IMD August 2015

Machine Tool Retrofit Market Heats Up Optimized Asset Performance, Localized indmacdig.com

August 2015

Profile: Revere Control Systems

Keep your productivity in motion It’s no secret — 12 reasons why you need SINUMERIK CNCs for your shopfloor

Scan code to reveal

usa.siemens.com/cnc-12

GRIND • DEBURR • BLEND • POLISH • SURFACE CONDITION

“THE ORIGINAL” DYNAFILE ®

DYNAFILE ® II

Accepts over 35 interchangeable contact arms for hundreds of uses. 20,000 RPM.

Grinding head pivots 360°; 7° offset handle. Easily converts to Die Grinder and Drill.

MINI-DYNAFILE ® II

DYNASTRAIGHT ®

Smaller, lighter Abrasive Belt Tool. Ergonomic design with multi-positional grinding head.

For graining, cleaning and polishing steel, aluminum and various composites.

DYNANGLE II

DYNISHER

Uses 2" x 34" belts for strap polishing up to 36" diameter pipe.

Slower speed tool ideal for achieving superior in-line finishes on metal.

Call 1-800-828-7333 for Free Demonstration or Literature! WWW.DYNABRADE.COM 2

Dynabrade and the Dynabrade logo are registered trademarks of Dynabrade, Inc.

| IMD | august 2015 | www.IndMacDig.com

Visit Us at

Booth #923

www.INDMACDIG.com | august 2015 | IMD |

in this issue

Features

Optimized Asset Performance, Localized

SKF Solution Factory makes extended machine productivity accessible.

20 Machine Retrofit Market Heats Up Siemens retrofit manager details evolving climate for retrofit.

| IMD | august 2015 | www.IndMacDig.com

24 Improve Responsiveness through Software Optmization Levereage CAD/CAM/CAE to improve responsiveness.

28 Profile: Revere Control Systems Birmingham, AL company builds controls for the 21st century.

Visit us at EASTEC — booth 2012

SINUMERIK CNC Anything is possible — when you have the right tools for the job.

Machine tool users who have chosen SINUMERIK CNC can tell you why they love them. They have watched their productivity increase and trust SINUMERIK CNC systems to make every workpiece an absolute success — whether individual parts or mass production, simple or complex workpieces. They understand SINUMERIK controls have been setting the standard in the American machine tool industry for more than 50 years and that Siemens continues this innovation. Do you have what it takes to be highly-productive and highly-efficient? Isn’t it time to think about whether or not you have the right tools for the job? Learn how anything is possible with SINUMERIK CNC — scan the QR-code to watch a short video and visit us at EASTEC 2015 for a personal demonstration.

usa.siemens.com/cnc-12

contents

Publisher, William C. Strickland william.strickland@indmacdig.com 800-366-0676 ext. 103 Associate Publisher, Adrienne Gallender adrienne.gallender@indmacdig.com 888-407-7737 Strategic Accounts Director, Joan Mooney joan.mooney@indmacdig.com 248-613-3792 Editor, Account Executive, Max Kaplan max@indmacdig.com editor@indmacdig.com 336-314-1259

departments 8 Industry Updates

Account Executive, Lisa Hanschu lisa@indmacdig.com 785-965-9159, fax: 785-965-7199 Art Director / Production Manager, Cris Strickland cris@indmacdig.com 800-366-0676 ext. 120 Interactive Product Manager, Sarah Mayo sarah@indmacdig.com 800-366-0676, ext. 112 Accounting, Susan S, Hopkins susan@indmacdig.com 205-542-1098

16 Special Focus Optimized Asset Performance, Localized . . . 16 Machine Retrofit Market Heats Up . . . . . . . . . . 20 Improve Responsiveness through Software Optmization . . . . . . . . . . . . . . . . . . . . . . 24

Circulation & Subscriptions IMD, 3590-B Hwy 31 South, Suite 233 Pelham, AL 35124 Fax: 877-476-4995 â&#x20AC;˘ circulation@indmacdig.com Reprints To purchase article reprints please call 800-366-0676 ext. 103 or email cris@indmacdig.com

28 Profile Revere Control Systems . . . . . . . . . . . . . . . . . . . . 28

48 Surplus Buying and selling

source

360 media llc

A publication of: Source 360 Media LLC 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

57 classifieds 58 Advertiser index

| IMD | August 2015 | www.IndMacDig.com

INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media, 262 Yeager Parkway, Suite C, Pelham, Alabama 35124. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3590-B US Hwy 31 South, PMB 233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. One-year subscription to nonqualified individuals in the United States: $9600. Single copies available (prepaid only) $1000 each.

The fastest way back to maximum productivity Whatever your spindle repair needs, SKF Machine Tool Services has the solution. SKF repairs all brands and types of high frequency, belt driven, high speed machining and machining center spindles. Complete in-house manufacturing capabilities allow SKF to manufacture any required replacement parts, providing products of highest quality within a reasonable time period. Since 1960, we have been providing spindle repairs and modifications with the highest degree of accuracy and quality. This is why so many manufacturers choose SKF to repair their spindles.

To learn more, visit skfusa.com/machinetoolservices or call SKF Solution Factory at 800-589-5563. The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group | © SKF Group 2015

Turn to the leader SKF engineering and technical personnel can assist you in all your spindle repair, replacement and upgrade requirements. • • • •

Every component inspected and analyzed Experienced machinists rebuild or reproduce any part Spindles carefully assembled in a clean room Testing verifies speed, vibration, temperature and critical runouts

Return to maximum productivity and turn your “problems” into “profits.”

INDUSTRY

View more at www.IndMacDig.com

MC Machinery Appoints New North American Sales Manager MC Machinery Systems Inc. announces Shane Herendeen has been promoted to North American Sales Manager for Fabrication. Responsibilities will include working directly with the regional managers and dealers across North America, working internally with product development, as well as marketing and sales to increase market share. Herendeen has served as National Sales Manager, Fabrication since 2010. “Shane has a vast knowledge of our equipment and the competitive landscape,” Bill Isaac, VP of Sales and Marketing said. “In addition to his experience in the field, Shane’s track record as a leader within our organization demonstrates that he’s ready for and will be a huge asset in this new role.” “I’ve been around this organization (MC Machinery) for my entire career,” Herendeen comments. “I enjoy the people, I know the product, and this is a great opportunity for me professionally. I welcome the challenges and rewards that come with a position of this magnitude.” For more information call (630) 616-5920 or visit www.mcmachinery.com

Atlas Copco Tools and Assembly Systems Opens New Headquarters Atlas Copco Tools and Assembly Systems officially opened their new custom-built 120,000 sq.-ft. stateof-the-art headquarters in Oakland Technology Park, located 30 miles north of Detroit in Auburn Hills, MI, on June 29. The new facility will house approximately 225 employees from the former location on Dutton Road along with additional business units. The headquarters serves the motor vehicle, heavy industrial and general manufacturing industries, as well as the company’s growing aerospace business, and expects to add approximately 50 jobs over the course of 12 months. This new facility will be home to the SCA Schucker business unit, which is relocating from its current location in Novi, MI, and an application center that makes custom-engineered products based on individual customer needs. Administrative, technical and marketing staff also will relocate to the new facility. For more information visit www.atlascopco.us

Mitutoyo America Announces East Coast Solution Center Mitutoyo America Corporation announces the opening of a new M3 Solution Center in New England. Located in Marlborough, MA, this new 7,600-sqaure foot facility is conveniently located for customers to schedule appointments for product demonstrations, assistance with application challenges and metrology solutions, as well as product and educational training seminars. The newest M3 Solution Center is located at 753 Forest Street, Suite 110, Marlborough, MA 01752. “Our goal is to provide timely metrology solutions to our customers, in a region that is home to the aerospace, defense, medical, energy, automotive and plastics industries. The benefit of opening this new M3 Solution Center is the accessibility in offering experienced metrology specialists to our customers in order to provide up-to-date and knowledgeable metrology information for any situation they may encounter,” says Steve O’Loughlin, Northeast regional sales manager. For more information email info@mitutoyo.com or visit www.mitutoyo.com

| IMD | August 2015 | www.IndMacDig.com

PURVEYORS OF FINE MACHINERY®, SINCE 1983! • • • •

OVER A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS 2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES TRAINED SERVICE TECHNICIANS AT ALL 3 LOCATIONS • MOST ORDERS SHIP THE SAME DAY

12" X 36" GEAR-HEAD, CAMLOCK SPINDLE, GAP BED LATHE

13" X 40" GEAR-HEAD FLOOR LATHE

• • • • • • • • • • •

Swing over bed: 12" • Swing over gap: 17" Swing over cross slide: 7" Distance between centers: 36" Bed width: 7 1 ⁄4" • Spindle bore: 1 7 ⁄ 16" Spindle nose taper: MT#5 Spindle nose: D1-4 camlock Cross slide travel: 6 1 ⁄4" Compound travel: 3 1 ⁄4" $ 255 Tailstock barrel taper: MT#3 Tailstock barrel travel: 4" Tailstock barrel diameter: 1 9 ⁄ 16" $

• Range of speeds: 70, 200, 220, 270, 360, 600, 800, 1000, & 1400 RPM • Motor: 2 HP, single phase, 220V, 8.5A, 60 Hz, 1725 RPM • Height: 23" • Approx. shipping weight: 1020 lbs.

shipping

lower 48 states

G4003 $2895.00

SALE

279500

Swing over bed: 13" Swing over gap: 18 3 ⁄4" Swing over saddle: 7 3 ⁄4" Distance between centers: 40" Bed width: 7 3 ⁄ 8" Spindle nose taper: MT#5 Spindle nose: D1-4 camlock Cross slide travel: 6 1 ⁄ 8" Compound travel: 2 7 ⁄ 8" Tailstock barrel taper: MT#3 Tailstock barrel travel: 3 3 ⁄ 8" $ 00

G0782

ONLY

355

• Range of speeds: 70, 115, 190, 300, 460, 755, 1255, & 2000 RPM • Motor: 2 HP, 220V, single-phase, 10A • Size: 71 1 ⁄ 2" L x 30" W x 53 1 ⁄ 2" H • Approx. shipping weight: 1555 lbs.

shipping

lower 48 states

4300

14" X 40" 3-PHASE HIGH PRECISION TOOLROOM METAL LATHE

16" X 40" ELECTRONIC VARIABLE-SPEED LATHE

• • • • • • • • • • •

Swing over bed: 14" • Motor: 5 HP at 3450 RPM, 2.5 HP at 1725 RPM, 220V, Swing over gap: 20.94" 3-phase • Width of bed: 9" Swing over cross slide: 8.66" • Approx. shipping Distance between centers: 40" weight: Spindle bore: 1.57" 2684 lbs. Spindle nose taper: MT#5 Spindle nose: D1-5 camlock Cross slide travel: 7" • Compound travel: 4" Tailstock barrel taper: MT#3 $ 355 Tailstock barrel travel: 43 ⁄ 8"" Spindle speeds: 16, 50–2570 RPM $ 00 shipping

lower 48 states

G0740 $12,500.00

11,995

SALE

Swing over bed: 16" • Main Motor: 5 HP, 220V, 3-phase with inverter, Swing over gap: 22.95" Yasakawa frequency drive • Width of bed: 10.23" Swing over cross slide: 10.39" • Approx. shipping Distance between centers: 40" weight: Spindle bore: 2.06" 3694 lbs. Spindle nose taper: MT#6 Spindle nose: D1-6 camlock Cross slide travel: 8.2" • Compound travel: 5.1" Tailstock barrel taper: MT#4 $ Tailstock barrel travel: 6" 495 Speed range: 20–400, 400–2500 RPM $ 00 shipping

lower 48 states

G0670 $13,995.00

SALE

13,495

20" X 60" 3-PHASE BIG BORE METAL LATHE

MILL/DRILL WITH STAND

• • • • • • • • • • •

• Motor: 2 HP, 110V/220V*, single-phase, • Drilling capacity: for cast 17.8A/8.6A, prewired to 220V iron–13⁄16"; for steel–1" • Spindle speed range: • Spindle taper: R-8 140–2436 RPM • Spindle travel: 4 11⁄16" • Swing: 15 1⁄2" • Max. distance spindle to table: 17 5⁄16" • Approx. shipping weight: • Collars calibrated: 0.001" 848 lbs. • T-Slots: 3 @ 2 1⁄2" on centers, 5⁄8" wide * Converting to 110V requires • Table size: 8 1⁄4" x 28 3⁄4" purchase of T25515 conversion kit. • Table travel (longitudinal): 19 11⁄16" 1 • Table travel (cross): 7 ⁄2" $ 179 00 G0705 WITH STAND ONLY $ $ 00

Swing over bed: 20" Swing over gap: 29" Swing over saddle: 12" Distance between centers: 60" Spindle bore: 3 1 ⁄ 8" Spindle nose taper: MT#7 Spindle nose: D1-8 camlock Cross slide travel: 12 3 ⁄4" Compound travel: 5" Tailstock barrel taper: MT#5 Tailstock barrel travel: 7" $

G0600

ONLY

• Spindle speeds: 12, 25–1600 RPM • Main Motor: 10 HP, 220V, 3-phase • Width of bed: 13 3 ⁄4" • Range of threads (inches): 60 @ 2–112 TPI • Range of threads (metric): 47 @ 0.2–14 mm • Approx. shipping weight: 5758 lbs.

755

shipping

lower 48 states

13,500

G0760

1395

WITH STAND & POWER FEED

ONLY

shipping

lower 48 states

1650

HEAVY-DUTY MILL/DRILL WITH POWER FEED AND STAND

HEAVY-DUTY VS BENCHTOP MILL/DRILL WITH POWER FEED

• Main Motor: 2 HP, 220V, singlephase, 1725 RPM, 8.6A • Swing: 20" • Max. distance spindle to table: 18" • Table size: 91⁄2" x 311⁄2" • Table travel (longitudinal): 17" • Table travel (cross): 7 7⁄8" • Head travel: 13 3⁄4" MADE IN AN • Spindle travel: 5" ISO 9001 FACTORY! • Spindle speeds: 90, 210, 345, 670, 1180, & 1970 RPM • Spindle taper: R-8 $ 00

• • • • • • • • • •

G0755

ONLY

2495

• • • • • •

Drawbar size: 7⁄16"–20 Face mill capacity: 31⁄8" End mill capacity: 11⁄4" Head tilt: 90° left & 45° right Quill diameter: 3" T-slots: 3 @ 31⁄8" on center, 1⁄2" wide • Overall dimensions: 491⁄2" W x 751⁄4" H x 341⁄2" D • Approx. shipping weight: 1102 lbs.

179

shipping

lower 48 states

Motor: 2 HP, 220V, 3-phase, 6.2A Swing: 20 1⁄4" Max. distance spindle to table: 18 1⁄8" Table size: 9 1⁄2" x 31 1⁄2" Table travel (X-, Y-Axis): 22", 7 1⁄2" Head travel (Z-Axis): 13 3⁄4" Spindle travel: 4 3⁄4" Spindle speeds: Variable, 75–2500 RPM Spindle taper: R-8 Head tilt: 45° left & right

• T-slots: 3 @ 31⁄8" on center, 1 ⁄2" wide • Overall size: 49 5⁄8" W x 61" H x 36 5⁄8" D • Base footprint: 17 3⁄4" W x 21 5⁄8" D • Approx. shipping weight: 732 lbs.

G0762 $2,595.00 SALE $249500

179

shipping

lower 48 states

15INDMA TECHNICAL SERVICE: 570-546-9663 • FAX: 800-438-5901 17486

3 GREAT SHOWROOMS: BELLINGHAM, WA • MUNCY, PA • SPRINGFIELD, MO

www.INDMACDIG.com | August 2015 | IMD |

Industry Updates Industry Updates

Sandvik Coromant signs Partnership Agreement with Hanna Tools Sadvik and Hanna have entered into a partnership which aims to continue to develop and offer engineered solutions to the global automotive industry - mainly for machining aluminum and cast iron. Today, both companies are active in offering specific solutions for machining key component features. These solutions involve advanced engineered precision tools and require specific engineering competence. “The existing cooperation between Sandvik Coromant and Hanna Tools has led to new business opportunities, and with this partnership, we intend to further develop and strengthen the global business within the automotive segment,” says Klas Forsström, President of Sandvik Coromant. “The consolidation and expansion of this partnership with Sandvik Coromant, enables Hanna Tools to promote its brand and expertise at global levels,” stated Eduardo Hanna, CEO of Hanna Tools. He continues, “In addition, it allows us to access the newest technologies of research and development of new products.” For more information visit www.hannatools.net or www.sandvik.coromant.com

Houghton International Announces Senior Leadership Appointments Mike Shannon Appointed Chief Operating Officer Shannon, executive vice president of global operations at Houghton International and president of Houghton Asia Pacific, has been appointed to the additional and newly created role of chief operating officer (COO), responsible for all commercial and operational activities. Steve Taylor Appointed President, Global Metalworking Fluids Taylor, senior vice president of Houghton International and president of Houghton Europe, Middle East and Africa (EMEA), has been appointed to the additional and newly created position of president, Global Metalworking Fluids (MWF). New responsibilities will include managing the business development, service, support and procedures across Houghton’s four regions. Jeewat Bijlani Appointed President, Americas Region and President, Global Strategic Businesses Bijlani, senior vice president of global marketing, business development and strategic planning at Houghton International, has been appointed to the additional role of president of Houghton Americas and the newly created position of president, Global Strategic Businesses. In these expanded roles, Bijlani will be responsible for managing the operations of the Americas region and the global oversight of Houghton’s steel, non-ferrous, metal finishing, offshore, and beverage containers business. For more information visit www.houghtonintl.com

RÖHM Opens New U.S. Manufacturing and Headquarters Facility RÖHM Products of America has opened a new 32,000-square-foot manufacturing and North American headquarters facility in Suwanee, Georgia. Three times larger than the company’s previous location, the facility allows RÖHM to manufacture in the United States. Unlike RÖHM’s former location in Lawrenceville, Georgia, the new facility has room to provide expanded in-house service on larger products, such as 4 meter-diameter chucks, with the aid of a 150-foot, 12.5-ton crane rail system. Another major component of the facility is a 25,000-square-foot, air-conditioned service center and warehouse that protects the company’s ground steel products from rust and corrosion. A demising wall runs across the warehouse, containing product inventory. Other facility features include a state-of-the-art showroom, demonstration area, office space and conference room, as well as a 30-seat training center. For more information visit www.rohm-products.com

| IMD | August 2015 | www.IndMacDig.com

Industry Updates

GF Machining Solutions Surpasses 100,000 Machine Installations In June, GF Machining Solutions secured a major company milestone when its tally of global machine installations reached 100,000. This number includes machines from the company’s comprehensive portfolio of milling, electrical discharge machining (EDM) and laser texturing product families. GF Machining Solutions has a far reaching legacy, including Mikron AG’s introduction of the first rounding up tool for fine wheels in 1910, Charmilles development of the world’s first industrial EDM in 1954 and Agie’s development of the AGIETRON A4 with a pneumatic servo drive for the Z-axis, also in 1954. With the introduction of over 900 machine types, the company’s long history encompasses a diverse list of industry accomplishments which include the first universal machining center, the first numerical control wire EDM machine and the first milling machine family with an automatic tool changer and fully enclosed work area, among others. For more information visit www.gfms.com/us

Glebar Company Relocates Headquarters to New Jersey After more than 60 years, and occupying three locations in Franklin Lakes, NJ, Glebar Company has consolidated its plants and office into a larger, state-of-the-art headquarters and manufacturing facility in nearby Ramsey, NJ. The move was prompted by significant domestic business growth and international expansion over the last two years, triggering a 68 percent increase in the company’s headcount. The larger facility accommodates all of the company’s employees and operations under one roof. “After six decades, rapid short term growth and plans for continued expansion, we simply outgrew our current facilities,” said Adam Cook, CEO, Glebar. “The new building’s open layout allows us to better streamline our processes, implement automation and lean manufacturing, control costs for both Glebar and our customers and reduce lead times. The facility also provides our employees with a great environment in which to work.” For more information visit www.glebar.com

Fronius USA Starts Manufacturing Solar Inverters in the United States. Fronius USA has recently invested over $1.5 million in the development and integration of a full manufacturing and testing facility in their Portage, Indiana, 400,000 square foot headquarters. Fronius is known worldwide for its quality power electronics, including welding technology and solar inverters. The company has hired over 30 people to staff the production line. The manufacturing line produces and tests over 200 solar inverters per day. The Primo is part of the unique Fronius SnapINverter line, which includes innovations in easy mounting, high design flexibility and outstanding communication capabilities. The available power classes for the Primo stretch from 3.8 to 8.2 kW, to serve typical residential solar installations. This new production line is the first step towards more US manufacturing to come. Fronius USA plans to manufacture further products in Portage, Indiana, to better serve the high domestic demand. “As a family owned company, we are thinking long-term and are dedicated to showing our commitment to the US for generations to come,” says Thomas Enzendorfer, Director Solar Energy at Fronius. For more information visit www.froniususa.com

| IMD | August 2015 | www.IndMacDig.com

OVENS AND FURNACES FOR EVERY INDUSTRY Bringing practical solutions to industry worldwide, Grieve has manufactured industrial ovens and furnaces since 1949. Whatever your requirement, a Grieve oven or furnace is likely the best solution. We are committed to continuing the tradition of personal involvement and quality products begun by our fathers. We welcome your inquiry. Douglas V. Grieve, President Frank P. Calabrese, Vice President

Electrically Heated Walk-In Oven

www.grieve.com sales@grievecorp.com

THE GRIEVE CORPORATION Round Lake, Illinois â&#x20AC;˘ 847-546-8225 www.INDMACDIG.com | August 2015 | IMD |

Industry Updates

Additive Manufacturing Users Group Announces New Board The Additive Manufacturing Users Group (AMUG) today announced its 2015—2016 board. Elected by AMUG members during the annual business meeting held at the 2015 AMUG Conference in Jacksonville, Florida, the board’s primary responsibility will be to oversee the April 2016 conference. In a vote of confidence, the members re-elected the outgoing board for a second term. The board members are: · President: Mark Barfoot, Hyphen · Past President: Bret Bordner, formerly 3D Systems · Vice President: Steve Deak, GE Aviation · Vice President: Dana Foster, rp+m · Secretary: Kim Killoran, Stratasys · Event Manager: Thomas Sorovetz, Fiat Chrysler Automobiles Immediately after the elections, the following individuals were appointed to the board: · Treasurer: Vince Anewenter, Milwaukee School of Engineering · AM Industry Advisor: Todd Grimm, T. A. Grimm & Associates The incoming board also named the AMUG global ambassadors: · Ambassador: Graham Tromans, GP Tromans Associates · Ambassador: Stefan Ritt, SLM Solutions · Ambassador: Nora Cibula, Concept Laser The new board’s responsibilities will involve building the program for the 2016 conference, soliciting support from businesses in the AM industry, and overseeing the event’s day-to-day activities. For more information visit www.am-ug.com

DE-STA-CO Celebrates 100 Years DE-STA-CO is marking its centennial this year with celebrations at trade shows, a new microsite and a retrospective video that showcases the company’s growth as a global player in workholding and automation. DE-STA-CO’s 100-year history includes many milestones that we are going to recognize online and at industry events,” says Darren Greene, director, global marketing and business intelligence for DE-STA-CO. “But that doesn’t mean we’ve stopped innovating. In 2015, we’ll continue to develop new products and create individualized solutions for our customers’ unique manufacturing needs. This company has evolved from a single shop to a worldwide leader, and it will continue to adapt to industry changes.” While DE-STA-CO still manufactures its groundbreaking manual toggle clamps, its product line now also features robotic end effectors, power clamps and other automation tools. The DE-STA-CO family of brands includes Robohand gripping solutions, CAMCO indexers and Central Research Laboratories (CRL) remote handling equipment. For more information visit www.destaco100.com

| IMD | August 2015 | www.IndMacDig.com

W H AT I S SCIENCE WITHOUT CARE?

CLEANING is more than just getting the science right. For over 20 years our

clients have seen the difference that care makes in all of our cleaning solutions. Because if we donâ&#x20AC;&#x2122;t thoroughly know and understand you first, how can we create the most effective cleaning technologies for your specific needs? When science and care converge, exceptional cleaning results. W O R L D W I D E E N V I R O N M E N TA L LY R E S P O N S I B L E C L E A N I N G T E C H N O LO G I E S

Visit Us at

KYZEN.COM

Booth #907 www.INDMACDIG.com | August 2015 | IMD |

Special Focus

Optimized Asset Performance

Localized

ince the first SKF Solution Factory was established in Shanghai, almost 30 of these unique facilities have been opened around the world – including four in North America (Houston, TX; Cleveland, OH; Toronto, Canada; and Birmingham, AL). The objective from the start has been to make the full global resources of SKF highly accessible to customers regardless of their geographical location. More than simply a virtual resource, SKF Solution Factory is a community of real facilities, each staffed by experts in a wide range of disciplines and supported by state-of-theart workshops equipped to design, build, and deliver real solutions. Every “local” SKF Solution Factory ultimately serves as a gateway to SKF expertise, services, and technologies on a global scale.

A World of Expertise “Through the SKF Solution Factory, you can access our world of industry-leading expertise in bearings, seals, lubrication, mechatronics, and a wide range of services,” notes Ed Zitney, manager of the SKF Solution Factory-Cleveland since its opening in 2012. “We offer the knowledge and experience to collaborate successfully with customers across industries and ultimately address all critical aspects of machinery throughout the life cycle.” Every SKF Solution Factory offers expertise especially relevant for particular industries where they are located. Each additionally serves as a readily available point-of-access to the entire portfolio of SKF knowledge, technologies, and services. These include project management and engineering consulting, bearing application support, customized machined sealing solutions, mechanical equipment services, lubrication management,

| IMD | August 2015 | www.IndMacDig.com

remote diagnostics and monitoring, and customer training courses and seminars, among others. As an example, the SKF Solution FactoryCleveland particularly focuses on machine productivity solutions involving repair, remanufacture, and/or upgrades of machine tool spindles. The resources can be engaged by operations anywhere in the country. Comprehensive in-house spindle-related capabilities include advanced spindle analysis and testing, engineering, precision grinding, machining, parts repair and manufacture, motor design and manufacture, custom modifications, balancing and vibration analysis of complete assemblies, and spindle component balancing. Specialists at the facility can remanufacture the widest range of spindle types, whether belt-driven, coupled-driven, gear-driven, directdrive, or standard or high frequency motorized versions. Spindle upgrades – whether relatively simple or complex – can be performed to boost spindle performance, speed, and/or versatility, whether involving improved bearings, enhanced sealing systems, or shaft and housing redesigns or modifications, among many other options. Spindles also can be customized to meet particular application demands and repair requests can be made on-line for quick response and turnaround. All spindle repair, rebuild, and upgrade services are executed by teams of extensively trained, experienced, and highly skilled engineers and technicians in the fully outfitted, state-of-theart machine shop at the SKF Solution FactoryCleveland. The objective: return machine tools to ideal levels of productivity and efficiency. Customers have learned firsthand that the

precision machinery

more than the

world’s best notchers… boschertusa.com

Boschert CNC Punching, Copper bar processing, manually gauged punching, notching

VIDEO

Watch the Copper Punch Video!

Watch the Multipunch Video!

VIDEO

VIDEO Watch the PBT Video!

Watch the Stierli 300CNC Copper Bar Bending Video!

STIERLI-BIEGER PRECISION HORIZONTAL BENDERS

PBT PRECISION PROFILE BENDING MACHINES

Boschert Precision Machinery, Inc. 12400 W. Cameron Ave., PO Box 409, Butler, WI 53007-0409 • Phone: 800-354-3737 • Fax: 800-354-6920 • Email: sales@boschertusa.com

Special Focus

fastest way back to productivity when a machine tool spindle fails is to enlist the expertise of skilled technicians with in-depth knowledge to perform optimized repairs and rebuilds. “A customer’s plant recently was frustrated because one of its critical spindles was failing every few weeks,” Zitney recalls. “Just before the spindle’s repeated failures, chatter could be heard and ingress of coolant was noticed. Our attention, based on experience, appropriately turned both to the spindle’s bearings and seals as potentially problematic.” According to Zitney, SKF investigation revealed that standard bearings originally used in the spindle’s design were inappropriate and that at least one seal in front of the spindle was virtually useless. “So we installed four pairs of properly specified angular contact ball bearings, integrated new seals, and completely reworked most of the spindle’s components,” Zitney says. “As a result, the spindle performed without incident for more than 16 months instead of failing constantly every several weeks and significantly disrupting operations and productivity.” In another customer case, relatively expensive repairs appeared necessary to correct damage to a spindle shaft. “Historically,” Zitney notes, “damaged shafts cannot easily be repaired and usually must be replaced entirely.” Attention turned to what was causing damage to the shaft. SKF engineers found that the shaft’s integral collet-like end was causing the shaft-performance headaches. They recommended that an all-new nose design be developed and integrated. “We replaced the existing collet-type end with a manual HSK type that can accommodate several shaft sizes and can be easily repaired if necessary. This fix improved accuracy and lessened the chances for requiring a replacement of the entire shaft,” Zitney confirmed.

Best Practices All work at every SKF Solution Factory for a given project is performed according to SKF standardized organizational processes to reinforce that best practices are replicated at each facility. In general, the problem-solving process typically follows a successive series of logical steps.

| IMD | August 2015 | www.IndMacDig.com

• Identify the problem. A team of SKF engineers discusses in detail the application and challenges with the customer and then identifies the appropriate course(s) of action. • Design a solution. Once the team has arrived at a clear understanding of the problem, SKF engineers and technical experts work together to identify and develop the best solution(s) for the job. • Execute the solution. SKF Solution Factory service consultants, technicians, and experts in various technologies work together to execute the solution(s) – leveraging as necessary the links to the global SKF network. One key point of contact is provided while SKF project engineers and field service teams manage the delivery and installation of the solution(s). • Prove the solution. After implementation, SKF works with the customer to monitor performance and validate the results. Whether a customer is designing, building, or using industrial machinery, the SKF Solution Factory can serve as an ideal resource combining core technologies, application knowledge, and industry experience with the broadest range of service offerings to achieve a variety of goals as applicable. Depending on the situation, customers can benefit in any number of ways: • Optimize designs  • Troubleshoot application problems • Avoid unplanned downtime  • Reduce maintenance costs  • Reduce waste • Increase productivity  • Promote high product quality • Lower energy costs • Improve safety • Reduce CO2 emissions • Develop internal competence • Optimize asset reliability • Extend scheduled maintenance intervals • Increase machine availability • Maximize operating efficiencies • Reduce total cost of machine ownership • Improve operational productivity and profitability The SKF Solution Factory ultimately represents an unprecedented destination to advance meaningful dialogue with customers and to develop a working partnership for solving challenges and keeping operations successfully moving forward. For more information email Edward.Zitney@skf. com, call (440) 720-1545 or visit www.skfusa.com.

MANUFACTURING COMPANY, INC. OVER 100 YEARS OF QUALITY

110 YeARS ON The CUTTING eDGe leADeR IN TeChNOlOGY 2150A-PC3S-60

P-230B

qUAlITY SeRvICe & PRODUCTS PA460 HD

Marvel Manufacturing Company, Inc. • 3501 Marvel Dr. • Oshkosh, WI 54902 1-800-4SAWING • Phone: 920-236-7200 • Fax: 920-236-7209 • email: marvelsales@marvelsaws.com

www.marvelsaws.com

www.INDMACDIG.com | August 2015 | IMD |

Special Focus

SIEMENS RETROFIT BUSINESS DEVELOPMENT MANAGER SEES

OPPORTUNITIES Tom Curfiss details the rapidly evolving business climate for retrofit; impacting large production department, job shop machine tool sectors alike

arious market factors and economic conditions have made retrofitting existing machine tools a very viable option for the large metalworking department at an OEM, as well as the job shop sector of moldmakers, tool & die and co ntract part manufacturers alike, according to Tom Curfiss, the retrofit business development manager for Siemens. Speaking from his Cincinnati area office, Curfiss comments, “Today’s business climate has combined with economic factors involved in the manufacture of control packages to create an ideal atmosphere for retrofit. Our company has long been involved in the upgrade of giant gantry mills for aerospace production, for example. But today, it’s just as likely you’ll find our Retrofit Solution Partners outfitting a 3-axis mill or even a basic lathe with a new entry-level or midrange CNC, motor and drive package. And, the best news for the job shop, this work can now be done at a price point comparable to just the cost of the CNC a decade ago, owing to economies of scale in

| IMD | August 2015 | www.IndMacDig.com

the manufacture of these control packages.” Siemens currently has 17 Retrofit Solution Partners under contract in the U.S. These companies have undergone a meticulous process of evaluation by the manufacturer, who provides the equipment for installation, then backs it with a full warranty. These partner firms for the Machine Tool Business at Siemens must have a demonstrated ability to work on CNC, PLC, servo motor, digital drive and all accompanying peripheral products, plus have a proficiency in the development of software packages related to PLC and CNC applications. Every Solution Partner commits to a battery of training sessions and is required to keep at least two Siemens-trained engineers on staff at all times, according to Curfiss. The Solution Partners are not geographic specific, as some have proven expertise in the field, working on particular types or brands of machine tools. The selection process for the appropriate partner takes many factors into consideration,

䤀爀漀渀眀漀爀欀攀爀猀昀漀爀攀瘀攀爀礀愀瀀瀀氀椀挀愀琀椀漀渀⸀

㈀㔀吀漀渀

㘀㔀吀漀渀

㐀吀漀渀

㔀吀漀渀

㜀㔀吀漀渀

㔀㔀吀漀渀

㄀吀漀渀

㘀吀漀渀

㄀㈀吀漀渀

䈀甀礀䄀洀攀爀椀挀愀渀䈀甀礀䔀搀眀愀爀搀猀䌀漀渀琀椀渀甀漀甀猀䤀渀渀漀瘀愀琀椀漀渀匀椀渀挀攀㄀㠀㜀㔀攀搀眀愀爀搀猀椀爀漀渀眀漀爀欀攀爀猀⸀挀漀洀 ⠀㔀㜀⤀ ㌀㜀㌀ⴀ㠀㈀㘀 www.INDMACDIG.com | August 2015 | IMD | 21

Special Focus says Curfiss. “We have partners who specialize in 5-axis work, others who have expertise in a certain industry and still others who have their greatest strength in a particular area of the country. Depending on the job specifics and the logistic costs involved, we work hard to match the right partner to the customer’s needs.” Typically, Curfiss continues, the tipping point on a retrofit job is 60% of the price of a new machine. However, he also points out that many machines have outdated controls, although they still perform adequately in the shop or production department. “The challenge, when we do our onsite machine evaluation, is to determine whether a retrofit will make an appreciable difference in the performance of the machine, as other factors in the mechanics of the iron might make a retrofit impractical,” Curfiss noted that today’s control technology is evolving at a very rapid rate, making some equipment that went out of production just 10 years ago less than optimum in contributing to maximum machine tool performance. “Running machine tools with 20-year-old technology today will not keep a shop as competitive as it needs to be.” Tom Curfiss has had his share of experiences with “old iron” in the field, as his background in machine tools spans decades. “A lot of people think

| IMD | August 2015 | www.IndMacDig.com

their old iron is just impossible to keep running, even with a retrofit, but we’re able to make the old equipment run better than it did when it was new, quite often.” He notes this achievement is the result of faster control processors, improved motor and drive technology, even more accurate and responsive encoders and other machine status sensing devices. On a practical note, Curfiss also remarks, “You cannot, however, fix a broken leg with a bandage, so the machine evaluation needs to be very comprehensive.” In the end, Tom Curfiss suggests, both the large production department and the job shop alike need to have regular assessments done on their prototype and production machine tools to determine if a retrofit might be in order. “The savings can be substantial, compared to new machines, because it’s not just a matter of the dollars saved at the outset, it’s also the long-term production improvements that inevitably lead to even greater profit for the job shop or OEM.” For more information about Siemens CNC solutions for the machine tool industry, visit our website: www.usa.siemens.com/cnc. Join the user community by following us on Facebook: www. facebook.com/SiemensCNC and talking to us on Twitter: www.twitter.com/siemens_cnc_us.

the pinnacle of cutting performance Cosen Band saw advantages:

• US availability of parts • Local service • Fast ROI • Model choices & Pricing • User friendly features

productiVity cnc-430 smart cnc control programmable bandsaw

• • • • •

over 100 models aCross 7 produCt lines

16.9” Round capacity Recommends cut rates and speeds based on material Automatic first cut Blade life management Auto material width sensor

new new

reliability sVc-670dm Vertical tilt-frame bandsaw

• • • • •

19.1” x 26.4” Capacity 5 HP Blade Drive 60° degree miter in both directions Hydraulic Tilt Function Adjustable 5° Blade Cant

Versatility c-510mnc programmable mitering bandsaw

Visit us at

booth #2503

• • • •

13” x 20” Capacity Miters up to 60 degrees Automatic Machine Index For Production Sawing or Fabricating

quality bandsaws featured at westec

info@cosensaws.com

1-877-sawing-1

www.cosensaws.com www.INDMACDIG.com | August 2015 | IMD |

Special Focus

Improve Responsiveness by Augmenting CAD/CAM/CAE System Capabilities

By Larry Korak, Industry & Solution Strategy Director, Infor

| IMD | August 2015 | www.IndMacDig.com

he ability to respond quickly to changes in customer preferences and needs has always been a key competitive advantage for manufacturers. Much of the focus in recent years has been on order accuracy and completeness pertaining to existing products enabling an efficient fulfillment process. The ability to succinctly and logically present all supported product configurations to current and potential customers – with a priority given toward those that could be fulfilled most easily and cost effectively – is no easy task. Using computer systems to create, modify, analyze and optimize product designs began more than forty years ago. Computer Aided Design (CAD) software allows the designer to create and manipulate a shape interactively. Today’s CAD systems support a range of advanced capabilities including tolerance analysis, mass property calculations, finite-element analysis and product visualization. Computer Aided Manufacturing (CAM) software is used to plan, manage and control manufacturing operations. Today, these capabilities are being married with Manufacturing Execution Systems (MES) that improve the monitoring of processes and tracking of specific activities throughout the manufacturing process. Computer Aided Engineering (CAE) allows manufacturers to analyze design geometries supporting the study of product behaviour. The ability of all of these different IT systems and software applications to communicate, exchange data, and use the information that has been exchanged in a meaningful way is termed “system interoperability.” While there is a natural convergence underway that is bringing tighter integration between CAD, CAM, and CAE capabilities – some companies have chosen to umbrella these under Product Lifecycle Management solutions – determining the value of each component part is what will help augment a manufacturer’s capabilities. What will ultimately set manufacturers apart as the industry continues to globalize are integrated design automation and lifecycle management solutions to help capture and respond to new requirements while augmenting the capabilities of existing CAD/CAM/CAE systems. Here are several examples of how each component part can add value to a manufacturer’s capabilities: • Design automation tools provide powerful geometry engines that work with product configurators to dynamically generate dimensionally-accurate 2D and 3D models and drawings. These model images can be displayed during the configuration process and on sales quote screens or included in printed documents such as bids, proposals, product brochures and reports. The annotated drawings can also be used in submittals or as sales drawings. They can also supplement CAD files that engineers and designers include in their own CAD drawings.

ImpressIve performances. revolutIonary prIces. More than 47 years of experience building state of the art fabricating equipment make us a leading manufacturer of fabricating machinery worldwide. We offer a solution for every metal fabricating need with our complete line of machine tools.

PlASMA CUTTING

PRESS BRAKES SHEARS

CNC MACHINING CENTERS dRIllING lINES

Haco-Atlantic, Inc. 11629 N. Houston Rosslyn Rd. Houston, TX 77086

PUNCHING

281-445-3985 www.hacoatlantic.com

www.INDMACDIG.com | August 2015 | IMD |

Special Focus • CAD system users can enhance the sketching capabilities provided within most popular CAD systems using design automation to create the parametric template models used by geometry engines. With this innovative approach, existing drawings can often be turned into “smart” models in a matter of hours. This reduces model design time and optimizes run-time performance. • Design automation tools bring products to life by providing immediate visual confirmation of the product, its features and options. These can support existing products as well as new product conceptualization. This can reduce order errors by providing real-time visual feedback of selected options and eliminate non-value-added time by generating configuration-specific outputs for use by sales, manufacturing, customers and third-party supply chain partners who then recieve immediate clarity pertaining to proposed design changes.

While this landscape is changing quickly and buzzwords abound, there are a number of tools available that will allow your company to better design, develop and manage your product portfolio while taking full advantage of previous investments in CAD/CAM/CAE capabilities. • Query capabilities allow the user to represent values calculated by a geometry engine based upon inputs from configurator tools. The system passes key driving dimensions to the geometry engine, which resolves the constraints and dimensional relationships to calculate the values of derived dimensions. This allows the user to separate complex engineering logic from the configuration rules, helping to reduce computation errors and improve performance. • Using a “design for customization” approach establishes the guidelines and standards to create product family models that provide maximum flexibility and ease of configuration.

| IMD | August 2015 | www.IndMacDig.com

• A design reference database allows designers to use highly modular 3D models that combine to represent the complete product family by mapping input variables to the various sub-models, their attributes, and their location, position and orientation within the completed product. • Testing applications provide the tools for designers to easily exercise and verify product family models before releasing them for use in the automated generation process. • Employees at every level of a company’s value chain can respond quicker to change within several areas, including: determining requirements, developing a concept, building a prototype, creating a design, engineering and procuring the product, manufacturing, assembly and finally, distribution. • Product data management tools provide the means to manage product structures, relationships between products and related documents as they change at any stage of the product lifecycle. • Enterprise content management supports the capturing, sharing, managing, tracking, and storing of documents, tasks, and product information in a central data repository while enabling the use of role-driven retrieval. Easy reuse of information fosters standardization across the enterprise. This also allows manufacturers to more easily capture decisions for future reference, while adhering to regulatory and compliance requirements. • Scenario planning tools allow companies to better understand the impact possible product changes may have on cost, inventory, production schedules, cycle time and quality before approving changes. While this landscape is changing quickly and buzzwords abound, there are a number of tools available that will allow your company to better design, develop and manage your product portfolio while taking full advantage of previous investments in CAD/CAM/CAE capabilities. By developing and prioritizing a complete set of product support requirements, manufacturers will be able to make cost effective decisions while building a more responsive and efficient manufacturing enterprise. As global competition intensifies, select investments will allow your company to remain relevant and profitable.

Profile

Revere Control Systems By Max Kaplan

A Birminghambased controls and automation integrator stands ready to bring yesterday’s outdated technology into the 21st century with modern controls and network connectivity

| IMD | August 2015 | www.IndMacDig.com

ike many big cities, Birmingham was built where rail lines crossed a century and a half ago. Coal, ore and limestone are readily available in central Alabama, and by the turn of the century, steel production had made the city the industrial star of the south. Today the city quietly awaits the wave of gentrification that has loomed large for the past two decades, and few reminders remain of the steel era. The only sounds now heard in the mighty pig iron foundry at Sloss Furnaces, now an historical landmark, are the occasional riff of a rock concert, or din of a festival. But there is still some steel in Birmingham that glows red-hot. SMI Steel is a continuous casting mini-mill operation in downtown Birmingham, AL. After the installation of a new DC arc furnace and ladle metallurgy station, SMI saw the need to update their antiquated control system. Revere Control Systems, a Birmingham-based controls and automation integrator, stepped up to the challenge. Revere engineers were challenged with modernizing an obsolete 3-level control system without interrupting casting operations. The new system required complete integration with the factory’s oracle database and network and sufficient toughness to withstand the harsh environment of a steel mill. A fiber optic network connects the level-2 operator work stations with the level-3 factory network, and the Reliance R-Net coaxial data highway connects the work stations to the level-1 PLC process control elements on the foundry floor. The workstations implement a sophisticated touch screen interface for streamlined control of continuous casting. The project was completed in 1996. While touch screens and fiber optic data networks are commonplace in 2015, twenty years ago Revere demonstrated their ability to provide state-of-the-art solutions for even the most demanding applications. Today, Revere engineers and technicians are still at the top of their game, delivering customized control solutions to customers across the Southeastern United States. The doors of Revere’s headquarters opened in 1980. Thirty five years later, the company is still privately owned and employs some 170 engineers, technicians, administrators and executives across five locations – Alabama, North Carolina, Florida, Tennessee and most recently Texarkana. In 2014,

Hydraulic SHearS: 1/8” (10GA), 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1” and 1-1/4”

Hydraulic PreSS BrakeS: 20-Ton to 1000-Ton

c-frame PreSSeS: 40-Ton to 200-Ton

cuStom deSignS: for Custom Applications

retrofit BackgaugeS:

for Shears and Press Brakes. Made to fit most machines with minimum modifications.

PreciSion knife SHarPening

call for a free catalog! 319-435-2378 Fax: 319-435-2262 sales@betenbender.com

www.BetenBender.com

www.INDMACDIG.com | August 2015 | IMD |

Profile

Revere posted $40 million in sales volume, a new record for the company. Bruce Koppenhoefer, the company’s Communications Director, attributed the boost in sales to some significant municipal contracts they secured in the Southeast. Fresh and waste water treatment facilities are big business, and Revere has executed more than a dozen unique installations over the past decade. Koppenhoefer admits that the margins can be a little slim on municipal work, making precise adherence to development, construction and testing standards all the more critical. Even a small mistake can turn a profitable municipal contract into an expense. But the risks don’t deter Revere. Large public contracts keep cash flowing and employees busy. Industrial projects, like SMI steel, are more profitable and often represent the kind of challenges that keep engineers and technicians engaged.

Above left: Revere’s CNC drill takes the noise and tedium out of enclosure preparation. Above right: One of Revere’s many specialties, an explosion-proof enclosure awaits installation.

The 64,000 square foot facility in Birmingham is the central manufacturing facility. Rows of in-process panels and enclosures lie on custommade benches which tilt to give technicians easy access to all sides of the work piece. The wornlooking blue jigs were made in-house and have been around as long as some of the employees. Almost all of the work is done by hand, but three years ago, Revere added a CNC sheet metal cutter to the asset roster. The German machine uses CAD drawings to drill holes in the metal enclosures which house the guts of a control system. The machine is fast, accurate, and remarkably quiet – cutting sheet steel with a power drill creates a

| IMD | August 2015 | www.IndMacDig.com

distinct booming roar which kept the operation in the campus’s most remote corner. Walking the floor of Revere feels more like a laboratory than a factory. Every inch of the facility is immaculately clean. Work pieces range in size from explosion-proof pressure vessels the size of a large throw pillow, to looming steel cabinets studded with knobs, buttons and screens. Bruce asserts that they are able to offer anything from basic assembly services, to turn-key solution design, and every step is completed in-house. Revere is able to meet the needs of mining operations, gas processing facilities, water treatment plants, metal casting foundries, and food and beverage handlers among others. Keeping that much knowledge and expertise under one roof offers its own challenges. To combat the increasing scarcity of skilled labor, Revere instituted a co-op program to bring college students into the facility. Most recruits come from Auburn University, with some attending the University of Alabama Birmingham and others Mississippi State. After three successful years, the first co-op students are entering the workforce, and two are joining the Revere team full time. Koppenhoefer has been thrilled by the results of the cooperative program. The quality of the new hires and of the students in general has been outstanding. Revere will likely need all the new employees is can get. As the manufacturing industry and municipal agencies recover from the recession of the mid-2000’s, deferred maintenance programs designed to keep companies and governments solvent are expiring rapidly. Revere’s long track record of lending new life to old equipment through advanced control systems and CNC integration means they are poised to cash in on the need to migrate legacy systems into the 21st century. “Employees talk about Revere like a big family,” says Bruce, “we help each other out outside work, and we keep things casual.” For Revere, strong company culture, dedicated employees, and a broad skillset equal a recipe for long term success. For more information visit www.reverecontrol.com

European Quality Lathes Heavy Duty

•

Accurate

•

Reliable

Providing the industry with european quality lathes at affordable prices for over 35 years!

4" SPindle Bore 20" 20" 20" 20"

x x x x

60" 80" 120" 157"

23” 23” 23” 23”

x x x x

60" 80" 120" 157"

4" SPindle Bore 25" 25" 25" 25"

x x x x

60" 80" 120" 157"

30” 30” 30” 30” 30”

x x x x x

60" 80" 120" 157" 196"

6" SPindle Bore 32" 32" 32" 32"

x x x x

120" 157" 196" 236"

40" 40" 40" 40"

x x x x

120" 157" 196" 236"

Heavy duty clutched headstock with hardened gears and shafts. Precision spindle with SKF bearings. Cuts inch and metric threads without change of gear. 4-way rapid traverse and 2-speed tailstocks standard. Heavy duty monoblock bed construction with extra wide bedways and heavy machine weights.

Call For PriCing!

International Machinery Co. www.lionlathes.com

800.638.0770

www.INDMACDIG.com | august 2015 | IMD |

SInCE 1972

SH Series Hydraulic Plate Shears

Global Series CNC Press Brake

DHS 13 Axis Press Brake CNC V Groover

HST 300 Turret Punch

SV Series VariableRake Shears

SO Series Hydraulic Plate Shears

Laser LCF GHS Tandems

www.hydrapower-intl.com Website: www.hydrapower-intl.com e-mail: hydrapower@aol.com

| IMD | august 2015 | www.IndMacDig.com

Dealer s Welc ome For Inf ormat i on Call or E-mail

950 N Collier Blvd • Marco Island, FL 34145 Ph: 239-642-5379 • Fax: 239-642-4032

800-554-7615 www.trimlok.com

TRIMS AND SEALS

URNACES OVENS OVENS & FURNACES &

Rubber Seal

FREE Samples Available

CMY

Made in USA

helf

Ovens Compact Compact Shelf Ovens

Circle Temps Temps 6855 Hermosa Buena Park, CA 90622-6180

Gas Gas

or or

to cu.ft. capacity 5-80 to 1250°F capa to 1250°F 1250°F 5-80 cu.ft. capa 5-80 Tempscu.ft. Electric UL,models NFPA UL, 86 RatedNFPA 86 Rat Electric models Gas or Electric models

800-554-7615 www.trimlok.com 847-546-8225 www.grievecorp.com www.grievecorp 847-546-8225

4393a

Color

GRIEVE AD4393a Color

GRIEVE

sales@carellcorp.com

The Professional Fabricators Choice!

Shown with optional lateral support, section dies, LED readouts and polished rolls

• 3 & 4 roll machines engineered with leading edge technology

• Machines for any job or budget, including NC/CNC models • Automated & Vertical Tank Systems • Rapid Cycle for Increased Productivity • Longer Life Linear Guides with 80% Fewer Moving Parts

Optonal Side & Overhead Supports

ties • Superior PLATINUM Warranties

Visit us

Booth S3919

Cone Rolling Device Standard

Performance You Can Depend On!

SIHRV Vertical & Vertical / Horizontal Formats Available in All SIHR Models.

251-937-0948 • www.carellcorp.com

www.INDMACDIG.com | August 2015 | IMD |

Introduces RAS handles the full line of Takigen products. Takigen has a lineup of over 8000 products, one of the largest in the World. This allows them to meet the needs of the manufacturing industry in every field. ステー B-461

ガスダンパー

鉄製

GAS DAMPERS

• Key switches

特徴 Feature ●広範囲なばね特性が得られます。 ●大きなストロークが得られます。 ●小型で大きな荷重が得られます。 ●作動がソフトで滑らかです。

蝶番・ステー周辺機器

• Handles, pulls, knobs, peripherals B-461

• Hinges, stays, peripherals 長蝶番

●A wide range of gas reaction force can be gained. ●A large stroke can be gained. JF-WN142DB ●Can support a large load in a compact size. ●A operation is soft and smooth.

• Castors, adjusters, slide rails 平蝶番

仕様

B-461-2

●材質：シリンダ／機械構造用炭素鋼鋼管（STKM）ロッド／ B-461-1-1／機械構造用炭素鋼鋼材（S25C） B-461-1-2～5・B-461-2～4／機械構造用炭素鋼鋼材（S35C）ブッシュ／ポリアミド（PA） ●標準色：B-461-1／つや消黒 B-461-2～4／灰色 ●封入ガス：窒素ガス（N₂） ●表面仕上：シリンダ／焼付塗装ガス軟窒化処理 ●使用周囲温度：－20～＋60℃ ●窓・複写機・トランク ●標準在庫品 ●表以外の寸法も製作致します。 ●ガス反力の弱い製品も製作致します。 ●使用範囲（角度）の制限のないフリーピストンタイプも製作します。 ●通常ロッドは、ガス圧力によって外部に押出され、伸びきった状態になっています。 ●ガスダンパーは最大長以上に伸ばさないで下さい。（ストローク以上に扉が開く場合は別途ストッパーを設けて下さい。） ●最大圧縮時ロッド取付部とロッドガイドの間に 10mm程度の余裕を持たせて下さい。 ●ステンレス製もあります。お問合せ下さい。

裏蝶番 • Fasteners, latch locks, catches, locking, devices, peripherals 抜差し蝶番

• Freezer fittings

B-461-1-4

段付蝶番

• Gas dampers

クリーンヒンジ特装車蝶番

用途 30 Business Technology Drive • P.O. Box 652 • Belchertown, MA 01007 • Phone: フリーザー (413) 323-9041 • Fax : (413) 323-9595 納期

www.rasmachinetool.com

Shop at our on-line store! B-461-1 COV B-461-1-1, 1-2兼用保護カバーもあります。 Protective cover for both B-461-1-1, 1-2 also available.

L₂ φD

●

2D/3D

627 384 12.5 430（43.8） 688（70.1）

B-461-1-2

●

2D/3D

472 330 10

279（28.5） 380（38.7）

B-461-1-3

●

2D/3D

412 265 10

147（15.5） 201（20.5）

B-461-1-4

●

2D/3D

364 264 10

392（40.5） 462（47.1）

B-461-1-5

●

2D/3D

279 199 10

246（25.1） 307（31.3）

B-461-2

●

2D/3D

281 181

76（7.8）

106 （10.8）

B-461-3

●

2D/3D

261 171

79（8.1）

106 （10.8）

B-461-4

●

2D/3D

181 131

85（8.7）

108 （11.0）

〔B-461-1-1～5〕 L1

φ22

φD

60

3.2 8.6 0

φ12 0

φ6

ご注意ガスもれ防止のため、この範囲でご使用、保管下さい。 Use or store in this range to prevent gas leaks.

Visit Us at

Booth #427

| IMD | august 2015 | www.IndMacDig.com

60

2-φ6.5穴 hole 0

φ15

φ14 0

〔B-461-2～4〕

3.2 8.6

ブッシュ Bushing

周辺機器（B）

●Material: Cylinder: Carbon steel pipe for machinery structure (STKM) Rod: B-461-1-1: Carbon steel pipe for machinery structure (S25C) 500 10455 \1,900 10個～ \1,843 B-461-1-2 to 5 and B-461-2 to 334 11196 \1,900 10個～ \1,843 4: Carbon steel for machinery 300 11197 \1,900 10個～ \1,843 structure (S35C) 260 11198 \1,900 10個～ \1,843 Bushing: Polyamide (PA) 205 11199 \1,900 10個～ \1,843 ●Standard color: B-461-1: Frosting black 110 10456 \1,700 10個～ \1,649 B-461-2 to 4: Gray 100 10457 \1,700 10個～ \1,649 ●Filler gas: Nitrogen gas (N₂) 80 10458 \1,700 10個～ \1,649 ●Finish: Cylinder: Baked. Gas mild nitride treatment ●Operating temperature range: -20 to +60℃ ※大量のご注文は更にお安くなります。 Speciﬁc use ●Windows, copying machine, trunk Remarks ●We can provide the products with diﬀerent dimensions other than those shown in the table below or with weaker gas reaction force. ● The rod is usually pushed out of the housing 2-φ8.5穴 24 and stretched out by the gas pressure. hole ●Do not extend the gas damper beyond the maximum length. (If the door opens further than the stroke, provide a separate stopper.) ●Allow approximately 10mm clearance between the rod mount and the rod guide at maximum compression.

●：RoHS指令対応品 ▲：RoHS指令に対応可能です。

ステー

ガス反力N（kgf）〔周囲温度20℃ 時〕量販価格 Bulk Price SpeciﬁGas reaction force 製品質量（g）コード単価 cations Mass Code Price 最大長-10mm 最小長数量 Quantity 単価 Price Maximum length-10mm Minimum length

B-461-1-1

トルクヒンジ

L₁

特殊蝶番

商品番号 Product No.

ヒンジ

STAYS

備考

総合 22

873

Visit Us at Booth # 2702

䄀䜀䰀伀䈀䄀䰀

一䄀䴀䔀䤀一

䌀唀吀吀䤀一䜀吀伀伀䰀匀⸀⸀⸀ 匀挀椀攀渀琀椀昀椀挀䌀甀琀琀椀渀最吀漀漀氀猀椀猀瀀爀漀甀搀漀昀琀栀攀椀爀㔀 ⬀ 礀攀愀爀猀漀昀攀砀挀攀氀氀攀渀挀攀椀渀琀栀攀椀渀搀甀猀琀爀礀⸀ 圀攀愀爀攀昀甀氀氀礀挀漀洀洀椀琀琀攀搀琀漀漀甀爀甀渀猀甀爀瀀愀猀猀攀搀挀爀愀昀琀猀洀愀渀猀栀椀瀀Ⰰ 椀渀渀漀瘀愀琀椀漀渀Ⰰ 愀渀搀挀甀猀琀漀洀攀爀猀愀琀椀猀昀愀挀琀椀漀渀⸀

匀挀椀攀渀琀椀昀椀挀䌀甀琀琀椀渀最吀漀漀氀猀

眀攀戀猀椀琀攀㨀眀眀眀⸀猀挀琀ⴀ甀猀愀⸀挀漀洀挀漀渀琀愀挀琀㨀猀愀氀攀猀䀀猀挀琀ⴀ甀猀愀⸀挀漀洀琀漀氀氀昀爀攀攀㨀 ⠀㠀 ⤀ ㌀㠀㌀ⴀ㈀㈀㐀㐀椀渀琀攀爀渀愀琀椀漀渀愀氀㨀 ⠀㠀㔀⤀ 㔀㠀㐀ⴀ㤀㐀㤀㔀

匀椀渀最氀攀倀漀椀渀琀吀漀漀氀猀䌀甀猀琀漀洀吀漀漀氀猀䠀漀氀搀攀爀猀

吀栀爀攀愀搀䴀椀氀氀猀䌀愀瘀椀琀礀吀漀漀氀猀匀瀀攀挀椀愀氀琀礀吀漀漀氀猀

Tormach PCNC Mills Looking to fulfill your need for an additional piece of equipment without blowing your budget? With unprecedented affordability and high quality, a new Tormach PCNC 1100 Series 3 is the best value in the CNC market. Tormach PCNC mills are perfect for small shops, custom manufacturing, hobbyists and R&D. But they aren’t just for the little guys...

䌀漀漀氀愀渀琀吀漀漀氀猀䤀渀搀攀砀愀戀氀攀吀漀漀氀猀倀漀爀琀吀漀漀氀猀

starting at

$8480 (plus shipping)

Don’t let a dirty job like electrode machining take time and life out of your equipment - a PCNC can do the same job at a fraction of the cost. Or set up a PCNC for secondary operations like CNC drilling to free up your other machines for increased productivity. Sure, you could buy used, but why? With a rock-bottom cost of ownership and no-cost tech support by email or phone, a PCNC mill is an easy choice and avoids the hidden pitfalls of used equipment. Every PCNC 1100 Series 3 features: • Table size 34” x 9.5” • R8 Spindle 1.5 hp variable speed 5000 RPM and 90 IPM axes motion • Computer controlled spindle speed and direction • Standard G code compatibility • Composition bonded slideways (similar to Turcite®) When compared to the risk and headaches of used equipment, the decision is easy.

Product information and online ordering at

The Tormach PCNC 1100 offers professional grade accessories like quick change tooling and optional Automatic Tool Changer.

Shown here with optional stand, LCD monitor, machine arms, 4th axis, and accessories.

www.tormach.com/industrial

Tormach_Jan2013IMD.indd 1

12/3/2012 11:51:21 AM

www.INDMACDIG.com | august 2015 | IMD |

HOIST RINGS

Lift-Check™ with Visual Tension Indication System Jergens Lift-Check™ hoist rings quickly assure that an application is secure and ready to lift. Lift-Check™ uses a patent-pending bolt that clearly shows whether the bolted joint is loose or tight, providing fast and hands-free inspection for reduced installation time. No torque wrench or calibration required. Proof tested to 200% of rated load capacity.

Visit Us at | IMD 36 #847 Booth

| August 2015 | www.IndMacDig.com

JERGENS LIF TING SOLUTIONS

Lift-Check™ Hoist Rings

G E INSIDE RADIUS

» Center Pull Hoist Rings are rated at 5:1 strength Factor & Proof tested to 200% of rated load capacity, in accordance with ASME B30.26*.

» Full 360° Swivel and 180° Pivot Action

F DIAMETER

» Material: Alloy Steel » Finish: Black Oxide (Except Washer and Bolt) C THREAD LENGTH

» Washer and Bolt: Zinc Plated

A THREAD SIZE

» U-Bar, Bolt, Pins, Base, Washer and Bushing are Magnetic Particle Inspected Load Capacity (lbs)

Thread Size A

Standard U-Bar Part #

Thread Length C

Long U-Bar Part #

Std U-Bar H

Long U-Bar H

Torque (ft. lbs)

1/2-13

2500

23410LC

3.75

—

1 1/16

1.20

0.69

0.50

2.56

1 29/32

—

1/2-13

2500

23411LC

4.78

23511LC

6.72

3/4

1.50

0.88

0.75

3.52

2 1/2

4 3/8

1/2-13

2500

23412LC

4.78

23512LC

6.72

1.50

0.88

0.75

3.52

2 1/2

4 3/8

1/2-13

2500

23413LC

4.78

23513LC

6.72

1 1/4

1.50

0.88

0.75

3.52

2 1/2

4 3/8

5/8-11

4000

23414LC

4.78

23514LC

6.72

1.50

0.88

0.75

3.52

2 13/32

4 11/32

5/8-11

4000

23415LC

4.78

23515LC

6.72

1 1/4

1.50

0.88

0.75

3.52

2 13/32

4 11/32

5/8-11

4000

23416LC

4.78

23516LC

6.72

3/4

1.50

0.88

0.75

3.52

2 13/32

4 11/32

3/4-10

5000

23417LC

4.78

23517LC

6.72

1.50

0.88

0.75

3.52

2 5/16

4 3/16

100

3/4-10

5000

23418LC

4.78

23518LC

6.72

1 1/2

1.50

0.88

0.75

3.52

2 5/16

4 3/16

100

3/4-10

7000

23420LC

6.52

23520LC

8.11

2.31

1.40

1.00

5.14

3 1/8

4 3/16

100

3/4-10

7000

23421LC

6.52

23521LC

8.11

1 1/2

2.31

1.40

1.00

5.14

3 1/8

4 3/16

100

*Temperature variations may apply (-20 °C to 75 °C / -4 °F to -168 °F).

Lift-Check Bolt Replacement Kits ™

Patent pending Lift Check™ Bolt conforms to ASTM A574 standards. Standard U-Bar Part #

Long U-Bar Part #

Bolt Kit Part #

23410LC

—

23610LC

23411LC

23511LC

23611LC

23412LC

23512LC

23612LC

23413LC

23513LC

23613LC

23414LC

23514LC

23614LC

23415LC

23515LC

23615LC

23416LC

23516LC

23616LC

23417LC

23517LC

23617LC

23418LC

23518LC

23618LC

23420LC

23520LC

23620LC

23421LC

23521LC

23621LC

Certified

IMG0115

15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.440.LIFT (5438) |

jergensinc.com/LIFTING |

LIFTING@jergensinc.com

www.INDMACDIG.com | august 2015 | IMD |

800-962-6800

COLD SAWS

13400 Estrella Ave. Gardena, CA 90248 mail@doringer.com

STRUCTURAL STEEL CO., INC. STRUCTURAL STRUCTURAL STEEL STEEL CO., CO., INC. INC.

MODEL D-350 — 14" (350MM)

REShARPENAbLE hSS SAWbLADE • Cuts FASTER than abrasive • More ACCURATE than bandsaw • More ECONOMICAL per cut

Essex Provides: Essex Essex Provides: Provides:

• Pre-Engineered Buildings Built To Withstand The • Pre-Engineered Buildings Built • Rugged Pre-Engineered Buildings Built To To Withstand Withstand The The Northeast Winters. Rugged Rugged Northeast Northeast Winters. Winters. • • Commercial, Commercial, Industrial Industrial & & Agricultural Agricultural Buildings Buildings Built Built • Commercial, Industrial &Needs. Agricultural Buildings Built To Satisfy Your Building To Satisfy Your Building Needs. To Satisfy Your Building Needs. • Steel Structure Sub-Structure, & Sheeting • • Steel Steel Structure Structure Sub-Structure, Sub-Structure, & & Sheeting Sheeting

• Cuts Steel, Stainless, Aluminum • Miters 45° -0° -45° • Slow—54 RPM Sawblade • Cuts Up to 4" Pipe & 6" Channel WEStEc booth 2627 SoUthtEc booth 1739 FAbtEch booth S-2337

Call For A Quote On Your Next Project Call Call For For A A Quote Quote On On Your Your Next Next Project Project

STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. 607 Route 13, Cortland, NY 13045 607 Route 13, Cortland, NY 13045

MADE IN U.S.A.

607 Route 800-323-7739 13, Cortland, NY 13045 National: National: 800-323-7739 National: 800-323-7739 607-753-9384 • FAX: 607-753-6272 607-753-9384 • FAX: 607-753-6272 607-753-9384 •• FAX: www.essexstructuralsteel.com 607-753-9384 FAX: 607-753-6272 607-753-6272 www.essexstructuralsteel.com www.essexstructuralsteel.com 607 Route 13, Cortland, NY 13045

WWW.DORINGER.COM

Hydra Service, Inc luid Mov Specialist in F em ent

TRIMS AND SEALS

Rubber Edge Trim

Wastewater Pumps, Grinder Stations, Process Equipment, Generators, Motors & Panels, ABS, Godwin, Toyo, Yamada, Aeration Industries, AMWELL, IronBrook Partners

Warrior, AL, 800-749-3569 • Pelehatchie, MS, 888-258-1892 Robertsdale, AL, 800-847-5006 • Debary, FL, 800-323-1731

www.hydraservice.net

FREE Samples Available

CMY

Made in USA

6855 Hermosa Circle Buena Park, CA 90622-6180

800-554-7615 www.trimlok.com 38

| IMD | august 2015 | www.IndMacDig.com

THE PERFECT LITTLE TOOL ROOM FURNACE • Extremely Uniform • Easy Lift Door Only $4,350 • Program Control Model GS1714 • 17"W x 14"D x 12"H

20 Kent Rd • POB 2129 • Aston PA 19014

877.846.7628 • www.llfurnace.com

Never Outsource Black Oxide Again BUCK FROM ET S IZ PROD U C E TO S IZ E!TION

Do-It-Yourself, In-House A Consistent Finish, EVERY TIME!

PROTECTION LEADER BLACKFAST: CORROSION fOR STEEL COmPONENTS

from

e -BLACK

SOLUTIONS

NVIRONMENTALLY FRIENDLY,

CONOMICAL,

ASY-TO-USE

Toll Free: 1-866-878-8886 • email: itworks@e-blacksolutions.com

www.e-blacksolutions.com

SPEEDYCUT Now a Part of

• Vertical & Horizontal Models • Quick Change Tooling • Multiple Spindle Configurations • Fully Automated Machines Available • No Push or Pull • No Part Lift Up • Precision Loaded Gear Lead System • Easy, Quick Fixturing & Set Up • Largest Worldwide Inventory of Parts, Gears & Tooling, also BROTHERS Machines • Low Maintenance for Years of Dependable Production • Tap Range #000 to 3”

call

800-781-TAPP(8277) for InformatIon!

304 Winston Creek Parkway • Lakeland, FL 33810 Fax: 863.682.6233 • Email: info@procunier.com

www.rockford-ettco.com

www.INDMACDIG.com | August 2015 | IMD |

NEW UNITS. REMAN UNITS. PARTS. REPAIRS. WE’VE GOT YOU COVERED. Whether your equipment lifts, spins, flips, cuts, presses, injects or just moves, you can rely on Hydraulex Global’s hydraulic products and services to deliver the performance and reliability you need to keep your equipment going. We stock, as well as have the experience and expertise necessary for repairing and rebuilding piston, vane and gear type pumps and motors, valves, servo & proportional valves, cylinders and orbital motors, for most any industrial application.

Manufacturers we stock and repair. � Bosch/Rexroth � Vickers � Continental � Kawasaki

� Sundstrand � Staffa � Eaton � Parker

� Racine � Abex � Moog � Denison

� Atos � Pegasus � Oilgear � and more

1.800.422.4279 www.hydraulex.com

www.ahx1.com

Connect with us:

char-lynn

dynex

low speed high-torque motors… The Char-Lynn

high pressure checkball piston pumps… Dynex high

steering control units… offer these advantages: • Minimal steering linkage reduces cost, provides design flexibility. • Complete isolation of load forces from the control station. • Continuous, unlimited control action with low output torque. • Wide selection of control circuits and meter sizes. • Works with many kinds of power steering pumps or fluid supply.

directional control valves…

hydraulic products

motor range consists of three major types based on the valving used to distribute fluid through the Orbit gear set (geroler or gerotor), Spool Valve, Disc Valve and VIS (Valve-in-Star). A variety of displacement sizes are available in each of the three motor types to provide a wide range of speeds and torques.

gear pumps… Eaton Series 26 gear pumps with 13-tooth gears minimizes flow ripple to reduce noise and vibration. Bearing lubrication system uses inlet oil rather than high pressure oil, improving volumetric efficiency and power output. The 13 available displacements and many mounting configurations provide for an easy retrofit. Other series available.

• HP Pattern Spool Valves — Simple spool valves eliminate complex valve circuits for fourway control in high pressure systems. HP03 pattern valves are rated for 15 U.S. gpm at 10,000 psi, HP05 pattern rated from 5 to 25 U.S. gpm at 8000 psi. • NFPA/ISO Pattern Valves — Smooth spool movement with fourland design offers low pressure drop with large internal flow passages. 5000 psi valves rated to 165 U.S. gpm. • VST Series Seated Valves — High pressure with low leakage. Reliable shifting with non-silting ball-on-seat design. • Explosion Proof Option — Solenoids with special enclosures designed for use in hazardous locations. UL and CSA approved. • Accessory Sandwich Valves — Mounts under directional valves, saves space, reduces weight and provides flexibility locating valves.

7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076

Phone: 847-676-2910 Fax: 847-676-0365

www.macmhydraulic.com

pressure hydraulic pumps with positive-seating checkball valves provide better wear and high volumetric efficiency. Pumps operate at pressures to 20,000 psi. Checkball pumps are ideal for hydraulic systems with demanding conditions and accommodate more force in a smaller package. At lower pressures, they provide the life and performance margin essential in critical environments. Checkball fixed displacement pumps offer flows from 0.22 to 60 U.S. gpm at 1800 rpm.

| IMD | august 2015 | www.IndMacDig.com

www.macmhydraulic.com

www.INDMACDIG.com | August 2015 | IMD |

USa

100%

ade in th

GUARANTEED in

e v e r y w ay

Made by aMerican craftsMen in the Usa

www.storloc.com â&#x20AC;˘ 1-800-storloc 1-800-786-7562

| IMD | august 2015 | www.IndMacDig.com

ISo 9001: 2008 registered firm

Your Source for Safe and eaSY lIftIng SolutIonS Mold Handler™ Swivel & Pivot Hoist Rings

Side Load Hoist Rings

Round Base Swivel & Pivot Hoist Rings

Forged Swivel Hoist Rings

Hoist Ring Kits

0° 18 ts vo

Drop Forged Hoist Rings

Forged Street Plate™ Swivel Hoist Rings

HoISt rIngS are:

200% Proof Load Tested Each Ring has Serial Numbers Orders Shipped Same Day Rated Load 400 lbs - 250,000 lbs

Swivels 360°

call or fax for a free catalog!

www.actekmfg.com

1110 Fullerton Rd, City of Industry, CA 91748 Phone: 800-752-7229 or 626-581-3424 • Fax: 626-581-3423 • Email: sales@actekmfg.com

www.INDMACDIG.com | august 2015 | IMD |

14TH BIENNIAL

Exposition Center at Wisconsin State Fair Park | Milwaukee, WI

Provided by Haas Factory Outlet

See machines up and running and discover solutions to all your manufacturing challenges at the Midwestâ&#x20AC;&#x2122;s leading manufacturing and machine tool event. For more info or to exhibit, visit WIMTS.com

| IMD | august 2015 | www.IndMacDig.com

WESTEC is the event of choice for West Coast manufacturers looking for solutions that will improve operations, lower costs, and meet higher customer expectations. At WESTEC 2015, you will: • Connect with industry experts and peers at keynotes, presentations, and networking activities • Explore innovative technologies, equipment, and processes on the exhibit floor • Identify new ways to manufacture through product demonstrations, social interactions, and consultations with experts WESTEC delivers the trusted solutions you need to keep your business competitive and successful.

NEW IN 2015: EVENING JOB SHOP RECEPTION!

ATTEND. EXHIBIT. SPONSOR. 800.733.3976 WESTEConline.com

#westec

www.INDMACDIG.com | august 2015 | IMD |

Come join us and show the Philadelphia manufacturing community some love!

HUNDREDS

OF SUPPLIERS

MILLIONS

50+

OF IDEAS

SPEAKERS

30+

October 7â&#x20AC;&#x201C;8, 2015

EDUCATION SESSIONS

Pennsylvania Convention Center | Philadelphia, PA

Welcome to Philadelphia! NEW for 2015! Design & Manufacturing Philadelphia offers the products, services, education, people, and inspiration you need for another successful year of development, creativity, and production. Get hands on access to products, resources and strategies including: products and resources including: 3D printing, CAD/CAM software, robotics, assembly components, laser cutting and more!

Get your badge today!

DM-Philly.com/PA

CONNECT WITH YOUR COMMUNITY:

30893_PH_DM15

Co-located with:

| IMD | august 2015 | www.IndMacDig.com

www.INDMACDIG.com | august 2015 | IMD |

surplus buying & selling

FEDERAL KNIFE, INC. Industrial Cutting Knives

P.o. Box 509 • 785 County line road • Palmyra, in 47164

REPLACEMENT SHEAR BLADES DELIVERED FROM STOCK Precision Blade Sharpening Is Our Specialty!! Shear Blades For All Equipment Makes: • CinCinnati • Wysong & Miles • HtC • aCCur-sHear • PaCifiC • aMeriCan HerCules • niagara • Pexto • aMada steelWeld / Cleveland Crane • BetenBender • atlantiC / HaCo • lodge & sHiPley / ColuMBia • Century • Herr-voss • standard • edWards / Pearson • adira • gatti • lvd • di-aCro / elga-Hydra • HydraPoWer • staMCo • BertsCH • guifil • safan • darley • rHodes • Morgan • suMMit • dreis • & Many otHers

Shear blades made from high quality tool steels “performance matched” to your unique cutting application. Call one of our product specialists for more information.

WE WILL BEAT ANY

competitor’s quoted price for new replacement shear blades by 5% OR MORE GUARANTEED*

www.federalknife.com sales@federalknife.com • 812-364-1448 * PRESS BRAKE TOOLING * METAL SLITTERS * SLITTING SUPPLIES * 48

| IMD | August 2015 | www.IndMacDig.com

WEBSITE

www.raco.com

for specifications & photos on over 1000 machines in our inventory!

MORI SEIKI #SL65A CNC Turning Center, Fanuc 16T, 4.1" Sp. Bore, Chuck, Tailstock, Chip Conv., 50 HP, 1996

#273A CINCINNATI HEALD Internal Grinder, Ext. Bed, 3 Red Hd. Sp., Chuck, Tooling, 5 HP, 1977

104" X 3/4" AKYAPAK Hydr. 4 Roll Plate Bending Roll, #AHS16/20, PLC Touch Screen, Hydr. Drop End, 20 HP, 2004

42" BLANCHARD Hi Power Rotary Surface Grinder, #22HD42, 22" Vert., Dresser, Coolant, 75 HP, 1974

138 Ton AMADA CNC Press Brake #FBD1253NT, Upacting, Hydr. Amada AMNCB 7 Axis CNC, 118" O.A., 106" B.H., 5.9" Stk., 15 HP, 1999

DAEWOO CNC Horizontal Machining Center, #ACE-H100, (2) 40" x 40" Pallets, 78.7" X, 49.7" Y, 49.7" Z, #50 TPR, Fanuc 15M CNC, 60 ATC, 25 HP, 1995

10' X 7/8" BERTSCH Hydr. 4 Roll Plate Bending Roll, #87-10, 16" Top & Bottom Roll, 0-14 FPM, Hydr. Drop End, 30 HP, 1994

100 Ton PACIFIC Hydr. Press Brake #J100-12-I, 144" O.A., 126" B.H., 3 Speed, 30 HP, 2000

10" x 10" AMADA #HA250W Automatic Horiz. Band Saw, 1-1/4" Blade, Hydr. Vises, Chip Auger, 5 HP, 1993

#VF5 HAAS CNC Vertical Machining Center, 50"X, 26"Y, 25"Z, Cat.40, 7500 RPM, Geared Hd., Rigid Tap, 20 ATC, 20 HP, 2000

12' X 1" ACCURSHEAR #8100012, Hydr., 48" B.G., Sq. Arm, 4 Fr. Arms, Extra Blades, 75 HP, 1989

5.1" TOSHIBA Tbl. Type Horiz. Boring Mill #BFT-13W2, 48" x 98" Tbl., 98" Cr., 71" Vert. #50 Tpr, P.D.B., D.R.O., Way Bed, Pendant, 1975

JUST PURCHASED

10' x 3/16" ROUNDO CNC Hydr. 4 Roll Plate Bending Roll #PSR CNC/Teach/ Manual Control, Hydr. Drop End, 1995

100 Ton PACIFIC Press Former Hydr. Gap Press, #100 PF, 18" x 42" Bed, 12" x 12" Ram, 12" Stroke, 1995

30" x 120" KINGSTON Oil Country Lathe, #HK3000, 12-1/2" Sp. Bore, Fr. & Rear Chucks, Taper, St. Rests, 20 HP, 2001 25" X 28" MARVEL Tilt Frame Auto. Vert. Band Saw, #25APC, Auto Cycle, Pwr Tilt,1-1/2" Blade, 1990 14" x 60" CHEVALIER Univ. Cylindrical Grinder, Auto. Cycle, PLC Control, Internal Attach., 16" x 2" Wheel, 2000 6" MITSUBISHI CNC Floor Type Boring Mill, Ram Type, 393"X, 78"Y, 27.5"Z, Fanuc 18i CNC, 60 ATC, 1988, Retro. 2001 25" x 32" COBRA Tilt Frame Vertical Band Saw, #VH2532HD, 1-1/2" Blade, Pwr. Tilt, 2 Hydr. Vises, 10 HP, 2006

8' X 19" OOYA Radial Drill #RE3-2500, #5 MT, 2150 RPM, Coolant, Box Tbl., 15 HP, 1976

OKUMA #MX-45VAE CNC Vertical Machining Center, 30"X, 18"Y, 17.7"Z, 7K RPM, OSP700M CNC, 20 ATC, 2000

#2V18-18 GARDNER Vert. Double Disc Grinder, 18" Dia. Wheels, Dresser, Coolant/Filtr., 10 HP Heads, 1979, Excellent

14" X 40" KELLENBERGER CNC Univ. Cylindrical Grinder #UR175/1000 Kelvaria, Kelco 90 CNC, B Axis, Internal Attach., Gauging, 1998

www.INDMACDIG.com | August 2015 | IMD |

surplus buying & selling

• APPRAISALS • FINANCING • • TRADE-INS • TOOLING •

• SHIPPING • INSTALLATIONS • • TRAINING • SOFTWARE •

www .jor Visit us TO V dancraig at IEW A CO machine r MPL ETE y.com LIST

Machinery Dealers National Association

5000 WATT TRUMPF TRULASER 3030 LASER CUTTING SYSTEM W/SIEMENS CNC CONTROL MFG: 2012 (MACH 10278)

4000 WATT AMADA FOM2 3015NT LASER MFG: 2013 (MACH 10268)

33 TON AMADA PEGA 345Q TURRET PUNCH W/FANUC O4PC CNC CONTROL, MFG: 1992 (MACH 10157)

4000 WATT TRUMPF TRULASER 3040 LASER CUTTING SYSTEM MFG: 2011 (MACH 10260)

55 TON X 82.1” AMADA RG5020 M2 “UP-ACTING” PRESS BRAKE, MFG: 2010 (Mach 10205)

175 TON X 12’ ACCURPRESS ADVANTAGE MODEL:717512 HYDRAULIC PRESS BRAKE MFG: 2004 (MACH 10273)

6000 WATT AMADA LC-3015F1NT LASER CUTTING SYSTEM, MFG: 2011 (Mach 10114)

20 TON TRUMPF TRUMATIC TC2020 ROTATION CNC PUNCH MFG: 2001 (MACH 10267)

88 TON X 8’ AMADA HDS8025NT “DOWN-ACTING” CNC PRESS BRAKE MFG: 2008 (Mach 10244)

143 TON X 127” AMADA HDS-1303NT DOWN ACTING 8-AXIS CNC PRESS BRAKE MFG: 2005 (MACH 10245)

22 TON AMADA VIPROS 255 HYDRAULIC CNC TURRET PUNCH PRESS, MFG: 1999 (MACH 10124)

52” MIDWEST SANDRIGHT NAUTILUS 2 MDL:5275MBB TWO HEAD WET DEBURRING/FINISHING MACHINE NEW: 2012 (MACH 10279)

Jordan Craig Machinery Int’l LLC 151 N. Main St. Ste 203 • P.O. Box 737 • New City, NY 10956 Tel: 845-398-0073 • Fax: 845-398-0074

jc@jordancraigmachinery.com • www.jordancraigmachinery.com

| IMD | August 2015 | www.IndMacDig.com

Buy, Sell, Rent New & Used We make it easy to sell your surplus equipment. Send us a picture. We will promptly call you back with our best offer.

HEAD & TAIL STOCK

WELDING MANIPULATORS

POSITIONERS

FLAT TURN TABLES

TURNING ROLLS

WE HAVE MOVED TO A NEW LOCATION Billing Address: P.O. Box 3255 • Spring, Texas 77838 Shipping Address: 321 North Loop East • Houston, Texas 77022

email: sales@weldingequipment.com P: (713) 694-1790 • F: (713) 694-1791 • C: (281) 380-9607

WWW.WELDINGEQUIPMENT.COM

www.INDMACDIG.com | August 2015 | IMD |

surplus buying & selling

we want to buy your surplus or underutilized machinery! We buy single machines or entire plants and are always looking for: • Late Model CNC Machines • Hardinge Machines • Fabricating Equipment • Toolroom Machinery

Email or call us today! sales@actionmachinery.com

610.691.6677

www.actionmachinery.com a leading distributor of Quality machine tools & fabricating eQuipment 2320 highland ave., bethlehem, pa 18020 (ph.) 610-691-6677 (fax) 610-694-0944

| IMD | August 2015 | www.IndMacDig.com

hUGE WAREHOUSE INVENTORY SaLE

400 MACHINES

in stoCK INSPECT

UNDER POWER

30 day

RETURN PRIVILEGE

TURN yOUR iDlE

MACHINES

iNTO Cash We are actively

over 350 manual and cnc machines buying good usEd All offers welcomed • cAll or go online todAy MaChINES of all types 717.846.2600 • WWW.7178462600.COM 2023 Black Bridge road • York, Pa 17402 • P: 717-846-2600 F: 717-845-9497

Call, Email or go onlinE for morE dEtails and a full invEntory list

www.INDMACDIG.com | August 2015 | IMD |

surplus buying & selling

EEL specializes in large and hard to find fittings. Stocking through 6” in most items.

EEL is a master distributor of Penn Union Corp. with the most extensive inventory on the East Coast.

Recyclers of Surplus Electrical Supplies

Buyers & Sellers of Electrical Supplies

Your source for hard to find electrical supplies and every day items at bargain prices! CIRCUIT BREAKERS (NEW) GE - THQP, THQL, THQB, TEY, TED & MISC SIEMENS - BL, BQD, BQ, QJ, ED, FD, FXD, JD, JXD, HJD, PUSHMATIC & MISC CUTLER HAMMER - BAB, QBHW, GHB, ED, EHD, FDB, FD, HFD, HMCP & MISC SQUARE D - QO, QOB, EDB, EHB, FA, KA, LA, MA & MISC

CONDUIT & ELBOWS EMT - IMC - RIGID STEEL ALUMINUM PVC COATED GREENFIELD PVC SEALTITE THRU 6"

Phone: 215-236-1160 Fax: 215-235-5339 800-523-3818 www.eastelec.com CONDUIT BODIES

APPLETON - BRIDGEPORT CROUSE HINDS - KILLARTK OZ GEDNEY - RACO RED DOT - ROB ROY

CONDUIT FITTINGS

APPLETON - ARLINGTON BRIDGEPORT - CROUSE HINDS KORNS - MYERS - OZ GEDNEY RACO - THOMAS & BETTS

FUSES

BUSSMAN - CEFCO - EDISON FERRAZ SHAWMUT LITTELFUSE

CABLE TIES

PANDUIT - THOMS & BETTS

YOUR COMPLETE AUCTION RESOURCE With our user-friendly website, users can easily find the type of auction they are looking for, regardless of size or location. The site has the latest technology to make it simple for users to engage with an auction of interest.

Subscribe now to receive FREE news on upcoming auctions!

| IMD | August 2015 | www.IndMacDig.com

GREENFIELD/MC CONNECTORS

APPLETON - BRIDGEPORT CROUSE HINDS - OZ GEDNEY PLM - RACO - THOMAS & BETTS

LUGS & CABLE CONNECTORS

PENN UNION CORP - BURNDY DOSSERT - ILSCO - 3M THOMAS & BETTS

PVC FITTINGS

CANTEX - CARLON - KRAYLOY

SAFETY SWITCHES CUTLER HAMMER - GE SIEMENS - SQUARE D WESTINGHOUSE

STRUT FITTINGS

B-LINE - GLOBE STRUT POWER STRUT - SUPERSTRUT UNISTRUT - VERSABAR

WIRING DEVICES

ARROW HART - BRYANT HUBBELL - KELLEMS - LEVITON PASS & SEYMOUR - WOODHEAD

MISCELLANEOUS

3M COLD SHRINK, TERMINATIONS & TAPE BEAM CLAMPS *MALLEABLE) BELL BOXES - BUS DUCT PLUGS CADDY - CADWELD - ENCLOSURES ERICSONS - LOCKNUTS PLASTIC BUSHINGS - STEEL CITY TRANSFORMERS

1755 E. Maple Road, Troy, MI 48083-4201

www.salingerelectric.com 248-585-8330 or toll-free 800-424-3690 — Fax: 248-585-4040 websales@salingerelectric.com

New & RemaNufactuRed electRical equipmeNt We buy, recondition, remanufacture, and sell industrial electrical equipment. A full line of electrical power distribution products is available including: • Switch Boards • Panel Boards • Load Centers • Transformers • Motor Control • Fuses • Generators • Instrumentation • Capacitors • Circuit Breakers • Disconnect Switches • Bus Duct • Bus Plugs • Bus Drop • Surge Suppression • Safety Switches

Authorized Distributor of Continental, Murray Siemens, Eaton (Cutler-Hammer) and many others

We buy surplus industriAl electricAl equipment

melmor

Associates, inc.

“World’s Largest Material Handling Distributor”

Since 1963     

Wire Baskets Hoists Pallet Racking Conveyor Rolling Ladders

    

Steel Containers Self Dumping Hoppers Shop Pans Warehouse Carts Plastic Containers

Melmor Associates, Inc. 840 Ann Avenue - PO Box 511 - Niles, OH 44446 330-652-1784 phone - 330-652-1667 fax www.melmor.com

www.INDMACDIG.com | August 2015 | IMD |

surplus buying & selling

Select

equipment

Industrial Electrical Sales

MCC BuCkets & Motor Control Centers Custom Built mCC BuCkets • largest inventory in the midwest!

we Can retrofit any make and model of mCC BuCket with all new Components inCluding vfd’s! soft starters nema & ieC starters

888-459-5191 • sales@selectequipment.net

| IMD | August 2015 | www.IndMacDig.com

classifieds classifieds

Flexible Conestoga Trailers offer Unmatched Benefits

Saves time with on-off side loading and with overhead cranes.

buying? selling? We buy & sell Wire mesh, steel & plastic

containers

Elimination of tarping means no tarp burns or scratches, ensuring your product arrives at your customer in the exact condition as it left your facility.

Call Smooth Operators for your next conestoga shipment. 262-724-1188

m h containers Phone: 440-951-4900 Fax: 440-951-2711 info@mhcontainers.com

SM O O T H

WWW.mhcontainers.com

www.smoothoperatorsinc.com Smooth Operators Inc. P.O. Box 717 Darien, WI 53114

OPERATORS INC.

Custom metal buildings for break rooms, tool rooms, cafeterias and storage. Welding huts, outdoor equipment covers, car ports or any special operations. Assembled on site!

Weâ&#x20AC;&#x2122;ve GOT YOU

COVERED

CALL 256-412-9657 FOR MORe INFORMATION!

find your next new or used machine today.

50,000 Used Listings 15-Year Global Track Record

www.INDMACDIG.com | August 2015 | IMD |

advertiser

& Web Site Locator

Actek Manufacturing and Engineering Inc............43

Federal Knife, Inc.............................................................48

Melmor Associates......................................................... 55

www.actekmfg.com

www.federalknife.com

www.melmor.com

Action Machinery............................................................ 52

The Grieve Corporation......................................... 13, 33

Phase-A-Matic................................................................. 41

www.actionmachinery.com

www.grievecorp.com

www.phase-a-matic.com

Advent Tool & Manufacturing Inc.............................34

Grizzly Industrial, Inc....................................................... 9

Raco Industrial Corporation........................................49

www.advent-threadmill.com

www.grizzly.com

www.raco.com

H&K Equipment, Inc......................................................53

RAS Machine Tool Technologies Inc.......................34

(AGMA).............................................................................IBC

www.hkequipment.com

www.rasmachinetool.com

www.agma.org

Haco-Atlantic, Inc..........................................................25

Rockford Ettco Procunier ...........................................39

Attica Hydraulic Exchange...........................................40

www.hacoatlantic.com

www.rockford-ettco.com

www.ahx1.com

Hildebrand Machinery..................................................53

American Gear Manufacturing Association

Betenbender Manufacturing, Inc..............................29

www.betenbender.com Boschert Precision Machinery....................................17

www.boschertusa.com Briney Tooling Systems....................................................3

www.brineytooling.com Carell Corporation..........................................................33

www.carellcorp.com Clamprite...........................................................................44

www.clamprite.com Cosen Saws, USA............................................................23

www.cosensaws.com Design & Manufacturing Philadelphia.....................46

www.DM-Philly.com/PA Doringer Cold Saws.......................................................38

www.doringer.com Dynabrade, Inc.............................................................. IFC

www.dynabrade.com e-Black Solutions............................................................39

www.hildebrandmachinery.com HYDMECH......................................................................... 27

www.hydmech.com Hydra Service................................................................... 32

www.hydraservice.net HydraPower......................................................................32

www.hydrapower-intl.com IMDauctions.com...........................................................54

www.IMDauctions.com International Machinery Co.........................................31

www.lionlathes.com Jergens, Inc...............................................................36, 37

www.jergensinc.com

Salinger Electric Co........................................................ 55

www.salingerelectric.com SCT...................................................................................... 35

www.sct-usa.com Select Equipment Company.......................................56

www.selectequipment.net Siemens Industry, Inc...............................................FC, 5

www.usa.siemens.com/cnc SKF Industrial Market........................................................7

www.skfusa.com Southtec............................................................................. 47

www.SOUTHTEConline.com Speedycut..........................................................................39

www.speedycut.com

Jordan Craig Machinery Intâ&#x20AC;&#x2122;l. LLC.............................50

www.jordancraigmachinery.com

Stor-Loc.............................................................................42

www.storloc.com

Kanetec USA Corp..........................................................39

www.kanetec.com

Sullair Corporation......................................................... 41

www.sullair.com

KEC Incorporated............................................................51

www.weldingequipment.com

Tormach............................................................................. 35

www.tormach.com

Kyzen................................................................................... 15

www.e-blacksolutions.com

www.kyzen.com

Trim-Lok....................................................... 33, 38, 39, 41

Eagle Bending Machines..............................................33

L&L Special Furnace Co., Inc.......................................38

www.trimlok.com

www.eaglebendingmachines.com

www.llfurnace.com

U S Shop Tools..................................................................11

Eastern Electrical Liquidators......................................54

MachineryStreet..............................................................53

www.usshoptools.com

www.eastelec.com

www.machinerystreet.com

Ultimate Tube Bender..................................................BC

Edwards Manufacturing Company........................... 21

MachineTools.com......................................................... 57

www.benderparts.com

www.edwardsironworkers.com

www.machinetools.com

Westec................................................................................45

The Electric Barn, Inc.................................................... 55

MacMillin Hydraulic Engineering Corporation.....40

www.WESTECconline.com

www.electricbarn.com

www.macmhydraulic.com

Essex Structural Steel Co..............................................38

Marvel Manufacturing Company, Inc...................... 19

Technology Show...........................................................44

www.essexstructuralsteel.com

www.marvelsaws.com

www.expoproductionsinc.com/tool_home.htm

| IMD | August 2015 | www.IndMacDig.com

Wisconsin Manufacturing &

POWERFUL THE DRIVE TECHNOLOGY SHOW

OCTOBER 20-22, 2015 DETROIT, MI COBO CENTER

CONNECTIONS

SAVE THE DATE

FOR THE DRIVE TECHNOLOGY SHOW OF THE YEAR! GEAR EXPO 2015 brings together the full range of experts — design, manufacturing, application engineering — all in the same place — Cobo Center, Detroit, October 20–22. From a single gear to complex drives, GEAR EXPO covers it all… • More exhibitors — from gear making machines to systems integrators. • More education sessions — from metallurgy and geometry to maximizing power density.

GEAR EXPO 2015 is the place to be. • Make powerful connections. • See the latest technology in action. • Get the inspiration you need to take your products to the next level. Improved drive technology is critical to achieving higher efficiencies and longerservice life. All the information and answers you need will be at GEAR EXPO 2015.

• More attendees — buyers and makers from automotive, construction, mining, agriculture — wherever high-performance drives are critical. • More solutions — meet the experts and evaluate your capabilities.

Registration opens in spring 2015 at www.gearexpo.com

Presorted Standard U.S. Postage PAID Lebanon Junction, KY Permit # 756 3590-B Hwy 31 South PMB #233 Pelham, AL 35124