All-State Welding Product Guide by stevewlindsay

Welding, brazing and

soldering products Selection Guide

Solutions for maintenance repair and fabrication

QUALITY PRODUCTS SINCE 1946

Additional Resources from All-State® All-State on the Internet

www.all-statewelding.com

All-State Technical Help Line All-State Customer Service

1-800-372-2123 1-800-362-7080 1-800-634-7548 (fax)

All-State Catalog All-State Handbook All-State Application Guide All-State Wall Chart All-State Handbook on CD

order ALS-0031 order ALS-0029 order ALS-0177 order ALS-0030 order 782F25

The information contained herein is based on data and information developed by All-State Welding, Brazing & Soldering Products (“Seller”), but is presented without guarantee or warranty and the Seller makes no recommendation for and disclaims any liability incurred from any use thereof, including without limitation, any use in a commercial process not controlled by the Seller, and any use in violation of applicable laws and regulations. THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, EXCEPT AS EXPRESSLY STATED IN SELLER’S SALES CONTRACT OR SALES ACKNOWLEDGEMENT FORM. All-Guard, All-Shield, All-State, AquaSafe, Brazaloy, Core-Cast, Duzall, DynaGrip, EasyGrind, Galvover, Glidearc, Green Blaster, Hard-Tuff, HS 2C, Heliarc, HS-7, HS- 65W, HY-10, Jet Flux, Kore-Bide, Migmaster, Monoweld, Prest O Lite, Ni-Matrix, Roll-Matrix, Rubbon, Ruf-Kut, Sealcor, Shield-Free, Sil-Flo, Siltube, SmoothCote, SteelArc, Strongset, Stud Plus, Super 18HI, Super 275, Super 31, Super 4-60, Super Join-M, TOP, Torchweld and Trucote are registered trademarks of The ESAB Group, Inc. 2

Table of Contents Description

page

All-State Product Summary

1-4

Provides a general description of each All-State product and indicates the joining process that can be used with each product. Does not include All-State overlay, hard-facing or wear-facing products. Refer to Chart 4 for a list of these products. For complete product details refer to the All-State Catalog (ALS-0031) or All-State Handbook (ALS-0029).

Chart 1 – Quick Selection Guide

5-6

A very useful chart for quickly and easily picking the right All-State product for common base metal combinations including dissimiliar metal types.

Chart 2 – General Product Selection Guide

7-8

This chart provides more detail about the suitability of each All-State product for a wide range of base metal types.

Chart 3 – Overlay Product Selection Guide

9 - 10

Use this chart if you have a weld build-up project with hard-facing, wear-facing, corrosion resistant or impact resistant requirements.

Chart 4 – Stainless Steel Selection Guide

Lists common grades of stainless steel base metal and the recommended All-State product for each grade.

For complete product details refer to the All-State Catalog (ALS-0031) or All-State Handbook (ALS-0029) All-State on the Internet www.all-statewelding.com 3

All-State Product Summary

Mig Wire Products

Heliarc Tig Products

Arc Welding Manual Stick Electrodes

Brazing Products

All-State Product 4130-T

Soldering Products

Flame

Product Description

A copper coated, low alloy, Chrome/Molybdenum Tig rod for medium and high carbon steels where complete heat treatment is desired on steels such as SAE 4130, 4140, 4330, 4340, 8620 and 8630 steels. (Rc 36-38) 50/50 Paste Solder ✓ A 50/50 lead/tin solder for sealing, joining or tinning most metals except aluminum. Not for food or medical use. (TS 6.5ksi) Air Hardening ✓ ✓ Designed for repairs to high chromium type tool steels. Deposits are wear resistant and porous free. May be annealed, reheat-treated, drawn or tempered. Use on AISI steel types A-2 through A-6 and D-2. (Rc 58-60) All-Shield 308L ✓ Excellent for welding 301, 302, 304, 304L, 308 and 308L stainless. Also use on types 321 and 347, provided the service temperature does not exceed 500°F (260°C). Meets AWS A5.22. Class E308LT-1. All-Shield 309L ✓ For welding 304 stainless to mild or carbon steel, 309 (wrought or cast forms), 304 clad sheets and for applying stainless steel sheet linings to carbon steel. Meets AWS A5.22. Class E309LT-1. All-Shield 316L ✓ Resists corrosion from sulphuric and sulphurous acids, cellulose solutions, and chlorides. Meets AWS A5.22. Class E316LT-1. All-Shield stainless steel flux cored wires (FCW) operate in all positions with a self peeling slag. Smooth, flat weld deposit. Weld in all positions using DC+ power. For best results, use with a 75% Argon/ 25% CO2 shielding gas. All-State 308L FC ✓ Specially designed for pipe welding applications. Flux coating eliminates the need for purging gas. Length of 23" for easier control and (Flux Coated) less waste. All-State 316L FC ✓ Specially designed for pipe welding applications. Flux coating eliminates the need for purging gas. Length of 23" for easier control and (Flux Coated) less waste. ✓

All-State 308L

✓

All-State 309L

✓

All-State 310

✓

For welding 304L stainless, and 321 and 347 steels if service temperature is less than 500°F (260°C). Weld metal deposits have a maximum of .04% carbon which minimizes the formation of Chromium Carbides. Used extensively for chemical plant equipment. Primarily used in the overlay of steel where intergranular corrosion must be kept to a minimum. Also for welding mild or carbon steel to stainless steel provided the service temperature is less than 600°F (316°C). For welding type 310 stainless, as well as 410, 430, and 502 stainless where preheat or annealing is not possible after welding. 4

All-State 312

✓

All-State 316L

✓

All-State 70S-2 AquaSafe 100

✓ ✓

Chamfer Rod Core-Cast 8600

✓

Cutting Rod Deoxidized Copper

✓

DynaGrip 430★

✓

✓ ✓

Easy Grind★ Galvover

✓

GlideArc

✓

Green Blaster★

✓

High Speed

✓

Hot Work

✓

✓ ✓

Notes: ★ All-State’s most popular products.

For welding high tensile alloys to high temperature heat-resisting alloys on turbo-jet engines. Also for high yield steels, abrasion resisting steels and dissimilar steels. Weld deposit has the highest tensile and yield strength of any stainless electrode commonly in use. Used for welding 316L and 318 type steels. Weld deposit has a maximum of .04% carbon. Widely used in the chemical industry. Flag tagging also available. Copper coated Tig rod for use on dirty and oxidized (rusty) mild steels. Best for out-of-position welding and a great choice for pipe welding. A lead, cadmium, zinc and antimony free solder/flux kit for joining copper and dissimilar metals. Use in potable water systems, sanitary applications, food and ice making machinery. Works better than 50/50 lead/tin solder and is safer. (6.9ksi shear @ 10ksi) Meets all Government & Plumbing Code specifications. Flux performs to Fed O-F-506, Form A. For high speed chamfering, gouging, beveling or any other metal removal. A flux cored tubular welding wire for joining cast iron to itself or to mild steel. Ideal to use as an overlay and build-up to repair pumps, housings, molds, machine bases and castings. Use with 98% Argon/2% Oxygen shielding gas. Deposits are machinable. (TS 73ksi) Pierces holes in all metals. Cuts metals that can’t be cut with oxy-fuel. A welding wire that produces high purity deposits for fabricating deoxidized copper. Also used to join copper to steel or overlay them. Provides high electrical conductivity and excellent corrosion resistance. Use with 100% Ar or 25/75 Ar/He shielding gas. (TS up to 35ksi) Cadmium free, low temperature, high strength, food grade solder for use on stainless steels and dissimilar metals (except aluminum and magnesium.) Excellent color match to stainless, chrome and nickel. Stays bright after prolonged service. Use with Duzall flux or 430 flux (if soldering stainless steel.) Available in paste form and as a kit. (TS up to 15 ksi) The ideal wire for auto body repair or other light gauge applications. Welds over rust and paint when cleaning is not possible. Excellent match for today’s high strength low alloy (HSLA) steel auto bodies. For the best results, use a 75% Argon/25% CO2 shielding gas mixture. (TS up to 80ksi) Special low temperature alloy used to restore and protect galvanized area of sheet and angle iron. Also use on cast iron for sealing, filling and repair cracks. Deposits are smooth and resist corrosion. Not for food or medical use. An excellent stainless steel electrode for maintenance welding applications. Use for vertical up, vertical down and overhead welding. AC or DC+. (TS 80ksi) A versatile electrode for cutting, chamfering or gouging using any stick welder or gas driven welder. Great with small, low voltage AC welding machines. Ideal for farm work. Use AC or DC–. This is a great rod for repairing or rebuilding high speed tools without hardening the tool. Deposits a tungsten-molly high speed steel that may be annealed, reheat-treated, drawn or tempered. (Rc 52-55) A versatile rod that provides sound, porosity free deposits with excellent hot work characteristics. Deposits are abrasive resistant, tough and withstand alternate heating and cooling. Use on AISI steel types H-10, H-11, H-12 and H-13. (Rc 52-55)

continued on next page

All-State Product Summary

HS-6IP★

Mig Wire Products

Heliarc Tig Products

Arc Welding Manual Stick Electrodes

Brazing Products

All-State Product

Soldering Products

Flame

Product Description

✓

A hard-facing electrode for mild and low alloy steels. Designed for high abrasion, light impact applications. Two layers on mild steel typically results in 55-59 Rc surface hardness. Deposits are non-machinable. Convex bead. Limit to 2 passes to prevent spalling. (Rc 55-59) See Chart 3 for a full list of overlay, hard-facing and wear-facing products. HY-10 ✓ ✓ A special all-position high strength electrode for low alloy and sulphur steels. Machinable deposit. Ideal for joining or build-up on high strength steels. Use the HY 10 FCW (flux cored wire) version with 75 Argon/25% CO2 shielding gas. (TS 115ksi) Low Fuming ✓ A general purpose brazing rod for fabricating or repairing steels, cast iron, copper base metals, galvanized and malleable irons or any Bronze combination of these metals. Available as bare or flux coated. (TS up to 60ksi) Use All-State Brazaloy Flux with bare rod. No. 4 IMP ✓ Premium all-position electrode for welding thin sections of cast iron. Provides dense, machinable, non-cracking, porosity free welds. For filling defects, repairing cracks and build-up repair. (TS 50ksi) No. 101 ✓ A 45% silver content cadmium brazing alloy for ferrous and nonferrous metals or combinations of both (excluding white metals). Use on steel, No. 101 FC★ stainless steel, nickel, copper and their alloys. Great for maintenance and repair applications like sealing hydraulic lines, tool tipping, joining band saws or repairing cutting, brazing or welding torches. Use 110 or S-200 Flux when using 101 bare. 101 FC does not require flux. (TS up to 50ksi) No. 11 ✓ A high strength brazing alloy for joining ferrous, nonferrous metals (except aluminum and magnesium), carbon steels and alloy steels. No. 11 FC★ Higher strength than ordinary bronze rods, can replace many higher cost silver alloys. Widely used for joining tungsten carbides to a nickel/silver bmatrix. For bare rod use with No. 1113 or Jet Flux. (TS up to 85ksi) No. 125 ✓ Economical 25% silver brazing alloy for ferrous and nonferrous metals where high ductility and impact strength is not required. For best results use with All-State S-200 or No. 110 flux. (TS up to 50ksi) No. 13 & 13 FC ✓ Brazing alloy designed for wear resistance, overlaying and build-up on ferrous and nonferrous materials. Deposit is easily machined. Use No. 5 or Jet Flux with No. 13 bare rod. No. 13 FC does not require flux. (TS 85ksi)

No. 155 No. 155 FC★

✓

No. 16 No. 20

✓

No. 24 DC

✓

No. 252 & 252-T

✓

No. 41 FC★

✓

No. 4-60T No. 6 IMP

✓

No. 616

✓

No. 61-T

A 56% silver content, low temperature, cadmium free, food/medical grade brazing alloy. Excellent capillary flow on ferrous and nonferrous metals (except white metals) or combinations of both. Use on steel, stainless steel, nickel or copper and their alloys. Typically uses are brewery, bottling plant, laboratory or food packaging equipment. Use 110 or S-200 Flux when using 155 bare. 155FC does not require flux. (TS up to 50ksi) An electrode for welding Monel 400 or 404 and other copper alloys found in power plants, refineries and chemical manufacturing plants. (TS 70ksi) An electrode for welding aluminum bronze, manganese bronze, silicon bronze and bronze to steel, cast iron and other ferrous alloys. Deposits are strong, dense, ductile, crack free and have good resistance to corrosion caused by salt water and many acids and alkalis. (TS 91ksi) An electrode that produces sound, porosity-free welds on bronze, cast iron, steel and some brass and copper alloys (non- lead) as well as to each other. The higher the copper content of the part, the higher the required pre-heat. (TS 65ksi)

✓

No. 8

✓

No. 8-60

✓

No. 88-T

✓

Oil Hardening

✓

RC-20 RC-30

✓ ✓

Notes: ★ All-State’s most popular products.

An all-position electrode used for welding 310/314 stainless steels subjected to corrosion and elevated temperatures. Also for welding dissimilar steels and stainless steels of unknown analysis. All-State 252-T is the Tig version of this electrode. (TS 95ksi) A premium general purpose, flux coated brazing rod for joining or overlaying of steel, cast iron, brass, bronze, galvanized and malleable irons or any combination of these metals. Excellent for hobbyists and artists. (TS 60ksi) Tig welding rod for welding on thin or thick or dissimilar thickness sections of cast iron. Also use to join cast iron to mild steel. (TS 80ksi) An all-position electrode for high strength, dense and sound welds on dirty, oily or grease soaked castings. Deposits will rust to match the base metal. Non-machinable. (TS 60ksi) A special all-position electrode for joining high sulphur, low alloy, enameling and cold rolled steels. Provides better properties than mild steel electrodes. (TS 80ksi) A general alloy for welding or brazing magnesium sheets, plates, extrusions and castings such as A2318, A261A, A280A, A263A, A292A, A292C and A281A. Argon or Argon/Helium gases is recommended when Tig welding. For the best results when brazing use with All-State No. 61 flux. (TS up to 40 ksi) All-position, AC/DC (electrode +) 99% nickel electrode for thin sections of cast iron. Provides a high nickel, machinable deposit. For volume welding of defects, filling holes and salvaging imperfect castings. Meets AWS E- NiCI-A. (TS 50ksi) All-position, AC/DC (electrode +) 55% nickel electrode for heavy sections of cast iron and ductile iron. For production welding requiring machinable deposits with high strength and good ductility. Meets AWS E- NiCI-A. (TS 80ksi) A copper coated, mild steel Tig rod with good wetting characteristics and excellent bead appearance. Has excellent tolerance for rust and mill scale. Use for butt and fillet welds. Applications: HVAC duct work and carbon steels. (TS 68ksi) A unique rod for repairing oil hardening die units or fabrications requiring oil hardening steel. May be annealed, reheat-treated, drawn or tempered to various degrees of hardness. For AISI types 0-1, 0-2, 0-7, 6F-7 and S-1. (Rc 58-60) Metal Spray Powder. A machinable nickel based build-up powder for cast iron, steels, stainless steels and nickel alloys. (Rc 16-20) Metal Spray Powder. A machinable nickel based build-up powder for cast iron, steels, stainless steels and nickel alloys. (Rc 26-32) continued on next page

All-State Product Summary

RC-60

✓

RC-60WC RG 45 RG 60 RG 65

✓

Rubbon 55★

✓

Mig Wire Products

Heliarc Tig Products

✓

✓ ✓

Shield-Free Plus★ Sil-Flo 15★

✓

Sil-Flo 5

✓

Sil-Flo 0

✓

Silicon Bronze

Arc Welding Manual Stick Electrodes

Brazing Products

All-State Product

Soldering Products

Flame

✓

Product Description Metal Spray Powder. Non-machinable, nickel based powder for carbon steel, alloy steel, stainless steels, cast iron, copper, monel, nickel and cobalt based alloys. (Rc 55-60) Same as RC-60 with tungsten carbide particles. A copper coated rod for braze welding on steel plate, sheet, pipe and wrought iron where strength up to 45 ksi is required. (TS 45ksi) A bare rod for braze welding on steel pipe, plates and structural shapes in 50-60 ksi range and castings. (TS 60ksi) A bare rod for braze welding of tubes, pipes, sheets, pressure vessels and tanks in the 65-75 ksi range. Provides higher weld strengths on low alloy steels. (TS 75ksi) Solder for joining and build-up of aluminum at low temperatures without flux. (No. 53 flux will improve flow.) Also for pot metal and zinc dye casts. At the right temperature, forcefully rub Rubbon 55 into the base metal or joint. Deposits that have high strength and long service without galvanic action between base metal and solder. (BHN 200) An all-position, single pass, gasless flux cored welding wire. Ideal for thin gauged galvanized and mild steels. Welds over oil, grease and mill scale if cleaning is not possible. Do not use with shielding gas. Use DC electrode –. (TS up to 76ksi) A self-fluxing brazing alloy for copper to copper joining. Use for higher ductility in joints where close fit-up is impossible (.002" to .006") and electrical conductivity is important. Do not use with ferrous metals. For best result use with All-State S-200 or No. 110 when joining copper to brass or bronze. A self-fluxing alloy when joining copper to copper (.001" to .004"). Do not use with ferrous metals. For best results use with All-State S-200 or No. 110 flux when joining copper to brass or bronze. A self-fluxing brazing alloy for copper to copper joining. For tight fitting joints (.001" to .002"). Do not use with ferrous metals. For best results use with All-State S-200 or No. 110 flux when joining copper to brass or bronze. A welding wire for fabricating and joining silicon bronze, copper alloys, some iron-base metals and thin gauge galvanized steel. Deposits are high strength, ductile and crack resistant. Especially good on galvanized steel. Use with 100% Ar or 25/75 Ar/He shielding gas. (TS up to 58ksi) 8

SmoothCote 308L

For welding Cr/Ni steels such as 304L, 308L, 301, 303, 304 and 308 found in paper and chemical industries, food processing equipment, dairies, breweries, distilleries, kitchens and hospitals. AWS A5.4, Class E308L-17. (TS up to 84ksi) SmoothCote 309L ✓ For welding dissimilar steels that must meet oxidation at high temperatures and retain high strength. AWS A5.4, Class E309L-17. (TS up to 84ksi) SmoothCote 316L ✓ A low carbon stainless steel electrode for joining high corrosion type stainless. AWS A5.4, Class E316L-17. (TS up to 84ksi) SmoothCote stainless steel electrodes have superior starting and welding characteristics compared to all other stainless steel electrodes. Weld in all positions using AC or DC+ power. SmoothCote★ ✓ A premium electrode for use on aluminum sheets, plates and castings of 1/8" thickness or heavier. Deposits are dense and smooth and provide good color match to base metal. Also for build-up, cladding and reinforcing. Will darken if anodized. SteelArc 80LV★ ✓ An outstanding all purpose, all-position mild steel electrode. Use on rusty, oily or dirty steels when cleaning is not possible. An excellent electrode for use on galvanized steel and low voltage welders. Also great for short welds or tack welds on thin, medium or heavy sections of mild steel. Outstanding out-of-position characteristics. (TS 70ksi) Strongset 509★ ✓ Cadmium/zinc solder with high strength, corrosion resistance, including galvanic corrosion. For joining aluminum to itself and ferrous and nonferrous metals (except magnesium). Melts at 509°F. Use with Strongset 509 flux. The Strongset Solder Kit contains 4-ft 509 solder and 1/2 oz 509 flux. Not for food or medical applications. (TS up to 29.1 ksi) Stud Plus★ ✓ A cost-effective electrode used to remove broken studs, bolts and taps from holes. A thick slag protects the threads. Super 18-HI ✓ The most successful super nickel alloy for high heat and high corrosion resistance in joining and cladding most nickel alloys, carbon steels and stainless steels found in the petro-chemical industries, power plants, paper mills and other industries where high heat and corrosion is a problem. (TS 136ksi) Super 275★ ✓ Nicknamed by maintenance and repair users as “Old Reliable,” this super electrode produces an outstanding bead appearance and has easy slag removal. Use on tool, high alloy, spring, nickel-clad, stainless and dissimilar steels. Easily handless dirty, greasy and rusty metals when cleaning is not possible. (TS 120ksi) Super 4-60★ ✓ The best electrode for welding cast iron to itself, to ductile iron or to dissimilar metals. Deposit is strong, machinable and crack resistant without porosity on thick sections as well as dissimilar thicknesses. Spray-like transfer. Rod won’t overheat at rated amperages. Weld deposit has excellent color match to base metal. (TS 80ksi) Soldering Brazing Manual Electrode Heliarc Tig Welding Mig Welding FC FCW

✓

A joining process using a filler metal with a working temperature below 800˚F (427˚C), but below the melting point of the metals being joined. Soldering is usually done using a light weight flame torch with a fuel gas and air mixture such as a PREST-O-LITE PZ-503 or No. 403 torch. A joining process using a filler metal with a working temperature above 800˚F (427˚C), but below the melting point of the metals being joined. Brazing is done using a flame torch with a fuel gas (typically acetylene) and oxygen mixture such as a PREST-O-LITE Brazing Outfit. SMAW (shielded metal arc welding). Also called stick welding. An arc welding process that requires a DC cc (constant current) power source. GTAW (gas tungsten arc welding). Also called Heliarc welding. An arc welding process that requires a DC cc (constant current) power source. GMAW (gas metal arc welding). Also called wire welding. An arc welding process that requires a DC cv (constant voltage) power source and a wire feeder. Flux Coated: A solid brazing or Heliarc Tig rod that has an extruded flux coating. Flux Cored Wire: A tubular Mig welding wire with flux material in the core.

Notes: ★ All-State’s most popular products.

Chart 1 – Quick Selection Guide Arc Flame

Copper Alloys

Nickel Alloys

Cast Iron

Copper Alloys

Nickel Alloys

Cast Iron

Wrought Iron

Mild Steel

High Strength Steel

Manganese Steel

Galvanized Coated Steel

No. 20 No. 24DC DeoxCu ◆ SilBrnz ◆ SS 509 DG 430 ^ AS 100 ^ No. 101 †^ No. 155 †^ Sil-Flo 15

No. 20 No. 24DC SilBrnz ◆

No.16 No. 20 No. 24DC SilBrnz ◆

No. 20 No. 24DC SilBrnz ◆

No. 20 No. 24DC DeoxCu ◆ SilBrnz ◆

No. 20

DeoxCu ◆ SilBrnz ◆

SS 509 DG 430 ^ No. 101 †^ No. 155 †^ No. 41FC

Su 4-60 Su 18HI No. 4-60T No. 252 CC 8600 ◆ SS 509 DG 430 ^ No. 101 †^ No. 155 †^ No. 41FC

Su 4-60 No. 4-60T CC 8600 ◆

Su 275

SilBrnz ◆

Su 275

GlideArc Su 275

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Su 4-60 No. 8-60 No. 8 No. 4IMP No. 4-60T CC 8600 ◆ SS 509 DG 430 ^ No. 11 † No. 155 †^

Su 4-60 No. 4IMP No. 4-60T

Su 4-60 No. 4-60T CC 8600 ◆

No. 20 No. 4-60T

SilBrnz ◆

Su 4-60 No. 8-60 No. 4-60T

Su 4-60

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Tool Steel

Stainless Steel (see note 1)

Aluminum Plate

Aluminum Cast

Zinc Based Metals

No. 24DC

Wrought Iron

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

No. 4IMP No. 8-60 Su 275 No. 101 †^ No. 155 †^

Su 275

SilBrnz ◆

Su 275

Su 4-60 No. 4130-T

Su 4-60

SA 80LV SilBrnz ◆ EasyGrind ◆ ShldFree ◆

Su 275

Su 275 No. 252

Mild Steel

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

SA 80LV Su 4-60 No. 88T EasyGrind ◆ ShldFree ◆ SS 509 DG 430 ^ No. 101 †^ No. 155 †^

High Strength Steel

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Su 18HI Su 4-60 SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Su 4-60

SilBrnz ◆

Su 4-60 No. 4130-T

Su 18HI

Manganese Steel

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Su 275 SS 509 DG 430 ^ No. 101 †^ No. 155 †^

SilBrnz ◆

Su 275

Su 275 GlideArc No. 252

Galvanized Coated Steel

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

SA 80LV SilBrnz ◆ No. 101 †^ No. 155 †^ Galvover

Tool Steel

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

AirHard HiSpeed Hotwork No. 101 †^ No. 155 †^

Su 275 No. 252

continued on next page

Chart 1 – Quick Selection Guide Arc Flame

Stainless Steel (see note 1)

Aluminum Plate

Copper Alloys

Nickel Alloys

Cast Iron

Wrought Iron

Mild Steel

High Strength Steel

Manganese Steel

Galvanized Coated Steel

Tool Steel

Stainless Steel (see note 1)

SS 509 DG 430 ^ No. 101 †^ No. 155 †^

Su 275 GlideArc No. 252 SS 509 DG 430 ^ No. 101 †^ No. 155 †^

SS 509 SS 390

Aluminum Plate

Aluminum Cast

SS 509 SS 390

SmCt 34 Su 31Tig Su 31Mig ◆ SS 509 SS 390 Rubbon55 Su 31 ‡

SmCt 34 Su 31Tig Su 31Mig ◆

SS 509 SS 390 Rubbon55 Su 31 ‡

SmCt 34 Su 31Tig Su 31Mig ◆ SS 509 SS 390 Rubbon55 Su 31 ‡

SS 509 SS 390 Rubbon55

Aluminum Cast

SS 509 SS 390

Zinc Based Metals

SS 509 SS 390

Zinc Based Metals

SS 509 No. 53 Rubbon55

For joining Magnesium to Magnesium use All-State No. 61T

Flame – Soldering – – Brazing –

Key: Soldering Product (Flame – fuel gas & air) Brazing & Gas Welding Product (Flame – fuel gas & oxygen) Arc Welding – Manual “stick” Electrode Product Arc Welding – Heliarc Tig Product ◆ Arc Welding – Mig “wire welding” Product – solid or flux cored wires † Bare and Flux Coated products available ‡ Bare and Flux Cored products available ^ Lead and cadmium free. Safe to use with potable water, beverage and food handling applications. 1 Refer to the All-State Selection Guide (ALS-0032) Chart 2 for more selection choices for the most common types of stainless steel.

Arc Welding – Stick – – Heliarc Tig – – Mig –

Product Abbreviations: AS 100 .......................AquaSafe 100 CC 8600 ....................Core-Cast 8600 DeoxCu .....................Deoxidized Copper DG 430 ......................DynaGrip 430 HiSpd ........................High Speed LFB ............................Low Fuming Bronze No. 101 ......................No. 101 & 101FC No. 11 ........................No. 11 & 11FC No. 13 ........................No. 13 & 13FC No. 155 ......................No. 155 & 155FC SA 80LV .....................SteelArc 80LV

SC 34.........................SmoothCote 34 ShldFree....................Shield-Free Plus SilBrnz.......................Silicon Bronze SS 390 .......................Strongset 390 SS 509 .......................Strongset 509 Su 275 .......................Super 275 Su 18HI......................Super 18-Hi Su 31 .........................Super 31 & 31FC Su 31Mig ...................Super 31Mig Su 31Tig ....................Super 31Tig Su 4-60......................Super 4-60

Nickel Alloys

Copper Alloys

Cast Iron

Stainless Steel

Cast Iron

Mild Steel

High Strength

Manganese Steel

Galvanized Coated steel

Aluminum

Cast Aluminum

Zinc Based Metals

Die Cast Zinc

★

✓

•

✓

•

★

•

Strongset 509 *

★

•

✓

•

★

50/50 Paste Solder

✓

Galvover

✓

AquaSafe 100 *^

★

✓

DynaGrip 430 *^

★

see note 1

Inconel

★

✓

Stainless Steel – Gen

Nickel Alloys

★

✓

Tool Steel

Monel

★

Strongset 390

Process & Product

Wrought Iron

Silicon Bronze

Zinc Based Metals

Bronze

Aluminum Alloys

Brass

Steel Alloys

Copper

Metal Type

Magnesium

Chart 2 – General Product Selection Guide

Soldering Products Rubbon 55 *

✓

★

✓

★

✓

Brazing Products Super 31 & 31 FC *

★

Sealcor *

★

No. 11 & 11 FC *

★

✓

•

No. 41 FC *

★

✓

★

•

No. 101 & 101 FC *

★

No. 155 & 155 FC *

★

Sil-Flo 15 *

★

Sil-Flo 5 & 0

✓

★

•

★

•

★

Low Fuming Bronze

★

✓

★

No. 13 & 13 FC

✓

No. 125

✓

•

✓

RG 45

★

RG 60

★

•

RG 65

✓

★

•

✓

•

✓

Arc Welding – Manual Stick Electrode Products ★

SmoothCote 34 * Super 4-60 *

★

No. 4 IMP

•

★

✓

No. 6 IMP •

•

★

•

★

✓

★

✓

★

•

✓ ✓

No. 8-60 (55% Ni) No. 8 (99% Ni)

•

No. 16

★

✓

No. 20

★

No. 24 DC

★

Super 275 *

•

✓

★

Super 18-HI

•

✓

No. 252

•

• ✓

•

✓

•

• ✓

•

✓

★

✓

SteelArc 80LV *

✓

★

•

✓

★

✓ ✓

★

✓

•

★

✓ Good Choice

★

✓

HY-10

Notes:

✓

★

No. 616

★ Best Choice

• ✓

★ •

★

•

• Can be used when welding to other metals listed as “Best Choice” or “Good Choice” for this product.

1 Refer to Stainless Steel Product Selection – Chart 2 for more detailed product selection choices. ^ Lead and cadmium free. Safe to use on potable water, beverage and food handling applications. 15

Arc Welding – Manual Stick Electrode Products

Magnesium

Mild Steel

Cast Iron

Monel

✓

Bronze

★

✓

Brass

★

All-State 4043 & 5356

Copper

Super 31 Tig *

Process & Product

Die Cast Zinc

Zinc Based Metals

Cast Aluminum

Aluminum Alloys

Aluminum

see note 1

Stainless Steel – Gen

Tool Steel

Galvanized Coated steel

Manganese Steel

✓

High Strength

✓

Stainless Steel

Steel Alloys Wrought Iron

Inconel

Silicon Bronze

Cast Iron

Nickel Alloys

Copper Alloys

Metal Type

Zinc Based Metals

Chart 2 – General Product Selection Guide

continued

GlideArc *

✓

★

SmCote 308L, 309L, 316L

★

AS 308L, 309L, 316L

★ ★

AS 310, 312 Air Hardening

•

★

High Speed

•

✓

★

Arc Welding – Tig (Heliarc) Products

✓

★

✓

•

✓

★

•

★

•

No. 4130-T

•

★

No. 88-T

★

No. 4-60T Deoxidized Copper

★

✓

Silicon Bronze

✓

★

✓

★

No. 61-T AS 70S-2

✓

No. 252-T

✓

★

AS 308L, 316L FC

★

AS 308L, 309L, 316L

★ ★

AS 310, 312 Air Hardening

•

★

High Speed

•

★

Hot Work

•

★

Oil Hardening

•

★

Arc Welding – Mig Wire Products Super 31 Mig *

★

All-State 4043 & 5356

✓

Core-Cast 8600 Deoxidized Copper

★

✓

Silicon Bronze

✓

★

✓

★

✓

•

✓

★

•

★

Easy Grind *

★

✓

Shield-Free Plus *

★

✓

AS 70S-6

★

All-Shield 308L, 309L, 316L

★

AS 308L, 309L, 316L

★

★ Best Choice Notes:

✓ Good Choice

• Can be used when welding to other metals listed as “Best Choice” or “Good Choice” for this product.

1 Refer to Stainless Steel Product Selection – Chart 2 for more detailed product selection choices. ^ Lead and cadmium free. Safe to use on potable water, beverage and food handling applications.

✓

arc1

HS-2C

Steel

Rc 58-62

✓

arc1

Steel Mn Steel Steel Mn Steel

Rc 54-56

✓

arc1

✓

Hard-Tuf 56

Rc 23-48*

up to 97ksi

✓

Steel Mn Steel Steel

BHN 200

100ksi

✓ ✓

Roll-Matrix

Steel

Rc 25-30

up to 115ksi 105ksi

HS-65W

Steel

Rc 63-67

Kore-Bide 6000

Steel Cast Iron

Rc 55-60

✓

arc1

Kore-Bide 6100

Steel Cast Iron

Rc 58-61

✓

arc4

Wear Hard Super Join-M HY-10

✓

Weld Method

Abrasion

Rc 55-59

Joining

Impact

Steel

Metal to Metal

Hardness

HS-6IP★

All-State Product

Tensile Strength

Base Metal

Corrosion

Chart 3 – Overlay Product Selection Guide

✓

arc1

✓

arc1

✓

arc1 arc1

✓

arc1

Product Description A hard-facing electrode for mild and low alloy steels. Designed for high abrasion, light impact applications. Two layers on mild steel typically results in 55-59 Rc surface hardness. Deposits are non-machinable. Convex bead. Limit to 2 passes to prevent spalling. Smooth running electrode that lays a beautiful bead composed of complex carbides for long lasting protection against wear. Designed for severe abrasion and light impact. Deposits have low coefficient of friction. Ideal for severe wear caused by sand and other abrasive minerals. Good hot hardness at 1100°F. Build-up: 2 to 3 passes. For heavy impact and abrasion on carbon and manganese steels. Build-up: 2 passes (1/4" max). For both work-hardening, wear resistant build-up and attachment welding. Use on LaBounty Shear blades to build up cutting edge. Extremely deformation resistant on both carbon and manganese steels. Build-up: unlimited. Provides deposits for severe impact on manganese steel and unknown iron base metals. Resistant to corrosion from water, steam and mild corrosives. Build-up: unlimited. Use for building up rails. Also for x-ray quality welding of free machining and high strength steels. Build-up: unlimited. Provides a completely machinable deposit for heavy impact and compression on abrasion resistant steels. Use on carbon and low alloy steels. Can be flame cut, forged and will respond to heat treatment. Build-up: unlimited. A superior electrode with high tungsten content that, along with other elements, form a bead of complex carbides. Use in extreme wet or dry sliding abrasion or corrosion. Build-up: 2 passes maximum. A smooth running tubular electrode consisting of complex chromium carbides that can operate at 80 amps. Use for high abrasion, compressive impact loads, cavitation and erosion on steel, manganese steel and cast iron. Build-up: 2 to 3 passes. A smooth running, low amperage tubular electrode designed for steel, manganese steel and cast iron. Deposits extremely hard chromium and nodular columbium carbides. Can be used on bucket teeth. Build-up: 2 to 3 passes. 18

Kore-Bide 6200

Steel Cast Iron

Rc 58-62

Overlay Ni-Matrix CR

Mn Steel

Rc 15-20*

Overlay 3038

Steel

up to Rc 38

Overlay 5659

Steel Mn Steel Cast Iron Steel Mn Steel Cast Iron Steel Mn Steel

Rc 55-59

Steel Mn Steel SS Steel Cast Iron Mn Steel

Overlay 5759 HW Overlay 5862 Overlay 6065 Ruf-Kut Ni-Matrix Notes: arc1 arc2 arc3 arc4 flame1 Mn

✓

up to 120ksi

✓

arc4 ✓

arc4

✓

arc4

✓

arc4

Rc 55-59

✓

arc4

Rc 58-62

✓

arc4

Rc 65

✓

–

✓

BHN 89 to 510*

116ksi

arc4

✓

A smooth running, low amperage tubular electrode that provides outstanding abrasion resistance. Use for pump impellers, snow plow shoes, feed screws, dozer end bits and many other applications. Build-up: 2 to 3 passes. Work-hardening austenitic manganese steel flux cored wire for all-position build-up & fabricating of wear plates, blades, hammers, crusher liners, dipper teeth and lips, dragline buckets, railroad frogs and switches. Can be flame cut. Non-machinable. * work hardens Rc 50-55. Can weld multi-pass without deslagging. Iron based flux cored alloy containing chromium, molybdenum, manganese and silicon. Deposits are machinable, tough, sound and dense. Use for under-layment for harder overlays on carbon and low alloy steels. Build-up: unlimited. General purpose flux cored hard-facing overlay with excellent abrasion and impact resistance. Use on carbon steel, alloy steel, manganese steel and cast iron. Build-up: 2 to 3 passes. A versatile flux cored wire that is ideal for maintenance and repair applications. It is resistant to both heat and corrosion. Overlay 5759 HW is an excellent choice to use as an overlay as well as abrasion and impact. Use on carbon steel, alloy steel, manganese steel and cast iron. Build-up: 2 to 3 passes. A high carbon, chromium carbide hard-facing wire for abrasion and abrasion with mild impact on tillage tools, blades, paddles, chutes and teeth. Slag free deposits that cannot be flame-cut. Build-up: 2 passes. Extremely good wear characteristics. Heat resistant to 1000°F. Use on carbon steel, manganese steel, low alloy steel and stainless steel. Build-up: 2 passes.

flame1 Deposits hard tungsten carbides in a tough nickel-silver matrix for maximum abrasion resistance and superior cutting action. Use No. 1113 flux. Build-up: unlimited. arc1 For fabrication and build-up of Hadfield manganese steel. Withstands constant, heavy impact, arc3 abrasion and compression. Use for attaching wear plates, blades or teeth. Can be cut with oxy-fuel. Build-up: unlimited. * work hardens to BHN 510.

Arc welding – manual electrode: SMAW (shielded metal arc welding). Also called stick welding. An arc welding process that requires a DC cc (constant current) power source. Arc welding – Heliarc Tig welding: GTAW (gas tungsten arc welding). Also called Heliarc welding. An arc welding process that requires a DC cc (constant current) power source. Arc welding – Mig solid wire: GMAW (gas metal arc welding). Also called wire welding. An arc welding process that requires a DC cv (constant voltage) power source and a wire feeder. Arc welding – Flux cored wire: FCAW (flux cored arc welding). Also called cored wire welding. Uses the same type of equipment as Mig solid wire welding. Oxy-fuel brazing: A joining process using a filler metal with a working temperature above 800˚F (427˚C), but below the melting point of the metals being joined. Manganese 19

Chart 4 – Stainless Steel Selection Guide Stainless Steel Base Metal 305

309

309L

310

316

316L

318

321

347

•

✓

★

•

✓

•

★

✓

•

✓

★

•

✓

★ ✓

SmoothCote 316L-17

✓

All-State 308L-16

✓

★

✓

410

304L

✓

304

★

302

301

202

201

Metal Type

Process & Product

Arc Welding – Manual Stick Electrode Products SmoothCote 308L-17 SmoothCote 309L-17

All-State 309L-16 All-State 310-16

✓

•

★

•

All-State 312-16

✓

•

✓

•

All-State 316L-16

✓

•

★

•

• •

Arc Welding – Tig (Heliarc) Products All-State 308L FC

✓

★

✓

•

All-State 316L FC

✓

•

★

✓

•

All-State 308L

✓

★

✓

•

All-State 309L

✓

★

•

All-State 310

✓

•

★

•

All-State 312

✓

•

✓

•

All-State 316L

✓

•

★

✓

•

• 20

Arc Welding – Mig Wire Products All-Shield 308L FCW

✓

★

✓

•

All-Shield 309L FCW

✓

★

•

All-Shield 316L FCW

✓

•

★

•

All-State 308L

✓

★

✓

•

All-State 309L

✓

★

•

All-State 316L

✓

•

★

•

All-State 308L Hi-Sil

✓

★

✓

•

All-State 316L Hi-Sil

✓

•

★

•

★ Best Choice Notes:

✓ Good Choice

•

• Use if service temperature will be less than 500°F or if corrosion resistance is not required.

FC Flux Coated – eliminates the need for purging or gas backing. FCW Flux Core Wire – higher deposition rates than solid Mig wire and covered electrodes.

All-State Hot Metal Powder Spray Kit for build-up or repair of cast iron, steel or stainless steel The All-State TorchWeld® Hot Metal Spray Kit provides a quick, effective and easy-to-use method for joining, repairing, overlaying and filling in defects. The Hot Metal Spray Powders are nickel based and can be used on cast iron, steel and stainless steel. Each of the kit’s torch tips and powders were selected for the most common uses in the field. Features: • • • • • • • • •

Joins and overlays cast iron, stainless steel and carbon steel. Can be used out-of-position. Eliminates burn-through. Hardens surfaces to close tolerances. Corrects machining errors. Deposits corrosion, erosion, abrasion or heat resistant overlays. Repairs broken cast iron parts. Increases service life and improves performance of repaired parts. Applies easily and economically.

The All-State TorchWeld® Kit consists of a Purox W-300 torch handle, powder hopper, flow control unit, 3 popular tips (20, 30 and 40 single orifice) and 3 nickel alloy metal powders (All-State RC-20, RC-30 and RC-60.) The torch attaches to existing oxyacetylene equipment without special adaptors. Metal Spray Powder

Machinability

Rockwell C Hardness

All-State RC-20

machinable

16 – 20 Rc

All-State RC-30

machinable

26 – 32 Rc

non-machinable

55 – 60 Rc

All-State RC-60 All-State RC-60WC

same as RC-60 with Tungsten Carbide particles 22

For the best results... use genuine Prest-O-Lite soldering, brazing and welding equipment.

Need more information? Just visit our web site at

www.all-statewelding.com or call our technical support line at

1-800-372-2123

All-State Products 411 South Ebenezer Rd. P.O. Box 1005454 Florence, SC 29501-0545 USA

ALS-0032 March 2006

All-State is a member of The ESAB Group 24