General Catalogue
English | 09 / 2011
Single head cutting machines and side tables
2
Since 40 years TEKNA means machines for processing aluminium windows and doors. Based on the long experience in the use of aluminium extrusions for the Fenestration Industry and partnership with its customers, Tekna has been developing solutions to solve specific fabrication needs as well as to improve the overall productivity of its customers. It is based on the combination of the expertise being built in the Fenestration Industry and the know-how available in the long time established Machine Tools market that Tekna is today able to offer to its customers cost effective and high productive fabrication solutions together with high skilled and custom oriented services. A large variety of Tekna customers, varying from small shops to large multinational companies, are today using these solutions in both Fenestration, Industries and Transportation markets. The increasing use of aluminum components in the automotive and transport industries as well as in the consumer industries and in other industrial branches has encouraged the search for new solutions: TEKNA has seized this opportunity and invested into it in order to meet the new requests of the market. And thanks to the experience gained in the window/ door frames industry and the know-how acquired in the field of machinery TEKNA has expanded its product range, including machining centers and machining lines. With a commercial network that counts 6 companies and more than 200 dealers worldwide plus continuous and considerable investments in persons, means and infrastructures, TEKNA looks into the future striving every day with its usual keenness and persistency.
3
Table of Contents Manual single-head cutting machine 4
TK 113 A
8
TK 100 Single-head cutting machine with upwards blade
12
TK 101 M - TK 101 A Single-head cutting machine with front blade
16
TK 123 P
20
TK 133 E - TK 133
26
TK 133 CNC High-capacity single-head cutting machine
30
TK 137 (with upwards blade)
31
TK 138 (with upwards blade)
34
TK 133 Plus (with front blade)
38
TK 139 (with front blade) Side tables
42
TK 801 E - TK 801 D
42
TK 802 M - TK 802 F Loading/unloading tables
46
TK 802 SX - 85400
47
V553000
4
Manual single-head cutting machine
TK 113 A
Features Portable single-head cutting machine: low-weight machine to ensure portability on sites. Simple use. 300 mm blade. The rotation of the working head allows 90ยบ and 45ยบ cuts (right and left) and intermediate angles. Tilting range 0ยบ -45ยบ. Blade lowering is manually operating. Profile locking system. Single-phase power supply.
Manual single-head cutting machine
TK 113 A
90째 cuts.
RH and LH angle cuts.
5
6
Manual single-head cutting machine
TK 113 A
Cuts with tilted head - capability to get the combinations necessary for the obtainment of composite cuts.
Profile locking system.
Manual single-head cutting machine
TK 113 A
Technical features Blade motor power (S6 service)
1,4 kW
Power supply
230/400 V 50 รท 60 Hz
Max blade rotation speed
2890 rpm
Blade shaft diameter
32 mm
Blade diameter
300 mm
Dimensions
530 x 470 x 440 mm
Weight
18 Kg
140 x 70 mm
12 x 85 mm
20 x 85 mm
95 x 70 mm
140 x 45 mm
H max: 50 mm
7
8
Manual single-head cutting machine
TK 100
Features Single-head cutting machine for workshops and dockyards, with upwards blade and manual command. Simple use. 350 mm blade. Strong cast iron head. For all cuts from -45째 to 45째. Profile locking system. Suitable also for panels cutting.
Manual single-head cutting machine
TK 100
Allowed angles. Reference pin for cuts at 90째 and goniometer to adjust the intermediate degrees.
Profile locking system.
9
10
Manual single-head cutting machine
TK 100
Base rotation (optional) to keep the bars aligned.
Manual single-head cutting machine
TK 100
Technical features Blade motor power (S6 service)
0,75 kW
Power supply
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
Blade shaft diameter
32 mm
Blade diameter
350 mm
Allowed angles
-45° to 45°
Dimensions
535 x 685 x 760 mm
Weight
64 Kg
150
100 45°
90°
250
200
150
100
0
50
50
11
12
Single-head cutting machine with upwards blade
TK 101 M - TK 101 A
Features Single-head cutting machine with upwards blade and manual command. 400 mm blade. For all cuts from -25° to 22°30’. Pneumatic vertical clamps. Profile locking system. Spray lubrication. Complete protection.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 101 M
Single-head cutting machine with upwards blade
TK 101 M - TK 101 A
Features Single-head cutting machine with upwards blade. 420 mm blade. For all cuts from -25° to 22°30’. Oleo-pneumatic blade upstroke. Pneumatic vertical clamps. Profile locking system. Spray lubrication. Complete protection.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 101 A
13
14
Single-head cutting machine with upwards blade
TK 101 M - TK 101 A
Allowed angles. Mechanical stops of the rotating table on -45째 90째 45째 and trimming position.
Length trimming with special device.
Vertical support. Possibility to move backwards the vertical support level to increase the cutting and trimming capacity.
Single-head cutting machine with upwards blade
TK 101 M - TK 101 A
Technical features TK 101 M
TK 101 A
Blade motor power (S6 service)
1,1 kW
1,1 kW
Maximum installed power
1,5 kW
1,5 kW
Working pressure
6 ÷ 7 bar
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
2800 rpm
Blade shaft diameter
30 mm
30 mm
Blade diameter
400 mm
420 mm
Allowed angles
-25° to 22°30’
-25° to 22°30’
Dimensions
610 x 855 x 1270 mm
610 x 855 x 1270 mm
Weight
200 Kg
200 Kg
150
100 TK 101 M 22°30’
45°
90°
200
150
100
50
0
0
-50
50
150
100 TK 101 A 22°30’
45°
90°
200
150
100
50
0
0
-50
50
15
16
Single-head cutting machine with front blade
TK 123 P
Features Single-head cutting machine with front blade and manual command. Blade dia 500 mm to get very good cutting capabilities. Strong cast iron head. Double pneumatic tilting of the head from -45° to 22°30’. Clamps complete with high/low pressure safety device. Chips ejection through the head.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
Single-head cutting machine with front blade
TK 123 P
Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.
Goniometer for governing intermediate angles.
17
18
Single-head cutting machine with front blade
TK 123 P
Adjustable blade protection.
Safety during the rotation of the head through a two-hands control on the console.
Single-head cutting machine with front blade
TK 123 P
Technical features Blade motor power (S6 service)
2,2 kW
Working pressure
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
Blade shaft diameter
30 mm
Blade diameter
500 mm
Allowed angles
-45° to 22°30’
Dimensions
850 x 1350 x 1510 mm
Weight
260 Kg
350
90° 300
250
-45°/ 45°
200
150
22°30’
100
200
150
100
0
50
50
19
20
Single-head cutting machine with front blade
TK 133 E - TK 133
Features Semi-automatic single-head cutting machine with front blade. Blade dia 500 mm to get very good cutting capabilities. Strong cast iron head. Double pneumatic tilting of the head from -45° to 22°30’. Display showing the angle of the head. Oleo-pneumatic blade advancement. Clamps complete with high/low pressure safety device. Chips ejection through the head.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 133 E
Single-head cutting machine with front blade
TK 133 E - TK 133
Features Semi-automatic single-head cutting machine with front blade. Blade dia 500 mm to get very good cutting capabilities. Strong cast iron head. Double pneumatic tilting of the head from -45° to 22°30’. Display showing the angle of the head. Oleo-pneumatic blade advancement. Full enclosure to provide noise reduction: complete cover and front automatic lowering closure. Clamps complete with high/low pressure safety device. Chips ejection through the head. Chips collection drawer.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 133
21
22
Single-head cutting machine with front blade
TK 133 E - TK 133
TK 133 E - TK 133
Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.
Single-head cutting machine with front blade
TK 133 E - TK 133
TK 133 E - TK 133
Goniometer for governing intermediate angles.
TK 133
Front automatic lowering closure.
23
24
Single-head cutting machine with front blade
TK 133 E - TK 133
TK 133 E
Automatic drop of the blade protection.
TK 133
Opening upper protection.
Single-head cutting machine with front blade
TK 133 E - TK 133
Technical features TK 133 E
TK 133
Blade motor power (S6 service)
2,2 kW
2,2 kW
Maximum installed power
2,5 kW
2,5 kW
Working pressure
6 ÷ 7 bar
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
2800 rpm
Blade shaft diameter
30 mm
30 mm
Blade diameter
500 mm
500 mm
Allowed angles
-45° to 22°30’
-45° to 22°30’
Dimensions
850 x 1470 x 1650 mm
915 x 1410 x 1500 mm
Weight
370 Kg
450 Kg
350
90° 300
250
-45°/ 45°
200
150
22°30’
100
200
150
100
0
50
50
25
26
Single-head cutting machine with front blade
TK 133 CNC
Features Automatic single-head cutting machine with front blade. Blade dia 500 mm to get very good cutting capabilities. Strong cast iron head. Head powered double tilting from -45° to 22°30’ by means of a direct current motor managed by a positioner. Oleo-pneumatic blade advancement. Full enclosure to provide noise reduction: complete cover and front automatic lowering closure. Opening upper protection. Clamps complete with high/low pressure safety device. Chips ejection through the head. Chips collection drawer.
Centesimal electronic positioner with 3 pre-set positions (-45° 90° 45°) and 5 more positions can be set by the user on any angle between -45° and 22°30’. Possibility to store in memory machining cycles up to a maximum of 5 cuts. Display showing the angle of the head.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
Single-head cutting machine with front blade
TK 133 CNC
Head inclination. Head powered double tilting from -45° to 22°30’ by means of a direct current motor managed by a positioner.
Electronics. Electronic device to digitally set the cutting angle, complete with display.
27
28
Single-head cutting machine with front blade
TK 133 CNC
Front automatic lowering closure.
Opening upper protection.
Single-head cutting machine with front blade
TK 133 CNC
Technical features Blade motor power (S6 service)
2,2 kW
Maximum installed power
2,5 kW
Working pressure
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
Blade shaft diameter
30 mm
Blade diameter
500 mm
Allowed angles
-45° to 22°30’
Dimensions
915 x 1410 x 1500 mm
Weight
450 Kg
350
90° 300
250
-45°/ 45°
200
150
22°30’
100
200
150
100
0
50
50
29
30
High-capacity single-head cutting machine
TK 137 - TK 138
Features Single-head cutting machine with upwards blade. Blade dia 600 mm to get very good cutting capabilities. For all cuts from -20째 to 20째. Oleo-pneumatic blade upstroke. Spray lubrication. Full enclosure to provide noise reduction: complete cover and front manual lowering closure. Vertical and horizontal clamps complete with high/low pressure safety device. Chips collection drawer.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 137
High-capacity single-head cutting machine
TK 137 - TK 138
Features Single-head cutting machine with upwards blade. Blade dia 600 mm to get very good cutting capabilities. Oleo-pneumatic blade upstroke. Micro dropped minimal lubrication. Full enclosure to provide noise reduction: complete cover and front manual lowering closure. Vertical and horizontal clamps complete with high/low pressure safety device. Chips collection drawer.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
TK 138
31
32
High-capacity single-head cutting machine
TK 137 - TK 138
TK 137
Allowed angles. For all cuts from -20째 to 20째.
TK 138
Allowed angles. It cuts at 90째.
High-capacity single-head cutting machine
TK 137 - TK 138
Technical features TK 137
TK 138
Blade motor power (S6 service)
3 kW
3 kW
Maximum installed power
3,5 kW
3,5 kW
Working pressure
6 ÷ 7 bar
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
2800 rpm
Blade shaft diameter
30 mm
30 mm
Blade diameter
600 mm
600 mm
Allowed angles
-20° to 20°
90°
Dimensions
1120 x 1410 x 1510 mm
1000 x 1300 x 1500 mm
Weight
600 Kg
600 Kg
200
90° 150 45° TK 137 100
300
250
200
150
100
0
50
50
200 90° 150
TK 138 100
350
300
250
200
150
100
0
50
50
33
34
High-capacity single-head cutting machine
TK 133 Plus
Features Semi-automatic single-head cutting machine with front blade. Blade dia 600 mm to get very good cutting capabilities. Strong cast iron head. Double pneumatic tilting of the head from -45° to 22°30’. Display showing the angle of the head. Oleo-pneumatic blade advancement. Clamps complete with high/low pressure safety device. Chips ejection through the head.
Optional Side tables 801/E, 801/D, 802/M, 802/F. Loading/unloading tables 802/SX, 85400.
High-capacity single-head cutting machine
TK 133 Plus
Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.
Goniometer for governing intermediate angles.
35
36
High-capacity single-head cutting machine
TK 133 Plus
Automatic drop of the blade protection.
High-capacity single-head cutting machine
TK 133 Plus
Technical features Blade motor power (S6 service)
3 kW
Maximum installed power
3,5 kW
Working pressure
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
2800 rpm
Blade shaft diameter
30 mm
Blade diameter
600 mm
Allowed angles
-45° to 22°30’
Dimensions
950 x 1600 x 1710 mm
Weight
430 Kg
350
90° 300
250
-45°/ 45°
200
150
22°30’
100
200
150
100
0
50
50
37
38
High-capacity single-head cutting machine
TK 139
Features Semi-automatic single-head cutting machine with front blade for large profiles. Blade dia 1000 mm to get very good cutting capabilities. Strong cast iron head. Oleo-pneumatic vertical and horizontal clamps. Oleo-pneumatic blade advancement. Full enclosure to provide noise reduction: complete cover and front automatic lowering closure. Chips ejection through the head.
Optional Loading/unloading tables for large profiles.
High-capacity single-head cutting machine
TK 139
Oleo-pneumatic vertical and horizontal clamps. The clamping system can be customized.
Chip removal chute and adjustable blade exit.
39
40
High-capacity single-head cutting machine
TK 139
Front automatic lowering closure.
High-capacity single-head cutting machine
41
TK 139
Technical features Blade motor power (S6 service)
12,5 kW
Maximum installed power
14 kW
Working pressure
6 ÷ 7 bar
Power supply
230/400 V 50 ÷ 60 Hz
Max blade rotation speed
1200 rpm
Blade shaft diameter
80 mm
Blade diameter
1000 mm
Allowed angles
90°
Dimensions
1400 x 3400 x 1850 mm
Weight
1350 Kg
350 300 250 90° 200 150 100
1150
1100
1050
1000
950
900
850
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
0
50
50
Side tables
42
TK 801 E - TK 801 D TK 802 M - TK 802 F
Features Side table with roller conveyor and electronic positioner. Motor-driven measure stop. Single-phase power supply. Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm. ¬ Also in the LH version.
Electronics Electronic device for positioning. Possibility to: ¬ Store in memory 80 different cutting measures. ¬ Store in memory work programs (machining measures and number of pieces) up to maximum 8 programs, each with 10 different cuts. ¬ Manage the piece-counter, after having connected a micro – blade return stroke. Display showing the set cutting size at the tenth of millimeter. Possibility to work with inches.
TK 801 E
Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F
Features Side table with roller conveyor and display of the cutting position. Manual displacement of the measure stop by means of a hand-wheel with pneumatic lock. Single-phase power supply. Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm. ¬ Also in the LH version.
Electronics Display showing the set cutting size at the tenth of millimeter. Possibility to work with inches. For not calculating by hand the sizes of a cutting list, it is possible to visualize the displacements referred to a certain length.
TK 801 D
43
44
Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F
Features Length stop - 4 meters length – with roller conveyor. Manual displacement of the measure stop by a hand-wheel with pneumatic locking. Positioning reading by use of a lens on the measure tape. It is available in 2 useful widths of 200 and 300 mm.
TK 802 M
Technical features TK 801 E
TK 801 D
Motor power
0,19 kW
-
Working pressure
6 ÷ 7 bar
6 ÷ 7 bar
Power supply
230 V 50 ÷ 60 Hz
230 V 50 ÷ 60 Hz
Translation
Motorized
Manual
Max speed
15 m/1’
-
Lengths that can be measured
0/4000 - 6000 mm
0/4000 - 6000 mm
Dimensions (L=4000 mm)
4810 x 530 x 1200 mm (l=200 mm) 4810 x 630 x 1200 mm (l=300 mm)
4720 x 600 x 1150 mm (l=200 mm) 4720 x 700 x 1150 mm (l=300 mm)
Dimensions (L=6000 mm)
6810 x 530 x 1200 mm (l=200 mm) 6810 x 630 x 1200 mm (l=300 mm)
6720 x 600 x 1150 mm (l=200 mm) 6720 x 700 x 1150 mm (l=300 mm)
Weight (L=4000 mm)
110 Kg (l=200 mm) 120 Kg (l=300 mm)
100 Kg (l=200 mm) 110 Kg (l=300 mm)
Weight (L=6000 mm)
160 Kg (l=200 mm) 175 Kg (l=300 mm)
150 Kg (l=200 mm) 165 Kg (l=300 mm)
Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F
Features Aluminium right side length stop - 4 meters length - complete with sliding rollers, measure tape and a manually adjustable measure stop. Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm.
TK 802 F
TK 802 M
TK 802 F
-
-
6 ÷ 7 bar
-
-
-
Manual
Manual
-
-
0/4000 mm
0/4000 - 6000 mm
4600 x 600 x 1050 mm (l=200 mm) 4600 x 700 x 1050 mm (l=300 mm)
4600 x 360 x 1100 mm (l=200 mm) 4600 x 460 x 1100 mm (l=300 mm)
-
6600 x 360 x 1100 mm (l=200 mm) 6600 x 460 x 1100 mm (l=300 mm)
60 Kg (l=200 mm) 70 Kg (l=300 mm)
50 Kg (l=200 mm) 60 Kg (l=300 mm)
-
60 Kg (l=200 mm) 70 Kg (l=300 mm)
45
46
Loading/unloading tables
TK 802 SX - 85400
Features Left side aluminium made table for profile loading (3 m), complete with sliding rollers. It is available in 2 useful widths of 200 and 300 mm.
TK 802 SX
Features LH strong and sturdy loading table (4,6 m), steel structure complete with sliding rollers. Available in: ÂŹ 2 useful widths of 200 and 300 mm. ÂŹ Also in the RH version.
85400
Technical features TK 802 SX
85400
Maximum lengths
3000 mm
4600 mm
Dimensions
3100 x 280 x 1000 mm (l=200 mm) 3100 x 380 x 1000 mm (l=300 mm)
4690 x 300 x 850 mm (l=200 mm) 4690 x 400 x 850 mm (l=300 mm)
Weight
23 Kg (l=200 mm) 30 Kg (l=300 mm)
50 Kg (l=200 mm) 60 Kg (l=300 mm)
Loading/unloading tables
V553000
Features Solid and robust unloading table and/or side table with an electrically welded steel structure completed with slide-ways with recirculating balls. CNC-controlled retractable rabbet stop.
Features Solid and robust loading table with an electrically welded steel structure completed with sliding rollers.
47
Single head cutting machines and side tables
Branches Teknacentro Tekna Nordest TK Maquinaria TK Portuguesa Tekna Deutschland Tekna USA South America
Tel. +39 02356961 Fax +39 023562293
|
tekna@tekna.it www.tekna.it
English
Via Monte Bisbino, 56 20021 Baranzate (Milan) • Italy
09 / 2011
China
COMMERCIAL PURPOSES.
DATA AND GRAPHICS ON THIS CATALOGUE ARE PROVIDED MERELY FOR INFORMATION PURPOSES. TEKNA RESERVES THE RIGHT TO CHANGE THE CATALOGUE WITHOUT PREVIOUS NOTICE, FOR TECHNICAL OR
General Catalogue