Ilshinautoclave catalog 2015

Page 1

www.suflux.com

High pressure reactor

Pressure oven

Isostatic press

Pressure vessel

Supercritical carbon dioxide system

Agitator(Magnedrive)

High shear mixer ( Homo mixer, Inline mixer, Ultra high shear nozzle )

Nano disperser & Micro disperser

Three roll mill

Paste mixer

Waterjet

Plant


Contents

Overview

03

High pressure reactor

04 - 05

Pressure oven

06 - 07

Isostatic press

08 - 09

Pressure vessel

10 - 11

Supercritical carbon dioxide system

12 - 15

Agitator(Magnedrive)

16

High shear mixer ( Homo mixer, Inline mixer, Ultra high shear nozzle )

17 - 19

Nano disperser & Micro disperser

20 - 23

Three roll mill

24 - 25

Paste mixer

26 - 27

Waterjet

28

Plant

29

Test Service

30 - 31


History 1993

1993~1999 Developed products

1990’s

2000’s

2010’s

03

Found ENGINEERING Autoclave system Magnedrive Hot plate press High temperature & pressure test loop system

2001

Incorporated as ILSHIN AUTOCLAVE CO.,LTD, ISA/KSA9001, 14001

2002

Established an annexed research institue

2009

The building and factory were moved to Daeduck techno valley

2001~2009

Developed products Nano Disperser (High pressure homogenizer) Isostatic press ( CIP /WIP /HPP) Supercritical water oxidization device for non-resolvable materials Aerogel supercritical drying system Supercritical degreasing system Supercritical extraction system for mass production Supplied commercial purpose of SC-CO2 extraction system (to Otoogi foods Co., , Korea ginseng corp. )

2011

Won the grand prize in safety certification part from KOSHA and MOEL

2012

ASME stamp 'S', 'U', 'U2' renewal, SEL certification ( China Special Equipment License )

2013

Nano disperser awarded in "NANO KOREA 2013 AWARD", 'GOOD DESIGN", "IT INNOVATION"

2014

iF DESIGN AWARD in Germany ( Nano Disperser)

2010~2014

Developed products Pilot scale of supercritical water system (LG chem) Industrial scale of supercritical extraction system (JNBC) Waterjet Nano disperser for high capacity High shear mixer 3 roll mill / Paste mixer

Certification ASME

ASME

S STAMP

ASME

U STAMP

U2 STAMP

ISO9001

ISO14001

SEL

Overview - ‘ILSHIN AUTOCLAVE's brand SUFLUX means our brand for components produced by ourselves for high pressure and temperature control. It is a compound word of super and flux. SUFLUX stands for "high value and continuous effort to make it changed", thus providing high quality and reliable performance. Our continuous effort to make innovative products is included in SUFLUX.


HIGH PRESSURE REACTOR

04 18

It has diverse applications which are hydrothermal and decomposition, sublimation, extraction in laboratory by high pressure and temperature with various optional device.

Agitator Seal type (O-ring/gasket)

(ℓ) lu m e

Port(Inlet/Outlet)

re (

Vo

Liner

Te m peratu

Pressure Vessel

)

Thermocouple

P re s

FEATURE

s u re ( ㎏ / ㎠

)

CERTIFICATION

1

Pressure vessel based on ASME

2

Various size and pressure & temperature

3

Various optional device for easy maintenance - Agitator, upload / lift system, etc.. ASME S STAMP

ASME U STAMP

ASME U2 STAMP

SEL

Bench top type

Multi-purpose system

Hydrothermal synthesis

Reaction system for polymerization (Customized)

Reaction system for hydride (Customize)

Reaction system t with ith catalyst t l t (Customized)


HIGH PRESSURE REACTOR

Reactor for Self-propagation (Customized)

Reactor with rotation (Customized)

Reaction system for thermal decomposiotion (Customized)

Reaction system for blasting (Customized)

Reaction system with ultra high temperature & pressure (Customized)

Reaction system with continuous operation (Customized)

Guide of option Stirrer parts

PTFE or Stainless steel Liner

Belt driven or Motor driven (direct with magnetic coupling) Adjustable speed 0~1700 rpm

Touch screen for control/monitor

Front&rear of body by air cylinder

Front&rear of body by air cylinder

Heat insulated jacket on cover

Cover & Body

Up&down of body by air cylinder

Analog pressure gauge Digital pressure transmitter

05


Pressure curing oven

06

It has application for lamination and to remove voids both layers in industries of touch panel and LCD, PDP, semi conductor.

Pressure gauge (Seal / Inlet / Chamber)

1

Effect of removing voids by pressure and temperature

2

Effect of hardness by temperature

3

Effect of adhesive strength by pressure

Clutch Door

Three color light

Touch Screen

Chamber

Before Top and Bottom Die

After

Before

After

Before

Die Attach Film/Paste

Completed lamination and removed voids

Air Bubbles

TPVB or EVA film

(기�)

Dieelectric

Solderball Epoxy Undrfill

Silicon IC

Bubble

Mold Cap

Glass

Air Bubbles

Solder Ball (63Sn/37Pb)

Touch panel screen, Film m (FA)

After

FR-5 Substrate

Glass ass (GA) GA)

Semiconductor of package process (HA)


Pressure curing oven

Parts of system Main O-ring

Heater and cooling coil

To seal cover

Heating & Cooling

Fan and motor

Booster

Internal air circulation

To pressurize the vessel

FEATURE Internal air flow

Main O-ring

Cooling system

Before sealed cover

After sealed cover

Heater

M/D

Air circulation

Uniformity : +/-3deg C

Award for safety

Booster

1

Compacted size

2

Reasonable price

3

Durability

CONSIDERATION TO ORDER Size (A, B)

1 2

A

B B

Pressure 3

Temperature Cooling

4 5

Booster or compressed air 6

Gas media (Air or gas )

07


08

ISOSTATIC PRESS It has the technology of isodirectional force with solvent liquid inside pressure vessel by high pressure. There are applications of lamination in electronic industry and sterilization in food industry, etc..

The mold by isodirectional force

The sterilization by high pressure

Lamination

FEATURE Engineering

1

Technology

Customized system (Size, operating process)

1

Design according to ASME, CSEL

1

Reasonable price

1

Easy operation

2

Wire Wounding

2

Rapid response

2

Easy maintenance

CIP (Cold Isostatic Press)

Laboratory

WIP (Warm Isostatic Press)

Production

Laboratory

FIP (Food Isostatic Press)

Laboratory

Convenience

Competitiveness

Production

Production


ISOSTATIC PRESS

It has many different high pressure depending on application of metal forming process, electrical parts, food.

CIP series

COLD ISOSTATIC PRESS

Macromolecule, Ceramic, Metal, Carbon, etc.

WIP series

WARM ISOSTATIC PRESS

MLCC, LTCC, multi other chips

FOOD ISOSTATIC PRESS

Fruit juice, Sea food, etc.

FIP series

C-clamp Type

Pin Closing Clos Type

1

Pressure : ~1000 bar

2

Temperature : RT ~80 ℃

3

Volume : ~ Custom

4

Air Driven Liquid Pump / Hydraulic Pump

5

O-ring /U-packing / Energizer seal

6

CIP /WIP

1

Pressure : ~4000 bar & Custom

2

Temperature: RT ~120 ℃

3

Volume : ~ 100L & Custom

4

Air Driven Liquid Pump / Hydraulic Pump

5

O-ring / U-packing

6

CIP / WIP / Laboratory FIP

1

Pressure : ~6000 bar

2

Temperature : ~RT

3

Volume : ~ 200L & Custom

4

Hydraulic Pump

5

O-ring Seal /U-packing / Energizer seal

6

CIP / FIP (Wire wounding)

Press frame closing ng type

Model

PRESSURE

INTERNAL DIAMETER

WORKING MEDIA

TEMPERATURE

CIP series

0 ~ 6000 bar

Custom

OIL / WATER

RT

WIP series

0 ~ 6000 bar

Custom

OIL / WATER

50 - 120 ℃

FIP series

0 ~ 6000 bar

Custom

OIL / WATER

RT - 80 ℃

09


10

Pressure Vessel ILSHIIN AUTOCALVE is providing many different size of pressure vessel. Depending on application and customer's requirement, it's available many different size with high pressure and temperature, optional diveces.

CERTIFICATION

FEATURE 1

Pressure vessel based on ASME

2

Optional gas line depending on required gas.

3

Customized service

ASME S STAMP

ASME U STAMP

ASME U2 STAMP

SEL

Industrial scale & Customized pressure vessel Steam generator

Reactor for micro-organisms

Reactor for external pressure test

Heater exchanger

Reactor for reaction or special purpose Wide rage of material and optional close method for the use of environment in industries of chemical and pharmaceuticals, others.

MODEL

METHOD OF CONTRACT

TEMPERATURE

PRESSURE

SEAL TYPE

AGITATION

BV series

Bolt Closure type

350 ℃

300 bar

O-ring/Teflon/Metal

O/X

CV series

Cap Closure type

250 ℃

50 bar

O-ring

X

PV series

Plug & Cap Closure type

350 ℃

700 bar

O-ring/Teflon

O/X

VCV series

View Cell

250 ℃

200 bar

Urethane/O-ring/Teflon

O/X


Pressure vessel BV TYPE (BOLT CLOSURE PRESSURE VESSEL) 1

Basic type

2

Sealed by bolts(Screws)

3

Easy to make tubing and ports.

CV TYPE (CAP CLOSURE PRESSURE VESSEL) 1

Easy to open and close cover

2

PTFE liner

PV TYPE (PLUG TYPE PRESSURE VESSEL) 1

Easy to open and close cover

2

Sealed for high pressure and temperature

VCV TYPE (VIEW CELL PRESSURE VESSEL) 1

Quick to open and close

QCQ TYPE (QUICK CLAMP CLOSURE PRESSURE VESSEL) 1

Quick to open and close

2

For high pressure maximum 6000bar

QCP TYPE (PIN CLOSURE PRESSURE VESSEL) 1

Quick to open and close

2

For high pressure maximum 6000bar

QCY TYPE (YOKE FLAME CLOSURE PRESSURE VESSEL) 1

Easy to open and close

2

For high pressure maximum 6000bar

11


SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM It has application of extraction and drying system by technology of supercritical point with carbon dioxide.

Supercritical CO2 + Oil

Gas CO2

Gas CO2 Supercritical Fluid

Control Valve

Control valve

Solid Phase

Critical Point

Chiller

Seperator

Liquid Phase

Extract yield

Extractor

Pressure

12

CO2 Reservoir

Supercritical CO2 Heater

Liquid and gas Increasing

Gaseous Phase Temperature

Density of gas & liquid

Pump Liquid CO2

FEATURE

GAS

LIQID

Pressure vessel based on ASME

High diffusion coefficient

Eco-friendly

Low viscosity

For high quality production

Low surface tension

Supercritical Fluid

Supercritical extraction system

Supercritical degreasing system

Supercritical drying system

Supercritical making nano-particle system

Supercritical expansion system

High density High solubility

Supercrtical condition


SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM BPR (Back Pressure Regulator) Extractor

Reservoir Heater

Touch Screen Pressure Gauge Pump for co-solvent

Hydraulic unity Separator

CO2 Pump

Chiller

Reservoir

[Cover type]

[Open type]

Extractor : Yoke frame / C-clamp type

Main pressure vessel for extraction with supercritical condition Yoke, clamp close/open type Operated by hydraulic unit

Condenser

Cooling device to make CO2 to liquid

CO2 Pump

Extractor

[C-Clamp type]

Separator

Process to break supercritical condition. To get extract yield

High pressure pump

High pressure pump system of intensifier type by hydraulic unit

Separator

[Yoke frame type]

Reservoir

For storage/recycle of CO2 in liquid

Pre heater

Heating device to make temperature for supercritical condition

13


14

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM

SUPERCRITICAL EXTRACTION

To extract the sesame oil

To de-grease the pernicious ingredients

EXTRACTOR : 2300 ℓ X 3 uints

EXTRACTOR : 600 ℓ X 2 uints

WORKING PRESSURE : 450 bar

WORKING PRESSURE : 460bar

Debinding system

Debinding system

EXTRACTOR : 100 ℓ X 2 uints

EXTRACTOR : 100 ℓ X 2 uints

WORKING PRESSURE : 250 bar

WORKING PRESSURE : 700bar

SERIES

VOLUME

MAX. PRESSURE

MAX.TEMPERATURE

RAW MATERIAL PHASE

Lab. Scale

0.3 ~ 2 ℓ

Custom

30 - 80 ℃

Solid & liquid

Pilot Scale

5 ~ 50 ℓ

Custom

30 - 80 ℃

Solid & liquid

Product Scale

Custom

Custom

30 - 80 ℃

Solid & liquid Available custom size and specification


SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM

TEST SERVICE Condition

Product

Pressure (㎏/㎠)

Temperature (℃)

Extract yield

sesame

300~500 bar

40~60 ℃

40 %

corn germ seed

300~500 bar

40~60 ℃

35 %

soybean

300~450 bar

40~60 ℃

15 %

rape blossoms seeds

300~450 bar

40~60 ℃

25 %

sunflower seeds

300~450 bar

40~60 ℃

34 %

paprika

200~400 bar

40~50 ℃

6%

castor

400~500 bar

40~60 ℃

25 %

grape seeds

300~500 bar

40~60 ℃

8%

red pepper seed

400~500 bar

50~60 ℃

20 %

coffee

200~350 bar

40~60 ℃

7%

green tea

200~350 bar

40~60 ℃

Cosolvents

iris

100~300 bar

40~50 ℃

6%

medicinal herbs

200~350 bar

40~60 ℃

Cosolvents

rice bran

400~500 bar

55~60 ℃

10 %

raspberry

300~400 bar

50~60 ℃

15 %

turmeric

350~400 bar

55~60 ℃

10 %

citron

200~350 bar

45~50 ℃

Incense component

yolk

300~400 bar

40~60 ℃

30 %

fish oil

150~200 bar

40~60 ℃

Deodorization

camellia oil

200~300 bar

40~60 ℃

Deodorization

Bija

300~500 bar

50~60 ℃

20 %

The graph of density depending on pressure and temperature

TO EXTRACT OIL

X100

TO EXTRACT OIL

The graph of extract time depending on pressure.

15


16

AGITATOR The graph of extract time depending on pressure.

MDB series

MDB - Thread Type

TYPE

SERIES

PRESSURE

SHAFT DIA

MDB series

1000~8000 psi

Φ 5~50

Thread/ Flange Type

MDD series

1000~8000 psi

Φ 5~50

Thread/ Flange Type

MDD series

MDD - Thread Type

MDB - Flange Type

MDD - Flange Type


17

RANGE OF VISCOSITY (EXAMPLE)

Water

Milk

Kerosene

Honey

15,000 cp

1 cp

Glue

Mayo

30,000 cp

Ink/Paint

Mustard

45,000 cp

Paste

70,000 cp

200,000 cp

High pressure homogenizer (NLM100, NH series) less than 10,000 cp

High shear mixer ( homo mixer, inline mixer ) less than 70,000 cp

Pre mixer (Agitator) less than 100,000 cp

3RollMill, Paste mixer less than 200,000 cp

HIGH SHEAR MIXER We're providing a solution for dispersion and mixing by using high shear system which are Homo mixer, Inline mixer, Ultra high shear nozzle

6hr

6hr

12hr

The existing process

Heating & Mixing

Cooling & Mixing

Packing

원료 1hr

2hr

3hr

Difference 9 hours

High shear mixer process Pre Mixing

In-line Mixing

To save time and To reduce cost

Packing


18

HIGH SHEAR MIXER

HIGH SHEAR HOMO-MIXER High shear homo-mixer is driven by high speed motor (max. 8,000rpm) and it's a specially designed nozzle and this precision machined nozzle offers great versatility by allowing any machine to perform a wide range of mixing operation.

FLOW DIRECTION Stator guide Blade shaft Stator

Rotor

HIGH SHEAR INLINE MIXER Depending on customer's application, it's providing diverse system.

OUTLET

BLADE HOUSING

INLET PORT

MOTOR ROTATOR SHAFT

ROTOR

FLOW DIRECTION

Rotor Stator


HIGH SHEAR MIXER

SUPER HIGH SHEAR INLINE MIXER Ultra high shear nozzle makes highest shear force and highest cavitation by consisting multi-stage nozzle.

TYPE

Combination type

Precise stator as fineness holes Suitable for emulsion application

Chamber type

Arched rotator and stator Suitable for emulsion/homogenization/dispersion

Nozzle type

Precise stator as fineness holes Suitable for emulsion application Cone type

Cylindrical shape of rotator Suitable for emulsion/homogenization/dispersion

SYSTEM TYPE Liquid + Additive

Basic

Next Process

Added hopper

Liquid + Additive

Optional added hopper

Next Process

Liquid + Additive

Optional agitator

Next Process

19


20

HIGH PRESSURE HOMOGENIZER Nano Disperser make dispersion of particle passing through the nozzle chamber with ultra high pressure and there are force of impact, cavitation and share stress in the nozzle chamber. It used in applications of chemical, food, cosmetics, petroleum and paints.

Inlet

Outlet After

Before High Pressure Pump

Heat Exchanger

Pressure Gauge Nozzle Chamber

SHEAR FORCE

CAVITATION

Particle Size Reduction

IMPACT

Nano-Encapsulation

Emulsions Suspensions Liposomes

Cell Disruption

Polymers Liposomes Emulsions

E-coil Yeast

NANO DISPERSER VS MICRO DISPERSER

NOZZLE

MAIN APPLICATION

MAIN INDUSTRY

PRESSURE

NANO DISPERSER

Dia chamber

Dispersion

Chemical, Electronic parts

Ultra high pressure

MICRO DISPERSER

Adjustable valve

Emulsion

Food, Cosmetic

High pressure


HIGH PRESSURE HOMOGENIZER

MICRO DISPERSER(MLM100) Operating Pressure

Max. 1,500bar

Flow rate

Max. 100ml/min

Pump system

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

Inlet reservoir

300ml

Dimension

490(D) x 580(W) x 445(H)mm

Weight

Approx. 40kg

Flow Rate 100 ml / min

One Stage Valve

Two Stage Valve

Interaction Chamber

Max Pressure 1500 bar

Adjustable pressure b y motor speed

Size

Type

Variation

2 Stage vlave

Motor driven and single piston

NANO DISPERSER (NLM100)

Motor driven and single piston

Air vent valve

Operating Pressure

Max. 2,000bar

Flow rate

Max. 100ml/min

Pump system

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

Inlet reservoir

300ml

Dimension

490(D) x 450(W) x 300(H)mm

Weight

Approx. 35kg

Flow Rate

Flow Rate

NLM100-Z75

100 ml / min

NLM100-Y75

100 ml / min

Adjustable pressure by motor speed

Max Pressure

Interaction Chamber Size

Type

1500 bar

75 um

Z type

1500 bar

75 um

Y type

Cooling tank after process

21


22

HIGH PRESSURE HOMOGENIZER

NANO DISPERSER (NH 500) Operating Pressure

Max. 2,000bar

Flow rate

Max. 500ml/min

Pump system

Hydraulic unit system

Inlet reservoir

2000ml

Dimension

800(D) x 850(W) x 1500(H)mm

Weight

Approx. 300kg

Flow Rate 500ml/min

Back flushing system

Cooling tank after process

Interaction Chamber

Max Pressure 2000 bar

Protective case

Size

Type

100um

Z type / Y type

Adjustable pressure by hydraulic unit

NANO DISPERSER (NH 4000)

NH2000

NH8000

Solution tank to prevent the solidification

Monitor and Alarm system

Operating Pressure

Max. 2,000bar

Flow rate

Max. 100ml/min

Pump system

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

Inlet reservoir

300ml

Dimension

490(D) x 580(W) x 445(H)mm

Weight

Approx. 40kg

Max Pressure

Interaction Chamber

Series

Flow Rate

Size

Type

NH2000

2l / min

2000 bar

200, 400um

Z / Y type

NH4000

4l / min

2000 bar

200, 400um

Z / Y type

NH8000

8l / min

2000 bar

200, 400um

Z / Y type

Cooling line on high pressure part

Back flushing system


HIGH PRESSURE HOMOGENIZER

Product

Number of pass

Effect

Milk

1800 bar [1 pass]

Dispersion

Soybean milk,

2000 bar [5 pass]

Homogenization

CNT

2000 bar [3 pass]

Dispersion

Water + Oil

2500 bar [5 pass]

Suavity

CERAMIC(Si)

2000 bar [5 pass]

Dispersion

TiO3

2500 bar [3 pass]

Crushed

Graphite(Carbon)

2000 bar [3 pass]

Crushed

CeO2

2500 bar [3 pass]

Dispersion

raw materials for cosmetics

1000 bar [3 pass]

Suavity

Pigment

2500 bar [3 pass]

Dispersion

a high molecular substance

2500 bar [3 pass]

Crushed

Al2O3

2000 bar [3 pass]

Dispersion

BEFORE

Emulsion

Rupture

Dispersion

AFTER

23


24

THREE ROLL MILL Three roll mill is a machine that uses shear force created by three horizontally positioned rolls rotating in opposite directions and different speeds relative to each other, in order to mix, refine, disperse, or homogenize viscous materials fed into it.

Before

After

Specimen

Draw-in roll

Middle roll

Shear gap 1

V1

<<

Scrapper roll

Scraper

Shear gap 2

V2

<<

V3

SHEAR FORCE & PRESSURE

MICRO GAP

Transmission ration Draw in roll

Shear Gap(Elinination size) 1 3 V1

V2

1

1

Precise roll

Minimized noise and vibration

2

Materials of roll

Stainless steel / Ceramic / Alloy steel

3

Heating/Cooling system

4

Adjustable micro gap

5

Adjustable speed

:

:

3 9

2 1

1

1

3 1

V2

3

FEATURE

:

Scraper roll

2

V1

V1 < V2

Middle roll

:

3

:

9


THREE ROLL MILL

Product scale

Lab scale

End plate Gap control knob

Draw-in roll Alarm Middle roll Scraper roll

Control part

Model

Lab scale TRM 80

TRM 145

φ 50 * 150

φ 80 * 250

φ 145 * 360

φ 230 * 600

Roll speed (RPM)

533 : 213 : 85

600 : 200 : 67

350 : 210 : 105

350 : 210 : 105

Roll ratio

1 : 2.5 : 6.25

1:3:9

1 : 1.6 : 2.5

1 : 1.6 : 2.5

Throughput (LPH)

0.2 ~ 6

0.5 ~ 12

5.1 ~ 20

13.6 ~ 54.6

Gap (micron)

2 ~ 50

2 ~ 20

5 ~ 20

5 ~ 20

340 x 290 x 300

550 x 450 x 600

810 x 690 x 900

1100 x 1200 x 1300

20

65

650

1200

220V, 200W

220V, 750W

220/380V, 3φ, 3.7KW

220/380V, 3φ, 7.5KW

Roll size (mm)

Size (W x D x H) Weight (Kg) Electrical power

TRM 50

Product scale TRM 230

25


26

PASTE MIXER Paste mixer is used for mixing wide range of viscosity without agitator and it has high speed of rotation and orbital as same time which it make good a result of homogenization and mixing.

High speed of rotation and orbital makes high acceleration of gravity and it make good result of mixing in a short time.

FEATURE 1

Wide range of viscosity

2

No agitator

3

Compacted size

4

Easy control system and operation

5

Mounted electronic scale(optional)


PASTE MIXER

COMPARING WITH AGITATOR AND PASTE MIXER EPOXY RESIN + CaCO3 particle

GREASE 49G : PAINT 1G

AGITATOR

PASTE MIXER

AGITATOR

1000rpm 30sec

PASTE MIXER

1000rpm 30sec

EPOXY RESIN + CALCIUM CARBONATE AGITATOR

PASTE MIXER

AGITATOR

1000rpm 60sec

PASTE MIXER

1000rpm 30sec

SAMPLE TEST

Mixing Volume Acceleration of gravity (G) Orbital speed (rpm) Rotation speed(rpm)

PM-150D

PM-150DV

PM-370D

PM-370V

PM-500D

150 ml x 2 bottles

150 ml x 2 bottles

370 ml x 2 bottles

370 ml x 2 bottles

500 ml x 2 bottles

420

420

420

400

300

~1000

~1000

~1000

~1000

~ 400

200~2000

200~2000

200~2000

200~2000

200~1000

Time setting Weight(kg) Demension (W x D x H)

0 sec ~ 99 min 24

65

28

70

35

351 x 412 x 432

-

421 x 471 x 487

-

-

Operating conditions

5 ~ 35℃, 35 ~ 85% RH (without condensationals)

Power supply

220V AC, 1-Phase, 50/60Hz

Safety interlocks Vauum

Door / Vibration / Rotation sensor, Emergency stop switch -

V

-

V

-

27


28

Abrasive Suspension Water-jet Recycle system: filtering used abrasive substance and fill into the pressure vessel. High pressure pump: To generate high pressure to make abrasive and water into jet stream. 3axis stage system: To cut products into required form.

Abrasive Recycle

High Pressure Pump

Cutting Zig

Cutting Stage

PRINCIPLE

High pressure valve

High pressure valve Nozzle

Abrasive

Nozzle

High pressure pump

Material

Pump

Pump

Pressure Vessel

Filtering Unit

Hoper Unit

Water

Impact

Drain

Catch Tank

SAMPLE TEST PCB

SD SD CARD CARD

Router

GLASS, ACRYLIC

Waterjet

Glass

Flim

Acrylic


PLANT

29

Supercritical CO2 extraction system Year/Month : 2006/06 Client : OTTUGI Purpose : sesame oil extraction Spec : 400bar, 80℃

Supercritical Hydrothermal Synthesis system Year/Month : 2009/10 Client : LG CHEMICAL Purpose : Nano powder production Spec : 400bar, 450 ℃

Pressure Vessel Year/Month : 2012/10 Client : KIMM Purpose : Steam Generator & Stroage Spec : 200bar, 365 ℃

Control Element Drive Mechanism (CEDM) Year/Month : 2008/10 Client : DOOSAN Purpose : Performance test loop system Spec : 160bar, 345 ℃

Hydrogenation Catalyst Process System Year/Month : 2013/01 Client : NEUROPID Purpose : High added-value powder production Spec : 200bar, 80 ℃

Hydrothermal Carbonization Process System Year/Month : 2014/5 Client : S 화학회사 Purpose : High Temperature Cabonization Spec : 100bar at 260°C

Hydrothermal Synthesis synthetic resins System Year/Month : 2015/1 Client : SOGANG UNIVERSITY Purpose : Synthesis Synthetic resin Spec : 100bar at 260°C


30

TEST SERVICE In order to make requirement and satisfaction to customers, engineers in R&D team are providing the test service always.

Inquiry

Schedule

Report with data

Test

SUPERCRITICAL CARBON DIOXIDE EXTRACTION SYSTEM Extractor

500bar / 80℃ (300ml)

Seperator 1,2

100bar / 80℃

CO2 Flow rate

70ml/min

Co-Solvent flow rate

Max. 24ml/min

1

Extraction

2

Drying

3

Others

ISOSTATIC PRESS Max. Operating Pressure

6000bar

Temperature

RT ~ 80℃

Max. Flow rate

I,D 50mm X I.L 200mm

Volume

300ml

1

Forming

2

Lamination

3

Sterilization for food

HIGH PRESSURE REACTOR Max. Operating Pressure

200bar

Temperature

230℃

Size(Volume)

I.D 60mm X I.L 170mm

Type

Stirred type

1

Hydrothermal synthesis

2

Reaction


TEST SERVICE

HIGH PRESSURE HOMOGENIZER Max. Operating Pressure

1500bar

Max. Flow rate

100ml/min

Pump system

Motor driven type

1

Dispersion

2

Emulsion

3

Disruption

HIGH PRESSURE HOMOGENIZER Max. Operating Pressure

1500bar

Max. Flow rate

100ml/min

Pump system

Motor driven type

1

Dispersion

2

Emulsion

3

Rupture

THREE ROLL MILL Dimension

310(W) X 450(D) X 300(H)

Roller

ÎŚ50 * 150l

Power

220VAC

Roller materials

Alumina, Stainless steel

Ratio

3.6:1.8:1

1

Disruption

2

Dispersion and mixing

PASTE MIXER Dimension

330(W) X 410(D) X 430(H)

Capacity

700g * 2cup

Rotation

Rotation 2,000rpm / Revolution 1000rpm

Cup volume

500ml

Power

220VAC, 300W

1

Disruption

2

Dispersion and mixing

3

Homogenization

INLINE MIXER Dimension

1400(W) X 650(D) X 1000(H)

Hopper capacity

40 L

Flow rate

4,000L/hr (@3500rpm)

Motor

5HP (Max. 3500rpm)

1

Disruption

2

Dispersion and mixing

3

Homogenization

31


We make your idea possible

ILSHIN AUTOCLAVE CO.,LTD 255, Techno 2-ro, Yuseong-gu, Daejeon, Korea (Daedeok techno valley) Tel: +82-42-931-6100 Fax: +82-42-935-6103 Homepage: www.suflux.com

E-mail: webmaster@suflux.com

1503-Total Cat.- EN -Ver.3-01


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