Transforming the Future of Fabrication: Innovation, Precision, and Sustainability
Transforming Material Handling: Pioneering Solutions for a Dynamic Industry
Safety & Maintenance: Shaping a Safer Future for Industry
How Modular Clamping Systems are Revolutionizing Precision in Metrology
Recession-Proofing Your Business with Automation: A Strategic Approach
The Importance of Deburring in Modern Manufacturing
Industry Outlook 2025: The Era of the Digital Enterprise for Industrial Machinery
Tooling & Workholding: Precision and Innovation at Work
INDUSTRIAL
CSNC CARBIDE CIRCULAR
SAW
ONE CARBIDE SAW DOES THE WORK OF FIVE CONVENTIONAL FACTORY BAND SAWS, WITHOUT SACRIFICING QUALITY
Cut 4 to 5 times faster than a conventional band saw with a clean surface finish that seldom requires a secondary operation. Standard features on all HYDMECH
CSNC-Series high production circular saws include:
• automatic bar loading magazine with adjustable incline
• mist fume exhaust system
• automatic lubrication system for all moving parts
• programmable part cut length and trim cut length
• automatic sorting of trim cuts, remnants, and cut parts
• automatic chip auger
• mist blade lubrication system
• remote diagnostic service
North America’s Manufacturing Resource for Industry Professionals Since 1986
William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918
Lisa Hanschu, Sr. account executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199
William C. Strickland III, National Sales 205-903-9178 | fax 866-826-5918
Susan Strickland, accounting susan@indmacdig.com 205-542-1098 | Fax: 866-826-5918
CIRCULATION & SUBSCRIPTIONS
IMD, 3590-b Hwy 31 South, Suite 233, Pelham, aL 35124 circulation@indmacdig.com | Fax: 866-826-5918
REPRINTS
To purchase article reprints please call 800-366-0676 ext. 103 or email wstrickland@indmacdig.com
POLISHERS &
Transforming Possibilities: Innovations in Fabrication and Forming
Welcome to the February 2025 edition of Industrial Machinery Digest (IMD), where we shine a spotlight on the cutting-edge technologies and transformative advancements shaping the world of fabrication and forming. a s we navigate a rapidly evolving industrial landscape, this issue celebrates the ingenuity and precision driving the next generation of manufacturing solutions.
This month's focus reflects the relentless drive for efficiency, sustainability, and precision in fabrication. From groundbreaking welding technologies to advanced forming systems, the features within these pages showcase how industry leaders are overcoming challenges such as skilled labor shortages and environmental sustainability, all while delivering tools and systems designed to enhance productivity and competitiveness. automation, innovation, and eco-consciousness are at the forefront of the solutions we explore. For example, Davi’s iVision laser measuring system integrates artificial intelligence to revolutionize plate rolling, while Wauseon Machine’s electric end former highlights the future of sustainable, energy-efficient manufacturing. Innovations like Grizzly Industrial’s South bend metal-cutting bandsaw and Scotchman Industries’ mobile equipment demos exemplify how technology and accessibility are transforming shop-floor dynamics.
Moreover, this issue celebrates the importance of collaborative advancements across sectors. Whether it's robotics enhancing precision, software driving operational excellence, or tooling solutions reducing downtime, each feature underscores a collective vision of industrial success.
a s we explore these transformative stories, we invite you to consider how these advancements can inspire growth and innovation in your own operations. Thank you for joining us on this journey to reimagine the possibilities of modern manufacturing.
Warm regards,
William Strickland
William Strickland, Publisher, IMD
Drop Forged Hoist Rings
Mold Handler™ Swivel & Pivot Hoist Rings
Round Base Swivel & Pivot Hoist Rings
Forged Swivel Hoist Rings
New location in Fort Worth, TX now shipping!
SETTING NEW STANDARDS FOR SAFE LIFTING
• Large range of sizes, up to M1000/UNC 4 "
• Embedded RFID creates easier inspections
• Replaceable bolt extends use, saves money
• Spring mechanism prevents sagging and transverse loads
• Huge selection of sizes are IN STOCK!
THE
TURNADO
Detroit Lions GM brad Holmes to Headline automate 2025
The a ssociation for advancing automation (a 3) has announced brad Holmes, executive Vice President and General Manager of the Detroit Lions, as the keynote speaker for automate 2025. The event will take place May 12-15 at Huntington Place in Detroit, and Holmes will deliver the opening address alongside Dan Miller, Fox 2 Detroit Sports Director and voice of the Lions. The two will discuss leadership strategies, team transformation, and building a winning culture, drawing from the Lions' remarkable turnaround since 2021.
INDUSTRY NEWS
Holmes, who joined the Lions in 2021, has been instrumental in reshaping the team alongside head coach Dan Campbell. Together, they have rebuilt the roster with players known for grit, passion, and character, turning the Lions into one of the NFL's most exciting teams. Holmes will share insights on leadership and collaboration, offering valuable lessons for attendees about transforming organizations in challenging environments.
automate 2025 will feature over 800 exhibitors showcasing the latest in robotics, artificial intelligence, vision systems, and motion control across 320,000 square feet of floor space. The keynotes and exhibits are free to attend, while the conference portion includes over 140 sessions designed for professionals at all levels,
covering 20 specialized topics. Last year’s event attracted over 40,000 registrants from around the world, making it one of North a merica’s premier showcases for the automation industry.
For more information, visit: www.automateshow.com
aMuG announces Keynote Speakers for 2025 Conference
The a dditive Manufacturing users Group ( a M u G) has announced its keynote speakers for the 2025 a M u G Conference, scheduled for March 30 to a pril 3 in Chicago. r yan Watkins, research engineer at N a S a’s
Jet Propulsion Lab, will deliver his keynote on a pril 1, focusing on the integration of design and additive manufacturing in aerospace applications. Joe Scarbo, founder of Scarbo Performance Corp., will address the audience on a pril 3, sharing his experiences using additive manufacturing in high-performance motorsports.
Watkins will highlight Na Sa’s groundbreaking work on 3D-printed, crushable structures designed for high-speed impact attenuation. He will discuss the challenges of introducing advanced manufacturing technologies into conservative aerospace fields, emphasizing innovation and pragmatic decision-making. Watkins' achievements include leading design efforts for Na Sa’s Surface Water and Ocean Topography (SWOT) mission and developing 3D-printed lattices recognized with a 3D Printing Industry award.
Scarbo’s presentation will focus on additive manufacturing’s role in the development of vehicles like the baja 1000 SV rover and the Pikes Peak Hoonipigasus. He will share insights into how additive processes were strategically chosen for specific components, blending engineering precision with the demands of motorsports. With decades of experience in racing and engineering, Scarbo aims to inspire attendees to embrace innovative technologies for practical applications.
The a MuG Conference is renowned for fostering knowledge sharing among industry professionals and advancing the use of additive manufacturing. It remains a must-attend event for experts across sectors like aerospace, automotive, and industrial design.
For more information, visit: www.amug.com
american Welding Society announces Carey Chen as New CeO
The american Welding Society (aWS) has appointed Carey Chen as executive Director and CeO, effective January 20, 2025. With decades of leadership experience in manufacturing, Chen has held prominent roles at Fathom Digital Manufacturing, Cincinnati Incorporated, and Cadrex Manufacturing Solutions. He brings extensive financial expertise, having served as CFO at multiple companies, including Hypertherm and Wiremold | Legrand.
Chen has been a dedicated supporter of aWS since 2007, contributing as Treasurer and chairing key committees such as Finance, b usiness Development, and a udit. His volunteer service earned him accolades, including the National Meritorious a ward in 2024 and recognition as an aWS Counselor in 2022. In his new role, Chen aims to advance aWS’s mission of promoting innovation and growth in welding and allied technologies.
Commenting on his appointment, Chen expressed enthusiasm for furthering aWS’s legacy as a leader in the welding community. aWS continues to be a driving force in advancing the science and application of welding, soldering, and thermal spraying through education, certification, and research.
For more information, visit: www.aws.org
Carlile Fluid Technologies rebrands as binks
Carlile Fluid Technologies has unveiled its new identity as binks, a rebrand that signifies the company’s growth and future vision. The decision to adopt the binks name reflects a strategic move to unify its extensive history of innovation with a forwardlooking approach to fluid application technologies. a s part of the transition, binks will continue offering its portfolio of pumps, spray guns, valves, and automation systems while introducing new products designed for efficiency, reliability, and sustainability.
Founded on a commitment to simplifying complexity, binks has become a trusted partner across industries like automotive, pharmaceuticals, and manufacturing. CeO Fred Sutter highlighted the rebrand as a milestone that honors the company’s heritage while emphasizing its cutting-edge capabilities. The new branding includes a refreshed logo, updated marketing materials, and a forthcoming website to enhance customer engagement. The rebrand also signals upcoming product launches and initiatives aimed at addressing modern industry challenges. by leveraging its long-standing expertise and innovative mindset, binks is positioned to lead in delivering solutions that meet evolving market demands.
For more information, visit: www.binks.com
Hexagon to acquire Septentrio, revolutionizing Positioning in Navigation and autonomy
Hexagon has announced its agreement to acquire Septentrio NV, a global leader in GNSS (Global Navigation Satellite System) technologies. This strategic acquisition aims to integrate Septentrio's innovative GNSS platform with Hexagon's advanced positioning technologies, including sensor fusion, anti-jamming, and correction services, to
Ryan Watkins
Joe Scarbo
Carey Chen
deliver cutting-edge solutions. The collaboration is expected to accelerate the adoption of autonomous systems across industries such as robotics, uaVs, and mission-critical navigation applications.
Septentrio, headquartered in Leuven, b elgium, has a reputation for innovation and customercentric solutions, serving a large base of O e M customers. The combination of Hexagon’s extensive portfolio with Septentrio’s expertise will create high-performance positioning technology with low Size, Weight, and Power (SWaP) characteristics, addressing both existing markets and emerging high-growth segments.
Norbert Hanke, interim President and CeO of Hexagon ab, stated, "The combination of Hexagon and Septentrio will transform the positioning industry, setting new standards for accuracy, resilience, and scalability in positioning technologies." Septentrio, which employs around 150 people, is projected to generate over €50 million in revenue in 2024 and will operate under Hexagon's autonomous Solutions division upon completion of the acquisition. The transaction is expected to finalize in the first half of 2025, pending regulatory approval.
For more information, visit: www.hexagon.com
Mastercam acquires FaSTech to Strengthen Midwest Presence
Sandvik has announced the acquisition of FaSTech, a long-standing Mastercam channel partner serving customers in Ohio and eastern Kentucky. FaSTech, known for its exceptional service and expertise in CaD/CaM solutions, will now become part of Mastercam, the leading provider of CaD/CaM software. The acquisition further supports Mastercam’s mission to deliver advanced manufacturing solutions while expanding its regional footprint. With over 30 years of collaboration, Fa STech has
played a pivotal role in providing manufacturers with cutting-edge tools and support. by integrating Fa STech into its operations, Mastercam will enhance its ability to meet the evolving needs of Midwest manufacturers. russ bukowski, Interim President of Mastercam, highlighted, “This acquisition allows us to build even closer relationships with customers in the Midwest, ensuring their success in an evolving manufacturing landscape.”
The acquisition aligns with Mastercam’s growth strategy, which combines organic advancements with targeted acquisitions to deliver unmatched solutions and service. a s part of Sandvik Manufacturing Solutions, Mastercam continues to empower manufacturers globally with innovative technology and seamless processes.
For more information, |visit: www.mastercam.com
NObLeLIFT North america Welcomes bill Pedriana as New President
NObLeLIFT North america has announced the appointment of bill Pedriana as its new President. Pedriana brings nearly four decades of experience in the material handling industry, having previously served as Chief Marketing Officer at big Joe Forklifts. During his tenure, he drove 14x sales growth, global expansion, and the development of innovative products like the Joey series access vehicles.
Pedriana aims to build on the foundation laid by his predecessor, Loren Swakow, who led the company through years of significant growth. u nder Pedriana’s leadership, NO b L eLIFT plans to launch several innovative products and expand its team in 2025 to better serve its distributors and O e M partners. "I’m excited to bring my experience to NO b L eLIFT, a company that aligns perfectly with my values of quality, innovation, and customer-centric solutions," Pedriana stated.
NObLeLIFT is renowned for its comprehensive range of material handling equipment, including electric pallet trucks, forklifts, walkiestackers, and automated guided vehicles. With products trusted in over 100 countries, NObLeLIFT continues to focus on delivering high performance, low maintenance, and ergonomic designs.
For more information, visit: www.nobleliftna.com
Protolabs expands end-to-end Manufacturing Capabilities from Custom Prototyping to Full-Service Production
Protolabs, a leader in digital manufacturing, has expanded its offerings to provide full-service production capabilities, supporting companies at every stage of their product lifecycle. From rapid prototyping and pre-production to large-scale manufacturing and end-of-life product support, this expansion enables Protolabs to deliver enhanced pricing for larger orders, rigorous quality control, and essential industry certifications.
a s part of this initiative, Protolabs now offers comprehensive program management services. Customers can connect directly with production experts for assistance with quoting, file uploads, and navigating complex orders. Specialists are available to optimize C aD models, manage logistics, and provide strategic sourcing, ensuring cost-efficiency and streamlined production.
Bill Pedriana
“Our expansion into full-service production represents a deeper partnership with our customers,” said Protolabs President and CeO rob bodor. The company has also restructured its business model to unify global operations, improving customer engagement and service fulfillment. Strategic Growth Officer Luca Mazzei emphasized the importance of combining speed, automation, and quality assurance, allowing Protolabs to meet evolving customer needs.
With advancements in high-volume manufacturing, quality-focused molding, and the integration of advanced materials in 3D printing, Protolabs aims to support innovation in industries like aerospace and medical devices. The company continues to lead the market by blending technology with efficiency.
For more information, visit: www.protolabs.com
unification positions us to better address our customers’ evolving needs through innovation and collaboration.” Michael Field, current CeO of raymond, will become TMHNa’s Chief Operating Officer, while Toyota’s current CeO, bill Finerty, will retire at the end of March.
TMHNa plans to invest in workforce growth and infrastructure, including a $50 million upgrade to manufacturing facilities and the construction of a new electric product factory. The organization produces one in three forklifts sold in North a merica, ensuring its leadership in material handling solutions.
For more information, visit: www.toyotamaterialhandling.com
Jeff roberts to Lead Savage as International Supply Chain Company’s 4th CeO Savage, a global leader in supply chain solutions, has appointed Jeff roberts as its new CeO, effective January 1, 2025. roberts, who succeeds retiring CeO Kirk a ubry, is only the fourth CeO in the company’s nearly 80-year history. He brings extensive experience in leadership, mergers, and financial management, having served as Savage’s president and COO since 2024.
“I’m honored to lead this incredible team in delivering world-class service across our businesses,” said roberts. He joined Savage in 2016, following leadership roles at Maxum enterprises and Pilot Flying J, and has been instrumental in driving Savage’s growth through strategic initiatives and acquisitions.
Savage operates with over 4,000 team members in approximately 200 locations worldwide, providing essential supply chain services in industries like agriculture, energy, and manufacturing. The company remains committed to its founding values of innovation, safety, and sustainability.
For more information, visit: www.savageco.com
Toyota Material Handling and The raymond Corporation to Form Toyota Material Handling North america
Toyota Material Handling and The raymond Corporation will integrate into one organization, Toyota Material Handling North america (TMHNa), effective april 1, 2025. The unification aims to enhance customer support and leverage the strengths of both brands, while maintaining their distinct identities in the marketplace.
brett Wood, TMHNa President & CeO, highlighted the historic nature of the integration, stating, “This
Women in Manufacturing® education Foundation and SMe Partner to Host Virtual Career Fair
The Women in Manufacturing® education Foundation (WiMeF) and SMe have partnered to host a Virtual Career Fair on February 6, 2025. The event aims to connect manufacturing employers with skilled job seekers, emphasizing diversity, equity, and inclusion. Participating employers can host customized booths, conduct interviews, and access resumes, while job seekers gain opportunities to explore career paths in manufacturing.
The fair is open to all job seekers, from recent graduates to experienced professionals, and registration is free. WiMeF e xecutive Director Gretchen Moore stated, “This event creates opportunities for talented women to connect with companies dedicated to fostering innovation and growth.” SMe Vice President Sheronda L. Carr emphasized the partnership’s role in advancing women’s contributions to the industry.
WiMeF and SMe are committed to developing a skilled and diverse workforce to meet the demands of modern manufacturing, offering programs that empower professionals at all career stages.
For more information, visit: www.womeninmanufacturing.org
Want your Press release Featured?
Do you have exciting news about your company to share with the manufacturing world? Send your press releases to assoc.editor@indmacdig.com for a chance to be featured in Industrial Machinery Digest. Let us help you reach thousands of industry professionals!
Jeff Roberts
Brett Wood
FABRICATION
Transforming Materials Into Excellence
Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication.
From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.
Transforming the Future of Fabrication: Innovation, Precision, and Sustainability
In today’s rapidly evolving manufacturing landscape, the fabrication industry continues to redefine itself with cutting-edge technologies, innovative equipment, and forward-thinking solutions. From addressing skilled labor shortages to advancing sustainability goals, the latest developments in fabrication are pushing the boundaries of what’s possible, helping manufacturers remain competitive in an increasingly global market. This month’s Fabrication section highlights industry leaders who are shaping the future of the field with their groundbreaking products and initiatives.
Leading the charge in automation is Davi, whose iVision laser measuring system brings artificial intelligence to plate rolling. by automating the rolling process with advanced CNC integration and real-time adjustments, Davi’s solution reduces reliance on
skilled operators, addressing one of the industry's biggest challenges. This innovation ensures precision, increases efficiency, and provides an impressive rOI in just one year.
Precision is also a key focus for Grizzly Industrial, which has launched the South bend Sb1128 Metal-Cutting bandsaw. Designed for professional metalworkers, this powerful machine combines versatility and ease of use with features like a swivel mast, built-in coolant system, and a quick-release vise, delivering the accuracy and efficiency that modern shops demand.
Meanwhile, Palmgren continues to set industry benchmarks with its electronic Pump H-Frame Presses. available in various models, these presses offer unmatched versatility for metal fabrication and assembly operations. With user-friendly adjustments, robust design, and
superior performance, Palmgren’s presses cater to a broad range of industrial applications.
Fabricators looking to explore equipment in action will appreciate Scotchman Industries’ innovative approach to demonstrations. With a fleet of 17 demo trucks equipped with operational machines, Scotchman is bringing its fabrication solutions directly to customers' shops. This personalized, hands-on experience ensures that businesses find the perfect machine to meet their unique needs.
Finally, sustainability takes center stage with Wauseon Machine’s electric end Former. by replacing hydraulic systems with an all-electric design, this innovative machine reduces workplace noise, enhances energy efficiency, and eliminates the environmental risks of hydraulic fluid. Compact and powerful, the electric end Former represents the next step in sustainable manufacturing practices.
a s fabrication continues to embrace automation, precision, and eco-conscious solutions, the stories in this issue illustrate how industry leaders are driving innovation to meet the challenges of today and the opportunities of tomorrow. Whether your focus is on enhancing efficiency, improving quality, or embracing sustainability, this month’s features offer valuable insights into the tools and technologies shaping modern manufacturing.
New Davi iVision Laser Measuring System Adds AI to Plate Rolling
a s experienced plate rolling operators retire, they take decades of critical knowledge with them. Davi has stepped in to fill this gap with its groundbreaking iVision laser radius measuring system, designed exclusively for their e-POWer fully electric machines. This cutting-edge system integrates artificial intelligence
(aI) with a proprietary algorithm to automate and simplify the plate rolling process. The iVision system reads, measures, and self-corrects in real-time via the machine’s CNC, ensuring precision and eliminating the need for manual adjustments.
Traditionally, operators repeatedly measure a plate’s radius manually during rolling, making adjustments based on templates. The iVision system eliminates this back-and-forth, streamlining operations while reducing the reliance on highly skilled labor. a lessandro Soffritti, President and CeO of Davi, emphasized the system's rOI: “With iVision, we take operator expertise out of the equation to boost speed, accuracy, and ease of use, enabling a one-year return on investment for our customers.”
The iVision’s advanced “laser blade” scans a wide curved surface, collecting thousands of data points, ensuring consistent accuracy while mitigating challenges like material scale and shop environment interference. unlike traditional singlepoint laser systems, iVision’s dynamic laser head can move vertically and tilt to accommodate various radius sizes seamlessly. The system comes in two configurations: iVision for automated CNC control and iradius for digital measurements on non-CNC machines. both solutions offer an
accessible path to precision and efficiency, even for existing setups, further transforming the industry. For more information: www.davi.com
FOBA Appoints New Managing Director
FOba Laser Marking + engraving has announced the appointment of richard roth as its new Managing Director. roth succeeds Sebastian blösch, bringing years of expertise in product identification and laser technology to FOba , a brand of aLLTeC a ngewandte Laserlicht Technologie GmbH. roth’s career spans leadership roles at Videojet, X-rite, and e sko, providing him with deep industry knowledge and a track record of driving innovation. under roth’s leadership, FOba will continue to expand its role as a global leader in laser marking solutions, serving industries such as medical technology, automotive manufacturing, and electronics. Laser marking is increasingly replacing traditional methods, offering unmatched precision, biocompatibility, and reliability for applications like unique Device Identification (uDI) in medical technology.
DAVI
New Davi iVision Laser Measuring System Adds AI to Plate Rolling
“Our mission remains unchanged: to develop reliable laser marking systems that solve our customers’ challenges,” roth stated. “FOba’s innovations, such as the HeLP (Holistic enhanced Laser Process), set industry standards, and I am excited to lead this incredible team toward continued success.”
by focusing on customer collaboration and technological advancement, FOba aims to solidify its position as a top provider of marking solutions for diverse industrial applications.
For more information: www.fobalaser.com
GRIZZLY INDUSTRIAL
Grizzly Releases New South Bend SB1128 Metal-Cutting Bandsaw
Grizzly Industrial, Inc. has introduced the South bend Sb1128 7" x 9-3/8" 1 HP Metal-Cutting bandsaw, designed to meet the needs of professional metalworkers. built with a robust 1 HP single-phase motor and variable blade speeds ranging from 55 to 255 FPM, this bandsaw offers unparalleled precision and versatility for cutting various metal materials.
One standout feature is the quick-release swivel mast, which adjusts the blade from 45° left to 60° right, allowing for angled cuts without repositioning the workpiece. additionally, the bandsaw includes a built-in coolant system to keep blades cool, an automatic blade shut-off for safety, and a sliding-position front vise for added clamping flexibility. These features ensure precise, efficient, and user-friendly operation.
Mike bergman, Product Manager at Grizzly, shared: “We designed the South bend Sb1128 with professionals in mind. Features like the swivel mast and coolant system make tough jobs quicker and more precise, addressing exactly what our customers have asked for.”
The Sb1128 also boasts a compact footprint with an integrated splash pan to manage chips and fluids, keeping workspaces clean. Priced at $4,095, the South bend Sb1128 is an essential tool for shops seeking top-tier performance.
For more information: www.grizzly.com
PALMGREN
Electronic Pump H-Frame Presses
Deliver Versatility and Precision
Palmgren®, a C.H. Hanson® brand, introduces its versatile line of electronic Pump H-Frame Presses, ideal for metal fabrication processes such as stamping, bending, and forming, as well as assembly tasks like pressing bearings or gears into place. These presses are available in 10-ton, 25-ton, and 50-ton models, making them suitable for a variety of applications in fabrication shops and prototype labs.
SB1128 7" x 9-3/8" 1 HP
Metal-Cutting Bandsaw
Horizontal swivel-mast bandsaw designed for professional metal shops.
Key features include a pressure gauge for accurate readings, an adjustable table for quick height changes, and side-frame holes to accommodate long materials. The single-acting cylinder design and electronic operation enhance performance while reducing operator effort, making these presses a powerful addition to any shop.
With a legacy spanning over 100 years, Palmgren continues to deliver reliable, high-performance equipment for the metalworking industry. The electronic Pump H-Frame Presses reflect this commitment to innovation and quality.
For more information: www.palmgren.com
WAUSEON MACHINE
Wauseon Machine Introduces Electric End Former
Wauseon Machine has launched its electric end Former, a fully electric solution designed to deliver superior precision, quiet operation, and sustainability. unlike traditional hydraulic models, the electric end Former
eliminates the need for hydraulic fluid, reducing environmental impact and operational costs. The system can handle tubing up to 2 inches in diameter with forces of 15–20 tons, providing flexibility for various manufacturing needs.
This innovative machine features a smaller footprint and quieter operation, making it ideal for factory environments focused on worker safety and efficiency. The electric end Former aligns with Wauseon Machine’s commitment to sustainable practices, offering manufacturers a cleaner, quieter, and cost-effective solution.
“ by eliminating hydraulic systems, we’ve improved workplace conditions and reduced environmental risks
while maintaining top-tier performance,” a Wauseon Machine representative shared.
This advanced system sets a new standard in end-forming technology, catering to both small and large manufacturers seeking sustainability and precision.
For more information: www.wauseonmachine.com
SCOTCHMAN INDUSTRIES
Scotchman Offers Live On-Site Equipment Demonstrations
Scotchman Industries is revolutionizing the equipment demonstration experience with a fleet of 17 demo trucks equipped with a range of operational fabrication machinery, including hydraulic ironworkers, circular cold saws, tube and pipe notchers, grinders, and measuring systems. Customers can now test equipment on-site, gaining hands-on experience before making purchasing decisions.
“We make it easy for customers to see our machines in action,” said Kent bradley, Marketing Director of Scotchman. “With 17 demo trucks, we can go virtually anywhere in the lower 48 states to provide personalized demonstrations.”
This service is offered at no cost, providing a unique opportunity for shops to explore the performance and versatility of Scotchman’s product lineup. additionally, Scotchman continues to demonstrate equipment at national trade shows and its headquarters in Philip, South Dakota.
For more information: www.scotchman.com
MATERIAL HANDLING
Empowering Efficiency and Precision
Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains.
In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.
Transforming Material Handling: Pioneering Solutions for a Dynamic Industry
The material handling industry is at the forefront of industrial innovation, blending automation, sustainability, and efficiency to meet the evolving demands of modern manufacturing and logistics. a s businesses strive to streamline operations, reduce costs, and navigate complex supply chains, the latest advancements in this field are proving to be game-changers. automation is a cornerstone of these developments. From systems that move heavy loads with precision to integrated fleet management tools that offer real-time insights, companies are increasingly turning to smart solutions to address operational challenges. These technologies not only optimize workflows but also mitigate labor shortages and reduce reliance on manual processes, allowing businesses to remain agile in an ever-changing market.
Sustainability is another critical driver in the evolution of material handling. With global regulations and
consumer preferences shifting toward greener operations, innovations such as eco-friendly bagging systems and biodiesel-compatible equipment are redefining how industries manage resources. Companies are adopting materials and technologies that reduce waste, lower emissions, and futureproof their operations, demonstrating a commitment to both environmental stewardship and economic growth.
Safety remains a central focus, with breakthroughs in equipment design and maintenance practices ensuring better protection for workers and assets. Whether through advanced braking systems that eliminate hazardous at-height adjustments or assistance tools that prevent accidents in narrow aisles, the industry is setting new standards for operational security. These advancements are not just innovations—they are essential building blocks for the future of manufacturing and logistics. Material handling is no longer a back-end operation; it is a strategic component
that drives efficiency, sustainability, and safety across industries, shaping the modern industrial landscape.
COXREELS®
Biodiesel Reels - Innovative Solutions for Safe and Efficient Fuel Handling
biodiesel, a sustainable alternative fuel made from agricultural oils, recycled cooking oil, and animal fats, is increasingly vital in industrial applications. However, its reactive properties require careful material and seal selection when handling higher biodiesel concentrations.
Coxreels® addresses these challenges with a comprehensive line of hose reels designed for biodiesel applications.
For blends of b5 or less, Coxreels’ standard fueling reels, such as the SHF and TSHF models, perform seamlessly without special considerations. For concentrations exceeding b5, the use of stainless steel plumbing, Viton seals, and non-sparking pawls is necessary. Coxreels offers advanced solutions, including the SHF-N525-bbN and TSHF-N-XXX-bbN, which are engineered for this purpose. In cases where biodiesel concentrations rise above b20, the TSHF-N-620-bbN equipped with the Flexwing VersaFuel Hose provides unmatched reliability and safety.
Coxreels® has been a trusted name in professionalgrade hose, cord, and cable reels since 1923. The company continues to set industry standards with products designed, built, and supported in the united States.
For more information: www.coxreels.com
DriveMod Tugger Deployments at Major Automotive Brands
Cyngn Inc. (Nasdaq: CyN) is redefining material handling in the automotive industry with its DriveMod Tugger, an advanced automation solution for heavy-duty operations. Capable of towing up to 12,000 pounds, the DriveMod Tugger supports the efficient movement of parts across manufacturing floors, addressing critical labor shortages and operational inefficiencies.
The company has successfully deployed its tuggers across various stages of development at five major automotive OeMs and Tier-1 suppliers throughout the united States and Mexico. These milestones follow other
key achievements, including signing a commercial contract with a leading automotive service equipment manufacturer and a letter of intent to deliver multiple tuggers to a global supplier. Cyngn’s partnerships with industry leaders, such as joining John Deere's supply base, highlight its expertise in scalable, cross-functional automation solutions.
With over 620,000 job openings in manufacturing as of early 2024 and a projected shortfall of 2.1 million workers by 2030, Cyngn's innovations are helping to bridge this workforce gap. Their DriveMod Tugger provides a vital tool for manufacturers aiming to reduce costs, improve efficiency, and future-proof operations through automation.
For more information: www.cyngn.com
Remote Maintenance and Fleet Connectivity at LogiMAT 2025
HubTe X is revolutionizing material handling with its latest remote maintenance and fleet connectivity solutions. at LogiMaT 2025, the company will debut a new fleet management portal, enabling real-time monitoring of vehicle data, energy efficiency, and productivity metrics. These features extend beyond basic troubleshooting, offering a centralized platform for comprehensive fleet oversight.
Key functionalities include daily physical access controls, driver assignment via PINs or transponders, and damage logging to streamline maintenance. The system is accessible via app or web browser, enhancing convenience and usability. HubTe X’s advancements also include a patented aisle entry assistant for narrow spaces, significantly reducing the risk of damage when operating multidirectional forklifts in tight warehouses.
The flagship PhoeniX series will also be showcased, catering to load capacities of up to 35 tonnes. This innovative series is equipped with semi-automatic systems designed to help operators navigate narrow aisles safely and efficiently, minimizing repair costs and downtime.
HUBTEX
HubTe X’s commitment to cutting-edge technology will be on display at LogiMaT 2025 in Stuttgart, March 11-13, at Stand 10C31.
Force Control Industries introduces MagnaShear™ motor brakes, designed to revolutionize crane operations by eliminating at-height maintenance and significantly improving safety. These advanced brakes utilize patented oil shear technology, which transmits torque between lubricated surfaces to minimize wear and reduce heat buildup. This innovation ensures longer service life and virtually maintenance-free operations.
Traditional dry brakes require frequent adjustments and repairs, often performed at dangerous heights. by eliminating these tasks, MagnaShear™ brakes enhance safety, reduce downtime, and improve operational efficiency. They also provide smooth, cushioned stops, extending the lifespan of crane components. available for a wide range of motor sizes and applications, MagnaShear™ brakes feature quick-mount designs for easy installation and compatibility with NeMa and IeC motors. They are also fully enclosed to protect against contaminants, making them suitable for harsh environments.
Force Control Industries, headquartered in Fairfield, Ohio, is a global leader in oil shear technology with over 100,000 square feet of manufacturing space dedicated to innovative braking solutions.
For more information: www.forcecontrol.com
PACKWORLDUSA
Cutting-Edge Heat Sealing Technology at MD&M West 2025
PackworlduSa will showcase its latest heat sealing technology at MD&M West 2025 in anaheim, Ca , from February 4-6. Featured innovations include the PW3416 Horizontal Touch Screen Heat Sealer, ideal for medical pouch sealing, and the PW3316 Vertical Touch Screen Heat Sealer, designed for flowable materials. both machines utilize TOSS Technology, ensuring consistent, validatable, and repeatable results.
PackworlduSa will also demonstrate its new port sealer, a collaborative effort with industry partners to provide comprehensive packaging solutions for biopharmaceutical
applications. attendees can learn about these advanced machines, which meet the stringent requirements of medical and pharmaceutical industries.
In addition, Sales Manager brandon Hoser will lead an educational session on pouch sealing as part of the IoPP MDTPC class, further emphasizing the company’s commitment to innovation and industry leadership.
Visit PackworlduSa at booth #2243 to experience their groundbreaking heat sealing solutions.
For more information: www.packworldusa.com
PAC MACHINERY
Flexible and Sustainable Bagging Innovations at ProMat 2025
PaC Machinery is set to unveil its latest advancements in sustainable bagging systems at ProMat 2025, the
premier supply chain and logistics show. Highlights include the rollbag® r985, a compact tabletop bagger designed for both paper and poly materials, and the rollbag® r3200, a larger system accommodating bags up to 22” wide. These innovations support sustainable packaging materials, including up to 100% recycled poly resins and curbsiderecyclable paper.
PaC Machinery’s “Flexible Sustainability” series addresses evolving regulations and consumer preferences, helping companies transition to eco-conscious solutions without compromising efficiency. The systems also feature advanced capabilities like integrated label printing and customizable bag lengths to reduce waste and material costs.
ProMat attendees can visit PaC Machinery at booth S-4259 to explore their range of sustainable packaging solutions and hear insights from company leaders on creating greener operations.
For more information: www.pacmachinery.com
Precision Carbide Tooling Solutions for Every Application
• High-performance carbide thread mills for a wide range of materials
• Standard and custom solutions available to meet unique manufacturing needs
• Exceptional tool life, reliability, and accuracy
• Advanced coating options to extend tool longevity
Rollbag® R3200
The Clamco 6800CS-HS is a high speed continuous box motion automatic side sealer ideal for shrink wrapping applications.
SAFETY & MAINTENANCE
The Cornerstones of Operational Excellence
The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines.
In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.
Safety & Maintenance: Shaping a Safer Future for Industry
In the fast-paced world of industrial manufacturing, safety and maintenance remain the cornerstones of operational excellence. every innovation in this space reflects a collective commitment to safeguarding workers while ensuring the longevity and reliability of equipment. With the introduction of new standards, advanced technologies, and tailored solutions, industries are evolving to meet the challenges of modern production environments.
This year, advancements in safety standards have taken center stage, addressing critical gaps in workplace protection. The approval of innovative guidelines for industrial headgear, for example, highlights the industry's dedication to reducing injuries in environments where traditional safety equipment may fall short. These developments aren’t just about compliance—they are about creating practical, application-focused
solutions that adapt to diverse workplace scenarios. Similarly, new technologies are redefining how we approach workplace safety and equipment maintenance. From modular HePa-filtered enclosures that safeguard personnel and protect processes, to ergonomic innovations that enhance worker comfort and productivity, manufacturers are investing in tools that bridge the gap between human safety and technological precision. These solutions not only improve day-to-day operations but also reduce downtime and extend the life of critical machinery. underpinning these innovations is a focus on versatility and user-centric design. Whether it’s a safety interlock ensuring reliable machine guarding or a static eliminator optimizing sensitive processes, today’s tools are engineered with adaptability and efficiency in mind. by addressing specific challenges with tailored
solutions, the industry continues to create safer, smarter, and more sustainable work environments.
a s these advancements take hold, they serve as a reminder of the ever-evolving relationship between safety, innovation, and productivity. The focus remains clear: to protect people, enhance processes, and ensure that safety and maintenance are never afterthoughts, but integral parts of industrial success.
ERGODYNE
ANSI Approves New ANSI/ISEA 100 Standard for Industrial Bump Caps
With workplace head injuries sidelining tens of thousands of workers annually, the approval of the new aNSI/ ISea 100-2024 Industrial bump Cap Standard by the american National Standards Institute (aNSI) marks a significant advancement in head protection. This newly established standard provides comprehensive guidelines for classification, testing procedures, and performance requirements for industrial bump caps. by offering these benchmarks, it aims to reduce the frequency of injuries caused by head impacts with stationary objects in environments where traditional hard hats may not be practical or required.
Industrial bump caps serve as an essential form of personal protective equipment (PPe), protecting workers from minor injuries like bumps, scrapes, and cuts. The new standard addresses a longstanding gap in head protection by offering a tailored solution for industries such as transportation, service, and material handling, where traditional hard hats are less commonly used. according to the bureau of Labor Statistics (bLS), while 78,000 annual head injuries occur in private sectors, only 7.2% are within the construction industry—highlighting the need for bump cap solutions for the 22.1% of injuries in service sectors and the 20.6% in transportation.
The aNSI/ISea 100-2024 standard also resolves the limitations of previous reliance on the european eN812 standard by introducing design flexibility that accommodates universal bump cap inserts for different headwear, including baseball caps and winter hats. "This is a significant step toward enhancing safety for workers," stated Greg Schrab, President of ergodyne and ISea Trustee, who led the standard's development.
For more information, visit www.ergodyne.com.
HEMCO CORPORATION
EnviroMax HEPA Filtered Enclosures
HeMCO Corporation’s enviroMax HePa Filtered enclosures are redefining laboratory safety and efficiency by offering superior isolation for sensitive processes, including liquid handling, HPLC equipment, sample weighing, and high-throughput screening. Designed to protect personnel from hazardous fumes and contamination risks, these enclosures integrate either exhaust air systems or HePa-filtered laminar flow workstations to create an uncompromising level of cleanliness and safety.
manufacturing, electronics assembly, and other applications sensitive to static buildup.
The Varistat boasts highly adjustable features, including selectable voltage (115VaC/230VaC), variable fan speed, and adjustable polarity, enabling users to tailor its operation to specific process requirements. The unit delivers rapid static decay, reducing 1000V to 100V in just 0.8 seconds, and includes two replaceable ion emitter points and foam filters for consistent long-term performance. LeD lights signal proper function, ensuring easy maintenance.
The enviroMax line provides customers with unmatched customization capabilities. each enclosure is built to exact size and design specifications, offering flexible and modular configurations. additionally, HeMCO offers a wide selection of standard sizes for vented or HePa-filtered models to meet diverse laboratory needs. These enclosures not only ensure operator safety but also maintain the integrity of sensitive experiments and automated processes.
For more information, visit www.hemcocorp.com.
EXAIR
New 230-Volt Varistat Benchtop Ionizer Removes Static at a Distance
e X aIr introduces the 230-volt version of its award-winning Varistat® benchtop Ionizer, a game-changing solution for neutralizing static electricity in industrial environments. Featuring a powerful fan-driven ionized airflow, the Varistat efficiently eliminates static charges and particulate contaminants on surfaces without requiring compressed air. Designed for versatility, it is ideal for precision
Part of e X aIr's extensive line of static elimination products, including the Gen4 Super Ion air Knife and Intellistat Ion air Gun, the Varistat continues to set industry standards for performance, durability, and ease of use. Starting at $1600, the Varistat provides an unparalleled static control solution for demanding environments.
For more information, visit www.exair.com.
NORSTAT
TG1: Tongue Guard Safety Interlock Switch
Norstat introduces the TG1 Tongue Guard Safety Interlock Switch, an innovative solution designed to safeguard hinged, sliding, or lifting guard applications. engineered with safety and durability in mind, the TG1 offers three versions—abS, 316 stainless steel, and abS with a stainless steel head—making it suitable for a wide range of industrial environments and production conditions.
The TG1's flexible actuator design accommodates gate misalignment and sagging, ensuring seamless functionality without risk of damage. additional features include tamperresistant mechanisms, force-guided relays, and an IP67
protection rating, all of which enhance reliability in harsh or dynamic applications. With the ability to achieve Cat 4/SIL3 PL-e safety ratings when paired with a compatible safety relay, the TG1 offers unparalleled safety and compliance. This versatile switch provides multiple cable entry points and three actuator types—standard, flat, and flexible—offering customizable solutions for various machinery and guarding needs. Its shock and vibration resistance ensures longevity even in demanding conditions.
For more information, visit www.norstat.com.
SOUTHCO
Revolutionizing Workstation Management with Southco Monitor Mounts
Southco collaborates with Idnet to introduce ergonomic monitor mounts designed for modern, high-tech mobile workstations used in e-commerce and warehouse environments. These mounts aim to streamline operations, improve productivity, and enhance user comfort by enabling intuitive display positioning and optimal functionality.
Southco’s aV-D32 height-adjustable arms provide seamless vertical movement, allowing users to personalize their workstations for ergonomics and efficiency.
additional features include tilt and swivel capabilities, ensuring reduced glare and user fatigue. With constanttorque technology, these mounts securely hold monitors of various weights, withstanding high-traffic use and touch forces without requiring constant adjustment. Integrated cable management enhances safety and keeps workspaces clutter-free. by combining durability with aesthetic design, Southco’s mounts offer an ideal solution for businesses seeking futureproof logistics tools. Their ease of use and adaptability reflect a commitment to simplifying manual workloads while enhancing workplace ergonomics.
For more information, visit www.southco.com.
QUALITY
Ensuring Precision and Performance
Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection.
Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.
How Modular Clamping Systems are Revolutionizing Precision in Metrology
In this article, Almir Jakupovic, Sales Director at norelem, explores how modular clamping systems are revolutionizing precision in metrology, providing engineers with adaptable, efficient, and sustainable solutions to meet the demands of high-precision industries.
Precision metrology is critical in modern production, ensuring product quality, safety, and operational efficiency. In high-precision sectors like automotive, aerospace, and electronics, engineers constantly balance accuracy, efficiency, and cost. Traditional metrology tools—such as gauges, calipers, micrometers, and bevel protractors—struggle to meet these evolving demands.
a s quality expectations continue to rise, so does the demand for precision metrology, placing engineers at the heart of quality control. Their role ensures that every part and product meets stringent specifications, as even minor errors
can impact performance and safety. However, traditional fixturing setups used with coordinate measuring machines (CMMs) and optical devices often fall short, presenting challenges such as time-consuming
setups, high custom fixturing costs, and limited flexibility for new projects.
This is where modular clamping systems provide a game-changing solution. These innovative setups offer customizable, high-precision measuring options, allowing engineers to maintain quality without sacrificing results.
Key benefits of Modular Clamping Systems
1. Flexible, Fast Setup
Modular clamping systems empower engineers with rapid, tool-free adjustments. Featuring quickchange interfaces, these systems allow seamless part swapping, minimizing setup times and increasing adaptability. engineers can handle high volumes of parts and configurations without delays, a critical advantage in industries that require rapid responses to changing demands.
These systems are compatible with a wide range of measurement technologies, including CMMs, optical systems, and multi-sensor devices, allowing engineers to use a single modular system across multiple platforms. This versatility streamlines workflows and reduces the complexity of switching between fixtures.
2. Precision and Stability
alongside speed, modular clamping systems deliver precise and repeatable measurements. Made from high-quality, wear-resistant materials, these systems ensure fixture stability and consistent results over
repeated uses. engineers can reassemble components with reproducible accuracy, eliminating the need for recalibration and saving valuable time in high-volume production environments.
3. Cost-effective and Sustainable Solutions
Modular systems reduce the need for costly custom fixturing by enabling reusable, adaptable setups. This approach minimizes waste, promotes sustainability, and extends the lifespan of each fixture, supporting long-term projects while meeting environmental goals.
4. accessible Measurement Points for enhanced usability
engineers often face challenges in reaching all critical measurement points on complex parts. Modular clamping systems provide full access to every necessary point, allowing inspections to be completed in a single setup without repositioning. This accessibility enhances efficiency, reduces errors, and ensures reliable data collection.
Impact on engineering
norelem's modular clamping systems are revolutionizing metrology by offering exceptional flexibility, accuracy, and sustainability for engineering workflows. These systems significantly reduce setup time and fixture costs while ensuring precise, repeatable results that help engineers tackle complex projects with confidence.
by equipping engineers with adaptable and reliable solutions, norelem’s clamping systems align with modern environmental standards, enabling sustainable practices without compromising performance. Their adoption across automotive, aerospace, and electronics industries underscores their versatility and transformative impact.
To learn more about norelem's modular clamping systems, visit www.norelemusa.com/en-us/
ABOUT NORELEM
With over 65 years of experience, norelem is a global leader in supplying high-quality standard components for the mechanical engineering industry. Their extensive portfolio includes over 100,000 products designed for machinery and automation. Through fast, reliable delivery and an online shop offering C aD data for efficient designs, norelem supports engineers in achieving time savings and unparalleled accuracy.
» enhanced Scalability: e xpandable from 16 to 64 probes to meet evolving production requirements.
norelem’s commitment extends beyond manufacturing through its aC aDeMy, which offers educational resources, webinars, and hands-on learning experiences to shape the future of engineering.
BOLD LASER AUTOMATION
Bold Laser Automation Introduces the PS1016A Mechanical Probe Station: A Scalable Solution for Precision Testing
bold Laser automation has launched the PS1016a Mechanical Probe Station, a groundbreaking system designed to enhance precision testing in advanced manufacturing environments. This innovative system integrates 16 mechanical probes with scalability to expand up to 64 probes and beyond, catering to industries such as electronics, PCbs, medical devices, automotive, and aerospace.
The PS1016a features an adjustable vertical stroke (4–12 inches) for greater flexibility, Gigabit ethernet for seamless data handling, and an intuitive control interface. Safety measures include light curtains, emergency stops (eMO), and OSHa-compliant enclosures, ensuring reliable operation in production settings.
"The PS1016a Probe Station exemplifies our dedication to providing solutions that seamlessly adapt to unique customer workflows," said Todd e. Lizotte, co-founder and CeO of bold Laser automation.
Key benefits of the PS1016a include:
» unmatched Precision: equipped with Keyence GT2 Series probes for consistent accuracy in diverse applications, particularly in non-destructive testing (NDT).
» Increased efficiency: Modular design and user-friendly controls optimize throughput while minimizing downtime.
» Versatility across Industries: Ideal for testing foils, films, glass, and components for biomedical devices, sensors, and robotics.
» Safety and reliability: Designed in compliance with strict safety and manufacturing standards.
For over 30 years, bold Laser automation has specialized in laser-based industrial solutions, driving innovation and reliability worldwide.
For More Information: www.boldlaserautomation.com
E-Z LOK
E-Z LOK Set to Unveil Insert and Torque Out Testing Equipment
e-Z LOK, a leading provider of threaded inserts for metal, plastic, and wood, is expanding its capabilities with the addition of in-house testing equipment for pull-out and torque-out data. This investment ensures comprehensive performance testing of inserts across various materials, including plastic, wood, and metal.
Previously reliant on third-party labs, e-Z LOK's decision to bring testing in-house allows for greater
The PS1016A Mechanical Probe Station: A Scalable Solution for Precision Testing
control, flexibility, and future testing of new products. Developed by Carver engineering/Labs, the testing machines became operational in October 2024.
Insert pull-out tests involve threading a bolt into the insert and pulling it upwards until the insert is removed from the material, while torque-out tests measure the torque resistance before thread failure. Data from these tests will be available in the " resources" section of the e-Z LOK website, along with downloadable PDFs for specific product groups.
“This data will be an invaluable resource for engineers and designers looking to optimize bolted joint applications,” said Kyle Lindsly-roach, Director of Sales & Marketing.
For More Information: www.ezlok.com
THE L.S. STARRETT COMPANY
Starrett Introduces AVR400 Vision Metrology System
The L.S. Starrett Company has unveiled the aV r400 Vision Metrology System, the largest benchtop platform in its aV r series. Featuring an expanded stage travel (15.8" x 11.8" x 7.9") and a top speed of 120mm/sec, the aV r400 is designed for faster and more accurate
CUSTOM ASSEMBLIES
POWER UNITS… As designers and builders of custom hydraulic assemblies, MacMillin offers solutions for both your system and physical requirements. Wide range of capacities and components to suit every application. Both horizontal and vertical configurations.
CIRCUIT-BLOCK MANIFOLDS… With MacMillin “Circuit Blocks”, numerous valves and controls can be plugged in to a single space-saving manifold. Eliminates troublesome plumbing problems, such as leaking or broken hose and pipe connections, that can cause system failure.
PUMP MOTOR MOUNTS… Strong lightweight aluminum alloy castings completely enclose motor shaft and coupling, providing greater safety and quieter operation. Assures accurate alignment without bedplates, brackets or shims. Fractional to 200 hp motors.
inspection of larger parts, enabling users to place multiple components on the stage simultaneously. equipped with comprehensive CNC capabilities, the aVr400 includes X-y-Z positioning, zoom and telecentric lens options, and a joystick-controlled pendant for motorized manual adjustments. Starrett's M3 software from MetLogix™ ensures an intuitive user experience with both touchscreen and traditional mouse functionality. additional features include auto part recognition, programmable light output, and the option to utilize a renishaw Touch Probe for profile and Z-axis measurements.
"The aVr400 enables customers to measure a broader range of part sizes more efficiently without compromising accuracy," said Mark arenal, General Manager of Starrett's Metrology Division.
built on a granite base for stability, the system is ideal for QC labs and shop floors, with a modular workstation for added mobility. The aVr400 Vision Metrology System is proudly made in the u.S. a
For More Information: www.starrett.com
Large press bed to accommodate a variety of tooling other than
Pump, motor, valve and reservoir are all easily accessible for maintenance.
Large rectangular tubes used at base of machine to give safe, instant portability.
ROBOTICS
Driving Automation and Innovation
Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows.
Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.
RecessionProofing Your Business with Automation: A Strategic Approach
By: Scott Anair, President and CEO of Wauseon Machine
In uncertain economic times, businesses face numerous challenges that can hinder efficiency, safety, and sustainability. One key strategy companies can adopt to withstand economic pressures is leveraging automation. by focusing on the holistic impact automation can have on operations, companies can ensure safe, consistent processes and position themselves for sustainable growth once the economic storm passes.
What Does It Mean to recessionProof a business?
recession-proofing involves positioning your company to remain resilient and stable even when market conditions are unfavorable. While this typically includes improving
cash flow, optimizing resources, and cutting unnecessary expenses, true recession-proofing goes further. It also involves making your business adaptable, flexible, and data-driven, ensuring it can compete effectively in an environment of reduced demand and increased competition.
One powerful way to achieve this is through automation. by streamlining processes, reducing reliance on labor, and boosting productivity, automation becomes a cornerstone of resilience during economic downturns.
Mitigating the Domino Costs of Labor Turnover
Labor turnover is one of the manufacturing industry’s biggest challenges. With between 500,000
and 700,000 job openings in the u.S. manufacturing sector at any given time, many positions remain unfilled due to the repetitive nature of the work. automation provides a solution by taking on monotonous tasks, freeing employees to focus on higher-level roles like machine operation and maintenance.
In addition to improving efficiency, automation minimizes the costs associated with labor turnover. These costs extend beyond wages to include rising healthcare expenses, recruitment, training, and onboarding. High turnover rates also lead to inconsistencies in product quality and safety standards, negatively impacting brand reputation and market share.
automated systems, by contrast, deliver consistent, reliable output, operating 24/7 without the need for breaks or holidays. This ensures production remains uninterrupted, safeguarding businesses from labor shortages and helping them meet market demand even during challenging economic periods.
accuracy, Scalability, and Standardization: The benefits of Holistic automation automation offers substantial advantages that go beyond financial savings, including enhanced accuracy, scalability, and standardization.
» accuracy: automation ensures precision and repeatability, reducing errors and waste. robots excel at tasks requiring exact measurements and tolerances, such as those in warehouse operations or advanced manufacturing.
» Scalability: Deployable modules, such as automated order fulfillment systems, allow businesses to scale operations quickly and efficiently, minimizing the cost and time required for infrastructure overhauls.
» Standardization: by standardizing mechanical, electrical, and software components, businesses can simplify maintenance and reduce the total cost of ownership over time.
“There is nothing more important than safety to any organization, any factory,” says Carl Doeksen, Global robotics automation Director at 3M. “We find that the safest factories are also the most efficient and are putting out the highest quality products. Quality lies in precision and repeatability.”
adaptable automation systems can also be reused across different production lines, providing flexibility and cost-effectiveness while maintaining consistent results.
Driving Safety and efficiency with automation beyond its financial benefits, automation plays a critical role in enhancing workplace safety. by minimizing human involvement in repetitive or hazardous tasks, automation reduces the risk of injuries while improving overall productivity.
For instance, robots equipped with advanced sensors can identify safety risks and adapt in real time to mitigate them. This ensures a safer work environment, which directly contributes to better efficiency and output. Factories with automated systems often achieve higher production volumes, better product quality, and lower operational costs, reinforcing their resilience during economic downturns.
Making automation Work for your business
Successfully adopting automation requires a tailored approach that addresses your company’s specific challenges and objectives. according to McKinsey, many automation projects fail due to a lack of cohesive vision, limited understanding of automation technology by leadership, and misalignment within the organization.
To overcome these challenges, partnering with an experienced automation systems integrator is essential. These experts can identify the processes best suited for automation, calculate return on investment (rOI), and recommend cost-saving opportunities. For businesses just starting their automation journey, pilot programs in a single facility can help refine processes and build confidence before scaling.
Long-term success with automation often involves creating corporate automation teams to standardize operations across facilities. This approach ensures consistency, cost savings, and adaptability in the face of changing market conditions.
Final Thoughts
r ecession-proofing is no longer just about trimming costs—it’s about creating a business that can thrive under any conditions. a utomation provides the tools to achieve this, offering consistency in quality, efficiency, and safety.
a s Scott a nair, President and CeO of Wauseon Machine, explains: “automation not only ensures high-quality output but also positions businesses for sustainable growth in an unpredictable global economy. For many companies, adopting automation is no longer an option—it’s a necessity.”
by investing in automation, businesses can secure their operations, protect their market share, and build a foundation for long-term success.
GEMCOR PRODUCTION SOLUTIONS
Building on a Legacy of Over 80 Years of Manufacturing Excellence – Gemcor Delivers Advanced Factory Integration with Automated Fastening Systems under Ascent Aerospace
Since 1937, Gemcor Production Solutions (Gemcor) has revolutionized the aerostructure manufacturing process with its innovative automated fastening systems. With over 2,000 systems installed globally, the company’s patented roller-screw technology has set a standard for reliability, flexibility, and efficiency in the aerospace industry. This technology, a hallmark of Gemcor’s heritage, allows for shorter cycle times, extended operational life, and significant cost savings.
acquired by a scent aerospace in 2016, Gemcor has continued to push the boundaries of manufacturing innovation. The integration of automation and advanced systems has been central to Gemcor’s success. by working closely with legacy customers, a scent aerospace identified areas for improvement, incorporating features like automated fastener loading, maintenance platforms, and fully integrated production systems. These enhancements have empowered customers to reduce cycle times, improve quality, and enable “lights-out” operations.
Gemcor’s latest offerings include a fully integrated wing panel assembly production system, featuring six large C-Frame machines with capabilities such as drilling, countersinking, sealant application, and visual quality inspections powered by machine learning. Its SC aDa system collects data for KPI reporting, predictive maintenance, and statistical process control, providing customers with unparalleled operational insights.
Gemcor’s integration of SINuMerIK motion control technology, in collaboration with Siemens, has further improved its systems by enabling closed-loop force feedback for drilling and riveting operations. This innovation not only enhances performance but also provides customers with familiar and reliable solutions. From fuselage and wing assembly to engine nacelles, Gemcor offers a range of tailored solutions to meet the diverse needs of aerospace manufacturers.
The company's continued innovation includes features like active Panel Protection ( aPP), advanced
process control for fastener verification, and smart manufacturing solutions aimed at reducing costs while increasing efficiency. These developments reinforce Gemcor’s position as a leader in automated drilling and fastening systems, ensuring reliability and adaptability for customers worldwide.
For More Information: www.ascentaerospace.com
KUKA ROBOTICS
KUKA to Debut New Heavyweight AMR at PROMAT 2025
KuK a robotics is set to introduce its newest heavyweight addition to its lineup of autonomous mobile robots (aMrs) at PrOMaT 2025, scheduled for March 17–20 at Chicago’s McCormick Place. The KMP 3000P, with its impressive ability to transport loads of up to three tons, represents a breakthrough in material handling efficiency for manufacturing environments. This aMr’s omnidirectional drive allows it to maneuver in any direction, including diagonally, making it highly adaptable to tight and complex spaces.
equipped with four integrated 3D cameras and two laser scanners, the KMP 3000P ensures a full 360° view of its surroundings. These advanced sensors enable the
Building on a Legacy of Over 80 Years of Manufacturing Excellence – Gemcor Delivers Advanced Factory Integration with Automated Fastening Systems under Ascent Aerospace
robot to detect and avoid obstacles in real-time, enhancing safety and eliminating the need for in-floor guide systems. Its inductive charging system supports wireless charging both centrally at stations and through charging pads placed within facilities, further streamlining operations and reducing downtime.
at PrOM aT, KuK a will also showcase two robotic cells that address workforce challenges while improving efficiency. The first demonstration involves the KMP 3000P working alongside an aIrSKIN®-equipped Kr QuaNTeC high-payload robot. This setup enables the robot to operate in a fenceless environment, maintaining high speeds and reliability without compromising safety. The Kr QuaNTeC, a versatile six-axis robot, is ideal for applications requiring precision, such as material handling and placement.
The second demonstration features a KuK a Lbr iisy cobot integrated with a KMP 600P a Mr , offering an interactive experience for booth attendees. The cobot will pick and place a selected item onto the a Mr , which will transport it to another cobot for final handoff. The Lbr iisy series is designed for intuitive operation, with features like manual guidance and smartPaD pro teach pendant controls, making it easy to program and deploy in diverse applications.
K u K a’s newest a M r s are designed to enhance productivity across manufacturing facilities. The KMP 600P, with its compact form factor and 600-kg payload capacity, is perfect for confined production environments, efficiently transporting materials between warehouses, workstations, and assembly lines.
In addition to live demonstrations, KuK a business Development Manager Denise Stafford will deliver a presentation titled “How Mobile robots Have evolved: Lessons Learned from a Decade of use” on March 17 at PrOM aT. This session will provide insights into selecting
the right robotic solutions for today’s manufacturing challenges, emphasizing KuK a’s expertise in mobile robotics.
a s with all KuK a products, these solutions are backed by comprehensive support, including training, system engineering, spare parts availability, and robot refurbishment services. Customers can access these resources through KuK a’s online platform, my.KuK a com, and benefit from KuK a’s widespread North a merican presence, ensuring responsive service and integration support. For More Information: www.kuka.com
ROBODK
RoboDK Celebrates a Decade of Innovation in Robotics
roboDK, a global leader in robotic programming software, celebrates its 10th anniversary in 2025, marking a decade of innovation. Since its founding in 2015 as an academic spin-off from e TS university in Montreal, roboDK has grown into a trusted provider of robotic simulation and programming solutions, supporting over 1,000 robot models from 90 manufacturers worldwide.
“Our mission has always been to democratize robotics and empower industries with adaptable tools,”
said Flore Cachera, Marketing Manager at roboDK. “We’ve evolved into a trusted solution for businesses seeking cost-effective automation technologies.”
roboDK’s flagship software, roboDK for Desktop, provides advanced simulation, path planning, and multi-robot integration. The company has also introduced tools like:
» TwinTool for precise robot calibration.
» roboDK for Web for seamless project sharing.
» TwinTrack for manual robot programming using laser trackers.
» Twinbox for real-time robot monitoring.
Notable collaborations with organizations like Na Sa , Mercedes-benz, and Wilder Systems highlight roboDK’s versatility, including its role in creating the world’s first robotic plane wash.
Looking forward, roboDK plans to integrate aI features like adaptive motion planning and collision avoidance while expanding its ecosystem with the roboDK Marketplace, where users can share add-ons for robotic tasks.
“automation is no longer just for large corporations,” said CeO albert Nubiola. “With the right tools, even small businesses can unlock the potential of robotics.”
For More Information: www.robodk.com
METALWORKING
Precision and Craftsmanship in Manufacturing
Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries.
Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.
The Importance of Deburring in Modern Manufacturing
By Brett Mandes, LISSMAC Corporation
Deburring is a critical process in modern manufacturing, significantly impacting product quality, workplace safety, and operational efficiency. In metal processing, burrs—unwanted rough edges or protrusions—are an inevitable byproduct of cutting, machining, or welding. addressing these imperfections through deburring ensures superior manufacturing outcomes and streamlines operations.
Why is Deburring Crucial?
burrs typically fall into two categories: thermal burrs, created during heat-involved processes like plasma cutting, and mechanical burrs, formed through metal-to-metal contact, such as punching or machining. These imperfections can compromise safety, quality, and production efficiency if left untreated.
Deburring eliminates sharp edges that pose safety risks to workers and end users. a safe manufacturing
environment minimizes injuries, reduces workers' compensation claims, and promotes smoother handling during the product lifecycle. beyond safety, deburring is vital for product quality—ensuring better welding and paint adhesion, improving product appearance, and meeting rigorous industry standards. Failure to deburr components can lead to paint or powder coating failures, increased warranty claims, and inefficiencies caused by rejected parts. From a sustainability perspective, effective deburring reduces material waste and energy consumption, supporting industry trends toward environmentally conscious manufacturing.
Modern
Deburring Solutions
advancements in deburring technology have revolutionized the process. In contrast to laborintensive manual methods or noisy tumbling systems, modern machines offer efficient, precise, and cleaner
alternatives. For instance, dual-sided deburring machines can process both sides of a component in a single pass, reducing handling time and ensuring consistent results. additionally, innovations in edge rounding address the growing demand for smoothed, rounded edges, enhancing consumer safety. Some advanced systems can even remove oxide layers created during laser cutting, improving paint adhesion and product longevity.
Cost and efficiency benefits
automated deburring systems reduce labor costs, increase consistency, and accelerate production. For high-volume environments, dual-sided deburring and reduced handling requirements translate into significant cost savings. Improved efficiency and precision also minimize waste and rework, creating a streamlined manufacturing process.
Industry applications and Standards
Deburring is critical across industries including automotive, aerospace, construction, and heavy equipment manufacturing. Modern machines can handle diverse materials, from thin gauges to thick plates up to 4.5 inches, ensuring compliance with safety and quality standards. Manufacturers can tailor their deburring solutions based on factors like material type, surface finish, and edge rounding requirements.
automation and the Future of Deburring
automation is increasingly integrated into deburring processes, particularly for repetitive tasks like loading and unloading components. LISSMaC’s systems incorporate automation technology to improve productivity and address labor shortages. This shift streamlines production and reduces manual labor, positioning manufacturers for long-term success.
Moving Forward with Deburring
Deburring is more than a finishing step—it’s a fundamental process that influences safety, quality, efficiency, and
compliance. a s manufacturers face higher standards and faster production demands, LISSMaC’s advanced solutions lead the way. Investing in modern deburring technology not only enhances manufacturing processes but also prepares companies for an increasingly competitive market.
For more information, visit www.lissmac.com.
ANCA
ANCA TapX MTC - ANCA’s Patented Motor Temperature Control (MTC) Technology
Introducing a breakthrough in tap manufacturing: aNCa’s patented Motor Temperature Control (MTC) technology. This innovative feature enables the production of consistently high-quality taps by addressing a key challenge—thermal growth.
True to aNC a’s commitment to solving real-world manufacturing issues, MTC tackles the problem of inaccuracy and variation caused by thermal expansion. Traditionally, manufacturers rely on measurement and compensation to control these variations, adjusting for thermal and mechanical changes during grinding. MTC eliminates a major source of inaccuracy by allowing operators to set and maintain spindle temperature automatically. by stabilizing the spindle's thermal environment, MTC ensures greater precision and consistency in tap production.
Thread cresting, for example, is one of the most important tap features. The relief of the thread involves precise measurements to ensure optimal load distribution, thread strength, leak tightness, and thread engagement. aNC a’s TapX excels in creating specialized crest designs
SBM-L 1000 - Suitable for machining workpieces made of stainless steel, steel, aluminum or non-ferrous metal on both sides.
for unique applications, ensuring that thermal variations do not compromise quality.
Controlling the manufacturing environment with MTC leads to improved thread quality, enhanced durability, reduced cutting forces, and a longer tool lifespan. aNC a’s MTC technology is transforming the tap manufacturing process, providing unmatched accuracy and consistency in every batch.
For more information, visit www.anca.com.
BIG DAISHOWA
4 Tooling Strategies to Reduce Vibration in Boring Operations
Vibration is a common challenge in precision boring operations, often leading to excessive tool wear, reduced productivity, and scrapped parts. bIG DaISHOWa offers several innovative solutions to minimize vibration and optimize results.
The eWN Smart Damper combats vibrations through a passive damping mechanism, enabling higher speeds and feeds for up to 10x faster cycle times. Modular tooling systems, such as bIG DaISHOWa’s, are carefully designed to enhance rigidity and reduce vibration, even in deep-hole boring operations. Digital boring heads like the eWe 2-152 offer variable length adjustment, improving precision and ensuring shorter, more rigid tool assemblies. High-quality inserts with sharp cutting edges and optimized lead angles further reduce radial pressure and vibration, resulting in better finishes and extended tool life.
Combining advanced tooling technology with application expertise, bIG DaISHOWa provides effective solutions to the challenges of vibration in boring operations, delivering superior results every time.
For more information, visit www.bigdaishowa.com.
SHEFFIELD FORGEMASTERS
Sheffield Forgemasters’ New Machines Reach Milestone
Sheffield Forgemasters has achieved a significant milestone with the first of 11 large, bespoke Vertical Turning Lathes (VTLs) undergoing successful Factory acceptance Testing (FaT). Designed by German specialist WaldrichSiegen, the ProfiTurn 6500/120y machine features advanced probing
technology for machining large forgings and castings with exceptional precision.
The VTL offers full Industry 4.0 connectivity, supporting digital analytics, automation, and advanced manufacturing processes. It is part of Sheffield Forgemasters’ ambitious recapitalization program, which includes a new 35,000m² machining facility with 21 heavy-duty tools and 9 large cranes. The facility will manufacture critical components for civil and defense nuclear sectors, including the SSN-auKuS submarine program.
The first VTL is scheduled for installation in 2027, with the second machine undergoing FaT in 2025. Sheffield Forgemasters’ continued investment ensures it remains a leader in precision engineering for decades to come.
For more information, visit www.sheffieldforgemasters.com.
HELIOS GEAR PRODUCTS
Helios Opens Registration for 2025 Gear Schools in Three U.S. Locations
Helios Gear Products is pleased to announce that registration is now open for its 2025 Gear Schools, with programs in three u.S. locations. These intensive courses are designed to provide both entry-level and experienced professionals with a comprehensive understanding of gear manufacturing.
The 2025 schedule includes:
» Charlotte, NC: February 11–12 (seminar course)
» a naheim, C a: February 19–20 (seminar course)
» Chicago, IL: May 13–15 (flagship full course)
The flagship Chicago program offers an in-depth exploration of gear manufacturing, including cutting,
4 Tooling Strategies to Reduce Vibration in Boring Operations
finishing, and final inspection. In addition to classroom instruction, participants will experience hands-on demonstrations and plant tours at leading facilities such as Forest City Gear and Overton Chicago Gear.
Helios Gear Schools are ideal for engineers, technicians, supervisors, and quality control professionals. Past attendees have praised the program’s interactivity and the value of facility tours. In 2025, Helios will partner with industry experts from Kapp Niles to offer diverse perspectives and insights.
For more information, visit www.heliosgearproducts.com.
SUNNEN PRODUCTS COMPANY
Sunnen Highlights HTE-1600W Tube Hone for Small Diameter, Long Bore Applications
Sunnen Products Company introduces the HTe-1600W Tube Hone, an all-electric machine designed for smalldiameter, long-bore applications. Featuring advanced 3-axis control, this high-precision machine delivers superior bore geometry and surface finish for industries such as firearms, medical, mining, and energy.
With a processing range of IDs from 4–20 mm and
to 90% efficiency and reduced cycle times compared to manual lapping. Its advanced design includes tool overload protection, stone wear compensation, and stroke repeatability within 0.15 mm for consistent results. additional features include a dual filtration system, a one-piece base for improved performance, and compatibility with Sunnen tools.
Offering a 3-year warranty and user-friendly features in 13 languages, the HTe-1600W sets a new standard in precision honing for demanding applications.
SOFTWARE
The Digital Backbone of Modern Manufacturing
In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered.
Covering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.
Industry Outlook 2025: The Era of the Digital Enterprise for Industrial Machinery
By Rahul Garg, Vice President for Industrial Machinery at Siemens Digital Industries Software
Industrial machinery companies have a unique opportunity to redefine what’s possible in production and factory innovation. To meet demands for sustainable business practices, increasingly complex technology, changing consumer needs, and skills shortages, digital transformation is becoming both increasingly accessible and essential. This shift not only helps organizations overcome current challenges but also promises a more resilient, adaptable, and connected future.
Companies are relying on machine builders to support them on their digitalization journeys. by embracing digitalization, vendors can better assist their customers on their
quests to unlock their potential and become digital enterprises. Through creating an environment where data drives decisions, machine builders can enhance decision-making from the factory floor to the top floor, improving their organization’s speed, flow, and agility.
What Does becoming a Digital enterprise Mean?
although digitalization has been progressing for years, the urgency to connect data across organizational silos has gone into hyper-speed. Customers are increasingly requesting that companies offer their equipment as a service, marking a shift from simply selling machines to providing the service of those machines,
allowing customers to treat the cost as an operational expense rather than a fixed one.
To thrive in this evolving manufacturing environment, vendors must embrace the concept of a digital enterprise. The digital enterprise model integrates the physical and digital realms, optimizing the full lifecycle of machinery operations from design to production. by adopting this approach, companies can meet their goals and improve operations. The ingredient to making this recipe work is data.
The Comprehensive Digital Twin: The Key to automation
at the center of the digital enterprise is the scalable comprehensive digital twin, which enables the seamless integration of the product and production lifecycles, including software and automation. It empowers manufacturers to design, simulate, test, improve, and validate products, production, and processes.
Organizations can achieve this comprehensive approach in a virtual environment using powerful simulation tools to improve the quality of products while simultaneously shortening design cycles and lowering costs. Moreover, the digital twin enhances problemsolving abilities and enables manufacturers to analyze how customers are using a given product. Monitoring machine performance not only allows manufacturers to support customers and solve their issues but also helps manufacturers harness that data and bring it back into the design and engineering.
With the comprehensive digital twin, the machine builder can better help operators achieve their digital transformation goals. additionally, the machine builder can expect advantages such as:
» Sustainability gains: Simulations allow for efficient design and production planning, reducing waste and environmental impact.
» Virtual design exploration for optimal design: Machine builders can explore countless design configurations digitally, enabling the creation of machines optimized for performance and efficiency.
» Virtual simulation and validation: by simulating and validating designs in a virtual environment, machine builders can reduce the need for costly physical prototypes and accelerate time-to-market.
The Digital Thread: The Fabric of unified Operations
another key element of a successful digital enterprise is the digital thread—a connective framework of unbroken data flow across the lifecycle of a product or asset. The digital thread maximizes the potential of the comprehensive digital twin across an enterprise, transforming isolated data into collective intelligence.
a s companies mature in their digital transformation, they can expand the digital thread to bring more areas of the organization into a unified system, empowering agile operations that meet business demands. IT/OT
convergence—connecting information technology (IT) and operational technology (OT)—is a prime example of the digital thread in action, creating a closed loop where data insights can be shared from team to team.
aI: The Vehicle Driving Factories to the Future
It’s no surprise that aI is making businesses operate more efficiently and automating the mundane for workers. For manufacturing, industrial aI drives the concept of digitalization into hyper mode. It can help decode the complexity of the industrial world and optimize critical systems that cannot afford to fail.
aI enables machine builders to:
» automate repetitive tasks like documentation and tolerance analysis, freeing engineers for innovation.
» accelerate key processes such as PLC programming, allowing faster delivery of customized machines.
» Proactively address challenges through predictive maintenance and operational reliability.
Optimization Starts Today, Not Tomorrow
For machine manufacturers, the digital enterprise model represents a transformative approach where every aspect of the business is interconnected through data, automation, and real-time insights. by integrating a comprehensive digital twin, establishing a digital thread, and leveraging aI, organizations can move beyond outdated, fragmented systems. This shift allows them to build a resilient framework that not only addresses current challenges but positions them to proactively navigate future ones.
CANVAS GFX, INC.
Canvas GFX Announces Autodesk® Vault™ Integration with Canvas Envision ModelBased Work Instructions Platform
Canvas GFX, Inc., the leading provider of connected knowledge solutions for the manufacturing enterprise, has announced a new integration between the Canvas envision model-based digital work instructions platform and the autodesk Vault product data management (PDM) platform. This integration enables C aD models stored on Vault to be directly inserted into envision documents from the envision Creator authoring application. additionally, envision documents can now be saved to and managed on the Vault platform. Furthermore, model-based content within envision instructional documents—such as visualizations, interactive embedded models, and animations—can now maintain links to source C aD data stored in the Vault PDM platform. This feature allows for rapid updates to instructional documentation in response to engineering changes.
“Integration and partnership are critical components of our strategy as we help our customers drive meaningful
digital transformation in their front-line operations,” commented Patricia Hume, CeO of Canvas GFX. “The ability of envision to function as a seamlessly integrated component of the wider manufacturing digital ecosystem is fundamental to our ability to drive measurable value for our customers.”
Other publicly announced integrations include the a ras Innovator product lifecycle management (PLM) platform and the Plex manufacturing execution system (MeS) from rockwell automation. The latest news from Canvas GFX also follows the recent announcement of multiple commercial and go-to-market partnerships with SolidC aD and engineering Industries excellence to drive rapid uptake of the envision platform within the manufacturing sector.
For More Information: www.canvasgfx.com
LANTEK
Lantek Software Multinational Strengthens Its Asian Presence with New Subsidiary in Japan
Lantek, a global leader in sheet metal software solutions, has reached a new milestone in its strategic growth plan with the opening of a subsidiary in Japan. This expansion, supported by the integration of Tokyo-based Fa Service, enhances Lantek’s ability to deliver tailored solutions to the Japanese market while bolstering its local service capabilities with regionally based experts.
The move opens doors for new collaborations with a wide range of machine manufacturers, positioning Lantek as a pivotal hub for operations across the a sia-Pacific region. Fa Service’s Japanese customers will now benefit from Lantek’s global network of over 400 software experts, with 35 years of experience driving digital transformation in the sheet metal industry.
The new subsidiary boasts a team of over 25 C aD/ C a M experts with extensive experience and an in-depth understanding of the Japanese sheet metal market. This expertise allows Lantek to provide customized solutions and exceptional technical support for local clients.
With operations now in 16 countries and a global customer base exceeding 35,000, Lantek is renowned for
its multivendor approach to Smart Factory solutions. The company enables manufacturers to maximize productivity regardless of the machines or technologies they use.
The addition of Fa Service strengthens Lantek’s position as a global leader, with an extended portfolio of cutting and bending technologies, Manufacturing e xecution Systems (MeS), enterprise resource Planning (erP), and aI-enhanced tools for analytics and smart cost estimation. by integrating Fa Service’s strengths with its own, Lantek is creating a seamless, customer-focused experience and reinforcing its commitment to driving innovation and delivering exceptional value in the manufacturing industry.
For More Information: www.lantek.com
MASTERCAM
Mastercam Announces Leadership Transition
Mastercam, a global leader in CaD/CaM solutions, has announced the appointment of russ bukowski as interim President, effective December 16. bukowski’s extensive experience in strategy and leadership will guide the company as it continues its trajectory of growth and innovation.
With over 20 years of expertise in creating and executing effective strategies, bukowski is well-positioned to lead Mastercam through this transition. His deep understanding of the manufacturing industry, coupled with his ability to foster exceptional customer experiences, will be instrumental in driving the company forward.
“ russ is deeply familiar with Mastercam’s ongoing initiatives and future direction,” said Mattias Nilsson, President of Sandvik Manufacturing Solutions’ business a rea segment. “His leadership, communication skills, and industry knowledge make him the ideal choice to steer Mastercam through this interim period.”
bukowski commented, “I’m honored to step into this leadership role during such an important time for Mastercam. I look forward to working with our internal teams and Channel Partners worldwide to ensure we continue to deliver innovative solutions and exceptional value to our customers.”
For More Information: www.mastercam.com
MASTERCAM
Mastercam Acquires FASTech
Mastercam, a leading CaD/CaM software provider and part of Sandvik Manufacturing Solutions, has announced the acquisition of FaSTech, Inc., a trusted Mastercam channel
partner serving customers in Ohio and eastern Kentucky. The acquisition further strengthens Mastercam’s ability to deliver cutting-edge solutions and exceptional service in the region.
For over 30 years, Fa STech has been a reliable partner in providing best-in-class C aD/C a M solutions to manufacturers. by integrating Fa STech’s regional expertise and customer relationships, Mastercam is reinforcing its commitment to supporting the Midwest manufacturing community with innovative tools and services.
“This acquisition marks an important milestone in Mastercam’s mission to shape the future of manufacturing,” said russ bukowski, Interim President of Mastercam. “ by combining our strengths with Fa STech’s trusted presence in the region, we’re creating new opportunities to support our customers with tailored solutions and unmatched service.”
erP’s readiness for aI integration, highlighting a need for modernization.
The move is part of Mastercam’s broader growth strategy, which blends organic advancements with targeted acquisitions to expand capabilities and meet evolving industry needs.
For More Information: www.mastercam.com
ROOTSTOCK SOFTWARE
Rootstock’s AI Survey Shows 82% of Manufacturers Increasing AI Budgets for 2025 with Rising Need for AI-Ready ERP Solutions
rootstock Software, a recognized leader in erP solutions, has released findings from its 2nd annual State of aI in Manufacturing Survey. The survey, conducted across 369 manufacturers in the u.S., u.K., and Canada, highlights significant growth in aI adoption and investment. a remarkable 82% of manufacturers plan to expand their aI budgets in 2025, with 23% anticipating budget increases of 26–50%.
The survey reveals a growing reliance on aI to enhance efficiency, supply chain resilience, and production capabilities. Popular applications include production (31%), inventory management (28%), and customer service (28%). additionally, manufacturers favor aI “copilots” (53%) that assist human roles rather than fully autonomous agents.
erP solutions remain critical to successful aI adoption, with manufacturers increasingly using erP systems to contextualize data and optimize decisionmaking. However, 56% expressed uncertainty about their
“We are witnessing manufacturers embrace aI as a strategic asset,” said raj badarinath, Chief Product & Marketing Officer at rootstock. “With a strong erP foundation, manufacturers can lead in an aI-driven market.”
For More Information: www.rootstock.com
SIEMENS
IDC MarketScape Names Siemens a Leader in Manufacturing Execution Systems
Siemens Digital Industries Software has been recognized as a Leader in the IDC MarketScape: Worldwide Manufacturing execution Systems (MeS) 2024–2025 Vendor a ssessment. This acknowledgment highlights Siemens’ innovation in delivering open, scalable MeS solutions that enhance agility and productivity.
Siemens’ Opcenter software supports multi-plant architectures and seamlessly integrates with the Siemens Xcelerator portfolio, offering features such as data analytics, factory simulation, and cloud-based SaaS solutions. These capabilities empower manufacturers to navigate supply chain complexities and pursue digital transformation effectively.
“ recognition from IDC MarketScape underscores Siemens’ commitment to providing world-class MeS technology that meets the evolving needs of manufacturers worldwide,” said Tobias Lange, Senior Vice President, Digital Manufacturing at Siemens.
For More Information: www.siemens.com
IDC MarketScape Names Siemens a Leader in Manufacturing Execution Systems
TOOLING AND WORKHOLDING
Precision in Action
Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity.
From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.
Tooling & Workholding: Precision and Innovation at Work
Tooling and workholding solutions are the backbone of precision manufacturing, enabling industries to achieve unparalleled accuracy and efficiency. From advanced chuck jaws to chatter-free countersinking tools, innovation continues to transform the way materials are secured and machined. These breakthroughs are designed not only to meet the complex demands of modern production but also to improve operational speed, reliability, and cost-effectiveness.
With solutions like modular fixturing systems, adaptive guide bushings, and cutting tools featuring data-driven insights, manufacturers are addressing the challenges of diverse applications. The latest advancements reduce downtime, optimize material handling, and ensure consistency across machining operations. by combining cutting-edge engineering with user-friendly designs, these tools
empower industries like aerospace, automotive, and medical to maintain a competitive edge and deliver superior results.
DILLON MANUFACTURING
Stocks the Industry’s Largest Selection of Standard Jaws for Immediate Shipment
Dillon Manufacturing, a leader in standard and custom workholding solutions, offers the industry’s most extensive selection of premium-quality chuck jaws, available in standard sizes and configurations for immediate shipment. These jaws are ideal for various workholding applications and are crafted from 8620 heat-treated, ground steel, available in serrated, acme Key, square key, and tongueand-groove systems to fit all brands of chucks. Options also include steel top jaws in 1018, 4140, and
6160 aluminum, as well as full grip jaws in 6160 aluminum and 1018 steel. all products are made in the uSa in ISO 9001:2015 certified facilities.
For configurations and sizes not available from stock, Dillon offers modified dimensions and custom hard jaws with industry-leading turnaround times. These short lead times help customers save both time and money by reducing downtime.
For More Information: www.dillonmfg.com
E-Z LOK
Uses LOCTITE® Machine for Enhanced Efficiency and Throughput
e-Z LOK, a premier manufacturer and distributor of threaded inserts for metal, plastic, and wood, has implemented a LOCTITe® machine to enhance production efficiency. The machine applies LOCTITe® to the external threads of solid wall inserts, which then proceed through a curing oven, ready for immediate use.
Kyle Lindsly-roach, Director of Sales & Marketing, stated, “ bringing LOCTITe® application in-house has allowed us to apply the coating more efficiently and cost-effectively.” by housing this semi-automated system at their Gardena, California headquarters, e-Z LOK has reduced reliance on outside processors, increased throughput, and improved operational control.
LOCTITe® is integral to e-Z LOK’s hallmark inserts for metal, ensuring strong adhesion and reliability once installed. This strategic upgrade underscores the company’s commitment to quality and efficiency.
For More Information: www.ezlok.com
Introduces GH-K Tool for Chatter-Free Countersinking from 3–45 mm
HeuLe, a global innovator in tool development, unveils the GH-K tooling, which offers precision chatter-free
countersinking for a wide range of materials, from 3 mm to 45 mm in diameter. equipped with carbide blades for machining cast iron, steel, aluminum, and non-ferrous materials, the tool ensures high shear cutting action. For steel and stainless steel applications, HSS-Cobalt coated blades are available.
The GH-K’s replaceable, re-grindable blades make it an economical choice, minimizing chatter while delivering superior surface finishes. These tools are suitable for manual and CNC applications, providing flexibility for a variety of machining operations.
For More Information: www.heuletool.com
Named North American Distributor for Dunner Guide Bushings
Platinum Tooling Technologies, Inc. has been appointed as the exclusive North american distributor for Dunner guide bushings, which are engineered for Swiss-type CNC lathes. Dunner offers a comprehensive range of bushings, including bronze, ceramic, and titane (Meehanite®), tailored for precision machining applications.
Key highlights include the Dunn a ir adaptive Guide bushing System, which eliminates the need for ground stock and ensures consistent machining with self-adjusting flexibility. This advanced system reduces downtime and enhances operational efficiency.
For More Information: www.platinumtooling.com
SECO TOOLS
Launches LN4-11 Helical Milling Cutter for Enhanced Productivity
Seco Tools introduces the LN4-11 Helical Milling Cutter, delivering up to three times longer tool life and high material
PLATINUM TOOLING
removal rates. Designed with interchangeable inserts, the cutter is easy to use and reduces inventory costs while improving operational efficiency.
Magnus engdahl, Product Manager at Seco, emphasized the tool’s adaptability and its robust machining capabilities, which cater to the needs of industries such as aerospace, automotive, and general engineering. each
cutter features a unique Data Matrix code for easy access to cutting data and spare part tracking.
For More Information: www.secotools.com
TOOLS
Introduces WE Exchangeable Heads and W3270/ W3271 Boring Bars
Walter presents its We exchangeable heads and W3270/W3271 boring bars, designed for Swiss machining and small-part applications. These tools ensure repeatable, high-quality machining with precision-ground cutting edges and enhanced tool life.
The We heads feature positive engagement and process reliability, while the W3270/W3271 boring bars provide versatile coolant options for optimal performance. With a wide range of grades and geometries, these tools meet the demands of industries ranging from medical implants to general metalworking.
