Orca Drain Multipurpose Galvanised Steel Grates

Page 1

ORCA DRAIN Polymer concrete channel range Multipurpose Gal

www.steelandtube.co.nz


ORCADRAIN

Multipurpose Gal

GV100 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GV100

Galvanised edge rail polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006

Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy

High density polymer concrete body

2mm Sealing groove for channel connection

1000mm

Cast in Galvanised steel edge rail

Class E Extra Heavy E

Uplock Class F locking set

Structural ribs for increased strength

Extra Heavy F

Class G Extra Heavy G

348mm

120-320mm 130mm 100mm Knockout for 100mm outlet

310mm

120-320mm

End cap

Orca GV100 Series-Galvanised edge rail polymer concrete channel, 300mm C/O, Class D Polymer concrete channel type

Class Load

Width C/O(mm)

GV100

600100

GV100.0 channel, 100mm C/O x 120D O/A Galv edge, Class D

D210

100

1000

120

GV110

600125

GV110.0 channel, 100mm C/O x 170D O/A Galv edge, Class D

D210

100

1000

GV120

600147

GV120.0 channel, 100mm C/O x 220D O/A Galv edge, Class D

D210

100

GV130

600167

GV130.0 channel, 100mm C/O x 270D O/A Galv edge, Class D

D210

GV140

600189

GV140.0 channel, 100mm C/O x 320D O/A Galv edge, Class D

D210

Length Start depth End depth O/A(mm) (mm) (mm)

Cross sectional open area(mm2)

Weight (kg)

120

6861

13

170

170

11091

16

1000

220

220

16086

19

100

1000

270

270

20955

23

100

1000

320

320

25955

28

GV110

320mm

270mm

GV100

220mm

Ground Line

170mm

CCP Part No.

120mm

Name

GV120 GV130 GV140

0800 478 335


Orca Polymer Concrete Properties

Orca Drain GV100 series is manufactured from corrosion resistant polymer concrete with cast in galvanized steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. GV100 channel grates are engineered to meet the following standards:

Polymer concrete channel property Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011

AS3996 Access covers and grates AS4586 Slip resistance of new pedestrian surfaces AS1428 Design for access and mobility

Grate Type

Name

CCP Part No.

Class Load

Width O/A(mm)

G101

G101

G102

Intake area (mm2) Per metre

Material

Weight (kg)

Ductile heelguard grate suit GV100 range, Class D

D210

124

500

7

44200

Black Ductile

5

G102

Ductile Gal heelguard grate suit GV100 range, Class D

D210

124

500

7

44200

Ductile Galv

5

G105

G105

Gal Griptech heelguard grate suit GV100 range, Class B

B80

124

1000

6

50100

Galv

7

G108

G108

Galv mesh grate suit GV100 range, Class D

D210

124

1000

7

75978

Galv

7

G109

G109

Galv slotted grate suit GV100 range, Class A

A10

124

1000

7

29988

Galv

2

G140

G140

Galv topslot suit range, Class D

D210

124

1000

7

21117

Galv

4

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Description

GV100

Length Slot C/O(mm) width(mm)

Accessories Type

Name

CCP Part No.

Description

Length Slot C/O(mm) width(mm)

600192

600192

End Cap suit GV100, Class D

-

130

100

-

-

Galv

0.1

600193

600193

End Cap multi-depth suit GV110-140, Class D

-

130

300

-

-

Galv

0.1

600195

600195

Uplock locking set pack p/m

-

100

-

-

-

Galv

0.1


Detail Detaila-a a-a

AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend J J Sitting BB Sand FF Concrete Sand Concrete Sitting compound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase Road base Pavers Pavers E E Earth JI Road JI base B B F F Sand Sand Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Concrete G Concrete Asphalt Asphalt Legend Legend A Sand A Pavers JI Road JI base B B F Earth F Earth Sand Concrete Concrete Sitting compound Sittingbase compound Road E E C Pavers Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A A Pavers <2,0m <2,0m I Road I base Road base Pavers E Earth E Earth >80 >80 C Sand Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H Base H course Base course D D Sub base Sub base

250 250 250 250 250

Mpa25

250

250 C

C

C

250

C C

250

C

J

100Mpa25 100 100 J Mpa25

J

J Mpa25

Mpa25

I

Mpa25

HI

HI

G I

G I

H

H

I GG

I J

G HH

G J H G J G HI

G HI H GI I H G

J H GI J I H G

Mpa25 150 150 C

150 C

150 Mpa25

150 C Solid Solid edge edge block block C 150 150 150 C Mpa25 Non-shrink Non-shrink mortar mortar Solid edgeSolid block edge block

Mpa25

Non-shrinkNon-shrink Cmortar Cmortar Mpa25 Solid edgeSolid blockedge block

150

150 150 150 Cblock Non-shrink mortar mortar Solid edgeNon-shrink Solid edgeCblock Mpa25 Mpa25 Non-shrinkNon-shrink mortar mortar J Solid edgeSolid blockedge block C 200 C 200 200 Non-shrink200 Non-shrink mortar mortar J Solid edge Solid blockedge 200 200 200 200block Non-shrinkNon-shrink mortar mortar J 200 200 200 Mpa25 Mpa25 200 Solid edgeSolid blockedge block Mpa25 Mpa25 200 200 200 C C 200 Non-shrinkNon-shrink mortar mortar J J

HIJ

Mpa25 200

H

H

Mpa25

I

I

Mpa25

G

200 Mpa25

200

Mpa25 200 Mpa25

200

Mpa25

200 Mpa25

Mpa25

C

C

200

200

C

C

G I

Mpa25

Mpa25

H

H

Mpa25

Mpa25

I

I

Mpa25

Mpa25

GG G

G

200 Mpa25

H G

I I G HI

G HI

H GI

H GI

I H G

I H G

HI

HI

G I

G I

H

H

I

I

200

200

200

Mpa25

200 C

CC

200 C

200

200

C

C

200

200

200 Mpa25

C 200

C 200

C

C

C

C

250

250

250

250 Mpa25 250 Mpa25 Mpa25 Mpa25

250

C

C CC

250

Mpa25 250 Mpa25 250

250C

Mpa25

Mpa25

250

D AA E

D E

A

A

BB

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

E B A D

D E A AA

250 250 250 250

250 Mpa25 250 Mpa25

Mpa25

A E D B E

A

E B BB E B A A

250

Mpa25

E B D

A E D B E

D E

C

Mpa25

250 250 250

250

200

200

200

E D B A

E B D

E B A

200 200 200 200 200 200 200

G I

B A D

E D B A

D E

200

Mpa25 Mpa25 Mpa25 200 Mpa25 200

A D B

B EE A D

A

C

200

HI

E B A

A D B

C

C

200

I H G

E B DD A

C 200

200

HI

A

C 200

C C 200 200 200 200

H GI

D E

BB

200

C

Mpa25

H GI

D AA E A

200

200 200 200

Mpa25 C

80

150 150 C

Mpa25 150

G I

G HI

150

C C 150

Mpa25

HI

H G

150 150 Mpa25

Mpa25

G I

GG G HH H G I I I G H

C

150 150

150 150 150 Mpa25 Mpa25

J

E D B A

C

C

150 150

J J

B A D

E D B A

C

100

C

Mpa25

150

B EE A D C

E B D

100 100

150 Mpa25

A D B

A E D B E

150 150 150 150 150

I H G

E B A

A D B

A E D B E

150

I H G

E B DD A

100 C

200 200 200 200 200

H GI

D E A

100 100 C

200

H GI

BB

E B D

200 200 200 200 200 200 200

G HI

100

AA

C

Mpa25 C

Mpa25

D E

100

Mpa25

100

A E D B E

E D B A

100 100 Mpa25 C

200

H G

G HI

H G I I

100

E B D

A E D B E

C

Mpa25 C

B A D

C

C C100

100 100

J 100 Mpa25

G

HI I G

100 100

A D B

E B D

100

Mpa25

100

EE

A B A

C

A

C

DD

E D B A

C

100 100

BB

C

C

80

C

Mpa15

100

Mpa25

GG

80

J

H

I

80

J

G I

80 80

80 80 80 80

J Mpa15

H

GH H

8080

C

Mpa25 C

80

J

G I

200 200 200 200 200

Mpa25

250

250 C

J 80

J

80

80

I H

Mpa15 C

J

100 100

80a-a

100 100 100 100 100

I H

Mpa15

8080 C Mpa15

a-a

100

I H G

80 Mpa15

C

150 150 150 150 150

H GI

I H G

Mpa15 8080a-a

B A D

150

H GI

80

200 200 200 200 200

I G H

200

Mpa25

Mpa15 80 J J

a-a

8080

Mpa15 C

200

I G H

80

A D B

a-a

80

250 250 250 250 250

H G

80 CC

8080 Mpa15

Mpa15

G

I I H G

B A

100 100

HH G

A

a-a

250 250 250 250 250 250 250

100 100 100 100 100 100

150 150 150 150 150 150

200 200 200 200 200

I

200 200 200 200 200 200 200

200

IG G

a-a

a-a a-a

80 Mpa15

250

80 80 80 80 80 80

80 80 80

100 100 100 100 100 100 100

150 150 150 150 150 150 150

200 200 200 200 200200 200

H

200

Mpa25

Mpa25

Mpa25

H

HH H G

250 Mpa25 250 Mpa25 250

I H G I

I H G

250 250 250 expansionexpansion joint joint 250 Mpa25 Mpa25 FMpa25 Mpa25 contractioncontraction joint joint F 250 250 250 CC C 250 C Mpa25

I H

a-a 8080

Mpa15 Mpa15 80 8080

I G H

G I

a-a

250 250 250C 250C

C

C

250C

250C

250

I H G

2mm 2mmA A

a-a

80 80

I H G

a-aa-a

80

H GI

250

Class G Extra Heavy G

2mm 2mm

Detail2mm a-a Detail2mm a-a

100 100 100 100 100

H GI

250 250 250 250 250 250 250

Class E Extra Heavy E

2mm 2mm

Detail a-a Detail a-a

100

80 80

course I G H

G

200

Class D Heavy

Detail2mm a-a Detail2mm a-a

150 150

G

expansionexpansion joint joint <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base D Sub D base Sub base H Base >1,5m >1,5m Mpa15 Mpa15 contraction 80 8080 contraction 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 joint F F joint a-a a-a C C 80 contraction 80 8080 contraction Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m F F joint a-ajoint a-a <2,0m <2,0m 80 8080 80 >80 >80 Mpa15 Mpa15 C C contractioncontraction expansionexpansion joint joint Mpa15 80 F jointMpa15 8080a-ajoint 80a-a F >1,5m >1,5m C C <2,0m <2,0m 80 8080 C 80 C Mpa15 Mpa15 expansion expansion joint joint >1,5m >1,5mcontraction FF contraction joint joint <2,0m Mpa15 <2,0m Mpa15 C C 80 8080 80 >1,5m >1,5m expansionexpansion joint joint F F contractioncontraction joint joint <2,0m <2,0m C C >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 <2,0m <2,0m F F joint joint 100 100 contraction 100 100contraction expansionexpansion joint joint >1,5m >1,5m C C F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 F F joint joint <2,0m <2,0mcontractioncontraction 100 100 100 C C 100 expansionexpansion joint joint Mpa25 Mpa25 F F contractioncontraction joint joint >1,5m >1,5m 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C expansionexpansion joint joint 100 F contraction 100 100 contraction 100 joint F joint Mpa25 Mpa25 C C >1,5m >1,5m 100 100 100 C 100 C <2,0m <2,0m Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint C C Mpa25 Mpa25 joint <2,0m <2,0m 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C <2,0m <2,0m >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint expansionexpansion joint joint >1,5m >1,5m C C Fcontractioncontraction F joint joint <2,0m 150 <2,0m 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint 150 150 150 150 <2,0m <2,0m Mpa25 Mpa25 expansionexpansion joint joint F Fcontractioncontraction joint joint 150 150 150 C C 150 >1,5mMpa25 >1,5mMpa25 <2,0m <2,0m 150 150 150 C 150 C expansionexpansion joint joint Mpa25 contraction F Mpa25 Fcontraction joint joint >1,5m >1,5m 150 150 150 C 150 C Mpa25 Mpa25 <2,0m <2,0m >1,5m >1,5m 150 150 150 C 150 C expansion expansion joint joint <2,0mMpa25 <2,0mMpa25 contraction contraction joint joint F F >1,5m >1,5m expansionexpansion joint joint C C Mpa25 Mpa25 contraction contraction joint joint <2,0m <2,0m F F >1,5m 150 >1,5m 150 150 150 expansionexpansion joint joint C C <2,0m <2,0m contraction contraction joint joint F F expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 joint joint F Fcontractioncontraction <2,0m <2,0m C C >1,5m200 >1,5m 200 200 200 expansionexpansion joint joint joint joint <2,0m F Fcontraction 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint joint >1,5m F Fcontraction 200>1,5m 200 200 200 Mpa25 Mpa25 <2,0m <2,0m Mpa25 200 Mpa25 200 200 C C 200 expansionexpansion joint joint joint C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 C C Mpa25 Mpa25 >1,5m >1,5m 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C expansion expansion joint joint <2,0m Mpa25 Mpa25 <2,0m contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m contraction contraction joint joint C C F F 200 200 200 200 <2,0m Mpa25 <2,0m Mpa25 >1,5m >1,5m expansionexpansion joint joint joint C joint C <2,0m <2,0m F Fcontractioncontraction expansionexpansion joint joint >1,5m >1,5m joint joint Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m expansionexpansion joint joint C C >1,5m200 >1,5m 200 200 200 joint joint F Fcontraction <2,0m 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint contraction joint F F >1,5m 200>1,5m 200 200 200 Mpa25 Mpa25<2,0m <2,0m Mpa25 200 Mpa25 200 200 200 expansionexpansion joint joint joint CC C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C Mpa25 >1,5m Mpa25 <2,0m <2,0m 200 200 <2,0m200 <2,0m200 C C >1,5m >1,5m expansion expansion joint joint Mpa25 expansion expansion joint joint Mpa25 contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m C C 200 200 200 200 Mpa25 <2,0m Mpa25 expansionexpansion joint joint <2,0m joint joint F Fcontractioncontraction C C >1,5m >1,5m expansionexpansion joint joint <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 >1,5m >1,5m expansionexpansion joint joint <2,0m <2,0m C C contraction joint250 F 250 250 Fcontraction 250 joint250 250 250 250 expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction 250 <2,0m 250 250 250 <2,0m 150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

>1,5m >1,5m Jcourse J compound B F F Sand Sand Concrete Concrete Sitting Sitting compound H Base H Base D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete Cbase Concrete haunch haunch Gcontraction G course Asphalt Asphalt contraction H Base H Base course D D Sub Sub base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I C Concrete C Concrete haunch haunch G G Asphalt Asphalt joint joint F F 80 80 8080 8080 >1,5m >1,5m a-acontraction a-a H H contraction

100

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction

expansion expansion joint joint B D

80 80

Class A Extra Light

Legend Legend

80

Installation Detail

C

C

C

C

Mpa25

A B DD D B A D EE E B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

1300 0800 80 80 20 info@civilproducts.com.au 478www.civilproducts.com.au 335 www.steelandtube.co.nz


ORCADRAIN

Multipurpose Gal

GV200 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GV200

Galvanised steel edge polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006 Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy

High density polymer concrete body

2mm Sealing groove for channel connection

Cast in Galvanised steel edge rail

Class E Extra Heavy E Class F Extra Heavy F

Structural ribs for increased strength

Class G Extra Heavy G

1000mm

Uplock locking system

248mm 200mm

225mm to 325mm

225mm to 325mm Knockout for 100/150mm outlet

248mm 214mm to 314mm

244mm

End cap

Orca GV200 Series-Galvanised edge rail polymer concrete channel, 200mm c/o, Class D Name

CCP Part No.

Polymer concrete channel type

Class Load

Width C/O(mm)

Length Start depth End depth O/A(mm) (mm) (mm)

GV200

600200

GV200 channel, 200mm C/O x 225 O/A Galv edge, Class D

D210

200

1000

225

GV210

600225

GV210 channel, 200mm C/O x 275 O/A Galv edge, Class D

D210

200

1000

GV220

600247

GV220 channel, 200mm C/O x 325 O/A Galv edge, Class D

D210

200

1000

0800 478 335

Cross sectional open area(mm2)

Weight (kg)

225

29386

33

275

275

36713

42

325

325

38267

47


Orca Polymer Concrete Properties Orca Drain GV200 series is manufactured from corrosion resistant polymer concrete with cast in galvanized steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011 Orca Drain GV200 grates lead the industry in design and quality. GV200 channel grates are engineered to meet the following standards: AS3996:2006 Access covers and grates AS4586:2013 Slip resistance of new pedestrian surfaces AS1428.1 Design for access and mobility

Grate Type

Intake area (mm2) Per metre

Material

Weight (kg)

7

83273

Black Ductile

9

500

7

83273

Galv Ductile

9

234

1000

7

170775

Galv

15

B80

234

1000

6

114000

Galv

15

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Slot Length OA(mm) width(mm)

Description

Class Load

Width OA(mm)

G201

Ductile iron heelguard grate suit GV200, Class D

D210

234

500

G202

G202

Ductile iron Gal heelguard grate suit GV200 Class D

D210

234

G208

G208

Galvanised mesh grate suit GV200, Class D

D210

G205

G205

Galvanised griptech heelguard grate suit GV200, Class B

Name

CCP Part No.

G201

Accessories Type

Slot Length C/O(mm) width(mm)

Name

CCP Part No.

Description

600292

600292

End Cap suit GV200

-

200

225

-

-

GMG

0.1

600295

600295

Locking bars and bolts pack p/m set

-

-

-

-

-

SS

0.1

GV200

325mm

275mm

225mm

Ground Line

GV210

GV220


Installation Detail

Detail Detaila-a a-a

AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend J J Sitting BB Sand FF Concrete Sand Concrete Sitting compound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase Road base Pavers Pavers E E Earth JI Road JI base B B F F Sand Sand Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Concrete G Concrete Asphalt Asphalt Legend Legend A Sand A Pavers JI Road JI base B B F Earth F Earth Sand Concrete Concrete Sitting compound Sittingbase compound Road E E C Pavers Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A Pavers A Pavers <2,0m <2,0m I Road I base Road base E Earth E Earth >80 >80 C Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H course Base course D SubD base Sub base H Base

Mpa25

Mpa25

Mpa25

Mpa25

C

250

C C

250

C

J

J Mpa25

HI

G I

G I

H

H

I GG

I J

G HH

G J H G J G HI

H G I I G HI H GI I H G

J H GI J I H G

H

Mpa25

I

I

Mpa25

G

200 Mpa25

200

Mpa25 200 Mpa25

200

Mpa25

200 Mpa25

Mpa25

80

C

150

150 C

100 100 100 100 100

C

C

200

200

C

C

G I

Mpa25

Mpa25

H

H

Mpa25

Mpa25

I

I

Mpa25

Mpa25

GG G

G

200 Mpa25

H G

I I G HI

G HI

H GI

H GI

I H G

I H G

HI

HI

G I

G I

H

H

I

I

200

200

200

200

Mpa25

200 C

CC

200 200 C

200

200

C

C

C 200

C 200

C

C

C

C

250 250 250 250

250

250

250

250

250

250 Mpa25 250 Mpa25

250C C C 250C

Mpa25 250 Mpa25 250

250C

Mpa25

Mpa25

Mpa25

Mpa25

250

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

E B A D

D E A AA

250 Mpa25 250 Mpa25 Mpa25 Mpa25

250

D E A

BB

A

E B BB E B A A C

Mpa25

D AA E A

D E

C

Mpa25

Mpa25

A E D B E

E B A

200 Mpa25

250

E B D

A E D B E

C

200

250

E D B A

E B D

C

200

250 250 250

E D B A

D E

200 200 200 200 200 200 200

G I

B A D

A

200

Mpa25 Mpa25 Mpa25 200 Mpa25 200

A D B

B EE A D

C

200

HI

E B A

A D B

C

C

200

HI

E B DD A

C 200

C

200 200 200 200

I H G

A

C 200

200

H GI

D E

BB

200

200 200 200

H GI

D AA E A

200

Mpa25

C

C

E D B A

150 C Solid Solid edge edge block block 150 150 150 C mortar 150 C Mpa25 Mpa25 Non-shrink Non-shrink Solid edgeSolid blockmortar edge block Non-shrink Non-shrink mortar C Cmortar J Mpa25 Mpa25 Solid edgeSolid blockedge block 150 150 150 150 C Non-shrink Non-shrink mortar mortar J Solid edgeSolid blockedgeCblock Mpa25 Mpa25 Non-shrinkNon-shrink mortar mortar J Solid edgeSolid blockedge block C 200 C 200 200 Non-shrink200 Non-shrink mortar mortar J Solid edge Solid blockedge 200 200 200 200block Non-shrinkNon-shrink mortar mortar J 200 200 200 Mpa25 Mpa25 200 Solid edgeSolid blockedge block Mpa25 200 Mpa25 200 200 C C 200 Non-shrinkNon-shrink mortar mortar J

H

G HI

80

100 100

Mpa25 150 150 C

Mpa25 200

H G

B A D

C C 150

Mpa25 150

HIJ

A D B

E D B A

C

150 150 C

Mpa25

G I

GG G HH H G I I G HI

150 150 Mpa25

Mpa25

HI

E B A

A D B B EE A D

150 150

150 150 150 Mpa25 Mpa25

G I

E B DD A

C

C

100

C

C

150 150

J J

D E A

E B D

Mpa25

150

BB

A E D B E

100 100

150 Mpa25

AA

A E D B E

100

HI

D E

100 C

150 150 150 150 150

I H G

C

100 100 C

200 200 200 200 200

H GI

I H G

A E D B E

E B D

Mpa25 C

Mpa25

C

A E D B E

C

Mpa25

100

E B D

C

E D B A

100

200

H GI

100

B A D

100 100 Mpa25 C

200 200 200 200 200 200 200

G HI

J 100 Mpa25

A D B

C

C

100

EE

A B A

E B D

C C100

100 100

200

G HI

100 100

DD

E D B A

100

Mpa25 C

BB

C

A

C

Mpa25

100

Mpa25

80

100 100

100

I

80

C

Mpa15

Mpa25

I

H G

80

J

100Mpa25 100 100 J Mpa25

Mpa25

80a-a

80

J

J

80 80

80 80 80 80 80

J

H

G

8080

100 100

B A D

a-a

200

100 100 100 100 100 100

150 150 150 150 150 150

200 200 200 200 200

250 C

C

J

J Mpa15

H

HI I G

Mpa15 C

250 250 250 250 250 250 250

250

250 C

Mpa15

C

J 80

I H

80

8080 C Mpa15

J

G I

200 200 200 200 200

Mpa25

250 CC C 250 C

80 Mpa15

I H

GH H

Mpa15 8080a-a

A D B

a-a

80

Mpa15 C

Mpa15 80 J J

a-a

8080

Mpa15

G I

200

200

I H G

200 200 200 200 200 200 200

250

Mpa25

C

0800 478 335

H GI

I H G

200

250 250 250 250 250

250

H GI

HH H G

250

Mpa25

I G H

80

CC

8080 Mpa15

250

80 80 80 80 80

80 80 80

100 100 100 100 100 100 100

150 150 150 150 150 150 150

200 200 200 200 200200 200

250

H G

I G H

I H G

250 250 250 expansionexpansion joint joint 250 Mpa25 Mpa25 FMpa25 Mpa25 contractioncontraction joint joint F Mpa25

I I H G

80

a-a

80 Mpa15

150

G

B A

200 200 200 200 200

HH G

a-a

200

I

a-a

Mpa15 Mpa15 80 8080

I G H

250 250 250 250 250

H

IG G

A

250C

C

C

250C

250C

250

H

a-a

80 80

G I

a-a 8080

80

G I

a-a

100 100 100 100 100

I H

2mm 2mmA A

a-a

100

I H

GG

a-aa-a

150 150

I H G

250 Mpa25 250 Mpa25

1300 80 80 20

2mm 2mm

Detail2mm a-a Detail2mm a-a

150 150 150 150 150

I H G

250

Class G Extra Heavy G

2mm 2mm

Detail a-a Detail a-a

150

H GI

80

80 80

H GI

250 250 250 250 250 250 250

Class E Extra Heavy E

Detail2mm a-a Detail2mm a-a

G

course I G H

200

Class D Heavy

G

80

expansionexpansion joint joint <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base D Sub D base Sub base H Base >1,5m >1,5m Mpa15 Mpa15 contraction 80 8080 contraction 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 joint F F joint a-a a-a C C 80 contraction 80 8080 contraction Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m F F joint a-ajoint a-a <2,0m <2,0m 80 8080 80 >80 >80 Mpa15 Mpa15 C C contractioncontraction expansionexpansion joint joint Mpa15 80 F jointMpa15 8080a-ajoint 80a-a F >1,5m >1,5m C C <2,0m <2,0m 80 8080 C 80 C Mpa15 Mpa15 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint joint <2,0m Mpa15 <2,0m Mpa15 C C 80 8080 80 >1,5m >1,5m expansionexpansion joint joint F F contractioncontraction joint joint <2,0m <2,0m C C >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 <2,0m <2,0m F F contractioncontraction joint joint 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m C C F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 C C 100 expansionexpansion joint joint Mpa25 Mpa25 F F contractioncontraction joint joint >1,5m >1,5m 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C expansionexpansion joint joint 100 F contraction 100 100 contraction 100 joint F joint Mpa25 Mpa25 C C >1,5m >1,5m 100 100 100 C 100 C <2,0m <2,0m Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint C C Mpa25 Mpa25 joint <2,0m <2,0m 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C <2,0m <2,0m >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint expansionexpansion joint joint >1,5m >1,5m C C Fcontractioncontraction F joint joint <2,0m 150 <2,0m 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint 150 150 150 150 <2,0m <2,0m Mpa25 Mpa25 expansionexpansion joint joint F Fcontractioncontraction joint joint 150 150 150 >1,5mMpa25 >1,5mMpa25 C C 150 <2,0m <2,0m 150 150 150 150 expansionexpansion joint joint C C Mpa25 contraction F Mpa25 Fcontraction joint joint >1,5m >1,5m 150 150 150 C 150 C Mpa25 Mpa25 <2,0m <2,0m >1,5m >1,5m 150 150 150 C 150 C expansion expansion joint joint <2,0mMpa25 <2,0mMpa25 contraction contraction joint joint F F >1,5m >1,5m expansionexpansion joint joint C Mpa25 Mpa25 contraction joint joint C <2,0m <2,0m F Fcontraction >1,5m 150 >1,5m 150 150 150 expansionexpansion joint joint C C <2,0m <2,0m joint joint F Fcontractioncontraction expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 contraction contraction joint joint F F <2,0m <2,0m C C >1,5m200 >1,5m 200 200 200 expansionexpansion joint joint joint joint <2,0m F Fcontraction 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint joint >1,5m F Fcontraction 200>1,5m 200 200 200 Mpa25 Mpa25 <2,0m <2,0m Mpa25 Mpa25 200 200 200 200 CC expansionexpansion joint joint joint C joint C F Fcontractioncontraction Mpa25 Mpa25 200 200 200 200 C C Mpa25 Mpa25 >1,5m >1,5m 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C expansion expansion joint joint <2,0m <2,0m Mpa25 Mpa25 contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m contraction joint joint C C F Fcontraction 200 200 200 200 <2,0m <2,0m Mpa25 >1,5m Mpa25 >1,5m expansionexpansion joint joint joint C joint C <2,0m <2,0m F Fcontractioncontraction expansionexpansion joint joint >1,5m >1,5m joint joint Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m expansionexpansion joint joint C C >1,5m200 >1,5m 200 200 200 contraction contraction joint joint F F <2,0m200<2,0m200 200 200 expansionexpansion joint joint joint contraction joint Fcontraction F >1,5m 200>1,5m 200 200 200 Mpa25 Mpa25<2,0m <2,0m Mpa25 200 Mpa25 200 200 200 expansionexpansion joint joint C C joint C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C Mpa25 >1,5m Mpa25 <2,0m <2,0m 200 200 <2,0m200 <2,0m200 C C >1,5m >1,5m expansion expansion joint joint Mpa25 Mpa25 expansionexpansion joint joint contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m 200 Mpa25 200 200C 200C Mpa25 expansionexpansion joint joint <2,0m <2,0m joint joint F Fcontractioncontraction C C >1,5m >1,5m expansionexpansion joint joint <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 >1,5m >1,5m expansionexpansion joint joint <2,0m <2,0m C C contraction joint250 F 250 250 Fcontraction 250 joint250 250 250 250 expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction 250 <2,0m 250 250 250 <2,0m 150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

>1,5m >1,5m Jcourse J compound B F F Sand Sand Concrete Concrete Sitting Sitting compound H Base H Base D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete C Concrete haunch haunch G G Asphalt Asphalt contraction contraction H course Base course D Sub Dbase Sub base H Base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I C Concrete C Concrete haunch G G Asphalt jointAsphalt F F joint haunch 80 80 80 80 8080 >1,5m >1,5m a-a a-a H H contractioncontraction

100

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction

expansion expansion joint joint B D

80 80

Class A Extra Light

Legend Legend

C

C

C

C

A B DD D B A D E EE B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

www.steelandtube.co.nz

www.civilproducts.com.au

info@civilproducts.com.au


ORCADRAIN

Multipurpose Gal

GV300 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GV300

Galvanised edge rail polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006

Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy

High density polymer concrete body

Class E

Extra locking Heavy E set Uplock

Cast in Galvanised steel edge rail

2mm Sealing groove for channel connection

Class F Extra Heavy F

Structural ribs for increased strength

Class G Extra Heavy G

348mm 300mm

1000mm

325mm

325mm

Knockout for 160/250mm outlet

348mm

310mm

348mm

End cap

Orca GV300 Series-Galvanised edge rail polymer concrete channel, 300mm C/O, Class D Name

CCP Part No.

Polymer concrete channel type

Class Load

Width C/O(mm)

GV300

600300

GV300.0 channel, 300mm C/O x 325D O/A Galv edge, Class D

D210

300

Length Start depth End depth O/A(mm) (mm) (mm) 1000

0800 478 335

325

325

Cross sectional open area(mm2)

Weight (kg)

66425

60


Orca Polymer Concrete Properties Orca Drain GV300 series is manufactured from corrosion resistant polymer concrete with cast in galvanized steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011 Orca Drain GV300 grates lead the industry in design and quality. GV300 channel grates are engineered to meet the following standards: AS3996:2006 Access covers and grates AS4586:2013 Slip resistance of new pedestrian surfaces AS1428.1 Design for access and mobility

Grate Type

Name

CCP Part No.

G301

Intake area (mm2) Per metre

Material

Weight (kg)

7

149850

Black Ductile

12

500

7

149850

Galv Ductile

12

334

1000

8

258320

Galv

14

B80

334

1000

6

258320

Galv

18

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Description

Class Load

Width O/A(mm)

G301

Ductile heelguard grate suit GV300 range, Class D

D210

334

500

G302

G302

Ductile Gal heelguard grate suit GV300 range, Class D

D210

334

G308

G308

Galv mesh grate suit GV300 range, Class D

D210

G305

G305

Galv griptech heelguard grate suit GV300 range, Class B

Length Slot C/O(mm) width(mm)

Accessories Type

Name

CCP Part No.

Description

600392

600392

End Cap suit GV300, Class D

-

345

325

-

-

Galv

0.1

600395

600395

Uplock locking set pack p/m

-

300

-

-

-

Galv

0.1

Length Slot C/O(mm) width(mm)


AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend BB Sand FF Concrete Sand Concrete J J Sitting Sittingcompound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase I Road I base Road base Pavers Pavers E E Earth J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Asphalt G Asphalt Legend Legend A Pavers A Pavers JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sitting compound Road base E E C Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A Pavers A Pavers <2,0m <2,0m I Road I base Road base E Earth E Earth >80 >80 C Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H course Base course D SubDbase Sub base H Base

I H G

I H

I H

I H G

I H G

HI

HI

G I

G I

H

H

I GG

I J

G HH

G J H G J G HI

250

200 200 200 200 200

C

C

100

www.civilproducts.com.au

E D B A

80 80 80

C

C

150 150 C

150

150 C

150 Mpa25 Mpa25

Non-shrinkNon-shrink Cmortar Cmortar Mpa25 Solid edgeSolid blockedge block

150 150 150 Cblock Non-shrink mortar mortar Solid edgeNon-shrink Solid edgeCblock Mpa25 Mpa25 Non-shrinkNon-shrink mortar mortar J Solid edgeSolid blockedge block C 200 C 200 200 Non-shrink200 Non-shrink mortar mortar J Solid edge Solid blockedge 200 200 200 200block Non-shrinkNon-shrink mortar mortar J 200 200 200 Mpa25 Mpa25 200 Solid edgeSolid blockedge block Mpa25 200 Mpa25 200 200 C C 200 Non-shrinkNon-shrink mortar mortar J Mpa25 200

H

Mpa25

I

I

Mpa25

200

200 Mpa25

Mpa25 200 Mpa25

200

Mpa25

200 Mpa25

Mpa25

C

C

200

200

C

C

G I

G I

Mpa25

Mpa25

H

H

Mpa25

Mpa25

I

I

Mpa25

Mpa25

GG G

G

200 Mpa25

H G

I I G HI

G HI

H GI

H GI

I H G

I H G

HI

HI

G I

G I

H

H

I

I

200

200

200

200

Mpa25

200 C

CC

200 200 C

200

200

C

C

200

200 Mpa25

C 200

C 200

C

C

C

C

250 250 250 250

250

250

250

250

250

250 Mpa25 250 Mpa25

250C C C 250C

Mpa25 250 Mpa25 250

250C

Mpa25

Mpa25

Mpa25

Mpa25

Mpa25

250

250

D AA E

D E

A

A

BB

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

E B A D

D E A AA

250 Mpa25 250 Mpa25 Mpa25 Mpa25

Mpa25

A E D B E

A

E B BB E B A A C

250

E B D

A E D B E

D E

C

Mpa25

250

E D B A

E B D

E B A

200

250 250 250

B A D

E D B A

D E

200

Mpa25 Mpa25 Mpa25 200 Mpa25 200

A D B

B EE A D

A

200

HI

E B A

A D B

C

C

200

I H G

E B DD A

C 200

C

200

HI

A

C 200

C C 200 200 200 200

H GI

D E

BB

200

C

200 200 200

H GI

D AA E A

200

Mpa25

C

C

B A D

150 C Solid Solid edge edge block block C 150 150 150 C Mpa25 Non-shrink Non-shrink mortar mortar Solid edgeSolid block edge block

G I

A D B

E D B A

C C 150

Mpa25 150 150 C

H

E B A

A D B B EE A D

150 150

Mpa25 150

G I

E B DD A

C

C

100

C

Mpa25

HIJ

D E A

E B D

150 150 Mpa25

150

BB

A E D B E

Mpa25

J

AA

A E D B E

150 150 150 Mpa25 Mpa25

HI

G HI

D E

100 C

C

J

C

100 100 C

150 150

J J

A E D B E

E B D

Mpa25

150

C

A E D B E

C

100 100

150 Mpa25

E B D

C

E D B A

100

Mpa25 C

Mpa25

B A D

100 100 Mpa25 C Mpa25

100

I H G

H G

80 80

80 80 80 80 80

J 100 Mpa25

100

A D B

E B D

C

Mpa25 C

EE

A B A

C

C C100

100 100

Mpa25

J H GI J I H G

G

100 100

DD

E D B A

100

Mpa25

100

150 150 150 150 150

H GI

C

BB

C

A

100 100

150

H GI

Mpa15

100

J

80

C

200 200 200 200 200

G HI

8080

200

100

150

H G

G HI

GG G HH H G I I I G H

200

250 250 250 250 250

Mpa25

250

Mpa25

C

J Mpa25

G

HI I G

H GI

C

250

J

Mpa25

200 200 200 200 200

Mpa25

C

250

J

100Mpa25 100 100 J Mpa25

I

200

Mpa25

250

J

Mpa25

G HI

250 C

J

H

200 200 200 200 200 200 200

Mpa25

250 C

J Mpa15

G I

H G I I

250 CC C 250 C

J

H

200

250

Mpa25

J 80

G I

GG

Mpa15 C

J

100 100

80

80

H GI

I H G

Mpa15

8080 C Mpa15

80a-a

100 100 100 100 100

H GI

80 Mpa15

C

100

I G H

Mpa15 8080a-a

150 150 150 150 150

I G H

Mpa15 80

B A D

a-a

150

H G

80

Mpa15 C

A D B

a-a

80

200 200 200 200 200

I I H G

8080

Mpa15

J J

a-a

100 100

G

HH H G

C

0800 478 335

HH G

I H G

Mpa25

250

I

I

150 150 150 150 150

150 150 150 150 150 150 150

200 200 200 200 200200 200

250

IG G

GH H

250 250 250 expansionexpansion joint joint 250 Mpa25 Mpa25 FMpa25 Mpa25 contractioncontraction joint joint F Mpa25

H

80

CC

8080 Mpa15

200 200 200 200 200 200 200

C

G I

H

80

a-a

80 Mpa15

200

C

>1,5m >1,5m 100 100 100 C 100 C <2,0m <2,0m Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint C C Mpa25 Mpa25 joint <2,0m <2,0m 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C <2,0m <2,0m >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint expansionexpansion joint joint >1,5m >1,5m C C Fcontractioncontraction F joint joint <2,0m 150 <2,0m 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint 150 150 150 150 <2,0m <2,0m Mpa25 Mpa25 expansionexpansion joint joint F Fcontractioncontraction joint joint 150 150 150 C C 150 >1,5mMpa25 >1,5mMpa25 <2,0m <2,0m 150 150 150 C 150 C expansionexpansion joint joint Mpa25 contraction F Mpa25 Fcontraction joint joint >1,5m >1,5m 150 150 150 C 150 C Mpa25 Mpa25 <2,0m <2,0m >1,5m >1,5m 150 150 150 C 150 C expansion expansion joint joint <2,0mMpa25 <2,0mMpa25 contraction contraction joint joint F F >1,5m >1,5m expansionexpansion joint joint C Mpa25 Mpa25 joint joint C <2,0m <2,0m F Fcontractioncontraction >1,5m 150 >1,5m 150 150 150 expansionexpansion joint joint C C <2,0m <2,0m joint joint F Fcontractioncontraction expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 joint joint F Fcontractioncontraction <2,0m <2,0m C C >1,5m200 >1,5m 200 200 200 expansionexpansion joint joint joint joint <2,0m F Fcontraction 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint joint >1,5m F Fcontraction 200>1,5m 200 200 200 Mpa25 Mpa25 <2,0m <2,0m Mpa25 200 Mpa25 200 200 C C 200 expansionexpansion joint joint contraction contraction joint joint F F C C Mpa25 200 Mpa25 200 200 200 C C Mpa25 Mpa25 >1,5m >1,5m 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C expansion expansion joint joint <2,0m Mpa25 Mpa25 <2,0m contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m contraction contraction joint joint C F F 200<2,0m 200 200 200C <2,0m Mpa25 Mpa25 >1,5m >1,5m expansionexpansion joint joint joint C joint C <2,0m <2,0m F Fcontractioncontraction expansionexpansion joint joint >1,5m >1,5m joint joint Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m expansionexpansion joint joint C C >1,5m200 >1,5m 200 200 200 joint joint F Fcontraction <2,0m 200<2,0m 200 contraction 200 200 expansionexpansion joint joint joint contraction joint Fcontraction F >1,5m 200>1,5m 200 200 200 Mpa25 Mpa25<2,0m <2,0m Mpa25 200 Mpa25 200 200 200 expansionexpansion joint joint joint CC C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C Mpa25 >1,5m Mpa25 <2,0m <2,0m 200 200 <2,0m200 <2,0m200 C C >1,5m >1,5m expansion expansion joint joint Mpa25 expansion expansion joint joint Mpa25 contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m C C 200 200 200 200 Mpa25 <2,0m Mpa25 expansionexpansion joint joint <2,0m joint joint F Fcontractioncontraction C C >1,5m >1,5m expansionexpansion joint joint <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 >1,5m >1,5m expansionexpansion joint joint <2,0m <2,0m C contractioncontraction joint250 joint C F F 250 250 250 250 250 250 250 expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction 250 <2,0m 250 250 250 <2,0m

G I

B A

200 200 200 200 200 200 200

80 80

100 100 100 100 100

100 100 100 100 100 100 100

80

80

>1,5m >1,5mcontraction FF contraction joint joint <2,0m Mpa15 <2,0m Mpa15 C C 80 8080 80 >1,5m >1,5m expansionexpansion joint joint F F contractioncontraction joint joint <2,0m <2,0m C C >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 <2,0m <2,0m F F joint joint 100 100 contraction 100 100contraction expansionexpansion joint joint >1,5m >1,5m C C F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 C C 100 expansionexpansion joint joint Mpa25 Mpa25 F F contractioncontraction joint joint >1,5m >1,5m 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C expansionexpansion joint joint 100 F contraction 100 100 contraction F joint100 joint Mpa25 Mpa25

250 Mpa25 250 Mpa25

1300 80 80 20

C

a-a

200

80

a-a

250 250 250 250 250 250 250

8080 C Mpa15

A

Mpa15 Mpa15 80 8080

I G H

250

80 80 80 80

80 Mpa15

80

<2,0m <2,0m

a-a

200

I H

C

a-a 8080

250 250 250 250 250

I H

C

a-a

250C

C

C

250C

250C

250

I H G

2mm 2mmA A

a-a

80 80

I H G

a-aa-a

80

H GI

100

Class G Extra Heavy G

2mm 2mm

Detail2mm a-a Detail2mm a-a

100 100 100 100 100

H GI

250 250 250 250 250 250 250

Class E Extra Heavy E

2mm 2mm

Detail a-a Detail a-a

100

80 80

course I G H

G

200

Class D Heavy

Detail2mm a-a Detail2mm a-a

150 150

G

expansionexpansion joint joint <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base D Sub D base Sub base H Base >1,5m >1,5m Mpa15 Mpa15 contraction 80 8080 contraction 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 joint F F joint a-a a-a C C contraction contraction 80 8080 80 Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m F F joint a-ajoint a-a <2,0m <2,0m 80 8080 80 >80 >80 Mpa15 Mpa15 C C contraction contraction expansionexpansion joint joint Mpa15 80 F jointMpa15 8080a-ajoint 80a-a F >1,5m >1,5m

150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

>1,5m >1,5m Jcourse J compound B F F Sand Sand Concrete Concrete Sitting Sitting compound H Base H Base D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete C Concrete haunch haunch G G Asphalt Asphalt contraction contraction H Base H course Base course D D Sub base Sub base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I C Concrete C Concrete haunch Gcontraction G Asphalt jointAsphalt F F joint haunch 80 80 8080 8080 >1,5m >1,5m a-a a-a H H contraction

expansion expansion joint joint

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction

expansion expansion joint joint B D

80 80

Class A Extra Light

Detail Detaila-a a-a

80

Installation Detail

Legend Legend

C

C

C

C

A B DD D B A D EE E B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

info@civilproducts.com.au

www.steelandtube.co.nz


ORCADRAIN

Multipurpose Gal

GH100 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GH100

Galvanised edge rail polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006

Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy

High density polymer concrete body 2mm Sealing groove for channel connection

Class E Extra Heavy E

Cast in Galvanised steel edge rail

Class F Extra Heavy F

Uplock Class G locking Extra Heavy G

set

1000mm 80-100mm Knockout for 100mm outlet

130mm 100mm

130mm 80-100mm

130mm

100mm End cap

Orca GH100 Series-Galvanised edge rail polymer concrete channel,100mm C/O, Class D Class Load

Width C/O(mm)

GH100-100 600012

GH100-100 channel, 100mm C/O x 100D O/A Galv edge, Class D

D210

100

1000

100

600010

GH100-80 channel, 100mm C/O x 80D O/A Galv edge, Class D

D210

100

1000

80

Ground Line

100mm

GH100-80

CCP Part No.

Length Start depth End depth O/A(mm) (mm) (mm)

80mm

Polymer concrete channel type

Name

GH100-100

GH100-80

0800 478 335

Cross sectional open area(mm2)

Weight (kg)

100

6252

12.5

80

4309

9


Orca Polymer Concrete Properties Orca Drain GH100 series is manufactured from corrosion resistant polymer concrete with cast in galvanised steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011 Orca Drain GH100 grates lead the industry in design and quality. GH100 channel grates are engineered to meet the following standards: AS3996:2006 Access covers and grates AS4586:2013 Slip resistance of new pedestrian surfaces AS1428.1 Design for access and mobility

Grate Type

Name

CCP Part No.

G101

Intake area (mm2) Per metre

Material

Weight (kg)

7

44200

Black Ductile

5

500

7

44200

Galv Ductile

5

124

1000

7

75978

Galv

7

A10

124

1000

7

29988

Galv

2

D210

124

1000

8

21117

Galv

4

Galv Griptech heelguard grate suit GH100 range, Class B

B210

124

1000

6

50100

Galv

7

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Description

Class Load

Width O/A(mm)

G101

Ductile heelguard grate suit GH100 range, Class D

D210

124

500

G102

G102

Ductile Gal heelguard grate suit GH100 range, Class D

D210

124

G108

G108

Galv mesh grate suit GH100 range, Class D

D210

G109

G109

Galv slotted grate suit GH100 range, Class A

G140

G140

Galv topslot suit range, Class D

G105

G105

GH100

Length Slot C/O(mm) width(mm)

Accessories Type

Name

CCP Part No.

Description

600013

600013

End Cap multi-depth suit GH100

-

130

100

-

-

SS

0.1

600195

600195

Uplock locking set pack p/m

-

100

-

-

-

Galv

0.1

Length Slot C/O(mm) width(mm)


Detail Detaila-a a-a

AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend J J Sitting BB Sand FF Concrete Sand Concrete Sitting compound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase Road base Pavers Pavers E E Earth JI Road JI base B B F F Sand Sand Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Concrete G Concrete Asphalt Asphalt Legend Legend A Sand A Pavers JI Road JI base B B F Earth F Earth Sand Concrete Concrete Sitting compound Sittingbase compound Road E E C Pavers Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A Pavers A Pavers <2,0m <2,0m I Road I base Road base E Earth E Earth >80 >80 C Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H course Base course D SubD base Sub base H Base

Mpa25

Mpa25

Mpa25

Mpa25

C

250

C C

250

C

J

J Mpa25

HI

G I

G I

H

H

I GG

I J

G HH

G J H G J G HI

H G I I G HI H GI I H G

J H GI J I H G

H

Mpa25

I

I

Mpa25

G

200 Mpa25

200

Mpa25 200 Mpa25

200

Mpa25

200 Mpa25

Mpa25

80

C

150

150 C

100 100 100 100 100

C

C

200

200

C

C

G I

Mpa25

Mpa25

H

H

Mpa25

Mpa25

I

I

Mpa25

Mpa25

GG G

G

200 Mpa25

H G

I I G HI

G HI

H GI

H GI

I H G

I H G

HI

HI

G I

G I

H

H

I

I

200

200

200

200

Mpa25

200 C

CC

200 200 C

200

200

C

C

C 200

C 200

C

C

C

C

250 250 250 250

250

250

250

250

250

250 Mpa25 250 Mpa25

250C C C 250C

Mpa25 250 Mpa25 250

250C

Mpa25

Mpa25

Mpa25

Mpa25

250

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

E B A D

D E A AA

250 Mpa25 250 Mpa25 Mpa25 Mpa25

250

D E A

BB

A

E B BB E B A A C

Mpa25

D AA E A

D E

C

Mpa25

Mpa25

A E D B E

E B A

200 Mpa25

250

E B D

A E D B E

C

200

250

E D B A

E B D

C

200

250 250 250

E D B A

D E

200 200 200 200 200 200 200

G I

B A D

A

200

Mpa25 Mpa25 Mpa25 200 Mpa25 200

A D B

B EE A D

C

200

HI

E B A

A D B

C

C

200

HI

E B DD A

C 200

C

200 200 200 200

I H G

A

C 200

200

H GI

D E

BB

200

200 200 200

H GI

D AA E A

200

Mpa25

C

C

E D B A

150 C Solid Solid edge edge block block 150 150 150 C mortar 150 C Mpa25 Mpa25 Non-shrink Non-shrink Solid edgeSolid blockmortar edge block Non-shrink Non-shrink mortar C Cmortar J Mpa25 Mpa25 Solid edgeSolid blockedge block 150 150 150 150 C Non-shrink Non-shrink mortar mortar J Solid edgeSolid blockedgeCblock Mpa25 Mpa25 Non-shrinkNon-shrink mortar mortar J Solid edgeSolid blockedge block C 200 C 200 200 Non-shrink200 Non-shrink mortar mortar J Solid edge Solid blockedge 200 200 200 200block Non-shrinkNon-shrink mortar mortar J 200 200 200 Mpa25 Mpa25 200 Solid edgeSolid blockedge block Mpa25 200 Mpa25 200 200 C C 200 Non-shrinkNon-shrink mortar mortar J

H

G HI

80

100 100

Mpa25 150 150 C

Mpa25 200

H G

B A D

C C 150

Mpa25 150

HIJ

A D B

E D B A

C

150 150 C

Mpa25

G I

GG G HH H G I I G HI

150 150 Mpa25

Mpa25

HI

E B A

A D B B EE A D

150 150

150 150 150 Mpa25 Mpa25

G I

E B DD A

C

C

100

C

C

150 150

J J

D E A

E B D

Mpa25

150

BB

A E D B E

100 100

150 Mpa25

AA

A E D B E

100

HI

D E

100 C

150 150 150 150 150

I H G

C

100 100 C

200 200 200 200 200

H GI

I H G

A E D B E

E B D

Mpa25 C

Mpa25

C

A E D B E

C

Mpa25

100

E B D

C

E D B A

100

200

H GI

100

B A D

100 100 Mpa25 C

200 200 200 200 200 200 200

G HI

J 100 Mpa25

A D B

C

C

100

EE

A B A

E B D

C C100

100 100

200

G HI

100 100

DD

E D B A

100

Mpa25 C

BB

C

A

C

Mpa25

100

Mpa25

80

100 100

100

I

80

C

Mpa15

Mpa25

I

H G

80

J

100Mpa25 100 100 J Mpa25

Mpa25

80a-a

80

J

J

80 80

80 80 80 80 80

J

H

G

8080

100 100

B A D

a-a

200

100 100 100 100 100 100

150 150 150 150 150 150

200 200 200 200 200

250 C

C

J

J Mpa15

H

HI I G

Mpa15 C

250 250 250 250 250 250 250

250

250 C

Mpa15

C

J 80

I H

80

8080 C Mpa15

J

G I

200 200 200 200 200

Mpa25

250 CC C 250 C

80 Mpa15

I H

GH H

Mpa15 8080a-a

A D B

a-a

80

Mpa15 C

Mpa15 80 J J

a-a

8080

Mpa15

G I

200

200

I H G

200 200 200 200 200 200 200

250

Mpa25

C

0800 478 335

H GI

I H G

200

250 250 250 250 250

250

H GI

HH H G

250

Mpa25

I G H

80

CC

8080 Mpa15

250

80 80 80 80 80

80 80 80

100 100 100 100 100 100 100

150 150 150 150 150 150 150

200 200 200 200 200200 200

250

H G

I G H

I H G

250 250 250 expansionexpansion joint joint 250 Mpa25 Mpa25 FMpa25 Mpa25 contractioncontraction joint joint F Mpa25

I I H G

80

a-a

80 Mpa15

150

G

B A

200 200 200 200 200

HH G

a-a

200

I

a-a

Mpa15 Mpa15 80 8080

I G H

250 250 250 250 250

H

IG G

A

250C

C

C

250C

250C

250

H

a-a

80 80

G I

a-a 8080

80

G I

a-a

100 100 100 100 100

I H

2mm 2mmA A

a-a

100

I H

GG

a-aa-a

150 150

I H G

250 Mpa25 250 Mpa25

1300 80 80 20

2mm 2mm

Detail2mm a-a Detail2mm a-a

150 150 150 150 150

I H G

250

Class G Extra Heavy G

2mm 2mm

Detail a-a Detail a-a

150

H GI

80

H GI

250 250 250 250 250 250 250

Class E Extra Heavy E

Detail2mm a-a Detail2mm a-a

G

course I G H

200

Class D Heavy

G

80 80

expansionexpansion joint joint <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base D Sub D base Sub base H Base >1,5m >1,5m Mpa15 Mpa15 contraction 80 8080 contraction 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 joint F F joint a-a a-a C C 80 contraction 80 8080 contraction Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m F F joint a-ajoint a-a <2,0m <2,0m 80 8080 80 >80 >80 Mpa15 Mpa15 C C contractioncontraction expansionexpansion joint joint Mpa15 80 F jointMpa15 8080a-ajoint 80a-a F >1,5m >1,5m C C <2,0m <2,0m 80 8080 C 80 C Mpa15 Mpa15 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint joint <2,0m Mpa15 <2,0m Mpa15 C C 80 8080 80 >1,5m >1,5m expansionexpansion joint joint F F contractioncontraction joint joint <2,0m <2,0m C C >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 <2,0m <2,0m F F contractioncontraction joint joint 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m C C F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 C C 100 expansionexpansion joint joint Mpa25 Mpa25 F F contractioncontraction joint joint >1,5m >1,5m 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C expansionexpansion joint joint 100 F contraction 100 100 contraction 100 joint F joint Mpa25 Mpa25 C C >1,5m >1,5m 100 100 100 C 100 C <2,0m <2,0m Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint C C Mpa25 Mpa25 joint <2,0m <2,0m 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C <2,0m <2,0m >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint expansionexpansion joint joint >1,5m >1,5m C C Fcontractioncontraction F joint joint <2,0m 150 <2,0m 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint 150 150 150 150 <2,0m <2,0m Mpa25 Mpa25 expansionexpansion joint joint F Fcontractioncontraction joint joint 150 150 150 >1,5mMpa25 >1,5mMpa25 C C 150 <2,0m <2,0m 150 150 150 150 expansionexpansion joint joint C C Mpa25 contraction F Mpa25 Fcontraction joint joint >1,5m >1,5m 150 150 150 C 150 C Mpa25 Mpa25 <2,0m <2,0m >1,5m >1,5m 150 150 150 C 150 C expansion expansion joint joint <2,0mMpa25 <2,0mMpa25 contraction contraction joint joint F F >1,5m >1,5m expansionexpansion joint joint C Mpa25 Mpa25 contraction joint joint C <2,0m <2,0m F Fcontraction >1,5m 150 >1,5m 150 150 150 expansionexpansion joint joint C C <2,0m <2,0m joint joint F Fcontractioncontraction expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 contraction contraction joint joint F F <2,0m <2,0m C C >1,5m200 >1,5m 200 200 200 expansionexpansion joint joint joint joint <2,0m F Fcontraction 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint joint >1,5m F Fcontraction 200>1,5m 200 200 200 Mpa25 Mpa25 <2,0m <2,0m Mpa25 Mpa25 200 200 200 200 CC expansionexpansion joint joint joint C joint C F Fcontractioncontraction Mpa25 Mpa25 200 200 200 200 C C Mpa25 Mpa25 >1,5m >1,5m 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C expansion expansion joint joint <2,0m <2,0m Mpa25 Mpa25 contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m contraction joint joint C C F Fcontraction 200 200 200 200 <2,0m <2,0m Mpa25 >1,5m Mpa25 >1,5m expansionexpansion joint joint joint C joint C <2,0m <2,0m F Fcontractioncontraction expansionexpansion joint joint >1,5m >1,5m joint joint Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m expansionexpansion joint joint C C >1,5m200 >1,5m 200 200 200 contraction contraction joint joint F F <2,0m200<2,0m200 200 200 expansionexpansion joint joint joint contraction joint Fcontraction F >1,5m 200>1,5m 200 200 200 Mpa25 Mpa25<2,0m <2,0m Mpa25 200 Mpa25 200 200 200 expansionexpansion joint joint C C joint C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C Mpa25 >1,5m Mpa25 <2,0m <2,0m 200 200 <2,0m200 <2,0m200 C C >1,5m >1,5m expansion expansion joint joint Mpa25 Mpa25 expansionexpansion joint joint contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m 200 Mpa25 200 200C 200C Mpa25 expansionexpansion joint joint <2,0m <2,0m joint joint F Fcontractioncontraction C C >1,5m >1,5m expansionexpansion joint joint <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 >1,5m >1,5m expansionexpansion joint joint <2,0m <2,0m C C contraction joint250 F 250 250 Fcontraction 250 joint250 250 250 250 expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction 250 <2,0m 250 250 250 <2,0m 150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

>1,5m >1,5m Jcourse J compound B F F Sand Sand Concrete Concrete Sitting Sitting compound H Base H Base D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete C Concrete haunch haunch G G Asphalt Asphalt contraction contraction H course Base course D Sub Dbase Sub base H Base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I C Concrete C Concrete haunch G G Asphalt jointAsphalt F F joint haunch 80 80 80 80 8080 >1,5m >1,5m a-a a-a H H contractioncontraction

100

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction

expansion expansion joint joint B D

80 80

Class A Extra Light

Legend Legend

80

Installation Detail

C

C

C

C

A B DD D B A D E EE B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

www.steelandtube.co.nz

www.civilproducts.com.au

info@civilproducts.com.au


ORCADRAIN

Multipurpose Gal

GH200 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GH200

Galvanised steel edge polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006 Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy

High density polymer concrete body

2mm Sealing groove for channel connection

Class E Extra Heavy E Class F Extra Heavy F

Cast in Galvanised steel edge rail

Class G Extra Heavy G

1000mm

Uplock locking system

130mm 248mm 200mm 130mm Knockout for 100/150mm outlet

248mm 248mm

110mm End cap

Orca GH200 Series- Galvanised edge rail polymer concrete channel, 200mm c/o, Class D Name

CCP Part No.

Polymer concrete channel type

Class Load

Width C/O(mm)

GH200

600015

GH200 channel, 200mm C/O x 130 O/A Galv edge, Class D

D210

200

Length Start depth End depth O/A(mm) (mm) (mm) 1000

0800 478 335

130

130

Cross sectional open area(mm2)

Weight (kg)

14882

28


Orca Polymer Concrete Properties Orca Drain GH200 series is manufactured from corrosion resistant polymer concrete with cast in galvanized steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011 Orca Drain GH200 grates lead the industry in design and quality. GH200 channel grates are engineered to meet the following standards: AS3996:2006 Access covers and grates AS4586:2013 Slip resistance of new pedestrian surfaces AS1428.1 Design for access and mobility

Grate Type

Intake area (mm2) Per metre

Material

Weight (kg)

7

83273

Black Ductile

9

500

7

83273

Galv Ductile

9

234

1000

7

170775

Galv

15

B80

234

1000

6

114000

Galv

15

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Length Slot C/O(mm) width(mm)

Description

Class Load

Width O/A(mm)

G201

Ductile iron heelguard grate suit GH200, Class D

D210

234

500

G202

G202

Ductile iron Gal heelguard grate suit GH200 Class D

D210

234

G208

G208

Galvanised mesh grate suit GH200, Class D

D210

G205

G205

Galvanised griptech heelguard grate suit GH200, Class B

Name

CCP Part No.

G201

Accessories Type

Length Slot C/O(mm) width(mm)

Name

CCP Part No.

Description

600016

600016

End Cap suit GH200

-

200

225

-

-

SS

0.1

600295

600295

Locking bars and bolts pack p/m set

-

-

-

-

-

SS

0.1


Detail Detaila-a a-a

AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend J J Sitting BB Sand FF Concrete Sand Concrete Sitting compound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase Road base Pavers Pavers E E Earth JI Road JI base B B F F Sand Sand Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Concrete G Concrete Asphalt Asphalt Legend Legend A Sand A Pavers JI Road JI base B B F Earth F Earth Sand Concrete Concrete Sitting compound Sittingbase compound Road E E C Pavers Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A Pavers A Pavers <2,0m <2,0m I Road I base Road base E Earth E Earth >80 >80 C Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H course Base course D SubD base Sub base H Base

Mpa25

Mpa25

Mpa25

Mpa25

C

250

C C

250

C

J

J Mpa25

HI

G I

G I

H

H

I GG

I J

G HH

G J H G J G HI

H G I I G HI H GI I H G

J H GI J I H G

H

Mpa25

I

I

Mpa25

G

200 Mpa25

200

Mpa25 200 Mpa25

200

Mpa25

200 Mpa25

Mpa25

80

C

150

150 C

100 100 100 100 100

C

C

200

200

C

C

G I

Mpa25

Mpa25

H

H

Mpa25

Mpa25

I

I

Mpa25

Mpa25

GG G

G

200 Mpa25

H G

I I G HI

G HI

H GI

H GI

I H G

I H G

HI

HI

G I

G I

H

H

I

I

200

200

200

200

Mpa25

200 C

CC

200 200 C

200

200

C

C

C 200

C 200

C

C

C

C

250 250 250 250

250

250

250

250

250

250 Mpa25 250 Mpa25

250C C C 250C

Mpa25 250 Mpa25 250

250C

Mpa25

Mpa25

Mpa25

Mpa25

250

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

E B A D

D E A AA

250 Mpa25 250 Mpa25 Mpa25 Mpa25

250

D E A

BB

A

E B BB E B A A C

Mpa25

D AA E A

D E

C

Mpa25

Mpa25

A E D B E

E B A

200 Mpa25

250

E B D

A E D B E

C

200

250

E D B A

E B D

C

200

250 250 250

E D B A

D E

200 200 200 200 200 200 200

G I

B A D

A

200

Mpa25 Mpa25 Mpa25 200 Mpa25 200

A D B

B EE A D

C

200

HI

E B A

A D B

C

C

200

HI

E B DD A

C 200

C

200 200 200 200

I H G

A

C 200

200

H GI

D E

BB

200

200 200 200

H GI

D AA E A

200

Mpa25

C

C

E D B A

150 C Solid Solid edge edge block block 150 150 150 C mortar 150 C Mpa25 Mpa25 Non-shrink Non-shrink Solid edgeSolid blockmortar edge block Non-shrink Non-shrink mortar C Cmortar J Mpa25 Mpa25 Solid edgeSolid blockedge block 150 150 150 150 C Non-shrink Non-shrink mortar mortar J Solid edgeSolid blockedgeCblock Mpa25 Mpa25 Non-shrinkNon-shrink mortar mortar J Solid edgeSolid blockedge block C 200 C 200 200 Non-shrink200 Non-shrink mortar mortar J Solid edge Solid blockedge 200 200 200 200block Non-shrinkNon-shrink mortar mortar J 200 200 200 Mpa25 Mpa25 200 Solid edgeSolid blockedge block Mpa25 200 Mpa25 200 200 C C 200 Non-shrinkNon-shrink mortar mortar J

H

G HI

80

100 100

Mpa25 150 150 C

Mpa25 200

H G

B A D

C C 150

Mpa25 150

HIJ

A D B

E D B A

C

150 150 C

Mpa25

G I

GG G HH H G I I G HI

150 150 Mpa25

Mpa25

HI

E B A

A D B B EE A D

150 150

150 150 150 Mpa25 Mpa25

G I

E B DD A

C

C

100

C

C

150 150

J J

D E A

E B D

Mpa25

150

BB

A E D B E

100 100

150 Mpa25

AA

A E D B E

100

HI

D E

100 C

150 150 150 150 150

I H G

C

100 100 C

200 200 200 200 200

H GI

I H G

A E D B E

E B D

Mpa25 C

Mpa25

C

A E D B E

C

Mpa25

100

E B D

C

E D B A

100

200

H GI

100

B A D

100 100 Mpa25 C

200 200 200 200 200 200 200

G HI

J 100 Mpa25

A D B

C

C

100

EE

A B A

E B D

C C100

100 100

200

G HI

100 100

DD

E D B A

100

Mpa25 C

BB

C

A

C

Mpa25

100

Mpa25

80

100 100

100

I

80

C

Mpa15

Mpa25

I

H G

80

J

100Mpa25 100 100 J Mpa25

Mpa25

80a-a

80

J

J

80 80

80 80 80 80 80

J

H

G

8080

100 100

B A D

a-a

200

100 100 100 100 100 100

150 150 150 150 150 150

200 200 200 200 200

250 C

C

J

J Mpa15

H

HI I G

Mpa15 C

250 250 250 250 250 250 250

250

250 C

Mpa15

C

J 80

I H

80

8080 C Mpa15

J

G I

200 200 200 200 200

Mpa25

250 CC C 250 C

80 Mpa15

I H

GH H

Mpa15 8080a-a

A D B

a-a

80

Mpa15 C

Mpa15 80 J J

a-a

8080

Mpa15

G I

200

200

I H G

200 200 200 200 200 200 200

250

Mpa25

C

0800 478 335

H GI

I H G

200

250 250 250 250 250

250

H GI

HH H G

250

Mpa25

I G H

80

CC

8080 Mpa15

250

80 80 80 80 80

80 80 80

100 100 100 100 100 100 100

150 150 150 150 150 150 150

200 200 200 200 200200 200

250

H G

I G H

I H G

250 250 250 expansionexpansion joint joint 250 Mpa25 Mpa25 FMpa25 Mpa25 contractioncontraction joint joint F Mpa25

I I H G

80

a-a

80 Mpa15

150

G

B A

200 200 200 200 200

HH G

a-a

200

I

a-a

Mpa15 Mpa15 80 8080

I G H

250 250 250 250 250

H

IG G

A

250C

C

C

250C

250C

250

H

a-a

80 80

G I

a-a 8080

80

G I

a-a

100 100 100 100 100

I H

2mm 2mmA A

a-a

100

I H

GG

a-aa-a

150 150

I H G

250 Mpa25 250 Mpa25

1300 80 80 20

2mm 2mm

Detail2mm a-a Detail2mm a-a

150 150 150 150 150

I H G

250

Class G Extra Heavy G

2mm 2mm

Detail a-a Detail a-a

150

H GI

80

H GI

250 250 250 250 250 250 250

Class E Extra Heavy E

Detail2mm a-a Detail2mm a-a

G

course I G H

200

Class D Heavy

G

80 80

expansionexpansion joint joint <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base D Sub D base Sub base H Base >1,5m >1,5m Mpa15 Mpa15 contraction 80 8080 contraction 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 joint F F joint a-a a-a C C 80 contraction 80 8080 contraction Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m F F joint a-ajoint a-a <2,0m <2,0m 80 8080 80 >80 >80 Mpa15 Mpa15 C C contractioncontraction expansionexpansion joint joint Mpa15 80 F jointMpa15 8080a-ajoint 80a-a F >1,5m >1,5m C C <2,0m <2,0m 80 8080 C 80 C Mpa15 Mpa15 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint joint <2,0m Mpa15 <2,0m Mpa15 C C 80 8080 80 >1,5m >1,5m expansionexpansion joint joint F F contractioncontraction joint joint <2,0m <2,0m C C >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 <2,0m <2,0m F F contractioncontraction joint joint 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m C C F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 F F contractioncontraction joint joint <2,0m <2,0m 100 100 100 C C 100 expansionexpansion joint joint Mpa25 Mpa25 F F contractioncontraction joint joint >1,5m >1,5m 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C expansionexpansion joint joint 100 F contraction 100 100 contraction 100 joint F joint Mpa25 Mpa25 C C >1,5m >1,5m 100 100 100 C 100 C <2,0m <2,0m Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint C C Mpa25 Mpa25 joint <2,0m <2,0m 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C <2,0m <2,0m >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint expansionexpansion joint joint >1,5m >1,5m C C Fcontractioncontraction F joint joint <2,0m 150 <2,0m 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint 150 150 150 150 <2,0m <2,0m Mpa25 Mpa25 expansionexpansion joint joint F Fcontractioncontraction joint joint 150 150 150 >1,5mMpa25 >1,5mMpa25 C C 150 <2,0m <2,0m 150 150 150 150 expansionexpansion joint joint C C Mpa25 contraction F Mpa25 Fcontraction joint joint >1,5m >1,5m 150 150 150 C 150 C Mpa25 Mpa25 <2,0m <2,0m >1,5m >1,5m 150 150 150 C 150 C expansion expansion joint joint <2,0mMpa25 <2,0mMpa25 contraction contraction joint joint F F >1,5m >1,5m expansionexpansion joint joint C Mpa25 Mpa25 contraction joint joint C <2,0m <2,0m F Fcontraction >1,5m 150 >1,5m 150 150 150 expansionexpansion joint joint C C <2,0m <2,0m joint joint F Fcontractioncontraction expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 contraction contraction joint joint F F <2,0m <2,0m C C >1,5m200 >1,5m 200 200 200 expansionexpansion joint joint joint joint <2,0m F Fcontraction 200<2,0m 200 contraction 200 200 expansionexpansion joint joint contraction joint joint >1,5m F Fcontraction 200>1,5m 200 200 200 Mpa25 Mpa25 <2,0m <2,0m Mpa25 Mpa25 200 200 200 200 CC expansionexpansion joint joint joint C joint C F Fcontractioncontraction Mpa25 Mpa25 200 200 200 200 C C Mpa25 Mpa25 >1,5m >1,5m 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C expansion expansion joint joint <2,0m <2,0m Mpa25 Mpa25 contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m contraction joint joint C C F Fcontraction 200 200 200 200 <2,0m <2,0m Mpa25 >1,5m Mpa25 >1,5m expansionexpansion joint joint joint C joint C <2,0m <2,0m F Fcontractioncontraction expansionexpansion joint joint >1,5m >1,5m joint joint Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m expansionexpansion joint joint C C >1,5m200 >1,5m 200 200 200 contraction contraction joint joint F F <2,0m200<2,0m200 200 200 expansionexpansion joint joint joint contraction joint Fcontraction F >1,5m 200>1,5m 200 200 200 Mpa25 Mpa25<2,0m <2,0m Mpa25 200 Mpa25 200 200 200 expansionexpansion joint joint C C joint C joint C F Fcontractioncontraction Mpa25 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C Mpa25 >1,5m Mpa25 <2,0m <2,0m 200 200 <2,0m200 <2,0m200 C C >1,5m >1,5m expansion expansion joint joint Mpa25 Mpa25 expansionexpansion joint joint contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m 200 Mpa25 200 200C 200C Mpa25 expansionexpansion joint joint <2,0m <2,0m joint joint F Fcontractioncontraction C C >1,5m >1,5m expansionexpansion joint joint <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 >1,5m >1,5m expansionexpansion joint joint <2,0m <2,0m C C contraction joint250 F 250 250 Fcontraction 250 joint250 250 250 250 expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction 250 <2,0m 250 250 250 <2,0m 150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

>1,5m >1,5m Jcourse J compound B F F Sand Sand Concrete Concrete Sitting Sitting compound H Base H Base D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete C Concrete haunch haunch G G Asphalt Asphalt contraction contraction H course Base course D Sub Dbase Sub base H Base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I C Concrete C Concrete haunch G G Asphalt jointAsphalt F F joint haunch 80 80 80 80 8080 >1,5m >1,5m a-a a-a H H contractioncontraction

100

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction

expansion expansion joint joint B D

80 80

Class A Extra Light

Legend Legend

80

Installation Detail

C

C

C

C

A B DD D B A D E EE B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

www.steelandtube.co.nz

www.civilproducts.com.au

info@civilproducts.com.au


ORCADRAIN

Multipurpose Gal

GH300 Polymer concrete channel range

ORCA www.steelandtube.co.nz


ORCA GH300

Galvanised edge rail polymer concrete channel system Uplock locking system

Wide selection of grates

Directional arrows and channel marking

ASS3996:2006

Load Rating Load Rating GuideGuide Class A Extra Light

Outlet position marking for easy installation

Class B Light Class C Medium Class D Heavy Class E Extra Heavy E

Uplock locking set 2mm Sealing groove for channel connection

Cast in Galvanised steel edge rail

Class F Extra Heavy F

High density polymer concrete body

Class G Extra Heavy G

348mm 300mm

1000mm 130mm

130mm

Knockout for 160/250mm outlet

348mm 130mm 348mm

End cap

Orca GH300 Series-Galvanised edge rail polymer concrete channel, 300mm C/O, Class D Name

CCP Part No.

Polymer concrete channel type

Class Load

Width C/O(mm)

GH300

600020

GH300 channel, 300mm C/O x 130 O/A Galv edge, Class D

D210

300

Length Start depth End depth O/A(mm) (mm) (mm) 1000

0800 478 335

130

130

Cross sectional open area(mm2)

Weight (kg)

29386

34


Orca Polymer Concrete Properties Orca Drain GH300 series is manufactured from corrosion resistant polymer concrete with cast in galvanized steel edge rails. Orca polymer concrete is non flammable, frost proof and resistant to weathering and diluted acids and alkali’s. Compressive Strength: 95 MPa Water Absorption: 0 - 0.06% Density: 2300 kg/m3 Mannings Roughness: n=0.011 Orca Drain GH300 grates lead the industry in design and quality. GH300 channel grates are engineered to meet the following standards: AS3996:2006 Access covers and grates AS4586:2013 Slip resistance of new pedestrian surfaces AS1428.1 Design for access and mobility

Grate Type

Name

CCP Part No.

G301

Intake area (mm2) Per metre

Material

Weight (kg)

7

149850

Black Ductile

12

500

7

149850

Galv Ductile

12

334

1000

8

258320

Galv

14

B80

334

1000

6

258320

Galv

18

Class Load

Width C/O(mm)

Intake area (mm2) Per metre

Material

Weight (kg)

Description

Class Load

Width O/A(mm)

G301

Ductile heelguard grate suit GH300 range, Class D

D210

334

500

G302

G302

Ductile Gal heelguard grate suit GH300 range, Class D

D210

334

G308

G308

Galv mesh grate suit GH300 range, Class D

D210

G305

G305

Galv griptech heelguard grate suit GH300 range, Class B

Length Slot C/O(mm) width(mm)

Accessories Type

Name

CCP Part No.

Description

600022

600022

End Cap suit GH300, Class D

-

345

130

-

-

Galv

0.1

600395

600395

Uplock locking set pack p/m

-

300

-

-

-

Galv

0.1

Length Slot C/O(mm) width(mm)


Detail Detaila-a a-a

AA Pavers I I Road Roadbase base Pavers EE Earth Earth LegendLegend J J Sitting BB Sand FF Concrete Sand Concrete Sitting compound compound Legend Legend A Pavers A Pavers I base Road base E Earth E Earth I Road Legend CLegend C Concrete Concrete haunch haunch GG Asphalt Asphalt A Pavers A Pavers Road E E JI Road JI base B B F Earth F Earth Sand Sand Concrete Concrete Sitting compound Sittingbase compound HH Earth Base Base course course DLegend Sub base Legend AD Sub Abase Road base Pavers Pavers E E Earth JI Road JI base B B F F Sand Sand Sitting compound Sitting compound C Concrete C Concrete haunch haunch G Concrete G Concrete Asphalt Asphalt Legend Legend A Sand A Pavers JI Road JI base B B F Earth F Earth Sand Concrete Concrete Sitting compound Sittingbase compound Road E E C Pavers Concrete Cbase Concrete haunch G Base G course Asphalt Asphalt H H Base course D D Sub Sub base haunch >1,5m >1,5m A Pavers A Pavers <2,0m <2,0m I Road I base Road base E Earth E Earth >80 >80 C Concrete C Concrete haunch haunch G G Asphalt Asphalt J J B B F F Sand Sand Concrete Concrete Sitting compound Sitting compound Legend Legend H course Base course D SubD base Sub base H Base

Mpa25

Mpa25

80 80 80 80

100 100 100 100 100 100

80

80

80 80

80 80 80 80 80

B A D

EE

E D B A

E B D A E D B E

D E A

AA BB

C

C

Mpa25

Mpa25

Mpa25

Mpa25

Mpa25

250

250

C

C

200 200 200 200 200 200

250 250 250 250 250

Mpa25

250C

250C

C

C

250C

250C

C

C

C

C

D E A

E B DD A

E B A

A D B

A D B

B EE A D

B A D

E D B A

E D B A

E B D

E B D

A E D B E

A E D B E

D AA E

D E

A

BB

A

E B DD A

E B A

A D B

A D B B A D

E D B A

E D B A

150 150 150 150 150

C

250

Mpa25 250 Mpa25 250

B A D

A E D B E

150

C

I

A D B

E D B A

150 150 150 150 150

200

250

I

Mpa25

250 250 250 250 250 250 250

C

Mpa25

A B A

E B D

150

200 200 200 200 200 200 200

200

200 200 200 200 200 200 200 200

200 200 200 200 200 200

250 C

C

H

250

Mpa25

250 C

H

250

Mpa25

A D B

DD

150 150 150 150 150

250

250 250 250 250 250

250

Mpa25

250

Mpa25

B A

BB

150

150 150

100 100

100 100 100 100 100 100

80

80 80 80 80 80

100 100 100 100 100 100

80

80 80 80 80 80 80

100 100 100 100 100 100 100 100

200

250 Mpa25 250 Mpa25

250

Mpa25

A

150 150 150 150 150 150 150

200 200 200 200 200

200 200 200 200 200 200 200

Mpa25

250 250 250 250 250 250 250

Class G Extra Heavy G

2mm 2mm

Detail2mm a-a Detail2mm a-a

A

200

Class E Extra Heavy E

2mm 2mm

Detail a-a Detail a-a

B EE A D

200

Class D Heavy

Detail2mm a-a Detail2mm a-a

150

Class C Medium

Detail a-a Detail a-a Detail2mm a-a Detail2mm a-a

2mm 2mmA A

200 200 200 200 200200 200

Class B Light

Detail a-a Detail 2mm 2mma-a

contraction contraction expansion expansion joint joint >1,5m >1,5m Jcourse J compound B B F F Sand Sand Concrete Concrete Sitting Sitting compound a-aa-a H Base H Base D D Sub base Sub base C Concrete C Concrete haunch haunch G G course Asphalt Asphalt joint joint F a-aa-a Earth A Pavers AF Pavers <2,0m <2,0m I base Road base E Earth I G G Road >80 >80 E >1,5m >1,5m C Concrete C Concrete haunch haunch G G Asphalt Asphalt contraction H contraction Base H course Base course D Sub Dbase Sub base expansionexpansion joint joint <2,0m <2,0mjoint>80 F joint >80 a-a J H H Sitting J compound B Sand B F Sand Concrete Concrete Sitting compound a-a >1,5m >1,5m F F a-a a-a G G contraction Base H course Base course D Sub Dbase Sub base <2,0m <2,0m >80 >80 H contraction expansionexpansion joint joint I I a-a a-a C Concrete C Concrete haunch G G Asphalt jointAsphalt F F joint haunch 80 80 80 80 80 80 80 80 >1,5m >1,5m a-a a-a H H contractioncontraction G G expansionexpansion joint joint a-a a-a <2,0m <2,0m >80 F F joint>80 a-ajoint a-a course H Base course D Sub D base Sub base H Base I I >1,5m >1,5m Mpa15 Mpa15 Mpa15 Mpa15 G G H H contraction contraction 80 80 80 80 80 8080 80 expansionexpansion joint joint <2,0m <2,0m >80 >80 a-a a-a F F joint H H a-ajoint a-a GI GI CC C C 80 contraction 80 8080 contraction 80 8080 80 Mpa15 Mpa15 Mpa15 expansionexpansion joint joint >1,5m Mpa15 >1,5m a-a a-a joint joint I I F F a-a a-a H H <2,0m <2,0m G G 80 8080 80 80 8080 80 >80 >80 Mpa15 Mpa15 C Mpa15 Mpa15 C C C contraction contraction I I expansionexpansion joint joint H H Mpa15 Mpa15 Mpa15 80 F jointMpa15 8080a-ajoint 80a-a 80 8080a-a 80a-a F >1,5m >1,5m C C C C G G I I <2,0m <2,0m 80 8080 80 8080 C 80 C C 80 C Mpa15 Mpa15 Mpa15 Mpa15 H H expansion expansion joint joint J J >1,5m >1,5m FF contraction contraction joint joint Mpa15 Mpa15 C <2,0m Mpa15 <2,0m Mpa15 C IG G I C C 80 8080 80 8080 80 >1,5m >1,5m expansionexpansion joint joint J J 80 F F contractioncontraction HH joint joint <2,0m <2,0m C C C C G G >1,5m >1,5m expansionexpansion joint joint Mpa15 Mpa15 Mpa15 J J Mpa15 I I <2,0m <2,0m F F contractioncontraction joint joint H H 100 100 100 100 100 100 100 100 G G expansionexpansion joint joint >1,5m >1,5m J J C C C C F F contractioncontraction joint joint <2,0m <2,0m I I G G H H 100 100 100 100Mpa25 100 100 100 >1,5m Mpa25 >1,5m 100 expansionexpansion joint joint Mpa25 J J Mpa25 F F contractioncontraction joint joint H H <2,0m <2,0m GI GI 100 100 100 C C 100 100 100 100 C C100 expansionexpansion joint joint J J Mpa25 Mpa25 Mpa25 Mpa25 I I F F contractioncontraction joint joint >1,5m >1,5m H H G G 100 100 100 100 100 100 100 100 <2,0m Mpa25 <2,0m Mpa25 C C C Mpa25 Mpa25 C I I expansionexpansion joint joint H H J J 100 100 100 100 100 100 100 100 F F joint joint Mpa25 contraction Mpa25 contraction Mpa25 Mpa25 C C C C G G I I >1,5m >1,5m 100 100 100 C 100 C 100 100 100 C 100 C <2,0m <2,0m Mpa25 H H Mpa25 Mpa25 Mpa25 expansion expansion joint joint >1,5m >1,5m FF contraction contraction joint I I C C C Mpa25 Mpa25 joint Mpa25 Mpa25 C <2,0m <2,0m GG 100 100 100 100 100 100 100 100 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint C C C C <2,0m <2,0m GH H G >1,5m >1,5m expansionexpansion joint joint Mpa25 Mpa25 Mpa25 Mpa25 Fcontractioncontraction F <2,0m <2,0m joint joint I I H H G G expansionexpansion joint joint >1,5m >1,5m C C C C Fcontractioncontraction F joint joint G G <2,0m 150 <2,0m HI HI 150 150 150 150 150 150 150 expansionexpansion joint joint >1,5m >1,5m F Fcontractioncontraction joint joint H H 150 150 150 150 <2,0m <2,0m 150 150 150 150 GI GI Mpa25 Mpa25 Mpa25 Mpa25 expansionexpansion joint joint I I F Fcontractioncontraction joint joint H H 150 150 150 150 >1,5mMpa25 >1,5mMpa25 150 150 150 150 G G Mpa25 Mpa25 C C CC <2,0m <2,0m 150 150 150 C 150 C 150 150 150 C 150 C expansionexpansion joint joint HI HI Mpa25 Mpa25 Mpa25 Mpa25 F Fcontractioncontraction joint joint G G >1,5m >1,5m I I 150 150 150 C 150 C Mpa25 Mpa25 Mpa25 Mpa25 150 150 150 C 150 C <2,0m <2,0m >1,5m Solid Solid edge edge block block H H >1,5m 150 150 150 C 150 C 150 150 150 C mortar 150 C expansion expansion joint joint Mpa25 Mpa25 Non-shrink Non-shrink <2,0mMpa25 <2,0mMpa25 J J Solid edgeSolid blockmortar edge block contraction contraction joint joint I I F F >1,5m >1,5m expansionexpansion joint joint GG Non-shrink Non-shrink mortar C Cmortar J J C C Mpa25 Mpa25 Mpa25 Mpa25 contraction joint joint <2,0m <2,0m F Fcontraction Solid edgeSolid blockedge block >1,5m 150 >1,5m 150 150 150 G G 150 150 150 150 HH expansionexpansion joint joint C Non-shrink Non-shrink mortar mortar C C J J <2,0m <2,0m Solid edgeSolid blockedgeCblock joint joint F Fcontractioncontraction H H G G expansionexpansion joint joint >1,5mMpa25 >1,5mMpa25 Mpa25 Mpa25 I I Non-shrinkNon-shrink mortar mortar J J contraction contraction joint joint F F <2,0m <2,0m Solid edgeSolid blockedge block G G HI HI C 200 C C C >1,5m200 >1,5m 200 200 Non-shrink200 200 200 200 expansionexpansion joint joint Non-shrink mortar mortar J J joint joint <2,0m Solid edge Solid blockedge F Fcontraction H H 200 200 200 200block 200<2,0m 200 contraction 200 200 GI GI expansionexpansion joint joint Non-shrinkNon-shrink mortar mortar J J contraction contraction joint joint I I >1,5m F F 200 200 200 200>1,5m 200 200 200 H H Mpa25 Mpa25 200 Mpa25 Mpa25 G G <2,0m <2,0m Solid edgeSolid blockedge block Mpa25 Mpa25 Mpa25 Mpa25 200 200 200 200 200 200 200 200 CC CC expansionexpansion joint joint HI HIJ Non-shrinkNon-shrink mortar mortar J joint C joint C F Fcontractioncontraction C C G G Mpa25 Mpa25 200 Mpa25 200 200 200 200 Mpa25 200 200 200 I I C C C C Mpa25 Mpa25 Mpa25 Mpa25 >1,5m >1,5m H H 200 200 200 200 200>1,5m 200 200 200 >1,5m <2,0m <2,0m C C C C I I expansion expansion joint joint <2,0m <2,0m Mpa25 Mpa25 Mpa25 Mpa25 contraction contraction joint joint expansionexpansion joint joint F F >1,5m >1,5m GG contraction joint joint C C C C F Fcontraction 200 200 200 200 200 200 200 200 <2,0m <2,0m Mpa25 Mpa25 Mpa25 >1,5m Mpa25 G G >1,5m expansionexpansion joint joint HH joint C joint C <2,0m <2,0m C C F Fcontractioncontraction H H G G expansionexpansion joint joint >1,5m >1,5m I I joint joint Mpa25 Mpa25 Mpa25 contraction F Mpa25 Fcontraction <2,0m <2,0m G G HI HI expansionexpansion joint joint C C C C >1,5m200 >1,5m 200 200 200 200 200 200 200 joint joint F Fcontraction H H <2,0m 200<2,0m 200 contraction 200 200 200 200 200 200 GI GI expansionexpansion joint joint joint contraction joint I I Fcontraction F >1,5m 200>1,5m 200 200 200 200 200 200 200 H H G G Mpa25 Mpa25 Mpa25 Mpa25<2,0m <2,0m Mpa25 Mpa25 Mpa25 200 200 200 200 200 Mpa25 200 200 200 expansionexpansion joint joint HI HI C C C C joint C joint C F Fcontractioncontraction C C G G Mpa25 Mpa25 I I 200 Mpa25 200 200 200 200 Mpa25 200 200 200 >1,5m >1,5m >1,5m C C C C Mpa25 Mpa25 Mpa25 >1,5m Mpa25 H H <2,0m <2,0m 200 200 200 200 200 200 <2,0m200 <2,0m200 C C C C >1,5m >1,5m I I expansion expansion joint joint Mpa25 Mpa25 Mpa25 Mpa25 expansionexpansion joint joint contraction contraction joint joint <2,0m <2,0m F F joint joint F Fcontractioncontraction >1,5m >1,5m C C 200 Mpa25 200 200C 200C 200 Mpa25 200 200 200 GG G G Mpa25 Mpa25 expansionexpansion joint joint <2,0m <2,0m joint joint F Fcontractioncontraction C C C C >1,5m >1,5m HH H H expansionexpansion joint joint G G <2,0m contraction joint joint F Mpa25 <2,0m Fcontraction Mpa25 Mpa25 Mpa25 I I >1,5m >1,5m I I G G H H expansionexpansion joint joint <2,0m <2,0m C C C C contraction joint250 F 250 250 Fcontraction 250 joint250 H H 250 250 250 250 250 250 250 250 250 250 250 GI GI expansionexpansion joint joint >1,5m >1,5m joint joint F Fcontractioncontraction I I 250 <2,0m 250 250 250 H H <2,0m G G 250 250 250 250 250 250 250 expansionexpansion joint joint 250 I I 250 Mpa25 250 250 250 H H Mpa25 Mpa25 Mpa25 Mpa25 Mpa25 Mpa25 Mpa25 contractioncontraction joint joint F F G G 250 250 250 CC C 250 C I I 250 250 250C C C 250C 80 80

Class A Extra Light

Legend Legend

200 200 200 200 200

Installation Detail

E B D

E B D

A E D B E

A E D B E

D AA E

D E A

BB

B E A

B E A

DD A B D B A D EE

A B D B A D

E B A D

E B A D

E B D A E D B E

E B D A E D B E

D E A E B A

AA BB

D E A E B A

A B DD D B A D EE E B A D

A B D B A D

E B D A E D B E

E B D A E D B E

D E

E B A D

D E A AA

A

E B BB E B A A A B DD D B A D E EE B A D

A B D B A D E B A D

E B D A E D B E

E B D A E D B E

D E

D E

E

E

478www.civilproducts.com.au 335 www.steelandtube.co.nz 1300 0800 80 80 20 info@civilproducts.com.au


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