Scf830 e 01 en rev 0 by svecorp

SCF830 E(X) SCF830-E(X) ELECTRIC FIRE PUMP CONTROLLER EN 12845 / UNE 23500=2012 / CEPREVEN RT1-ROC RT1 ROC / CEPREVEN RT2-ABA RT2

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830--E(X) 01--EN-Rev.0 Rev.0 12 12-2016 2016

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

INDEX SCF830 E(X) SCF830-E(X) 1

INTRODUCTION ................................................................ ................................ ................................................................ ................................ ................................................................ .................................5 1.1

SCF830 SCF830-E(X) E(X) MODELS................................................................ ................................................................................................ ................................................................ ................................................................ ................................ ....................................................... 5

1.2

MAIN FEATURES ................................................................ ................................................................................................ ................................................................ ................................................................ ............................................................... ............................... 5

1.3

MODELS ................................ ................................................................ ................................................................ ................................................................ ................................ ................................................................ ................................................................ ............................................ 8

1.4

PURPOSE OF DOCUMENT ................................................................ ................................................................................................ ................................................................ ................................................................ ................................................................................ 8

1.5

LIMITED WARRANTY ................................................................ ................................................................................................ ................................................................ ................................................................ ......................................................... ......................... 9

1.6

CE DECLARATION OF COMFORMITY................................ ................................................................ ................................................................ ................................................................ ............................................................... ............................... 10

WIRING AND INSTALLATION ................................ ................................................................ ................................................................ ......................................... ................................ 11 2.1

POWER SUPPLY CONNECTIONS ................................................................ ................................................................................................ ................................................................................................ ................................................................ ..................................... 11

2.2

DIMENSIONS ................................ ................................................................ ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................... 12

2.3

EXTERNAL W WIRING................................ ................................................................ ................................................................................................ ................................................................ ................................................................ ........................................................... ........................... 12 2.3.1

2.4

SCF830 SCF830-E(X) E(X) CONTROLLER TERMINAL BLOCK ................................ ................................................................ ................................................................ ................................................................ ................................................................................ 13 2.4.1

SCF830-E(X) E(X) CONTROLLER TERMINAL BLOCK ................................................................ ................................................................................................ ................................................................ ..................................... 13

2.4.2

SAF830-E(X) E(X) (MC1) PLC TERMINAL BLOCK ................................ ................................................................ ................................ ................................................................ ................................................................ .......................................... 13

2.4.3

EXTERNAL ELECTRIC WIRING SCHEMATIC ................................ ................................................................ ................................ ................................................................ ................................................................ ........................................... 14

2.4.4

SHORT CIRCUIT AND OPEN CIRCUIT DETECTION IN MAIN PUMP PRESSURE SWITCHES ................................................................ .................................................................. 15

2.4.5

PRESSURE AND FLOW TRANSMITTER CONNECTION ................................................................ ................................................................................................ .......................................................... .......................... 16

2.5

SCF830 SCF830-E(X) E(X) INTERNAL WIRING CONNECTION SCHEMATIC................................................................ ................................................................................................ .......................................................... .......................... 17 2.5.1

STAR-DELTA DELTA STARTER MAIN PUMP UP TO 75KW and JOCKEY UP TO 2.2KW: MODELS SCF830 SCF830-EE-J22-Y-PPPP ............................. 17

2.5.2

STAR-DELTA DELTA STARTER MAIN PUMP UP TO 75KW and JOCKEY UP TO 5.5 KW: MODELS SCF830 SCF830--E-J55-Y-PPPP ............................ 18

2.5.3

STAR-DELTA DELTA STARTER MAIN PUMP FROM 90KW and JOCKEY UP TO 2,2 KW: MODELS SCF830 SCF830--E-J522-Y-PPPP ......................... 19

2.5.4

STAR-DELTA DELTA STARTER MAIN PUMP FROM 90KW and JOCKEY UP TO 5.5 KW: MODELS SCF830 SCF830--E-J55-Y-PPPP ........................... 20

FRONT PANEL ................................................................ ................................ ................................................................ ................................ ................................................................ .................................21 3.1

ISOLATOR ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ ........................................ 21

3.2

BUZZER ................................ ................................................................ ................................................................ ................................................................ ................................ ................................................................ ................................................................ ........................................... 21

3.3

PUSH BUTTONS ................................................................ ................................................................................................ ................................................................ ................................................................ .............................................................. .............................. 21 3.3.1

MAIN PUMP OPERATING MODE PUSH BUTTONS ................................................................ ................................................................................................ .............................................................. .............................. 21

3.3.2

JOCKEY PUMP OPERATING MODE PUSH BUTTONS ................................................................ ................................................................................................ .......................................................... .......................... 21

3.3.3

MAIN PUMP START AND STOP PUSH BUTTONS ................................................................ ................................................................................................ ................................................................ ................................ 21

3.3.4

OPERATOR INTERFACE PUSH BUTTONS ................................ ................................................................ ................................................................ ................................................................ ............................................................................. 22

3.4

LED LIGHTS ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ ..................................... 22 3.4.1

GENERAL LED LIGHTS ................................................................ ................................................................................................ ................................ ................................................................ ................................................................ .......................................... 22

3.4.2

MAIN PUMP LED LIGHTS ................................................................ ................................................................................................ ................................................................................................ ................................................................ .................................... 22

3.4.3 3.5

POWER WIRE SIZE SIZE................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................................................................. 12

JOCKEY PUMP LED LIGHTS ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................. 22 DISPLAY ................................ ................................................................ ................................................................ ................................................................ ................................ ................................................................ ................................................................ .......................................... 23

3.5.1

SCREEN Nยบ1 SYSTEM PRESSURES ................................ ................................................................ ................................................................ ................................................................ ........................................................ ........................ 23

3.5.2

SCREEN Nยบ2 INCOMING MAINS LINE VOLTAGE AND FREQUENCY ................................ ................................................................ ................................................................ ................................... 23

3.5.3

SCREEN Nยบ3 MAIN PUMP PARAMETERS ................................ ................................................................ ................................ ................................................................ ................................................................ ........................................... 23

3.5.4

SCREEN Nยบ4 JOCKEY PUMP PARAMETERS................................ PARAMETERS................................................................ ................................ ................................................................ ................................................................ ......................................... 24

3.5.5

SCREEN Nยบ5 BATTERY CONTROL AND CURRENT ................................................................ ................................................................................................ .............................................................. .............................. 24

INSTALLATION AND OPERATION INSTRUCTIONS

3.5.6

SCREEN Nยบ6 EVENT HISTORY ................................ ................................................................ ................................................................ ................................................................ .............................................................. .............................. 24

3.5.7

SCREEN Nยบ76 LAST ALARMS ................................ ................................................................ ................................................................ ................................................................ ............................................................... ............................... 24

GENERAL PRE PRE-START START UP AND START UP OPERATION ................................ ............................................................ ............................ 25 4.1

SAFETY PRECAUTIONS ................................................................ ................................................................................................ ................................................................ ................................................................ ................................ ................................................... 25

4.2

ELETRICAL CONNECTIONS................................................................ ................................................................................................ ................................................................ ................................................................ .............................................................................. 25

4.3

SCF830 SCF830-E(X) E(X) CONTROLLER and SAF830-E(X) SAF830 E(X) PLC START AND SHUT DOWN ................................ ................................................................ ............................................................... ............................... 25

4.4

SAF830 SAF830-E(X) E(X) CONTROLLER STANDARD CONFIGURATION ................................................................ ................................................................................................ ............................................................ ............................ 25 4.4.1

TIME AND DATE ................................................................ ................................................................................................ ................................................................ ................................................................ ................................ .................................................. 26

4.5

ELECTRICAL INSPECTION INSTRUCTIONS ................................ ................................................................ ................................................................ ................................................................ ....................................................... ....................... 26

4.6

PUMP INSPECTION INSTRUCTIONS ................................ ................................................................ ................................................................ ................................................................ ............................................................... ............................... 26

4.7

CONTROL BUTTONS INSPECTION INSTRUCTIONS ................................................................ ................................................................................................ ................................................................ ........................................ 27

OPERATION ................................................................ ................................ ................................................................ ................................ ................................................................ .....................................27 5.1

MAIN PUMP ................................ ................................................................ ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................... 27 5.1.1

OFF MODE ................................................................ ................................................................................................ ................................................................ ................................................................ ........................................................... ........................... 27

5.1.2

AUTO MODE ................................................................ ................................................................................................ ................................................................ ................................................................ ....................................................... ....................... 27

5.1.3

MAN MODE MODE................................ ................................................................ ................................................................ ................................................................ ................................................................ ......................................................... ......................... 27

5.1.4 5.2

MAIN PUMP P START SEQUENCE ................................ ................................................................ ................................................................ ................................................................ .......................................................... .......................... 28 PRESSURE MAINTENACE PUMP (JOCKEY) ................................ ................................................................ ................................................................ ................................................................ ................................ ..................................................... 28

5.2.1

5.2.2

ALARMS ................................ ................................................................ ................................ ................................................................ ................................................................ ........................................... ................................ 28 6.1

RESET ALARMS ................................ ................................................................ ................................ ................................................................ ................................................................ ................................................................ ............................................................... ............................... 29

6.2

ALARMS LIST ................................ ................................................................ ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................... 29

6.3

ALARM VISUALIZATION USING SSW1004 SOFTWARE ................................................................ ................................................................................................ ................................................................ .................................. 30

EVENTS HISTORY ................................................................ ................................................................................................ ........................................................... ........................... 31 7.1

EVENTS LIST ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ ..................................... 31

7.2

EVENT VI VISUALIZATION SUALIZATION ON DISPLAY ................................ ................................................................ ................................................................ ................................................................ .............................................................. .............................. 32

7.3

EVENT VISUALIZATION USING SSW1004 SOFTWARE ................................................................ ................................................................................................ ................................................................ .................................... 32

MAIN PUMP TEST ................................................................ ................................ ................................................................ ................................ ............................................................ ............................ 33 8.1

MAIN PUM PUMP P TEST VISUALIZATION USING SSW1004 SOFTWARE ................................................................ ................................................................................................ ................................................................................. 35

MAIN MENU ................................ ................................................................ ................................ ................................................................ ................................................................ ...................................... ................................ 36 9.1

ACCESSING MAIN MENU................................................................ ................................................................................................ ................................................................ ................................................................ ............................................................................... 36

9.2

MAIN MENU PUSH BUTTONS ................................................................ ................................................................................................ ................................................................................................ ................................................................ ....................................... 36 9.2.1

PUSH BUTTON OPERATION ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................ 36

9.2.2

MAIN MENU ACCESS ................................................................ ................................................................................................ ................................ ................................................................ ................................................................ .......................................... 36

9.2.3

MAIN MENU EXIT ................................................................ ................................................................................................ ................................................................ ................................................................ ................................................................................ 37

9.3

DATE / TIME ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ .................................... 37

9.4

LANGUAGE ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ ..................................... 37

9.5

CONFIGURABLE PARAMETERS ................................................................ ................................................................................................ ................................................................................................ ................................................................ ....................................... 37 9.5.1 9.5.2

9.6

SCF830 SCF830-E(X) E(X)

PARAMETERS ACCESSED BY END USER OR INSTALLER ................................................................ ................................................................................................ ................................ ...................................................... 38 PARAMETER CONFIGURATION USING SSW1004 SOFTWARE ................................ ................................................................ ................................................................ ............................................ 39 MAIN PUMP TEST ................................................................ ................................................................................................ ................................................................ ................................................................ ........................................................... ........................... 39

FIRMWARE VERSION UPDATE ................................ ................................................................ ................................................................ ...................................... ................................ 40

Annex Annex-A A CONTROLLER COMPONENTS AND TECHNICAL JUSTIFICATION ............................. 40 11.1

SCF830 SCF830-E(X) E(X) CONTROLLER COMPONENTS ................................ ................................................................ ................................................................ ................................................................ ................................ .................................................... 40

11.2

ELECTRIC AND DIELECTRIC JUSTIFICATION ................................ ................................................................ ................................................................ ................................................................ ................................ ..................................................... 41

INSTALLATION AND OPERATION INSTRUCTIONS 11.2.1

STURDINESS ................................................................ ................................................................................................ ................................................................ ................................................................ ......................................................... ......................... 41

11.2.2

DIELECTRIC STRENGTH ................................................................ ................................................................................................ ................................................................................................ ................................................................ ......................................... 41

11.2.3

BLOCK DIAGRAAM ................................................................ ................................................................................................ ................................................................ ................................................................ .............................................................................. 41

11.2.4

SSA MODULE ................................................................ ................................................................................................ ................................................................ ................................................................ ................................ ...................................................... 42

11.2.5

SOC-01 01 MODULE ................................................................ ................................................................................................ ................................................................ ................................................................ ................................................................................. 42

11.3

PUMP PROTECTION TECHNICAL JUSTIFICATION................................ ................................................................ ................................ ................................................................ ................................................................ ........................................... 42 11.3.1

MAN PUMP PROTECTION ................................ ................................................................ ................................................................ ................................................................ ................................................................ ................................... 42

11.3.2

JOCKEY PUMP PROTECTIONS ................................ ................................................................ ................................................................ ................................................................ ............................................................ ............................ 42

11.3.3

JOCKEY PUMP OVERCURRENT or THERMAL PROTECTION ................................................................ ................................................................................................ ................................................................................ 42

11.4

POWER ELEMENTS TECHNICAL JUSTIFICATION ................................ ................................................................ ................................................................ ................................................................ ............................................................................. 43 11.4.1

ISOLATOR ................................................................ ................................................................................................ ................................................................ ................................................................ ............................................................ ............................ 43

11.4.2

INTERNAL WIRING ................................................................ ................................................................................................ ................................................................ ................................................................ ............................................................................... 43

11.4.3 11.5

SCF830 SCF830-E(X) E(X)

CONTACT BREAKERS................................................................ ................................................................................................ ................................ ................................................................ ................................................................ ........................................... 43 SAF830 SAF830-E(X) E(X) PLC POWER SUPPLY JUSTIFICATION ................................ ................................................................ ................................ ................................................................ ................................................................ ......................................... 43

Annex Annex-B SAF830-E(X) E(X) PLC ................................ ................................................................ ................................................................ ............................................. ................................ 44 12.1

12.2

CONSTRUCTIO CONSTRUCTION N CHARACTERISTICS ................................ ................................................................ ................................................................ ................................................................ .............................................................. .............................. 44

12.3

ELECTRICAL CHARACTERISTICS ................................................................ ................................................................................................ ................................................................................................ ................................................................ ...................................... 44

12.4

TERMINAL BLOCK CHARACTERISTICS ................................ ................................................................ ................................................................ ................................................................ ............................................................ ............................ 45

12.4.1

POWER SUPPLY ................................................................ ................................................................................................ ................................................................ ................................................................ ................................ ................................................... 45

12.4.2

DC CONTROL OUTPUTS ................................................................ ................................................................................................ ................................................................................................ ................................................................ ...................................... 45

12.4.3

BUZZER OUTPUT ................................................................ ................................................................................................ ................................................................ ................................................................ ................................................................................ 45

12.4.4

DETECTOR ETECTOR INPUTS ................................................................ ................................................................................................ ................................................................ ................................................................ .............................................................................. 45

12.4.5

ANALOG INPUTS ................................................................ ................................................................................................ ................................................................ ................................................................ ................................................................................. 46

12.4.6

BATTERY ................................................................ ................................................................................................ ................................................................ ................................................................ .............................................................. .............................. 46

12.4.7

POTENTIAL FREE CONTACTS ................................ ................................................................ ................................................................ ................................................................ ............................................................... ............................... 46

12.4.8

USB ................................ ................................................................ ................................................................ ................................................................ ................................................................................................ ................................................................ ...................................... 47

12.5

PARAMETERS ACCESSED BY MANUFACTURER ONLY (OEM) ................................................................ ................................................................................................ ........................................................ ........................ 47

12.6

INPUT AND OUTPUT CONFIGURATION................................ ................................................................ ................................................................ ................................................................ ......................................................... ......................... 48

12.6.1

FUNCTIONS THAT CAN BE ASSIGN TO DIGITAL OUTPUTS ((C-6.4.1 6.4.1 to C-6.4.6) C 6.4.6) Terminals 4 to 9 .................................................... ................................ 48

12.6.2

FUNCTIONS TO BE ASSIGNED TO DIGITAL / ANALOG INPUTS ((C C-6.5.1 to C-6.5.9) 6.5.9) Terminals 12 to 20 .......................................... ................................ 49

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

1 INTRODUCTION SCF830 E(X) SCF830-E(X) SCF830-EJ EJ controllers, or SCF830-E(X) SCF830 E(X) from now on, on, are designed to automatically operate electric fire SCF830-EE and SCF830 pumps. SCF830 SCF830-E(X) E(X) controllers automatically start and stop the main pump and/or jockey pump depending on the system’s demand. SCF830 SCF830-E(X) E(X) controllers monitor pump and system performance and inform close and remote users about any possible issues.

1.1

SCF830 SCF830-E(X) E(X) MODELS

There are two different SCF830 SCF830-E(X) E(X) models, depending on the type of pump they control: o SCF830 SCF830-E: E: Main electric pump controller o SCF830 SCF830-EJ: EJ: Main electric pump and jockey or maintenance pump controller

1.2

MAIN FEATURES STANDARD, LISTING AND AP

Nº

UNE 23500 Ed. 2012

UNE-EN EN 12845 Ed. 2005+A2:2010

03 04

CEPREVEN R.T.1 R.T.1-ROC Ed. 2007

Standard, listing and approval

CEPREVEN R.T.2 R.T.2-ABA Ed. 2006

CEA-4001 4001 Sprinkler Systems

UNE-EN 61439 439-1 Low voltage equipment MAINS AND PUMP MOTOR

Nº

Incoming line voltage

From 200 VAC to 600 VAC (depending on model)

Mains frequency

50Hz / 60Hz. (depending on model)

Main pump motor size

Up to 560kW

Jockey pump motor size

Up to 5,5kW DESIGN FEATURES

Nº

11 12

IP65 Protected from total dust ingress (NEMA 4) Enclosure

13 14

Fireproof grade: Fire extinguishes <30s Display

15 16

Impact rating: IK10 (except for display) Transflective: Visible under direct sunlight Halogen free

Wiring

In compliance with UNE UNE-EN EN 50525-3-31 50525 31 Wires up to 1,5mm2: H05Z1-K H05Z1 K flame retardant. Power supply: H07Z1 H07Z1-K K Fire resistant:(830º C during 90min)

Pump room temperature

20ᵅF to 104ᵅFF (-5ºC 5ºC to 40ºC) ,Tested up to 140ᵅF 140 (60ºC)

Isolation rating between phases

500V AC or 800V AC (depending on model)

Isolation rating between phases and ground

4.500 VAC

Isolation impedance between phases and ground

680k Ohm between one phase and ground

Earthing system

Does not required neutral connection

Electromagnetic environment

ECM-1

INSTALLATION AND OPERATION INSTRUCTIONS PUMP PROTECTIONS

Nº

Total system alarms

Fuses/Magnetic Breaker (depending on model)

Overcurrent alarm

Low Cos Phi Alarm

27 28

Undercurrent alarm

Main pump protection

Tripped protection alarm

Low water level alarm

Pump start failure Alarm / Low discharge pressure

Fuses

Overcurrent alarm

34 35

Low Cos Phi Alarm

Jockey pump protection

Undercurrent alarm

Tripped protection alarm with pump stop

Low water level alarm. (Pump stop optional) START UP METHODS FOR MAIN PUMP

Nº

Pressure sensor Line 1: Low system pressure. Short and open circuit detection

Pressure sensor Line 2: Low system pressure. Short and open circuit detection (Optional not offered in standard models)

Automatic Mode

Water level sensor: Low priming tank level

Remote start contact (Optional not offered in standard models)

Monometer: System pressure

Manual Mode

44 45

“Start” press button START UP METHODS FOR JOCKEY PUMP

Nº

Automatic Mode

Pressure sensor. Low system pressure. Monometer: System pressure MEASURING INSTRUMENTS

Nº

3 Voltmeter: voltage for every phase R-S-T

1 pump rotation/phase rotation

48 49

1 Mains frequency meter General

1 Manometer pump discharge pressure ( pressure sensor required with 4-20mA signal)

1 Flowmeter ( pulse emitter or 4/ 20 mA sensor) (Optional not offered in standard models)

1 Ammeter: pump current

Main Pump

1 Active power in KW

1 Power factor (Phi Cos)

1 Ammeter: pump current

Jockey Pump

56 57 58 59

SCF830-E(X)

1 Active power in KW 1 Power factor (Phi Cos)

Control module Internal battery

1 Voltmeter: Incoming line voltage 1 Voltmeter: battery voltage 1 Ammeter: battery charging electrical current

INSTALLATION AND OPERATION INSTRUCTIONS

OTHER INFORMATION IN DISPLAY

Nยบ

Main pump working hours

Jockey pump start count

Main pump start demand type

Active demands: pressure switches and transducer

Current date and time (RTC with independent battery)

Active alarms

140 last events (pump starts, alarms, etc.)

500 event history

Battery and battery charger: charging process and status: Battery OK-NoOK / charging and discharging current/ not connected (X) / Battery test

FRONT PANEL LIGHTS AND ACOUSTIC ALARMS

Nยบ

65 66

Off Operating modes Main Pump

Auto

67 68 69

Manual Off

Operating modes Jockey Pump

Auto

70 71

Demand Main pump status

Start order

72 73 74 75 76 77

Running with discharge pressure Demand

Jockey pump status

Running order

Alarm

Red led indicator lamp and 80dB buzzer

Incoming line voltage and phase connections

One led light for each phase / phase rotation

Buzzer

80dB 7 hour autonomy COMMUNICATIONS

Nยบ

USB (standard feature)

Configuration / Monitoring / Report generation / Firmware update

RS485 (Optional)

Remote monitoring / Report generation

ETHERNET (Optional)

Remote monitoring / Report generation

MODEM GSM (Optional)

Remote monitoring LANGUAGES

Nยบ

SCF830-E(X)

SPANISH

ENGLISH

FRENCH

PORTUGUESE

ITALIAN

INSTALLATION AND OPERATION INSTRUCTIONS

1.3

SCF830 SCF830-E(X) E(X)

MODELS

SCF830 SCF830-E-J55 J55-Y- 0750 (C, ES,, XX) Custom features Language ES  Spanish FR  French EN  English PT  Portuguese

Electric Fire Pump Controller (SCF830 (SCF830-E(X) Series)

Jockey Pump motor size -  No Jocke Pump J22  Up to 2,2kW J55  Up to 5,5 kW

Main Pump starter Y  Star - Delta D  Direct On Line (Motor ≤ 7,5 kw)

1.4

Line to Line Voltage: A  220VAC 50Hz B  220VAC 60Hz C  400VAC 50Hz D  400VAC 60Hz E  440VAC 50Hz F 440VAC 440VAC 60Hz G480 480 VAC 50Hz H480 480 VAC 60hz I  600VAC 50Hz J  600VAC 60Hz

Main Pump motor size 0040  4 kw 0055  5,5 kw 0075  7,5 kw 0110  11 kw 0150  15 kw 0185  18,5 kw 0220  22 kw 0300  30 kw 0370  37 kw 0450  45 kw 0550  55 kw 0750  75 kw 0900  90 kw 1100  110 kw 1320  132 kw 1600  160 kw 1850  185 kw 2000  200 kw 2500  250 kw

PURPOSE OF DOCUMENT

The purpose of this document is to cover the majority of the aspects associated with the installation, application, operation, and maintenance of the different SCF830 SCF830-E(X) E(X) electric fire pump controller models. If more information is required about a particular model’s design, list of components, operation instructions, etc. please do not hesitate to contact SVE Corp. in the following e e-mail mail address svecorp@svecorp.com

INSTALLATION AND OPERATION INSTRUCTIONS

1.5

SCF830 SCF830-E(X) E(X)

LIMITED WARRANTY

Seller (SVE Corp.) warrants to the original purchaser that for the period of 1 year the products sold shall be free from defects in material and workmanship. If buyer claims that a product violates this Limited Warranty, the seller, upon notice promptly given, will either examine the product at buye buyer’s r’s site, or issue shipping instructions for return to the seller at buyer’s expense, transportation charges prepaid. The seller’s sole obligation under this Limited Warranty shall be, at its option, to repair, replace or refund the price of any product th thereof ereof which is proved to violate this Limited Warranty. In no event, whether based on contract, indemnity, warranty, tort (including negligence), strict liability or otherwise, shall the seller be liable to the buyer for special, indirect, incidental or consequential consequential damages whatsoever including, without limitation, loss of profit or revenue. THIS LIMITED WARRANTY IS THE BUYER’S EXCLUSIVE REMEDY AND THE SELLER HEREBY EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANT WARRANTY Y OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. The foregoing shall constitute the sole remedy of the buyer and the sole liability of the seller. This Limited Warranty shall not apply to any product or component thereof which has been repaired or altered by anyone other than the seller’s authorized personnel in any manner so as, in the seller’s sole judgment, to affect its serviceability, or to any product that has been subject to alteration, accident, misuse, abuse, neglect neglect or normal wear. This Limited Warranty shall not apply to products which have been assembled or installed or used in a manner contrary to the seller’s printed instructions, or due to failure to follow the seller’s printed instructions for operation and maintenance. Any technical assistance provided by the seller’s personnel or representatives in system design is construed to be a proposal and not a recommendation. The responsibility for determining feasibility rests with the user and should be subject to test. Only the terms expressed in this Limited Warranty shall apply and no distributor, corporation or individual is authorized to amend, modify or extend this Limited Warranty in any way on resale.

INSTALLATION AND OPERATION INSTRUCTIONS

1.6

SCF830 SCF830-E(X) E(X)

CE DECLARATION OF COMFORMITY

This document refers to SCF830 SCF830-E(X) electric pump controller models. Given its relevance this document pays special attention to the SAF830 SAF830-E(X) PLC. The PLC is part of the controller and its main characteristics are also described in the Annex. SCF830-E(X) E(X) automates the operation of fire-protection fire protection installations in accordance with the following regulations: UNE 23500 Ed. 2012 UNE-EN EN 12845 Ed. 2005+A2:2010 CEPREVEN R.T.1 R.T.1-ROC ROC Ed. 2007 CEPREVEN R.T.2 R.T.2-ABA ABA Ed. 2006 CEA-4001 4001 Sprinkler Systems UNE-EN EN 61 61439-1 Low voltage equipment The operation and mounting instructions refer only to the standard SCF830-E(X) SCF830 E(X) models. The different variants that may be developed in response to a particular requirem requirement ent for a specific installation or maintenance operation are not mentioned in this document. This product must be installed and handled by personnel with adequate training (in accordance with EN-50-110-1) EN

Declaration of CE Compliance SVE S.L. hereby declares that the SCF830-E(X) SCF830 E(X) controller and its SAF830-E(X) E(X) conform to the following directives: - Electromagnetic compatibility, Directive CE: 2014/30/UE - Low voltage, Directive 2014/35/UE - Machinery Directive 2006/42/CEE

Specific regulations applied: EN 61000-6-2, 61000 2, EN 61000 61000-6-3, 3, 61439-1, 61439 61439-2, 2, 60204 60204-1.

23/12/2015 /2015 Alvaro Cristóbal Otxandio Gerente de SVE S.L.

Avda. Guipuzcoa nº6 20500 Mondragón España

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

2 WIRING AND INSTALLATION SCF830 E(X) SCF830-E(X) 2.1

POWER SUPPLY CONNECTIONS

Line to Line voltage options Voltage Tolerances Tolerances:: + 10% / -20% SCF830-E controller must be connected to a three phase power supply with any of the the voltages described above. C Connecting onnecting the neutral line is not required. All the metal parts must be connected to ground line that is connected to a neutral line or to a line that is isolated from the rest of the system. The controller cannot be connected to a ground line that is directly or through impedances connected to intermediate points/connections of a transformer.

INSTALLATION AND OPERATION INSTRUCTIONS

2.2

SCF830 SCF830-E(X) E(X)

DIMENSIONS

E(X) controller should be mounted as close as possible to the pump or pumps it is controlling and it should SCF830-E(X) be visible for any user worker around the fire pump’s electric motor. The controller can be mounted on the wall or over metallic supports.

DIMENSIONS (in mm)

2.3

Up to 22kW

Up to 75kW

Up to 200 kW

330

550

750

430

520

700

150

180

285

220

270

350

280

500

630

320

420

640

Up to 250 kW

EXTERNAL WIRING

All the electrical connection must comply with the local and national codes and regulations. For the control wires use 1.5mm2 cross sectional wires. 2.3.1

POWER WIRE SIZE

To connect the controller to the main power lines it is advised to use wires with cross sectional sections that comply with the latest local regulations. The following wire sizes can be connected to SCF830 SCF830-E(X) E(X) controller depending on the main pump’s motor size: Nº

ELECTRIC MOTOR SIZE SIZ

POWER WIRE SIZE

Up to 22kW

Wires Min: 2,5mm2 / Max:25mm2

From 30kW to 45kW

WIres Min: 6 mm2 / Max: 50mm2

From 55kW to 75kW

Min: Busbar Busbar. / Wires Max: 20x6mm2

From 90kW to 160kW

Min: Busbar / Wires Max: 30x6mm2

From 185kW to 250kW

Min: Busbar / Cables Max: 40x6mm2

INSTALLATION AND OPERATION INSTRUCTIONS

2.4

SCF830 SCF830-E(X) E(X)

SCF830 SCF830-E(X) CONTROLLER TERMINAL BLOCK

2.4.1

SCF830 SCF830-E(X) CONTROLLER TERMINAL BLOCK

POWER INPUTS AND OUTPUTS R-S-T

SCF830-E(X) SCF830 controller incoming lines: lines Line to Line voltage

J1-J2-J3

Jockey pump power supply

U-V-W W/X X-Y-Z

Main pump power supply

SIGNAL INPUTS 1N

GND

Ground / Reference

No use

GND

Ground / Reference

Priming tank LL

Priming tank low level

GND

Ground / Reference

System main P. press O.K.

System pressure main pump O.K.

GND

Ground / Reference

System jockey P. press O.K.

System pressure jockey pump O.K.

GND

Ground / Reference

L.L.Water

Low water level

GND

Ground / Reference

Discharge main P. O.K.

Discharge pressure main pump O.K.

2.4.2

SAF830 SAF830-E(X) E(X) (MC1) PLC TERMINAL BLOCK

POTENTIAL FREE OUTPUTS IN SAF830-E(X) SAF830 PLC A1/A2/A3

Loss of Power

Mains Loss of Power (AL-1)  A1-A2 A1

B1/B2/B3

Not in AUTO

Main pump control not in AUTO mode B1 B1-B2

C1/C2/C3

Fail to Start / Pump

Main pump Fail to Start/Pump Pump (AL-6)  C2--C3

D1/D2/D3

Grouped alarms

Grouped system failure alarms/PLC alarms failure  D1-D2

E1/E2/E3

Pump start order

Main pump start demand  E2-E3 E2

F1/F2/F3

Main Pump running and pumping

Main pump running with discharge pressure  F2-F3

PRESSURE SENSOR (4 (4-20mA) 20mA) TERMINALS LOCATED IN SAF 830 830-EE PLC

21 SENSE-1+ 1+

Pressure sensor (4-20mA) (4 20mA) positive (+)

22 SENSE-11-

Pressure sensor (4-20mA) (4 20mA) negative ((--)

23 SENSE-2 2-

Water flow sensor (4-20mA) (4 20mA) positive (+)

24 SENSE-2+ 2+

Water flow sensor (4-20mA) (4 20mA) negative (-) (

14 I-PULSE

Pulse input coming coming from water volume meter

INSTALLATION AND OPERATION INSTRUCTIONS

2.4.3

EXTERNAL ELECTRIC WIRING SCHEMATIC

SCF830-E(X)

INSTALLATION AND OPERATION INSTRUCTIONS 2.4.4

SCF830-E(X)

SHORT CIRCUIT AND OPEN CIRCUIT DETECTION IN MAIN PUMP PRESSURE SWITCHES

SCF830-E(X) offers valuable safety information about the status (correct/short circuit/open circuit) of system’s pressure sensors. Pressure sensors are a vital component in any fire protection system, these sensors are necessary to inform the controller to start the fire pump whenever there is a system demand. For the SCF830-E(X) controller to detect an open circuit or a short circuit pressure control switch it is necessary to install two resistors as shown in the examples below:

5,6 kohm

ONE PRESSURE SWITCH

150 ohm

Presssure switch

5,6 kohm

TWO PRESSURE SWITCHES IN SERIES

150 ohm Two pressure switches in series

3 5,6 kohm

TWO PRESSURE SWITCHES IN PARALLEL

150 ohm Two pressure switches in parallel

The schematic is the same for one or two pressure control switches either in parallel (closed with low system pressure) or in series (open with low system pressure).

If the resistors are connected to the pressure switches the SCF830-E(X) controller will detect the status of the pressure control switches even if “C-1.3 PRESS. SWITCH FAIL DETECT” (short circuit) and open circuit) detection” is selected: NO.

INSTALLATION AND OPERATION INSTRUCTIONS 2.4.5

SCF830-E(X)

PRESSURE AND FLOW TRANSMITTER CONNECTION

The SAF830-E(X) PLC collects and display the information sent from a 4-20mA pressure transducer, a 4-20mA flow meter, or a water volume meter with pulse output. Below the connection schematic for the 3 elements mentioned above to the SAF830-E(X) PLC terminal block: PRESSURE TRANSDUCER 4-20mA

4-20 mA 21 SENSE 1 (+) PRESSURE TRANSDUCER 22 SENE 1(-)

Related configuration parameters

C-3.1 Pressure Transducer connected (4-20 mA) Yes / No C-3.2 Scaling (20 mA) of the pressure transducer (bar)

WATER METER WITH PULSE OUTPUT SAF830-E(X) PLC converts the signal into volume flow 14 I-PULSE

GND

C-3.5 Digital flow reader (Water meter): Yes / No Related configuration parameters

C-3.6 Liters per pulse C-3.7 Nominal Flow FLOW METER 4-20mA

4-20 mA 24 SENSE 2(+) PRESSURE TRANSDUCER 23 SENE 2(-)

C-3.3 Pump test flow meter (4-20mA): Yes / No Related configuration parameters

C-3.4 Scaling (20mA) of the flow meter (m3/h) C-3.7 Nominal Flow

INSTALLATION AND OPERATION INSTRUCTIONS SCF830-E(X) E(X)

2.5 2.5.1

SCF830-E(X) E(X) INTERNAL WIRING CONNECTION SCHEMATIC STAR-DELTA LTA STARTER MAIN PUMP UP TO 75 75KW and JOCKEY UP TO 2.2KW: MODELS SCF830-E-J22-Y-PPPP PPPP

INSTALLATION AND OPERATION INSTRUCTIONS

2.5.2

SCF830-E(X)

STAR-DELTA STARTER MAIN PUMP UP TO 75KW and JOCKEY UP TO 5.5 KW: MODELS SCF830-E-J55-Y-PPPP

INSTALLATION AND OPERATION INSTRUCTIONS

2.5.3

SCF830-E(X)

STAR-DELTA STARTER MAIN PUMP FROM 90KW and JOCKEY UP TO 2,2 KW: MODELS SCF830-E-J522-Y-PPPP

INSTALLATION AND OPERATION INSTRUCTIONS

2.5.4

SCF830-E(X)

STAR-DELTA STARTER MAIN PUMP FROM 90KW and JOCKEY UP TO 5.5 KW: MODELS SCF830-E-J55-Y-PPPP

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

FRONT PANEL SCF830 E(X) SCF830-E(X)

SCF830-E(X) E(X) controller has several elements, an isolating switch, led lights, push buttons and a screen displays, that facilitate the electric fire pump control and allow the user to view the pump status and its working conditions. All these elements, exce except pt the isolat isolating ing switch and the buzzer, are located in the SAF830 SAF830-E(X) E(X) PLC.

3.1

ISOLATOR

The isolating switch is used to ensure that the electrical circuit is completely de de-energized energized for service or maintenance.

3.2

BUZZER Sound level: level 80 dB Active alarm detected Activates in the following cases: cases

The controller is not in AUTO mode System demand to start the pump Main pump running with discharge pressure

3.3 3.3.1

PUSH BUTTONS MAIN PUMP OPERATING MODE PUSH BUTTONS Activates Off mode for main pump pump. Activates Auto mode for main pump pump. Main pump will start whenever the controller receives a demand to start the pump. pump Activates the Manual Mode for Main Pump Pump. The pump mp will be control controlled led using the “Start” and “Stop” push buttons

3.3.2

JOCKEY PUMP OPERATING MODE PUSH BUTTONS Activates Off mode for jockey pump pump. Activates Auto mode for jockey pump pump. The jockey pump will start and stop depending on the information received from the pressure switch or the pressure transducer.

3.3.3

MAIN PUMP START AND STOP PUSH BUTTONS The START push button starts the pump whenever the controller is in MAN mode. The STOP push button stops the pump whenever the controller is either in Manual or in Auto mode mode. In AUTO mode the main pump will only stop if there is no demand from the system. system

INSTALLATION AND OPERATION INSTRUCTIONS 3.3.4

SCF830 SCF830-E(X) E(X)

OPERATOR INTERFACE PUSH BUTTONS

The multiple pushbuttons located on bottom right of the SAF830 SAF830--E(X) E(X) are used for:

3.4 3.4.1

o o

Move from one screen to another in the display Select the desired configuration parameters

o o

Stops the buzzer buzzer/ Resetss non active alarms (push twice) Escape push button button: ESC

o o o

Tests led lights Approves selection selection: ENTER Opens selected page to view more information (i.e. i.e. Events) Events

LED LIGHTS GENERAL LED LIGHTS Led light will be on as long as the incoming line voltage and frequency are within limits and the phase rotation is clockwise. (These led lights will show the actual phase rotation) Informs about the existence of any active system alarm or pump alarm

3.4.2

MAIN PUMP LED LIGHTS The pressure control switch or pressure transducer line detects a low system pressure or a low priming tank water level The main pump is electrically powered through the controller The main pump is powered and pumping generating a discharge pressure The main pump is not in AUTO mode

3.4.3

JOCKEY PUMP LED LIGHTS The jockey pump pressure pressure sensor detects low system pressure The jockey pump is electrically powered through the controller

INSTALLATION AND OPERATION INSTRUCTIONS

3.5

SCF830 SCF830-E(X) E(X)

DISPLAY

E(X) controller has a transflective LCD graphic display (visible under direct sunlight) and offers advance SAF830-E(X) features like an user communication interface. Below the different screens displayed by the controller and the information provided by each screen: 3.5.1

SCREEN Nยบ1 SYSTEM PRESSURES

SYSTEM PRESSURES

Jockey

9.5 8.5

9.0

8.75

8.0 LOW

Analog system pressure

Main

bar

Pressures setpoints pressures on-off on demand main ain and Jockey pumps Pressure switch states for main ain and Jockey pumps Pressure switch demands demands for main m and Jockey pumps

3.5.2

SCREEN Nยบ2 INCOMING MAINS MAI LINE VOLTAGE AND FREQUENCY

MAINS VOLTAGES

R>S>T 3.5.3

Three Three-phase phase voltage: Line-Line Line Line

VR-S: 395V VS-T: 393V VT-R: 394V

Frequency

FR: 50.0Hz

Phase rotation

SCREEN Nยบ3 MAIN PUMP PARAMETERS

MAIN PUMP 4.3bar Demands: Press Switch

00021h

I: 48.2A P: 31.3KW PF: 0.95

Status: o Not running o Running with discharge pressure o Powered no discharge pressure Pump discharge pressure Electric current current::

Amp..

Energy consumption: consumption kW Power factor factor::

Cos Phi

Demand Demand: o Pressure switch-1 o Pressure by transducer o Priming tank low level Cumulative working hours

INSTALLATION AND OPERATION INSTRUCTIONS 3.5.4

SCF830 SCF830-E(X) E(X)

SCREEN Nº4 JOCKEY PUMP PARAMETERS

JOCKEY PUMP Demands: --------

I: 1.9A P: 1.2KW PF: 0.91

0 0 1 14

Status: Not running / Running with demand Pump discharge pressure Electric current:

Amp.

Energy consumption: kW Power factor:

Cos Phi

Demand: Pressure switch-2 2 Pressure by transducer Stop timer Start count

3.5.5

SCREEN Nº5 BATTERY CONTROL AND CURRENT

BATTERY-CONTROL

Voltage control: SAF830-E(X) SAF830 E(X) PLC Battery voltage: VDC Battery charging current: mA

SAF

14mA OK

27.2V 3.5.6

13.4V

Battery charger status o Charging current

SCREEN Nº6 EVENT HISTORY

EVENTS OFF MODE M. PUMP AL01-NORMAL POWER LOSS PRIMING TANK L.L. ON PRIMING TANK L.L. OFF AL10-L. PRIMING TANK LEVEL OFF MODE M. PUMP 3.5.7

Battery status o OK – No OK - TEST o Not connected (X) o Current

09:10 15/05/04 08:32 15/05/04 06:50 15/05/04 06:28 15/05/04 06:28 15/05/04 06:10 15/05/04

Latest 150 registered events: o Event description o Date-Time Time To Access more events press

To exit event view screen

SCREEN Nº76 6 LAST ALARMS Last alarms alarms. Active alarms show on top in bigger font letters and non-active active alarms show in the bottom. To reset non active alarms press ESC push button twice

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

4 GENERAL ENERAL PRE PRE-START START UP AND START UP OPERATION SCF830 E(X) SCF830-E(X) 4.1

SAFETY PRECAUTIONS

E(X) controller is designed to protect buildings, goods, and people but it could represent a risk to the person handling SCF830-E(X) the controllers since it is connected to a AC voltage line. COMPLETELY READ AND UNDERSTAND THE MATERIAL PRESENTED IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION, OPERATION, OR APPLICATION OF THE EQUIPMENT. IN ADDITION, ONLY QUALIFIED PERSONS SHOULD BE PERMITTED TO PERFORM ANY WORK ASSOCIATED WITH THIS EQUIPMENT. ANY WIRING INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOLLOWED FOLL OWED PRECISELY. FAILURE TO DO SO COULD CAUSE PERMANENT EQUIPMENT DAMAGE.

4.2

ELETRICAL CONNECTIONS

All the electrical connections must follow the local and national electrical codes. SCF830-E(X) SCF830 E(X) controller has an IP65 (NEMA (NEMA-4) 4) type enclosure but always has to be protected from any water source. Before installing the controller check the marking and verify that the controller characteristics; electrical rating, horsepower, amperes, frequency, and so forth are appropriate for the system. Inspect all the electrical electrical connection connections and make sure there are no loose wires or any damaged component in the controller before energizing it. All controllers come with an installation manual inside the enclosure. Check the wiring schematic section of the manual to properly con connect nect the controller to the AC power source and to the electric pump motor. Make sure to have the appropriate tools during the installation to make the necessary holes in the grand plate for the different differ ent connections.

4.3

SCF830 SCF830-E(X) CONTROLLER and SAF830 SAF830-E(X) PLC START AND SHUT DOWN

SCF8C-E(X) E(X) will start automatically and it will remain active as long it is connected to an AC current source and the S1 isolating switch is in ON position. When starting the controller the operating mode (OFF/AUTO/MAN) will be as the controller was before it was shut down. Every time the controller starts it will check that all the led lights are working properly. If the SAF830 SAF830-E(X) E(X) PLC is not connected connected to any electric source the internal battery can be used to energize the PLC by pressing the P1 button access this button button).

located on the back of the PLC (the controller door will have to be opened to

In the absence of any AC source the internal batte battery ry (BAT1) will keep the controller on for about 7 hours hour (see annex A: Controller components and technical justification justification). During 7 hours all the alarms will stay active as well as the rest of the operating functions: led lights, alarms, buzzer, etc. In the absence of AC source the user can also use the P1 button described above to shut down the SAF830-E(X) SAF830 E(X) PLC.

4.4

SAF830 SAF830-E(X) CONTROLLER STANDARD CONFIGURATION

SCF8C-E(X) E(X) controllers are configured in our facilities considering the needs of the majority of the systems, make sure the controller has been configured correctly for the system it is controlling. To know more about how to configure the controller go to section 9.5 CONFIGURABLE PARAMETERS. PARAMETERS

INSTALLATION AND OPERATION INSTRUCTIONS 4.4.1

SCF830 SCF830-E(X) E(X)

TIME AND DATE ATE

The Date and Time in the SAF830 SAF830-E(X) E(X) controller can be updated or modified at any time following the instructions described in section 9.

4.5

ELECTRICAL INSPECTION INSTRUCTIONS

To make sure the pump will not start the first time the SCF830 SCF830--E(X) E(X) controller is energized, connect a cable and short circuit 3N and 3 terminals. The first time the controller is connected to a power source follow the instructions below: Nº

ELECTRICAL INSPECTION INSTRUCTIONS

Energize the SCF8C SCF8C-E(X) E(X) controller to determi determine if it is working properly

If the 3 phases are connected properly to the motors (clockwise) and the frequency and voltage are within normal values the green led lights will illuminate

If the green led lights will not illuminate proceed with the following steps: o Verify that the incoming line voltage is within the normal values values: C-6.1.2 6.1.2 and C-6.1.3 6.1.3 configuration parameters o Verify that the frequency is within the normal values o Verify the phase rotation  Interchange two of the three connection wires.  Modify C4.1 configuration parameter To check the electric motor rotation.

04 Select the MAN mode 05

4.6

Press

check rotation and immediately push

If the pump rotation is not correct, correct  De-energize energize the motor and interchange any of the phases connected to the motor.  Modify C4.1 configuration parameter Press

again

Verify the motor power kW, current Amps, and power factor Cos Phi and compare the values to the information provided in the motor nameplate

PUMP INSPECTION INSTRUCTIONS

Nº

PUMP INSPECTION INSTRUCTIONS

Make sure to follow the pump manufacturers pre-start start up instructions

Verify that pump suction and discharge valve are 100% opened

03 Press 04

and

Check the pump’s motor power (on display), discharge flow and pump discharge pressure and suction pressure pressure.. Verify that the values follow the pump curves provided by the manufacturer.

INSTALLATION AND OPERATION INSTRUCTIONS

4.7

SCF830 SCF830-E(X) E(X)

CONTROL BUTTONS INSPECTION INSTRUCTIONS

Make sure all the connections to the SCF830-E(X) SCF830 E(X) are correct and the control buttons are operative. Verify also that the controller is communicating properly with the system and the information in the display is accurate. Nº

SIGNAL INSPECTION INSTRUCTIONS

01 Check that all operating modes are working properly

Press

Check that and pump and the jockey pump

Press

Check that the pressure switches or transducers are working properly and the SCF830-E(X) E(X) controller responds to any demand from the system

03 04

buttons are working properly over the main

Force and verify that all the different alarms and pump protections are working properly

5 OPERATION SCF830 E(X) SCF830-E(X) 5.1 5.1.1

MAIN PUMP OFF MODE

Press

button

When in OFF mode the pump is offline: It will not start and it will shut down if running. 5.1.2

AUTO MODE

Pres

button The pump start sequence will start whenever:: whenever:  System main P. press O.K. ( Pressure switch): Terminal 3 ( Type of contact Configuration C C-1.1) A delay in the start can b be e selected: Configuration C-1.2 C  Priming riming tank low level: Terminal 2 ( Typ Type e of contact Configuration C-1.8) C  Pressure transducer transducer: Terminals 21 SENSE SENSE-1(+) and 22 SENSE-1(-) SENSE ) in the t SAF830-E(X) PLC. See configuration C-1.4 1.4 y C C-1.6

PUMP START

PUMP STOP

5.1.3 Press

Press . In AUTO mode the main pump will only stop if there is no demand from the system.

MAN MODE button

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

PUMP START Pres

button

Press

button

PUMP STOP

5.1.4

MAIN PUMP START SEQUENCE

Depending on the motor size the type type of starter will be selected: for smaller motors normally direct on line starters are selected while for bigger motors it is convenient to use a low current starter (i.e. Star-Delta). Star . Whenever a low current starter is selected the time the starter will stay in star connection is configurable, see Configurable Parameters (C-1.7) 5.2

PRESSURE MAINT MAINTENACE ENACE PUMP (JOCKEY)

(This This chapter applies only to those controllers that control a jockey pump as well as a main pump) 5.2.1

OFF MODE

Press

button

The pump will remain out of service. The pump will stop if running. 5.2.2

AUTO MODE

Press

button The pump will start depending depending on the position of the System jockey P. press O.K. (pressure switch) terminal 4 (type of contact: Configuration C-2.1). C 2.1). A minimum pump run time can be selected, configuration C-2-2. C

PUMP START

The pump will stop whenever: whenever o Terminal 4 signal goes back to its original one. The jockey pump will stop after the minimum run time selected in C C-2.2 2.2 expires. o Alarm AL-9 AL B. LOW WATER LEVEL active, configurable in C-2.9 9

PUMP STOP

6 ALARM ALARMS SCF830 E(X) SCF830-E(X) One of the main functions of the SCF830-E(X) SCF830 E(X) controller is to protect the electric pumps. The controller monitors the pump performance as well as the system pressure and acts accordingly depending on the existing alarm. The detection of a system alarm triggers the following: A description of the alarm is shown in the display. Lights up as long as there is any act active ive alarm Potential free â&#x20AC;&#x153;Grouped alarmsâ&#x20AC;? contact will be activated as long as the there is an active alarm. Terminals D1/D2/D3 (D1 (D1-D2 D2 conn connected) ected) of the SCF830-E(X) SCF830 E(X) controller. Buzzer goes on on, as long as there is any active alarm. Event registers in Events History

INSTALLATION AND OPERATION INSTRUCTIONS

6.1

SCF830 SCF830-E(X) E(X)

RESET ALARMS

To reset the last alarms proceed with the following: Fix the issue that generated the alarm. Go to the alarm screen in the display and press MUTE MUTE-ESC ESC twice

6.2

ALARM ALARMS LIST

SCF830-E(X) E(X) controller has 21 alarms, below a description of all the different alarms:

Nº

TEXT ON DISPLAY

DESCRIPTION

ACTION

AL-1

AL01-N.POWER N.POWER LOSS

Line-Line Line measured voltage voltage outside nominal voltage tolerance range Activation delay delay: 1 sec

PLC terminals: terminals: A1/A2/A3 Power loss NC  A1-A2 connected

AL-2

AL02-PHASE PHASE REVER.

R-S-T phase connection order is not done properly for the pump to rotate clockwise

PLC terminals: A1/A2/A3 Power loss NC  A1-A2 connected

AL-3

AL03-N.FREQUENCY N.FREQUENCY

Frequency ±±10% 10% of its normal values Activation delay: 5 sec

PLC terminals: A1/A2/A3 Power loss NC  A1-A2 connected

AL-4

AL04-MP MP PROT.TRIP

Lack of protection fuse, blown fuse or tripped magnetic protection

AL05-OVERLOAD OVERLOAD MP

The electric current of any of the phases bigger than an the overcurrent value (C-1.12 (C 1.12) for more than 5 seconds. It is not active for 30 seconds whenever the pump starts

AL-6

AL06-MP MP START F.

Not enough discharge pressure after the pump starts. Monitors Terminal 6-6N 6 6N Discharge main P. O.K.: Configurable activation delay (C-1.11)

AL-7

AL07-S.CIRCUIT S.CIRCUIT JP

Jockey pump short circuit protection trip

AL08-CTRL CTRL P.LOSS

SAF830-E(X) E(X) (24VDC) PLC 20% or more power loss for more than 5 seconds. seconds Possible causes: TF1 disconnected, disconnected F4 fuse blown blown, SAF830-E(X) E(X) PLC failure

AL-5

AL-8

AL-9

AL-10

AL-11

AL-12

AL09-LOW LOW WATER L.

AL10-LOW LOW PRIM.TK. AL11-B.C. FAILURE

AL12-NO NO BATTERY

PLC terminals: terminals: C1/C2/C3 (Start Start Failure NA)  C2-C3 C3 connected Controller stops jockey pump until blown fuse reset.

Low water level on reservoir (terminal 5-5N)

Controller stops jockey pump until alarm has been reset, if parameter C-2.9 C is configured as YES.

Low priming tank level (terminal terminal 2-2N) 2N)

Controller will start main pump

The battery charger does not supply normal current values or does not control the float charge current within the normal values (13.5v ±5%) for more than 5 seconds

The internal battery is disconnected. This alarm is monitored whenever the battery test is done.

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

AL-13

AL13-LOW LOW BATTERY

The internal battery voltaje is 90% below its nominal value. This alarm is monitored whenever the battery test is done.

AL-14

AL14-MP MP PRESS.:SC

The main pump pressure sensor (System (System main P press O.K. O.K.)) line is short circuited.

AL-15

AL15-MP MP PRESS.:OC

The main pump pressure sensor (System System main P. press O.K. O.K.) line is open.

AL16-MP MP LOW POW.F

Main pump’s power factor is lower than t an the minimum value defined in C-1.14. Low Cos Phi value means that the pump is not running efficiently or that is running dry (zero zero flow flow)

AL17-JP JP LOW POW.F

Jockey pump’s power factor is lower tthan the minimum value defined in C-2.8. C . Low Cos Phi value means that the Jockey pump is not running efficiently or that is running dry ((no flow)

AL18-MP MP UNDERCURR.

Main pump’s current (Amps) is below the minimum % value of its nominal current (C (C6.2.1) for at least 5 seconds after the pump starts, this % value is defined in C-1.13 1.13. A low current value can be a symptom of the pump running dry or the pump discharge valve being closed (no flow).

AL19-JP JP UNDERCURR.

Jockey pump’s current (Amps) is below the minimum value for at least 5 seconds after the pump starts, this mi minimum nimum value is defined in C-2.7.. A low current value can be a symptom of the pump running dry or the pump discharge valve being closed (no flow).

AL-16

AL-17

AL-18

AL-19

AL-20

AL20-OVERLOAD OVERLOAD JP

AL-21 AL21-PRESS.TRAN.F PRESS.TRAN.F

6.3

Jockey pump overcurrent protection (thermal protection) triggered. It is not active for 20 seconds whenever the pump starts

The jockey pump will remain out of service until the reset button pressed

The pressure transducer (4-20mA) ( ) is not working properly. Opened or short circuited sensor. Activation delay: 1 sec

ALARM VISUALIZATION USING SSW1004 SOFTWARE

Alarms can also be visualized in a PC connecting the SAF830 SAF830-E(X) E(X) via USB and using the SSW1004 software (this software can be download for free in our website website: www.svecorp.com , below elow a screenshot: screenshot

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

7 EVENTS HISTORY SAF830-E(X) E(X) saves the last 500 registered events including ncluding the date (day/month/year) and the time the event occurred.. All these events can be visualized on the even screen of the display (138 events) or in your PC using the SSW1004 software (500 events).

7.1

EVENTS LIST LABEL

DESCRIPTION

E-1

OFF MODE MP

OFF mode selected for Main Pump

E-2

AUTO MODE MP

AUTO mode selected for Main Pump

E-3

MAN MODE MP

MAN mode selected for Main Pump

E-4

OFF MODE JP

OFF mode selected for Jockey Pump

E-5

AUTO MODE JP

AUTO mode selected for Jockey Pump

E-6

START PRESSED

START push button pressed on controller

E-7

STOP PRESSED

STOP push button pressed on controller

E-8

MAIN PUMP START

Main Pump start process ini initiated ted

E-9

MAIN PUMP STOP

Main Pump stop process initiated

E-10

JOCKEY PUMP START

Jockey Pump start process in initiated ated

E-11

JOCKEY PUMP STOP

Jockey Pump stop process initiated

E-12

EXT. CONTACT CONTACT:ON :ON

External contact input ON

E-13

EXT. CONTACT:OFF

External contact input OFF

E-14

PRIM.TANK L.L.: ON

Priming Tank Low Level input ON

E-15

PRIM.TANK L.L:OFF

Priming Tank Low Level input OFF

E-16

MP LOW P.: ON

Main Pump Low Pressure Input ON

E-17

MP LOW P.: OFF

Main Pump Low Pressure Input OFF

E-18

JP LOW P.: ON

Jockey Pump Low Pressure Input ON

E-19

JP LOW P.: OFF

Jockey Pump Low Pressure Input OFF

E-20

MAINS POWER OK

Mains Power OK

E-21

AL01 AL01-N.POWER N.POWER LOSS

AL-1 AL

E-22

AL02 AL02-PHASE PHASE REVER.

AL-2 AL

E-23

AL03 AL03-N.FREQUENCY N.FREQUENCY

AL-3 AL

E-24

AL04 AL04-MP MP PROT.TRIP

AL-4 AL

E-25

AL05 AL05-OVERLOAD OVERLOAD MP

AL-5 AL

E-26

AL06 AL06-MP MP START F.

AL-6 AL

E-27

AL07 AL07-S.CIRCUIT S.CIRCUIT JP

AL-7 AL

E-28

AL08 AL08-CTRL CTRL P.LOSS

AL-8 AL

E-29

AL09 AL09-LOW LOW WATER L.

AL-9 AL

E-30

AL10 AL10-LOW LOW PRIM.TK.

AL-10 AL

E-31

AL11 AL11-B.C. B.C. FAILURE

AL-11 AL

E-32

AL12 AL12-NO NO BATTERY

AL-12 AL

E-33

AL13 AL13-LOW LOW BATTERY

AL-13 AL

E-34

AL14 AL14-MP MP PRESS.:SC

AL-14 AL

E-35

AL15 AL15-MP MP PRESS.:OC

AL-15 AL

E-36

AL16 AL16-MP MP LOW POW.F

AL-16 AL

E-37

AL17 AL17-JP JP LOW POW.F

AL-17 AL

E-38

AL18 AL18-MP MP UNDERCURR

AL-18 AL

E-39

AL19 AL19-JP JP UNDERCURR

AL-19 AL

E-40

AL20 AL20-OVERLOAD OVERLOAD JP

AL-20 AL

E-41

USB CONFIGURED

Controller configured via USB

E-42

AL21 AL21-PRESS.TRAN.F PRESS.TRAN.F

AL-21 AL

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

E-43

AUTO LOCK ON

AUTO mode block input active

E-44

AUTO LOCK OFF

AUTO mode block input inactive active

E-45

MANUAL CONFIG..

Manually M ly configured

7.2

EVENT VISUALIZATION ON DISPLAY

Go o to the EVENTS display to see the last 100 events. The EVENT display will show the last 6 events, to view the rest of the events press

7.3

and navigate through the 23 different event screens using

and

buttons.

EVEN EVENT VISUALIZATION USING SSW1004 SOFTWARE

All the 500 events recorded in the SAF830-E(X) SAF830 E(X) PLC can be downloaded into a PC or laptop via USB and visualized using the SSW1004 software. Below a screenshot of the event page of the SSW1004 software: software

All these events can be exported into a PDF and/or EXCEL so the user can create read only documents or analyze the data in a worksheet.

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830-E(X)

8 MAIN PUMP TEST SCF830-E(X) controller has the capability of registering and saving the results of the periodic pump tests mentioned in the majority of the international standards and technical specifications related to fire protection systems. Up to 50 different pump tests can be saved, each test consisting in up to 5 points. All the different pump test will be registered in the controller including the 4 character ID of the person that performed the test and the Date/Time the test was performed. Each of the points, up to 5, registered during the pump test contain the following information:  Pump discharge pressure  Flow  Main pump R phase current (Amps)  Main pump R phase active power Below a description on how to generate and visualize a pump test: CHECK CONNECTIONS PRIOR TEST Check that flow and pressure sensors are properly connected to SAF830-E(X) PLC PRESSSURE

Sensor (-20mA) Terminals: 21: SENSE 1+, 22:SENSE 1- / parameters C-3.1 and C-3.2

FLOW

Sensor (4-20ma) Terminals : 23:SENSE 2-, 24:SENSE 2+ / parameters C-3.3 and C-3.4 Pulse Water Meter Terminals: 14: I-PULSE / parameters C-3.5 and C-3.5 No external flow measurement / Parameters: C-3.3: No and C-3.5 No

02 03

Access section 09 MAIN MENU Access CONFIGURABLE PARAMETERS

Make sure parameters C-3.1 to C-3.7 are configured properly

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

PUMP TEST 01

Access PUMP TESTS as described in section 09 MAIN MENU

02 Switch SCF830 SCF830-(X) controller to

mode to activate

PUMP TEST HOME SCREEN

and

buttons

PUMP TEST New Test 07/03/2016 09:55 S-01 02/03/2016 12:32 S-05 25/02/2016 15:10 S-01 15/01/2016 08:26 S-02 New Test... Insert Name/ID:

IDENTIFY USER FOR NEW PUMP TEST

A AA

NAVIGATE START / STOP PUMP ======== OPEN / CLOSE VALVES

03 ACCESS

VISUALIZATION / REGISTER DESIRED TEST POINT WITH FLOW SENSOR INSTALLED

BACK

New Test... Point #1: p:5.3bar Q:20.0m3/s |SAVE POINT |FINISH

VISUALIZATION / REGISTER DESIRED TEST POINT WITOUT FLOW SENSOR INSTALLED The flow will be entered by the user via

push buttons 04 05

SAVE TEST POINT AND GO TO NEXT POINT SAVE

I:48.1A P:32.2KW

INSTALLATION AND OPERATION INSTRUCTIONS

8.1

SCF830 SCF830-E(X) E(X)

MAIN PUMP TEST VISUALIZATION USING SSW1004 SOFTWARE

All the pump test can be visualized in a computer via USB using the SSW1004 software. Below a screenshot of the pump test page using the SSW1004 software:

All these pump tests can be exported into a PDF and/or EXCEL so the user can create read only documents or analyze the data in a worksheet.

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

9 MAIN MENU SCF830 E(X) SCF830-E(X) SCF830-E(X) E(X) controllers offer offerss multiple features that are very useful for maintenance and technical personnel as well as for the fire pump installers and manufacturers (OEM). Below the main menu options options: #

MAIN MENU OPTIONS

DATE / TIME

DAY/MONTH MONTH/YEAR HOUR HOUR:MINUTES MINUTES

LANGUAGE

ESPAÑOL / ENGLISH / FRANÇAIS / PORTUGUES /ITALIAN /ITA

CONFIG. PARAMETERS

Access to configurable parameters

CALIBRATION ION

Access to measurement calibration

PUMP TEST

Access to pump test

9.1

CONFIGURABLE OPTIONS

ACCESSING MAIN MENU

To access the main menu the controller must be as follow: SCF830-E(X) E(X) must be connected to a power source or the internal battery must be charged enough to energize the SAF830 SAF830--E(X) PLC Main pump has to be in OFF mode Jockey pump has to be in OFF mode There are two ways that the user can access and modify the main menu items items: o USAF830 SAF830-E(X) E(X) display and push buttons o SVE SSW1004 soft software re that must be installed in a computer connected to the SAF830-E(X) SAF830 E(X) PLC via USB

9.2 9.2.1

MAIN MENU PUSH BUTTONS PUSH BUTTON OPERATION

Below the push buttons needed to access the main menu and their functions: Selects the next next/previous /previous available option or increases/decreases the value

Access item item, enables edit mode or confirms the selected value Returns to the previous screen or cancels the edited value

9.2.2

Press

MAIN MENU ACCESS

buttons at the same time for 3 seconds

INSTALLATION AND OPERATION INSTRUCTIONS 9.2.3

MAIN MENU EXIT

Press

buttons at the same time for 3 seconds

Press

button to exit the main menu without saving the changes

9.3

SCF830 SCF830-E(X) E(X)

DATE / TIME

E(X) PLC has an internal real time clock that will remain active even when the PLC is disconnected SAF830-E(X) from any power source. The user will be able to modify this date/time entering the main menu. The format in which the date and time are represented is: YYYY/DD/MM YYYY HH:MM

9.4

LANGUAGE

The languages that can be selected for the SAF830 SAF830-E(X) PLC are: are Spanish / English / French / Portuguese

9.5

CONFIGURABLE PARAMETERS

E(X) can be adapted or configured to the special needs of fire pump installers, specific requirement of the SCF830-E(X) engineering department, fire pump manufacturers, etc. The element that allows the controller to be so flexible fulfilling the customer needs is the SAF830-E(X) E(X) PLC. SAF830-E(X E(X) PLC has also the capability to configure OEM parameters, accessible only by SVE, and that can be modified to manufacture controllers that are different from the SCF830-E(X) SCF830 E(X) series. SCF830-E(X) E(X) controller parameters are configured in SVE facilities and answer the needs of the majority of the fire pump manufacturers and also comply with the latest standards and regulations: UNE 23500 Ed. 2012 UNE-EN EN 12845 Ed. 2005+A2:2010 CEPREVEN R.T.1 R.T.1-ROC ROC Ed. 2007 CEPREVEN R.T.2-ABA ABA Ed. 2006 CEA-4001 4001 Sprinkler Systems This parameters are called “Factory Factory settings” and in the CONFIGURABLE PARAMATER table are highlighted in grey and in bold letters. The end user will be able to modify all this parameters but the SCF830-E(X) SCF830 might not comply wit with h the standards described above, therefore the fire pump manufacturer/installer will take full responsibility when changing the factory settings. The parameters that can be modified are separated in the following groups: MAIN PUMP PARAMETERS JOCKEY PUMP PARAMETERS POWER SOURCE FLOW AND PRESSURE SENSORS PASS CODE MANUFACTURER OPTIONS OEM

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830-E(X)

Before modifying any of the parameters the user will have to enter the password in the SAF830-E(X) PLC. All controllers have the same factory setting password 0000 that can be modified by the end user (see configuration C-5.1). 9.5.1 #

PARAMETERS ACCESSED BY END USER OR INSTALLER CONCEPT

C-1

OPTIONS

MAIN PUMP

C-1.1

Type of pressure switch connected to terminals T-3 and T-3N: System main P. press O.K.

PRESSURE SWITCH

C-1.2

Delay between pump start demand and pump start order

START DELAY

Activate protection for open or short circuit of main pump’s pressures switch with open or short circuit detection

PRESS.SWITCH FAIL

C-1.3 C-1.4

Enable pump start through pressure transducer

PRESS.TRANS.DEMAN.

Pump start pressure ( if C-1.4 active)

START PRESSURE

Pressuer for main pump demand end,

END DEMAND PRES

Time spent in Star connection during the start process

DELAY START CON.

0s-99s

Type of low priming tank level contact

PRIM. TANK CONTACT

Closed with low level

Opened with low level

Type of low water reservoir level contact

WATER PRES.CONTAC

Closed with low level

Opened with low level

Type of pump discharge pressure contact

DISCH.PRES.CONTAC

Closed when pressure OK

Opened when pressure OK

C-1.11

Pump discharge pressure monitoring delay (AL-6) once pump start order delivered

DEL.MON.DIS.PRES.

10s

0-99s

C-1.12

Current value over the nominal current value in % that triggers alarm AL-5 Main Pump Overcurrent

I OVERCURRENT

120%

10 a 200

C-1.13

Current value below the nominal current value in % that triggers alarm AL-18 Main .Pump Undercurrent

I MINIMUM

0 a 100

C-1.14

Minimum power factor that triggers alarm AL-16 Main Pump Low Power Factor

POWER FACT. MIN.

0 a 100

C-1.5 C-1.6 C-1.7 C-1.8 C-1.9 C-1.10

Closed when pressure OK

0-240s

Yes

5.0 bar

Value from 0 to C1.6

8.0 bar

Value above C-1.5 and under C-3.2

Automática shutdown option

AUTOM. SHUTDOWN

C-1.16

Delay after the disappearance of the demand to give the order to stop

DELAY AUTOM.SHUT

Type of pressure switch connected to terminals T-4 and T-4N: System Jockey P. press O.K.

PRESSURE SWITCH

C-2.2

Jockey pump running time after System Jockey P. press OK

STOP DELAY

C-2.3

Enable pump start through pressure transducer

PRESS.TRANS.DEMAN

Pump start pressure ( if C-2.4 active)

START PRESSURE

Pressuer for main pump demand end,

END DEMAND PRESS

C-2.6

Time spent in Star connection during the start process

DELAY STAR CON. I OVERCURRENT

C-2.7

Current value over the nominal current value in % that in 60 seconds triggers alarm AL-20 M. J Pump Thermal Overload

C-2.8

Current value below the nominal current value in % that triggers alarm AL-19 Jockey Pump Undercurrent

I MINIMUM

C-2.9

Minimum power factor that triggers alarm AL-17 Jockey Pump Low Power Factor

POWER FACT. MIN.

C-2.5

Yes 0-250 min

JOCKEY PUMP

C-2.1

C-2.4

Opened when pressure OK

C-1.15

C-2

DISPLAYED MESSAGE

Closed when pressure OK

Opened when pressure OK

20s

0-99s

Yes

6.0 bar

Value from 0 to C2.5 Value above C-2.4 and under C-3.2

0s-99s

120%

10 a 200%

0 a 100

INSTALLATION AND OPERATION INSTRUCTIONS

C-2.10 C

Jockey pump stop when alarm AL AL-9: 9: Low water level, leve active

SCF830 SCF830-E(X) E(X)

STOP WITH AL-09 AL

Yes

FLOW AND PRESSURE SENSORS

C-3 C C-3.1 C

Pressure transducer (4 (4-20 20 mA) connected

PRESSS. TRANS. CON.

Yes

C-3.2 C

Scaling (20 mA) pressure transducer (bar)

SCALING PRES.TRAN.

16 bar

0 a 25 bar

C-3.3 C

Pump test flow meter (4 (4-20mA) 20mA) connected

FLOW MET.CON.

Yes

C-3.4 C

Scaling (20 mA) flow meter in m3/h

SCALING FLOW. MET.

100 m3/h

0-500 500 m3/h

C-3.5 C

Pulse water meter connected

PULSE MET. CON.

Yes

C-3.6 C

Liters per pulse for pulse water meter

L/PULSE METER

1L/pulse

0.01-10000 L/pulse

C-3.7 C

Nominal flow

NOMINAL FLOW

40 m3/h

0-500 500 m3/h

Normal RST

Inverted

0000

0000 0000-9999

POWER SOURCE

C-4 C Phase sequence OK

C-4.1 C

PHASE SEQ. OK

PASSCODE

C-5 C Maintenance code

C-5.1 C

9.5.2

New Password:

PARAMETER METER CONFIGURATION USING SSW1004 SOFTWARE

The configuration parameters can also be modified using the SSW1004 software connecting the computer to the SAF830-E(X) E(X) via USB, below a screenshot:

9.6

MAIN PUMP TEST

Explained in section 8 PUMP TEST

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

10 FIRMWARE VERSION UPDATE SAF830-E(X) E(X) PLC firmware can be updated so the controller can work with the latest version and have the latest features developed by SVE. The firmware update process Works as follows: follows CONNECT SSAF830-E(X) E(X) TO A COMPUTER VIA USB ORDER/DOWNLOAD LATEST FIRMWARE VERSION

www.svecorp.com

FOLLOW INSTRUCTIONS

Follow instructions in screen

ANNEX ANNEX:

11 Annex Annex-A CONTROLLER COMPONENTS AND TECHNICAL JUSTIFICATION SCF830 E(X) SCF830-E(X) 11.1

SCF830 SCF830-E(X) E(X) CONTROLLER COMPONENTS

Below a list of the main components in the SCF830 SCF830-E(X) E(X) controller: Nº

COMPONENTS COMPONENTS DESCRIPTION

NOMINATIVE

Battery 12v, 1,3 Ah VRLA

BAT1

Enclosure SCF-EI EI (IP65 IK10)

ENV1

Main Pump protection fuses

F1,F2,F3

Transformer Transformer´s fuse

Contact breakers breakers: Main Pump (when direct on line line, K2 and K3 are not installed installed)

Contactors Contactors:: Jockey Pump (if any) any

SAF SAF830-E (SVE) PLC

Buzzer with light 80dB

Isolating switch III poles 400 VAC

Attenuation and reading modules V-I (SSA (SSA-10, SSA-11, 11, SSA-12, SSA …)

TE1

Triacs riacs module (SOC SOC-01)

TE2

Low voltage transformer

TF1

Current intensity transformer main pump (depending depending on model) model

TF2

Current intensity transformer jockey pump (depending depending on model) model

TF3

F4 K1, K2, K3 K4 MC1

INSTALLATION AND OPERATION INSTRUCTIONS

11.2

SCF830 SCF830-E(X) E(X)

ELECTRIC AND DIELECTRIC JUSTIFICATION

SCF830-E(X) E(X) controller has an innovative electrical electrical-electronic electronic schematic that allows the controller to perform at high level. SCF830 SCF830-E(X) E(X) controller is electrically robust against variations in the incoming line voltage and has a great dielectric strength. 11.2.1 o

STURDINESS The controller offers a g great reat overvoltage protection against lightning strikes or any other reason. If overvoltage happens the only damages happening in the controller would be located in the interface modules (SOC and SSA) that surround the control module. The interface modules are easy to replace and way cheaper than replacing the whole control module. SSA module and the control module are connected only by a single connection wire and this wire contains low voltage conductors, close to ground vo voltage ltage values, and all the conductors have medium impedance filters and transistor and electrostatic cancellation. This type of connection drastically reduces the chances of losing insulation between dangerous voltages and the control module, in which voltages ges are manipulated by the end user (battery, pressure switch lines, communications, etc.) The wires use to connect the SOC module and the control module are also low voltage safety wires.

11.2.2 o

DIELECTRIC STRENGTH Air gap and creepage distance and clearances are provided in accordance to UNE EN60950, the normative used to guarantee electronic components safety (CE marking marking).

11.2.3

BLOCK DIAGRAAM

INCOMING VAC POWER LINE

POWER SOURCE

SAFE LOW VOLTAGE VDC

SSA Module

Control Module SAF830 SAF830-E(X) E(X)

CONTACTORS

SOC Module User interface Sensors Pressure switches Communications

PUMPS

INSTALLATION AND OPERATION INSTRUCTIONS 11.2.4

SCF830 SCF830-E(X) E(X)

SSA MODULE

The different SSA modules (from SSA-10 SSA to SSA-15) 15) guarantee that SAF830-E(X) SAF830 E(X) PLC located in the front door stays insulated from the high supply voltages. o The impedance between any phase and ground is over 680K Ohm o Air gap, phase to phase and phase and other circuits or ground creepage distances are provided in accordance to UNE EN60950 o The SSA module compl complies ies with Equipment of Overvoltage vervoltage Category 3 11.2.5

SOC-01 MODULE

This modules allows activating contactor coil with transitory low voltage and guarantees a perfect insulation thanks to the optic coupler used between the command signal and the contactor’s coil voltages.

11.3 11.3.1

PUMP PROTECTION TECHNICAL JUSTIFICATION MAN PUMP PROTECTION

None of the alarms detected by the SCF8C-E(X) SCF8C E(X) controller will activate the shutdown of the main pump. The short circuit protection fuses used to protect the main pump guarantee” High rupturing capacity and they need to handle motor full load current for at least 20 seconds” All the controller have aM type fuses that offer a great short circuit and overcurrent protection. To size the right fuse for the controller the motor manufacturer's manufacturer's average trip curves are used at 20 seconds with locked rotor. For a given motor we will use the same fuse size in DOL and Star-Delta Star Delta starter controllers. Even if Star-Delta Star Delta current maximum loads are lower there can be an issue in the power supply that that can cause a direct on line start, therefore the fuse is sized for the worst case scenario. The fuses will be selected to at least meet the protection requirement recommended by the motor manufacturer. 11.3.2

JOCKEY PUMP PROTECTIONS

Given the jockey pump is a maintenance pump that does not have a key role during the fire extinction (except when working in parallel mode), it is protected by a series of alarms that will immediately shut down the pump: AL-7 Jockey ockey pump short hort circuit AL-9 Low water level on reservoir (jockey pump will stop if configured in C-2. C 2.9) AL-20 Jockey pump thermal overload (will stop the jockey pump) The criteria used for the jockey pump short circuit protection is the same as the one followed for the main pump protection. otection.

11.3.3

JOCKEY PUMP OVERCURRENT or THERMAL PROTECTION

SCF8C-E(X) E(X) measures the jockey pump current and depending on the values evaluates to shut down the pump or not, protecting the system from overheating: o Depending on the nominal current value selected for the jockey pump the system will shut down the pump and activate AL AL-20 20 Jockey pump thermal overload when: wh a) The current (I) measured for a period period of time > Configuration C C-2.7 “II OVERCURRENT %” value for 60s. b) The current (I) measured > 3 times nominal nominal current value for at least 5 seconds

INSTALLATION AND OPERATION INSTRUCTIONS

11.4

SCF830 SCF830-E(X) E(X)

POWER ELEMENTS TECHNICAL JUSTIFICATION

11.4.1

ISOLATOR

Isolating switch is selected loo looking king at the manufactures data for AC23 category of use in accordance with UNE-EN UNE EN 60947-3 3 y UNE UNE-EN EN 60947 60947-4. When selecting the right isolator for the controller the nominal current value provided by the isolator’s manufacturer has to be at least 10% bigger than the maximum current needed for the system. 11.4.2

INTERNAL WIRING

Internal wires are sized to handle at least 110% of th the e motor’s power at full load. 11.4.3

CONTACT BREAKERS

Contactors are sized to handle at least 110% of the motor’s current at full load. All our suppliers guarantee that their contactors are rated AC3 per EN 60947 60947-11 y EN 60947-4. 60947 The relationship between DOL and Star-Delta Star Delta current is 1.73 (•3), increasing the current in 10%.

11.5

SAF830 SAF830-E(X) E(X) PLC POWER SUPPLY JUSTIFICATION

E(X) controller has an internal battery that can energize the SAF830SAF830-E(X) E(X) whenever there is a power loss. SCF830-E(X) When using the internal battery as power source the SAF830 SAF830-E(X) E(X) controller controller will remain operative with the alarm AL AL1 power loss active for 7 hours. o o

Characteristics of the battery: battery Lead acid VRLA 12v 1,3 Ah Battery charger charger: the main manufacturers recommend a float voltage of 13.6V to 13.8V. The battery charger float voltage is adjusted to 13.6V. 13.6V This criteria has been adopted considering that the float voltage is cons constant tant and the controller working temperature range is 25 to 40 ºC. The battery charger characteristics are the following ones ones:  Number of charging phases: phases 2  Nominal charging current: 0.13 0.13 A  Float voltage: 13.6 V The internal battery needs to be replaced and recycled every 5 years.

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

12 Annex Annex-B SAF830 SAF830-E(X) E(X) PLC SCF830 E(X) SCF830-E(X) SAF830-E(X) E(X) PLC is a configurable management element designed to control electric motor driven fire pumps. The PLC governs the electric fire pump + jockey pump (if any) start and stop, displaying their electric and mechanical parameters. The PLC detects and offers a series of information and alarms through its graphic display and the led lights installed in the front part that monitor the correct operation of the fire protection system. The PLC can be connected to a PC via USB to facilitate its configuration and d parameter adjustment, and through its RS485/Ethernet/GSM the user can also remotely monitor the status of the electric fire pump.

12.1

MODELS

There are two SAF830-E(X) E(X) PLC models that differ from the type of electric fire pumps they control: o SAF830 SAF830-E: Main electric fire pump control o SAF830 SAF830-EJ: Main electric fire pump and maintenance pump (jockey) control The SCF830 SCF830-E(X) E(X) control module iiss the one that facilitates the monitoring and control functions described in the controller manual.

12.2

CONSTRUCTION CHARACTERISTICS

Working temperature range

From -5ºC 5ºC to 70ºC (23ºF to 174ºF)

IP Protection Protection:

IP65

Dimensions of the front window where the PLC is placed

113 mm x 153 mm UNE-EN EN 60950-1 60950 1 (2007) Informational systems

Reference normative

UNE-EN EN 6100-6-4:2007+/A1:2011: 6100 4:2007+/A1:2011: Electromagnetic emissions UNE-EN EN 6100-6-2:2006+ 6100 2:2006+ ERRATUM:2009: Electromagnetic compatibility Transflective LCD

Graphic display

Resolution 126X64 pixels Permite la visualización incluso bajo incidencia de luz solar

12.3

ELECTRICAL CHARACTERISTICS

Supply voltage voltage:

19 VAC ± 20%

Back-up battery battery:

12 VDC

Consumption ON with backlight on

<90mA

Consumption ON with backlight off

<100mA 100mA

Added consumption when using RS485 communication

20 mA

Added consumption when using Ethernet communication

75mA

Voltage back feed protection

Not required

Overcurrent protection protection:

Protection against battery end of discharge voltage

The PLC will shut down if there is a power loss and the internal battery reaches the end of discharge voltage (9.5 V) for more than 1 sec.

INSTALLATION AND OPERATION INSTRUCTIONS

12.4

SCF830 SCF830-E(X) E(X)

TERMINAL BLOCK CHARACTERISTICS

Terminal type type:

Pluggable, screw terminal

Minimum cross sectional area for the control wires

0.5 mm2 (AWG 24)

Maximum cross sectional area for the control wires

2.5 mm2 (AWG 10)

12.4.1

POWER SUPPLY

Terminal #

DESCRIPTION

FUNCTION

VAC-a a

Alternating input a, at low voltage 0vac

VAC-b b

Alternating input b, at low voltage 16vac

GND-11

0 V reference input input-output-1, 1, connect to controller enclosure

12.4.2

DC CONTROL OUTPUTS

Active voltage output output:

24 VDC

Inactive voltage output:

0 VDC

Maximum current at 24 VDC

0.7 Amp (overcurrent (overcurrent protection of 0.7-2 2 Amp)

ODC6 will remain functional after a power loss and it will display the battery voltage Terminal #

DESCRIPTION

FUNCTION

ODC-1

Configurable output -1

ODC-2 2

Configurable output -2

ODC-3 3

Configurable output -3

ODC-4 4

Configurable output -4

ODC-5 5

Configurable output -5

ODC-6 6

Configurable output -6

12.4.3

BUZZER OUTPUT

Configurable output

12 VDC

Configurable output

0 VDC

Overcurrent protection

Maximum current

300 mA

Alimentación ininterrumpida con batería de back back-up up conectada Terminal #

DESCRIPTION

FUNCTION

12 VDC DC

Uninterrupted 12V supply output

BUZ-

Output to buzzer negative

12.4.4

DETECTOR INPUTS

Activates at 0VDC (terminal 2) minimum 1 sec. sec. / Deactivates when disconnected from 0VDC. (Some (Some of the deactivation have a delay, see activation column for each terminal) terminal

Pull-up voltage voltage:

5 VDC

Pull-up resistor resistor:

1K3 Ohm

Closed circuit detection voltage

<1,3 VDC

No detection voltage

>2,5 VDC

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830-E(X)

Protections

electrostatic

Vmax:

12 VDC

Vmin:

-12 VDC

Closed contact current

4mA

Terminal #

DESCRIPTION

FUNCTION

IAD-1

Analog-digital input 1.

IAD-2

Analog-digital input 2.

IAD-3

Analog-digital input 3.

ID-1

Digital input 1.

ID-2

Digital input 2.

ID-3

Digital input 3.

ID-4

Digital input 4.

ID-5

Digital input 5.

ID-6

Digital input 6.

12.4.5

ANALOG INPUTS

4-20mA sensor measurement Terminal #

DESCRIPTION

FUNCTION

SENSE 1 (+)

Connection to sensor positive 1

SENSE 1 (-)

Connection to sensor negative 1

SENSE 2 (-)

Connection to sensor negative 2

SENSE 2 (+)

Connection to sensor positive 2

12.4.6

BATTERY

Terminal #

DESCRIPTION

FUNCTION

GND-2

O V reference Input-output-2

BAT-

Connection to Back-up battery negative

BAT+

Connection to Back-up battery positive

12.4.7

POTENTIAL FREE CONTACTS

Maximum current

0,3 Amp

Maximum voltage

30 VDC

Overcurrent protection

Resettable

Load protection

Inductive

Terminal #

DESCRIPTION

1 A

Contact NC Potential free output A.

Contact COM

Contact NA

Contact NC

Potential free output B

3 C

FUNCTION

Contact COM Contact NA

Potential free output C.

Contact NC

INSTALLATION AND OPERATION INSTRUCTIONS

Contact COM

Contact NA

Contact NC

Potential free output D.

Contact COM

Contact NA

Contact NC

Potential free output E.

Contact COM

Contact NA

1 G

Contact NC

Potential free output F

Contact COM

3 12.4.8

SCF830 SCF830-E(X) E(X)

Contact NA

USB

Micro icro USB A-B B type connector connector/ Supports USB OTG

12.5

PARAMETERS ACCESSED BY MANUFACTURER ONLY (OEM)

The parameters shown below are used to adapt the SAF830 SAF830-E(X) E(X) PLC to systems needs that are different from those offered by SCF830 SCF830-E(X) E(X) controller; therefore to modify a OEM parameter the user will be required to enter a passcode in the SAF830 SAF830-E(X) E(X) PLC. This OEM parameters are normally only accessed by the manufacturer of the electric fire pump controller. Although hough this parameters are restricted to the end user they are visible (read only) on the display: #

PARAMETER

DISPLAYED MESSAGE POWER SUPPLY (OEM)

C-6.1 C-6.1.1

Power supply frequency

FREQUENCY

C-6.1.2

Minimum line to line voltage to trigger alarm AL.1: Power loss

MIN. VOLTAGE

C-6.1.3

Maximum line to line voltage to trigger alarm AL.1: Power loss

MAX. VOLTAGE

C-6.2.1

Main pump nominal current (A)

NOM. CURRENT MP

C-6.2.2

T.I Main pump ratio (/5)

RATIO T.I. MAIN

C-6.2.3

Starter type main pump

STARTER TYPE

C-6.2.4

Time spent in start connection before moving to delta connection

DELAY STAR>DELTA

310V 0V 420v 42

50/60HZ 00-990V 00-990v

0 to 1000

5-500

Star--Delta

Direct On Line

100ms 0ms

2-500ms

JOCKEY PUMP (OEM)

C-6.3 C-6.3.1

Jockey pump nominal current (A)

NOM. CURRENT JP

C-6.3.2

Starter type jockey pump

STARTER TYPE

C-6.3.3

Time spent in start connection before moving to delta connection

DELAY STAR>DELTA

0 to 100.0

Direct On Line

S-D/DOL

100ms

2-500ms

OUTPUTS - 24VDC (OEM)

C-6.4 Output ODC-11 SAF830 SAF830-E(X) Terminal-4 Terminal

C-6.4.1

CONFIG-OUTPUT CONFIG 1

RS-2 (Main Main pump contactor ontactor line)

CONFIG-OUTPUT CONFIG 2

RS-3 3 (Star contactor main pump)

CONFIGCONFIG OUTPUT 3 at 24V

RS-4 4 (Delta

Output ODC-2 2 SAF830 SAF830-E(X) E(X) Terminal -5

C-6.4.2

50HZ

MAIN PUMP (OEM)

C-6.2

C-6.4.3

OPTIONS

Output ODC-3 3 SAF830 SAF830-E(X) E(X) Terminal -6

See table

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830 SCF830-E(X) E(X)

CONFIG-OUTPUT CONFIG 3 Output ODC-4 4 SAF830 SAF830-E(X) E(X) Terminal -7

C-6.4.4 Output ODC-5 5 SAF830 SAF830-E(X) Terminal -8

C-6.4.5

Output ODC-6 6 SAF830 SAF830-E(X) E(X) Terminal -9

C-6.4.6

contactor main pump)

CONFIG-OUTPUT CONFIG 4

RS-5 5 (Jockey pump contactor line)

CONFIG-OUTPUT CONFIG 5

RS-0 0 (no function)

CONFIG-OUTPUT CONFIG 6

RS-0 0 (no function)

C-6.5

INPUTS (OEM)

C-6.5.1

Digital input / analog IAD-11 SAF830-E(X) SAF830 Terminal Terminal12

INPUT AN/DIG 1

F-1: Pressure switch line 1

C-6.5.2

Digital input / analog IAD-2 2 SAF830-E(X) SAF830 Terminal 13

INPUT AN/DIG 2

F-0: No function

INPUT DIG 1

F-4: Priming tank low level

INPUT DIG 2

F-3: Jockey pump pressure switch line

INPUT DIG 3

F-6: 6: Low reservoir water level

INPUT DIG 4

F-5: Main pump discharge pressure OK

INPUT DIG 5

F-7: Triggered jockey pump protection

INPUT DIG 6

F-9: Triggered main pump protection

Digital input ID ID-1 SAF830-E(X) E(X) Terminal -15

C-6.5.3

Digital input ID ID-2 SAF830-E(X) E(X) Terminal -16

C-6.5.4 Digital input ID ID-3 SAF830-E(X) E(X) Terminal -17

C-6.5.5 Digital input ID ID-4 SAF830-E(X) E(X) Terminal -18

C-6.5.6 Digital input ID ID-5 SAF830-E(X) E(X) Terminal -19

C-6.5.7 Digital input ID ID-6 SAF830-E(X) E(X) Terminal -20

C-6.5.8

See table

BATTERY â&#x20AC;&#x201C; CHARGER (OEM)

C-6.6 C-6.6.1

Installed battery

INSTAL.BATTERY

YES

C-6.6.2

Nominal charge current (mA)

BATTERY CHAR.

120 mA

0 to 2000 mA

Read attenuation module and its configuration configuration. See attenuation module selection

ATEN-X

ATEN-1 ATEN

ATEN (1P) ATEN-0 ATEN-0 (1P+1J) ATEN ATEN (3P) ATEN-0

ACCESSORIES (OEM)

C-6.7

C-6.7.1

12.6

INPUT AND OUTPUT CONFIGURATION

SAF830-E(X) E(X) offers the option to assign a great variety of functions to its outputs (C-6.4.1 6.4.1 to C-6.4.6) and inputs (C-6.5.1 6.5.1 to C-6.5.9) all of them configurable so to satisfy customer demands that are not covered by the standard SCF830SCF830 E(X) controller. 12.6.1

FUNCTIONS THAT CAN BE ASSIGN TO DIGITAL OUTPUTS (C-6.4.1 to C-6.4.6) Terminals 4 to 9

DESCRIPTION

DISPLAYED MESSAGE

RS-0

No function: at 0 VDC always

RS-0 0 No function: 0V

RS-1

No function: at 24 VDC always

RS-11 No function: 24V

RS-2

Main pump direct on line contactor activation (K1)

RS-2 2 MP D. on line cont.

INSTALLATION AND OPERATION INSTRUCTIONS

SCF830-E(X)

RS-3

Main pump star contactor activation (K2)

RS-3 MP star contactor

RS-4

Main pump delta contactor activation (K3)

RS-4 MP delta contactor

RS-5

Jockey pump direct on line contactor activation (K4)

RS-5 JP D. on line cont

RS-6

Jockey pump star contactor activation

RS-6 JP star contactor

RS-7

Jockey pump delta contactor activation

RS-7 JP delta contactor

RS-8

External buzzer activation

RS-8 Buzzer

RS-9

Existence AL-2: Normal phase reversal

RS-9 AL02-PHASE REVER.

RS-10

Existence AL-3: Normal frequency loss

RS-10 AL03-N.FREQUENCY

RS-11

Existence AL-4: Main pump protection trip

RS-11 AL04-MP PROT.TRIP

RS-12

Existence AL-5: Overcurrent main pump

RS-12 AL05-OVERLOAD MP

RS-13

Existence AL-6: Main pump start failure

RS-13 AL06-MP START F.

RS-14

Existence AL-7: Blown fuse jockey pump

RS-14 AL07-S.CIRCUIT JP

RS-15

Existence AL-9: Low water level

RS-15 AL09-LOW WATER L.

RS-16

Existence AL-10: Low priming tank level

RS-16 AL10-LOW PRIM.TK.

RS-17

Existence AL-11: Battery charger failure

RS-17 AL11-B.C. FAILURE

RS-18

Existence AL-12: No battery

RS-18 AL12-NO BATTERY

RS-19

Existence AL-13: Low battery voltage

RS-19 AL13-LOW BATTERY

RS-20

Existence AL-14: Main pump pressure sensor line OK in short-circuit

RS-20 AL14-MP PRESS.:SC

RS-21

Existence AL-15: Main pump pressure sensor line OK in open-circuit

RS-21 AL15-MP PRESS.:OC

RS-22

Existence AL-16: Main pump low power factor

RS-22 AL16-MP LOW POW.F

RS-23

Existence AL-17: Jockey pump low power factor

RS-23 AL17-JP LOW POW.F

RS-24

Existence AL-18: Main pump undercurrent

RS-24 AL18-MP UNDERCURR

RS-25

Existence AL-19: Jockey pump undercurrent

RS-25 AL19-JP UNDERCURR

RS-26

Existence AL-20: Jockey pump thermal overload

RS-26 AL20-OVERLOAD JP

RS-27

Existence AL-21: Pressure transducer failure

RS-27 AL21-PRESS.TRAN.F

RS-27

Existence grouped alarms

RS-28 EXIST.GROUP.ALARM

12.6.2

FUNCTIONS TO BE ASSIGNED TO DIGITAL / ANALOG INPUTS (C-6.5.1 to C-6.5.9) Terminals 12 to 20

FUNCTION #

DESCRIPTION

ACCEPTED ANALOG/DIGITAL INPUT

F-0

No function

F-1

Main pump pressure switch line 1: Pressure OK

Digital/analog

F-1 MP Press. switch 1

F-2

Main pump pressure switch line 2: Pressure OK

Digital/analog

F-2 MP Press. switch 2

F-3

Jockey pump pressure switch line: Pressure OK

Digital/analog

F-3 JP Pressure switch

F-4

Low priming tank level

Digital

F-4 Low priming tank l.

F-5

Main pump discharge pressure: Main OK

Digital

F-5 MP discharge press.

F-6

Low reservoir water level

Digital

F-6 Low reserv.water l.

F-7

Triggered jockey pump protection (closed if protection triggered)

Digital

F-7 Triggered JP Prot.

F-8

External start, in AUTO mode starts and stops the pump (must be closed to start the pump)

Digital

F-8 External start

F-9

Triggered main pump protection (closed if protection triggered)

Digital

F-9 Triggered MP Prot.

F-10

AUTO mode locked

Digital

F-10 Auto Lock

F-0 No function

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DISPLAYED MESSAGE