KB-150-W
HORIZONTAL BORING MACHINE
K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E
EFFICIENT MULTI-FACE BORING MACHINE
ROBUSTNESS AND PRECISION Rigid design
KB-150-W HORIZONTAL BORING MACHINE The SORALUCE KB-150-W range is the T type boring machine for efficient multi-face machining of large sized work pieces weighing up to 30,000 Kg. The linear guiding system with high loading capacity and low friction for all axes, provides high dynamics which improves machining efficiency. The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. Different accessories are available to meet customer requirements in the most demanding sectors and components.
K B - 1 5 0 -W H O R I Z O N TA L B O R I N G M A C H I N E
Strong Technology, enhanced Precision BACKGROUND CONCEPTS Precision
Robustness
The T type configuration guarantees high rigidity of the machine and optimum machining efficiency.
Rigid stable design for maximum precision: the machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum.
The machine undergoes specific reliability and precision testing, pursuant to the demanding SORALUCE standards.
High performance High feed forces of the cross axis and quill spindle, resulting in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity.
User friendly Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring operations, etc. In addition, total enclosure is available.
CONSTRUCTION CHARACTERISTICS Combined guiding and damping system The linear guiding system with recirculating cylindrical rollers on each axis (X-Y-Z) and our own specifically developed hydrostatic damping elements (Y axis) guarantees great stability and high precision. The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, thus eliminating any vibration during machining processes. This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.
Driving system The longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. The vertical axis includes an electromechanical safety brake.
F - M T M U KL BT I- T1 A 5 S 0K -IWN G H O M R II L Z L IO N TG -A TL U B R O N IR IN N G G M M A A C C H IH IN N E E
Q U IL L · R i g i d q u ill s p i n d l e p r o v i d e d b y q u ill b o d y m o u n t e d o n Ø 2 0 0 m m a n g u l a r c o n t a c t b a ll b e a ri n g s l u b ri c a t e d w it h a ir- o il . · It i n c l u d e s a li n e a r g u i d i n g s y s t e m w it h a n i n t e g r a t e d m e a s u ri n g s y s t e m . · M a x i m u m t h e r m a l s t a b ilit y o f t h e q u ill d u e t o a c o m p l e t e c o o li n g s y s t e m . · H i g h p o w e r tr a n s m i s s i o n , g u a r a n t e e i n g h i g h s t o c k r e m o v a l c a p a c it y . · G re at fe e d forc e . · Q u ill o ri e n t a ti o n b y d ir e c t e n c o d e r .
R O T A R Y T A B L E · U n i q u e h i g h ly r o b u s t d e s i g n . · P ri m e t e c h n o l o g i c a l p r e c i s i o n a n d s t a b ilit y p a r a m e t e rs . · A c c u r a t e p o s iti o n i n g r e p e a t a b ilit y . · H i g h d y n a m i c s w it h r o t a ti o n s p e e d s u p t o 4 . 2 r p m (S 1) a n d 6 .7 rp m (S 6). · R o t a ti o n b y h i g h p r e c i s i o n b e a ri n g a n d l o w fri c ti o n s u rf a c e s f o r t a b l e s u p t o 1 0 T n l o a d i n g c a p a c it y . R o t a ti o n b y h y d r o s t a ti c b e a ri n g s f o r t a b l e s u p t o 3 0 T n l o a d i n g c a p a c it y . R o t a ti o n s y s t e m s w h i c h e n s u r e s n o s u rf a c e w e a r , m e a n i n g it s s u it a b ilit y i s o p ti m a l f o r h i g h l y d e m a n d i n g a n d a c c u r a t e p r o c e s si n g .
· R o t a r y e n c o d e r w it h u p t o 3 6 , 0 0 0 s i g n a l s , g u a r a n t e e i n g e x t r e m e l y p r e c i s e a n g u l a r p o s iti o n i n g a n d p e rf e c t p r e c i s i o n . I n fi n it e l y v a ri a b l e p o s iti o n i n g ( 3 6 0 , 0 0 0 ) i n e a c h a n g u l a r p o s iti o n a n d N C - a x i s c o n t r o ll e d f o r r o t a r y m illi n g . · R o t a ti o n d ri v i n g s y s t e m b y a l a r g e e x t e r n a l c r o w n g e a r w it h h e li c a l g e a ri n g a n d z e r o b a c k l a s h p r e cisi o n g e a r b o x . · H y d r a u li c c l a m p i n g s y s t e m u p t o 8 0 , 0 0 0 N m t a n g e n ti a l c l a m p i n g f o r c e . · H i g h l o a d r a t e , a d m it ti n g l o a d i n g c o m p o n e n t s o f u p t o 3 0 T n . A v e r y l a r g e e n c o d e r i n r e l a ti o n t o t a b l e s iz e e n s u r e s l o n g t e r m p r e c i s i o n .
TECHNICAL SPECIFICATIONS KB-150-W CHARACTERISTICS
KB-150-W
Quill Ø
mm
150
Quill traverse,“W” axis
mm
800
Rapid traverse,“W” axis
mm/min
7500 / 15000
N
40000 / 20000
Spindle power
kW
37 / 46
Quill torque
Nm
1610 / 2344
Spindle speed
rpm
3000
Feed force, “W” axis
Spindle nose
ISO 50
Longitudinal traverse,“X” axis Rapid traverse,“X” axis
mm
3000
4000
mm/min
Table size / loading weight Table rotation,“B” axis
2000
20000 1600x1600 / 10Tn 1600x2000 / 10Tn
mm
1800x2000 / 20Tn
degrees
0,001º
Vertical traverse,“Y” axis
mm
2100 / 2600 / 3200
Cross traverse,“Z” axis
mm
1500 / 2000 / 2500
mm/min
17500 / 35000
N
40000 / 20000
Rapid traverse,“Y/Z” axes Feed force,“Y/Z” axes
5000
Heads
2000x2500 / 20Tn 2500x3000 / 30Tn
Auxiliar (manual /automatic / NC facing)
CNC
SIEMENS 840 D SL / Heidenhain iTNC 530 / Fanuc 32
Coolant
External coolant system / Internal coolant system up to 70 bar
Tool magazine
No.tools
Machine weight
30 / 40 / 60 / 80
kg
34000
36500
39000
43000
LAYOUT KB-150-W W
Y
H
Z
A
J
X
Y
Z
W
A
H
J
2000
2100 / 2600 / 3200
1500 / 2000 / 2500
800
8000
4000 / 4500 / 5000
7300 / 7800 / 8300
3000
2100 / 2600 / 3200
1500 / 2000 / 2500
800
9100
4000 / 4500 / 5000
7300 / 7800 / 8300
4000
2100 / 2600 / 3200
1500 / 2000 / 2500
800
10300
4000 / 4500 / 5000
7300 / 7800 / 8300
5000
2100 / 2600 / 3200
1500 / 2000 / 2500
800
11500
4000 / 4500 / 5000
7300 / 7800 / 8300
SORALUCE GLOBAL SOLUTIONS By the customer's side from the start: · Local sales service team at your disposal. · Production process analysis by local product engineers. · Feasibility analysis. · Technical & financial studies.
Custom solutions: · Custom machining solutions.
· Fixturing.
· Machining process improvement studies.
· Software. · Customer part machining acceptance trials.
Project management: · Machine set-up & commissioning. · Personnel training. · Production assistance.
Together throughout a machine's life: · Technical assistance by local service engineers. · Telephone support.
· Service contracts. · Preventive maintenance. · Spare part management .
· Hotline.
MORE INFORMATION ABOUT SORALUCE KB-150-W HORIZONTAL BORING MACHINE AT
www.soralucemillingboring.com
If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com
SORALUCE Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com
This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 01/2013
· Tooling.