PACKING M ACHINES
TABLE OF CONTENTS INTRODUCTION
3
STRETCH FILM WRAPPERS
5
FLOW PACK WRAPPERS
11
THERMOFORMERS
29
TRAYSEALERS
37
VERTICAL WRAPPERS
45
ANNEX
54
Published by TEKNOLUR Printed by GRﾃ：ICAS ORVY Design and layout by HARMAN
TEKNOLUR is specialized in TECHNOLOGY AND TRAINING for turnkey farming projects. Our services rest in a multidisciplinary team experience and our partners and suppliers recognized careers. We offer to our clients technological and training global services from the project design until the final products distribution: GLOBAL CONSULTING: we advise our clients from the farming start until the final products distribution and putting on the market. TRAINING: we qualify the farmers and cattle ranchers for all the technological necessary aspects. TECHNOLOGY: we offer the latest and most innovative technology in order to secure optimal results. DISTRIBUTION AND LOGISTICS: we advise on food distribution and logistics. We are committed to primary sector, technology and training. Our mission is to favor the knowledge and technology transfer to those groups, people and territories committed to the economic and social development.
STRETCH FILM WRAPPERS Highly flexible automatic machines to pack fresh products in trays using stretched film. This type of machine is exclusively aimed at the food market.
PACKING TYPE
PACKING SOLUTIONS Poultry
Meat
Fruit and vegetables
5
STRETCH FILM WRAPPERS
PACKING SOLUTIONS
GALAXY Our GALAXY machine has been specially developed to meet market sectors that are demanding a great productivity in fresh product packaging with stretchable film. Their incredible possibilities, their easy operation and cleaning make it the perfect machine to work in Packaging Centers. This machine has a robust mechanics and state-of-the-art electronics, which reflect its great reliability and flexibility to deal with a wide range of trays and products.
TECHNICAL FEATURES . Completely automatic or manual programmable operation. . Double motor-driven coil support with automatic coil changing system. . Variable pre-stretching and folding according to tray dimensions. . Programmable film length to minimise film consumption. . Automatic feeding carriage. . Programmable speed according to tray / product. . End of film detection for each coil. . Error self-diagnose in command panel. . Centralised greasing. . PVC, polyethylene, SS and polyolefin film
6
packaging. . Anticorrosive and easy-to-clean assembly. . IP 65 protection degree. . According to EC standards. OPTIONAL DEVICES . Pressure Sealer (additional welding band with package pressuring device). . Gravity and motor-driven output belts: on line, 90 and 180 . . Connection to machine control for device or band synchronism. . Packaging system with printed film (Galaxy P). . Pressure sealer cooler tunnel. A sealing and shrinking system for packing with stretch shrink films.
Error self diagnose. Easy to program.
Automatic feeding carriage. Easy cleaning
Easy access inside the machine.
Gravity and motor-driven output belts.
Centralized greasing.
Wide diversity of products. Tray automatic detection.
TECHNICAL SPECIFICATIONS PRODUCTION/OUTPUT TRAY SIZES (máximos incompatibles) FILM COIL
ELECTRIC DATA PNEUMATIC CONSUMPTION APPROXIMATE WEIGHT AUTOMATIC FEEDING CARRIAGE
Up to 60 packs/min. Lenght Width Height Maximum diameter Thickness Mandrel diameter Width Voltage Consumption
130 - 375 mm. (5” - 15” ) 130 - 250 mm. (5” - 10” ) 10 - 180 mm. (1/2” - 7” ) 225 mm. (9” ) Between 13 - 20 microns 75 - 113 mm. (3” - 4,5” ) 350 - 600 mm. (14” - 24” ) 230/400 V. Trifásico + 10% + Neutro + Tierra - 50/60 Hz. 2,5 Kw. - 6 Amp./400 V. · 10 Amp./230 V. Up to 60 l/min./6 bars 550 Kg. 1600 mm.
TEKNOLUR reserves the right to change the specifications without notice.
7
STRETCH FILM WRAPPERS
PACKING SOLUTIONS
SUPER CHIK A high performance wrapping machine, specially developed for the wrapping of trays in central processing facilities (meat, poultry, fish, produce, ...), and high volume supermarkets. A large range of models for customer requirements. Its strength, reliability, ease of operation, and automatic size change, make it the most automatic size change, make it the most productive and versatile machine available, possibility to wrap with several kinds of film: PVC, polyethylene and polyolefines.
TECHNICAL FEATURE (Mirar tabla según modelo) . 1 or 2 film rolls with automatic roll selection. . Automatic recognition of the tray dimensions or manual. . Automatic or manual selection of film length and width. . Universal elevator.
OPTIONAL DEVICES . Automatic infeed conveyor with tray centering device. . Extended infeed conveyors. . Centralized lubrication. . Sanitary clean out tray.
. Self diagnostic capability.
. Gravity and motorized exit conveyors: in line, 90º, 180º.
. Film tension control.
. Aditional 1 meter sealing device.
. Forward and reserve jog capability.
. Automatic imagen centering device for printed films.
. 4-way film stretch with lateral pre stretch. . Temperature control for the sealing belt. . Over size package detector. . Mechanical torque limiter. . Guards and safety devices according to international standards. . Heavy duty construction with corrosion
8
resistant material. USDA approved.
. Printed band attachment. . Transparent tray detection. . Sealer Cooler. . Others (Ask).
Automatic image centering device for printed films.
Automatic feeding conveyor with tray centering device.
Gravity and motor-driven output belts.
A= Conveyor belt length (according to the model)
TECHNICAL SPECIFICATIONS Super Chik-30
PRODUCTION
Super Chik-35
Super Chik-45
Super Chik-60
Super Chik-A
Super Chik-BIG
Speed (packs/min.)
30
35
22 - 45
22 - 60
22 - 35
22 - 35
Fixed/Variable
Fixed
Fixed
Variable
Variable
Variable
Variable
TRAY SIZES
Length
10 - 180 mm.
180 - 260 mm.
260 - 375 mm.
(maximum and minimum)
Width
100 - 230 mm.
100 - 180 mm.
180 - 260 mm.
10 - 180 mm.
10 - 200 mm.
Height
108 - 350 mm. NO
Wrapped without tray
CHANGE OF TRAY SIZE FILM COIL
FILM TYPES
Manual Maximum diameter
Sร Automatic
Manual
Semi Aut.(* )
NO Automatic
225 mm.
Thickness
13 - 20 micron (according to the film type)
Mandrel diameter
75 - 113 mm. with film SSD 152 mm.
Width
350 - 600 mm. (maximum and minimum non compatible)
Coil holder number
1
2
2
1
2
PVC
S
S
S
S
S
S
PE (Polyethilene)
O
O
O
O
O
O
SSD (Polyiolefin)
O
O
O
O
NO
NO
O
NO
O
NO
NO
NO
PRINTED FILM ELECTRIC POWER
Automatic
Voltage
230/400 V. Trifรกsico + 10% + Neutro + Tierra - 50/60 Hz.
Consumption
2,5 Kw./6 Amp.-> 400V. ; 10 Amp. -> 230V.
PNEUMATIC CONSUMPTION APPROXIMATE WEIGHT TEKNOLUR reserves the right to change the specifications without notice.
2
Up to 60 NL/min. with 6 bars (according to model, machine and optional) 550 Kg. (S= Standar; O= Optional; NO= No possible) (* ) Lengths selected by selector.
9
FLOW PACK WRAPPERS Automatic machines for high productions. Horizontal packing using a single film coil with three weldings : two cross-weldings and one longitudinal welding. This type of machine is aimed at food and non - food markets.
PACKING TYPE
PACKING SOLUTIONS Poultry
Sweets and candies
Meat
Dried fruit
Fruit and vegetables
Cookies
Dairy
Eggs
Fish and shellfish
Bread and bakery
Ready-to-eat food
Pasta
Chocolates
Petfood
Canned food
Snacks
11
FLOW PACK WRAPPERS
PACKING SOLUTIONS
ATLANTA TEKNOLUR betting on incorporating the last technological development in packing machines, is now providing an electronic motion control in all its new versions on the ATLANTA family. The new version of the ATLANTA machine includes a motion control system to the well known and established ATLANTA Horizontal Form Fill and Seal (HFFS) Wrapping machine. This new version provides new features to the machine keeping its well known high reliability. This model features the main characteristics of machines such as strength, ease of operation, and reliability. In addition, it also features an ergonomic cantilever design that makes cleaning and sanitizing easier. It is also possible to integrate many different automatic and semi-automatic feeders. The result is the new ATLANTA, a solution for medium to high production demands, and for any automatic line that requires an automatic wrapping machine.
12
TECHNICAL FEATURES
OPTIONAL DEVICES
. Cantilever construction that provides for easy cleaning and maintenance, with easy access to mechanical and electrical components.
. Conveyors with various lengths and types are available.
. Left to right operating direction. . Rotary cross sealing jaws with an electronic overload safety switch. . Self-centring film reel holder with a dancing arm operated brake system.
. Various automatic feeding systems. . " No Product - No bag" function. . " Misplaced product ñ Double Bag" function. . Photoelectric sensor for centering of print registered film. . Double self centering reel holder.
. Infeed conveyor 2 meter (6 í) long.
. Automatic film reel splicing.
. Adjustable film folding box.
. Right to Left oriented machine.
. Machine parameter settings (bag length, pusher position,Ö ) via the touch screen control.
. Stainless Steel version suitable for wet environments.
. 5" Touch screen setting of machine parameters, visible operational status and error messages.
. " D-Cam" type jaw version for laminated films.
. The control allows data storage for up to 99 different machine set-ups.
. Shrink Film Version.
Cross sealing system with “ D-Cam” type head
Motor-drive dragging system through jaws and jaws with hole.
Cross sealing system” thread type” for retractable polyolefins.
Photoelectric sensor with “ No Product – No bag" function.
Upper accompanying system.
Several automatic feeding systems.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine)
Clamp diameter Bag length Product length Product width Product height
PRODUCTION PACKING MATERIALS
(maximum and minimum sizes are not compatible with maximum output)
FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER ELECTRIC DATA
144 mm. 90 - 450 mm. 60 - 350 mm. 10 - 250 mm. 5 - 70 mm.
200 mm. 125 - 625 mm. 90 - 500 mm. 10 - 250 mm. 5 - 150 mm.
Up to 250 packs/min. - 30m./min. de film
(according to the product features and sizing and used film type)
Lidding films: BOPP (Biaxially Oriented Polypropilene), PVC, Polyester, cellulose film/cold sealed film/according to versions: retractile polyolefins, HDPE, laminated films.
Voltage Consumption
PNEUMATIC CONSUMPTION APPROXIMATE WEIGH
500 mm. (opción 700 mm.) 300 mm. 76 mm. - 3” 230/400 V. three phase 10% - Neutral + Ground - 50/60 Hz. 4 kW. - 8 Amp./ 400 V. · 14 Amp./ 230V. (standard version) De 0 a 50 l/min./6 bares. (according to version and optional) 1.100 kg.
TEKNOLUR reserves the right to change the specifications without notice.
13
FLOW PACK WRAPPERS
PACKING SOLUTIONS
ATLANTA HI-TECH ATLANTA HI-TECH model represents the model with the highest technology among ULMA horizontal packing machines. It includes a multi-shaft electronic control which synchronises the main movements of the three main shafts of the machine. This electronic control gives the machine high versatility and flexibility in product changes and also perfect dynamics in machine movements. This technology, t oget her w it h st rengt h, reliabilit y, ergonomic design and ease of cleaning (typical of the ATLANTA family) allow to obtain the highest performance from the machine. ATLANTA HI-TECH can also incorporate a wide range of automatic and semi-automatic feeders. The result is ATLANTA HI-TECH packing machine. A Flow-Pack machine able to meet te strictest applications. This is true for manual feeding applications and also for installations where packing machine has to be installed in an automatic packing line.
TECHNICAL FEATURES . Machine with three independent engines (clamps, rollers, feeding unit) synchronised by means of a multi-shaft electronic control. . Built on a vertical plate to ease cleaning. . Easy access to mechanical and electronic elements for maintenance purposes. . Working sense : from left to right. . Cross-welding spinning clamps with electronic effort limitor. . Three pairs of longitudinal film welding and dragging rollers with pneumatic opening. . Self-centring motor-driven coil support with lever brake. . 2 meter-long feeding unit. . Mould with stretchable former. . Package length adjustment, cutting speed adjustment (elliptical) from touch screen. . Touch screen for machine parameter adjustment, diagnosis and information of machine state. . Parameter memory storage : up to 50 products.
14
OPTIONAL DEVICES . Different types and lengths of feeding unit. . Photocell for printed film centring. . " No product" , " No package" and " Badly located product in clamps" functions. . Motor-driven coil support with independent engine. . Motor-driven regulation of cross-welding head height. . 12" colour screen based on industrial PC with screen-integrated temperature control. . Automatic coil change. . Different automatic feeding systems. . Left version machine. . Stainless version for wet environments. . Version for retractable polyolefins. . Version for DC-type clamp.
Industrial PC color screen with graphics.
Cross sealing system with two jaws per axis.
Longitudinal sealing system with tilting rollers.
Double coil support with automatic coil change.
Double extensible model.
Photoelectric sensor with “ No productno bag” function.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine)
Clamp diameter Bag length Product length Product width Product height
PRODUCTION PACKING MATERIALS
(maximum and minimum sizes are not compatible with maximum output)
FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER ELECTRIC DATA
144 mm. 90 - 450 mm. 60 - 350 mm. 10 - 250 mm. 5 - 70 mm.
200 mm. 125 - 625 mm. 90 - 500 mm. 10 - 250 mm. 5 - 150 mm.
Up to 400 packs/min. - 45m./min. film
(according to the product features and sizing and used film type)
Lidding films: BOPP (Biaxially Oriented Polypropilene), PVC, Polyester, cellulose film/cold sealed film/according to versions: retractile polyolefins, HDPE, laminated films.
Voltage Consumption
PNEUMATIC CONSUMPTION APPROXIMATE WEIGH
500 mm. (option 700 mm.) 300 mm. 76 mm. - 3” 230/400 V. Three phase 10% - Neutral + Ground - 50/60 Hz. 8 kW. - 16 Amp./ 380 V. · 14 Amp./ 220V. (standard version) Up to 0 to 60 l/min / 6 bars (according to version and optional) 1.100 kg.
TEKNOLUR reserves the right to change the specifications without notice.
15
FLOW PACK WRAPPERS
PV 350 PV-350 LSH I X / PV-350 SPH I X machines form a family of packing machines with a film coil at the lower part of the machine. This is the reason why they are specially recommended for irregular or difficult to drag products.
TECHNICAL FEATURES . Made of stainless steel and materials protected with anticorrosive treatment. . Working sense: from right to left. PV-350 LSH I X version
This model is strong, easy to use and reliable, as all ULMA machines are, but it also is highly versatile in format change and has a wide range of versions which guarantee the perfect adaptation of the machine to the needs of each application.
. Cross-welding with horizontal fillet clamp.
Their great flexibility and reliability make them a family largely implemented in general food market and specially valuable in agriculture, meat processing, dairy sector, etc.
. Cross-welding with " thread type" welding clamp.
. Longitudinal welding system with three pairs of rollers for welding and longitudinal film dragging. PV-350 SPH I X version
. " Thread type" longitudinal welding system with conic welding and film cutting rollers, with motor-driven sytem for film remnant winding. . 380 mm. Wide LSH-type (long welding) cross-welding head. . Motor-driven regulation of longitudinal welding system height. . Double autocentring coil support. . 2 meter-long feeding unit. . Mould with stretchable former.
16
. Package length adjustment according to product length. . " No product" , " No package" and " Badly located product in clamps" functions. . Liquid crystal (LCD) screen for machine parameter adjustment, diagnosis and information of machine state. . Parameter memory storage : up to 20 products. OPTIONAL DEVICES .Different types and lengths of feeding unit. . Photocell for printed film centring. . Gas injection system (PV-550 LSH I X). . Waste oxygen analyser (PV-550 LSH I X). . Different automatic feeding systems. . Version for low density polyethylene (LDPE). . Special version for wide products with clamp of 550mm. width.
HORIZONTAL WRAPPING M ACHINE DEVELOPED FOR IRREGULAR AND DELICATE PRODUCTS
. Cross seling system LSH with clamp with Eurolock perforator.
. Longitudinal sealing system “ thread type” PV 350SPH I X.
. Coil support with film perforation system and photocell to centre printed film.
.Feeding conveyor with belt.
. Different types of feeding carriages.
. Waste oxygen analyzer.
TECHNICAL SPECIFICATIONS PV-350 LSH I X PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine)
Bag lenght Product length Product width Product height
PRODUCTION
(maximum and minimum sizes are not compatible with maximum output)
220 - mm. 150 - mm. 60 - 290 mm. 25 - 225 mm. Up to 60 packs/min. - 12m./min. film (complex films)* Up to 60 packs/min. - 18m./min. film (other films)* BOOP (Biaxially Oriented Polypropilene), Complex Retractable polyolefins
PACKING MATERIALS FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER ELECTRIC DATA
PV-350 SPH I X
Voltage Consumption
PNEUMATIC CONSUMPTION APPROXIMATE WEIGH TEKNOLUR reserves the right to change the specifications without notice.
According to versions: Polyethilene 800 mm. (option 1000 mm.) 300 mm. 76 mm. - 3” 230/400 V. Three pahse 10% - Neutral + Ground - 50/60 Hz. 8 kW. - 16 Amp./380 V.·28 Amp./220V. 5 kW. - 11 Amp./380 V.·18 Amp./220V. (standard version) (standard version) De 0 a 50 l/min./6 bars. (according to version and optional) 1.100 kg. * According to product features and sizes and the type of film to use
17
FLOW PACK WRAPPERS
PACKING SOLUTIONS
ARTIC New packaging machine designed to pack fresh food products with modified atmosphere (MAP) for extended shelf life. The system is used to pack products such as fresh or processed meat, poultry, pizza, fish, pasta or cheese in MAP. The shelf life is extended as the product is packed in a hermetically sealed pack with a mixture of protective gases inside it. The new Long Dwell sealing head is characterised by an " oval" motion profile in the jaw, which assures packs with perfectly hermetic seals at high production speeds. This new sealing head, together with the state-of-the-art electronic technology and a food-industry oriented design, turn this ARTIC family into the ideal machine to meet the demands of the food industry.
TECHNICAL FEATURES . Electronic packaging machine powered with independet motors synchronised by a motion control system. . Machine design is specially adapted to make cleaning of machine easy, and to keep the machine in optimum hygienic conditions. . Machine is built on a stainless stel frame in a cantilever execution, to avoid dirt and dust accumulation and allowing an optimum cleaning and hygiene. . Long Dwell cross sealing station specially designed to obtain hermetic seals at high speed when using barrier films. . Reel holder with pneumatic fastening system and motorized system for the unwinding of the film. . In-feed conveyor 2 meters long fully made in stainless steel and designed for easy cleaning. . Gas flushing system. . The control panel has a monochrome touch screen for the user/machine interface, that allows various parameter setting for each product (bag length, speed, temperatures, etc ...)
18
. The " No product - No Bag" and " Misplaced product safety" functions are standard in this machine. OPTIONAL DEVICES . Sanitary version. This version is manufactured with high degree stainless steel materials and it has been designed to avoid dirt accumulation and the sanitary cleaning of the machine. . Top Reel and Bottom Reel versions. . Versions for various films (barrier laminated film, shrink barrier film " BDF" , ...) . Photocell for print registration. . " On line" residual oxygen analyser with automatic gas flow regulation. . Inline automatic feeding systems.
Long Dwel Head for high speeds.
Hygienic feeding conveyor easy to clean.
Easy belt disassembly for cleaning.
Automatic feeding conveyor.
Motor driven reel holder with pneumatic tying.
Retraction tunnel.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine) (ask for other size)
Length Width Height
PRODUCTION
Up to 120p/min - 30m/min film
(maximum and minimum sizes are not compatible with maximum output)
(according to the product features and sizing and used film type)
PACKING MATERIALS
FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER ELECTRIC DATA
75 mm. 10 - 240 mm. (op. 360 mm.) 10 - 160 mm.
Voltage Consumption
PNEUMATIC CONSUMPTION APPROXIMATE SIZES APPROXIMATE WEIGH
Laminated barrier film (OPA/PE and similar) Retractable barrier film BDF, stretch retractable film SES According to versions: retractable polyofeline, low density polyethylene (LDPE) 700 mm. (op. 900 mm.) 350 mm. 76 5 mm. (152 5 mm.) 230/400 V. Three phase + N 50/60 Hz. 6 kVA. a 400V. (according to version and optional) 100 l/min. a 6 bars pressure 5300 mm. x 1500 mm. x 1700 mm. ( LxAxH) 1.500 kg.
TEKNOLUR reserves the right to change the specifications without notice.
19
FLOW PACK WRAPPERS
PACKING SOLUTIONS
SIENNA The new SIENNA family is the result of the TEKNOLUR commitment with innovation and the technological development. This ongoing process brings us a new family of machines with an improved performance and much more ease of use. The new SIENNA features all the strength, reliability, and operation easiness of the Teknolur machines. Added to these well known characteristics of TEKNOLUR, the new model also features a higher flexibility and versatility (as the sealing head is powered with an independent motor), together with a much easier operation thanks to its touch screen control panel. The great flexibility, proven reliability and the innovative technology applied to the new SIENNA family, turn this new family into the ideal packaging machine for a very wide range of applications in the food industry and specially in the produce, meat, cheese,... sectors.
TECHNICAL FEATURES . Electronic packaging machine powered with independent motors synchronised electronically. . Machine is built on a stainless steel frame in a cantilever execution, to avoid dirt and dust accumulation and allowing an optimum cleaning and hygiene. It also gives an easy access to the mechanical and electrical components. . Motorized height adjustment of the longitudinal sealing system to make it easier its adjustment. The box motion type cross sealing station is provided with 400 mm. wide jaws. The sealing head is equipped with an independent motor that provides a very high flexibility as it allows optimizing the cycle time and also to produce minimum length packs. . Easy access reel holder that easies the load of heavy rolls. It is equipped with motorized film unwinding system for the optimum machine work. . In-feed conveyor 2 meters long fully made in stainless steel.
20
. The touch screen control panel allows a simple and very intuitive access to the machine parameters. It allows various parameter settings for each product (bag length, speed, sealing time, etc.). . The " No product - No Bag" and " Misplaced product safety" functions are standard in this machine. OPTIONAL DEVICES . Shrink film version (polyolefin). . Mixture version for BOPP and shrink film. . Low density polyethylene film version (LDPE). . Various types and lengths of in-feed conveyors. . Wide range of printing equipments is available. . Photocell for print registered film. . Special version for wide products with 550 mm wide jaws. . Closing belts for short size products.
Long Dwel Head for high speeds.
Hygienic feeding conveyor easy to clean.
Easy belt disassembly for cleaning.
Automatic feeding conveyor.
Motor driven reel holder with pneumatic tying.
Retraction tunnel.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine) (ask for other size)
Lenght Width
Height
PACKING MATERIALS COIL SIZES SPEED (maximum and minimum sizes
Up to 70 p./min. - 30 m./min. film
(according to the product features and sizing and used film type)
are not compatible with maximum speed)
ELECTRIC DATA
100 mm. 10 - 300 mm. 10 - 225 mm. BOPP (Biaxial Oriented Polypropylene), P-Plus, PO (retractable polyolefin) Mandrel diameter Coil max. diameter Film max. width 76 5 mm. (152 5 mm.) 300 mm. 1000 mm.
Tensi贸n Consumo max.
PNEUMATIC CONSUMPTION ELECTRIC DATA PNEUMATIC CONSUMPTION APPROXIMATE SIZES APPROXIMATE WEIGH
230/400 V. Three phase + N + T 50/60 Hz. 6 kVA. a 400V. (according to version and optional) 200 l/min a 6 bars pressure 230/400 V. Three phase + N 50/60 Hz. 6 kVA. a 400V. (according to version and optional) 100 l/min a 6 bars pressure 5215 - 4710 x 1665 - 1490 x 1730 - 1750 mm. (LxAxH) 1.200 kg.
TEKNOLUR reserves the right to change the specifications without notice.
21
FLOW PACK WRAPPERS
PACKING SOLUTIONS
FV 35 The FLOW-VAC速 system has been developed to create a vacuum shrink bag around the product to be packed. The new FV 35 system offers an entry level solution at a very competitive investment level, for those applications that require the automation of the vacuum packing process. The FV 35 machine is a bottom reel packaging machine, that feeds the CRYOVAC速 barrier roll stock film beneath the level of the product feeding line. The CRYOVAC速 barrier film unwinds off the reel as the product moves into the longitudinal seal head system, which prevents the transverse seal being contaminated as the product does not come into contact with the seal area. The vacuum bag is formed around the product and a full hermetic seal is formed along the length of the bag (longitudinal 22
seal). All excess material from the longitudinal seal is removed from the package via a film scrap removal system. This provides a shrink bag with excellent aesthetics thanks to the narrow longitudinal seal. The FLOW-VAC速 system senses the beginning of each product and indexes the incoming product automatically. The end seal (transverse seal) is a very reliable high quality fully hermetic seal. Designed for the Fresh Food industry, fully manufactured in Stainless Steel, the FV 35 is the perfect solution for the automation of the vacuum packing process, while offering a high level of flexibility.
KEY BENEFITS . High flexibility. . Process automation. . Increases productivity. . Less material usage. . Reduced labour requirements. . Less seal contamination. . Less vacuum leakages.
Scrap removal system.
Touch screen control panel.
Front insert ion reel holders and pneumatic tying.
Different length product feeding.
Hygienic feeding conveyor easy to clean, easy to disassembly without tools.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine) (ask for other size)
Length Width
Height
PACKING MATERIALS SPEED (maximum and minimum sizes
5 - 120 mm. (up to 150 mm. on demand) Retractable barrier film CRYOVAC 庐 Up to 40 p./min. - 15 m./min. film (according to the product features and sizing and used film type)
are not compatible with maximum speed)
FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETERL ELECTRIC DATA
80 mm. 35 - 250 mm.
Tensi贸n Consumo max.
PNEUMATIC CONSUMPTION APPROXIMATE SIZES APPROXIMATE WEIGH
700 mm. 300 mm. 76 5 mm. 30/400 V. Three phase + N 50/60 Hz. 7 kVA. a 400V. (according to version and optional) 200 l/min a 6 bars pressure 3960 x 1290 x 1950 mm. / 156" x 51" x 77" (LxAxH) 1.200 kg.
TEKNOLUR reserves the right to change the specifications without notice.
23
FLOW PACK WRAPPERS
FM 200 FM 200 is a machine developed to pack fresh food products in a Flow-Pack (pillow pack) style bag with three seals. The new FM 200 family is the result of TeknolurĂs commitment to innovation and technological development. The result of this ongoing process has given rise to a new family of machines, providing improved performance and ease of use. The new FM 200 features all the strength, reliability, and operation simplicity of the Teknolur machines. Added to these well known characteristics of Teknolur, the new model also features a higher flexibility and versatility, together with a much easier operation thanks to its touch screen control panel. The great flexibility, proven reliability and the innovative technology applied to the new FM 200 family, assures the ideal packaging machine for a wide range of applications. the ideal packaging in the fresh food industry.
TECHNICAL FEATURES . Electronic packaging machine powered with independent motors synchronised electronically. . Machine is built on a stainless steel frame in a cantilever format, reducing dirt and dust accumulation, permitting optimum cleaning and hygiene. It also gives an easy access to the mechanical and electrical components. . In-feed conveyor, 2 meters in length, manufactured in stainless steel (standard configuration). . Easy access reel holder that simplifies the loading of heavy rolls. It is equipped with a motorized film unwinding system for optimum machine operation. . Motorized height adjustment of the longitudinal sealing system providing quick and easy settings. . The box motion type cross sealing station is provided of an over-pressure system to guarantee high quality hermetic seals. . The sealing head is equipped with an independent motor that provides high
24
flexibility, optimizing the cycle time and enabling smaller, accurate package lengths. . The touch screen control panel allows a simple and very intuitive access to the machine parameters. It provides various parameter settings for each product (bag length, speed, sealing time, etcĂ–). . The " No product - No Bag" and " Misplaced product s a fe t y" fu n ct io n s a re s t a n d a rd in t h is m a ch in e .
OPTIONAL DEVICES . Barrier laminated film version: OPA/PE or similar. . Shrink barrier film BDF version. . Print registration photocell. . " On-line" gas analyzing systems. . Wide variety of in-feed conveyor designs is available in variable lengths to accommodate the required lay-out. . Wide variety of printing equipment.
Feeding belt conveyor.
Reel holder easy to load.
Head designed to obtain hermetic sealing.
BDF retractable barrier film version.
Top reel version.
Retraction tunnel with opening.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine) (ask for other size)
Length Width
Height
PACKING MATERIALS COIL SIZES SPEED (maximum and minimum sizes
10 - 120 mm. (opc. 150 - 225 mm.) Laminated barrier films: OPA/PE or similar. Retractable barrier film BDF. Mandrel diameter Film max. width Coil max. diameter 76 5 mm. (152 5 mm.) 700 mm. (opc. 1000 mm.) 300 mm. Up to 55 p/min - 20 m/min film (according to the product features and sizing and used film type)
are not compatible with maximum speed)
ELECTRIC DATA
100 mm. 10 - 300 mm.
Voltage Max. consumption
PNEUMATIC CONSUMPTION APPROXIMATE SIZES APPROXIMATE WEIGH
230/400 V. Three phase + N T 50/60 Hz. 6 kVA. - 400V. (according to version and optional) 200 l/min with 6 bars pressure 5215 - 4710 x 1665 -1490 x 1730 - 1750 mm. (LxAxH) 1.200 kg.
TEKNOLUR reserves the right to change the specifications without notice.
25
FLOW PACK WRAPPERS
FR 305 The new FR 305 is the result of TEKNOLUR’s co mmi t men t t o i n n o vat i o n an d technological development. This ongoing process has given rise to the new FR 305 as part of the range of rotary jaw packaging machines. The new FR 305 substitutes the previous family of bottom film rotary jaw packaging machines, adding to the experience, strength and proven reliability of the previous models, the latest technological developments. The new FR 305 features all these characteristic strength, reliability, and operation simplicity of the TEKNOLUR machines, together with an ergonomic cantilever design that makes cleaning and sanitizing easier. Added to these well know n characteristics of TEKNOLUR machines, the new model also features very high flexibility for the different format changeovers thanks to the state of the art industrial PC electronic platform. All these features make the FR 305 the ideal machine that will fulfil the needs of customers requiring to pack irregular products or products that are difficult to transport.
26
TECHNICAL FEATURES . Electronic packaging machine powered with independent motors synchronised electronically. . Machine is built on a cantilever format, reducing dirt and dust accumulation, permitting optimum cleaning and hygiene. It also gives an easy access to the mechanical and electrical components. . Left to Right operating direction. . In-feed conveyor is 2 meters long (in the standard configuration). . Easy access reel holder that simplifies the loading of heavy rolls. . Adjustable film folding box. . Longitudinal sealing system by film feeding and sealing rollers, with a height adjustment system providing quick and easy settings.
. Machine includes a 5" monochrome touch screen for the user/machine interface, including functions as parameters settings, machine status information, fault diagnostics, etc. . Control allows data storage for up to 99 different machines set-ups. OPTIONAL DEVICES . Wide variety of in-feed conveyor designs is available in variable lengths to accommodate the required lay-out. . Wide variety of auto feeding systems. . " No Product Ăą No Bag" function. . " Misplaced product safety" function. . Print registration photocell. . Right to Left oriented machine. . Stainless Steel version suitable for wet environments. . Shrink film version.
. Cross seal is made by rotary sealing jaws with an electronic overload safety switch.
. D-cam type jaw version for laminated films.
. Machine parameter settings (bag length, pusher position, ...) from touch screen.
. Wide variety of printing equipment.
Photocell with “ no product - no bag” function in the feeding conveyor.
Reel holder with front loading to facilitate reel loading.
Longitudinal sealing system through top rollers system.
Cross sealing by rotary heads.
Touch screen control machine.
BDF retractable barrier film version.
TECHNICAL SPECIFICATIONS PRODUCT SIZES (maximum and minimum sizes
cannot combinate in the same machine) (ask for other size)
Jaw diameter Bag length Length Width Height
PRODUCTION
(according to the product features and sizing and used film type)
Lidding film: BOPP (Biaxial Oriented Polypropylene), PVC, polyester, film with cellulose, cold sealing film According to versions: retractable polyolefin, HDPE, laminated films
FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER ELECTRIC DATA
200 mm. 125 - 625 mm. 90 - 500 mm. 10 - 250 mm. 5 - 150 mm.
Up to 250 packs/min. - 30m./min. film
(maximum and minimum sizes are not compatible with maximum output)
PACKING MATERIALS
144 mm. 90 - 450 mm. 60 - 350 mm. 10 - 250 mm. 5 - 70 mm.
Power Max. consumption.
PNEUMATIC CONSUMPTION APPROXIMATE WEIGH
500 mm. (opc. 700/1000 mm.) 300 mm. 76 mm. - 3” 230/400 V. Three phse 10% + Neutral + Ground - 50/60 Hz. 4 kW. 8 Amp./400 V. · 14 Amp./230V. (standard version) 200 l/min a 6 bars pressure 1.200 kg.
TEKNOLUR reserves the right to change the specifications without notice.
27
THERM OFORM ERS Horizontal automatic packing machines characterized by package formation within the machine using two film coils normally made of different material: bottom film, once it is treated, becomes the tray where the product is placed for later sealing with the top film as cover. Depending on the material used, packages can be flexible or rigid. This type of machine is aimed both at food and non food markets. They offer the following packing solutions: Vacuum: vacuum package delay the product expiration date with the best ratio cost vs. conservation.
PACKING TYPE
MAP: modified atmosphere package prolongs the perishable product shelf life. Skin: skin package enhances the product appearance attractively, with long durability and immobilizing the product to display it in vertical position. Shrink: specially for different size products, adapting the film to the shape with better conservation and a fresh appearance.
With different multiple showing options: they can be showed standing, lying or hanging. Easy to open: reclose package with precut lid, zipper, resealble film... Multifilm: different film type combination to reduce the packing cost.It is also possible packing with one-sided or selective opening.
Shapes: this package personalizes the shapes adjusting them to the product. They eliminate surplus film and add value to the products for their selling and distribution. Multihole: package with several holes for several products or to divide consumption units.
PACKING SOLUTIONS Poultry
Sweets and candies
Meat
Dried fruit
Fruit and vegetables
Canned food
Dairy
Bread and bakery
Fish and shellfish
Petfood
Ready-to-eat food 29
THERM OFORM ERS
PACKING SOLUTIONS
TFS 700 The TFS 700 model is the top of the range, new Teknolur thermoforming line. This is an entirely new machine design concept. Every section of our thermo-forming machine has been redesigned, to surpass the rigorous hygiene and deep cleaning requirements demanded by todayĂs food packaging industry. We have worked in partnership with the some of the most advanced design, research and innovative centres around the world. This has allowed us to offer a new line of thermo-forming machines providing superior levels of efficiency, reliability and hygiene. Within our new line of products, the 700 series allows complete adaptability in terms of pack format and production. This is largely due to its modular construction, which provides the ultimate in versatile packaging solutions, along with the main frame design which has a closed profile to provide extraordinary strength and rigidity to the machine.
TECHNICAL FEATURES . Modular construction. . Entire stainless steel structure to AISI 304. . Main frame length starting at 5400 mm. . Inclined surfaces allow water to drain during cleaning. . Easy open side guards, allowing the inside of the machine to be cleaned. . Design that repels the accumulation of contamination residue.
. Independent main electrical cabinet (moveable). . IPC Control Optional MODEM (communication with ULMA) and OPC (real time access). . CONTROL PANEL: - Adjustable. - Touch screen display. - Tactile switches. - Easy operator communication interface.
. Sealed and continuous welds used in the fabrication process.
. Integration and/or peripheral connection.
. Different types of elevation systems for the moulds are available.
. Low maintenance.
. Top film reel holder independent of the cabinet. . Gate for film unwinding. . Components with protection level - IP 67 as standard. . IP 69k option in dark zones.
30
. Minimised use of internal wiring.
. Easy change formats.
. Reduced consumption. . Optional - change of package height and automatic adjustable mould opening.
Touch screen intuitive interface.
Easy-to-clean design.
Easy-to-access.
IP 69 components-sealing guarantee.
Stainless steel totally built.
Easy-to-clean chain
TECHNICAL SPECIFICATIONS FILM WIDTH MAXIMUM PROGRES PACKING MAXIMUM HEIGHT COIL MAXIMUM DIAMETER MANDREL DIAMETER LOADING AREA WATER AIR VOLTAGE ELECTRIC CONSUMPTION APPROXIMATE WEIGHT 路 TEKNOLUR reserves the right to change the specifications without notice.
320 - 720 mm. 400 - 1100 mm. 30 - 210 mm. Top 350 mm. / Bottom 400 - 1000 mm. 76/152 mm. According requirements 100 - 150 l/h., 2 bars, 8 - 10潞C * 1000 - 1500 l/min., 7 - 10 bars 230/400 V. Three phase + /-10% + Neutral + Ground 50/60 Hz. * 10 - 25 Kw./20-40 Amp. (380 V.) / 30-80 Amp. (220 V.) * 1.000 -'D0 2.000 Kg. * Depending on equipament
31
THERM OFORM ERS
PACKING SOLUTIONS
TFS 200-300 The TFS 200 is a thermoforming machine designed to pack food non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is availableas an option. The TFS series offers the ideal way to advance from manual packaging to automatic packaging. These machines provide an economical solution with the same cost saving advantages of larger thermoforming machines: . Reduced package cost. . Increased productivity. . Improved product appearance. . Faster product loading. The machine characteristics make it highly desi rabl e f or mi xed product i on requirements,Since formats can be easily changed to meet the needs of the customer. ItĂs versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
32
TECHNICAL FEATURES . CONSTRUCTION FEATURES: - Stainless steel AISI 304. - IPC control system. - Operational diagnostics. - Parameters and error messages are displayed. - " CE" approbal. - Hygienic design, IP-67. . EASE OF USE AND MAINTENANCE: - Highly efficient. - Tool-less detachable in-feed. - Programmable configurations. - Programmable advance speed. - Minimum maintenance. . OPTIONAL DEVICES: - Upper and lower printed film centering. - Vacuum and gas flush systems. - Integrable vacuum pump 25, 63, or
100 m3/h. - Special adaptations for clean rooms. - Special components for very corrosiveproducts. - Integration with peripheral equipment. (date coders, dosing system, ...) - Re-closeable zipper attachment, easy open options, zig-zag knife for easy open package.
Integrated vacuum pump.
Reel holder with accurate pneumatic winder.
Cutting area.
Easy-to-clean design.
Touch screen control panel.
Loading area expanded.
TECHNICAL SPECIFICATIONS TFS 200 FILM WIDTH MAXIMUM PROGRES PACKING MAXIMUM HEIGHT COIL MAXIMUM DIAMETER MANDREL DIAMETER LOADING AREA WATER AIR VOLTAGE
TFS 300 420 mm. 320 mm. 110 mm.
250 mm. 80 mm. 350 mm. 76 mm.
700 - 1600 mm. 60 - 100 l/h., 10潞C 300- 500 l/min., 6 bars 230/400 V. Three phase + /-10% + Neutral + Ground 50/60 Hz. 700 mm.
路 TEKNOLUR reserves the right to change the specifications without notice.
33
THERM OFORM ERS
TFS 500 The TFS 500 model is part of the new Thermoforming line. This is an entirely new machine design concept. Every section of the thermo-forming machine has been redesigned, to surpass the rigorous hygiene and deep cleaning requirement s demanded by today’s food and medical packaging industry. The machine characteristics make it highly desi rabl e f or mi xed product i on requirements, since formats can be easily changed to meet the needs of the customer. It’s versatility, easy operation, and quick size change also make it suitable as a support machine for short run products, capable of bot h flexible and rigid packaging up to 700µ.
TECHNICAL FEATURES . Modular construction.
Minimised use of internal wiring.
. Entire stainless steel structure to AISI 304.
. Independent main electrical cabinet (moveable).
. Main frame length starting at 3600 mm.
. IPC Control.
. Inclined surfaces allow water to drain during cleaning.
. Optional MODEM (communication with ULMA) and OPC (real time access).
. Easy open side guards, allowing the inside of the machine to be cleaned.
. Control panel:
. Design that repels the accumulation of contamination residue. . Sealed and continuous welds used in the fabrication process. . Different types of lifting systems for the moulds are available. . Top film reel holder independent of the cabinet. . Gate for film unwinding. . Components with protection level ñ IP 67 as standard.
34
IP 69k option in dark zones.
- Adjustable. - Touch screen display. - Tactile switches. - Easy operator communication interface (graphic display optional). . Integration and/or peripheral connection. . Easy change formats. . Low maintenance. . Reduced consumption. . Optional - change of package height and automatic adjustable mould opening.
Touch screen control.
Easy inside access.
Easy-to-clean design.
Pneumatic hygienic drivers.
Shape cutting.
Shape change easily.
TECHNICAL SPECIFICATIONS FILM WIDTH MAXIMUM PROGRES PACKING MAXIMUM HEIGHT COIL MAXIMUM DIAMETER MANDREL DIAMETER LOADING AREA WATER AIR ELECTRIC DATA
280 - 520 mm. 500 mm. 150 mm. Top 350 mm. - Bottom 400 mm. 76/152 mm. Expandable since 400 mm. 80 - 130 l/h., 10潞C * 800 - 1000 l/min., 7 - 10 bars 230/400 V. Three phase +/-10% + Neutral + Ground 50/60 Hz. - * 15-30 Amp (400V.), 20-63 Amp. (230V.)
路 TEKNOLUR reserves the right to change the specifications without notice.
* Depending on equipment
35
TRAYSEALERS Automatic tray sealing machines with facilities for vacuum and modified athmosphere packages (MAP). This type of machine is exclusively aimed at the food market
PACKING TYPE
PACKING SOLUTIONS Poultry
Ready-to-eat food
Meat
Chocolates
Fruit and vegetables
Sweets and candies
Fish and shellfish
37
TRAYSEALERS
PACKING SOLUTIONS
SMART A machine for heat sealing various food products in modified atmosphere (MAP). SMART machines are capable of sealing a wide range of trays and film, to conform to the requirements of the product. The process starts by placing trays with the product in them into the cavities of the machine. The cycle is completely automatic and is carried out by activating the 2 start buttons simultaneously w hich w ill cause the following sequence of operations:
cavity change is carried out in less than 5 minutes. The SMART conforms to International " CE" safety codes and conforms to ISO 9001 quality standards. . Safety covers are provided to limit access to the cutting and sealing area during the cycle.
- Automatic cycling. - Programmable for data up to 20 setups. - Quick format change without the use of hand tools. - Adjustable time control for tray ejection. . MAINTENANCE:
. The covers are equipped with safety switches.
- Minimal maintenance.
- Access to all machine components by removable covers.
. Vacuum if required (optional).
. The two hand start requires the operator to hold the 2 start buttons one with each hand until the cavity draw is in place and the packaging cycle starts.
. Gas flush if required (optional).
. The control circuits operate on 24 volts.
. Insertion and closure of the tray cavities.
. Sealing of the film to the tray. . Form cutting of the film. . Trays return to starting position. . Film advances for next cycle. During the return of the cavities to the starting position the trays are lifted to facilitate the removal and reloading of the cavities. Should more than one cavity size be needed, changing operations are fast and do not require the use of tools. A tray's height is changed in one minute and a complete 38
TECHNICAL FEATURES . CONSTRUCTION FEATURES:
- Easily removable covers.
- Electrical compliance to IP 65 for ease of sanitation. OPTIONAL DEVICES - Vacuum system with digital vacuum control.
- Manufactured with corrosion-resistant materials.
- Gas flushing system.
- Programmable logic control system SIEMENS.
- Date coders.
- Printed film centering system.
- LCD parameter and status display.
- Liquid separator.
- Error message display.
- Cantilever film roll support.
- Conforms to International " CE" safety codes, and ISO 9001 quality standards.
- Gas accumulator surge tank.
. EASE OF OPERATION:
- Maximum tray height 120 mm / 4.7" . - Vacuum pumps: 63 or 100 m3/h
Tray automatic extraction with adjustable extraction time.
Special cleaning program.
Functional elements accessibility thanks to removable covers.
Shape change in five minutes and without tools.
TECHNICAL SPECIFICATIONS SEALING AND CUTTING PRODUCTION VACUUM AND CUTTING PRODUCTION SEALING MAX. AREA PACKING MAXIMUM HEIGHT COIL MAXIMUM DIAMETER MANDREL DIAMETER VACUUM PUMP PROTECTION LEVEL ELECTRIC DATA PNEUMATIC CONSUMPTION APPROXIMATE WEIGHT
6 - 8 cycles/min. 3 - 5 cycles/min. 390 x 530 mm.
300 x 400 mm. 80 mm. (120 mm.) 300 mm. 76 mm. - 3” 63 m3/h.
100 m3/h.
IP 65 230/400 V. Three phase 10% + Neutral + Ground 50/60 Hz. Voltage 4 kW. - 8 Amp./380V. · 14 Amp./220 V. Consumption 150 l/min./6 bars 150 l/min./6 bars 450 kg. 550 kg.
· TEKNOLUR reserves the right to change the specifications without notice.
39
TRAYSEALERS
PACKING SOLUTIONS
TAURUS New tray sealing machine for food product packaging in previously formed trays. †To full fill the customer requirements and machine configuration, packaging can be done with or without modified atmosphere (MAP).
This machine is very easy to operate, hygienic designed and stainless steel and with possibility of interchanging dies with SMART.
Base in a conveyor with rod bars to center and push the trays.†Machine thought for customers that need to give their first step to total automatic machine to get higher production. They are thought to work with wide range of tray shapes.
. Sealing area: 300* 400 mm.
Taurus model is mainly applied on fresh products packing (meat, fish..) because its system prologs considerably the shelf life with regard to the traditional packing, with an appearance similar to the original one.
. Tray loading area: 2 lines of tray. Enlargement of the loading area optional.
40
TECHNICAL FEATURES
. Max. Tray height: 80 mm, optional 120 mm. . Die lifting system: Pneumatic. . Die change: quick and easy change.
. Tray exit: Exit ramp by rols. . Film tension control.
. Control panel integrated on the structure with: - A screen providing access to the machine control parameters, production control, memory containing data. - Sealing temperature control. - Vacuum control. - Stop/start buttom.
Long conveyor option
Entry conveyor.
Easy to access.
Conveyor and machine cleaning.
Shape change in five minutes without tools.
TECHNICAL SPECIFICATIONS SEALING MAX. AREA TRAY MAX. HEIGHT MANDREL DIAMETER COIL MAXIMUM DIAMETER ELECTRIC DATA
Voltage Consumo
PNEUMATIC CONSUMPTION APPROXIMATE WEIGHT
300 x 400 mm. 80 mm. Optional 120/150 mm. 76 mm. 300 mm. 230/400 V. Three phase 10% + Neutral + Ground 50/60 Hz. 5 kW. 11 Amp/400V. (aprox.) 450 l./minuto a 6 bars pressure 650 kg.
路 TEKNOLUR reserves the right to change the specifications without notice.
41
TRAYSEALERS
PACKING SOLUTIONS
SCORPIUS 400-600 Compact automatic machine for medium production made in stainless steel for sealing pre-formed trays. Equipped with a tray positioning belt and transfer arms to move tray to mould. Double transfer system which, in the same introduction movement for the trays, moves the closed trays to an exit belt to be removed from the machine once the packaging cyclehas been performed.
to the touch screen. . Access to the mould on both sides of the machine. Easy access to all elements of the machine for maintenance. . Machine available in both right to left, and left to right versions. . Sealing efficiency.
product requirements and process equipment. - Adaptable design. TURN KEY SOLUTION . Adaptable to the existing production line. . Complete solutions.
. Comercially available components.
. Production and sizing of the line according to requirements.
FLEXIBILITY
. Synchronization of peripheral elements.
Left -over scrap is rew ound by t he scrapcollector.
. Belt acceleration/deceleration movement for liquid products.
. Tray loading systems.
Two versions of this machine model are available: the Scorpius 400 and Scorpius 600. The differences between them being the level of production and the sealing area (see picture).
. Easy format change: - Die, pneumatically fixed. - Tray positioning by electronic control.
TECHNICAL FEATURES . Strong construction in stainless steel. . IP 65 protection to a degree. . Programmable controls and easy access
42
. Packing system: - Atmospheric, modified atmosphere, Gas flushing, ... . Several presentations: - Cut inside (Inner cut), cut outside (Outer cut), " protruding" (Product, higher than the tray), skin, double bubble... . Can be integrated into a full production line: - Infeed conveyor can be adapted to the
. Product dosing. . Coding. . Control systems: - Checkweigher. - Metal detector and X rays. - Sealing Quality. EFICIENCY . Quick and easy format change (without tools). . Optimization of film usage and gas consumption. . Easy to clean.
Hygienic machine.
Tray placing system.
Sealing plate actuation.
Sealing box actuation.
“ Brushless” motor to transport trays.
Shape holder conveyor.
TECHNICAL SPECIFICATIONS SCORPIUS 400 SEALING MAX. AREA TRAY MAX. HEIGHT COIL MAXIMUM DIAMETER LOADING AREA ELECTRIC DATA PNEUMATIC CONSUMPTION APPROXIMATE WEIGHT
SCORPIUS 600
335 (325 con cut inside) x 435 mm. 335 (325 con cut inside) x 615 mm. 80mm. (optionally 120 mm.) 300 mm. According project Voltage 230/400 V. Three phase 10% + Neutral + Ground 50/60 Hz. Consumption 8 Kw. 16 Amp./400 V. (aprox.) 10 Kw. 22 Amp./400 V. (aprox.) 1200 - 2000 l/min. a 7 bars (according to model and production) 450 kg. 550 kg.
· TEKNOLUR reserves the right to change the specifications without notice.
43
VERTICAL WRAPPERS Vertical automatic packing machines using a single film coil to obtain a package with three weldings : two cross-weldings and one longitudinal welding. Its main field of application includes loose products, granulated products, doughy products or products difficult to handle. This type of machine is aimed at both food and non food markets.
PACKING TYPE
PACKING SOLUTIONS Poultry
Sweets and candies
Meat
Dried fruit
Fr u i t
and
Cookies
Fish and shellfish
Eggs
Ready-to-eat food
Bread and bakery
Chocolates
Pasta
Canned food
Petfood
Legumbres y cereales
Snacks
45
VERTICAL WRAPPERS
PACKING SOLUTIONS
VTC 700 The VTC 700 machine has been specifically designed for continuous motion wrapping of many different product types. The machine is extremely flexible in terms of changing the forming size to allow for different portions, and has the versatility of adapting to any film type. Combine these features with the level of electronic specification and you have one of the most technologically advanced machines available on the market. From the beginning of the design concept, the VTC 700 model has been focused entirely on key industry requirements such as ergonomics, easy cleaning, low maintenance, the use of high quality materials with most advanced hygiene treatments. The machine is controlled by an Industrial PC, and is provided with 4 servomotors, actuated by shaft control synchronisation. The interface has been specially developed to assure easy and friendly machine programming. The final result gives an ideal machine where high levels of production are required, together with simple operation & easy cleaning.
TECHNICAL FEATURES . Stainless steel version. . Servo driven cross seal jaw (2
46
servomotors). . Servo driven film transport (2 servomotors).
. LAN Ethernet connection. OPTIONAL DEVICES
. Front frame opened construction.
• Left hand cabinet mounting to allow for dual machine loading.
. Film reel holders with Pneumatic chocks.
. Programmable " end of film roll" sensor.
. One piece and easy change film former.
. Printed film registration system.
. Industrial PC, colour touch screen (B&R 10" ).
. Automatic self Ăą centering film roll.
. Capacity to program data for 100 items. . Touch screen adjustment of sealing time, temperature and pressure for the horizontal seal jaws. . Key controlled Access to different operator level. . Motorised film tracking + film tension control with load cells.
. Gas injection system for modified atmosphere packaging. . Vacuum belt film feed system. . Special PE jaws, for high speed applications. . Impulse sealing system. . Continuos vertical sealer with metal strip. . Hot air vertical sealer.
. Motorised centering of film roll holders.
. Special easy open knife shapes.
. Automatic detection for the end of film roll.
. Flat bottom package with center or side seal.
. Precision bag length control at high or low speed.
. Eurolock, or handle punching systems.
. Horizontal seal obstruction detection.
. Static eliminators.
. Automatic detection of irregularities in the sealing temperature or in the pneumatic pressure of the system.
. MODEM connection, ONLINE analyse.
. Easy interface with peripheral equipment.
. Product discharge belts.
. Designed and manufactured in accordance with the (98/37/CEE) safety regulations.
. Zipper dispenser.
.Film splicing table to facilitate quick roll changes.
. Strings or double bag.
. Coders, labellers.
. Integrated clipping unit.
Pad: BOPP, compl ex or polyethylene film
Eurolock or handle: BOPP, complex or polyethylene film.
Pad with center or side seal: BOPP, complex or polyethylene film
Flat bottom with center seal: BOPP or complex film.
Flat bottom with side seal: BOPP or complex film.
Flat bottom with 4 seals: BOPP or complex film.
Clip resealable bag.
Flat bottom “ gusset fund” .
TECHNICAL SPECIFICATIONS PRODUCTION PACKAGE SIZES
Up to 140 packs/min. Up to 650 mm. 80 - 400 mm. LDPE, MOPP, PP cast, BOPP y complejos 830 mm. 600 mm. 76 mm. From 1000Nw. to 6500Nw. From 0 ºC to 40 ºC
Length Width
LIDDING FILM FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER MAX. PRESSURE HORIZONTAL SEALING OPERATION TEMPERATURE ELECTRIC DATA PNEUMATIC CONSUMPTION NOISE LEVEL APPROXIMATE WEIGHT
Voltage
230V. Three phase + Ground /400V. f Three phase + Neutral + Ground 50/60 Hz. 10%
Consumo máx.
10KW. - 230V./400V. BOPP or complex film: 0.1Nl./cycle - 6 bars/Film PE: 7 Nl./cycle - 6 bars Under 80 db. 950 kg.
· TEKNOLUR reserves the right to change the specifications without notice. 47
VERTICAL WRAPPERS
PACKING SOLUTIONS
VTI 200 The VTI 200 machine has been specifically designed for the wrapping of a wide range of many different products types and focuses on markets where the main requirements are, simplicity, reliability, and easy operation of the machine. The combination of pneumatic operation of the horizontal sealer and an AC motor for the draw down belts provides the machine with a great versatility to work in many different environments. The robustness of all the mechanical and electrical parts, a compact design and the ease of operation together with low maintenance requirements makes the ideal compet it ively priced machine f or intermediate speed applications. The machine is operated via a 5" colour touch screen with integral industrial PC. All machine parameters are adjusted and saved within this interface resulting in a very flexible and quick change over machine.
48
TECHNICAL FEATURES
OPTIONAL DEVICES
. Pneumatically operated cross seal jaws.
. Stainless steel version.
. Pulling belts driven by AC motor and universal joints.
. Vacuum table for film splicing to facilitate quick roll changes.
. Closed Estructure Frame Construction.
. Printed film registration system.
. One piece film former.
. Gas injection system for modified atmosphere packaging.
. Industrial PC, colour touch screen (B&R 5" ). . Capacity to program Data for 100 items. . Machine functions integrated in the screen. . Automatic detection of faults in the sealing temperatures and air pressure of the machine, guarantying a good sealing all time. . Horizontal seal obstruction detection. . Key controlled Access to different operator level. . Automatic detection for the end of film roll.
. Vacuum belt film feed system. . Special PE jaws, for high speed applications. . Motorised film tracking + film tension control. . Automatic self-centering film roll. . Static eliminators. . Bag vibrator to settle product. . Flat bottom package with center or side seal. . Special easy open knife shapes. . Strings or double bag.
. Motorized centering of film roll holders.
. Eurolock,and handle punching systems.
. Easy interface with peripheral equipment.
. LAN Ethernet connection.
. Designed and Manufactured in accordance with the(98/37/CEE) Safety regulations.
. Coders and printers. . Labellers. . Product discharge belts.
Pad: BOPP, compl ex or polyethylene film.
Eurolock or handle: BOPP , complex or polyethylene film.
Flat bottom with center seal: Flat bottom with side seal: BOPP BOPP or complex film. or complex film.
Pad: zipper reclosing.
Pad with center or side seal: BOPP, complex or polyethylene film.
Clip resealable bag.
TECHNICAL SPECIFICATIONS PRODUCTION PACKAGE SIZES LIDDING FILM FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER MAX. PRESSURE HORIZONTAL SEALING OPERATION TEMPERATURE ELECTRIC DATA
Voltage Max. consumption
PNEUMATIC CONSUMPTION NOISE LEVEL APPROXIMATE WEIGHT
Up to 70 cycles/min. 50 - 380 mm. (up to 650 with double drag) 80 - 280 mm. LDPE, MOPP, PP cast, BOPP and complex 600 mm. 450 mm. 76 mm. 5000 Nw. From 0 ºC to 40 ºC 230/400 V. Three phase + Neutral + Ground 50/60 Hz. 10% 4kW. a 400V. 7 Nl/cycle (6 bars) Under 80 db. 500 kg.
· TEKNOLUR reserves the right to change the specifications without notice.
49
VERTICAL WRAPPERS
PACKING SOLUTIONS
VTI 400 VTI 400 machine is an intermittent vertical form fill and seal machine for packing many types of products. The main characteristic of the machine is the flexibility and versatility to produce a wide range of type and dimensions of packs, being able to focus for food or non food application. The design has been focus on having a robust, reliable and intuitive machine using for that propose mechanics drives commanded by A.C. motors, latest generation in electrics components and industrial PC with a friendly usable touch screen with icons. Additionally, the machine is integrated by a wide range of options depending on the product and customer requirements, always guaranteeing to give the best solution.
TECHNICAL FEATURES
OPTIONAL DEVICES
. A.C. driven cross seal jaw.
. Stainless steel version.
. Pulling belts driven by A.C. motor and universal joints.
. 45ยบ inclined version.
. Closed structure frame construction.
. Film splicing table to facilitate quick roll changes.
. One piece film former.
. Printed film registration system.
. Industrial PC with touch screen (B&R 5" ).
. Gas injection system for modified atmosphere packaging.
. Capacity to program data for 100 items.
. Vacuum belt film feed system.
. Machine functions integrated in the screen.
. Special PE jaws, for high speed applications.
. Automatic detection of faults in the sealing temperatures and air pressure of the machine, guarantying good sealing all time.
. Ultrasonic seal jaws.
. Key controlled access to different operator level.
. Motorised film tracking + film tension control. . Automatic self-centering film roll. . Static eliminators.
. Horizontal seal obstruction detection.
. Bag vibrator to settle the product.
. Automatic detection for the end of film roll.
. Flat bottom package with center or side seal.
. Motorized centering of film roll holders.
. Special easy open knife shapes.
. Easy interface with peripheral equipment.
. Strings or double bag.
. Designed and manufactured in accordance with the (98/37/CEE) Safety regulations.
. Eurolock and handle punching systems. . LAN Ethernet connection. . Coders, labellers. . Zipper dispenser. . Product discharge belts.
50
Pad: BOPP, compl ex or polyethylene film.
Eurolock or handle: BOPP , complex or polyethylene film.
Pad: zipper reclosing.
Flat bottom with center seal: BOPP or complex film.
Flat bottom with center or side seal: BOPP or complex film.
Flat bottom with 4 seals: BOPP or complex film.
Clip resealable bag.
Flat bottom “ gusset fund” .
TECHNICAL SPECIFICATIONS VTI 440 PRODUCTION PACKAGE SIZES LIDDING FILM FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER MAX. PRESSURE HORIZONTAL SEALING OPERATION TEMPERATURE ELECTRIC DATA PNEUMATIC CONSUMPTION NIVEL SONORO APPROXIMATE WEIGHT SIZES (AxBxC)
VTI 460
Up to 60 packs/min. Up to 100 packs/min. 50 - 480 mm. (up to 850 mm. with double drag) 150 - 600 mm. 80 - 400 mm. LDPE, MOPP, PP cast, BOPP and complex 850 mm. 1250 mm. 550 mm. 550 mm. 76 mm. 76 mm. 6500 Nw. 10000 Nw. De 0 a 40º C Tensión 230 V. Three phase + Ground/400 V. Three phase + Neutral + Ground 50/60 Hz. 10% Max. consumption 6 kVA.-230 V./400 V. 8 kVA.-230 V./400 V. 0,8 Nl./cycle - 6 bars 1,2 Nl./cycle - 6 bars Inferior a 80 db. 1000 kg. 1400 kg. 2200 x 1569 x 1905 mm. 2700 x 1955 x 2521 mm. Length Width
· TEKNOLUR reserves the right to change the specifications without notice. 51
VERTICAL WRAPPERS
PACKING SOLUTIONS
VTI 500 The model VTI 500 is a machine designed for the packing of a wide variety of products such as liquids, pastes, powders, granulated foods, frozen foods (IQF), snacks, vegetables and many other particulate products. This Equipment has been designed with the Highest Quality Materials, Emphasizing f0 Ergonomics, Ease of Maintenance, Operation Simplicity, as well as Ease of Sanitation. The use of Maintenance Free, Advanced Electronic Controls and Superior Quality Dynamic Brushless Drives, Combined with A Touch Screen Centrally Controlling the Machine Operation, gives the Equipment Extreme Programming Flexibility, in order to handle the most demanding products and films.
TECHNICAL FEATURES . Servo-driven film transport and cross seal jaws. . Painted in RAL 9006 and RAL9007 standard colors. . Closed Structure Frame Construction. . Film Roll Holders with Pneumatic chocks. . One-piece film former. 52
. Industrial PC, colour touch screen (B&R 10" ).
. Double film reel holder with automatic reel change.
. Capacity to Program Data for 100 Items.
. Printed Film Registration System.
. Touch Screen Adjustment of Sealing Time, Temperature and Pressure for the Horizontal seal Jaws.
. Gas Injection System for Modified Atmosphere Packaging.
. Key Controlled Access to 3 levels of Touch Screen Programming. . Motorized Film Unwind with Film Tension Adjustment. . Automatic Detection for the end of Film Roll. . Motorized Centering of Film Roll holders. . Precision Bag Length Control at High or Low Speed.
. Vacuum Belt Film Feed System. . Special PE jaws, for high speed applications. . Impulse Sealing System. . Ultrasonic seal jaws. . Motorised film tracking + film tension control. . Automatic Self-Centering Film Roll. . Static Eliminators.
. Automatic Detection of irregularities in the Sealing Temperature or in the Pneumatic Pressure of the System.
. Bag Vibrator to Settle Product.
. Easy Interface with Peripheral Equipment.
. Special easy open knife shapes.
. Designed and Manufactured in Accordance with the (98/37/EEC) Safety Regulations.
. Strings or double bag.
PRESTACIONES OPCIONALES . Stainless Steel Version. . Left Hand Cabinet mounting to allow for dual machine loading. . Vacuum table for film splicing to facilitate quick roll changes.
. Flat Bottom Package with Center or Side Seal.
. Eurolock, Hang Hole and Handle Punching Systems. . MODEM connection, ONLINE analyse. . Coders and printers. . Product discharge belts. . Re-closable zipper attachments. . Integrated cliping unit.
Pad: BOPP, compl ex or polyethylene film.
Eurolock or handle: BOPP, complex or polyethylene film.
Pad: zipper reclosing.
Flat bottom with center or side seal: BOPP or complex film.
Flat bottom with 4 seals: BOPP or complex film.
Clip resealable bag.
Pad with center or side seal: BOPP, complex or polyethylene film.
TECHNICAL SPECIFICATIONS VTI 528 PRODUCTION PACKAGE SIZES LIDDING FILM FILM WIDTH COIL MAXIMUM DIAMETER MANDREL DIAMETER MAX. PRESSURE HORIZONTAL SEALING OPERATION TEMPERATURE ELECTRIC DATA PNEUMATIC CONSUMPTION NOISE LEVEL APPROXIMATE WEIGHT SIZES (AxBxC)
VTI 540
Up to 110 packs/min. Up to 120 packs/min. 50 - 480 mm. (up to 650 mm. with double drag) 80 - 400 mm. 80 - 280 mm. LDPE, MOPP, PP cast, BOPP and complex 600 mm. 850 mm. 600 mm. 600 mm. 76 mm. 76 mm. 1000 to 5000 Nw. 1000 to 6500 Nw. From 0 to 40潞 C Voltage 230 V. Three phase + Ground/400 V. Three phase + Neutral + Ground 50/60 Hz. 10% Max. consumption 6 kVA.-230 V./400 V. 7 kVA.-230 V/400 V. 0,6 Nl./ciclo - 6 bars 0,8 Nl./ciclo - 6 bars Under 80 db. 850 kg. 1000 kg. 2040 x 1355 x 1845 mm. 2205 x 1549 x 1896 mm. Largo Ancho
路 TEKNOLUR reserves the right to change the specifications without notice. 53
ANNEX
ANNEX
FLOW PACK
FLORIDA
PV 350 LSH I
PV 350 SPH I
PACIFIC
NEVADA
80
60
60
70 - 100
70 - 100
SPEED PACKS./MIN. Length
60 - 500
150 -
150 -
50 - 1000
50 - 1000
Width
10 - 175
60 - 290
60 - 290
100 - 240
100 - 240
Heigth
10 - 100
25-225
25 - 225
5 - 120
5 - 120
MAXIMUM FILM WIDTH
500 (700)
1000
1000
700 (900)
700 (900)
CLAMP WIDTH
200 (300)
400
400
300 (380)
300 (380)
FILM MAX. PROGRESS
-
-
-
-
-
PACKAGE MATERIAL
BOPP
BOPP
Polyolefines
BDF or similar
BDF or similar
ELECTRIC CONS. 220/380+N+T
4 Kw.
6 Kw.
15 Kw.
11 Kw.
11 Kw.
AIR CONSUMPTION (l/min.)
-
250
250
200
200
WATTERCONSUMPTION (l/h.)
-
-
-
-
-
680
1100
1100
1600
1600
Flow Pack horiz.
BDF or similar
Retractable
BDF or similar
BDF or similar
PACKAGE SIZES
APPROX. WEIGHT (kg.) PACKAGING SYSTEM PACKAGING SOLUTIONS
Poultry Meat
Fruit and vegetables Ready-to-eat food Chocolates Canned food Sweet and candies Cookies Bread and bakery Pasta
VERTICAL
THERMOFORMERS NIAGARA
OPTIMA
TF MINI
Ciclos 6 - 16
Ciclos 6 - 16
Length
Max. 480
Max.
Width
Max. 410
Max.
Heigth
Max. 130
Max.
320 - 460
280 - 360
-
-
ETNA
30 - 80
90 - 120
Length
40 - 500
50 - 480
Width
80 - 380
80 - 380
Heigth
-
-
MAXIMUM FILM WIDTH
580/820
600/800
CLAMP WIDTH
300 (400)
300 - (400)
FILM MAX. PROGRESS
-
-
FILM MAX. PROGRESS
500
250
PACKAGE MATERIAL
BOPP
BOPP Complex
PACKAGE MATERIAL
Flexible-rigid
Flexible-rigid
ELECTRIC CONSUMPTION
5 Kw.
6 - 7 Kw.
ELECTRIC CONSUMPTION
10 - 18 Kw.
4 Kw.
AIR CONSUMPTION (l/min.)
75
200
AIR CONSUMPTION (l/min.)
1000 - 1500
400 - 800
WATTER CONSUMPTION (l/h.)
-
-
WATTER CONSUMPTION (l/h.)
100 - 250
60 - 120
900
900
According to model
800
Flow Pack Vert.
Flow Pack vert.
Vacuum/MAP
Vacuum/MAP
SPEED PACKS./MIN. PACKAGE SIZES
APPROX. WEIGHT. (kg.) PACKAGING SYSTEM PACKAGING SOLUTIONS
路 Las dimensiones y producciones m谩ximas no son compatibles. 路 TEKNOLUR reserves the right to change the specifications without notice.
SPEED PACKS./MIN. PACKAGE SIZES
MAXIMUM FILM WIDTH CLAMP WIDTH
APPROX. WEIGHT. (kg.) PACKAGING SYSTEM PACKAGING SOLUTIONS
Poultry Meat Fruit and vegetables Dity Fish and shellfish Ready-to-eat food Canned food Sweet nd candies Bread and breakfast 55
TEKNOLUR offers global technology and qualify service, since project design to products distribution.
Our catalogue is available in: w w w .teknolur.es