3833-Aluma-Mill G3 All speed and feed recommendations should be considered only as a starting point. Start with conservative speeds and feeds while analyzing the rigidity of the process. Then cautiously progress incrementally to achieve optimum performance. Contact Fullerton Tool directly for any additional support.
Axial Depth Radial Width
1/8 1/4 3/8 1/2 3/4 1
Axial Depth Radial Width
1/8 1/4 3/8 1/2 3/4 1
Axial Depth Radial Width
1/8 1/4 3/8 1/2 3/4 1
Axial Depth Radial Width
1/8 1/4 3/8 1/2 3/4 1 Rev -001A
Slotting* < (1 x D) full .0010 .0020 .0030 .0040 .0070 .0080
< (1 x D) full .0020 .0030 .0040 .0060 .0080 .0100
Slotting*
IPT (in/tooth) Plastics Recommended in Unique Situations Profile Plunge* Rough Finish
< (1 x D) full -
< (1 x D) full -
Slotting*
Plunge*
< (1 x D) full -
< (1 x D) full -
Slotting*
Plunge*
< (1 x D) full -
< (1 x D) full -
1.5 x D (.3 - .5) x D .0010 .0020 .0040 .0050 .0085 .0095
1.5 x D (.3 - .5) x D -
1xD (.010 - .015) -
IPT (in/tooth) Cast Iron Do Not Use Profile Rough Finish 1.5 x D (.3 - .5) x D -
1xD (.010 - .015) -
IPT (in/tooth) Stainless Steels Do Not Use Profile Rough Finish 1.5 x D (.3 - .5) x D -
IPT (in/tooth) 9-May-13
1xD (.010 - .015) .0030 .0040 .0060 .0075 .0110 .0120
Copyright Fullerton Tool Company 2013
1xD (.010 - .015) -
Pocket*
Slotting*
Low Si Aluminum ( <10%) (1500 - 2500) SFM (ft/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0010 .0020 .0040 .0050 .0085 .0095
< (1 x D) full .0010 .0015 .0035 .0050 .0060 .0080
< (1 x D) full .0020 .0020 .0040 .0050 .0085 .0100
Pocket*
Slotting*
IPT (in/tooth) Brass & Copper (800 - 1500) SFM (ft/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full .0030 .0040 .0050 .0060 .0080 .0100
< (1 x D) full .0035 .0045 .0055 .0065 .0085 .0110
Pocket*
Slotting*
IPT (in/tooth) Hardened Steels > 48 RC Do Not Use Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
Pocket*
Slotting*
IPT (in/tooth) Super Alloys (Nickel based, Inconel) Do Not Use Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
1.5 x D (.3 - .5) x D .0010 .0020 .0045 .0055 .0080 .0100
1.5 x D (.3 - .5) x D .0020 .0030 .0040 .0045 .0060 .0070
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D -
1xD (.010 - .015) .0030 .0035 .0055 .0065 .0090 .0110
1xD (.010 - .015) .0025 .0035 .0045 .0055 .0075 .0085
1xD (.010 - .015) -
1xD (.010 - .015) -
Pocket*
Slotting*
Composites (400 - 900) SFM (ft/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0010 .0020 .0045 .0055 .0080 .0100
< (1 x D) full .0015 .0020 .0025 .0035 .0050 .0060
< (1 x D) full .0020 .0025 .0030 .0040 .0055 .0065
Pocket*
Slotting*
IPT (in/tooth) Graphite Not Recommended Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0020 .0030 .0040 .0045 .0060 .0070
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
1.5 x D (.3 - .5) x D .0015 .0020 .0025 .0040 .0055 .0060
1.5 x D (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
1xD (.010 - .015) .0020 .0025 .0030 .0045 .0070 .0075
1xD (.010 - .015) .0000 .0000 .0000 .0000 .0000 .0000
IPT (in/tooth) Steels Do Not Use Profile Rough Finish
Pocket*
Slotting*
Plunge*
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
Pocket*
Slotting*
IPT (in/tooth) Titanium Not Recommended Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
IPT (in/tooth) *(1 x D) or greater slot and pocket, reduce chip load by 25%
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
IPT (in/tooth)
1xD (.010 - .015) -
1xD (.010 - .015) .0000 .0000 .0000 .0000 .0000 .0000
Pocket* < (1 x D) (.3 - .5) x D .0015 .0020 .0025 .0040 .0055 .0060
Pocket* < (1 x D) (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
Pocket* < (1 x D) (.3 - .5) x D -
Pocket* < (1 x D) (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
P. 242
Square End - Three 36째 RH Spiral RH Cut Flutes High Si Aluminum ( >10%) (800 - 1500) SFM (ft/min) Profile Plunge* Rough Finish
3833-Aluma-Mill G3 All speed and feed recommendations should be considered only as a starting point. Start with conservative speeds and feeds while analyzing the rigidity of the process. Then cautiously progress incrementally to achieve optimum performance. Contact Fullerton Tool directly for any additional support.
Square End - Three 36째 RH Spiral RH Cut Flutes
Axial Depth Radial Width
3 6 10 12 20 25
Axial Depth Radial Width
3 6 10 12 20 25
Axial Depth Radial Width
3 6 10 12 20 25
Axial Depth Radial Width
P. 243
3 6 10 12 20 25 Rev 001A
Slotting*
High Si Aluminum ( >10%) (243-457) SMM (m/min) Profile Plunge* Rough Finish
< (1 x D) full .0254 .0508 .0762 .1016 .1778 .2032
< (1 x D) full .0508 .0762 .1016 .1524 .2032 .2540
Slotting*
MMPT (mm/tooth) Plastics Recommended in Unique Situations Profile Plunge* Rough Finish
< (1 x D) full -
< (1 x D) full -
Slotting*
MMPT (mm/tooth) Cast Iron Do Not Use Profile Plunge* Rough Finish
< (1 x D) full -
< (1 x D) full -
Slotting*
MMPT (mm/tooth) Stainless Steels Do Not Use Profile Plunge* Rough Finish
< (1 x D) full -
< (1 x D) full -
1.5 x D (.3 - .5) x D .0254 .0508 .1016 .1270 .2159 .2413
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D -
MMPT (mm/tooth) 9-May-13
Copyright Fullerton Tool Company 2013
1xD (.010 - .015) .0762 .1016 .1524 .1905 .2794 .3048
1xD (.010 - .015) -
1xD (.010 - .015) -
1xD (.010 - .015) -
Pocket*
Slotting*
Low Si Aluminum ( <10%) (457-762) SMM (m/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0254 .0508 .1016 .1270 .2159 .2413
< (1 x D) full .0254 .0381 .0889 .1270 .1524 .2032
< (1 x D) full .0508 .0508 .1016 .1270 .2159 .2540
Pocket*
Slotting*
MMPT (mm/tooth) Brass & Copper (243-457) SMM (m/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full .0762 .1016 .1270 .1524 .2032 .2540
< (1 x D) full .0889 .1143 .1397 .1651 .2159 .2794
Pocket*
Slotting*
MMPT (mm/tooth) Hardened Steels > 48 RC Do Not Use Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
Pocket*
Slotting*
MMPT (mm/tooth) Super Alloys (Nickel based, Inconel) Do Not Use Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
1.5 x D (.3 - .5) x D .0254 .0508 .1143 .1397 .2032 .2540
1.5 x D (.3 - .5) x D .0508 .0762 .1016 .1143 .1524 .1778
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D -
1xD (.010 - .015) .0762 .0889 .1397 .1651 .2286 .2794
1xD (.010 - .015) .0635 .0889 .1143 .1397 .1905 .2159
1xD (.010 - .015) -
1xD (.010 - .015) -
Pocket*
Slotting*
Composites (121-274) SMM (m/min) Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0254 .0508 .1143 .1397 .2032 .2540
< (1 x D) full .0381 .0508 .0635 .0889 .1270 .1524
< (1 x D) full .0508 .0635 .0762 .1016 .1397 .1651
Pocket*
Slotting*
MMPT (mm/tooth) Graphite Not Recommended Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D .0508 .0762 .1016 .1143 .1524 .1778
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
Pocket*
Slotting*
MMPT (mm/tooth) Steels Do Not Use Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full -
< (1 x D) full -
Pocket*
Slotting*
MMPT (mm/tooth) Titanium Not Recommended Profile Plunge* Rough Finish
< (1 x D) (.3 - .5) x D -
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
< (1 x D) full .0000 .0000 .0000 .0000 .0000 .0000
MMPT (mm/tooth) *(1 x D) or greater slot and pocket, reduce chip load by 25%
1.5 x D (.3 - .5) x D .0381 .0508 .0635 .1016 .1397 .1524
1.5 x D (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
1.5 x D (.3 - .5) x D -
1.5 x D (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
MMPT (mm/tooth)
1xD (.010 - .015) .0508 .0635 .0762 .1143 .1778 .1905
1xD (.010 - .015) .0000 .0000 .0000 .0000 .0000 .0000
1xD (.010 - .015) -
1xD (.010 - .015) .0000 .0000 .0000 .0000 .0000 .0000
Pocket* < (1 x D) (.3 - .5) x D .0381 .0508 .0635 .1016 .1397 .1524
Pocket* < (1 x D) (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000
Pocket* < (1 x D) (.3 - .5) x D -
Pocket* < (1 x D) (.3 - .5) x D .0000 .0000 .0000 .0000 .0000 .0000