INSIDE:
Two Year Payback Thanks to Big Ass Fans, p33, ROUNDO AB of Sweden Announces Merger, 40 See Insert!
january 2012
www.industrialmachinerydigest.com
Visit us at booth #4412
Table of Contents............ pg. 7 Advertiser Index...........pg. 10 Calendar of Events.......pg. 24
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New safety glass, work light, safety labels Electrical system re-certified for funcionality Spindle drive motor rebuilt & all axes drives tested New way wipers New gibs on all axes slides New limit switches
New bearings and seals throughout the machine
New conduit & braided cable on all moving components
New drive belts on spindle and axes
New hydraulic hoses and gauges
We guarantee it Will perfOrm like a neW machine With a neW machine Warranty! Rental Machines Available • New OSP Available • Call 704-588-4995 • Fax 704-588-5268
WWW.infinityrebuild.cOm 4
Industrial Machinery Digest — January 2012
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YOUR INDUSTRIAL HYDRAULIC SOURCE.
YOUR COMPLETE SOURCE With more than 35 years in the hydraulics industry, we know how important high quality products and services truly are. We have over 10 million New, Remanufactured, Benchmark New and Surplus units and components in stock and always available to ship. Our products, inventory and technical knowledge create the quickest turnaround possible, limiting lead times, and allowing us to ship superior product with a top of the line warranty. Contact us today and experience the high quality service we have been known for all these years.
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sales@ahx1.com
A
48175 Gratiot Ave. Chesterfield, MI 48051 · Tel: 586-949-4240 · Fax: 586-949-5302 · sales@ahx1.com · www.ahx1.com
Company
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Table of Contents Advertiser Index & Web Site Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Associations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 42 Calendar of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Cleaning, Deburing, Finishing Equipment . . . . . . . . . . . . . . . . . . . . IFC, 16, 34 Contract Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 45, 46 Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Electrical, Electronic Service and Equipment . . . . . . . . . . . . . . . . . . . . FC, 41 Fabricating Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see outsert Fabricating Equipment . . . . . . . . . . . . . . . . 17, 18, 19, 20, 21, 22, 23, 25, 26, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 28, 29, 30, 31, 38 Gear Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 15 Handling Equipment & Magnets for Holding . . . . . . . . 35, 36, 37, 38, 39, BC Industrial Equipment / Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 35 Inspection Equipment and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 31 Metalworking Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9, 12, 14, 35 New Product Spotlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 37, 38 Ovens and Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Portable Machine Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Productivity Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 40 Pumps, Motors, Valves, Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 5, 37, 38 Retrofit, Rebuilding and Machine Service . . . . . . . . . . . . . . . . . . . . . . FC, 4, 6 Steel Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Storage Cabinets & Tool Chests . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 39, IBC Surplus Buying and Selling Guide . . . . . . . . . . . . . . . . . . . . . . . . . See Insert Tooling, Accessories and Parts . . . . . . . . . . . . . . . . . . . . IFC, 9, 11, 14, 15, 37 Tradeshows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 43, 44, 45 Welding Equipment & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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OVENS & FURNACES
Inert Atmosphere Ovens 8-36 cu. ft. capacity Temps to 1250ºF UL Listed controls, NFPA 86 Rated Interior seams welded gas-tight Pressure regulator/Flowmeter maintain atmosphere Air jacketed for cooling
www.grievecorp.com 847-546-8225 GRIEVE CORPORATION AD4393e www.industrialmachinerydigest.com
Your B2B Specialists Are: Publisher William C. Strickland william.strickland@indmacdig.com 866-833-5346, fax: 205-216-0593 Associate Publisher Adrienne Gallender adrienne.gallender@indmacdig.com 888-407-7737, fax: 847-559-2909 Sales Consultant Lisa Hanschu lisa@indmacdig.com 800-366-0676, ext. 114 Sales Consultant Tonya L. Browning 866-366-0676, ext. 115 tonya.browning@tipscd.com Sales Consultant Kevin Bergeron kevin@fandmmag.com 608-359-3028 Art Director / Amy Boelk Print Production Manager amy@indmacdig.com 800-366-0676 ext. 105 Interactive Product Manager interactive@indmacdig.com 800-366-0676 Audience Development Manager Jamie Willett jamie.willett@indmacdig.com Sales and Production Office 262 Yeager Parkway, Suite C, Pelham, AL 35124 Circulation & Subscriptions IMD, Hwy 31 S. #233, Pelham, AL 35124 Fax: 205-216-0593 • circulation@indmacdig.com Mailing List Rental Jamie Willett, jamie.willett@indmacdig.com Reprints To purchase article reprints please call 800-366-0676 ext. 103 or email reprints@morethanonesolution.com. INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media, 262 Yeager Parkway Suite C, Pelham, Alabama 35124. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3584 US Hwy 31 South PMB #233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. One-year subscription to nonqualified individuals in the United States: $60.00. Single copies available (prepaid only) $10.00 each.
January 2012 — Industrial Machinery Digest
7
European Quality Heavy Duty
•
Accurate
•
Reliable
Providing the industry with European quality lathes at affordable prices for over 30 years!
16" x 40" 16" x 60"
• Heavy duty clutched headstock with 3" or 4" spindle bores • Precision SKF spindle bearings • Cuts inch and metric threads without change of gear • 4-way rapid traverse and 2-speed tailstocks standard • Heavy duty bed construction with extra wide bedways and heavy machine weights
• Heavy duty clutched headstock with 5-7/16" spindle bores • 10" and 14" spindle bores on hollow spindle models • Precision SKF spindle bearings • Cuts inch and metric threads without change of gear • 4-way rapid traverse and 2-speed tailstocks standard • Heavy duty bed construction with extra wide bedways and heavy machine weights
20" 20" 20" 20"
x x x x
40" 60" 80" 120"
25" 25" 25" 25"
x x x x
60" 80" 120" 160"
28" 28" 28" 28"
x x x x
60" 80" 120" 160"
• • • •
Heavy duty clutched headstock Precision SKF spindle bearings 4-way rapid traverse 2-speed tailstock
• Heavy duty clutched headstock with 4" spindle bores • Precision SKF spindle bearings • Cuts inch and metric threads without change of gear • 4-way rapid traverse and 2-speed tailstocks standard • Heavy duty bed construction with extra wide bedways and heavy machine weights
31" x 80" 31" x 120" 31" x 200" 39" x 80" 39" x 120" 39" x 200"
Most sizes in stock.
1546 Cedar Street • Ontario, CA 91761 •USA
www.lionlathes.com
800.638.0770
Your One-Stop Source
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for high quality milling machine parts, tools, and accessories tool HolDeRs, CHuCks & MoRe High quality name brands.
Starting at $499
Take
10% OFF!
HQt baR PulleR
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Made in the U.S.A. Gripping range from 1/8” to 2 1/4”. Available in 3/4” or 1” shank. Wear items heat treated for strength and durability. Priced about 1/3 less $350 than the other guys!
seRVo 140/150 PoweRfeeDs
Starting at $605
tYPe 200 kneefeeD
PoweR DRawbaR $199.95 Starting at $399
$485
oil skiMMeR Removes tramp oils and extends coolant life. Works with most coolant/ tank systems.
Coolant MixeR Digital ReaDouts
T
$99.95
Complete kits. Limited to stock on hand. We have kits to fit most Bridgeport type mills.
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Brand he
OOLS LITY T A U Q HIGH
to
n
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Tamper resistant design prevents changes to mix ratio. Works on barrels or totes; metal or plastic.
Dema
OhiO: 34940 Lakeland Blvd., Eastlake, OH 44095, 800-521-7359, Ph: 440-975-9684, Fax: 440-975-9685 FlOrida: 8950 131st Avenue, Largo, FL 33773, Ph: 727-585-8555, Fax: 727-585-6555 CaliFOrnia: 14254 Valley Blvd., Unit A , City of Industry, CA 91746, Ph: 626-961-7800, Fax: 626-961-2444
www.industrialmachinerydigest.com
January 2012 — Industrial Machinery Digest
9
Advertiser Index & Web Site Locator
Actek Manufacturing and Engineering Inc...................................... BC
www.actekmfg.com
All World Machinery Supply Inc............... 3
www.allworldmachinery.com
AmCon Design & Contract Manufacturing Expo................. 45
www.amconshows.com
Attica Hydraulic Exchange......................... 5
www.ahx1.com
BESSEY Tools North America.................. 14
www.besseytools.com
Betenbender Manufacturing Inc.............. 18
www.betenbender.com
Big Ass Fans............................................. 33
www.bigassfans.com
Buffalo Gear............................................. 44
www.buffalogear.com
Burr King Mfg Co................................... 34
www.burrking.com
C Marshall Fabrication Machinery, Inc.......32
www.cmarshallfab.com
Carell Corporation.................................. 30
www.carellcorp.com
Clark Machinery Sales............................. 24
www.clarkmachinerysales.com
Clarke Gear Co........................................ 46
www.clarkegear.com
Cole-Tuve, Inc.......................................... 26
www.coletuve.com
COMEQ, Inc........................................... 19
www.comeq.com
Controlled Automation........................... 22
www.controlledautomation.com
Cosen Saws.............................................. 21
www.cosen.com
Design-2-Part Shows................................ 44
www.d2p.com
Dynabrade Inc......................................... 16
www.dynabrade.com
e-Black Solutions..................................... 35
www.e-blacksolutions.com
Eagle Bending.......................................... 30
www.eaglebendingmachines.com
Melmor Associates................................... 37
FABTECH CANADA.............................. 42
Morgan Manufacturing, Inc.................... 38
www.essexstructuralsteel.com www.fabtechcanada.com
Fein Power Tools.................................... IFC
www.feinus.com
Formdrill USA Inc................................... 37
www.formdrill-usa.com
The Grieve Corporation............................. 7
www.grievecorp.com
Haco-Atlantic, Inc................................... 28
www.hacoatlantic.com
Heck Industries, Inc................................ 30
www.heckind.net
High Quality Tools/Servo Products........... 9
www.hqtinc.com
Hilma Div. Carr Lane Roemheld.....................29, 37, 38
www.clrh.com/hilma
Hodgson Custom Rolling............see outsert
www.hodgsoncustomrolling.com
Homak Manufacturing Co....................IBC
www.homaktools.com
Hyd-Mech Group Limited....................... 23
www.hydmech.com
Hydra Service........................................... 38
www.hydraservice.net
HydraPower............................................. 20
www.hydrapower-intl.com
www.melmor.com
www.MorganMfg.com
National Tooling & Machining Association (NTMA).............. 38
www.ntma.org
New England Gear Co............................... 7
www.newenglandgear.com
Pacific Design & Manufacturing............. 43
www.PacDesignShow.com
Phase-A-Matic......................................... 41
www.phase-a-matic.com
Radwell International, Inc.......................FC
www.plcCenter.com
RAM Optical Instrumentation................. 31
www.ramoptical.com
RAS Machine Tool Technologies Inc........ 32
www.rasmachinetool.com
Repair Parts Inc....................................... 15
www.repair-parts-inc.com
Schweiss Bi-Fold...................................... 39
www.bifold.com
Scientific Cutting Tools Inc...................... 15
www.sct-usa.com
Scotchman Industries, Inc....................... 25
www.scotchman.com
IMDauctions.com.................................... 39
South Bend Lathe.................................... 35
www.IMDauctions.com
www.southbendlathe.com
Industrial Magnetics, Inc......................... 35
Stor-Loc................................................... 39
www.magnetics.com
www.storloc.com
Infinity Rebuild......................................... 4
Strong Hold Products.............................. 36
International Machinery............................ 8
Tormach, LLC.......................................... 14
www.infinityrebuild.com www.lionlathes.com
Kanetec USA Corp................................... 39
www.kanetec.com
Kennedy Manufacturing.......................... 13
www.kennedymfg.com
Lipoco Enterprises................................... 12
www.lipoco.com
www.strong-hold.com www.tormach.com
Trilogy Machinery, Inc....................... 29, 40
www.trilogymachinery.com
Universal Machine Repair.......................... 6
www.umrservices.com
US Industrial Machinery......................... 25
www.usindustrial.com
Edwards Mfg Co...................................... 17
MacMillin Hydraulic Engineering Corporation......................... 37
US Shop Tools......................................... 11
www.macmhydraulic.com
www.usshoptools.com
eepos........................................................ 36
Marvel Manufacturing Company, Inc...... 27
York Portable Machine............................ 38
www.edwardsinronworkers.com www.eepos-us.com
10
Essex Structural Steel Co.......................... 39
Industrial Machinery Digest — January 2012
www.marvelsaws.com
www.yorkmachine.com
www.industrialmachinerydigest.com
SINCE 1978
Complete parts in one cycle up to 10X faster than traditional two-axis CNC lathes
CNC BAR & CHUCKER AUTOMATICS LNT-3T model: 8+2 axis with 3 turrets, live tools on front & back ends
LNT-S model: 8+2 axis with up to 4 tools in the cut at the same time, back-working with live tools
LND-D model: Twin-spindle 2 Y-axis with a power turret and a power tool tower
LIPOCO ENTERPRISES, INC. / LICO MACHINE WAREHOUSE Toll-Free: 1-800-364-1641, Fax: 310-329-6073, Email: sales@lipoco.com
WWW.LIPOCO.COM 12
Industrial Machinery Digest — January 2012
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Tormach PCNC Mills Looking to fulfill your need for an additional piece of equipment without blowing your budget? With unprecedented affordability and high quality, a new Tormach PCNC 1100 Series 3 is the best value in the CNC market.
$8480 (plus shipping)
Tormach PCNC mills are perfect for small shops, custom manufacturing, hobbyists and R&D. But they aren’t just for the little guys... Don’t let a dirty job like electrode machining take time and life out of your equipment - a PCNC can do the same job at a fraction of the cost. Or set up a PCNC for secondary operations like CNC drilling to free up your other machines for increased productivity. Sure, you could buy used, but why? With a rock-bottom cost of ownership and no-cost tech support by email or phone, a PCNC mill is an easy choice and avoids the hidden pitfalls of used equipment. Every PCNC 1100 Series 3 features: • Table size 34” x 9.5” • R8 Spindle 1.5 hp variable speed 5000 RPM and • 90 IPM axes motion • Computer controlled spindle speed and direction • Standard G code compatibility • Composition bonded slideways (similar to Turcite®) When compared to the risk and headaches of used equipment, the decision is easy.
Product information and online ordering at
The Tormach PCNC 1100 offers professional grade accessories like quick change tooling and optional Automatic Tool Changer.
Shown here with optional stand, LCD monitor, machine arms, 4th axis, and accessories.
www.tormach.com
14
Industrial Machinery Digest — January 2012
www.industrialmachinerydigest.com
THE CUTTING EDGE
NEW
Cutting ACME threads? SCT has the solutions. ACME & STUB ACME Solid Carbide Single Profile Thread Mills • • • • •
Manufactured from solid carbide for maximum rigidity. Long reach tools available for unfavorable length to diameter ratios. Single profile design provides a controllable pitch diameter and cut depth. Tools will cut both right and left-hand threads Low horsepower requirements compared to tapping.
Solid Carbide Lathe Threading Tools • • • • •
ACME and Stub ACME thread forms Micro grain solid carbide, TiALN and uncoated grades. 1/4-16 to 1.00-5 in stock. Special elliptical ground neck for strength. Variety of lengths for maximum rigidity.
SCIENTIFIC CUTTING TOOLS, INC. 110 W. Easy Street / Simi Valley, CA 93065 / 800-383-2244 / 805-584-9629 [fax] info@sct-usa.com / www.sct-usa.com
we keep your equipment running Complete maChines and parts for:
• Sundstrand Automatic Lathes • Sundstrand RigidMils • Sundstrand Omnimils • Van Norman Milling Machines • Atlantic Jig Bores • Barber-Colman Hobbing Machines • Barber-Colman Hob Sharpening Machines
the one-stop shop for BarBer-Colman maChine tools!
SundStrand latheS
• Machine Tool Reconditioning • Repair and Replacement Parts • Factory Trained Service • Training — Operator, Set Up, or Maintenance — In your facility or ours — Full Turnkey available • Gear Machine Sales, over 100 machines in stock • Hob Sharpening Service • Consulting and appraisals
Van norman
BarBerColman
repair parts, inc. MachInE TooL REpaIR paRTS
www.industrialmachinerydigest.com
Call Us With Your Surplus B-C Machinery
2415 Kishwaukee St., Rockford, IL 61104, Tel: 815.968.4499 Fax: 815.968.4694, Email: rpi@repair-parts-inc.com
www.repair–parts–inc.com
January 2012 — Industrial Machinery Digest
15
GRIND • DEBURR • BLEND • POLISH • SURFACE CONDITION
“THE ORIGINAL” DYNAFILE ®
DYNAFILE ® II
Accepts over 35 interchangeable contact arms for hundreds of uses. 20,000 RPM.
Grinding head pivots 360°; 7° offset handle. Easily converts to Die Grinder and Drill.
MINI-DYNAFILE ® II
DYNASTRAIGHT ®
Smaller, lighter Abrasive Belt Tool. Ergonomic design with multi-positional grinding head.
For graining, cleaning and polishing steel, aluminum and various composites.
DYNANGLE II
DYNISHER
Uses 2" x 34" belts for strap polishing up to 36" diameter pipe.
Slower speed tool ideal for achieving superior in-line finishes on metal.
Call 1-800-828-7333 for Free Demonstration or Literature! WWW.DYNABRADE.COM Dynabrade and the Dynabrade logo are registered trademarks of Dynabrade, Inc.
The most tons per dollar. Tooling to punch, notch, and cut flats, rounds, and angles. Edwards IronworkErs give you the capacity and flexibility to power through the toughest fabrication jobs without exhausting your budget.
25 Ton “Jaws Jr.”
$4,296
65 Ton “Jaws V”
$13,396
40 Ton “Jaws IV”
$5,896
75 Ton “Jaws IV”
$12,296
50 Ton Pro “Jaws IV”
$6,696
100 Ton “Jaws IV”
$14,996
55 Ton “Jaws IV”
$7,296
100 Ton Deluxe “Jaws V” $18,796
60 Ton “Jaws IV”
$8,496
120 Ton “Jaws V”
1-800-373-8206
$20,996
edwardsironworkers.com
MADE IN THE USA WITH PRIDE AND DURABILITY SINCE 1972
ShearS and PreSS BrakeS cuStom deSignS
For Custom Applications
hydraulic ShearS:
1/8” (10GA), 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1” and 1-1/4”
hydraulic PreSS BrakeS:
Hydraulic SHear - HigH Profile
20-Ton to 1000-Ton
We also provide Precision Knife Sharpening!
10’ x 160-ToN Hydraulic PreSS Brake
made in the usa
10’ x 1/4" Hydraulic SHear - low Profile
retrofit BackgaugeS
for Shears and Press Brakes. Made to fit most machines with minimum modifications.
call for a free catalog 300-ToN Hydraulic PreSS Brake
5806 Quality Ridge Road • P.O. Box 140, Coggon, Iowa 52218 Ph: 319-435-2378 • Fax: 319-435-2262 • E-mail: sales@betenbender.com
www.betenbender.com 18
Industrial Machinery Digest — January 2012
www.industrialmachinerydigest.com
IT'S NOT JUST AN IRONWORKER
®
IT'S THE #1 SELLING AUTOMATED IRONWORKER IN THE WORLD! Ironworkers with 60 to 240 ton punch capacities, angle up to 8" x 8" x 3/4". Single-End Punches and a variety of automated punching systems for flats, angle & channel are also available. Thousands in operation today worldwide. All parts in stock in Baltimore, MD. Most experienced team in the US with over 31 years experience selling and servicing Ironworkers & Ironworker Automation. 3-ROLL INITIAL PINCH & 4-ROLL DOUBLE INTIAL-PINCH SHEET & LIGHT PLATE BENDING ROLLS 33 Models from 2' to 10' lengths and 16 ga. to 9/16" thickness
410-933-8500
THE WORLD'S FIRST ELECTRIC PRESS BRAKES 30% Faster Bending, Uses 50% Less Energy, Fully Electric - NO Hydraulics
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FLANGING MACHINES & DISHING MACHINES
E-mail: sales@comeq.com
WWW.COMEQ.COM
Since 1972
SH Series Hydraulic Plate Shears
SO Series Hydraulic Plate Shears F1 Series CNC Punching Machine
Global Series cnc Press Brake
Laser LCF
GHS TAnDeMS
cnc V Groover
HST 300 Turret Punch
DH Series Hydraulic Press Brake
SV Series Variable Rake Shears
Dea ler For s Welc Info om call rmatio e or e n -ma il
www.hydrapower-intl.com Website: www.hydrapower-intl.com e-mail: hydrapower@aol.com
20
Industrial Machinery Digest — January 2012
P.O. Box 2649 • Marco Island, FL 34146 Ph: 239-642-5379 • Fax: 239-642-4032
www.industrialmachinerydigest.com
band saws
cuts more
for LeSS Co sen Ban d S aw A d va nta g e s: U.S. availability of parts Local Service
Fast ROI
Model choices & Pricing User friendly fe atures
The V_Drive gives us the capability of cutting difficult-to-cut, high machinability index materials at a much faster rate. This piece of equipment typically will give me a productivity increase of a minimum of 25 to 50 percent more pieces on the floor in the same amount of time. In addition to productivity increases we get significantly longer tool life, on the order of 30 percent or higher. In productivity, we’re doubling our piece count. — Allen Goddu, President imPAct Alloys, inc., Pembroke, mAssAchusetts
www.cosen.com 11626-B Wilmar Blvd., Charlotte, NC 28273 Phone: 704.943.1030 • Toll Free: 1-877-SAWING 1 Fax: 704.943.1031
ISO 9001 CERTIFIED
EMC Mitsubishi Control
Lifetime technicaL Support
Miters from 90° to 30°in both manual & automatic Faster cycle times with ball screw & vector motor
16”H x 20”W capacity New design features cool recessed work lights & laser cut line! 5.5 HP AC frequency inverter drive
Standard PLC stores 1000 jobs with 100 in queue. Features multi-indexing, job queue loops, multiple languages...
Green Machine!!! Save $$$ with on demand hydraulics
Need to visit: www.Hydmech.com
Our February 2012 Calendar sponsor...
Clark MaChinery SaleS: (noun)
101 W. Ridgely Rd. Ste. 3A Lutherville, MD 21093 Tel: 410-252-5494 Fax: 443-269-0660 sales@clarkmachinerysales.com
1. entity which buys and sells quality used metalworking machinery; selling from inventory, brokerage, off-lease, bank consultation, exclusive agreement and auction 2. specializes in CNC Swiss, Machining, Waterjet, Turning and Boring
Visit Us Online to View Our Current Inventory:
“We REALLY get into machinery… taking the time to ensure quality.” – Clark Machinery Sales
www.clarkmachinerysales.com
a look ahead to february… Sunday
Monday
Tuesday
Wednesday
1
Thursday
2
Friday
Saturday
3
4
Groundhog Day
5
6
7
8
9
10
11
15
16
17
18
24
25
Modex 2012 • Atlanta, GA • www.modexshow.com
12
13
14 Valentine’s Day
paciFic deSign & MFg • Anaheim, CA • www.pacdesignshow.com
19
20
21
22
23
Ash Wednesday Presidents’ Day
26
24
27
TexaS deSign-2-parT ShoW • Grapevine, TX
28
Industrial Machinery Digest — January 2012
29
www.industrialmachinerydigest.com
Hydraulic SHearS & cNc PreSS BrakeS At AmAzing Prices! $25,990
For 10' x 1/4" Shear F.O.B. Memphis
u.S. Hydraulic SHear • • • • • • • • •
High Carbon, High Chrome Shear Blades (24) 1” Ball transfers Manual Quick Change Blade gap adj. Squaring Arm, 43.5” from Blade to end Stroke Counter Front-Controlled Power Backgauge Blade Guard, Micro Switch protected Hydraulic, Electrical Overload Protection Automatic Swing-up on Backgauge
• • • • • • • • •
(3) Bolt on Table Segments Hold-downs faced with Anti-mar Neoprene Swing Beam Design Pressure Sensing Hold Downs Electric Stroke Adjustment Operator Control Console Full-length Shadow Lighting Low noise Gear Pump (3) Support Arms & (1) Squaring Arm
$39,990
For 155 Ton. x 13' Brake F.O.B. Memphis
u.S. Hydraulic cNc PreSS Brake • U.S. INDUSTRIAL 2-AXIS CNC BACKGAUGE Controls Both Ram Depth & Backgauge Positioning Storage Capacity: 100 Programs of 20 Bends/Program • Forged Heavy Duty Cylinder and Cylinder Body • Three Speed Ram • Rapid Approach, Bending Cycle, Rapid Retreat
• Inching, Single Cycle, and Continuous • Ram Deflection Adjustment • Mechanical Ram Depth Control • Massive Torsion Bar for Parallelism • All Steel Construction • Bottom Time Delay • Gooseneck Punch • 8-Way Die
maNy otHer SizeS iN Stock: shears 6' - 13' Lengths ¼" - ¾" Thickness; Other sizes can be special order
120 Webster Ave. • Memphis, TN 38126 800-860-1850 • Fax: 901-526-2339
www.industrialmachinerydigest.com
Brakes 4' - 13' Lengths 22 Tons - 250 Tons; Other sizes can be special order
800-860-1850 www.uSiNduStrial.com January 2012 — Industrial Machinery Digest
25
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OveR 100 yeaRS OF QualIty Marvel Manufacturing Company, Inc. • 3501 Marvel Dr. • Oshkosh, WI 54902 1-800-4SAWING • Phone: 920-236-7200 • Fax: 920-236-7209 • email: sales.imd@marvelsaws.com
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Quick Die Change Success Hydraulic Die Clamping Hilma has been safely clamping dies for more than 50 years. We know
Now Introducing MAGNETIC Quick Die Change
your die change system needs to be tailored to your individual press. We stand behind our products, and provide you with the excellent service you need to remain competitive in today’s manufacturing environment.
Hydraulic Die Change: • Swing Clamps • Sliding and Swing Sink Clamps • Wedge and Traveling Clamps • Hollow Piston Cylinders • Pumps, Control Panels • Die Lifters
Visit clrh.com/hilma SEND FOR A FREE CD OR CATALOG
www.industrialmachinerydigest.com
• Clamps existing dies without retooling • Evenly distributed clamping force reduces tool wear • Available for a range of sizes. • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • • • • • • • • • • • • • • • • •• •• •• •• •• •• •• •• •• •• •• •• •• •• •
16345 Westwoods Business Park Dr. • Ellisville, MO 63021 (636) 386-8022 • Fax (636) 386-8034 For Technical Support Call (800) 827-2526 • email engr@clrh.com January 2012 — Industrial Machinery Digest
29
800-886-5418
P.O. Box 425 1480 Old U.S. 23 Hartland, MI 48353 Phone: 810-632-5400 Fax: 810-632-6640
For our full product line, visit us at:
www.heckind.net
Bevel-Mill® Plate Beveler • 9 Models to choose from • Up to 1 1/4" depth of cut • Fast, accurate bevels • Easy to operate Made in U.S.A.
Bevel-Mill® MODel 9000
World’s Most Powerful Plate Beveler • Faster feed rates • Comfortable cushioned handles • Uses 5/8" square carbide inserts
30
Industrial Machinery Digest — January 2012
Tube & Pipe Notcher • Make perfect fit 90° notches • Easy, one pull on handle will produce accurate saddle notches for weld fit-up • Notch up to schedule 40 pipe • Portable and easy to mount to any surface or bench vise • No set-up needed, simply insert pipe into correct die size hole and pull down on the handle
Model WFN1 WFN2 WFN3
Capacity 1 ⁄4”, 3⁄8”, 1⁄2” Pipe 3 ⁄4”, 1”, 11⁄4” Pipe 11⁄2”, 2” Pipe
Price $ 289 $ 349 $ 399
99 99 99
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AM
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January 2012 — Industrial Machinery Digest
31
Introduces
NEW LED
JF - WN06L60: • Consists of 6 LED bulbs (1W). • Equipped with a transformer for directly connecting to voltage of AC power (100V - 277V). JWL-70RTM
JF-WN06L60 LED Tube Light
• Suitable for machine lighting.
JWL-70RTL
• The outer tube is manufactured from glass. • Higher Lumen per unit cost than that of conventional LED. • Furnished with 1.8 meters (70”) cord.
JWL-70RTS
JWL-70RM
JWL-70RL
Standard & LED Lights between $100 & $200
JWL-70RS
JWL - 70R Series
JWL - 70RT Series • 120V - 277V AC
• Consists of 6 LED bulbs (9W).
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• Light Output: 540 total lumens.
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• “No Heat” High intensity spot light.
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• Approvals: CE, IP65
• Furnished with 1.8 meters (70”) cord.
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30 Business Technology Drive • P.O. Box 652 • Belchertown, MA 01007 • Phone: (413) 323-9041 • Fax : (413) 323-9595
Shop at our on-line store!
www.rasmachinetool.com
Use our discount code “LED” to receive 10% off any online purchase.
you want big! we know big! Wind Towers, Pressure Vessels, Petrochemical — Nobody beats MG quality!
c marshall fabrication machinery, inc. Make CMF your place to go when you look into serious rolling.
MG32520Z — 10’ x 10”
MG4160W — 13' x 6"
MG 32520Z — 10' x 10"
MG3220W — 10' x 8-5/8"
www.cmarshallfab.com 2281 Oakdale Circle, Simi Valley, CA 93063 • 866-399-2323 • Cary@cmarshallfab.com 32
Industrial Machinery Digest — January 2012
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productivity profile
2 year payback thanks to big ass fans! Despite being the world’s second largest HVAC company, McQuay International’s Applied Air System division was facing a year-round problem. Within the 120,000 sq. ft. Faribault, Minn. facility, trapped heat at the ceiling was leaving employees exceptionally cold during the winter and also lead to extremely high heating bills. During the summer, over 100 ineffective box fans littered the floors, consuming 280,000 kWh of energy and costing $19,500 per year to operate. McQuay needed a cost-effective air movement solution, so they turned to Big Ass Fans. Twelve, 24-ft diameter Big Ass Fans have replaced all of the small box fans and move massive amounts of air to keep people cooler and more productive in the summer. The fans consume a mere 146,000 kWh annually, and have reduced electricity costs by $9,500. By running the fans at a slower speed, without creating a draft in the winter, the facility is now effectively destratified saving McQuay over $58,000 in heating costs – overall McQuay realized a 2 YEAR PAYBACK! Industrial-grade large diameter ceiling fans spun into existence a decade ago, offering an energy-efficient, cost-saving method for circulating massive amounts of air within all types of manufacturing and distribution facilities. Appreciating the delicate balance between facility temperature and worker productivity, Jim Douda, facility engineer, recognized the value in promoting a comfortable working environment that also addressed energy-efficiency. According to Christian Taber, senior applications engineer and LEED accredited professional for Big Ass Fans, “Using large circulator fans as the first stage of cooling or only method of cooling occupants provides an opportunity for significant energy savings.” By design, traditional HVAC systems consume a lot of energy, regardless of their efficiency rating. As a way to enhance ventilation effectiveness, 6- to 24-ft large diameter, low speed fans have proven to be an effective method to help circulate the air, lessening the load on ventilation and HVAC systems. Whereas ventilation systems do a good job of supplying air to a facility, as was the case for McQuay, fans are needed to circulate the air throughout the space, improving occupant thermal comfort. Summer cooling is enhanced by offering an
www.industrialmachinerydigest.com
Visit Big Ass Fans at booth #2614
evaporative cooling effect, while winter destratification is achieved by circulating heat trapped at the ceiling level down to occupants. Contact the Big Ass Fan Company for more information: www.bigassfans.com | 877-BIG FANS (244-3267).
January 2012 — Industrial Machinery Digest
33
PRESS RELEASE
IntroducIng the new South Bend Model SB1061PF 18" turn-nAdo® eVS toolrooM lAtheS wIth FAgor dro • 18" of swing, 80" between centers and a 12.5 HP, 440V, 3-Phase motor • EVS spindle speed allows the perfect cutting speed for exacting tolerances and perfect finishes. • Apron clutch and micrometer carriage stop for consistent production. • D1-8 Camlock spindle, FAG German spindle bearings, AllenBradley® electrical controls, and Yaskawa inverter. • Signature South Bend precision hardened-and-ground three V-way bed with Meehanite® castings. • Includes 3-jaw and 4-jaw chucks, steady and follow rests, halogen work light, and coolant system.
In Stock and Ready to Ship
For more information, please contact South Bend Lathe: PO Box 2027, Bellingham, WA 98227 Phone: 360-734-1540 • Fax: 360-734-1639 • www.southbendlathe.com
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January 2012 — Industrial Machinery Digest
35
964 Highway 45 N., Baldwyn, MS 38824, p.comer@eepos-us.com
aluminum
662-365-8880
crane systems
• High quality • Lightweight • Innovative • Competitively priced • Flexible • Customizable • Smooth Running • Cutting Edge • Versatile • Durable • Single Rail & Double Rail Girders • 3,000 lb load capacity • German Design
Visit us at booth #4209
Double Girder Crane (ZTK) is the answer to blanket coverage transportation of heavy loads. A more even load distribution and increased hook height is achieved by using two crane beams arranged in parallel, with the chain hoist support fitted between them. Double Girder Elevated Crane (ZTKA) combines the advantages of an elevated system with those of the double girder crane.
www.eepos-us.com
Our clients include: • BMW • Mercedes-Benz • Volkswagen • Rolls Royce • Porsche • Audi • Fiat • and many more!
WE ADD “SMART” AND “SIMPLE” TO THE “FIVE S” SYSTEM
N
obody understands organization like Strong Hold. If you are currently implementing the “Five S” System at your workplace… you’ll appreciate the built-in efficiencies our cabinets, shop desks, tables and work stations possess. Features like storage bins, drawer inserts, pegboards, and shelves instantly add order to your work area. Take a look at all the efficient products we have to offer. Call today for a Product Guide or visit us on-line.
Visit us at booth #3811
36
LOUISVILLE, KY
Industrial Machinery Digest — January 2012
800-880-2625
www.strong-hold.com www.industrialmachinerydigest.com
The Leader in Thermal drilling! Do you need threaded connections in metal tube, pipe or flat stock? Do you want to eliminate costly weldnuts or inserts? ®
The FORMDRILL System can produce strong threaded bushings in your material without adding any components or making any chips! Rotational friction transforms the material into a super-plastic state, allowing the bushing to be formed. A Formtap is used in a second step to roll the threads into the bushing.
The FORMDRILL® system can be used in steel, stainless steel, aluminum, brass or copper. Tools are available in sizes up to 1" and can be used in material up to 1/2" thick. No special equipment is required - just a drill press, milling machine or CNC machining center will do the trick. Please contact us regarding your application for more information, samples, or a proposal.
Formdrill USA Inc
4118 N Nashville • Chicago, IL 60634 773-290-1040 • Fax 773-290-1041 • info@formdrill-usa.com
www.formdrill-usa.com
PRESS RELEASE
agro-hytos
Hydraulic and Magnetic die cHange SySteMS
filtration… The range of filter solu-
Hilma provides both hydraulic and magnetic quick die change. Experience less downtime with Hilma’s die clamps, which permit safe, rapid change-over to new production lots. And new magnetic systems clamp existing dies without retooling, in just 2 to 3 seconds. For more information contact the Hilma Div. of Carr Lane Roemheld Mfg. Co., 16345 Westwoods Business Park Dr., Ellisville, MO 63021, 1-800-827-2526, or learn more at http://www.clrh.com/hilma/hyd-magn-qdc.html
hydraulic products
tions implemented at Argo-Hytos extends from fixed-position industrial plants to highly mobile applications, primarily tailored to individual customer requirements. As a result of their vast experience with custom applications over a wide variety of sectors, Argo-Hytos offers a comprehensive range of innovation standard solutions: Suction Filters; Return and Return-Suction Filters; Pressure/ High Pressure Filters; Filling and Ventilating Filters; Filter Accessories; Sensor Technology.
fluid and motion control…
Directional control ValVes D02/D03/D05/D07/D08: Argo-Hytos DC and dual frequency AC coils can be rotated to locate connectors to your need. DIN, Deutsch Flying Leads and Wire Box Connection are available as standard Manual Override. Full line of Sandwich Controls. FiVe series oF ValVes rate to 5000 Psi: RPE3-04, providing 8.0 GPM; RPE3-06, providing 21.0 GPM; RPE4-10, providing 37.0 GPM; RPE4-16, providing 80.0 GPM; RPE4-25, providing 160.0 GPM Gear PumPs: Argo-Hytos gear pumps provide high reliability, high volumetric efficiency, and low noise levels over the entire operating range. three series: GP1-P, maximum pressures from 2300-4350 flows 1.0 gpm; GP1-T, maximum pressures from 1700-4200, flows 1.0 to 17.0 gpm; GP1-Q, maximum pressures from 29004500, flows 7.1 to 42.8 gpm. 7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076
Phone: 847-676-2910 Fax: 847-676-0365 www.macmhydraulic.com www.industrialmachinerydigest.com
January 2012 — Industrial Machinery Digest
37
PRESS RELEASE
Rollblocks foR stamping pResses fit VaRiety of needs A variety of die lifters are available from Hilma Div. of Carr Lane Roemheld for easy, safe movement of dies on stamping presses. Variations include hydraulic or mechnical, roller or ball-type lifters, in line or transverse, cartridge inserts or rollblock bar, and standard or high temp die lifters, with four metric sizes and two ASA sizes. Consult with Hilma’s engineering staff to determine the best option for your presses and your needs. More information is available in the online catalog at http://www.clrh.com/hilma/products or contact the Hilma Div. of Carr Lane Roemheld Mfg. Co., 16345 Westwoods Business Park Dr., Ellisville, MO 63021, 1-800-827-2526, engr@clrh.com.
HSI
Hydra Service, Inc
Specialist in Fluid Movement Sales * Service * Rental * Repair
Wastewater Pumps, Grinder Stations, Process Equipment, Generators, Motors & Panels ABS, Godwin, Toyo, Yamada, Aeration Industries, AMWELL, IronBrook Partners
Warrior, AL, 800-749-3569 • Pelehatchie, MS, 888-258-1892 Robertsdale, AL, 800-847-5006 • Sanford, FL, 800-323-1731
www.hydraservice.net
SAVE MONEY!
The Morgan TRIMEEZER Disc Cutter
Don’t waste the unused area of your discs!
• Trims 9" disc down 4 times • Shapes 9" disc 4 times • Maintains perfect balance • Discs run cooler and longer • For all industrial applications
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MORGAN MANUFACTURING, INC.
800-423-4692 • customerservice@morganmfg.com
www.MorganMfg.com
38
Industrial Machinery Digest — January 2012
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STRUCTURAL STEEL CO., INC.
Essex Provides: • Pre-Engineered Buildings Built To Withstand The Rugged Northeast Winters. • Commercial, Industrial & Agricultural Buildings Built To Satisfy Your Building Needs. • Steel Structure Sub-Structure, & Sheeting
Call For A Quote On Your Next Project
STRUCTURAL STEEL CO., INC. 607 Route 13, Cortland, NY 13045
National: 800-323-7739 607-753-9384 • FAX: 607-753-6272
www.essexstructuralsteel.com
®
Modular Drawer System
Introducing our new
MM10 Combination Cabinet
www.storloc.com Create versatility by combining multi-width drawers in One Single Cabinet. (42”H x 90”W x 30”D) One Double-Wide Drawer and 13 Standard-Wide Drawers with a 90” Wide Stainless Steel Worksurface! 400 pound capacity per drawer!!
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Configure drawers with choice of drawer inserts
January 2012 — Industrial Machinery Digest
39
productivity profile
roundo ab of sweden announces merger ROUNDO AB, the world’s undisputed bending roll leader for more than 40 years, has announced they have joined a group of family-owned metal fabricating companies in southern Sweden. This exciting change will enable ROUNDO to grow exponentially with increased product research and development, provide quicker delivery times as well as increased machine production. Mats Nilstoft, the managing director of the group says “ROUNDO is a very fine company with a portfolio of quality products. We are eager to have them join our team and continue their tremendous success with our immense resources.” ROUNDO will now have direct access to multiple Trumpf laser machines, Amada and Trumpf CNC press brakes as well a high-speed plasma burning machine with 2.5” plate cutting capacity. This new equipment will enhance ROUNDO’s inhouse production capabilities, allow for quicker machine frame production and share resources with a team of over 250 people. “Everyone at ROUNDO is very excited to join this larger group of well respected manufacturing companies,” exclaims Åsa Kajrup, “We are eager to further enhance the ROUNDO products and it was important to find a company to continue the lifetime achievement of Göran Kajrup, the founder of ROUNDO”. Furthermore, ROUNDO parts and service will see an immediate benefit with the expansion of a dedicated team for after-sales support, including prompter response times for custom tooling and accessories, increased access to CNC machining centers and CAD computer design. “We are very excited and confident in the continued development and growth of the ROUNDO brand”, says Peter Nilsson, ROUNDO Manager of Technical Services.
40
Industrial Machinery Digest — January 2012
Allan Flamholz, President of Trilogy Machinery, the exclusive North American agent for ROUNDO, adds, “We believe this new partnership will solidify ROUNDO as the preeminent brand of bending rolls around the world.” In the field of Angle and Section Bending Machines, ROUNDO has been the undisputed leader for more than 40 years. The technology and know-how at ROUNDO is a result of the experience gained building larger and larger section and plate bending machines over many years, based on their close working relationship with the leading bending companies around the world. ROUNDO bending rolls from Sweden are distributed by Trilogy Machinery, Inc., their exclusive North American agent. Trilogy personnel have over 100 years of experience working with ROUNDO bending rolls, and are responsible for supporting and servicing almost 4,000 ROUNDO rolls currently in use throughout the United States, Canada, Mexico and the Caribbean. The web site for ROUNDO is www.roundo.com and the Trilogy web site is www.trilogymachinery.com
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January 2012 — Industrial Machinery Digest
41
“Canada represents a very important market for Fladder-Hansen & Hundebol Inc.. We participate with FABTECH wherever the event is located, and have come to expect very high results from the investment we make into the event. FABTECH Canada is a logical next move and we are excited about the prospects it offers.” Ben Barama, General Manager, Fladder – Hansen & Hundebol, Inc.
March 20-22, 2012 TORONTO CONGRESS CENTRE
THE FIRST EXCLUSIVE FABRICATING, WELDING AND METAL FORMING EVENT IN CANADA! Due to the growing success of FABTECH North America's largest metal forming, fabricating, welding and finishing event, we are excited to announce the launch of FABTECH CANADA, which will be located in the heart of Canada's engineering and technology sector in Toronto, Ontario. Co-Sponsors
FABTECH CANADA is proud to bring the most relevant and important information on industry standards, new products and latest technologies to YOU.
Be a part of the 1st FABTECH CANADA event!
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February 14–16, 2012 Anaheim Convention Center | Anaheim, CA
Meet top suppliers face-to-face and see the full spectrum of resources to help accelerate your project to completion: CAD/CAM/CAE Software
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PRECISION and COMMERCIAL 3D.P. - 120D.P. - 1” to 40” DIA. MANUFACTURED TO YOUR SPECIFICATIONS! Stocking Program Available • INTERNAL & EXTERNAL GEARING • SHAPING UP TO 18” O.D. • HOBBING UP TO 40” O.D. • SPURS / HELICAL / SPLINES • WORMS & WORM GEARS • TIMING PULLEYS • SPROCKETS TO 1-1/2” C.P. • CLUSTERS - SECTORS • RING GEARS
• C.N.C. GEAR HOBBING • CLIMATE CONTROLLED INSPECTION FACILITIES • C.N.C. TURNING • C.N.C. MILLING • C.N.C. O.D. GRINDING • THREAD MILLING • BROACHING • KEY SEATING • THREAD GRINDING • GEAR TOOTH FLAME HARDENING
BUFFALO GEAR INC. 3635 LOCKPORT RD. - SANBORN, NY 14132-9704 (716)731-2100 Toll-free: 1-888-BUFF-GEAR • Email: info@BuffaloGear.com • Web: www.BuffaloGear.com 1-888-283-3432
Ind Machinery 12H.pdf
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11/22/11
11:40:23 AM
Industrial Machinery Digest — January 2012
www.industrialmachinerydigest.com
Spring 2012 Show Schedule Orlando, FL
March 13-14
Seattle, WA
April 10-11
Denver, CO
May 8-9
Minneapolis, MN
May 16-17
Houston, TX
June 6-7 Fall Shows TBA
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January 2012 — Industrial Machinery Digest
45
Clarke Gear Co. 58 Years of Gears… One Gear at a Time! Precision Gears for Aerospace and Commercial Applications • Complete Gear Manufacture • CNC Gear Hobbing • CNC Gear Shaping • CNC Gear Grinding • CNC Inspection & Analysis • CNC Machining • CNC Hob Sharpening • BAC Coolants • Splines • Serrations • Spur • Worms • Internal & External to 12" Dia.
AS9100 REV C
ISO 9001:2008
EN/JISQ
• Global pricing with personal service • 1 to 10,000 pieces
www.ClarkeGear.com Phone: 888-827-GEAR or 818-768-0690 • Fax: 818-767-5577 • clarkegear@earthlink.net
Presorted Standard U.S. Postage PA I D Lebanon Junction, KY Permit # 756
3584 Hwy 31 South PMB #233 Pelham, AL 35124
Visit us online at www.industrialmachinerydigest.com
ISo 9001: 2008 registered firm
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call or fax for a free catalog! www.actekmfg.com 1110 Fullerton Road • City of Industry, CA 91748 • Phone: 800-752-7229 or 626-581-3424 • Fax: 626-581-3423 • Email: sales@actekmfg.com