storage design limited
STORAGE DESIGN LIMITED Storage Design 2011 from equipment to complete mezzanine projects
2011
Projects Shelving & Storage Site Safety & Premises Workshop Equipment Drum & Cylinder Equipment Lifting Equipment Handling Equipment Access Equipment Healthcare & Environmental Office Retail Equipment Mailroom & Packaging
COMMERCIAL & INDUSTRIAL CATALOGUE
Storage Design Limited Primrose Hill Cowbridge South Wales CF71 7DU
storage design limited
www.storage-design.co.uk
Email info@storage-design.co.uk tel 01446 772614 fax 01446 774770
storage design limited
n Mezzanine Floors n Storage Solutions n Dock Handlers n Roller Shutters n Platforms n Staircase & Ramps n Conveyors & Lifts n Canopies n Industrial Doors n Safety Signage n Partitions n Workbenches n Shelters
2011
n Safety (PPE) n Waste Bins n Pallet Racking n Materials Handling n Lockers n Security Cages
Storage Design Limited Primrose Hill Cowbridge South Wales CF71 7DU
storage design limited
www.storage-design.co.uk
Email info@storage-design.co.uk tel 01446 772614 fax 01446 774770
COMMERCIAL & INDUSTRIAL CATALOGUE
n Ladders/Steps
001 Mor Pro_Page Design 19/01/2011 13:04 Page 1
STORAGE DESIGN LIMITED
NTS
CONTE
e Floors Mezzanin ns Partitio Guards or Lifts ine Flo n a z z e M stems Belt Sy Roller & rage ive Sto Pallet L ations Workst
Issue: March 2011
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Projects Big Project?.....no problem! If your storage requires a more bespoke solution, we can help. We can advise you on a wide range of systems which will help increase your storage efficiency. After discussing your requirements with you, we will design, project manage & install your system, helping you implement the new facility with the minimum of disruption. From mezzanines to conveyors, from drive-in racking to multi-tier structures, we are here to help. If you have a project brief to take forward or would like to arrange a site survey, just pick up the phone & talk to us.
Mezzanines & Two Tiers
Warehousing
STORAGE DESIGN LIMITED TEL:01446 772614
Document Storage info@storage-design.co.uk
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002 Mor Pro_002 Mor Pro 19/01/2011 11:33 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Complete Warehou A Palletstor - pallet racking system which offers a wide range of solutions to the storage of palletised goods, including APR, narrow aisle, double deep & pallet live. Pages 46 - 48
B Longspan
- the convenient, easy-to-use system for bulky & weighty items, very adaptable & with a choice of shelving materials. Page 45
C Euro Shelving
- from starter kits to high rise installations, this adjustable multi-purpose steel shelving system is practical, hard wearing, & at home in any working environment. Page 44
E
Projects
F
G H J B I
D Stormor Medium Duty Shelving - is the solution to the requirements of office or departmental storage, storerooms, stockrooms, maintenance stores & industry in general. Pages 39 - 43
C
E Mobile Shelving - the ultimate space saving solution, offering high density shelving & using only a single ‘moving’ aisle for fast & easy access. Compatible with all shelving systems. Pages 18 - 19
F Lockers
- hard wearing, versatile & attractive. Available in a wide range of sizes, colours & internal specifications. Pages 20 - 24
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STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
arehouse Solutions G Square Tube - simply add imagination to create work stations, trolleys, tables & display units. Versatile & adaptable. Page 31
Check out these other items to complete your storage solution
H Workstations - range of units
A
offering secure storage with a sloping work surface for use in stores, laboratories, warehouses & production lines. Pages 26 - 27
I Small Parts Storage - self-stacking or clipped to louvred panels to maximise available space. Ideal for fast access to tools & small components; can be colour coded for easy identification. Pages 28 - 29
Platform Trucks Pages 290 - 297
Access Equipment Pages 351 - 404
Projects
Drawer Systems Pages 187 - 191
Sack Trucks Pages 252 - 266
D
K
Containers Pages 88 - 98
J Just Workbenches
- versatile & hard wearing, the ideal solution for a wide variety of shop floor work & storage situations. Pages 32 - 33
K Just Shelving
- simple, tap together, fully adjustable general purpose shelving with chipboard shelves. Available in either standard or heavy duty. Pages 34 - 38
STORAGE DESIGN LIMITED TEL:01446 772614
Workbenches Pages 171 - 187 Pallet Trucks Pages 232 - 237
info@storage-design.co.uk
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004 Pro_004 Pro 19/01/2011 11:33 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Mezzanine Floors Relocating or extending your current building can prove very costly both in time & money. A mezzanine floor is often the rational solution, creating additional space within your current building. Every mezzanine floor is individually designed to fit within the restraints of your current building, considering both existing & proposed layout criteria.
Projects
MEZZANINE FLOORS: ●
Storage Use
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Office accommodation
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Retail outlets / showrooms
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Assembly / production
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Viewing galleries
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Fitness / gyms
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Laboratories
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Canteen / staff rooms / rest rooms
Efficient use of available space has never been more important, internal expansion is a rational answer to allow your company to operate more economically & efficiently. Mezzanine floors are flexible in their design. Following site survey, layout drawings are produced using state of the art CAD technology to match your exact requirements. A mezzanine floor is a free standing steel structure, simple to extend as required & fully demountable, therefore providing total flexibility into the future.
MULTI-TIERED MEZZANINE FLOORS In buildings with high roof lines a multi-tiered mezzanine floor can be considered. A two, three or four tier mezzanine floor where height allows will give considerable additional floor space.
FOR FURTHER INFORMATION & A NO OBLIGATION QUOTE ON A WIDE RANGE OF MEZZANINE PROJECTS CONTACT OUR SALES DEPARTMENT 4
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STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Mezzanine Floors STAIRCASES There are a range of staircases that can be used to access the mezzanine floor comprising of various widths, styles and finishes, whether it be paint finished for industrial use or carpeted for office or retail use. All staircases comply with either Part K or Document M of the Building Regulations
ANCILLARY ITEMS
Projects
FOR FURTHER INFORMATION & A NO OBLIGATION QUOTE ON A WIDE RANGE OF MEZZANINE PROJECTS CONTACT OUR SALES DEPARTMENT
As well as the mezzanine floor structure itself, there are many other components that can be incorporated into the project design to accommodate your individual needs. Pallet gates, swing gates & handrail sliding sections can be positioned at the edges of the mezzanine floor to facilitate safe & easy loading & unloading of stock. Vertical ladders can be used for access & escape, positioned to suit the site layout and incorporated into the mezzanine floor design. Openings & voids can be designed specifically to allow conveyors or lifts to access each level.
BUILDING REGULATIONS Every mezzanine floor is designed to comply with the current BRE Code of Practice & all relevant Building Regulations, so approval is swiftly obtained on your behalf. STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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006 Pro_006 Pro 19/01/2011 11:34 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Double Skin Partitions TOLEDO A high-quality double skin system that is ideal for cleanroom & office applications where appearance is important. When used in conjunction with the correct HVAC system, Toledo is ideal for working toward an ISO 14644-1 class 5 cleanroom environment.
Options: ● ●
Projects
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Flush double glazing with integral magnetic blinds; coved & bull-nosed skirting Anti-static / electro-dissipative & anti-microbial powder coating Sound reduction
Standard Powder Coated Colours: Panels: RAL9010 ● Other colours available upon request ●
PRICE ON APPLICATION
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STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Double Skin Partitions EXCALIBUR Ideal for offices, facility areas, machine enclosures etc, where sound reduction & insulation are important
The below price is a guide. Specific prices for projects are available upon request BUDGET PRICE (per linear metre)
£252.00
Options: ● ● ● ●
Fire Rating Double Glazing Ceilings Venetian Blinds
Available on Fast Delivery Ask about our Installation Service
Projects
Standard Powder Coated Colours: ●
Sandstone
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Panels: Medium Grey ● White
STORAGE DESIGN LIMITED TEL:01446 772614
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Light Grey
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Single Skin Partitions The below price is a guide. Specific prices for projects are available upon request BUDGET PRICE (per linear metre)
£132.00
BROADSWORD
Projects
Heavy duty industrial partitioning suitable for harsh environments. It provides secure storage and screening and can feature a combination of full steel, mesh and glazing.
Available on Fast Delivery Ask about our Installation Service
SABRE Demountable & relocatable medium duty partitioning, ideal for applications requiring high quality appearance
The below price is a guide. Specific prices for projects are available upon request BUDGET PRICE (per linear metre)
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£145.00
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
009 Pro_009 Pro 19/01/2011 11:35 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Industrial Mesh Partitions CAELUM A necessity for all storage & security applications where mesh walls & ceilings are required.
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Powder Coated or galvanised finish Hinged or sliding doors Variety of locking arrangements (Europrofile cylinder lock or padlock) 50 x 50 mm mesh aperture or 25 x 25 mm mesh aperture a vailable
The below price is a guide applicable for standard Grey RAL 7037 finish & a nominal 2200mm standard height & 50 x 50 mm mesh aperture. Specific prices for projects are a vailable upon request BUDGET PRICE (per linear metre)
Projects
Available Options:
£104.00
Available Ex-stock - Ask about our Installation Service
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Anti-Collapse System MUSCA A Pallet rack mesh safety screen which helps prevent accidents whilst handling & storing goods.
The below price is a guide applicable for Standard Grey RAL 7037 finish. Specific prices for projects are available upon request. BUDGET PRICE (per linear metre)
ÂŁ25.00
Projects
Panels are available in 3 sizes with a choice of 100 x 50mm, 50 x 50mm or 25 x 25mm mesh apertures. Also various size stand-off brackets are available
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Available Ex-stock - Ask about our Installation Service
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
011 Pro_011 Pro 19/01/2011 11:36 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Conveyor & Machinery Guards RAPID FIX Machine protection made simple & fast. Quick easy assembly & dismantling means less downtime during a breakdown or routine service. ● ●
Meets European Machinery Directive requirements 2 fixing release for rapid dismantling
The below price is a guide. Specific prices for projects are available upon request BUDGET PRICE (per linear metre)
Projects
£140.00
SAFE - LOCK 3 STAGE CLOSING DEVICE Safe Lock is a cost effective interlocking device compliant with the European Machinery Directive. Safe Lock is available on all door types. This range of products has been designed to increase operational safety. With Quick Release Safety Lever
SAFEST CHOICE 4X4i Model
Available Ex-Stock Ask about our Installation Service
Safe-lock From
£400.00
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Mezzanine Floor Lifts Why is a MezzLift better than a traditional Goods Lift? There is no need for a motor room or lift pit leading to immediate cost & space savings. The rugged industrial frame & mechanism give low maintenance requirements & a long life span.
Why is a MezzLift better than a Fork Lift? Operating a Fork Lift for routine lifts to a mezzanine floor ties up an expensive machine & driver who could be better employed elsewhere. The confined space of a warehouse can also be hazardous for Fork Truck operations.
The answer is clear.....
Manufactured Manufacture MAX LEAD TIME IS 4 WEEKS
In contrast, our MezzLifts benefit you with tangible cost savings by removing the need for unnecessary structural changes to their buildings & reducing the risks associated with operating Fork Trucks & unaided manual handling operations. MEZZLIFT 250KG BASIC Certain situations & loads can lend themselves to a basic MezzLift installation. A simple gate is fitted at ground level, whilst upper threshold protection is given by a fixed rail across the opening with a gate beneath. Goods are brought out beneath this rail. An alternative version is available that loads & unloads at waist height
This MezzLift offers you a simple, safe & efficient way to handle loads up to 500kg between two or three floors, in retail stores, factories & warehouses. It can be installed in virtually any location, indoors or out, where there is access to a standard 240V, 20A power supply without any need to excavate a floor pit. The unit will also be constructed as a complete self-supporting structure & can also be supplied with 3 phase power.
Projects
NEW
MEZZLIFT 250-500KG FULLY ENCLOSED & SELF SUPPORTING
NEW MEZZLIFT 250-500KG OUTDOOR SELF SUPPORTING If warehouse space is limited why not run an enclosed, self-supporting MezzLift up the outside wall? This saves on valuable production space & any disruption to normal activities. All external lifts are Galvanised, robust & completely weatherproof.
NEW
BAYLIFT If you need to move goods between levels less than 1.5 metres why not try the BayLift which can handle loads between 250 & 2000kg, indoors or outdoors. The BayLift offers a cost effective solution whilst making the most of available space without the requirement for a lift pit or expensive building work. When not in use the lift can be folded away to provide unhindered access.
NEW
It is essential for peace of mind & the continued safe use of all Goods Lifts that statutory examinations are carried out alongside the manufacturer’s scheme of maintenance. We offer a combined service & examination package in accordance with LOLER, provided by our own Nationwide team of skilled engineers. The benefits of service contract include.....Statutory inspections & test completed on time, Maintenance completed to manufacturers specification, OEM spares available ex-stock, Minimum downtime, High first time fix rate & Nationwide coverage
Bespoke Design & CAD capabilities are available - Call for Details
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STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
013 Pro_013 Pro 19/01/2011 11:40 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Powered Roller & Belt Systems ● ● ● ● ● ● ● ● ● ● ● ● ●
Designed & manufactured to the highest specification Full site survey available if required Transport product from one floor to another smoothly, safely & efficiently Choice of widths 450, 600 & 750mm Used with other conveyors in the range to complete a fully integrated system ● Fully underguarded Full reversible Loading capacity - 50kg per metre Braked 0.75kw centre drive motor 415v 3ph drive as standard (1ph P.O.A.) 150mm high guides on incline section only Heavy Duty grip face belt 25º incline (shown below) suits most applications - others available upon request Powder coated finish Blue 18-E-53 other colours available upon request
NEW
Projects
8427mm 6205mm
1225mm
1000mm
C511/041 CS
750mm
A52/041PON
2 BS
A00
3000mm
1000mm 25º A00
304
1/0 S51
B511/041 CS
41
1/ P
2 BS
D
CS
A 00
2 BS
CBI/1PL
750mm
GRAVITY UNLOADING CONVEYOR ●
We also offer a range of vehicle loading & unloading conveyors, both powered & gravity
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Full electric controls & installations a vailable
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All products are manufactured in the UK
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Please contact our Sales Office with an y conveyor applications you may have
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Pallet Live Storage ●
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Projects
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Fast & cost-effective distribution system for associated products High Density cubic storage which saves space of up to 60% compared to conventional racking Lower handling costs, reduced pick distances & times mean fewer forklift trucks No energy costs No maintenance costs Guaranteed stock rotation First In - First Out in ventory control with flexible selectivity options High return on investment No specialised handling equipment required Integrated entry guides ensure pallets are loaded parallel in the roller lane Self energised integrated speed controllers ensure pallets roll at controlled speeds of 0.3m per second Safety separators guarantee precise & careful separation of the pallets for safe unloading
Standard unloading module
Standard loading module with entry guides
First In - First Out ● ● ● ●
Automatic control by date Automatic control by quantity Permanent inventory control Only 2 aisles required
IDEAL FOR PERISHABLE & TIME SENSITIVE PRODUCTS WHERE LOST PRODUCT MEANS LOST PROFIT
Beam levels at the input face are set at a higher height creating the incline for the pallets
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As pallets are picked a safety separator is activated. This holds the accumulated load of several tonnes & allows only one pallet to flow smoothly & securely to the front face
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
015 Mor Pro_015 Pro 19/01/2011 11:41 Page 1
STORAGE DESIGN LIMITED
Issue: March 2011
Push Back Pallet Racking ● ●
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Push-Back Racking allows for the storage of up to 10 pallets deep Pallets are loaded onto wheeled carts or rollers & are pushed back along inclined beds. When a load is retrieved the remaining pallets roll forward into position at the picking face Requires only one loading/unloading aisle Stock Keeping Units (SKU’s) can be kept on different levels or lanes for easy access Unlike Drive-In Racking, each level is independently accessible for further selectivity No specialised handling equipment needed Less rack damage when compared to Drive-In as trucks do not need to driv e in as product pallets roll to the pick face
CART SYSTEM
ROLLER SYSTEM FOR UP TO 10 PALLETS DEEP
FOR UP TO 6 PALLETS DEEP
Projects
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Accepts standard pallet sizes of mixed quality Carts interlock to prevent jamming & to control pallet descent Lane full indicators Anti-Lift device to prevent accidental dislodgement of a cart by the fork lift Low profile design - extra lift/clearance Rigid Cart design with oversized bearings fitted to solid steel wheels
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Full width roller accepts mixed pallet sizes of good condition Can accommodate pallets in long w ays (1200mm in Depth) One way brake rollers reduce line load (crushing), control pallet flow & act as a principal safety device in the unlikely event of a pallet jam
HIGH DENSITY DYNAMIC STORAGE COUPLED WITH SELECTIVITY FOR FASTER PICK RATES
Pallets are placed by forklift on a nested cart riding on inclined r ails. Each pallet is then pushed back by subsequent pallet loading, exposing the next cart. When re-mo ving product, the forklift takes out the front pallet, allowing the pallets on carts behind it to roll gently to the front of the r ack. The nested carts make placement & retrieval easy
STORAGE DESIGN LIMITED TEL:01446 772614
info@storage-design.co.uk
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STORAGE DESIGN LIMITED
Issue: March 2011
Workstations ●
Uncertain of the best solutions? Call for assistance
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Projects & tailored solutions
Projects
Organise
Effective Solutions Versatile
Space Saving
Total Flexibility & Convenience
High Quality Range
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STORAGE DESIGN LIMITED TEL:01446 772614
Secure Storage
info@storage-design.co.uk