indoor and outdoor fireplaces presented by your firerock & local firerock dealer 888.876.1025 | firerock.us
Images By : Chris Luker lukerphotography.com
Erica George Dines Atlanta Homes & Lifestyles Magazine
Emily Followill emilyfollowill.com
Jack Arnold jackarnold.com
5 Reasons to Choose Firerock In 2004 FireRock was founded with one goal – to build a better masonry fireplace than anything else on the market. Since that time, FireRock has proven a superior product in its design, function and durability. Here are five reasons why our product stands above and why you should choose FireRock for your next project.
1. 3x stronger than the competition FireRock fireplaces are 3x stronger than the leading competitor and are less likely to suffer wear and tear or damage during initial transit.
2. True openings — 42” means 42” The dimensions after installing the firebrick is the true finished opening size. Knowing this, we created a fireplace with true finished opening sizes, so when you order a 42” fireplace from FireRock, the opening size when completely installed will be exactly 42”. This makes planning much easier for architects, interior designers, builders and installers.
3. Improved draw & reduced smoke spillage FireRock improved two engineering elements of the common masonry fireplace – a curved radius lintel combined with a larger, 15” flue. Together these improve draw and minimize the risk of smoke spillage.
4. Patented one-piece chimney system for easier installation FireRock’s chimney is a patented, one-piece system with built-in nesting feature on each chimney block to help ensure the blocks stack up straight and are secure.
5. Angled back wall for better heat reflection & traditional look FireRock offers a unique option of an angled back wall. This has a more traditional, hand-crafted look with its symmetrical trapezoidal shape. It also improves heat reflection as the heat bounces off the back wall and enters the room.
indoor Fireplaces*
CONVENTIONAL • Available Sizes: 30”, 36”, 42”, 48” • Design: Traditional-style firebox with angled back wall for better heat reflection • Options: A more modern, straight back wall option (California Conventional) is available • Chimney: Accommodates FireRock masonry or approved metal chimney system (UL 103) • Compliances: UL 127, ANSI Z21.60, wind load, seismic testing, ICC report issued • Applications: Models 30”, 36” and 42” can be installed using LiteRock method • Clearance to Combustibles: 1” around firebox unit and smoke chamber
OVERSIZED CONVENTIONAL • Available Sizes: 60” and 72” • Design: Back walls are straight, not angled, in this oversized version of the Conventional • Chimney: Double chimney required; 72” requires 2 top-seal dampers • Compliances: UL 127, Z21.60 • Clearance to Combustibles: 1” around firebox unit and smoke chamber
RUMFORD • Available Sizes: 30”, 36”, 42”, 48” • Design: Taller opening with straight back wall – great for homes with high ceilings • Chimney: Accommodates FireRock masonry or approved metal chimney system (UL 103) • Compliances: UL 127, ANSI Z21.60, wind load, seismic testing, ICC report issued • Applications: Models 30”, 36” and 42” can be installed using LiteRock method • Clearance to Combustibles: 1” around firebox unit and smoke chamber *All indoor fireplaces are also approved for outdoor use
SEE-THROUGH • Available Sizes: 30”, 36”, 42”, 48” • Design: Provides a fireplace to be in two rooms using only one flue • Options: Firebox side walls can be angled in or straight • Chimney: Accommodates FireRock masonry or approved metal chimney system (UL 103) • Compliances: UL 127 and ANSI Z21.60 listed • Applications: Models 30”, 36” and 42” can be installed using LiteRock method • Requirements: To ensure a UL 127 compliant installation and to reduce the risk of smoke spillage, a set of glass or ceramic fireplace enclosure doors MUST be installed on one or both sides of the fireplace. Topseal damper required for this indoor unit. FireRock does not sell glass doors. • Clearance to Combustibles: 1” around firebox unit and smoke chamber
VENT-FREE | SEE-THROUGH VENT-FREE • Available Sizes: 30”, 36”, 42”, 48” • Design: Allows for a true masonry fireplace without a chimney; see through option available • Compliances: ANSI Z21.91, seismic testing, ICC report issued • Applications: Can be installed directly on a wooden or other combustible floor – perfect for remodeling projects; check local building codes for restrictions, specifically in bedrooms • Requirements: Use only with unvented decorative gas logs that comply with ANSI Z21.11.2 • Clearance to Combustibles: 0” around sides and back; 3.5” on top
VENT-FREE Lite • Lightweight version of the vent-free due to shallower depth (24”) and specialized component design • Available Sizes: 30”, 36”, 42”, 48” • Approved for indoor and outdoor use • Design: Allows for a true masonry fireplace without a chimney; straight back wall only • Compliances: ANSI Z21.91 • Applications: Can be installed directly on a wooden or other combustible floor – perfect for remodeling projects; check local building codes for restrictions, specifically in bedrooms • Requirements: Use only with unvented decorative gas logs that comply with ANSI Z21.11.2 • Clearance to Combustibles: 0” around sides and back; 3.5” on top NOTE: All fireplaces should be installed according to ICC Report and Installation Manual instructions, which supersede this document. Always be sure to check and follow local building codes.
MANTEL & SURROUNDS FireRock fireplaces can accommodate many types of custom surrounds. Popular indoor options include marble, ledgestone, wood, brick and stone veneer. Popular outdoor veneers include man-made stone or sliced natural stone. *FireRock does not sell mantels or surrounds.
outdoor Fireplaces
OUTDOOR CONVENTIONAL FIREPLACE • Available OUTDOOR Sizes: 30”, 36”, 42” • Design: Traditional-style firebox, but unlike the indoor conventional fireplace, the outdoor model has a straight back wall and no radius lintel • Chimney: Accommodates FireRock masonry chimney system – 2-3 feet included in fireplace kit; both firebox and chimney system components deliver on a single pallet • Compliances: UL 127 • Requirements: This product is NOT designed to be built into a wood framed structure. Rather, it is designed to be freestanding. In the event that additional dimension is required, build out with concrete masonry units (CMU) or metal framing material.
OUTDOOR ARCHED-FRONT FIREPLACE • Available OUTDOOR Sizes: 30”, 36”, 42” • Design: Traditional outdoor fireplace with classic Tuscan-styled arch and straight back wall • Chimney: Accommodates FireRock masonry chimney system – 2-3 feet included in fireplace kit; both firebox and chimney system components deliver on a single pallet • Requirements: This product is NOT designed to be built into a wood framed structure. Rather, it is designed to be freestanding. In the event that additional dimension is required, build out with concrete masonry units (CMU) or metal framing material.
ROUND FIRE PIT • Available Sizes: 44” • Design: Modular design with no single component over 60 lbs. • Options: Riser kit(s) available for increased height - one riser provides an additional 6”
SQUARE FIRE PIT • Available Sizes: 36”, 48”, 60”, 72” • Design: Modular design with no single component over 60 lbs. • Options: Extension blocks available to add length and width for custom sizes.
Covered Patio & Porch Applications FireRock’s outdoor units are designed to be freestanding, meaning they cannot be built into a wood framing structure. But what if you want an outdoor fireplace within a screened-in porch? Or a chimney that goes through the roofline of a covered patio or gazebo? These common applications have a simple solution — choose an indoor unit! FireRock’s indoor fireplaces are approved for outdoor use and for projects like these..
Accessories
solid chimney block • Our patented one-piece interlocking components make it easy to add an all-masonry chimney to your fireplace • Approved for indoor and outdoor fireplaces • Chimney Block Height: 6” • Additional Measurements: 22” (W) x 22” (L) • 15″ diameter flue, largest round masonry flue in the industry, plus no flue liner necessary • UL 127 compliant for “zero clearance” to combustibles in vertical applications • Independently tested at 3,000 PSI compressive strength • To increase the solid block chimney’s strength even more, insert rebar and mortar into the “hurricane” holes
OFFSET BLOCK • When design parameters do not allow for a vertical chimney installation, Offset Blocks are used to move the chimney path so that objects (ex: another fireplace) may be positioned above the firebox. • A non-combustible column under every 5th block must support the Offset Blocks in a series • Offset blocks are stacked in series with each one providing a maximum offset 2 ⅝″ • Measurements: 24” (W) x 28” (L) x 4" (H) • Maximum Horizontal Distance (or max offset): 40” • Clearances: 1” clearance to combustibles • Offset direction may be left, right, back, or in a spiral pattern for “twisting” flues • Each block has an angled flue hole that provides a 30 degree vertical passageway for flue gases
FireRock Mortar • Must be used to install firebox and FireRock masonry chimney for warranty to be valid • Weight per bag: 25 lbs • Approximately 1 bag of mortar is needed for every 6 chimney block
BRICK FLANGE • With the Brick Flange, a masonry veneer can be added above the roofline without building a special support structure through the house • If plans call for a brick flange, our Solid Block Chimney must be used • Flange Measurements: 32” (W) x 32” (L) x 4” (H) • Supports up to 20 ft of vertical brick above the roofline • Installed in the chimney stack approx. 12” below the low side of the roofline inside the attic space • IMPORTANT: Please consult local building codes for specifics regarding masonry above the roof.
HEIGHT EXTENSION KIT • With the exception of Rumford, fireboxes have a 32″ finished opening height. A Height Extension Kit can be used to increase the firebox’s finished opening by almost 9 inches. • This accessory is perfect for designs that call for an arched opening that would normally reduce the open area of the firebox • Three-piece unit that sets on the baseplace and raises the opening height by 8 ⅝” • This accessory may not be used with LiteRock or See-Through models • Treat as another layer of block at installation
PREPARING YOUR NEW FIREPLACE FOR ITS FIRST FIRE Once your new fireplace is installed, it is critical that the refractory elements be completely dry before firing of the unit (approximately 28 days after installation is complete). Once fully cured, follow the steps below to prep your fireplace before initiating regular use: 1. Purchase 2 Duraflame logs 2. Cut off 1/3 of one log and burn 3. Wait 2 days and burn remaining 2/3 of first log 4. Wait another 2 days and burn the entire 2nd log 5. Wait another 2 days and then commence regular use For best continued use this season, be sure to use seasoned, dry wood and clear out the ash on a regular basis.
Accessories
(continued)
OUTSIDE AIR KIT • FireRock stocks the Air-A-Lator Mason’s Choice outside air intake regulator • Helps stop backdraft smoking caused by negative pressure in the home • Outside air kits should be installed and used in accordance with requirements of the standard for fireplaces under national code NFPA 211 FireRock recommends installing the outside air kit above the first course of firebrick near the front of the fireplace • IMPORTANT: Please consult local building codes if a wood-burning fireplace REQUIRES an outside air kit. It is the responsibility of the builder/contractor to ensure that adequate air supply has been provided to the fireplace.
METAL CHIMNEY SYSTEM • As an alternative to the Solid Block Chimney, all FireRock fireplace units are designed to accommodate UL 103 listed metal chimney systems • Metal chimney components are lightweight and allow for more flexibility in your fireplace location • FireRock distributes M&G Duravent, DuraChimney II UL 103 (air-cooled applications). The double-wall, air-cooled design allows the chimney to expand both radially and lengthwise under high temperatures. Chimney height is subject to job site specifications. • Clearance to Combustibles: 2” around metal chimney (specific to M&G Duravent) • For use with masonry fireplaces, which burn wood, oil, coal or gas • FireRock offers firestops, stabilizers, storm collars and chimney caps that act as spark arrestors • Use 14” diameter pipe for all units with exception to 30” fireplace (12”) • Our system allows for any UL 103 listed metal chimney
installation Kits For added convenience, FireRock offers installation kits for each indoor and outdoor product. Ask your local FireRock dealer to learn more about selecting the kit that’s right for your project. Standard kit items include the following: • # Bags of FireRock Adhesive Mortar needed to complete your installation of firebox and firebrick • # Firebrick needed for firebox in specified model and color • Cast iron throat damper in the correct size needed for firebox (indoor models only) • Angled steel bar needed to create lintel component (sizes 30” - 48” only) Note: Additional mortar needs to be purchased with masonry flue
MODEL
SIZES
MORTAR
FULL BRICK
SPLIT BRICK
DAMPER SIZE
WEIGHT
CONVENTIONAL/CA
30”
10
40
120
24”
1100 lbs
CONVENTIONAL/CA
36”
11
40
120
30”
1100 lbs
CONVENTIONAL/CA
42”
11
40
120
36”
1100 lbs
CONVENTIONAL/CA
48”
12
40
120
42”
1100 lbs
CONVENTIONAL*
60”
14
60
180
54”
1200 lbs
CONVENTIONAL
72”
16
80
220
(2) TOP SEAL
1400 lbs
OUTDOOR
30”
7
30
90
N/A
800 lbs
OUTDOOR
36”
8
35
95
N/A
850 lbs
OUTDOOR
42”
11
40
120
N/A
950 lbs
RUMFORD
30”
10
40
160
24”
1200 lbs
RUMFORD
36”
11
40
160
30”
1200 lbs
RUMFORD
42”
12
40
160
36”
1200 lbs
RUMFORD
48”
12
40
160
42”
1200 lbs
VENT FREE
ALL
6
40
120
N/A
950 lbs
VENT FREE LITE
ALL
6
40
120
N/A
950 lbs
SEE THROUGH*
ALL
10
40
70
TOP SEAL
900 lbs
SEE THROUGH VENT FREE
ALL
6
40
70
N/A
960 lbs
* If using metal pipe, must request anchor plate with damper in lieu of top seal
Firebrick Firebrick used must comply with ASTM standards C1261 and C27 and meet or exceed the requirements of local, national and international building codes regarding fireplace and chimney construction and the National Fire Protection Association NFPA-211. A compliant firebrick lining is a minimum 1 ¼” thick. FireRock recommends using 2 ½” thick firebrick to line the floor.
red firebrick
buff firebrick
Firebrick Colors and Sizes • Availables colors include Red and Buff • Full firebrick dimensions: 4” (W) x 9” (L) x 21/2” (D) • Split firebrick dimensions: 4” (W) x 9” (L) x 11/4” (D) • Soaps (Buff color only): 2 ¼” (W) x 9” (L) x 1 ¼” (D)
Firebrick Patterns Popular firebrick patterns include:
running bond
stacked bond
full herringbone
split herringbone
• Running bond • Stacked bond • Basket weave • Full herringbone • Split herringbone basket weave
running bond
full herringbone
split herringbone
Chimney Pots FireRock offers some of the highest quality and reasonably priced chimney pots on the market today. Approved for FireRock products, these chimney pots can even improve the overall draw of a fireplace, leading to a higher performing fireplace while protecting the chimney from the elements and extreme weather.
FEATURES & BENEFITS • Various models and styles available from each product line we offer • Can be used on any indoor or outdoor fireplace, existing or new install
European COPPER & CHIMNEY CLASSICS BY JACK ARNOLD Round, square or octagonal, the European Copper line of copper chimney pots offers numerous design combinations for both traditional and more contemporary homes. Available in three styles, seven sizes and two unique finishes (Freedom Gray and Copper), each chimney pot is lined with stainless steel. FireRock also offers the Chimney Classics line from Jack Arnold. Constructed of steel with a high-quality painted copper finish, Chimney Classics chimney pots offer the advange of the European Copper line, but at prices that will appeal to any budget. Offered in two styles (Square and Octagonal) in a variety of heights and diameters.
CLAY CHIMNEY POTS BY SUPERIOR CLAY With more than 60 standard styles to choose from, and a variety of ways to customize your chimney pot, you can find the look that’s just right for your home with Superior Clay’s line of clay chimney pots.
To view our complete line of available chimney pots and specifications, contact your local FireRock distributor or the FireRock customer service team at 888.876.1025.
Installation Methods B-VENT Our B-Vent fireplace is a higher BTU, vented, gas-only model. It offers an automated safety shutoff valve, ensuring your fire does not burn too long or too hot. This model requires an accessory kit and gas log set specifically sized for the fireplace (FireRock stocks both) as well as a special 10” chimney pipe. • Available Sizes: 30”, 36”, 42”, 48” • Design: Allows for a true masonry, gas-only fireplace • Compliances: ANSI Z21.50, wind load, seismic testing, ICC report issues • Applications: Can be installed directly on a wooden or other combustible floor without a riser kit. Check local building code for restrictions, specifically in bedrooms • Requirements: Use only with gas logs that comply with ANSI Z21.60 • Clearance to Combustibles: 0” to floor, 1” to sides and back of firebox and smoke chamber
LITEROCK Our LiteRock system is a lightweight fireplace installation method that can be installed directly on a combustible floor, typically without additional support. Note: this is an installation method, not a unique firebox. The firebox itself is exactly the same as the one used in our standard installation method only now paired with an 8” riser and lightweight metal flue system. • Can be used with Conventional, Rumford and See-Through models sizes 30”, 36” and 42” only • Allows for a wood-burning fireplace on a combustible floor • Compliances: UL 127, ANSI Z21.60, wind load, seismic testing, ICC report issued • Chimney: UL 103 approved metal chimney only • Applications: Great for 2nd floor fireplace application or over basement • Clearance to Combustibles: 1” around firebox unit/smoke chamber; 8" non-combustible riser can sit directly on combustible floor
888.876.1025 | 205.639.5000 | FIREROCK.US 1500 1st ave n, #75 | birmingham, al 35023