Egger Products

Page 1

PRODUCTS 2009 – 2010

INDUSTRY

Solutions for the interior and furniture industries

www.egger.com


_ LIVING AND WORKING WITH WOOD

CONTENTS 03 LIVING AND WORKING WITH WOOD 04 DESIGN AND INNOVATION 06 CONSULTING AND SERVICE / LOGISTICS 08 APPLICATIONS 10

RAW CHIPBOARDS / THIN CHIPBOARDS

12

MDF / HDF / OSB COMBILINE

14

THIN MDF / THIN MDF LACQUERED

16

LIGHTWEIGHT BOARDS

18

MELAMINE FACED BOARDS

20 LAMINATES / COMPACT LAMINATES 22 WORKTOPS / FRONT ELEMENTS / WINDOW SILLS / LAMINATE BONDED BOARDS 24 ACOUSTIC BOARDS 26 FURNITURE COMPONENTS / EDGING 28 ENVIRONMENT AND SUSTAINABILITY 30 PLANT OVERVIEW

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_ LIVING AND WORKING WITH WOOD

LIVING AND WORKING WITH WOOD THE DESIGN REQUIREMENTS FOR RESIDENTIAL AND COMMERCIAL SPACE ARE INCREASING. THE FOCUS IS NOT ONLY ON FUNCTIONAL BUT ALSO ON AESTHETICAL ASPECTS THAT REFLECT THE CURRENT TRENDS AND ZEITGEIST. YOU CAN MEET THESE CHALLENGES WITH OUR INDIVIDUAL SOLUTIONS. Our objective is to offer our customers with comprehensive support in the development of their products. In doing so, we rely on trend conforming decors and surfaces, which we present every year in our INDUSTRY COLLECTION; but also on innovative, environmentally friendly wood-based materials, which we will present now on an annual basis in this new INDUSTRY PRODUCT BROCHURE. With the combination of both documents, you receive an excellent overview of our comprehensive, integrated range of products and service. We place special emphasis on proximity to our customers in order to meet their individual needs. Our focus is on design, functionality and advice. Our values as an independent family company form the foundation for ongoing further development. Quality, respect and progress form the basis for working successfully with our partners.

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_ Design & Innovation

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_ Design & Innovation

Design & Innovation DESIGN AND INNOVATION ARE VERY IMPORTANT TO US. We constantly explore how we can further develop our woodbased materials, be it in design, in their application characteristics or by following completely new paths. In doing so, we have observed that the life cycle of trends keeps getting shorter. We are experiencing responses to new trends at a never-before-seen speed. With our decors and surfaces as well as our innovative products, we help you keep pace.

Our team constantly monitors various trends around the world that have an impact on the furniture industry. This results in new decors and products that are in accordance with global tastes but also meet regional needs.

QUALITY FOR US, QUALITY HAS MANY FACETS. It begins with the careful selection of our raw materials and extends through to the production of high-quality wood-based materials in highly modern plants with the latest technology to cooperation based on partnership with our customers.

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_ CONSULTING & SERVICE

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_ CONSULTING & SERVICE

CONSULTING & SERVICE MAINTAINING PERSONAL CUSTOMER RELATIONSHIPS THROUGH OUR TEAM IS ESSENTIAL TO US. Our consulting services focus on creating additional benefits. We offer numerous services to our customers in order to facilitate cooperation. In addition to the everyday personal dedication of our EGGER team, various electronic tools support all processes from planning to delivery.

No matter what, personal contact is always crucial and is assured at all times by our sales representatives and EGGER employees in our plants. We offer numerous services to our customers in order to facilitate cooperation.

LOGISTICS OUR GOODS REACH YOU WHEN YOU NEED THEM. We are a reliable, on-time supplier to our customers. In doing so, we count on environmentally friendly transportation by emphasising proximity to our customers and raw materials in addition to using all available means of transportation – from trucks to trains and ships.

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_ APPLICATIONS

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_ APPLICATIONS

APPLICATIONS OUR SOLUTIONS ARE SUITABLE FOR ALL AREAS OF APPLICATION IN THE FURNITURE INDUSTRY AND INTERIOR DESIGN From the office to the living room, from the kitchen to the bathroom – as a full-range supplier, we offer the right solution for all interior design situations from flooring to doors.

Our products are found in all residential and commercial applications. They can also be used to meet special requirements – whether its low flammability boards, thick or thin worktops, effective acoustic properties or lightweight solutions. Combination with system is our motto. We offer a harmonised range of coordinated decors and surfaces in a variety of different coreboards and accessories for all applications. Such flexibility offers you with a world of design possibilities at your fingertips.

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_ Eurospan ®

RAWBOARDS EUROSPAN® Rawboards are a classic coreboard material that offers a variety of application possibilities in all areas of the furniture industry. They have a stable core and fine surface layers. This three layer composition ensures that the panels are perfectly prepared for a variety of decorative coatings. CHARACTERISTICS Smooth and flat surface Light wood appearance High density core material High internal bond Extremely low sand content (longer tool life) Can be processed cleanly without chipping STANDARD SHEET SIZES [mm]: 5610 × 2070 and 2800 × 2070

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

EUROSPAN E1 P1 CE in accordance with EN 312

Dry conditions (Furniture and interior fittings)

Lower density

38 mm and 40 mm

SJO

EUROSPAN® E1 P2 CE in accordance with EN 312

Dry conditions (Furniture and interior fittings)

High level of stability from three layer construction; excellent coating properties

8 mm up to 40 mm

BAR, HEX, RIO, RAM, BRI, URB, SJO, RAU, SHU

EUROSPAN® E1 P3 CE in accordance with EN 312

Humid conditions (Bathroom and sanitary furniture, worktops, window sills)

Low swelling levels, moisture resistant resin used

12 mm up to 38 mm

HEX,RIO, RAM, URB, SJO, SHU

EUROSPAN® E1 P4 CE in accordance with EN 312

Dry conditions, load bearing (Walls, ceilings, flooring)

Excellent bending strength, with values that make it suitable for static uses

On request

RIO, RAM

EUROSPAN® E1 P5 CE in accordance with EN 312

Humid conditions, load bearing (Bathroom and sanitary furniture, shelves, flooring)

Excellent bending strength, with values that make it suitable for static uses. Low swelling levels, moisture resistant resin used

12 mm up to 38 mm

HEX,RIO, RAM, URB,

EUROSPAN® Flammex B/B1/M1

Flame-retardant furniture and interior fittings

Certified with European flame retardant classes Euroclass B and B1. Excellent coating properties

12 mm up to 38 mm

RAM, RIO, SJO

EUROSPAN® JP F0,3 (F****)

Furniture and interior fittings for the Japanese market

Extremely low formaldehyde content. Certified in accordance with Japanese JIS standard

5 mm up to 20 mm

HEX, URB

EUROSPAN® E1 EPF-S P2 CE

Furniture and interior fittings with a higher requirement for low formaldehyde content

In accordance with E1: EPF, CARB Phase 2 and IKEA IOS-MAT-0003

8 mm up to 38 mm

RIO, RAM, BRI, URB, SJO, RAU, SHU

®

*  Plant Overview on page 31

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1

1

EUROSPAN® E1 EPF-S P2 CE

2 New

A specially developed board certified to meet the requirements of the EPFStandard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. 2

EUROSPAN® Flammex B/B1/M1

The flame retardant EUROSPAN® Flammex B/B1/M1 board offers reliable fire protection, with no restrictions in terms of design. The board has Euroclasses B, B1 and M1 certification and has a smooth surface which is perfect for applying decorative finishes.   Cut to size High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.


_ THIN CHIPBOARDS

THIN CHIPBOARDS EGGER Thin chipboards are extra thin chipboards – perfect for using with foils, films or lacquers. They are suitable for the construction of door blanks and lightweight boards. The coated boards offer a smooth, flat surface, which provides excellent resistance to scratching, abrasion and chemicals. CHARACTERISTICS Excellent resistance to scratching, abrasion and chemicals Light wood appearance

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

Thin chipboard E1 P2 CE

Dry conditions: raw doors, cores for light weight furniture, compound products

Light and smooth surface; suitable for covering, coating and lacquering, low sand content

2.8 mm up to < 8 mm

WOE

Thin chipboard E1 RAL P2 CE

Dry conditions: Internal door blanks

Suitable for reaching RAL RG-426 certification for interior doors

2.8 mm up to < 8 mm

WOE

1

1

Thin chipboard E1 ASY P2 CE

Dry conditions: Wood-core plywood production (blockboard decks)

Special chip configuration for one-sided sanding

2.8 mm up to < 8 mm

WOE

Thin chipboard E1 DS-HD P2 CE

Dry conditions: Decks for sandwich elements (door blanks, core boards for light weight furniture)

Smooth surface, perfect for lacquering

2.8 mm up to < 8 mm

WOE

Thin chipboard JP F0,3 (F****)

Furniture and interior fittings for the Japanese market

Minimised formaldehyde content, certified in accordance with Japanese JIS standard

2.8 mm up to < 8 mm

WOE

Thin chipboard E1 EPF-S CE

Furniture and interior fittings with a higher requirement for low formaldehyde content

In accordance with E1: EPF, CARB Phase 2 and IKEA IOS-MAT-0003

2.8 mm up to < 8 mm

WOE

Thin chipboard E1 P2 FIN

Dry conditions: Backings, drawer bottoms, door decks dividing walls, panelling, caravan construction

oils can be applied on one and two sides, 30 standard decors available

2.8 mm up to < 8 mm

WOE

Thin chipboard E1 P2 LAM

Dry conditions: panelling, door blanks

In colour cooperation with EGGER EURODEKOR®. Special door laminate collection available

2.8 mm up to < 8 mm

WOE

THIN CHIPBOARD E1 EPF-S CE

2 New

A specially developed thin chipboard certified to meet the requirements of the EPF-Standard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. 2

THIN CHIPBOARD E1 p2 FIN

The EGGER Thin chipboard P2 FIN board is bonded with a decorative foil (either plastic or finish foil). This cost effective material opens up a wide variety of trend orientated design possibilities.

*  Plant Overview on page 31

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_ FIBREBOARDS

MDF BOARDS Medium Density Fibreboards from EGGER are perfectly suited for furniture construction and interior fittings. The boards are sanded on both sides and provide an excellent surface for laminating and lacquering. In comparison to many other wood based materials, MDF has a higher bending strength, a higher perpendicular tensile strength and better screw holding properties. CHARACTERISTICS Optimum density Excellent physical properties Even fibre structure Perfect surface quality High load-bearing strength Minimised swelling level STANDARD SHEET SIZES [mm]: 5610 × 2070 and 2800 × 2070

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

MDF-ST E1 CE in accordance with EN 622

Dry conditions: Furniture and interior fittings

Perfect surface quality

8 up to 28; 38 mm

RIO RAM BRI SJO WIS

5 up to 40 mm MDF-MB E1 CE in accordance with EN 622

Dry conditions: Especially developed for the manufacture for PVC foil wrapped doors (kitchen and bath furniture)

Extra fine surface, high edge stability

MDF MBP-L E1 in accordance with EN 622

Dry conditions: Powder coated furniture

Optimised density for powder coating, good electrical conductivity.

12; 16; 19; 25 mm

BRI

MDF E1 EPF-S CE in accordance with EN 622

Dry conditions: Furniture and interior fittings with a higher requirement for low formaldehyde content

In accordance with E1; EPF-S, CARB Phase 2 and IKEA IOS-MAT-0003

16 up to 22 mm

BRI

16 up to 22 mm

BRI

New

A specially developed board certified to meet the requirements of the EPFStandard, the Californian emissions standard CARB Phase 2 and the IKEA standard IOS-MAT-0003. In addition it also fulfils the requirements of RAL UZ 38. MDF-ST E1 Ce

*  Plant Overview on page 31

CUT TO SIZE High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.

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MDF E1 EPF-S Ce

The standard board for furniture and interior fittings in dry conditions, with a perfect surface for coating with impregnated papers, laminates, veneers, foils or lacquers. EGGER MDF-ST E1 CE also offers excellent milling capabilities.


_ FIBREBOARDS

HDF BOARDS EGGER HDF boards (high density fibreboard) are our substrate for laminate flooring. They meet all requirements in terms of strength and dimensional stability. CHARACTERISTICS High density core layer for stable tongue and groove profile Resistant to pressure and robust Excellent processing properties Low swelling levels

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

HDF-KT

Basic quality for laminate flooring production

High density core for a stable tongue and groove profile, low swelling level

5.8 up to 7.8 mm

BRI WIS

HDF-KT CL/CLS

Substrate for laminate flooring

Very good pressure resistance for local stresses, high density core for a stable tongue and groove profile, excellent processing properties, low swelling level

5.8 up to 7.8 mm

BRI WIS

*  Plant Overview on page 31

OSB-MDF COMPOSITE BOARDS EGGER OSB COMBILINE combines the perfect coating abilities of EGGER Thin MDF with the excellent bending strength of EUROSTRAND® OSB. CHARACTERISTICS OSB core for high bending strength Perfect coating and covering abilities from Thin MDF top-layer Surface can be milled Strong hold of fixtures and fittings STANDARD SHEET SIZES [mm]: 2800 × 2070 STANDARD THICKNESSES [mm]: 19; 22; 25

OSB COMBILINE EGGER OSB Combiline is a heavy-duty load-bearing composite board with an OSB core layer sandwiched between two layers of thin MDF. The product advantages include optimised cutting, a high bending strength and strong screw holding capabilities. Therefore the board is mainly used for furniture components which require a high bending resistance.

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_ FIBERBOARDS

THIN MDF BOARDS EGGER Thin MDF boards are extra thin, medium density fibreboards which are mainly used for furniture construction, due to their even surface of fine fibres. A wide variety of surface finishes ensure that this product has a broad range of application areas. CHARACTERISTICS Available either unsanded or sanded on one or both sides Flexible and malleable, 2D and 3D moulded components can be produced Suitable for a variety of surface finishes: lacquer, electron beam cured varnish, finish foil, laminate, veneer STANDARD SHEET SIZES [mm]: 5610 × 2090 and 2800 × 2090

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

Thin MDF E1 CE

Furniture back panels, Foldable elements, Drawer Bootoms, Door Blanks

Light surface colour; suitable for any kind of coating and covering; bendable

2.4; 2.8; 3.4; 3.8; 4.8; 5.8 mm

MAR

Thin MDF E1 HD

Substrate for veneered or foiled furniture components

High density, can be lacquered, bendable, very high elasticity module values

2.4; 2.8; 3.4; 3.8; 4.8; 5.8 mm

WOE

*  Plant Overview on page 31

THIN MDF LACQUERED BOARDS EGGER Thin MDF lacquered boards are coated with a water based lacquer either on one or both sides. CHARACTERISTICS A choice of over 100 decors Can be lacquered on one or both sides Processing options: drilling, perforating, milling Patented folding technology Precise and exact further processing

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_ FIBERBOARDS

1

1

PROCESSING OPTIONS:

LACQUERING

On an electronically controlled high-capacity lacquering line, large sheets of MDF are continuously passed through a cylinder based coating process. The applied lacquers correspond to the latest technological developments. A standard range of more than 100 decors allows various design options. 2

2

FOLDING

The boards can now be folded thanks to a specialised folding machine, which creates a virtually seamless fold with PU gluing using EGGER’s patented technology.

SHEET SIZES AND THICKNESSES

LENGTH

WIDTH

THICKNESS

Minimum

600 mm

400 mm

2.5 mm

Maximum

2510 mm

1250 mm

4.0 mm

Drilling: Almost any drilling format is possible in accordance with customer requirements. Quotations are submitted following technical clarification. CNC Drilling / Routering: With this process, line drillings in the popular 32 mm grid pattern are also available, as are router cuts with a diameter in excess of 20 mm. Quotations are submitted following technical clarification. Notching: Almost any types of notches are possible in accordance with customer requirements. Quotations are submitted following technical clarification. Bevel cuts: Bevel cuts can be carried out to precise dimensions. Quotations are submitted following technical clarification. Perforations: For specific requirements, lines of holes can be punched into the lacquered boards. Examples: acoustic applications, point of sale designs. Quotations are submitted following technical clarification.

CUT TO SIZE Fixed cut-to-size specifications are produced on two horizontal panel dividing saws, specifically designed for thin board material.

SHEET SIZES AND THICKNESSES

LENGTH

WIDTH

SHEET SIZES AND THICKNESSES

Minimum

150 mm

150 mm

Minimum book height

16.0 mm

Maximum

5610 mm

2090 mm

Maximum book height

120 mm

Tolerance (per 1 meter )

+/- 1 mm

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_ EUrolight®

LIGHTWEIGHT BOARDS EUROLIGHT® lightweight boards are revolutionising furniture and interior design, with high stability, low weight and reduced raw materials usage. With its stable honeycomb core and a choice of 3, 4 or 8 mm thick surface layers, any kind of finishing or edge processing is possible. CHARACTERISTICS Low weight High level of stability Innovative in design and construction EGGER colour matched edging and surfaces SURFACE LAYER BOARD OPTIONS: EUROSPAN® Rawboards, EGGER Thin Chipboards, EGGER Thin MDF, EGGER Thin MDF HD DIMENSIONS: STANDARD SHEET SIZES [mm]: 5610 × 2070 or 2800 × 2070 STANDARD THICKNESSES [mm]: 38; 50; 60

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

EUROLIGHT Raw

Postforming and softforming elements, furniture and door construction, interior fittings

Minimised weight with high stability, a variety of surface layer options

15 mm up to 100 mm

BRI, SJO, HEX

Furniture and door construction, interior fittings, shelving

Minimised weight with high stability, colour co-ordination with EURODEKOR® MFC

15 mm up to 100 mm

BRI, SJO, HEX

EUROLIGHT® Painting grade

Furniture construction, interior fittings, shelving

No filler or primer needed, all established lacquers can be used

15 mm up to 100 mm

BRI, SJO, HEX

EUROLIGHT® LAM

Worktops, tables, counter tops

Laminate bonded lightweight constructions with a high surface resistance

15 mm up to 100 mm

BRI, SJO, HEX

®

EUROLIGHT® Decor

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EUROLIGHT® FIN

Furniture construction and interior fittings

Standard range with over 20 decorative foils

15 mm up to 100 mm

BRI, SJO, HEX

EUROLIGHT® Cut to size with frame

Postforming and softforming elements, furniture and door construction, interior fittings

Excellent edge processing and screw holding properties

15 mm up to 100 mm

BRI, SJO, HEX

*  Plant Overview on page 31

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1

2

EUROLIGHT® RAW

EUROLIGHT® Lightweight boards come with thin chipboard surface layers as standard. EGGER Thin MDF or EGGER Thin MDF HD surface layers are also available upon request. 2

EUROLIGHT® DECOR

EUROLIGHT® Lightweight Boards are available with high quality EURODEKOR® MFC surface layers (minimum thickness – 3 mm). Colour matched laminates and edges are also available.

CUT TO SIZE   High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU.


_ Eurolight®

THE SIX SUCCESS FACTORS of EUROLIGHT® SAVES RESOURCES

OPTIMUM STABILITY

More effective use of wood Optimised energy utilization in material manufacture

Sandwich construction provides excellent bending strength High level of stability

ERGONOMICS

Coordinated range of EGGER decors for edging and surfaces More flexibility in board sizes and dimensions

DESIGN FREEDOM

Pack weights very easy for end users to handle Lightweight – for truly portable furniture

FUNCTIONAL APPLICATIONS

OPTIMAL LOGISTICS

Ideal for use in: Kitchens, living room and bedroom furniture Office furniture Exhibition stands, shop fitting and interior design

Easy to assemble and handle More effective use of transport capacity

1 EUROSPAN® Frame 2 EUROSPAN® 8 mm surface layer 3 Cardboard honeycomb core 4 EGGER ABS Edging

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5 Postforming model 300/3 2 1

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3

1

2

EUROLIGHT® Worktop

POSSIBLE PRODUCTION SIZES WITH FRAME

FRAME MATERIAL

Minimum size

310 × 310 mm

EUROSPAN® Rawboard

Maximum size 2-sided longitudinal frame

5610 × 1500 mm

EGGER MDF on request

Maximum size 4-sided frame

3300 × 1500 mm

EUROSTRAND® OSB on request

10 mm FRAME

38 mm FRAME

65 mm FRAME

Board with 10 mm frame with fixed dimensions; suitable for stabilizing all types of edging

Board with 38 mm frame with fixed dimensions; a strong frame for Postforming/Softforming

Board with 65 mm frame with fixed dimensions; the solution for all fitting applications

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_ EURODEKOR ®

MELAMINE FACED BOARDS EURODEKOR® Melamine faced boards are suitable for interior use and are produced in accordance with EN 14322. Our large range of decors offers an extensive choice for furniture construction and interior design.

CHARACTERISTICS A wide ranging and well-balanced decor range containing classic, modern and trend orientated decors Many other EGGER materials available in colour matched finishes Realistic surface textures Multi-layer surfaces and a variety of core board options ensure the product has a wide range of application areas. STANDARD SIZES [mm]: 5610 × 2070 and 2800 × 2070

TEXTURE Image

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TEXTURE

CHARACTERISTICS

APPLICATION

SM Semi matt

Smooth, medium gloss level

Uni decors, preferably white

ST2 Diamond

Grainy structure, medium gloss level

Uni decors, metallic colours

ST 3 Forest

Striped, glossy wood pore effect

Uni decors, woodgrains, pore effects

ST9 Perfect Matt

Fine, very matt surface

Woodgrains and also some uni decors

ST11 Natural Pore

Wood structure with matt-gloss effect

ynchronised woodpore texture for some woodgrains, also used with uni decors

ST15 Office

Medium–fine surface effect, medium gloss level

All types of decors

ST21 Woodline

Striped, deep brushed surface effect

Softwood decors, also suitable for some fantasy decors

ST 22 Matex

Deep brushed wood pore

Linear woodgrains, uni and fantasy decors

ST24 Fine Pore

Fine wood pore effect, medium gloss level

Woodgrains

ST 30 Gloss Finish

Even, high gloss texture

Woodgrains and also some uni decors

ST 31 Platinum Ash

Flowered ash pore texture

Woodgrains and also some uni decors (black, white)

ST95 Crystal

Grainy structure with matt-gloss appearance

Uni decors, metallic colours

SJO

URB

BRI

RIO

RAM

HEX

SHU

RAU


_ EURODEKOR ®

1

1

EURODEKOR® THIN CHIPBOARD

2

New

3

EURODEKOR Thin chipboard is now available as MFC in 3 mm thickness providing a wide variety of decors and textures. The surface provides excellent resistance to scratching, abrasion and chemicals. ®

2

3

EURODEKOR® Flammex b/B1/m1

EURODEKOR Flammex (red coloured core) offers reliable fire protection, with no restrictions in terms of design. The board meets the requirements for Euroclass B as well as fire behaviour classes B1 and M1.

EURODEKOR® OSB COMBILINE

The premium coreboard material EGGER OSB Combiline has a special composition and a decorative surface, which guarantees a high bending strength and perfect surface properties. 4

®

4

EURODEKOR® MDF

EURODEKOR® MDF combines the improved product strength characteristics of MDF with the diversity of the EGGER decor range.

HIGH RESISTANCE AND MULTI-LAYER SURFACES BOARD TYPE

AREA OF APPLICATION

PROPERTIES

THICKNESS

PLANT*

EURODEKOR PLUS HR

Furniture and interior fittings with high demands on abrasive resistance (desks and workbenches)

High abrasive resistance

8 mm up to 38 mm

BRI, SJO, RIO, RAM, URB, HEX

EURODEKOR® PLUS ML

Furniture and interior fittings with high demands on surface quality (door frontals)

High impact resistance, perfect surface evenness

15 mm up to 20 mm

BRI, SJO, RIO, RAM, URB, HEX

®

*  Plant Overview on page 31

EURODEKOR® plus hr – HIGH RESISTANCE

EURODEKOR® plus ML – MULTI-LAYER

A higher level of abrasion resistance is achieved by the two paper layers – the decorative paper is covered by an overlay paper.

A multi-layer-composition is created through the use of several underlay/barrier papers underneath the decor paper. A maximum surface thickness of 1 mm is possible and provides an even higher impact resistance. An overlay paper can also be applied if there is a requirement for higher abrasion resistance.

Cut to size High capacity and state-of-the-art saws offer a cut-to-size service, which is available in the following plants: SJO, URB, BRI, RIO, RAM, HEX, SHU, RAU

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_LAMINATES

LAMINATES EGGER Laminates combine high wear resistance with the flexibility to create shapely designs. They have a multiple layer structure, which consists of a decorative melamine resin impregnated paper, one or more phenolic resin impregnated kraft core papers and a specially developed balancer paper on the reverse. These papers are then pressed together under high pressure and heat.

CHARACTERISTICS Different grades of laminate for a wide range of applications Thickness range from 0.15 up to 1.20 mm Individual lengths Very high wear resistance Colour matched to many other EGGER products

BOARD TYPE

AREA OF APPLICATION

PROPERTIES

PLANT*

MED Laminate

Worktops, furniture frontals, window sills, internal doors, desks, splashbacks, end panels

High impact resistance, can be postformed, all-purpose use, MED certified

HEX, RIO, RAM, BRI, GIF, SJO, SHU

FLEX Laminate

Worktops, furniture frontals, window sills – also used for special postforming requirements

Excellent postforming qualities, high impact resistance

GIF

MICRO Laminate

Internal doors, door frames, cornices, pelmets, window sills

High level of flexibility

GIF

Flammex Euroclass B Laminate

Where flame retardant laminate bonded boards are required

Flame retardant, smoke suppressant

GIF

Genuine Metallic Laminate

Decorative design elements, ProAcoustic, laminate bonded boards

Aluminium surface

BRI, GIF, SJO

W1001 Laminate

Colour core laminate solution for interior fittings

Solid coloured, improves the appearance of the laminate edge

HEX, RIO, RAM, BRI, GIF, SJO

Painting Grade Laminate

Uniform coloured Interior fittings

Supplied without decorative finish, allowing you to use your creativity to the full where colour is concerned.

GIF

*  Plant Overview on page 31

FLAMMEX EUROCLASS B LAMINATE – FLAME RETARDANT LAMINATE 1 2 3 1 Overlay

4

2 Decorative impregnated paper 3 Impregnated kraft paper 4 Balancer paper 20

Laminate Flammex Euroclasss B is classified in accordance with EN 428:2005 as laminate type F (flame retardant). Also tested in accordance with DIN EN 13501-1. MED LAMINATE – STANDARD LAMINATE FOR THE INDUSTY COLLECTION Classified in accordance with EN 438:2005 laminate MED as HGP (Horizontal General Purpose Postforming). The Lloyd´s Certificate confirms the MED Quality (Marine Equipment Directive) and can therefore be used in shipbuilding.


COMPACT LAMINATES

1

2

1   FLEX LAMINATE – SPECIAL LAMINATE FOR POSTFORMING REQUIREMENTS

2   MICRO LAMINATE – THIN LAMINATE FOR WRAPING AND COVERING

EGGER FLEX Laminate was developed to meet special postforming requirements. Due to its flexibility, this laminate can be used to postform elements with a radius < 3 mm (depending upon the laminates thickness).

This laminate quality is perfectly suited for covering boards and wrapping profiles.

3

3   Genuine Metallic Laminate – SPECIAL LAMINATE WITH A REAL ALUMINUM SURFACE

These laminates feature a genuine aluminium surface and combine the appeal of metal with a cool elegance.

COMPACT LAMINATES

New

EGGER Compact laminates are suitable for a wide range of interior applications like tables, office desks and wall coverings (in accordance with EN 438:2005) and are available with either a black or brown core. The sheets consist of several layers of melamine resin impregnated decorative papers and a large number of phenolic resin impregnated core layers. An overlay paper can also be applied depending on the area of application and abrasion resistance requirements. EGGER Compact Laminates are classified as type CGS (Compact General-purpose Standard) in accordance with DIN EN 438:2005.

CHARACTERISTICS Thickness range 5 up to 13 mm Maximum sheet size: 5610 × 2070 mm High quality level in accordance with European standards Colour matched to a variety of other EGGER products

1 2 3 1 Overlay

2

2 Decorative impregnated papers 3 Impregnated core papers

COMPACT LAMINATES In accordance with their classification as laminate type CGS (Compact General-purpose Standard), EGGER Compact laminates are mainly used for interior fittings and furniture industry. The board is not postformable and has normal flammability in accordance with the standards. Whilst the standard colour of the core is black, a brown core is also available upon request. With a maximum sheet size of 5610 × 2070 mm, we can meet your individual needs. 21


_ Postforming

EUROSPAN® WORKTOPS Our postforming range contains worktops that are to be used at any place where high surface resistance and durability is requested. The traditional worktop based with chipboard core has a thickness up to 38 mm and is available in various models, lengths and widths.

EUrospan ® WORKTOPS MODELS

MODEL SERIES

90

100

200

300

301

400

MODEL NUMBER*

90

100

100/1.5

200/4

200/6

200/8

200/12

300/3

300/6

300/8

300/14

301/6

301/8

400/12

400/14

THICKNESS [mm]

28; 38

28; 38

38

38

28

28

28; 38

38

28

28

28

38

38

28

38

LENGTH [mm]

5600; 5200; 4100; 3650; 3050

EUROLIGHT® WORKTOPS EUROLIGHT® Worktops combine functionality with low weight. The cardboard honeycomb core meets all the quality standards of traditional chipboard worktops and opens up the possibility for thicker 50 or 60 mm worktops.

EUROLIGHT® WORKTOPS MODELS

MODEL SERIES

90

100

MODEL NUMBER*

90

100/1.5

100/2

300/3

THICKNESS [mm]

38; 50; 60

38

50; 60

38; 50; 60

LENGTH [mm]

4100

22

300


_ Postforming

FRONTal ELEMENTS Our frontal elements combine modern design with robust properties, ensuring they endure heavy wear and tear. They provide a sleek appearance and are ideal for a number of furniture and interior applications.

FRONT ELEMENT MODELS

MODEL SERIES

90

200

201

MODEL NUMBER*

90

200/3

200/4

200/6

200/8

201/6

THICKNESS [mm]

16; 18; 19

18; 19

16; 18

16; 18; 22

18

18

LENGTH [mm]

4100 and 2800

206

300

201/10

206/10

300/3

300/6

300/8

300/14

18

18

18

18; 22

18

22

WINDOW SILLS EGGER´s Window sills realize the jointless covering of any ledge and therefore they are the ideal solution for new buildings and refurbishments. They are viable, durable and available with two models and various attractive decors. WINDOW SILL MODELLS

MODEL SERIES

800

801

MODEL NUMBER*

800/6

801/6

THICKNESS [mm]

22

19 (38)

LENGTH [mm]

4100

4100 and 5200

LAMINATE BONDED BOARDS Laminate bonded boards facilitate the individual combination of any laminate décor with every supporting panel.

LAMINATE BONDED BOARD MODELS

MODEL SERIES

EUROLIGHT® LAMINATE BONDED BOARD MODELS

90

100

MODEL NUMBER*

90

100

THICKNESS [mm]

8; 15; 16; 18; 19; 22; 25; 28; 38

28; 38

LENGTH [mm]

5600; 4100; 3650 and 2800

90

100

100/1.5

90

100/1.5

100/2

38

38; 50, 60

38

50; 60

4100

*  Model numbers relate to different radii and edges. Detailed blueprints available on request. 23


_ PROACOUSTIC

ACOUSTIC BOARDS EGGER ProAcoustic panels are boards with a barely noticeable micro perforation that are preferably suitable for the use as sound insulating element. The boards are multilayered and consist of chipboard or a honeycomb core that is one or two sided faced with EGGER laminate. Nearly one tenth of the surface is filled with 1 mm drill holes that are placed in a linear grid.

CHARACTERISTICS Very good sound absorption values Various fields of application like furniture, ceilings, partition walls Full formats and prefabricated components possible Colour cooperation system

PROACOUSTIC STANDARD BOARDS

1

Sound absorption board for wall or ceiling paneling with barely noticeable micro perforations and a decorative laminate finish on one side. Decor range available from stock with a sheet size of 3020 × 1320 × 20 mm.

2

PROACOUSTIC FURNITURE BOARDS ProAcoustic furniture boards have the same composition as the standard boards, but have a decorative laminate surface on both sides. Areas of application include furniture with an acoustic function, but also partition walls and ceiling panels. PROACOUSTIC LIGHT BACK PANELS Sound absorbing back panels on free standing furniture can improve room acoustics by their absorption area. ProAcoustic Light Back Panels consist of a cardboard honeycomb core, that is covered by a perforated laminate bonded board.

3 1

1 EGGER laminate with linear grid 2 EUROSPAN® JP F0,3 (F****) 18 mm 3 Black acoustic membrane

1

PROACOUSTC LIGHT FURNITURE BOARD

2

Double sided decorative, sound absorbing boards for the construction of furniture with an acoustic function, with a cardboard honeycomb core and low weight

3 1 1 Perforated element consisting of 3 mm MDF covered with EGGER laminate 2 Cardboard honeycomb 3 Black acoustic membrane

24


_ PROACOUSTIC

CUSTOM FIT SOLUTIONS FOR VARYING REQUIREMENTS

New

For individual acoustic solutions EGGER now offers an enhanced acoustic range in cooperation with partner Akustik+. A variety of different perforations and grooves are possible, in matching decors and textures to EGGER laminates and EURODEKOR MFC.

PERFORATION*

ILLUSTRATION

OPEN SURFACE

3/3/1.0

8.7 %

4/4/1.5 Further options: 4/4/2.0

11.0 %

5.3/5.3/1.5 5.3/5.3/2.0 Further options: 5.3/5.3/2.5

6.2 % 11.1 %

6.4/6.4/2.0 6.4/6.4/3.0 Further options: 6.4/6.4/1.5 6.4/6.4/2.5

7.7 % 17.3 %

8/8/2.0 8/8/3.0 Further options: 8/8/1.5 8/8/2.5

4.9 % 11.0 %

10.6/10.6/3.0 10.6/10.6/4.0 Further options: 10.6/10.6/2.0 10.6/10.6/2.5 10.6/10.6/5.0

6.2 % 11.1 %

16/16/5.0 Further options: 16/16/3.0 16/16/4.0 16/16/6.0 16/16/8.0

7.7 %

32/32/6.0 Further options: 32/32/4.0 32/32/5.0 32/32/8.0 32/32/10.0 32/32/12.0

2.8 %

GROOVE*

ILLUSTRATION

OPEN SURFACE

Linear Micro 16: 16/12.8/3.2

11.0 %

Linear Micro 32: 32/28.8/3.2

5.5 %

19.6 %

17.3 %

4.3 % 12.0 %

2.8 % 7.7 %

2.8 % 4.3 % 17.3 %

*  Grooves are only carried out with MDF as supporting panel. Annotation: Groove example 16/12,8/3.2 = 16 mm distance from groove center to groove center/ 12 mm ridge width/ 3.2 mm groove width. Within the groove 3 mm holes in 3 mm grid are drilled.

2.8 % 4.9 % 11.0 % 19.6 %

1.2 % 1.9 % 4.9 % 7.7 % 11.0 %

*  Annotation: Perforation example 4/4/1.5 = 4 mm horizontal distance and 4 mm distance from hole center to hole center, with a hole diameter of 1.5 mm 25


_ furniture components

FURNITURE COMPONENTS We are able to convert all wood based panels into premium furniture components, which are used in kitchens, bedrooms, bathrooms and offices. EGGER furniture components stand for high quality products, for individual specifications and for decor and design diversity. A variety of EGGER wood based panels can be precisely cut to size. Furthermore a wide range of edging materials and edging thicknesses can be processed with precision on our up-to-date manufacturing facilities. Our complete range of options for ready to assemble furniture components also includes high accuracy drilling with CNC-machines. To achieve a just-in-time delivery service of undamaged products, we focus on providing individual and high-quality packaging.

CHARACTERISTICS Highest precision with customised drilling, grooving, edging etc. Wide range of decors Colour matched materials Variety of coreboards Substrates: Chipboards, MDF, OSB-MDF composite boards, Lightweight boards, OSB; Acoustic boards, MFC, Postformed elements, Softformed elements

MILLING, GROOVING AND REBATING SQUARE EDGE ELEMENTS

LENGTH [mm]

WIDTH [mm]

Component sizes

max. 3000

Grooves (on customers request)

Possible on all surfaces and edges

Rebating (on customers request)

Possible on all edges

min. 250

max. 1400

THICKNESS [mm]

min. 120

max. 60

min. 8

EDGING SQUARE EDGE ELEMENTS

LENGTH [mm]

Edging

max. 3000

WIDTH [mm]

min. 250

max. 1400

THICKNESS [mm]

min. 120

max. 60

min. 10

DRILLING AND DOWELING SQUARE EDGE ELEMENTS

LENGTH [mm]

Drilling

max. 3000

Doweling

Possible on all edges in a 25 or 32 mm grid

26

WIDTH [mm]

min. 250

max. 1400

THICKNESS [mm]

min. 120

max. 60

min. 8


_ EDGING

1

2

3

PROCESSING EXAMPLES 1

SPIRAL GROOVE

3

Spiral grooves are required for roller shutter cabinets. We guarantee a perfect result with the use of CNC-machinery. 2

SURFACE DRILLING, EDGE DRILLING INCLUDING DOWELING

Precise drilling is the foundation for joining furniture components securely. Shelf support drillings as well as drillings for fittings and functional elements alleviate further processing steps.

SHAPED (FREE FORM) ELEMENTS

We can mill tight radii on the edge of the boards with the same precision as on the surface – colour matched ABS edging is also available.

EDGING EGGER Edging provides an excellent finish for all our melamine faced products. Whether colour matched to the boards or as a thin chipboard support edging for lightweight boards – our edging material is the perfect solution for finishing any exposed edges.

1

1

MELAMINE EDGING

EGGER melamine edging offers a suitable finish for any kind of decorative surface: supplied either preglued or unglued. Size [mm]: 24 × 0.3 Length [m]: 50 2

ABS EDGING

Thermoplastic edging used for finishing the exposed edges of any wood based panel. Sizes on 150 m length [mm]: 22 × 0.4 Sizes on 75 m length [mm]: 23 × 0.8 / 23 × 2.0 / 31 × 2.0 / 43 × 1.5 / 45 × 2.0 / 54 × 2.0 / 64 × 2.0

2

3

3

4

ACCENT EDGING

ACCENT EDGING offers the possibility to use a contrasting finish rather than a colour matched ABS EDGING. 4

THIN CHIPBOARD SUPPORT EDGING

New

Suitable as support edging for lightweight boards or low density boards. Width: 10 – 100 mm Thickness: 2.5 and 3 mm Material: Thin chipboard or Thin MDF HD Roll diameter: max. 800 mm

27


_ ECOLOGY

FROM TREE TO PRODUCT – A CLOSED CYCLE In our core values we have allocated the sustainable use of wood-based materials the highest priority.

Supporting sustainable forestry

The mark of responsible forestry HCA-COC-100017

© 1996 Forest Stewardship Council A.C.

We count on fully integrated locations. There, wood is initially used materially. This extends from the solid wood production in the sawmill, up to the production of wood-based materials such as laminate floorings. Wood residues and recycled wood that cannot be used in production is utilised as thermal fuel in our biomass power plants to generate energy for production. We therefore optimise our use of the resource wood to protect our climate. We have incorporated all the processes of our philosophy into our ecological cycle.

PROTECTING THE ENVIRONMENT BEGINS WITH SUSTAINABLE FORESTRY

RECYCLING AND THERMAL UTILISATION OF WOOD

Sustainable forestry has the highest priority at EGGER. For the production of wood materials EGGER exclusively uses wood from forest thinnings and waste wood in selected quality from sawmills, as well as suitable recycled wood. Within the chain of custody, our plants are PEFC* and / or FSC*-certified depending on the availability of wood.

Part of the wood we use consists of recycled wood residues. Those wood materials that accrue during production and which cannot be used materially are combusted in biomass power plants. The energy created through this is utilised for the drying of the cut timber and in the production of woodbased materials.

*  PEFC (Programme for the Endorsement of Forest Certification Schemes) and/ or FSC (Forest Stewardship Council)

28


_ ECOLOGY

WE REDUCE CO₂ Through the processing of wood in EGGER products, annually

3.6 million tonnes of CO₂* are materially bound; this corresponds to the CO₂ emission from 800000 households**. Through the use of recycled wood residues we save the environment

1.2 million tonnes CO₂ per year, and

through our biomass power plants we annually achieve a CO₂ saving of

640000 tonnes in comparison to the combustion of natural gas. * Established from the greenhouse potential of the EGGER EPDs (in kg CO₂ equivalent, on the basis of the production figures 2007/08) ** An average European household with three people produces approximately 4.5 tonnes of CO₂ per year, source: according to EUROST AT 08/2008

CERTIFYING THE SUSTAINABILITY OF BUILDINGS

Central database for architects and planners EPDs according to DIN ISO 14025 (Typ II Enviromental Product declaration)

Certification of buildings

Various building certification systems are currently in use, such as DGNB in Germany, HQE in France, Breeam in Great Britain and LEED in the USA. An European standard-setting body is working towards convergence of the existing standards.

ENVIRONMENTAL PRODUCT DECLARATIONS We had the sustainability and environmental compatibility of our products confirmed through independent tests and have disclosed this information in our environmental product declarations (EPDs). These are used in certifying the sustainability of buildings. EPDs are available for all key EGGER product groups: EUROSTRAND® OSB boards, DHF and DFF wood fibreboards, laminate flooring, direct printed flooring (DPR®), EUROSPAN® Raw chipboards and EURODEKOR® laminated chipboards, MDF and HDF boards, EUROLIGHT® lightweight boards and laminates. 29


_ PLANT OVERVIEW

EGGER PRODUCTS IN EUROPE PRODUCT

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EUROSPAN RAWBOARDS

wis

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Page 10

®

E1 P1 CE E1 P2 CE E1 P3 CE E1 P4 CE E1 P5 CE

JP F0,3 (F****)

E1 EPF-S CE New Flammex B/B1/M1

THIN CHIPBOARDS

Page 11

E1 P2 CE E1 RAL P2 CE E1 ASY P2 CE E1 DS-HD P2 CE

JP F0,3 (F****)

E1 EPF-S CE New

E1 P2 FIN E1 P2 LAM

MDF / HDF / OSB COMBILINE

MDF-ST

MDF-MB E1 CE / MDF-MBP-L E1 CE

Page 12

New MDF E1 EPF-S CE HDF-KT / HDF-CL/CLS OSB Combiline

THIN MDF / THIN MDF LACQUERED BOARDS

Page 14

THIN MDF THIN MDF E1 HD THIN MDF Lacquered boards

EUROlight® LIGHTWEIGHT BOARDS

Page 16

Raw Decor

Painting grade

LAM FIN

Cut to size framed

EURODEKOR ® MELAMINEFACED BOARDS

Page 18

E1 P2 CE E1 P3 CE E1 P4 CE E1 P5 CE

JP F0,3 (F****)

E1 EPF-S CE New

Flammex B/B1/M1

MDF

OSB Combiline New Thin chipboard

PLUS HR / PLUS ML

PRODUCT

30

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_ PLANT OVERVIEW

PRODUCT

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LAMINATES / COMPACT LAMINATES

wis

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Page 20

MED

Flex

Micro

Flammex Euroclass B

Genuine Metallic Laminate

W1001

painting grade

New Compact laminates

WORKTOPS / WINDOW SILLS / Frontal elements / LAMINATE BONDED BOARDS

Worktops EUROSPAN  / EUROLIGHT

Window sills

®

Page 22

®

Frontal elements Laminate bonded boards

ACOUSTIC BOARDS

Page 24

New ProAcoustic

FURNITURE COMPONENTS

Page 26

Furniture components

EDGING

Page 27

ABS Edging / Accent edging

Melamine edging

Thin chipboard support edging New PRODUCT

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PLANT LOCATIONS 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 1 5

ST.JOHANN IN TIROL SJO WÖRGL WOE UNTERRADLBERG URB BRILON BRI BEVERN BEV GIFHORN GIF BÜNDE BUE MARIENMÜNSTER MAR WISMAR WIS HEXHAM HEX BARONY BAR RAMBERVILLERS RAM RION DES LANDES RIO SHUYA SHU RADAUTI RAU

AT AT AT DE DE DE DE DE DE UK UK FR FR RU RO

SALES OFFICES 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 1 8 19 20

TOURS Zulte TISTRUP KRIENS Udine ŠENČUR VARAŽDIN HRADEC KRALOVÈ Poznan BUDAPEST Smederevo SOFIA Bucureşti İstanbul VILNIUS Minsk KIEV Moscow Shanghai Tokyo

FR BE DK CH IT SI HR CZ PL HU RS BG RO TR LT BY UA RU CN jp

31


FRITZ EGGER GmbH & Co OG Holzwerkstoffe Weiberndorf 20 6380 St. Johann in Tirol Austria t +43 50 600-0 f +43 50 600-10111 info-sjo@egger.com

www.egger.com

EN_948363_10/2009 Subject to technical modifications and amendments.

Production sites FRITZ EGGER GmbH & Co OG Holzwerkstoffe Fabriksweg 11a 6300 Wörgl Austria t +43 50 600-0 f +43 50 600-13039 info-woe@egger.com

EGGER Elemente GmbH & Co. KG Daimlerstraße 34 -40 32257 Bünde Germany t +49 5223 6866 -2710 f +49 5223 6866 - 67149 info-bue@egger.com

EGGER (UK) Limited Anick Grange Road Hexham, Northumberland NE46 4JS United Kingdom t +44 1434 602191 f +44 1434 605103 info.uk@egger.com

OOO „EGGER Drevprodukt“ Jushnoje Chaussee 1 155908 Shuya Russia t +7 49351 39000 f +7 49351 39111 info-ru@egger.com

FRITZ EGGER GmbH & Co OG Holzwerkstoffe Tiroler Straße 16 3105 Unterradlberg Austria t +43 50 600-0 f +43 50 600-12100 info-urb@egger.com

EGGER Bevern GmbH & Co. KG Flüttenweg 10 37639 Bevern Germany t +49 5276 9894 -250 f +49 5276 9894 - 65600 info-bev@egger.com

EGGER (Barony) Limited Barony Road Auchinleck, Ayrshire KA 18 2LL United Kingdom t +44 1290 426026 f +44 1290 424420 info.uk@egger.com

SC EGGER România SRL Str. Austriei 2 PO Box 38 725400 Rădăuţi, jud. Suceava Romania t +40 372 438000 f +40 372 468000 info-ro@egger.com

EGGER Holzwerkstoffe Brilon GmbH & C0. KG Im Kissen 19 59929 Brilon Germany t +49 2961 770-0 f +49 2961 770-62222 info-bri@egger.com

EGGER Beschichtungswerk Marienmünster GmbH & Co. KG Gewerbegebiet 4 37696 Marienmünster - Vörden Germany t +49 5276 9894 - 0 f +49 5276 9894 - 660 info-mar@egger.com

EGGER Panneaux & Décors Usine de Rambervillers ZI Blanchifontaine 88700 Rambervillers France t +33 (0)3 29 68 01 01 f +33 (0)3 29 68 01 02 info.fr@egger.com

EGGER Kunststoffe GmbH & Co. KG Im Weilandmoor 2 38518 Gifhorn Germany t +49 5371 865-0 f +49 5371 865-64209 info-gif@egger.com

EGGER Holzwerkstoffe Wismar GmbH & Co. KG Am Haffeld 1 23970 Wismar Germany t +49 3841 301 - 0 f +49 3841 301 -20222 info-wis@egger.com

EGGER Panneaux & Décors Usine de Rion des Landes Avenue d’Albret – BP 1 40371 Rion des Landes Cedex 01 France t +33 (0)5 58 56 81 81 f +33 (0)5 58 56 81 39 info.fr@egger.com


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