cables are required:
catalog.
Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H
u and o on P.168 in this
Two types of cables are required:
catalog.
MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H
i and o on P.168 in this
Two types of cables are required:
catalog.
MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L MR-J3ENSCBLMM-H
Standard
MR-J3ENSCBLMM-L Manufacture a cable that fits to MR-J3THMCN2 (optional connector set).
(optional connector set). —
—
—
o on P.168 in this catalog.
Select one from the list.
@4 on P.170 in this catalog.
—
@6 on P.170 in this catalog.
For connecting servo amplifier and direct drive motor, or servo amplifier and absolute position storage unit
@7 on P.170 in this catalog.
For connecting absolute position storage unit and direct drive motor
— Manufacture a cable that fits to MR-J3DDSPS (optional connector set).
161
Select one from the list.
MR-J3JCBL03M-A2-L and MR-EKCBLMM-L
Manufacture a cable that fits to MR-J3DDCNS
D
Note
q on P.168 in this catalog.
MR-J3JCBL03M-A1-L and MR-EKCBLMM-H
Long bending life
—
Reference
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.
Long bending life
MR-PWS1CBLMM-A2-H
Standard
MR-PWS1CBLMM-A2-L
Motor shaft side IP55
!3 on P.169 in this catalog. Select one from the list.
Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable).
!4 on P.169 in this catalog.
Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable).
!5 on P.169 in this catalog.
Standard
IP rating (Note 1)
Servo motor
Model
Reference
B IP67
HF-SP series HF-JP series
Manufacture a cable that fits to MR-PWCNS4 (optional connector).
!6 on P.169 in this catalog.
C IP67
HC-LP series HC-UP series
Manufacture a cable that fits to MR-PWCNS1 (optional connector).
!7 on P.169 in this catalog.
D IP67
TM-RFMMC20 TM-RFMME20
Manufacture a cable that fits to MR-PWCNF (optional connector).
@8 on P.170 in this catalog.
E IP67
TM-RFMMG20
Manufacture a cable that fits to MR-PWCNS4 (optional connector).
@9 on P.170 in this catalog.
F IP67
TM-RFMMJ10
Manufacture a cable that fits to MR-PWCNS5 (optional connector).
#0 on P.170 in this catalog.
Note
Select one that is compatible with the servo motor.
● Electromagnetic brake cable list
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction
Long bending life
MR-BKS1CBLMM-A1-H
Standard
MR-BKS1CBLMM-A1-L
Opposite of motor shaft
Long bending life
MR-BKS1CBLMM-A2-H
Standard
MR-BKS1CBLMM-A2-L
IP65
Motor shaft side IP55
IP rating (Note 1)
B IP67
HF-JP series
Reference
Note
!8 on P.169 in this catalog. !9 on P.169 in this catalog. Select one from the list.
Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable).
@0 on P.169 in this catalog.
Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable).
@1 on P.169 in this catalog.
Standard Opposite of motor shaft
Servo motor
HF-SP series
Model
Motor shaft side
A Exceeding 10m (Relay type)
Bending life
MR-J3W series
Cable length
Model Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type).
Reference @2 on P.169 in this catalog.
Manufacture a cable that fits to MR-BKCNS1A @3 on P.169 in this catalog. (optional connector set) (angled type).
Model designation Peripheral equipment
Opposite of motor shaft
Servo motors
Opposite of motor shaft
!2 on P.169 in this catalog.
Servo amplifiers
MR-PWS1CBLMM-A1-L
IP65
MR-J3-BSafety
MR-PWS1CBLMM-A1-H
Standard
Note
Note Select one that is compatible with the servo motor.
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all.
Servo support software
Long bending life
Reference
Cautions
Model
Motor shaft side
A Exceeding 10m (Relay type)
Bending life
Warranty
10m or shorter (Direct connection type)
IP rating Cable lead (Note 1) out direction
Global FA centers
Cable length
Options
● Servo motor power supply cable list
162
MELSERVO-J3W Options ● Cables and connectors for MR-J3W-B Controller Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH LD77MH FX3u-20SSC-H
Servo amplifier
o!0!1
Servo amplifier !4
Setup software MR ConfiguratorM
CN5
CNP1 !2
CN3 CNP2
CN1A
CNP3A
CN1B
CNP1
!5!6
CN5 CN3
CNP2
CN1A
CNP3A
CN1B
!7
qw (Note 1) ui (Note 1)
!8 o!0!1
CNP3B CN2A
er ty (Note 1)
!3
CNP3B CN2A
CN2B
CN2B
!2 !9
CN4
(Note 2) Battery case: MR-BTCASE Battery: MR-BAT ✕ 8 pieces
CN4
Attach a cap to the unused connector.
@0 To B-axis servo motor To A-axis servo motor
Notes: 1. These connector sets are not included with the servo amplifier. Please purchase them separately. 2. Battery case (MR-BTCASE) and batteries (MR-BAT) are not required when configuring absolute position detection system with linear servo motor.
For CNP3A and CNP3B
For CNP1 and CNP2
Item
q
CNP1/CNP2 connector set (Qty: 1pc each)
Model
MR-J3WCNP12-DM
IP rating
Description
— CNP1 main circuit power supply connector set (JST Mfg.) J43FSS-03V-KX (receptacle housing) BJ4F-71GF-M3.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required.
CNP2 control power supply connector set (JST Mfg.) F32FMS-06V-KXY (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.
w
CNP1/CNP2 connector set (Qty: 10pcs each)
MR-J3WCNP12-DM-10P
—
e
CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for narrow wires)
MR-J3WCNP3-DL
—
r
CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for narrow wires)
MR-J3WCNP3-DL-20P
—
CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) LF3F-41GF-P2.0 (receptacle contact)
t
CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for thick wires)
MR-J3WCNP3-D2L
—
Use this connector set for a junction cable of HF-KP/HF-MP servo motor series or for the following servo motors: HF-SP, HF-JP, HC-LP, HC-UP, LM-H2, LM-K2, LM-U2 and TM-RFM
y
CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for thick wires)
MR-J3WCNP3-D2L-20P
—
u
MR-J3W-B power supply connector set (Set for 1 unit (for 2 axes))
Use this connector set when connecting a rotary servo motor and servo amplifier using MR-PWS1CBLMM-M cable.
CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) BF3F-71GF-P2.0 (receptacle contact)
<Applicable cable example> Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.
<Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.3mm Crimping tool (YRF-1070) is required.
For CNP1, CNP2, CNP3A and CNP3B
These are included in one set for one unit.
163
i
MR-J3W-B power supply connector set (Set for 10 units (for 20 axes))
MR-J3WCNP123-SP
MR-J3WCNP123-SP-10P
—
—
CNP1 main circuit power supply connector (1pc) (JST Mfg.) 03JFAT-SAGFK-43 Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)
CNP2 control circuit power supply connector (1pc) (JST Mfg.) 06JFAT-SAXYGG-F-KK Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)
CNP3A/CNP3B motor power supply connector (2pcs) (JST Mfg.) 04JFAT-SAGG-G-KK Applicable wire size: 0.75mm2 (AWG19) to 2.0mm2 (AWG14)
Optional tool (1pc) (JST Mfg.) J-FAT-OT-EXL
o
SSCNET3 cable (Note 4) (Standard cord for inside cabinet)
!0
SSCNET3 cable (Note 4) MR-J3BUSMM-A (Standard cable for outside cabinet) M=cable length: 5, 10, 20m
!1
SSCNET3 cable (Note 4) (Long distance cable, long bending life)
!2
Connector set for SSCNET3 (Note 4)
MR-J3BCN1 (Note 3)
—
!3
Connector cap for SSCNET3
(Standard accessory)
—
!4
Personal computer communication cable
MR-J3USBCBL3M
—
USB cable
!5
M=cable length: 0.15, 0.3, 0.5, 1, 3m
MR-J3BUSMM-B M=cable length: 30, 40, 50m (Note 2)
Cable length: 3m
Model designation
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)
Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)
—
—
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Amplifier connector mini-B connector (5 pins)
Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)
Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller.
MR-ECN1 (Qty: 20pcs)
!8
Junction terminal block
MR-TB26A
M=cable length: 0.5, 1m
—
Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)
Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)
MR-J3-BSafety
MR-TBNATBLMM
— Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket)
Battery connection cable
MR-J3BT1CBLMM M=cable length: 0.3, 1m
—
For CN4
!9
Battery case connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Junction connector (HIROSE ELECTRIC) DF3-EP2428PC(F)A (plug contact) DF3-2EP-2C (junction plug)
@0
Battery connection relay cable (Note 5)
MR-J3BT2CBLMM M=cable length: 0.3, 1m
—
Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket)
Notes: 1. The connector and the shell kit are of solder type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. Up to 4 units (8 axes) of MR-J3W-MB servo amplifiers are connectable by using this cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.
MR-J3W series
Junction terminal block cable
Servo support software
!7
Cautions
!6
Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit)
Warranty
—
Peripheral equipment
MR-J2CMP2 (Qty: 1pc) Connector set (for CN3)
For CN3
—
Description
Servo motors
MR-J3BUSMM
IP rating
Servo amplifiers
Model
Global FA centers
For CN5 For CN1B
For controller, CN1A and CN1B
Item
Options
● Cables and connectors for MR-J3W-B
164
MELSERVO-J3W Options ● Cables and connectors for servo motor For HF-KP/HF-MP servo motor series connecting with MR-J3W-B: encoder cable length 10m or shorter ● For leading the cables out in a direction of the motor shaft (Note 4) CNP1
Motor power supply cable
To servo amplifier’s CNP3A/CNP3B connector
!2
CN3 CNP2
Motor electromagnetic brake cable
CN5
CNP3A
CN1A
CN1B
CNP3B
!8 Encoder cable
CN2A CN2B
To servo amplifier’s CN2A/CN2B connector
CN4
q
Servo motor
● For leading the cables out in an opposite direction of the motor shaft (Note 4) Motor power supply cable
To servo amplifier’s CNP3A/CNP3B connector
!3 Motor electromagnetic brake cable !9 Encoder cable
CNP1
CN5 CN3
To servo amplifier’s CN2A/CN2B connector CNP2
w
CNP3A
CN1A
CN1B
CNP3B CN2A CN2B CN4
Servo motor
For HF-KP/HF-MP servo motor series connecting with MR-J3W-B: encoder cable length over 10m ● For leading the cables out in a direction of the motor shaft (Note 4) !4 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable.
@0 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable
e (Note 1)
t CNP1
y
Encoder cable
To servo amplifier’s CN2A/CN2B connector
o
u (Note 1)
CN5 CN3
CNP2
CNP3A
CN1A
CN1B
CNP3B CN2A
!0
CN2B CN4
Servo motor
● For leading the cables out in an opposite direction of the motor shaft (Note 4) !5 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable. @1 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable
r (Note 1)
t CNP1
y
Encoder cable i (Note 1)
o
To servo amplifier’s CN2A/CN2B connector
CN5 CN3
CNP2
CN1A
CNP3A
CN1B
CNP3B CN2A
!0
CN2B CN4
Servo motor
Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 4. Cables for leading two different directions may be used for one servo motor.
165
Model designation
For HF-SP servo motor series connecting with MR-J3W-B Motor power supply connector set
To servo amplifier’s CNP3A/CNP3B connector
!6 Motor electromagnetic brake connector set
@3
Manufacture a cable.
Manufacture a cable. CNP1
Encoder cable
CN5 CN3
o
CNP2
To servo amplifier’s CN2A/CN2B connector
CNP3A
!0
CN1A
CN1B
CNP3B CN2A CN2B
!1
Servo motor
CN4
Servo amplifiers
@2
Servo motors
Manufacture a cable.
Motor power supply connector set
Options
For HF-JP servo motor series connecting with MR-J3W-B To servo amplifier’s CNP3A/CNP3B connector
Manufacture a cable.
!6 Motor electromagnetic brake connector set
@3
Manufacture a cable.
Manufacture a cable. CNP1
Encoder cable
CN5 CN3
o
CNP2
To servo amplifier’s CN2A/CN2B connector
CNP3A
!0
CN1A
CN1B
Peripheral equipment
@2
CNP3B
CN2B
!1
Servo motor
CN4
For HC-LP/HC-UP servo motor series connecting with MR-J3W-B Motor power supply connector set
To servo amplifier’s CNP3A/CNP3B connector
Manufacture a cable. CNP1
Encoder cable
CN5 CN3
o
CNP2
To servo amplifier’s CN2A/CN2B connector
CNP3A
!0
CN1A
CN1B
CNP3B
MR-J3W series
!7
MR-J3-BSafety
CN2A
CN2A
CN4
Servo motor
For LM-H2/LM-K2/LM-U2 linear servo motor series connecting with MR-J3W-B
CNP1
Servo support software
CN2B
!1
CN5
@4
To servo amplifier’s CN2A/CN2B connector
To linear servo motor thermistor (Note 1)
CNP3A
CN1A
CN1B
CNP3B CN2A CN2B
@5
Cautions
CN3 CNP2
CN4
To linear encoder (Note 1)
Notes: 1. Necessary options vary depending on a linear encoder. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details.
Global FA centers
Manufacture a cable.
Warranty
@5
166
MELSERVO-J3W Options For TM-RFM direct drive motor series connecting with MR-J3W-B ● For incremental system Encoder connector set
@6 To servo amplifier's CN2A/CN2B connector
Manufacture a cable. (Note 1) CNP1
CN5 CN3
Motor power supply connector set
CNP2
@8@9#0
To servo amplifier’s CNP3A/CNP3B connector
Direct drive motor
CNP3A
CN1A
CN1B
CNP3B CN2A
Manufacture a cable.
CN2B CN4
● For absolute position detection system Encoder connector set
@7
Encoder connector set
@6 To servo amplifier's CN2A/CN2B connector
Manufacture a cable. (Note 1)
Manufacture a cable. (Note 1)
CNP1
Absolute position storage unit Direct drive motor
CN3
Motor power supply connector set
@8@9#0
CN5
CNP2
To servo amplifier’s CNP3A/CNP3B connector
CNP3A
CN1A
CN1B
CNP3B
Manufacture a cable.
CN2A CN2B CN4
Notes: 1. Refer to “MR-J3-MB-RJ080W INSTRUCTION MANUAL” for manufacturing the encoder cable.
167
Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
M=cable length: 2, 5, 10m (Note 1)
MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1)
MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1)
MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series
t
M=cable length: 20, 30, 40, 50m (Note 1, 3, 6)
MR-EKCBLMM-L M=cable length: 20, 30m (Note 1, 6)
Model designation
IP65
IP20
IP20
IP20
For rotary servo motor encoder
Junction connector set for HF-KP/HF-MP MR-ECNM series
u
Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft
i
Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL)
(Relay type)
Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp)
Use this in combination of t or y.
IP20
Exceeding 10m
y
Encoder connector (Tyco Electronics) 1674320-1
IP20
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required.
MR-J3JSCBL03M-A1-L
IP65
Cable length: 0.3m (Note 1)
(Note 5)
MR-J3JSCBL03M-A2-L
IP65
Cable length: 0.3m (Note 1)
(Note 5)
Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3ENSCBLMM-H M=cable length:
IP67
2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4)
o
Encoder cable for HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/ HC-UP series
MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4)
!0
Encoder connector set for HF-KP/HF-MP/HF-SP/HF-JP/HC-LP/ HC-UP series
MR-J3SCNS (Note 4)
IP67
Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact)
<For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact)
Use these in combination of u or i for HF-KP/HF-MP series.
IP67
Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series.
!1
Encoder connector set for HF-SP/HF-JP/HC-LP/HC-UP series
MR-J3SCNSA (Note 4)
IP67
Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
<Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. 6. are available in 4-wire type. Parameter setting is required to use the 4-wire type encoder cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for more details.
Servo motors
MR-J3ENCBLMM-A2-L
IP65
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
Servo amplifiers
r
M=cable length: 2, 5, 10m (Note 1, 3)
Encoder connector (Tyco Electronics) 1674320-1
Options
e
Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft
MR-J3ENCBLMM-A2-H
IP65
Peripheral equipment
Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
M=cable length: 2, 5, 10m (Note 1)
MR-J3-BSafety
w
MR-J3ENCBLMM-A1-L
IP65
MR-J3W series
(Direct connection type)
M=cable length: 2, 5, 10m (Note 1, 3)
Description
Servo support software
10m or shorter
MR-J3ENCBLMM-A1-H
IP rating (Note 2)
Cautions
q
Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft
Model
Warranty
Item
Global FA centers
● Cables and connectors for servo motor connecting with MR-J3W-B
168
MELSERVO-J3W Options ● Cables and connectors for servo motor connecting with MR-J3W-B Item
!2 10m or shorter (Direct connection type)
For rotary servo motor power supply
!3
!4
!5
!6
!7
Power supply connector set for HF-SP/HF-JP series
Power supply connector set for HC-LP/HC-UP series
10m or shorter (Direct connection type)
For rotary servo motor electromagnetic brake
!9
@0 Exceeding 10m (Relay type)
@2
@3
Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
!8
@1
Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft
Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft
Brake connector set for HF-SP/HF-JP series
Brake connector set for HF-SP/HF-JP series
Model
MR-PWS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-PWS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1)
MR-PWS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)
MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1)
MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1)
MR-PWCNS4 (Straight type)
MR-PWCNS1
IP rating (Note 2)
IP65 IP65 IP65
IP55
Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
IP55
Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp)
IP67
IP65
MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3)
MR-BKS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1)
MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1)
<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp)
MR-BKS1CBLMM-A1-H
M=cable length: 2, 5, 10m (Note 1)
Lead-out *The cable is not shielded.
IP67
MR-BKS1CBLMM-A1-L
Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
IP65
(Straight type)
M=cable length: 2, 5, 10m (Note 1, 3)
Description
IP65 IP65
<Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm
Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
Lead-out
IP65
*The cable is not shielded.
IP55
Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact)
Lead-out
MR-BKS2CBL03M-A2-L Cable length: 0.3m (Note 1)
IP55 *The cable is not shielded.
MR-BKCNS1 (Note 4) (Straight type)
MR-BKCNS1A (Note 4) (Angled type)
Motor brake connector (DDK) (solder type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100 (socket contact)
IP67
<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector (DDK) (solder type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact)
IP67
<Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details.
169
MR-J3CN2
—
@6
Encoder connector set (for connecting servo amplifier and direct drive motor, or for servo amplifier and absolute position storage unit)
Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)
MR-J3DDCNS
@7
Encoder connector set MR-J3DDSPS (for connecting absolute position storage unit and direct drive motor)
@8
Power supply connector set for TM-RFMMC20, TM-RFMME20
MR-PWCNF
@9
Power supply connector set for TM-RFMMG20
MR-PWCNS4
Power supply connector set for TM-RFMMJ10
MR-PWCNS5
#0
Linear encoder and thermistor connection connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)
(Straight type)
(Straight type)
(Straight type)
IP67
Encoder connector or absolute position storage unit connector RM15WTPZK-12S (plug, HIROSE ELECTRIC) JR13WCCA-8(72) ( code clamp, HIROSE ELECTRIC) <Applicable cable example> 2 Wire size: 0.25mm (AWG23) to 0.5mm2 (AWG20) Completed cable outer diameter: f7.8mm to f8.2mm
IP67
Absolute position storage unit connector RM15WTPZ-12P(72) (plug, HIROSE ELECTRIC) JR13WCCA-8(72) (code clamp, HIROSE ELECTRIC) Encoder connector RM15WTPZK-12S (plug, HIROSE ELECTRIC) JR13WCCA-8(72) ( code clamp, HIROSE ELECTRIC) <Applicable cable example> Wire size: 0.25mm2 (AWG23) to 0.5mm2 (AWG20) Completed cable outer diameter: f7.8mm to f8.2mm
IP67
Motor power supply connector (DDK) CE05-6A14S-2SD-D (plug) (straight) YSO14-9 to 11 (cable clamp, Daiwa Dengyo) <Applicable cable example> Wire size: 0.3mm2 (AWG22) to 1.25mm2 (AWG16) Completed cable outer diameter: f8.3mm to f11.3mm
IP67
Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp) <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: f10.5mm to f14.1mm
IP67
Motor power supply connector (DDK) CE05-6A22-22SD-D-BSS (plug) (straight) CE3057-12A-1-D (cable clamp) <Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: f12.5mm to f16mm
Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/direct drive motor. If the IP rating of the servo amplifier/direct drive motor differs from that of these connectors, overall IP rating depends on the lowest of all.
Model designation Servo motors
Connector set (for linear encoder and thermistor connection)
Amplifier connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)
Servo amplifiers
@5
Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit)
Options
—
Peripheral equipment
MR-J3THMCN2
MR-J3-BSafety
Connector set (for linear encoder and thermistor)
MR-J3W series
@4
Description
Servo support software
IP rating (Note 1)
Cautions
Model
Warranty
For direct drive motor power supply
For direct drive motor encoder
For linear servo motor
Item
Global FA centers
● Cables and connectors for servo motor connecting with MR-J3W-B
170
MELSERVO-J3W Ordering Information for Customers To order the following products, contact the relevant manufacturers directly. Refer to “Ordering Information for Customers” for MELSERVO-J3 series in this catalog for encoder, power supply and electromagnetic brake connectors for the rotary servo motors. For connectors for the linear servo motor and the direct drive motor, refer to the relevant catalogs. ● Main circuit power supply cable (for CNP1) Model
Description L1 L2 L3
SC-EMP01CBLMM-L M= cable length: 2, 5m (Note 2, 3)
Terminal processing type: cut
Wire size AWG14
Mitsubishi Electric System & Service Co., Ltd. (Note 1)
● Control circuit power supply cable (for CNP2-B(Y)) Model SC-ECP01CBLMM-L M= cable length: 2, 5m (Note 2, 3)
Description L11 L21
Wire size
Terminal processing type: cut
AWG16 Mitsubishi Electric System & Service Co., Ltd. (Note 1)
● Built-in regenerative resistor short-circuit connector (for CNP2-A(X)) Model
Description P+
SC-ERG02CBL01M-L
D
Wire size AWG14
Mitsubishi Electric System & Service Co., Ltd. (Note 1)
● Optional regeneration unit cable (for CNP2-A(X)) Model SC-ERG01CBLMM-L M= cable length: 2, 5m (Note 2, 3)
Description P+ C
Wire size
Terminal processing type: cut
AWG14 Mitsubishi Electric System & Service Co., Ltd. (Note 1)
● Power supply cable for HF-KP/HF-MP rotary servo motor series (direct connection type) Model
Description
Wire size
SC-EPWS1CBLMM-A1-L Lead out in direction M= cable length: 2, 5, 10m of motor shaft (Note 2, 3) Standard bending life AWG18 ✕ 4C
Lead out in opposite SC-EPWS1CBLMM-A2-L direction of motor M= cable length: 2, 5, 10m shaft (Note 2, 3) Standard bending life SC-EPWS1CBLMM-A1-H Lead out in direction M= cable length: 2, 5, 10m of motor shaft Long bending life (Note 2, 3) SC-EPWS1CBLMM-A2-H M= cable length: 2, 5, 10m (Note 2, 3)
Lead out in opposite direction of motor shaft Long bending life
AWG19 ✕ 4C Mitsubishi Electric System & Service Co., Ltd. (Note 1)
● Power supply cable for HF-KP/HF-MP rotary servo motor series (junction type) ● Power supply cable for HF-SP/HF-JP/HC-LP/HC-UP rotary servo motor series (Note 4) ● Power supply cable for LM-H2/LM-K2/LM-U2 linear servo motor series ● Power supply cable for TM-RFM direct drive motor series Model SC-EPWS2CBLMM-L Standard bending M= cable length: life 2, 5, 10, 20, 30m (Note 2, 3) SC-EPWS2CBLMM-H Long bending life M= cable length: 2, 5, 10, 20, 30m (Note 2, 3)
Description Terminal processing type: cut
AWG16 ✕ 4C (20, 30m) AWG19 ✕ 4C (2, 5, 10m) Mitsubishi Electric System & Service Co., Ltd. (Note 1)
Notes: 1. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: oss-ip@melsc.jp 2. Unlisted lengths are also available per meter: up to 10m for the servo amplifier power supply cable and for the motor power supply cable. 3. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 4. A separate motor-side power supply connector is required for HF-SP/HF-JP/HC-LP/HC-UP rotary servo motor series.
171
Wire size AWG18 ✕ 4C (2, 5, 10m)
AWG19 ✕ 4C (20, 30m)
Servo amplifiers
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required.
● Servo amplifier control circuit power supply connector (CNP2) *A crimping tool is required.
JST Mfg. Co., Ltd.
F32FMS-06V-KXY
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.
LF3F-41GF-P2.0
Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.
917511-2
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required.
Tyco Electronics Corporation
3-178129-6
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required.
353717-2
● Motor power supply connector (CNP3A/CNP3B) *A crimping tool is required. Model Receptacle housing
Receptacle contact
Description
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required.
BF3F-71GF-P2.0 JST Mfg. Co., Ltd.
F35FDC-04V-K
175363-1
Applicable wire example
LF3F-41GF-P2.0
Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required.
917511-2
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required.
353717-2
175218-2
Tyco Electronics Corporation
Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required. Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Crimping tool (PEW12) and die assembly (1762957-1) are required.
Options
BF3F-71GF-P2.0
Applicable wire example
Peripheral equipment
Description
MR-J3-BSafety
Receptacle contact
MR-J3W series
Model Receptacle housing
Servo support software
JST Mfg. Co., Ltd.
Applicable wire example
Cautions
BJ4F-71GF-M3.0
Description
Warranty
J43FSS-03V-KX
Receptacle contact
Global FA centers
Model Receptacle housing
Model designation
● Servo amplifier main circuit power supply connector (CNP1) *A crimping tool is required.
Servo motors
When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures.
172
MELSERVO-J3W Options ● Battery case (MR-BTCASE) and battery (MR-BAT) The battery case and the batteries are required when configuring absolute position detection system using the rotary servo motor or the direct drive motor. MR-BTCASE is a case that stores 8 pieces of batteries (MR-BAT) by connecting the connectors. This battery case connects up to 4 units (8 axes) of MR-J3W-B servo amplifiers. Use an optional cable, MR-J3BT2CBLMM for branching off the connection when connecting two or more servo amplifiers. The battery case and the batteries are not required when using the linear servo motor or when configuring incremental system. The batteries are not included with the battery case. Please purchase the batteries separately. External dimensions (assembled)
25
(70)
MR-BAT
(Unit: mm)
130
2-f5 mounting hole
Model: MR-BAT Nominal voltage: 3.6V Nominal capacity: 1700mAh Lithium content: 0.48g Primary battery: ER17330
5
C N 1 D
120
C N 1 C
130 120
5
4.6 5
Mass: 0.3kg (0.66lb)
Note: MR-BAT is a lithium metal battery contains ER17330. MR-BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local sales office. (As of January 2011)
● Absolute position storage unit (MR-BTAS01) This absolute position storage unit is required for configuring absolute position detection system using the direct drive motor. This unit is not required for the incremental system. External dimensions RM15WTRZB-12P(72) (Servo amplifier side)
19
19
RM15WTRZB-12S(72) (Encoder side)
2-f6 mounting hole
16
6
R3
81
5
Mounting surface A (Note 1)
20
20
45.2
45.2
63
5
Item Ambient temperature
Environment 0 to 55°C (32 to 131°F) (non freezing), Storage: -20 to 65 C (-4 to 149°F) (non freezing)
Ambient humidity
90%RH maximum (non condensing), Storage: 90%RH maximum (non condensing)
Atmosphere
Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, dust or splash of oil/water
Elevation
1000m or less above sea level
Vibration
When the surface A is mounted: 49m/s2 or less (directions of X, Y and Z axes) When the surface B is mounted: 5.9m/s2 or less (directions of X, Y and Z axes)
22
6
15
Mounting surface B (Note 1)
30
(Unit: mm)
R3
5
69.8 79.8
<Mounting screw size> M5
5 Mass: 0.26kg (0.57lb)
Notes: 1. When mounting the absolute position storage unit outside a cabinet, be sure to mount the surface A with 4 screws. When mounting the unit inside a cabinet, mounting the surface B with 2 screws is also possible.
173
Model designation
Options ● Optional regeneration unit (MR-RB14, MR-RB34, MR-RB3B) Tolerable regeneration power of optional regeneration unit (W) (Note 1)
Tolerable regenerative power
Servo amplifier
MR-RB14 [26Ω]
MR-RB34 [26Ω]
MR-RB3B [20Ω]
10
100
−
−
MR-J3W-77B
100
−
300
−
MR-J3W-1010B
100
−
−
300
MR-J3W-22B MR-J3W-44B
Servo motors
of built-in regenerative resistor (W)
Notes: 1 The power values in this table are resistor-generated powers, not rated powers.
External dimensions <Terminal arrangement> TE1 (12)
(6)
40 15
Connections
(Unit: mm)
ø6 mounting hole
Servo amplifiers
● MR-RB14
G3 G4
MR-RB032
P C
(20)
MR-RB14
1.1 (2.4)
Options G3
(Note 1)
G4
(Note 3)
<Terminal arrangement>
30 82.5
142
G4 G3C P
150
8.5 125 8.5
101.5
C
D
5m maximum
P C G3 G4
17
90
P
C
Cooling fan mounting screw (2-M4 screw)
7
Optional regeneration unit
P+
149 169
● MR-RB34, MR-RB3B
10
Disconnect P+ and D.
Peripheral equipment
1.6
6
6
Mounting screw size: M5
Servo amplifier
82.5 318
Cooling fan (Note 2)
Terminal screw size: M4
335
100 (30)
Cooling fan intake
79
Mounting screw size: M6
Model
Mass kg (lb)
MR-RB34 MR-RB3B
2.9 (6.4)
Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When the ambient temperature of the optional regeneration unit is 55°C or higher, and regenerative load ratio exceeds 60%, cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). Cooling fan is not required when the ambient temperature is 35°C or lower. The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.
● Junction terminal block (MR-TB26A) All signals can be connected via the junction terminal block. External dimensions (Note 1)
(Unit: mm)
MR-J3-BSafety
Mass kg (lb)
12
Model
MR-J3W series
G3 G4 P C
TE1
Servo support software
144
156 168
Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)
5
2
3
4
5
6
7
8
9 10 11 12 13 S
14
1
Operating tool Strip length
57
26.6 23.6
(7.5) (31.1)
739
Notes: 1. The lengths in (
Solid wire Insulated outer diameter
27
1
(terminal side)
250V 1.5
739
250V 1.5
) apply when the junction terminal box is mounted on a 35mm wide DIN rail.
0.08mm2 (AWG28) to 1.5mm2 (AWG14) f0.32mm to f1.2mm f3.4mm or smaller
Cautions
14
1
Stranded wire
210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent 5mm to 6mm
Warranty
55
Applicable wire
Max. 32VAC/32VDC, 0.5A
Global FA centers
14 15 16 17 18 19 20 21 22 23 24 25 26 S
Rating
26
(35)
Specifications
174
MELSERVO-J3W Peripheral Equipment ● Electrical wires and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) or 600V grade heat-resistant polyvinyl chloride insulated wires (HIV wires) with a length of 30m are used. Servo amplifier
Electrical wire size (mm2)
Circuit breaker (Note 3, 4)
MR-J3W-22B
L1, L2, L3,
L11, L21
S-N10
MR-J3W-44B MR-J3W-77B
S-N18
MR-J3W-1010B
U, V, W, (Note 1)
P+, C
P+, D
B1, B2
THM1,
(Note 2)
THM2
2
1.25
0.2
(AWG14)
(AWG16)
(AWG24)
Notes: 1. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to a rotary servo motor power supply connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 2. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to a rotary servo motor electromagnetic brake connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts. 4. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a magnetic contactor when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.
● Circuit breakers (example of selection) (Note 1) Total output of rotary servo motor
Total output of linear servo motor
30A frame 5A
300W or less
—
—
30A frame 10A
Over 300W to 600W
120N or less
100W or less
30A frame 15A
Over 600W to 1kW
Over 120N to 240N
Over 100W to 250W
30A frame 20A
Over 1kW to 2kW
Over 240N to 480N
Over 250W to 838W
Circuit breaker
Total output of direct drive motor
Notes: 1. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a circuit breaker when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.
● Power factor improvement AC reactor (FR-BAL) (Note 1) Refer to P.133 in this catalog. Model
Total output of direct drive motor
Total output of rotary servo motor
Total output of linear servo motor
FR-BAL-0.4K
300W or less
—
—
FR-BAL-0.75K
Over 300W to 450W
100N or less
100W or less
FR-BAL-1.5K
Over 450W to 600W
Over 100N to 120N
Over 100W to 150W
FR-BAL-2.2K
Over 600W to 1kW
Over 120N to 240N
Over 150W to 250W
FR-BAL-3.7K
Over 1kW to 2kW
Over 240N to 480N
Over 250W to 838W
Notes: 1. Refer to "MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL" for selecting a power factor improvement AC reactor when combining two motors among the rotary servo motor, the linear servo motor or the direct drive motor.
● EMC filter (HF3010A-UN, HF3030A-UN) The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s power supply. Refer to P.130 in this catalog. Model HF3010A-UN (Note 1) HF3030A-UN (Note 1)
Applicable servo amplifier MR-J3W-22B MR-J3W-44B MR-J3W-77B MR-J3W-1010B
Notes: 1. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”.
● Radio noise filter (FR-BIF) Refer to P.129 in this catalog. ● Line noise filter (FR-BSF01) Refer to P.129 in this catalog. ● Data line filter Refer to P.129 in this catalog. ● Surge killer Refer to P.129 in this catalog.
175
MRZJW3-MOTSZ111E
Item
Description
Types of machine component
Horizontal ball screws, vertical ball screws, rack and pinions, roll feeds, rotating tables, carts, elevators, conveyors, linear servo and other (direct inertia input) devices
Personal computer (Note 1, 3)
OS
(Note 4, 5)
Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Professional, Windows® XP Home Edition, Windows Vista® Home Basic/Home Premium/Business/Ultimate/Enterprise
Processor
Pentium® 133MHz or more Pentium® 150MHz or more Pentium® 300MHz or more 1GHz 32-bit (x86)
Memory
24MB or more 32MB or more 128MB or more 512MB or more 1GB or more
Free hard disk space Communication interface Browser Monitor Keyboard Mouse Printer Communication cable
(Windows® 98, Windows® 2000 Professional) (Windows® Me) (Windows® XP Professional/Home Edition) (Windows Vista® Home Basic/Home Premium/Business/Ultimate/Enterprise)
(Windows® 98) (Windows® Me, Windows® 2000 Professional) (Windows® XP Professional, Windows® XP Home Edition) (Windows Vista® Home Basic) (Windows Vista® Home Premium/Business/Ultimate/Enterprise) 40MB or more — Internet Explorer4.0 or above Resolution 800 x 600 or more, 16-bit high color Compatible with above personal computers. Compatible with above personal computers. Compatible with above personal computers. Not required
Notes: 1. Pentium is registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. 2. 7kW and 9kW of HF-JP servo motor series and MR-J3W-1010B servo amplifier will be compatible with C4 or above. 3. This software may not run correctly, depending on a personal computer being used. 4. Software version C0 is compatible with Windows Vista®. 5. These software are not compatible with 64-bit operating system.
Options
MRZJW3-MOTSZ111E (Note 2)
Peripheral equipment
Components
MR-J3-BSafety
● Operating conditions of personal computer IBM PC/AT compatible model running with the following operation conditions.
MR-J3W series
Cylinder, core alignment column, variable speed, linear movement, suspension, conical, truncated cone
Servo amplifiers
Entered specifications, operation patterns and selection results are saved with a file name.
Servo support software
Data saving Inertia moment calculation function
Prints entered specifications, operation pattern, calculation process, graph of selection process feedrate (or motor speed) and torque, and sizing results.
Cautions
Printing
Warranty
Output of results
Selected servo amplifier, selected servo motor, selected optional regeneration unit, load inertia moment, load to motor inertia moment ratio, peak torque, peak torque ratio, effective torque, effective torque ratio, regenerative power, regenerative power ratio
Global FA centers
Items
Model designation
Capacity selection software ● Specifications
Servo motors
Servo Support Software
176
MELSERVO-J3 Servo Support Software Setup software ● MR Configurator2 (SW1DNC-MRC2-E) specifications Functions
Main menu Project
Project creation, reading, saving or deleting, various data reading or writing, system setting, printing
Parameters
Parameter setting
Positioning data
Point table
Monitors
Batch display, input/output monitor display, graph, ABS data display Alarm display, display of data that generated alarm, reason for rotation failure display, system structure display, life diagnostic, fully
Diagnostics
closed loop diagnostic, linear diagnostic Test operations
JOG operation, positioning operation, motor-less operation, forced digital output, program operation, 1-step feed, test operation information
Adjustment
Tuning, machine analyzer, advanced gain search
Others
Servo assistant, parameter setting range update, machine unit conversion setting, help display, connection to MELFANSweb
● MR Configurator (MRZJW3-SETUP221E) specifications Main menu
Functions
Project
Project creation, reading or saving, various data reading, saving or printing
Monitors
Batch display, multiple axis batch display, input/output I/F display, optional unit I/F display, high-speed display, graph, multiple axis graph
Alarms
Alarm display, alarm history, display of data that generated alarm Reason for rotation failure display, system information display, tuning data display, absolute data display, system configuration list
Diagnostics
display, axis name setting, amplifier diagnostic (Note 1), fully closed loop diagnostic, linear diagnostic
Parameters
Parameter setting, multiple axis parameter setting, device setting, tuning, display of change list, display of detailed information, converter, parameter copy
Test operations
JOG operation, positioning operation, motor-less operation, forced digital output, program operation, 1-step feed
Advanced function
Machine analyzer, gain search, machine simulation, robust disturbance compensation, advanced gain search
Positioning data
Point table, program
Others
System setting, automatic operation, help display
Notes: 1. The amplifier diagnostic function is available only for MR-J3-MAM and MR-J3-DUMA(4) with servo amplifier’s software version A1 or above.
● Operating conditions of personal computer IBM PC/AT compatible model running with the following operation conditions. MR Configurator2 (Note 2)
Components
Personal computer (Note 1, 3)
OS
(Note 4)
Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Home Edition/Professional, Windows Vista® Home Basic/Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/Professional/Ultimate/ Enterprise
Desktop PC: Celeron® processor 2.8GHz or more Laptop PC: Pentium® M processor 1.7GHz or more
Pentium® 133MHz or more(Windows® 98, Windows® 2000 Professional) Pentium® 150MHz or more(Windows® Me) Pentium® 300MHz or more(Windows® XP Home Edition/Professional) 1GHz 32-bit (x86)(Windows Vista® Home Basic/Home Premium/ Business/Ultimate/Enterprise, Windows® 7 Starter/Home Premium/ Professional/Ultimate/Enterprise)
1GB or more
24MB or more (Windows® 98), 32MB or more (Windows® Me, Windows® 2000 Professional), 128MB or more(Windows® XP Home Edition/Professional), 512MB or more(Windows Vista® Home Basic) 1GB or more (Windows Vista® Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/ Professional/Ultimate/Enterprise)
Processor (recommended)
Memory (recommended)
Free hard disk space Communication interface Browser Monitor Keyboard Mouse Printer Communication cable
MR Configurator (Note 2)
Windows® 2000 Professional, Windows® XP Home Edition/Professional, Windows Vista® Home Basic/Home Premium/Business/ Ultimate/Enterprise, Windows® 7 Starter/Home Premium/Professional/Ultimate/ Enterprise
1GB or more
130MB or more Use serial port or USB port Internet Explorer4.0 or above Resolution 1024 x 768 or more, 16-bit high color Compatible with above personal computers. Compatible with above personal computers. Compatible with above personal computers. MR-J3USBCBL3M
Notes: 1. Celeron and Pentium are registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. 2. Be sure to use the latest version of this software. Contact your local sales office for updating your software. 3. This software may not run correctly, depending on a personal computer being used. 4. This software is not compatible with 64-bit operating system.
177
March 2008 or earlier (Note 1)
April 2008 or later
July 2010 or later
MR-J3-200A/B/T
MR-J3-200A/B/T
MR-J3-200AN/BN/TN
Type 90
f6 mounting hole 90 85
85
6
6
Servo amplifiers
f6 mounting hole
45
45
CN3 CN1
156
P+ C
168
168
P2
D
CNP3 (Note3)
L11
Options
CN4 CN2L CN2
U V W CHARGE
(25.5) 78
6
6
(14)
6 6
6
(25.5) 78
f6 mounting hole
6
90 85
90 85
f6 mounting hole
45
6
6
45
(14)
6
6
CNP2
L21
P C D L11 L21
CHARGE
CN6 CN5
L3
P1
CN4 CN2L CN2
CNP2 (Note2)
L2
CNP2 (Note3, 4) CN1
U V W
L1
N–
CN3
CNP1
L1 L2 L3 N P1 P2
CNP3
CNP3 (Note2)
156
MR-J3-A
CN6 CN5
CNP1 (Note3) CNP1 (Note2)
CN3 CN1A
156
C D
CN1B
CN1B
CNP3 (Note3)
P+
168
P1 P2
L11 L21
CN4 CN2L CN2
U V W
CHARGE
6
6
CNP2
P C D L11 L21
CHARGE
CNP2 (Note3, 4) 168
CN1A
U V W
CNP2 (Note2)
CN3
CNP1
L3 N–
CN4 CN2L CN2
CNP3 (Note2)
L1 L2
L1 L2 L3 N P1 P2
CNP3
MR-J3-B
156
CNP1 (Note2)
CN5
CN5
CNP1 (Note3)
Peripheral equipment
Model
MR-J3-BSafety
Manufactured date
Model designation
Model name of MR-J3-200A/B/T servo amplifiers are changed to MR-J3-200AN/BN/TN from July 2010 production. Dimensions and connectors are not changed from those of the servo amplifier manufactured between April 2008 and June 2010. Refer to the following and “Mitsubishi General-Purpose AC Servo Sales and Service No.10-11” for more details.
Servo motors
Model Name Change for MR-J3-200M
6 (25.5) 78
6
f6 mounting hole
6
90 85
90 85
f6 mounting hole
45 CNP1 (Note3) L.RUN SD RD L.ERR
156
CN5 CN3
C D CN6
L11
U
6 (25.5) 78
6
6
Notes: 1. The servo amplifiers that are same as those manufactured March 2008 or earlier are also available. However, note that the shape of the mounting hole is changed. Contact your local sales office for more details. 2. The models of the connectors are as follows: CNP1: PC 4/ 6-STF-7,62-CRWH, CNP2: 54927-0520 and CNP3: PC 4/ 3-STF-7,62-CRWH 3. The models of the connectors are as follows: CNP1: 721-207/026-000, CNP2: 721-205/026-000 and CNP3: 721-203/026-000 4. CNP2 connector for passing wires (MR-J3CNP2-J1) is also available as an option. Refer to “Mitsubishi General-Purpose AC Servo Sales and Service No.10-11” for more details.
Warranty
6
(14)
6 78
(14)
(25.5)
Global FA centers
CHARGE
Cautions
V W
CN4 CN2
P C D L11 L21
6 6
P2 P+
L21
6
CHARGE
P1
CNP3 (Note3)
CN6
V W
CNP2 (Note2)
CNP2 (Note3, 4)
CN4 CN2
U
L3
168
P2
CNP3
CNP3 (Note2)
156
P1
MR-J3-T
L.RUN SD RD L.ERR
L2
N–
CN3
N
CNP1
L3
L1
CN5
L1 L2
168
CNP1 (Note2)
Servo support software
6
6
45
MR-J3W series
6
(14)
(25.5) 78
(14)
6 6
178
MELSERVO-J3 Combinations for Increasing the Maximum Torque ● Maximally increased torque for HF-KP servo motor series The maximum torque of HF-KP servo motor can be increased from 300% to 350% of the rated torque with the following combinations of the servo motor and the servo amplifier by changing the parameter. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for setting parameters for MR-J3-B servo amplifier. Contact your local sales office for setting parameters for MR-J3-A and MR-J3-T. Servo motor HF-KPM(B)
Manufactured date (Note 1) June 2009 or later
Servo amplifier
Servo amplifier software version (Note 2)
Manufactured month and year (Note 2)
MR-J3-MA(1)
C6 or later
January 2010 or later
MR-J3-MB(1)(-RJ006)/MS(1)
C4 or later
August 2009 or later
MR-J3-MT(1)
A8 or later
April 2010 or later
● Maximally increased torque for HF-JP servo motor series The maximum torque of HF-KP servo motor can be increased from 300% to 400% of the rated torque with the following combinations of the servo motor and the servo amplifier. Servo motor HF-JPM(4)(B)
Manufactured month and year (Note 1) April 2010 or later
Servo amplifier
Servo amplifier software version (Note 2)
Manufactured month and year (Note 2)
MR-J3-MA(4)
C6 or later
January 2010 or later
MR-J3-MB(4)(-RJ006)/BS(4)
C4 or later
August 2009 or later
MR-J3-MT(4)
A8 or later
April 2010 or later Compatible servo amplifier
Servo motor
Standard servo amplifier (for max. torque: 300%)
Standard servo amplifier (for max. torque: 400%)
Special servo amplifier with U-number (Note 3) (for max. torque: 400% in conventional)
HF-JP53(B)
MR-J3-60A/B(-RJ006)/MS/T
MR-J3-100A/B(-RJ006)/MS/T
MR-J3-100A/B(-RJ006)/MS/T-U100
HF-JP73(B)
MR-J3-70A/B(-RJ006)/MS/T
MR-J3-200AN/BN(-RJ006)/MS/TN
MR-J3-200A/B(-RJ006)/MS/T-U101
HF-JP103(B)
MR-J3-100A/B(-RJ006)/MS/T
MR-J3-200AN/BN(-RJ006)/MS/TN
MR-J3-200A/B(-RJ006)/MS/T-U102
HF-JP153(B)
MR-J3-200AN/BN(-RJ006)/MS/TN
MR-J3-350A/B(-RJ006)/MS/T
MR-J3-350A/B(-RJ006)/MS/T-U103
HF-JP203(B)
MR-J3-200AN/BN(-RJ006)/MS/TN
MR-J3-350A/B(-RJ006)/MS/T
MR-J3-350A/B(-RJ006)/MS/T-U104
HF-JP353(B)
MR-J3-350A/B(-RJ006)/MS/T
MR-J3-500A/B(-RJ006)/MS/T
MR-J3-500A/B(-RJ006)/MS/T-U105
HF-JP503(B)
MR-J3-500A/B(-RJ006)/MS/T
MR-J3-700A/B(-RJ006)/MS/T
MR-J3-700A/B(-RJ006)/MS/T-U106
HF-JP534(B)
MR-J3-60A4/B4(-RJ006)/MS4/T4
MR-J3-100A4/B4(-RJ006)/MS4/T4
MR-J3-100A4/B4(-RJ006)/MS4/T4-U110
HF-JP734(B)
MR-J3-100A4/B4(-RJ006)/MS4/T4
MR-J3-200A4/B4(-RJ006)/MS4/T4
MR-J3-200A4/B4(-RJ006)/MS4/T4-U111
HF-JP1034(B)
MR-J3-100A4/B4(-RJ006)/MS4/T4
MR-J3-200A4/B4(-RJ006)/MS4/T4
MR-J3-200A4/B4(-RJ006)/MS4/T4-U112
HF-JP1534(B)
MR-J3-200A4/B4(-RJ006)/MS4/T4
MR-J3-350A4/B4(-RJ006)/MS4/T4
MR-J3-350A4/B4(-RJ006)/MS4/T4-U113
HF-JP2034(B)
MR-J3-200A4/B4(-RJ006)/MS4/T4
MR-J3-350A4/B4(-RJ006)/MS4/T4
MR-J3-350A4/B4(-RJ006)/MS4/T4-U114
HF-JP3534(B)
MR-J3-350A4/B4(-RJ006)/MS4/T4
MR-J3-500A4/B4(-RJ006)/MS4/T4
MR-J3-500A4/B4(-RJ006)/MS4/T4-U115
HF-JP5034(B)
MR-J3-500A4/B4(-RJ006)/MS4/T4
MR-J3-700A4/B4(-RJ006)/MS4/T4
MR-J3-700A4/B4(-RJ006)/MS4/T4-U116
Notes: 1. Refer to “SERVO MOTOR INSTRUCTION MANUAL (Vol.2)” for confirming the manufactured date (month and year) of the servo motor. 2. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for confirming the software version and the manufactured date (month and year) of the servo amplifier. 3. When using HF-JP servo motor manufactured on or before March 2010, MR-J3-MA/B(-RJ006)/MS/T-UM servo amplifier is required to increase the maximum torque to 400%.
179
A1
SR85
A0
A1
SL710
A0
A1
AT343A
A0
A1
AT543A-SC
A0
A1
AT545A-SC
B9
A1
ST741A
A0
A1
ST742A
A0
A1
ST743A
B0
A1
ST744A
B0
A1
LC 493M
B9
A1
LC 193M
B9
A1
LIDA 485
B9
A1
LIDA 487
B9
A1
RGH26P
A0
A1
RGH26Q
A0
A1
RGH26R
A0
A1
Servo amplifiers
A0
Options
A1
SR75
Peripheral equipment
B9
MR-J3-BSafety
Renishaw Inc.
A1
SR87
MR-J3W series
Heidenhain Corporation
B9
Servo support software
Mitutoyo Corporation
MR-J3W-B
SR77
Cautions
Magnescale Co., Ltd.
Compatible servo amplifier software version MR-J3-B-RJ006
Warranty
Model
Manufacturers
Global FA centers
Servo amplifiers with the listed software version or above are compatible with the following linear encoders.
Servo motors
Model designation
List of Compatible Servo Amplifier Software Versions
180
MELSERVO-J3/J3W To ensure safe use • To use the products given in this catalog properly, always read the “Installation Guide” and “MR-J3 INSTRUCTION MANUAL” before starting to use them.
Cautions concerning use Transportation and installation of servo motor • Protect the servo motor and the encoder from impact during handling. When installing a pulley or a coupling to the shaft, do not hammer on the shaft. Impact may damage the encoder. When installing the pulley or the coupling to the servo motor which has a key way on the shaft, use the screw hole on the shaft-end. Use a pulley extractor when removing the pulley.
• Do not apply a load exceeding the tolerable load onto the servo motor shaft. The shaft may break. Installation • Avoid installation in an environment in which oil mist, dust, etc. are in the air. When using in such an environment, enclose the servo amplifier in a sealed cabinet. Protect the servo motor by furnishing a cover for it or by taking similar measures. • Mount the servo amplifier vertically on a wall. • Do not block intake and exhaust areas of the servo amplifier. Doing so may cause the servo amplifier to malfunction. • When installing several servo amplifiers in a row in a sealed cabinet, leave 10mm or more open between each servo amplifier. MR-J3-350M or smaller servo amplifier can be installed closely. In this case, keep the ambient temperature within 0°C to 45°C (32°F to 113°F), or use them with 75% or less of the effective load rate. When using one servo amplifier, always leave 40mm or more open in the upward and downward directions. To ensure the life and reliability, keep space as open as possible toward the top plate so that heat does not build up. Take special care, especially when installing several servo amplifiers in a row. (100mm or 40mm more for or more several units)
10mm or more
40mm or more
• Be sure to use the servo motor within the specified ambient temperature. Torque may drop due to temperature increase of the servo motor. • The servo motor can be mounted in any direction. When mounting vertically (shaft-up), take measures on the machine-side to ensure that oil from the gear box does not get into the servo motor.
181
• Do not touch the servo motor during or after operation until it has had sufficient time to cool. The servo motor can be very hot, and severe burns may result from touching the servo motor. • The optional regeneration unit becomes hot (the temperature rise of 100°C or more) with frequent use. Do not install within flammable objects or objects subject to thermal deformation. Take care to ensure that electrical wires do not come into contact with the unit. • Carefully consider the cable clamping method, and make sure that bending stress and stress of the cable’s own weight are not applied on the cable connection section. • If using in an application where the servo motor moves, select the cable bending radius according to the required bending life and wire type. Grounding • Securely ground to prevent electric shocks and to stabilize the potential in the control circuit. • To ground the servo motor and the servo amplifier at one point, connect the grounding terminals of each unit, and ground from the servo amplifier side. • Faults such as position mismatch may occur if the grounding is insufficient. Wiring • When a commercial power supply is applied to the servo amplifier’s output terminals (U, V, W), the servo amplifier will be damaged. Before switching the power on, perform thorough wiring and sequence checks to ensure that there are no wiring errors, etc. • When a commercial power supply is applied to the servo motor’s input terminals (U, V, W), the servo motor will be damaged. Connect the servo motor to the servo amplifier’s output terminals (U, V, W). • Match the phase of the servo motor’s input terminals (U, V, W) to the servo amplifier’s output terminals (U, V, W) when connecting. If they do not match, the servo motor cannot be controlled. • Validate the stroke end signals (LSP, LSN) in position control or speed control mode. The servo motor will not start if the signals are invalid. • Do not apply excessive tension on the fiber-optic cable when cabling. • The minimum bending radius of the fiber-optic cable is 25mm for MR-J3BUSMM and 50mm for MR-J3BUSMM-A/-B. If using these cables under the minimum bending radius, performance cannot be guaranteed. • If the ends of the fiber-optic cable are dirty, the light will be obstructed, resulting malfunctions. Always clean the ends if dirty. • Do not tighten the fiber-optic cable with cable ties, etc. • Do not look directly at the light when the fiber-optic cable is not connected. • Do not use the 24VDC interface power supply for the electromagnetic brake. Provide a power supply designed exclusively for the electromagnetic brake.
• Select the servo motor with a rated torque above the continuous effective load torque. • When unbalanced torque is generated, such as in a vertical lift machine, it is recommended that the unbalanced torque of the machine be kept under 70% of the motor’s rated torque. • Design the operation pattern in the command section so that positioning can be completed, taking the stop setting time (ts) into account. Speed Command pattern Actual servo motor operation ts
Model designation Servo motors Servo amplifiers Options Peripheral equipment MR-J3-BSafety MR-J3W series
Time
• The load inertia moment should be below the recommended load to motor inertia moment ratio of the servo motor being used. If it is too large, desired performance may not be attainable.
Global FA centers
Command time Positioning time
Servo support software
Cautions concerning model selection
Even though the MR-J3-BSafety servo amplifier and MR-J3D05 safety logic unit are certified to various safety standards, this does not guarantee that the systems in which they are installed will also be certified. With the entire system in mind, comply strictly with the following: • All safety-related components such as relays, sensors, etc., must meet the applicable safety standards. • For details regarding the use of safety functions and other cautionary information, refer to “MR-J3-MB Safety MR-J3D05 SERVO AMPLIFIER INSTRUCTION MANUAL”. • Perform risk assessment and safety level certification on the entire machine/system. It is recommended to use a Certification Body (TÜV Rheinland, etc.) for final safety certification.
Cautions
Operation • When a magnetic contactor (MC) is installed on the servo amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so may cause the servo amplifier to malfunction. • When an error occurs, the servo amplifier’s safety features activates, halting output, and the dynamic brake instantly stops the servo motor. If free run is required, contact your local sales office about solutions involving servo amplifiers where the dynamic brake is not activated. • The dynamic brake is a function for emergency stop. Do not use it for stopping the servo motor in normal operations. • As a rough guide, the dynamic brake can be used approximately 1000 times when a machine that has load to motor inertia moment ratio equals to or lower than the recommended ratio stops from the rated speed every 10 minutes. • When using the servo motor with an electromagnetic brake, do not apply the electromagnetic brake when the servo is on. Doing so may cause the servo amplifier overload or shorten the brake life. Apply the electromagnetic brake when the servo is off.
Regarding safety standard certification
Warranty
Factory settings • All available combinations of the servo motor and the servo amplifier are predetermined. Confirm the models of the servo motor and the servo amplifier to be used before installation. • For MR-J3-A, select a control mode of position, speed or torque control with parameter PA01. Position control mode is selected as default. Change the parameter setting when using the other control modes. For MR-J3-B, the control mode is selected by the controller. • When using the optional regeneration unit, change parameter No.PA02. The optional regeneration unit is disabled as default, so the parameter must be changed to increase the regeneration performance.
182
MELSERVO-J3/J3W Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as “failure” in our FA equipment hereinafter referred to as the “Product” arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is repaired or replaced. [Term] The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.
183
[Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure. (2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product. (3) Even during the term of warranty, the repair cost will be charged on you in the following cases; (i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for
2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA Center for details. 4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you. 5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs. (2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.
North American FA Center Mitsubishi Electric Corp
Beijing
Mitsubishi Electric Automation (CHINA) Ltd. Beijing Office Unit904-905, 9F, Office Tower, Henderson Centre, 18 Jianguomennei Avenue, Dongcheng District, Beijing, China Tel: 86-10-6518-8830 Fax: 86-10-6518-3907
FA Center
Tianjin FA Center
Fax: 86-21-2322-3000
Mitsubishi Electric Automation (CHINA) Ltd. Tianjin Office B-2-801-802, Youyi Building, 50 Youyi Road, Hexi District, Tianjin, China Tel: 86-22-2813-1015 Fax: 86-22-2813-1017
FA Center
Mitsubishi Electric Automation, Inc.
North 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A American Tel: 1-847-478-2100 Fax: 1-847-478-2253 FA Center
Brazil FA Center
Mitsubishi Electric Europe B.V. Polish Branch
Mitsubishi Electric Automation (CHINA) Ltd. Guangzhou Office
Guangzhou Rm.1609, North Tower, The Hub Center, No.1068, FA Center
Hong Kong FA Center
Taiwan FA Center
Korean FA Center
Xin Gang East Road, Haizhu District, Guangzhou, China Tel: 86-20-8923-6730 Fax: 86-20-8923-6715
European ul. Krakowska 50, 32-083 Balice, Poland FA Center
Tel: 48-12-630-4700
Fax: 48-12-630-4701
Mitsubishi Electric Europe B.V. - German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany Tel: 49-2102-486-0 Fax: 49-2102-486-1120
Mitsubishi Electric Automation (HONGKONG) Ltd. 10th Floor, Manulife Tower, 169 Electric Road, North Point, Hong Kong Tel: 852-2887-8870 Fax: 852-2887-7984
German
Setsuyo Enterprise Co., Ltd. 6F No.105 Wu kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, 248, Taiwan, R.O.C. Tel: 886-2-2299-2499 Fax: 886-2-2299-2509
Czech Avenir Business Park, Radicka 714/113a, 158 00 Praha5, Republic Czech Republic
Mitsubishi Electric Automation Korea Co., Ltd. (Service) B1F, 2F, 1480-6, Gayang-Dong, Gangseo-Gu, Seoul, 157-200, Korea Tel: 82-2-3660-9630 Fax: 82-2-3663-0475
FA Center
Mitsubishi Electric Europe B.V. -o.s. Czech office
FA Center
UK FA Center
Mitsubishi Electric Automation (Thailand) Co., Ltd.
Thailand Bang-Chan Industrial Estate No.111, Soi Serithai 54, FA Center
T.Kannayao, A.Kannayao, Bangkok 10230, Thailand Tel: 66-2906-3238 Fax: 66-2906-3239
Russian FA Center
ASEAN
Mitsubishi Electric Asia Pte. Ltd. ASEAN Factory Automation Centre 307 Alexandra Road #05-01/02, Mitsubishi Electric Building, Singapore Tel: 65-6470-2460 Fax: 65-6476-7439
FA Center
MELCO-TEC Representacao Comercial e Assessoria Tecnica Ltda. Av. Paulista, 1439, Cerqueira Cesar - Sao Paulo Brazil - CEP 01311-200 Tel: 55-11-3146-2200 Fax: 55-11-3146-2217
Peripheral equipment
200003, China Tel: 86-21-2322-3030
Mitsubishi Electric India Pvt. Ltd. India Factory Automation Centre 2nd Floor, DLF Building No.9B, DLF Cyber City Phase III, Gurgaon 122002, Haryana, India Tel: 91-124-4630300 Fax: 91-124-4630399
Tel: 420-251-551-470
Fax: 420-251-551-471
Cautions
FA Center
India
Servo support software
Mitsubishi Electric Automation (CHINA) Ltd.
Shanghai 4/F., Zhi Fu Plaza No.80 Xin Chang Road, Shanghai,
MR-J3-BSafety
Brazil FA Center
MR-J3W series
ASEAN FA Center
Options
Servo amplifiers
Shanghai FA Center Taiwan FA Center Guangzhou FA Center Hong Kong FA Center India FA Center Thailand FA Center
Servo motors
Korean FA Center Beijing FA Center Tianjin FA Center
Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK. Tel: 44-1707-27-6100 Fax: 44-1707-27-8695
Mitsubishi Electric Europe B.V. Russian Branch St.Petersburg office Sverdlovskaya emb., bld "Sch", BC "Benua", office 720; 195027, St.Petersburg, Russia Tel: 7-812-633-3497 Fax: 7-812-633-3499
Warranty
German FA Center
Russian FA Center European FA Center Czech Republic FA Center
Global FA centers
UK FA Center
Model designation
Global FA Centers
184
Safety Warning To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use.
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
L(NA)03017 G 1101 Printed in Japan (MDOC)
New publication, effective January 2011 Specifications subject to change without notice.