PRODUCTS 2009 – 2010
INDUSTRY
Solutions for the interior and furniture industries
www.egger.com
_ LIVING AND WORKING WITH WOOD
CONTENTS 03 LIVING AND WORKING WITH WOOD 04 DESIGN AND INNOVATION 06 CONSULTING AND SERVICE / LOGISTICS 08 APPLICATIONS 10
RAW CHIPBOARDS / THIN CHIPBOARDS
12
MDF / HDF / OSB COMBILINE
14
THIN MDF / THIN MDF LACQUERED
16
LIGHTWEIGHT BOARDS
18
MELAMINE FACED BOARDS
20 LAMINATES / COMPACT LAMINATES 22 WORKTOPS / FRONT ELEMENTS / WINDOW SILLS / LAMINATE BONDED BOARDS 24 ACOUSTIC BOARDS 26 FURNITURE COMPONENTS / EDGING 28 ENVIRONMENT AND SUSTAINABILITY 30 PLANT OVERVIEW
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_ LIVING AND WORKING WITH WOOD
LIVING AND WORKING WITH WOOD THE DESIGN REQUIREMENTS FOR RESIDENTIAL AND COMMERCIAL SPACE ARE INCREASING. THE FOCUS IS NOT ONLY ON FUNCTIONAL BUT ALSO ON AESTHETICAL ASPECTS THAT REFLECT THE CURRENT TRENDS AND ZEITGEIST. YOU CAN MEET THESE CHALLENGES WITH OUR INDIVIDUAL SOLUTIONS. Our objective is to offer our customers with comprehensive support in the development of their products. In doing so, we rely on trend conforming decors and surfaces, which we present every year in our INDUSTRY COLLECTION; but also on innovative, environmentally friendly wood-based materials, which we will present now on an annual basis in this new INDUSTRY PRODUCT BROCHURE. With the combination of both documents, you receive an excellent overview of our comprehensive, integrated range of products and service. We place special emphasis on proximity to our customers in order to meet their individual needs. Our focus is on design, functionality and advice. Our values as an independent family company form the foundation for ongoing further development. Quality, respect and progress form the basis for working successfully with our partners.
03
_ Design & Innovation
04
_ Design & Innovation
Design & Innovation DESIGN AND INNOVATION ARE VERY IMPORTANT TO US. We constantly explore how we can further develop our woodbased materials, be it in design, in their application characteristics or by following completely new paths. In doing so, we have observed that the life cycle of trends keeps getting shorter. We are experiencing responses to new trends at a never-before-seen speed. With our decors and surfaces as well as our innovative products, we help you keep pace.
Our team constantly monitors various trends around the world that have an impact on the furniture industry. This results in new decors and products that are in accordance with global tastes but also meet regional needs.
QUALITY FOR US, QUALITY HAS MANY FACETS. It begins with the careful selection of our raw materials and extends through to the production of high-quality wood-based materials in highly modern plants with the latest technology to cooperation based on partnership with our customers.
05
_ CONSULTING & SERVICE
06
_ CONSULTING & SERVICE
CONSULTING & SERVICE MAINTAINING PERSONAL CUSTOMER RELATIONSHIPS THROUGH OUR TEAM IS ESSENTIAL TO US. Our consulting services focus on creating additional benefits. We offer numerous services to our customers in order to facilitate cooperation. In addition to the everyday personal dedication of our EGGER team, various electronic tools support all processes from planning to delivery.
No matter what, personal contact is always crucial and is assured at all times by our sales representatives and EGGER employees in our plants. We offer numerous services to our customers in order to facilitate cooperation.
LOGISTICS OUR GOODS REACH YOU WHEN YOU NEED THEM. We are a reliable, on-time supplier to our customers. In doing so, we count on environmentally friendly transportation by emphasising proximity to our customers and raw materials in addition to using all available means of transportation – from trucks to trains and ships.
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_ APPLICATIONS
08
_ APPLICATIONS
APPLICATIONS OUR SOLUTIONS ARE SUITABLE FOR ALL AREAS OF APPLICATION IN THE FURNITURE INDUSTRY AND INTERIOR DESIGN From the office to the living room, from the kitchen to the bathroom – as a full-range supplier, we offer the right solution for all interior design situations from flooring to doors.
Our products are found in all residential and commercial applications. They can also be used to meet special requirements – whether its low flammability boards, thick or thin worktops, effective acoustic properties or lightweight solutions. Combination with system is our motto. We offer a harmonised range of coordinated decors and surfaces in a variety of different coreboards and accessories for all applications. Such flexibility offers you with a world of design possibilities at your fingertips.
09
_ Eurospan ®
RAWBOARDS EUROSPAN® Rawboards are a classic coreboard material that offers a variety of application possibilities in all areas of the furniture industry. They have a stable core and fine surface layers. This three layer composition ensures that the panels are perfectly prepared for a variety of decorative coatings. CHARACTERISTICS Smooth and flat surface Light wood appearance High density core material High internal bond Extremely low sand content (longer tool life) Can be processed cleanly without chipping STANDARD SHEET SIZES [mm]: 5610 × 2070 and 2800 × 2070
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
EUROSPAN E1 P1 CE in accordance with EN 312
Dry conditions (Furniture and interior fittings)
Lower density
38 mm and 40 mm
SJO
EUROSPAN® E1 P2 CE in accordance with EN 312
Dry conditions (Furniture and interior fittings)
High level of stability from three layer construction; excellent coating properties
8 mm up to 40 mm
BAR, HEX, RIO, RAM, BRI, URB, SJO, RAU, SHU
EUROSPAN® E1 P3 CE in accordance with EN 312
Humid conditions (Bathroom and sanitary furniture, worktops, window sills)
Low swelling levels, moisture resistant resin used
12 mm up to 38 mm
HEX,RIO, RAM, URB, SJO, SHU
EUROSPAN® E1 P4 CE in accordance with EN 312
Dry conditions, load bearing (Walls, ceilings, flooring)
Excellent bending strength, with values that make it suitable for static uses
On request
RIO, RAM
EUROSPAN® E1 P5 CE in accordance with EN 312
Humid conditions, load bearing (Bathroom and sanitary furniture, shelves, flooring)
Excellent bending strength, with values that make it suitable for static uses. Low swelling levels, moisture resistant resin used
12 mm up to 38 mm
HEX,RIO, RAM, URB,
EUROSPAN® Flammex B/B1/M1
Flame-retardant furniture and interior fittings
Certified with European flame retardant classes Euroclass B and B1. Excellent coating properties
12 mm up to 38 mm
RAM, RIO, SJO
EUROSPAN® JP F0,3 (F****)
Furniture and interior fittings for the Japanese market
Extremely low formaldehyde content. Certified in accordance with Japanese JIS standard
5 mm up to 20 mm
HEX, URB
EUROSPAN® E1 EPF-S P2 CE
Furniture and interior fittings with a higher requirement for low formaldehyde content
In accordance with E1: EPF, CARB Phase 2 and IKEA IOS-MAT-0003
8 mm up to 38 mm
RIO, RAM, BRI, URB, SJO, RAU, SHU
®
* Plant Overview on page 31
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1
1
EUROSPAN® E1 EPF-S P2 CE
2 New
A specially developed board certified to meet the requirements of the EPFStandard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. 2
EUROSPAN® Flammex B/B1/M1
The flame retardant EUROSPAN® Flammex B/B1/M1 board offers reliable fire protection, with no restrictions in terms of design. The board has Euroclasses B, B1 and M1 certification and has a smooth surface which is perfect for applying decorative finishes. Cut to size High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.
_ THIN CHIPBOARDS
THIN CHIPBOARDS EGGER Thin chipboards are extra thin chipboards – perfect for using with foils, films or lacquers. They are suitable for the construction of door blanks and lightweight boards. The coated boards offer a smooth, flat surface, which provides excellent resistance to scratching, abrasion and chemicals. CHARACTERISTICS Excellent resistance to scratching, abrasion and chemicals Light wood appearance
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
Thin chipboard E1 P2 CE
Dry conditions: raw doors, cores for light weight furniture, compound products
Light and smooth surface; suitable for covering, coating and lacquering, low sand content
2.8 mm up to < 8 mm
WOE
Thin chipboard E1 RAL P2 CE
Dry conditions: Internal door blanks
Suitable for reaching RAL RG-426 certification for interior doors
2.8 mm up to < 8 mm
WOE
1
1
Thin chipboard E1 ASY P2 CE
Dry conditions: Wood-core plywood production (blockboard decks)
Special chip configuration for one-sided sanding
2.8 mm up to < 8 mm
WOE
Thin chipboard E1 DS-HD P2 CE
Dry conditions: Decks for sandwich elements (door blanks, core boards for light weight furniture)
Smooth surface, perfect for lacquering
2.8 mm up to < 8 mm
WOE
Thin chipboard JP F0,3 (F****)
Furniture and interior fittings for the Japanese market
Minimised formaldehyde content, certified in accordance with Japanese JIS standard
2.8 mm up to < 8 mm
WOE
Thin chipboard E1 EPF-S CE
Furniture and interior fittings with a higher requirement for low formaldehyde content
In accordance with E1: EPF, CARB Phase 2 and IKEA IOS-MAT-0003
2.8 mm up to < 8 mm
WOE
Thin chipboard E1 P2 FIN
Dry conditions: Backings, drawer bottoms, door decks dividing walls, panelling, caravan construction
oils can be applied on one and two sides, 30 standard decors available
2.8 mm up to < 8 mm
WOE
Thin chipboard E1 P2 LAM
Dry conditions: panelling, door blanks
In colour cooperation with EGGER EURODEKOR®. Special door laminate collection available
2.8 mm up to < 8 mm
WOE
THIN CHIPBOARD E1 EPF-S CE
2 New
A specially developed thin chipboard certified to meet the requirements of the EPF-Standard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. 2
THIN CHIPBOARD E1 p2 FIN
The EGGER Thin chipboard P2 FIN board is bonded with a decorative foil (either plastic or finish foil). This cost effective material opens up a wide variety of trend orientated design possibilities.
* Plant Overview on page 31
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_ FIBREBOARDS
MDF BOARDS Medium Density Fibreboards from EGGER are perfectly suited for furniture construction and interior fittings. The boards are sanded on both sides and provide an excellent surface for laminating and lacquering. In comparison to many other wood based materials, MDF has a higher bending strength, a higher perpendicular tensile strength and better screw holding properties. CHARACTERISTICS Optimum density Excellent physical properties Even fibre structure Perfect surface quality High load-bearing strength Minimised swelling level STANDARD SHEET SIZES [mm]: 5610 × 2070 and 2800 × 2070
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
MDF-ST E1 CE in accordance with EN 622
Dry conditions: Furniture and interior fittings
Perfect surface quality
8 up to 28; 38 mm
RIO RAM BRI SJO WIS
5 up to 40 mm MDF-MB E1 CE in accordance with EN 622
Dry conditions: Especially developed for the manufacture for PVC foil wrapped doors (kitchen and bath furniture)
Extra fine surface, high edge stability
MDF MBP-L E1 in accordance with EN 622
Dry conditions: Powder coated furniture
Optimised density for powder coating, good electrical conductivity.
12; 16; 19; 25 mm
BRI
MDF E1 EPF-S CE in accordance with EN 622
Dry conditions: Furniture and interior fittings with a higher requirement for low formaldehyde content
In accordance with E1; EPF-S, CARB Phase 2 and IKEA IOS-MAT-0003
16 up to 22 mm
BRI
16 up to 22 mm
BRI
New
A specially developed board certified to meet the requirements of the EPFStandard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. MDF-ST E1 Ce
* Plant Overview on page 31
CUT TO SIZE High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.
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MDF E1 EPF-S Ce
The standard board for furniture and interior fittings in dry conditions, with a perfect surface for coating with impregnated papers, laminates, veneers, foils or lacquers. EGGER MDF-ST E1 CE also offers excellent milling capabilities.
_ FIBREBOARDS
HDF BOARDS EGGER HDF boards (high density fibreboard) are our substrate for laminate flooring. They meet all requirements in terms of strength and dimensional stability. CHARACTERISTICS High density core layer for stable tongue and groove profile Resistant to pressure and robust Excellent processing properties Low swelling levels
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
HDF-KT
Basic quality for laminate flooring production
High density core for a stable tongue and groove profile, low swelling level
5.8 up to 7.8 mm
BRI WIS
HDF-KT CL/CLS
Substrate for laminate flooring
Very good pressure resistance for local stresses, high density core for a stable tongue and groove profile, excellent processing properties, low swelling level
5.8 up to 7.8 mm
BRI WIS
* Plant Overview on page 31
OSB-MDF COMPOSITE BOARDS EGGER OSB COMBILINE combines the perfect coating abilities of EGGER Thin MDF with the excellent bending strength of EUROSTRAND® OSB. CHARACTERISTICS OSB core for high bending strength Perfect coating and covering abilities from Thin MDF top-layer Surface can be milled Strong hold of fixtures and fittings STANDARD SHEET SIZES [mm]: 2800 × 2070 STANDARD THICKNESSES [mm]: 19; 22; 25
OSB COMBILINE EGGER OSB Combiline is a heavy-duty load-bearing composite board with an OSB core layer sandwiched between two layers of thin MDF. The product advantages include optimised cutting, a high bending strength and strong screw holding capabilities. Therefore the board is mainly used for furniture components which require a high bending resistance.
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_ FIBERBOARDS
THIN MDF BOARDS EGGER Thin MDF boards are extra thin, medium density fibreboards which are mainly used for furniture construction, due to their even surface of fine fibres. A wide variety of surface finishes ensure that this product has a broad range of application areas. CHARACTERISTICS Available either unsanded or sanded on one or both sides Flexible and malleable, 2D and 3D moulded components can be produced Suitable for a variety of surface finishes: lacquer, electron beam cured varnish, finish foil, laminate, veneer STANDARD SHEET SIZES [mm]: 5610 × 2090 and 2800 × 2090
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
Thin MDF E1 CE
Furniture back panels, Foldable elements, Drawer Bootoms, Door Blanks
Light surface colour; suitable for any kind of coating and covering; bendable
2.4; 2.8; 3.4; 3.8; 4.8; 5.8 mm
MAR
Thin MDF E1 HD
Substrate for veneered or foiled furniture components
High density, can be lacquered, bendable, very high elasticity module values
2.4; 2.8; 3.4; 3.8; 4.8; 5.8 mm
WOE
* Plant Overview on page 31
THIN MDF LACQUERED BOARDS EGGER Thin MDF lacquered boards are coated with a water based lacquer either on one or both sides. CHARACTERISTICS A choice of over 100 decors Can be lacquered on one or both sides Processing options: drilling, perforating, milling Patented folding technology Precise and exact further processing
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_ FIBERBOARDS
1
1
PROCESSING OPTIONS:
LACQUERING
On an electronically controlled high-capacity lacquering line, large sheets of MDF are continuously passed through a cylinder based coating process. The applied lacquers correspond to the latest technological developments. A standard range of more than 100 decors allows various design options. 2
2
FOLDING
The boards can now be folded thanks to a specialised folding machine, which creates a virtually seamless fold with PU gluing using EGGER’s patented technology.
SHEET SIZES AND THICKNESSES
LENGTH
WIDTH
THICKNESS
Minimum
600 mm
400 mm
2.5 mm
Maximum
2510 mm
1250 mm
4.0 mm
Drilling: Almost any drilling format is possible in accordance with customer requirements. Quotations are submitted following technical clarification. CNC Drilling / Routering: With this process, line drillings in the popular 32 mm grid pattern are also available, as are router cuts with a diameter in excess of 20 mm. Quotations are submitted following technical clarification. Notching: Almost any types of notches are possible in accordance with customer requirements. Quotations are submitted following technical clarification. Bevel cuts: Bevel cuts can be carried out to precise dimensions. Quotations are submitted following technical clarification. Perforations: For specific requirements, lines of holes can be punched into the lacquered boards. Examples: acoustic applications, point of sale designs. Quotations are submitted following technical clarification.
CUT TO SIZE Fixed cut-to-size specifications are produced on two horizontal panel dividing saws, specifically designed for thin board material.
SHEET SIZES AND THICKNESSES
LENGTH
WIDTH
SHEET SIZES AND THICKNESSES
Minimum
150 mm
150 mm
Minimum book height
16.0 mm
Maximum
5610 mm
2090 mm
Maximum book height
120 mm
Tolerance (per 1 meter )
+/- 1 mm
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_ EUrolight®
LIGHTWEIGHT BOARDS EUROLIGHT® lightweight boards are revolutionising furniture and interior design, with high stability, low weight and reduced raw materials usage. With its stable honeycomb core and a choice of 3, 4 or 8 mm thick surface layers, any kind of finishing or edge processing is possible. CHARACTERISTICS Low weight High level of stability Innovative in design and construction EGGER colour matched edging and surfaces SURFACE LAYER BOARD OPTIONS: EUROSPAN® Rawboards, EGGER Thin Chipboards, EGGER Thin MDF, EGGER Thin MDF HD DIMENSIONS: STANDARD SHEET SIZES [mm]: 5610 × 2070 or 2800 × 2070 STANDARD THICKNESSES [mm]: 38; 50; 60
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
EUROLIGHT Raw
Postforming and softforming elements, furniture and door construction, interior fittings
Minimised weight with high stability, a variety of surface layer options
15 mm up to 100 mm
BRI, SJO, HEX
Furniture and door construction, interior fittings, shelving
Minimised weight with high stability, colour co-ordination with EURODEKOR® MFC
15 mm up to 100 mm
BRI, SJO, HEX
EUROLIGHT® Painting grade
Furniture construction, interior fittings, shelving
No filler or primer needed, all established lacquers can be used
15 mm up to 100 mm
BRI, SJO, HEX
EUROLIGHT® LAM
Worktops, tables, counter tops
Laminate bonded lightweight constructions with a high surface resistance
15 mm up to 100 mm
BRI, SJO, HEX
®
EUROLIGHT® Decor
1
EUROLIGHT® FIN
Furniture construction and interior fittings
Standard range with over 20 decorative foils
15 mm up to 100 mm
BRI, SJO, HEX
EUROLIGHT® Cut to size with frame
Postforming and softforming elements, furniture and door construction, interior fittings
Excellent edge processing and screw holding properties
15 mm up to 100 mm
BRI, SJO, HEX
* Plant Overview on page 31
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1
2
EUROLIGHT® RAW
EUROLIGHT® Lightweight boards come with thin chipboard surface layers as standard. EGGER Thin MDF or EGGER Thin MDF HD surface layers are also available upon request. 2
EUROLIGHT® DECOR
EUROLIGHT® Lightweight Boards are available with high quality EURODEKOR® MFC surface layers (minimum thickness – 3 mm). Colour matched laminates and edges are also available.
CUT TO SIZE High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.
_ Eurolight®
THE SIX SUCCESS FACTORS of EUROLIGHT® SAVES RESOURCES
OPTIMUM STABILITY
More effective use of wood Optimised energy utilization in material manufacture
Sandwich construction provides excellent bending strength High level of stability
ERGONOMICS
Coordinated range of EGGER decors for edging and surfaces More flexibility in board sizes and dimensions
DESIGN FREEDOM
Pack weights very easy for end users to handle Lightweight – for truly portable furniture
FUNCTIONAL APPLICATIONS
OPTIMAL LOGISTICS
Ideal for use in: Kitchens, living room and bedroom furniture Office furniture Exhibition stands, shop fitting and interior design
Easy to assemble and handle More effective use of transport capacity
1 EUROSPAN® Frame 2 EUROSPAN® 8 mm surface layer 3 Cardboard honeycomb core 4 EGGER ABS Edging
5
5 Postforming model 300/3 2 1
4
3
1
2
EUROLIGHT® Worktop
POSSIBLE PRODUCTION SIZES WITH FRAME
FRAME MATERIAL
Minimum size
310 × 310 mm
EUROSPAN® Rawboard
Maximum size 2-sided longitudinal frame
5610 × 1500 mm
EGGER MDF on request
Maximum size 4-sided frame
3300 × 1500 mm
EUROSTRAND® OSB on request
10 mm FRAME
38 mm FRAME
65 mm FRAME
Board with 10 mm frame with fixed dimensions; suitable for stabilizing all types of edging
Board with 38 mm frame with fixed dimensions; a strong frame for Postforming/Softforming
Board with 65 mm frame with fixed dimensions; the solution for all fitting applications
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_ EURODEKOR ®
MELAMINE FACED BOARDS EURODEKOR® Melamine faced boards are suitable for interior use and are produced in accordance with EN 14322. Our large range of decors offers an extensive choice for furniture construction and interior design.
CHARACTERISTICS A wide ranging and well-balanced decor range containing classic, modern and trend orientated decors Many other EGGER materials available in colour matched finishes Realistic surface textures Multi-layer surfaces and a variety of core board options ensure the product has a wide range of application areas. STANDARD SIZES [mm]: 5610 × 2070 and 2800 × 2070
TEXTURE Image
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TEXTURE
CHARACTERISTICS
APPLICATION
SM Semi matt
Smooth, medium gloss level
Uni decors, preferably white
ST2 Diamond
Grainy structure, medium gloss level
Uni decors, metallic colours
ST 3 Forest
Striped, glossy wood pore effect
Uni decors, woodgrains, pore effects
ST9 Perfect Matt
Fine, very matt surface
Woodgrains and also some uni decors
ST11 Natural Pore
Wood structure with matt-gloss effect
ynchronised woodpore texture for some woodgrains, also used with uni decors
ST15 Office
Medium–fine surface effect, medium gloss level
All types of decors
ST21 Woodline
Striped, deep brushed surface effect
Softwood decors, also suitable for some fantasy decors
ST 22 Matex
Deep brushed wood pore
Linear woodgrains, uni and fantasy decors
ST24 Fine Pore
Fine wood pore effect, medium gloss level
Woodgrains
ST 30 Gloss Finish
Even, high gloss texture
Woodgrains and also some uni decors
ST 31 Platinum Ash
Flowered ash pore texture
Woodgrains and also some uni decors (black, white)
ST95 Crystal
Grainy structure with matt-gloss appearance
Uni decors, metallic colours
SJO
URB
BRI
RIO
RAM
HEX
SHU
RAU
_ EURODEKOR ®
1
1
EURODEKOR® THIN CHIPBOARD
2
New
3
EURODEKOR Thin chipboard is now available as MFC in 3 mm thickness providing a wide variety of decors and textures. The surface provides excellent resistance to scratching, abrasion and chemicals. ®
2
3
EURODEKOR® Flammex b/B1/m1
EURODEKOR Flammex (red coloured core) offers reliable fire protection, with no restrictions in terms of design. The board meets the requirements for Euroclass B as well as fire behaviour classes B1 and M1.
EURODEKOR® OSB COMBILINE
The premium coreboard material EGGER OSB Combiline has a special composition and a decorative surface, which guarantees a high bending strength and perfect surface properties. 4
®
4
EURODEKOR® MDF
EURODEKOR® MDF combines the improved product strength characteristics of MDF with the diversity of the EGGER decor range.
HIGH RESISTANCE AND MULTI-LAYER SURFACES BOARD TYPE
AREA OF APPLICATION
PROPERTIES
THICKNESS
PLANT*
EURODEKOR PLUS HR
Furniture and interior fittings with high demands on abrasive resistance (desks and workbenches)
High abrasive resistance
8 mm up to 38 mm
BRI, SJO, RIO, RAM, URB, HEX
EURODEKOR® PLUS ML
Furniture and interior fittings with high demands on surface quality (door frontals)
High impact resistance, perfect surface evenness
15 mm up to 20 mm
BRI, SJO, RIO, RAM, URB, HEX
®
* Plant Overview on page 31
EURODEKOR® plus hr – HIGH RESISTANCE
EURODEKOR® plus ML – MULTI-LAYER
A higher level of abrasion resistance is achieved by the two paper layers – the decorative paper is covered by an overlay paper.
A multi-layer-composition is created through the use of several underlay/barrier papers underneath the decor paper. A maximum surface thickness of 1 mm is possible and provides an even higher impact resistance. An overlay paper can also be applied if there is a requirement for higher abrasion resistance.
Cut to size High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU
19
_LAMINATES
LAMINATES EGGER Laminates combine high wear resistance with the flexibility to create shapely designs. They have a multiple layer structure, which consists of a decorative melamine resin impregnated paper, one or more phenolic resin impregnated kraft core papers and a specially developed balancer paper on the reverse. These papers are then pressed together under high pressure and heat.
CHARACTERISTICS Different grades of laminate for a wide range of applications Thickness range from 0.15 up to 1.20 mm Individual lengths Very high wear resistance Colour matched to many other EGGER products
BOARD TYPE
AREA OF APPLICATION
PROPERTIES
PLANT*
MED Laminate
Worktops, furniture frontals, window sills, internal doors, desks, splashbacks, end panels
High impact resistance, can be postformed, all-purpose use, MED certified
HEX, RIO, RAM, BRI, GIF, SJO, SHU
FLEX Laminate
Worktops, furniture frontals, window sills – also used for special postforming requirements
Excellent postforming qualities, high impact resistance
GIF
MICRO Laminate
Internal doors, door frames, cornices, pelmets, window sills
High level of flexibility
GIF
Flammex Euroclass B Laminate
Where flame retardant laminate bonded boards are required
Flame retardant, smoke suppressant
GIF
Genuine Metallic Laminate
Decorative design elements, ProAcoustic, laminate bonded boards
Aluminium surface
BRI, GIF, SJO
W1001 Laminate
Colour core laminate solution for interior fittings
Solid coloured, improves the appearance of the laminate edge
HEX, RIO, RAM, BRI, GIF, SJO
Painting Grade Laminate
Uniform coloured Interior fittings
Supplied without decorative finish, allowing you to use your creativity to the full where colour is concerned.
GIF
* Plant Overview on page 31
FLAMMEX EUROCLASS B LAMINATE – FLAME RETARDANT LAMINATE 1 2 3 1 Overlay
4
2 Decorative impregnated paper 3 Impregnated kraft paper 4 Balancer paper 20
Laminate Flammex Euroclasss B is classified in accordance with EN 428:2005 as laminate type F (flame retardant). Also tested in accordance with DIN EN 13501-1. MED LAMINATE – STANDARD LAMINATE FOR THE INDUSTY COLLECTION Classified in accordance with EN 438:2005 laminate MED as HGP (Horizontal General Purpose Postforming). The Lloyd´s Certificate confirms the MED Quality (Marine Equipment Directive) and can therefore be used in shipbuilding.
COMPACT LAMINATES
1
2
1 FLEX LAMINATE – SPECIAL LAMINATE FOR POSTFORMING REQUIREMENTS
2 MICRO LAMINATE – THIN LAMINATE FOR WRAPING AND COVERING
EGGER FLEX Laminate was developed to meet special postforming requirements. Due to its flexibility, this laminate can be used to postform elements with a radius < 3 mm (depending upon the laminates thickness).
This laminate quality is perfectly suited for covering boards and wrapping profiles.
3
3 Genuine Metallic Laminate – SPECIAL LAMINATE WITH A REAL ALUMINUM SURFACE
These laminates feature a genuine aluminium surface and combine the appeal of metal with a cool elegance.
COMPACT LAMINATES
New
EGGER Compact laminates are suitable for a wide range of interior applications like tables, office desks and wall coverings (in accordance with EN 438:2005) and are available with either a black or brown core. The sheets consist of several layers of melamine resin impregnated decorative papers and a large number of phenolic resin impregnated core layers. An overlay paper can also be applied depending on the area of application and abrasion resistance requirements. EGGER Compact Laminates are classified as type CGS (Compact General-purpose Standard) in accordance with DIN EN 438:2005.
CHARACTERISTICS Thickness range 5 up to 13 mm Maximum sheet size: 5610 × 2070 mm High quality level in accordance with European standards Colour matched to a variety of other EGGER products
1 2 3 1 Overlay
2
2 Decorative impregnated papers 3 Impregnated core papers
COMPACT LAMINATES In accordance with their classification as laminate type CGS (Compact General-purpose Standard), EGGER Compact laminates are mainly used for interior fittings and furniture industry. The board is not postformable and has normal flammability in accordance with the standards. Whilst the standard colour of the core is black, a brown core is also available upon request. With a maximum sheet size of 5610 × 2070 mm, we can meet your individual needs. 21
_ Postforming
EUROSPAN® WORKTOPS Our postforming range contains worktops that are to be used at any place where high surface resistance and durability is requested. The traditional worktop based with chipboard core has a thickness up to 38 mm and is available in various models, lengths and widths.
EUrospan ® WORKTOPS MODELS
MODEL SERIES
90
100
200
300
301
400
MODEL NUMBER*
90
100
100/1.5
200/4
200/6
200/8
200/12
300/3
300/6
300/8
300/14
301/6
301/8
400/12
400/14
THICKNESS [mm]
28; 38
28; 38
38
38
28
28
28; 38
38
28
28
28
38
38
28
38
LENGTH [mm]
5600; 5200; 4100; 3650; 3050
EUROLIGHT® WORKTOPS EUROLIGHT® Worktops combine functionality with low weight. The cardboard honeycomb core meets all the quality standards of traditional chipboard worktops and opens up the possibility for thicker 50 or 60 mm worktops.
EUROLIGHT® WORKTOPS MODELS
MODEL SERIES
90
100
MODEL NUMBER*
90
100/1.5
100/2
300/3
THICKNESS [mm]
38; 50; 60
38
50; 60
38; 50; 60
LENGTH [mm]
4100
22
300
_ Postforming
FRONTal ELEMENTS Our frontal elements combine modern design with robust properties, ensuring they endure heavy wear and tear. They provide a sleek appearance and are ideal for a number of furniture and interior applications.
FRONT ELEMENT MODELS
MODEL SERIES
90
200
201
MODEL NUMBER*
90
200/3
200/4
200/6
200/8
201/6
THICKNESS [mm]
16; 18; 19
18; 19
16; 18
16; 18; 22
18
18
LENGTH [mm]
4100 and 2800
206
300
201/10
206/10
300/3
300/6
300/8
300/14
18
18
18
18; 22
18
22
WINDOW SILLS EGGER´s Window sills realize the jointless covering of any ledge and therefore they are the ideal solution for new buildings and refurbishments. They are viable, durable and available with two models and various attractive decors. WINDOW SILL MODELLS
MODEL SERIES
800
801
MODEL NUMBER*
800/6
801/6
THICKNESS [mm]
22
19 (38)
LENGTH [mm]
4100
4100 and 5200
LAMINATE BONDED BOARDS Laminate bonded boards facilitate the individual combination of any laminate décor with every supporting panel.
LAMINATE BONDED BOARD MODELS
MODEL SERIES
EUROLIGHT® LAMINATE BONDED BOARD MODELS
90
100
MODEL NUMBER*
90
100
THICKNESS [mm]
8; 15; 16; 18; 19; 22; 25; 28; 38
28; 38
LENGTH [mm]
5600; 4100; 3650 and 2800
90
100
100/1.5
90
100/1.5
100/2
38
38; 50, 60
38
50; 60
4100
* Model numbers relate to different radii and edges. Detailed blueprints available on request. 23
_ PROACOUSTIC
ACOUSTIC BOARDS EGGER ProAcoustic panels are boards with a barely noticeable micro perforation that are preferably suitable for the use as sound insulating element. The boards are multilayered and consist of chipboard or a honeycomb core that is one or two sided faced with EGGER laminate. Nearly one tenth of the surface is filled with 1 mm drill holes that are placed in a linear grid.
CHARACTERISTICS Very good sound absorption values Various fields of application like furniture, ceilings, partition walls Full formats and prefabricated components possible Colour cooperation system
PROACOUSTIC STANDARD BOARDS
1
Sound absorption board for wall or ceiling paneling with barely noticeable micro perforations and a decorative laminate finish on one side. Decor range available from stock with a sheet size of 3020 × 1320 × 20 mm.
2
PROACOUSTIC FURNITURE BOARDS ProAcoustic furniture boards have the same composition as the standard boards, but have a decorative laminate surface on both sides. Areas of application include furniture with an acoustic function, but also partition walls and ceiling panels. PROACOUSTIC LIGHT BACK PANELS Sound absorbing back panels on free standing furniture can improve room acoustics by their absorption area. ProAcoustic Light Back Panels consist of a cardboard honeycomb core, that is covered by a perforated laminate bonded board.
3 1
1 EGGER laminate with linear grid 2 EUROSPAN® JP F0,3 (F****) 18 mm 3 Black acoustic membrane
1
PROACOUSTC LIGHT FURNITURE BOARD
2
Double sided decorative, sound absorbing boards for the construction of furniture with an acoustic function, with a cardboard honeycomb core and low weight
3 1 1 Perforated element consisting of 3 mm MDF covered with EGGER laminate 2 Cardboard honeycomb 3 Black acoustic membrane
24
_ PROACOUSTIC
CUSTOM FIT SOLUTIONS FOR VARYING REQUIREMENTS
New
For individual acoustic solutions EGGER now offers an enhanced acoustic range in cooperation with partner Akustik+. A variety of different perforations and grooves are possible, in matching decors and textures to EGGER laminates and EURODEKOR MFC.
PERFORATION*
ILLUSTRATION
OPEN SURFACE
3/3/1.0
8.7 %
4/4/1.5 Further options: 4/4/2.0
11.0 %
5.3/5.3/1.5 5.3/5.3/2.0 Further options: 5.3/5.3/2.5
6.2 % 11.1 %
6.4/6.4/2.0 6.4/6.4/3.0 Further options: 6.4/6.4/1.5 6.4/6.4/2.5
7.7 % 17.3 %
8/8/2.0 8/8/3.0 Further options: 8/8/1.5 8/8/2.5
4.9 % 11.0 %
10.6/10.6/3.0 10.6/10.6/4.0 Further options: 10.6/10.6/2.0 10.6/10.6/2.5 10.6/10.6/5.0
6.2 % 11.1 %
16/16/5.0 Further options: 16/16/3.0 16/16/4.0 16/16/6.0 16/16/8.0
7.7 %
32/32/6.0 Further options: 32/32/4.0 32/32/5.0 32/32/8.0 32/32/10.0 32/32/12.0
2.8 %
GROOVE*
ILLUSTRATION
OPEN SURFACE
Linear Micro 16: 16/12.8/3.2
11.0 %
Linear Micro 32: 32/28.8/3.2
5.5 %
19.6 %
17.3 %
4.3 % 12.0 %
2.8 % 7.7 %
2.8 % 4.3 % 17.3 %
* Grooves are only carried out with MDF as supporting panel. Annotation: Groove example 16/12,8/3.2 = 16 mm distance from groove center to groove center/ 12 mm ridge width/ 3.2 mm groove width. Within the groove 3 mm holes in 3 mm grid are drilled.
2.8 % 4.9 % 11.0 % 19.6 %
1.2 % 1.9 % 4.9 % 7.7 % 11.0 %
* Annotation: Perforation example 4/4/1.5 = 4 mm horizontal distance and 4 mm distance from hole center to hole center, with a hole diameter of 1.5 mm 25
_ furniture components
FURNITURE COMPONENTS We are able to convert all wood based panels into premium furniture components, which are used in kitchens, bedrooms, bathrooms and offices. EGGER furniture components stand for high quality products, for individual specifications and for decor and design diversity. A variety of EGGER wood based panels can be precisely cut to size. Furthermore a wide range of edging materials and edging thicknesses can be processed with precision on our up-to-date manufacturing facilities. Our complete range of options for ready to assemble furniture components also includes high accuracy drilling with CNC-machines. To achieve a just-in-time delivery service of undamaged products, we focus on providing individual and high-quality packaging.
CHARACTERISTICS Highest precision with customised drilling, grooving, edging etc. Wide range of decors Colour matched materials Variety of coreboards Substrates: Chipboards, MDF, OSB-MDF composite boards, Lightweight boards, OSB; Acoustic boards, MFC, Postformed elements, Softformed elements
MILLING, GROOVING AND REBATING SQUARE EDGE ELEMENTS
LENGTH [mm]
WIDTH [mm]
Component sizes
max. 3000
Grooves (on customers request)
Possible on all surfaces and edges
Rebating (on customers request)
Possible on all edges
min. 250
max. 1400
THICKNESS [mm]
min. 120
max. 60
min. 8
EDGING SQUARE EDGE ELEMENTS
LENGTH [mm]
Edging
max. 3000
WIDTH [mm]
min. 250
max. 1400
THICKNESS [mm]
min. 120
max. 60
min. 10
DRILLING AND DOWELING SQUARE EDGE ELEMENTS
LENGTH [mm]
Drilling
max. 3000
Doweling
Possible on all edges in a 25 or 32â&#x20AC;&#x2030;mm grid
26
WIDTH [mm]
min. 250
max. 1400
THICKNESS [mm]
min. 120
max. 60
min. 8
_ EDGING
1
2
3
PROCESSING EXAMPLES 1
SPIRAL GROOVE
3
Spiral grooves are required for roller shutter cabinets. We guarantee a perfect result with the use of CNC-machinery. 2
SURFACE DRILLING, EDGE DRILLING INCLUDING DOWELING
Precise drilling is the foundation for joining furniture components securely. Shelf support drillings as well as drillings for fittings and functional elements alleviate further processing steps.
SHAPED (FREE FORM) ELEMENTS
We can mill tight radii on the edge of the boards with the same precision as on the surface – colour matched ABS edging is also available.
EDGING EGGER Edging provides an excellent finish for all our melamine faced products. Whether colour matched to the boards or as a thin chipboard support edging for lightweight boards – our edging material is the perfect solution for finishing any exposed edges.
1
1
MELAMINE EDGING
EGGER melamine edging offers a suitable finish for any kind of decorative surface: supplied either preglued or unglued. Size [mm]: 24 × 0.3 Length [m]: 50 2
ABS EDGING
Thermoplastic edging used for finishing the exposed edges of any wood based panel. Sizes on 150 m length [mm]: 22 × 0.4 Sizes on 75 m length [mm]: 23 × 0.8 / 23 × 2.0 / 31 × 2.0 / 43 × 1.5 / 45 × 2.0 / 54 × 2.0 / 64 × 2.0
2
3
3
4
ACCENT EDGING
ACCENT EDGING offers the possibility to use a contrasting finish rather than a colour matched ABS EDGING. 4
THIN CHIPBOARD SUPPORT EDGING
New
Suitable as support edging for lightweight boards or low density boards. Width: 10 – 100 mm Thickness: 2.5 and 3 mm Material: Thin chipboard or Thin MDF HD Roll diameter: max. 800 mm
27
_ ECOLOGY
FROM TREE TO PRODUCT – A CLOSED CYCLE In our core values we have allocated the sustainable use of wood-based materials the highest priority.
Supporting sustainable forestry
The mark of responsible forestry HCA-COC-100017
© 1996 Forest Stewardship Council A.C.
We count on fully integrated locations. There, wood is initially used materially. This extends from the solid wood production in the sawmill, up to the production of wood-based materials such as laminate floorings. Wood residues and recycled wood that cannot be used in production is utilised as thermal fuel in our biomass power plants to generate energy for production. We therefore optimise our use of the resource wood to protect our climate. We have incorporated all the processes of our philosophy into our ecological cycle.
PROTECTING THE ENVIRONMENT BEGINS WITH SUSTAINABLE FORESTRY
RECYCLING AND THERMAL UTILISATION OF WOOD
Sustainable forestry has the highest priority at EGGER. For the production of wood materials EGGER exclusively uses wood from forest thinnings and waste wood in selected quality from sawmills, as well as suitable recycled wood. Within the chain of custody, our plants are PEFC* and / or FSC*-certified depending on the availability of wood.
Part of the wood we use consists of recycled wood residues. Those wood materials that accrue during production and which cannot be used materially are combusted in biomass power plants. The energy created through this is utilised for the drying of the cut timber and in the production of woodbased materials.
* PEFC (Programme for the Endorsement of Forest Certification Schemes) and/ or FSC (Forest Stewardship Council)
28
_ ECOLOGY
WE REDUCE CO₂ Through the processing of wood in EGGER products, annually
3.6 million tonnes of CO₂* are materially bound; this corresponds to the CO₂ emission from 800000 households**. Through the use of recycled wood residues we save the environment
1.2 million tonnes CO₂ per year, and
through our biomass power plants we annually achieve a CO₂ saving of
640000 tonnes in comparison to the combustion of natural gas. * Established from the greenhouse potential of the EGGER EPDs (in kg CO₂ equivalent, on the basis of the production figures 2007/08) ** An average European household with three people produces approximately 4.5 tonnes of CO₂ per year, source: according to EUROST AT 08/2008
CERTIFYING THE SUSTAINABILITY OF BUILDINGS
Central database for architects and planners EPDs according to DIN ISO 14025 (Typ II Enviromental Product declaration)
Certification of buildings
Various building certification systems are currently in use, such as DGNB in Germany, HQE in France, Breeam in Great Britain and LEED in the USA. An European standard-setting body is working towards convergence of the existing standards.
ENVIRONMENTAL PRODUCT DECLARATIONS We had the sustainability and environmental compatibility of our products confirmed through independent tests and have disclosed this information in our environmental product declarations (EPDs). These are used in certifying the sustainability of buildings. EPDs are available for all key EGGER product groups: EUROSTRAND® OSB boards, DHF and DFF wood fibreboards, laminate flooring, direct printed flooring (DPR®), EUROSPAN® Raw chipboards and EURODEKOR® laminated chipboards, MDF and HDF boards, EUROLIGHT® lightweight boards and laminates. 29
_ PLANT OVERVIEW
EGGER PRODUCTS IN EUROPE PRODUCT
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EUROSPAN RAWBOARDS
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®
E1 P1 CE E1 P2 CE E1 P3 CE E1 P4 CE E1 P5 CE
JP F0,3 (F****)
E1 EPF-S CE New Flammex B/B1/M1
THIN CHIPBOARDS
Page 11
E1 P2 CE E1 RAL P2 CE E1 ASY P2 CE E1 DS-HD P2 CE
JP F0,3 (F****)
E1 EPF-S CE New
E1 P2 FIN E1 P2 LAM
MDF / HDF / OSB COMBILINE
MDF-ST
MDF-MB E1 CE / MDF-MBP-L E1 CE
Page 12
New MDF E1 EPF-S CE HDF-KT / HDF-CL/CLS OSB Combiline
THIN MDF / THIN MDF LACQUERED BOARDS
Page 14
THIN MDF THIN MDF E1 HD THIN MDF Lacquered boards
EUROlight® LIGHTWEIGHT BOARDS
Page 16
Raw Decor
Painting grade
LAM FIN
Cut to size framed
EURODEKOR ® MELAMINEFACED BOARDS
Page 18
E1 P2 CE E1 P3 CE E1 P4 CE E1 P5 CE
JP F0,3 (F****)
E1 EPF-S CE New
Flammex B/B1/M1
MDF
OSB Combiline New Thin chipboard
PLUS HR / PLUS ML
PRODUCT
30
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_ PLANT OVERVIEW
PRODUCT
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LAMINATES / COMPACT LAMINATES
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Page 20
MED
Flex
Micro
Flammex Euroclass B
Genuine Metallic Laminate
W1001
painting grade
New Compact laminates
WORKTOPS / WINDOW SILLS / Frontal elements / LAMINATE BONDED BOARDS
Worktops EUROSPAN / EUROLIGHT
Window sills
®
Page 22
®
Frontal elements Laminate bonded boards
ACOUSTIC BOARDS
Page 24
New ProAcoustic
FURNITURE COMPONENTS
Page 26
Furniture components
EDGING
Page 27
ABS Edging / Accent edging
Melamine edging
Thin chipboard support edging New PRODUCT
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PLANT LOCATIONS 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 1 5
ST.JOHANN IN TIROL SJO WÖRGL WOE UNTERRADLBERG URB BRILON BRI BEVERN BEV GIFHORN GIF BÜNDE BUE MARIENMÜNSTER MAR WISMAR WIS HEXHAM HEX BARONY BAR RAMBERVILLERS RAM RION DES LANDES RIO SHUYA SHU RADAUTI RAU
AT AT AT DE DE DE DE DE DE UK UK FR FR RU RO
SALES OFFICES 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 1 8 19 20
TOURS Zulte TISTRUP KRIENS Udine ŠENČUR VARAŽDIN HRADEC KRALOVÈ Poznan BUDAPEST Smederevo SOFIA Bucureşti İstanbul VILNIUS Minsk KIEV Moscow Shanghai Tokyo
FR BE DK CH IT SI HR CZ PL HU RS BG RO TR LT BY UA RU CN jp
31
FRITZ EGGER GmbH & Co OG Holzwerkstoffe Weiberndorf 20 6380 St. Johann in Tirol Austria t +43 50 600-0 f +43 50 600-10111 info-sjo@egger.com
www.egger.com
EN_948363_10/2009 Subject to technical modifications and amendments.
Production sites FRITZ EGGER GmbH & Co OG Holzwerkstoffe Fabriksweg 11a 6300 Wörgl Austria t +43 50 600-0 f +43 50 600-13039 info-woe@egger.com
EGGER Elemente GmbH & Co. KG Daimlerstraße 34 -40 32257 Bünde Germany t +49 5223 6866 -2710 f +49 5223 6866 - 67149 info-bue@egger.com
EGGER (UK) Limited Anick Grange Road Hexham, Northumberland NE46 4JS United Kingdom t +44 1434 602191 f +44 1434 605103 info.uk@egger.com
OOO „EGGER Drevprodukt“ Jushnoje Chaussee 1 155908 Shuya Russia t +7 49351 39000 f +7 49351 39111 info-ru@egger.com
FRITZ EGGER GmbH & Co OG Holzwerkstoffe Tiroler Straße 16 3105 Unterradlberg Austria t +43 50 600-0 f +43 50 600-12100 info-urb@egger.com
EGGER Bevern GmbH & Co. KG Flüttenweg 10 37639 Bevern Germany t +49 5276 9894 -250 f +49 5276 9894 - 65600 info-bev@egger.com
EGGER (Barony) Limited Barony Road Auchinleck, Ayrshire KA 18 2LL United Kingdom t +44 1290 426026 f +44 1290 424420 info.uk@egger.com
SC EGGER România SRL Str. Austriei 2 PO Box 38 725400 Rădăuţi, jud. Suceava Romania t +40 372 438000 f +40 372 468000 info-ro@egger.com
EGGER Holzwerkstoffe Brilon GmbH & C0. KG Im Kissen 19 59929 Brilon Germany t +49 2961 770-0 f +49 2961 770-62222 info-bri@egger.com
EGGER Beschichtungswerk Marienmünster GmbH & Co. KG Gewerbegebiet 4 37696 Marienmünster - Vörden Germany t +49 5276 9894 - 0 f +49 5276 9894 - 660 info-mar@egger.com
EGGER Panneaux & Décors Usine de Rambervillers ZI Blanchifontaine 88700 Rambervillers France t +33 (0)3 29 68 01 01 f +33 (0)3 29 68 01 02 info.fr@egger.com
EGGER Kunststoffe GmbH & Co. KG Im Weilandmoor 2 38518 Gifhorn Germany t +49 5371 865-0 f +49 5371 865-64209 info-gif@egger.com
EGGER Holzwerkstoffe Wismar GmbH & Co. KG Am Haffeld 1 23970 Wismar Germany t +49 3841 301 - 0 f +49 3841 301 -20222 info-wis@egger.com
EGGER Panneaux & Décors Usine de Rion des Landes Avenue d’Albret – BP 1 40371 Rion des Landes Cedex 01 France t +33 (0)5 58 56 81 81 f +33 (0)5 58 56 81 39 info.fr@egger.com