Testo 360 industrial flue gas analyse Datasheet by Testo Limited

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Reference flue gas analyzer

testo 360 â&#x20AC;&#x201C; Portable reference analyzer for industrial flue gases

NO 2

NOx

SO 2

CO 2

%H 2 O

testo 360

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Reference flue gas analyzer

• Accuracy fully compatible to stationary measurement

testo 360-3

technology • Tested for suitability for all systems according to TA-air,

testo 360 flue gas analyzer, approved, without notebook, fitted with O2 gas sensor, gas preparation, housing heating

13. and 17. BImSchV • Possible measurement parameters: O2, CO, NO, NO2, CO2 (NDIR), CxHy, %H2O • Measurement of water content of the flue gas, flow

Part no. 0563 3600

velocity, differential pressure and temperature • Long-term stable sensor, no test gas necessary at measurement site

A notebook is required for the operation of the testo 360!

• Integrated low-absorbtion Peltier measurement gas preparation (patemted) • Applicable under extreme ambient conditions

Official emission measurements of industrial flue gases (e.g.

Germany

single measurement according to § 26, 28 BlmSchG) are

The approval for long-term emission measurements was

ideally carried out today using a compact, portable measu-

carried out by RWTÜV Anlagentechnik GmbH in Essen,

ring instrument of robust design. The advantage: easy

Germany. The NO, NO2, SO2, CO and O2 components were

transport in a car and a considerable reduction of effort.

tested. Unlimited approval of testo 360 for use on TA Luft

The object of the monitoring of thermal processes is to

systems was confirmed.

maintain or improve product quality. Extreme conditions, such as high gas concentrations, dust contamination, high ambient temperatures and necessary long-term measurements, are often encountered. In emission tests, the testo 360 is able to record even extreme values, and in addition to this, to withstand high ambient temperatures and radiation heat, thanks to a switchable measuring range extension. In the servicing of industrial combustion systems, serial

USA testo 360 meets US EPA´s Performance Specifications for measuring NOX, CO and O2. Also fulfills CTM-030 and –034 as well as US EPAs 40 CFR, Part 60, App. A and B and Part 75 Subpart C. (testo 360 is also approved by California South Coast Air Quality Management District for measuring NOX.)

measurements require not only extreme accuracy from por-

Russia

table multi-function measuring instruments, but also a ro-

testo 360 has GOS standard approval for all parameters.

bust design for long-term measurements for the purposes of the optimum adjustment of burners. Further demands are a high level of reliability and low follow-on costs. The testo

Switzerland

360 additionally offers a data logger function over several

testo 360 is approved by BUWAL for official emission

days or weeks, as well as a maintenance-friendly set-up.

measurements.

If you require support when commissioning, we will be happy to make you an individual offer.

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testo 360 system overview

Printout

Files

Telephone modem

O2, CO, NOx, SO2

∆P, mbar Notebook

m/s, t/y Analyser box

Test gas

Design and Function

Operation and Analysis

The testo 360 reference measuring system consists of an

The notebook is protected from ambient influences during

analyser unit, a notebook and the flue gas probe. All of the

long-term measurements by the lid which can be locked.

sensors (max. 7 gas sensors), the flue gas moisture

Measurements are taken using WINDOWS® software. The

measurement unit (optional), the measuring range extension

measured data is saved as ASCII on the notebook’s hard

unit (gas dilution, optional) velocity measurement (optional)

disk and can be integrated into any analysis program. The

as well as a low absorption gas preparation Peltier cooling

analyser can be operated and data can be transmitted via

unit are located in the analyser. The flue gas probe is

telephone modem or computer network.

connected to the heated hose with integrated filter: either the modular industrial probe or any non-Testo or special

Continuous measurements

probes via an adapter.

For the purpose of accuracy testing, test gas can be supplied directly to the instrument via a test gas input

Handling

(option).

testo 360 is easily transported by the operator. The fold-up trolley on which the analyser is placed when working is

Maintenance and Service

ideal for this purpose.

testo 360 has been designed so that the user can easily change the sensors – also without calibration gases.

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Technical data

General measuring ranges In testo 360 the measuring range end value is determined by the choice of test gases. Example: CO desired measuring range up to 300 ppm => test gas concentration approx. 240-260 ppm (approx. 80 % of measuring range end value). However, the recording of measurement values over the measuring range thus defined is possible. Parameter

Greatest measuring range

Greatest measuring range with measuring range extension

Permitted accuracy at 6 m gas path 1)

Accuracy achieved in the test DIN 33962 1)

0 to +21 Vol. % O2

0 to 21 Vol. % O2

á 5%

of MR end value

≤ 1.2 % of MR end value

0 to +3000 ppm NO 0 to +6160 mg/m³ NO

0.1 to 6.0 Vol. % NO

á 5%

of MR end value

≤ 2.8 % of MR end value

NO2

0 to +500 ppm NO2 0 to +1030 mg/m³ NO2

0.1 to 1.0 Vol. % NO2

á 5%

of MR end value

≤ 1.0 % of MR end value

NOx (NO+NO2)

0 to +3500 ppm NOx 0 to +7190 mg/m³ NOx

0.1 to 7.0 Vol. % NOx

á 5%

of MR end value

≤ 3.8 % of MR end value

SO2

0 to +5000 ppm SO2 0 to +14650 mg/m³ SO2

0.1 to 10.0 Vol. % SO2

á 5%

of MR end value

≤ 2.5% of MR end value

CO2

0 to +25 Vol. % CO2

0.1 to 100 Vol. % CO2

á 5%

of MR end value

–

with integr. absolute pressure measurement

+40 to +1200 hPa

+400 to +1200 hPa

≤ ±14 hPa (+40 to +1200 hPa)

–

0 to +10000 ppm CO 0 to +12560 mg/m³ CO

0.1 to 20 Vol. % CO

á 5%

≤ 2.0 % of MR end value*

Exhaust gas humidity

+2 to +31 %H2O +15 to +70 °C td

–

≤ 4 Vol. % H2O absolute

–

Temperature FT

-40 to +1200 °C

–

≤ 0.5 °C (0 to +100 °C) 0.5% of mv (> 100 °C)

–

Flow velocity calculated from pressure difference

+5 to +40 m/s 0 to +50 hPa

–

≤ 1.5 m/s (at +200 °C FT and 950 hPa (absolute pressure) ≤ 0.05 hPa plus 1 % of meas. value*

–

All accuracies stated without the option „measuring range extension“. With measuring range extension, a fixed value of ±2 % must be added.

Parameter HC

Smallest measuring range

Largest measuring range 1)

Accuracy

Methane

80 to 3000 ppm (explosion threshold)

to 5 % (= lower explosion threshold)

á 10

Propane

80 to 3000 ppm (explosion threshold)

to 2.1 % (= lower explosion threshold)

80 to 3000 ppm (explosion threshold)

to 1.8 % (= lower explosion threshold)

Butane 2) 3)

of MR end value

Min. O2 requirememt in exhaust gas

Reaction time t90

% of MREV 0.001 Vol. % = 10 ppm

2 % + (2 x m.v. methane)

20sec.

á 10

% of MREV 0.001 Vol. % = 10 ppm

2 % + (5 x m.v. propane)

20sec.

á 10

% of MREV 0.001 Vol. % = 10 ppm

2 % + (6.5 x m.v. butane)

20sec.

Lower explosion limit (LEL) must be observed. The HC module is adjusted to methane in the factory. It can be adjusted to another gas by the user.

Resolution

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Technical data

Technical data from suitability tests Time change during the maintenance interval

Suitable for the measurement of the parameters below in exhaust gas in systems according to TI air, 13. BImSchV (large furnace systems) and 17. BImSchV (waste combustion systems).

Parameter

Max. measuring range acc. to suitability test

Smallest tested measuring range

Parameter

Zero point

Reference point

0 to +21 Vol. % O2

0.1 %

+3.1 %

0 to 3750 mg/m³ 0 to 3000 ppm

0 to 75 mg/m³ 0 to 60 ppm

SO2

+0.3 %

-1.1 %

0 to 2055 mg/m³ 0 to 1000 ppm

0 to 300 mg/m³ 0 to 146 ppm

0.1 %

2.0 %

NO2

0 to 410 mg/m³ 0 to 200 ppm

0 to 100 mg/m³ 0 to 49 ppm

NO2

+1.3 %

+1.2 %

SO2

0 to 4410 mg/m³ 0 to 1500 ppm

0 to 75 mg/m³ 0 to 26 ppm

0.02 Vol. %

Availability:

96.1 % for all components

Maintenance interval:

14 days (in constant operation)

Proof limit: (mean values, of display ranges)

CO: 0.92 %, NO2: 0.04 % 02: 0.01 Vol %, NO: 0.24 %, SO2: 2.1 %

Influence of barometric air pressure changes on the measurement signal Test gas flow:

no influence

Permitted ambient temperature:

-20 °C to +50 °C

Temperature dependency of zero point:

Temperature dependency of sensitivity:

maximum 2.8 %

Time change of zero point and sensitivity:

á2

Adjustment time t90:

maximum 30 seconds

Cross-sensitivity (to CO2, NO, NO2, HCL, SO2, CH4, NH3 and H2O in percent of display range):

á 1.3

Discrepancy of current/target value of instrument characteristic curve:

á2

Reproduceability:

NO: R = 56; SO2: R = 92 (70*) O2: R = 434; NO2: R = 81; CO: 111 (69*)

* Note: Measuring range 17. BlmSchV

% of target value

% reading

% displ. range, max. 0.13 Vol. % O2

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Options / Software

Options

Part no.

Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm

0440 0068

Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.%

0440 0084

Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000 ppm, butane 80 to 3000 ppm; resolution 10 ppm; Pellistor is adjusted to methane in the factory.

0440 0099

Option NO2-sensor, 0 to 500 ppm

0440 0069

Option SO2-sensor, 0 to 5000 ppm

0440 0070

Option CO sensor, 0 to 10000 ppm, H2-compensated, up to 10,000 ppm, H2-comp.

0440 0065

Option CO sensor, 0 to 40000 ppm

0440 0067

Option measurement range extension (dilution) over all sensors

0440 0059

Option flue gas moisture measurement to determine water level, + 2 to + 31 %

0440 0063

Manual flow measurement (differential pressure measurement) for using Pitot tubes

0440 0016

Option automatic velocity measurement, 5 to 40 m/s

0440 0088

Option automatic calibation gas supply for one calibration gas bottle to flue gas analyzer , (Connection for 1 calibration gas bottle, max. pressure 30 hPa)

0440 0061

Quick-action coupling for calibration gas connection

Software

0699 2832/3

Part no.

Automatic software for programming and for long-term measurements with testo 360, for programming and long-term measurement

0554 0378

Analysis software for professional presentation of measurement results of testo 360, for professional presentation of measurement results

0554 0380

Basic software to operate testo 360

0554 0364

Information about instrument upgrades and prices available on request.

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Industry gas probes

Probe type

Illustration

Part no.

Technical data

Industry gas probes – modular system Heated handle, power supply 115 to 230 V, 50/60 Hz

Power consumption: 200 watts; Temp. gas path: > 180 °C; Ready to operate: after approx. 20 min; Length of mains cable: 3 m; Protection class: IP54; Ambient temp.: -20 to +50 °C; gas inlet: G1/4“; gas outlet: M 10x1 outer thread; weight: 1.7 kg

0600 7920

Adapter, non-heated, IP54, gas inlet G1/4, gas outlet M10x1 outer thread, weight 0.4 kg, ambient temperature -20 to +50 °C

Ambient temp.: -20 to +50 °C; Protection class: IP54; Gas inlet: G1/4“; Gas outlet: M 10x1 outer thread; Weight: 0.4 kg

0600 7911

Connection: G1/4“ Weight 0.4 kg

0600 7801

Non-heated sampling pipe to +600 °C, stainless steel 1.4571

1000 mm

Non-heated sampling pipe to +1200 °C, Inconel 625 Non-heated sampling pipe to +1800 °C, Al-Oxide

Connection: G1/4“ Weight 0.4 kg

0600 7805

Heating: > +180 °C; power consumption: 650 watts; Connection: electr. connection to heated handle, connection adapter with thread connection/screw socket G1/4“; Max. flue gas temp.: +600 °C

0600 7820

Ø 25 mm

1000 mm

Connection: Thread screw/screw socket G1/4“; Weight: 0.45 kg

0600 7802

1000 mm Ø 20 mm

Ø 12 mm

Heated sampling pipe, power supply 230 V / 50 Hz, stainless steel 1.4571

1000 mm

Extension pipe to +600 °C, stainless steel 1.4571 Extension pipe to +1200 °C, Inconel 625

0600 7803

Ø 12 mm

Ø 20 mm

0600 7804

Ø 12 mm Ø 20 mm

Preliminary filter for dusty flue gases, ceramic Preliminary filter can only be mounted on extension pipe 0600 7802 or 0600 7804.

50 mm Ø 23 mm

Thermocouple, NiCr-Ni, -200 to +1200 °C, Inconel 625, length 1.2 m Ø 4 mm

Thermocouple, NiCr-Ni, -200 to +1000 °C, Inconel 625, length 3.2 m Mounting flange, stainless steel 1.4571, adjustable quick-action fitting suitable for all sampling/extension pipes

Dust load: max. 20 g / m3; filter fineness: 20 µm; Temperature: max. 1000 °C; Material: ceramic; Connection: G1/4“ thread nipple; Weight: 0.2 kg

0554 0710

Connection: to analyzer via 4 m connection cable with 8-pin plug; weight: 0.15 kg. The length depends on the number of sampling/extension pipes used.

0430 0361 0430 0363 0554 0760

Ø 160 mm 130 mm

Transport case for industry probes

Part no.

Transport case for industrial probes, aluminium, space for: handle, probes, flange and accessories

Heated hose for accurate NOX and SO2 measurements – avoids absorption

0516 7900

Part no.

Hose heated, length 4 m, (also for multi-function probe)

0401 0399

Hose heated, length 8.0 m, however only for 230V/50Hz (not for multi-function probe)

0401 0394

Voltage supply: 115/230 V; 50 to 60 Hz (4 m), 230 V/50 Hz (8 m) Inner temperature: approx. 180 °C Material inner hose: PTFE Material outer hose: PTE (max. 150 °C) Max. bend radius: 0.2 m Diameter: 28 mm

Ambient temperature: -25 to +0 °C Inner filter part no.: 0554 0393 (5 in pack) Material: PTFE Filter fineness: 5 µm Dimensions: Ø 12 mm, 55 mm length

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Accessories

Part no.

Couplings/adapters

Hose adapter for connecting test gas to thermocouple input, Material Hose PTFE Plug/screw connection, Length 0.3 m, Weight 0.3 kg

0699 2757-4

Quick-action coupling for dP inputs and test gas at the test gas input, Material stainless steel, Hose connection Ă&#x2DC; 4 mm

0699 2832/3

Screw adapter for connecting non-Testo probes to the heated hose, Material stainless steel, Thread Swagelock

0699 3412

Connection plug for the alarm output, Conn. 4-pin

0699 2816

Transport and Protection

Part no.

Transport trolley, dismantlable For analyzer box testo 360 and accessories, Dimensions 610 x 430 x 1060 mm (W x D x H), Weight 14 kg, Material Aluminium

0554 3600

Transport case For testo 360 incl. accessories, Outer dim. 770 x 440 x 480 mm (W x D x H), Empty weight 11.4 kg, 2 transport rollers, 2 carrying handles, 3 lid locks

0516 0360

0699 2757/1

Voltage cable

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Temperature probes

Probe type

Dimensions Probe shaft/probe shaft tip

Measuring range

Accuracy

t99

Part no.

Temperature probes 0 to +100 °C

Combustion air temperature probe, immersion depth 300 mm

30 s

300 mm

0600 9791

Ø 5 mm

Combustion air temperature probe, immersion depth 190 mm

0600 9787

0 to +100 °C 190 mm Ø 4 mm 30 s

0 to +100 °C

Combustion air temperature probe, immersion depth 60 mm

60 mm

0600 9797

Ø 4 mm

Mini ambient air probe

Spare meas. head for pipe wrap probe, TC Type K

Quick-action surface probe with sprung thermocouple strip; measuring range shot-term to +500 °C, Conn.: Plug-in head. connection cable 0430 0143 or 0430 0145 required

0600 3692

0 to +80 °C

-60 to +130 °C

Class 2

0602 0092

-200 to +300 °C

Class 2

0604 0194

35 mm 15 mm

150 mm Ø 10 mm

Connection cable for temperature probes 0604 0194

Part no.

Cable, 1.5 m long, connects probe with plug-in head to meas. instrument, PUR coating material

0430 0143

Cable, 5 m long, connects probe with plug-in head to measuring instrument, PUR coating material

0430 0145

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Pitot tubes

Probe type

Dimensions Probe shaft/probe shaft tip

Measuring range

Part no.

Pitot tubes and accessories Pitot tube, stainless steel, 350 mm long, measures flow velocity combined with pressure probes 0638 1347/..1447 ..1547

Oper. temp. 0 to +600 °C

0635 2145

Oper. temp. 0 to +600 °C

0635 2345

350 mm Ø 7 mm

Pitot tube, stainless steel, 1000 mm long, measures flow velocity combined with pressure probes 0638 1347/..1447 ..1547

1000 mm Ø 7 mm

Pitot tube, stainless steel, 500 mm long, measures flow velocity with temperature, for pressure probes 0638 1347/..1447

-40 to +600 °C

0635 2140

500 mm Ø 8 mm

Pitot tube, stainless steel, 750 mm long, measures flow velocity with temperature, 3x hoses (5 m long) and heat protection plate

-40 to +1000 °C

0635 2042

-40 to +600 °C

0635 2240

750 mm Ø 8 mm

Pitot tube, stainless steel, 1000 mm, measures flow velocity with temperature, for pressure probes 0638 1347/..1447

1000 mm Ø 8 mm

Connection cable for Pitot tubes Connection hose; silicone; 5 m long; max. load 700hPa (mbar)

Part no. 0554 0440

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Recommended Set:

testo 360: Typical Set for Official Measurements*

testo 360: Typisches Set für die Thermoprozess-Messung*

Part no. testo 360 flue gas analyzer, approved, without notebook, fitted with O2 0563 3600 gas sensor, gas preparation, housing heating Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.% 0440 0084 Option SO2-sensor, 0 to 5000 ppm 0440 0070 Manual flow velocity measurement (deltaP measurement) with Pitot tube 0440 0016 0554 0364 Basic software to operate testo 360 Hose heated, length 4 m 0401 0399 0554 3600 Transport trolley Transport case 0516 0360 Heated handle 0600 7920 Heated sampling pipe 0600 7820 0600 7802 Extension pipe to +600 °C, stainless steel 1.4571 Preliminary filter for dusty flue gases, ceramic 0554 0710 Mounting flange, stainless steel 1.4571 0554 0760 0516 7900 Transport case for industrial probes, aluminium

Part no. testo 360 flue gas analyzer, approved, without notebook, fitted with O2 0563 3600 gas sensor, gas preparation, housing heating Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.% 0440 0084 Option measurement range extension (dilution) over all sensors0440 0059 Option flue gas moisture measurement to determine water level, + 2 to + 31 % 0440 0063 Basic software to operate testo 360 0554 0364 Automatic software for programming and for long-term measurements with testo 360 0554 0378 Analysis software for professional presentation of measurement results 0554 0380 of testo 360 Hose heated, length 4 m 0401 0399 0554 3600 Transport trolley Adapter, non-heated, IP54, gas inlet G1/4, gas outlet M10x1 outer thread, weight 0.4 kg, ambient temperature -20 to +50 °C 0600 7911 Non-heated sampling pipe to +1800 °C, Al-Oxide 0600 7805

testo 360: Typical Set for Service and Adjustment*

testo 360: Typical Set for Research and Development*

Part no. testo 360 flue gas analyzer, approved, without notebook, fitted with O2 gas sensor, gas preparation, housing heating 0563 3600 Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068 Option NO2-sensor, 0 to 500 ppm 0440 0069 Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065 Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.% 0440 0084 Basic software to operate testo 360 0554 0364 Automatic software for programming and for long-term measurements with testo 360 0554 0378 Analysis software for professional presentation of measurement results of testo 360 0554 0380 Hose heated, length 4 m 0401 0399 Transport trolley 0554 3600 Transport case 0516 0360 Heated handle 0600 7920 Heated sampling pipe 0600 7820 Extension pipe to +600 °C, stainless steel 1.4571 0600 7802 Preliminary filter for dusty flue gases, ceramic 0554 0710 Mounting flange, stainless steel 1.4571 0554 0760 Transport case for industrial probes, aluminium 0516 7900

Part no. testo 360 flue gas analyzer, approved, without notebook, fitted with O2 gas sensor, gas preparation, housing heating 0563 3600 Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068 Option NO2-sensor, 0 to 500 ppm 0440 0069 Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065 Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.% 0440 0084 Option SO2-sensor, 0 to 5000 ppm 0440 0070 Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000 ppm, butane 80 to 3000 ppm; resolution 10 ppm; Pellistor is adjusted to methane in the factory. 0440 0099 Option measurement range extension (dilution) over all sensors0440 0059 Option flue gas moisture measurement to determine water level, + 2 to + 31 % 0440 0063 Manual flow velocity measurement (deltaP measurement) with Pitot tube 0440 0016 Basic software to operate testo 360 0554 0364 Hose heated, length 4 m 0401 0399 Transport trolley 0554 3600 Transport case 0516 0360 Heated handle 0600 7920 Heated sampling pipe 0600 7820 Extension pipe to +600 °C, stainless steel 1.4571 0600 7802 Preliminary filter for dusty flue gases, ceramic 0554 0710 Mounting flange, stainless steel 1.4571 0554 0760 Transport case for industrial probes, aluminium 0516 7900

*A notebook is required for the operation of the testo 360!

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www.testo.co.uk

0981 2734/dk/A/01.2012

Subject to change without notice.

Reference flue gas analyzer