STiM group of companies
presents Road marking machinery equi pment and materials production
group of companies
About Company ABOUT US STiM was founded in 1998 within the Brest Free Economic Zone,which is situated near the border between Belarus and the European Union. The company also has a huge advantage in its logistical position: one of the main European east-west transportation corridors, the E30 M1 road (soon to be the Paris-Berlin-Moscow-Vladivostok transportation corridor), runs through the region. Our beneficial geographical position and our ability to combine Western technologies and Belarusian ingenuity have defined the company's successful development during the last 13 years. During this period of time, STiM has gradually evolved from being a small family firm into a multinational company with a broad network of operations. STiM currently has several subsidiaries, such as STiM-Moscow (Russia), Kontur (Poland) and STiMUkraine. OUR COMPANY STiM was created to focus on the problems relating to horizontal road marking. Our research and expertise led to the creation of our own product lines with all the necessary machinery,equi pment and materials for effective horizontal road marking. All the technologies we use are tested by the experimental marking team using up-to date scientific knowledge and equi pment. STiM group of companies has a broad range of products and expertise,including: - Road marking machinery, equi pment and materials production - Road construction and maintenance - Asphalt and concrete production - Construction of housing and offices
2
OUR PARTNERSHIPS International relations and the communication of experience contribute to the reinforcement of STiM's authority within the field,helping our specialists to keep up with the latest engineering and technical solutions in the sector and promoting mutually beneficial partnershi ps. STiM Company is a member of «Lifeline Assosiation» (Stowarzyszenie «Linia Zycia») in Poland and «Intergovernmental Council of the CIS Road Officers» in the Russian Federation. The company's goodwill and image depend on its ability to produce high-quality,successful products and services. The core of any company is its employees,who determine the company's production and capabilities,and are the reason of successful goal achievement. OUR SERVICES Our engineers can design any additional option according to the individual needs of each client. In addition,we offer high-quality postproduction service and technical assistance. Our transportation department provides «door-to-door» delivery of our goods to the customer.
Contents
Traffic Paint ....................................................................................................................................................................................................................................................... Walk behind road marking machine «Kontur 30» ............................................................................................................................................................. Road marking machine «Kontur 50» ............................................................................................................................................................................................ Road marking machine «Kontur 100» .......................................................................................................................................................................................... Road marking machine «Kontur 300» .......................................................................................................................................................................................... Road marking machine «Kontur 600» ......................................................................................................................................................................................... Road marking machine «Shmel 11C» ............................................................................................................................................................................................ Airport marking machine «Kontur 100» ..................................................................................................................................................................................... Cold Plastic ....................................................................................................................................................................................................................................................... Manual road marking machine «Shmelok HP»...................................................................................................................................................................... Structural road marking machine «Shmelok HP Structure» ........................................................................................................................................ Road marking machine «Kontur 90HP» ................................................................................................................................................................................... Road marking machine «Kontur 650HP» ................................................................................................................................................................................ Thermoplastic ................................................................................................................................................................................................................................................... Manual road marking machine «Shmelok TP» ...................................................................................................................................................................... Road marking machine «Kontur 700TP» .................................................................................................................................................................................. Road marking machine «Kontur 700TPK» .............................................................................................................................................................................. Preheater «Volcano» ............................................................................................................................................................................................................................... Road marking machine «Kontur 700HPK» ........................................................................................................................................................................... Road marking machine «Kontur 600HP Spray» ............................................................................................................................................................... Road marking re-stri ping system «LIS» .................................................................................................................................................................................... MR10 .................................................................................................................................................................................................................................................................... Heat blasting machine «Suhovei» ..................................................................................................................................................................................................... Road removal equi pment «Bobr» .................................................................................................................................................................................................... Road widener «STiM 2000» ............................................................................................................................................................................................................... Laser Screed «STiM 3000» .................................................................................................................................................................................................................. Bituminous-mineral mixture production unit «Delta 50» .............................................................................................................................................
4 5 6 7 8 9 10 11 12 13 13 14 15 16 16 17 18 19 20 21 22 23 24 24 25 26 27
CONTACT INFORMATION 111 Katin Bor Brest, Belarus, 224025
Tel/fax: +375 (162) 299 067, 299 065, 299 063 e-mail: contact@stimby.net www.stimby.net
3
Traffic Paint Traffic paint Kontur
Traffic paint Kontur ECO
“Kontur” traffic paint is designed to be used with glass beads for marking roads with insufficient lighting. It is based on acrylic resin with the mix of solvents,composition of which guarantees quick drying and long-lasting stable whiteness. It is applied onto a dry and clean surface at the temperature of not less than 5 °C.
“Kontur Eco“ is the ecologically clean road marking material of excellent quality. It is water-based paint with quick drying time and long-lasting stable whiteness. It’s proven by BAST (German Federal Highway Research Institute) certification compliance.
Road marking performance (glass beads consumption - 250 gr/m2 ) Qd > 100 RL > 250 SRT ≥ 0.50 Application data Pneumatic or airless machinery Paint filter 60 mesh Temperature: from +5°C to +30°C Humidity: no more than 85% Specification Density: 1.6 ± 0.05 Solid content: 77 ± 2% Whiteness: 91-93% (white),≥ 65% (yellow), ≥ 30% (orange), ≤ 10% (black) Drying time: 10 min at 20°C and 65% humidity Recommended glass beads consumption: 200-250 gr/m 2 Recommended paint consumption: 600-700 gr/m2 Package: 30 kg pail Available paint colors: white, yellow, orange, black.
4
2 Road marking performance (glass beads consumption 250 gr/m ) Qd > 100 RL > 250 SRT ≥ 0.50 Application data Pneumatic or airless machinery Paint filter 60 mesh Temperature: from +5°C to +35°C Humidity: no more than 85% Specification Density: 1.6 ± 0.05 Solid content: 76 ± 1% Whiteness: 91-93% (white),≥ 65% (yellow), ≥ 30% (orange), ≤ 10% (black) Drying time: 15 min at 20°C and 65% humidity Recommended glass beads consumption: 200-250 gr/m 2 Recommended paint consumption: 600-700 gr/m 2
Walk Behind Road Marking Machine «Kontur 30» General information This machine is designed for airless method of horizontal marking in zones like parking lots and warehouses,using fast-drying traffic paints and reflective glass beads (extra option). Small dimensions of the machine enable working in city conditions without hindering traffic. Using paint under high pressure while applying marking lines allows working with high-viscosity paints and paints with high percentage of nonvolatile content. Due to these characteristics the paint dries fast and spreads evenly while applying a full coat.
Functionality Installation of the painting gun in the rear part of the machine allows for application of a more even line during marking. The machine has a good maneuverability due to a front turning wheel. During application of lengthwise lines on straight road stretches,the fixation of the turning wheel in the middle position is provided for operator's convenience.
Technical specifications Paint tank capacity …................................................................................................... 30 kg Road marking speed ...........................................................................… up to 5 km/h Hydraulic piston pump …................................................................................... 4.7 l/min Dimensions (length x width x height),m: -working position ....................................................................................… 2.0 x 1.0 x 1.1 -transportation position ........................................................................ 1.5 x 0.8 x 1.1 Full weight ….................................................................................................................... 120 kg One charge of the road material is enough to apply 60 m 2 of markings. Additional options - S econd spray gun
5
Road marking machine «Kontur 50» General information This machine is designed for airless method marking in parking zones and small city areas, using fast-drying traffic paints and reflective glass beads. Using paint under high pressure while applying marking lines allows for working with high-viscosity paints and paints with heavy percentage of nonvolatile content. Due to these characteristics the paint dries fast and spreads evenly during full coat application. Technical specifications Functionality Air-free method of markings application allows for achieving ultimately even edges of the applied lines. Using paint under high pressure while applying marking lines allows the material to penetrate deeply into road surface pores,sweeping fine dust off the road surface. Comfort Mechanical drive and anatomic sprung seat of the machine allow for taking heavy workload off the staff. Relatively small size of the machine allows for using it during road marking application within the city,without interfering with the city traffic.
6
Amount of spray guns …...................................................................................... 2 pairs Road marking speed …........................................................................ up to 5 km/h Maximum transportation speed …............................................................. 8 km/h Maximum road surface slope .........................................................................… 20% Paint tank capacity..................................................................................................… 30 kg Glass beads tank capacity..................................................................................… 18 kg Dimensions (length x width x height),m ........................… 2.3 x 0.9 x 1.1 Full weight ................................................................................................................… 265 kg Additional information Full load of road marking material is enough to apply 60 m 2 of markings.
Road marking machine «Kontur 100» General information This machine is designed for airless method marking in city areas, using fast-drying traffic paints and reflective glass beads. Effectiveness Using paint under high pressure while applying marking lines allows to work with high-viscosity paints and paints with heavy percentage of nonvolatile content. Due to these characteristics the paint dries fast and spreads evenly during full coat application. A pedal and a marking mode switch provide that the spray gun switches on at the proper time with the types of the applied marking lines and their quality being predetermined. Comfort
Technical specifications Road marking accuracy in automatic mode ..................................… ± 2 mm Road marking speed: -single solid line (width 15 cm,800 g/m2) .................................... 2.6 km/h -double solid lines (width 15 cm,800 g/m2) .............................…1.3 km/h Maximum road marking speed .................................................................… 5.2 km/h Maximum transportation speed .................................................................… 9 km/h Paint tank capacity….................................................................................................... 100 kg Glass beads tank capacity…..................................................................................... 30 kg Dimensions (length x width x height),m ..............................… 2.7 x 1.3 x 2.1 Equi pped weight …...................................................................................................... 750 kg Full weight ….................................................................................................................... 990 kg
Comparatively small size of the machines allows to use them for road markings application within the limits of the city without interfering the city traffic. Hydraulic steering system ensures high maneuverability and enables application of the markings over parking areas,narrow roads and sharp road turns.
One load of road marking material is enough to apply 200 m 2 of markings. Additional equi pment - Additional marking and glass beads gun - Registrator MR10 - Cluster road sign
7
Road marking machine «Kontur 300» General information
Technical specifications
This machine is designed for airless marking in city areas and on highways,using fast-drying traffic paints and reflective glass beads.
Road marking accuracy in automatic mode …............................. ± 2 mm Road marking speed: -single solid line (width 15 cm, 800 g/m 2) ........................… 4.2 km/h -double solid lines (width 15 cm, 800 g/m2) ..................… 2.1 km/h Maximum road marking speed ….......................................................... 5.6 km/h Autonomous Kubota diesel engine .....................................................… 29.5 hp Paint tank capacity….............................................................................................. 300 kg Glass beads tank capacity …............................................................................ 100 kg Dimensions (length x width x height),m ........................… 3.2 x 1.3 x 2.1 Equi pped weight …............................................................................................. 1,300 kg Full weight …............................................................................................................ 1,900 kg
Small dimensions and a paint tank big enough for 600 m 2 of marking,allow to use the machine as on narrow city road as well as on munici pal and federal roads,these reasons also let keep the lane where the work is done open for traffic. Using paint under high pressure while applying marking lines allows for working with high-viscosity paints and paints with a high percentage of non-volatile content. Due to these characteristics the paint dries fast and spreads evenly during a full-coat application. Functionality The optical sensor simplifies the process of refreshing existing road markings by sensing the beginning of the repeated line. The highprecision,computer-aided system of automatic and semi-automatic road marking application allows control of the whole working process. With a recording system installed,it becomes possible to remotely monitor the volume and location of work,and allows the collection and transmission of statistical data.
8
One load of road marking material is enough to apply 600m 2 of markings. The rear platform of the machine is equi pped with a storage for road cones and has a space for a worker who drops them on the road. Additional options - Additional marking and glass beads guns - Registrator MR10 - Cluster road sign - Drop-frame trailer
Road marking machine «Kontur 600» General information This machine is designed for airless marking on highways,using fastdrying traffic paints and reflective glass beads. Comparatively small size of the machine allows to use it for road marking application within the city limits without interfering with the city traffic. Hydraulic drive allows the marking carriage to move upward and downward,controlled from the operator's seat.
Effectiveness Using paint under high pressure while applying marking lines allows to work with high-viscosity paints and paints with heavy percentage of nonvolatile content. Due to these characteristics the paint dries fast and spreads evenly during a full coat application. Using hydraulic drive within gearing configuration of the machine ensures smooth adjustment of working and transportation speed with a high rate of stability. A swivel chassis allows to avoid running over the freshly marked lines while moving along the minimum radius and also provides machine's high maneuverability.
Technical specifications Road marking accuracy in automatic mode .................................… ± 2 mm Road marking speed: -single solid line (width 15 cm, 800 g/m2) .............................… 5.2 km/h -double solid lines (width 15 cm, 800 g/m2) ........................…2.6 km/h Maximum road marking speed ….............................................................. 5.6 km/h Paint tank capacity ................................................................................................… 600 kg Glass beads tank capacity ................................................................................... 200 kg Dimensions (length x width x height),m .............................… 3.4 x 1.3 x 2.1 Equi pped weight ..................................................................................................… 1,700 kg Full weight …............................................................................................................... 2,600 kg Additional options - Registrator MR10 - Cluster road sign - Additional paint and glass beads guns
9
Road marking machine «Shmel 11C» (on FIAT Ducato chassis) General information Road marking machine «Shmel 11C» is designed for airless application of horizontal road marking with quick-drying paint and using reflective glass beads. «Shmel 11C» is the newest road marking machine,encompassing a lot of innovations directed towards increasing the effectiveness and achieving the maximum productivity. Road marking machine's new chassis ensures even greater ease during operation. Everything in this machine is oriented towards increasing the level of comfort: air conditioning in the driver's cabin,informative and easy to use equi pment control console and the ability for operator to control the whole marking process from the driver's cabin (provided as an extra option). The machine has relatively small dimensions and high maneuverability,due to which the machine is perfectly suited for marking not only highways but also narrow city roads.
Effectiveness Rough and reliable construction of the machine's units allows to avoid road inequalities influence on the precision of the road marking application,which results in ultimately even line. «Shmel-11C» has relatively small size and high maneuverability that allows to work not only on trunk-roads but also on narrow munici pal roads. Functionality «Shmel-11C» machine is installed on a new frame which provides a high level of machine operation. The «Video system» simplifies the process and increases the machine's pointing accuracy over the road line which is being marked. Comfort It is easier to maintain and use the machine now,as the operator got the opportunity to control marking process from the driver's cabin which is air conditioned. The improved construction of the marking units allows setting them into the operating position quickly and with minimal effort. Additional options -Control console at the driver seat -Registrator MR10 -«LIS» re-stri ping system -Application of two colors simultaneously -Video system
Technical specifications Road marking accuracy in automatic mode …........................ ± 2 mm Road marking speed: -single solid line (width 15 cm, 800 g/m2) ...................…10.8 km/h -double solid lines (width 15 cm, 800 g/m2) ................…5.5 km/h Maximum road marking speed …........................................................ 15 km/h Autonomous Kubota diesel engine …................................................. 29.5 hp Paint tank capacity …........................................................................................ 600 kg Glass beads tank capacity …....................................................................... 240 kg Dimensions (length x width x height),m: -working position ….................................................................... 8.2 x 3.5 x 2.9 -transportation position .....................................................… 5.9 x 2.1 x 2.8 Equi pped weight .........................................................................................… 3,165 kg Full weight ......................................................................................................… 4,005 kg
10
Airport marking machine «Kontur 100»
General information
Technical specifications
This airless machine stri pes with cold one-component quick drying traffic paints and glass beads. The stri per is equi pped with a separate hydraulic drive to achieve a smooth speed control with a high level of speed shift stability. The combination of paint guns allows for application of broad (900 mm) airport marking lines.
Paint tank capacity ..................................................................................................… 100 kg Glass beads capacity ................................................................................................… 45 kg Road marking speed …....................................................................................... 2-7 km/h Dimensions (length xwidth x height), m: -working position .....................................................................................… 6.8 x 1.4 x 2.1 -transportation position …....................................................................... 2.7 x 1.4 x 2.1 Equi pped weight ......................................................................................................… 750 kg Total weight …................................................................................................................. 990 kg
Technological properties Using paint under high pressure while applying marking lines allows to work with high-viscosity paints and paints with heavy percentage of nonvolatile content. Due to these characteristics the paint dries fast and spreads evenly during full coat application. A pedal and a marking mode switch provide that the spray gun switches on at the proper time with the types of the applied marking lines and their quality being predetermined.
Additional equi pment - Registrator MR10 - Cluster road sign
11
Cold Plastic
General information This is an ecologically safe material that doesn't contain organic solvents. Plastic's hardening on the road surface occurs as a result of chemical reaction of polymerization. Before application, plastic is mixed with the initiator of polymerization reaction. The polymerization initiator comes in the material delivery set, in the mount of 3% of the plastic's mass, reflective glass beads (425-850 µm or 600-1400 µm) also come in a set in the amount of 10% - 30% of the cold plastic's mass. The optimal material consumption is 4 - 7 kg/m2 at the thickness of the formed marking equaling 2 - 7 mm. During structural marking the material consumption goes down in the amount of up to 30%, depending on the extent to which the road surface would be covered with the material. Equi pment for marking application The equipment is designed for preparing the material (mixing with the reaction initiator) and application of the prepared material through the extrusion method (during structural application),or with the help of a tray (during solid line application) During structural application,application of chaotic drops is possible as well as application of drops in a chess board order. During solid line application,creation of a comb is possible with a thickening of up to 6 mm,that allows to receive a better noise effect which is used to indicate dangerous road stretches (edge line).
12
Technical specifications Density …................................................................................................... 1.8 ± 0.05 Content of non-volatile agents .......................… no less than 90% Whiteness ….......... ≥ 85% (white), ≥ 60% (yellow), ≥ 25% (red) Hardening time ...................... 20 min at 20 °C and 65% humidity Recommended glass beads consumption ...... 400-450 gr/m 2 Recommended glass beads size .................................. 425-850 µm Application temperature …................................................... +0 to +35°C Package (pail) ........................................................................................ 25-35 kg
Manual road marking machine «Shmelok HP» + Manual road marking machine «Shmelok HP Structure» Shmelok HP Structure The unit is designed for structural road marking with two component cold plastics and glass beads. The cold plastic to be applied is prepared at the site right before the application. The application is carried out through the plastic tray gate valve by splashing the material that comes in contact with a spiked shaft. The tray may also be filled directly from the tank fixed over it on a supporting frame. The drop-on glass beads are applied simultaneously with cold plastic. Technical specifications Road marking speed ........................................................................................ 1-3 km/h Glass beads tank capacity ....................................................................… 15 kg (10 l) Amount of material applied ..........................… from 2,5 up to 5,3 kg/m² Line width …...................................................................................................... 100-500 mm Dimensions (length x width x height), m ............................… 1.2 x 1.1 x 1.1
Shmelok HP This road marking machine was designed to make road markings with two component cold plastics,glass beads and anti skid compounds. The machine is capable of making continuous lines, broken lines and noise lines. Road marking machine "Shmelok HP" is equi pped with a set of trays of different width (100- 240mm) depending on customer's needs. It takes a few minutes to change a tray,this operation does not require any tools or additional equi pment. The tray may also be filled directly from the tank fixed over it on a supporting frame. The drop-on glass beads are applied simultaneously with cold plastic. Technical specifications Road marking speed ......................................................................................… 1-3 km/h Line width .......................................................................................................… 100-240 mm Glass beads tank capacity ....................................................................… 15 kg (10 l) Diameter of pails containing cold plastic ..............................… 200-280 mm Road marking thickness …........................................................................... 1.5 - 3 mm Thickness of noise line lugs …............................................................................... 5 mm Lugs spacing ..............................................................................................… 160 - 180 mm Dimensions (length x width x height),m: -working position ................................................................................… 2.0 x 0.6 x 1.1 -transportation position ....................................................................… 1.2 x 0.6 x 1.1 Equi pped weight …........................................................................................................ 95 kg
13
Road marking machine «Kontur 90HP» General information «Kontur 90HP» is designed for application of horizontal road marking with modern one component cold plastic and the use reflective glass beads. Technological Properties
Technical specifications
The machine can apply the following types of lines: solid,structured chaotic and structured drops. The machine is self propelled and is controlled by an operator who walks behind it. Directly during the process of marking application,reflective glass beads are applied on the line with the help of an automatic glass beads gun with an adjustable diffuser.
Line width ....................................................................................................… 100 - 240 mm Maximum road marking speed ..................................................................… 5 km/h Cold plastic tank capacity ....................................................................................…150 kg Glass beads tank capacity ............................................................................................ 18 l Hardener tank capacity ................................................................................................... 10 l Solvent tank capacity .....................................................................................................… 10 l Dimensions (length x width x height), m ..............................… 1.9 x 1.1 x 1.2 Full weight ........................................................................................................................ 630 kg
Functionality A marking block is equi pped with quick-detachable applicators for structural lines. Rib-line marking is applied with the help of pullbehind trays. Mixing of cold plastic with a hardener is done with the help of a dynamic mixer,and occurs directly before application on a road surface. Comfort Dosing of components is done in automatic mode. Cleaning of a mixer and an applicator is controlled through the operator's panel and requires a minimal attention from staff's side.
14
Road marking machine «Kontur 650HP» General information This machine is designed for applying horizontal road marking in city areas and on highways, using modern one-component cold plastic along with reflective glass beads. Functionality Mixing of cold plastic and a hardener occurs with the help of a dynamic mixer and happens just before the application onto road surface. Dosing of components is done in automatic mode. Feeding of cold plastic and hardener into the mixer is done with the help of a pump with adjustable output. Reflective glass beads are applied with the help of automatic glass beads spreading guns that are equi pped with adjustable diffusers,glass beads are applied directly during marking application process. Technological Properties A marking carriage is equi pped with two quick-detachable applicators which allows for the application of either single or double line. Each line corresponds to a certain applicator. This machine can apply the following line types: smooth,structured, multi-dot. The control panel of the machine fully monitors the marking carriage functions in manual,automatic and semi-automatic modes, the panel also measures,indicates and saves (without the ability of changing them manually) the following parameters: - time and date of a stage of a marking project - distance covered by the machine from the beginning of the marking stage - type of marking - total area of marking, m 2 - average speed, km/h
Comfort The marking carriage with the applicator and the glass beads gun is installed on the right side of the machine. The time that it takes to reinstall the marking carriage to the left side 30 min, if done by a crew of 2 people. Cleaning of mixers and applicators is controlled through the operator's panel and requires minimum attention from working staff. Technical specifications Road marking speed ….......................................................................................1-5 km/h Maximum transportation speed ...............................................................… 12 km/h Cold plastic tank capacity ............................................................... 850 kg (460 l) Glass beads tank capacity ................................................................. 190 kg (120 l) Dimensions (length x width x height),m ..........................… 4.3 x 1.5 x 2.2 Equi pped weight ...............................................................................................… 2,200 kg Full weight …............................................................................................................. 3,500 kg
15
Thermoplastic + Manual road marking machine «Shmelok TP» Thermoplastic
Shmelok TP
Thermoplastic is a thermo-softening material in the form of granular mixtures which after pre-heating, mixing and cooling, form a thick and opaque coating. Working temperature of thermoplastic's melting must be within the limits of 190 - 210°С ± 5°С. According to customer's requirements, thermoplastic is supplied with reflective glass beads.
Marking and reflective glass beads application occurs at the same time. The device is completed with quickly removable marking blocks which allow for applying marking lines with a width of 100…240 and 400 mm. The device is able to keep the required temperature of plastic for a long time. Comfort
Marking Application Equi pment The equi pment is designed for preparing and application of thermoplastic material melt with the help of an extruder or a tray (during manual application). Application of a rib with a thickness Of 6 mm allows for receiving a noise effect which is used to indicate dangerous road stretches, as an edge line for example. Marking complexes consist of several machines: equi pment for material preparation, equi pment for material application and transport.
16
The readjustment of the reflective glass beads application unit according to a specific line width is provided. The construction of the device is provided with a burners' flame control unit, which allows for improving the safety of working with natural gas. Technical specifications Line width ............................................................................................................… 100 400 mm Thermoplastic tank capacity ...................................................................... 55 l (100 kg) Glass beads tank capacity ............................................................................................ 15 kg Dimensions (length x width x height),m ….................................. 1.3 x 1.1 x 0.9 Full weight ….......................................................................................................................... 120 kg
Road marking machine «Kontur 700TP» General information «Kontur 700TP» is designed for applying horizontal road marking onto concrete-asphalt and cement-asphalt roads with modern thermoplastics while using reflective glass beads. The machine's maximum performance is 2000 m² of marking a shift (approx.: 8 working hours). Functionality The machine has a fortified frame,which allows for lowering the negative impact of potholes and bumps on the process of road marking,and it also allows for extension of the machine's time of service. A broom is installed on the machine for mechanical cleaning of the road surface,which allows for easier preliminary cleaning of the road before marking application. The existence of a cruise-control system allows for applying the marking with a constant speed. Comfort An extruder,a broom,and an operator's seat can be installed on either side of the machine: left or right. The machine is equi pped with a hydraulic steering booster to ease the maneuvering in the city conditions,which allows for an easier machine control. Quality The machine gets driven hydraulically. It allows for a smooth adjustment of working and transportation gears with a high degree of stability.
Technical specifications Maximum road marking speed ...............................................................… 5 km/h Maximum transportation speed …............................................................. 12 km/h Thermoplastic tank capacity ........................................................................… 600 kg Glass beads tank capacity ............................................................................… 240 kg Dimensions (length x width x height), m: - working position ...............................................................................… 8.2 x 3.5 x 2.9 - transportation position …................................................................ 5.7 x 2.1 x 2.8 Equi pped weight ….............................................................................................. 3,100 kg Full weight …............................................................................................................ 3,800 kg Additional options -
Control console at the driver seat Registrator MR10 «LIS» re-stri ping system Application of two colors simultaneously Video system
17
Road marking machine «Kontur 700TPK» General information Thermoplastic road stri per is designated for both the liquid hot plastic and high solids paint application onto clean and even cement concrete and asphalt concrete surfaces also with the pressurized glass beads and anti-skid agents. Paint marking application block Paint marking application block consists of a tank,a hydraulic pump and a set of paint guns. The paint tank is equi pped with a horizontal mixer which allows for working with paints of low quality that have a tendency to separate into layers during a prolonged downtime. The machine is equi pped with two paint guns and two glass beads guns that are mounted onto a movable carriage. The carriage allows for applying the paint marking on the left side of the machine as well as on the right side of the machine. Thermoplastic marking application block The extruder is designed for application of road marking with thermoplastic. Right after the extruder,glass beads guns are installed for application of reflective glass beads. The block allows for application of lines with the width of 5 to 40 cm, in various combinations. In a standard option,the extruder is equi pped with eight valves with a width of 5 cm, according to the customer's requirements the width and the number of valves can be changed. The control system of opening the valves allows for application of solid and noise lines, lines with periodically changed profile and pattern.
Technical specifications Paint width line …................................................................... from 100 to 400 mm Thermoplastic width line …................................................ from 50 to 400 mm Thermoplastic temperature ...............................................................… 180 - 210°C Road marking speed ….................................................................................... 1-5 km/h Maximum transportation speed ...........................................................… 12 km/h Thermoplastic tank capacity ......................................................... 350 l (700 kg) Paint tank capacity ............................................................................… 435 l (700 kg) Glass beads tank capacity ................................................................................. 120 kg Dimensions (length x width x height),m ...........................… 5.9 x 2.2 x 2.7 Equi pped weight ….............................................................................................. 3,500 kg Full weight …............................................................................................................ 4,050 kg Additional equi pment - Cluster road sign
18
Preheater «Volcano» General information The set of equi pment is used for melting of thermoplastic for horizontal road marking. Melting of thermoplastic and maintaining the set temperature is done in automatic mode. A vertical thermo tank (one or two) equi pped with a heating system and a mixing system,an engine and an automatic system for maintaining the set temperature come in a set of equi pment.
Technical specifications Preheater type Number of thermo tanks Volume of thermoplastic in one tank, l Total volume of thermoplastic, l Maximum load of thermoplastic, kg Number of liquid fluid burners Burners' aggregate capacity, kW Fuel type for burners for engine engine cooling Engine power, kW Overall dimensions, m length width height Weight (without material), approximately, kg Fuel tank capacity, l Recommended carrying capacity of a base truck,trailer, t Recommended use
125 1 125 125 250 1 40
125 x 2 2 125 250 500 2 80
300 1 320 320 640 1 40
300 x 2 2 320 640 1280 2 80
800 1 750 750 1600 1 50
800 x 2 2 750 1500 3200 2 100
Diesel Diesel air 3,5
Diesel Diesel air 8,0
Diesel Diesel air 8,0
Diesel Diesel air 8,0
Diesel Diesel air 10,8
Diesel Diesel air 10,8
2,4 2,4 1,5 2,5 2,2 2,2 400 700 40 40 1,5 2 for manual works
1,2 2,4 1,2 2,4 2,9 2,9 3,9 3,9 2,3 2,3 2,3 2,3 900 1600 1710 3380 40 40 90 90 3,5 5…10 12…15 12…15 together with road marking machines
The use of oil jacket and mixers ensures even heating of material throughout the whole volume. The use of stainless steel in the most important places substantially prolongs the equi pment's service life. The equi pment's automatics work in autonomous mode. There is no need for providing the power supply. A gas burner,a flashing beacon,scrapers,a truck ladder and fire extinguishers come in a delivery set. The automatics system has a protection against the overheating of thermo oil. The range of maintained temperature is from 60 up to 250°С, which allows for using the equi pment for melting of bitumen and mastic as an alternative usage.
19
Road marking machine «Kontur 700HPK»
General information It is designed for horizontal marking in city areas and highways,using cold plastic and fast-drying traffic paints with reflective glass beads and anti-skid agents. It can be used in a moderate climate with the ambient temperature of 5 - 30 °C and relative air humidity of no more than 85 %. In both cases (cold plastic or paint application) the application of glass beads onto marking materials can be done.
Technological Properties A marking carriage,a broom,and an operator's seat can be installed on either side of the machine: left or right. The cleaning of mixers and applicators during plastic application is done with the help of an operator's panel and requires minimum attention from the helping staff, it requires a minimum solvent consumption and the solvent remains good enough for the secondary use.
20
Technical specifications Road marking speed: - using traffic paint …........................................................................................ 2-8 km/h - using cold plastic …........................................................................................... 1-5 km/h Maximum transportation speed .............................................................… 15 km/h Cold plastic tank capacity ...................................................................................... 460 l Paint tank capacity ....................................................................................................... 435 l Glass beads tank capacity ....................................................................................... 120 l Hardener tank capacity ............................................................................................... 30 l Solvent tank capacity .................................................................................................... 30 l Dimensions (length x width x height), m: -working position ….................................................................................. 5.7 x 2.0 x 2.7 -transportation position ….................................................................. 5.7 x 2.0 x 2.4 Equi pped weight …............................................................................................... 3,500 kg
Road marking machine «Kontur 600HP Spray» General information Road marking machine “Kontur 600HP Spray” is mounted on a special self-propelled chassis and is designed for airless application of thin horizontal road marking with cold two-components spray plastics (in ratio 50/50) as well as with traffic paint. Production effectiveness Using hydraulic drive within gearing configuration of the machine ensures smooth adjustment of working and road speed with high rate of stability. Swivel chassis usage permits to avoid running over the fresh marking lines while moving along the minimum radius and also provides machine's high maneuverability. Additional manual marking gun within the cold plastic or traffic paints allows paint the cliche on the road surface. In addition,machinery could be adapted for using two different traffic paint colors. Comfort Comparatively small size of the machines allows to use them for road markings application within the limits of the city without interfering the city traffic. Using high pressure while applying marking lines allows the material to penetrate deeply into the road surface pores,sweeping fine dust off the road surface. “Kontur 600” is certified by safety standards to CE mark.
Technical specifications Road marking speed (traffic paint): -single solid line (width 15 cm, 800 g/m2) .................................…4.2 km/h -double solid lines (width 15 cm, 800 g/m2) ...........................…2.1 km/h Maximum road marking speed (traffic paint) …........................... 5.6 km/h Maximum transportation speed …................................................................ 12 km/h Component A tank capacity ….......................................................................,... 300 kg Component B tank capacity ........................................................................…... 300 kg Glass beads tank capacity …................................................................................. 100 kg Solvent tank capacity ….................................................................................................... 15 l Dimensions (length x width x height), m …........................... 3.4 x 1.3 x 2.1 Equi pped weight ….................................................................................................. 1,750 kg Full weight …................................................................................................................ 2,650 kg
21
Road marking re-stri ping system «LIS» Automatic Re-Stri ping Unit for Road Marking “LIS”
Technical specifications
“LIS” unit is designed for automatic renewal of old road marking.
Width of the scanned zone ......................................................................… 600 mm Width of the recognized line ….............................. from 80 up to 200 mm Acceptable wear of the marking to be renewed .............................… 50% Number of painting guns …............................................................................... 2 pairs Road marking speed …..................................................... from 3 up to 12 km/h Dimensions (trailer) .............................................................................… 3.8 x 1.8 x 1.3 Dimensions …................................................................................................ 1.2 x 1.0 x 1.0 Weight (trailer) …....................................................................................................... 750 kg Weight ….............................................................................................................................. 70 kg
Technological properties The unit can be used for operation in automatic mode,“repeat of marking” - mode and manual mode. “LIS” is designed for re-stri ping of center and edge road marking lines in continuous motion mode, with any sequence of mentioned lines. Functionality The unit does not react to remains of previous markings or any other white stains of a length of less than 50 cm,located beyond major marking. It does not discontinue the marking on intervals of a length of less than 30 cm where the marking is severely deteriorated or is completely absent; Comfort The unit shows stable performance at night as well as in day light. The unit is equi pped with three video cameras,the cameras' signals are transferred onto two LCD monitors. On a lower monitor,with the help of a camera,the operator can control the work of a marking carriage and marking guns. After switching to a camera installed in the rear,this monitor allows for controlling the position of a trailer during transportation. The second monitor allows for seeing the part of the road of a length of more than 4 meters ahead of the marking module.
22
Registrator MR10 General information This unit is designed for collecting the information on the work done by a marking machine. The system saves the data on the finished marking, such as total area, the amount of consumed material,the types of performed marking.
Technological Properties The information saved in a nonvolatile memory of the system can be transferred onto a PC through a USB port, it can be saved on a USB Flash card, and it also can be sent to a user's email box through an internal GSM modem. Functionality The program allows to track the road marking machine's trajectory, while indicating marking modes and stops on a digital map. The data transfer through a GSM network is done automatically every day. The data transfer after an SMS command from an office is possible. The software configuration and update can be done through the Internet or through the USB port. Comfort A user's program is installed on a PC,with the program's help the saved data can be viewed in a convenient form,with the possibility of a transfer into an Excel table. The user chooses a type of a report table detailed step-by-step statistics,generalized statistics on marking types or a special type of a table ordered by the user. Quality The record keeper has a durable hermetically sealed body,it's reliably protected from the negative influence of external factors. Additional information The MR10 system includes: 1. Record keeper люR 11 2. Counting unit (motion sensor) 3. Paint consumption sensor 4. S et of electric cables 5. S et of user's software on a CD Record keeper MR-11 includes: a GPS (Global Positioning System) receiver,a cellular GSM modem and a microprocessor device for control and storage of technological parameters of completed road marking in the nonvolatile memory.
23
Marking removal equi pment «Bobr» + Heat blasting machine «Suhovei» Road Marking Remover «Bobr»
Heat blasting machine «Suhovei»
The machine is designed for a quick removal of paint,thermoplastic and marking tape off the road surface. Technological Properties
The heat blasting unit creates and releases a stream of hot air for various construction and road marking purposes. As for construction,the unit is used for different preparatory jobs such as drying and heating.
The princi ple of chi pping is used at the core of the machine's operation,the material which juts out above the set level or the road surface itself with a thinly applied marking are chi pped off. The working width of the cut (cutters' gri p) is 200 mm. The “floating” cutter eliminates the forming of grooves and slots with sharp edges. Technical specifications Width of marking removal (cutter's gri p) ..................................… 200 mm Marking removal working speed …......................................... 0.3 - 0.5 km/h Cutters' service cycle ….......................................................... 8-10 km (1500 m2) Full weight ................................................................................................................… 210 kg Dimensions (length x width x height),m ............................ 1.1 x 0.7 x 1.1
24
As for road marking,the unit is used for melting ready-shape thermoplastic patterns right on the road surface. This is a light and mobile heating device powered by propane,allowing a simple, trouble free and substantially less time consuming operation. A special heat case allows for continuous work till the propane tank is completely empty. In case of emergency (e. g.: engine stop) the propane supply is blocked with a valve. Technical specifications Heat source ..................................................................................................... propane gas Air stream temperature ...................................................................... up to 1,300°C Full weight (without a propane tank) ........................................................ 70 kg Dimensions (length x width x height),m .............................. 1.3 x 0.6 x 1.2 Heating Gun's Hood Dimensions (length x width),m .............. 0.6 x 0.6
Road widener «STiM 2000» General information STiM 2000 has been designed for road shoulder maintenance and to solve all aspects of roadside work,such as road widening,hard shoulder work or cable and pi peline trench filling. All different types of soil,gravel grit and asphalt can be placed with STiM 2000. The machine is equi pped with its own power block containing 19.7 kW Perkins Diesel engine and a powerful hydraulic system to operate all widener functions. The machine's laydown capacity is up to 300 tons per hour.
Application materials: all asphalt mixes,lean concrete mixes,soil, gravel,sand,etc. Wheel loader requirements: any brand from 80 kW engine power to push the widener. STiM 2000 is attached to loaders with a simple mounting coupler. Technical specifications
The laydown capacity,as well as paving slope,pavement thickness are hydraulically adjustable. Aggregate spreading speed is from 15 up to 50m per minute.
Storage hopper capacity ...................................................................................… 3 m 3 Dimensions (length x width x height), m: -working position ............................................................................. 3.0 x 3.5 x 1.8 -transportation position .............................................................… 4.1 x 4.1 x 1.8 Roadside width,mm ….............................................................................. 500 - 2000 Working speed …..................................................................................... 0.9 - 3 km/h Equi pped weight …........................................................................................... 4,050 kg
25
Laser Screed «STiM 3000» General Information The equi pment is designed for spreading and surfacing of the upper layer of concrete during floors and platforms construction, in automatic mode according to a laser plane. Technological Properties The laser screed is a self-propelled chassis with a concrete laying unit located in front. The laying unit consists of an auger which takes away the excess concrete and a screed rail which tamps and evens the concrete. Functionality Laying and surfacing of the concrete is done while the laser screed is moving backwards. The laser screed is moving immediately in the concrete. Before laying the concrete,the laying unit is placed into a horizontal position and the required thickness of the concrete is set. This position of the laying unit is entered into the control unit's memory. If the laying unit deviates from its initial position during operation, laser receivers send a signal to the hydraulic system for the correction of the laying unit's position. Technical specifications Maximum working speed …................................................................................. 2 km/h Maximum transportation speed …................................................................ 5 km/h Line width of concrete which is being evened ..........................… 2500 mm Minimal clearance from the surface ….................................................... 250 mm Full weight ...................................................................................................................… 500 kg Dimensions (length x width x height), m: - transport position …............................................................................... 3,1 x 1,9 x 1,4 - working position …................................................................................ 2,9 x 2,8 x 2,3
26
Bituminous-mineral mixture production unit «Delta 50»
General information The unit makes cold bituminous-mineral mixtures by mixing inert materials of various types and sizes in different ratios with emulsified bitumen. Such inert materials are sand, gravel, stone (road metal), slag and utilized asphalt surface with different liquid and dry additives. Technological properties The materials are delivered into the hopper of the unit by a wheel loader or by a belt conveyor. The hopper is equi pped with screens allowing only a certain fraction material penetration into the hopper. The mixture is discharged in bulk onto the belt conveyor. The unit works in a continuous production mode. This is a mobile type unit that can be moved with any means of transportation having a sufficient pulling capacity.
Technical specifications Unit's maximum productivity …......................................................................... 60 t/h Emulsified bitumen delivery pumping station output ..........… 100 l/min Material hopper overall displacement …........................................................ 4 m 3 Dimensions (length x width x height), m: - transport position …................................................................................ 7,0 x 2,5 x 3 - working position ….............................................................................. 7,0 x 2,5 x 3,4 Maximum transportation speed …............................................................ 25 km/h Full weight …............................................................................................................... 5800 kg
27
group of companies 111 Katin Bor, Brest, Belarus, 224025
Tel/fax: +375 (162) 299 067, 299 065, 299 063 e-mail: contact@stimby.net www.stimby.net