ENGINEERED SYSTEMS
PRESSURE BOOSTER/ WATER REUSE STATIONS
GRpumps.com
GORMAN-RUPP PUMPS | ENGINEERED SYSTEMS
THE WORLDWIDE LEADER
GORMAN-RUPP has been manufacturing pumping systems and providing superior fluids-handling solutions since 1933. Many of the innovations introduced by Gorman-Rupp have become industry standards. We have one of the largest selections of pumps in the world with over 2500 pump models, including self-priming centrifugal, standard centrifugal, submersible, rotary gear and diaphragm pumps. Gorman-Rupp is a leading manufacturer of engineered pumping systems. These vital systems are relied upon for their dependability in water transmission and sewage-handling in communities and municipalities around the world. We offer an extensive line of above ground and below ground self-priming pumping systems as well as a full line of solids-handling submersible pumping systems. These include pumps, motors, controls, piping and accessories, housed in an optional corrosion-resistant fiberglass enclosure that can be installed easily at the job site.
The barn where J.C. Gorman and H.E. Rupp made their first pumps on the outskirts of Mansfield, Ohio.
Superior products require state-of-the-art manufacturing facilities, and Gorman-Rupp’s are among the most efficient and modern facilities in the world. We constantly update our plants and employ the latest technology to ensure that our products will be the most reliable in the industry. We realize that modern, efficient and state-of-the-art facilities are necessary for providing superior pumping products.
Rough castings are stored and ready for machining and assembly into finished products.
2
Assembly lines are designed to assemble pumps with very short lead times.
State-of-the-art, fully automated machining centers provide high-speed, high-quality machining of pump castings.
6' × 6' ABOVE GROUND STATION ADVANTAGES Flows to 750 GPM per pump Wide range of discharge pressures Compact, low-silhouette design Enclosure cover can be easily removed for maintenance Unit shipped complete so owner, or contractor, needs only to connect power and the piping Single source responsibility
R
6' × 6' ABOVE GROUND PRESSURE BOOSTER AND WATER REUSE STATIONS are economical, compact, pre-engineered units shipped complete from the factory. Just add power and connect piping. Outside, the neat and trim low-silhouette fiberglass cover blends with the surroundings. The fiberglass enclosure resists corrosion and provides protection from weather. Hinged panels provide easy access to pumps and controls for maintenance and service. It includes vandal-resistant design for added security. The fiberglass enclosure accommodates two pumps and motors sized to meet your requirements. The pumps are available up to 6" discharge, delivering flows to 750 GPM on single pump operation.
Optional features show on page 12
STANDARD FEATURES Q Q Q
Q Q
UL Listed packaged pumping system Fiberglass low-profile enclosure Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps Simplex and duplex designs available Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers
Q Q Q Q Q Q Q Q Q
NEMA 1 steel control panel NEMA rated full voltage starters Voltage monitor Panel strip heater Transient voltage surge suppressor 3 KVA transformer Duplex receptacle Pressure relief valve Exhaust fan
Q Q Q
Q Q Q
Q
Steel piping with fusion-bonded epoxy Suction and discharge transducers Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump Four hinged access panels on enclosure
3
7' × 10' ABOVE GROUND STATION ADVANTAGES Flows to 1000 GPM per pump Wide range of discharge pressures Enclosure cover can be easily slid either direction or removed for maintenance Unit shipped complete so owner, or contractor, needs only to connect power and the piping Single source responsibility
R
GORMAN-RUPP’S 7' × 10' ABOVE GROUND PRESSURE BOOSTER AND WATER REUSE STATIONS are complete systems, ready for immediate installation and hookup to power and piping. The low silhouette and color of the Quonset-type fiberglass enclosure blend in with surrounding landscaping. The fiberglass enclosure resists corrosion, mildew, fungus and mold. Two-way sliding cover provides easy access to all equipment for maintenance or service. Vandal-resistant door hardware and padlockable sliding cover are available for added security. The 7' × 10' stations include up to three (depending on horsepower) pumps with up to 8" discharge, and capacities to 1000 GPM on single operation.
Optional features show on page 12
STANDARD FEATURES Q Q Q Q
Q Q
4
Fiberglass modular enclosure Hinged access door on enclosure UL Listed packaged pumping system Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps Simplex, duplex, and triplex designs available Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers
Q Q Q Q Q Q Q Q Q Q
NEMA 1 steel control panel NEMA rated full voltage starters Voltage monitor Panel strip heater Transient voltage surge suppressor 3 KVA transformer Duplex receptacle Pressure relief valve Exhaust fan Roll-off cowl to allow service of pumps and motors
Q Q Q
Q Q Q
Steel piping with fusion-bonded epoxy Suction and discharge transducers Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump
SKID-MOUNTED STATION ADVANTAGES Pumps are available in a large range of flows Wide range of discharge pressures Unit shipped complete so owner, or contractor, needs only to connect power and the piping Single source responsibility
R
SKID-MOUNTED PRESSURE BOOSTER AND WATER REUSE PUMP STATIONS are pre-engineered units with an extensive selection of pumps, motors, controls, piping and accessories. Gorman-Rupp has many standard designs for new installations, or we can custom design for existing installations with minimum hookup time. Skid-Mounted Pump Stations are available with a variety of pumps to match the system requirements, including vertical in-line, horizontal end-suction or horizontal split-case. Flows from low to heavy require that any number of pumps may be used in conjunction with multiple size pumps. Pumps are available with a large range of flows and heads.
Optional features show on page 12
STANDARD FEATURES Q Q
Q
Q
UL Listed packaged pumping system Close-coupled end-suction centrifugal, vertical multi-stage, and horizontal split-case pumps Simplex, duplex, and triplex or more designs available Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers
Q Q Q Q Q Q Q Q
NEMA 1 steel control panel NEMA rated full voltage starters Voltage monitor Panel strip heater Transient voltage surge suppressor 3 KVA transformer Duplex receptacle Pressure relief valve
Q Q Q
Q Q Q
Steel piping with fusion-bonded epoxy Suction and discharge transducers Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump
5
SKID-MOUNTED STATION with
MODULAR ENCLOSURE ADVANTAGES Pumps are available in large range of flows Wide range of discharge pressures Single source responsibility
R
OUR PRE-ENGINEERED MODULAR ENCLOSURES are convenient, affordable and durable. The modular enclosures can be expanded in increments of 2 feet. They range in size from 8' × 8' to 24' × 40'. Because they are pre-engineered, these units avoid the costs of designing and engineering a custom station housing. These enclosures are made from corrosion- and mildew-resistant fiberglass which is impervious to caustic or acidic atmosphere and is UV resistant. White gelcoat covers the interior for easy maintenance and maximum light reflectability. Strong and dependable, the enclosure will withstand winds up to 150 mph and has a snowload rating of 40 lbs. per square foot. R factors are 20+ (R10 is standard). Lighting, heating and ventilation are installed, pre-wired and ready for immediate operation. Durable, 3-point stainless steel door lock is standard for added security. Enclosures are available in green, gray, tan, white and blue (solid or pebble finish). Optional features show on page 12
STANDARD FEATURES Q Q Q
Q Q
6
Fiberglass modular enclosure UL Listed packaged pumping system Close-coupled end-suction centrifugal, vertical in-line, vertical multi-stage, and horizontal split-case pumps Simplex, duplex, and triplex designs available Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers
Q Q Q Q Q Q Q Q Q Q
NEMA 1 steel control panel NEMA rated full voltage starters Voltage monitor Panel strip heater Transient voltage surge suppressor 3 KVA transformer Duplex receptacle Pressure relief valve 3'0" × 6'8" access door Station light
Q Q Q
Q Q Q
Q
Steel piping with fusion-bonded epoxy Suction and discharge transducers Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump Unit shipped complete so owner, or contractor, needs only to connect power and the piping
AUTO-START STATION ADVANTAGES No generator required During power outages, the controls switch from AC to DC power and run only during demand, shutting down once the system pressure has been met. Saves money in fuel costs, small foot print Pumps are available in large range of flows Wide range of discharge pressures Unit shipped complete so owner, or contractor, needs only to connect power and the piping Single source responsibility R
GORMAN-RUPP’S BASE-MOUNTED AUTO-START PRESSURE BOOSTER AND WATER REUSE STATIONS use a pressure control which automatically converts to 12 volt DC and drives the pump with a standby engine, providing normal pumping service during power failure. It meets all standby requirements and fuels are primarily LPG or natural gas. The Auto-Start unit is a space-saving, modular combination of pump, electric motor and engine, all coupled to the same drive, eliminating the need for an expensive engine/generator set. The Pressure Booster Auto-Start unit can be used to maintain constant grid pressure or for filling aboveground storage tanks. When filling an above ground storage tank, the control will receive a level signal from the tank that will start and stop the pump(s).
Optional features show on page 12
STANDARD FEATURES Q Q
Q Q
UL Listed packaged pumping system End-suction centrifugal, and horizontal split-case pumps Simplex, duplex, and triplex designs available Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers
Q Q Q Q Q Q Q Q Q
NEMA 1 steel control panel NEMA rated full voltage starters Voltage monitor Panel strip heater Transient voltage surge suppressor 3 KVA transformer Duplex receptacle Pressure relief valve Includes AC and DC controls
Q Q Q
Q Q Q
Q
Steel piping with fusion-bonded epoxy Suction and discharge transducers Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump One pump includes a standby engine
7
BELOW GROUND STATION ADVANTAGES Flows to 1300 GPM per pump Wide range of discharge pressures Low silhouette design Single source responsibility
R
GORMAN-RUPP’S 7'6" DIAMETER BELOW GROUND PRESSURE BOOSTER AND WATER REUSE PUMP STATION ATION features an inconspicuous, low silhouette entrance tube and is widely used in residential areas. The fiberglass enclosure accommodates an extensive selection of pumps, motors and accessories to meet your pumping needs. Pumps are available up to 6" sizes with flows up to 1300 GPM on single pump operation. n. Gorman-Rupp also offers a 10' Diameter Below Ground Pump Station with identical features. This station accommodates up to 4 pumps (depending on size) with flows up to 1300 GPM on single pump operation. Units are delivered right to the job site, ready to install and operate once simple piping and power connections are made. Optional features show on page 12
STANDARD FEATURES Q
Q Q
Q Q
Q Q
8
Fiberglass enclosure available in 7'6" diameter and 10' diameter UL listed packaged pumping system Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps Simplex, duplex, and triplex designs available Micro EPS digital pressure control with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers NEMA 1 control panel NEMA rated full voltage starters
Q Q Q Q Q Q Q Q Q Q Q
Voltage monitor Panel strip heater Transient voltage surge suppressor Sump pump Dry well flood alarm 3 KVA transformer Duplex receptacle Pressure relief valve Station light Steel piping with fusion-bonded epoxy Suction and discharge transducers
Q
Q Q Q
Q
Q Q Q Q
Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve(s) Isolation valves on suction and discharge of each pump Unit shipped complete so owner, or contractor, needs only to connect power and the piping Dehumidifier Ventilator fan 2' entrance tube Entrance tube cover
VALVE VAULTS ADVANTAGES Wide range of valve sizes Compact, low-silhouette design Enclosure cover can be easily removed for maintenance Unit shipped complete so owner, or contractor, needs only to connect power and the piping Single source responsibility
R
R
Above Ground Unit
Below Ground Unit
GORMAN-RUPP’S VALVE VAULTS are compact, weather- and vandal-resistant custom engineered systems ready to perform a variety of valve functions. These above or below ground units can house pressure reducing, surge control or altitude valves, or flow meters. The above ground enclosures are made of corrosion-, mildew-, fungus-, and mold-resistant fiberglass and have access doors on both sides to ease inspection and maintenance duties. The below ground units are constructed from durable precast concrete, and like the above ground systems, are impervious to the elements. Optional features show on page 12
STANDARD FEATURES Q
Q Q
Individual suction and discharge gauges on each pump Flanged suction and discharge Check valve
Q
Q
Isolation valves on suction and discharge of each pump Ductile iron pipe
9
CONTROL PANELS
DEPENDABLE STATION CONTROLLERS are engineered to meet your requirements and have a variety of adjustable pressure controls, H-O-A selectors for each pump, overload reset buttons and circuit breakers for station accessories. Automatic controls operate pump functions and warning systems. All field connections are clearly identified for fast and efficient electrical hookup. All standard NEMA rated enclosures are available to meet even the most rigid specifications. Custom enclosures can be provided for unique applications.
Optional features show on page 12
STANDARD FEATURES Q Q
Q Q
10
NEMA 1 steel enclosure Micro EPS digital pressure control with built-in: – Lead pump/lag pump alternation – Minimum-run timers – Low suction pressure shut-down/alarm – Pump on/off delay timers Heavy duty branch circuit breakers Full voltage NEMA rated magnetic starters
Q Q Q Q Q Q Q Q
Overload protection on all phases Main entrance terminal block Panel corrosion inhibitor Alarm silence circuit Voltage monitor Panel strip heater 3 KVA transformer Transient voltage surge suppressor
Q Q Q Q Q Q Q Q
Duplex GFI receptacle Hand-off-auto selector switch Suction and discharge transducers Pump run lights Elapsed time indicators Pump sequence selectors 120 volt control circuit w/breaker All internal wiring factory installed
PUMPS
End-Suction
Horizontal Split-Case
BOOSTER PUMPS used in our packaged stations are designed for long lasting and trouble-free use. Whether your engineered system requires vertical in-line, end-suction, horizontal split-case or vertical multi-stage pumps, you can depend on our durable design. Simplicity, precision balancing and accurate machining ensure long, efficient unit life, reduced maintenance costs and minimum power consumption. Pumps are available with a Vertical In-Line large range of flow and heads. All pumps are performance and reliability assured through factory testing to meet your specifications.
Close-Coupled End-Suction
80 Series ®
SELF-PRIMING CENTRIFUGAL PUMPS are reliable and efficient pumps ideal for Water Reuse stations. Gorman-Rupp’s 80 Series® and Super U Series® line of pumps are among the most reliable pumps available in the marketplace today. The 80 Series straight-in suction design, high efficiency impeller and multiple drive variation options make it a great option in a water reuse station. The Super U Series line not only delivers efficiencies up to 75%, but it also performs efficiently across a very broad operating range. The external shimless cover plate allows for easy adjustment of the clearance between the impeller and the wearplate. Adjustments can be made quickly and easily which keeps the pump operating at maximum efficiency. Both pump lines are available in a variety of sizes, and offer a large range of flow and heads.
U Series ® and Super U Series ®
11
OPTIONAL EQUIPMENT An efficient and reliable pumping system is dependent on the precise matching of the pumps, motors and controls. The available options listed below help to ensure your pumping system performs reliably year after year. We have manufactured over 12,000 pump stations in the last 40 years, so if you have any questions regarding optional equipment for your system, you can rely on our expertise and experience from start to finish.
6' × 6' Above Ground Station
7' × 10' Above Ground Station
Skid-Mounted Station
Skid-Mounted w/ Modular Enclosure
Close-coupled end-suction centrifugal pumps
Q
Q
Q
Q
Q
Vertical in-line pumps
Q
Q
Q
Q
Q
Vertical multistage pumps
Q
Q
Q
Q
Q
Q
Q
Auto-Start Station
Below Ground Station
Valve Vaults
Control Panels
Q
End-suction centrifugal pumps
Horizontal split-case pumps
Q
NEMA steel or stainless steel control panel enclosure
Q
Q
Q
Q
Q
Alarm light
Q
Q
Q
Q
Q
Q
Q
Alarm horn
Q
Q
Q
Q
Q
Q
Q
Reduced voltage solid state starters
Q
Q
Q
Q
Q
Q
Q
Allen-Bradley PLC
Q
Q
Q
Q
Q
Q
Q
Variable frequency drives (VFDs)
Q
Q
Q
Q
Q
Q
Q
Bolt-on access doors on FRP enclosure
Q
Enclosure insulation
Q
Q
Heater
Q
Q
Q
Up to 6" headers
Q
Header sizes as specified Header materials
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Q
Flow meter Pump control valves
Q Q
Q
Up to 8" headers
HVAC system
Q
Q
Q
Motor control centers
Q
Q
Q
Shipped in modular sections
Q
Q
Q
Hydro pneumatic tanks
Q
Q
Q
Wall mounted receptacles
Q
Q
Q
Entrance tube extensions
Q
Deep bury shell
Q
Watertight hatch
Q
Man down alarm
Q
Entrance tube open notification
Q
High system pressure shutdown alarm
Q
Low system pressure alarm
Q
Pump failure alarm
Q
High pump temperature shut down alarm
Q
UL listed
Q
Q
Q
Q
Steel station enclosure
Q
6' × 6'8" double door
Q
Q
Q
Q
Pressure reducing valve
Q
Altitude valve
Q
Surge control valve
Q
3' × 7' FRP enclosure
Q
6' × 6' FRP enclosure
Q
7' × 10' FRP enclosure
Q
Concrete mounting foundation
Q
Below ground valve vault
Q
12
the GORMAN-RUPP FACTORY PUMP
EDUCATION SEMINAR THE MOST COMPLETE PUMP EDUCATION CENTER IN THE INDUSTRY
The Gorman-Rupp Engineered Systems showroom features complete pump stations, including pumps, motors, controls, piping and valves. Station design and operation are explained in detail, and performance characteristics of various stations are reviewed.
THE GORMAN-RUPP FACTORY PUMP EDUCATION SEMINAR lets you view pump system fabrications and examine complete pump stations in the most advanced pump training center in the industry. To make the best use of your time, Gorman-Rupp often uses its private airplane to provide transportation to the Gorman-Rupp plant. Once there, you will tour the plant, view the manufacturing facilities and visit the Gorman-Rupp pump demonstration center. Gorman-Rupp representatives will discuss system design and any specific application requirements you may have. Your visit continues the following day, including a complete tour of Gorman-Rupp’s state-of-the-art machine shop.
The Gorman-Rupp airplane is often used to provide transportation to and from the Gorman-Rupp Pump Education Seminar. The Gorman-Rupp hangar is located minutes from the factory.
Sales and service application seminars are routinely held in our state-of-the-art pump education center in Mansfield.
At the Gorman-Rupp pump demonstration center, full-scale working pump displays simulate your pumping requirements to demonstrate pump hydraulics, performance and electrical control operation.
13
ENGINEERED SYSTEMS
SOLD AND SERVICED THROUGHOUT THE WORLD Gorman-Rupp has nearly 1,000 distributors worldwide who are qualified to give expert advice on pump selection and application. If you have a service problem, a factorytrained distributor is only a phone call away. Our distributors are backed by the fastest parts service in the industry so your parts will be there when you need them.
Manufacturing Facilities Distribution Centers The Gorman-Rupp Company Mansfield, Ohio, USA Mansfield Division Mansfield, Ohio, USA Gorman-Rupp International Mansfield, Ohio, USA
Gorman-Rupp Industries Bellville, Ohio, USA Patterson Pump Company Toccoa, Georgia, USA American Machine and Tool Co., Inc. of Pennsylvania Royersford, Pennsylvania, USA
Gorman-Rupp Europe Leeuwarden, Netherlands Patterson Pump Ireland Limited County Westmeath, Ireland Gorman-Rupp of Canada Limited St. Thomas, Ontario, Canada
Distribution Centers Sparks, Nevada, USA Sand Springs, Oklahoma, USA Leeuwarden, Netherlands Bangkok, Thailand
THE GORMAN-RUPP COMPANY, MANSFIELD DIVISION | P.O. Box 1217, Mansfield, Ohio 44901-1217, USA 8 Tel: 419-755-1011 8 Fax: 419-755-1208 8 E-mail: grsales@gormanrupp.com GORMAN-RUPP INTERNATIONAL | P.O. Box 1217, Mansfield, Ohio 44901-1217, USA 8 Tel: 419-755-1011 8 Fax: 419-755-1266 8 E-mail: intsales@gormanrupp.com GORMAN-RUPP OF CANADA, LTD. | 70 Burwell Road, St. Thomas, Ontario N5P 3R7, Canada 8 Tel: 519-631-2870 8 Fax: 519-631-4624 8 E-mail: grcanada@grcanada.com
GRpumps.com
©2007–2009 The Gorman-Rupp Company. All rights reserved. Printed in the USA. Product information is subject to change; consult factory for details. AV-06292